Service Manual Pegasys™ Electrosurgical Generator Sox ENERGY G ETHICON ENDO-SURGERY, INC, 1 fobesenfebnwon omyFOREWORD This manual and the equipment it describes are for use only by qualified biomedical Service persormnel. Itis intended only as a guide for technical maintenance of the Pegasys™ electrosurgical generator (SU). This manual is intended to be a companion to the Pegasys™ Operators Manual. A thorough understanding of the Operators Manual is required to utilize the information in this manual properly. Ethicon Endo-Surgery Inc. reserves the right to change electrical/electronic or mechanical configurations and components without notice. Schematic revisions may not match PCB revisions in the unit being maintained; consult Ethicon Endo-Surgery Inc. before making any changes. When necessary, amendments to this manual will be made available by request only. This manual is subject to revision. When referring to this manual please include this revision: D— February 2001 Model Number: RFttt 120V R131 100V R121 240V Patents Pending Federal (USA) law restricts this device to sale by or on the order of a physician. Pegasys™ Service Manual Reorder Number: 55-019-001, Rev D Manufactured by: Ethicon Endo-Surgery, Inc. 4545 Creek Rd. Cincinnati, Ohio 45242 4-800-USE-ENDO ENDO (U.S. Calls) 41 (513) 337-8904 (Intemational Calls — English speaking only) http:/Mwww.pegasys-electrosurgery.com! Pegasys™ Elecrosurgica GeneratorLIMITED WARRANTY Ethicon Endo-Surgery, Inc. warrants this product to be free from defects in material and workmanship under normat use and preventive maintenance for the respective warranty period shown below. E1 Endo-Surgery's obligation under this warranty is limited to the repair or replacement, atits option, of any product, or part thereof, which has been returied to Ethicon Endo-Surgery, Inc. or its Distributor within the applicable time period shown below and which examination disclosed, to Ethicon Endo- Surgery's satisfaction, to be defective. This warranty does not apply to any product, or part thereof, that has been: (1) adversely affected due to use with devices manufactured or distributed by parties not authorized by Ethicon Endo-Surgery, Inc. (2) repaired or altered outside Ethicon Endo-Surgery's factory in a way so as to, in Ethicon Endo-Surgery's judgment, affect its stability or reliability, (3) subjected to improper use, negligence or accident, or (4) used other than in accordance with the design and use parameters, instructions and guidelines for the product or with functional, operational or environmental standards for similar products generally accepted in the industry. Preventive maintenance should be performed by qualified service personnel every six months and is not covered in the warranty. Ethicon Endo-Surgery's products are warranted for the following periods after delivery fo the original Purchaser: Generator One (1) Year, Parts and Labor Footswitch One (1) Year, Parts and Labor Cart ‘One (1) Year, Parts and Labor UNLESS SUPERCEDED BY APPLICALBE LOCAL LAW. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF ETHICON ENDO-SURGERY, INC. AND IS A PURCHASER'S EXCLUSIVE REMEDY. IN NO EVENT SHALL ETHICON ENDO-SURGERY, INC, BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, WITHOUT LIMITATION, DAMAGES RESULTING FROM LOSS OF USE, PROFITS, BUSINESS OR GOODWILL, Ethicon Endo-Surgery, Inc. neither assumes nor authorizes any other person to assume for it any other liability in connection with the sale or use of any of Ethicon Endo-Surgery Inc. products. There are no warranties that extend beyond the terms hereof. Ethicon Endo-Surgery, Inc. reserves the right to make changes to products built and/or sold by them at any time without incurring any obligation to make the same or similar changes on products previously built and/or sold by them. Caution: Federal (U.S.A.) law restricts this device to sale by or on the order of a physician. Pegasys™ Electros: ‘Service Manval Page 4 GeneraTABLE OF CONTENTS Foreword . . pee Limited Warranty... Definitions of Conventions Conventions. Operation... User interface M: Maintenance Schedule... ‘Test Mode Hierarchy... z Preventive Maintenance (PM) Procedures... ‘System Calibration Procedures Preventive Maintenance Test Data Sheet Pegasys™ ESU. Troubleshooting... Error Codes and Software Revision Troubleshooting Generator Power-up Problems . Troubleshooting PCS™ Pad Control System™ Alarm Problems. Troubleshooting Handcontrol Request Problems Troubleshooting Footcontrol Request Problems, ‘Troubleshooting Output Power Problems........ Troubleshooting RF Leakage Problerns....... Troubleshooting Bipolar Current Sense Problems... If The Problem Cannot Be Resolved... Returning the ESU to the Factory for Service. Power Down, Cleaning, and Storage ..... Power Down... Generator and Cart Cleaning Footswitch Cleaning... Storage... Theory of Operation... Circuit Descriptions AC Mains Input Circuits. Low Voltage Supply Circuits. : Microcontroller and FPGA Circuits... Display Circuits Audio Circuits. RF Logic Circuits RF Oscillator Circuits. Pegasys™ Biectrosur Service Many Generate Page 5Circuit Schematics .. Mechanical Assembly. z ae Mechanical Bill-of-Material...... i z Mechanical Drawings Packaging Bill-of-Material .. RF Amplifier Circuits. oe RF Output Circuits, : Sense Oscillator Circuits .. Request Sense Circuits... Bae Pad Control System™ (PCS™) Circuits i ‘Monopolar Voltage Sense Circuits . Bipolar Current Sense Circuits... Power Factor Correction (PFC) Circuits eee High Voltage (HV) Supply Output Circuits. HV Supply Sense Circuits HV Supply Microcontroller Circuits . Functional Block Diagram. : : PCB Interconnect Diagram Front Panel PCB Bill-of-Material. Front Panel PCB Schematics. Main PCB Bill-of-Material Secreta Main PCB Schematics... a Controller PCB Bill-of- Material. Controller PCB Schematics. Back Panel PCB Bill-of-Material . Back Panel PCB Schematics .. HV Power Supply PCB Bill-of-Material HV Power Supply PCB Schematics.... Packaging Drawings 105 Specifications : 107 ‘Output Characteristics. 10 ‘Output Waveforms. 1M ‘Output Power Graphs 114 Index. e os a : 121 Pegasys™ Electrosurgical Service Manual Page 6 Generatora DEFINITIONS OF CONVENTIONS ear) Indicates a potentially hazardous condition that could result in serious injury or death if not corrected or avoided. Indicates a hazardous condition that may result in moderate or minor injury if not corrected or avoided, Notice J] Indicates a hazardous condition that may result in equipment damage if not corrected or avoided. Pogasys™ Electrosurgical Service Manual Page? GeneratorCONVENTIONS * This equipment, in conjunction with connected accessories, is intended to produce high-frequency electrical energy for the controlled destruction of tissue. + Safe and effective electrosurgery is dependent not only on equipment design, but also, to a large extent, on factors under the control of the operator. It is important that the instructions supplied with this equipment be read, understood, and followed in order to enhance safety and effectiveness. * Qualified biomedical maintenance personnel, on a periodic basis to ensure proper and safe ‘operation, should test this electrosurgical unit. Ethicon Endo-Surgery Inc. suggests preventive maintenance be completed on the unit every six months. + Refer all