> Our technology. Your success. 6) ksBb, - Heavy Top Guided Single Seated Control ValvesI Table of Contents Introduction Features Typical Applications Technical Information Model Decodification Standard Sizes / Ratings Standard End Connections General Data Seat Leakage Class / Temperature Range Flow Coefficients (Rated Cv) Construction Dimensions and Weights o1 01-02 02 03-08 09-12 12-13 Introduction MIL 21000 series single ported, heavy top guided control valves are designed with built-in versatility making them the most widely used control valve, well-suited to handle a wide variety of process applications. Features Heavy Post Guiding Rugged, heavy top guiding provides maximum support to ensure plug stability. Valve plug shankis guided by the guide bush location ‘within the lower portion of the bonnet and such guiding minimises the effect of lateral thrust on the valve plug and eliminates trim Vibration. It provides rigid guiding and ensures stable operations even in high pressure service. It also eliminates the need for a larger stem by allowing large guide surface. This is an outstanding feature of MIL 21000 series valves in comparison with conventional stem guided valves. 01Reduced Capacity Series of reduced area trim is available to provide wide flow range capabilities in all valve sizes. Reduced trim also permits larger outlet-to-orifice area relationship which result in lower exit velocities. Hardened / Exotic Trims For severe service, in lieu of standard 410 SST/ 316 SST trims, hard faced trims, precipitation hardened stainless steel 17.4 PH, martensitic stainless steel CA6NM, 440 C etc. are used. For corrosive service, trims in Alloy 20, Monel, Hastelloy, Nickel, Urea Grade $$316LN, Ferralium-255, HVD1, APX etc. are used. Other special ‘materials are available on request. Quick-Change Trim Optional clamped seat ring facilitates easy seat removal. ‘The retaining cage and seat ring are held in place by the bonnet. Double Stage Anti-cavitation /Lo-dB trim 21800 and 21900 series double stage valves combine the principle of Anti-cavitation/Lo-dB plug and cage. Simultaneous throttling in the plug and cage all along the plug travel results in considerably lower sound pressure levels and excellent cavitation control. Tight Shut-off Class IV leakage is standard. Optional constructions meet FCI70.2 Class Vand Class VI leakage. Extension Bonnet Standard bonnet for 21000 series valves are designed for a temperature range of -27°C to 427°C. Optional constructions with extension bonnet are used up to 566°C and down to-196% Bellows Sealed Valves Bellows sealed valve are used in critical applications where the process fluid is of hazardous, flammable, unstable, toxic and costly in nature. Nowadays, industries are ‘gearing up itself for better environmental protection, Here 02 E comes the application of bellows sealed valves for providing zero stem leakage. Steam Jacketing Steam jacketing can be provided for services where process fluid has tendency to solidify. Steam jacketing designs suitable for steam pressure up to 25 kg/cm? are available. Bottom Flange Bottom flange is provided in cases where fluid streams carry sediments. Bottom flange canbe removed and the valve body housing can be cleared of debris. The sediments ean be removed by opening the bottom flange. Purge Connection 4” NPT or %” NPT purging connection can be provided with optional flushing for the plug or body. Angle Body Optional angle body design with venturi seat is particularly suitable for handling slurries and corrosive liquids. The angle design provides flow surfaces that slopes down permitting the valve to self drain. Smoothly contoured surfaces minimise turbulence and prevents entrapment of particles, which can cause valve clogging. These valves are also ideally suited for special applications like flashing, liquids, choked flow conditions and high pressure hydrocarbon service. Typical Applications MIL 21000 heavy duty top guided control