RAV4

Driving lamp
Installation instructions

Model year: 11/2005

Vehicle code: **A3**-A****W
Part number:
Driving lamp kit wiring PZ457-X0513-Z*
Driving lamp fixation bracket PZ425-X0510-60
Weight: 3,3 kg
Installation time: 3,15 hours (LHD)
3,8 hours (RHD)
Manual reference number: AIM 000 960-0
 Revision Record
Rev. No. Date Page Picture Update New Deleted Steps

Manual Ref. no. AIM 000 960-0 2 of 58

Manual Ref. no. AIM 000 960-0 3 of 58
 H PL

GR RUS

TU

TOYOTA COLOR TABLE

GB D E F I P NL DK
L Blue Blau Azul Bleu Blu Azul Blauw Blå
B Black Schwarz Negro Noir Nero Preto Zwart Sort
BR Brown Braun Marrón Marron Marrone Castanho Bruin Brun
DL Dark blue Dunkelblau Azul oscuro Bleu foncé Blu scuro Azul-escuro Donkerblauw Mørkeblå
DG Dark green Dunkelgrün Verde oscuro Vert foncé Verde scuro Verde-escuro Donkergroen Mørkegrøn
G Green Grün Verde Vert Verde Verde Groen Grøn
GR Grey Grau Gris Gris Grigio Cinzento Grijs Grå
LB Light blue Hellblau Azul claro Bleu clair Blu chiaro Azul-claro Lichtblauw Lyseblå
LG Light green Hellgrün Verde claro Vert clair Verde chiaro Verde-claro Lichtgroen Lysegrøn
N Natural colour Naturfarben Color natural Nature Colori naturali Cores naturais Naturel Naturfarvet
O Orange Orange Naranja Orange Arancione Laranja Oranje Orange
P Pink Rosa Rosa Rose Rosa Rosa Rosé Rosa
R Red Rot Rojo Rouge Rosso Vermelho Rood Rød
PU Purple Purpur Púrpura Pourpre Rosso porpora Púrpura Paars Purpur
SB Sky blue Himmelblau Azul cielo Bleu ciel Celeste Azul-céu Hemelsblauw Himmelblå
T Yellow brown Gelbbraun Amarillo-marrón Marron-jaune Giallomarrone Castanho-amarelado Geelbruin Gulbrun
W White Weiß Blanco Blanc Bianco Branco Wit Hvid
Y Yellow Gelb Amarillo Jaune Giallo Amarelo Geel Gul
V Violet Violett Violeta Violet Viola Violeta Violet Violet

Manual Ref. no. AIM 000 960-0 4 of 58

 TOYOTA COLOR TABLE
N S SF CZ H PL GR
L Blå Blå Sininen Modrá Kék Niebieska
B Sort Svart Musta Ćerná Feket Czarna
BR Brun Brun Ruskea Hnědá Barna Brązowa
DL Mørkeblå Mörkblå Tummansininen Tmavomodrá Sötétké Granatowa
DG Mørkegrønn Mörkgrön Tummanvihreä Tmavozelená Sötétzöl Ciemnozielona
G Grønn Grön Vihreä Zelená Zöl Zielona
GR Grå Grå Harmaa Šedá Szürke Szara
LB Lyseblå Ljusblå Vaaleansininen Bleděmodrá Világoskék Jasnoniebieska
LG Lysegrønn Ljusgrön Vaaleanvihreä Světlezelená Világoszöld Jasnozielona
N Naturfarger Naturfärger Luonnonväri Přírodní Természetes színű Barwy
O Orange Orange Oranssi Oranžová Narancs Pomarańczowa
P Rosa Rosa Rosa Růžová Rózsaszín Różowa
R Rød Röd Punainen Červená Piros Czerwona
PU Purpur Purpur Purppura Purpurov Bíborvörös Purpurowa
SB Himmelblå Himmelsblå Taivaansininen Blankytná Égszínkék Bękitna
T Gulbrun Gulbrun Keltaisenruskea Žlutohnédá Sárgásbarna Żółtobrązowa
W Hvit Vit Valkoinen Bílá Fehé Biała
Y Gul Gul Keltainen Žlutá Sárga Żółta
V Fiolett Violett Violetti Fialová Ibolyaké Fioletowa

