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PARTS

MANUAL
CHALLENGER
H1050EH, H800E, H880E,
H970E
(D117)

CUSTOMER EDITION

1454515 ©10/0/2002 Hyster Company


10/0/2002
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTIONS

1 FRAME

2 ENGINE ASSEMBLY

3 FUEL SYSTEM

4 ELECTRICAL SYSTEM

5 TRANSMISSION

6 DRIVE AXLE

7 STEERING SYSTEM

8 BRAKE SYSTEM

9 HYDRAULIC SYSTEM

10 MAST-TWO STAGE VISTA

11 ATTACHMENTS

12 OPTIONS

13 NUMERICAL INDEX

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TABLE OF CONTENTS

DESCRIPTION PAGE

A
ACCUMULATOR
ATTACHING PARTS........................................................................................................................................ 9-28
PISTON TYPE ................................................................................................................................................ 9-30
ACCUMULATOR CHARGE VALVE .................................................................................................................... 9-26
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-24
AIR FILTER
⇒S/N D117E-1581 ........................................................................................................................................... 2-4
AIR FILTER SYSTEM
⇒S/N D117E-1581 ........................................................................................................................................... 2-6
S/N D117E-1582⇒ ........................................................................................................................................... 2-8
ANTI-SLACK DEVICE
S/N D117E-1631⇔S/N D117E-1681.............................................................................................................. 9-90
ANTI-SLACK DEVICE AND LIFT INTERRUPT
S/N D117E-1631⇔S/N D117E-1681.............................................................................................................. 9-92

B
BLOCK VALVE
ATTACHING PARTS
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
⇒S/N D117E-1633 ................................................................................................................................ 11-54
BRAKE LINES
CONTROL ...................................................................................................................................................... 8-12
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ..................................................................... 8-14
OIL COOLED BRAKE..................................................................................................................................... 8-18
BUMPERS
EXTENDABLE ATTACHMENT
S/N D117E-1634⇒.................................................................................................................................. 11-102

C
CHARGED AIR COOLER
S/N PENDING PER ECN 99872⇒ ................................................................................................................. 2-10
CONTAINER ATTACHMENT INSTALLATION
S/N D117E-1634⇒ ....................................................................................................................................... 11-12
CONTAINER HANDLING ATTACHMENT
ELECTRICAL................................................................................................................................................ 11-46
CONTROL
LIFT AND TILT ................................................................................................................................................ 9-54
CONTROL VALVE
ATTACHMENT
⇒S/N D117E-1587.................................................................................................................................... 9-104
S/N D117E-1503⇒ ......................................................................................................................................... 9-78
S/N D117E-1588⇒ ......................................................................................................................................... 9-82
CONTROL VALVE ATTACHING PARTS
ONE FUNCTION
⇒S/N D117E-1681...................................................................................................................................... 9-64
S/N D117E-1682⇒ ......................................................................................................................................... 9-74
TWO FUNCTION
⇒S/N D117E-1681...................................................................................................................................... 9-68

©10/0/2002 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

C (continued)

WITH ANTI-SLACK AND LIFT INTERRUPT


S/N D117E-1634⇔S/N D117E-1681 .......................................................................................................... 9-72
COOLING
C290 ENGINE (TIER I) ................................................................................................................................... 2-12
C325 ENGINE
⇒S/N PENDING PER ECN 68043 ............................................................................................................. 2-16
OIL COOLED BRAKE..................................................................................................................................... 8-22
TIER II
S/N PENDING PER ECN 68043⇒ ............................................................................................................. 2-18
COUNTERWEIGHTS ......................................................................................................................................... 1-38
CYLINDER
EXTENDABLE ATTACHMENT...................................................................................................................... 11-74
FIXED ATTACHMENT WITHOUT SLEWING ............................................................................................... 11-72
FORK POSITIONER..................................................................................................................................... 12-47
TWIST LOCK
S/N A660E-1352⇔S/N D117E-1633 ........................................................................................................ 11-82
⇒S/N A660E-1531.................................................................................................................................... 11-80
S/N D117E-1634⇒.................................................................................................................................... 11-84

D
DEDICATED CARRIAGE
ELECTRICAL................................................................................................................................................ 11-44
⇒S/N D117E-1636 ....................................................................................................................................... 12-50
S/N D117E-1637⇒ ....................................................................................................................................... 12-54
DIFFERENTIAL
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW......................................................................... 6-14
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW......................................................................... 6-18
DIRECTIONAL CONTROL VALVE
ATTACHING PARTS
⇒S/N D117E-1633...................................................................................................................................... 9-34
S/N D117E-1634⇔S/N D117E-1681 .......................................................................................................... 9-36
S/N D117E-1634⇔S/N D117E-1681.............................................................................................................. 9-38
DOOR RETAINERS
CENTER AND LEFT MOUNTED CAB ........................................................................................................... 1-15
DRIVE AXLE
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 6-2
OIL COOLED BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 6-6
WET BRAKE
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW ..................................................................... 6-10

E
ELECTRICAL
CHASSIS
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-10
SHEET 1 OF 2 .............................................................................................................................................. 4-4
SHEET 2 OF 2 .............................................................................................................................................. 4-8

ii See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

E (continued)

ELECTRONIC FOOT PEDAL MOUNT................................................................................................................. 3-4


ENGINE ASSEMBLY............................................................................................................................................ 2-2
ENGINE MOUNT................................................................................................................................................ 2-30
EXHAUST
⇒S/N D117E-1581 ......................................................................................................................................... 2-24
S/N D117E-1582Y⇔S/N PENDING PER ECN 68139 ................................................................................... 2-26
S/N PENDING PER ECN 68139⇒ ................................................................................................................. 2-28
EXTENDABLE ATTACHMENT
FORK MOUNTED......................................................................................................................................... 11-16
GANTRY MOUNTED .................................................................................................................................... 11-18
HYDRAULIC
FORK MOUNTED
S/N D117E-1634⇒ ................................................................................................................................ 11-34
GANTRY MOUNTED
S/N D117E-1634⇒ ................................................................................................................................ 11-36
S/N D117E-1634⇒.................................................................................................................................... 11-28
HYDRAULIC STOP
S/N D117E-1634⇒.................................................................................................................................... 11-38
HYDRAULIC WITH DEDICATED CARRIAGE
⇒S/N D117E-1633.................................................................................................................................... 11-24
S/N D117E-1634⇒.................................................................................................................................... 11-32
HYDRAULIC WITH SIDE-SHIFT CARRIAGE
⇒S/N D117E-1633.................................................................................................................................... 11-20
⇒S/N D117E-1633 ......................................................................................................................................... 11-8
WITH DEDICATED CARRIAGE.................................................................................................................... 11-14
EXTENDABLE CONTAINER ATTACHMENT
ELECTRICAL
⇒S/N D117E-1633.................................................................................................................................... 11-50
S/N D117E-1634⇒.................................................................................................................................... 11-52

F
FIRE EXTINGUISHER ..................................................................................................................................... 12-49
FIXED ATTACHMENT
DEDICATED CARRIAGE MOUNTED............................................................................................................. 11-6
HYDRAULIC ................................................................................................................................................. 11-40
⇒S/N D117E-1633 ......................................................................................................................................... 11-4
FLOOR PLATES AND COVERS ........................................................................................................................ 1-18
FLOW AMPLIFIER ............................................................................................................................................. 7-14
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 7-16
S/N D117E-1682⇒...................................................................................................................................... 7-18
FLOW VALVE
EXTENDABLE ATTACHMENT...................................................................................................................... 11-94
FORK
5.5 X 12......................................................................................................................................................... 12-46
FORK POSITIONER ........................................................................................................................................ 12-44
FUEL SYSTEM..................................................................................................................................................... 3-2

©10/0/2002 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

G
GANTRY CARRIAGE
WITH MECHANICAL PILE SLOPE
S/N D117E-1634⇒.................................................................................................................................... 12-70
WITH POWER PILE SLOPE
SHEET 1 OF 2
S/N D117E-1634⇒ ................................................................................................................................ 12-58
SHEET 2 OF 2
S/N D117E-1634⇒ ................................................................................................................................ 12-64
GENERAL TRUCK ............................................................................................................................................... 1-2

