HOTELS 20018K RERMARHLMH pp.79~83 at BS uel Ap] A} nee, au aea(Sea se) KSPE 018019 FHS AFA A| MOLY Aa st &, HSAs 7 Alata), AIEAAG)), OAS(SSH), ASS SHH se), 1 SF (Sac) Study on Design of Cone-Shaped Magnetic Bearing Spindle System for High Speed Internal Grinding S. K. Ro, J. H. Kyung, J. K. Park(KIMM), U. D. Choi(Sung Rim Co.), S.J, Yang, J. E. Lee(Chung-Ang Univ,). N.Y. Kim, D. J. Kim(Chumgnam Nat'l Univ.) ABSTRACT A cone-shaped active magnetic bearing spindle system for high speed internal grinding is designed and tested ‘The cone-shaped AMB system consists of only 4 couples of magnot, i can be smaller and lighter than conventional radiakaxlal-type AMB system. In this paper, the cone-shaped electromagnets are designed ty magnetic circuit theory, ‘and de-coupled direct feedback PID controller is applied to control the coupled magnetic bearings ‘The designed ‘cone-shaped AMB spindle system is buill and consiracied with digital control system, and (ested its stability and dynamic performances As the results of the tests, this spindie runs up 0 40,000 rpm with about Syn of runout, nnd the AMB system provides high damping ratio eliminating overshoot and resonance speed Key Words : Cone-Shaped Active Magnetic Bearing (#9 47/801), High Speed Internal Gnnder (4 Ue APN, Digital Contcol (9 7] "271104), VINES lB 1ES PAYA] zi [ajoly ABE vhabo] Qe Sst e yHsebal aol, S Molo} Yogol o| a naj} ASH SoU, vi aed S44 $22 ee as yarla se che) ASSIA YOM ARYA AS volar ch S2y7)a Zeb Sale ans wy sg Sa yd ds F24e EAoe gy ASE oO] SAS|at ghrp. Qe WAV Seb Ar pwe}yox of Sola AAW Be} wees wel ao) ase of Bete Bae VER ape] es sbeehe 4F, BES] SFE AriyS Qa + oe BAHL AF7} SAY BH] PAI} cht ad + ath LAD MEY ar) sole Qo] a7/of mp ost UBT] sEl2|q4] es aa | Sa sso] 27) Qe Boo} ie ao] Hetse2 as azo] Pasa + -79- 2 WAVE] AWsheo) Agape We gabiol al Bai Beech 159 AS somal) MY Ar MoHaS AS S47] SSS ws Aa eA RE He BOS ABAD gic SU ele Bobol aga o} 25) Rule lege] 22 zaeo, = 299 AMIS] GPS vp ga ae Fz SAE so) Ata AS 2 a7} Agoiy. & Apes IF¥ abiolys of ge a4 7) B5A9] ap ely Aol AWS Basia FSAG asin cae aepjaws PaLalai ALA!9] @Al-Bat 40.000 opm 719) Sa SAS E588 Ge VER ap Moise] yeas] Ao] FEES wach 2 HSS AMO ALAa AA 21 HFS APIMOAS OlBst et AA] Figt ote & 2poha] dag ve dated Be As] ase] Ushy deh So) aa wee‘75kWS] Ad) SE 50,000 rpm 2 VEOlA] SE} 9} AAS 55mm cle} et Sol ZF AR obed Bol Hash NO} zp2po} s Bt y Bbak WA aA } Sub AA Palsed get. Fig. 1 The high speed spindle system with cone shape magnetic bearing for internal gonding 22 Asa APIA MAle Fig.29] 142 al Holg Arodolel lal BF Be jee ASao] FA POS asap J AWA AA Ala APS] Ase Ha] SB AA Fe FS BO) eh ae, A, Pea Qu Bn ay Fig.2 Magnetic force on a cone shape magnetic bearing chsh, ve ASF9) Fe she} 1944} ge} as 7 219) BAGB S Io] PS ys Gop A, =A t P= F ysing= Zk Bi,sing @ A = Aa ge Fa F ycosb=9 5 Biycoss 0) 744 a Soo] x y VS APlAS, Fax