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BodorThinker3 0激光切割系统软件(英文)操作说明书(T、K、X)
BodorThinker3 0激光切割系统软件(英文)操作说明书(T、K、X)
BodorThinker3.0
LASER CUTTING (TUBE) SYSTEM
USER MANUAL
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Contact Us
You can contact us by the following info for technical support and pre-sales / after-
sales service: Company Name: Jinan Bodor CNC Machine Co.,Ltd.
International: +86-0531-88690051
Website: www.bodor.com
Revision History
You can refer to the following table for the revision records of each edition.
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CONTENTS
Jinan Bodor CNC Machine Co.,Ltd. ...................................................................................................... 1
Contents.............................................................................................................................................. 3
1 Main Interface ............................................................................................................................ 6
1.1 Common Tool Bar ............................................................................................................. 7
1.2 Drawing Window.............................................................................................................. 10
1.3 Layer Tool Bar ................................................................................................................. 10
1.4 Window Display Button .................................................................................................. 10
1.5 Machine Control Area ..................................................................................................... 11
Axis Coordinate Display Area................................................................................................ 11
1.5.1 Manual Control Area ............................................................................................... 12
1.5.2 Common Operation Buttons .................................................................................. 12
1.5.3 Machining Control Area .......................................................................................... 13
1.6 Status Area ....................................................................................................................... 15
1.7 Statistics Area .................................................................................................................. 15
1.8 Alarm/System Info Area ................................................................................................. 16
1.9 Drawing Tool bar ............................................................................................................. 16
1.10 3D View Area ................................................................................................................... 17
1.10.1 View Area ................................................................................................................. 17
1.10.2 View Toolbar ............................................................................................................ 18
2 Quick Start ................................................................................................................................ 19
2.1 Overview ........................................................................................................................... 19
2.2 Execute Returning to the Machine Origin or Set Datum ........................................... 19
2.2.1 Execute Returning to the Machine Origin............................................................ 20
2.2.2 Set Datum ................................................................................................................. 21
2.3 Calibrate Capacitance .................................................................................................... 21
2.4 Set the Tube Type and Size .......................................................................................... 22
2.5 Calibrate A-axis Center .................................................................................................. 23
2.6 Calibrate the Tube Center.............................................................................................. 25
2.6.1 Level and Center the Tube .................................................................................... 25
2.6.2 Manually Set the Center ......................................................................................... 25
2.7 Load or Draw a Toolpath ................................................................................................ 26
2.8 Set the Workpiece Origin ............................................................................................... 27
2.9 Execute Automatic Centering ........................................................................................ 27
2.10 Find Tube Edges ............................................................................................................. 28
2.11 Simulate Machining ......................................................................................................... 28
2.12 Start Machining ................................................................................................................ 29
3 Techinics ................................................................................................................................... 31
3.1 Set Unfill or Fill ................................................................................................................. 31
3.2 Set a Lead Line................................................................................................................ 31
3.3 Change the Machining Direction ................................................................................... 34
3.3.1 Change the Machining Direction for All Objects ................................................. 34
3.3.2 Change the Machining Direction for Closed Objects ......................................... 34
3.4 Change the Machining Order ........................................................................................ 35
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1 Main Interface
Through this part, you can quickly know the layout of the main interface for
BodorThinker3.0 Laser Cutting (Tube) CNC System.
1
2
4
9
10
8 7
1. Menu bar
2. Common tool bar
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3. Drawing window
4. Layer tool bar
5. Machine control area
6. Status area
7. Statistics area
8. Alarm/system info area
9. Drawing tool bar
10. 3D view area
1.1 Common Tool Bar
It is used to show the following frequently used instructions:
• : New
Used to create a new toolpath file by selecting a kind of tube type and setting
parameters for the section.
• : Import
Used to import an IGS/IGES file.
• : Open
Used to open a NCEX file.
• : Save
Used to save a toolpath file.
A new file is saved as a NCEX file.
• : Undo
Used to go back to a previous state.
• : Redo
Used to recover canceled operations.
• : Show order
Used to show or hide the machining order.