H
HANGER ASSEMBLY
S/N D117E-1634⇒ ....................................................................................................................................... 12-73
HEADER HOSE ................................................................................................................................................. 12-6
HEATER ............................................................................................................................................................. 1-26
HEATER CONTROL........................................................................................................................................... 1-28
HOODS
⇒S/N D117E-1581 ......................................................................................................................................... 1-30
S/N D117E-1582⇒ ......................................................................................................................................... 1-34
HOSE SHEAVE
EXTENDABLE ATTACHMENT...................................................................................................................... 11-88
HYDRAULIC
SUPPLY AND RETURN
⇒S/N D117E-1681........................................................................................................................................ 9-4
S/N D117E-1682⇒........................................................................................................................................ 9-8
HYDRAULIC LINES
ATTACHMENT CONTROL.............................................................................................................................. 9-15
JUNCTION BLOCK AND TWO-SPEED VALVE ............................................................................................. 9-18
HYDRAULIC PUMP
MAIN ............................................................................................................................................................. 9-108
STEERING.................................................................................................................................................... 9-110
HYDRAULIC TANK............................................................................................................................................. 9-50
HYDRAULIC VALVE MOUNTING PLATE
S/N D117E-1682⇒ ......................................................................................................................................... 9-12

I
INDICATOR
TWIST LOCK ................................................................................................................................................ 11-86
INSTRUMENT CLUSTER
C325, AND TIER II ENGINE........................................................................................................................... 4-20
INSTRUMENT PANEL
SHEET 1 OF 2 ................................................................................................................................................ 4-12
SHEET 2 OF 2 ................................................................................................................................................ 4-16
INTERLOCK VALVE
TWIST LOCK ................................................................................................................................................ 11-90

L
LABELS .............................................................................................................................................................. 1-40
LIFT .................................................................................................................................................................... 10-6
LIFT CYLINDER

iv See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

L (continued)

⇒S/N D117E-1513 ......................................................................................................................................... 10-8


S/N D117E-1514⇒ ....................................................................................................................................... 10-10
LIGHTS............................................................................................................................................................... 4-22

M
MANIFOLD
ATTACHING PARTS
S/N D117E-1681 ......................................................................................................................................... 9-42
S/N D117E-1682⇒ ......................................................................................................................................... 9-44
MAST.................................................................................................................................................................. 10-2

N
NOISE BARRIER
ACOUSTIC PANEL ......................................................................................................................................... 1-24
NOISE BARRIERS ............................................................................................................................................. 1-22

O
OPERATOR COMPARTMENT
SHEET 1 OF 3 .................................................................................................................................................. 1-4
SHEET 2 OF 3 .................................................................................................................................................. 1-8
SHEET 3 OF 3 ................................................................................................................................................ 1-12

P
PARK BRAKE
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW......................................................................... 8-10
PARK BRAKE AND SERVICE BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW........................................................................... 8-6
PARK BRAKE SWITCH...................................................................................................................................... 4-25
PILOT VALVE ..................................................................................................................................................... 9-58
PRESSURE CHECK LINES
⇒S/N D117E-1681 ......................................................................................................................................... 9-22
PRESSURE REDUCING VALVE
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-32
PARK BRAKE
⇒S/N D117E-1681...................................................................................................................................... 9-61
PILOT CIRCUIT
⇒S/N D117E-1681...................................................................................................................................... 9-60

R
RADIATOR ......................................................................................................................................................... 2-22
RELAY VALVE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW......................................................................... 8-28
RELIEF VALVE
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-62
EXTENDABLE ATTACHMENT...................................................................................................................... 11-92
⇒S/N D117E-1681 ......................................................................................................................................... 9-94
SIDE-SHIFT CYLINDER
©10/0/2002 HYSTER COMPANY See Service Manual v
for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

R (continued)

EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE ............................................................... 11-96


SLEWING CYLINDER .................................................................................................................................. 11-95
TWIST LOCK AND EXTENDABLE ATTACHMENT CYLINDER ................................................................... 11-93
RETURN MANIFOLD
⇒S/N D117E-1681 ......................................................................................................................................... 9-48

S
SEAT ASSEMBLY
KAB................................................................................................................................................................. 1-44
SEQUENCE AND SHUTTLE VALVE
ATTACHING PARTS........................................................................................................................................ 9-84
SEQUENCE VALVE
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ..................................................................... 9-96
SERVICE BRAKE
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 8-4
OIL COOLED BRAKE....................................................................................................................................... 8-2
SHUT-OFF COCK AND SEQUENCE VALVE
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-16
SHUTTLE VALVE
⇒S/N PENDING PER ECN 99723 ................................................................................................................. 8-30
SIDE-SHIFT CARRIAGE
ELECTRICAL
⇒S/N D117E-1633.................................................................................................................................... 12-18
S/N D117E-1634⇒.................................................................................................................................... 12-22
HYDRAULIC
STANDARD MAST
⇒S/N D117E-1633 ................................................................................................................................ 12-24
S/N D117E-1634⇒ ................................................................................................................................ 12-34
WIDE MAST
⇒S/N D117E-1633 ................................................................................................................................ 12-28
S/N D117E-1634⇒ ................................................................................................................................ 12-38
SHEET 1 OF 2 .............................................................................................................................................. 12-10
SHEET 2 OF 2 .............................................................................................................................................. 12-14
SIDE-SHIFT CYLINDER .................................................................................................................................. 12-42
GANTRY MOUNTED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-79
WITH DEDICATED CARRIAGE
⇒S/N D117E-1633.................................................................................................................................... 11-76
S/N D117E-1634⇒.................................................................................................................................... 11-78
SLEWING CYLINDER
EXTENDABLE ATTACHMENT GANTRY MOUNTED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-71
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-70
SLEWING CYLINDER AND ATTACHING PARTS ............................................................................................ 11-68
SOLENOID VALVE

vi See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

S (continued)

ATTACHING PARTS........................................................................................................................................ 9-88


CARRIAGE ................................................................................................................................................... 9-106
PARK BRAKE
⇒S/N D117E-1681...................................................................................................................................... 9-86
STANDARD CARRIAGE................................................................................................................................... 10-12
ELECTRICAL................................................................................................................................................ 10-16
HYDRAULIC ................................................................................................................................................. 10-14
STEERING ........................................................................................................................................................... 7-2
STEERING AXLE ................................................................................................................................................. 7-6
STEERING CONTROL VALVE........................................................................................................................... 7-12
STEERING CYLINDER ...................................................................................................................................... 7-10
STROBE LIGHT ............................................................................................................................................... 12-74
SUSPENSION SEAT
GRAMMER HIGH BACK
SHEET 1 OF 2
S/N PENDING PER ECN 99782⇒.......................................................................................................... 1-46
SHEET 2 OF 2
S/N PENDING PER ECN 99782⇒.......................................................................................................... 1-50

T
THROTTLE LINKAGE
DECLUTCH/DETHROTTLE
S/N D117E-1618⇔S/N D117E-1726 .......................................................................................................... 3-12
⇒S/N D117E-1617, S/N D117E-1727⇒ .......................................................................................................... 3-8
THROTTLE PEDAL ASSEMBLY
ELECTRONIC
S/N PENDING PER ECN 68043⇒ ............................................................................................................... 3-6
TILT CYLINDER ............................................................................................................................................... 9-102
TILT HYDRAULIC ............................................................................................................................................... 9-98
TILT RELIEF VALVE ......................................................................................................................................... 9-100
TIRE AND WHEEL ............................................................................................................................................. 12-2
TRANSMISSION
CONTROL ........................................................................................................................................................ 5-2
GEAR SELECTOR
⇒S/N D117E-1743........................................................................................................................................ 5-6
S/N D117E-1744⇒........................................................................................................................................ 5-8
GEAR SELECTOR MOUNTING
S/N D117E-1744⇒........................................................................................................................................ 5-9
T34000 AND T36000
CASE AND REAR COVER ......................................................................................................................... 5-10
CONTROL VALVE, ELECTRIC INCHING ................................................................................................... 5-38
CONTROL VALVE, HYDRAULIC INCHING
⇒S/N D117E-1617 .................................................................................................................................. 5-42
DIPSTICK.................................................................................................................................................... 5-37
FIRST SPEED CLUTCH ............................................................................................................................. 5-24
FORWARD CLUTCH .................................................................................................................................. 5-22
FOURTH SPEED CLUTCH......................................................................................................................... 5-34
PUMP DRIVE .............................................................................................................................................. 5-18
REGULATOR VALVE AND CHARGE PUMP .............................................................................................. 5-20

©10/0/2002 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

T (continued)

SECOND AND REVERSE SPEED CLUTCH ............................................................................................. 5-28


