SL NO

10

11

12

13

14

15

16

17

18

19
20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42
43

44

45

46

47

48

49

50

51

52

53

54

55
 FW NO

FJ64, FJ65, FJ66

FJ67, FJ68

FJ69

FJ10, FJ14, FJ15, FJ20, FJ21, FJ24, FJ25, FJ28, FJ29, FJ32, FJ33, FJ36, FJ37, FJ4

FJ11, FJ12, FJ13, FJ17, FJ18, FJ19, FJ22, FJ26, FJ30, FJ34, FJ38, FJ39, FJ40, FJ4

FJ16, FJ41

FJ23, FJ227, FJ31, FJ35

FJ82, FJ97, FJ100, FJ102, FJ124, FJ127, FJ129, FJ106, FJ133, FJ108, FJ135, FJ90

FJ83, FJ84, FJ85, FJ86, FJ87, FJ88, FJ89, FJ96, FJ99, FJ101, FJ105, FJ107, FJ112, FJ113, FJ114, FJ116, FJ117, FJ1

FJ91, FJ111

FJ92, FJ110

FJ93, FJ109

FJ94, FJ121

FJ95, FJ98, FJ122, FJ125

FJ103, FJ104, FJ130, FJ131

FJ1, FJ3, FJ4, FJ6, FJ7, FJ9

FJ2, FJ5, FJ8

FJ48

FJ49, FJ50, FJ51

 FJ52

FJ53

FJ54, FJ63

FJ55, FJ56, FJ57, FJ60, FJ61, FJ62

FJ58, FJ59

FJ70

FJ71, FJ72, FJ76

FJ73

FJ74

FJ75

FJ77, FJ78

FJ79

FJ80, FJ81

FJ81A

FJ136, FJ138, FJ139, FJ141

FJ137, FJ140

FJ142

EC-C3, EC-C6

EC-N1 TO N64, EC-N65 TO EC-128, EC-J1 TO EC-J64

PI-C3, PI-C6, PO-C3, SI-C3

SO-C3

PS-N1 TO N80, PS-N81 TO N104

PSO-N1 TO N80, PSO-N81 TO N104

 SI-N1 TO N66, SI-N67 TO N74, SO-N1 TO N66, SO-N67 TO N74

WW-J1

WW-J2

WW-J3

FWH-C5, FWH-C6

RWH-C5, RWH-C6

RSH-C5, RWH-C6

RSH-C3, RSH-C4, LSH-C3, LSH-C4

FWH-C3, FWH-C4, RWH-C3, RWH-C4, RSH-C7, RSH-C8, LSH-C7, LSH

DSV-01, DSV-02
Project PT ADHI KARYA (PERSERO) TBK (A/c. PT PERKEBUNA
Consultant -