servicing (o qualified biomedical personnel. Your Ethicon Endo-Surgery Inc. representative will be happy to assist you in having your equipment serviced. ‘* High voltages are developed within the unit and may become accessible when the top cover is femoved. These voltages are potentially dangerous and should be treated with extreme caution. + High surface temperatures are developed on many parts within the unit and may become accessible when the top cover is removed. These surfaces are potentially dangerous and should be treated with extreme caution. Do not adjust internal potentiometers or software accessible settings without a thorough knowledge of the parameter affected. Improper calibration may lead to equipment malfunction or damage resulting in an unsafe condition to the patient and/or operating personnel. + Avoid contact with the output leads when the unit is activated. Periodically inspect the test leads. used for the output connections for obvious defects. ‘+ Test leads and cable insulation must be capable of handling high output voltages. ‘+ The user should verify that the power receptacle with which this unit is used is properly grounded and Is correctly polarized. Do not use ground cheater plugs or extension cords. ‘+ Refer to "Specification" section of this manual for power cord requirements, ‘+ Donot place liquid containers on top of the unit. Wipe spilled liquids off the unit immediately. To avoid inadvertent penetration of liquids, do not operate this unit in a tilted position other than recommended by the manufacturer. ‘* Never remove or install any parts with power on. * Use only Ethicon Endo-Surgery Inc. approved replacement parts. Your Ethicon Endo-Surgery Inc. representative will be happy to assist you in obtaining any replacement parts. © Although this unit will withstand momentary short circuits on the output, prolonged short circuits Service Manuat Page 8' may damage the unit. Short-circuiting the output should be avoided since it is neither necessary nor desirable. * This unit is not designed to operate for extended periods of continuous output. When testing, it is recommended that duty cycles be limited to 33% with maximum activation times of 30 seconds into a load greater than or equal to 500 ohms. ‘+ Minimizing operating temperature and extreme thermal cycles will extend life of the equipment. ‘+The heat dissipation capability of the heat sink may be severely impaired by activating the Pegasys" in other than a normal operating position. Testing the unit in any other position should be avoided. ‘+The output of electrosurgical generators will damage diagnostic and test equipment that is not specifically designed to handle such output. Pogasys™ Electrosurgical Service Manual Page @ GenetatorNOTES: Pegasys™ Electrosurgical Generator ‘Service Manual Page 30re OPERATION ‘This section contains operating instructions for the Pegasys™. Read all warnings, cautions, and instructions provided with this unit prior to use. ‘User Interface ‘This section describes each user interface of the Pegasys™ and its function. The controls, displays, ‘and teceptacies for active and return accessories and footswitches are focated on the front and rear panels of the generator. : Contral Panel ~ All controts except for the sound level control are facated on the contro! panel, Each individual mode of operation is described below and is accompanied by an illustration. Pegasys™ Electrosurgica Benice Manual Page 14 GeneratorMonopolar Cut Displays 5. 6. 7. 8. 9. |. BLEND 1 INDICATOR: Iluminates when . MONOPOLAR CUT POWER DIGITAL DISPLAY: Indicates the cutting power level selected via the Cut power level controls in the currently selected Monopolar Cut mode. Calibrated in watts deliverable to rated load. MONOPOLAR CUT MODE ACTIVATION INDICATOR: The green Cut mode LED power display will project a brighter illumination when this mode is activated. All other LED power displays will concurrently dim. MONOPOLAR CUT POWER INCREASE KEY: Increases the output power level of the selected Cut mode when pressed. The power will increase in increments of one (1) until the next 10-watt number, after that the power will increase at ten (10) watt increments. MONOPOLAR CUT POWER DECREASE KEY: Decreases the output power level of the selected Cut mode when pressed. The power will decrease in increments of one (1) until the next 10-watt number, after that the power will decrease at ten (10) watt increments. PURE SELECT KEY: Pressing this key will select the Pure Cut mode. PURE MODE INDICATOR: Illuminates when the Pure Cut mode has been selected. BLEND 1 SELECT KEY: Pressing this key will select the Min Blend Cut (Blend 1) mode. Blend is selected, BLEND 2 SELECT KEY: Pressing this key will select the Max Blend Cut (Blend 2) mode. 10. BLEND 2 INDICATOR: Iiluminates when Max Blend is selected, Pogasys™ Electrosurgical Semice Manual Page 12 Generate:oO Monopolar Coagulation Displays 1, MONOPOLAR COAGULATION POWER DIGITAL DISPLAY: indicates the power level set via the coagulation power level controls in the currently selected Monopolar Coagulation mode. It is calibrated in watts deliverable to a rated load for selected mode. 2. MONOPOLAR COAGULATION ACTIVATION INDICATOR: The green Monopolar Coagulation mode LED power display will project a brighter illumination when this mode is activated. All other LED power displays will concurrently dim. 3. MONOPOLAR COAGULATION POWER INCREASE KEY: increases the output power level of the selected Coagulation mode, PIN POINT or SPRAY, when pressed. The power will increase in increments of one (1) unti the next 10-watt number, after that the power will increase at ten (10) watt increments. 4, MONOPOLAR COAGULATION POWER DECREASE KEY: Decreases the output power level of the selected Coagulation mode, PIN POINT or SPRAY, when pressed. The power will decrease in increments of one (1) until the next 10-watt number, after that the power will decrease at ten (10) watt increments. 5. PIN POINT COAGULATION SELECT KEY: Pressing this key will select the Pin Point ‘Coagulation mode. 6. PIN POINT COAGULATION MODE INDICATOR: liluminates when Monopolar Pin Point Coagulation mode has been selected. 7. SPRAY COAGULATION SELECT KEY: Pressing this key will select the Spray Coagulation mode. & SPRAY COAGULATION MODE INDICATOR Illuminates when Monopolar Spray Coagulation mode has been selected. Manual Page 13 Pegasys™ Electrosurgical Generator[Bipolar Coagulation Displays 1, BIPOLAR COAGULATION POWER DIGITAL DISPLAY: Indicates the Bipolar power level set via the Bipolar Power Level Controls. It is calibrated in Watts deliverable to a rated load. 2, BIPOLAR COAGULATION ACTIVATION INDICATOR: The green Bipolar Coagulation mode LED power display will project a brighter illumination when this mode is activated. All other LED power displays will concurrently dim. 3. BIPOLAR COAGULATION POWER INCREASE KEY: Increases the output power level of the Bipolar mode when pressed. The power will increase in increments of one (1) until the next 5-watt number, after that the power will increase at five (5) watt increments. 4. BIPOLAR COAGULATION POWER DECREASE KEY: Decreases the output power level of the Bipolar mode when pressed. The power will decrease in increments of one (1) until the next 5-watt number, after that the power will decrease at five (5) watt increments. 