Oem Manual p800-Px800 Advance Metal

P800/PX800 Engineering
Operation &
Advanced™ Series METAL Pumps Maintenance
Advance your process
WIL-11220-E-09
REPLACES WIL-11220-E-08
TA BL E OF CON T EN T S
SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SECTION 2 WILDEN PUMP DESIGNATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SECTION 3 HOW IT WORKS—PUMP & AIR DISTRIBUTION SYSTEM . . . . . . . . . . . . . . . .3
SECTION 4 DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

SECTION 5 PERFORMANCE
A. P800 Performance Curves
Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Reduced Stroke PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Full Stroke PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Suction Lift Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B. PX800 Performance
Operating Principal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
How to Use this EMS Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Performance Curves
Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Reduced Stroke PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Full Stroke PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Suction Lift Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SECTION 6 SUGGESTED INSTALLATION, OPERATION & TROUBLESHOOTING . . . . . . .20

SECTION 7 ASSEMBLY / DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
SECTION 8 EXPLODED VIEW & PARTS LISTING
P800 Aluminum
Rubber/TPE/PTFE/Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
P800 Stainless Steel
PX800 Aluminum
PX800 Stainless Steel
SECTION 9 ELASTOMER OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Section 1
CAUTIONS—READ FIRST!
CAUTION: Do not apply compressed air to the exhaust CAUTION: Do not exceed 82°C (180°F) air inlet temperature
port — pump will not function. for Pro-Flo X™ models.
CAUTION: Do not, under any circumstance loosen the set CAUTION: Pumps should be thoroughly flushed before
screw located at the adjuster dial of the Pro-Flo X™ pump. installing into process lines. FDA and USDA approved
If the set screw is loose when the pump is pressurized, it pumps should be cleaned and/or sanitized before being
could eject and cause injury to anyone in the area. used.
CAUTION: Do not over-lubricate air supply — excess CAUTION: Always wear safety glasses when operating
. lubrication will reduce pump performance. Pump is pre- pump. If diaphragm rupture occurs, material being pumped
lubed. may be forced out air exhaust.
TEMPERATURE LIMITS: CAUTION: Before any maintenance or repair is attempted,
Neoprene –17.7°C to 93.3°C 0°F to 200°F the compressed air line to the pump should be disconnected
Buna-N –12.2°C to 82.2°C 10°F to 180°F and all air pressure allowed to bleed from pump. Disconnect
Nordel® –51.1°C to 137.8°C –60°F to 280°F all intake, discharge and air lines. Drain the pump by turning
Viton® –40°C to 176.7°C –40°F to 350°F it upside down and allowing any fluid to flow into a suitable
Saniflex™ –28.9°C to 104.4°C –20°F to 220°F container.
Polytetrafluoroethylene (PTFE) CAUTION: Blow out air line for 10 to 20 seconds before
4.4°C to 104.4°C 40°F to 220°F attaching to pump to make sure all pipeline debris is
Polyurethane –12.2°C to 65.6°C 10°F to 150°F clear. Use an in-line air filter. A 5µ (micron) air filter is
Tetra-Flex™ PTFE w/Neoprene Backed recommended.
4.4°C to 107.2°C 40°F to 225°F
Tetra-Flex™ PTFE w/Nordel® Backed NOTE: When installing Teflon ® diaphragms, it is important
-10°C to 137°C 14°F to 280°F to tighten outer pistons simultaneously (turning in opposite
Wil-Flex™ -40°C to 107.2°C (-40°F to 225°F) directions) to ensure tight fi t. (See torque specifications in
Section 7.)
NOTE: Not all materials are available for all models.
Refer to Section 2 for material options for your NOTE: Cast Iron Teflon ® -fi tted pumps come standard
pump. from the factory with expanded Teflon ® gaskets installed
in the diaphragm bead of the liquid chamber. Teflon ®
CAUTION: When choosing pump materials, be sure to gaskets cannot be re-used. Consult PS-TG for installation
check the temperature limits for all wetted components. instructions during reassembly.
Example: Viton ® has a maximum limit of 176.7°C (350°F) but
polypropylene has a maximum limit of only 79°C (175°F). NOTE: Before starting disassembly, mark a line from each
liquid chamber to its corresponding air chamber. This line
CAUTION: Maximum temperature limits are based upon will assist in proper alignment during reassembly.
mechanical stress only. Certain chemicals will significantly
reduce maximum safe operating temperatures. Consult CAUTION: Pro-Flo ® pumps cannot be used in submersible
Chemical Resistance Guide (E4) for chemical compatibility applications. Pro-Flo X™ is available in both submersible
and temperature limits. and non-submersible options. Do not use non-submersible
Pro-Flo X™ models in submersible applications. Turbo-Flo ®
WARNING: Prevention of static sparking — If static pumps can also be used in submersible applications.
sparking occurs, fire or explosion could result. Pump,
valves, and containers must be grounded to a proper CAUTION: Tighten all hardware prior to installation.
grounding point when handling flammable fluids and
whenever discharge of static electricity is a hazard.
CAUTION: Do not exceed 8.6 bar (125 psig) air supply
pressure.
CAUTION: The process fluid and cleaning fluids must be
chemically compatible with all wetted pump components.
Consult Chemical Resistance Guide (E4).
WIL-11220-E-09 1 WILDEN PUMP & ENGINEERING, LLC

Section 2
W IL DEN PUMP DESIGN AT ION SYS T EM
P800/PX800 METAL LEGEND P800 / XXXXX / XXX / XX / XXX / XXXX

51 mm (2") Pump MODEL
O-RINGS
VALVE SEAT SPECIALTY
Maximum Flow Rate: VALVE BALLS
DIAPHRAGMS
CODE
(if applicable)
674 lpm (178 gpm) AIR VALVE
CENTER BLOCK
AIR CHAMBERS
WETTED PARTS & OUTER PISTON
MATERIAL CODES
MODEL (PX800 only) VALVE BALL
P800 = PRO-FLO ® DIAPHRAGMS BN = BUNA-N (Red Dot)
PX800 = PRO-FLO X™ XBS = CONDUCTIVE BUNA-N FS = SANIFLEX™ [Hytrel® (Cream)]
XPX800 = PRO-FLO X™ ATEX (Two Red Dots) EP = NORDEL ® (Blue Dot)
BNS = BUNA-N (Red Dot) NE = NEOPRENE (Green Dot)
WETTED PARTS & OUTER PISTON FSS = SANIFLEX™ PU = POLYURETHANE (Clear)
AA = ALUMINUM / ALUMINUM [Hytrel® (Cream)] TF = TEFLON ® PTFE (White)
HH = ALLOY C / ALLOY C EPS = EPDM (Blue Dot) VT = VITON ® (Silver
SS = STAINLESS STEEL / NES = NEOPRENE (Green Dot) or White Dot)
STAINLESS STEEL PUS = POLYURETHANE (Clear) WF = WIL-FLEX™ [Santoprene
TEU = PTFE W/EPDM (Orange Dot)]
AIR CHAMBERS BACK-UP (White)
A = ALUMINUM TNU = PTFE W/NEOPRENE VALVE SEAT
C = TEFLON ® COATED BACK-UP (White) A = ALUMINUM
N = NICKEL-PLATED TSU = PTFE W/SANIFLEX™ BN = BUNA-N (Red Dot)
S = STAINLESS STEEL BACK-UP (White) FS = SANIFLEX™ [Hytrel® (Cream)]
V = HALAR ® COATED BNU = BUNA-N, ULTRA-FLEX™ H = ALLOY C
ALUMINUM (P800 only) EPU = EPDM, ULTRA-FLEX™ M = MILD STEEL
NEU = NEOPRENE, ULTRA-FLEX™ EP = NORDEL ® (Blue Dot)
CENTER BLOCK VTU = VITON®, ULTRA-FLEX™ NE = NEOPRENE (Green Dot)
VTS = VITON® (White Dot) PU = POLYURETHANE (Clear)
A = ALUMINUM(PX800 only)
WFS = WIL-FLEX™ [Santoprene® S = STAINLESS STEEL
N = NICKEL-PLATED
(Orange Dot)] VT = VITON ® (Silver
(PX800 only)
TSS = FULL STROKE PTFE or White Dot)
P = POLYPROPYLENE
W/SANIFLEX™ BACK-UP WF = WIL-FLEX™ [Santoprene
S = STAINLESS STEEL
TWS = FULL STROKE PTFE (Orange Dot)]
(PX800 only)
W/WIL-FLEX™ BACK-UP
AIR VALVE VALVE SEAT O-RING
A = ALUMINUM (PX800 only) TF = TEFLON ® PTFE
N = NICKEL-PLATED
(PX800 only)
P = POLYPROPYLENE
S = STAINLESS STEEL
SPECIALTY CODES
0044 Stallion, balls & seats ONLY 0480 Pump Cycle Monitor (sensor & wires)
0100 Wil-Gard 110V 0483 Pump Cycle Monitor (module, sensor & wires)
0102 Wil-Gard sensor wires ONLY 0485 Pump Cycle Monitor (module, sensor & wires), DIN flange
0103 Wil-Gard 220V 0504 DIN flange
NOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION.

NOTE: Not all models are available with all material options.
Nordel ® and Viton ® are registered trademarks of DuPont Dow Elastomers.
Teflon ® is a registered trademark of DuPont.
Halar ® is a registered trademark of Solvay.
WILDEN PUMP & ENGINEERING, LLC 2 WIL-11220-E-09

Section 3
HOW IT WORKS—PUMP
The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow pattern
through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.
FIGURE 1 The air valve directs pressurized FIGURE 2 When the pressurized diaphragm, FIGURE 3 At completion of the stroke,
air to the back side of diaphragm A. The diaphragm A, reaches the limit of its discharge the air valve again redirects air to the
compressed air is applied directly to the stroke, the air valve redirects pressurized back side of diaphragm A, which starts
liquid column separated by elastomeric air to the back side of diaphragm B. The diaphragm B on its exhaust stroke. As
diaphragms. The diaphragm acts as pressurized air forces diaphragm B away the pump reaches its original starting
a separation membrane between the from the center while pulling diaphragm A point, each diaphragm has gone through
compressed air and liquid, balancing the to the center. Diaphragm B is now on its one exhaust and one discharge stroke.
load and removing mechanical stress discharge stroke. Diaphragm B forces the This constitutes one complete pumping
from the diaphragm. The compressed inlet valve ball onto its seat due to the cycle. The pump may take several cycles
air moves the diaphragm away from hydraulic forces developed in the liquid to completely prime depending on the
the center of the pump. The opposite chamber and manifold of the pump. These conditions of the application.
diaphragm is pulled in by the shaft same hydraulic forces lift the discharge
connected to the pressurized diaphragm. valve ball off its seat, while the opposite
Diaphragm B is on its suction stroke; air discharge valve ball is forced onto its seat,
behind the diaphragm has been forced forcing fluid to flow through the pump
out to atmosphere through the exhaust discharge. The movement of diaphragm A
port of the pump. The movement of toward the center of the pump creates a
diaphragm B toward the center of the vacuum within liquid chamber A. Atmos-
pump creates a vacuum within chamber B. pheric pressure forces fluid into the inlet
Atmospheric pressure forces fluid into manifold of the pump. The inlet valve ball
the inlet manifold forcing the inlet valve is forced off its seat allowing the fluid being
ball off its seat. Liquid is free to move pumped to fill the liquid chamber.
past the inlet valve ball and fill the liquid
chamber (see shaded area).
HOW IT WORKS—AIR DISTRIBUTION SYSTEM
The Pro-Flo® patented air distribution system incorporates two

moving parts: the air valve spool and the pilot spool. The heart of
the system is the air valve spool and air valve. This valve design
incorporates an unbalanced spool. The smaller end of the spool
is pressurized continuously, while the large end is alternately
pressurized then exhausted to move the spool. The spool directs
pressurized air to one air chamber while exhausting the other.
The air causes the main shaft/diaphragm assembly to shift to
one side — discharging liquid on that side and pulling liquid in
on the other side. When the shaft reaches the end of its stroke,
the inner piston actuates the pilot spool, which pressurizes and
exhausts the large end of the air valve spool. The repositioning
of the air valve spool routes the air to the other air chamber.