THIRD SPEED CLUTCH............................................................................................................................. 5-30
TORQUE CONVERTER AND DRIVE PLATE ............................................................................................. 5-12
TORQUE CONVERTER HOUSING............................................................................................................ 5-14
T40000
CASE AND REAR COVER ......................................................................................................................... 5-50
ELECTRIC CONTROL VALVE .................................................................................................................... 5-82
FIRST SPEED CLUTCH SHAFT ................................................................................................................ 5-72
FIRST SPEED GEARS ............................................................................................................................... 5-67
FORWARD CLUTCH SHAFT...................................................................................................................... 5-70
FORWARD, REVERSE, SECOND AND FOURTH CLUTCH SHAFT ......................................................... 5-80
FOURTH SPEED CLUTCH SHAFT ............................................................................................................ 5-78
INPUT DRIVE GEARS ................................................................................................................................ 5-62
MODULATOR VALVE .................................................................................................................................. 5-84
OUTPUT FLANGE AND SHAFT................................................................................................................. 5-64
OUTPUT SHAFT GEARS ........................................................................................................................... 5-66
PUMP DRIVE .............................................................................................................................................. 5-60
REGULATING VALVE AND CHARGE PUMP ............................................................................................. 5-86
SECOND AND REVERSE CLUTCH SHAFT.............................................................................................. 5-74
THIRD SPEED CLUTCH SHAFT................................................................................................................ 5-76
THIRD SPEED GEARS............................................................................................................................... 5-68
TORQUE CONVERTER AND DRIVE PLATE ............................................................................................. 5-56
TORQUE CONVERTER HOUSING............................................................................................................ 5-58
TURBINE SHAFT, STATOR SUPPORT AND OIL BAFFLE ........................................................................ 5-54
TRANSMISSION ATTACHING PARTS
T36000 TRANSMISSION
S/N PENDING PER ECN 99872⇒ ............................................................................................................. 5-46
TRANSMISSION ATTACHING PARTS AND OIL FILTER
T34000 AND T36000 TRANSMISSION
⇒S/N PENDING PER ECN 99872 ............................................................................................................. 5-44
T40000 TRANSMISSION
S/N PENDING PER ECN 99872⇒ ............................................................................................................. 5-48
TREADLE VALVE
INCHING
⇒S/N D117E-1550...................................................................................................................................... 8-26
SERVICE BRAKE ........................................................................................................................................... 8-24
TWIST LOCK.................................................................................................................................................... 11-60
EXTENDABLE ATTACHMENT
SHEET 1 OF 2 .......................................................................................................................................... 11-64
SHEET 2 OF 2 .......................................................................................................................................... 11-66
TWO-SPEED LIFT VALVE ................................................................................................................................. 9-40

U
UNIVERSAL SHAFT .......................................................................................................................................... 6-22

V
VALVE
EXTENDABLE ATTACHMENT FORK MOUNTED
S/N D117E-1634⇒.................................................................................................................................... 11-58

viii See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

V (continued)

EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE


S/N D117E-1634⇒.................................................................................................................................... 11-56

W
WEAR PADS
EXTENDABLE ATTACHMENT
S/N D117E-1634⇒.................................................................................................................................. 11-100
WEAR PLATE
EXTENDABLE ATTACHMENT
⇒S/N D117E-1633.................................................................................................................................... 11-98
WINDSHIELD WASHER .................................................................................................................................... 1-16
WIRE HARNESS
ADAPTER
⇒S/N D117E-1633...................................................................................................................................... 4-26
WIPER MOTOR .......................................................................................................................................... 4-27
ANTI-SLACK
S/N D117E-1631⇔S/N D117E-1681 .......................................................................................................... 4-28
S/N D117E-1682⇒...................................................................................................................................... 4-29
ATTACHMENT LIGHT SWITCH
S/N D117E-1634⇒...................................................................................................................................... 4-30
CAB
⇒S/N D117E-1743...................................................................................................................................... 4-32
S/N D117E-1744⇒...................................................................................................................................... 4-34
CONTAINER ATTACHMENT
S/N D117E-1634⇒...................................................................................................................................... 4-38
⇒S/N PENDING PER ECN 73276 ............................................................................................................. 4-36
DECLUTCH
D/B 07/1998⇒............................................................................................................................................. 4-40
S/N D117E-1720⇒ INC. 1710-1713 ........................................................................................................... 4-41
DIAGNOSIS
S/N D117E-1751⇒...................................................................................................................................... 4-45
TIER II
S/N PENDING PER ECN 68043⇒.......................................................................................................... 4-43
WITH C325 ENGINE
S/N PENDING PER ECN 99872⇔S/N PENDING PER ECN 68043 ...................................................... 4-42
ECM POWER SUPPLY
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-46
ENGINE COMPARTMENT
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-47
D/B 01/1996⇔S/N D117E-1634 ................................................................................................................. 4-48
SHEET 1 OF 2
S/N D117E-1634⇒ .................................................................................................................................. 4-50
SHEET 2 OF 2
S/N D117E-1634⇒ .................................................................................................................................. 4-52
GAUGE
C290
S/N D117E-1717⇒ .................................................................................................................................. 4-62

©10/0/2002 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

W (continued)

D/B 09/1990⇔D/B 06/1999......................................................................................................................... 4-58


D/B 09/1991⇒............................................................................................................................................. 4-60
S/N D117E-1717⇒...................................................................................................................................... 4-56
TIER II
S/N PENDING PER ECN 68043⇒.......................................................................................................... 4-55
WITH ENGINE C325
S/N PENDING PER ECN 99872⇔S/N PENDING PER ECN 68043 ...................................................... 4-54
GEAR SHIFT
S/N D117E-1634⇔S/N D117E-1720 INC. 1710-1713 ................................................................................ 4-64
S/N PENDING PER ECN 99872⇒ ............................................................................................................. 4-66
IDLE VALIDATION SWITCH
S/N D117E-1751⇒...................................................................................................................................... 4-68
LOCK AND LIFT CONTROL
S/N D117E-1634⇒...................................................................................................................................... 4-70
MAIN LIGHTS
⇒D/B 02/1990............................................................................................................................................. 4-72
S/N D117E-1634⇒...................................................................................................................................... 4-74
OPERATOR COMPARTMENT
1 OF 2
S/N PENDING PER ECN 99778⇒.......................................................................................................... 4-82
⇒S/N PENDING PER ECN 99778.......................................................................................................... 4-78
2 OF 2
S/N PENDING PER ECN 99778⇒.......................................................................................................... 4-84
⇒S/N PENDING PER ECN 99778.......................................................................................................... 4-80
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-88
S/N D117E-1634⇒...................................................................................................................................... 4-76
S/N D117E-1751⇒...................................................................................................................................... 4-86
PARK BRAKE ................................................................................................................................................. 4-90
POWER SUPPLY............................................................................................................................................ 4-92
REAR LIGHTS
⇒S/N D117E-1751...................................................................................................................................... 4-93
STEERING COLUMN ..................................................................................................................................... 4-95
⇒S/N PENDING PER ECN 79285-19 ........................................................................................................ 4-96
STOP AND TAI LIGHTS
S/N D117E-1752⇒...................................................................................................................................... 4-94
THROTTLE
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-98
TRANSMISSION AND ATTACHMENT
S/N D117E-1996⇔S/N D117E-1633 ........................................................................................................ 4-100
TRANSMISSION CONTROL ........................................................................................................................ 4-106
C250 ENGINE
S/N D117E-1618⇒ ................................................................................................................................ 4-102
TRANSMISSION CONTROL AND JUMPER
C325 ENGINE
S/N PENDING PER ECN 99872⇒........................................................................................................ 4-103
S/N D117E-1720⇒ INC. 1710-1713 ......................................................................................................... 4-104
TRANSMISSION OIL TEMPERATURE ........................................................................................................ 4-107
TURN SIGNAL.............................................................................................................................................. 4-109
x See Service Manual ©10/0/2002 HYSTER COMPANY
for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

W (continued)

(C290 - C325 ENGINE)............................................................................................................................. 4-108


VALVE
S/N D117E-1682⇒.................................................................................................................................... 4-110
WORK LIGHTS............................................................................................................................................. 4-112

©10/0/2002 HYSTER COMPANY See Service Manual xi


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPROM Electrically Programmable Read Only
Memory V Volts

xii See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©10/0/2002 HYSTER COMPANY See Service Manual xiii


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 13-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

xiv See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©10/0/2002 HYSTER COMPANY See Service Manual xv


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Hyster lift
trucks for information on these assemblies.

xvi See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

IDENTIFICATION OF ATTACHMENT AND


SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.