5. BIPOLAR CURRENT SENSE BAR GRAPH: This green LED bar graph is @ visual indicator of Bipolar current flow. The number of LED bars illuminated decreases with decreasing current flow through tissue and may be used as an aid in determining when tissue between the tines of the activated Bipolar forceps is coaguiated. A change in the Bipolar activation audible tone will sound indicating sufficient coagulation osurgical ‘Service Manual Page 1# ‘GeneratorOo [ PCS™ Pad Control System Displays a >—~_) Patient Plate 1. NON-SENSING PAD INDICATOR: tifuminates when a Non-Sensing (single-foil) return electrode is plugged into the unit. 2, PCS™ BAR GRAPH INDICATOR: Iiluminates when a Sensing (dual-foil) return electrode is plugged into the unit and attached to a patient. This green LED bar graph is a visual indicator of patient contact with the return electrade. The number of illuminated green bars decreases with decreasing contact and may be used as an aid in detecting potential problems before they occur. The PCS™ Bar Graph Indicator will flash w generator is calculating the patient's skin impedance and witt illuminate one (1) or more bars when the return electrode is fully applied to the patient and the calculation is complete. Once the Pegasys™ generator is activated in the Monopolar mode, the unit will Auto Lack™ (the PCS will lock) and ait 10 bars wil illuminate representing full patient/pad contact. [Alarm Indicator Alarm/\ 4. ALARM INDICATOR: Iiluminates when the unit detects a problem in the return electrode circuit. In PCS™ mode, the indicator will illuminate when patient resistance is out of range. In Non-sensing mode, it will illuminate if the return electrode cable is open. In addition, an Alarm Tone will sound when a fault is detected for either type of electrode and Monopolar activation is attempted. The unit will not produce Monopolar energy when this indicator is illursinated. Pegasys™ erasurgical Service Manual Page 15 GeneratorPower Switch and Receptacles The output panel contains the power switch and the required patient connection receptacles for electrosurgery. POWER SWITCH: Primary power switch for the unit that tums it ON and OFF. 2. HANDSWITCHABLE MONOPOLAR ACCESSORY RECEPTACLES: Two independent sets of receptacles (labeled Handcontrot 1 and Handcontrol 2) are provided for the connection of handswitchable Monopolar accessories, such as the Encore™ Limited Reuse Pencil. Two accessories may be activated at one time in Monopolar Coagulation mode only. 3. FOOTSWITCH CONTROLLED MONOPOLAR ACCESSORY RECEPTACLE: This receptacle accepts accessory cables or adapters equipped with standard active 3/8-inch {9.525 mm) plugs. This receptacle can be activated only by the Monopolar footswitch. This output may be activated simultaneously with one of the handswitchable Monopotar accessories if Coagulation is selected for each accessory. 4. RETURN ELECTRODE RECEPTACLE: This receptacie accepts a standard two-pin return electrode plug as well as a standard monitoring plug (REM type). 5. BIPOLAR ACCESSORY RECEPTACLE: Bipolar output, activated by the Bipolar footswitch, ‘appears through these receptacles. Pegasys™ Electrosurgical Service Manual Page 1 Generatora Rear Panel The rear panel contains the footswitch connectors, power cord, and volume control. 1. MONOPOLAR FOOTSWITCH CONNECTOR: This 4-pin threaded connector is designed to ‘accept plugs attached to any two pedal Monopolar footswitch available from Ethicon Endo- Surgery Inc. Use only Ethicon Endo-Surgery Inc, approved footswitches, 2, BIPOLAR FOOTSWITCH CONNECTOR 3-pin threaded connector designed to accept an Ethicon Endo-Surgery Inc. single-pedal Bipolar footswitch. Use only Ethicon Endo-Surgery Inc. approved footswitches. 3. SOUND VOLUME CONTROL: Controls the volume of the audible tones produced during normal activation of the unit. Clockwise rotation increases the volume. It does not affect volume of alarm tones, 4. CHASSIS GROUND CONNECTION: Chassis ground connection suitable for attachment of standard auxiliary grounding cable when required for additional protection against low frequency risk current 5. POWER CORD: Supplies AC Mains power to the unit. It oniy should be connected to a source of power corresponding to that listed on the nameplate. Supplied with a standard 3-prong, parallel-blade, hospital grade plug, 6. SERIAL PLATE: Specifies Ethicon Endo-Surgery Inc. model name, serial number, nominal line voltage, frequency, current, and power consumption. Pegasys™ Electrosuryic: Service Manuat Page 17 ‘GeneratorNOTES: Pogasys™ Electrosurgical Service Manval Page 18 GenerateOo MAINTENANCE AND CALIBRATION This section outlines when and how often to conduct routine maintenance and includes procedures for Preventive Maintenance and System Calibration. Maintenance Schedule ‘The Pegasys™ should undergo Preventive Maintenance (PM) every six months. The results of Preventive Maintenance testing should be recorded on a Preventive Maintenance Test Data Sheet. A Preventive Maintenance Test Data Sheet is included in this manual at the end of this Maintenance and Calibration section. Ethicon Endo-Surgery Inc. recommends that this Test Data Sheet be used each time Preventive Maintenance tests are performed on the Pegasys™. The completed Test Data Sheets should be retained in a history file for the unit, This data may be used as a reference for subsequent scheduled testing. Test Mode Hierarchy The Pegasys™ is programmed to assist in performing most system tests. The PM protocol programmed in the software steps through many of the tests outlined on the Preventive Maintenance Test Data Sheet To initiate these tests: Remove the top cover of the unit, + Power on the ESU and observe that all of the seven segment displays flash twice, after which, all indicators and displays will iuminate for approximately two seconds. '* During this two-second illumination press the “TEST” button on the Controller PCB and observe that the "TEST MODE RUNNING" LED illuminates. (If the “TEST” button is not pressed within the two-seconds, the “TEST MODE RUNNING" LED wil illuminate but the unit will not be in Test Mode. Press the "RESET" button on the Controller PCB and try again.) nm When a single beep occurs observe that the Bipolar Coag display =") AQ shows "1" and that one bar of the Bipolar Current Sense bar graph l ly is illuminated. ee ‘+ The bar count in the Bipolar Current Sense bar graph represents the Test Mode. The "1" in the Bipolar Coag display indicates the selected Sub-Routine. * Press the Bipolar" " and" buttons accordingly to select the desired Test Mode. * Press the “Blend 2" button to initiate the selected Test Mode. Press the Bipolar" * and . “Routine. * Press the “RESET” button at any time to discontinue Test Mode. Pogasys™ Electrosurgical ‘Service Manual Page GeneratorTEST MODE HIERARCHY & Test Mod: Mede Description ‘Sub-Routin ‘Sub-Routine Description 1 ‘System Configuration Rouiies 7 ‘Simultaneous Caag Enable 2 Bipolar Curent Sense Enable 3 For Factory Use Only 2 Bipolar Output Lint, 50 oF 80 Wate 2 Factory Test Rouines = For Factory Use Only 3 ‘System Buren Routine None 4 Factory Test Routes 7 For Factory Use Only 3 Display Defaut Restore None 6 PM Test Routines 1 Display and Indicator Test 2 Front Panel Buton Test 3 ‘Actwation Protocol