FIELD WELD SCHEDULE

WELD END MATL. SPECN-I
FIELD WELD LOCATION
OD (mm) THK (mm) MATL. SPECN-II
ECONOMIZER INLET PIPING 168.3 600# SA 216 GR WCB
168.3 10.97 SA 106 GR B
ECONOMIZER INLET PIPING 168.3 10.97 SA 106 GR B
168.3 10.97 SA 234 GR WPB
ECONOMIZER INLET PIPING 168.3 10.97 SA 106 GR B
168.3 10.97 SA 234 GR WPB
RISER 168.3 7.11 SA 106 GR B
168.3 21.95 SA 106 GR B
RISER 168.3 7.11 SA 106 GR B
168.3 7.11 SA 234 GR WPB
RISER 168.3 7.11 SA 234 GR WPB
168.3 7.11 SA 234 GR WPB
RISER 168.3 7.11 SA 106 GR B
168.3 7.11 SA 106 GR B
DOWNCOMER/FEEDER PIPING 168.3 7.11 SA 106 GR B
168.3 21.95 SA 106 GR B
DOWNCOMER/FEEDER PIPING 168.3 7.11 SA 106 GR B
168.3 7.11 SA 234 GR WPB
DOWNCOMER/FEEDER PIPING 406.4 12.7 SA 106 GR B
406.4 12.7 SA 234 GR WPB
DOWNCOMER/FEEDER PIPING 406.4 12.7 SA 106 GR B
406.4 12.7 SA 106 GR B
DOWNCOMER/FEEDER PIPING 406.4 12.7 SA 106 GR B
406.4 40.49 SA 106 GR B
DOWNCOMER/FEEDER PIPING 406.4 12.7 SA 234 GR WPB
406.4 12.7 SA 234 GR WPB
DOWNCOMER/FEEDER PIPING 355.6 11.13 SA 106 GR B
355.6 11.13 SA 234 GR WPB
DOWNCOMER/FEEDER PIPING 219.1 8.18 SA 106 GR B
219.1 8.18 SA 234 GR WPB
SATURATED STEAM PIPING 168.3 7.11 SA 106 GR B
168.3 21.95 SA 106 GR B
SATURATED STEAM PIPING 168.3 7.11 SA 106 GR B
168.3 7.11 SA 234 GR WPB
ECONOMIZER OUTLET TO STEAM DRUM INLET PIPING 168.3 7.11 SA 106 GR B
168.3 10.97 SA 106 GR B
ECONOMIZER OUTLET TO STEAM DRUM INLET PIPING 168.3 7.11 SA 106 GR B
168.3 7.11 SA 106 GR B
ECONOMIZER OUTLET TO STEAM DRUM INLET PIPING 168.3 7.11 SA 106 GR B
168.3 7.11 SA 234 GR WPB
ECONOMIZER OUTLET TO STEAM DRUM INLET PIPING 168.3 7.11 SA 106 GR B
275 60.46 SA 105
ATTEMPERATOR-1 PIPING 273 9.27 SA 234 GR WPB
273 15.09 SA 106 GR B
ATTEMPERATOR-1 PIPING 219.1 8.18 SA 106 GR B
219.1 8.18 SA 234 GR WPB
ATTEMPERATOR-1 PIPING 219.1 8.18 SA 106 GR B
219.1 8.18 SA 106 GR B
MAIN STEAM OUTLET PIPING 219.1 8.18 SA 335 GR P11
219.1 12.7 SA 234 GR WP11 CL1
MAIN STEAM OUTLET PIPING 219.1 8.18 SA 335 GR P11
219.1 8.18 SA 234 GR WP11 CL1
MAIN STEAM OUTLET PIPING 219.1 8.18 SA 234 GR WP11 CL1
219.1 8.18 SA 234 GR WP11 CL1
MAIN STEAM OUTLET PIPING 219.1 600# SA 217 GR WC6
219.1 8.18 SA 335 GR P11
MAIN STEAM OUTLET PIPING 273 15.09 SA 335 GR P11
273 9.27 SA 234 GR WP11 CL1
MAIN STEAM OUTLET START UP VENT PIPING 114.3 8.56 SA 335 GR P11
114.3 8.56 SA 234 GR WP11 CL1
MAIN STEAM OUTLET START UP VENT PIPING 114.3 600# SA 217 GR WC6
114.3 8.56 SA 335 GR P11
MAIN STEAM OUTLET PIPING 219.1 8.18 SA 335 GR P11
219.1 8.18 SA 335 GR P11
MAIN STEAM OUTLET PIPING 114.3 22.22 SA 182 GR F11 CL2
114.3 22.22 SA 217 GR WC6
COMMON DRAIN HEADER 88.9 600# SA 216 GR WCB
88.9 5.49 SA 106 GR B
COMMON DRAIN HEADER 88.9 5.49 SA 106 GR B
88.9 5.49 SA 234 GR WPB
COMMON DRAIN HEADER 60.3 3.91 SA 234 GR WPB
60.3 3.91 SA 234 GR WPB
INSPECTION NOZZLE FOR ECONOMIZER HEADERS 114.3 11.13 SA 106 GR B
114.3 25 SA 516 GR 60
ECONOMIZER ELEMENT 38.1 3.66 SA 210 GR A1
38.1 3.66 SA 210 GR A1
INSPECTION NOZZLE FOR SUPER HEATER HEADERS 114.3 11.13 SA 106 GR B
114.3 25 SA 516 GR 60
INSPECTION NOZZLE FOR SUPER HEATER HEADERS 114.3 11.13 SA 335 GR P11
114.3 25 SA 387 GR11 CL2
PSH COILS 38.1 4 SA 210 GR A1
38.1 4 SA 210 GR A1
PSH COILS 38.1 4 SA 213 GR T11
 38.1 4 SA 213 GR T11
PSH COILS 38.1 4 SA 213 GR T11
38.1 4 SA 213 GR T11
RIGHT & LEFT SIDE WATER WALL TUBES 51 4 SA 210 GR A1
51 4 SA 210 GR A1
FRONT WATER WALL TUBES 51 4 SA 210 GR A1
51 4 SA 210 GR A1
REAR WATER WALL TUBES 51 4 SA 210 GR A1
51 4 SA 210 GR A1
FRONT WATER WALL BOTTOM HEADER 219.1 15.09 SA 106 GR B
219.1 15.09 SA 106 GR B
REAR WATER WALL BOTTOM HEADER 219.1 15.09 SA 106 GR B
219.1 15.09 SA 106 GR B
RIGHT & LEFT SIDE WATER WALL TOP HEADER 219.1 15.09 SA 106 GR B
219.1 15.09 SA 106 GR B
RIGHT & LEFT SIDE WATER WALL TOP HEADER 219.1 15.09 SA 106 GR B
219.1 15.09 SA 106 GR B
INSPECTION NOZZLE FOR WATER WALL HEADERS 114.3 11.13 SA 106 GR B
114.3 25 SA 516 GR 60
STEAM DRUM SAFETY VALVE 114.3 22.22 SA 105
114.3 22.22 SA 216 GR WCC
BK (A/c. PT PERKEBUNAN NUSANTARA IX - MOJO SUGAR PLANT)