Fycos0= Fi Ajcos8, ts) io Poa Fysino,2* Asin’, (tb) sind = 5 Asin, 9, 4 S98] a7l= WA x y, 28 abo} c & (5) So] Usps} alo}, Bn= Bw tangz,— cos 9x, sin 8, (5) AFI) ASUS WINS MANS ole so} est ach. fx NI N= 207A, B= = ONE Ng Ap By Bncosd Ay=A p008$. Bn= E nl coed SA A,=Agcos d= Lx W, 2 WES) Wale we Be +, ue AA Aho as 8) MOQ STS PIER Y Seg] 271 Be g7) 34] Q¥S] Boe eel Dike FEF o Fy LF 2A ATE go Asaho} ahora: VF 2} a9] ARE Hea Be Oe eb + gle L=h-hthtl, h=h=htL+l, L=b7hth-le k= h-htL—1, (6b) 2) BL AAP AS War} 08) Bae Abel aa 0AM Ss} Qo] Weatste YEH + hoo} 4 el aH FL Be BIL ao} ae. Pa Bg t Ket Kuby 03} wt Kat Koly b) Fis Fat Kitt Keke (eh (10a) (10d)= See ntan "6 Be Ke, — SeeActan “by “ an VV, a= cos (n/16) Ky (100) (uo) 23 HFN OEY ALA A i) AFG abiMey Ay BRololels] ay a AS Be] FAS Hee Aq wpe yseoe Fo BASE 7SkW7I 30,000cpmeA LF A aoe age Age |] EQSE 4 1 Nm 42, 42] 200N22, WAS ap FH] aKSo) PE 400N, AS MAB] SHES oF 200NC B AlAbgich, AM ASRS Bag it FAAS] BH 3A Bol A Ages] Age ASds ito dale degae 2 aod MISS eoE Fe A VE AALS ML APM vpejojir as Wee ASS pHSA244] Ad Aaqq Sag & 7FL= te] opsTe Agaad AUPBEA a7]= worge webs est SF Aap e89) ve Vepach je els abate) AP FBYOR BH gebehol wba yahesh WF F22R S ys oso] EOL ays] Q % M12 Ass 1s, AB moje) ew 2 © = Ams AAR AzIwolye] ae ‘Table 28) Beh Table 1 Designed cone shape magnetic bearings 27} 0d ABA BIA Syste wawewe + aloe vase S, OF, aFy az dl, at 3=0, 0, 10, 60 oF. aF, Oe a (ity BabA so] Aol SAaS|S Bape] aby yy Uo) S82] AAS EES A ash alo]s} UGS BATHS Agee og ago # Yehhe Fig, 3.3} Beh Fig. 3 Direct feedback scheme of cone-shaped magnetic, beanng system 3.2 PID Hloj7] At LAME Ego] et es ASS cee] Fig Sf ae) MEbHO a a Me. Sasa A wOpe mMoal~gy gail 31 4d Habyo aoe 829 -Viiele FSae Sees wee 9} Asleo} Aol logic. Bye Me apr WelBANS H1IL Fe] ear} aaolx Aoi “ale ten Goaing | Seeing as at _gep, go [mma] 05 05 = Tadiel erea of a pole, A [man]| 200 200 meter nmarmaine valor cadus 1. ry (min) | 205 | 205 _ | pane olor rads 2. [oe % % Tavbnin e purser of in. We! [80 | a0 1 Block digas oF et fesbuc cant sem bas current(fie0 751). & [AL 35 35 radal_curent gan, ey [WA [38 36 | 2 ASO AGE Sree m as a, rade pation gan” K-INAn| | O72KIG™ | Od5x10° augelaiqeeje sie oe at ‘xl cutent gam. Ke [N/A] | _27 7 WIG BH ww] ABIES cgay ge la ‘axial position gan. K, [N/mn} | 28000 | 49000 Baul ysen oa a Saat + ae XD L BD mF Koh KaDs+ Empl KP — Ke «2p dee) ze sjtal a ASM AVE wale] sal aS WAAC sol alge) Bayof ee} Sal St + leh Ky KyP— Ke «3 Kony © 1 [AN], K=10000 [Vim] 2, 24] o}21 aolagde Belo] was] BF P1015, D=0001-0.002, SHol@e] WAMSHE P0912, D=0.0007-0.001 9], SI] Ae P0203, ‘D=0.0001-0.0004 ole}. WSS} ws] -Bao] why we EA Hho} 110 YES Bou spy joj wel = Aa Avast 4.258 AiMbola ae Ve 41 Me] AAS MA BAS AAS Ae Fig. 53} Fol TAlat RO. Maa FHS VFR apjilela aol Be = 218 JSeS GAT, BAL Ads} AS Sse 2 AP] AesASS DsP (IMs320C6702)E 1 Fe A AAAS