Section 4
DIMENSIONAL DR AWINGS
P 8 0 0 Al uminum DIMENSIONS
ITEM Metric mm Standard (inch)
A 439 17.3
B 89 3.5
C 396 15.6
D 676 26.6
E 760 29.9
F 94 3.7
G 117 4.6
H 325 12.8
J 493 19.4
K 396 15.6
L 330 13.0
M 254 10.0
N 325 12.8
P 379 14.9
R 15 0.6
ANSI/DIN COMBO
S 165 DIA. 6.5 DIA.
T 122 DIA. 4.8 DIA.
U 20 DIA. 0.8 DIA.
P 8 0 0 S t a i n l e s s S te e l /Al l oy C DIMENSIONS
A 434 17.1
B 89 3.5
C 389 15.3
D 678 26.7
E 760 29.9
F 94 3.7
G 117 4.6
H 325 12.8
J 493 19.4
K 391 15.4
L 330 13.0
M 254 10.0
N 325 12.8
P 379 14.9
R 15 0.6
DIN DN50
S 165 DIA. 6.5 DIA.
T 125 DIA. 4.9 DIA.
U 18 DIA. 0.7 DIA.
ANSI 150#
S 165 DIA. 6.5 DIA.
T 122 DIA. 4.8 DIA.
U 20 DIA. 0.8 DIA.

DIMENSIONAL DR AWINGS
PX8 0 0 Al uminum DIMENSIONS
A 439 17.3
B 89 3.5
C 396 15.6
D 676 26.6
E 760 29.9
F 48 1.9
G 117 4.6
H 399 15.7
J 163 6.4
K 340 13.4
L 551 21.7
M 330 13.0
N 254 10.0
P 325 12.8
R 379 14.9
S 15 0.6
ANSI/DIN COMBO
T 165 DIA. 6.5 DIA.
U 122 DIA. 4.8 DIA.
V 20 DIA. .8 DIA.
PX8 0 0 S t a i n l e s s S te e l /A l l oy C DIMENSIONS
A 434 17.1
B 89 3.5
C 391 15.4
D 678 26.7
E 760 29.9
F 117 4.6
G 394 15.5
H 48 1.9
J 163 6.4
K 340 13.4
L 551 21.7
M 330 13.0
N 254 10.0
P 325 12.8
R 378 14.9
S 15 0.6
DIN DN50
T 165 DIA. 6.5 DIA.
U 125 DIA. 4.9 DIA.
V 18 DIA. 0.7 DIA.
ANSI 150#
T 165 DIA. 6.5 DIA.
U 122 DIA. 4.8 DIA.
V 20 DIA. .8 DIA.

Section 5A
PERFORMANCE
P800 METAL
RUBBER-FITTED
Height ................................ 759 mm (29.9”)
Width ..................................439 mm (17.3”)
Depth ..................................325 mm (12.8”)
Ship Weight ......Aluminum 34 kg (75 lbs.)
316 Stainless Steel 100 kg (220 lbs.)
Alloy C 103 kg (228 lbs.)
Air Inlet ...................................13 mm (1/2”)
Inlet ............................................51 mm (2”)
Outlet .........................................51 mm (2”)
Suction Lift ..................... 6.9 m Dry (22.7’)
8.6 m Wet (28.4’)
Disp. Per Stroke .................2.8 l (0.73 gal.)1
Max. Flow Rate ......... 597 lpm (157.7 gpm)
Max. Size Solids .................. 6.4 mm (1/4”)
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure
against a 2.1 bar (30 psig)head pressure.
Example: To pump 82 GPM against a
Flow rates indicated on chart were determined by pumping water.
discharge head of 40 psig requires 60
psig and 54 scfm air consumption. For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
Caution: Do not exceed 8.6 bar (125 psig)
air supply pressure.
P800 METAL
TPE-FITTED
Height ................................ 759 mm (29.9”)
Width ..................................439 mm (17.3”)
Depth ..................................325 mm (12.8”)
Air Inlet ...................................13 mm (1/2”)
Inlet ............................................51 mm (2”)
Outlet .........................................51 mm (2”)
Suction Lift ......................5.9 m Dry (19.5’)
8.6 m Wet (28.4’)
Disp. Per Stroke .................2.8 l (0.74 gal.)1
Max. Flow Rate .........621 lpm (164.0 gpm)
1
discharge head of 70 psig requires 80
psig and 44 scfm air consumption. For optimum life and performance, pumps should be specified so that daily operation

PERFORMANCE
P800 METAL
REDUCED STROKE PTFE-FITTED
Height .................................759 mm (29.9")
Width .................................. 439 mm (17.3")
Depth .................................. 325 mm (12.8")
Air Inlet ................................... 13 mm (1/2")
Inlet ............................................ 51 mm (2")
Outlet ......................................... 51 mm (2")
Suction Lift ......................4.6 m Dry (15.0')
9.5 m Wet (31.0')
Displacement/Stroke .... 1.67 L (0.44 gal.)1
Max. Flow Rate ............496 lpm (131 gpm)
Max. Size Solids ...................6.4 mm (1/4")
1
against a 2.1 bar (30 psig) head pressure.
Example: To pump 238 lpm (63 gpm)
against a discharge pressure head of
2.1 bar (30 psig) requires 4.1 bar (60 psig) For optimum life and performance, pumps should be specified so that daily operation
and 94 Nm3 /h (55 scfm) air consumption. parameters will fall in the center of the pump performance curve.
P800 METAL
FULL STROKE PTFE-FITTED
Height ................................ 759 mm (29.9”)
Width ..................................439 mm (17.3”)
Depth ..................................325 mm (12.8”)
Air Inlet ...................................13 mm (1/2”)
Inlet ............................................51 mm (2”)
Outlet .........................................51 mm (2”)
Suction Lift ...................... 4.9m Dry (16.2’)
7.6 m Wet (25.0’)
Disp. Per Stroke ................2.5 l (0.67 gal.)1
1
discharge head of 20 psigrequires 60 psig
and 74 scfm air consumption. For optimum life and performance, pumps should be specified so that daily operation

Section 5C
PERFORMANCE
P800 METAL
ULTRA-FLEX™-FITTED
Height .................................759 mm (29.9")
Width .................................. 439 mm (17.3")
Depth .................................. 325 mm (12.8")
Air Inlet ................................... 13 mm (1/2")
Inlet ............................................ 51 mm (2")
Outlet ......................................... 51 mm (2")
Suction Lift ......................4.9 m Dry (16.0')
8.8 m Wet (29.0')
Displacement/Stroke ..... 2.12 L (0.56 gal.)1
Max. Size Solids ...................6.4 mm (1/4")
1
against a 2.1 bar (30 psig) head pressure.
Example: To pump 201 lpm (53 gpm)
against a discharge pressure head of
2.1 bar (30 psig) requires 4.1 bar (60 psig) For optimum life and performance, pumps should be specified so that daily operation
and 60 Nm3 /h (35 scfm) air consumption. parameters will fall in the center of the pump performance curve.
SUCTION LIFT CURVES
P 800 M E TA L
S U C T I O N L I F T CA PA B ILITY
Suction lift curves are calibrated

for pumps operating at 305 m
(1,000') above sea level. This
chart is meant to be a guide only.
There are many variables which
can affect your pump’s operating
characteristics.
The number of intake and discharge
elbows, viscosity of pumping fluid,
elevation (atmospheric pressure)
and pipe friction loss all affect the
amount of suction lift your pump
will attain.

PX800
M E T A L
PX800 PERFORMANCE
WIL-11220-T-05
Section 5B
Pro-Flo XTM Operating Principal

The Pro-Flo X™ air distribution system with the control dial, the operator can select the optimal
revolutionary Efficiency Management System (EMS) balance of flow and efficiency that best meets the
offers flexibility never before seen in the world of application needs. Pro-Flo X™ provides higher
AODD pumps. The performance, lower
patent-pending EMS operational costs
is simple and easy and flexibility that
to use. With the exceeds previous
turn of an integrated industry standards.
AIR CONSUMPTION
$ $$
Turning the dial Each dial setting Pro-Flo X™ pumps Moving the dial When the air
changes the represents an are shipped from from setting 4 consumption
relationship entirely different the factory on causes a decrease decreases more
between air inlet flow curve setting 4, which in flow and an even than the flow
and exhaust is the highest greater decrease in rate, efficiency
porting. flow rate setting air consumption. is improved and
possible operating costs
are reduced.
WILDEN PUMP & ENGINEERING, LLC 10 PX800 Performance

HOW TO USE THIS EMS CURVE
Example 1
SETTING 4 PERFORMANCE CURVE EMS CURVE
Figure 1 Figure 2
0.58 flow multiplier
Example data point = 8.2 GPM Example data point =
0.48 air multiplier
This is an example showing how to determine flow rate and curve, draw vertical lines downward until
air consumption for your Pro-Flo X™ pump using the Efficien- reaching the bottom scale on the chart. This
cy Management System (EMS) curve and the performance
identifies the flow X Factor (in this case, 0.58)
curve. For this example we will be using 4.1 bar (60 psig) inlet
air pressure and 2.8 bar (40 psig) discharge pressure and EMS and air X Factor (in this case, 0.48).
setting 2.
Step 3: Calculating performance for specific EMS
Step 1: Identifying performance at setting 4. Locate setting. Multiply the flow rate (8.2 gpm)
the curve that represents the flow rate of the obtained in Step 1 by the flow X Factor multi-
pump with 4.1 bar (60 psig) air inlet pressure. plier (0.58) in Step 2 to determine the flow rate
Mark the point where this curve crosses the at EMS setting 2. Multiply the air consump-
horizontal line representing 2.8 bar (40 psig) tion (9.8 scfm) obtained in Step 1 by the air
discharge pressure. (Figure 1). After locating X Factor multiplier (0.48) in Step 2 to deter-
your performance point on the flow curve, mine the air consumption at EMS setting 2
draw a vertical line downward until reaching (Figure 3).
the bottom scale on the chart. Identify the flow
rate (in this case, 8.2 gpm). Observe location 8.2 gpm (flow rate for Setting 4)
of performance point relative to air consump-
tion curves and approximate air consumption
.58 (Flow X Factor setting 2)
value (in this case, 9.8 scfm). 4.8 gpm (Flow rate for setting 2)
Step 2: Determining flow and air X Factors. Locate 9.8 scfm (air consumption for setting 4)
your discharge pressure (40 psig) on the verti-
cal axis of the EMS curve (Figure 2). Follow
.48 (Air X Factor setting 2)
along the 2.8 bar (40 psig) horizontal line until 4.7 scfm (air consumption for setting 2)
intersecting both flow and air curves for your
Figure 3
desired EMS setting (in this case, setting 2).
Mark the points where the EMS curves inter- The flow rate and air consumption at Setting
sect the horizontal discharge pressure line. 2 are found to be 18.2 lpm (4.8 gpm) and 7.9
After locating your EMS points on the EMS Nm3/h (4.7 scfm) respectively.
PX800 Performance 11 WILDEN PUMP & ENGINEERING, LLC

