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Parts Manual: Challenger
Parts Manual: Challenger
MANUAL
CHALLENGER
H1050EH, H800E, H880E,
H970E
(D117)
CUSTOMER EDITION
SECTIONS
1 FRAME
2 ENGINE ASSEMBLY
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
11 ATTACHMENTS
12 OPTIONS
13 NUMERICAL INDEX
This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE D117
10/0/2002 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR
ATTACHING PARTS........................................................................................................................................ 9-28
PISTON TYPE ................................................................................................................................................ 9-30
ACCUMULATOR CHARGE VALVE .................................................................................................................... 9-26
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-24
AIR FILTER
⇒S/N D117E-1581 ........................................................................................................................................... 2-4
AIR FILTER SYSTEM
⇒S/N D117E-1581 ........................................................................................................................................... 2-6
S/N D117E-1582⇒ ........................................................................................................................................... 2-8
ANTI-SLACK DEVICE
S/N D117E-1631⇔S/N D117E-1681.............................................................................................................. 9-90
ANTI-SLACK DEVICE AND LIFT INTERRUPT
S/N D117E-1631⇔S/N D117E-1681.............................................................................................................. 9-92
B
BLOCK VALVE
ATTACHING PARTS
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
⇒S/N D117E-1633 ................................................................................................................................ 11-54
BRAKE LINES
CONTROL ...................................................................................................................................................... 8-12
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ..................................................................... 8-14
OIL COOLED BRAKE..................................................................................................................................... 8-18
BUMPERS
EXTENDABLE ATTACHMENT
S/N D117E-1634⇒.................................................................................................................................. 11-102
C
CHARGED AIR COOLER
S/N PENDING PER ECN 99872⇒ ................................................................................................................. 2-10
CONTAINER ATTACHMENT INSTALLATION
S/N D117E-1634⇒ ....................................................................................................................................... 11-12
CONTAINER HANDLING ATTACHMENT
ELECTRICAL................................................................................................................................................ 11-46
CONTROL
LIFT AND TILT ................................................................................................................................................ 9-54
CONTROL VALVE
ATTACHMENT
⇒S/N D117E-1587.................................................................................................................................... 9-104
S/N D117E-1503⇒ ......................................................................................................................................... 9-78
S/N D117E-1588⇒ ......................................................................................................................................... 9-82
CONTROL VALVE ATTACHING PARTS
ONE FUNCTION
⇒S/N D117E-1681...................................................................................................................................... 9-64
S/N D117E-1682⇒ ......................................................................................................................................... 9-74
TWO FUNCTION
⇒S/N D117E-1681...................................................................................................................................... 9-68
DESCRIPTION PAGE
C (continued)
D
DEDICATED CARRIAGE
ELECTRICAL................................................................................................................................................ 11-44
⇒S/N D117E-1636 ....................................................................................................................................... 12-50
S/N D117E-1637⇒ ....................................................................................................................................... 12-54
DIFFERENTIAL
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW......................................................................... 6-14
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW......................................................................... 6-18
DIRECTIONAL CONTROL VALVE
ATTACHING PARTS
⇒S/N D117E-1633...................................................................................................................................... 9-34
S/N D117E-1634⇔S/N D117E-1681 .......................................................................................................... 9-36
S/N D117E-1634⇔S/N D117E-1681.............................................................................................................. 9-38
DOOR RETAINERS
CENTER AND LEFT MOUNTED CAB ........................................................................................................... 1-15
DRIVE AXLE
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 6-2
OIL COOLED BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 6-6
WET BRAKE
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW ..................................................................... 6-10
E
ELECTRICAL
CHASSIS
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-10
SHEET 1 OF 2 .............................................................................................................................................. 4-4
SHEET 2 OF 2 .............................................................................................................................................. 4-8
DESCRIPTION PAGE
E (continued)
F
FIRE EXTINGUISHER ..................................................................................................................................... 12-49
FIXED ATTACHMENT
DEDICATED CARRIAGE MOUNTED............................................................................................................. 11-6
HYDRAULIC ................................................................................................................................................. 11-40
⇒S/N D117E-1633 ......................................................................................................................................... 11-4
FLOOR PLATES AND COVERS ........................................................................................................................ 1-18
FLOW AMPLIFIER ............................................................................................................................................. 7-14
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 7-16
S/N D117E-1682⇒...................................................................................................................................... 7-18
FLOW VALVE
EXTENDABLE ATTACHMENT...................................................................................................................... 11-94
FORK
5.5 X 12......................................................................................................................................................... 12-46
FORK POSITIONER ........................................................................................................................................ 12-44
FUEL SYSTEM..................................................................................................................................................... 3-2
DESCRIPTION PAGE
G
GANTRY CARRIAGE
WITH MECHANICAL PILE SLOPE
S/N D117E-1634⇒.................................................................................................................................... 12-70
WITH POWER PILE SLOPE
SHEET 1 OF 2
S/N D117E-1634⇒ ................................................................................................................................ 12-58
SHEET 2 OF 2
S/N D117E-1634⇒ ................................................................................................................................ 12-64
GENERAL TRUCK ............................................................................................................................................... 1-2
H
HANGER ASSEMBLY
S/N D117E-1634⇒ ....................................................................................................................................... 12-73
HEADER HOSE ................................................................................................................................................. 12-6
HEATER ............................................................................................................................................................. 1-26
HEATER CONTROL........................................................................................................................................... 1-28
HOODS
⇒S/N D117E-1581 ......................................................................................................................................... 1-30
S/N D117E-1582⇒ ......................................................................................................................................... 1-34
HOSE SHEAVE
EXTENDABLE ATTACHMENT...................................................................................................................... 11-88
HYDRAULIC
SUPPLY AND RETURN
⇒S/N D117E-1681........................................................................................................................................ 9-4
S/N D117E-1682⇒........................................................................................................................................ 9-8
HYDRAULIC LINES
ATTACHMENT CONTROL.............................................................................................................................. 9-15
JUNCTION BLOCK AND TWO-SPEED VALVE ............................................................................................. 9-18
HYDRAULIC PUMP
MAIN ............................................................................................................................................................. 9-108
STEERING.................................................................................................................................................... 9-110
HYDRAULIC TANK............................................................................................................................................. 9-50
HYDRAULIC VALVE MOUNTING PLATE
S/N D117E-1682⇒ ......................................................................................................................................... 9-12
I
INDICATOR
TWIST LOCK ................................................................................................................................................ 11-86
INSTRUMENT CLUSTER
C325, AND TIER II ENGINE........................................................................................................................... 4-20
INSTRUMENT PANEL
SHEET 1 OF 2 ................................................................................................................................................ 4-12
SHEET 2 OF 2 ................................................................................................................................................ 4-16
INTERLOCK VALVE
TWIST LOCK ................................................................................................................................................ 11-90
L
LABELS .............................................................................................................................................................. 1-40
LIFT .................................................................................................................................................................... 10-6
LIFT CYLINDER
DESCRIPTION PAGE
L (continued)
M
MANIFOLD
ATTACHING PARTS
S/N D117E-1681 ......................................................................................................................................... 9-42
S/N D117E-1682⇒ ......................................................................................................................................... 9-44
MAST.................................................................................................................................................................. 10-2
N
NOISE BARRIER
ACOUSTIC PANEL ......................................................................................................................................... 1-24
NOISE BARRIERS ............................................................................................................................................. 1-22
O
OPERATOR COMPARTMENT
SHEET 1 OF 3 .................................................................................................................................................. 1-4
SHEET 2 OF 3 .................................................................................................................................................. 1-8
SHEET 3 OF 3 ................................................................................................................................................ 1-12
P
PARK BRAKE
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW......................................................................... 8-10
PARK BRAKE AND SERVICE BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW........................................................................... 8-6
PARK BRAKE SWITCH...................................................................................................................................... 4-25
PILOT VALVE ..................................................................................................................................................... 9-58
PRESSURE CHECK LINES
⇒S/N D117E-1681 ......................................................................................................................................... 9-22
PRESSURE REDUCING VALVE
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-32
PARK BRAKE
⇒S/N D117E-1681...................................................................................................................................... 9-61
PILOT CIRCUIT
⇒S/N D117E-1681...................................................................................................................................... 9-60
R
RADIATOR ......................................................................................................................................................... 2-22
RELAY VALVE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW......................................................................... 8-28
RELIEF VALVE
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-62
EXTENDABLE ATTACHMENT...................................................................................................................... 11-92
⇒S/N D117E-1681 ......................................................................................................................................... 9-94
SIDE-SHIFT CYLINDER
©10/0/2002 HYSTER COMPANY See Service Manual v
for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002
DESCRIPTION PAGE
R (continued)
S
SEAT ASSEMBLY
KAB................................................................................................................................................................. 1-44
SEQUENCE AND SHUTTLE VALVE
ATTACHING PARTS........................................................................................................................................ 9-84
SEQUENCE VALVE
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ..................................................................... 9-96
SERVICE BRAKE
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 8-4
OIL COOLED BRAKE....................................................................................................................................... 8-2
SHUT-OFF COCK AND SEQUENCE VALVE
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-16
SHUTTLE VALVE
⇒S/N PENDING PER ECN 99723 ................................................................................................................. 8-30
SIDE-SHIFT CARRIAGE
ELECTRICAL
⇒S/N D117E-1633.................................................................................................................................... 12-18
S/N D117E-1634⇒.................................................................................................................................... 12-22
HYDRAULIC
STANDARD MAST
⇒S/N D117E-1633 ................................................................................................................................ 12-24
S/N D117E-1634⇒ ................................................................................................................................ 12-34
WIDE MAST
⇒S/N D117E-1633 ................................................................................................................................ 12-28
S/N D117E-1634⇒ ................................................................................................................................ 12-38
SHEET 1 OF 2 .............................................................................................................................................. 12-10
SHEET 2 OF 2 .............................................................................................................................................. 12-14
SIDE-SHIFT CYLINDER .................................................................................................................................. 12-42
GANTRY MOUNTED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-79
WITH DEDICATED CARRIAGE
⇒S/N D117E-1633.................................................................................................................................... 11-76
S/N D117E-1634⇒.................................................................................................................................... 11-78
SLEWING CYLINDER
EXTENDABLE ATTACHMENT GANTRY MOUNTED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-71
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-70
SLEWING CYLINDER AND ATTACHING PARTS ............................................................................................ 11-68
SOLENOID VALVE
DESCRIPTION PAGE
S (continued)
T
THROTTLE LINKAGE
DECLUTCH/DETHROTTLE
S/N D117E-1618⇔S/N D117E-1726 .......................................................................................................... 3-12
⇒S/N D117E-1617, S/N D117E-1727⇒ .......................................................................................................... 3-8
THROTTLE PEDAL ASSEMBLY
ELECTRONIC
S/N PENDING PER ECN 68043⇒ ............................................................................................................... 3-6
TILT CYLINDER ............................................................................................................................................... 9-102
TILT HYDRAULIC ............................................................................................................................................... 9-98
TILT RELIEF VALVE ......................................................................................................................................... 9-100
TIRE AND WHEEL ............................................................................................................................................. 12-2
TRANSMISSION
CONTROL ........................................................................................................................................................ 5-2
GEAR SELECTOR
⇒S/N D117E-1743........................................................................................................................................ 5-6
S/N D117E-1744⇒........................................................................................................................................ 5-8
GEAR SELECTOR MOUNTING
S/N D117E-1744⇒........................................................................................................................................ 5-9
T34000 AND T36000
CASE AND REAR COVER ......................................................................................................................... 5-10
CONTROL VALVE, ELECTRIC INCHING ................................................................................................... 5-38
CONTROL VALVE, HYDRAULIC INCHING
⇒S/N D117E-1617 .................................................................................................................................. 5-42
DIPSTICK.................................................................................................................................................... 5-37
FIRST SPEED CLUTCH ............................................................................................................................. 5-24
FORWARD CLUTCH .................................................................................................................................. 5-22
FOURTH SPEED CLUTCH......................................................................................................................... 5-34
PUMP DRIVE .............................................................................................................................................. 5-18
REGULATOR VALVE AND CHARGE PUMP .............................................................................................. 5-20
DESCRIPTION PAGE
T (continued)
U
UNIVERSAL SHAFT .......................................................................................................................................... 6-22
V
VALVE
EXTENDABLE ATTACHMENT FORK MOUNTED
S/N D117E-1634⇒.................................................................................................................................... 11-58
DESCRIPTION PAGE
V (continued)
W
WEAR PADS
EXTENDABLE ATTACHMENT
S/N D117E-1634⇒.................................................................................................................................. 11-100
WEAR PLATE
EXTENDABLE ATTACHMENT
⇒S/N D117E-1633.................................................................................................................................... 11-98
WINDSHIELD WASHER .................................................................................................................................... 1-16
WIRE HARNESS
ADAPTER
⇒S/N D117E-1633...................................................................................................................................... 4-26
WIPER MOTOR .......................................................................................................................................... 4-27
ANTI-SLACK
S/N D117E-1631⇔S/N D117E-1681 .......................................................................................................... 4-28
S/N D117E-1682⇒...................................................................................................................................... 4-29
ATTACHMENT LIGHT SWITCH
S/N D117E-1634⇒...................................................................................................................................... 4-30
CAB
⇒S/N D117E-1743...................................................................................................................................... 4-32
S/N D117E-1744⇒...................................................................................................................................... 4-34
CONTAINER ATTACHMENT
S/N D117E-1634⇒...................................................................................................................................... 4-38
⇒S/N PENDING PER ECN 73276 ............................................................................................................. 4-36
DECLUTCH
D/B 07/1998⇒............................................................................................................................................. 4-40
S/N D117E-1720⇒ INC. 1710-1713 ........................................................................................................... 4-41
DIAGNOSIS
S/N D117E-1751⇒...................................................................................................................................... 4-45
TIER II
S/N PENDING PER ECN 68043⇒.......................................................................................................... 4-43
WITH C325 ENGINE
S/N PENDING PER ECN 99872⇔S/N PENDING PER ECN 68043 ...................................................... 4-42
ECM POWER SUPPLY
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-46
ENGINE COMPARTMENT
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-47
D/B 01/1996⇔S/N D117E-1634 ................................................................................................................. 4-48
SHEET 1 OF 2
S/N D117E-1634⇒ .................................................................................................................................. 4-50
SHEET 2 OF 2
S/N D117E-1634⇒ .................................................................................................................................. 4-52
GAUGE
C290
S/N D117E-1717⇒ .................................................................................................................................. 4-62
DESCRIPTION PAGE
W (continued)
DESCRIPTION PAGE
W (continued)
Listed below are abbreviations used in parts manuals to denote the following expressions:
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index on Page 13-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
1 FRAME
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
1-3
UNIT CODE D117
NORTH AMERICA 10/0/2002
OPERATOR COMPARTMENT
SHEET 1 OF 3
KEY:
A: ⇒ S/N D117E-1586
B: S/N D117E-1587 ⇒
QTY
ITEM PART NO. DESCRIPTION A B
1 376582 Compartment....................................................................................................... 1 ..
1 1380623 Compartment....................................................................................................... .. 1
2 1300995 Door (LH) ............................................................................................................. 1 ..
2 1300996 Door (RH) ............................................................................................................ 1 ..
2 1377726 Door (LH) ............................................................................................................. .. 1
2 1377727 Door (RH) ............................................................................................................ .. 1
3 1300978 Hinge (LH) ........................................................................................................... 2 ..
3 1300979 Hinge (RH)........................................................................................................... 2 ..
4 1300980 Striker Plate ......................................................................................................... 2 2
5 302399 Nut ....................................................................................................................... 4 ..
6 1309824 Door Handle (LH) ................................................................................................ 1 1
6 1312450 Door Handle (RH) ................................................................................................ 1 1
7 302248 Screw................................................................................................................... 4 4
8 292679 Lockwasher.......................................................................................................... 4 4
9 296464 Screw................................................................................................................... 4 4
10 296396 Washer ................................................................................................................ 4 4
11 1319177 Door Handle ........................................................................................................ 2 2
11 1360777 Key .................................................................................................................. 1 1
12 292680 Lockwasher.......................................................................................................... 2 10
13 302256 Screw................................................................................................................... 2 2
14 365344 Bolt ...................................................................................................................... 2 2
15 3047418 Plate .................................................................................................................... 2 ..
16 353144 Capscrew............................................................................................................. 4 ..
17 1301705 Capscrew............................................................................................................. 16 4
18 1301707 Washer ................................................................................................................ 16 4
19 1301706 Lockwasher.......................................................................................................... 16 4
20 309666 Plug ..................................................................................................................... 2 2
21 1301254 Dome Light .......................................................................................................... 1 1
22 1307051 Bulb ..................................................................................................................... 2 2
23 1312226 Fan Assembly ...................................................................................................... 1 1
23 181045 Connector........................................................................................................ 1 1
23 134810 Terminal........................................................................................................... 1 1
23 1301783 Connector........................................................................................................ 1 1
24 16750 Screw................................................................................................................... 4 4
25 15152 Lockwasher.......................................................................................................... 4 4
26 1301284 Screw................................................................................................................... 2 2
27 1307737 Fastener............................................................................................................... 4 4
28 288394 Adhesive .............................................................................................................. AR AR
29 1311217 Plug ..................................................................................................................... 2 2
30 1346426 Seal (Front Window) ............................................................................................ 1 1
31 376064 Seal (Rear Window)............................................................................................. 1 1
32 376867 Seal (Door Window)............................................................................................. 1 1
32 376868 Seal (Door Window)............................................................................................. 1 1
33 376922 Lock Strip............................................................................................................. AR AR
34 1463773 Window (Top)....................................................................................................... 1 1
35 1346424 Glass (Front)........................................................................................................ 1 1
OPERATOR COMPARTMENT
SHEET 1 OF 3
QTY
ITEM PART NO. DESCRIPTION A B
OPERATOR COMPARTMENT
SHEET 1 OF 3
QTY
ITEM PART NO. DESCRIPTION A B
69 b 292682 Lockwasher.......................................................................................................... .. 8
69 a 292682 Lockwasher.......................................................................................................... .. 4
70 b 136692 Nut ....................................................................................................................... .. 8
70 a 136692 Nut ....................................................................................................................... .. 4
71 1374428 Latch Assembly ................................................................................................... .. 2
72 1356943 Latch................................................................................................................ .. 1
73 1356948 Bracket ............................................................................................................ .. 1
74 1358734 Spring .............................................................................................................. .. 1
75 226774 Pin ................................................................................................................... .. 1
FOOTNOTES:
a Center Mounted Cab
b Left Mounted Cab
c ⇒ S/N D117E-1521
d ⇒ S/N D117E-1545
OPERATOR COMPARTMENT
SHEET 2 OF 3
KEY:
A: ⇒ S/N D117E-1586
B: S/N D117E-1587 ⇒
QTY
ITEM PART NO. DESCRIPTION A B
1 376972 Bracket................................................................................................................. 2 ..
2 376971 Link ...................................................................................................................... 2 ..
3 376968 Link ...................................................................................................................... 2 ..
4 3047329 Knob .................................................................................................................... 2 ..
5 3047417 Retainer ............................................................................................................... 2 ..
6 296472 Screw................................................................................................................... 8 ..
7 302399 Nut ....................................................................................................................... 16 ..
8 3047330 Rod End............................................................................................................... 2 ..
9 292668 Nut ....................................................................................................................... 4 ..
10 320156 Washer ................................................................................................................ 2 ..
11 292501 Capscrew............................................................................................................. 6 ..
12 1307737 Fastener............................................................................................................... 4 ..
13 320155 Washer ................................................................................................................ 2 ..
14 302248 Screw................................................................................................................... 2 ..
15 292505 Capscrew............................................................................................................. 2 ..
16 376970 Spacer ................................................................................................................. 2 ..
17 302398 Locknut ................................................................................................................ 2 ..
18 1301026 Spacer ................................................................................................................. 2 ..
19 1301027 Spacer ................................................................................................................. 2 ..