• : Show direction
Used to show or hide the machining direction.
• : Clear trace
Used to clear the machining trace.
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• : Catch
Used to enable/disable catching function.
• : Catch options
Used to open Catch Options dialog box and set options for catching.
• : Select
Used to select unclosed objects, tiny objects, inner objects, outer objects, similar
objects. See Select Objects for details.
• : Transform
Used to translate objects, rotate objects, mirror objects vertically or horizontally.
See Translate Objects and Rotate Objects for details.
• : Clear
Used to clear some set technics. See Do Clearing for details.
• : Merge
Used to open Combine dialog box and combine objects. See Merge Objects for
details.
• : Explode
Used to trim the toolpath. See Explode Objects for details.
• : Smooth curve
Used to make polylines flat and even. See Smooth Curves for details.
• : Preprocess
Used to open Instant Pre-process dialog box when several target objects are
selected and preprocess objects with one click. See Preprocess with One Click for
details.
• : Lead line
Used to open Set dialog box and set a lead line. See Set a Lead Line for details.
• : Start point
o With a lead line: used to set the start point of the lead line.
o With no lead line: used to set the current point as the start point.
• : Micro joint
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Used to open Micro Joint dialog box and set related parameters. See Execute
Micro Joint for details.
• : Cool point
Used to open Cooling Point dialog box and add cooling points. See Add Cooling
Points for details.
• : Unfill / fill
Used to set fill or unfill. See Set Fill or Unfill for details.
• : Mach direction
Used to open Set Machining Direction dialog box and set machining direction.
See Change the Machining Direction for details.
• : Bridge
Used to open Bridge dialog box and bridge objects. See Bridge Objects for details.
• : Compensate
Used to open Kerf Compensation dialog box and compensate the kerf. See
Compensate the Kerf for details.
• : Chamfer
Used to open Chamfer dialog box and add chamfers. See Add Chamfer.
• : Scan cut
Used to replan the toolpath to find the most efficient path for machining, so as to
avoid unnecessary tool lifting and feeding and improve machining efficiency. See
Set Scan Cutting for details.
• : Instant setting
Used to set fill/unfill, lead line, machining direction, machining order and kerf
compensation with one click. See Execute instant setting for details.
• : Tube array
Use to nest objects. See Execute Tube Array for details.
• : Rectangular array
Use to execute rectangular array. See Execute Rectangular Array for details.
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• : Follow-up
Used to open Follow-up Control dialog box. See Calibrate Capacitance for details.
• : Control focus
Used to open Focus Control dialog box. See Control Focus for details.
• : Common Param
Used to open Common Param dialog box, set frequently used machine parameters,
user habit, gas parameters, burst parameters, and switch unit.
1.2 Drawing Window
It is used to draw and preview objects.
In tube cutting configuration, the development effect of a rectangular tube shows in
drawing window for ease of drawing:
• Length of an arris: depending on the corner radius and thickness of the rectangular
tube.
• Extended face: corresponding to the first face of the actual tube.
• Center line: including face center line and arris center line. It exists on each face.
When you drag the object, the center of the object automatically gets close to the
center line.
1.3 Layer Tool Bar
It is used to do operations related to layer.
It includes the following:
•
See Layer Interface for details.
1.4 Window Display Button
It is used to show/hide the machine control area.
See Machine Control Area for details.
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After returning to the machine origin, sign appears in front of each axis.
In this area, you can do the following:
• To switch among workpiece coordinates, machine coordinates and feedback
coordinates, do one of the following:
o Double click Work/Machine/Feedback.
o Move the cursor to character Work/Machine/Feedback, and click .
• To separately set low speed, rapid speed and step size for X/Y-axis, Z-axis and A-
axis, click :
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• : Set origin
Used to set the workpiece origin.
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• : To origin
Used to move the feeding axis, horizontal moving axis, lifting axis, rotary axis or
focus axis to workpiece origin.
• : Go home
Used to return all axes to the machine origin.
• : Z home
Used to return Z-axis to the machine origin.