WELDING PROCESS
NO OF BUTT JOINTS
ROOT RUN SUBSEQUENT OBLIQUE RUN
3 ER 70S-2 E-7018
(GTAW) (SMAW)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
1 ER 70S-2 E-7018
(GTAW) (SMAW)
16 ER 70S-2 E-7018
(GTAW) (SMAW)
16 ER 70S-2 E-7018
(GTAW) (SMAW)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
4 ER 70S-2 E-7018
(GTAW) (SMAW)
14 ER 70S-2 E-7018
(GTAW) (SMAW)
24 ER 70S-2 E-7018
(GTAW) (SMAW)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
4 ER 70S-2 E-7018
(GTAW) (SMAW)
4 ER 70S-2 E-7018
(GTAW) (SMAW)
6 ER 70S-2 E-7018
(GTAW) (SMAW)
3 ER 70S-2 E-7018
(GTAW) (SMAW)
1 ER 70S-2 E-7018
(GTAW) (SMAW)
3 ER 70S-2 E-7018
(GTAW) (SMAW)
 1 ER 70S-2 E-7018
(GTAW) (SMAW)
1 ER 70S-2 E-7018
(GTAW) (SMAW)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
6 ER 70S-2 E-7018
(GTAW) (SMAW)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
1 ER 80S-B2 E-8018 B2
R WP11 CL1 (GTAW) (SMAW)
3 ER 80S-B2 E-8018 B2
R WP11 CL1 (GTAW) (SMAW)
1 ER 80S-B2 E-8018 B2
R WP11 CL1 (GTAW) (SMAW)
1 ER 80S-B2 E-8018 B2
(GTAW) (SMAW)
1 ER 80S-B2 E-8018 B2
R WP11 CL1 (GTAW) (SMAW)
2 ER 80S-B2 E-8018 B2
R WP11 CL1 (GTAW) (SMAW)
1 ER 80S-B2 E-8018 B2
(GTAW) (SMAW)
2 ER 80S-B2 E-8018 B2
(GTAW) (SMAW)
1 ER 80S-B2 E-8018 B2
(GTAW) (SMAW)
4 ER 70S-2 ER 70S-2
(TIG) (TIG)
2 ER 70S-2 ER 70S-2
(TIG) (TIG)
1 ER 70S-2 ER 70S-2
(TIG) (TIG)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
192 ER 70S-2 ER 70S-2
(TIG) (TIG)
4 ER 70S-2 E-7018
(GTAW) (SMAW)
1 ER 80S-B2 E-8018 B2
(GTAW) (SMAW)
104 ER 70S-2 ER 70S-2
(TIG) (TIG)
104 ER 80S-B2 ER 80S-B2
 (TIG) (TIG)
148 ER 80S-B2 ER 80S-B2
(TIG) (TIG)
132 ER 70S-2 ER 70S-2
(TIG) (TIG)
102 ER 70S-2 ER 70S-2
(TIG) (TIG)
153 ER 70S-2 ER 70S-2
(TIG) (TIG)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
4 ER 70S-2 E-7018
(GTAW) (SMAW)
4 ER 70S-2 E-7018
(GTAW) (SMAW)
12 ER 70S-2 E-7018
(GTAW) (SMAW)
2 ER 70S-2 E-7018
(GTAW) (SMAW)
 PWHT
MINIMUM PREHEAT TEMPERATURE (oC) RADIOGRAPHY (%)
Temperature (oC) Time (mins)
40 - 10

40 - 10

40 - 10

40 - 10

40 - 10

40 - 10

40 - 10

40 - 10

40 - 10

40 - 100

40 - 100

40 - 100

40 - 100

40 - 100

40 - 100

40 - 10

40 - 10

40 - 10

40 - 10
40 - 10

40 - 10

40 - 100

40 - 100

40 - 100

125 - 100

125 - 100

125 - 100

125 - 100

125 - 100

125 - 10

125 - 10

125 - 100

125 660 + 10 1 HOUR 10

40 - 5

40 - 5

40 - 5

40 - 10

40 - 5

40 - 10

125 - 10

40 - 5

125 - 5
125 - 5

40 - 5

40 - 5

40 - 5

40 - 100

40 - 100

40 - 100

40 - 100

40 - 10

95 605 + 10 1 HOUR 10