©10/0/2002 HYSTER COMPANY See Service Manual xvii


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................... 897974

Service Manual (Complete) .................................................................................................. 1453783

Parts Manual .......................................................................................................................... 1454515

xviii See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

1 FRAME
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 1
FRAME

DESCRIPTION PAGE

COUNTERWEIGHTS ......................................................................................................................................... 1-38


DOOR RETAINERS
CENTER AND LEFT MOUNTED CAB ........................................................................................................... 1-15
FLOOR PLATES AND COVERS ........................................................................................................................ 1-18
GENERAL TRUCK ............................................................................................................................................... 1-2
HEATER ............................................................................................................................................................. 1-26
HEATER CONTROL........................................................................................................................................... 1-28
HOODS
⇒S/N D117E-1581 ......................................................................................................................................... 1-30
S/N D117E-1582⇒ ......................................................................................................................................... 1-34
LABELS .............................................................................................................................................................. 1-40
NOISE BARRIER
ACOUSTIC PANEL ......................................................................................................................................... 1-24
NOISE BARRIERS ............................................................................................................................................. 1-22
OPERATOR COMPARTMENT
SHEET 1 OF 3 .................................................................................................................................................. 1-4
SHEET 2 OF 3 .................................................................................................................................................. 1-8
SHEET 3 OF 3 ................................................................................................................................................ 1-12
SEAT ASSEMBLY
KAB................................................................................................................................................................. 1-44
SUSPENSION SEAT
GRAMMER HIGH BACK
SHEET 1 OF 2
S/N PENDING PER ECN 99782⇒.......................................................................................................... 1-46
SHEET 2 OF 2
S/N PENDING PER ECN 99782⇒.......................................................................................................... 1-50
WINDSHIELD WASHER .................................................................................................................................... 1-16

©10/0/2002 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

GENERAL TRUCK (Figure 1-1)

ITEM PART NO. DESCRIPTION QTY


1 .. . . . FRAME (☞ Figure 1-2) .............................................................................................. 1
2 .. . . . ENGINES (☞ Figure 2-1) .......................................................................................... 1
3 .. . . . FUEL SYSYTEM (☞ Figure 3-1) ............................................................................... 1
4 .. . . . ELECTRICAL SYSTEM (☞ Figure 4-1) ..................................................................... 1
5 .. . . . TRANSMISSION (☞ Figure 5-1) ............................................................................... 1
6 .. . . . DRIVE AXLE (☞ Figure 6-1) ..................................................................................... 1
7 .. . . . STEERING SYSTEM (☞ Figure 7-2) ........................................................................ 1
8 .. . . . BRAKE SYSTEM (☞ Figure 8-2) ............................................................................... 1
9 .. . . . HYDRAULIC SYSTEM (☞ Figure 9-1) ...................................................................... 1
10 .. . . . MAST-TWOSTAGE LIMITED FREE-LIFT (☞ Figure 10-1) ....................................... 1
11 .. . . . ATTACHMENTS (☞ Figure 11-1) ............................................................................... 1
12 .. . . . OPTIONS (☞ Figure 12-2) ........................................................................................ 1
13 .. . . . NUMERICAL INDEX ................................................................................................... 1

1-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

1-3
UNIT CODE D117
NORTH AMERICA 10/0/2002

OPERATOR COMPARTMENT (Figure 1-2)


SHEET 1 OF 3

1-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

OPERATOR COMPARTMENT
SHEET 1 OF 3

KEY:
A: ⇒ S/N D117E-1586
B: S/N D117E-1587 ⇒

QTY
ITEM PART NO. DESCRIPTION A B

1 376582 Compartment....................................................................................................... 1 ..
1 1380623 Compartment....................................................................................................... .. 1
2 1300995 Door (LH) ............................................................................................................. 1 ..
2 1300996 Door (RH) ............................................................................................................ 1 ..
2 1377726 Door (LH) ............................................................................................................. .. 1
2 1377727 Door (RH) ............................................................................................................ .. 1
3 1300978 Hinge (LH) ........................................................................................................... 2 ..
3 1300979 Hinge (RH)........................................................................................................... 2 ..
4 1300980 Striker Plate ......................................................................................................... 2 2
5 302399 Nut ....................................................................................................................... 4 ..
6 1309824 Door Handle (LH) ................................................................................................ 1 1
6 1312450 Door Handle (RH) ................................................................................................ 1 1
7 302248 Screw................................................................................................................... 4 4
8 292679 Lockwasher.......................................................................................................... 4 4
9 296464 Screw................................................................................................................... 4 4
10 296396 Washer ................................................................................................................ 4 4
11 1319177 Door Handle ........................................................................................................ 2 2
11 1360777 Key .................................................................................................................. 1 1
12 292680 Lockwasher.......................................................................................................... 2 10
13 302256 Screw................................................................................................................... 2 2
14 365344 Bolt ...................................................................................................................... 2 2
15 3047418 Plate .................................................................................................................... 2 ..
16 353144 Capscrew............................................................................................................. 4 ..
17 1301705 Capscrew............................................................................................................. 16 4
18 1301707 Washer ................................................................................................................ 16 4
19 1301706 Lockwasher.......................................................................................................... 16 4
20 309666 Plug ..................................................................................................................... 2 2
21 1301254 Dome Light .......................................................................................................... 1 1
22 1307051 Bulb ..................................................................................................................... 2 2
23 1312226 Fan Assembly ...................................................................................................... 1 1
23 181045 Connector........................................................................................................ 1 1
23 134810 Terminal........................................................................................................... 1 1
23 1301783 Connector........................................................................................................ 1 1
24 16750 Screw................................................................................................................... 4 4
25 15152 Lockwasher.......................................................................................................... 4 4
26 1301284 Screw................................................................................................................... 2 2
27 1307737 Fastener............................................................................................................... 4 4
28 288394 Adhesive .............................................................................................................. AR AR
29 1311217 Plug ..................................................................................................................... 2 2
30 1346426 Seal (Front Window) ............................................................................................ 1 1
31 376064 Seal (Rear Window)............................................................................................. 1 1
32 376867 Seal (Door Window)............................................................................................. 1 1
32 376868 Seal (Door Window)............................................................................................. 1 1
33 376922 Lock Strip............................................................................................................. AR AR
34 1463773 Window (Top)....................................................................................................... 1 1
35 1346424 Glass (Front)........................................................................................................ 1 1

©10/0/2002 HYSTER COMPANY See Service Manual 1-5


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

OPERATOR COMPARTMENT
SHEET 1 OF 3

QTY
ITEM PART NO. DESCRIPTION A B

36 1301372 Glass (Rear) ........................................................................................................ 1 1


37 1346425 Glass (Front Quarter) .......................................................................................... 2 2
38 1301374 Glass (Rear Quarter) ........................................................................................... 2 2
39 1301375 Glass (Door) ........................................................................................................ 2 2
40 1375984 Window (RH) ....................................................................................................... 1 1
40 1377702 Latch................................................................................................................ 1 1
40 1377703 Glass (Sliding) ................................................................................................. 1 1
40 1377704 Glass (Stationary) ........................................................................................... 1 1
40 1377271 Screw .............................................................................................................. 4 4
40 1375985 Window (LH) ........................................................................................................ 1 1
40 1377702 Latch................................................................................................................ 1 1
40 1377703 Glass (Sliding) ................................................................................................. 1 1
40 1377704 Glass (Stationary) ........................................................................................... 1 1
40 1377271 Screw .............................................................................................................. 4 4
41 1301184 Plate .................................................................................................................... 3 3
42 302244 Screw................................................................................................................... 3 3
43 265817 Rivet..................................................................................................................... 16 16
44 3047334 Adhesive .............................................................................................................. AR AR
45 365337 Primer .................................................................................................................. AR AR
46 280472 Sealant ................................................................................................................ AR AR
47 376840 Spacer (Glass Installation) .................................................................................. 2 2
48 c 129962 Mount................................................................................................................... 4 4
48 1393706 Mount................................................................................................................... .. 4
49 c 292535 Capscrew............................................................................................................. 4 4
49 292537 Capscrew............................................................................................................. .. 4
50 216877 Nut ....................................................................................................................... 8 8
51 d 284521 Washer ................................................................................................................ 4 4
51 300939 Washer ................................................................................................................ .. 4
52 1310008 Platform (Standard Mast) .................................................................................... 1 1
52 816239 Platform (Wide Mast) ........................................................................................... 1 1
53 1305869 Crossmember ...................................................................................................... 1 1
53 376064 Seal ..................................................................................................................... .. 1
54 1305868 Support (RH) ....................................................................................................... 1 1
55 1305867 Support (LH) ........................................................................................................ 1 1
56 16085 Capscrew............................................................................................................. 13 13
57 18589 Capscrew............................................................................................................. 19 19
58 15158 Lockwasher.......................................................................................................... 32 32
59 221711 Nut ....................................................................................................................... 32 32
60 1342660 Strip ..................................................................................................................... 3 3
61 815661 Shim (0.0393 in.) ................................................................................................. AR AR
61 815662 Shim (0.0786 in.) ................................................................................................. AR AR
62 1301700 Bushing (Brass) ................................................................................................... 4 4
63 292500 Capscrew............................................................................................................. .. 8
64 320156 Washer ................................................................................................................ .. 8
65 1369496 Seal ..................................................................................................................... .. 2
66 a 1393748 Striker Plate ......................................................................................................... .. 2
66 b 1393748 Striker Plate ......................................................................................................... .. 6
67 b 292513 Capscrew............................................................................................................. .. 8
67 a 292513 Capscrew............................................................................................................. .. 4
68 b 320159 Washer ................................................................................................................ .. 8
68 a 320159 Washer ................................................................................................................ .. 4
1-6 See Service Manual ©10/0/2002 HYSTER COMPANY
for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

