Conversion Charts

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Formulas, Conversions & Specifications
Conversion Charts
METRIC TO AMERICAN AND VICE-VERSA
Abbreviation TO CONVERT MULTIPLY BY TO OBTAIN Abbreviation
A atmospheres 1.0132739 bars b
A atmospheres 1.0333 kilograms/sq. centimeter kgs./cm2
A atmospheres 14.7 pounds/sq. inch PSI
b bars 0.9869 atmospheres A
b bars 1 deka newtons daN
b bars 0.98069 kilograms/sq. centimeter kgs/cm2
b bars 14.5 pounds/sq. inch PSI
btu british thermal units 778.16 foot-pounds ft-lbs
btu/min british thermal units/min. .000393 horsepower hp
btu/min british thermal units/min. 0.01757 kilowatts kw
cm centimeters .03281 feet ft
cm centimeters 0.3937 inches in
cm centimeters 10. millimeters mm
cm centimeters 0.01 meters m
cc or cm3 cubic centimeters 0.001 liters l
cc or cm3 cubic centimeters 0.000001 cubic meters m3
cc or cm3 cubic centimeters 0.00003531 cubic feet ft3
cc or cm3 cubic centimeters 0.061 cubic inches in3
ft3 cubic feet 28,320. cubic centimeters cc or cm3
ft3 cubic feet 1,728. cubic inches in3
ft3 cubic feet 0.03704 cubic yards yd3
ft3 cubic feet 7.48052 gallons (U.S. liquid) G
in3 cubic inches 16.39 cubic centimeters cc or cm3
in3 cubic inches 0.0005787 cubic feet ft3
in3 cubic inches 0.00002143 cubic yards yd3
in3 cubic inches 0.004329 gallons (U.S. liquid) G
in3 cubic inches 0.01639 liters l
m3 cubic meters 1,000,000. cubic centimeters cc or cm3
m3 cubic meters 35.31 cubic feet ft3
m3 cubic meters 1.308 cubic yards yd3
m3 cubic meters 1,000. liters l
m3 cubic meters 264.2 gallons (U.S. liquid) G
m3/hr cubic meters/hour 1.308 cubic yards/hour yd3/hr
yd3 cubic yards 764,600 cubic centimeters cc or cm3
yd3 cubic yards 27. cubic feet ft3
yd3 cubic yards 46,656. cubic inches in3
yd3 cubic yards 764.526 liters l
yd3 cubic yards 202. gallons (U.S. liquid) G
3
yd /hr cubic yards/hour 0.764526 cubic meters/hour m3/hr
daN dekanewtons 1. bars b
daN dekanewtons 14.50377 pounds/sq. inch PSI
ft feet 30.48 centimeters cm
ft feet 0.0003048 kilometers km
ft feet 0.3048 meters m
ft feet 304.8 millimeters mm
ft-lb foot-pounds 0.001286 british thermal units btu
ft-lb foot-pounds 0.1383 kilogram.-meters kg-m
ft-lb foot-pounds 1.356 newton-meters Nm
Metric Conversion01.eps
Service Manual 629

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ft-lb/sec foot-pounds/second 0.001818 horsepower hp
ft-lb/sec foot-pounds/second 0.001356 kilowatts kw
G gallons 3,785. cubic centimeters cc or cm3
G gallons 0.1337 cubic feet ft3
G gallons 231. cubic inches in3
G gallons 0.003785 cubic meters m3
G gallons 0.004951 cubic yards yd3
G gallons 3.785 liters l
N/A gallons (imp.) 1.20095 U.S. gallons G
G gallons (U.S.) 0.83267 imperial gallons N/A
N/A gallons of water 8.337 pounds of water N/A
g grams 0.001 kilograms kg
g grams 0.03527 ounces (avdp.) oz
hp horsepower 42.44 british thermal units/min. btu/min
hp horsepower 33,000. foot-pounds/min. ft-lbs/min
ps horsepower (metric) 0.9863 horsepower hp
hp horsepower 1.014 horsepower (metric) ps
hp horsepower 0.7457 kilowatts kw
in inches 2.540 centimeters cm
in inches 25.4 millimeters mm
kg kilograms 2.2046 pounds lb
kg kilograms 0.001 metric tons N/A
kg/cm2 kilograms/square centimeter 0.9678 atmospheres A
kg/cm2 kilograms/square centimeter 0.9807 bars b
kg/cm2 kilograms/square centimeter 14.22 pounds/square inch PSI
kg/m2 kilograms/square meter 0.00009807 bars b
kw kilowatts 56.92 brit. thermal units/min. btu/min
kw kilowatts 1.341 horsepower hp
l liters 1000 cubic centimeters cc or cm3
l liters 61.02 cubic inches in3
l liters 0.001 cubic meters m3
l liters 0.001308 cubic yards yd3
l liters 0.2642 gallons (U.S. liquid) G
m meters 3.281 feet ft
m meters 39.37 inches in
m meters 1.094 yards yd
μm microns 0.000001 meters m
mm millimeters 0.003281 feet ft
mm millimeters 0.03937 inches in
mm millimeters 0.001 meters m
N newtons 0.2248 pounds lb
Nm newton meters 8.850252 inch-pounds in-lbs
Nm newton meters 0.7375621 foot-pounds ft-lbs
oz ounces 28.3 grams g
oz ounces 0.0625 pounds lb
lb pounds 453.597 grams g
lb pounds 4.4484552 newtons N
lb pounds .4536 kilograms kg
lb pounds 16 ounces oz
lb-ft pound-feet 0.1383 meter-kilograms m-kg
PSI pounds/square inch 0.06804 atmospheres A
PSI pounds/square inch 0.06895 bars b
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PSI pounds/square inch 0.0703 kilograms/sq. centimeter kg/cm2

cm2 square centimeters 0.155 square inches in2
in2 square inches 6.4516 square centimeters cm2
in2 square inches 645.163 square millimeters mm2
in2 square inches 0.0007716 square yards yd2
m2 square meters 10.7639 square feet ft2
mm2 square millimeters 0.00155 square inches in2
N/A tons (metric) 1000 kilograms kg
N/A tons (metric) 2204.6 pounds lb
N/A tons (metric) 1.1023 tons (short) (U.S.) T
T tons (short) (U.S.) 0.907194 tons (metric) N/A
w watts 0.05688 british thermal units/min. btu/min
w watts 44.27 foot-pounds/min. ft-lb/min
w watts 0.0013405 horsepower hp
w watts 0.001 kilowatts kw
yd yards 0.9144 meters m
Metric_Conversion03.eps
Service Manual 631

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CONVERSION FORMULAS - TO MILLIMETERS FROM INCHES: MULTIPLY INCHES BY 25.4