Example 2.1
EMS Flow
Settings 1 & 2
Figure 4 Figure 5
Example data point = 10.2 gpm 0.49 flow multiplier
This is an example showing how to determine the inlet air In our example it is 38.6 lpm (10.2 gpm). This
pressure and the EMS setting for your Pro-Flo X™ pump to is the setting 4 flow rate. Observe the loca-
optimize the pump for a specific application. For this exam- tion of the performance point relative to air
ple we will be using an application requirement of 18.9 lpm
consumption curves and approximate air
(5 gpm) flow rate against 2.8 bar (40 psig) discharge pressure.
This example will illustrate how to calculate the air consump- consumption value. In our example setting
tion that could be expected at this operational point. 4 air consumption is 24 Nm3/h (14 scfm).
See figure 4.
DETERMINE EMS SETTING
Step 3: Determine flow X Factor. Divide the required
Step 1: Establish inlet air pressure. Higher air pres-
flow rate 18.9 lpm (5 gpm) by the setting 4 flow
sures will typically allow the pump to run
rate 38.6 lpm (10.2 gpm) to determine the flow
more efficiently, however, available plant air
X Factor for the application.
pressure can vary greatly. If an operating
pressure of 6.9 bar (100 psig) is chosen when 5 gpm / 10.2 gpm = 0.49 (flow X Factor)
plant air frequently dips to 6.2 bar (90 psig)
pump performance will vary. Choose an oper- Step 4: Determine EMS setting from the flow
ating pressure that is within your compressed X Factor. Plot the point representing the flow
air system's capabilities. For this example we X Factor (0.49) and the application discharge
will choose 4.1 bar (60 psig). pressure 2.8 bar (40 psig) on the EMS curve.
This is done by following the horizontal 2.8
Step 2: Determine performance point at setting 4. For bar (40 psig) psig discharge pressure line until
this example an inlet air pressure of 4.1 bar it crosses the vertical 0.49 X Factor line. Typi-
(60 psig) inlet air pressure has been chosen. cally, this point lies between two flow EMS
Locate the curve that represents the perfor- setting curves (in this case, the point lies be-
mance of the pump with 4.1 bar (60 psig) inlet tween the flow curves for EMS setting 1 and
air pressure. Mark the point where this curve 2). Observe the location of the point relative
crosses the horizontal line representing 2.8 to the two curves it lies between and approxi-
bar (40 psig) discharge pressure. After locat- mate the EMS setting (figure 5). For more pre-
ing this point on the flow curve, draw a verti- cise results you can mathematically interpo-
cal line downward until reaching the bottom late between the two curves to determine the
scale on the chart and identify the flow rate. optimal EMS setting.
For this example the EMS setting is 1.8.
WILDEN PUMP & ENGINEERING, LLC 12 PX800 Performance
Example 2.2
EMS Air
Settings 1 & 2
Figure 6 Figure 7
Example data point = 10.2 gpm Example data point = 0.40 air multiplier
Determine air consumption at a specific Step 2: Determine air consumption. Multiply your
EMS setting. setting 4 air consumption (14 scfm) value by
the air X Factor obtained above (0.40) to deter-
Step 1: Determine air X Factor. In order to determine mine your actual air consumption.
the air X Factor, identify the two air EMS set-
ting curves closest to the EMS setting estab- 14 scfm x 0.40 = 5.6 SCFM
lished in example 2.1 (in this case, the point lies
In summary, for an application requiring 18.9 lpm
between the air curves for EMS setting 1 and
(5 gpm) against 2.8 bar (40 psig) discharge pressure,
2). The point representing your EMS setting
the pump inlet air pressure should be set to 4.1 bar
(1.8) must be approximated and plotted on the
(60 psig) and the EMS dial should be set to 1.8. The
EMS curve along the horizontal line represent-
pump would then consume 9.5 Nm3/h (5.6 scfm) of
ing your discharge pressure (in this case, 40
compressed air.
psig). This air point is different than the flow
point plotted in example 2.1. After estimating
(or interpolating) this point on the curve, draw
a vertical line downward until reaching the
bottom scale on the chart and identify the air
X Factor (figure 7).
For this example the air X Factor is 0.40

PX800 METAL RUBBER-FITTED
WILDEN PUMP & ENGINEERING, LLC

PERFORMANCE
14
TECHNICAL DATA EXAMPLE
The Efficiency Management System (EMS)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . 760 mm (29.9”) can be used to optimize the performance of A PX800 metal, Rubber fitted pump operating at EMS setting 4,
Width. . . . . . . . . . . . . . . . . . . . . . . . . . . 439 mm (17.3”) your Wilden pump for specific applications. achieved a flow rate of 379 lpm (100 gpm) using 127 Nm3/h (75 scfm)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . . 493 mm (19.4”) The pump is delivered with the EMS adjusted of air when run at 5.5 bar (80 psig) air inlet pressure and 2.8 bar (40
Ship Weight . . . . . . . . . . . . . Aluminum 35 kg (78 lbs.) to setting 4, which allows maximum flow. psig) discharge pressure (See dot on performance curve).
Cast Iron 49 kg (109 lbs.) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
Alloy C 54 kg (119 lbs.) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 2
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) setting. For any EMS setting and discharge would meet his needs. At 2.8 bar (40 psig) discharge pressure and
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) pressure, the “X factor” is used as a multi- EMS setting 2, the flow “X factor” is 0.63 and the air “X factor” is
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) plier with the original values from the setting 0.47 (see dots on EMS curve).
Suction Lift . . . . . . . . . . . . . . . . . . . . . 6.4 m Dry (21.0’) 4 performance curve to calculate the actual Multiplying the original setting 4 values by the “X factors” pro-
8.6 m Wet (28.4’) flow and air consumption values for that spe- vides the setting 2 flow rate of 238 lpm (63 gpm) and an air con-
Disp. Per Stroke. . . . . . . . . . . . . . . . . . 2.7 l (0.72 gal.)1 cific EMS setting. Note: you can interpolate
Max. Flow Rate . . . . . . . . . . . . . . . .642 lpm (170 gpm) sumption of 60 Nm3/h (35 scfm). The flow rate was reduced by 37%
between the setting curves for operation at while the air consumption was reduced by 53%, thus providing
Max. Size Solids . . . . . . . . . . . . . . . . . . . 6.4 mm (1/4”) intermediate EMS settings. increased efficiency.
1Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2 bar (30 psig)head pressure. For a detailed example for how to set your EMS, see beginning of
performance curve section.
The Efficiency Management System (EMS) can be used to optimize the performance of your Wilden pump for
Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
PX800 Performance
specific applications. The pump is delivered with the EMS adjusted to setting 4, which allows maximum flow.
PX800 METAL TPE-FITTED
PX800 Performance
PERFORMANCE
15
Height . . . . . . . . . . . . . . . . . . . . . . . . . . 760 mm (29.9”) can be used to optimize the performance of A PX800 metal, TPE fitted pump operating at EMS setting 4, achieved
Width. . . . . . . . . . . . . . . . . . . . . . . . . . . 439 mm (17.3”) your Wilden pump for specific applications. a flow rate of 371 lpm (98 gpm) using 99 Nm3/h (58 scfm) of air when
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . . 493 mm (19.4”) The pump is delivered with the EMS adjusted run at 4.1 bar (60 psig) air inlet pressure and 2.1 bar (30 psig) dis-
Ship Weight . . . . . . . . . . . . . Aluminum 35 kg (78 lbs.) to setting 4, which allows maximum flow. charge pressure (See dot on performance curve).
Suction Lift . . . . . . . . . . . . . . . . . . . . . 5.9 m Dry (19.3’) 4 performance curve to calculate the actual Multiplying the original setting 4 values by the “X factors” pro-
8.6 m Wet (28.4’) flow and air consumption values for that spe- vides the setting 2 flow rate of 234 lpm (63 gpm) and an air con-
Disp. Per Stroke. . . . . . . . . . . . . . . . . . 287 l (0.74 gal.)1 cific EMS setting. Note: you can interpolate
Max. Flow Rate . . . . . . . . . . . . . . 654 lpm (172.8 gpm) sumption of 47 Nm3/h (28 scfm). The flow rate was reduced by 37%
between the setting curves for operation at while the air consumption was reduced by 52%, thus providing
Max. Size Solids . . . . . . . . . . . . . . . . . . . 6.4 mm (1/4”) intermediate EMS settings. increased efficiency.
1
Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2 bar (30 psig)head pressure. For a detailed example for how to set your EMS, see end of