20 376918 Bracket................................................................................................................. 2 2
21 1325576 Bracket................................................................................................................. 2 2
22 309637 Screw................................................................................................................... 12 12
23 300088 Seal (Door) .......................................................................................................... AR AR
24 1377730 Liner (RH) ............................................................................................................ 1 1
24 1377731 Liner (LH)............................................................................................................. 1 1
25 1390686 Floormat (Front, C290) ........................................................................................ 1 1
25 a 1458200 Floormat (Front)................................................................................................... 1 1
25 b 1471762 Floormat (Front)................................................................................................... 1 1
25 a 1476894 Floormat (Front, C325) ........................................................................................ 1 1
25 b 1508217 Floormat (Front)................................................................................................... 1 1
26 1355026 Floormat (Rear) ................................................................................................... 1 1
27 1390684 Floormat (C325) .................................................................................................. 1 1
28 1390685 Barrier (Front, C290)............................................................................................ 1 1
28 a 1458199 Barrier.................................................................................................................. 1 1
28 b 1471763 Barrier.................................................................................................................. 1 1
28 a 1476893 Barrier (C325)...................................................................................................... 1 1
28 b 1508218 Barrier.................................................................................................................. 1 1
29 1355025 Barrier (Rear)....................................................................................................... 1 1
30 1390682 Barrier (C325)...................................................................................................... 1 1
31 1342664 Liner..................................................................................................................... 2 2
32 329067 Screw................................................................................................................... 2 2
33 1301297 Plate .................................................................................................................... 1 1
34 1301263 Liner (Lower RH) ................................................................................................. 1 1
35 1301264 Liner (Lower LH) .................................................................................................. 1 1
36 1301309 Liner (Top Rear)................................................................................................... 1 1
37 1301554 Liner (Lower Center)............................................................................................ 1 1
OPERATOR COMPARTMENT
SHEET 2 OF 3
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N D117E-1750
b S/N D117E-1751 ⇒
1-11
UNIT CODE D117
NORTH AMERICA 10/0/2002
OPERATOR COMPARTMENT
SHEET 3 OF 3
FOOTNOTES:
a Service With 1498975
b ⇒ S/N D117E-01750Y
c ⇒ S/N D117E-1636
d S/N D117E-1637 ⇒
OPERATOR COMPARTMENT
SHEET 3 OF 3
e ⇒ S/N D117E-1743
f S/N D117E-1744 ⇒
KEY:
A: Center Mounted Cab
B: Left Mounted Cab
QTY
ITEM PART NO. DESCRIPTION A B
WINDSHIELD WASHER
FOOTNOTES:
a ⇒ S/N D117E-1638
b S/N D117E-1639 ⇒
FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒
c ⇒ S/N D117E-1726
d S/N D117E-1727 ⇒
e ⇒ S/N PENDING PER ECN 63271-15
f S/N PENDING PER ECN 63271-15 ⇒
1-21
UNIT CODE D117
NORTH AMERICA 10/0/2002
NOISE BARRIERS
NOISE BARRIER
ACOUSTIC PANEL
1 1516596 Panel............................................................................................................................ 3
2 1516594 Bracket......................................................................................................................... 6
3 1513895 Clamp .......................................................................................................................... 12
4 18498 Capscrew..................................................................................................................... 12
5 1516645 Liner............................................................................................................................. 2
6 1516646 Liner............................................................................................................................. 1
7 1516647 Liner............................................................................................................................. 1
8 1516648 Liner............................................................................................................................. 1
9 376397 Nut ............................................................................................................................... 12
HEATER
HEATER CONTROL
HOODS
(⇒S/N D117E-1581)
HOODS
(⇒S/N D117E-1581)
FOOTNOTES:
a EEC
b Non-EEC
c S/N D117E-1517 ⇒
d ⇒ S/N D117E-1518
1-33
UNIT CODE D117
NORTH AMERICA 10/0/2002
HOODS
(S/N D117E-1582⇒)
HOODS
(S/N D117E-1582⇒)
42 815822 Grate............................................................................................................................ 1
43 191534 Nut ............................................................................................................................... 4
44 196898 Capscrew..................................................................................................................... 3
45 b 1311346 Plug ............................................................................................................................. 2
46 a 1301288 Plug ............................................................................................................................. 4
47 a 1307737 Fastener....................................................................................................................... 2
48 a 816107 Latch ............................................................................................................................ 2
49 a 816126 Bracket (LH)................................................................................................................. 1
49 a 816127 Bracket (RH) ................................................................................................................ 1
50 a 18462 Capscrew..................................................................................................................... 4
51 a 15154 Lockwasher.................................................................................................................. 4
52 a 16085 Capscrew..................................................................................................................... 4
53 a 15135 Washer ........................................................................................................................ 4
54 a 15158 Lockwasher.................................................................................................................. 4
55 a 15058 Nut ............................................................................................................................... 4
56 e 1367269 Liner............................................................................................................................. 2
56 f 1460654 Liner............................................................................................................................. 1
57 e 1367270 Liner............................................................................................................................. 2
57 f 1475726 Liner............................................................................................................................. 2
58 1460653 Liner............................................................................................................................. 2
59 1463928 Liner (Not Illustrated) ................................................................................................... 1
60 1463495 Liner (Flame Resistant, Not Illustrated) ....................................................................... 1
61 1498072 Bracket (Barrier Support)............................................................................................. 1
FOOTNOTES:
a EEC
b Non-EEC
c ⇒ S/N PENDING PER ECN 68139
d S/N PENDING PER ECN 68139 ⇒
e ⇒ S/N PENDING PER ECN 99872
f S/N PENDING PER ECN 99872 ⇒
1-37
UNIT CODE D117
NORTH AMERICA 10/0/2002
COUNTERWEIGHTS
KEY:
A: H36.00E (H800E)
B: H40.00E (H880E)
C: H44.00E (H970E)
D: H48.00EH (H1050EH)
QTY
ITEM PART NO. DESCRIPTION A B C D
FOOTNOTES:
a S/N PENDING PER ECN 99900 ⇒
b S/N PENDING PER ECN 99900-04 ⇒
LABELS
KEY:
A: Europe
B: US
QTY
ITEM PART NO. DESCRIPTION A B
LABELS
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Contact Your Local Hyster Dealer
b Extendable 20 and 40 Foot Attachment
c Gantry Mounted
d With Container Handling Attachment
e With Operator Restraint
f Without Container Handling Attachment
g Without Operator Restraint
h ⇒ S/N D117E-1586
i S/N D117E-1587 ⇒
j S/N D117E-1634 ⇒
k ⇒ S/N D117E-1681
l S/N D117E-1682 ⇒
m ⇒ S/N PENDING PER ECN 99724-16
n S/N PENDING PER ECN 99724-16 ⇒
o S/N PENDING PER ECN 99872 ⇒ (With C325 Engine)
1-43
UNIT CODE D117
NORTH AMERICA 10/0/2002
SEAT ASSEMBLY
KAB
KEY:
A: Without Operator Restraint
B: With Operator Restraint
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a High Back Seat
b ⇒ S/N PENDING PER ECN 68175
SUSPENSION SEAT
GRAMMER HIGH BACK
SHEET 1 OF 2
(S/N PENDING PER ECN 99782⇒)
KEY:
A: Fabric Cover
B: Vinyl Cover
QTY
ITEM PART NO. DESCRIPTION A B
SUSPENSION SEAT
GRAMMER HIGH BACK
SHEET 1 OF 2
(S/N PENDING PER ECN 99782⇒)
QTY
ITEM PART NO. DESCRIPTION A B
1-49
UNIT CODE D117
NORTH AMERICA 10/0/2002
SUSPENSION SEAT
GRAMMER HIGH BACK
SHEET 2 OF 2
(S/N PENDING PER ECN 99782⇒)
1 1473628 Screw........................................................................................................................... 5
2 1315641 Spring .......................................................................................................................... 1
3 1473670 Guide ........................................................................................................................... 1
4 1473671 Roller ........................................................................................................................... 1
5 1473637 Suspension (Upper)..................................................................................................... 1
6 1473636 Cover ....................................................................................................................... 1
7 1473639 Cover ........................................................................................................................... 1
8 1473638 Strap........................................................................................................................ 1
9 306957 Plug ......................................................................................................................... 21
10 1473643 Shock Absorber ........................................................................................................... 1
11 1473640 Bolt .......................................................................................................................... 2
12 1473641 Washer .................................................................................................................... 2
13 1473644 Fork.............................................................................................................................. 1
14 1473652 Base (Plate) ................................................................................................................. 1
15 1473647 Bumper (Set) ........................................................................................................... 1
16 1473648 Rivet ........................................................................................................................ 2
17 1473649 Rail .......................................................................................................................... 1
18 1473650 Plate ........................................................................................................................ 1
19 1473661 Arm .............................................................................................................................. 1
20 306954 Roller ....................................................................................................................... 4
21 1473653 Bolt .......................................................................................................................... 1
22 1473654 Bushing ................................................................................................................... 4
23 1473656 Spring ...................................................................................................................... 2
24 1473657 Plate ........................................................................................................................ 1
25 1473658 Plate ........................................................................................................................ 2
26 1473659 Bolt .......................................................................................................................... 1
27 1473660 Bolt .......................................................................................................................... 1
28 1473666 Spindle......................................................................................................................... 1
29 1473662 Washer .................................................................................................................... 1
30 1473663 Nut........................................................................................................................... 1
31 1473664 Switch...................................................................................................................... 1
32 306952 Spring .......................................................................................................................... 2
33 1473668 Bracket......................................................................................................................... 1
34 1474655 Tape ............................................................................................................................. AR
35 287854 Capscrew..................................................................................................................... 8
36 136692 Nut ............................................................................................................................... 8
37 292682 Lockwasher.................................................................................................................. 8
38 1465381 Seat Pan ...................................................................................................................... 1
39 313828 Nut ............................................................................................................................... 1
1-52
UNIT CODE D117
10/0/2002 NORTH AMERICA
2 ENGINE ASSEMBLY
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 2
ENGINE ASSEMBLY
DESCRIPTION PAGE
AIR FILTER
⇒S/N D117E-1581 ........................................................................................................................................... 2-4
AIR FILTER SYSTEM
⇒S/N D117E-1581 ........................................................................................................................................... 2-6
S/N D117E-1582⇒ ........................................................................................................................................... 2-8
CHARGED AIR COOLER
S/N PENDING PER ECN 99872⇒ ................................................................................................................. 2-10
COOLING
C290 ENGINE (TIER I) ................................................................................................................................... 2-12
C325 ENGINE
⇒S/N PENDING PER ECN 68043 ............................................................................................................. 2-16
TIER II
S/N PENDING PER ECN 68043⇒ ............................................................................................................. 2-18
ENGINE ASSEMBLY............................................................................................................................................ 2-2
ENGINE MOUNT................................................................................................................................................ 2-30
EXHAUST
⇒S/N D117E-1581 ......................................................................................................................................... 2-24
S/N D117E-1582Y⇔S/N PENDING PER ECN 68139 ................................................................................... 2-26
S/N PENDING PER ECN 68139⇒ ................................................................................................................. 2-28
RADIATOR ......................................................................................................................................................... 2-22
FOOTNOTES:
a For Cummins engine parts and service information during warranty period, please contact your local Cummins
dealer.
b ⇒ S/N D117E-1550
c S/N D117E-1551⇔S/N D117E-1581
d S/N D117E-1582⇔S/N D117E-1587
e S/N D117E-1588 ⇒
f S/N 34953714⇔S/N PENDING PER ECN 68009
g S/N PENDING PER ECN 68009 ⇒
h ⇒ S/N PENDING PER ECN 68043
i S/N PENDING PER ECN 68043 ⇒
2-3
UNIT CODE D117
NORTH AMERICA 10/0/2002
AIR FILTER
(⇒S/N D117E-1581)
FOOTNOTES:
a ⇒ S/N D117E-1517
b S/N D117E-1518 ⇒
FOOTNOTES:
a ⇒ S/N D117E-1517
b S/N D117E-1518 ⇒
FOOTNOTES:
a ⇒ S/N D117E-1748
b S/N D117E-1749 ⇒
c ⇒ S/N D117E-1851
d ⇒ S/N PENDING PER ECN 99872
e S/N PENDING PER ECN 99872 ⇒
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68043
b S/N PENDING PER ECN 68043 ⇒
COOLING
C290 ENGINE (TIER I)
FOOTNOTES:
a ⇒ S/N D117E-1512
b S/N D117E-1513 ⇒
COOLING
C290 ENGINE (TIER I)
c ⇒ S/N PENDING PER ECN 99872
d S/N PENDING PER ECN 99872 ⇒
2-15
UNIT CODE D117
NORTH AMERICA 10/0/2002
COOLING
C325 ENGINE
(⇒S/N PENDING PER ECN 68043)
COOLING
TIER II
(S/N PENDING PER ECN 68043⇒)
COOLING
TIER II
(S/N PENDING PER ECN 68043⇒)
48 1484308 Rivet............................................................................................................................. 16
49 1484309 Plate ............................................................................................................................ 1
50 1484310 Seal ............................................................................................................................. 1
2-21
UNIT CODE D117
NORTH AMERICA 10/0/2002
RADIATOR
EXHAUST
(⇒S/N D117E-1581)
1 380114 Muffler.......................................................................................................................... 1
2 1305847 Bracket......................................................................................................................... 1
3 71368 Mount........................................................................................................................... 8
4 80038 Keeper ......................................................................................................................... 4
5 151920 Nut ............................................................................................................................... 4
6 18591 Capscrew..................................................................................................................... 4
7 1305840 Stack............................................................................................................................ 1
8 1305839 Rain Cap...................................................................................................................... 1
9 131878 Clamp .......................................................................................................................... 5
10 15184 Washer ........................................................................................................................ 4
11 331342 Tube ............................................................................................................................. 1
12 1385164 Tube ............................................................................................................................. 1
EXHAUST
(S/N D117E-1582Y⇔S/N PENDING PER ECN 68139)
1 380114 Muffler.......................................................................................................................... 1
2 1305847 Bracket......................................................................................................................... 1
3 71368 Mount........................................................................................................................... 8
4 80038 Keeper ......................................................................................................................... 4
5 151920 Nut ............................................................................................................................... 4
6 18591 Capscrew..................................................................................................................... 4
7 1305840 Stack............................................................................................................................ 1
8 1305839 Rain Cap...................................................................................................................... 1
9 1391427 Clamp .......................................................................................................................... 5
10 15184 Washer ........................................................................................................................ 4
11 331342 Tube ............................................................................................................................. 1
12 a 1456347 Tube ............................................................................................................................. 1
12 b 1474688 Tube ............................................................................................................................. 1
13 a 1456351 Tube ............................................................................................................................. 1
13 b 1475209 Tube ............................................................................................................................. 1
14 a 816493 Heat Shield .................................................................................................................. 1
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 99872
b S/N PENDING PER ECN 99872 ⇒
EXHAUST
(S/N PENDING PER ECN 68139⇒)
1 1513898 Muffler.......................................................................................................................... 1
2 1514921 Bracket......................................................................................................................... 1
3 71368 Mount........................................................................................................................... 8
4 80038 Keeper ......................................................................................................................... 4
5 151920 Nut ............................................................................................................................... 4
6 18591 Capscrew..................................................................................................................... 4
7 1513899 Stack............................................................................................................................ 1
8 1513902 Rain Cap...................................................................................................................... 1
9 1391427 Clamp .......................................................................................................................... 1
10 15184 Washer ........................................................................................................................ 4
11 134881 Clamp .......................................................................................................................... 2
12 a 1474688 Tube ............................................................................................................................. 1
12 b 1497422 Tube ............................................................................................................................. 1
13 a 1475209 Tube ............................................................................................................................. 1
13 b 1496218 Tube ............................................................................................................................. 1
14 a 1518747 Flex Tube ..................................................................................................................... 1
14 b 1497564 Flex Tube ..................................................................................................................... 1
15 a 1322010 Clamp .......................................................................................................................... 2
15 b 1497569 Clamp .......................................................................................................................... 2
FOOTNOTES:
a Tier I Engine
b Tier II Engine
ENGINE MOUNT
FOOTNOTES:
a Not Serviced Separately
b Used With 325 HP, And 330 HP Engine
2-32
UNIT CODE D117
10/0/2002 NORTH AMERICA
3 FUEL SYSTEM
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 3
FUEL SYSTEM
DESCRIPTION PAGE
FUEL SYSTEM
1 42598 Fitting........................................................................................................................... 2
2 129563 Strap Clamp................................................................................................................. 1
3 176454 Clamp .......................................................................................................................... 6
4 15056 Nut ............................................................................................................................... 6
5 15134 Washer ........................................................................................................................ 6
6 c 1388112 Hose ............................................................................................................................ 1
6 d 1497243 Hose ............................................................................................................................ ..
7 14376 Fitting........................................................................................................................... 1
8 c 1388295 Hose ............................................................................................................................ 1
8 d 1497242 Hose ............................................................................................................................ ..
9 a 1355087 Tank ............................................................................................................................. 1
10 b 1495284 Tank ............................................................................................................................. 1
10 14387 Fitting........................................................................................................................... 1
11 18557 Capscrew..................................................................................................................... 4
12 15129 Washer ........................................................................................................................ 8
13 15057 Nut ............................................................................................................................... 4
14 a 298832 Cap .............................................................................................................................. 1
14 a 157704 Cap (Optional) ............................................................................................................. 1
14 b 1473554 Cap .............................................................................................................................. 1
15 a 63899 Fuel Cap (Protecto-Seal) (Optional) ............................................................................ 1
16 321687 Fuel Sender (☞ Figure 4-1) ....................................................................................... 1
17 15157 Washer ........................................................................................................................ 4
18 d 173247 Clamp .......................................................................................................................... 1
19 d 79377 Clamp .......................................................................................................................... 1
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68019
b S/N PENDING PER ECN 68019 ⇒
c ⇒ S/N PENDING PER ECN 68043
d S/N PENDING PER ECN 68043 ⇒
FOOTNOTES:
a S/N PENDING PER ECN 68043 ⇒
b S/N PENDING PER ECN 99872⇔S/N PENDING PER ECN 68043
1508451 Pedal............................................................................................................................ 1
1 .. . . . Base ........................................................................................................................ 1
2 .. . . . Frame (Potentiometer)............................................................................................. 1
3 .. . . . Threadle Pedal ........................................................................................................ 1
4 .. . . . Pin (Pivot) ................................................................................................................ 1
5 .. . . . Pin (Positioning) ...................................................................................................... 1
6 .. . . . Pin (Restraining)...................................................................................................... 1
7 .. . . . Link (Lower)............................................................................................................. 1
8 .. . . . Link (Upper)............................................................................................................. 1
9 .. . . . Plate ........................................................................................................................ 1
10 .. . . . Drive Shaft............................................................................................................... 1
11 .. . . . Bearing .................................................................................................................... 1
12 .. . . . Screw (Flange) ........................................................................................................ 2
13 .. . . . Pin (Hinge) .............................................................................................................. 1
14 .. . . . Pin (Potentiometer).................................................................................................. 1
15 .. . . . Screw ...................................................................................................................... 2
16 .. . . . Screw ...................................................................................................................... 1
17 .. . . . Bearing .................................................................................................................... 2
18 .. . . . Nut........................................................................................................................... 2
19 .. . . . Washer .................................................................................................................... 2
20 .. . . . Bolt .......................................................................................................................... 2
21 .. . . . Return Spring .......................................................................................................... 1
22 .. . . . Potentiometer .......................................................................................................... 1
23 .. . . . Clip (Spring) ............................................................................................................ 2
THROTTLE LINKAGE
(⇒S/N D117E-1617, S/N D117E-1727⇒)
THROTTLE LINKAGE
(⇒S/N D117E-1617, S/N D117E-1727⇒)
FOOTNOTES:
a ⇒ S/N D117E-1543
b S/N D117E-1544 ⇒
3-11
UNIT CODE D117
NORTH AMERICA 10/0/2002
THROTTLE LINKAGE
DECLUTCH/DETHROTTLE
(S/N D117E-1618⇔S/N D117E-1726)
THROTTLE LINKAGE
DECLUTCH/DETHROTTLE
(S/N D117E-1618⇔S/N D117E-1726)
FOOTNOTES:
a With 36000 Series Transmission
b With 40000 Series Transmission
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒
e ⇒ S/N D117E-1627
f S/N D117E-1628 ⇒
4 ELECTRICAL SYSTEM
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRICAL
CHASSIS
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-10
SHEET 1 OF 2 .............................................................................................................................................. 4-4
SHEET 2 OF 2 .............................................................................................................................................. 4-8
INSTRUMENT CLUSTER
C325, AND TIER II ENGINE........................................................................................................................... 4-20
INSTRUMENT PANEL
SHEET 1 OF 2 ................................................................................................................................................ 4-12
SHEET 2 OF 2 ................................................................................................................................................ 4-16
LIGHTS............................................................................................................................................................... 4-22
PARK BRAKE SWITCH...................................................................................................................................... 4-25
WIRE HARNESS
ADAPTER
⇒S/N D117E-1633...................................................................................................................................... 4-26
WIPER MOTOR .......................................................................................................................................... 4-27
ANTI-SLACK
S/N D117E-1631⇔S/N D117E-1681 .......................................................................................................... 4-28
S/N D117E-1682⇒...................................................................................................................................... 4-29
ATTACHMENT LIGHT SWITCH
S/N D117E-1634⇒...................................................................................................................................... 4-30
CAB
⇒S/N D117E-1743...................................................................................................................................... 4-32
S/N D117E-1744⇒...................................................................................................................................... 4-34
CONTAINER ATTACHMENT
S/N D117E-1634⇒...................................................................................................................................... 4-38
⇒S/N PENDING PER ECN 73276 ............................................................................................................. 4-36
DECLUTCH
D/B 07/1998⇒............................................................................................................................................. 4-40
S/N D117E-1720⇒ INC. 1710-1713 ........................................................................................................... 4-41
DIAGNOSIS
S/N D117E-1751⇒...................................................................................................................................... 4-45
TIER II
S/N PENDING PER ECN 68043⇒.......................................................................................................... 4-43
WITH C325 ENGINE
S/N PENDING PER ECN 99872⇔S/N PENDING PER ECN 68043 ...................................................... 4-42
ECM POWER SUPPLY
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-46
ENGINE COMPARTMENT
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-47
D/B 01/1996⇔S/N D117E-1634 ................................................................................................................. 4-48
SHEET 1 OF 2
S/N D117E-1634⇒ .................................................................................................................................. 4-50
SHEET 2 OF 2
S/N D117E-1634⇒ .................................................................................................................................. 4-52
GAUGE
C290
SECTION 4
ELECTRICAL SYSTEM (Continued)
DESCRIPTION PAGE
SECTION 4
ELECTRICAL SYSTEM (Continued)
DESCRIPTION PAGE
ELECTRICAL
CHASSIS
SHEET 1 OF 2
ELECTRICAL
CHASSIS
SHEET 1 OF 2
44 292681 Lockwasher.................................................................................................................. 1
45 239503 Nut ............................................................................................................................... 1
46 18498 Capscrew..................................................................................................................... 1
47 18515 Washer ........................................................................................................................ 1
48 f 1332206 Switch .......................................................................................................................... 1
49 1316538 Wire Harness (Switch)................................................................................................. 1
50 cf 1394076 Pressure Switch........................................................................................................... 2
50 g 1473970 Pressure Switch........................................................................................................... 2
51 1307687 Relay (24 Volt) ............................................................................................................. 2
52 1357130 Wire Harness (Solenoid Valve).................................................................................... 1
53 302248 Screw........................................................................................................................... 2
54 320155 Washer ........................................................................................................................ 2
55 292679 Lockwasher.................................................................................................................. 2
56 292668 Nut ............................................................................................................................... 2