• : Calibrate
Used to set a follow-up height.
1.5.3 Machining Control Area
It includes the following:
• : Start
Used to start machining from the beginning.
• : Stop
Used to stop machining.
• : Resume
Used to resume machining from the exact interrupted position when the power
interruption or e-stop occurs and the workpiece origin is secured.
• : Simu
Used to execute simulation to check the toolpath in real-time.
• : Dry run
Used to run the machine tool without turning on related ports of laser and machining.
There is no actual machining.
• : Return to center
Used to move the rotary axis to the workpiece origin or the horizontal moving axis to
the center line of the tube.
See Execute Returning to the Center for details.
• : Tube centering
Used to adjust the tube horizontally and find the center line for a certain face of the
tube.
See Level and Center the Tube for details.
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• : Centering mode
Used to switch between the following centering modes:
o Standard: levelling + centering
o Simple: centering
• : F chuck released
Used to control the unclamping of the front chuck.
After setting the chuck control type in the system parameters, the chuck can be
controlled by IO / torque / position.
• : F chuck clamped
Used to control the clamping of the front chuck.
After setting the chuck control type in the system parameters, the chuck can be
controlled by IO / torque / position.
• : B chuck released
Used to control the unclamping of the back chuck.
• : B chuck clamped
Used to control the clamping of the back chuck.
• : Laser
Used to turn on/off the laser valve.
It is automatically turned on when machining starts.
• : Shutter
Used to manually turn on laser shutter.
To eject laser light, first, turn on the laser shutter; then, open the laser valve.
• : Red light
Used to manually turn on the red light.
It is used as a kind of guide light to point out the laser position on the tube.
• : Burst
Used to turn on the laser valve for a certain time.
It keeps on for the set burst time until it is turned off automatically.
• : Dispose tailing
Used to dispose the tailing.
During disposing the tailing, please ensure the following:
o The system is in idle status.
o The feeding axis, horizontal moving axis, lifting axis, clamping axis for
blanking plate, forward and backward moving axis for blanking plate have
been returned to the machine origin.
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• : Follow-up
Used to turn on follow-up valve, to keep the distance between the nozzle and the
workpiece surface a fixed value.
It is turned on automatically when machining starts.
• : Air
When machining starts, the button is highlighted. The system automatically turns on
the blowing valve and blows air.
• : Oxygen
When machining starts, the button is highlighted. The system automatically turns on
the blowing valve and blows oxygen.
• : Nitrogen
When machining starts, the button is highlighted. The system automatically turns on
the blowing valve and blows nitrogen.
• : Auto loaded
Used to automatically load material after setting parameter Enable Automatic
Loading Device to Yes.
• : Fan
Used to turn on the fan.
• : Deslag
Used to automatically deslagging after setting parameter Enable Back Blow or
Enable Side Blow to Yes.
• : Lubricate
Used to turn on lube.
• : Edge find
With the button clicked, the cutting head starts to find the tube edge.
• : Reserved
1.6 Status Area
It is shown as follows:
You can check the following in the area:
• Related information of current drawing objects: drawing steps and meaning, step
result, tuning distance, etc.
• Tips during machining.
1.7 Statistics Area
It is shown as follows:
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1. View area
2. View toolbar
1.10.1 View Area
It is used to check the tube from different perspectives and preview cutting effect.
In this area, you can do the following:
• Press the left button:
o To rotate the tube, drag the mouse left and right.
o To move the tube, drag the mouse up and down.
• To zoom in/out the tube, scroll the mouse wheel.
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• : Switch view
Used to observe a tube from different perspectives.
• : Rotate CW
Used to rotate the view in a clockwise direction.
• : Rotate CCW
Used to rotate the tube view in a counterclockwise direction.
• : Zoom in
Used to make the view appear larger.
• : Zoom out
Used to make the view appear smaller.
• : Best view
Used to adjust 3D view area to the best size, so as to check the toolpath effect.
• : Maximize
Used to maximize 3D view area and hide drawing window.
• : Hollow out
Used to show hollow-out-effect of objects, so as to check the cutting effect.