Ta 4 ad Contral System™ (POS™) Test 6 Power Drop Oftine Curent Test é Bipolar Gurent Sense Test 7 ‘Seray Coag Are Test ‘8 | Monopotar voltage Senso (MVS) Test 023 __| RF Output CaltrationDate Teste 24-28 _| RF Oulput Open Gircut Voltage Tests 29:30 | ECF Leakage Tests 7 System Caliretion Routines 1 ‘Cut Frequency Calibration 2 Blend/Pinpoint Frequency Calibration 3 ‘Spray Frequency Caration 4 Bipolar Frequency Galsraton Pegasys™ Electrosurgical ‘Generator Service Manual Page 20a Preventive M itenance (PM) Procedures ‘The PM procedures outlined herein follows the Preventive Maintenance Test Data Sheet. If all specifications and checks on the Test Data Sheet are properly performed and passed the unit is in proper working condition. Tools and Equipment Required: Decade Resistance Box Digital Multi-meter (OM) ESU Analyzer or equivalent RF Current Measurement Setup: ‘+ Fluke 8920A RMS Voltmeter ‘+ Pearson 4100 Wide-band Current Transformer ‘+ Non-Inductive Power Resistors as specified on Test Data Sheet Hypot Tester Miscellaneous cables and test leads Oscilloscope 100 MHz Oscilloscope Probes, 10X 1 required, and 1000X 1 required Potentiometer adjustment (ool ESU Bur-tn foads (509100W and 20092/500W, Non-inductive) Documents required: Preventive Maintenance Test Data Sheet (copy at back of the Maintenance and Calibration section) Pegasys™ Operators Manual (for reference use) Set up and Safety: Verify proper installation of all assemblies. Connect appropriate test plugs / cables to ESU as required. Verify that ESU is configured for appropriate line voltage. Record ESU Serial Number, Serial Number of each PCB, EPROM Code re\ and Power Supply PCBs, and test Mains voltage/Hz on Test Data Sheet. Pogasys™ Electrosur: Service Manual Page 27 ‘GeneratContinuity Test: Continuity Test should be performed every time a unit is serviced. Using 2 digital ohmmeter capable of measurements <0.19, measure the resistance between the chassis ground stud of the ESU and the grounding pin at the end of the line cord. Verify that the resistance is within the specification on the Test Data Sheet. Record measured resistance on the Test Data Sheet. AC Hypot Test: ‘AC Hypot Tests should be performed every time a unit is serviced. Apply Hypot voltages as shown on the Test Data Sheet. All tests last for 1 second each. ESU power switch should remain "On" and power cord must be disconnected from AC line. All tests must be less than 1mA leakage (Hypot should be preset to alarm at 1mA) Record P/F for each Hypot test on the Test Data Sheet. Burn-in: Burn-in is not required every time PM is performed. Bum-In is intended to exercise the unit in instances where failed active components have been replaced. ‘A component is considered to be active if it creates or alters the shape of the output signal. Many components on the Main PCB (RF Amplifier and RF Output Circuits), Controller PCB (RF Drive and Relay Drive Circuits), and the HV Power Supply PCB (High Voltage Portion) are considered active. None of the components on the Front Panel PCB or Back Panel PCB would be considered active. Burn-In loads will become very hot. Be sure they are positioned away from any heat sensitive or conductive materials. Do not touch the loads during the Burn-In process. Notice Ethicon Endo-Surgery Inc. recommends that the Burn-In loads be discrete. The excessive heat generated in the Burn-In process may damage Electrosurgical Analyzers. Remove the top cover. Connect the ESU to the appropriate line voltage. Connect the Burn-in loads to the ESU. (50/100W to bipolar output, 2000/500W to monopolar handcontrol 1 output.) Service Manual Page 22a 4. Start the Burn-in process: a. Power on the ESU and observe that all of the seven segment displays flash twice, after which, al indicators and displays will luminate for approximately two seconds. '* During this two-second illumination press the “TEST” button and observe that the "TEST MODE RUNNING" LED «aller illuminates. | CO b. When a single beep occurs observe that the Bipolar Coag 2 oeg display shows “1” and that one bar of the Bipolar Current Sense bar graph is illuminated. * ¢. Place the cover on the ESU. I Press the Bipolar" " button twice so that the display reads “3° mg, ‘As soon as the “Blend 2" button is pressed the Burn-In process will begin with maximum Monopolar Cut output power delivered to the Burn-In load . Press the "Blend 2° button once, f. Observe that the Bum-In process begins. Record Technician Name, Date, and start Time on the Test Data Sheet. Allow ESU to complete the Burn-in process. ‘a. When possible, observe the ESU for failure during Bum-In. If the software detects a Burn-In problem, code “10" is displayed in the Bipolar digital display, blinking zeros ('000") are displayed in the Monopolar CUT and COAG digital displays and the generator is disabled b. The duration of each Burn-In cycle is as indicated on the PM Test Data Sheet. ¢. Completion of the Burn-In is indicated by “scanning” of the PCS™ bar graph and cycling of the tones and all other displays. Allow ESU to cool down before testing continues. 7. Record Burn-In P/F on the Test Data Sheet. Systems Tests: System Tests should be performed every time a unit is serviced To help make PM processes safer and faster the Pegasys™ has been factory programmed to “step” through most PM tests. Ethicon Endo-Surgery Inc. recommends that this feature be utilized in order to ensure proper testing. During the following tests the potential to come in contact with hazardous voltages exists. Personnel performing these tests must have a practical knowledge of electronics and related safety precautions. Pogasys™ Electrosurgical Service Manuat Page 23 Generator1. Setup: ft a. Turn power switch of the ESU “Off” Z Connect line cord to appropriate line voltage source. Power on the ESU and observe that all of the seven segment displays flash twice, after which, all indicators and displays will illuminate for approximately two seconds. ‘* During this two-second illumination press the “TEST” button and observe that the “TEST MODE RUNNING" LED illuminates, + When a single beep occurs observe that the Bipolar Coag bir A display shows “1” and that one bar of the Bipolar Current Sense j (allie bar graph display is illuminated. we V Press the Bipolar" " button five times so that the display reads “6”. Press the “Blend2” button and observe that the Bipolar Coag display shows “1” and that six bars of the Bipolar Current Sense bar graph are illuminated. The ESU is now in PM Test Mode. Press the Bipolar "" and"" buttons accordingly to select the desired Test Mode Sub - Routine. “Boe 1 ca V 2. Front Panel Displays and Indicator Check (Sub-Routine “1”): a b. With the Bipolar Coag display stil reading “1” press the “Blend 2° button once. Observe that all displays and indicators illuminate: ‘+ Power display digits will count down (9-0) with varying intensities. ‘* Indicators will sequentially illuminate. ‘+ Bar graph display segments will sequentially illuminate. Record Front Panel Displays and Indicator Check P/F on the Test Data Sheet. |. Press the "Blend 2" button once. This stops the current Sub-Routine and advances to the next Sub-Routine. The Bipolar Coag display reads “2” 3. Front Panel Button Check (Sub-Routine “2”: a b. With the Bipolar Coag display still reading "2" press the “Blend 2” button once. Press each button (except “Blend 2") and observe that a 2000 Hz "beep" occurs and: ‘+ "Cut" button - The yellow “Cut” indicator will lluminate. “Blend 1” button — The yellow “Blend 1” indicator will urinate. “Spray” button — The blue “Spray indicator wil illuminate. “Pin Point” button — The blue “Pin Point” indicator will illuminate. “* button ~The corresponding mode display tens digit will read "1". 