57 198675 Clamp .......................................................................................................................... 1
58 137852 Strap Clamp................................................................................................................. AR
59 1324517 Disconnect Switch (Battery Disconnect)...................................................................... 1
60 16815 Capscrew..................................................................................................................... 1
61 16805 Capscrew..................................................................................................................... 2
62 15156 Lockwasher.................................................................................................................. 2
63 15134 Washer ........................................................................................................................ 2
64 15152 Lockwasher.................................................................................................................. 1
65 15002 Nut ............................................................................................................................... 1
66 cf 1461072 Plate ............................................................................................................................ 1
66 g 1476473 Plate ............................................................................................................................ 1
67 c 292668 Nut ............................................................................................................................... 3
68 c 292679 Lockwasher.................................................................................................................. 3
69 c 320155 Washer ........................................................................................................................ 3
70 c 302248 Screw........................................................................................................................... 3
71 c 1455064 Switch .......................................................................................................................... 1
72 c 1347224 Socket.......................................................................................................................... 1
73 c 1307687 Relay (24 Volt) ............................................................................................................. 1
74 e 1455064 Switch .......................................................................................................................... 1
75 cf 816472 Wire Harness (☞ Figure 4-11) ................................................................................... 1
76 g 1484663 Wire Harness (Anti-Slack) (☞ Figure 4-12) ............................................................... 1
77 g 1476738 Wire Harness (Valve) (☞ Figure 4-62) ....................................................................... 1
78 176455 Clamp .......................................................................................................................... 1
FOOTNOTES:
a ⇒ S/N D117E-1577
b S/N D117E-1578 ⇒
c S/N D117E-1631 ⇒ (Anti-Slack)
d ⇒ S/N D117E-1633
e S/N D117E-1634 ⇒
f ⇒ S/N D117E-1681
g S/N D117E-1682 ⇒
h S/N PENDING PER ECN 99872 ⇒ (With C325 Engine)
4-7
UNIT CODE D117
NORTH AMERICA 10/0/2002
ELECTRICAL
CHASSIS
SHEET 2 OF 2
FOOTNOTES:
a S/N D117E-1647 ⇒
b S/N D117E-1647⇔S/N PENDING PER ECN 99838-05
c ⇒ S/N D117E-1716
d S/N D117E-1717 ⇒
ELECTRICAL
CHASSIS
C325 ENGINE
(S/N PENDING PER ECN 99872⇒)
1 16187 Fitting........................................................................................................................... 1
2 1476852 Switch (Radiator Coolant Level) .................................................................................. 1
3 1476895 Wire Harness (Engine Compartment) (☞ Figure 4-24) ............................................. 1
4 1477402 Wire Harness (Throttle) (☞ Figure 4-53) ................................................................... 1
5 1480433 Wire Harness (ECM Power Supply) (☞ Figure 4-23) ................................................ 1
6 241878 Clamp .......................................................................................................................... 2
7 1301177 Screw........................................................................................................................... 2
8 197067 Washer ........................................................................................................................ 2
9 132131 Clamp .......................................................................................................................... 2
10 1457235 Clamp .......................................................................................................................... 1
11 287851 Capscrew..................................................................................................................... 1
12 320158 Washer ........................................................................................................................ 1
INSTRUMENT PANEL
SHEET 1 OF 2
INSTRUMENT PANEL
SHEET 1 OF 2
FOOTNOTES:
a With C250 Engine
b With Container Handling Attachment
c With Lift Interrupt
d ⇒ S/N D117E-1633
e S/N D117E-1634 ⇒
f ⇒ S/N D117E-1681
4-14 See Service Manual ©10/0/2002 HYSTER COMPANY
for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA
INSTRUMENT PANEL
SHEET 1 OF 2
g ⇒ S/N D117E-1716
h S/N D117E-1717 ⇒
i S/N D117E-1744 ⇒
j ⇒ S/N PENDING PER ECN 68043
k S/N PENDING PER ECN 68043 ⇒
l S/N PENDING PER ECN 99872 ⇒
INSTRUMENT PANEL
SHEET 2 OF 2
INSTRUMENT PANEL
SHEET 2 OF 2
INSTRUMENT PANEL
SHEET 2 OF 2
FOOTNOTES:
a Side-Shift Carriage
b With Container Handling Attachment
c With Dedicated Carriage (or Fork Mounted Container Attachment with Extend-Retract)
d Without Container Handling Attachment
e ⇒ S/N D117E-1617
f S/N D117E-1618 ⇒
g ⇒ S/N D117E-1633
h S/N D117E-1634 ⇒
i ⇒ S/N D117E-1743
j S/N D117E-1744 ⇒
k ⇒ S/N PENDING PER ECN 68043
l S/N PENDING PER ECN 68043 ⇒
m S/N PENDING PER ECN 99872 ⇒ (With C325 Engine)
INSTRUMENT CLUSTER
C325, AND TIER II ENGINE
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68043
b S/N PENDING PER ECN 68043 ⇒
LIGHTS
LIGHTS
FOOTNOTES:
a Not Illustrated
b ⇒ S/N D117E-1633
c S/N D117E-1634 ⇒
4-31
UNIT CODE D117
NORTH AMERICA 10/0/2002
WIRE HARNESS
CAB
(⇒S/N D117E-1743)
WIRE HARNESS
CAB
(S/N D117E-1744⇒)
4-37
UNIT CODE D117
NORTH AMERICA 10/0/2002
WIRE HARNESS
CONTAINER ATTACHMENT
(S/N D117E-1634⇒)
WIRE HARNESS
DIAGNOSIS
TIER II
(S/N PENDING PER ECN 68043⇒)
4-49
UNIT CODE D117
NORTH AMERICA 10/0/2002
WIRE HARNESS
ENGINE COMPARTMENT
SHEET 1 OF 2
(S/N D117E-1634⇒)
WIRE HARNESS
ENGINE COMPARTMENT
SHEET 2 OF 2
(S/N D117E-1634⇒)
WIRE HARNESS
GAUGE
(S/N D117E-1717⇒)
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68043
b S/N PENDING PER ECN 68043 ⇒
WIRE HARNESS
GAUGE
(D/B 09/1990⇔D/B 06/1999)
4-61
UNIT CODE D117
NORTH AMERICA 10/0/2002
WIRE HARNESS
GAUGE
C290
(S/N D117E-1717⇒)
WIRE HARNESS
GEAR SHIFT
(S/N D117E-1634⇔S/N D117E-1720 INC. 1710-1713)
WIRE HARNESS
GEAR SHIFT
(S/N PENDING PER ECN 99872⇒)
WIRE HARNESS
IDLE VALIDATION SWITCH
(S/N D117E-1751⇒)
WIRE HARNESS
LOCK AND LIFT CONTROL
(S/N D117E-1634⇒)
WIRE HARNESS
MAIN LIGHTS
(⇒D/B 02/1990)
WIRE HARNESS
MAIN LIGHTS
(S/N D117E-1634⇒)
WIRE HARNESS
OPERATOR COMPARTMENT
(S/N D117E-1634⇒)
WIRE HARNESS
OPERATOR COMPARTMENT
1 OF 2
(⇒S/N PENDING PER ECN 99778)
WIRE HARNESS
OPERATOR COMPARTMENT
2 OF 2
(⇒S/N PENDING PER ECN 99778)
WIRE HARNESS
OPERATOR COMPARTMENT
1 OF 2
(S/N PENDING PER ECN 99778⇒)
WIRE HARNESS
OPERATOR COMPARTMENT
2 OF 2
(S/N PENDING PER ECN 99778⇒)
WIRE HARNESS
OPERATOR COMPARTMENT
(S/N D117E-1751⇒)
WIRE HARNESS
OPERATOR COMPARTMENT
C325 ENGINE
(S/N PENDING PER ECN 99872⇒)
WIRE HARNESS
PARK BRAKE
WIRE HARNESS
STEERING COLUMN
(⇒S/N PENDING PER ECN 79285-19)
4-99
UNIT CODE D117
NORTH AMERICA 10/0/2002
WIRE HARNESS
TRANSMISSION AND ATTACHMENT
(S/N D117E-1996⇔S/N D117E-1633)
WIRE HARNESS
TRANSMISSION CONTROL AND JUMPER
(S/N D117E-1720⇒ INC. 1710-1713)
4-111
UNIT CODE D117
NORTH AMERICA 10/0/2002
WIRE HARNESS
WORK LIGHTS
4-114
UNIT CODE D117
10/0/2002 NORTH AMERICA
5 TRANSMISSION
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 5
TRANSMISSION
DESCRIPTION PAGE
TRANSMISSION
CONTROL ........................................................................................................................................................ 5-2
GEAR SELECTOR
⇒S/N D117E-1743........................................................................................................................................ 5-6
S/N D117E-1744⇒........................................................................................................................................ 5-8
GEAR SELECTOR MOUNTING
S/N D117E-1744⇒........................................................................................................................................ 5-9
T34000 AND T36000
CASE AND REAR COVER ......................................................................................................................... 5-10
CONTROL VALVE, ELECTRIC INCHING ................................................................................................... 5-38
CONTROL VALVE, HYDRAULIC INCHING
⇒S/N D117E-1617 .................................................................................................................................. 5-42
DIPSTICK.................................................................................................................................................... 5-37
FIRST SPEED CLUTCH ............................................................................................................................. 5-24
FORWARD CLUTCH .................................................................................................................................. 5-22
FOURTH SPEED CLUTCH......................................................................................................................... 5-34
PUMP DRIVE .............................................................................................................................................. 5-18
REGULATOR VALVE AND CHARGE PUMP .............................................................................................. 5-20
SECOND AND REVERSE SPEED CLUTCH ............................................................................................. 5-28
THIRD SPEED CLUTCH............................................................................................................................. 5-30
TORQUE CONVERTER AND DRIVE PLATE ............................................................................................. 5-12
TORQUE CONVERTER HOUSING ............................................................................................................ 5-14
T40000
CASE AND REAR COVER ......................................................................................................................... 5-50
ELECTRIC CONTROL VALVE .................................................................................................................... 5-82
FIRST SPEED CLUTCH SHAFT ................................................................................................................ 5-72
FIRST SPEED GEARS ............................................................................................................................... 5-67
FORWARD CLUTCH SHAFT...................................................................................................................... 5-70
FORWARD, REVERSE, SECOND AND FOURTH CLUTCH SHAFT ......................................................... 5-80
FOURTH SPEED CLUTCH SHAFT ............................................................................................................ 5-78
INPUT DRIVE GEARS ................................................................................................................................ 5-62
MODULATOR VALVE .................................................................................................................................. 5-84
OUTPUT FLANGE AND SHAFT................................................................................................................. 5-64
OUTPUT SHAFT GEARS ........................................................................................................................... 5-66
PUMP DRIVE .............................................................................................................................................. 5-60
REGULATING VALVE AND CHARGE PUMP ............................................................................................. 5-86
SECOND AND REVERSE CLUTCH SHAFT.............................................................................................. 5-74
THIRD SPEED CLUTCH SHAFT................................................................................................................ 5-76
THIRD SPEED GEARS............................................................................................................................... 5-68
TORQUE CONVERTER AND DRIVE PLATE ............................................................................................. 5-56
TORQUE CONVERTER HOUSING ............................................................................................................ 5-58
TURBINE SHAFT, STATOR SUPPORT AND OIL BAFFLE ........................................................................ 5-54
TRANSMISSION ATTACHING PARTS
T36000 TRANSMISSION
S/N PENDING PER ECN 99872⇒ ............................................................................................................. 5-46
TRANSMISSION ATTACHING PARTS AND OIL FILTER
T34000 AND T36000 TRANSMISSION
⇒S/N PENDING PER ECN 99872 ............................................................................................................. 5-44
T40000 TRANSMISSION
S/N PENDING PER ECN 99872⇒ ............................................................................................................. 5-48
TRANSMISSION
CONTROL
TRANSMISSION
CONTROL
14 n 1489807 Wire Harness (Transmission Control and Jumper) (36000 Series, Tier I) (☞ Figure
4-57) ........................................................................................................................... 1
14 k 1504013 Wire Harness (Transmission Control) (36000 Series, Tier II) (☞ Figure 4-58) .......... 1
15 303493 Grommet...................................................................................................................... 1
16 l 1151996 Grommet...................................................................................................................... 4
16 m 385005 Grommet...................................................................................................................... 4
17 h 1508476 Wire Harness (Idle Validation Switch) (☞ Figure 4-36) ............................................. 1
18 j 1508522 Switch (Idle Validation) ................................................................................................ 1
19 h 137852 Strap Clamp................................................................................................................. 1
FOOTNOTES:
a ⇒ S/N D117E-1542
b S/N D117E-1543 ⇒
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒
e ⇒ S/N D117E-1624
f S/N D117E-1625⇔S/N D117E-1743
g S/N D117E-1744 ⇒
h S/N D117E-1751 ⇒
i ⇒ S/N PENDING PER ECN 63258-06
j S/N PENDING PER ECN 63258-06 ⇒
k S/N PENDING PER ECN 68043 ⇒
l ⇒ S/N PENDING PER ECN 68175
m S/N PENDING PER ECN 68175 ⇒
n S/N PENDING PER ECN 99872 ⇒
5-5
UNIT CODE D117
NORTH AMERICA 10/0/2002
TRANSMISSION
GEAR SELECTOR
(⇒S/N D117E-1743)
FOOTNOTES:
a Service With Gear Selector Kit Part No. 1490278
b ⇒ S/N D117E-1624
c S/N D117E-1625⇔S/N PENDING PER ECN 99885
TRANSMISSION
T34000 AND T36000
CASE AND REAR COVER
FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
c Not Illustrated
d ⇒ S/N D117E-1617
e S/N D117E-1618 ⇒
TRANSMISSION
T34000 AND T36000
TORQUE CONVERTER AND DRIVE PLATE
FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒
TRANSMISSION
T34000 AND T36000
TORQUE CONVERTER HOUSING
TRANSMISSION
T34000 AND T36000
TORQUE CONVERTER HOUSING
42 1389130 Bushing........................................................................................................................ 1
42 1389131 Shim ............................................................................................................................ 4
FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒
5-17
UNIT CODE D117
NORTH AMERICA 10/0/2002
TRANSMISSION
T34000 AND T36000
PUMP DRIVE
FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒
TRANSMISSION
T34000 AND T36000
REGULATOR VALVE AND CHARGE PUMP
FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒
TRANSMISSION
T34000 AND T36000
FORWARD CLUTCH
FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒
TRANSMISSION
T34000 AND T36000
FIRST SPEED CLUTCH
TRANSMISSION
T34000 AND T36000
FIRST SPEED CLUTCH
FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒
5-27
UNIT CODE D117
NORTH AMERICA 10/0/2002
TRANSMISSION
T34000 AND T36000
SECOND AND REVERSE SPEED CLUTCH
FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒
TRANSMISSION
T34000 AND T36000
THIRD SPEED CLUTCH
FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
TRANSMISSION
T34000 AND T36000
THIRD SPEED CLUTCH
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒
5-33
UNIT CODE D117
NORTH AMERICA 10/0/2002
TRANSMISSION
T34000 AND T36000
FOURTH SPEED CLUTCH
KEY:
A: 34000 Series Transmission
B: 36000 Series Transmission
QTY
ITEM PART NO. DESCRIPTION A B
a 1388211 Transmission........................................................................................................ 1 ..
b 1459009 Transmission........................................................................................................ .. 1
1 1389171 Ring ..................................................................................................................... 2 2
2 1391136 Snap Ring............................................................................................................ .. 1
2 304527 Snap Ring............................................................................................................ 1 ..
3 1391137 Bearing (Front)..................................................................................................... .. 1
3 330587 Bearing (Front)..................................................................................................... 1 ..
4 1311719 Snap Ring............................................................................................................ .. 1
4 330586 Ring ..................................................................................................................... 1 ..
5 1389210 Piston (Clutch) ..................................................................................................... 1 ..
5 1471361 Piston and Seal Assembly ................................................................................... .. 1
6 330622 Seal Ring ............................................................................................................. 1 ..
6 1389228 Seal ................................................................................................................. .. 1
7 330623 Seal Ring......................................................................................................... 1 1
8 1389177 Disc...................................................................................................................... .. 6
8 382263 Disc...................................................................................................................... 6 ..
9 1339374 Clutch Disc .......................................................................................................... 6 ..
9 1389176 Disc...................................................................................................................... .. 6
10 1389224 Backing Plate....................................................................................................... .. 1
10 382266 End Plate ............................................................................................................. 1 ..
11 1389174 Snap Ring............................................................................................................ .. 1
11 330617 Retaining Ring ..................................................................................................... 1 ..
12 1389217 Retainer ............................................................................................................... 1 ..
12 330577 Retainer ............................................................................................................... .. 1
13 1391126 Spring .................................................................................................................. .. 1
13 330578 Spring .................................................................................................................. 1 ..
14 1389218 Retaining Ring ..................................................................................................... 1 ..
14 330579 Retainer ............................................................................................................... .. 1
15 382269 Snap Ring............................................................................................................ 1 1
16 1389260 Retaining Ring ..................................................................................................... 1 1
17 330574 Ring ..................................................................................................................... 1 1
18 1389261 Hub ...................................................................................................................... 1 ..
18 1391632 Hub ...................................................................................................................... .. 1
19 1389262 Shaft (Fourth) ...................................................................................................... 1 ..
19 1391138 Shaft (Fourth) ...................................................................................................... .. 1
20 1391142 Bearing ................................................................................................................ 1 ..
20 1471364 Bearing ................................................................................................................ .. 1
21 1389264 Retainer ............................................................................................................... 1 ..
22 1389265 Ring ..................................................................................................................... 2 ..
22 1391140 Ring ..................................................................................................................... .. 2
23 1389266 Spacer ................................................................................................................. 1 ..
24 1389267 Spacer ................................................................................................................. 1 ..
25 330588 Bearing ................................................................................................................ 1 1
26 1389268 Shaft .................................................................................................................... 1 ..
26 1391141 Shaft .................................................................................................................... .. 1
TRANSMISSION
T34000 AND T36000
FOURTH SPEED CLUTCH
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒
TRANSMISSION
T34000 AND T36000
CONTROL VALVE, ELECTRIC INCHING
TRANSMISSION
T34000 AND T36000
CONTROL VALVE, ELECTRIC INCHING
46 1389992 Screw........................................................................................................................... 2
47 1389993 Screw........................................................................................................................... 5
48 1389125 Plug ............................................................................................................................. 8
49 15860 O-Ring ......................................................................................................................... 8
50 159708 Screw........................................................................................................................... 1
51 1390053 Plug ............................................................................................................................. 1
FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒
5-41
UNIT CODE D117
NORTH AMERICA 10/0/2002
TRANSMISSION
T34000 AND T36000
CONTROL VALVE, HYDRAULIC INCHING
(⇒S/N D117E-1617)
FOOTNOTES:
a ⇒ S/N D117E-1550
b ⇒ S/N D117E-1646
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68080
b S/N PENDING PER ECN 68080 ⇒
TRANSMISSION
T40000
CASE AND REAR COVER
a 1471662 Transmission................................................................................................................ 1
1 1391117 Case Assembly ....................................................................................................... 1
2 1389136 Tube (Clutch Pressure) ....................................................................................... 1
3 1492654 Tube (Rear Bearing Lube)................................................................................... 1
4 1389135 Tube (Third Speed Pressure) .............................................................................. 1
5 330504 Sleeve (Pressure And Lubrication Tube)............................................................. 1
6 1492648 Sleeve (Lockup Piston Ring) ............................................................................... 1
7 330520 Retainer (Lockup Sleeve).................................................................................... 1
8 16374 Capscrew ............................................................................................................ 1
9 15155 Lockwasher ......................................................................................................... 1
10 130625 O-Ring ..................................................................................................................... 6
11 1492648 Sleeve (Lockup Piston Ring) ................................................................................... 2
12 382627 O-Ring ..................................................................................................................... 4
13 1504230 Cover (Rear)............................................................................................................ 1
14 14594 Plug ......................................................................................................................... 2
15 16483 O-Ring................................................................................................................. 1
16 330502 Pin ........................................................................................................................... 2
17 1390043 Screw ...................................................................................................................... 16
18 1390042 Screw ...................................................................................................................... 5
19 1384794 Screw ...................................................................................................................... 3
20 1389139 Stud ......................................................................................................................... 4
21 221710 Nut........................................................................................................................... 4
22 15157 Washer .................................................................................................................... 28
23 1390040 Gasket ..................................................................................................................... 1
24 14385 Fitting....................................................................................................................... 2
25 35504 Fitting (Magnetic Drain Plug)................................................................................... 1
26 1390044 Screw ...................................................................................................................... 1
27 222440 Fitting....................................................................................................................... 1
28 14594 Plug ......................................................................................................................... 1
29 16483 O-Ring................................................................................................................. 1
30 1314149 O-Ring ..................................................................................................................... 1
31 1389129 Plug ......................................................................................................................... 1
32 1389130 Bushing ................................................................................................................... 1
33 1504233 Clip .......................................................................................................................... AR
34 1390039 Tube (Suction) ......................................................................................................... 1
35 140597 O-Ring ..................................................................................................................... 1
36 16597 Capscrew ................................................................................................................ 2
37 15156 Lockwasher ............................................................................................................. 2
38 1389142 Baffle ....................................................................................................................... 1
39 330555 Screw ...................................................................................................................... 3
40 1389144 Plug (Drain) ............................................................................................................. 1
41 1492656 Tube (Dipstick)......................................................................................................... 1
42 1504233 Clip .......................................................................................................................... 1
43 15156 Lockwasher ............................................................................................................. 1
44 16597 Capscrew ................................................................................................................ 1
45 1504234 Housing (Dipstick) ................................................................................................... 1
TRANSMISSION
T40000
CASE AND REAR COVER
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
5-53
UNIT CODE D117
NORTH AMERICA 10/0/2002
TRANSMISSION
T40000
TURBINE SHAFT, STATOR SUPPORT AND OIL BAFFLE
a 1471662 Transmission................................................................................................................ 1
1 1389155 Bearing .................................................................................................................... 1
2 1389156 Bearing .................................................................................................................... 1
3 1389154 Washer .................................................................................................................... 1
4 1389153 Snap Ring................................................................................................................ 1
5 1389152 Piston Ring .............................................................................................................. 1
6 1504242 Support And Sleeve ................................................................................................ 1
7 16085 Capscrew ................................................................................................................ 7
8 15158 Lockwasher ............................................................................................................. 7
9 1456013 Seal ......................................................................................................................... 1
10 1589159 Baffle ....................................................................................................................... 1
11 330532 Oil Seal.................................................................................................................... 1
12 1389158 Seal Ring................................................................................................................. 1
13 1389160 Bearing .................................................................................................................... 1
14 1504243 Tube (Input) ............................................................................................................. 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
TRANSMISSION
T40000
TORQUE CONVERTER AND DRIVE PLATE
a 1471662 Transmission................................................................................................................ 1
1 1384795 Reaction Member .................................................................................................... 1
2 1389153 Snap Ring................................................................................................................ 2
3 1389188 Spacer ..................................................................................................................... 1
4 1389196 Turbine..................................................................................................................... 1
5 1389186 Hub (Turbine)........................................................................................................... 1
6 1389187 Snap Ring................................................................................................................ 1
7 304527 Snap Ring................................................................................................................ 1
8 1389203 Screw ...................................................................................................................... 10
9 1389204 Screw ...................................................................................................................... 5
10 1389193 Impeller.................................................................................................................... 1
11 1389197 O-Ring ..................................................................................................................... 1
12 18557 Capscrew ................................................................................................................ 24
13 15157 Washer .................................................................................................................... 24
14 1389191 Hub (Impeller).......................................................................................................... 1
15 1389192 O-Ring ..................................................................................................................... 1
16 1389195 Screw ...................................................................................................................... 8
17 1389194 Ring ......................................................................................................................... 1
18 1389190 Bearing .................................................................................................................... 1
19 1389189 Snap Ring................................................................................................................ 1
20 1492667 Cover ....................................................................................................................... 1
21 1389200 Bearing .................................................................................................................... 1
22 1389201 O-Ring ..................................................................................................................... 1
23 1389154 Washer .................................................................................................................... 1
24 1389202 Hub.......................................................................................................................... 1
25 1492675 Drive Plate Kit.......................................................................................................... 1
26 .. . . . Drive Plate .......................................................................................................... 1
27 1389207 Ring (Backing)..................................................................................................... 1
28 1389208 Screw .................................................................................................................. 14
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
TRANSMISSION
T40000
TORQUE CONVERTER HOUSING
a 1471662 Transmission................................................................................................................ 1
1 1504213 Housing and Tube Assembly ................................................................................... 1
2 1389125 Plug..................................................................................................................... 7
3 15860 O-Ring ............................................................................................................ 1
4 14595 Fitting .................................................................................................................. 1
5 16484 O-Ring ............................................................................................................ 1
6 1504215 Tube (Forward Pressure) .................................................................................... 1
7 1504220 Tube (Third Pressure) ......................................................................................... 1
8 1504221 Tube (Fourth Pressure) ....................................................................................... 1
9 1389118 Clip...................................................................................................................... 3
10 1314145 O-Ring................................................................................................................. 2
11 16374 Capscrew ............................................................................................................ 3
12 15155 Lockwasher ......................................................................................................... 3
13 1504223 Tube (Valve Oil Supply)....................................................................................... 1
14 330504 Sleeve ................................................................................................................. 2
15 1504224 Sleeve ................................................................................................................. 1
16 1504225 Sleeve ................................................................................................................. 1
17 1504226 Sleeve ................................................................................................................. 1
18 330520 Retainer .............................................................................................................. 3
19 1504227 Screw .................................................................................................................. 3
20 .. . . . Washer (Not Used) ............................................................................................. ..
