4/7/2019 DTC-Based Diagnostics • NGC Powertrain Control (PCM) Module • Diagnosis and Testing • P1005-Manifold Tuning Valve Control

ontrol Perform…

2007 Dodge Magnum, Charger (3.5L) - LX

P1005-MANIFOLD TUNING VALVE CONTROL PERFORMANCE Report a problem with this article

Special Tools: Click to display a list of tools used in this procedure

BATT A1

MODULE-
INTEGRATED
POWER

FUSE
37
25A

30
RELAY-
AUTO
SHUT
DOWN

87 87A

12 C1

F343
16
PK/BR

S105

F343
16
PK/BR

1 C104

F343
16
PK/BR

S119

F343
16
PK/BR

3
ASSEMBLY-
ASD
SHORT
SRV SRV 5 VOLT SENSOR RELAY
RUNNER
CONTROL SIGNAL SUPPLY GROUND OUTPUT
VALVE
1 5 6 4

F856
20
ASSEMBLY-
YL/PK MANIFOLD
SENSOR MTV 5 VOLT MTV TUNE
S113
GROUND CONTROL SUPPLY SIGNAL GROUND VALVE
K900
K236 K235 F856 20 4 3 6 5 1
18 18 20
DB/DG
DB/LG DB/YL YL/PK F855
K900 20
S122 Z816
20 K234
5 C104 PK/YL 20
10 9 18
DB/DG BK/LG
K900
DB/OR
F856 20
S102
20 DB/DG
2 C104 S104
YL/PK

Z816 Z816
S148 S106
K136 F855 K234 10 10
K236 K235 F856 K900 18 20 20 BK BK
18 20 20 20 BR DB/OR
PK/YL
DB/LG DB/YL YL/PK DB/DG G100

16 C1 21 C1 27 C1 27 C2 16 C2 29 C2 23 C1
MODULE-
SRV SRV 5 VOLT SENSOR MTV 5 VOLT MTV
POWERTRAIN
CONTROL SIGNAL SUPPLY GROUND CONTROL SUPPLY SIGNAL
CONTROL

819165b0

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4/7/2019 DTC-Based Diagnostics • NGC Powertrain Control (PCM) Module • Diagnosis and Testing • P1005-Manifold Tuning Valve Control Perform…

For a complete wiring diagram Refer to the Wiring Information

When Monitored:

With the engine run time above a calibrated value, battery voltage greater than 10.4 volts, ECT within
a specific range, and the Manifold Tune Valve Assembly control active.

Set Condition:

This PCM compares the circuit feedback to a calibrated closed range when the circuit is de-energized
or to a calibrated open range when the circuit is energized. If the value is determined to be out of the
calibrated range in either the de-energized or energized state for more than a calibrated amount of
time, this DTC will set.

Possible Causes
INTERMITTENT DTC
(K136) MTV CONTROL CIRCUIT SHORTED TO VOLTAGE
(K136) MTV CONTROL CIRCUIT SHORTED TO GROUND
(K136) MTV CONTROL CIRCUIT OPEN OR HIGH RESISTANCE
(Z816) GROUND CIRCUIT OPEN OR HIGH RESISTANCE
MANIFOLD TUNE VALVE ASSEMBLY
POWERTRAIN CONTROL MODULE (PCM)

Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.(Refer to 28 - DTC-

Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure)

1.DTC IS ACTIVE

1. Turn the ignition on.

2. With the scan tool, Clear DTCs in the Powertrain Control Module (PCM).

3. With the scan tool, actuate the MTV Solenoid Control State.

4. With the scan tool, select View DTCs.

Is the status Active for this DTC?

Yes

Go to 2

No
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4/7/2019 DTC-Based Diagnostics • NGC Powertrain Control (PCM) Module • Diagnosis and Testing • P1005-Manifold Tuning Valve Control Perform…

Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.(Refer to 28 - DTC-

Based Diagnostics/MODULE, Powertrain Control (PCM) - Standard Procedure)

2.(K136) MTV CONTROL CIRCUIT SHORTED TO VOLTAGE

V
3
BLACK
2

1 2
0

3 1

6 4

ASSEMBLY-
MANIFOLD
TUNE
VALVE
(4.0L) 16162

1. Turn the ignition off.

2. Disconnect the Manifold Tune Valve Assembly connector.

3. Disconnect the Powertrain Control Module (PCM) connector.

4. Turn the ignition on.

5. Measure the voltage of the (K136) MTV Control circuit in the Manifold Tune Valve Assembly harness
connector.

Is there any voltage present?

Yes

Repair the (K136) MTV Control circuit for a short to voltage.