PX800 METAL REDUCED STROKE PTFE-FITTED

PERFORMANCE
16
Height . . . . . . . . . . . . . . . . . . . . . . . . . .668 mm (26.3”) can be used to optimize the performance of A PX800 metal, reduced stroke PTFE-fitted pump operating at EMS
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .404 mm (15.9”) your Wilden pump for specific applications. setting 4, achieved a flow rate of 401 lpm (106 gpm) using 133 Nm3/h
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .340 mm (13.4”) The pump is delivered with the EMS adjusted (78 scfm) of air when run at 4.8 bar (70 psig) air inlet pressure and 1.4
Ship Weight . . . . . . . . . . . . Aluminum 35 kg (78 lbs.) to setting 4, which allows maximum flow. bar (20 psig) discharge pressure (See dot on performance curve).
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) setting. For any EMS setting and discharge would meet his needs. At 1.4 bar (20 psig) discharge pressure and
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) pressure, the “X factor” is used as a multi- EMS setting 3, the flow “X factor” is 0.82 and the air “X factor” is
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) plier with the original values from the setting 0.70 (see dots on EMS curve).
Suction Lift . . . . . . . . . . . . . . . . . . . . .4.5 m Dry (14.8’) 4 performance curve to calculate the actual Multiplying the original setting 4 values by the “X factors” provides
8.7 m Wet (28.4’) flow and air consumption values for that spe- the setting 3 flow rate of 329 lpm (87 gpm) and an air consumption
Disp. Per Stroke. . . . . . . . . . . . . . . . . 1.9 l (0.51 gal.)1 cific EMS setting. Note: you can interpolate
Max. Flow Rate . . . . . . . . . . . . . . .617 lpm (163 gpm) of 93 Nm3/h (55 scfm). The flow rate was reduced by 18% while the
between the setting curves for operation at air consumption was reduced by 30%, thus providing increased ef-
Max. Size Solids . . . . . . . . . . . . . . . . . . 6.4 mm (1/4”) intermediate EMS settings. ficiency.
1Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2 bar (30 psig)head pressure. For a detailed example for how to set your EMS, see beginning of
specific applications. The pump is delivered with the EMS adjusted to setting 4, which allows maximum flow. Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.
PX800 Performance
PX800 METAL FULL STROKE PTFE-FITTED
PX800 Performance
PERFORMANCE
17
Height . . . . . . . . . . . . . . . . . . . . . . . . . .668 mm (26.3”) can be used to optimize the performance of A PX800 metal, full stroke PTFE fitted pump operating at EMS set-
Width. . . . . . . . . . . . . . . . . . . . . . . . . . .404 mm (15.9”) your Wilden pump for specific applications. ting 4, achieved a flow rate of 405 lpm (107 gpm) using 105 Nm3/h (62
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . .340 mm (13.4”) The pump is delivered with the EMS adjusted scfm) of air when run at 4.1 bar (60 psig) air inlet pressure and 1.4
Ship Weight . . . . . . . . . . . . Aluminum 35 kg (78 lbs.) to setting 4, which allows maximum flow. bar (20 psig) discharge pressure (See dot on performance curve).
. . . . . . . . . . . . . . . . . . . 316 Stainless 53 kg (117 lbs.)
. . . . . . . . . . . . . . . . . . . . . . .Cast Iron 49 Kg (109 lbs.) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
. . . . . . . . . . . . . . . . . . . . . . . . .Alloy C 54 Kg (119 lbs.) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 1
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) setting. For any EMS setting and discharge would meet his needs. At 1.4 bar (20 psig) discharge pressure and
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) pressure, the “X factor” is used as a multi- EMS setting 1, the flow “X factor” is 0.34. and the air “X factor” is
Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) plier with the original values from the setting 0.23 (see dots on EMS curve).
Suction Lift . . . . . . . . . . . . . . . . . . . . . 6.1m Dry (19.9’) 4 performance curve to calculate the actual Multiplying the original setting 4 values by the “X factors” provides
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6 m Wet (28.4’) flow and air consumption values for that spe- the setting 1 flow rate of 138 lpm (36 gpm) and an air consumption
Disp. Per Stroke. . . . . . . . . . . . . . . . . 2.6 l (0.68 gal.)1 cific EMS setting. Note: you can interpolate
Max. Flow Rate . . . . . . . . . . . . . 674 lpm (178.1 gpm) of 24 Nm3/h (14 scfm). The flow rate was reduced by 66% while
between the setting curves for operation at the air consumption was reduced by 77%, thus providing increased
Max. Size Solids . . . . . . . . . . . . . . . . . . 6.4 mm (1/4”) intermediate EMS settings. efficiency.
1
air inlet pressure against a 2.1 bar (30 psig)head pressure. For a detailed example for how to set your EMS, see beginning of
specific applications. The pump is delivered with the EMS adjusted to setting 4, which allows maximum flow. Caution: Do not exceed 8.6 bar (125 psig) air supply pressure.

PX800 METAL ULTRA-FLEXTM FITTED

PERFORMANCE
18
Height . . . . . . . . . . . . . . . . . . . . . . . . . . 668 mm (26.3”) can be used to optimize the performance of A PX800 metal, Ultra-Flex-fitted pump operating at EMS setting 4,
Width. . . . . . . . . . . . . . . . . . . . . . . . . . . 404 mm (15.9”) your Wilden pump for specific applications. achieved a flow rate of 276 lpm (73 gpm) using 93 Nm3/h (55 scfm)
Depth. . . . . . . . . . . . . . . . . . . . . . . . . . . 340 mm (13.4”) The pump is delivered with the EMS adjusted of air when run at 4.1 bar (60 psig) air inlet pressure and 2.1 bar (30
Ship Weight . . . . . . . . . . . . . Aluminum 35 kg (78 lbs.) to setting 4, which allows maximum flow. psig) discharge pressure (See dot on performance curve).
Cast Iron 49 kg (109 lbs.) The EMS curve allows the pump user to deter- The end user did not require that much flow and wavnted to reduce
Suction Lift . . . . . . . . . . . . . . . . . . . . . 6.1 m Dry (19.9’) 4 performance curve to calculate the actual Multiplying the original setting 4 values by the “X factors” provides
9.2 m Wet (30.1’) flow and air consumption values for that spe- the setting 2 flow rate of 163 lpm (43 gpm) and an air consumption
Disp. Per Stroke. . . . . . . . . . . . . . . . . . 2.1 l (0.56 gal.)1 cific EMS setting. Note: you can interpolate
Max. Flow Rate . . . . . . . . . . . . . . . .632 lpm (167 gpm) of 43 Nm3/h (25 scfm). The flow rate was reduced by 41% while
between the setting curves for operation at the air consumption was reduced by 54%, thus providing increased
Max. Size Solids . . . . . . . . . . . . . . . . . . . 6.4 mm (1/4”) intermediate EMS settings. efficiency.
1
air inlet pressure against a 2 bar (30 psig) head pressure. For a detailed example for how to set your EMS, see beginning of
PX800 Performance
SUCTION LIFT CURVES
PX800 METAL
SUCTION LIFT CAPABILITY
Suction lift curves are calibrated for pumps operating number of intake and discharge elbows, viscosity of
at 305 m (1,000') above sea level. This chart is meant pumping fluid, elevation (atmospheric pressure) and
to be a guide only. There are many variables which pipe friction loss all affect the amount of suction lift
can affect your pump’s operating characteristics. The your pump will attain.

Section 6
SUGGES T ED INS TA L L AT ION
Wilden pumps are designed to meet the performance ELEVATION: Selecting a site that is well within the pump’s
requirements of even the most demanding pumping dynamic lift capability will assure that loss-of-prime issues will
applications. They have been designed and manufactured to the be eliminated. In addition, pump efficiency can be adversely
highest standards and are available in a variety of liquid path affected if proper attention is not given to site location.
materials to meet your chemical resistance needs. Refer to the
PIPING: Final determination of the pump site should not be made
performance section of this manual for an in-depth analysis of
until the piping challenges of each possible location have been
the performance characteristics of your pump. Wilden offers
evaluated. The impact of current and future installations should
the widest variety of elastomer options in the industry to satisfy
be considered ahead of time to make sure that inadvertent
temperature, chemical compatibility, abrasion resistance and
restrictions are not created for any remaining sites.
flex concerns.
The best choice possible will be a site involving the shortest
The suction pipe size should be at least the equivalent or larger
and straightest hook-up of suction and discharge piping.
than the diameter size of the suction inlet on your Wilden pump.
Unnecessary elbows, bends, and fittings should be avoided.
The suction hose must be non-collapsible, reinforced type as
Pipe sizes should be selected to keep friction losses within
these pumps are capable of pulling a high vacuum. Discharge
practical limits. All piping should be supported independently
piping should also be the equivalent or larger than the diameter
of the pump. In addition, the piping should be aligned to avoid
of the pump discharge which will help reduce friction losses. It is
placing stress on the pump fittings.
critical that all fittings and connections are airtight or a reduction
or loss of pump suction capability will result. Flexible hose can be installed to aid in absorbing the forces
created by the natural reciprocating action of the pump. If the
INSTALLATION: Months of careful planning, study, and
pump is to be bolted down to a solid location, a mounting
selection efforts can result in unsatisfactory pump performance
pad placed between the pump and the foundation will assist
if installation details are left to chance.
in minimizing pump vibration. Flexible connections between
Premature failure and long term dissatisfaction can be avoided the pump and rigid piping will also assist in minimizing pump
if reasonable care is exercised throughout the installation vibration. If quick-closing valves are installed at any point in the
process. discharge system, or if pulsation within a system becomes a
problem, a surge suppressor (SD Equalizer®) should be installed
LOCATION: Noise, safety, and other logistical factors usually
to protect the pump, piping and gauges from surges and water
dictate where equipment will be situated on the production
hammer.
floor. Multiple installations with conflicting requirements can
result in congestion of utility areas, leaving few choices for If the pump is to be used in a self-priming application, make
additional pumps. sure that all connections are airtight and that the suction lift is
within the model’s ability. Note: Materials of construction and
Within the framework of these and other existing conditions,
elastomer material have an effect on suction lift parameters.
every pump should be located in such a way that six key factors
Please refer to the performance section for specifics.
are balanced against each other to maximum advantage.
When pumps are installed in applications involving flooded
ACCESS: First of all, the location should be accessible. If it’s
suction or suction head pressures, a gate valve should be
easy to reach the pump, maintenance personnel will have an
installed in the suction line to permit closing of the line for pump
easier time carrying out routine inspections and adjustments.
service.
Should major repairs become necessary, ease of access can
play a key role in speeding the repair process and reducing total Pumps in service with a positive suction head are most efficient
downtime. when inlet pressure is limited to 0.5–0.7 bar (7–10 psig).
Premature diaphragm failure may occur if positive suction is 0.7
AIR SUPPLY: Every pump location should have an air line large
bar (10 psig) and higher.
enough to supply the volume of air necessary to achieve the
desired pumping rate. Use air pressure up to a maximum of 8.6 SUBMERSIBLE APPLICATIONS: Pro-FloX™ pumps can
bar (125 psig) depending on pumping requirements. be used for submersible applications, when using the
Pro-Flo X™ submersible option. Turbo-Flo™ pumps can also be
For best results, the pumps should use a 5µ (micron) air filter,
used for submersible applications.
needle valve and regulator. The use of an air filter before the
pump will ensure that the majority of any pipeline contaminants NOTE: Pro-Flo® and Accu-Flo™ pumps are not submersible.
will be eliminated.
ALL WILDEN PUMPS ARE CAPABLE OF PASSING SOLIDS.
SOLENOID OPERATION: When operation is controlled by a A STRAINER SHOULD BE USED ON THE PUMP INTAKE TO
solenoid valve in the air line, three-way valves should be used. ENSURE THAT THE PUMP'S RATED SOLIDS CAPACITY IS NOT
This valve allows trapped air between the valve and the pump to EXCEEDED.
bleed off which improves pump performance. Pumping volume
CAUTION: DO NOT EXCEED 8.6 BAR (125 PSIG) AIR SUPPLY
can be estimated by counting the number of strokes per minute
PRESSURE.
and then multiplying the figure by the displacement per stroke.
MUFFLER: Sound levels are reduced below OSHA specifications
using the standard Wilden muffler. Other mufflers can be used
to further reduce sound levels, but they usually reduce pump
performance.

S U G G E S T E D I N S TA L L AT I O N
This illustration is a generic

representation of an air-operated
double-diaphragm pump.
NOTE: In the event of a power failure, the shut off valve shut off valve (user supplied) installed in the air supply
should be closed, if the restarting of the pump is not line. A properly functioning valve will stop the air supply
desirable once power is regained. to the pump, therefore stopping output. This shut off
valve should be located far enough away from the
AIR OPERATED PUMPS: To stop the pump from pumping equipment such that it can be reached safely
operating in an emergency situation, simply close the in an emergency situation.