2 "* button —The corresponding mode display ones digit will read "1" Record Front Panel Button Check P/F on the Test Data Sheet. Press the “Blend 2" button once. This stops the current Sub-Routine and advances to : the next Sub-Routine. The Bipolar Coag display reads “3*. Pegasys™ Electrosurg Service Manual Page 24oO 4. Activation Request Check (Sub-Routine “3"): a. With the Bipolar Coag display still reading b. Activate: * Handcontrol 1 in Cut mode and observe that the Monopolar Cut display reads "1". * Handcontrol 1 in Coag mode and observe thatthe Monopolar Coag display reads ‘+ Handcontrol 2 in Cut mode and observe that the Monopolar Cut display reads "2". . eee 2 in Coag mode and observe that the Monopolar Coag display reads ‘+ Footcontrol in Cut mode and observe that the Monopolar Cut display reads "3". ‘+ Footcontrol in Coag mode and observe that the Monopolar Coag display reads "3". Any two Monopolar controls in Coag mode and observe that the Monopolar Coag display reads "12", "13" or "23" accordingly. '* Footcontrol in Bipolar mode and observe that the Bipolar Coag display reads "1". Record Activation Request Check PIF on the Test Data Sheet. d. Press the “Blend 2" button once. This stops the current Sub-Routine and advances to the next Sub-Routine. The Bipolar Coag display reads “4”, 5. Pad Control System™ (PCS™) Calibration (Sub-Routine “4") a. With the Bipolar Coag display still reading “4” press the “Blend b. Observe that Cut power display reads “255”. c. Connect a decade resistance fixture (set to 140 0) to the patient plate receptacle of the ESU. d. Observe that the Cut display reads “140” and the Coag display reads 0 - 200. + If necessary, press the Coag"" and "" buttons accordingly to adjust the value in the Cut display to achieve or as close as possible to “140°. @. Set the decade resistance fixture to 02. Observe that cut power display reads “0” f. Slowly increase the resistance until the Non-sensing indicator extinguishes. g. Observe that the resistance setting of the decade fixture and the cut power display read <"16". Record the resistance setting of the decade fixture on the Test Data Sheet. h. Setthe decade resistance fixture to 1002. Press the “Blend1” button once. Verify that ten bars illuminate in the Sensing indicator. press the “Blend 2” button once, i. Slowly increase the resistance until three bars extinguish and the audio alarm occurs. J. Observe that the resistance setting of the decade fixture and the cut power display read "113" - “23°. Record the resistance setting of the decade fixture on the Test Data Sheet k. Record PCS™ Calibration P/F on the Test Data Sheet, |. Press the “Blend 2" button once. This stops the current Sub-Routine and advances to the next Sub-Routine. The Bipolar Coag display reads “5”. Pegasys™ Electrosurgical Service Manus Page 25 Generator= 6. Power Drop-Off & Line Current (Sub-Routine “5"): a. Set the Analyzer to the foad specified on the Test Data Sheet. Set the Safety Analyzer to measure line current. With the Bipolar Coag display still reading "5" press the “Blend 2” button once. Observe that the Cut display reads the power specified on the Test Data Sheet. The Coag display will count down from 40. ‘Observe that the output power does not drop-off more than 10% and the line current does not exceed the limit stated on the Test Data Sheet. Record Power Drop-Off & Line Current P/F on the Test Data Sheet. 9. Press the “Blend 2" button once. This stops the current Sub-Routine and advances to the next Sub-Routine. The Bipolar Coag display reads “6”. 7. Bipolar Current Sensing Calibration (Sub-Routine “6”): a. Set the Analyzer load to the value specified on the Test Data Sheet, b. With the Bipolar Coag display still reading “6” press the “Blend 2" button ance. . Observe that the Bipolar Current Sense bar graph shows 9 bars and the Coag display reads 0 - 200. + Ifnecessary, press the Coag" " and" buttons accordingly to achieve 9 bars on the Bipolar Current Sense bar graph. 4d. Record Bipolar Current Sensing Calibration P/F on the Test Data Sheet. ©. Press the “Blend 2" bution once. This stops the current Sub-Routine and advances to the next Sub-Routine. The Bipolar Coag display reads “7”. 8. Arc Test (Sub-Routine “7"): a. Set the Analyzer load to the value specified on the Test Data Sheet. With the Bipotar Coag display still reading “7" press the “Blend 2” button once. ‘Observe that the Coag display reads the power specified on the Test Data Sheet. Arc the output several times into the load. The arc should appear blue/violet in color and be longer then % inch. Record Arc Test P/F on the Test Data Sheet. f, Press the “Blend 2" button once. This stops the current Sub-Routine and advances to the next Sub-Routine. The Bipolar Coag display reads "8". Auf handpiece % Monopolar Voltage Sense (MVS) Calibration (Sub-Routine °8") 'S Punt 2. @ Sethe Analyzer load to the value specified on the Test Data Sheet, (A discrete load — may be used for this test.) b. Set the oscilloscope to 2 volts/div, 1 ms/div. Place the 10X-oscilloscope probe near the ‘output cable of the ESU. (The displayed signal will be RF “pick up" - not an actual measurement. This ensures that the oscilloscope has no influence an the calibration.) . With the Bipolar Coag display stil reading “8” press the “Blend 2" button once. ‘Observe that the Cut Display reads "200" and Coag display reads 0 200. Paog aos ° Pegasys™ Electrosurgical Service Manual Page 26 Generatora e. Observe that the “on-time” altemates between 100% and 20% as the load is comected and disconnected. Note: The duty cycle of the active mode does not change but the “on- time” of the RF drive signal is decreased to 20%, + Ifnecessary, press the Coag”" and" buttons accordingly to adjust the value in the Coag display to the point where 100% of the “on time” of the duty cycle just initiates when loaded. f. Verify that the “on-time” increases to 100% when the load is connected. 9. Verify that the “on-time” decreases to 20% when the load is disconnected. h. Examples of both “on-time” signals are provided below. The amplitude will vary with the Proximity of the active lead to the oscilloscope probe. 