Perform the PCM Verification Test.(Refer to 28 - DTC-Based Diagnostics/MODULE, Powertrain
Control (PCM) - Standard Procedure)

No

Go to 3

3.(K136) MTV CONTROL CIRCUIT SHORTED TO GROUND

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4/7/2019 DTC-Based Diagnostics • NGC Powertrain Control (PCM) Module • Diagnosis and Testing • P1005-Manifold Tuning Valve Control Perform…

3
BLACK
2

1 0
0

3 1

6 4

ASSEMBLY-
MANIFOLD
TUNE
VALVE
(4.0L) 16164

1. Turn the ignition off.

2. Measure the resistance between ground and the (K136) MTV Control circuit in the Manifold Tune Valve
Assembly harness connector.

Is the resistance above 100 ohms?

Yes

Go to 4

No

Repair the (K136) MTV Control circuit for a short to ground.

Perform the PCM Verification Test.(Refer to 28 - DTC-Based Diagnostics/MODULE, Powertrain
Control (PCM) - Standard Procedure)

4.(K136) MTV CONTROL CIRCUIT OPEN OR HIGH RESISTANCE

3
2

1 0
0

1 8 BLACK

9 15

16 23
3 1

24 30 6 4

31 38

PCM PINOUT ASSEMBLY-

MANIFOLD
BOX 8815
TUNE
VALVE
(4.0L) 16166

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4/7/2019 DTC-Based Diagnostics • NGC Powertrain Control (PCM) Module • Diagnosis and Testing • P1005-Manifold Tuning Valve Control Perform…

CAUTION: Do not probe the PCM harness connectors. Probing the PCM harness connectors will
damage the PCM terminals, resulting in poor terminal to pin connection. Install Miller
Special Tool # 8815A to perform diagnosis.

1. Measure the resistance of the (K136) MTV Control circuit between the Manifold Tune Valve Assembly
harness connector and the appropriate terminal of special tool # 8815A .

Is the resistance below 5.0 ohms?

Yes

Go to 5

No

Repair the (K136) MTV Control circuit for an open circuit or high resistance.
Perform the PCM Verification Test.(Refer to 28 - DTC-Based Diagnostics/MODULE, Powertrain
Control (PCM) - Standard Procedure)

5.(Z816) GROUND CIRCUIT OPEN OR HIGH RESISTANCE

BLACK 3
2

B+
1 0
0

3 1

6 4

ASSEMBLY-
MANIFOLD
TUNE
VALVE
(4.0L) 16168

1. Using a 12 volt test light connected to 12 volts, check the (Z816) Ground circuit in the Manifold Tune Valve
Assembly harness connector.

NOTE: The test light should be illuminated and bright. Compare the brightness to that of a direct
connection to the battery.

Is the test light illuminated and bright?

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4/7/2019 DTC-Based Diagnostics • NGC Powertrain Control (PCM) Module • Diagnosis and Testing • P1005-Manifold Tuning Valve Control Perform…

Yes

Go to 6

No

Repair the (Z816) Ground circuit for an open circuit or high resistance.
Perform the PCM Verification Test.(Refer to 28 - DTC-Based Diagnostics/MODULE, Powertrain
Control (PCM) - Standard Procedure)

6.MANIFOLD TUNE VALVE ASSEMBLY

3
BLACK
2

1 2
0

3 1

6 4

ASSEMBLY-
MANIFOLD
TUNE
VALVE
(4.0L) 16170

1. Connect the Powertrain Control Module (PCM) connector.

2. Turn the ignition on.

3. With the scan tool, actuate the MTV Solenoid Control State.

4. Using a 12 volt test light connected to ground, check the (K136) MTV Control circuit in the Manifold Tune
Valve Assembly harness connector.

NOTE: If the DTC is active, the actuation test may not be allowed by the PCM. If may be necessary to
clear the DTCs before starting the actuation.

NOTE: The voltage supplied to the solenoid circuit during the actuation may be less than battery
voltage. The test light should be illuminated, but may not be as bright as a direct connection to
the battery.

Is the test light illuminated during the actuation?

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4/7/2019 DTC-Based Diagnostics • NGC Powertrain Control (PCM) Module • Diagnosis and Testing • P1005-Manifold Tuning Valve Control Perform…

Yes

Replace the Manifold Tune Valve Assembly in accordance with the Service Information.
Perform the PCM Verification Test.(Refer to 28 - DTC-Based Diagnostics/MODULE, Powertrain
Control (PCM) - Standard Procedure)

No

Go to 7

7.POWERTRAIN CONTROL MODULE (PCM)

1. Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Manifold
Tune Valve Assembly and the Powertrain Control Module (PCM).

2. Look for any chafed, pierced, pinched, or partially broken wires.

3. Look for broken, bent, pushed out or corroded terminals.

4. Refer to any Technical Service Bulletins that may apply.

Were any problems found?

Yes

Repair as necessary.
Perform the PCM Verification Test.(Refer to 28 - DTC-Based Diagnostics/MODULE, Powertrain
Control (PCM) - Standard Procedure)

No

Replace and program the Powertrain Control Module (PCM) in accordance with the Service
Information.
Perform the PCM Verification Test.(Refer to 28 - DTC-Based Diagnostics/MODULE, Powertrain
Control (PCM) - Standard Procedure)

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