• : Solid
Opposite to instruction.
• : Instant Hollowing
Used to show hollow-out-effect of objects which have been executed machining or
• : Close
Used to close 3D view area.
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2 Quick Start
2.1 Overview
Through this part, you can quickly know the basic machining process of BodorThinker3.0
Laser Cutting (Tube) CNC Control System and starts machining tubes.
The process is as follows:
Note: Executing automatic centering and finding tube edges are optional operations.
2.2 Execute Returning to the Machine Origin or Set Datum
This operation differs in the encoder type:
• Incremental encoder: Execute returning to the machine origin
• Absolute encoder: Set datum
You can set parameter Encoder Type in System Parameters dialog box.
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The dialog box pops up after the software starts by default. If you need to cancel
the setting, uncheck This dialog pops up automatically when software starts.
2. Click one of the following:
o Click All Axes. Z-axis returns to the machine origin firstly, then X-axis and Y-
axis return at the same time, and A-axis returns finally.
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3. To eliminate zero drift caused by velocity loop controlling, click . The cutting
head slightly moves back and forth to compensate the error caused by zero drift.
4. Click .
The system starts to calibrate capacitance for 20s.
2.4 Set the Tube Type and Size
It is used to set the type and size of the machining tube according to the actual situation.
Taking a rectangular tube as an example, to set the tube type and size, do the following:
1. To open Tube Wizard dialog box, do one of the following:
For parameter Corner Radius, please set it 0.5mm larger than the original one, so
as to avoid bad effect in cutting arrises due to an incorrect size.
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4. Optional: To modify the set tube size later, in 3D view area, click and modify
it in Tube Cutting Setting dialog box:
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3. In the menu bar, click Advanced → Calibrate A-axis Center. Calibrate A-axis
Center dialog box pops up:
4. Click Calibrate.
The system starts to calibrate A-axis center:
1. Level the tube:
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toolpath, in the machine control area, click . The system automatically does the
following:
1. Turn on follow-up separately on the left and right of the first face and level the tube
according to the difference between the two results of follow-up height.
2. Rotate the tube 90°, and turn on follow-up on the center of the current face.
3. Repeat process 2 twice.
4. According to the five results of follow-up height and chuck center from calibrating A-
axis, automatically calculate the center compensation for each face.
2.6.2 Manually Set the Center
It is used to set the current position as the tube center for short tubes. It is mainly used
when the result of levelling and centering the tube is not incorrect.
To manually set the center, in the menu bar, click Machining → Manually Set Center and
set the workpiece coordinates of X-axis and A-axis to 0.
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o To load a IGS or IGES file, in the common tool bar, click , or in the
menu bar, click File → New → Import File.
If you need to insert another IGS or IGES file without overwriting the original
one, in the menu bar, click File → Insert → Insert File.
o To load a NCEX file, in the common tool bar, click , or in the menu bar,
click File → Open.
o To load a DXF file, in the menu bar, click File → New → 3D Wrapping,
select a tube type, set section parameters, and select the target DXF file.
If you need to insert another DXF file without overwriting the original one, in
the menu bar, click File → Insert → 3D Wrapping, select a tube type, set
section parameters, and select the target DXF file.
• To generate toolpath for a single part, in the menu bar, click File → New → New
Standard Part, select a tube type, set section parameters and set part parameters:
Taking the rectangular tube as an example:
If you need to insert toolpath for another part without overwriting the original one, in
the menu bar, click File → Insert → Standard Part, select a tube type, set section
parameters and set part parameters.
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2. To set the current position as the workpiece origin, click or press F5.
2.9 Execute Automatic Centering
If the length of the tube is too long, the part between the front and rear chucks will suffer
from bending deflection. Thus, after cutting a length of the tube, centering data before
machining is no longer applicable. To fix the deflection and ensure cutting accuracy, after
cutting a certain length, the system will automatically do leveling or centering and execute
breakpoint resume after centering is done.
