Professional Documents
Culture Documents
Before conducting work that involves confined space entry, work on energy systems, ground
disturbance, hot work, or other potentially hazardous tasks, a permit must be obtained that:
• Defines the scope of the work, its location, and when the permit expires.
• Links the work to other associated work permits or simultaneous operations (SIMOPS).
• Is issued following a pre-job worksite inspection to confirm the required control measures are
in place, that site conditions have not changed and any new potential hazards have been risk
assessed and managed.
1. Ground disturbance
Work that involves a man-made cut, cavity, trench, or depression in the earth’s surface formed
by earth removal must not proceed unless:
• All underground hazards, i.e., pipelines, electric cables, etc., have been identified, located
and, if necessary, isolated.
• A confined space entry permit is issued when the ground disturbance meets the definition of
a confined space.
• Ground movement is controlled and collapse prevented by shoring, sloping, benching, etc., as
appropriate.
• Inspections are completed after man-made or natural events, such as heavy rainfall.
• The confined space atmosphere is tested, verified safe for occupancy, and repeated as often
as defined by the permit.
• The hazards, risks and controls in the confined space entry permit are communicated to all
affected personnel.
• A stand-by person is stationed at the entry point and maintains communication with entrants
during the time the occupants are inside the confined space.
3. Working at heights
Working at heights of 2 metres (6 feet) or higher above the ground without a fixed platform
that has guard rails or handrails must not proceed unless:
• The fall arrest system ensures 100% tie-off is achieved at all times.
• A plan is in place for the timely rescue of personnel performing work at height while using fall
arrest equipment.
• The risk of dropped objects on personnel and equipment below has been assessed and plans
to manage the risks established.
4. Energy isolation
Any isolation of energy systems; mechanical, electrical, process, hydraulic and others, must
ensure that:
• There is an approved method to: isolate equipment , discharge stored energy , reinstate
equipment
• A test is conducted before any related work begins to confirm the isolation is effective.
5. Lifting operations
Lifts utilizing cranes, hoists, or other mechanical lifting devices must not proceed unless:
• A competent person(s) has completed an assessment of the lift, and determined the
appropriate lift method and equipment.
• Anyone involved in a lifting operation, including for rigging, is competent for the specific job
and/or equipment on which they are working.
• Lifting devices and equipment have been certified for use to local legal or regulatory
requirements.
• The load is less than the dynamic and/or static capacities of the lifting equipment.
• All lifting devices and equipment have been visually examined before each lift by a competent
person(s).
• An exclusion zone has been established to limit access to all workers except essential
personnel.
• External conditions which could affect the lift are monitored (e.g., ground condition, wind,
etc.).
6. Driving safety
All categories of vehicle, including self-propelled mobile plant, must not be operated unless:
• Vehicle is equipped with the required safety features and is maintained in safe working order.
• Number of passengers does not exceed manufacturer’s specification and legal limits for the
vehicle.
• Loads are secure and do not exceed manufacturer’s specification and legal limits for the
vehicle.
• A documented risk assessment is completed before motorcycles are allowed for use on BP
business.
• They and all occupants wear seat belts whenever the vehicle is moving.
• They have a valid driving license for the class of vehicle being operated and to drive in that
country, have been appropriately trained and assessed, and are medically fit to operate the
vehicle.
• They are rested and alert and do not operate any vehicle when fatigued.
• They are not under the influence of alcohol or drugs, or their fitness to drive impaired by
medication or other substance.
• They do not use a mobile phone or other two-way communication device while operating the
vehicle.
• The risks of the journey have been assessed and a journey management plan is in place when
driving in higher risk countries.
7. Hot work
Hot work must not proceed unless:
• All potential flammable and combustible materials have been isolated, removed and/or protected
from the sources of ignition.
• An authorized person tests the atmosphere prior to the start of the work and during work as often as
the permit requires.
• Levels of oxygen and flammable substances are kept within acceptable ranges or additional barriers
applied.
• Emergency response plans are in place as appropriate given the job’s risk assessment and any
appropriate site requirements.
L2 Substitution-substituting the hazard for on that has less potential to cause harm
L3 Engineering controls- to place a permanent engineered barrier between the workforce and
the hazard
L4 Isolation- temporarily containing the work environment or work process to interrupt the
path between the workforce and the risk. (insert blind flange, guards/barriers; set up
temporarily enclosure).
L6 Personel protective equipment- use of gloves, goggles, hazards resistant apparel, etc. to
reduce consequence of exposure
L4-L6 protection
Explain Energy sources
Biological- Many sources of energy in life forms, including wildlife and viruses or bacteria, for
example as found in sewage systems, drain lines and cooling towers.