21 330511 Plug..................................................................................................................... 1
22 330632 Valve Seat ........................................................................................................... 1
23 330634 Plunger (Pressure Relief Valve) .......................................................................... 1
24 1389127 Retainer (Pressure Relief Valve)......................................................................... 1
25 1389126 Retainer (Valve Seat) .......................................................................................... 1
26 382323 Stop..................................................................................................................... 1
27 382322 Retaining Ring .................................................................................................... 1
28 1504228 Tube (Modulator Bypass) ........................................................................................ 1
29 330502 Pin ........................................................................................................................... 2
30 1504229 Screw ...................................................................................................................... 14
31 1384794 Screw ...................................................................................................................... 9
32 15157 Washer .................................................................................................................... 23
33 1390038 Gasket ..................................................................................................................... 1
34 15370 Fitting....................................................................................................................... 1
35 330527 Breather................................................................................................................... 1
36 1384793 Cap.......................................................................................................................... 1
37 330513 Gasket ..................................................................................................................... 1
38 15316 Fitting....................................................................................................................... 1
39 14594 Plug (Not Illustrated)................................................................................................ 1
40 16483 O-Ring (Not Illustrated) ........................................................................................... 1
41 1504231 Plug (Not Illustrated)................................................................................................ 1
42 1504232 Bushing (Sensor)..................................................................................................... 1
43 1389131 Shim ........................................................................................................................ AR
44 1389129 Plug ......................................................................................................................... 1
45 1314149 O-Ring ..................................................................................................................... 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
TRANSMISSION
T40000
PUMP DRIVE
a 1471662 Transmission................................................................................................................ 1
1 1504248 Support.................................................................................................................... 3
2 1492678 Screw ...................................................................................................................... 4
3 1504249 O-Ring ..................................................................................................................... 4
4 1492679 Washer .................................................................................................................... 4
5 15158 Lockwasher ............................................................................................................. 2
6 1504250 Screw ...................................................................................................................... 2
7 1504251 Bearing .................................................................................................................... 3
8 1504252 Snap Ring................................................................................................................ 3
9 1504253 Gear (Auxiliary Pump Drive, RH) ............................................................................ 1
10 1504254 Gear (Auxiliary Pump Drive, LH) ............................................................................. 1
11 1504255 Gear (Charging Pump Drive)................................................................................... 1
12 1492683 Gear ........................................................................................................................ 1
13 330534 Snap Ring................................................................................................................ 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
a 1471662 Transmission................................................................................................................ 1
1 1504245 Shaft (Turbine)......................................................................................................... 1
2 1504246 Gear (Driven)........................................................................................................... 2
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
5-63
UNIT CODE D117
NORTH AMERICA 10/0/2002
TRANSMISSION
T40000
OUTPUT FLANGE AND SHAFT
a 1471662 Transmission................................................................................................................ 1
1 1504386 Shaft (Output).......................................................................................................... 1
2 1504387 Bearing (Pilot) ......................................................................................................... 1
3 1471364 Bearing ( Front) ....................................................................................................... 1
4 1391140 Ring (Output Gear Retainer) ................................................................................... 2
5 1389155 Bearing (Rear)......................................................................................................... 1
6 1391143 O-Ring (Rear Bearing Cap)..................................................................................... 1
7 1504388 Seal (Oil Flange) ..................................................................................................... 1
8 1389277 Stud (Bearing Cap) ................................................................................................. 4
9 15159 Lockwasher ............................................................................................................. 4
10 1389215 Nut........................................................................................................................... 4
11 1504389 Cap (Rear Bearing) ................................................................................................. 1
12 1504390 Spacer (Output Flange)........................................................................................... 1
13 1389129 Plug (Rear Bearing) ................................................................................................ 1
14 1314149 O-Ring ..................................................................................................................... 1
15 1504391 O-Ring ..................................................................................................................... 1
16 1504392 Washer .................................................................................................................... 1
17 1504393 Nut........................................................................................................................... 1
18 1511747 Output Flange.......................................................................................................... 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
a 1471662 Transmission................................................................................................................ 1
1 1504300 Gear (Output) .......................................................................................................... 1
2 1504301 Shaft (First Speed Drum And Plug)......................................................................... 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
1 a 1471662 Transmission................................................................................................................ 1
1 1361629 Gear (First Speed)................................................................................................... 11
2 1391627 Gear and Shaft (Third Speed Clutch, Shaft, And Hub) ........................................... 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
1 a 1471662 Transmission................................................................................................................ 1
1 1391626 Gear (Third Speed) ................................................................................................. 1
2 1391631 Gear (Third Speed, Driven) ..................................................................................... 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
5-69
UNIT CODE D117
NORTH AMERICA 10/0/2002
TRANSMISSION
T40000
FORWARD CLUTCH SHAFT
a 1471662 Transmission................................................................................................................ 1
1 1504263 Piston ...................................................................................................................... 1
2 1389179 Seal ......................................................................................................................... 1
3 1504264 Seal ......................................................................................................................... 1
4 1389177 Disc ......................................................................................................................... 14
5 1389176 Disc ......................................................................................................................... 14
6 1389175 Plate ........................................................................................................................ 1
7 1315604 Ball .......................................................................................................................... 1
8 1389180 Spring ...................................................................................................................... 1
9 1389174 Snap Ring................................................................................................................ 1
10 1504265 Spring ...................................................................................................................... 1
11 1504266 Retainer................................................................................................................... 1
12 1504267 Snap Ring................................................................................................................ 3
13 1504268 Cone........................................................................................................................ 2
14 1320905 Cup (Driven Gear) ................................................................................................... 2
15 15042 Ring (Driven Gear Locator) ..................................................................................... 2
16 1504272 Ring ......................................................................................................................... AR
16 1504273 Ring ......................................................................................................................... AR
16 1504281 Ring ......................................................................................................................... AR
16 1504282 Ring ......................................................................................................................... AR
16 1504284 Ring (0.073/0.071)................................................................................................... AR
17 1504285 Bearing (Front, Forward Shaft)................................................................................ 1
18 330597 Bearing .................................................................................................................... 1
19 1391121 Retaining Ring......................................................................................................... 1
20 1391122 Snap Ring................................................................................................................ 1
21 1504288 Ring ......................................................................................................................... 2
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
TRANSMISSION
T40000
FIRST SPEED CLUTCH SHAFT
a 1471662 Transmission................................................................................................................ 1
1 1471362 Piston and Seal Assembly....................................................................................... 1
1 1389228 Seal..................................................................................................................... 1
2 1389245 Bearing (Rear Bearing) ....................................................................................... 1
3 330623 Seal Ring................................................................................................................. 1
4 1389177 Disc ......................................................................................................................... 12
5 1389176 Disc ......................................................................................................................... 12
6 1389224 Backing Plate .......................................................................................................... 1
7 1389174 Snap Ring................................................................................................................ 1
8 1389127 Retainer................................................................................................................... 1
9 1492646 Spring ...................................................................................................................... 1
10 1389218 Retaining Ring......................................................................................................... 1
11 348486 Retaining Ring......................................................................................................... 1
12 1391133 Spacer ..................................................................................................................... 1
13 1389219 Bearing .................................................................................................................... 1
14 1389220 Bearing .................................................................................................................... 1
15 330612 Retaining Ring......................................................................................................... 1
16 1391134 Washer .................................................................................................................... 1
17 1504295 Bearing .................................................................................................................... 1
18 1389336 Exhaust Pipe ........................................................................................................... 1
19 1389235 Ring ......................................................................................................................... 1
20 1389171 Ring ......................................................................................................................... 2
21 1389253 Cap.......................................................................................................................... 1
22 1389125 Plug ......................................................................................................................... 2
23 15860 O-Ring ..................................................................................................................... 2
25 79976 O-Ring ......................................................................................................................... 1
25 1389247 Shim (0.004 in.) ....................................................................................................... AR
25 1389248 Shim (0.007 in.) ....................................................................................................... AR
25 1389249 Shim (0.010 in.) ....................................................................................................... AR
25 1389250 Shim (0.020 in.) ....................................................................................................... AR
26 1389246 Stud ......................................................................................................................... 4
27 15157 Washer .................................................................................................................... 4
28 221710 Nut........................................................................................................................... 4
29 1392493 Bearing Cone .......................................................................................................... 1
30 1392494 Bearing Cup ............................................................................................................ 1
31 1389245 Bearing .................................................................................................................... 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
TRANSMISSION
T40000
SECOND AND REVERSE CLUTCH SHAFT
a 1471662 Transmission................................................................................................................ 1
1 1471361 Piston and Seal Assembly....................................................................................... 1
2 1389228 Seal (Piston, Outer) ............................................................................................ 1
3 330623 Seal Ring (Piston, Inner)..................................................................................... 1
4 330579 Retainer................................................................................................................... 1
5 1492646 Spring ...................................................................................................................... 1
6 330577 Retainer................................................................................................................... 1
7 382269 Snap Ring................................................................................................................ 1
8 1389177 Disc (Inner Clutch)................................................................................................... 8
9 1389176 Disc (Outer Clutch).................................................................................................. 8
10 1389224 Backing Plate .......................................................................................................... 1
11 1389174 Snap Ring................................................................................................................ 1
12 1504263 Piston ...................................................................................................................... 1
13 1504264 Seal (Inner Piston)................................................................................................... 1
14 1389179 Seal (Outer Piston).................................................................................................. 1
15 1389177 Disc (Inner Clutch)................................................................................................... 14
16 1389176 Disc (Outer ClutcH) ................................................................................................. 14
17 1389175 Plate (Clutch Disk Backing)..................................................................................... 1
18 1315604 Ball .......................................................................................................................... 1
19 1389180 Spring ...................................................................................................................... 1
20 1389174 Snap Ring................................................................................................................ 1
21 1504265 Spring ...................................................................................................................... 1
22 1504266 Retainer................................................................................................................... 1
23 1504267 Snap Ring................................................................................................................ 1
24 1504268 Cone (Driven Gear) ................................................................................................. 2
25 1504269 Cup (Driven Gear) ................................................................................................... 2
26 1504270 Ring (Locating, Driven Gear)................................................................................... 2
27 1504267 Snap Ring................................................................................................................ 1
28 1504272 Ring (Reverse Clutch Gear) .................................................................................... AR
28 1504273 Ring (Reverse Clutch Gear) .................................................................................... AR
28 1504281 Ring (Reverse Clutch Gear) .................................................................................... AR
28 1504282 Ring (Reverse Clutch Gear) .................................................................................... AR
28 1504284 Ring (0.073/0.071) (Reverse Clutch Gear).............................................................. AR
29 1504290 Bearing (Front, Second And Reverse Shaft) ........................................................... 1
30 1504291 Ring (Front Bearing Retainer) ................................................................................. 1
31 1504267 Snap Ring................................................................................................................ 1
32 1504292 Hub (Clutch Disk) .................................................................................................... 1
33 1389230 Snap Ring................................................................................................................ 1
34 1389231 Retaining Ring ............................................................................................................. 1
35 1389232 Ring ............................................................................................................................. 1
36 1504288 Ring (Piston Shaft) ...................................................................................................... 3
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
TRANSMISSION
T40000
THIRD SPEED CLUTCH SHAFT
a 1471662 Transmission................................................................................................................ 1
1 1471360 Piston and Seal Assembly....................................................................................... 1
2 1479838 Seal Ring ............................................................................................................ 1
3 330623 Seal Ring ............................................................................................................ 1
4 382263 Disc (Inner Clutch)................................................................................................... 12
5 1339374 Clutch Disc (Outer Clutch)....................................................................................... 12
6 382266 End Plate (Disk Backing)......................................................................................... 1
7 330617 Retaining Ring......................................................................................................... 1
8 1389217 Retainer................................................................................................................... 1
9 1492646 Spring (Piston Return)............................................................................................. 1
10 1389218 Retaining Ring......................................................................................................... 1
11 348486 Retaining Ring......................................................................................................... 1
12 1389219 Bearing (Third Speed Gear) .................................................................................... 1
13 1389220 Bearing (Third Speed Gear) .................................................................................... 1
14 330612 Retaining Ring (Bearing Locator) ............................................................................ 1
15 330589 Retaining Ring (Bearing Retainer) .......................................................................... 2
16 1450659 Ring Seal (Piston Shaft) .......................................................................................... 1
17 330597 Bearing (Shaft Rear) ............................................................................................... 1
18 1314145 O-Ring (Rear Bearing Cap)..................................................................................... 1
19 1391124 Cap (Rear Bearing) ................................................................................................. 1
20 1391122 Snap Ring................................................................................................................ 1
21 15894 O-Ring (Bearing Cap) ............................................................................................. 1
22 1389125 Plug (Bearing Cap).................................................................................................. 1
23 15860 O-Ring................................................................................................................. 1
24 1311830 Stud ......................................................................................................................... 4
25 15159 Lockwasher ............................................................................................................. 4
26 1389215 Nut........................................................................................................................... 4
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
TRANSMISSION
T40000
FOURTH SPEED CLUTCH SHAFT
a 1471662 Transmission................................................................................................................ 1
1 1471361 Piston and Seal Assembly....................................................................................... 1
2 1389228 Seal (Outer Piston) ............................................................................................. 1
3 330623 Seal Ring (Inner Piston)...................................................................................... 1
4 1389177 Disc (Inner Clutch)................................................................................................... 8
5 1389176 Disc (Outer Clutch).................................................................................................. 8
6 1389244 Washer (Disck Backing) .......................................................................................... 1
7 1389174 Snap Ring................................................................................................................ 1
8 330579 Retainer................................................................................................................... 1
9 1492646 Spring ...................................................................................................................... 1
10 330577 Retainer................................................................................................................... 1
11 382269 Snap Ring................................................................................................................ 1
12 1391137 Bearing (Fourth Speed Shaft Front) ........................................................................ 1
13 1311719 Snap Ring (Fourth Speed Shaft Front Bearing) ...................................................... 1
14 1391136 Snap Ring (Fourth Speed Shaft Front Bearing Retainer)........................................ 1
15 1504297 Hub (Fourth Clutch Disk)......................................................................................... 1
16 1389260 Retaining Ring (Fourth Clutch Disk Hub) ................................................................ 1
17 1389171 Ring (Fourth Speed Shaft Piston) ........................................................................... 2
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
a 1471662 Transmission................................................................................................................ 1
1 1504258 Shaft (Forward)........................................................................................................ 1
2 1504259 Shaft (Reverse And Second)................................................................................... 1
3 1504260 Shaft (Third And Fourth).......................................................................................... 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
5-81
UNIT CODE D117
NORTH AMERICA 10/0/2002
TRANSMISSION
T40000
ELECTRIC CONTROL VALVE
a 1471662 Transmission................................................................................................................ 1
1 1482509 Housing (Solenoid Control) ..................................................................................... 1
2 1482534 Spool ....................................................................................................................... 5
3 3064988 Spool................................................................................................................... 5
4 16484 O-Ring ............................................................................................................ 1
5 1504400 O-Ring ............................................................................................................ 1
6 382628 O-Ring ............................................................................................................ 1
7 1324719 O-Ring................................................................................................................. 1
8 1482514 Coil...................................................................................................................... 5
9 1324792 O-Ring................................................................................................................. 5
10 1482513 Nut........................................................................................................................... 5
11 1482511 Plug ......................................................................................................................... 1
12 16484 O-Ring ..................................................................................................................... 1
13 1482510 Plug ......................................................................................................................... 1
14 1485858 Gasket ..................................................................................................................... 1
15 1471358 Screw ...................................................................................................................... 4
16 15156 Lockwasher ............................................................................................................. 4
17 1504401 Control Valve Assembly........................................................................................... 1
18 330511 Plug..................................................................................................................... 1
19 1482517 Spool (Forward And Reverse)............................................................................. 2
20 1482518 Spring (Forward And Reverse Spool) ................................................................. 1
21 1482533 Spool (Second Speed)........................................................................................ 1
22 1482520 Spool (Range) ..................................................................................................... 1
23 1482582 Spool (First And Third Speed) ............................................................................ 2
24 1482522 Spring.................................................................................................................. 3
25 .. . . . Spring (Not Used) ............................................................................................... ..
26 235691 Fitting .................................................................................................................. 6
27 16484 O-Ring ............................................................................................................ 1
28 1485857 Gasket ..................................................................................................................... 1
29 1504402 Plate ........................................................................................................................ 1
30 330674 Gasket ..................................................................................................................... 1
31 1342516 Valve Assembly (Modulator) (☞ Figure 5-38) ........................................................ 1
32 1342515 Gasket ..................................................................................................................... 1
33 1504403 Screw ...................................................................................................................... 5
34 1504405 Screw ...................................................................................................................... 4
35 15156 Lockwasher ............................................................................................................. 9
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
TRANSMISSION
T40000
MODULATOR VALVE
a 1471662 Transmission................................................................................................................ 1
1 1342516 Valve Assembly ....................................................................................................... 1
2 382333 Plug..................................................................................................................... 2
3 16485 O-Ring................................................................................................................. 2
4 382334 Spring.................................................................................................................. 2
5 382335 Spring.................................................................................................................. 2
6 382336 Pin....................................................................................................................... 2
7 .. . . . Valve ................................................................................................................... 2
8 330511 Plug..................................................................................................................... 2
9 .. . . . Spool................................................................................................................... 2
10 382337 Spring (Regulator)............................................................................................... 2
11 16485 O-Ring................................................................................................................. 2
12 233693 Fitting .................................................................................................................. 2
13 1342515 Gasket ..................................................................................................................... 1
14 330511 Plug ......................................................................................................................... 2
15 .. . . . Spool ....................................................................................................................... 2
16 382337 Spring ...................................................................................................................... 2
17 233693 Fitting....................................................................................................................... 2
18 16485 O-Ring ..................................................................................................................... 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
TRANSMISSION
T40000
REGULATING VALVE AND CHARGE PUMP
a 1471662 Transmission................................................................................................................ 1
1 1389306 Coupling .................................................................................................................. 2
2 1389307 Retainer................................................................................................................... 2
3 1389308 Gasket ..................................................................................................................... 2
4 1492687 Sleeve...................................................................................................................... 1
5 1390052 Fitting....................................................................................................................... 2
6 1389303 O-Ring ..................................................................................................................... 2
7 1504398 Charge Pump Assembly.......................................................................................... 1
8 .. . . . Body.................................................................................................................... 1
9 330647 Seal (Shaft) ......................................................................................................... 1
10 330646 Washer................................................................................................................ 2
11 382300 Bearing (With Thrust Plate)................................................................................. 2
12 1504397 Shaft (Driven) ...................................................................................................... 1
13 1504396 Shaft (Drive) ........................................................................................................ 1
14 1389297 Bearing (With Thrust Plate)................................................................................. 2
15 1492688 Gasket ..................................................................................................................... 1
16 1389281 Regulator Valve Assembly....................................................................................... 1
17 330642 Oil Seal (Pump Drive Shaft Oil) .......................................................................... 1
18 1389291 Snap Ring ........................................................................................................... 1
19 1389290 Retainer (Piston Spring)...................................................................................... 1
20 1389289 Spring (Safety Valve Piston) ............................................................................... 1
21 14591 Fitting .................................................................................................................. 2
22 1391636 Piston (Safety Valve) ........................................................................................... 1
23 .. . . . Body ........................................................................................................................ 1
24 1389286 Spool (Valve Regulator) ...................................................................................... 1
25 1389285 Spring (Inner Valve) ............................................................................................ 1
26 1389284 Spring (Outer Valve)............................................................................................ 1
27 1389283 Cup (Spring Retainer) ......................................................................................... 1
28 1389282 Snap Ring ........................................................................................................... 1
29 18588 Capscrew ................................................................................................................ 2
30 15158 Lockwasher ............................................................................................................. 2
31 130625 O-Ring ..................................................................................................................... 1
32 15156 Lockwasher ............................................................................................................. 4
33 1492689 Screw ...................................................................................................................... 2
34 18545 Capscrew ................................................................................................................ 2
35 1471363 O-Ring ..................................................................................................................... 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
5-88
UNIT CODE D117
10/0/2002 NORTH AMERICA
6 DRIVE AXLE
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 6
DRIVE AXLE
DESCRIPTION PAGE
DIFFERENTIAL
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW......................................................................... 6-14
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW......................................................................... 6-18
DRIVE AXLE
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 6-2
OIL COOLED BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 6-6
WET BRAKE
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW ..................................................................... 6-10
UNIVERSAL SHAFT .......................................................................................................................................... 6-22
DRIVE AXLE
DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)
KEY:
A: Standard Axle
B: Wide Axle
QTY
ITEM PART NO. DESCRIPTION A B
DRIVE AXLE
DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)
QTY
ITEM PART NO. DESCRIPTION A B
35 114826 Breather........................................................................................................... .. 1
35 200445 Breather........................................................................................................... 1 ..
36 1350307 Housing ........................................................................................................... 1 ..