- TO INCHES FROM MILLIMETERS: MULTIPLY mm BY 0.03937
MILLIMETERS 0 10 20 30 40 50 60 70 80 90 100 mm
INCHES 0 1/2" 1" 2" 3" 4"
INCHES INCHES
FRACTIONS DECIMALS
mm FRACTIONS DECIMALS
mm
0.00004 0.0010 0.13780 03.5000
0.00039 0.0100 9/64 0.14063 03.5719
0.00079 0.0200 0.15000 03.8100
0.00100 0.0250 5/32 0.15625 03.9688
0.00118 0.0300 0.15748 04.0000
0.00157 0.0400 11/64 0.17188 04.3656
0.00197 0.0500 0.17500 04.4450
0.00200 0.0510 0.17717 04.5000
0.00236 0.0600 3/16 0.18750 04.7625
0.00276 0.0700 0.19685 05.0000
0.00300 0.0762 0.20000 05.0800
0.00315 0.0800 13/64 0.20313 05.1594
0.00354 0.0900 0.21654 05.5000
0.00394 0.1000 7/32 0.21875 05.5562
0.00400 0.1016 0.22500 05.7150
0.00500 0.1270 15/64 0.23438 05.9531
0.00600 0.1524 0.23622 06.0000
0.00700 0.1778 1/4 0.25000 06.3500
0.00787 0.2000 0.25591 06.5000
0.00800 0.2032 17/64 0.26563 06.7469
0.00900 0.2286 0.27500 06.9850
0.00984 0.2500 0.27559 07.0000
0.01000 0.2540 9/32 0.28125 07.1438
0.01181 0.3000 0.29528 07.5000
1/64 0.01563 0.3969 19/64 0.29688 07.5406
0.01575 0.4000 0.30000 07.6200
0.01969 0.5000 5/16 0.31250 07.9375
0.02000 0.5080 0.31496 08.0000
0.02362 0.6000 21/64 0.32813 08.3344
0.02500 0.6350 0.33465 08.5000
0.02756 0.7000 11/32 0.34375 08.7312
0.02950 0.7500 0.35000 08.8900
0.03000 0.7620 0.35433 09.0000
1/32 0.03125 0.7938 23/64 0.35938 09.1281
0.03150 0.8000 0.37402 09.5000
0.03543 0.9000 3/8 0.37500 09.5250
0.03937 1.0000 25/64 0.39063 09.9219
0.04000 1.0160 0.39370 10.0000
3/64 0.04687 1.1910 0.40000 10.1600
0.04724 1.2000 13/32 0.40625 10.3188
0.05000 1.2700 0.41339 10.5000
0.05512 1.4000 27/64 0.42188 10.7156
0.05906 1.5000 0.43307 11.0000
0.06000 1.5240 7/16 0.43750 11.1125
1/16 0.06250 1.5875 0.45000 11.4300
0.06299 1.6000 0.45276 11.5000
0.06693 1.7000 29/64 0.45313 11.5094
0.07000 1.7780 15/32 0.46875 11.9062
0.07087 1.8000 0.47244 12.0000
0.07500 1.9050 31/64 0.48438 12.3031
5/64 0.07813 1.9844 0.49213 12.5000
0.07874 2.0000 1/2 0.50000 12.7000
0.08000 2.0320 0.51181 13.0000
0.08661 2.2000 33/64 0.51563 13.0969
0.09000 2.2860 17/32 0.53125 13.4938
0.09055 2.3000 0.53150 13.5000
3/32 0.09375 2.3812 35/64 0.54688 13.8906
0.09843 2.5000 0.55000 13.9700
0.10000 2.5400 0.55118 14.0000
0.10236 2.6000 9/16 0.56250 14.2875
7/64 0.10937 2.7781 0.57087 14.5000
0.11811 3.0000 37/64 0.57813 14.6844
1/8 0.12500 3.1750 0.59055 15.0000
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CONVERSION FORMULAS - TO MILLIMETERS FROM INCHES: MULTIPLY INCHES BY 25.4

- TO INCHES FROM MILLIMETERS: MULTIPLY mm BY 0.03937
MILLIMETERS 0 10 20 30 40 50 60 70 80 90 100 mm
INCHES 0 1/2" 1" 2" 3" 4"
INCHES INCHES
FRACTIONS DECIMALS
mm FRACTIONS DECIMALS
mm
19/32 0.59375 15.0812 1.57480 040.00
0.60000 15.2400 1.65354 042.00
39/64 0.60938 15.4781 1 3/4 1.75000 044.45
0.61024 15.5000 1.77170 045.00
5/8 0.62500 15.8750 1.88976 048.00
0.62992 16.0000 1.96850 050.00
41/64 0.64063 16.2719 2 2.00000 050.80
0.64961 16.5000 2.04724 052.00
0.65000 16.5100 2.16540 055.00
21/32 0.65625 16.6688 2.20472 056.00
0.66929 17.0000 2 1/4 2.25000 057.15
43/64 0.67188 17.0656 2.36220 060.00
11/16 0.68750 17.4625 2 1/2 2.50000 063.50
0.68898 17.5000 2.51968 064.00
0.70000 17.7800 2 3/4 2.75000 069.85
45/64 0.70313 17.8594 2.83464 072.00
0.70866 18.0000 2.95280 075.00
23/32 0.71875 18.2562 3 3.00000 076.20
0.72835 18.5000 3.14960 080.00
47/64 0.73438 18.6531 3 1/2 3.50000 088.90
0.74803 19.0000 3.54330 090.00
3/4 0.75000 19.0500 3.93700 100.00
49/64 0.76563 19.4469 4 4.00000 101.60
0.76772 19.5000 4.33070 110.00
25/32 0.78125 19.8438 4 1/2 4.50000 114.30
0.78740 20.0000 4.72440 120.00
51/64 0.79688 20.2406 5 5.00000 127.00
0.80000 20.3200 5.51180 140.00
0.80709 20.5000 5.90550 150.00
13/16 0.81250 20.6375 6 6.00000 152.40
0.82677 21.0000 6.29920 160.00
53/64 0.82813 21.0344 7.08660 180.00
27/32 0.84375 21.4312 7.87400 200.00
0.84646 21.5000 8 8.00000 203.20
0.85000 21.5900 8.66140 220.00
55/64 0.85938 21.8281 9.44880 240.00
0.86614 22.0000 9.84250 250.00
7/8 0.87500 22.2250 10 10.00000 254.00
0.88583 22.6219 10.23620 260.00
57/64 0.89063 22.8600 11.02360 280.00
0.90000 23.0000 11.81100 300.00
0.90551 23.0188 12 12.00000 304.80
29/32 0.90625 23.0188 12.59840 320.00
59/64 0.92188 23.4156 13.38580 340.00
0.92520 23.5000 13.77950 350.00
15/16 0.93750 23.8125 14.17320 360.00
0.94488 24.0000 14.96060 380.00
0.95000 24.1300 15.74800 400.00
61/64 0.95313 24.2094 16 16.00000 406.40
0.96457 24.5000 17.71650 450.00
31/32 0.96875 24.6062 19.68500 500.00
0.98425 25.0000 20 20.00000 508.00
63/64 0.98438 25.0031 23.62200 600.00
1 1.00000 25.4000 24 24.00000 609.60
1.06299 27.0000 36 36.00000 914.40
1.10240 28.0000 39.37000 1000.00
1.18110 30.0000 48 48.00000 1219.20
1 1/4 1.25000 31.7500 60 60.00000 1524.00
1.29921 33.0000 72 72.00000 1828.80
1.37800 35.0000 78.74000 2000.00
1.41732 36.0000 96 96.00000 2438.40
1 1/2 1.50000 38.1000 118.11000 3000.00
1.53543 39.0000 196.85000 5000.00
Conversion_Formulas02.eps
Service Manual 633

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Fluid Power Formulas

The following represent some of the formulas commonly used when working with concrete pumps
and related equipment. No attempt has been made to list all possible applications for these formulas.
*The diagram below relates 3 formulas regarding force, pressure, and area:
U.S.
F = FORCE (in pounds) (lb)
P = PRESSURE (in pounds per square inch) (P.S.I.)
F F=PxA
A = AREA (in square inches) (in2)
P = F/A
P A METRIC
A = F/P
F = FORCE (in kilograms) (Kg)
P = PRESSURE (in kilograms per square centimeter) (Kg/cm2)
A = AREA (in square centimeters) (cm2)
*The following relates to power required by a hydraulic system
GENERAL
QxP Q = FLOW RATE (unit of volume per time period)
POWER =
CONSTANT P = PRESSURE (unit of force per unit of area)
U.S.
HP = HORSEPOWER
GPM x PSI GPM = GALLONS PER MINUTE
HP =
1714
PSI = POUNDS PER SQUARE INCH
1714 = KNOWN CONSTANT
METRIC
KW = KILOWATTS
LPM x BAR LPM = LITERS PER MINUTE
KW =
600
BAR = METRIC UNIT OF PRESSURE
600 = KNOWN CONSTANT
The above state only the power drawn by the system, and make no allowance for the efficiency of the components.
To determine the power needed to drive a specific system, the answer to the formula must be divided by the efficiency factor.
QxP
REQUIRED POWER = E = EFFICIENCY FACTOR
CONSTANT
E
The rule of thumb for figuring efficiencies is: E = 0.7 for internal combustion engines, or E = 0.85 for electric motors.
It would be the same in Metric as in U.S. calculations.
*The following relates to theoretical flow rates by a hydraulic pump