To execute automatic centering, do the following:
1. To add centering marks and do centering, in the menu bar, click Technics →
Centering Mark, and select how to add centering mark:
o To specify the position for levelling and centering, select Manually.
o To set the distance for centering mark, select Automatically. The system
automatically adds centering marks for levelling and centering according to
the set distance.
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2. Click System → Auto Levelling and Centering, and select a levelling and
centering mode in Auto Levelling and Centering dialog box:
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• To execute breakpoint resume when the power interruption or e-stop occurs and
the workpiece origin is secured, do one of the following:
Note: Before this operation, please ensure the machine coordinate is correct.
Otherwise, please execute returning to the machine origin first.
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3 Techinics
3.1 Set Unfill or Fill
It is used to reserve a certain part of closed objects. For objects set as Unfill, the system
reserves the outside; for objects set as Fill, the system reserves the inside.
To set unfill or fill, select closed objects, and do the following:
1. Call Unfill/Fill command:
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To set a lead line, select the target object, and do the following:
1. To open Set dialog box, do one of the following:
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Parameters
• Angle: For a line-type lead line, it refers to the angle between the lead line and the
tangent line of the intersection; for an arc-type lead line, it refers to the central angle.
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• Length: For a line-type/arc-type lead line, it refers to the length of the line/arc; for a
hook-type lead line, it refers to the sum of the radius of the arc and the length of the
line.
• Radius: For a hook-type lead line, it refers to the radius of the arc.
• Add Tiny Circle in Start Point: Add a tiny circle at the start point of the lead-in line,
so as to solve the problem that the accumulation of slag influences cutting effect
during piercing a thick tube.
• Circle Radius: The radius of the hole at the start point of the lead line.
3.3 Change the Machining Direction
After drawing an object, the machining direction is counterclockwise by default. This
operation is used to change the default machining direction.
To show the machining direction, do one of the following:
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o In the common tool bar, click the drop-down box of Sort, and select
Auto.
o In the menu bar, click Planning → Auto Sorting.
o Right on the drawing window, and select Mach Order → Auto Sorting.
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o Based on surface
It is only available for rectangular tubes. The system sorts one face and then
other faces.
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The cursor turns into , and the system automatically shows the machining
order.
2. Select the first target object. The cursor turns into , the machining order on
the object turns into 1, and the order of other objects turns into 2,3 ... in sequence
on the basis of previous order.
3. Optional: To reset the last order number, right click and select Previous Order.
4. Repeat step 2 and click the objects in order.
After manually changing the machining order, to exit Manual Sorting command, right click
and select Exit, or press Esc.
3.4.3 Specify the Machining Order for a Single Object
It is used to specify the machining order for a single object.
To specify the machining order for a single object, select a single object, and do the
following:
1. To open Specify Order Separately dialog box, do one of the following:
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To change the machining order in a list, select a single object, and do the following:
1. To open Order List dialog box, do one of the following:
2. Check the number, and do one of the following to sort the machining order:
o Click Move Up/Move Down to move the object.
o Double click another object to move the checked object to the clicked
position.
3.4.5 Change the Machining Order by Manual Drawing
It is used to manually change the machining order of two objects, and then change the
whole machining order.
To Select the target objects, and do the following:
1. To call Manual Draw Sorting command, do one of the following:
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• In the common tool bar, click Sort → Sort to the Top / Sort to the Bottom.
• In the menu bar, click Planning → Sort to the Top / Sort to the Bottom.
• Right click on the drawing window, and select Mach Order → Sort to the Top /
Sort to the Bottom.
3.5 Compensate the Kerf
There exists deviation between the sizes of actual cutting parts and theoretical ones, that
is caused by the kerf in cutting. The deviation leads to a smaller size in the outer contour
and a larger size in the inner contour. This operation is used to compensate the deviation.
The type of kerf compensation includes the following:
•
All shrink: shrink the cutting area for all selected parts.
•
All expand: expand the cutting area for all selected parts.
•
Unfill: shrink; fill: expand: shrink the cutting area for parts with unfill attribute, and
expand the cutting area for parts with fill attribute.
Before compensating the kerf, ensure the following:
• The text has been turned into polylines. See Turn Text into Polylines for details.