OPERATOR COMPARTMENT
SHEET 1 OF 3

QTY
ITEM PART NO. DESCRIPTION A B

69 b 292682 Lockwasher.......................................................................................................... .. 8
69 a 292682 Lockwasher.......................................................................................................... .. 4
70 b 136692 Nut ....................................................................................................................... .. 8
70 a 136692 Nut ....................................................................................................................... .. 4
71 1374428 Latch Assembly ................................................................................................... .. 2
72 1356943 Latch................................................................................................................ .. 1
73 1356948 Bracket ............................................................................................................ .. 1
74 1358734 Spring .............................................................................................................. .. 1
75 226774 Pin ................................................................................................................... .. 1

FOOTNOTES:
a Center Mounted Cab
b Left Mounted Cab
c ⇒ S/N D117E-1521
d ⇒ S/N D117E-1545

©10/0/2002 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

OPERATOR COMPARTMENT (Figure 1-3)


SHEET 2 OF 3

1-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

OPERATOR COMPARTMENT
SHEET 2 OF 3

KEY:
A: ⇒ S/N D117E-1586
B: S/N D117E-1587 ⇒

QTY
ITEM PART NO. DESCRIPTION A B

1 376972 Bracket................................................................................................................. 2 ..
2 376971 Link ...................................................................................................................... 2 ..
3 376968 Link ...................................................................................................................... 2 ..
4 3047329 Knob .................................................................................................................... 2 ..
5 3047417 Retainer ............................................................................................................... 2 ..
6 296472 Screw................................................................................................................... 8 ..
7 302399 Nut ....................................................................................................................... 16 ..
8 3047330 Rod End............................................................................................................... 2 ..
9 292668 Nut ....................................................................................................................... 4 ..
10 320156 Washer ................................................................................................................ 2 ..
11 292501 Capscrew............................................................................................................. 6 ..
12 1307737 Fastener............................................................................................................... 4 ..
13 320155 Washer ................................................................................................................ 2 ..
14 302248 Screw................................................................................................................... 2 ..
15 292505 Capscrew............................................................................................................. 2 ..
16 376970 Spacer ................................................................................................................. 2 ..
17 302398 Locknut ................................................................................................................ 2 ..
18 1301026 Spacer ................................................................................................................. 2 ..
19 1301027 Spacer ................................................................................................................. 2 ..
20 376918 Bracket................................................................................................................. 2 2
21 1325576 Bracket................................................................................................................. 2 2
22 309637 Screw................................................................................................................... 12 12
23 300088 Seal (Door) .......................................................................................................... AR AR
24 1377730 Liner (RH) ............................................................................................................ 1 1
24 1377731 Liner (LH)............................................................................................................. 1 1
25 1390686 Floormat (Front, C290) ........................................................................................ 1 1
25 a 1458200 Floormat (Front)................................................................................................... 1 1
25 b 1471762 Floormat (Front)................................................................................................... 1 1
25 a 1476894 Floormat (Front, C325) ........................................................................................ 1 1
25 b 1508217 Floormat (Front)................................................................................................... 1 1
26 1355026 Floormat (Rear) ................................................................................................... 1 1
27 1390684 Floormat (C325) .................................................................................................. 1 1
28 1390685 Barrier (Front, C290)............................................................................................ 1 1
28 a 1458199 Barrier.................................................................................................................. 1 1
28 b 1471763 Barrier.................................................................................................................. 1 1
28 a 1476893 Barrier (C325)...................................................................................................... 1 1
28 b 1508218 Barrier.................................................................................................................. 1 1
29 1355025 Barrier (Rear)....................................................................................................... 1 1
30 1390682 Barrier (C325)...................................................................................................... 1 1
31 1342664 Liner..................................................................................................................... 2 2
32 329067 Screw................................................................................................................... 2 2
33 1301297 Plate .................................................................................................................... 1 1
34 1301263 Liner (Lower RH) ................................................................................................. 1 1
35 1301264 Liner (Lower LH) .................................................................................................. 1 1
36 1301309 Liner (Top Rear)................................................................................................... 1 1
37 1301554 Liner (Lower Center)............................................................................................ 1 1

©10/0/2002 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

OPERATOR COMPARTMENT
SHEET 2 OF 3

QTY
ITEM PART NO. DESCRIPTION A B

38 1301265 Liner (Top Front) .................................................................................................. 1 1


39 288394 Adhesive .............................................................................................................. AR AR

FOOTNOTES:
a ⇒ S/N D117E-1750
b S/N D117E-1751 ⇒

1-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

1-11
UNIT CODE D117
NORTH AMERICA 10/0/2002

OPERATOR COMPARTMENT (Figure 1-4)


SHEET 3 OF 3

1-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

OPERATOR COMPARTMENT
SHEET 3 OF 3

ITEM PART NO. DESCRIPTION QTY

1 c 1332158 Cover (LH) ................................................................................................................... 1


1 d 1461429 Cover (LH, C290, C325) .............................................................................................. 1
1 1470271 Cover (LH) ................................................................................................................... 1
2 1301112 Cover ........................................................................................................................... 1
3 376276 Nozzle.......................................................................................................................... 5
4 1307007 Plate ............................................................................................................................ 1
5 c 1385638 Cover ........................................................................................................................... 1
5 d 1462282 Plate (C290) ................................................................................................................ 1
5 b 1476441 Plate (C325) ................................................................................................................ 1
6 376949 Cover ........................................................................................................................... 2
7 376948 Bezel............................................................................................................................ 2
8 376947 Bezel............................................................................................................................ 1
9 1301746 Liner............................................................................................................................. 1
10 228376 Button .......................................................................................................................... 6
11 1311388 Door ............................................................................................................................. 1
12 1301177 Screw........................................................................................................................... 31
13 1311288 Latch ............................................................................................................................ 1
14 1301189 Cover ........................................................................................................................... 1
15 1301286 Mirror ........................................................................................................................... 2
16 1301255 Panel (RH Access) ...................................................................................................... 1
17 376947 Bezel............................................................................................................................ 1
18 376949 Cover ........................................................................................................................... 3
19 1301292 Gasket (RH)................................................................................................................. 1
20 1301293 Gasket (LH) ................................................................................................................. 1
21 1311287 Washer ........................................................................................................................ 1
22 ae 1306902 Wiper Motor ................................................................................................................. 1
22 f 1517976 Wiper Motor Assembly................................................................................................. 1
22 1504383 Wiper Motor............................................................................................................. 1
22 1504384 Linkage.................................................................................................................... 1
22 1504014 Wire Harness (Adapter) .......................................................................................... 1
23 1492610 Wiper Arm Assembly ................................................................................................... 1
23 334234 Guide Arm ............................................................................................................... 1
24 334233 Wiper Arm ............................................................................................................... 1
24 816045 Wiper Arm (Optional) .............................................................................................. 1
25 334229 Bracket .................................................................................................................... 1
26 334230 Wiper Blade ................................................................................................................. 1
26 816046 Wiper Blade (Optional) ................................................................................................ 1
27 1321912 Motor ........................................................................................................................... 2
28 376953 Wiper Blade ................................................................................................................. 2
29 376954 Arm .............................................................................................................................. 2
30 302248 Screw........................................................................................................................... 2
31 292668 Nut ............................................................................................................................... 2
32 292679 Lockwasher.................................................................................................................. 2
33 320155 Washer ........................................................................................................................ 2

FOOTNOTES:
a Service With 1498975
b ⇒ S/N D117E-01750Y
c ⇒ S/N D117E-1636
d S/N D117E-1637 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

OPERATOR COMPARTMENT
SHEET 3 OF 3
e ⇒ S/N D117E-1743
f S/N D117E-1744 ⇒

1-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DOOR RETAINERS (Figure 1-5)