RPM x PUMP DISPLACEMENT GENERAL
Q=
CONVERSION FACTOR
RPM x CUBIC INCHES/REV. U.S. 231 = number of cubic inches in 1 gallon

Q (in GPM) =
231
RPM x CUBIC CENTIMETERS/REV. METRIC 1000 = number of cubic centimeterss in 1 liter

Q (in liters/min.) =
1000
FluidPowerFormulas01.eps
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Torque and Horsepower relations:
T=
P x CONSTANT GENERAL
RPM T = TORQUE
T x RPM P = POWER
P=
CONSTANT RPM = REVOLUTIONS PER MINUTE
P x CONSTANT
RPM =
T
HP x 5252 U.S.
T=
RPM T = TORQUE (in foot-pounds) (ft-lb)
T x RPM HP = HORSEPOWER
HP =
5252 5252 = K NOWN CONSTANT
HP x 5252
RPM =
T
KW x 9543 METRIC
T=
RPM T = TORQUE (in newton-meters) (Nm)
T x RPM KW = KILOWATTS
KW =
9543 9543 = K NOWN CONSTANT
KW x 9543
RPM =
T
Torque and Displacement relations:

U.S.
T = TORQUE (in foot-pounds) (ft-lb)
T=
DxP D = DISPLACEMENT (in cubic inches per revolution) (in3/rev.)
24 π P = PRESSURE (in pounds per square inch) (PSI)
π = Pi (3.1415927)
Finding pressure on concrete

U.S.
Rubber
Ram PC = PRESSURE ON THE CONCRETE (In PSI)
Piston
Rod PA = PISTON AREA (In square inches) (in2)
(PA) (RRA)
RA = ROD AREA (In square inches) (in2)
(RSA) (RA) RSA = ROD SIDE AREA (In square inches) (in2)
RRA = RUBBER RAM AREA (In square inches) (in2)
PA x MAX. P MAX. P = MAXIMUM HYDRAULIC OIL PRESSURE (In PSI)
(on piston side) PC =
RRA (relief valve setting)
EXAMPLE: Piston diameter 4.72 inches (120mm), Rod diameter 3.15

RSA x MAX. P inches (80mm), Rubber ram diameter 9.05 inches (230mm), relief valve
(on rod side) PC =
RRA set at 4,350 PSI (300 bar).
Area of the piston = 17.5 in2. Area of the rod = 7.79 in2.
Area of the rubber ram = 64.33 in2.
RSA = PA - RA
(17.5 - 7.79) x 4350
(on rod side) PC = (on rod side) PC = 656.6 PSI
64.33
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Service Manual 635

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orque Specifications for Metric example, a bolt to be torqued to a 200 pound

requirement must be within the range of 208–192 foot
Bolts pounds for a dial scale torque wrench.
The following charts show the tightening torques Schwing equipment uses two different types of bolts;
specified for the bolts used on Schwing equipment. one has a black or silver finish and the other has a
A torque wrench must be calibrated to within 1% of its Dacromet/Geomet finish.
indicated value throughout its range. Bolts must be Torque specifications are very important for proper
torqued to within 4% of the requirement if the wrench machine function. For more information on this
has a dial scale. If no dial scale is present, the bolts subject, refer to the section on bolt tightening in the
must be torqued to within 6% of the requirement. For Maintenance section of this manual.
Wrench Size
= 13 mm
Example M 8 X 1.25
Dia =
8 mm
Pitch =
1.25 mm
Figure 35
The torque specifications on the following pages refer to
wrench size, bolt size and thread pitch. Above is an
example showing what those numbers refer to.
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1. Nuts and Bolts as per DIN 912 – 931 – 933 – 934 – 6914 - 6915
Applicable to: 1. Dacromet/Geomet 500 coating.
2. Black and silver-chromated nuts and bolts fitted with mounting
paste such as Cu or MOS2.
These are the torque values as of January 09. Bolt torqueDACROGEOMET.eps
Coarse-Pitch Thread Fine-Pitch Thread

* Fitting Tightening Torque (Nm, ft lb) * Fitting Tightening Torque (Nm, ft lb)
Bolt Size
Property Class Property Class
Designation
Designation
Wrench Wrench
Size (mm) 8,8 10,9 12,9 Size (mm) 8,8 10,9 12,9
Thread
Thread
ft ft
Nm Nm ft lb Nm ft lb Nm Nm ft lb Nm ft lb
lb lb
7 M 4 X 0.7 2,2 1,6 3,2 2,4 3,8 2,8 13 M 8X1 20 15 28 21 33 24
8 M 5 X 0.8 4,3 3,2 6,4 4,7 7,5 5,5 17 M 10 X 1 40 29 57 42 68 50
10 M 6X1 7,5 5,5 10,8 8 12,6 9,3 17 M 10 X 1.25 37 27 55 41 64 47
13 M 8 X 1.25 18 13 27 20 31 23 19 M 12 X 1.25 67 49 100 74 115 85
17 M 10 X 1.5 36 27 53 39 62 46 19 M 12 X 1.5 65 48 95 70 110 81
19 M 12 X 1.75 62 46 90 66 108 80 22 M 14 X 1.5 105 77 155 114 180 133
22 M 14 X 2 100 74 140 103 170 125 24 M 16 X 1.5 160 118 235 173 280 206
24 M 16 X 2 150 111 225 166 260 192 27 M 18 X 1.5 240 177 345 254 400 295
27 M 18 X 2.5 220 162 310 228 365 269 30 M 20 X 1.5 335 247 475 350 590 413
30 M 20 X 2.5 300 221 440 324 510 376 32 M 22 X 1.5 460 339 650 479 750 553
32 M 22 X 2.5 420 310 590 435 700 516 36 M 24 X 2 560 413 810 597 940 693
36 M 24 X 3 530 391 750 553 880 649 41 M 27 X 2 820 604 1170 862 1390 1025
41 M 27 X 3 780 575 1120 826 1300 958 46 M 30 X 2 1170 862 1660 1224 1930 1423
46 M 30 X 3.5 1080 796 1530 1128 1750 1290
55 M 36 X 4 - - **2000 **1475 - -
* The fitting tightening torque corresponds to the axial force in the bolt at which the limit of
elasticity of the latter is utilised 90 % by tension and torsion.
a. DACROMET/GEOMET 500 means coated with Teflon and silver colored.
** Octagonal Mast
b. Conversion: 1 Nm = .738 ft-lb.
Service Manual 637

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2. Nuts and Bolts as per DIN 912 – 931 – 933 – 934 – 6914 - 6915
Applicable to: Black and silver chromated nuts and bolts.
These are the torque values as of January 09.
Coarse-Pitch Thread Fine-Pitch Thread

Bolt Size * Fitting Tightening Torque (Nm, ft lb) * Fitting Tightening Torque (Nm, ft lb)
Property Class Property Class