S U G G E S T E D O P E R AT I O N & M A I N T E N A N C E
OPERATION: The P800 and PX800 are pre-lubricated, be restarted by reducing the fluid discharge pressure
and do not require in-line lubrication. Additional or increasing the air inlet pressure. The Wilden P800
lubrication will not damage the pump, however if the and PX800 pumps run solely on compressed air and
pump is heavily lubricated by an external source, the do not generate heat, therefore your process fluid
pump’s internal lubrication may be washed away. If the temperature will not be affected.
pump is then moved to a non-lubricated location, it may MAINTENANCE AND INSPECTIONS: Since each
need to be disassembled and re-lubricated as described application is unique, maintenance schedules may
in the ASSEMBLY/DISASSEMBLY INSTRUCTIONS. be different for every pump. Frequency of use, line
Pump discharge rate can be controlled by limiting pressure, viscosity and abrasiveness of process fluid
the volume and/or pressure of the air supply to the all affect the parts life of a Wilden pump. Periodic
pump. An air regulator is used to regulate air pressure. inspections have been found to offer the best
A needle valve is used to regulate volume. Pump means for preventing unscheduled pump downtime.
discharge rate can also be controlled by throttling Personnel familiar with the pump’s construction and
the pump discharge by partially closing a valve in service should be informed of any abnormalities that
the discharge line of the pump. This action increases are detected during operation.
friction loss which reduces flow rate. (See Section 5.) RECORDS: When service is required, a record should
This is useful when the need exists to control the pump be made of all necessary repairs and replacements.
from a remote location. When the pump discharge Over a period of time, such records can become a
pressure equals or exceeds the air supply pressure, valuable tool for predicting and preventing future
the pump will stop; no bypass or pressure relief valve maintenance problems and unscheduled downtime. In
is needed, and pump damage will not occur. The addition, accurate records make it possible to identify
pump has reached a “deadhead” situation and can pumps that are poorly suited to their applications.
TROUBLESHOOTING
Pump will not run or runs slowly. 2. Verify that vacuum required to lift liquid is not
1. Ensure that the air inlet pressure is at least 0.4 bar greater than the vapor pressure of the material
(5 psig) above startup pressure and that the differential being pumped (cavitation).
pressure (the difference between air inlet and liquid 3. Check for sticking ball check valves. If material being
discharge pressures) is not less than 0.7 bar (10 psig). pumped is not compatible with pump elastomers,
2. Check air inlet filter for debris (see recommended swelling may occur. Replace ball check valves and
installation). seats with proper elastomers. Also, as the check
3. Check for extreme air leakage (blow by) which valve balls wear out, they become smaller and can
would indicate worn seals/bores in the air valve, become stuck in the seats. In this case, replace balls
pilot spool, main shaft. and seats.
4. Disassemble pump and check for obstructions
Pump air valve freezes.
in the air passageways or objects which would
obstruct the movement of internal parts. 1. Check for excessive moisture in compressed
5. Check for sticking ball check valves. If material being air. Either install a dryer or hot air generator for
pumped is not compatible with pump elastomers, compressed air. Alternatively, a coalescing filter
swelling may occur. Replace ball check valves and may be used to remove the water from the
seals with proper elastomers. Also, as the check compressed air in some applications.
valve balls wear out, they become smaller and can
Air bubbles in pump discharge.
become stuck in the seats. In this case, replace balls
and seats. 1. Check for ruptured diaphragm.
6. Check for broken inner piston which will cause the 2. Check tightness of outer pistons (refer to Section 7).
air valve spool to be unable to shift. 3. Check tightness of fasteners and integrity of
7. Remove plug from pilot spool exhaust. o-rings and seals, especially at intake manifold.
4. Ensure pipe connections are airtight.
Pump runs but little or no product flows.
1. Check for pump cavitation; slow pump speed Product comes out air exhaust.
down to allow thick material to flow into liquid 1. Check for diaphragm rupture.
chambers. 2. Check tightness of outer pistons to shaft.
Section 7
P U M P DIS A S SE M BLY
To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
• 9/16" Wrench pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it
• Adjustable Wrench upside down and allowing any fluid to flow into a suitable container. Be aware of
any hazardous effects of contact with your process fluid.
• Vise equipped w/
soft jaws (such as NOTE: The model photographed for these instructions incorporates rubber
plywood, plastic diaphragms, balls, and seats. Models with PTFE diaphragms, balls and seats are
or other suitable the same except where noted.
material)
Step 1 Step 2 Step 3

Please note alignment marks on Using a 9/16" wrench, loosen the Remove the discharge manifold to
liquid chambers. Use to properly discharge manifold from the liquid expose the valve balls and valve
align center section to liquid chambers. seats. Inspect ball cage area of
chambers. manifold for excessive wear or
damage.

P U M P D I S A S S E M B LY

After removing discharge valve balls Using a 9/16" wrench, loosen the Remove the inlet valve balls and
and valve seats, from the discharge inlet manifold from the liquid valve seats from the inlet manifold
manifold and liquid chamber, inspect chambers. and inspect for nicks, gouges,
for nicks, gouges, chemical attack or chemical attack or abrasive wear.
abrasive wear. Note: Replace worn
parts with genuine Wilden parts for
reliable performance.

Using a 9/16" wrench, remove the The liquid chamber should be Using two adjustable wrenches or
liquid chamber from the center removed to expose the diaphragm rotating both diaphragms by hand,
section. and outer piston. Rotate center remove the diaphragm assembly
section and remove opposite liquid from the center section assembly.
chamber.

P U M P D I S A S S E M B LY
Step 10 Step 11
After loosening and removing To remove diaphragm assembly
the outer piston, the diaphragm from shaft, secure shaft with soft
assembly can be disassembled. jaws (a vise fitted with plywood,
plastic or other suitable material) to
ensure shaft is not nicked, scratched
or gouged. Using an adjustable
wrench, remove diaphragm assembly
from shaft.
?
Finding Sleep
Spares
A
easier
Nightmare
Nightm
with
PRODUCTS: Spectrom is not your typical after market part supplier. We do not simply sell pump
AODDP parts; we provide value added procurement solutions.
(Air Operated Double
Diaphragm Pumps) Our unique network enables us to purchase effectively, resulting in low cost solu-
• Warren-Rupp® tions. We also know that low purchase price is not enough - quality, integrity and
• ARO®
• Other inventory are also important. Spectrom is structured to provide Pre and Post sales
support, giving our customers value added application and pump knowledge.
Contact us to have a procurement solution developed for you. We don’t just fit you
PUMP PARTS
(Low Cost)
into a generic system, we develop specific solutions that achieve results.
• Diaphragms Spectrom will ship your order from our facility within 3 working days!
• Valve balls
• Valve seats
WARNING: These parts may exhibit better life than OEM parts.
KNOWLEDGE
& SERVICE
• Competitive pricing
• Delivery
• Service
• Inventory 1-909-512-1261 www.spectromparts.com

A I R VA LV E / C E N T E R S E C T I O N D I S A S S E M B LY
To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
• 3/16" Hex pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it
Head Wrench upside down and allowing any fluid to flow into a suitable container. Be aware of
• 1/4" Hex Head Wrench hazardous effects of contact with your process fluid.
• Snap Ring Pliers The P800 metal pump utilizes a revolutionary Pro-Flo® air distribution system. The
PX800 metal pump utilizes the Pro-Flo X™ air distribution system. Proprietary
• O-Ring Pick composite seals reduce the coefficient of friction and allow the P800 and PX800 to
run lube-free. Constructed of acetal, polypropylene or aluminum, the Pro-Flo ® air
distribution system is designed to perform in on/off, non-freezing, non-stalling,
tough duty applications.

Using a 3/16" Hex head wrench, Remove muffler plate and air valve Lift away air valve assembly
loosen air valve bolts. bolts from air valve assembly and remove air valve gasket for
exposing muffler gasket for inspection. Replace if necessary.
inspection. Replace if necessary.


Remove air valve end cap to expose Remove the air valve spool from Remove pilot sleeve retaining snap
air valve spool by simply lifting the air valve body by threading one ring on both sides of center section
up on end cap once air valve bolts air valve bolt into the end of the with snap ring pliers.
are removed. Note: Pro-Flo X™ air air valve spool and gently sliding
valve incorporates an end cap at the spool out of the air valve body.
both ends of the air valve. Inspect seals for signs of wear and
replace entire assembly if necessary.
Use caution when handling air valve
spool to prevent damaging seals.
Note: Seals should not be removed
from assembly. Seals are not sold
separately.
NOTCHED
END
Step 7 Step 8
Remove pilot spool sleeve from Using an o-ring pick, gently remove the o-ring from the opposite side of the
center section. “notched end” on one side of the pilot spool. Gently remove the pilot spool
from pilot spool sleeve and inspect for nick, gouges and wear. Replace
pilot sleeve or outer sleeve o-rings if necessary. During re-assembly, never
insert the pilot spool into the sleeve with the “notched end” first, this end
incorporates the urethane o-ring and will be damaged as it slides over the
ports cut in the sleeve. Note: Seals should not be removed from pilot
spool. Seals are not sold separately.
Step 9
Check center section shaft seals for
signs of wear. If necessary, remove
the shaft seals with o-ring pick and
replace.
SUBMERSIBLE PRO-FLO X™
Non-Submersible Submersible
Step 1 Step 2
Install a 1/4" NPT pipe plug Next, install an optional submersible air valve gasket
(00-7010-08) into the pilot spool (04-2621-52). The submersible air valve gasket can
bleed port located at the front of the be purchased as a spare part or included with the
center block. purchase of a new Pro-Flo X™ pump.