CENTER AND LEFT MOUNTED CAB

KEY:
A: Center Mounted Cab
B: Left Mounted Cab

QTY
ITEM PART NO. DESCRIPTION A B

1 1378439 Plate .................................................................................................................... 4 2


2 334340 Washer ................................................................................................................ 4 2
3 18839 Pin ....................................................................................................................... 4 2
3 15233 Cotter Pin (Optional) ............................................................................................ 2 2
4 292513 Capscrew............................................................................................................. 8 6
5 320159 Washer ................................................................................................................ 12 6
6 292682 Lockwasher.......................................................................................................... 8 6
7 136692 Nut ....................................................................................................................... 8 6
8 1378436 Slider ................................................................................................................... 2 1
9 1378430 Channel ............................................................................................................... .. 1
10 1458111 Channel (RH)....................................................................................................... 1 ..
11 1458115 Channel (LH) ....................................................................................................... 1 ..
12 287854 Capscrew............................................................................................................. 4 2
13 18518 Capscrew............................................................................................................. 2 1
14 18515 Washer ................................................................................................................ 4 2
15 15114 Nut ....................................................................................................................... 2 1
16 1378429 Roller ................................................................................................................... 2 1

©10/0/2002 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WINDSHIELD WASHER (Figure 1-6)

1-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WINDSHIELD WASHER

ITEM PART NO. DESCRIPTION QTY

1 1311267 Reservoir ..................................................................................................................... 1


2 296472 Screw........................................................................................................................... 2
3 136687 Nut ............................................................................................................................... 2
4 292680 Lockwasher.................................................................................................................. 2
5 197068 Washer ........................................................................................................................ 2
6 1316593 Pump Assembly (24 Volt) ............................................................................................ 3
7 .. . . . Joint......................................................................................................................... 1
8 .. . . . Gear ........................................................................................................................ 1
9 .. . . . Pump ....................................................................................................................... 1
10 .. . . . Cap.......................................................................................................................... 1
11 302036 Screw........................................................................................................................... 6
12 292668 Nut ............................................................................................................................... 6
13 292679 Lockwasher.................................................................................................................. 6
14 1463001 Bracket......................................................................................................................... 1
15 329067 Screw........................................................................................................................... 2
16 1311260 Fitting........................................................................................................................... 2
17 1301686 Nozzle.......................................................................................................................... 3
18 1301424 Bushing........................................................................................................................ 1
19 1311295 Hose ............................................................................................................................ 2
20 1311296 Hose ............................................................................................................................ 1
21 1311297 Hose ............................................................................................................................ 4
22 1311298 Hose ............................................................................................................................ 1
23 a 1326773 Hose ............................................................................................................................ 1
23 b 1467588 Hose ............................................................................................................................ 1
24 1311300 Hose ............................................................................................................................ 1
25 1301685 Valve ............................................................................................................................ 3
26 1301593 Clamp .......................................................................................................................... 2
27 340044 Gripnail ........................................................................................................................ 2
28 b 1467586 Hose ............................................................................................................................ 1
29 b 1301727 Clamp .......................................................................................................................... 1
30 b 279740 Clamp .......................................................................................................................... 1
31 1311268 Wire Harness............................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-1638
b S/N D117E-1639 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 1-17


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FLOOR PLATES AND COVERS (Figure 1-7)

1-18 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

FLOOR PLATES AND COVERS

ITEM PART NO. DESCRIPTION QTY

1 1355084 Rail .............................................................................................................................. 1


2 1355083 Rail .............................................................................................................................. 1
3 221354 Nut ............................................................................................................................... 28
4 16813 Capscrew..................................................................................................................... 16
5 1310020 Step ............................................................................................................................. 2
6 18588 Capscrew..................................................................................................................... 10
7 15135 Washer ........................................................................................................................ 18
8 16829 Capscrew..................................................................................................................... 8
9 344759 Bracket......................................................................................................................... 2
10 1301054 Floorplate..................................................................................................................... 1
11 e 1465372 Floorplate (Center) ...................................................................................................... 1
11 f 1465374 Floorplate (Center) ...................................................................................................... 1
12 1336201 Floorplate..................................................................................................................... 1
13 806671 Cover ........................................................................................................................... 1
14 329067 Screw........................................................................................................................... 15
15 c 816462 Door (Battery) .............................................................................................................. 1
15 d 1494786 Door (Battery) .............................................................................................................. 1
16 1310063 Strip ............................................................................................................................. 3
17 16597 Capscrew..................................................................................................................... 11
18 300088 Seal ............................................................................................................................. AR
19 18471 Capscrew..................................................................................................................... 8
20 16302 Capscrew..................................................................................................................... 2
21 1310094 Bracket......................................................................................................................... 4
22 1355085 Rail (RH) ...................................................................................................................... 1
23 16741 Capscrew..................................................................................................................... 6
24 145641 Nut ............................................................................................................................... 7
25 1312169 Brace (RH)................................................................................................................... 1
26 392620 Screw........................................................................................................................... 24
27 815959 Cover (RH, Standard Mast) ......................................................................................... 1
27 816163 Cover (RH, Wide Mast)................................................................................................ 1
28 c 1305892 Stud ............................................................................................................................. 4
29 c 160865 Washer ........................................................................................................................ 6
30 c 160863 Stud ............................................................................................................................. 2
31 136749 Capscrew..................................................................................................................... 8
32 1312160 Bracket......................................................................................................................... 1
33 156133 Nut ............................................................................................................................... 6
34 134803 Screw........................................................................................................................... 5
35 1312192 Cover ........................................................................................................................... 2
36 1301708 Screw........................................................................................................................... 8
37 1312215 Plate ............................................................................................................................ 1
38 1312211 Door ............................................................................................................................. 1
39 1312209 Screw........................................................................................................................... 2
40 1312216 Strip ............................................................................................................................. 1
41 1355086 Rail (LH, Standard Mast) ............................................................................................. 1
41 816242 Rail (LH, Wide Mast) ................................................................................................... 1
42 15134 Washer ........................................................................................................................ 9
43 1312173 Plate (LH) .................................................................................................................... 1
44 1312174 Plate (RH) .................................................................................................................... 1
45 1312170 Brace (LH) ................................................................................................................... 1
46 1355098 Cover (LH, Standard Mast).......................................................................................... 1
46 816164 Cover (LH, Wide Mast) ................................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 1-19


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FLOOR PLATES AND COVERS

ITEM PART NO. DESCRIPTION QTY

47 c 1310065 Door ............................................................................................................................. 1


47 d 1494890 Door (Front) ................................................................................................................. 1
48 c 1310066 Door ............................................................................................................................. 1
49 1355081 Rail .............................................................................................................................. 1
49 d 1494889 Door (Rear).................................................................................................................. 1
50 1355082 Rail .............................................................................................................................. 1
51 1309993 Screw........................................................................................................................... 6
52 a 1388127 Floorplate..................................................................................................................... 1
52 b 1458197 Floorplate..................................................................................................................... 1
53 b 1301179 Floorplate (RH Front, C290) ........................................................................................ 1
53 a 1458195 Floorplate (RH Front, C290) ........................................................................................ 1
53 1476837 Floorplate (RH Front, C325) (Tier I Engine) ................................................................ 1
53 1508108 Floorplate (RH Front , Tier II Engine) .......................................................................... 1
54 15156 Lockwasher.................................................................................................................. 13
55 136985 Capscrew..................................................................................................................... 6
56 320159 Washer ........................................................................................................................ 6
57 1332248 Seal (C290) (Tier I Engine).......................................................................................... 1
57 1508264 Seal (Tier II) (Tier II Engine) ........................................................................................ 1
58 806668 Gutter........................................................................................................................... 1
59 806673 Back-Up Strip .............................................................................................................. 1
60 1355079 Bracket......................................................................................................................... 1
61 320158 Washer ........................................................................................................................ 8
62 292681 Lockwasher.................................................................................................................. 8
63 815682 Nut ............................................................................................................................... 8
64 1344237 Plug ............................................................................................................................. 10
65 d 1391416 Latch ............................................................................................................................ 6
66 d 16828 Capscrew..................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒
c ⇒ S/N D117E-1726
d S/N D117E-1727 ⇒
e ⇒ S/N PENDING PER ECN 63271-15
f S/N PENDING PER ECN 63271-15 ⇒

1-20 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

1-21
UNIT CODE D117
NORTH AMERICA 10/0/2002

NOISE BARRIERS (Figure 1-8)

1-22 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NOISE BARRIERS

ITEM PART NO. DESCRIPTION QTY

1 1367265 Plate Assembly (RH) ................................................................................................... 1