Designation
Designation
8,8 10,9 12,9 8,8 10,9 12,9
Thread
Thread
Wrench Wrench
Size (mm) ft Size (mm)
Nm Nm ft lb Nm ft lb Nm ft lb Nm ft lb Nm ft lb
lb
7 M 4 X 0.7 2,7 2 4 3 4,6 3 13 M 8X1 24 18 35 26 41 30
8 M 5 X 0.8 5,3 4 7,8 6 9 7 17 M 10 X 1 50 37 70 52 85 63
10 M 6X1 8 6 13,5 10 16,2 12 17 M 10 X 1.25 46 34 65 48 80 59
13 M 8 X 1.25 22 16 32 24 38 28 19 M 12 X 1.25 83 61 120 89 145 107
17 M 10 X 1.5 44 32 64 47 75 55 19 M 12 X 1.5 80 59 115 85 140 103
19 M 12 X 1.75 76 56 112 83 130 96 22 M 14 X 1.5 130 96 190 140 230 170
22 M 14 X 2 120 89 180 133 210 155 24 M 16 X 1.5 200 148 295 218 350 258
24 M 16 X 2 185 136 275 203 325 240 27 M 18 X 1.5 300 221 435 321 510 376
27 M 18 X 2.5 270 199 385 284 450 332 30 M 20 X 1.5 425 313 610 450 710 524
30 M 20 X 2.5 380 280 550 406 640 472 32 M 22 X 1.5 580 428 825 608 940 693
32 M 22 X 2.5 520 384 740 546 870 642 36 M 24 X 2 720 531 1030 760 1210 892
36 M 24 X 3 650 479 940 693 1095 808 41 M 27 X 2 1030 760 1480 1092 1750 1291
41 M 27 X 3 990 730 1390 1025 1620 1195 46 M 30 X 2 1480 1092 2110 1556 2470 1822
46 M 30 X 3.5 1300 959 1890 1394 2200 1623
55 M 36 X 4 - - **2000 **1475 - -
* The fitting tightening torque corresponds to the axial force in the bolt at which the limit of
elasticity of the latter is utilised 90 % by tension and torsion.
** Octagonal Mast a. DACROMET/GEOMET 500 means coated with Teflon and silver colored.
b. Conversion: 1 Nm = .738 ft-lb.
638 Service Manual

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WP Number Codes
EXPLANATION OF NOMENCLATURE
WP 1000 XE
World Pump Frame (Concrete Pump)

Pump Model
Twin Circuit (X) or Single Circuit (blank) Switching
Electric (E) or Diesel (blank)
WP 750 - 15XE

Pump Model
15 cm Diameter Material Cylinder Bore
WP 750 - 18XE

Pump Model
18 cm Diameter Material Cylinder Bore
In practical usage, it would be common to refer to these units as a 1000, 750-15, and a 750-18.
The pumpkit has its own complete model number. You will nd this used on the output char ts and nomographs for
speci c machines . An example:
Pumpkit: 80 / 50 X 1000 : 180
Differential Cylinder Bore Diameter (in mm)

Differential Cylinder Rod Diameter (in mm)
Stroke Length (in mm)
Material Cylinder Bore Diameter (in mm)
S0014.eps
Service Manual 639

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BP Model Number Codes

EXPLANATION OF NOMENCLATURE
The model numbers of other Schwing concrete pumps are explained by these code examples:
EXAMPLE BPL 1200 HDR - 23 KVM 32/28 XL - 125

The code for the truck pump
is broken down as follows: BP L 1200 HD R 23
Beton Pumpe (Concrete Pump)

Lastkraftwagen (Truck mounted)
Pumpkit Model#
Heavy - Duty
Rock Valve ("omit" if gate valve)
Diameter of Material Cylinders (in centimeters)
The code for the placing boom
is broken down as follows: K VM 32/28 **** - 125
Knickbarrer Verteiler Mast (Integrated placing boom)
or Derrick Verteiler Mast (Counter-jib placing boom)
Boom’s Vertical Reach (in meters)
Boom’s Horizontal reach (in meters)
* Special Dseignations: ("LW" - LightWeight) ("X"-outrigger configuration)
("L"-longer boom reach)
Diameter of Boom Pipeline (in millimeters)
EXAMPLE BPA 3001 HDD - 18R

The code for the trailer pump
is broken down as follows: BP A 3001 HD D 18 HP R
Beton Pumpe (Concrete Pump)

Highway Axle ("omit" if jobsite axle)
Pumpkit Model#
Heavy - Duty
Diesel Engine ("E" if Electric Motor)
Diameter of Material Cylinders (in centimeters)
High Pressure
Rock Valve ("omit" if gate valve)
The pumpkit has its own complete model number. You will find this used 125 / 80 x 2000 - 230
on the output charts and nomographs for specific units. An example:
Differential Cylinder Bore Diameter (in millimeters)

Differential Piston Rod Diameter (in millimeters)
Differential Stroke Length (in millimeters)
Material Cylinder Bore Diameter (in millimeters)
S0015.eps
640 Service Manual

Home
(C0)
Issue: 01/31/05
(C4) 5 (C1)
8 6
Print
(B1)
(B0) 2
1 D 7
04/13/05
(B4) (C3) (D4)
(C2)
Prepared by: Mark Berggren

4 12 (D0)
E 9
(D3)
Boom Pin Clearances
3 (D1)
(B2) 10
C 11
(B3) (D2)
B
(A0) (A3)
HP
A
(A2)
Upper
Subject: Maximum Pin-Bushing-Bore Clearances
Lower 5115-1.eps
Service Manual
HP NA A NA B NA 1 2 3 3.1 C 4 5 6 7 7.1 D 8 9 10 11 11.1 E 12
KVM LWR UPR A0 A1 A2 A2.1 A3 A4 B0 B1 B2 B2.1 B3 B4 C0 C1 C2 C2.1 C3 C4 D0 D1 D2 D2.1 D3 D4
SAIE STANDARD
23M .099 .150 .098 ----- .041 ----- .041 ----- .047 .041 .041 ----- .041 .041 .035 .030 .030 ----- .030 .030 ----- ----- ----- ----- ----- -----
Approved by: Jason

25M .108 .138 .098 ----- .047 ----- .047 ----- .044 .047 .047 ----- .047 .047 .035 .030 .030 ----- .030 .030 ----- ----- ----- ----- ----- -----
28M .108 .138 .098 ----- .047 ----- .047 ----- .044 .047 .047 ----- .047 .047 .035 .030 .035 ----- .035 .030 ----- ----- ----- ----- ----- -----
Mehl
31M .108 .158 .114 ----- .041 ----- .041 ----- .044 .047 .047 ----- .047 .047 .067 .035 .035 ----- .035 .035 ----- ----- ----- ----- ----- -----
32M .108 .158 .114 ----- .054 ----- .054 ----- .044 .041 .044 ----- .044 .044 .067 .035 .041 ----- .041 .041 .035 .030 .035 ----- .035 .035
32XL Rollix Rollix .045 ----- .044 ----- .044 ----- .044 .041 .044 ----- .044 .044 .045 .035 .041 ----- .041 .041 .035 .030 .035 ----- .035 .035
36M Rollix Rollix .114 ----- .047 ----- .047 ----- .054 .049 .054 ----- .054 .049 .067 .041 .047 ----- .047 .041 .035 .030 .030 ----- .030 .030
NOTES:
1. REFERENCE SAIE 5114 FOR SLEWING BEARING INSPECTION.
2. ALL MEASUREMENTS ARE IN INCHES AND REPRESENT MAXIMUM ALLOWABLE CLEARANCES.
3. FOR SPLIT BOOM AND DETACH TOWER CONNECTIONS, ALLOWED BOOM PIN CLEARANCE IS 0.050 MAXIMUM
Page: 1 of 10
4. CONTACT THE SAI SERVICE DEPARTMENT AT (651) 429-0999 IF YOU HAVE QUESTIONS
Standard: 5115
5. ALL DIMENSIONS ARE IN INCHES.
641
642
Home
Issue: 01/31/05
(C0)
(C4) 5 (C1)
8 6
(B1)
04/13/05
(B0) 2