R E A S S E M B LY H I N T S & T I P S
ASSEMBLY: SHAFT SEAL INSTALLATION:
Upon performing applicable maintenance to the air PRE-INSTALLATION
distribution system, the pump can now be reassembled. • Once all of the old seals have been removed, the
Please refer to the disassembly instructions for photos inside of the bushing should be cleaned to ensure
and parts placement. To reassemble the pump, follow no debris is left that may cause premature damage
the disassembly instructions in reverse order. The air to the new seals.
distribution system needs to be assembled first, then
the diaphragms and finally the wetted path. Please find INSTALLATION
the applicable torque specifications on this page. The The following tools can be used to aid in the installation
following tips will assist in the assembly process. of the new seals:
• Lubricate air valve bore, center section shaft and pilot Needle Nose Pliers
spool bore with NLGI grade 2 white EP bearing grease Phillips Screwdriver
or equivalent. Electrical Tape
• Clean the inside of the center section shaft bore to
• Wrap electrical tape around each leg of the needle nose
ensure no damage is done to new shaft seals.
pliers (heat shrink tubing may also be used). This is done
• A small amount NLGI grade 2 white EP bearing
to prevent damaging the inside surface of the new seal.
grease can be applied to the muffler and air valve
• With a new seal in hand, place the two legs of the needle
gaskets to locate gaskets during assembly.
nose pliers inside the seal ring. (See Figure A.)
• Make sure that the exhaust port on the muffler plate
• Open the pliers as wide as the seal diameter will allow,
is centered between the two exhaust ports on the
then with two fingers pull down on the top portion of
center section.
the seal to form kidney bean shape. (See Figure B.)
• Stainless bolts should be lubed to reduce the
• Lightly clamp the pliers together to hold the seal into
possibility of seizing during tightening.
the kidney shape. Be sure to pull the seal into as tight
• Use a mallet to tamp lightly on the large clamp
of a kidney shape as possible, this will allow the seal to
bands to seat the diaphragm before tightening.
travel down the bushing bore easier.
PRO-FLO® MAXIMUM TORQUE SPECIFICATIONS • With the seal clamped in the pliers, insert the seal into
Description of Part Torque the bushing bore and position the bottom of the seal
Air Valve 5.1 N•m (45 in-lbs) into the correct groove. Once the bottom of the seal is
Air Chamber/Center Block 27.1 N•m (20 ft-lbs) seated in the groove, release the clamp pressure on the
Liquid Chamber/Air Chamber, Aluminum Bolted Only 27.1 N•m (20 ft-lbs) pliers. This will allow the seal to partially snap back to its
Liquid Chamber/Air Chamber, Stainless Steel Bolted Only 54.2 N•m (40 ft-lbs) original shape.
Outer Pistons, Rubber & PTFE, Excluding Stainless Steel 108.5 N•m (80 ft-lbs) • After the pliers are removed, you will notice a slight
Inner Pistons bump in the seal shape. Before the seal can be properly
Outer Pistons, Rubber & PTFE, Stainless Steel Inner Pistons 119.3 N•m (88 ft-lbs) resized, the bump in the seal should be removed as
Outer Pistons, Ultra-Flex™ 74.6 N•m (55 ft-lbs)
much as possible. This can be done with either the
PRO-FLO X™ MAXIMUM TORQUE SPECIFICATIONS Phillips screwdriver or your finger. With either the side
of the screwdriver or your finger, apply light pressure
Description of Part Torque to the peak of the bump. This pressure will cause the
Air Valve 13.6 N•m (120 in-lbs) bump to be almost completely eliminated.
Air Chamber/Center Block 27.1 N•m (20 ft-lbs) • Lubricate the edge of the shaft with NLGI grade 2
Liquid Chamber/Air Chamber, Aluminum Bolted Only 27.1 N•m (20 ft-lbs) white EP bearing grease.
Liquid Chamber/Air Chamber, Stainless Steel Bolted Only 54.2 N•m (40 ft-lbs) • Slowly insert the center shaft with a rotating motion.
Outer Pistons, Rubber & PTFE, Excluding Stainless This will complete the resizing of the seal.
108.5 N•m (80 ft-lbs)
Steel Inner Pistons
• Perform these steps for the remaining seal.
Outer Pistons, Rubber & PTFE, Stainless Steel Inner Pistons 119.3 N•m (88 ft-lbs)
Outer Pistons, Ultra-Flex™ 74.6 N•m (55 ft-lbs)
Figure B NEEDLE NOSE
PLIERS
Figure A
SHAFT SEAL™ RING
SHAFT SEAL™ RING

TAPE
TAPE
Section 8
E XPLODED VIE W & PARTS LISTING
P800 ALUMINUM R u b ber / T P E / P T F E / Ul t r a - F lex™ - F i t t ed EXPLODED VIEW
B
20 21 22 24 23 25
B 23
25 21 22 20
ULTRA-FLEX™- FITTED
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9).
P800 ALUMINUM Rubber / T PE / P T F E / Ultra- Flex™ - Fit ted PARTS LISTING
FULL STROKE REDUCED STROKE

DIAPHRAGM-FITTED DIAPHRAGM-FITTED
P800/AAPP P800/AAPP
No. Part Description Qty. P/N P/N
1 Air Valve Assembly1, Pro-Flo® 1 04-2000-20-700 04-2000-20-700
2 O-Ring (-225), End Cap (1.859 x .139) 1 04-2390-52-700 04-2390-52-700
3 End Cap, Pro-Flo® 1 04-2330-20-700 04-2330-20-700
4 Screw, HCH, Air Valve (1/4"-20 x 4-1/2") 4 01-6000-03 01-6000-03
5 Screw, SCH, Air Valve (10-16 x 1-3/4") 2 04-6351-03 04-6351-03
6 Muffler Plate, Pro-Flo® 1 04-3180-20-700 04-3180-20-700
7 Gasket, Muffler Plate, Pro-Flo® 1 04-3500-52-700 04-3500-52-700
8 Gasket, Air Valve, Pro-Flo® 1 04-2600-52-700 04-2600-52-700
9 Center Block Assembly, Pro-Flo® 1 04-3110-20 04-3110-20
10 Bushing, Reducer 1 04-6950-20-700 04-6950-20-700
11 Nut, Square (1/4" 20) 4 00-6505-03 00-6505-03
12 Sleeve, Threaded, Pro-Flo® 4 04-7710-08 04-7710-08
13 Pilot Sleeve Assembly 1 04-3880-99 04-3880-99
14 Pilot Spool Retaining O-Ring 2 04-2650-49-700 04-2650-49-700
15 Shaft Seal 2 08-3210-55-225 08-3210-55-225
16 Gasket, Center Block, Pro-Flo® 2 04-3526-52 04-3526-52
17 Air Chamber, Pro-Flo® 2 08-3681-01 08-3681-01
18 Screw, HSFHS (3/8"-16 x 1") 8 71-6250-08 71-6250-08
19 Retaining Ring 2 04-3890-03 04-3890-03
20 Shaft 1 08-3812-03 08-3840-09
Shaft, Ultra-Flex™ 1 N/A 08-3841-03
21 Shaft Stud 2 N/A 08-6152-08
Shaft Stud, Ultra-Flex™ 2 N/A 08-6150-08
22 Inner Piston 2 08-3700-01 08-3750-01
Inner Piston, Ultra-Flex™ 2 N/A 08-3761-01
23 Diaphragm 2 * *
24 Diaphragm, Back-Up 2 * *
25 Outer Piston 2 08-4550-01 08-4600-01
Outer Piston, Ultra-Flex™ 2 N/A 04-4552-01
26 Seat, Valve 4 * 08-1121-01
27 Ball, Balve 4 * 08-1080-55
Valve Seat O-Ring (not shown) 4 * 08-1200-55
28 Liquid Chamber 2 08-5000-01-42 08-5000-01-42
29 Discharge Manifold, ANSI/DIN combo 1 08-5020-01-42 08-5020-01-42
30 Inlet Manifold, ANSI/DIN combo 1 08-5080-01-42 08-5080-01-42
31 Screw, HHCS (3/8"-16 x 1-1/4") 60 08-6185-08 08-6185-08
Muffler (Not Shown) 1 08-3510-99 08-3510-99
*See elastomer chart.

1
Air Valve Assembly includes item numbers 2 and 3.
All boldface items are primary wear parts.

Section 8
E X P L O D E D V I E W & PA R T S L I S T I N G
P800 STAINLESS STEEL Rubber/TPE/PTFE/Ultra-Flex™-Fitted EXPLODED VIEW
B
20 21 22 24 23 25
B 25 21 23 22 20
P800 STAINLESS STEEL Rubber/ TPE/PTFE/Ultra-Flex™-Fitted PARTS LISTING
FULL STROKE DIAPHRAGM-FITTED REDUCED STROKE DIAPHRAGM-FITTED

P800/SSAPP P800/HHAPP P800/SSAPP P800/HHAPP
No. Part Description Qty. P/N P/N P/N P/N
1 Air Valve Assembly1, Pro-Flo® 1 04-2000-20-700 04-2000-20-700 04-2000-20-700 04-2000-20-700
2 O-Ring (-225), End Cap (1.859 x .139) 1 04-2390-52-700 04-2390-52-700 04-2390-52-700 04-2390-52-700
3 End Cap, Pro-Flo® 1 04-2330-20-700 04-2330-20-700 04-2330-20-700 04-2330-20-700
4 Screw, HHC, Air Valve (1/4"-20 x 4-1/2") 4 01-6000-03 01-6000-03 01-6000-03 01-6000-03
5 Screw, SCHS, Air Valve (10-16 X 1-3/4") 2 04-6351-03 04-6351-03 04-6351-03 04-6351-03
6 Muffler Plate, Pro-Flo® 1 04-3180-20-700 04-3180-20-700 04-3180-20-700 04-3180-20-700
7 Gasket, Muffler Plate, Pro-Flo® 1 04-3500-52-700 04-3500-52-700 04-3500-52-700 04-3500-52-700
8 Gasket, Air Valve, Pro-Flo® 1 04-2600-52-700 04-2600-52-700 04-2600-52-700 04-2600-52-700
9 Center Block Assembly, Pro-Flo® 1 04-3110-20 04-3110-20 04-3110-20 04-3110-20
10 Bushing, Reducer 1 04-6950-20-700 04-6950-20-700 04-6950-20-700 04-6950-20-700
11 Nut, Square (1/4" 20) 4 00-6505-03 00-6505-03 00-6505-03 00-6505-03
12 Sleeve, Threaded, Pro-Flo® 4 04-7710-08 04-7710-08 04-7710-08 08-3840-09
13 Pilot Sleeve Assembly 1 04-3880-99 04-3880-99 04-3880-99 04-3880-99
14 Pilot Spool Retaining O-Ring 2 04-2650-49-700 04-2650-49-700 04-2650-49-700 04-2650-49-700
15 Shaft Seal 2 08-3210-55-225 08-3210-55-225 08-3210-55-225 08-3210-55-225
16 Gasket, Center Block, Pro-Flo® 2 04-3526-52 04-3526-52 04-3526-52 04-3526-52
17 Air Chamber, Pro-Flo® 2 08-3681-01 08-3681-01 08-3681-01 08-3681-01
18 Screw, HSFHS (3/8"-16 x 1") 8 71-6250-08 71-6250-08 71-6250-08 71-6250-08
19 Retaining Ring 2 04-3890-03 04-3890-03 04-3890-03 04-3890-03
20 Shaft 1 08-3812-03 08-3812-03 08-3840-09 08-3840-09
Shaft, Ultra-Flex™ 1 N/A N/A 08-3841-03 08-3841-03
21 Shaft Stud, Teflon 2 N/A N/A 08-6152-08 08-6152-08
Shaft Stud, Ultra-Flex™ 2 N/A N/A 08-6150-08 08-6150-08
22 Inner Piston 2 08-3700-01 08-3700-01 08-3750-01 08-3750-01
Inner Piston, Ultra-Flex™ 2 N/A N/A 08-3761-01 08-3761-01
23 Diaphragm 2 * * * *
24 Diaphragm, Back-Up 2 * * * *
25 Outer Piston 2 08-4550-03 08-4550-04 08-4600-03 08-4600-04
Outer Piston, Ultra-Flex™ 2 N/A N/A 04-4550-03 04-4550-04
26 Seat, Valve 4 * * 08-1121-03 08-1121-04
27 Ball, Balve 4 * * 08-1080-55 08-1080-55
Valve Seat O-Ring (not shown) 4 * * 08-1200-55 08-1200-55
28 Liquid Chamber 2 08-5000-03-40 08-5000-04-40 08-5000-03-40 08-5000-04-40
29 Discharge Manifold, ANSI 1 08-5020-03-42 08-5020-04-42 08-5020-03-42 08-5020-04-42
Discharge Manifold, DIN 1 08-5020-03-43 08-5020-04-43 08-5020-03-43 08-5020-04-43
30 Inlet Manifold, ANSI 1 08-5080-03-42 08-5080-04-42 08-5080-03-42 08-5080-04-42
Inlet Manifold, DIN 1 08-5080-03-43 08-5080-04-43 08-5080-03-43 08-5080-04-43
31 Screw, HHC (3/8"-16 x 1-1/2") 28 08-6190-03-42 08-6190-03-42 08-6190-03-42 08-6190-03-42
32 Flat Washer (3/8") 28 02-6730-03 02-6730-03 02-6730-03 02-6730-03
33 Disc Spring (3/8") 28 08-6820-03-42 08-6820-03-42 08-6820-03-42 08-6820-03-42
34 Hex Nut (3/8"-16) 28 02-6430-03 02-6430-03 02-6430-03 02-6430-03
35 Screw, HHC (5/16"-18 x 1") 32 08-6180-03-42 08-6180-03-42 08-6180-03-42 08-6180-03-42
36 Flat Washer (5/16") 32 08-6730-03-42 08-6730-03-42 08-6730-03-42 08-6730-03-42
37 Disc Spring (5/16") 32 08-6810-03-42 08-6810-03-42 08-6810-03-42 08-6810-03-42
38 Hex Nut (5/16"-18) 32 08-6400-03 08-6400-03 08-6400-03 08-6400-03
Muffler (Not Shown) 1 08-3510-99 08-3510-99 08-3510-99 08-3510-99