1 1367263 Plate ........................................................................................................................ 1
2 1367266 Liner ........................................................................................................................ 1
3 1367267 Liner ........................................................................................................................ 1
4 300088 Seal (Door) .................................................................................................................. 1
5 1367264 Plate Assembly (LH) .................................................................................................... 1
5 1367260 Plate ........................................................................................................................ 1
6 1367266 Liner ........................................................................................................................ 1
7 1367267 Liner ........................................................................................................................ 1
8 300088 Seal (Door) .................................................................................................................. AR
9 1367256 Plate Assembly ............................................................................................................ 1
9 1367255 Plate ........................................................................................................................ 1
10 1367257 Liner ........................................................................................................................ 1
10 261162 Tape (Sponge Rubber) ............................................................................................ AR
11 1366684 Plate Assembly ............................................................................................................ 1
11 1366679 Plate ........................................................................................................................ 1
12 1366690 Liner ........................................................................................................................ 1
12 261162 Tape (Sponge Rubber) ............................................................................................ AR
13 1366682 Plate Assembly ............................................................................................................ 1
13 1366681 Plate ........................................................................................................................ 1
14 1366687 Liner ........................................................................................................................ 1
14 261162 Tape (Sponge Rubber) ............................................................................................ AR
15 1366683 Plate Assembly ............................................................................................................ 1
15 1366680 Plate ........................................................................................................................ 1
16 1366689 Liner ........................................................................................................................ 1
16 261162 Tape (Sponge Rubber) ............................................................................................ AR
17 1366685 Plate Assembly ............................................................................................................ 1
17 1365123 Plate ........................................................................................................................ 1
18 1366690 Liner ........................................................................................................................ 1
18 261162 Tape (Sponge Rubber) ............................................................................................ AR
19 1367329 Plate Assembly ............................................................................................................ 1
19 1367332 Plate ........................................................................................................................ 1
20 1367268 Liner ........................................................................................................................ 1
21 1367328 Plate Assembly ............................................................................................................ 1
21 1367326 Plate ........................................................................................................................ 1
21 112058 Nut........................................................................................................................... 2
21 1365122 Plate ........................................................................................................................ 1
22 1367327 Plate Assembly ............................................................................................................ 1
22 1367325 Plate ........................................................................................................................ 1
22 112058 Nut........................................................................................................................... 2
22 1365122 Plate ........................................................................................................................ 1
23 15055 Nut ............................................................................................................................... 2
24 157233 Screw........................................................................................................................... 22
25 376397 Nut ............................................................................................................................... 20
26 18498 Capscrew..................................................................................................................... 4
27 18515 Washer ........................................................................................................................ 4
28 1367271 Liner............................................................................................................................. 2

©10/0/2002 HYSTER COMPANY See Service Manual 1-23


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NOISE BARRIER (Figure 1-9)


ACOUSTIC PANEL

1-24 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NOISE BARRIER
ACOUSTIC PANEL

ITEM PART NO. DESCRIPTION QTY

1 1516596 Panel............................................................................................................................ 3
2 1516594 Bracket......................................................................................................................... 6
3 1513895 Clamp .......................................................................................................................... 12
4 18498 Capscrew..................................................................................................................... 12
5 1516645 Liner............................................................................................................................. 2
6 1516646 Liner............................................................................................................................. 1
7 1516647 Liner............................................................................................................................. 1
8 1516648 Liner............................................................................................................................. 1
9 376397 Nut ............................................................................................................................... 12

©10/0/2002 HYSTER COMPANY See Service Manual 1-25


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HEATER (Figure 1-10)

1-26 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HEATER

ITEM PART NO. DESCRIPTION QTY

1 1301326 Cover ........................................................................................................................... 1


2 1301708 Screw........................................................................................................................... 4
3 320156 Washer ........................................................................................................................ 3
4 1301323 Spring .......................................................................................................................... 2
5 1301127 Filter............................................................................................................................. 1
6 280472 Sealant ........................................................................................................................ AR
7 1301310 Intake ........................................................................................................................... 1
8 136681 Capscrew..................................................................................................................... 4
9 239503 Nut ............................................................................................................................... 4
10 1301587 Blower Assembly ......................................................................................................... 1
10 1368151 Blower ..................................................................................................................... 1
10 1453031 Resistor ................................................................................................................... 1
11 1301389 Retainer ....................................................................................................................... 1
12 376137 Core ............................................................................................................................. 1
13 1301020 Heater Control (☞ Figure 1-11) ................................................................................. 1
14 1301393 Flange.......................................................................................................................... 1
15 1325585 Support ........................................................................................................................ 1
16 1301188 Damper ........................................................................................................................ 1
17 1301121 Bracket......................................................................................................................... 2
18 1311273 Gasket ......................................................................................................................... 1
19 1301395 Foam Tape................................................................................................................... 1
20 1301396 Foam Tape................................................................................................................... 1
21 1301397 Foam Tape................................................................................................................... 1
22 1301398 Foam Tape................................................................................................................... 2
23 1301404 Foam Tape................................................................................................................... 4
24 1301405 Foam Tape................................................................................................................... 1
25 1301589 Foam Tape................................................................................................................... 1
26 1301399 Foam (Sound Barrier) .................................................................................................. 1
27 1301400 Clamp .......................................................................................................................... 1
28 292501 Capscrew..................................................................................................................... 2
29 292680 Lockwasher.................................................................................................................. 3
30 136687 Nut ............................................................................................................................... 3
31 287851 Capscrew..................................................................................................................... 3
32 292681 Lockwasher.................................................................................................................. 7
33 320157 Washer ........................................................................................................................ 6
34 1301177 Screw........................................................................................................................... 11
35 1301001 Valve ............................................................................................................................ 1
36 1301598 Hose ............................................................................................................................ 1
37 279752 Grommet...................................................................................................................... 4
38 130845 Clamp .......................................................................................................................... 6
39 18901 Clamp .......................................................................................................................... 1
40 302244 Screw........................................................................................................................... 1
41 292679 Lockwasher.................................................................................................................. 1
42 1301284 Screw........................................................................................................................... 1
43 163521 Hose ............................................................................................................................ 1
44 127852 Fitting........................................................................................................................... 1
45 246108 Sealant ........................................................................................................................ AR
46 323864 Strap Clamp................................................................................................................. AR
47 213709 Hose ............................................................................................................................ 1
48 16116 Fitting........................................................................................................................... 1
48 1336135 Fitting........................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 1-27


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HEATER CONTROL (Figure 1-11)

1-28 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HEATER CONTROL

ITEM PART NO. DESCRIPTION QTY

1301020 Heater Control ............................................................................................................. 1


1 1313733 Knob ........................................................................................................................ 2
2 1313734 Knob ........................................................................................................................ 1
3 1313744 Nut........................................................................................................................... 1
4 1313735 Switch...................................................................................................................... 1
5 1313736 Locknut.................................................................................................................... 2
6 1313737 Cable ....................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 1-29


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HOODS (Figure 1-12)


(⇒S/N D117E-1581)

1-30 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HOODS
(⇒S/N D117E-1581)

ITEM PART NO. DESCRIPTION QTY

1 d 1309988 Hood (RH) ................................................................................................................... 1