1 D 7.1
(D4)
Print
(B4) (C3) 7 (C2.1) 12 (D0)

4 3.1 (C2) E 9
(B2.1) (D3)
(D1)
3 10
(B2) 11 11.1
C (D2) (D2.1)
(B3)
B
(A0) (A3)
HP
A
(A2)
Upper
Lower 5115-2.eps
Service Manual
BEARING CLEARANCES
SAIE STANDARD
Approved by: Jason

HP NA A NA B NA 1 2 3 3.1 C 4 5 6 7 7.1 D 8 9 10 11 11.1 E 12
Mehl
26-4 .108 .138 .060 ----- .044 ----- .044 ----- .041 .041 .041 .047 .041 .047 .045 .035 .035 .041 .035 .041 .027 .027 .024 .032 .024 .032
28X .108 .138 .060 ----- .044 ----- .044 ----- .041 .041 .032 .047 .032 .047 .027 .027 .024 .032 .024 .032 ----- ----- ----- ----- ----- -----
34X Rollix Rollix .045 ----- .049 ----- .049 ----- .049 .047 .047 .049 .047 .049 .045 .038 .038 .047 .038 .047 .032 .032 .032 .032 .032 .032
36LW Rollix Rollix .045 ----- .044 ----- .044 ----- .044 .044 .047 .049 .047 .049 .045 .041 .032 .047 .032 .047 .027 .027 .024 .032 .024 .032
36X Rollix Rollix .045 ----- .044 ----- .044 ----- .044 .047 .047 .049 .047 .049 .038 .038 .032 .047 .032 .047 .024 .024 .024 .032 .024 .032
39X Rollix Rollix .114 ----- .044 ----- .044 ----- .044 .044 .047 .049 .047 .049 .041 .041 .032 .047 .032 .047 .030 .027 .027 .035 .027 .035
NOTES:
Page: 2 of 10

Standard: 5115

3. FOR SPLIT BOOM AND DETACH TOWER CONNECTIONS, ALLOWED BOOM PIN CLEARANCE IS 0.050ʼ MAXIMUM
4. CONTACT THE SAI SERVICE DEPARTMENT AT (651) 429-0999 IF YOU HAVE QUESTIONS.
Home
Issue: 01/31/05
(C0)
(C4) 5
Print
8 (C1)
6
(B1)
04/13/05
(B0) 2 D

1 7
3.1 (C3) (C2) (D4)
(B4) (B2.1)
4 12 (D0)
E 9
(D4) (D3)
3 E
(B2)
12 (D0) (D1)
(D3) 9 10
11
C (D1) (D2)
(B3) 10
B 11 11.1
(A3) KVM 42M L.W. & H.W.
(A0) (D2) (D2.1)
HP
A KVM 42M CURRENT PRODUCTION
(A2)
5115-3.eps
Service Manual
SAIE STANDARD
Approved by: Jason

Mehl
HP NA A NA B NA 1 2 3 3.1 C 4 5 6 7 7.1 D 8 9 10 11 11.1 E 12
KVM A0 A1 A2 A2.1 A3 A4 B0 B1 B2 B2.1 B3 B4 C0 C1 C2 C2.1 C3 C4 D0 D1 D2 D2.1 D3 D4
42M .114 ----- .044 ----- .044 ----- .054 ----- ----- ----- ----- ----- .073 .047 .047 ----- .047 .047 .035 .035 .035 .035 .035 .035
42LW .114 ----- .044 ----- .044 ----- .054 .044 .049 .047 .049 .049 .073 .047 .047 ----- .047 .047 .035 .035 .035 ----- .035 .035
42HW .114 ----- .044 ----- .044 ----- .054 .054 .054 .059 .054 .059 .073 .047 .047 ----- .047 .047 .035 .035 .035 ----- .035 .035
NOTES:
Page: 3 of 10
Standard: 5115
643
644
Home
(C0)
5
(C4) (C1)
8 6
Issue: 01/31/05
7.1
(C2.1) E
7 (D3) (D4)
(C2) 12
D (D0)
04/13/05
(B1) (C3) 9

Print
2 (B2.1) 11
3.1 (D2) 11.1 (D1)
(B0) (D2.1) 10
1 (B2)
(B4) 3
4
(A3)
B
(B3)
C
(A4)
13
A (A0)
(A2) HP
15
(A2.1)
Service Manual
14
(A1) 5115-4.eps
SAIE STANDARD
Approved by: Jason

HP NA A NA B NA 1 2 3 3.1 C 4 5 6 7 7.1 D 8 9 10 11 11.1 E 12
Mehl
45SX .045 .051 .051 .075 .051 .075 .054 .054 .049 .051 .049 .051 .044 .044 .047 .054 .047 .054 .045 .032 .027 .035 .027 .035
47SX .045 .051 .051 .075 .051 .075 .054 .054 .049 .051 .049 .051 .044 .044 .047 .054 .047 .054 .045 .032 .027 .035 .027 .035
52M .045 .079 .071 .075 .071 .079 .059 .059 .059 .059 .059 .071 .054 .054 .054 .055 .054 .055 .045 .035 .035 .035 .035 .035
52EX .045 .079 .071 .075 .071 .079 .059 .059 .059 .059 .059 .071 .054 .054 .054 .055 .054 .055 .045 .035 .035 .035 .035 .035
55M .045 .079 .071 .075 .071 .079 .059 .059 .059 .059 .059 .071 .054 .054 .054 .055 .054 .055 .045 .035 .035 .035 .035 .035
58SX .045 .055 .055 .075 .055 .079 .051 .051 .059 .071 .059 .071 .054 .044 .044 .049 .044 .049 .045 .035 .032 .044 .032 .044
61SX .045 .055 .055 .075 .055 .079 .051 .051 .059 .071 .059 .071 .054 .044 .044 .049 .044 .049 .045 .035 .032 .044 .032 .044
Page: 4 of 10
NOTES:
Standard: 5115

Home
Issue: 01/31/05
(C0)
(C4) 5 (C1)
8
Print
6
(B1)
04/13/05
(B0) 2

1 D
(C3) 7 7.1 (D4)
(B4) 12
4 (C2) (C2.1) (D0)
E
(D3) 9
3
(B2) 11 (D1)
(D2) 10
C
11.1
B (B3) (D2.1)
(A3)
(A0)
HP
A
(A2)
Upper
Lower 5115-5.eps
Service Manual
SAIE STANDARD
Approved by: Jason

HP NA A NA B NA 1 2 3 3.1 C 4 5 6 7 7.1 D 8 9 10 11 11.1 E 12
Mehl
23-4H .108 .138 .060 ----- .047 ----- .047 ----- .044 .041 .041 ----- .041 .041 .035 .030 .047 .030 .047 .041 .065 .030 .035 .030 .035 .035
24-4H .108 .138 .060 ----- .044 ----- .044 ----- .044 .041 .041 ----- .041 .041 .035 .030 .047 .030 .047 .041 .065 .030 .035 .030 .035 .035
NOTES:
Page: 5 of 10
Standard: 5115
645
646
Home
Issue: 01/31/05
(C0)
(C4) 5 (C1)
8
6
(B1)
04/13/05
(B0) 2

1 D 7
3.1 (C3)
Print
(B4) (C2)
4 (B2.1)
3
(B2)
C
(B3)
B
(A3)
(A0)
HP
A
(A2)
Upper
Lower 5115-6.eps
Service Manual
SAIE STANDARD
Approved by: Jason