valves are designed to handle fluids like air, water, steam, gas, oil and other fluids having wide flow range requirements. It can be used for moderate pressure drops allowing small particles. Typical applications in power plants where MIL. 21000 series valves ‘comes into picture are heater drain valves, make up level control valves, HFO level control valves, deacrator level control valves etc. Also MIL 21000 series valves are the best suitable one to handle viscous fluids in refineries and petrochemicalsi Technical Information Model Decodification r x 2 * ” e r Hand Operated Undefined 21. Top Guided 0. Undefined 37. DirectSpring Dlapheagra ae ieee " oe cal 1. Unear 38. Reverse Spring Diaphragm Valve 7. Single tage An 4. clamped cavitation od’ 2, Equal % {Quick Change) 67. Direct Piston Cylinder Si " Oecd! 8. Double stage Anti- 3. Customised «5. Threaded 68. Reverse Piston Cylinder eau cavitation vave X. on-off 6. Soft Seat 90. Electrical Actuator 9. Double Stage Lo-ds Standard Sizes / Ratings un Consort) 1504-6008 + . * . * * * . * 9008 - 15008 * + 5 * 25008 * + . * * se Aaaale Standard End Connections DCU sro) 1508 to 600" Eee 25008 os Fst 075t02 Fast Fas Fas 25 p E 8 3 FB FB FB 41010 FB - 2 F:Flanged (RF, RTJ, T&G, FF) B:ButtWeld 5: Socket Weld T: Threaded 03General Data SS Type mn venoms Teen Beesey women, (ESE. sen ee i cons Anti-cav design : Flow to close es oe pene Toor cto 568) < ee a = vs Type Fl ‘Adjustable double sealed packing Fa Type Contoured / Ant-cavitation / capes. Ca et on mes on: Eco ck varying deat for Seat type readed/ amped (Qui org . eran are Change) Soft seat with PTFE inserts, low emission, PTFE or for Class VI leakage (if Cv < 6). cae guy ou, Temperature: . < 180°C PTFE, Characteristic te cee Se omens Anti-cav /Lo-€8, Linear Seat Leakage Class / Temperature Range Sa aa) oo lass V: 0.01% of maxxmum rated capacty a 50 psig to atmosphere Class V = 5 10 mI por minute of water por inch of orfce diameter per ps itferental Clas i: Bubble tightRetaining Cage Seat Ring Gasket Seat Ring MIL21104 ( Low Pressure) Flow coefficients (Rated Cv) 21100 Series (Linear / Equal% / On-off) crcl Flow Factor (© orf): 090 ICE DIAMETER (inch) Vs RATED Cv Sea ree 0,0060.023, 0.04, 0.06, 0.1, 25," - of e 075 2 0.25,03)04,06,1,17 38” 0.75 9025, 004,0.06,0.1,025, 25, g 9% s =]e2|e-|e= osfo406,1,17 38 0.002,0.011,0.025, 0.04, 075 0.06,01,02503 "04,06, 25 52 910 46 2 a|e}e} =| = AT 6 a 0.025, 004, 0.06, 0.1,0.25, 25, 19, 20, - | - S075 yi ‘ Fo - - A cahaessar [38 | © | 13 [2 Pf 0025, 004,096,01,025, 25, ¢ 10,1, 21, 35, |< - |= EH ft 0.3,0.4, 0.6, 1, 1.7 38° 1215 26 46 FA - 7580, 2. A ois 31 a7 65 7580 = ae : : 49 66 95.110 140 195 - 113 300, 6 2 : : 68 126 = 208 275 320, - 300 2 2 - - te a5 640 17 3 - - Foe eee = 650 750 1006) ‘Gv ¢ 0.3 with linear characteristic only with 0.483" orifice diameter with stroke 3.5 for equal % characteristics 05,Cage Gasket Retaining Cage Seat Ring Seat Ring Gasket MIL21104 (High Pressure) 21100 Series (Linear / Equal% / On-off) Critical Flow Factor (C.of f): 0.90 RU Ohno ig 3 0.025,0.04,008,0.1,025, 25, ee eee ; oe odboaoe. 1.17 soe 4 ‘s ons OL SDC OTOH || lolce| = | o | 2 | & Ei 05}o4, 0.6, 1,17 38 ol 3 0.025, 0.04, 0.06, 0.1, 0.25, 25, ae B . on 0.50.4, 06, 1,17 bp 6 a ES 3 15 ° 1s 2% «3165110 0.025, 0.04, 006, 0.1, 025, a5 my O71 O75 05/04, 06,1,1.7 38 8 S 0025, 0,04, 096,0.,025, 25, ee H 18 07s 0304, 06,1,17 Bae oe 2 (9 2 Fa 25, ees ee Fay 22250075 Ww 23 eas 28 2 15 5 st a6 80 with 15° strokeRetaining Cage Lo-dB Plug MIL 21700 ( Single Stage Anti-cavitation/ Lo-dB ) 21700 Series (Single Stage Anti-cavitation / Lo-dB) Critical Flow Factor or F): 0.95 E DIAMETER (inch) Vs RATED Cv Bir _ Soeocoec 075 25.4,6.8 os 2558 ne . vias cs 12,25, | 20 - . Fa a 078 46,815 A Tel eee . 