RUS TU
L Mavi
B Siyah
BR Kahverengi
DL
DG
G Yesil
GR Gri
LB
LG
N Nötr
O Turuncu
P Pembe
R Kirmizi
PU
SB
T
W Beyaz
Y Sari
V Mor

Manual Ref. no. AIM 000 960-0 5 of 58

 PZ457-X0513-Z*
A B C

2x 2x

D E

2x 2x 2x

F5

F3

F2 F4
F1

1x

G G2 G7

G4

G1 G3
G5

G6
1x
H

H1 H2

H3
1x

Manual Ref. no. AIM 000 960-0 6 of 58

 I J K L

1x 1x 2x 1x
M N O P Q

1x 1x 2x 4x 2x
R S T U
2x
5A
1
V1
12x
2x 3x
V2
W 15x
1x
V3
1x 3x

PZ425-X0510-60
XR XL Y

2x
Z1

1x 1x 2x
Z2 Z3 Z4 Z5 Z6

2x 2x
Z7

4x 4x 2x 2x

Manual Ref. no. AIM 000 960-0 7 of 58

 10/12/13 mm

6 mm

Wurth Art. No.

0557 900 445

Soap

Ø 5 mm

Manual Ref. no. AIM 000 960-0 8 of 58

 ROUTING (LHD)
F3
F
F4

F
F1 F2

H3
G2 G5/6 F F5
G3/4/7
H
G1
H1 G
H2

ROUTING (RHD)
F3
F4

F
F1 F2

G2
H3
G5/6
F5 F
G3/4/7 G
H
G1
H1
H2

Manual Ref. no. AIM 000 960-0 9 of 58

 STOP

Airbag
1

1x

2 1

2 LHD

2x
3

3 LHD

Manual Ref. no. AIM 000 960-0 10 of 58

 = 1 2x
8x

without
knee airbag 2

TechDoc 2: Precautionary notices SRS airbag system! 2

1 with knee airbag

10 mm 4x

10 Nm

4
4 LHD

5 LHD

6 LHD

Manual Ref. no. AIM 000 960-0 11 of 58

 3

1 2

7 LHD

1x

2
1

8 RHD

3 2x

9 RHD

Manual Ref. no. AIM 000 960-0 12 of 58

 = 1 2x
8x

without knee airbag

TechDoc 2: Precautionary notices SRS airbag system!