HP NA A NA B NA 1 2 3 3.1 C 4 5 6 7 7.1 D 8 9 10 11 11.1 E 12
Mehl
17-270 .108 .138 .060 ----- .035 ----- .035 ----- .030 .030 .035 .035 .035 .035 .030 .024 .030 ----- .030 .024 ----- ----- ----- ----- ----- -----
NOTES:
Page: 6 of 10
Standard: 5115
Home
(D2) (D2.1)
Issue: 01/31/05
11 11.1
Print
10
(D1)
(D3) 9
04/13/05
(C2) E 12 (D0)

7 (C2.1) (D4)
7.1
(C3) 6
D
(B4) 5 (C1)
(B0) 4 8 (C0)
1 (C4)
(B1) C
2 (B3)
3.1 3
(B2.1) (B2)
B
(A3)
(A0)
HP
Service Manual
A
(A2)
SAIE STANDARD
5115-7.eps
Approved by: Jason

Mehl
HP NA A NA B NA 1 2 3 3.1 C 4 5 6 7 7.1 D 8 9 10 11 11.1 E 12
31-5HT .045 ----- .049 ----- .049 ----- .041 .035 .032 .047 .032 .047 .035 .035 .035 .041 .035 .041 .027 .027 .027 .030 .027 .030
NOTES:
Page: 7 of 10

Standard: 5115

647
Home Print
Standard: 5115
SAIE STANDARD Page: 8 of 10
NOTE:
1. CLEARANCE OF SOLID PINS AND HOLLOW PINS TO BORE WITH KEEPER
CAN NOT EXCEED THE FOLLOWING.
2. CLEARANCE BETWEEN INDIVIDUAL PINS AND BUSHINGS ARE PER CHARTS
FROM PREVIOUS PAGES.
PER CHART
0.005 MAX. CLEARANCE

BOOM
BOOM
HYDRAULIC CYLINDER
or GUIDE LEVER
BOOM
PER CHART
0.015 MAX. CLEARANCE TYP.
GUIDE LEVER
OR BOOM
BOOM
PER CHART

Prepared by: Mark Berggren Approved by: Jason Mehl
Issue: 01/31/05 04/13/05
648 Service Manual

Home Print
Standard: 5115
HOLLOW PINS
MAIN COLUMN
OR TURRET
BOOM #1 PER CHART

HOLLOW PIN
TURRET
BOOM #1 HOLLOW PIN PER CHART
BOOM #3 PER CHART
BOOM #2

HOLLOW PIN

Issue: 01/31/05 04/13/05
Service Manual 649

Home Print
Standard: 5115
GUIDE LEVER
PER CHART

TYP.
GUIDE LINK
HYDR. CYLINDER

TYP.

Issue: 01/31/05 04/13/05
650 Service Manual

Home Print
Nozzle Chart
ID NUMBER ORIFICE LETTER EY NUMBER THREADS & FITTING SIZES

SIZE (MM) CODE
10067689 1.2 F N.O.F. R1/4" x 12 mm
10010117 0.7 A EV 302 003 R1/2" x 12 mm
10078594 0.8 G EV 302 003 R1/2" x 12 mm
10010119 1.0 B EV 302 003 R1/2" x 12 mm
10139911 1.1 H EV 302 003 R1/2" x 12 mm
10077812 1.2 F EV 302 003 R1/2" x 12 mm
10010120 1.3 C EV 302 003 R1/2" x 12 mm
10139112 1.4 P EV 302 003 R1/2" x 12 mm
10014925 1.5 I EV 302 003 R1/2" x 12 mm
MALE to MALE 10010122 1.7 D EV 302 003 R1/2" x 12 mm
AR TYPE 10010276 2.0 E EV 302 003 R1/2" x 12 mm
10012077 1.2 F EV 302 001 R1/2" x 16 mm
10012080 1.3 C EV 302 001 R1/2" x 16 mm
10033578 1.5 I EV 302 001 R1/2" x 16 mm
10012079 1.7 D EV 302 001 R1/2" x 16 mm
10012078 2.0 E EV 302 001 R1/2" x 16 mm

SIZE (MM) CODE
10077553 0.4 M EV 302 000 R3/8" x R3/8"
10077555 0.55 N EV 302 000 R3/8" x R3/8"
10012075 0.7 A EV 302 000 R3/8" x R3/8"
10012083 0.8 G EV 302 000 R3/8" x R3/8"
10012086 1.0 B EV 302 000 R3/8" x R3/8"
10012259 1.1 H EV 302 000 R3/8" x R3/8"
10012084 1.2 F EV 302 000 R3/8" x R3/8"
10012087 1.3 C EV 302 000 R3/8" x R3/8"
MALE to FEMALE
REDS TYPE 10041326 1.4 P EV 302 000 R3/8" x R3/8"
10041325 1.5 I EV 302 000 R3/8" x R3/8"
10012088 1.7 D EV 302 000 R3/8" x R3/8"
10100230 2.5 S EV 302 000 R3/8" x R3/8"

SIZE (MM) CODE
10013886 0.7 A EV 302 004 R3/8" x R3/8"
10033540 0.8 G EV 302 004 R3/8" x R3/8"
10037858 0.9 K EV 302 004 R3/8" x R3/8"
10034181 1.0 B EV 302 004 R3/8" x R3/8"
10033541 1.1 H EV 302 004 R3/8" x R3/8"
FEMALE to FEMALE
10033543 1.3 C EV 302 004 R3/8" x R3/8"
10037859 1.8 L EV 302 004 R3/8" x R3/8"

SIZE (MM) CODE
NOZZLE
SCREW 10077811 1.2 F N.O.F. HD 44 X 12
10077806 1.5 I N.O.F. HD 44 X 12
S0017.eps
Service Manual 651

Home Print
Boom Times/Without Weights
652 Service Manual

Home Print
Boom Pressures & Nozzle Chart Size
Hydraulic Valve Pressure Settings (BAR)
BOOM SIZE 32XL 32XL

(proportional)
(B&W)
32M 31M 28X
(proportional)
28X
(B&W)
28M 26M (proportional)
26-4 26-4 (B&W)
24-4 23-4H 23M 17M
(proportional)
FUNCTION
DumpValve/E-Stop 320 320 250 250 320 350
Boom Regulator 290 290 290 290
Handvalve Relief 300 310 280 350 350 280 290 330 290 350 280 260 280
Downside Relief 140 140 140 140 140 140 140 140 140 140 140 140 170
OUTRIGGER 280 320 200 280 280 300 290 280 280 280 280 260 280
PRETENSION 6 (air) 5.5 5.5 15 15 5.5 5.5 15 5-7 15 5-7 5.5 5-7
Pretension Relief 30 30 30 30 30
Piston Side Relief
Boom Holding Valve Relief Settings (BAR)