Ae BRO ZZ LOOKHe) ADS} DIAS FAs} Qh WANS VARY ANS Bes 01 om, He & 8kHz4] SS 714, Al SHS AMEE ha Ge AZ) of skies IH Ao rd oor Fig. $ Mannfactored cone-shape magnetic bearing spindle system Fig. 6 mode shape of the spindle (983 Hz) Figo Ata Adeo ae ee m4 2 SHS Uepiat seh 14 ps7} Aaa) gh SS AF OF 980Hz #1 50,000 gpm 72) Salo 82 EAM HE AS SF Ue 42 M2lulolg Alaa laa sal 25 AviMolg AAU] WIS aoyria s} AA Bow asia 2 yy Wea ASP) rig. TA Eby oleh. & elel yah tole 9] Wave Aol AY eeaeo] msl Sy Uo] at olbadeo) ay Yehton| Fd) aol atalel ANE AY WHI] CYA Lea) GBT edad IGS Fe AIS UNS. ea Ml og AF otal} Azo] Ge} DER] HE u9-57 AOE HVE wach a Front ¥ direction Rear Y direction Fig. 7 Stability boundary of radial mognetic bearings Fig. 7e Stability condition of axial motion AAAS vase ALAS Iie eo 2+ PHL 1, D=0.001, Rule] Y= PH1.0, D=0.0007, SP © P02, Dea.o002s 38 a9 AVN] 2S WAVE RISES Fig. 83} @Uh Hao] SYS wola slop Bes sol MP 324) aja So] RS tp OA) Sa] SHS SLA SS Flim (O.01V) late] 10] aS Bola USES oF Ach Fig 9ae] RNY WAVE APE Wise} FAS yo] RH ROM Pig.AA AclAgo] Be Subse] 2 $= Bari 025 ALB Ja BES DS Qe} Fig. 10% % Ales] $2) lel et Hab as dads s vel Aes GQ SPs We eeeel Me di7 sas Belg + ach 2a 08Lm Lo a. levitation response . noise level Fig, 8 Levitation response of front Y direction a. reat Y direction », axial direction Fig, 9 Levitation responses Fig 10 Frequency response of front Y direction by impact on front end (without grinder wheel) 10,000 rpm 30,000 «pn Fig 11 Runout response of eotation (5yn'div) 40,000 rpm “83 44 SIMSE SA AB Fig 112 40,000 rpm 7719) 21414) ele al 12) AetER UY ole. ALF Gos Fo} ae Bayo] You, 2 As BP LT Yoho] 2784 VS Geol Bas AIS See] 271 AAA] Gomi, 30,000 wpm olPol4e] ors o] Belo} B AA} A sun (OSV) elebs. YepR Uh aly AMES] UohR ATS AAA WS S718 BF AS BLE Nao] Ase qos 2o)Y, BBs] Hoe diese aap ge aes Wasp) Uae. 5. #E 2 ataAME BS yd M471 BH ap) seelg Alamo] G3 apes BFeoleS BES GEMS Aasts, UB Aol g al ANAM S wag 2% a4] 9) PID ayopala Ge alae. £e Ade teas] ae Aa Ba Atta 42d aisde taae ae tae AA Ag AMA] S Sa Pipa} A} RMAOS ABD +H URS SF MMT of 7A, A ASM aa Be, Pa ae 2 Ags Fah wade] adel] Se SES Ador sydqye sea ts ASAAT PAA Bs} 40.000 pm 23] Aol AFAR B+ Sum ula} Qe sal S42 ee dd = ote dee arlelg 4 Sue] Ue Bb] BGo] SBS wach. ay, 4289 2243 2 Waste ae ac, 18 Bese AFae aga 2 adap ZG ATs AMADA JER WSS 71S sae aol aTee 1. Maurice Burnet, bruno Wagnes, “Analysis of the Performance of an AMB Spindle in Creep Feed Grinding’, 4th (SMB, pp519-524, 1994 Ho-Seop Jeong. Chong-Won Lee, "Robust Motion Control of the Frietioniess positioning Device Suspended by Cone-Shaped Active Magnetic Bearings", Sth ISMB, 9959-64, 1996 Jussi K. Labteenmaki, Erkki J. Lantto, “Optimizaion ‘of tbe Conical Angle of Cone-Shaped Active Magentic Bearings", 6th ISMB, 17p223-233, 1998 Ysa, SSS, Gane “AaB aloo = Fale] Deo) UG I, CHS EG, ISH 3, pp233.203, 1998