2 3 15 - 10,15,25 30 45,35 40, 50, Ps 60, 75 5 s : ns 465m ‘ 2 . . =m 70, ‘ 2 ; ; . e045 o7cage Lo-d8 Plug MIL 21800/ 21900 (Double Stage Anti-cavitation/ Lo-dB ) 21800 Series (Double Stage Anti-cavitation) , 21900 Series (Double Stage Lo-dB) Critical Flow Factor (C, or F) :0.975 OU 21800 Series Double Stage Anti-avitation era i) 17,2345 17,23,35,45 17,23,45,45,85 z 17,23,45,46,85 : Fs 21900 Series Double Stage Lo-dB Fy 357.85 : 2 45,7, 13 . a 2 075 13 15,21 - - 08,Liters | Construction MIL 21000 Standard Construction Soft Seat Soft seated plug and seat construction 09Material of Construction I [ae | ar NAME ee 1 Valve Plug Stern 28 Bonnet, Body 3 Gland Packing 4 Body stud, 5 Body Nut 6 Guide Bush 7 Plug Pin 8 Seat Ring 10 Valve Plug " Body Gasket 2 Packing Spacer / Lantern Ring B Packing Follower 4 Packing Flange 6 Packing Flange Nut 16 Packing Flange Stud 7 Seat Ring / Cage Gasket 18 Retaining Cage" 19 Anti-cav/Lo-d8 Cage” ‘Other sect material ae available on request © Agplicable fr 21004 series only, refer page 5&6 10 Material indicated above ae for reference only MIL eserves the right to supply alternate material forms due to constant product upgradat 316ST {APH SST H 1075 Super Alloy (ASTM A 638 Gr. 650) Carbon Steel: ASTM A216 Gr. WCC Alloy Steel: ASTM A217 Gr. WES Alley Steel: ASTM A 217 Gr. WESC Stainless Stel: ASTM A 351 Gr. CFB/ CFM /CF3 /CF2M PTFE <180°C Graphite >180°C ASTM A 193 Gr. 87 ASTM A 196 Gr.2H ‘440 CSST Heat Treated 216 sTstellte 316587 44108817316 5ST 10st a16ssr 316 SST Stellte Now {7A PH SSTH 800 [ASTM A743 Gr. CAGNM,Nitvided 316LSST + Graphite 304557 308ssr ASTM A 105 ASTMA 194 Gr. 8 ASTM A193 Gr. BB 316LSST + Graphite 300s ‘CAGNM, Nitried ASTM A351 Gr. CFBM CASNM, NitridedI Packing is a resilient material, which is forced into the void between the stem and the packing box. Any leakage should pass through the space between the packing and the stem. Modern packing systems with PTFE or Graphite is virtually impermeable and arrests the primary leakage that occurs between the stem and the packing. Eco-lock Packing For limiting the Fugitive emission, MIL employs its Eco- lock packing system which offers exceptional sealing capabilities. Disc or coil springs are provided in gland studs or in the gland itself in the stuffing box to maintain a constant load. The springs exert a constant load on the packing that eliminates the need for packing box adjustments. ‘MIL has successfully provided such designs to various, customers including The Nuclear Power Corporation of, India Ltd., where the valves handle radioactive fluids. In such cases emission control requirements are very stringent and live loading is mandatory. ‘The 21000 series control valves with eco lock packing has, qualified fugitive emission test as per ISO 15848-1 standard. Bellows Sealed Bonnet Precision engineered, formed, seamless bellows and hlicoflex gaskets ensures zero leakage for service where no stem leakage can be tolerated or where the line fluid ‘cannot be contained by any packing. This may be the case when the process fluid is flammable, toxic, explosive, expensive or it rapidly destroys packing. They may also be used to prevent leakage in vacuum service, ‘The bellow is a critical component which forms the soul of the bellows sealed valves, Metal bellows offers elegant solutions for most piping design problems involving thermal expansion, volume compensation, vibration isolation, etc. The bellow cartridge is welded to both the valve bonnet and the valve stem. It has a number of convolutions and these convolutions become compressed or expanded depending upon the movement of valve stem. Scientifically speaking, the bellow gets compressed when the valve is in the open position and expanded ‘when itis in the closed condition. The most important is to properly install the valve bodies. Standard Material of construction of our bellow is 3161 SST and other special materials like $53164Ti, Inconel 600, Monel, Hastelloy C are also available. Bellow selection will depend upon the process fluid temperature and pressure. Eco-Lock Packing Bellows Sealed Bonnet "Steam Jacketed Construction ‘f MiL 70000 High Pressure Angle Body