FUNCTION
Sec. 1 Piston Side 320 400 400 400 320 320 320 320 270 300 300 320
Sec. 1 Rod Side 320 320 300 300 320 320 300 320 270 300 300 320
Sec. 2 Piston Side 320 320 300 300 320 320 270 320 320 270 300 300 270 320
Sec. 2 Rod Side 320 320 300 300 320 320 270 300 320 270 300 300 270 320
Sec. 3 Piston Side 320 320 300 300 320 320 270 300 320 270 300 300 270 320
Sec. 3 Rod Side 320 320 300 300 320 320 270 300 320 270 300 300 270 320
Sec. 4 Piston Side 320 320 300 320 320 320 270 300 300 320
Sec. 4 Rod Side 320 320 300 320 320 320 270 300 300 320
Boom Circuit Nozzle Sizes are in mm / "T" after size denotes a Throttle Check
FUNCTION
Sec. 1 Piston Side 1.9T 1.9T 2.0T 1.9T 1.9T 1.8T 1.1 1.9T 1.5T 1.1
Sec. 1 Rod Side 1.5 1.5 1.7 1.5 1.7 1.4 0.8 1.5 1.3 0.9
Sec. 2 Piston Side 1.7 1.7 1.7 1.1 1.7 1.4 1.0 1.0 1.3 1.1
Sec. 2 Rod Side 1.3 1.3 1.3 1.5 1.3 1.1 1.2 1.3 1.0 0.9
Sec. 3 Piston Side 1.4 1.4 1.3 0.8 1.3 1.1 1.1 1.2 1.0 0.9
Sec. 3 Rod Side 1.1 1.1 1.0 1.1 1.0 0.9 1.5 1.7 0.7 0.5
Sec. 4 Piston Side 1.1 1.1 1.2
Sec. 4 Rod Side 0.8 0.8 1.0
Tower Slewing 1.3 1.2 1.3 1.3 1.2 1.3 1.0 0.7
S0020.eps
Service Manual 653

Home Print
Boom Pressures & Nozzle Chart Size
Hydraulic Valve Pressure Settings (BAR)
BOOM SIZE 58SX 52M

55M
45SX 42M 42M
47SX (proportional) (B&W) 39X 36X 36LW 36M 34X 31HT
FUNCTION
DumpValve/E-Stop 350 360 330 320 320 330 330 330 300 330 350
Boom Regulator 310 320 310 290 310 300 310 310 300 310
Handvalve Relief 360 350 350 330 330 350 340 330 280 350 350
Downside Relief 80 80 140 80 80 140 140
OUTRIGGER 350 150 300 280 280 280 280 160 200 280 280
PRETENSION 20 35 35 25 25 15 25 25 5.5 15 15
Pretension Relief 50 40 34 34 30 40 40 30 30
Piston Side Relief 230
Boom Holding Valve Relief Settings (BAR)

FUNCTION
Extend Piston Side 150
Extend Rod Side 240
Sec. 1 Piston Side 250 320 330 400 400 330 350 350 400 320 320
Sec. 1 Rod Side 310 350 330 300 320 320 320 320 300 180 180
Sec. 2 Piston Side 330 320 310 300 320 320 320 320 300 320 270
Sec. 2 Rod Side 320 320 310 300 320 330 320 320 300 310 290
Sec. 3 Piston Side 260 320 320 300 320 310 320 320 300 280 230
Sec. 3 Rod Side 320 350 320 300 320 330 320 320 300 320 320
Sec. 4 Piston Side 240 260 260 300 320 320 320 320 300 290 220
Sec. 4 Rod Side 320 350 300 300 320 330 320 320 300 320 300
Boom Circuit Nozzle Sizes are in mm / "T" after size denotes a Throttle Check
FUNCTION
Sec. 1 Piston Side 1.4T
Sec. 1 Rod Side 1.4T
Sec. 2 Rod Side 1.3
Sec. 3 Rod Side 1.2
Sec. 4 Rod Side 0.8
Tower Slewing
S0131.eps
654 Service Manual

Home Print
Rotek Bearing Clearance Instructions - SAIE - 5114

Standard: 5114
Subject: Slewing Bearing & Drive Gear Inspection
When doing the boom inspections on slew bearing units, the drive spur gear and the turret slewing bear-
ing gear must be inspected for wear and/or galling, tipping, and gear lash as outlined. The drive gear must
all be inspected by axial and radial movement.
Slewing Bearing Tipping Clearance

1. Before inspecting the drive spur. Gear
and turret slewing bearing, you must
first secure the vehicle on which you
will be working, make sure that you are
on solid ground and there is plenty of Outrigger
clearance around the vehicle. Support
Warning!
Allow yourself enough room to move the
boom without causing danger to yourself
or others. Set up the outriggers for sup-
port, the same as you would for any job,
use carpenters level or the units bubble
level to set the base both longitudinally
and laterally level.
2. Remove the slewing bearing and drive

gear shroud. To do this, you must
Shroud
remove four bolts from the underside of
the shroud and two bolts holding the
two havles together.
Bolts connecting the
two shroud halves
Warning! Drive Gear
Shroud
While the shroud is removed from the
gears, there is the potential danger of
injury or dismemberment to yourself or
others. Use caution at all times and
beware of the potential hazards.
Visually inspect both the drive spur gear

and the turret slewing gear teeth for wear
and/or galling, any metal shavings or slivers Shroud Bolts
are an indication of excessive teeth wear
caused by too swall a gear lash or excessive
bearing wear.

Issue: 06/04/06
Service Manual 655

Home Print
Standard: 5114
3. Raise the boom in a straight, vertical position.
Note: Steady the boom, there should be no

movement in the boom while tacking the
measuremens, or it will result in a false read-
ing. Extends booms as shown.
4. Once the boom is steady, locate point “A” on

the underside of the slewing bearing gear.
This will be the starting point from which you Boom Direction
will determine the amount of tipping clear-
ance on the slewing bearing. Mount dial indi-
cator as necessary.
Point "A"
(Leave no gap)
The location of point “A” must be on the
opposite side from the direction the boom
will be lowered.
5. Rock the boom back and forth to determine

its balancing point. Then tilt the boom
slightly opposite the measurement side so
that the boom will not rock. Make sure that
before you lower the boom, opposite mea- Dial Indicator
surement side, that there is no gap between
the underside of the slewing bearing and the
dial indicator which is in ful contact

Issue: 06/04/06
656 Service Manual

Home Print
Standard: 5114
Neutral Position
5-10˚
Dial indicator will move fast when
Set dial indicator at zero indicator slows down to slow
movement.
Take reading approximately 5-10˚
then divide dial indicator reading by
2 and compare to maximum tipping
clearances listed below.
Pressure #1 out
2˚ to 3˚ Maximum
• Unfold the boom as shown above

• KVM 36 STD and 42 LW and HV must be positioned as shown with 3˚ maximum tilt by raising
the rear outriggers.
• KVM 32XL, 31 EZ, 34X, 36X, 39X, 41SX, 45SX, 47SX, 52, 52 EXT & 55, do not require the 3˚
tilt (can be level becuase boom assembly can move over neutral position).
• It is only required to measure in the one position shown.

Issue: 06/04/06
Service Manual 657

Home Print
Standard: 5114
For Overhead Roll n Fold - Tipping Clearances

1. Rock the boom back and forth to determine it’s balancing point.
2. Then using a protractor, position the #1 boom over top dead center toward the cab at 10˚
3. Zero out dial indicator at point “A”
4. The position the #1 boom over top dead center toward the hopper at 10˚ at this position the reading on
dial indicator is divided by 2 and compare to maximum tipping clearance chart below.
Neutral Position
10˚ 10˚
Table 1: Maximum Tipping Clearances Above Initial Clearance

KVM 32XL .059 +.010 = .069 S 41 SX .025 +.010 = .035
KVM 34X .059 +.010 = .069 KVM 42LW .025 +.010 = .035
KVM 36X .074 +.010 = .084 KVM 42HW .025 +.010 = .035
KVM 36 .019 +.010 = .029 S 45/47 SX .074 +.010 = .084

KVM 39X .074 +.010 = .084 KVM 52, 52 EXT .078 +.010 = .088
KVM 31EZ .059 +.010 = .069 KVM 55 .078 +.010 = .088
S 58/61SX .078 +.010 = .088

Issue: 06/04/06
658 Service Manual

Home Print
Standard: 5114
Gear Lash / Axial Movement Inspection

1. Determine the maximum and minimum clearance between the drive spur gear teeth and the turret
slewing bearing teeth. the minimum clearance, should be found in the tooth grooves marked in color
or stamped “H”.
Note: If the markings are not visible, rotate the boom 360˚ in small increments and measure the clear-
ance (gap) until the minimum and maximum clearances have been located. Mark the minimum clear-
ance gear points on the slewing bearing teeth with an “H” stamp.
2. Raise the boom in the verticle position (neutral)

as shown.
3. Once the boom is steady, use a pry bar and

rotate the drive gear just enough so that the
side of the drive gear tooth is in solid contact
with the side of the accompanying gear tooth.
this will leave the total clearance (gap) on the
opposite side of the drive gear tooth.
Total Gap

Issue: 06/04/06
Service Manual 659

Home Print
Standard: 5114
4. Check at thigh point using feeler

gauge, measure the gap between the
gear teeth. This is the gear lash clear-
ance.
GEAR LASH CLEARANCE
MINIMUM GEAR LASH IS 0.008"

MINIMUM GEAR LASH IS 0.040"
5. Using a pry bar and dial indicator,

the axial movement shall be mea-
sured by prying up the spur gear.
Maximum axial movement is
0.040”.