Body Mechanics- Human strength and agility applied to a task involving lifting, pushing,
pulling, climbing or positioning.
Electrical- Types and voltages of electricity including high-voltage power systems, that is, AC,
battery systems and DC, and static. Electrical work involves considering whether the task:
requires equipment related to the task or in the area of the task to be isolated
involves electrically-powered equipment
is in an area where there is vulnerable electrical equipment, for example, insulated cabling,
uninsulated overheads and power lines
involves transferring fluids, power or friction between non-conducting materials that could
generate static electrical charges
involves systems and equipment that are adequately grounded, or bonded, or both.
Gravity- Causes tools, equipment or people to fall or move. This affects lifting tasks, work at
height and objects that might fall.
Human factor- People and their interactions with other people. It also covers:
how people interact with the plant and processes
characteristics of individuals such as pregnancy or someone with a back condition.
Mechanical- This includes mobile equipment, moving parts on stationary equipment and rotating
equipment. Even though items are non-powered, their momentum as they are moved may crush
or cut people or vulnerable equipment. Also includes sharp edges of tools and equipment.
Noise- A form of pressure energy. Work that can generate noise involves considering whether:
the task is in a high-noise area
the task involves using noisy tools or equipment
noise could cause communication problems, including in an emergency.
Pressure- Air, water, pneumatics, springs and gases are possible sources of significant pressure
energy. Work that involves pressure involves considering:
non-return valves where material may be trapped between the valve and an isolation point
equipment in which trapped or undrained material may remain
general equipment or line conditions, for example, and area of corrosion, where a pressured
leak is foreseeable
reaction forces from a pressure leak, which may move an unrestrained item for example, a
hose, cylinder or pipe segment.
Radiation- This can be in the form of sunlight, radio waves or ionizing radiation, that is,
radioactivity.
SIMOPS- These are possible interactions between tasks occurring at the same time.
Tasks are reviewed to restrict the following happening at the same time:
Actions within the task itself.
Unrelated work taking place nearby.
Work in restricted access area that calls for close co-ordination.
Thermal- Energy associated with hot or cold surfaces and fluids, undesired chemical reactions
and ambient temperatures.
Toxic substances- Life-threatening gases, liquids or solids, for example hydrocarbon, water,
nitrogen, welding fumes, paints, process chemicals, benzene, toluene, ethylbenzene, xylenes,
H2S, asbestos or lead.
Weather- A source of potential harm related to environmental conditions, including rain, wind,
snow, sleet, hail, heat, cold and fog. These create conditions that can potentially impact an
employee’s ability to perform a task safely.
Control of work- An approved management system that is used to control work in a safe manner
Hazard- Anything that has the potential to result in undesired events such as injury, illness or
damage.
We measure risk by assessing the likelihood of an event happening and the potential severity
(consequence) if an event happens.
Residual risk- The level of risk that remains after risk reduction control measures are taken into
account.
Radiography. You should verify that the source is not strong enough to set off or
interfere with other nucleonic instruments.
Erecting, dismantling or modifying simple scaffolding that is, not over side or
connected to live plant piping or equipment. Installing or removing insulation or
cladding.
HWOF in a non-hazardous area, that is, an area that is free of hydrocarbon and
hazardous materials.
Level 2 TRA:
PA, AA and deligate. Min 3 persons should attend to site
Examples:
Wind and weather limitations of cranes and the load’s sail area.
Where the risk of falling of people or objects still remains, risk assessments shall define control
measures to minimise the distance and consequences of such falls.
You should prefer collective measures, such as guardrails, nets, mats and inflated devices, over
personal protective measures such as fall arrest equipment.
The hierarchy of control is a set of control measures to prevent workers falling. Some are more
effective, so are more desirable
for example by providing a properly constructed scaffold with guardrails, you do not need to put any
more measures, such as nets, in place.
This includes scaffolding (which has its own risk implications in the construction phase), cradles or
mobile platforms.
A form of personal fall protection is being used, for example one or more of the following: work
restraint, work position, rope access or fall arrest equipment.
Fall arrest equipment has:
a proper anchor, mounted preferably overhead
full body harness using double lanyard, double latch self-locking snap hooks at each connection
synthetic fibre lanyards
shock absorber
4. Excavations
Hand digging is the only acceptable form of excavation when the distance to live services is 0.5 meters
(20 inches) or less.
You shall not use power tools or mechanical excavators within 0.5 meters (1ft 8 inches) of a live service
line. The exception is the use of air jetting tools. Always consider this type of tool as the primary choice
of excavating tool where the surface conditions allow.
Verify the sides are shored, stepped, or sloping (45 degrees or shallower).