1 2

10 mm 4x

10 Nm 3

10 RHD with knee airbag

11 RHD

Manual Ref. no. AIM 000 960-0 13 of 58

 12 RHD

2
1
3

13 RHD

Manual Ref. no. AIM 000 960-0 14 of 58

 1 2

9x

14

15

10 mm
2x

16 2x

Manual Ref. no. AIM 000 960-0 15 of 58

 2 3

1x 1 1x

3x

17

10 mm
8x
18

Manual Ref. no. AIM 000 960-0 16 of 58

 7 8

1 4

2 5

3 6

19

Manual Ref. no. AIM 000 960-0 17 of 58

 2x

20

10 mm 2x

2
3

2x

21

Manual Ref. no. AIM 000 960-0 18 of 58

 1

XR
XL

2x 4 2x

XL

Z1
3
13 mm

7 8

Ø 5 mm
2x 2x

5 Z1

22

Manual Ref. no. AIM 000 960-0 19 of 58

 1 2

XR XL

Z7

4 3

2x 7 2x

Z3
Z3

XL

5
6 Z1

13 mm

15 Nm
23

Manual Ref. no. AIM 000 960-0 20 of 58

 2x Z2 6 mm
2x
Z2
6,5 Nm
Y
1
2

S
4

24

25

Manual Ref. no. AIM 000 960-0 21 of 58

 1

2
12 mm
2

26

V2
5,5 Nm 5 F

2
12 mm 3x
2

1
4
F3
F4
3
12 mm

5,5 Nm

V2
6

1x
27

Manual Ref. no. AIM 000 960-0 22 of 58

 F1/2

2x K F
V2

5x

F1 F2

F
S S
28

U F
2x K

29

Manual Ref. no. AIM 000 960-0 23 of 58

 V3
3

U U
F
1 2

3x

V1 3

2x

30

1
10 mm 10 mm
4
2x
2 3

31

Manual Ref. no. AIM 000 960-0 24 of 58

 E
1

2x A
32

K
3

1
B 2
D 4

2x U
33

2x
34

Manual Ref. no. AIM 000 960-0 25 of 58

 Z6
3

10 mm

Z5
10 Nm 1
Z4
2x 6 mm
35

5 mm
1
C
BR

2x

O O
4 3 BR BR

P
W W

36

Manual Ref. no. AIM 000 960-0 26 of 58

 2

BR 4
O
A

P K

3 1

37 W
2x
TOP
1

2x
38

V2

39 LHD 1x

Manual Ref. no. AIM 000 960-0 27 of 58

 47

V2

40 LHD 5x

3
4

1
14 mm
2

21 Nm

2x

41 RHD

Manual Ref. no. AIM 000 960-0 28 of 58

 3 2x

=
12x
4

42 RHD

Manual Ref. no. AIM 000 960-0 29 of 58

 6
3

10 mm 2x
5,5 Nm
43 RHD

4x
2

3
2x
10 mm

6,5 Nm
44 RHD 4

Manual Ref. no. AIM 000 960-0 30 of 58

 6,5 Nm
10 mm
14x

45 RHD

F5
F
1
2

47

V2

46 RHD 1x

Manual Ref. no. AIM 000 960-0 31 of 58

 1

Soap

F 5

4 F5 3

47

Manual Ref. no. AIM 000 960-0 32 of 58

 LHD RHD

F 1
F5

48

OPTION A OPTION B
OR AND
( < 225,000 cd ) ( > 225,000 cd )

49 50-52

INFO

Manual Ref. no. AIM 000 960-0 33 of 58

 R R

G7 G4

F5 Y

F5
R
R
F
G3 R

R/W
B/G
G

49 OPTION A
The driving lamps work simultaneously with the main-beam headlamps; exceeding the
GB aggregate maximum intensity of 225,000 cd (ref. Council Directive 76/756/EEC, July 27, 1976).
Please check your national legislation if installation is allowed.
Die Fahrlampen arbeiten gleichzeitig mit den Hauptscheinwerfern; insgesamt wird die
D maximale Intensität von 225.000 cd überschritten (siehe EU-Richtlinie 76/756/EWG, 27. Juli
1976). Bitte prüfen Sie, ob die Gesetzgebung in Ihrem Land den Einbau zulässt.
Las luces de conducción funcionan simultáneamente con los faros principales, superando asi
E la intensidad máxima total de 225.000 cd (véase la Directiva del Consejo 76/756/CEE, 27 de julio
de 1976). Sirvase consultar si las leyes de su pais lo permiten.
Les feux de route fonctionnent simultanément avec les phares, dépassant ainsi l'intensité
F maximale cumulée de 225 000 cd (voir la Directive du Conseil 76/756/CEE du 27 juillet 1976).
Reportez-vous à la législation nationale pour vérifier si l'installation est autorisée.
I fanali di guida operano contemporaneamente ai fari abbaglianti; questo supera l'intensità
I massima aggregata di 225.000 cd (rif. Direttiva del consiglio 76/756/CEE, 27 luglio 1976). Si
prega di controllare la vostra legislazione nazionale per confermare se ne è permessa l'installazione.
As luzes de cruzamento (médios) funcionam simultaneamente com as luzes de estrada (máximos);
P excedem a intensidade máxima total de 225 000 cd (ref. Directiva do Conselho 76/756/CEE, 27 de
Julho de 1976). Por favor, consulte a sua legislação nacional se a instalação for autorizada.
De aanbouwlichten werken gelijktijdig met de grote lichten, zodat de gecombineerde maximale
NL intensiteit meer is dan 225.000 cd (ref. Richtlijn van de Raad 76/756/EEC, 27 juli 1976).
Controleer uw nationale wetgeving of installatie is toegelaten."
Kørelyslygterne fungerer samtidigt med fjernlyslygterne, hvorved den samlede, maksimale
DK lysintensitet på 225.000 cd overskrides (jf. Rådets direktiv 76/756/EÿF af 27. juli 1976).
Kontroller venligst, om installation er lovlig iht. national lovgivning.
Kjørelysene fungerer samtidig som fjernlysene, noe som gjør at den samlede, maksimale
N lysintensiteten på 225 000 cd (jfr. rådsdirektiv 76/756/EØF av 27. juli 1976).
Kontroller om installasjonen er lovlig i henhold til nasjonal lovgivning.