• Closed object(s) exist(s).
To compensate the kerf, select the closed objects, and do the following:
1. To open Kerf Compensation dialog box, do one of the following:
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4. Optional: To save the commonly used inner width and outer width for later use, do
the following:
a. In the drop-down box of Configuration, select Edit. Configuration dialog
box pops up:
b. Click Add, set a name in Description column, set the inner width in Inner
Width column, and set Outer Width in Outer Width column.
c. For later use, in the drop-down box of Configuration, select the set name.
The system automatically fills in the inner width and outer width.
The result is as follows:
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o In the common tool bar, click the drop-down box of Scan, and select
Line Scan.
o In the menu bar, click Planning → Scan → Line Scan.
2. Select the start position for cutting, and set parameter Colinear Tolerance and
Max Scan Space.
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③: Extension Distance
The result is as follows:
o In the common tool bar, click the drop-down box of Scan, and select
Arc Scan.
o In the menu bar, click Planning → Scan → Arc Scan.
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o In the common tool bar, click the drop-down box of Scan → LED
Scan.
o In the menu bar, click Planning → Scan → LED Scan.
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2. Check Sharp Corner and set the angle range for sharp corner.
3. Optional: To add a cooling point at the position of lead-in line without being limited
by the range of the angle of sharp corner, check Lead Point.
Taking the following figure as an example, set parameter Sharp Corner between 45°and
90°. The result is as follows:
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2. Set parameter Max Space and Width, and click OK. The cursor turns into .
3. Left click to select the ends of the bridging parts.
After bridging objects, to exit Bridge command, right click or press Esc.
The result is as follows:
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2. In Auto area, select a method for micro joint and set related parameters.
3. Optional: To ignore tiny objects within a value during executing micro joint, check
Skip Tiny Objects and set parameter perimeter.
Taking the following as an example. Select the method for micro joint Count and set count
as 2. The result is as follows:
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3.14 Do Clearing
It is used to clear some set technics.
The clearing items include the following:
• Lead line
• Kerf compensation
• Cooling point
• Micro joint
• Chop
• Vertical intersection
• Scan cutting
• Centering mark
To do clearing, select the target objects, and do one of the following:
• In the common tool bar, click Clear and select the target clearing item.
• In the menu bar, click Technics → Clear, and select the target clearing item.
• Right click on the drawing window, select Clear, and select the target clearing item.
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4 Layer
4.1 Overview
As a core function, layer function is used to set different layers.
The Layer Setting dialog box is as follows:
1 2
3
1. Layer selection area
The system offers 7 layers with different colors. You can set technics for each layer,
and the system regards objects with the same color as a same layer and sharing
the same technics.
You can do the following in the area:
o To switch to the page of the target layer, click the layer name.
o To modify the layer name, double click the layer name.
o To show all layers, check Show All. Otherwise, the system only shows
layers in the current toolpath file.
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• To save the technic as a file, click Save As, and set related parameters in Save As
dialog box:
In Over-arris Param area of layer n-Over-arris Param page, set over-arris parameters.
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2. Set the tube type and thickness, nozzle type, laser power, machining gas,
machining type and customized item.
4.3 Parameters
4.3.1 Technic Parameters
Technic parameters include:
• Common parameters
• Special parameters
4.3.1.1 Common Parameters
• Pre Laser Off: The delay time before the laser is turned off.
• Pre Laser On: The delay time before the laser is turned on.
• Post Laser On: After the laser is turned on, the system lasts the set time before the
next step.
• Cut Speed: The cutting speed when feedrate override is 100%.
• Peak Power: The laser intensity during cutting when the laser device is adjusted via
the analog quantity.
• Cut Frequency: The carrier frequency of PWM modulate signals during cutting,
namely the light output times in one second. The larger the value is, the longer light
output time is.
• Duty Ratio: In per unit pulse cycle, the ratio of light output time to the unit pulse
cycle time. You can set it by adjusting the laser device via PWM to set duty cycle
during cutting setting.
• Lift Height: The uplifting distance of the cutting head after cutting each object.