100% “on-time” 20% “on-time” i. Record Monopolar Voltage Sense Calibration P/F on the Test Data Sheet. J. Press the “Blend 2" button once. This stops the current Sub-Routine and advances to the next Sub-Routine. The Bipolar Coag display reads “9”. RF Output Data Suey 441. RF Output Calibration / Data (Sub-Routine “9” through “23"): Jace — @ Setthe Analyzer load to the value specified on the Test Data Sheet. ~~ b,.Press the “Blend 2" button once. c. Observe that the Cut display reads the power specified on the Test Data Sheet and the Coag display reads the current calibration setting. « Ifnecessary, press the Coag" " and" buttons accordingly to adjust the value in the Coag display to achieve the requested output power reading on the analyzer. © Sub-Routine “9” through "12" and “21”: For nominal loads (Cut, Blends, and Pin Paint @ 5002 - Spray @ 10002 - Bipolar @ 1000) the value in the Coag display will read 0-50. ‘© Sub-Routine “13° through “20" and "22" through "23": For all other toads, the value in the Coag display will read 80 - 110. d. Record RF Output Data on the Test Data Sheet. Pegasys™ Eiectrosurgical Senice Manual Page 27 GeneratorPress the “Blend 2” button once to advance to the next step. Repeat for steps "10" through "23". After step "23" press the “Blend 2" button once. This stops the curre! advances to the next Sub-Routine. The Bipolar Coag display reads “ 2. Open Circuit Peak Voltage Data (Sub-Routine *24" through "28"): Connect ESU output to the 1000X-oscilloscope probe. ‘* Set oscilloscope to 10usidiv. * Set oscilloscope Vidiv as necessary. * Observe polarity: Patient Plate to probe grounding lead, Active output to probe tip. Press the “Blend 2" button once. Observe the open circuit voltage signal for the active mode on the oscilloscope. Record RF Output Open Circuit Data on the Test Data Sheet. Press the “Blend 2” button once to advance to the next step. Repeat for steps "25" ‘through "28". After step "28" press the “Blend 2" button once. This stops the current Sub-Routine and advances to the next Sub-Routine. The Bipolar Coag display reads "29" Leakage Currents Pec 1. 1. RF Leakage (Sub-Routine "29" and "30"}: a. f Setup as specified in |EC Clause 19.3.101 a-c or equivalent. Some Electrosurgical Analyzers are equipped to test IEC RF Leakage. If no such equipment is available the following setup is recommended: * Place the unit on a non-conductive stand, 1 meter above the floor. ‘* Connect accessory cables to the unit: Footcontrol active cable, a Non-Sensing Patient Pad, and a Bipolar cable. + Extend the cables to their full length (= 8 feet) attached to another non-conductive stand, 1 meter above the floor. Verity cables do not cross or touch one another. * Connect another lead from the end of the Footcontrol cable (through an RMS current meter) to @ 200 © resistor in series with the grounding stud at the rear of the unit. This is the lead that is, in turn, attached to each of the accessory cables for leakage measurements. Press the "Blend 2" button once. Observe the RF Leakage reading for each mode as it is activated. ‘+ The “Blend 1” button will pause the Sub-Routine in the currently active mode if it is necessary. Note that when in this paused state the “Blend 2” button is ignored. Record RF Leakage Current data on the Test Data Sheet. Press the “Blend 2” button once to advance to the next step. Repeat for step "30" (Bipolar Leakage). After step "30" press the "RESET" button on the CONTROLLER PCB once. Pegasys™ Electrosurgical Service Manual Page 28 Gene:‘+ This will take the unit out of Test Mode, © Observe that the entire seven segment displays flash twice. ‘+ Then all indicators and displays will illuminate for approximately two seconds, ‘* The ESU is now in normal operating mode. 2. Low Frequency Leakage Current: a. Disconnect all test leads and cables from the unit. Connect ESU to a Safety Analyzer in Line Leakage Mode or equivalent. b. Qpen the AC line ground with the Safety Analyzer. Connect the Safety Analyzer lead to each of the points as specified on the Test Data Sheet and record LF Leakage Current data System Configuration 1. System Configuration: a. Press the “RESET" button once and observe that all of the seven segment displays flash twice, after which, all indicators and displays will illuminate for approximately two seconds, ‘+ During this two-second illumination press the “TEST” button and observe that the "TEST MODE RUNNING" LED illuminates. ‘+ When a single beep occurs observe that the Bipolar Coag display shows “1” and that ‘one bar of the Bipolar Current Sense bar graph is illuminated. b._ Press the “Blend 2” button and observe that the Bipolar Coag display shows "1° and that the Monopolar Coag display shows a “0” or a "1". This Sub-Routine sets the Simultaneous Goag function. ‘* Check with Operating Room personnel before changing this function setting. This setting shauld only be changed at their request. ‘* A‘0" disables Simultaneous Coag activation. A “1” enables Simultaneous Coag activation. + Press the Coag mode "" and "" button to set this mode appro ‘Record Simultaneous Activation setting on the Test Data Sheet. c. Press the Bipolar" " button once so that the display reads “2” and that the Monopolar Coag dispiay shows a “0” or a “1”. This Sub-Routine sets the Bipolar Current Sense function Check with Operating Room personnel before changing this function setting. This setting should only be changed at their request. * A‘0" disables Bipolar Current Sense. A “1" enables Bipolar Current Sense. * Press the Coag mode "" and" button to set this mode appropriately. + Record Bipolar Current Sensing setting on the Test Data Sheet. d. Press the Bipolar "" button twice so that the display reads “4” and that the Monopolar Coag display shows a °0" or a “1”. This Sub-Routine sets the Bipolar Output Limit function. iately. Pegasys™ Electrosurgical Service Manual Page 29 Generator‘+ Check with Operating Room personnel before changing this function setting. This, setting should only be changed at their request. ‘+ A°0’ limits Bipolar Output Power to 80 Watts. A “1” limits Bipolar Output Power to 50 Watts. ‘+ Press and hold the Monopolar Cut mode footswitch + Press the Coag mode" " and "" button to set this mode appropriately. ‘+ Release the Monopolar Cut mode footswitch, ‘+ Record Bipolar Output Limit setting on the Test Data Sheet. ‘+ Press the Blend 2 button and observe that the Bipolar Coag display shows “1” e. Press the Bipolar" but ton four times so that the display reads “5”. This mode will reset the front panel displays to the default factory settings, {Press the Blend 2 button and observe: ‘+ Allofthe seven segment displays flash twice, after which, all indicators and displays will illuminate for approximately two seconds. ‘+ Sequentially, each mode indicator will illuminate and the maximum power for that mode will be shown in the appropriate display. ‘+The software revision for the Controller PCB EEPROM will be displayed ‘+ All power settings at “0”. Cut mode and Spray mode will be selected, g. Tum the unit off and disconnect ESU from all test equipment. h. Verify Voltage Configuration of the ESU and record setting on the Test Data Sheet. i. Verify Volume Setting of the ESU and record setting on the Test Data Sheet. i. Visually Inspect ESU: ‘* Verify proper installation of hardware, PCBs, hamesses, and serial plate. * Verify cleanliness and appearance of ESU. 2. Record Technician name and the date the testing was completed on the Test Data Sheet. The Calibration procedures outlined here provide a more in-depth calibration not covered by the preceding PM procedures. These steps are only necessary if the specifications and checks in the PM cannot be satisfactorily passed During the following tests the potential to come in contact with hazardous voltages exists. Personnel performing these tests must have a practical knowledge of electronics and related safety precautions. Pegasys™ Electrosurgical Service Manu Generator Page 30a Notice ] ‘System Calibration is critical for the Pegasys™ to operate properly. Variations in the following calibrations can significantly alter the effectiveness of the unit. The Pegasys” must be completely tested per PM procedures if any of the following adjustments are made. Your Ethicon Endo-Surgery Inc. Service Department Representative will be happy to provide assistance with these calibrations if required. 