Construction Micro-flow high pressure drop plug and seat construction with extra guiding Dimensions and Weights ec) FLANGED Seer a = ss es | | ES = a oes wooo omnes : : 2I Dimensions for MIL 21000 Low Pressure Rating Valves — eae 5 Se 05 190 195 a5 ans O75 184194 = 208.195 206.208.2085 S151 14k 1885 1184197208197 208 208 2ST stam 285 1S 2223512852812 2 25a 267286257283 289 28S HS 1135288 3 9318337311383 340 aod 912052889 4 353368 39836538397 ate 1205285028 6 451473 5086389511, SHO 1591872883035 a 54256910556. SMG gS tA GSTS oR 708752 E E ms as od Dimensions for MIL 21000 High Pressure Rating Valves 075 318 318 22 75 ws 1 wm SSD 22 6 65 ws vs 1s. 333503332 22 292 6 65 7s vs 2 an 394 5 397 an 396 96 m 24 259 25 2 2 2 398 2 m 2 259 Dimensions and Weights (Spring Diaphragm Actuators) ACTUATOR TYPE:: 37 DIRECT _|ACTUATOR TYPE : 38 REVERSE ACTUATOR rec ire rsd acd Pract (Ks) " a 330 2 67 330 25 B 516 381 32 782 381 40 6 sa 44s: 5 9344s, % 18 Bae 527 821360" 527 78 2 870" 686, yo 1505+ 685 210 * Actuator height varies with spring rangel stroke. Maximum height is indicated. Contact MIL for exact height. 1BProduct Highlights Challenging Performance © Precise control over wide range of flow Design Features © Heavy top guiding (shank gui © Tight shut off capability © Customized valve trim to meet emerging demands 9) Optional Characters Steam jacketing © Clamped seat ring © Extended bonnet design Field Proven Material @ High Performance material for better longevity Easy Maintenance Fewer internal trim parts © Quick change trim Sales & Service offices New Delhi: KSB MIL Controls Lta, KSB House, 4-96, Sector, Gautam Budh Nagar, Noida-201 301, India. Tel: +91 (120) 2541091-93, 2541501-03, Fax: 491 (120) 2550567 E-mail: salesnoida.mil@ksb.com Mumbai: KSB Mil. Controls Ltd, KSB Pumps Ltd, 126, Maker ‘Chamber il, Nariman Point, Mumbai £00 021, India. Tel: +91 (22) 65588787, 65588757-59, 65588761, Fax: +91 (22) 65588788. E-mail salesmumbai.mil@ksb.com Kolkata: KSB MIL Controls Ld. KSB Pumps Ltd, 2nd Floor, 30 Circus Avenue, Kolkata 700 017, India Tel: +91 (23) 22809647, 22809848, 22870473, Fax: +91 (33) 22870588, 22809847. E-mail saleskolkata.mil@ksb.com Chennai: KSB MiL Control Ltd, SB Pumps Lt, Guindy House, 2nd Floor, No: 95, Anna Salai, Chennai 600 032, India. Tel: +91 44 2230 1171/1392, Fax. +91 (4) 22352749, €-mailsalesehennai mil@ksb.com Vadodara: KSB MIL Controls Lta., KSB Pump Ltd, 4-8, Ramakrishna Chambers, Productivity Road, Vadodara 390 005, India. Tet: +81 (265) 2330532, 2333226, Fax: +91 (265) 2350002 E-mail: salesbaroda mil@ksb.com Pune: KSB MIL Controls Ld. KSB Pumps Ltd, Plot No - 28/27, Dsl Block, MIDC, Chinchwad, Pune 411 019, India. Tel: +91 (20) 27408100, Fax: +91 (20) 27470890 E-mail salespune.mil@ksb.com Middle East & Asia Pacific 19,418 Guiping Rad, Shanghai, China, Post Code: 200233, ‘ol: +86-21-6485 1778, Fax: «86-21-6485 9115 Dual KSB Middle East FZE,P.0.Box: 18315, Jebel Al, Dubal, UAE. Tel: 4971-4:683 0455, Fax: +971-4-683 0456 indonesia: PT KSB Indonesia, Jalan Timor Blok D2-1, Kawasan Industri MM 2100 Ciitung, Jawa Barat, Indonesa Tel: 45221 89983570, Fax: +62 21 89983571 Korea: KSB Korea Ltd, Soo Young Bullding, 64-1, Hannam-Dong, Yongsan-Ku, Seoul 140- 210, Korea. Tel: +82-2-790 4351, Fax: 1822-790 4350 Malaysia: KSB Malaysia Pumps & Valves SDN BHD 25, Jalan PIU 3/47 Sunway Damansara, 47810 Petaling Jaya, Selangor Darul Ehsan, Malaysia, Tel: +60-03-780S 3397, Fax: +60-03-7805 1373 Singapore: KSB Singapore (Asia Pacific) PTE Ltd, & Woodlands Walk, Singapore 738248, Tel: 6757 7200, Fax: 6482 3005 Taiwan: KSB Taiwan Co.Ltd, No: 15446 Sec 1, Datong Rd, Xizh Dist, 10635, New Taipe! City, Tel: 886-2-2649 2255, Fax: +886-2-2649 8833 Thalland: KSB Pumps Co Ltd, Bangkok 10530, Thailand. Tel: +66-2-988 2324, Fax +66-2-988 2213 14Technology that makes its mark (8721000 REWH 12.2078 6 KS ML. Control Limited 217. Subject techie moafeation without prornete. ® = = we KSB 6) Taste Miauelom woratobitaom Venton