• Prepierce Up H: The uplifting distance of the cutting head after piercing each hole
during preliminary piercing.
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• Cut Pressure: The auxiliary gas pressure during cutting. It should be used together
with proportional valve or multi-valve.
• Cut Gas: The type of auxiliary gas used during cutting.
• Cut Height: The distance between the nozzle and the material during cutting.
• Cut Focus: The position of focus during cutting. It takes effect after enabling focus
control.
See Control Focus for details.
4.3.1.2 Special Parameters
• Ignore This Layer: ignore all objects in the current layer during cutting.
• Gas Keeps on for This Layer: keep gas on during cutting all objects in the current
layer.
• Side Blow at Pierce: Used to open port Side Blow during piercing.
• Side Blow at Cut: Used to open port Side Blow during cutting.
• Fixed Cut: Used to cut material at a fixed height. You can get a fixed position or
manually input the fixed position height to set it.
• Pre-piercing: It is valid for all the objects of the current layer. It is recommended to
select method 1st Segment Piercing or 3rd Segment Piercing.
• Micro Joint at High Speed:
• Slow Start: Used to ensure the cutting quality during cutting a thick plate. With it
checked, the system cuts an aperture whose length is the set start distance at start
speed, so as to make gas blow into the aperture, and cuts at normal speed.
• Start Dist: The startup distance.
• Start Speed: The startup speed.
• Cool Gas: The used gas during blowing.
• Cool Delay: The blowing time at cooling point.
4.3.2 Over-arris Parameters
• Peak Power: Used to set peak current during over-arris cutting by adjust the laser
device via the analog quantity.
• Pressure: The pressure of auxiliary gas during over-arris cutting. It should be used
together with proportional valve or multi-valve.
• Frequency: The carrier frequency of PWM modulate signals during over-arris
cutting, namely the light emission times in one second.
• Follow Height: The distance between the nozzle and the material during over-arris
cutting.
• Duty Ratio: In per unit pulse cycle, the ratio of light output time to the unit pulse
cycle time.
• Sensitivity: The sensitivity of the cutting head during over-arris cutting.
• Speed: The cutting speed during over-arris cutting.
4.3.3 Piercing Parameters
4.3.3.1 Piercing Methods
Piercing methods include the following:
• Direct piercing
The system automatically does the following:
a. Turn on the follow-up unit and blowing.
b. Control the cutting head following to the cutting height, and wait for the
blowing delay time.
c. Turn on the laser and start machining.
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5 Common Operations
5.1 Set Chuck Technics
The technic library is established, according to the tube shape, tube material, thickness,
and diameter (or width and height) of the held tube, the torque and pressure of the
front/back chuck, and the clamping/unclamping time of the chuck, so as to achieve the
precise torque holding control of the chuck over tubes according to the technic library.
Tubes with the same shape, material, thickness and diameter shares the same torque
holding solution.
To set chuck technics, do the following:
1. To open Chuck Technics dialog box, in the menu bar, click Advanced → Chuck
Technics:
2. In Settings area, set the tube type, material, thickness and diameter (or width and
height).
3. In Holding Test area, set the following parameters:
o F/B Chuck Torque&Voltage: The torque is controlled by 5V analog voltage.
Range: 0.1V~5V
o Clamping Type: It includes closed clamp, unclosed clamp and mixed clamp.
o Chuck ON/OFF Time: The chuck will output analog voltage within the set
time. Range: 1s~100s
4. Click Holding Test. The system sets the torque and voltage of the front chuck and
back chuck to AV01 and AV02 analog output ports, and controls analog output for
the set chuck ON/OFF time.
5. In Settings area, click Add. The system generates a torque holding solution and
adds it to Technic List area.
Default name: Type(diameter/width and height)material_thickness
Note: When any parameter in Holding Test area is modified, you can choose
whether to overwrite the original technic after clicking Add.
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4. In the menu bar, click Machining → Batch Mach. The interface for batch
machining is as follows:
5. Click to select the toolpath in the specified path and add it to the machining
task.