Stop work and seek advice from the AA if you expose any previously unidentified pipes, cables, cable
ties, or cable identification tape.
If you damage a buried service during excavation, stop work, make the worksite safe, and inform the AA.
Keep people away from the area until it has been made safe
Draft - This first stage involves creating the risk assessment. The PA and AA do this. Anyone
who has a CoW role can draft a risk assessment and permit within eCoW.
TRA approved- At this stage, the risk assessment is approved based on the residual risk agreed
at the risk assessment. This does not apply if table 3 in this procedure sets a minimum approval
level.
Verified - This is where the AA or SA (for HWOF in Hazardous Areas and CSE) verifies that all
the required CoW documents and supplementary certificates are in place and approved before
they take them to the daily meeting. To find permits that are ready to verify, search eCoW for
permits with a ready to verify status.
Authorised - At this stage, the SA or AA authorises the use of the permit. Table 3 sets out the
authorisation level, which depends on the residual risk level.
Issued - The AA may issue or re-issue the permits to the PA following a site visit.
Suspended- At any time between Live and Completed, the permit may be suspended if the PA
has given a reason by completing the feedback box in eCoW. Permits may also be suspended:
within a shift and then re-issued by the AA for tasks that need to interface with for example
welding and non-destructive testing of the welds
at the end of the shift for re-issuing for the next shift or for longer durations because of other
reasons such as awaiting spares
because they need to be re-verified, for example every seven days for high risk tasks and
every 28 days for other work.
Completed- The PA does this when the job is finished and they have provided feedback.
Closed- The IA or AA does this once they have inspected the worksite.
Identifying hazards
The risk assessment team shall visit the worksite together to identify the task, worksite and
process hazards involved in carrying out the task at the actual location. They shall use a
systematic method of identifying hazards, using the HITRA 14 sources of energy, to reinforce
their personal knowledge and experience. They may use a prompt card to help.
The risk assessment team shall:
make sure they fully understand the task and its implications
The risk assessment team shall visit the worksite together to identify the task, worksite and
process hazards involved in carrying out the task at the actual location. They shall use a
systematic method of identifying hazards, using the HITRA 14 sources of energy, to reinforce
their personal knowledge and experience. They may use a prompt card to help.
The risk assessment team shall:
make sure they fully understand the task and its implications
When a site visit is not reasonably practicable for example, for TAR preparation or project
design, the PA, AA or IA can perform task risk assessments based on drawings, models or
images of the facility. In these circumstances, verifying hazards, control measures and site
conditions is particularly important and shall be completed before the permit is signed off as
verified.
Fire Watcher
Fire Watchers shall be present and have no other duties but monitoring a worksite during any
hot work open flame (HWOF) task and for 30 minutes after the work has stopped. In complex
multi-deck layouts, more than one Fire Watcher may be required.
The Fire Watcher does the following: How to demonstrate
1 Raises the alarm if there is a Self verification.
fire, incident or hydrocarbon
release.
2 Monitors the worksite to Self verification.
verify that safe conditions are
maintained during hot work
operations.
3 Reads, understands and Self verification.
adheres to the TRA and
permit requirements.
4 Understands and agrees with Self verification.
the AA and PA how to
communicate and what site
protocol to use at the start of
an HWOF task, during breaks
and when the task is
completed.
5 Demonstrates understanding Self verification.
of their emergency duties.
The Fire Watcher verifies the following:
6 Suitable fire fighting Self verification.
equipment is available,
certified and ready to use
immediately.
7 Flammable materials have Self verification.
been cleared away from the
worksite.
8 Drains remain covered and Self verification.
sealed while the task is being
carried out.
9 Sparks and weld spatter are Self verification.
contained within the habitat.
10 That they know where the Self verification.
following are:
The nearest manual alarm
call point.
The emergency shutdown
button.
The emergency shutdown for
portable engine-driven
equipment such as generators
and compressors.
11 That continuous gas Self verification.
monitoring is completed as
defined in the permit.
The Fire Watcher approves or decides the following:
12 Stop hot work operations if TBT records.
unsafe conditions develop.
Explain housekeeping practices during & upon completion of job- easy peasy
identify any hazards that have not been identified in the TRA process.
At this stage, the work party shall be informed about any relevant ERRPs that are in place for the
task and know what we require them to do if there is an emergency.
Everyone involved in carrying out the task shall fully understand the TRA. The conversation
shall cover:
the full scope of work
details of the task steps involved
hazards and risks identified for each step in the task
all control measures identified
the isolations in place to control energy sources, and
any SIMOPS issues identified.