36 1391819 Housing ........................................................................................................... .. 1
37 154781 Stud (70 mm) .............................................................................................. 10 10
38 208646 Stud (95 mm) .............................................................................................. 2 2
39 1314257 Stud (113 mm) ............................................................................................ 2 2
40 15316 Fitting .......................................................................................................... 1 1
41 321293 Plug............................................................................................................. 1 1
42 1309870 Stud ................................................................................................................. 36 36
43 86007 Washer ............................................................................................................ 14 14
44 358099 Nut................................................................................................................... 14 14
45 185015 Bolt ...................................................................................................................... 12 12
46 221376 Nut ....................................................................................................................... 12 12
6-5
UNIT CODE D117
NORTH AMERICA 10/0/2002
DRIVE AXLE
OIL COOLED BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)
KEY:
A: Standard Axle
B: Wide Axle
QTY
ITEM PART NO. DESCRIPTION A B
DRIVE AXLE
OIL COOLED BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)
QTY
ITEM PART NO. DESCRIPTION A B
6-9
UNIT CODE D117
NORTH AMERICA 10/0/2002
DRIVE AXLE
WET BRAKE
(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)
KEY:
A: Standard Axle
B: Wide Axle
QTY
ITEM PART NO. DESCRIPTION A B
DRIVE AXLE
WET BRAKE
(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)
QTY
ITEM PART NO. DESCRIPTION A B
35 15316 Fitting............................................................................................................... 1 1
36 114826 Breather........................................................................................................... 1 1
37 214195 Bolt (70 mm).................................................................................................... 2 2
38 154781 Stud (Short)..................................................................................................... 6 6
38 208646 Stud (95 mm)................................................................................................... 2 2
39 1473776 Stud (Long)...................................................................................................... 4 4
40 86007 Washer ............................................................................................................ 14 14
41 358099 Nut................................................................................................................... 14 14
42 321293 Plug ................................................................................................................. 1 1
43 1473760 Snap Ring........................................................................................................ 1 1
44 1473759 Gear ................................................................................................................ 1 1
6-13
UNIT CODE D117
NORTH AMERICA 10/0/2002
DIFFERENTIAL
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)
1329557 Carrier.......................................................................................................................... 1
1 1328667 Carrier (Differential)................................................................................................. 1
2 132450 Capscrew ............................................................................................................ 4
3 132451 Washer................................................................................................................ 4
4 132465 Lock......................................................................................................................... 2
5 272252 Washer .................................................................................................................... 4
6 221435 Capscrew ................................................................................................................ 4
7 15316 Fitting....................................................................................................................... 1
8 132476 Nut........................................................................................................................... 1
9 280582 Screw ...................................................................................................................... 1
10 130849 Cage........................................................................................................................ 1
11 79483 Bearing Cup ............................................................................................................ 2
12 79481 Bearing Cone (Inner)............................................................................................... 1
12 79482 Bearing Cone (Outer) .............................................................................................. 1
13 a 53769 Spacer (0.248 in.).................................................................................................... AR
13 a 53770 Spacer (0.249 in.).................................................................................................... AR
13 a 53771 Spacer (0.250 in.).................................................................................................... AR
13 a 53772 Spacer (0.251 in.).................................................................................................... AR
13 a 53773 Spacer (0.252 in.).................................................................................................... AR
13 a 53774 Spacer (0.253 in.).................................................................................................... AR
13 a 53775 Spacer (0.259 in.).................................................................................................... AR
13 a 53776 Spacer (0.265 in.).................................................................................................... AR
13 a 53777 Spacer (0.271 in.).................................................................................................... AR
13 a 53778 Spacer (0.277 in.).................................................................................................... AR
13 a 53779 Spacer (0.283 in.).................................................................................................... AR
14 1324795 Differential (Assembly) ............................................................................................ 1
15 1324796 Differential ........................................................................................................... 1
15 1308985 Case (Assembly) ............................................................................................ 1
16 .. . . . Case (Flange)............................................................................................. 1
17 .. . . . Case ........................................................................................................... 1
18 329420 Capscrew ................................................................................................... 4
18 329421 Capscrew ................................................................................................... 8
19 125428 Washer ....................................................................................................... 12
20 1309868 Washer ........................................................................................................... 2
21 1308989 Side Gear........................................................................................................ 2
22 1328669 Spider ............................................................................................................. 1
23 141501 Pinion.............................................................................................................. 4
24 1303550 Washer ........................................................................................................... 4
25 286132 Capscrew ............................................................................................................ 16
26 125428 Washer................................................................................................................ 16
27 358099 Nut ...................................................................................................................... 16
28 1347950 Gear .................................................................................................................... 1
29 163873 Bearing ........................................................................................................... 1
30 163874 Lockring .......................................................................................................... 1
31 241664 Nut .................................................................................................................. 1
32 132464 Adjusting Ring ............................................................................................................. 1
33 132463 Adjusting Ring ............................................................................................................. 1
34 30109 Bearing Cup................................................................................................................. 1
35 230408 Bearing Cone............................................................................................................... 1
36 132462 Bearing Cup................................................................................................................. 1
37 132461 Bearing Cone............................................................................................................... 1
DIFFERENTIAL
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)
FOOTNOTES:
a Use Quantity of 2 as Required
6-17
UNIT CODE D117
NORTH AMERICA 10/0/2002
DIFFERENTIAL
(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)
1473609 Differential.................................................................................................................... 1
1473610 Differential ............................................................................................................... 1
1 1483741 Nut........................................................................................................................... 1
1 208631 Washer .................................................................................................................... 1
2 1473720 Capscrew ................................................................................................................ 8
3 88587 Washer .................................................................................................................... 8
4 1473722 Flange ..................................................................................................................... 1
5 1473719 Disc Brake ............................................................................................................... 1
6 1314255 Oil Seal.................................................................................................................... 1
7 293654 Capscrew ................................................................................................................ 8
8 296442 Washer .................................................................................................................... 8
9 1473611 Adapter.................................................................................................................... 1
10 1355346 Cotter Pin ................................................................................................................ 2
11 1379726 Washer .................................................................................................................... 2
12 1332805 O-Ring ..................................................................................................................... 2
13 1332801 Pin ........................................................................................................................... 2
14 .. . . . Park Brake Assembly (☞ Figure 8-4) .................................................................... 1
14 1473721 Brake Assembly....................................................................................................... 1
15 1483742 Bearing Cone .......................................................................................................... 1
16 1483743 Bearing Cup ............................................................................................................ 1
17 1483744 Cage Assembly ....................................................................................................... 1
17 79483 Bearing Cup ........................................................................................................ 1
17 1483788 Washer................................................................................................................ 1
18 1483749 Spacer (0.502 in.).................................................................................................... 2
18 1483745 Spacer (0.526 in.).................................................................................................... 2
18 1483746 Spacer (0.527 in.).................................................................................................... 2
18 1483747 Spacer (0.500 in.).................................................................................................... 1
18 1483748 Spacer (0.541 in.).................................................................................................... 2
18 1483750 Spacer (0.503 in.).................................................................................................... 1
18 1483751 Spacer (0.504 in.).................................................................................................... 2
18 1483752 Spacer (0.544 in.).................................................................................................... 2
18 1483753 Spacer (0.506 in.).................................................................................................... 2
18 1483754 Spacer (0.507 in.).................................................................................................... 2
18 1483755 Spacer (0.508 in.).................................................................................................... 2
18 1483756 Spacer (0.509 in.).................................................................................................... 1
18 1483757 Spacer (0.510 mm).................................................................................................. 2
18 1483758 Spacer (0.511 in.).................................................................................................... 2
18 1483759 Spacer (0.512 in.).................................................................................................... 2
18 1483760 Spacer (0.513 in.).................................................................................................... 2
18 1483761 Spacer (0.514 in.).................................................................................................... 2
18 1483762 Spacer (0.515 in.).................................................................................................... 2
18 1483763 Spacer (0.516 in.).................................................................................................... 2
18 1483764 Spacer (0.517 in.).................................................................................................... 2
18 1483765 Spacer (0.518 in.).................................................................................................... 2
18 1483766 Spacer (0.519 in.).................................................................................................... 2
18 1483767 Spacer (0.5197 in.).................................................................................................. 2
18 1483768 Spacer (0.521 in.).................................................................................................... 2
18 1483769 Spacer (0.522 in.).................................................................................................... 2
18 1483770 Spacer (0.523 in.).................................................................................................... 2
18 1483771 Spacer (0.524 in.).................................................................................................... 2
18 1483772 Spacer (0.525 in.).................................................................................................... 2
DIFFERENTIAL
(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)
6-21
UNIT CODE D117
NORTH AMERICA 10/0/2002
UNIVERSAL SHAFT
FOOTNOTES:
a 36000 Series Transmission
b 40000 Series Transmission
c ⇒ S/N D117E-01719X Wide
d S/N D117E-01720X ⇒ Wide
e ⇒ S/N D117E-01723Y Narrow
f S/N D117E-01724Y ⇒ Narrow
g S/N PENDING PER ECN 68125 ⇒
h S/N PENDING PER ECN 68125 ⇒ Includes D117E-1688
i S/N PENDING PER ECN 99872 ⇒
6-24
UNIT CODE D117
10/0/2002 NORTH AMERICA
7 STEERING SYSTEM
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 7
STEERING SYSTEM
DESCRIPTION PAGE
STEERING
STEERING
FOOTNOTES:
a ⇒ S/N D117E-1633
b S/N D117E-1634 ⇒
c S/N D117E-1634⇔S/N D117E-1743
d ⇒ S/N D117E-1681
e S/N D117E-1682 ⇒
f ⇒ S/N D117E-1743
g S/N D117E-1744 ⇒
7-5
UNIT CODE D117
NORTH AMERICA 10/0/2002
STEERING AXLE
STEERING AXLE
29 185074 Bushing........................................................................................................................ 2
30 1371376 Tie Rod ........................................................................................................................ 2
31 c 16009 Lube Fitting.................................................................................................................. 4
31 dh 16009 Lube Fitting.................................................................................................................. 8
32 ac 1371378 Spindle (RH) ................................................................................................................ 1
32 e 1462359 Spindle (RH) ................................................................................................................ 1
32 k 1523701 Spindle (RH) ................................................................................................................ 1
32 bc 1371379 Spindle (LH)................................................................................................................. 1
32 e 1462362 Spindle (LH)................................................................................................................. 1
32 k 1523700 Spindle (LH)................................................................................................................. 1
33 c 14349 Fitting ........................................................................................................................... 4
33 d 16569 Fitting ........................................................................................................................... 2
34 1310644 Hose ............................................................................................................................ 2
35 221780 Washer ........................................................................................................................ 8
35 339637 Capscrew..................................................................................................................... 8
36 1335868 Bushing........................................................................................................................ 2
37 1335869 Washer ........................................................................................................................ 2
38 185183 Shim (0.020 in.) ........................................................................................................... AR
38 185184 Shim (0.007 in.) ........................................................................................................... AR
39 14516 Fitting ........................................................................................................................... 2
40 1355034 Tube ............................................................................................................................. 1
41 14668 Fitting ........................................................................................................................... 2
42 302512 Connector .................................................................................................................... 2
43 302522 Nut ............................................................................................................................... 2
44 16041 Lube Fitting.................................................................................................................. 2
45 1355033 Tube ............................................................................................................................. 1
46 i 1357107 Tube ............................................................................................................................. 1
46 j 1509995 Tube ............................................................................................................................. 2
47 i 15056 Nut ............................................................................................................................... 4
47 i 15134 Washer ........................................................................................................................ 4
47 j 302400 Locknut ........................................................................................................................ 4
47 i 15156 Lockwasher.................................................................................................................. 4
47 j 320157 Washer ........................................................................................................................ 4
48 i 1457235 Clamp .......................................................................................................................... 8
48 j 1511943 Plate (Cover)................................................................................................................ 4
49 1369149 Pin ............................................................................................................................... 2
50 i 1357106 Tube ............................................................................................................................. 1
51 14694 Fitting ........................................................................................................................... 2
52 1371397 Wear Sleeve ................................................................................................................ 2
53 1371398 Wear Sleeve ................................................................................................................ 2
54 251979 Lubricant...................................................................................................................... AR
55 201807 Fitting ........................................................................................................................... 2
56 116030 Nut ............................................................................................................................... 24
57 173240 Clamp .......................................................................................................................... 24
58 302501 Shim ............................................................................................................................ AR
59 155328 Washer ........................................................................................................................ 2
60 15485 Fitting ........................................................................................................................... 2
61 178015 Bushing........................................................................................................................ 2
62 13963 Lube Fitting.................................................................................................................. 2
STEERING AXLE
FOOTNOTES:
a Service With 1375053
b Service With 1375054
c ⇒ S/N D117E-01735Y
d S/N D117E-01736Y ⇒
e S/N D117E-01736Y⇔S/N PENDING PER ECN 99570-06
f ⇒ S/N D117E-1517
g S/N D117E-1518 ⇒
h S/N D117E-1736 ⇒
i ⇒ S/N PENDING PER ECN 68080
j S/N PENDING PER ECN 68080 ⇒
k S/N PENDING PER ECN 99570-06 ⇒
l ⇒ S/N PENDING PER ECN 99900
m S/N PENDING PER ECN 99900 ⇒
n S/N PENDING PER ECN 99927 ⇒
STEERING CYLINDER
FOOTNOTES:
a Service With Cylinder 1483179
FLOW AMPLIFIER
FLOW AMPLIFIER
ATTACHING PARTS
(⇒S/N D117E-1681)
FLOW AMPLIFIER
ATTACHING PARTS
(S/N D117E-1682⇒)
7-20
UNIT CODE D117
10/0/2002 NORTH AMERICA
8 BRAKE SYSTEM
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 8
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE LINES
CONTROL ...................................................................................................................................................... 8-12
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ..................................................................... 8-14
OIL COOLED BRAKE..................................................................................................................................... 8-18
COOLING
OIL COOLED BRAKE..................................................................................................................................... 8-22
PARK BRAKE
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW......................................................................... 8-10
PARK BRAKE AND SERVICE BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW........................................................................... 8-6
RELAY VALVE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW......................................................................... 8-28
SERVICE BRAKE
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 8-4
OIL COOLED BRAKE....................................................................................................................................... 8-2
SHUTTLE VALVE
⇒S/N PENDING PER ECN 99723 ................................................................................................................. 8-30
TREADLE VALVE
INCHING
⇒S/N D117E-1550...................................................................................................................................... 8-26
SERVICE BRAKE ........................................................................................................................................... 8-24
SERVICE BRAKE
OIL COOLED BRAKE
FOOTNOTES:
a S/N D117E-01720X ⇒ Wide
b S/N D117E-01724Y ⇒ Narrow
SERVICE BRAKE
DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)
1 1332797 Capscrew..................................................................................................................... 4
2 132451 Washer ........................................................................................................................ 4
3 221359 Nut ............................................................................................................................... 4
4 1473611 Adapter (☞ Figure 6-5) .............................................................................................. 1
5 1337633 Oil Seal ........................................................................................................................ 1
6 221354 Nut ............................................................................................................................... 8
7 88587 Washer ........................................................................................................................ 8
8 1355347 Flange.......................................................................................................................... 1
9 1332803 Rotor ............................................................................................................................ 1
10 1355345 Capscrew..................................................................................................................... 8
11 1332798 Washer ........................................................................................................................ 1
12 241664 Nut ............................................................................................................................... 1
13 1380789 Park Brake ................................................................................................................... 1
14 1379755 Housing ....................................................................................................................... 1
15 1309120 Bleeder Screw ......................................................................................................... 1
16 1339121 Brake Lining Assembly ............................................................................................ 2
17 1339119 Back-Up Ring .......................................................................................................... 1
18 1339118 O-Ring ..................................................................................................................... 1
19 1379749 Piston ...................................................................................................................... 1
20 1339116 O-Ring ..................................................................................................................... 1
21 1339115 Back-Up Ring .......................................................................................................... 1
22 1339113 Washer .................................................................................................................... 2
23 1339114 Spring ...................................................................................................................... 8
24 1343149 Cap.......................................................................................................................... 1
25 1343148 Stud ......................................................................................................................... 1
26 1312090 Washer .................................................................................................................... 1
27 15224 Cotter Pin ................................................................................................................ 1
28 1343145 Nut........................................................................................................................... 1
29 918924 Screw ...................................................................................................................... 2
30 918925 Snap Ring................................................................................................................ 2
31 1332801 Pin ............................................................................................................................... 2
32 1332805 O-Ring ......................................................................................................................... 4
33 268980 Washer ........................................................................................................................ 4
34 1355346 Cotter Pin..................................................................................................................... 4
35 1347608 Brake Assembly ........................................................................................................... 1
36 221351 Nut........................................................................................................................... 1
37 1343114 Lockwasher ............................................................................................................. 1
38 1343113 Housing ................................................................................................................... 2
39 .. . . . Piston ...................................................................................................................... 4
40 .. . . . O-Ring................................................................................................................. 1
41 .. . . . Washer................................................................................................................ 1
42 .. . . . Pin (Guide).......................................................................................................... 1
43 .. . . . Lockring .............................................................................................................. 1
44 .. . . . Ring..................................................................................................................... 1
45 .. . . . Retainer .............................................................................................................. 1
46 .. . . . Spring.................................................................................................................. 1
47 .. . . . Guide (Spring)..................................................................................................... 1
48 .. . . . Adjuster............................................................................................................... 2
49 .. . . . Guide (Spring)..................................................................................................... 1
50 .. . . . Piston .................................................................................................................. 1
51 1343134 O-Ring ..................................................................................................................... 1
8-9
UNIT CODE D117
NORTH AMERICA 10/0/2002
PARK BRAKE
(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)
BRAKE LINES
CONTROL
FOOTNOTES:
a ⇒ S/N D117E-1550
b S/N D117E-1551 ⇒
c ⇒ S/N PENDING PER ECN 99723
d S/N PENDING PER ECN 99723 ⇒
BRAKE LINES
DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)
1 16693 Fitting........................................................................................................................... 1
2 17061 Fitting........................................................................................................................... 1
3 14675 Fitting........................................................................................................................... 1
4 1393118 Manifold ....................................................................................................................... 1
5 267262 Plug ............................................................................................................................. 2
6 16142 Fitting........................................................................................................................... 4
7 14669 Fitting........................................................................................................................... 1
8 1357125 Tube (Standard) ........................................................................................................... 1
8 1393113 Tube (Wide) ................................................................................................................. 1
9 16538 Fitting........................................................................................................................... 1
9 16481 O-Ring ..................................................................................................................... 1
10 1332237 Identification Band (EE) ............................................................................................... 2
10 205006 Hose ............................................................................................................................ 1
11 124359 Clamp .......................................................................................................................... 2
12 1330171 Shuttle Valve (☞ Figure 8-12) .................................................................................... 1
13 14539 Fitting........................................................................................................................... 1
14 1332236 Band (DD).................................................................................................................... 2
14 1357173 Hose ............................................................................................................................ 1
15 1355088 Valve (Sequence) (☞ Figure 9-38) ............................................................................ 1
15 816376 Valve (Sequence) (☞ Figure 9-38) ............................................................................ 1
16 16556 Fitting........................................................................................................................... 1
16 16481 O-Ring ..................................................................................................................... 1
17 a 1357122 Tube ............................................................................................................................. 1
17 b 1393111 Tube ............................................................................................................................. 1
18 a 1357123 Tube ............................................................................................................................. 1
18 b 1393109 Tube ............................................................................................................................. 1
19 a 1357120 Tube ............................................................................................................................. 1
19 b 1393112 Tube ............................................................................................................................. 1
20 a 1357121 Tube ............................................................................................................................. 1
20 b 1393110 Tube ............................................................................................................................. 1
21 29583 Bolt .............................................................................................................................. 2
22 29582 Gasket ......................................................................................................................... 2
23 54624 Fitting........................................................................................................................... 2
24 24092 Gasket ......................................................................................................................... 4
25 390063 Adapter ........................................................................................................................ 2
26 18468 Capscrew..................................................................................................................... 2
27 15127 Washer ........................................................................................................................ 2
28 15154 Lockwasher.................................................................................................................. 5
29 15054 Nut ............................................................................................................................... 4
30 1332229 Plate ............................................................................................................................ 1
31 18477 Capscrew..................................................................................................................... 2
32 1355051 Hose (☞ Figure 9-32) ................................................................................................ 1
32 1469182 Hose ............................................................................................................................ 1
32 1350855 Identification Band (HH) .............................................................................................. 2
33 323864 Strap Clamp................................................................................................................. AR
34 1330169 Valve (Relay) (☞ Figure 8-11) ................................................................................... 1
35 201766 Fitting........................................................................................................................... 1
35 16483 O-Ring ..................................................................................................................... 1
36 16540 Fitting........................................................................................................................... 2
36 16483 O-Ring ..................................................................................................................... 1
BRAKE LINES
DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)
FOOTNOTES:
a Standard Axle
b Wide Axle
8-17
UNIT CODE D117
NORTH AMERICA 10/0/2002
BRAKE LINES
OIL COOLED BRAKE
KEY:
A: Standard Axle
B: Wide Axle
QTY
ITEM PART NO. DESCRIPTION A B
1 1475309 Bracket................................................................................................................. 1 1
2 1388222 Tube ..................................................................................................................... .. 2
2 1393116 Tube ..................................................................................................................... 2 ..
3 1388223 Tube ..................................................................................................................... .. 2
3 1393114 Tube ..................................................................................................................... 2 ..
4 1388224 Tube ..................................................................................................................... .. 2
4 1393115 Tube ..................................................................................................................... 2 ..
5 16452 Fitting................................................................................................................... 1 1
6 16475 Fitting................................................................................................................... 1 1
7 16474 Fitting................................................................................................................... 1 1
8 14494 Fitting................................................................................................................... 3 3
9 17783 Fitting................................................................................................................... 2 2
10 17054 Fitting................................................................................................................... 2 2
11 17038 Fitting................................................................................................................... 1 1
12 222369 Fitting................................................................................................................... 1 1
13 14489 Fitting................................................................................................................... 1 1
14 17777 Fitting................................................................................................................... 1 1
15 16923 Fitting................................................................................................................... 1 1
16 16999 Fitting................................................................................................................... 1 1
17 1513138 Hose .................................................................................................................... 1 1
18 210850 Hose (☞ Figure 8-8) .......................................................................................... 1 1
19 1469182 Hose .................................................................................................................... 1 1
19 1388294 Identification Band (XX) ....................................................................................... 2 2
20 16909 Fitting................................................................................................................... 2 2
20 16485 O-Ring ............................................................................................................. 1 1
21 16540 Fitting................................................................................................................... 4 4
21 16483 O-Ring ............................................................................................................. 1 1
22 142682 Fitting................................................................................................................... 2 2
22 16485 O-Ring ............................................................................................................. 1 1
23 bd 16556 Fitting................................................................................................................... 1 1
23 ac 16556 Fitting................................................................................................................... 2 2
23 16481 O-Ring ............................................................................................................. 1 1
24 1332236 Band (DD)............................................................................................................ 2 2
24 ac 1357174 Hose .................................................................................................................... 1 1
25 323864 Strap Clamp......................................................................................................... AR AR
26 1332237 Identification Band (EE) ....................................................................................... 2 2
26 df 1469153 Hose .................................................................................................................... 1 1
26 e 205006 Hose .................................................................................................................... 1 1
27 1330171 Shuttle Valve (☞ Figure 8-12) ............................................................................ 1 1
28 ac 815770 Tube ..................................................................................................................... 1 1
29 ac 1330169 Valve (Relay) (☞ Figure 8-11) ........................................................................... 1 1
30 ac 18515 Washer ................................................................................................................ 2 2
31 ac 15155 Lockwasher.......................................................................................................... 2 2
32 ac 18496 Capscrew............................................................................................................. 2 2
33 ac 16540 Fitting................................................................................................................... 2 2
33 ac 16483 O-Ring ............................................................................................................. 1 1
BRAKE LINES
OIL COOLED BRAKE
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a ⇒ S/N D117E-01719X Wide
b S/N D117E-01720X ⇒ Wide
c ⇒ S/N D117E-01723Y Narrow
d S/N D117E-01724Y ⇒ Narrow
e ⇒ S/N PENDING PER ECN 99723
f S/N PENDING PER ECN 99723 ⇒
8-21
UNIT CODE D117
NORTH AMERICA 10/0/2002
COOLING
OIL COOLED BRAKE
FOOTNOTES:
a Use with 36000 Series Transmission
b Use with 40000 Series Transmission
c ⇒ S/N PENDING PER ECN 68080
TREADLE VALVE
SERVICE BRAKE
1391745 Valve Repair Kit (Includes Items 15, 24, 32-34) ...................................................... 1
1450390 Shim Kit (Includes Items 16-18) .............................................................................. 1
1391744 Seal Kit (Includes Items 12-14) ............................................................................... 1
FOOTNOTES:
a S/N D117E-1551 ⇒
TREADLE VALVE
INCHING
(⇒S/N D117E-1550)
1391745 Valve Repair Kit (Includes Items 15, 24, 34-36) .......................................................... 1
RELAY VALVE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)
9 HYDRAULIC SYSTEM
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 9
HYDRAULIC SYSTEM
DESCRIPTION PAGE
ACCUMULATOR