Issue: 06/04/06
660 Service Manual

Home Print
Standard: 5114
6. Once inspection is complete, and the Shroud

gear lash is satisfactory, replace the
slewing bearing and drive gear shroud.
Warning! Bolts connecting the

two shroud halves
Drive Gear
To prevent any danger to yourself or oth- Shroud
ers and to protect the gears from damage
from any foreigh objects or debris,
replace the protective shrouding for both
the slewing gear and drive gear.
Shroud Bolts

Issue: 06/04/06
Service Manual 661

Home Print
Standard: 5114
Gear Lash Adjustment

1. To adjust the gear lash, you must first support the drive gear
from above. Screw two 10mm eye bolts Schwing part
#10014781 (997-126-001-013) into the top of the drive gear,
and support it with chain and hoist. remove all the outer bolts
from the underside, holding the gear housing to the tower
weldment.
Note: Check hydraulic supply tubes or hoses for adequate

movement.
Remove bolts after chain
and hoist are in place
2. The drive gear housing was

designed eccentrically, so
depending on the direction
of rotation, and the eccen-
tric position when installed,
the gear lash will either
increase or decrease. deter-
mine the proper rotation
direction before continuing.
Decrease Increase Increase Decrease
Right of Center Left of Center
3. Lower the drive gear enough to rotate it at least one bolt hole
position, which will amount to approximately .017” gear lash
depending on the location of eccentricity and amount of tol-
erance desired.
Note: Once the drive gear has been rotated, the supply tubes Lower hoist
on the 42M will not fit becuase of their alignment features.
Replace the three tubes with three hydraulic hoses, Schwing
part#10050169 (944-070-308-100). The 36M may not need
any replacement hoses, unless the tower weldment interfers
with the tubing while rotating the gear housing. In this case,
use one hydraulic hose, Schwing part #10050168 (994-070-
308-080).

Issue: 06/04/06
662 Service Manual

Home Print
Standard: 5114
4. Once the drive gear has been rotated, re-

install 4 of the gear housing bolts in 90˚
increments and re-connect the hydraulic
supply tubes and hoses. return to “Gear
Lash inspection.” If the clearance is
within the .012 to eye bolt and chain
hoist, and continue with step 5. How-
ever, if the gear lash still requires further
adjustment, repeat adjustment until it is
within the allowed clarance.
5. Once the inspection is complete, and the

gear lash is satisfactory, replace the slew
Maximum Gear Lash is 0.040” 90˚
bearing and drive gear shroud. Minimum is 0.008” 90˚ 90˚
90˚
Warning!
Shroud
To prevent any danger to yourself or oth-
ers and to protect the gears from damage
from any foreign objects or debris, Bolts connecting the
replace the protective shrouding for both two shroud halves
Drive Gear
the slewing gear and drive gear. Shroud
Shroud Bolts

Issue: 06/04/06
Service Manual 663

Home Print
664 Service Manual

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Formulas, Conversions & Specifications

Service Manual 629

Formulas, Conversions & Specifications

Abbreviation TO CONVERT MULTIPLY BY TO OBTAIN Abbreviation

630 Service Manual

Formulas, Conversions & Specifications

Abbreviation TO CONVERT MULTIPLY BY TO OBTAIN Abbreviation

PSI pounds/square inch 0.0703 kilograms/sq. centimeter kg/cm2

Service Manual 631

Formulas, Conversions & Specifications

CONVERSION FORMULAS - TO MILLIMETERS FROM INCHES: MULTIPLY INCHES BY 25.4

INCHES 0 1/2" 1" 2" 3" 4"

632 Service Manual

Formulas, Conversions & Specifications

CONVERSION FORMULAS - TO MILLIMETERS FROM INCHES: MULTIPLY INCHES BY 25.4

INCHES 0 1/2" 1" 2" 3" 4"

Service Manual 633

Formulas, Conversions & Specifications

Fluid Power Formulas

*The following relates to power required by a hydraulic system

*The following relates to theoretical flow rates by a hydraulic pump

RPM x CUBIC INCHES/REV. U.S. 231 = number of cubic inches in 1 gallon

RPM x CUBIC CENTIMETERS/REV. METRIC 1000 = number of cubic centimeterss in 1 liter

634 Service Manual

Formulas, Conversions & Specifications

Torque and Horsepower relations:

Torque and Displacement relations:

Finding pressure on concrete

EXAMPLE: Piston diameter 4.72 inches (120mm), Rod diameter 3.15

Service Manual 635

Formulas, Conversions & Specifications

orque Specifications for Metric example, a bolt to be torqued to a 200 pound

636 Service Manual

Formulas, Conversions & Specifications

These are the torque values as of January 09. Bolt torqueDACROGEOMET.eps

Coarse-Pitch Thread Fine-Pitch Thread

8 M 5 X 0.8 4,3 3,2 6,4 4,7 7,5 5,5 17 M 10 X 1 40 29 57 42 68 50

10 M 6X1 7,5 5,5 10,8 8 12,6 9,3 17 M 10 X 1.25 37 27 55 41 64 47

13 M 8 X 1.25 18 13 27 20 31 23 19 M 12 X 1.25 67 49 100 74 115 85

17 M 10 X 1.5 36 27 53 39 62 46 19 M 12 X 1.5 65 48 95 70 110 81

19 M 12 X 1.75 62 46 90 66 108 80 22 M 14 X 1.5 105 77 155 114 180 133

46 M 30 X 3.5 1080 796 1530 1128 1750 1290

Service Manual 637

Formulas, Conversions & Specifications

These are the torque values as of January 09.

Coarse-Pitch Thread Fine-Pitch Thread

Property Class Property Class

8 M 5 X 0.8 5,3 4 7,8 6 9 7 17 M 10 X 1 50 37 70 52 85 63

10 M 6X1 8 6 13,5 10 16,2 12 17 M 10 X 1.25 46 34 65 48 80 59

13 M 8 X 1.25 22 16 32 24 38 28 19 M 12 X 1.25 83 61 120 89 145 107

17 M 10 X 1.5 44 32 64 47 75 55 19 M 12 X 1.5 80 59 115 85 140 103

19 M 12 X 1.75 76 56 112 83 130 96 22 M 14 X 1.5 130 96 190 140 230 170

46 M 30 X 3.5 1300 959 1890 1394 2200 1623

638 Service Manual

Formulas, Conversions & Specifications

World Pump Frame (Concrete Pump)

World Pump Frame (Concrete Pump)

World Pump Frame (Concrete Pump)

Pumpkit: 80 / 50 X 1000 : 180

Differential Cylinder Bore Diameter (in mm)

Service Manual 639

Formulas, Conversions & Specifications