1

PX800 ALUMINUM Rubber/TPE/PTFE/Ultra-Flex™-Fitted EXPLODED VIEW
B
16 17 18 20 19 21
B 21 17 19 18 16
PX800 ALUMINUM R u b ber / T P E / P T F E / Ul t r a - F lex™ - F i t t e d PARTS LISTING
FULL STROKE REDUCED STROKE

DIAPHRAGM-FITTED DIAPHRAGM-FITTED
PX800/AAAAA PX800/AAAAA
No. Part Description Qty. P/N P/N
1 Air Valve Assembly1, PRO-FLO X™ 1 04-2030-01 04-2030-01
2 O-Ring (-225), End Cap (1.859 x .139) 2 04-2390-52-700 04-2390-52-700
3 End Cap, PRO-FLO X™ 2 04-2340-01 04-2340-01
4 Screw, SCH, Air Valve (1/4"-20 x 4-1/2") 4 01-6000-03 01-6000-03
5 Muffler Plate, PRO-FLO X™ 1 04-3185-01 04-3185-01
6 Gasket, Muffler Plate, PRO-FLO X™ 1 04-3502-52 04-3502-52
7 Gasket, Air Valve, PRO-FLO X™ 1 04-2620-52 04-2620-52
8 Center Block Assembly, PRO-FLO X™ 1 08-3126-01 08-3126-01
9 Pilot Sleeve Assembly 1 04-3880-99 04-3880-99
10 Pilot Spool Retaining O-Ring 2 04-2650-49-700 04-2650-49-700
11 Shaft Seal 2 08-3210-55-225 08-3210-55-225
12 Gasket, Center Block, PRO-FLO X™ 2 04-3528-52 04-3528-52
13 Air Chamber, PRO-FLO X™ 2 08-3690-01 08-3690-01
14 Screw, HSFHS (3/8"-16 x 1") 8 71-6250-08 71-6250-08
15 Retaining Ring 2 04-3890-03 04-3890-03
16 Shaft 1 08-3812-03 08-3840-09
Shaft, Ultra-Flex™ 1 N/A 08-3841-03
17 Shaft Stud, PTFE 2 N/A 08-6152-08
Shaft Stud, Ultra-Flex™ 2 N/A 08-6150-08
18 Inner Piston 2 08-3700-01 08-3750-01
Inner Piston, Ultra-Flex™ 2 N/A 08-3761-01
19 Diaphragm 2 * *
20 Diaphragm, Back-Up 2 * *
21 Outer Piston 2 08-4550-01 08-4600-01
Outer Piston, Ultra-Flex™ 2 N/A 04-4552-01
22 Seat, Valve 4 * 08-1121-01
23 Ball, Balve 4 * 08-1080-55
Valve Seat O-Ring (not shown) 4 * 08-1200-55
24 Liquid Chamber 2 08-5000-01-42 08-5000-01-42
25 Discharge Manifold, ANSI/DIN combo 1 08-5020-01-42 08-5020-01-42
26 Inlet Manifold, ANSI/DIN combo 1 08-5080-01-42 08-5080-01-42
27 Screw, HHCS (3/8"-16 x 1-1/4") 60 08-6185-08 08-6185-08
28 O-ring (-206), Air Adjustment Pin (.484 x .139) 1 02-3200-52 02-3200-52
29 Shaft Bushings 2 08-3306-13 08-3306-13
Muffler (Not Shown) 1 15-3510-99R 15-3510-99R

1
2
Center Block Assembly includes items 11, 28 and 29.

PX800 STAINLESS STEEL Rubber/TPE/PTFE/Ultra-Flex™-Fitted EXPLODED VIEW
B
16 17 18 20 19 21
B 21 17 19 18 16
PX800 STAINLESS STEEL Rubber/TPE/PTFE/Ultra-Flex™-Fitted PARTS LISTING
FULL STROKE DIAPHRAGM-FITTED REDUCED STROKE DIAPHRAGM-FITTED

PX800/SSAAA PX800/HHAAA PX800/SSSSS PX800/SSAAA PX800/HHAAA PX800/SSSSS
No. Part Description Qty. P/N P/N P/N P/N P/N P/N
1 Pro-Flo X™ Assembly, Air Valve1 1 04-2030-01 04-2030-01 04-2030-03 04-2030-01 04-2030-01 04-2030-03
2 O-Ring (-225), End Cap (1.859 x .139) 2 04-3290-52-700 04-3290-52-700 04-3290-52-700 04-3290-52-700 04-3290-52-700 04-3290-52-700
3 End Cap 2 04-2340-01 04-2340-01 04-2340-03 04-2340-01 04-2340-01 04-2340-03
4 Screw, SHC, Air Valve (1/4”-20 x 4 1/2”) 4 01-6000-03 01-6000-03 01-6000-03 01-6000-03 01-6000-03 01-6000-03
5 Muffler Plate, Pro-Flo V™ 1 04-3185-01 04-3185-01 04-3185-03 04-3185-01 04-3185-01 04-3185-03
6 Gasket, Muffler Plate, Pro-Flo V™ 1 04-3502-52 04-3502-52 04-3502-52 04-3502-52 04-3502-52 04-3502-52
7 Gasket, Air Valve, Pro-Flo V™ 1 04-2620-52 04-2620-52 04-2620-52 04-2620-52 04-2620-52 04-2620-52
8 Center Block Assembly, Pro-Flo X™ 2 1 08-3126-01 08-3126-01 08-3126-03 08-3126-01 08-3126-01 08-3126-03
9 Pilot Sleeve Assembly 1 04-3880-99 04-3880-99 04-3880-99 04-3880-99 04-3880-99 04-3880-99
10 Pilot Spool Retaining O-Ring 2 04-2650-49-700 04-2650-49-700 04-2650-49-700 04-2650-49-700 04-2650-49-700 04-2650-49-700
11 Shaft Seal 2 08-3210-55-225 08-3210-55-225 08-3210-55-225 08-3210-55-225 08-3210-55-225 08-3210-55-225
12 Gasket, Center Block Pro-Flo V™ 2 04-3529-52 04-3529-52 04-3529-52 04-3529-52 04-3529-52 04-3529-52
13 Air Chamber, Pro-Flo 2 08-3690-01 08-3690-01 08-3690-03 08-3690-01 08-3690-01 08-3690-03
14 Screw, HSFHS (3/8”-16 x 1”) 8 71-6250-08 71-6250-08 71-6250-08 71-6250-08 71-6250-08 71-6250-08
15 Retaining Ring 2 04-3890-03 04-3890-03 04-3890-03 04-3890-03 04-3890-03 04-3890-03
16 Shaft 1 08-3812-03 08-3812-03 08-3812-03 08-3840-09 08-3840-09 08-3840-09
Shaft, Ultra-Flex™ 1 N/A N/A N/A 08-3841-03 08-3841-03 08-3841-03
17 Shaft Stud, PTFE 2 N/A N/A N/A 08-6152-08 08-6152-08 08-6152-08
Shaft Stud, Ultra-Flex™ 2 N/A N/A N/A 08-6150-08 08-6150-08 08-6150-08
18 Piston, Inner 2 08-3700-01 08-3700-01 08-3700-03 08-3750-01 08-3750-01 08-3752-03
Piston Inner, Ultra-Flex™ 2 N/A N/A N/A 08-3761-01 08-3761-01 08-3761-01
19 Diaphragm 2 * * * * * *
20 Diaphragm, Back-Up 2 * * * * * *
21 Piston, Outer 2 08-4550-03 08-4550-04 08-4550-03 08-4600-03 08-4600-04 08-4600-03
Piston Outer, Ultra-Flex™ 2 N/A N/A N/A 04-4550-03 04-4550-04 04-4550-03
22 Seat, Valve 4 * * * 08-1121-03 04-1121-04 08-1121-03
23 Ball, Valve 4 * * * 08-1080-55 08-1080-55 08-1080-55
Valve Seat O-ring (Not Shown) 4 * * * 08-1200-55 08-1200-55 08-1200-55
24 Liquid Chamber 2 08-5000-03-40 08-5000-04-40 08-5000-03-40 08-5000-03-40 08-5000-04-40 08-5000-03-40
25 Manifold, Discharge, ANSI 1 08-5020-03-42 08-5020-04-42 08-5020-03-42 08-5020-03-42 08-5020-04-42 08-5020-03-42
Manifold, Discharge, DIN 1 08-5020-03-43 08-5020-04-43 08-5020-03-43 08-5020-03-43 08-5020-04-43 08-5020-03-43
26 Manifold, Inlet, ANSI 1 08-5080-03-42 08-5080-04-42 08-5080-03-42 08-5080-03-42 08-5080-04-42 08-5080-03-42
Manifold, Inlet, DIN 1 08-5080-03-43 08-5080-04-43 08-5080-03-43 08-5080-03-43 08-5080-04-43 08-5080-03-43
27 Screw, HHC (3/8”-16 x 1-1/2”) 28 08-6190-03-42 08-6190-03-42 08-6190-03-42 08-6190-03-42 08-6190-03-42 08-6190-03-42
28 Washer, Flat, (3/8”) 28 02-6730-03 02-6730-03 02-6730-03 02-6730-03 02-6730-03 02-6730-03
29 Disc Spring (3/8”) 28 08-6820-03-42 08-6820-03-42 08-6820-03-42 08-6820-03-42 08-6820-03-42 08-6820-03-42
30 Hex Nut (3/8”-16) 28 02-6430-03 02-6430-03 02-6430-03 02-6430-03 02-6430-03 02-6430-03
31 Screw, HHC (5/16”-18 x 1”) 32 08-6180-03-42 08-6180-03-42 08-6180-03-42 08-6180-03-42 08-6180-03-42 08-6180-03-42
32 Washer, Flat, (5/16”) 32 08-6730-03-42 08-6730-03-42 08-6730-03-42 08-6730-03-42 08-6730-03-42 08-6730-03-42
33 Disc Spring (5/16”) 32 08-6810-03-42 08-6810-03-42 08-6810-03-42 08-6810-03-42 08-6810-03-42 08-6810-03-42
34 Hex Nut (5/16”-18) 32 08-6400-03 08-6400-03 08-6400-03 08-6400-03 08-6400-03 08-6400-03
35 O-Ring (-210), Adjuster (Ø.734” x Ø.139”) 1 02-3200-52 02-3200-52 02-3200-52 02-3200-52 02-3200-52 02-3200-52
36 Bushing, Shaft 2 08-3306-13 08-3306-13 08-3306-13 08-3306-13 08-3306-13 08-3306-13
Muffler (not shown) 1 15-3510-99R 15-3510-99R 15-3510-99R 15-3510-99R 15-3510-99R 15-3510-99R
* See elastomer chart - Section 9
1
Air Valve Assembly includes items 2 and 3.
2
Center Block Assembly includes item 11, 35 and 36.