ATTACHING PARTS........................................................................................................................................ 9-28
PISTON TYPE ................................................................................................................................................ 9-30
ACCUMULATOR CHARGE VALVE .................................................................................................................... 9-26
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-24
ANTI-SLACK DEVICE
S/N D117E-1631⇔S/N D117E-1681.............................................................................................................. 9-90
ANTI-SLACK DEVICE AND LIFT INTERRUPT
S/N D117E-1631⇔S/N D117E-1681.............................................................................................................. 9-92
CONTROL
LIFT AND TILT ................................................................................................................................................ 9-54
CONTROL VALVE
ATTACHMENT
⇒S/N D117E-1587.................................................................................................................................... 9-104
S/N D117E-1503⇒ ......................................................................................................................................... 9-78
S/N D117E-1588⇒ ......................................................................................................................................... 9-82
CONTROL VALVE ATTACHING PARTS
ONE FUNCTION
⇒S/N D117E-1681...................................................................................................................................... 9-64
S/N D117E-1682⇒ ......................................................................................................................................... 9-74
TWO FUNCTION
⇒S/N D117E-1681...................................................................................................................................... 9-68
WITH ANTI-SLACK AND LIFT INTERRUPT
S/N D117E-1634⇔S/N D117E-1681 .......................................................................................................... 9-72
DIRECTIONAL CONTROL VALVE
ATTACHING PARTS
⇒S/N D117E-1633...................................................................................................................................... 9-34
S/N D117E-1634⇔S/N D117E-1681 .......................................................................................................... 9-36
S/N D117E-1634⇔S/N D117E-1681.............................................................................................................. 9-38
HYDRAULIC
SUPPLY AND RETURN
⇒S/N D117E-1681........................................................................................................................................ 9-4
S/N D117E-1682⇒........................................................................................................................................ 9-8
HYDRAULIC LINES
ATTACHMENT CONTROL.............................................................................................................................. 9-15
JUNCTION BLOCK AND TWO-SPEED VALVE ............................................................................................. 9-18
HYDRAULIC PUMP
MAIN ............................................................................................................................................................. 9-108
STEERING.................................................................................................................................................... 9-110
HYDRAULIC TANK............................................................................................................................................. 9-50
HYDRAULIC VALVE MOUNTING PLATE
S/N D117E-1682⇒ ......................................................................................................................................... 9-12
MANIFOLD
ATTACHING PARTS
S/N D117E-1681 ......................................................................................................................................... 9-42
S/N D117E-1682⇒ ......................................................................................................................................... 9-44
PILOT VALVE ..................................................................................................................................................... 9-58
PRESSURE CHECK LINES
⇒S/N D117E-1681 ......................................................................................................................................... 9-22
SECTION 9
HYDRAULIC SYSTEM (Continued)
DESCRIPTION PAGE
9-3
UNIT CODE D117
NORTH AMERICA 10/0/2002
HYDRAULIC
SUPPLY AND RETURN
(⇒S/N D117E-1681)
HYDRAULIC
SUPPLY AND RETURN
(⇒S/N D117E-1681)
FOOTNOTES:
a Disc Brake
b Oil Cooled Brake
c ⇒ S/N D117E-01719X Wide
d S/N D117E-01720X ⇒ Wide
e ⇒ S/N D117E-01723Y Narrow
f S/N D117E-01724Y ⇒ Narrow
9-7
UNIT CODE D117
NORTH AMERICA 10/0/2002
HYDRAULIC
SUPPLY AND RETURN
(S/N D117E-1682⇒)
HYDRAULIC
SUPPLY AND RETURN
(S/N D117E-1682⇒)
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68080
9-11
UNIT CODE D117
NORTH AMERICA 10/0/2002
FOOTNOTES:
a Not Illustrated
b ⇒ S/N D117E-1543
c S/N D117E-1544 ⇒
d S/N D117E-1544⇔S/N D117E-1608
e S/N D117E-1609 ⇒
f ⇒ S/N D117E-1681
g S/N D117E-1682 ⇒
FOOTNOTES:
a ⇒ S/N D117E-1509
b S/N D117E-1510 ⇒
HYDRAULIC LINES
JUNCTION BLOCK AND TWO-SPEED VALVE
HYDRAULIC LINES
JUNCTION BLOCK AND TWO-SPEED VALVE
FOOTNOTES:
a ⇒ S/N D117E-1681
b S/N D117E-1682 ⇒
9-21
UNIT CODE D117
NORTH AMERICA 10/0/2002
1 1331793 Bracket......................................................................................................................... 1
2 18465 Capscrew..................................................................................................................... 2
3 15154 Lockwasher.................................................................................................................. 2
4 15054 Nut ............................................................................................................................... 2
5 16445 Fitting........................................................................................................................... 7
6 a 16923 Fitting........................................................................................................................... 7
6 b 816117 Fitting........................................................................................................................... 7
7 b 1324463 Hose ............................................................................................................................ 1
7 a 1331786 Tube ............................................................................................................................. 1
8 1331779 Tube ............................................................................................................................. 1
9 1331934 Tube ............................................................................................................................. 1
10 1331780 Tube ............................................................................................................................. 1
11 1331787 Tube ............................................................................................................................. 1
12 1331788 Tube ............................................................................................................................. 1
13 816015 Tube ............................................................................................................................. 1
14 816055 Clamp .......................................................................................................................... 4
FOOTNOTES:
a ⇒ S/N D117E-1509
b S/N D117E-1510 ⇒
FOOTNOTES:
a ⇒ S/N D117E-01719X Wide
b ⇒ S/N D117E-01723Y Narrow
c ⇒ S/N D117E-1681
d S/N D117E-1682 ⇒
FOOTNOTES:
a ⇒ S/N D117E-01719X Wide
b S/N D117E-01720X ⇒ Wide
c ⇒ S/N D117E-01723Y Narrow
d S/N D117E-01724Y ⇒ Narrow
ACCUMULATOR
ATTACHING PARTS
FOOTNOTES:
a ⇒ S/N D117E-1681
b S/N D117E-1682 ⇒
1496496 Accumulator................................................................................................................. 1
2 .. . . . Shell............................................................................................................................. 1
3 1502881 End Cap (Hydraulic) .................................................................................................... 1
4 1502882 End Cap (Gas)............................................................................................................. 1
5 1502883 Piston........................................................................................................................... 1
6 .. . . . "V" O-Ring ................................................................................................................... 1
7 .. . . . Back-Up Washer.......................................................................................................... 2
8 1376933 Wear Ring.................................................................................................................... 2
9 .. . . . O-Ring ......................................................................................................................... 2
10 .. . . . Back Up Washer .......................................................................................................... 2
11 .. . . . Gas valve..................................................................................................................... 1
12 .. . . . O-Ring ......................................................................................................................... 1
13 1376934 Protector ...................................................................................................................... 1
14 1502888 Screw........................................................................................................................... 2
9-31
UNIT CODE D117
NORTH AMERICA 10/0/2002
FOOTNOTES:
a ⇒ S/N D117E-1509
b S/N D117E-1510 ⇒
c S/N D117E-1631 ⇒ (With Anti-Slack Device)
FOOTNOTES:
a ⇒ S/N D117E-1509
b S/N D117E-1510 ⇒
c ⇒ S/N D117E-1587
d S/N D117E-1588 ⇒
MANIFOLD
ATTACHING PARTS
S/N D117E-1681
FOOTNOTES:
a ⇒ S/N D117E-01719X Wide
b ⇒ S/N D117E-01723Y Narrow
c S/N D117E-1501 ⇒
d ⇒ S/N D117E-1509
e S/N D117E-1631 ⇒ (Anti-Slack Device)
MANIFOLD
(S/N D117E-1682⇒)
MANIFOLD
(S/N D117E-1682⇒)
36 a 1473906 Capscrew..................................................................................................................... 4
37 a 1473907 Screw........................................................................................................................... 2
38 1473909 Tube ............................................................................................................................. 1
39 1473910 Tube ............................................................................................................................. 1
40 1473911 Clamp .......................................................................................................................... 1
41 1473912 Capscrew..................................................................................................................... 1
42 1473913 Nut ............................................................................................................................... 1
43 a 1473914 Cap .............................................................................................................................. 12
44 a 1473915 Cap .............................................................................................................................. 1
45 a 1473916 Cap .............................................................................................................................. 4
46 a 1473917 Cap .............................................................................................................................. 1
47 1473873 Terminal ....................................................................................................................... 4
48 1473870 Plate ............................................................................................................................ 1
49 1473918 Block ............................................................................................................................ 1
50 1473919 Fitting ........................................................................................................................... 1
51 1473920 Capscrew..................................................................................................................... 4
52 1473921 Washer ........................................................................................................................ 4
53 222531 Fitting ........................................................................................................................... 2
54 1473959 Capscrew..................................................................................................................... 4
55 1473952 Washer ........................................................................................................................ 4
56 1473874 O-Ring ......................................................................................................................... 1
57 1473880 Flange.......................................................................................................................... 1
58 .. . . . Accumulator Charge Valve .......................................................................................... 1
59 1473960 Hose ............................................................................................................................ 1
60 1473965 Hose ............................................................................................................................ 1
61 1473969 Hose ............................................................................................................................ 1
62 1473972 Hose Assembly............................................................................................................ 1
62 1473980 Hose ........................................................................................................................ 1
62 1473945 Fitting....................................................................................................................... 2
62 1473946 Capscrew ................................................................................................................ 4
62 1473921 Washer .................................................................................................................... 4
62 1473944 O-Ring ..................................................................................................................... 1
63 1473976 Hose ............................................................................................................................ 1
64 1473954 Hose Assembly............................................................................................................ 1
64 1473945 Fitting....................................................................................................................... 2
64 1473978 Hose ........................................................................................................................ 1
64 1473946 Capscrew ................................................................................................................ 4
64 1473921 Washer .................................................................................................................... 4
64 1473944 O-Ring ..................................................................................................................... 1
65 1473980 Hose ............................................................................................................................ 1
66 1473968 Hose ............................................................................................................................ 1
67 1487063 Fitting ........................................................................................................................... 1
68 a 1473958 Hose Assembly............................................................................................................ 1
FOOTNOTES:
a Not Illustrated
9-47
UNIT CODE D117
NORTH AMERICA 10/0/2002
RETURN MANIFOLD
(⇒S/N D117E-1681)
FOOTNOTES:
a With Container Handling Attachment
b ⇒ S/N D117E-1509
c S/N D117E-1510 ⇒
d S/N D117E-1634 ⇒
HYDRAULIC TANK
HYDRAULIC TANK
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68047
b S/N PENDING PER ECN 68047 ⇒
9-53
UNIT CODE D117
NORTH AMERICA 10/0/2002
CONTROL
LIFT AND TILT
CONTROL
LIFT AND TILT
38 16805 Capscrew..................................................................................................................... 2
39 18425 Lockwasher.................................................................................................................. 1
FOOTNOTES:
a With Return Control Valve
b Without Return Control Valve
c S/N D117E-1634 ⇒
d ⇒ S/N D117E-1681
e S/N D117E-1682 ⇒
9-57
UNIT CODE D117
NORTH AMERICA 10/0/2002
PILOT VALVE
RELIEF VALVE
ATTACHING PARTS
(⇒S/N D117E-1681)
1 1365111 Bracket......................................................................................................................... 1
2 15055 Nut ............................................................................................................................... 4
3 15155 Lockwasher.................................................................................................................. 2
4 1365114 Tube ............................................................................................................................. 1
5 16543 Fitting........................................................................................................................... 2
5 16486 O-Ring ..................................................................................................................... 1
6 815670 Relief Valve (☞ Figure 9-37) ...................................................................................... 1
7 18515 Washer ........................................................................................................................ 4
8 18516 Capscrew..................................................................................................................... 4
9 1365115 Tube ............................................................................................................................. 1
10 138811 Fitting........................................................................................................................... 1
10 16486 O-Ring ..................................................................................................................... 1
11 1365118 Tube ............................................................................................................................. 1
12 1331851 Clamp .......................................................................................................................... 1
13 14694 Fitting........................................................................................................................... 1
14 1388264 Hose (☞ Figure 9-1) .................................................................................................. 1
FOOTNOTES:
a ⇒ S/N D117E-1633
b S/N D117E-1634 ⇒
9-67
UNIT CODE D117
NORTH AMERICA 10/0/2002
FOOTNOTES:
a S/N D117E-1631⇔S/N D117E-1633 (Anti-Slack Device)
9-71
UNIT CODE D117
NORTH AMERICA 10/0/2002
1 18590 Capscrew..................................................................................................................... 4
2 221771 Washer ........................................................................................................................ 2
3 15158 Lockwasher.................................................................................................................. 5
4 15058 Nut ............................................................................................................................... 5
5 1385285 Control Valve (☞ Figure 9-30) ................................................................................... 1
6 16969 Fitting........................................................................................................................... 4
7 102906 Hose ............................................................................................................................ 4
8 16883 Fitting........................................................................................................................... 4
8 16483 O-Ring ..................................................................................................................... 1
9 111326 Hose ............................................................................................................................ 1
10 97540 Fitting........................................................................................................................... 1
10 16983 O-Ring ..................................................................................................................... 1
11 1385280 Hose ............................................................................................................................ 1
12 1385287 Tube ............................................................................................................................. 1
13 1385286 Tube ............................................................................................................................. 1
14 14494 Fitting........................................................................................................................... 1
15 17783 Fitting........................................................................................................................... 1
16 165844 Fitting........................................................................................................................... 1
16 16487 O-Ring ..................................................................................................................... 1
17 16562 Fitting........................................................................................................................... 1
17 16486 O-Ring ..................................................................................................................... 1
18 1350885 Fitting........................................................................................................................... 1
18 16487 O-Ring ..................................................................................................................... 1
19 1336288 Tube ............................................................................................................................. 1
20 1339477 Tube ............................................................................................................................. 1
21 1336289 Tube ............................................................................................................................. 1
22 1331935 Fitting........................................................................................................................... 1
22 16487 O-Ring ..................................................................................................................... 1
23 1331942 Fitting........................................................................................................................... 1
23 16487 O-Ring ..................................................................................................................... 1
24 15056 Nut ............................................................................................................................... 4
25 15156 Lockwasher.................................................................................................................. 4
26 15134 Washer ........................................................................................................................ 8
27 16828 Capscrew..................................................................................................................... 4
28 15135 Washer ........................................................................................................................ 4
29 18592 Capscrew..................................................................................................................... 1
30 816130 Spacer ......................................................................................................................... 2
31 15135 Washer ........................................................................................................................ AR
32 1382949 Bracket......................................................................................................................... 1
33 16583 Fitting........................................................................................................................... 1
33 16481 O-Ring ..................................................................................................................... 1
34 1331788 Tube ............................................................................................................................. 1
35 16483 O-Ring ......................................................................................................................... 1
36 16487 O-Ring ......................................................................................................................... 2
FOOTNOTES:
a Not Illustrated
9-77
UNIT CODE D117
NORTH AMERICA 10/0/2002
CONTROL VALVE
(S/N D117E-1503⇒)
KEY:
A: One Function
B: Two Function
QTY
ITEM PART NO. DESCRIPTION A B
CONTROL VALVE
(S/N D117E-1503⇒)
QTY
ITEM PART NO. DESCRIPTION A B
9-81
UNIT CODE D117
NORTH AMERICA 10/0/2002
CONTROL VALVE
(S/N D117E-1588⇒)
FOOTNOTES:
a ⇒ S/N D117E-01719X Wide
b ⇒ S/N D117E-01723Y Narrow
c ⇒ S/N D117E-1509
d S/N D117E-1510 ⇒
e ⇒ S/N D117E-1681
f S/N D117E-1682 ⇒
g ⇒ S/N PENDING PER ECN 99866
9-87
UNIT CODE D117
NORTH AMERICA 10/0/2002
SOLENOID VALVE
ATTACHING PARTS
ANTI-SLACK DEVICE
(S/N D117E-1631⇔S/N D117E-1681)
FOOTNOTES:
a S/N D117E-1634 ⇒
RELIEF VALVE
(⇒S/N D117E-1681)
FOOTNOTES:
a ⇒ S/N D117E-1509
b S/N D117E-1510 ⇒
FOOTNOTES:
a ⇒ S/N D117E-1529
b S/N D117E-1530 ⇒
9-97
UNIT CODE D117
NORTH AMERICA 10/0/2002
TILT HYDRAULIC
FOOTNOTES:
a ⇒ S/N D117E-1681
b S/N D117E-1682 ⇒
9-101
UNIT CODE D117
NORTH AMERICA 10/0/2002
TILT CYLINDER
CONTROL VALVE
ATTACHMENT
(⇒S/N D117E-1587)
FOOTNOTES:
a ⇒ S/N D117E-1587
SOLENOID VALVE
CARRIAGE
HYDRAULIC PUMP
MAIN
1450062 Seal Kit (Includes Items 4, 9-10, 18-19, 23-24, 26-29) ................................................ 1
1384407 Front Displacement Kit (Includes Items 12-16)............................................................ 1
1384406 Rear Displacement Kit (Includes Items 5-8) ................................................................ 1
1450064 Stud Kit (Includes Items 20-22) ................................................................................... 1
1450065 Bolt Kit (Includes Items 1-2, 25) .................................................................................. 1
HYDRAULIC PUMP
STEERING
1450045 Seal Kit (Includes Items 4, 9-10, 18-19, 23-24, 26-29) ................................................ 1
1450053 Section Kit (Includes Items 12-16)............................................................................... 1
1450046 Section Kit (Includes Items 5-8)................................................................................... 1
1450056 Stud Kit (Includes Items 20-22) ................................................................................... 1
1450059 Bolt Kit (Includes Items 1-2, 25) .................................................................................. 1
FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒
9-112
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 10
MAST-TWO STAGE VISTA
DESCRIPTION PAGE
MAST
STANDARD MAST
WIDE MAST
MAST
MAST
FOOTNOTES:
a 1796 mm (70.70 in.) Wide Mast
b Refer to Table
c ⇒ S/N A534E-1891
d S/N A534E-1892 ⇒
e ⇒ S/N A534E-1898
f S/N A534E-1899 ⇒
g ⇒ S/N D117E-1635
h ⇒ S/N D117E-1636
i S/N D117E-1636 ⇒
j S/N D117E-1637 ⇒
LIFT
FOOTNOTES:
a Refer to Table
b Standard Mast
c Wide Mast
LIFT CYLINDER
(⇒S/N D117E-1513)
b .. . . . Lift Cylinder.................................................................................................................. 2
1 b .. . . . Shell ........................................................................................................................ 1
2 b .. . . . Rod.......................................................................................................................... 1
3 335084 Wear Ring ............................................................................................................... 2
4 a 1326144 Seal ......................................................................................................................... 1
4 335086 Seal ......................................................................................................................... 1
5 335085 Back-Up Ring .......................................................................................................... 2
6 16366 O-Ring ..................................................................................................................... 1
7 19596 Back-Up Ring .......................................................................................................... 1
8 170625 Plug ......................................................................................................................... 2
9 a 1326145 Seal ......................................................................................................................... 1
9 335087 Seal ......................................................................................................................... 1
10 1357149 Wear Ring ............................................................................................................... 1
11 1357148 Cylinder Head.......................................................................................................... 1
12 1322774 Seal ......................................................................................................................... 1
12 a 1326148 Seal ......................................................................................................................... 1
13 1322847 O-Ring ..................................................................................................................... 1
14 186061 Packing Lubricant ........................................................................................................ AR
FOOTNOTES:
a High Temperature
b Refer to Table
LIFT CYLINDER
(S/N D117E-1514⇒)
a .. . . . Lift Cylinder.................................................................................................................. 2
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 335084 Wear Ring ............................................................................................................... 2
4 1326144 Seal (High Temperature) ......................................................................................... 1
4 b 335086 Seal ......................................................................................................................... 1
5 335085 Back-Up Ring .......................................................................................................... 2
6 16366 O-Ring ..................................................................................................................... 1
7 19596 Back-Up Ring .......................................................................................................... 1
8 170625 Plug ......................................................................................................................... 2
9 b 816177 Seal ......................................................................................................................... 1
9 c 816551 Wiper Ring............................................................................................................... 1
10 b 816175 Seal ......................................................................................................................... 1
10 c 816550 Seal ......................................................................................................................... 1
11 c 1357148 Cylinder Head.......................................................................................................... 1
11 b 816178 Cylinder Head.......................................................................................................... 1
12 b 816246 Seal ......................................................................................................................... 1
13 1322847 O-Ring ..................................................................................................................... 1
14 b 1357149 Wear Ring ............................................................................................................... 2
14 c 816452 Wear Ring ............................................................................................................... 2
15 186061 Packing Lubricant ........................................................................................................ AR
FOOTNOTES:
a Refer to Table
b ⇒ S/N D117E-1546
c S/N D117E-1547 ⇒
STANDARD CARRIAGE
STANDARD CARRIAGE
HYDRAULIC
STANDARD CARRIAGE
ELECTRICAL
FOOTNOTES:
a 1524 cm (50 ft.)
10-18
UNIT CODE D117
10/0/2002 NORTH AMERICA
11 ATTACHMENTS
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 11
ATTACHMENTS
DESCRIPTION PAGE
BLOCK VALVE
ATTACHING PARTS
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
⇒S/N D117E-1633 ................................................................................................................................ 11-54
BUMPERS
EXTENDABLE ATTACHMENT
S/N D117E-1634⇒.................................................................................................................................. 11-102
CONTAINER ATTACHMENT INSTALLATION
S/N D117E-1634⇒ ....................................................................................................................................... 11-12
CONTAINER HANDLING ATTACHMENT
ELECTRICAL................................................................................................................................................ 11-46
CYLINDER
EXTENDABLE ATTACHMENT...................................................................................................................... 11-74
FIXED ATTACHMENT WITHOUT SLEWING ............................................................................................... 11-72
TWIST LOCK
S/N A660E-1352⇔S/N D117E-1633 ........................................................................................................ 11-82
⇒S/N A660E-1531.................................................................................................................................... 11-80
S/N D117E-1634⇒.................................................................................................................................... 11-84
DEDICATED CARRIAGE
ELECTRICAL................................................................................................................................................ 11-44
EXTENDABLE ATTACHMENT
FORK MOUNTED......................................................................................................................................... 11-16
GANTRY MOUNTED .................................................................................................................................... 11-18
HYDRAULIC
FORK MOUNTED
S/N D117E-1634⇒ ................................................................................................................................ 11-34
GANTRY MOUNTED
S/N D117E-1634⇒ ................................................................................................................................ 11-36
S/N D117E-1634⇒.................................................................................................................................... 11-28
HYDRAULIC STOP
S/N D117E-1634⇒.................................................................................................................................... 11-38
HYDRAULIC WITH DEDICATED CARRIAGE
⇒S/N D117E-1633.................................................................................................................................... 11-24
S/N D117E-1634⇒.................................................................................................................................... 11-32
HYDRAULIC WITH SIDE-SHIFT CARRIAGE
⇒S/N D117E-1633.................................................................................................................................... 11-20
⇒S/N D117E-1633 ......................................................................................................................................... 11-8
WITH DEDICATED CARRIAGE.................................................................................................................... 11-14
EXTENDABLE CONTAINER ATTACHMENT
ELECTRICAL
⇒S/N D117E-1633.................................................................................................................................... 11-50
S/N D117E-1634⇒.................................................................................................................................... 11-52
FIXED ATTACHMENT
DEDICATED CARRIAGE MOUNTED............................................................................................................. 11-6
HYDRAULIC ................................................................................................................................................. 11-40
⇒S/N D117E-1633 ......................................................................................................................................... 11-4
FLOW VALVE
EXTENDABLE ATTACHMENT...................................................................................................................... 11-94
HOSE SHEAVE
EXTENDABLE ATTACHMENT...................................................................................................................... 11-88
SECTION 11
ATTACHMENTS (Continued)
DESCRIPTION PAGE
INDICATOR
TWIST LOCK ................................................................................................................................................ 11-86
INTERLOCK VALVE
TWIST LOCK ................................................................................................................................................ 11-90
RELIEF VALVE
EXTENDABLE ATTACHMENT...................................................................................................................... 11-92
SIDE-SHIFT CYLINDER
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE ............................................................... 11-96
SLEWING CYLINDER .................................................................................................................................. 11-95
TWIST LOCK AND EXTENDABLE ATTACHMENT CYLINDER ................................................................... 11-93
SIDE-SHIFT CYLINDER
GANTRY MOUNTED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-79
WITH DEDICATED CARRIAGE
⇒S/N D117E-1633.................................................................................................................................... 11-76
S/N D117E-1634⇒.................................................................................................................................... 11-78
SLEWING CYLINDER
EXTENDABLE ATTACHMENT GANTRY MOUNTED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-71
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-70
SLEWING CYLINDER AND ATTACHING PARTS ............................................................................................ 11-68
TWIST LOCK.................................................................................................................................................... 11-60
EXTENDABLE ATTACHMENT
SHEET 1 OF 2 .......................................................................................................................................... 11-64
SHEET 2 OF 2 .......................................................................................................................................... 11-66
VALVE
EXTENDABLE ATTACHMENT FORK MOUNTED
S/N D117E-1634⇒.................................................................................................................................... 11-58
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-56
WEAR PADS
EXTENDABLE ATTACHMENT
S/N D117E-1634⇒.................................................................................................................................. 11-100
WEAR PLATE
EXTENDABLE ATTACHMENT
⇒S/N D117E-1633.................................................................................................................................... 11-98
11-3
UNIT CODE D117
NORTH AMERICA 10/0/2002
FIXED ATTACHMENT
(⇒S/N D117E-1633)
KEY:
A: 20 Foot Attachment
B: 40 Foot Attachment
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a With Slewing
b Without Slewing
FOOTNOTES:
a 20 ft. Attachment
b 40 ft. Attachment
c S/N D117E-01634⇔S/N D117E-01685Y
d S/N D117E-01686Y ⇒
11-7
UNIT CODE D117
NORTH AMERICA 10/0/2002
EXTENDABLE ATTACHMENT
(⇒S/N D117E-1633)
EXTENDABLE ATTACHMENT
(⇒S/N D117E-1633)
FOOTNOTES:
a With Dedicated Carriage
b ⇒ D/B 02/1996
c D/B 02/1996 ⇒
11-11
UNIT CODE D117
NORTH AMERICA 10/0/2002
EXTENDABLE ATTACHMENT
WITH DEDICATED CARRIAGE
FOOTNOTES:
a S/N D117E-01686Y ⇒
b S/N D117E-1634⇔S/N D117E-01685Y
EXTENDABLE ATTACHMENT
FORK MOUNTED
FOOTNOTES:
a S/N D117E-01686Y ⇒
b S/N D117E-1634⇔S/N D117E-01685Y
EXTENDABLE ATTACHMENT
GANTRY MOUNTED
FOOTNOTES:
a S/N D117E-01686Y ⇒
b S/N D117E-1634⇔S/N D117E-01685Y
EXTENDABLE ATTACHMENT
HYDRAULIC WITH SIDE-SHIFT CARRIAGE
(⇒S/N D117E-1633)
EXTENDABLE ATTACHMENT
HYDRAULIC WITH SIDE-SHIFT CARRIAGE
(⇒S/N D117E-1633)
11-23
UNIT CODE D117
NORTH AMERICA 10/0/2002
EXTENDABLE ATTACHMENT
HYDRAULIC WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)
EXTENDABLE ATTACHMENT
HYDRAULIC WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)
EXTENDABLE ATTACHMENT
HYDRAULIC WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)
FOOTNOTES:
a 1796 mm (70.70 in.) Wide Mast
EXTENDABLE ATTACHMENT
HYDRAULIC
(S/N D117E-1634⇒)
EXTENDABLE ATTACHMENT
HYDRAULIC
(S/N D117E-1634⇒)
FOOTNOTES:
a ⇒ S/N D117E-01685Y
b S/N D117E-01686Y ⇒
c S/N PENDING PER ECN 99984-04 ⇒
11-31
UNIT CODE D117
NORTH AMERICA 10/0/2002
EXTENDABLE ATTACHMENT
HYDRAULIC WITH DEDICATED CARRIAGE
(S/N D117E-1634⇒)
11-35
UNIT CODE D117
NORTH AMERICA 10/0/2002
EXTENDABLE ATTACHMENT
HYDRAULIC
GANTRY MOUNTED
(S/N D117E-1634⇒)
EXTENDABLE ATTACHMENT
HYDRAULIC STOP
(S/N D117E-1634⇒)
FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68062
b S/N PENDING PER ECN 68062 ⇒
FIXED ATTACHMENT
HYDRAULIC
KEY:
A: 20 Foot Attachment
B: 40 Foot Attachment
QTY
ITEM PART NO. DESCRIPTION A B
1 16448 Fitting................................................................................................................... 2 2
1 a 16448 Fitting................................................................................................................... 6 6
2 357853 Hose .................................................................................................................... 6 6
3 219302 Clamp .................................................................................................................. 18 26
4 357854 Hose .................................................................................................................... 2 2
5 18508 Capscrew............................................................................................................. 5 9
6 a 1384802 Relief Valve (☞ Figure 11-43) ............................................................................ 2 2
7 193503 Plate .................................................................................................................... 12 16
8 17222 Fitting................................................................................................................... 4 4
8 16483 O-Ring ............................................................................................................. 1 1
9 342688 Band (T)............................................................................................................... 2 2
9 a 342688 Band (T)............................................................................................................... 6 6
10 16540 Fitting................................................................................................................... 4 4
10 16483 O-Ring ............................................................................................................. 1 1
11 342689 Band (U) .............................................................................................................. 2 2
11 a 342689 Band (U) .............................................................................................................. 6 6
12 16883 Fitting................................................................................................................... 4 4
13 357487 Band (X) .............................................................................................................. 4 4
14 15155 Lockwasher.......................................................................................................... 8 13
15 343484 Plate .................................................................................................................... 1 1
16 342041 Tube ..................................................................................................................... 1 1
17 174413 Capscrew............................................................................................................. 2 2
18 342043 Tube ..................................................................................................................... 1 1
19 138929 Plate .................................................................................................................... 1 1
19 a 138929 Plate .................................................................................................................... 3 3
20 117585 Clamp .................................................................................................................. 1 1
20 a 117585 Clamp .................................................................................................................. 3 3
21 15158 Lockwasher.......................................................................................................... 1 1
21 a 15158 Lockwasher.......................................................................................................... 2 2
22 15058 Nut ....................................................................................................................... 1 1
22 a 15058 Nut ....................................................................................................................... 2 2
23 268133 Hose .................................................................................................................... 2 2
23 a 268133 Hose .................................................................................................................... 6 6
24 a 298132 Clamp .................................................................................................................. 1 1
25 343487 Coupler ................................................................................................................ 2 2
25 a 343487 Coupler ................................................................................................................ 5 5
26 a 239308 Sleeve.................................................................................................................. 3 3
27 a 342682 Band (J) ............................................................................................................... 4 4
28 a 342683 Band (K) .............................................................................................................. 4 4
29 a 343424 Tube ..................................................................................................................... .. 1
29 a 343442 Tube ..................................................................................................................... 1 ..