50 OPTION B

Manual Ref. no. AIM 000 960-0 34 of 58

 Körlamporna fungerar samtidigt med huvudstrålkastarna, varvid den totala maximala
S ljusintensiteten på 225 000 cd överskrids (jfr med Rådets direktiv 76/756/EEG av den 27 juli 1976).
Kontrollera om installationen tillåts i enlighet med lagstiftningen i ditt land.
Ajovalot palavat samanaikaisesti kaukovalojen palaessa, ja niiden yhteinen valovoimakkuus
FIN on enimmillään yli 225 000 cd (neuvoston direktiivi 76/756/ETY, 27.7.1976). Varmista
asennuksen laillisuus paikallisesta lainsäädännöstä.
Světlomety pro jízdu svítí současně s dálkovými světlomety. Maximální celková svítivost je
CZ tedy vyšší než 225 000 cd (viz Nařízení Rady č. 76/756/EHS z 27. července 1976).
Zkontrolujte si prosím, zda národní legislativa tuto instalaci povoluje.
A szúróófények a távolsági fényszóróval együtt működnek, az lámpák maximális intenzitását
H 225.000 cd fényerőre növelik (lásd 76/756/EEC irányelv, 1976. július 27.). Ellenőrizze a
hazai előírásokat, hogy beszerelésük engedélyezett-e.
Dodatkowe światła drogowe działają równocześnie ze światłami drogowymi reflektorów, co
PL powoduje przekroczenie maksymalnej łącznej intensywności światła 225 000 cd (wg Dyrektywy
Rady Europy 76/756/EEC, lipiec 27, 1976). Należy sprawdzić w przepisach krajowych, czy taka
instalacja jest dozwolona.

GR

RUS

TU

51 OPTION B

R R

G7 G4

F5 Y

F5
R
R
F
R
G3
R/W
B/G
G

52 OPTION B

Manual Ref. no. AIM 000 960-0 35 of 58

 2x G LHD 54

RHD 70
53 R

G
W
4

L 1x

250mm

F
W
6

54 LHD

Manual Ref. no. AIM 000 960-0 36 of 58

 G2

G5
G G6

G1

PIN 11

2 4

3 3 O

55 LHD

Manual Ref. no. AIM 000 960-0 37 of 58

 M PIN 3

10 9 8 7 6 5 4 3 2 1 4
20 19 18 17 16 15 14 13 12 11

PIN Signal
11 HU 3
O

G6
Q
3 1x
M
G
G5

56 LHD

3
3

G
57 LHD

Manual Ref. no. AIM 000 960-0 38 of 58

 H3

G2

H H3

G 6 1
7
5

G1

H1
H2

6 6

PIN Signal
3 ILL+
4 3 2 1 4 3 2 1

3 5

N N
G G
4 H3
H H3 H
G G

Q
1x
58 LHD

Manual Ref. no. AIM 000 960-0 39 of 58

 V1
3
2x
G2

G
H2

G1 7
H2
H1

10 mm

1 2 7
7 8,5 Nm

59 LHD

Manual Ref. no. AIM 000 960-0 40 of 58

 Main Body ECU

G2 E18
8

G1

H1

PIN Signal
20 HRLY
2
8
G2

PIN 20
m
6m

BR G

BR
m
8m

3
L

G
60 LHD

Manual Ref. no. AIM 000 960-0 41 of 58

 BR
1

L L 1.0

BR

L
L

CHECK

Ref: Toyota Wire Harness Repair

Pub No. RM 1022E Page B 30 - 31
61 LHD Paragraph 6

1
3
3x

50%
CLEAN
2 50%

10 mm
3x (0.39 in)

10 mm (0.39 in)

10 mm (0.39 in)

2x

2x

10 mm
(0.39 in)