Section 9
ELASTOMER OPTIONS
P800 & PX800 METAL
REDUCED STROKE FULL STROKE
ULTRA-FLEX™ BACKUP VALVE SEAT BACKUP
MATERIAL DIAPHRAGMS (2) DIAPHRAGMS (2) DIAPHRAGMS (2) VALVE BALLS (4) VALVE SEATS (4) O-RINGS (4) DIAPHRAGMS (2)
Polyurethane 08-1010-50 N/A N/A 08-1080-50 08-1120-50 N/A N/A
Neoprene 08-1010-51 08-1020-51 08-1060-51 08-1080-51 08-1120-51 N/A N/A
Buna-N 08-1010-52 08-1020-52 N/A 08-1080-52 08-1120-52 N/A N/A
Nordel ® 08-1010-54 08-1020-54 08-1060-54 08-1080-54 08-1120-54 N/A N/A
Viton ® 08-1010-53 08-1020-53 N/A 08-1080-53 08-1120-53 N/A N/A
Saniflex™ 08-1010-56 N/A 08-1060-56 08-1080-56 08-1120-56 N/A 08-1060-56
PTFE 08-1010-55-42 N/A N/A 08-1080-55 N/A 08-1200-551 N/A
Full Stroke PTFE 08-1040-55 N/A N/A 08-1080-55 N/A 08-1200-551 N/A
Wil-Flex™ 08-1010-58 N/A N/A 08-1080-58 08-1120-58 N/A 08-1060-57
Aluminum N/A N/A N/A N/A 08-1121-01 N/A N/A
Stainless Steel N/A N/A N/A N/A 08-1121-03 N/A N/A
Alloy C N/A N/A N/A N/A 08-1121-04 N/A N/A
Mild Steel N/A N/A N/A N/A 08-1121-08 N/A N/A
1
Utilized in conjunction with metallic seat.
Backup diaphragms used with PTFE diaphragms only.
ELASTOMER KITS OPTIONS

PRO-FLO®
DESCRIPTION NEOPRENE BUNA-N VITON® EPDM
Pro-Flo® Metal 08-9554-51 08-9554-52 08-9554-53 08-9554-54
Pro-Flo® Metal (Ultra-Flex™) 08-9564-51 08-9564-52 08-9564-53 08-9564-54
DESCRIPTION REDUCED STROKE PTFE WIL-FLEX™ SANIFLEX™ POLYURETHANE
Pro-Flo® Metal N/A 08-9554-58 08-9554-56 08-9554-50
Pro-Flo® Advanced™ Metal (PTFE1) 08-9570-55 N/A N/A N/A
PRO-FLO X™
DESCRIPTION NEOPRENE BUNA-N VITON® EPDM
PRO-FLO X™ Metal 08-9582-51 08-9582-52 08-9582-53 08-9582-54
PRO-FLO X™ Metal (Ultra-Flex™) 08-9586-51 08-9586-52 08-9586-53 08-9586-54
DESCRIPTION REDUCED STROKE PTFE WIL-FLEX™ SANIFLEX™ POLYURETHANE
PRO-FLO X™ Advanced™ Metal (PTFE1) 08-9588-55 N/A N/A N/A
1
51 mm (2") Advanced™ aluminum, stainless steel and alloy C pumps require special PTFE diaphragms (p/n 08-1010-55-42).

A compressed air line attached to the air regula-
tor body sets and maintains pressure on the air side
of the diaphragm. As a reciprocating pump begins its
stroke, liquid discharge presure increases which flexes
the Equalizer® diaphragm inward (toward the air side).
This action accumulates fluid in the liquid chamber
(phase 1). When the pump redirects its motion upon stroke
completion, the liquid discharge pressure decreases
allowing the Equalizer® diaphragm to flex outward
displacing the fluid into the discharge line (phase 2).
This motion provides the supplementary pumping action
needed to minimize pressure fluctuation.
Phase 1 Phase 2
$)!0(2!'- !)22%'5,!4/2 $)!0(2!'- !)22%'5,!4/2
"/$9 "/$9
!)23)$% !)23)$%
,)15)$ ,)15)$
3)$% 3)$%
NOTES
WARR ANT Y
Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest
standards of quality. Every pump is functionally tested to insure integrity of operation.
Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by
it to be free from defects in material and workmanship for a period of five (5) years from date of installation or
six (6) years from date of manufacture, whichever comes first. Failure due to normal wear, misapplication, or
abuse is, of course, excluded from this warranty.
Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump
or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential
damage or expense arising from the use or misuse of its products on any application. Responsibility is limited
solely to replacement or repair of defective Wilden pumps and parts.
All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.
Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be
accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an
authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral)
including all implied warranties of merchantability and fitness for any particular purpose. No distributor or other
person is authorized to assume any liability or obligation for Wilden Pump and Engineering, LLC other than expressly
provided herein.
PLEASE PRINT OR TYPE AND FAX TO WILDEN
P U M P I N F O R M AT I O N
Item # Serial #
Company Where Purchased
Y O U R I N F O R M AT I O N
Company Name
Industry
Name Title
Street Address
City State Postal Code Country
Telephone Fax E-mail Web Address
Number of pumps in facility? Number of Wilden pumps?
Types of pumps in facility (check all that apply): Diaphragm Centrifugal Gear Submersible Lobe
Other
Media being pumped?
How did you hear of Wilden Pump? Trade Journal Trade Show Internet/E-mail Distributor
Other
ONCE COMPLETE, FAX TO (909) 783-3440

NOTE: WARRANTY VOID IF PAGE IS NOT FAXED TO WILDEN

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P800/PX800 Engineering

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SECTION 1 CAUTIONS—READ FIRST! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SECTION 4 DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

SECTION 6 SUGGESTED INSTALLATION, OPERATION & TROUBLESHOOTING . . . . . . .20

SECTION 9 ELASTOMER OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

WIL-11220-E-09 1 WILDEN PUMP & ENGINEERING, LLC

P800/PX800 METAL LEGEND P800 / XXXXX / XXX / XX / XXX / XXXX

NOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION.

WILDEN PUMP & ENGINEERING, LLC 2 WIL-11220-E-09

HOW IT WORKS—AIR DISTRIBUTION SYSTEM

The Pro-Flo® patented air distribution system incorporates two

WIL-11220-E-09 3 WILDEN PUMP & ENGINEERING, LLC

WILDEN PUMP & ENGINEERING, LLC 4 WIL-11220-E-09

WIL-11220-E-09 5 WILDEN PUMP & ENGINEERING, LLC

WILDEN PUMP & ENGINEERING, LLC 6 WIL-11220-E-09

WIL-11220-E-09 7 WILDEN PUMP & ENGINEERING, LLC

SUCTION LIFT CURVES

Suction lift curves are calibrated

WILDEN PUMP & ENGINEERING, LLC 8 WIL-11220-E-09

Pro-Flo XTM Operating Principal

WILDEN PUMP & ENGINEERING, LLC 10 PX800 Performance

PX800 Performance 11 WILDEN PUMP & ENGINEERING, LLC

For this example the air X Factor is 0.40

PX800 Performance 13 WILDEN PUMP & ENGINEERING, LLC

WILDEN PUMP & ENGINEERING, LLC

WILDEN PUMP & ENGINEERING, LLC

WILDEN PUMP & ENGINEERING, LLC

WILDEN PUMP & ENGINEERING, LLC

WILDEN PUMP & ENGINEERING, LLC

PX800 Performance 19 WILDEN PUMP & ENGINEERING, LLC

WILDEN PUMP & ENGINEERING, LLC 20 WIL-11220-E-09

This illustration is a generic

WIL-11220-E-09 21 WILDEN PUMP & ENGINEERING, LLC

Step 1 Step 2 Step 3

WIL-11220-E-09 23 WILDEN PUMP & ENGINEERING, LLC

Step 4 Step 5 Step 6

Step 7 Step 8 Step 9

WILDEN PUMP & ENGINEERING, LLC 24 WIL-11220-E-09

WIL-11220-E-09 25 WILDEN PUMP & ENGINEERING, LLC

Step 1 Step 2 Step 3

WILDEN PUMP & ENGINEERING, LLC 26 WIL-11220-E-09

Step 4 Step 5 Step 6

WILDEN PUMP & ENGINEERING, LLC 28 WIL-11220-E-09

SHAFT SEAL™ RING

P800 ALUMINUM R u b ber / T P E / P T F E / Ul t r a - F lex™ - F i t t ed EXPLODED VIEW

FULL STROKE PTFE-FITTED

REDUCED STROKE PTFE-FITTED

P800 ALUMINUM Rubber / T PE / P T F E / Ultra- Flex™ - Fit ted PARTS LISTING

FULL STROKE REDUCED STROKE

*See elastomer chart.

WIL-11220-E-09 31 WILDEN PUMP & ENGINEERING, LLC

P800 STAINLESS STEEL Rubber/TPE/PTFE/Ultra-Flex™-Fitted EXPLODED VIEW

FULL STROKE PTFE-FITTED

REDUCED STROKE PTFE-FITTED

P800 STAINLESS STEEL Rubber/ TPE/PTFE/Ultra-Flex™-Fitted PARTS LISTING

FULL STROKE DIAPHRAGM-FITTED REDUCED STROKE DIAPHRAGM-FITTED

*See elastomer chart.

WIL-11220-E-09 33 WILDEN PUMP & ENGINEERING, LLC

PX800 ALUMINUM Rubber/TPE/PTFE/Ultra-Flex™-Fitted EXPLODED VIEW

FULL STROKE PTFE-FITTED

REDUCED STROKE PTFE-FITTED

PX800 ALUMINUM R u b ber / T P E / P T F E / Ul t r a - F lex™ - F i t t e d PARTS LISTING

FULL STROKE REDUCED STROKE