30 a 362187 Tube ..................................................................................................................... 1 ..
30 a 362189 Tube ..................................................................................................................... .. 1
31 a 362186 Tube ..................................................................................................................... 1 ..
31 a 362188 Tube ..................................................................................................................... .. 1
32 a 16918 Capscrew............................................................................................................. 1 1
FIXED ATTACHMENT
HYDRAULIC
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a With Slewing
b Without Slewing
c ⇒ S/N A660E-1531
d S/N A660E-1532 ⇒
11-43
UNIT CODE D117
NORTH AMERICA 10/0/2002
DEDICATED CARRIAGE
ELECTRICAL
1 18589 Capscrew..................................................................................................................... 2
2 137852 Strap Clamp................................................................................................................. 7
3 342084 Plug ............................................................................................................................. 1
4 1335277 Socket.......................................................................................................................... 2
5 322784 Compound ................................................................................................................... AR
6 288394 Adhesive ...................................................................................................................... AR
7 18465 Capscrew..................................................................................................................... 4
8 15054 Nut ............................................................................................................................... 4
9 15154 Lockwasher.................................................................................................................. 4
10 119236 Clamp .......................................................................................................................... 2
11 130845 Clamp .......................................................................................................................... 2
12 1310646 Wire Harness (Container Attachment)......................................................................... 1
12 a 1383092 Wire Harness (Container Attachment)......................................................................... 1
13 1310719 Wire Harness (Carriage).............................................................................................. 1
14 282679 Hose ............................................................................................................................ AR
15 1310720 Wire Harness (Carriage).............................................................................................. 1
15 a 1383093 Wire Harness (Carriage).............................................................................................. 1
16 1315883 Box............................................................................................................................... 1
17 220334 Screw........................................................................................................................... 4
18 15165 Lockwasher.................................................................................................................. 4
19 128436 Nut ............................................................................................................................... 4
20 1315881 Fitting........................................................................................................................... 1
21 1315880 Fitting........................................................................................................................... 5
22 1316550 Wire Harness............................................................................................................... 5
23 129887 Terminal ....................................................................................................................... 10
24 1350024 Solenoid Valve (☞ Figure 9-43) ................................................................................. 5
25 1310026 Fitting........................................................................................................................... 5
26 18099 Capscrew..................................................................................................................... 20
27 101625 Clamp .......................................................................................................................... 1
28 1310027 Clamp .......................................................................................................................... 2
29 221354 Nut ............................................................................................................................... 2
30 15135 Washer ........................................................................................................................ 2
31 15127 Washer ........................................................................................................................ 2
FOOTNOTES:
a 1796 mm (70.70 in.) Wide Mast
FOOTNOTES:
a Extendable Attachment with Dedicated Carriage
b Fixed Attachment
c S/N D117E-1634 ⇒
11-49
UNIT CODE D117
NORTH AMERICA 10/0/2002
BLOCK VALVE
ATTACHING PARTS
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)
FOOTNOTES:
a 1796 mm (70.70 in.) Wide Mast
VALVE
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
(S/N D117E-1634⇒)
FOOTNOTES:
a S/N PENDING PER ECN 99984-04 ⇒
VALVE
EXTENDABLE ATTACHMENT FORK MOUNTED
(S/N D117E-1634⇒)
FOOTNOTES:
a S/N PENDING PER ECN 99984-04 ⇒
TWIST LOCK
TWIST LOCK
FOOTNOTES:
a Standard
b Universal
c ⇒ S/N D117E-1633
11-63
UNIT CODE D117
NORTH AMERICA 10/0/2002
TWIST LOCK
EXTENDABLE ATTACHMENT
SHEET 1 OF 2
FOOTNOTES:
a Used on Indicator Assembly
TWIST LOCK
EXTENDABLE ATTACHMENT
SHEET 2 OF 2
6999005 Twist Lock Kit (Includes Items 1, 10, 14-24, 26-28) ..................................................... 1
6999004 Twist Lock Kit (Includes Items 10, 14-15, 21, 26-28) ................................................... 1
6999003 Sleeve Kit (Includes Items 19-20) ................................................................................ 1
FOOTNOTES:
a Dedicated Carriage with Extendable Attachment
b ⇒ S/N D117E-1633
11-73
UNIT CODE D117
NORTH AMERICA 10/0/2002
CYLINDER
EXTENDABLE ATTACHMENT
SIDE-SHIFT CYLINDER
WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)
CYLINDER
TWIST LOCK
(⇒S/N A660E-1531)
CYLINDER
TWIST LOCK
(S/N A660E-1352⇔S/N D117E-1633)
11-85
UNIT CODE D117
NORTH AMERICA 10/0/2002
INDICATOR
TWIST LOCK
1 333394 Sheave......................................................................................................................... 2
2 226414 Adhesive ...................................................................................................................... AR
2 297613 Stubshaft ..................................................................................................................... 2
3 18334 Capscrew..................................................................................................................... 8
4 280525 Ring ............................................................................................................................. 2
5 169874 Nut ............................................................................................................................... 8
6 18537 Capscrew..................................................................................................................... 2
7 221733 Washer ........................................................................................................................ 4
11-89
UNIT CODE D117
NORTH AMERICA 10/0/2002
INTERLOCK VALVE
TWIST LOCK
FOOTNOTES:
a Extendable Attachment with Dedicated Carriage
b Fixed Attachment
11-97
UNIT CODE D117
NORTH AMERICA 10/0/2002
WEAR PLATE
EXTENDABLE ATTACHMENT
(⇒S/N D117E-1633)
FOOTNOTES:
a Adhesive 226414 A/R
b With Dedicated Carriage
c ⇒ S/N A660E-1530
d S/N A660E-1531 ⇒
e ⇒ D/B 02/1996
f D/B 02/1996 ⇒
FOOTNOTES:
a S/N D117E-01686Y ⇒
b S/N D117E-1634⇔S/N D117E-01685Y
11-101
UNIT CODE D117
NORTH AMERICA 10/0/2002
BUMPERS
EXTENDABLE ATTACHMENT
(S/N D117E-1634⇒)
KEY:
A: Dedicated Carriage
B: Fork Mounted
C: Gantry Mounted
QTY
ITEM PART NO. DESCRIPTION A B C
11-104
UNIT CODE D117
10/0/2002 NORTH AMERICA
12 OPTIONS
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 12
OPTIONS
DESCRIPTION PAGE
CYLINDER
FORK POSITIONER..................................................................................................................................... 12-47
DEDICATED CARRIAGE
⇒S/N D117E-1636 ....................................................................................................................................... 12-50
S/N D117E-1637⇒ ....................................................................................................................................... 12-54
FIRE EXTINGUISHER ..................................................................................................................................... 12-49
FORK
5.5 X 12......................................................................................................................................................... 12-46
FORK POSITIONER ........................................................................................................................................ 12-44
GANTRY CARRIAGE
WITH MECHANICAL PILE SLOPE
S/N D117E-1634⇒.................................................................................................................................... 12-70
WITH POWER PILE SLOPE
SHEET 1 OF 2
S/N D117E-1634⇒ ................................................................................................................................ 12-58
SHEET 2 OF 2
S/N D117E-1634⇒ ................................................................................................................................ 12-64
HANGER ASSEMBLY
S/N D117E-1634⇒ ....................................................................................................................................... 12-73
HEADER HOSE ................................................................................................................................................. 12-6
SIDE-SHIFT CARRIAGE
ELECTRICAL
⇒S/N D117E-1633.................................................................................................................................... 12-18
S/N D117E-1634⇒.................................................................................................................................... 12-22
HYDRAULIC
STANDARD MAST
⇒S/N D117E-1633 ................................................................................................................................ 12-24
S/N D117E-1634⇒ ................................................................................................................................ 12-34
WIDE MAST
⇒S/N D117E-1633 ................................................................................................................................ 12-28
S/N D117E-1634⇒ ................................................................................................................................ 12-38
SHEET 1 OF 2 .............................................................................................................................................. 12-10
SHEET 2 OF 2 .............................................................................................................................................. 12-14
SIDE-SHIFT CYLINDER .................................................................................................................................. 12-42
STROBE LIGHT ............................................................................................................................................... 12-74
TIRE AND WHEEL ............................................................................................................................................. 12-2
KEY:
A: Drive Wheel
B: Steer Wheel
QTY
ITEM PART NO. DESCRIPTION A B
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a H36.00-40.00E (H800-880E)
b H36.00-40.00E (H800-880E) Premium
c Optional
d ⇒ S/N PENDING PER ECN 99866
e S/N PENDING PER ECN 99866 ⇒
12-5
UNIT CODE D117
NORTH AMERICA 10/0/2002
HEADER HOSE
KEY:
A: 7010 mm (276 in.) and Below
B: Above 7010 mm (276 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1 1310046 Bracket................................................................................................................. 1 1
1 1310046 Bracket................................................................................................................. 1 1
2 14999 Capscrew............................................................................................................. 4 4
2 14999 Capscrew............................................................................................................. 4 4
3 221357 Nut ....................................................................................................................... 4 4
3 221357 Nut ....................................................................................................................... 4 4
4 189451 Sheave................................................................................................................. 3 3
4 189451 Sheave................................................................................................................. 3 3
5 16830 Capscrew............................................................................................................. 6 6
5 16830 Capscrew............................................................................................................. 6 6
6 15158 Lockwasher.......................................................................................................... 6 6
6 15158 Lockwasher.......................................................................................................... 6 6
7 280610 Spacer ................................................................................................................. 2 2
7 280610 Spacer ................................................................................................................. 2 2
8 1301650 Spacer ................................................................................................................. 1 1
8 1301650 Spacer ................................................................................................................. 1 1
9 1310031 Bracket................................................................................................................. 1 1
9 1310031 Bracket................................................................................................................. 1 1
10 1310027 Clamp .................................................................................................................. 5 6
10 1310027 Clamp .................................................................................................................. 5 6
11 18591 Capscrew............................................................................................................. 2 2
11 18591 Capscrew............................................................................................................. 2 2
12 221354 Nut ....................................................................................................................... 6 7
12 221354 Nut ....................................................................................................................... 6 7
13 15135 Washer ................................................................................................................ 6 7
13 15135 Washer ................................................................................................................ 6 7
14 18595 Capscrew............................................................................................................. 4 5
14 18595 Capscrew............................................................................................................. 4 5
15 138929 Plate .................................................................................................................... 5 6
15 138929 Plate .................................................................................................................... 5 6
16 1465369 Clamp .................................................................................................................. 5 6
16 1465369 Clamp .................................................................................................................. 5 6
17 806589 Block .................................................................................................................... 3 4
17 806589 Block .................................................................................................................... 3 4
HEADER HOSE
QTY
ITEM PART NO. DESCRIPTION A B
FOOTNOTES:
a Refer to Table
b With Container Handling Attachment
c Without Container Handling Attachment
d ⇒ S/N D117E-1543
e S/N D117E-1544 ⇒
12-9
UNIT CODE D117
NORTH AMERICA 10/0/2002
SIDE-SHIFT CARRIAGE
SHEET 1 OF 2
KEY:
A: Standard Forks
B: Low Mount Forks
C: High Mount Forks
QTY
ITEM PART NO. DESCRIPTION A B C
SIDE-SHIFT CARRIAGE
SHEET 1 OF 2
QTY
ITEM PART NO. DESCRIPTION A B C
13 185082 Roller................................................................................................ 1 1 1
13 185082 Roller................................................................................................ 1 1 1
14 185083 Snap Ring ........................................................................................ 2 2 2
14 185083 Snap Ring ........................................................................................ 2 2 2
15 185084 Bearing Cup ..................................................................................... 2 2 2
15 185084 Bearing Cup ..................................................................................... 2 2 2
16 185085 Bearing Cone ................................................................................... 2 2 2
16 185085 Bearing Cone ................................................................................... 2 2 2
17 185086 Shield ............................................................................................... 2 2 2
17 185086 Shield ............................................................................................... 2 2 2
18 185087 Cap....................................................................................................... 8 8 8
18 185087 Cap....................................................................................................... 8 8 8
19 170377 Shim (0.005 in.) .................................................................................... AR .. ..
19 170377 Shim (0.005 in.) .................................................................................... AR .. ..
19 170378 Shim (0.007 in.) .................................................................................... AR .. ..
19 170378 Shim (0.007 in.) .................................................................................... AR .. ..
20 221561 Capscrew ............................................................................................. 16 16 16
20 221561 Capscrew ............................................................................................. 16 16 16
21 15483 Fitting.................................................................................................... 8 8 8
21 15483 Fitting.................................................................................................... 8 8 8
22 16001 Lube Fitting........................................................................................... 8 8 8
22 16001 Lube Fitting........................................................................................... 8 8 8
23 15160 Lockwasher .......................................................................................... 16 16 16
23 15160 Lockwasher .......................................................................................... 16 16 16
23 18607 Capscrew ............................................................................................. 16 16 16
23 18607 Capscrew ............................................................................................. 16 16 16
24 1326047 Side Roller............................................................................................ 2 2 2
24 1326047 Side Roller............................................................................................ 2 2 2
24 1326045 Bracket ............................................................................................. 1 1 1
24 1326045 Bracket ............................................................................................. 1 1 1
25 116242A Roller................................................................................................ 1 1 1
25 116242A Roller................................................................................................ 1 1 1
26 116244 Bushing........................................................................................ 2 2 2
26 116244 Bushing........................................................................................ 2 2 2
27 19968 Pin.................................................................................................... 1 1 1
27 19968 Pin.................................................................................................... 1 1 1
28 15483 Fitting ............................................................................................... 1 1 1
28 15483 Fitting ............................................................................................... 1 1 1
29 116245 Pin.................................................................................................... 1 1 1
29 116245 Pin.................................................................................................... 1 1 1
30 59229 O-Ring.............................................................................................. 2 2 2
30 59229 O-Ring.............................................................................................. 2 2 2
31 16006 Lube Fitting ...................................................................................... 1 1 1
31 16006 Lube Fitting ...................................................................................... 1 1 1
32 1326048 Side Roller............................................................................................ 2 2 2
32 1326048 Side Roller............................................................................................ 2 2 2
32 1326046 Bracket ............................................................................................. 1 1 1
32 1326046 Bracket ............................................................................................. 1 1 1
33 116242A Roller................................................................................................ 1 1 1
33 116242A Roller................................................................................................ 1 1 1
34 116244 Bushing........................................................................................ 2 2 2
12-12 See Service Manual ©10/0/2002 HYSTER COMPANY
for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA
SIDE-SHIFT CARRIAGE
SHEET 1 OF 2
QTY
ITEM PART NO. DESCRIPTION A B C
34 116244 Bushing........................................................................................ 2 2 2
35 116245 Pin.................................................................................................... 1 1 1
35 116245 Pin.................................................................................................... 1 1 1
36 59229 O-Ring.............................................................................................. 2 2 2
36 59229 O-Ring.............................................................................................. 2 2 2
37 15483 Fitting ............................................................................................... 1 1 1
37 15483 Fitting ............................................................................................... 1 1 1
SIDE-SHIFT CARRIAGE
SHEET 2 OF 2
KEY:
A: Standard Forks
B: Low Mount Forks
C: High Mount Forks
QTY
ITEM PART NO. DESCRIPTION A B C
SIDE-SHIFT CARRIAGE
SHEET 2 OF 2
QTY
ITEM PART NO. DESCRIPTION A B C
12-17
UNIT CODE D117
NORTH AMERICA 10/0/2002
SIDE-SHIFT CARRIAGE
ELECTRICAL
(⇒S/N D117E-1633)
KEY:
A: With Fork Positioner
B: With Fixed Attachment
C: With Extendable Attachment
QTY
ITEM PART NO. DESCRIPTION A B C
1 a 1310026 Fitting........................................................................................................ .. 4 5
1 1310026 Fitting........................................................................................................ .. 4 5
1 1310026 Fitting........................................................................................................ 3 2 3
1 1310026 Fitting........................................................................................................ 3 2 3
2 a 1316550 Wire Harness............................................................................................ .. 4 5
2 1316550 Wire Harness............................................................................................ .. 4 5
2 1316550 Wire Harness............................................................................................ 3 2 3
2 1316550 Wire Harness............................................................................................ 3 2 3
3 a 1315880 Fitting........................................................................................................ .. 4 5
3 1315880 Fitting........................................................................................................ .. 4 5
3 1315880 Fitting........................................................................................................ 3 2 3
3 1315880 Fitting........................................................................................................ 3 2 3
4 1315881 Fitting........................................................................................................ 1 1 1
4 1315881 Fitting........................................................................................................ 1 1 1
5 1315883 Box............................................................................................................ 1 1 1
5 1315883 Box............................................................................................................ 1 1 1
6 220334 Screw........................................................................................................ 4 4 4
6 220334 Screw........................................................................................................ 4 4 4
7 15156 Lockwasher............................................................................................... 4 4 4
7 15156 Lockwasher............................................................................................... 4 4 4
8 128436 Nut ............................................................................................................ 4 4 4
8 128436 Nut ............................................................................................................ 4 4 4
9 a 129887 Terminal .................................................................................................... .. 8 22
9 129887 Terminal .................................................................................................... .. 8 22
9 129887 Terminal .................................................................................................... 14 10 14
9 129887 Terminal .................................................................................................... 14 10 14
10 1310719 Wire Harness (Carriage)........................................................................... 1 1 1
10 1310719 Wire Harness (Carriage)........................................................................... 1 1 1
10 1382209 Wire Harness (Carriage) (Wide Mast) ...................................................... 1 1 1
10 1382209 Wire Harness (Carriage) (Wide Mast) ...................................................... 1 1 1
11 282679 Hose ......................................................................................................... AR AR AR
11 282679 Hose ......................................................................................................... AR AR AR
12 1310027 Clamp ....................................................................................................... 2 2 2
12 1310027 Clamp ....................................................................................................... 2 2 2
13 18591 Capscrew.................................................................................................. 2 2 2
13 18591 Capscrew.................................................................................................. 2 2 2
14 221354 Nut ............................................................................................................ 2 2 2
14 221354 Nut ............................................................................................................ 2 2 2
15 15135 Washer ..................................................................................................... 2 2 2
15 15135 Washer ..................................................................................................... 2 2 2
16 b 1315878 Plug .......................................................................................................... .. 1 ..
16 1315878 Plug .......................................................................................................... .. 1 ..
17 1310646 Wire Harness (Container Attachment)...................................................... .. 1 1
17 1310646 Wire Harness (Container Attachment)...................................................... .. 1 1
SIDE-SHIFT CARRIAGE
ELECTRICAL
(⇒S/N D117E-1633)
QTY
ITEM PART NO. DESCRIPTION A B C
FOOTNOTES:
a With Slewing
b Without Slewing
12-21
UNIT CODE D117
NORTH AMERICA 10/0/2002
SIDE-SHIFT CARRIAGE
ELECTRICAL
(S/N D117E-1634⇒)
SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(⇒S/N D117E-1633)
KEY:
A: Without Container Handling Attachment
B: With Container Handling Attachment
C: With Fixed Container Attachment
QTY
ITEM PART NO. DESCRIPTION A B C
SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(⇒S/N D117E-1633)
QTY
ITEM PART NO. DESCRIPTION A B C
SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(⇒S/N D117E-1633)
QTY
ITEM PART NO. DESCRIPTION A B C
31 18524 Capscrew.................................................................................................. 2 .. ..
31 a 18524 Capscrew.................................................................................................. 2 2 2
31 18524 Capscrew.................................................................................................. 2 2 2
32 18518 Capscrew.................................................................................................. 1 .. ..
32 18518 Capscrew.................................................................................................. 1 .. ..
32 a 18518 Capscrew.................................................................................................. 1 2 2
32 18518 Capscrew.................................................................................................. 1 2 2
33 1315907 Plate ......................................................................................................... 1 .. ..
33 1315907 Plate ......................................................................................................... 1 .. ..
33 a 1315907 Plate ......................................................................................................... 1 2 2
33 1315907 Plate ......................................................................................................... 1 2 2
34 .. . . . Carriage (☞ Figure 12-3, ☞ Figure 12-4) .............................................. 1 1 1
34 .. . . . Carriage.................................................................................................... 1 1 1
35 1315867 Manifold .................................................................................................... .. .. 1
35 1315867 Manifold .................................................................................................... .. .. 1
35 1315869 Manifold .................................................................................................... .. .. 1
35 1315869 Manifold .................................................................................................... .. .. 1
35 1315870 Manifold .................................................................................................... .. 1 ..
35 1315870 Manifold .................................................................................................... .. 1 ..
36 1315896 Tube .......................................................................................................... .. 1 ..
36 1315896 Tube .......................................................................................................... .. 1 ..
37 1315897 Tube .......................................................................................................... .. 1 ..
37 1315897 Tube .......................................................................................................... .. 1 ..
38 101625 Clamp ....................................................................................................... .. 2 ..
38 101625 Clamp ....................................................................................................... .. 2 ..
39 b 1316556 Tube .......................................................................................................... .. .. 1
39 1316556 Tube .......................................................................................................... .. .. 1
40 b 1316557 Tube .......................................................................................................... .. .. 1
40 1316557 Tube .......................................................................................................... .. .. 1
41 18516 Capscrew.................................................................................................. .. .. 2
41 18516 Capscrew.................................................................................................. .. .. 2
41 18516 Capscrew.................................................................................................. .. 2 4
41 18516 Capscrew.................................................................................................. .. 2 4
42 b 16835 Capscrew.................................................................................................. .. .. 1
42 16835 Capscrew.................................................................................................. .. .. 1
43 a 1315894 Tube .......................................................................................................... .. 1 1
43 1315894 Tube .......................................................................................................... .. 1 1
44 1315896 Tube .......................................................................................................... .. 1 ..