The PA should keep the language of the TBT clear and simple, especially for complex technical
tasks. If English is not the work party’s first language, they should make a good quality
translation in appropriate languages available to the team before work starts. The TRA is
reviewed at the worksite unless barriers, such as high noise levels, hamper the discussion.
Everyone signs the TBT section of the permit to confirm that they understand the hazards and
control measures.
When additional people join the work party the PA shall verify that they understand the hazards,
control measures and ERRP referenced on the permit. The additional people sign the work party
declaration section of the TBT.
Example
Issue Notes
Job scope The task description and what the permit does,
and does not, cover.
Weather conditions Weather or sea state.
The work party Competence and experience.
Familiarity with the installation and system
they are working on.
Anyone fatigued or distracted.
Expected behaviour and operating discipline
The worksite Access, egress or awkward working position.
Ground conditions.
Temperature and humidity, if it is relevant to
the task.
Lighting.
Location.
Current state of the plant and equipment Physical condition of the plant and equipment.
Current operating status of plant and
equipment.
Any isolation in place.
Current adjacent worksites Can this job affect other worksites?
Can other worksites affect this job?
Control measures Are they in place and as stated in the TRA?
‘Stop the job’ events Changes in weather and site conditions.
If the task goes outside the permit’s scope
An unplanned activity introduces SIMOPS.
The PA shall stress that anyone has the
authority and obligation to stop unsafe work
or report unsafe conditions.
Contingency plan Everyone understands the emergency response
plans in place.
Everyone knows the location of emergency
response equipment such as extinguishers,
alarm call points, showers and muster points.
Explain the R/R and competency requirements of other COW Role holders
(CSEA, FW, ES)- p 215
5) Onsite Competence
Individual shall perform an audit of a WCC under the supervision of COW Assessor
Planning
Identifying and sequencing work including what we need to do to prepare for, and complete, a
task or work.
A systematic process of identifying and listing the work and determining the resources, such as
people and equipment and how long activities will take.
This is step 1 of the CoW 8-step process. This step explains how to plan and schedule Control of
Work activity and helps execute work safely and reliably.
Planning defines what is to be worked on, the sequence of tasks to be carried out and the
resources that are required to do these tasks.
The planner breaks the job down into tasks or confirms the breakdown generated from Maximo
or the project planning tool, as appropriate.
A job is a series of tasks to complete a piece of work that are typically performed in sequence.
A task is a distinct activity within a job: that is, distinct enough in terms of work content, trade
skills or type of risk to merit its own CoW requirements.
In creating the tasks, the quality of the task description that you write is key to communication,
understanding the scope of the task and the quality of risk assessments.
A good task description needs to cover the what, where and how for each task. For example:
What is the activity and what tools are involved?
Where is the equipment or location?
How will the task be carried out and what is the sequence it will be done in?
Who is involved and what techniques will they use?
What level of risk assessment - a Level 1 or Level 2 - is required for permit-managed activity?
If the task requires a Level 2 TRA, the planner shall identify on the work order that a Level 2
TRA is required.
Does the task require an isolation? If it does, the planner shall identify that an isolation is
needed. The AA will assist the planner in determining the individual CoW tasks needed for the
isolation either during the planning of the job or following development of the isolation and de-
isolation plan. Personal isolations do not need to be scheduled as specific tasks. Which
Performing Authority (PA) will be responsible for the task? * The PA may be assigned as a craft
or discipline type, for example Instrument, if any member of that craft or discipline can handle
the task. However, if the task requires specialist skills, the planner should specify the PA by
name.
The information in the work pack or detailed job plans held within the maintenance management
systems or provided by a project or vendor may help the planner answer these questions.
Risk Assessment
You shall risk assess all tasks. Upstream CoW uses HITRA methodology to:
identify hazards and their consequence, and
determine the initial risk level based on the likelihood and severity of the potential
consequences.
The initial risk level is then reduced by identifying and implementing controls to give a resulting
residual risk level.
HITRA methodology has the following two levels of risk assessment:
Level 1 risk assessments for lower risk activity.
Level 2 risk assessments which are more rigorous and semi-quantitative for higher risk
activity.
Jewellery policy.
Hearing protection.
Controlling vehicles on onshore sites and getting access to hazardous or classified areas.
Supplementary certificates are developed along with the permit to work during the planning and
preparation steps.
The certificate shall include approvals from any discipline engineers, according to the hazards
identified, for example, electrical, instrument, control or communications.
It shall include approvals from relevant site competent persons or relevant external regulators as
identified on the certificate being used at the site.
If there are no underground services and the excavation is not a confined space, a Level 1 TRA is
acceptable. If the excavation is a confined space entry, then a CSE permit and Level 2 TRA are
required. See section 15 for details on CSEs.