62 LHD

Manual Ref. no. AIM 000 960-0 42 of 58

 8

63 LHD

V1 1

8x

F
H3
G2 G5/6 F5
G3/4/7
G
H
G1
H1

W
6 x 50 mm
2

50mm 50mm 50mm 50mm

50mm 50mm

W
5
3

G
4

G
W
6x
64 LHD 6x

Manual Ref. no. AIM 000 960-0 43 of 58

 83 mm 22 mm

1
59 mm

2
42 mm

65 LHD

H1

3
1 J

1 H1

I
G1

H1

G1

66 LHD 67 LHD

Manual Ref. no. AIM 000 960-0 44 of 58

 I

68 LHD

69 LHD

Manual Ref. no. AIM 000 960-0 45 of 58

 1
F 3

W
5

L 1x
G2
G
250mm

F
R
W

70 RHD

Manual Ref. no. AIM 000 960-0 46 of 58

 Main Body ECU
E18

G2

PIN Signal
20 HRLY
2
8
G2

PIN 20
m
6m

BR G

BR
m
8m

3
L

G
71 RHD

Manual Ref. no. AIM 000 960-0 47 of 58

 BR
1

L L 1.0

BR

L
L

CHECK

Ref: Toyota Wire Harness Repair

Pub No. RM 1022E Page B 30 - 31
72 RHD Paragraph 6

1
3
3x

50%
CLEAN
2 50%

10 mm
3x (0.39 in)

10 mm (0.39 in)

10 mm (0.39 in)

2x

2x

10 mm
(0.39 in)

73 RHD

Manual Ref. no. AIM 000 960-0 48 of 58

 8

74 RHD

G5

G6

G1

PIN 11

2 4

3 3 O
75 RHD

Manual Ref. no. AIM 000 960-0 49 of 58

 M PIN 3

10 9 8 7 6 5 4 3 2 1 4

20 19 18 17 16 15 14 13 12 11

PIN Signal
11 HU 3
O

G6
Q
3 1x
M
G
G5

76 RHD

G
3

77 RHD

Manual Ref. no. AIM 000 960-0 50 of 58

 H3

H3
H
G 6 1
7
5

G1

H1 H2

6 6

PIN Signal
3 ILL+
4 3 2 1 4 3 2 1

3 5

N N
G G
4 H3
H H3 H
G G

Q
1x
78 RHD

Manual Ref. no. AIM 000 960-0 51 of 58

 V1
3
2x

G1
H2
H1 H2

10 mm

1 7 2
7

8,5 Nm

79 RHD

Manual Ref. no. AIM 000 960-0 52 of 58

 V1 1

8x

G2
F H3
G5/6
F5 G H
G3/4/7

G1
H1

W
6 x 50 mm
2

50mm 50mm 50mm 50mm

50mm 50mm

W
5
3

G
4

G
W
6x
80 RHD 6x

Manual Ref. no. AIM 000 960-0 53 of 58

 RHD
Print 100% !
Check with Rulers
before use !
CHECK SIZE

100 mm
20mm

10 20 30 40 50 60 70 80 90
RAV4

42mm
11/2005
(RHD)

97mm 22mm
0

0 100 mm
10 20 30 40 50 60 70 80 90

83 RHD

Manual Ref. no. AIM 000 540-0 50 of 50 2

mm
20
1 RAV4
11/2005

mm
(RHD)

42
93 22mm
97mm

81 RHD

4x
mm
20
mm
20

RAV4 RAV4
11/2005 11/2005
mm
m m

(RHD) (RHD)
42

42

97mm
22mm
97mm
22mm

82 RHD 83 RHD

Manual Ref. no. AIM 000 960-0 54 of 58

 2

mm
20
RAV4
11/2005 mm
(RHD)
42

97mm
22mm

84 RHD

85 RHD

Manual Ref. no. AIM 000 960-0 55 of 58

 H1

H1
G1

H1
I

G1

86 RHD 87 RHD

88 RHD

Manual Ref. no. AIM 000 960-0 56 of 58

 3
T
15A

F
1

89

5,4 Nm
90
CHECK FUNCTIONS !
FUNKTIONEN KONTROLLIEREN !
CONTRÔLER LES FONCTIONS !
91 CONTROLEER FUNCTIES !

92

Manual Ref. no. AIM 000 960-0 57 of 58

 RHD
Print 100% !
Check with Rulers
before use !
CHECK SIZE

100 mm
20mm

10 20 30 40 50 60 70 80 90
RAV4
11/2005 42mm
(RHD)

97mm 22mm
0

0 100 mm
10 20 30 40 50 60 70 80 90

93 RHD

Manual Ref. no. AIM 000 960-0 58 of 58