44 1315896 Tube .......................................................................................................... .. 1 ..
45 1315897 Tube .......................................................................................................... .. 1 ..
45 1315897 Tube .......................................................................................................... .. 1 ..
FOOTNOTES:
a With Slewing
b Without Slewing
SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(⇒S/N D117E-1633)
KEY:
A: With Fork Positioner
B: With Extendable Attachment
C: With Fixed Attachment
QTY
ITEM PART NO. DESCRIPTION A B C
SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(⇒S/N D117E-1633)
QTY
ITEM PART NO. DESCRIPTION A B C
SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(⇒S/N D117E-1633)
QTY
ITEM PART NO. DESCRIPTION A B C
26 14692 Fitting........................................................................................................ 4 4 4
27 ac 1382220 Tube .......................................................................................................... 1 1 1
27 1382220 Tube .......................................................................................................... 1 1 1
27 c 342684 Band (L) .................................................................................................... 2 2 2
27 342684 Band (L) .................................................................................................... 2 2 2
27 d 342684 Band (L) .................................................................................................... 4 4 4
27 342684 Band (L) .................................................................................................... 4 4 4
27 ad 816505 Tube .......................................................................................................... 1 1 1
27 816505 Tube .......................................................................................................... 1 1 1
28 a 1382221 Tube .......................................................................................................... 1 1 1
28 1382221 Tube .......................................................................................................... 1 1 1
28 342685 Band (M) ................................................................................................... 2 2 2
28 342685 Band (M) ................................................................................................... 2 2 2
29 1382222 Tube .......................................................................................................... 1 1 1
29 1382222 Tube .......................................................................................................... 1 1 1
29 342680 Identification Band (G) .............................................................................. 2 2 2
29 342680 Identification Band (G) .............................................................................. 2 2 2
30 1382223 Tube .......................................................................................................... 1 1 1
30 1382223 Tube .......................................................................................................... 1 1 1
30 342681 Identification Band (H) .............................................................................. 2 2 2
30 342681 Identification Band (H) .............................................................................. 2 2 2
31 a 18524 Capscrew.................................................................................................. .. 2 2
31 18524 Capscrew.................................................................................................. .. 2 2
31 18524 Capscrew.................................................................................................. 2 .. ..
31 18524 Capscrew.................................................................................................. 2 .. ..
32 a 1390744 Tube .......................................................................................................... .. 1 1
32 1390744 Tube .......................................................................................................... .. 1 1
32 342689 Band (U) ................................................................................................... .. 2 2
32 342689 Band (U) ................................................................................................... .. 2 2
33 1315907 Plate ......................................................................................................... 1 .. ..
33 1315907 Plate ......................................................................................................... 1 .. ..
33 a 1315907 Plate ......................................................................................................... 1 2 2
33 1315907 Plate ......................................................................................................... 1 2 2
34 .. . . . Carriage (☞ Figure 12-3, ☞ Figure 12-4) .............................................. 1 1 1
34 .. . . . Carriage.................................................................................................... 1 1 1
35 1315867 Manifold (Two Function)............................................................................ .. .. 1
35 1315867 Manifold (Two Function)............................................................................ .. .. 1
35 1315868 Manifold (Three Function)......................................................................... 1 .. ..
35 1315868 Manifold (Three Function)......................................................................... 1 .. ..
35 1315869 Manifold (Four Function)........................................................................... .. .. 1
35 1315869 Manifold (Four Function)........................................................................... .. .. 1
35 1315870 Manifold (Five Function) ........................................................................... .. 1 ..
35 1315870 Manifold (Five Function) ........................................................................... .. 1 ..
36 1390746 Tube .......................................................................................................... .. 1 ..
36 1390746 Tube .......................................................................................................... .. 1 ..
36 342687 Identification Band (N) .............................................................................. .. 2 ..
36 342687 Identification Band (N) .............................................................................. .. 2 ..
37 1390747 Tube .......................................................................................................... .. 1 ..
SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(⇒S/N D117E-1633)
QTY
ITEM PART NO. DESCRIPTION A B C
FOOTNOTES:
a With Slewing
b Without Slewing
c ⇒ S/N D117E-1546
d S/N D117E-1547 ⇒
12-33
UNIT CODE D117
NORTH AMERICA 10/0/2002
SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(S/N D117E-1634⇒)
KEY:
A: Without Container Attachment
B: With Container Handling Attachment
QTY
ITEM PART NO. DESCRIPTION A B
SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(S/N D117E-1634⇒)
QTY
ITEM PART NO. DESCRIPTION A B
SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(S/N D117E-1634⇒)
QTY
ITEM PART NO. DESCRIPTION A B
40 1463955 Fitting................................................................................................................... .. 2
40 1463955 Fitting................................................................................................................... .. 2
41 1463950 Housing ............................................................................................................... .. 2
41 1463950 Housing ............................................................................................................... .. 2
42 1463954 Cap ...................................................................................................................... .. 2
42 1463954 Cap ...................................................................................................................... .. 2
SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(S/N D117E-1634⇒)
KEY:
A: Without Container Attachment
B: With Container Attachmentd
QTY
ITEM PART NO. DESCRIPTION A B
SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(S/N D117E-1634⇒)
QTY
ITEM PART NO. DESCRIPTION A B
SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(S/N D117E-1634⇒)
QTY
ITEM PART NO. DESCRIPTION A B
SIDE-SHIFT CYLINDER
FORK POSITIONER
KEY:
A: Standard Carriage
B: Side-Shift Carriage
QTY
ITEM PART NO. DESCRIPTION A B
CYLINDER
FORK POSITIONER
DEDICATED CARRIAGE
(⇒S/N D117E-1636)
KEY:
A: Standard Mast
B: Wide Mast (1796 mm) (70.70 in.)
QTY
ITEM PART NO. DESCRIPTION A B
DEDICATED CARRIAGE
(⇒S/N D117E-1636)
QTY
ITEM PART NO. DESCRIPTION A B
19 116242A Roller........................................................................................................... 1 1
19 116242A Roller........................................................................................................... 1 1
20 116244 Bushing................................................................................................... 2 2
20 116244 Bushing................................................................................................... 2 2
21 15483 Fitting .......................................................................................................... 1 1
21 15483 Fitting .......................................................................................................... 1 1
22 16006 Lube Fitting ................................................................................................. 1 1
22 16006 Lube Fitting ................................................................................................. 1 1
23 116245 Pin............................................................................................................... 1 1
23 116245 Pin............................................................................................................... 1 1
24 59229 O-Ring......................................................................................................... 2 2
24 59229 O-Ring......................................................................................................... 2 2
25 19968 Pin............................................................................................................... 1 1
25 19968 Pin............................................................................................................... 1 1
26 1326048 Side Roller....................................................................................................... 2 2
26 1326048 Side Roller....................................................................................................... 2 2
26 1326046 Bracket ........................................................................................................ 1 1
26 1326046 Bracket ........................................................................................................ 1 1
27 116242A Roller........................................................................................................... 1 1
27 116242A Roller........................................................................................................... 1 1
28 116244 Bushing................................................................................................... 2 2
28 116244 Bushing................................................................................................... 2 2
29 15483 Fitting .......................................................................................................... 1 1
29 15483 Fitting .......................................................................................................... 1 1
30 16006 Lube Fitting ................................................................................................. 1 1
30 16006 Lube Fitting ................................................................................................. 1 1
31 116245 Pin............................................................................................................... 1 1
31 116245 Pin............................................................................................................... 1 1
32 59229 O-Ring......................................................................................................... 2 2
32 59229 O-Ring......................................................................................................... 2 2
33 19968 Pin............................................................................................................... 1 1
33 19968 Pin............................................................................................................... 1 1
34 185081 Roller Assembly .............................................................................................. 4 4
34 185081 Roller Assembly .............................................................................................. 4 4
34 185082 Roller........................................................................................................... 1 1
34 185082 Roller........................................................................................................... 1 1
35 185083 Snap Ring ................................................................................................... 2 2
35 185083 Snap Ring ................................................................................................... 2 2
36 185084 Bearing Cup ................................................................................................ 2 2
36 185084 Bearing Cup ................................................................................................ 2 2
37 185085 Bearing Cone .............................................................................................. 2 2
37 185085 Bearing Cone .............................................................................................. 2 2
38 185086 Shield .......................................................................................................... 2 2
38 185086 Shield .......................................................................................................... 2 2
39 185087 Cap.................................................................................................................. 4 4
39 185087 Cap.................................................................................................................. 4 4
40 170377 Shim (0.005 in.) ............................................................................................... AR AR
40 170377 Shim (0.005 in.) ............................................................................................... AR AR
40 170378 Shim (0.007 in.) ............................................................................................... AR AR
40 170378 Shim (0.007 in.) ............................................................................................... AR AR
41 16080 Capscrew ........................................................................................................ 12 12
12-52 See Service Manual ©10/0/2002 HYSTER COMPANY
for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA
DEDICATED CARRIAGE
(⇒S/N D117E-1636)
QTY
ITEM PART NO. DESCRIPTION A B
DEDICATED CARRIAGE
(S/N D117E-1637⇒)
DEDICATED CARRIAGE
(S/N D117E-1637⇒)
23 116245 Pin....................................................................................................................... 1
24 59229 O-Ring................................................................................................................. 2
24 59229 O-Ring................................................................................................................. 2
25 19968 Pin....................................................................................................................... 1
25 19968 Pin....................................................................................................................... 1
26 1326048 Side Roller............................................................................................................... 2
26 1326048 Side Roller............................................................................................................... 2
26 1326046 Bracket ................................................................................................................ 1
26 1326046 Bracket ................................................................................................................ 1
27 116242A Roller................................................................................................................... 1
27 116242A Roller................................................................................................................... 1
28 116244 Bushing........................................................................................................... 2
28 116244 Bushing........................................................................................................... 2
29 15483 Fitting .................................................................................................................. 1
29 15483 Fitting .................................................................................................................. 1
30 16006 Lube Fitting ......................................................................................................... 1
30 16006 Lube Fitting ......................................................................................................... 1
31 116245 Pin....................................................................................................................... 1
31 116245 Pin....................................................................................................................... 1
32 59229 O-Ring................................................................................................................. 2
32 59229 O-Ring................................................................................................................. 2
33 19968 Pin....................................................................................................................... 1
33 19968 Pin....................................................................................................................... 1
34 185081 Roller Assembly ...................................................................................................... 4
34 185081 Roller Assembly ...................................................................................................... 4
34 185082 Roller................................................................................................................... 1
34 185082 Roller................................................................................................................... 1
35 185083 Snap Ring ........................................................................................................... 2
35 185083 Snap Ring ........................................................................................................... 2
36 185084 Bearing Cup ........................................................................................................ 2
36 185084 Bearing Cup ........................................................................................................ 2
37 185085 Bearing Cone ...................................................................................................... 2
37 185085 Bearing Cone ...................................................................................................... 2
38 185086 Shield .................................................................................................................. 2
38 185086 Shield .................................................................................................................. 2
39 185087 Cap.......................................................................................................................... 4
39 185087 Cap.......................................................................................................................... 4
40 170377 Shim (0.005 in.) ....................................................................................................... AR
40 170377 Shim (0.005 in.) ....................................................................................................... AR
40 170378 Shim (0.007 in.) ....................................................................................................... AR
40 170378 Shim (0.007 in.) ....................................................................................................... AR
41 16080 Capscrew ................................................................................................................ 12
41 16080 Capscrew ................................................................................................................ 12
42 388982 Wear Plate............................................................................................................... 2
42 388982 Wear Plate............................................................................................................... 2
43 1315985 Plate ........................................................................................................................ 6
43 1315985 Plate ........................................................................................................................ 6
12-57
UNIT CODE D117
NORTH AMERICA 10/0/2002
GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 1 OF 2
(S/N D117E-1634⇒)
GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 1 OF 2
(S/N D117E-1634⇒)
22 116242A Roller................................................................................................................... 1
23 116244 Bushing........................................................................................................... 2
23 116244 Bushing........................................................................................................... 2
24 16006 Lube Fitting ......................................................................................................... 1
24 16006 Lube Fitting ......................................................................................................... 1
25 15483 Fitting .................................................................................................................. 1
25 15483 Fitting .................................................................................................................. 1
26 116245 Pin....................................................................................................................... 1
26 116245 Pin....................................................................................................................... 1
27 59229 O-Ring................................................................................................................. 2
27 59229 O-Ring................................................................................................................. 2
28 19968 Pin....................................................................................................................... 1
28 19968 Pin....................................................................................................................... 1
29 1326048 Side Roller............................................................................................................... 2
29 1326048 Side Roller............................................................................................................... 2
29 1326046 Bracket ................................................................................................................ 1
29 1326046 Bracket ................................................................................................................ 1
30 116242A Roller................................................................................................................... 1
30 116242A Roller................................................................................................................... 1
31 116244 Bushing........................................................................................................... 2
31 116244 Bushing........................................................................................................... 2
32 16006 Lube Fitting ......................................................................................................... 1
32 16006 Lube Fitting ......................................................................................................... 1
33 15483 Fitting .................................................................................................................. 1
33 15483 Fitting .................................................................................................................. 1
34 116245 Pin....................................................................................................................... 1
34 116245 Pin....................................................................................................................... 1
35 59229 O-Ring................................................................................................................. 2
35 59229 O-Ring................................................................................................................. 2
36 19968 Pin....................................................................................................................... 1
36 19968 Pin....................................................................................................................... 1
37 185081 Roller Assembly ...................................................................................................... 4
37 185081 Roller Assembly ...................................................................................................... 4
38 185082 Roller................................................................................................................... 1
38 185082 Roller................................................................................................................... 1
39 185083 Snap Ring ........................................................................................................... 2
39 185083 Snap Ring ........................................................................................................... 2
40 185084 Bearing Cup ........................................................................................................ 2
40 185084 Bearing Cup ........................................................................................................ 2
41 185085 Bearing Cone ...................................................................................................... 2
41 185085 Bearing Cone ...................................................................................................... 2
42 185086 Shield .................................................................................................................. 2
42 185086 Shield .................................................................................................................. 2
43 185087 Cap ..................................................................................................................... 2
43 185087 Cap ..................................................................................................................... 2
44 170377 Shim (0.005 in.) ....................................................................................................... AR
44 170377 Shim (0.005 in.) ....................................................................................................... AR
44 170378 Shim (0.007 in.) ....................................................................................................... AR
44 170378 Shim (0.007 in.) ....................................................................................................... AR
GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 1 OF 2
(S/N D117E-1634⇒)
GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 1 OF 2
(S/N D117E-1634⇒)
66 169592 Fitting....................................................................................................................... 1
66 16484 O-Ring................................................................................................................. 1
66 16484 O-Ring................................................................................................................. 1
67 1452014 Hose ........................................................................................................................ 2
67 1452014 Hose ........................................................................................................................ 2
68 332070 Hose ........................................................................................................................ 2
68 332070 Hose ........................................................................................................................ 2
69 373063 Hose ........................................................................................................................ 2
69 373063 Hose ........................................................................................................................ 2
70 1465508 Electrical Connector ................................................................................................ 4
70 1465508 Electrical Connector ................................................................................................ 4
71 1465510 Wire Harness .......................................................................................................... 1
71 1465510 Wire Harness .......................................................................................................... 1
72 1462124 Pin ........................................................................................................................... 2
72 1462124 Pin ........................................................................................................................... 2
12-63
UNIT CODE D117
NORTH AMERICA 10/0/2002
GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 2 OF 2
(S/N D117E-1634⇒)
GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 2 OF 2
(S/N D117E-1634⇒)
22 116242A Roller................................................................................................................... 1
23 116244 Bushing........................................................................................................... 2
23 116244 Bushing........................................................................................................... 2
24 16006 Lube Fitting ......................................................................................................... 1
24 16006 Lube Fitting ......................................................................................................... 1
25 15483 Fitting .................................................................................................................. 1
25 15483 Fitting .................................................................................................................. 1
26 116245 Pin....................................................................................................................... 1
26 116245 Pin....................................................................................................................... 1
27 59229 O-Ring................................................................................................................. 2
27 59229 O-Ring................................................................................................................. 2
28 19968 Pin....................................................................................................................... 1
28 19968 Pin....................................................................................................................... 1
29 1326046 Bracket ................................................................................................................ 1
29 1326046 Bracket ................................................................................................................ 1
29 1326048 Side Roller............................................................................................................... 2
29 1326048 Side Roller............................................................................................................... 2
30 116242A Roller................................................................................................................... 1
30 116242A Roller................................................................................................................... 1
31 116244 Bushing........................................................................................................... 2
31 116244 Bushing........................................................................................................... 2
32 16006 Lube Fitting ......................................................................................................... 1
32 16006 Lube Fitting ......................................................................................................... 1
33 15483 Fitting .................................................................................................................. 1
33 15483 Fitting .................................................................................................................. 1
34 116245 Pin....................................................................................................................... 1
34 116245 Pin....................................................................................................................... 1
35 59229 O-Ring................................................................................................................. 2
35 59229 O-Ring................................................................................................................. 2
36 19968 Pin....................................................................................................................... 1
36 19968 Pin....................................................................................................................... 1
37 185081 Roller Assembly ...................................................................................................... 4
37 185081 Roller Assembly ...................................................................................................... 4
38 185082 Roller................................................................................................................... 1
38 185082 Roller................................................................................................................... 1
39 185083 Snap Ring ........................................................................................................... 2
39 185083 Snap Ring ........................................................................................................... 2
40 185084 Bearing Cup ........................................................................................................ 2
40 185084 Bearing Cup ........................................................................................................ 2
41 185085 Bearing Cone ...................................................................................................... 2
41 185085 Bearing Cone ...................................................................................................... 2
42 185086 Shield .................................................................................................................. 2
42 185086 Shield .................................................................................................................. 2
43 185087 Cap ..................................................................................................................... 2
43 185087 Cap ..................................................................................................................... 2
44 170377 Shim (0.005 in.) ....................................................................................................... AR
44 170377 Shim (0.005 in.) ....................................................................................................... AR
44 170378 Shim (0.007 in.) ....................................................................................................... AR
44 170378 Shim (0.007 in.) ....................................................................................................... AR
GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 2 OF 2
(S/N D117E-1634⇒)
GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 2 OF 2
(S/N D117E-1634⇒)
66 16484 O-Ring................................................................................................................. 1
66 169592 Fitting....................................................................................................................... 1
66 169592 Fitting....................................................................................................................... 1
67 1452014 Hose ........................................................................................................................ 2
67 1452014 Hose ........................................................................................................................ 2
68 332070 Hose ........................................................................................................................ 2
68 332070 Hose ........................................................................................................................ 2
69 373063 Hose ........................................................................................................................ 2
69 373063 Hose ........................................................................................................................ 2
70 1465508 Electrical Connector ................................................................................................ 4
70 1465508 Electrical Connector ................................................................................................ 4
71 1465510 Wire Harness .......................................................................................................... 1
71 1465510 Wire Harness .......................................................................................................... 1
72 1462124 Pin ........................................................................................................................... 2
72 1462124 Pin ........................................................................................................................... 2
12-69
UNIT CODE D117
NORTH AMERICA 10/0/2002
GANTRY CARRIAGE
WITH MECHANICAL PILE SLOPE
(S/N D117E-1634⇒)
GANTRY CARRIAGE
WITH MECHANICAL PILE SLOPE
(S/N D117E-1634⇒)
KEY:
A: Fixed Length
B: Telescopic
QTY
ITEM PART NO. DESCRIPTION A B
STROBE LIGHT
STROBE LIGHT
24 16719 Screw........................................................................................................................... 1
25 1312465 Guard........................................................................................................................... 1
25 1312465 Guard........................................................................................................................... 1
26 16828 Capscrew..................................................................................................................... 2
26 16828 Capscrew..................................................................................................................... 2
27 222667 Nut ............................................................................................................................... 2
27 222667 Nut ............................................................................................................................... 2
28 15156 Lockwasher.................................................................................................................. 2
28 15156 Lockwasher.................................................................................................................. 2
29 1316479 Plate ............................................................................................................................ 1
29 1316479 Plate ............................................................................................................................ 1
13 NUMERICAL INDEX
UNIT CODE D117
10/0/2002 NORTH AMERICA
SECTION 13
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
139 3-9 5 9-65 25 12-26 26 9-91 12
6059 7-7 19 9-69 27 12-26 26 9-93 17
6060 7-7 19 9-73 14 12-30 26 11-45 8
9412 11-61 19 14505 9-17 14 12-30 26 11-87 4
12481 12-59 20 14516 7-8 39 12-30 26 11-92 9
12-59 20 14539 8-15 13 12-30 26 11-96 9
12-65 20 14547 9-5 39 12-36 26 12-20 24
12-65 20 9-9 38 12-36 26 12-20 24
12-71 10 14555 5-45 12 12-40 26 15055 1-23 23
12-71 10 5-47 12 12-40 26 1-31 32
12496 12-51 9 5-49 12 14694 7-8 51 1-35 32
12-51 9 14561 11-21 7 9-63 13 2-7 25
12-55 9 11-26 51 9-99 24 4-5 21
12-55 9 14591 5-21 7 14761 10-15 25 7-17 34
12833 5-45 13 5-87 21 11-21 6 9-33 7
5-47 13 9-43 12 11-25 27 9-63 2
9-35 11 14594 5-11 19 11-42 56 10-15 21
9-37 11 5-51 14 12-25 5 11-42 59
12843 3-13 13 5-51 28 12-25 5 11-47 9
8-13 28 5-59 39 12-29 5 11-47 23
9-33 35 9-91 14 12-29 5 11-93 9
12845 5-45 15 9-93 9 12-35 5 11-95 9
5-47 15 9-93 18 12-35 5 12-20 27
5-49 15 14595 5-15 4 12-39 5 12-20 27
12855 4-9 23 5-59 4 12-39 5 12-23 21
12871 4-9 11 9-99 6 14999 12-7 2 12-23 21
12874 4-9 20 11-77 16 12-7 2 12-25 15
5-45 21 14603 10-15 2 15002 4-6 65 12-25 15
5-47 19 11-55 5 4-9 7 12-26 15
12881 2-13 16 12-25 3 9-55 28 12-26 15
2-17 12 12-25 3 15004 3-9 10 12-30 15
2-19 12 12-29 3 15005 3-9 16 12-30 15
12948 10-4 36 12-29 3 3-13 26 12-30 15
13963 7-8 62 12-35 3 15010 11-61 12 12-30 15
14349 5-45 27 12-35 3 15011 9-29 5 12-35 15
7-8 33 12-39 3 15012 11-9 10 12-35 15
14376 3-3 7 12-39 3 15021 7-7 14 12-40 15
14385 5-11 12 14668 7-8 41 15025 3-13 28 12-40 15
5-51 24 14669 8-15 7 15032 11-9 9 15056 1-31 18
14387 3-3 10 14675 8-15 3 15042 5-71 15 1-35 18
14388 2-13 21 9-35 18 15049 4-14 47 2-7 8
2-17 16 9-37 18 15052 1-31 26 2-17 30
2-19 16 9-91 2 1-35 26 2-19 30
8-23 27 9-93 14 11-47 12 3-3 4
14480 11-42 37 14676 9-17 13 15054 4-5 36 4-5 10
14489 7-17 23 14677 9-17 13 8-15 29 4-17 20
8-13 5 14678 9-33 13 9-14 39 4-23 25
8-19 13 14682 9-37 15 9-23 4 7-8 47
9-33 18 14685 5-49 21 9-33 10 8-23 21
9-85 7 14692 11-21 41 9-43 2 9-6 60
14494 8-19 8 11-25 25 9-85 5 9-10 55
8-23 26 11-42 55 9-89 5 9-13 22
©10/0/2002 HYSTER COMPANY See Service Manual 13-1
for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
13-46