6. Double click Times column, and set the machining times for the selected toolpath in
Times dialog box.
7. In the lower right corner, click User Habits and set the following commonly used
operations before machining in User Habits Set dialog box:
o Calibrate before machining
o Do leveling and centering before machining
o Find edge before machining
o Show dialog box of checking tube type before machining
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8. Optional: To deal with each toolpath, do the following according to your needs:
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2. Select the target axis, and set the start position, end position and speed at 1st, 2nd
and 3rd stage for the burn test.
3. Set the time at 1st, 2nd and 3rd stage for the burn test.
4. Optional: To check the history records of burn tests, click History.
5. Optional: Check Shield Collision and cutting heads alarms.
Warning: Risk of collision. Please use with caution!
6. Click Start. The system starts to do a burn test.
During doing a burn test, to stop it, click Stop.
5.7 Execute Returning to the Center
It is used to control each axis of the machine tool to returning to the tube center. For a
rectangular tube, each axis returns to the center of the first face.
Before executing returning to the center, ensure the following:
• The system is in idle status.
• The machine tool has returned to the center of the tube before.
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During machining, you can click , and set focus parameters like Cut Focus, Punch
Focus and so on in Layer Setting dialog box to control focus. See Piercing Parameters
for details.
To control the focus, do the following:
1. In the menu bar, click System → System Parameters, find parameter Enable
Focus Control and set it to Yes.
2. To open Focus Control dialog box, do one of the following:
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2. Set the related parameters, and click Start. The system starts lubricating the lead
screw and guide rail.
5.10 Set a Fixed Point
It is used to control the cutting head to return to the set point after machining.
To set a fixed point, do the following:
1. In the menu bar, click System → System Parameters and set the following
parameters:
o Fixed Point(X)
o Fixed Point(Y)
o Fixed Point(A)
2. In the menu bar, click Machining → To Fixed Point. The cutting head
automatically moves to the set fixed point.
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2. Optional: If X-axis and Y-axis have not returned to the machine origin, in Machine
Motion area, click Go Home.
3. Get the actual measurement data of the machine tool:
a. In the Positioning Axis area, select a positioning axis.
b. In the Laser Interferometer area, set related parameters, and click
Generate. The results automatically show in Location Program area.
c. Click Run. The machine tool moves according to the generated positioning
program and the system records position data at the measuring points.
d. Save the data as a RTL or LIN compensation file in the laser interferometer.
4. To open NcTune software, close the software, and double click NcTune in the
installation directory C:\Program Files\Bodor\BodorThinker3.0T\Bin.
5. In the menu bar, click 帮助 → 语言 → English, and switch to the English version of
NcTune software.
6. To enter Screw Error Compensation page, select Screw Error in the Welcome
interface, or click Screw Error Compensation.
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7. To import a compensation file, click Import. NcTune generates the error curve
according to the file:
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2. Optional: In Settings area, set the moving distance for X-axis and Y-axis.
Default distance: 10mm
3. To ensure enough travel for detection, move X-axis and Y-axis to the middle of the
travel.
4. In Control Panel area, click Start.
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6 System Management
6.1 Back up and Restore Parameters
It is used to back up parameters by saving them as a ZIP file for later use and restore the
backup parameters, so as to avoid repeated setting.
To back up and restore parameters, do the following:
1. To open Back up and Restore Parameter dialog box, in the menu bar, click
System → Back up and Restore Parameter:
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2. Check Enable Counting, set parameter Planned Count and Finished Count
according to your needs, and select the actions after end.
3. Optional: Check Automatically clear the finished count after file name
changes.
The system automatically counts machining as follows:
• If a toolpath file is machined without any interruption, the number of machining adds
1.
• If machining is interrupted, the number of machining adds 1 after executing
breakpoint resume and finishing machining.
• After a new file is imported or the file name is changed, the number of machining
turns to zero.
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7 Shortcut Keys
The shortcut keys for ease of operation is as follows:
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Disclaimer
Nothing in this manual may be copied in any way. All parameter indicators and designs
may be upgradedWithout notice.
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