4. Setup: a. Turn power switch of the ESU "Of" b. Connect line cord to appropriate line voltage source. ©. Power on the ESU and observe that all ofthe seven segment displays flash twice. after which, all indicators and displays wil illuminate for approximately two seconds. * During this two-second illumination press the "TEST" button and observe that the “TEST MODE RUNNING" LED illuminates + When a single beep occurs observe that the Bipolar Coag display «8px & shows “t" and that one bar of the Bipolar Current Sense bar [ gtaph display is illuminated. c Vv 4. Press the Bipolar *" button six times so that the disp! ay reads °7". e. Press the “Blend2” button and observe that the Bipolar Coag display shows “1” and that seven bars of the Bipolar Current Sense bar graph |, «po are illuminated i Py Voe V f. The ESU is now in System Calibration Mode. g. Press the Bipolar "” and" " buttons accordingly to select the desired Test Mode Sub- Routine, i oa 2. Cut Frequency Tune (Sub-Routine “1") a. Connect a 1900X-oscilloscope probe ta the Monopolar output of the ESU. + Set oscilloscope to 50 volts/div, 5 usecidiv. ‘+ Observe polarity: Patient Plate to probe grounding lead, Active output to probe tip. b. With the Bipolar Coag display still reading "1" press the “Blend 2” button once. cc, Adjust the potentiometer labeled “PRIS OSC’ to find the optimum tune point: + Clockwise adjustment increases the frequency. «Find the "valley" or lowest point in the open circuit voltage (~ 454 kHz). The displayed signal will be similar to the follawing example: Pogasys™ Electrosurgical Service Manual Page 31 GeneratorHA RUULUALUE d. Press the “Blend 2" button once. This stops the current Sub-Routine and advances to the next Sub-Routine. The Bipolar Coag display reads "2" 3. Blend / Pin Point Frequency Tune (Sub-Routine "2" a. Connect a 1000X-oscilloscope probe to the Monopolar output of the ESU. + Set oscilloscope to 500 voltsidiv, 5 usecidiv. ‘+ Observe polarity: Patient Plate to probe grounding lead, Active output to probe tip b. With the Bipolar Coag display still reading "2" press the “Blend 2" button once. c. Adjust the potentiometer labeled “PRIZ OSC" to find the optimum tune point: ‘* Clockwise adjustment increases the frequency. '* Adjust frequency until open circuit voltage signal has “smooth” ring down (= 454 kHz). The displayed signal will be similar to the following example: d. Press the “Blend 2” button once. This stops the current Sub-Routine and advances to the next Sub-Routine. The Bipolar Coag display reads “3”. 4. Spray Frequency Tune (Sub-Routine “3"): a. Connect a 1000X-oscilloscope probe to the Monopolar output of the ESU. + Set oscilloscope to 2000 volts/div, 5 psecidiv. ‘+ Observe polarity: Patient Plate to probe grounding lead, Active output to probe tip. b. With the Bipolar Coag display stil reading “3" press the “Blend 2” button once. c. Adjust the potentiometer iabeled “PRI1 OSC" to find the optimum tune point: * Clockwise adjustment increases the frequency. Fogasys™ Blecrasurgica! Service Manual Page 32 Generator© Adjust frequency until open circuit voltage signal has “smooth” ring down (= 454 kHz). The displayed signal will be similar to the following example: d. Press the “Blend 2" button once. This stops the current Sub-Routine and advances to the next Sub-Routine. The Bipoiar Coag display reads “4” Ee 5. Bipolar Frequency Tune: = a. Conneet a 1000X-oscilloscope probe to the Bipolar output of the ESU. * Set oscilloscope to 100 volts/div, 5 usecidi. ‘+ Observe polarity: Right output lead to probe grounding lead, left output lead to probe tip. b. With the Bipolar Coag display still readin ©. Adjust the potentiometer labeled “BIP OSC" to find the optimum tune point: 7 + Clockwise adjustment increases the frequency. + Adjust frequency until the “off-ime” or ring down portion of the pulse train of the open é{eal TT Be Bae OfSISIS|a Controller PCB Bill-of-Material The Controller CB Bill-of-Material below is arranged in order of component designator. Some ‘components require additional hardware for proper installation; the Reference Designator in parenthesis indicates such hardware, Reference Designator ay [uM ne Description (01.40.52,03,106 © _[_€8 | 03-0017 [CAP.SMO 1206,CER Z5U 50V,20%, 47a (02.3,6.18,16.21,78.91.34,367.38,| 43 | EA | 03-001-104 [CAP.SMD 1206,CER,Z6U50V, 1UF '39,87,50,53,57,50,60,63,66,68,72, 177/78,79,51,6264.85.88.60.91 95, (96,100,102, 104 107,991,112.113, m8 (c1e22.2527,30.93.95025170, | 1 | EA | 0007-394 [GaP.oMD 1206,CERZ6U SOV. s3uF 76,87,99,103,108,103, cxze6 EA_| 08007-1038 [CAP.SMD 1206 GER 25U,50V, 010F (623 64,75/60.85.9002.04,97 | ea | cxo02-102 | CAF sD 1206,CER.X7R. 50.10%, 10000F [c47.80,10,11,12,15.14,172054, | 19 | EA | 03-00%220 [CAP.SuD 1208,CER.NPO,5OV.10%.22pF '55,50,58,62.65,67.71 (05.20.41 44,45.46,40.4967.69,74,| 1 | EA | 03008105 [GAP.SMD,TANT.25V.20% 1uF 198,101,105.110, (c192426,73 _|_EA | o3-000875 [CAP SMD, TANT 25V,20%4 7uF (casita 2 (08:097-226_[GAP,SUO,TANT.A5V,20% 220F lone. 2_| eA” | es-0s0003 [LED SMD 1206,CLEAR LENS,GREEN. (03,678,70,16,17,78.19 2 | €A | 0051-001 [olooe, switcHING SOT-2a MMEDaTE bas) 2] en | ox07a054 [DIODE SCHOTTKY BARRIER SOT-25.BATSAS fba.12.13.21.22 5_| en | 09-082050 [DIODE, PASSIvATED, 00.214 BA, GFIX bi120 2 [_€a | 08-052-180 [DIODEZENER. Guo DO-2148A.1W.15V Drar8 2_| €a | 03-052.051 [DIODE ZENER.SMD D0-2140A.1W.5.1V ps 1 _[_€A | 25-019.002 [ASSY.HARNESS.10 PIN PCB TO SOGKET.6" be 1 [A | 25014002 [ASSY HARNESS 20 PIN|PoB TO SOCKET. fe 7_[ fA | 25020007 [ASSY.HARNESS.S0PIN PCB TO SOCKET.S" rg 2_[ =a | 07040020 [CONNECTOR,SMDR A, 12.120 PIN lizsesserorssassrer | 16 | eX | 05-008 foto, Ew SUPPRESSION BEAD ltosiazaranee 8 | EA | 03010276 |SMO, EMI SUPPRESSION BEAD iv +_[ A | 0302057 |NOUCTOR, SwO, S30uH lor2as670 7_[_&& | osoerses [TRANSISTOR SoT.23 fos. 7_[ EA | 93:059222 [TRANSISTOR, SOT-223 fos +_| EA | 63-053207 [TRANSISTOR SOT-223 Rata 4 | ® | 05056501 |Por.TRIA,ST, TOP ADJ.1/4 W20%,500 OHM Pegasys™ Electrosurgical GeneratorReference Designator | @ty | UM | Part Description IRioe +_ [ea | osco7-te7_ |RES. SMD 1200.Fx.1/0W.1%.787 OM [Ra7.48,50,59,96,109,475,198 | eA | 02007201 [RES.SMO 1200Fx.170W.1%,1 OKOHM Re + _[_£A | 02-007-282 |RES,SMO 1206 Fx,1180%.1%.2.67K OHM Iav4.1827.91,6400,79.107 2 | EA | 03006102 [RES..SMO 1206 Fx.1/8W.5%.1 0K OHM [Ra 36,39,43,48,53,58,50,626568,| 22 | GA | 03006103 [RES.SMO 1206,FX,/8W.5%, 10K OHM "74,80,98, 100,113,118, 121,124 129,130,131 IRi20 1 _[_£& | 03-006-104 [RES. SMO 1206,Fx.1781.5% 100K OFM Bios2sasezezesnz2e207, | | ex | abooess2 [RES SMD I206FX.BW.5%.1 5K OHM frie. 19.20.2122202¢2807.0, | 18 | EA | 03-006220 |RES.SMO 1206FXvew.s%22 OHM \o0.71.76,77 64,85,66,60 R127 7 _[_£A | 03006202 [RES. SMD 1206.Fx,1101%.5% 20K OHM IRrO75 2_| EA | 02-006205 [RES..SMD 1206,Fx, /8W.5%.20K OHM (R35,4045 55 108,177,128 7_|_€& | 0006-723 [RES. SMD 1206 FX,1/8W4.5% 22K OHM fro. 122 2_| EA | 08-006272 [RES..SMD 1206,Fx,1/8W.5%,2.7K OHNE iaeo 2_| EA | 09:006531 [RES. SMD 1206,FX.1/8W.5%,330 OHM [Ri08.105.170,171 4 | EA | os.00ese7 [RES.SMO 1206,Fx. 1/8W.5%,9.0K OHM R60 +_[_EA | 05-006470 [RES SMD 1206,-x,V/aW.5% 47 OHM Fhe3.09,92.98 4 _| EA | 09-006471 [RES. SMD 1206.FX.1/8W.5%,470 OHM R126 1_[ EA | 05-006473 [RES SMD 1206,°X.1/8W.5% 47K OHM Ryraqrzasaesce0607.108) 2 | Ex | oBq0e811 RES. SMD 1208. eA/ 5% 10 OFM Rigaseaasesrseerery2, | 16 | GA | 03006812 [RES SMD 1200 FX.,/EW.5% 5.1K OHM 79.76,8%-90,119.125 [R06 43,46,56,97,912.128 7_[_ EA | 05-006751_|RES.SND 1200,FX.1/6W.5%.750 OHM sia 2_| ea | orosroot |swircnsmpsesT.NO frpa.2.a4 | ea | orosioor [rest Por suo 1270 lun 7 | && | 72.008-002 [EPROM PROGRAMVED, MAIN, PEGASYS lon 7_[_&& | os-021032_|socker, SURFACE MOUNT, PLOC lve 1 | && | 22008001 FPGA, PROGRAMMED, MAIN OR PRO 200 lus 1_[&& | 03-056250 |i6.508, DELAY LINE, 051000 [vs.15,18,20 4_| = [08056007 [I6.S016-20,0CTAL TRANSCEIVER 7aHC285 lus 1 _[_eA | 03025001 |Ic.PLoc6s MICROCONTROLLER MCESHCT TF IGEN lus + [ea | o3-040-125 [i¢.50-14,QUAD BUFFER,74HO125 lurearorar7seziz22a0, | 1 | cA | 03-057-001 |\c.S0-8, OP AMP, ULTRAFAST, LMTI2t 2726.29 lus 7 _[_€@ | 02086-002 |ic. S0-%%, OF-AMP, RAIL-RAIL, LMBIXX lurast 2_| EA | 2050828 [1¢,S0-8, MOSFET DRIVER, TOAAXX Pegasys™ Electrosura ‘Generator Service ManualReference Deslgnator um | Pen Description [ura EA | 08-060001_[[C.50-8, DUAL COMPARATOR LMaSENt v6. EA | 08085001 [[C, SOIC, MICRO WATCHDOG.1232 tr FA | 08061088 16, S00 OPAMP, TOO 30 EA | 03-0620) [IC $0-16, RS232 TRANSCEIVER, MAX232 ve EA_| 03-063008 [OSGILLATOR.GLOCK SMD.SG61SF-8 MHz EA | 15-013-002 |LABEL, PCB, SERIAL NUMBER Pegasys™ Electrosurgical Generator Service Mar al Page 7?Controller PCB Schematics ‘The Controller PCB Schematics are arranged as follows: Controller PCB Interconnect — Interconnect of all Controller PCB circuits. Driver Circuits — Circuits responsible for actuating relays on the Main PCB, providing RF signals to the RF Amplifier Circuits, and the RS 232 interface to external equipment. Microcontroller Circuit — Interconnect circuits for Microcontroller to all other circuits in the unit. FPGA Circuit - Circuits responsible for detecting the configuration/condition of the Patient Pad. Oscillator Circuits - Circuits responsible for creating signals utilized by the Sense, Request Sense, and FPGA Circuits. Request Sense Circuits - Circuits responsible for detecting activation requests from the handcontrois and footcontrols. Sense Circuits - Circuits responsible for measuring Monopolar Voltage, Patient Plate configuration, Bipolar Current, and system power down. Pegasys™ Electrosi Generator ‘Service Manual Page 72yl aed ashsebiogsiotieg ienuew eames= s Phere i ad oer‘ ‘ i i § on Hoy Hoa ou _ 5 at a & elit ae od] : & “Aa at “hoe & aguds a rfage | an Lpop fo. aS ea ; i b vr Homa ae eee eas wid a a CAs: | dah |,a opt “2.ez ate OIKIag,Back Panel PCB Bill-of-Material The Back Panel PCB Bill-of-Material below is arranged in order of component designator. Some components require additional hardware for proper installation; the Reference Designator in parenthesis indicates such hardware. Reference Designetor | ay | Um | Pana Description [cr c3 2 | =a | cecos-103 car, RADIAL, CER, 25U, S0V, 20%, O1UF lor 1_|_€a | conor-t04 [CAP RADIAL, CER, Z5U, 50V, 20%, 10 lc« 1_ |e | czn0r3s4 [oar RADIAL, CER, Z5U, Sov, 20%, 33uF [rio 1_ | & | cen08-t02 RES, ARIAL, FX, 174W, 5%, KOHM Ino. 1_| = | on-000-t03 RES. AMAL, FX. 174 5%, 10k OHM Ike 1_ |e | cxnoet28 [RES AAC, FX 1140, 5%, 120K OHM Iki 1 | €A | o2008-203 RES, AMAL, FX, 174 W, 6%, 20 OHNE lR2 1_| =A | oxn00-s63 RES. AMAL, FX. 174 W, 5%, 30K OHM Irs 1 _| ea | cnn008-563 RES, AxtAL, FX i747, 5%, 56k OHM laa + | & | ex00e-753 RES, AMAL, FX, 740, 6%, 76k OHM Ia7, Re 2_| =A | o2n0e-622 |RES. AMIAL, FX, 1M4W, 5%, 82 OHM las 1 | ea | crcosa1s [RES AXIAL Fx, 14W, 5%, 9m OHM [ce 7_ [= | cz0zr-227 [cae RADIAL, ELECTRO, SOV, 20%, 2200F les. 1_| ga | 02-027-474 |CAP, RADIAL, ELECTRO, 50V, 20%, 47UF lcs. 1_| EA | 2027-475 [CaP, RADIAL, ELECTRO, 50V, 20%, 4 7UF [oz oa 2_|_£A | c20ar-001 [oone, swircHING, 00-35, Note ur 1_| eA | 02-062.001 |i, DIP16, AUDIO, AMP. 20%, LMSEON lor, 03, 05: 3_| €A | s2090-008 [oloDe 00-41, 1A, aoov, 1Nao0a [sway | ea | oroostos [ScREW, PANHO, PHIL, SENS,5/92 x 5/16 [sway 2_|_£A | c6022-682 STANDOFF, HEX, INTERN, THO, NYLON, 632 X 51 fret 7_[ EA | 07-0600; [TEST POINT, SINGLE LOOP, BLACK, [Sw1 (BACKSIDE) 7_[ eA | o7-c2s001 [Swirch, ROTARY, ADJUSTABLE POS. [ver 1 [ea | orcs010 [HEADER .100%-100, 10 FIN 1_[ eA | 15019002 |LABEL, SeRIEL NO. PCB [rt 2_|_&A | 16021-008 |xFMR, ACTIVATION SENSE, 23 IFS2 (BACKSIDE) BIPOLAR, +_ [ea | 2017-003 [CONNECTOR GRCULAR, ALUM. SHELL, SPIN IFS1 (BACKSIDE) MONO + [ea | 25017-004 [CONNECTOR GRCULAR, ALUM. SHELL 4 PIN ist 7_|_€& | o7-00n003 HEADER Sip, FIN, LKG REF 7_[_& | sscnto01 [speaker asseway REF EA | 2.024001 |SCHENATIC, BACK PANEL, PEGASYS. Pogasys™ Electrosurgical Serviee Manual GeneratorOo Back Panel PCB Schematics The following schematics are arranged as follows: * Back Panel PCB Interconnect — Interconnect for the circuits on the Back Panel PCB. + Audie Control — Circuits responsible for amplifying the audio signals. Pegasys™ Electrosurt Generator Service Manual Page 61ee ae Page 82 Service MancalHV Power Supply PCB Bill-of-Material ‘The HV Power Supply PCB Bill-of-Material below is arranged in order of component designator. Some components require additional hardware for proper installation; the Reference Designator in Parenthesis indicates such hardware. Reference Designator | @y | UM | Patt Description lersagea70 | = | c2o7t-108 [CAP RADIAL ELECTRO.50V,20% 100 [c5090.49.495557 7_[ ea | c2-027-476 [CAP/RADIAL ELEGTRO.S0V,20% 47UF lc2 + [a | 2-027-108 |CAP.RADIAL ELECTRO SOV,20%,1000uF les 1 [eA | c2-005227 [CAP RADIAL ELECTRO 28V,20% 2200F [cw 1 [A | e117 sar _[CAP.RADIALELECTRO.480V.20% 330uF ler + [ea | 02-110473 _|CAP.RADIALMET POLY,250V,20%, 047UF [ese 1 [A | o2119475 [CAPRADIAL MET POLY,250120%4.70F ler? EA | 02:120-224 [CAP RADIAL MET PAPER, 250V,20%, 22uF 2 [o47.59 2_| EA | 08:005-221 |CAP.SMD 1208,CER,NPO S0V,.5% 2200 less 1 '05:005-220 [CAP.SMD 1206, CERNPO,50V.5% 2apF [ca 1 (08:037-226 | GAP,SMD, TANT. 35V.20% 22uF [o2s,50.62.67.607275.76 8 (05-007-474 [CAP.SMD 1210,CER.25U.50V 20%, 47UF EA EA EA [ozo 7_[_&A | 03-002-102_|CAP.SMO 1208,CER.XTR SOV, 10% 10009F Ey Ey cA [o4.15.25.9¢ @ [CAP|SMO 7208, CER.XTR SOV 10%, OTF [oss.s6 2 '09-002-162[GAP.SMD 1206,CER.X7R, SOV, 10%, 15009F lerara 2 (02-002-222 _[GAP.SMD 1206 CER XTR SOV, 10%, 2200pF [cre 7 _|_€A | 09-002:472_|CAP,SMD 1205,CER,XTR SOV 10%, O047UF [craze 2_|_€A | 03:002-473 |CAP.SMD 1208, CERXTRSOV.10%,087UF [c0.10,19,14,1820.27.28,20.50.31.] 28 | EA | 00-00%-108 [CAP.SMD 1200,CER.Z5U,50V.20%. 1uF [203.20 4041,42.85,46,49,50, i52'6,60, 63.64.71 [cze 7_[ A | 03-008101_|CAP,SMO 1205, CER.NPO 50V.5%%,1009F lose +__[ EA | 09-008:481_|CAP,SMD 1206,CER.NPO 50V.5%,,1000F [csaar 2_| €A | 0200-680 [GAP SMD 1208, CERNPO.S0V.5% 8p [ean.a6 2_| €A | 02008.105 |CAP/SMO,TANT,25V,20%,10F los +_[_EA | 00-040600 [DIODE.SMD 409,ULTRAFAST REG.1A 600V loa 1_| EA | 103-036-200 [DIODE,SVD.BRIOGE RECT. 1A 200 loas28 3_|_£A | 03082600 [DIODE,SMD DO-214BA PASSIVATED, (07.0.17,74,15.16.18, 12 | EA | 03029054 ]DIODE SCHOTTKY BARRIER SOT-25 BATS 19.21 26.27120 Pegasys ™ Electrosurgical Service Manual ‘Generator Page 4