1 c 816237 Hood (RH) ................................................................................................................... 1
2 d 1309989 Hood (LH) .................................................................................................................... 1
2 c 816238 Hood (LH) .................................................................................................................... 1
3 1390688 Support ........................................................................................................................ 1
4 1309961 Strip ............................................................................................................................. 2
5 1309993 Screw........................................................................................................................... 22
6 174413 Capscrew..................................................................................................................... 3
7 1309950 Bar ............................................................................................................................... 2
8 1367290 Hood ............................................................................................................................ 1
9 160863 Stud ............................................................................................................................. 4
10 160865 Washer ........................................................................................................................ 12
11 334922 Washer (Optional)........................................................................................................ 12
12 1312159 Exhaust Shield............................................................................................................. 1
13 392620 Screw........................................................................................................................... 12
14 16597 Capscrew..................................................................................................................... 4
15 1388100 Panel (LH).................................................................................................................... 1
16 d 1309984 Panel (RH) ................................................................................................................... 1
16 c 816255 Panel (RH) ................................................................................................................... 1
17 392620 Screw........................................................................................................................... 4
18 15056 Nut ............................................................................................................................... 4
19 336821 Handle ......................................................................................................................... 2
20 15058 Nut ............................................................................................................................... 8
21 15135 Washer ........................................................................................................................ 11
22 806667 Gas Spring................................................................................................................... 2
23 239503 Nut ............................................................................................................................... 4
24 156133 Nut ............................................................................................................................... 3
25 b 220500 Screw........................................................................................................................... 4
26 b 15052 Nut ............................................................................................................................... 4
27 b 15152 Lockwasher.................................................................................................................. 4
28 b 1315918 Bracket......................................................................................................................... 2
29 b 177991 Bracket......................................................................................................................... 2
30 b 16836 Capscrew..................................................................................................................... 2
31 b 15155 Lockwasher.................................................................................................................. 2
32 b 15055 Nut ............................................................................................................................... 2
33 b 177989 Latch ............................................................................................................................ 2
34 b 18470 Capscrew..................................................................................................................... 2
35 b 221341 Nut ............................................................................................................................... 2
36 b 15154 Lockwasher.................................................................................................................. 4
37 300088 Seal (Door) .................................................................................................................. AR
38 1310019 Support ........................................................................................................................ 1
39 15158 Lockwasher.................................................................................................................. 4
40 15156 Lockwasher.................................................................................................................. 4
41 1336380 Bracket......................................................................................................................... 2
42 815822 Grate............................................................................................................................ 1
43 191534 Nut ............................................................................................................................... 4
44 196898 Capscrew..................................................................................................................... 3
45 bc 1311346 Plug ............................................................................................................................. 2
46 ac 1301288 Plug ............................................................................................................................. 4
47 ac 1307737 Fastener....................................................................................................................... 2
48 ac 816107 Latch ............................................................................................................................ 2

©10/0/2002 HYSTER COMPANY See Service Manual 1-31


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HOODS
(⇒S/N D117E-1581)

ITEM PART NO. DESCRIPTION QTY

49 ac 816126 Bracket (LH)................................................................................................................. 1


49 ac 816127 Bracket (RH) ................................................................................................................ 1
50 ac 18462 Capscrew..................................................................................................................... 4
51 ac 15154 Lockwasher.................................................................................................................. 4
52 ac 16085 Capscrew..................................................................................................................... 4
53 ac 15135 Washer ........................................................................................................................ 4
54 ac 15158 Lockwasher.................................................................................................................. 4
55 ac 15058 Nut ............................................................................................................................... 4

FOOTNOTES:
a EEC
b Non-EEC
c S/N D117E-1517 ⇒
d ⇒ S/N D117E-1518

1-32 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

1-33
UNIT CODE D117
NORTH AMERICA 10/0/2002

HOODS (Figure 1-13)


(S/N D117E-1582⇒)

1-34 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HOODS
(S/N D117E-1582⇒)

ITEM PART NO. DESCRIPTION QTY

1 e 816237 Hood ............................................................................................................................ 1


1 f 1475074 Hood ............................................................................................................................ 1
2 e 1456280 Hood (LH) ................................................................................................................... 1
2 1474784 Hood (LH) .................................................................................................................... 1
2 1474788 Hood (RH) ................................................................................................................... 1
3 e 1456172 Hood (LH) .................................................................................................................... 1
3 f 1482396 Hood (LH) .................................................................................................................... 1
4 1309961 Strip ............................................................................................................................. 2
5 1309993 Screw........................................................................................................................... 26
6 174413 Capscrew..................................................................................................................... 3
7 1309950 Bar ............................................................................................................................... 2
8 e 1367290 Hood ............................................................................................................................ 1
8 1475128 Hood ............................................................................................................................ 1
9 160863 Stud ............................................................................................................................. 4
10 160865 Washer ........................................................................................................................ 12
11 334922 Washer (Optional)........................................................................................................ 12
12 c 1312159 Exhaust Shield............................................................................................................. 1
12 d 1515244 Exhaust Shield............................................................................................................. 1
13 392620 Screw........................................................................................................................... 12
14 16597 Capscrew..................................................................................................................... 4
15 1474944 Panel (LH).................................................................................................................... 1
16 e 816255 Panel (RH) ................................................................................................................... 1
16 f 1474946 Panel (RH) ................................................................................................................... 1
17 1456554 Support ........................................................................................................................ 1
17 1474776 Support (Optional) ....................................................................................................... 1
18 15056 Nut ............................................................................................................................... 4
19 336821 Handle ......................................................................................................................... 2
20 15058 Nut ............................................................................................................................... 12
21 15135 Washer ........................................................................................................................ 12
22 806667 Gas Spring................................................................................................................... 2
23 239503 Nut ............................................................................................................................... 4
24 156133 Nut ............................................................................................................................... 3
25 b 220500 Screw........................................................................................................................... 4
26 b 15052 Nut ............................................................................................................................... 4
27 b 15152 Lockwasher.................................................................................................................. 4
28 b 1315918 Bracket......................................................................................................................... 2
29 b 177991 Bracket......................................................................................................................... 2
30 b 16836 Capscrew..................................................................................................................... 4
31 b 15155 Lockwasher.................................................................................................................. 4
32 b 15055 Nut ............................................................................................................................... 2
33 b 177989 Latch ............................................................................................................................ 2
34 b 18470 Capscrew..................................................................................................................... 2
35 b 221341 Nut ............................................................................................................................... 2
36 b 15154 Lockwasher.................................................................................................................. 4
37 300088 Seal (Door) .................................................................................................................. AR
38 e 1310019 Support ........................................................................................................................ 1
38 f 1474772 Support ........................................................................................................................ 1
39 15158 Lockwasher.................................................................................................................. 4
40 15156 Lockwasher.................................................................................................................. 4
41 e 1336380 Bracket......................................................................................................................... 2
41 f 1474949 Bracket......................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 1-35


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HOODS
(S/N D117E-1582⇒)

ITEM PART NO. DESCRIPTION QTY

42 815822 Grate............................................................................................................................ 1
43 191534 Nut ............................................................................................................................... 4
44 196898 Capscrew..................................................................................................................... 3
45 b 1311346 Plug ............................................................................................................................. 2
46 a 1301288 Plug ............................................................................................................................. 4
47 a 1307737 Fastener....................................................................................................................... 2
48 a 816107 Latch ............................................................................................................................ 2
49 a 816126 Bracket (LH)................................................................................................................. 1
49 a 816127 Bracket (RH) ................................................................................................................ 1
50 a 18462 Capscrew..................................................................................................................... 4
51 a 15154 Lockwasher.................................................................................................................. 4
52 a 16085 Capscrew..................................................................................................................... 4
53 a 15135 Washer ........................................................................................................................ 4
54 a 15158 Lockwasher.................................................................................................................. 4
55 a 15058 Nut ............................................................................................................................... 4
56 e 1367269 Liner............................................................................................................................. 2
56 f 1460654 Liner............................................................................................................................. 1
57 e 1367270 Liner............................................................................................................................. 2
57 f 1475726 Liner............................................................................................................................. 2
58 1460653 Liner............................................................................................................................. 2
59 1463928 Liner (Not Illustrated) ................................................................................................... 1
60 1463495 Liner (Flame Resistant, Not Illustrated) ....................................................................... 1
61 1498072 Bracket (Barrier Support)............................................................................................. 1

816482 Liner Kit (Includes Item 56).......................................................................................... 1

FOOTNOTES:
a EEC
b Non-EEC
c ⇒ S/N PENDING PER ECN 68139
d S/N PENDING PER ECN 68139 ⇒
e ⇒ S/N PENDING PER ECN 99872
f S/N PENDING PER ECN 99872 ⇒

1-36 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

1-37
UNIT CODE D117
NORTH AMERICA 10/0/2002

COUNTERWEIGHTS (Figure 1-14)

1-38 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

COUNTERWEIGHTS

KEY:
A: H36.00E (H800E)
B: H40.00E (H880E)
C: H44.00E (H970E)
D: H48.00EH (H1050EH)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 1349952 Fender (Counterweight LH) ........................................................... 1 1 1 1


2 1349953 Fender (Counterweight RH)........................................................... 1 1 1 1
3 159831 Bolt ................................................................................................ 4 4 4 4
4 206164 Bolt ................................................................................................ 2 2 2 2
5 296445 Washer (Optional).......................................................................... 12 12 12 12
5 320184 Washer .......................................................................................... 12 12 12 12
6 15088 Nut ................................................................................................. 12 12 12 12
7 87758 Pin ................................................................................................. 1 1 1 1
8 87759 Ring ............................................................................................... 1 1 1 1
9 1316535 Counterweight ............................................................................... 1 .. .. ..
9 1316536 Counterweight ............................................................................... .. 1 .. ..
9 1316537 Counterweight ............................................................................... .. .. 1 1
9 1316560 Counterweight (With Gantry) ......................................................... .. .. .. 1
10 368470 Plug ............................................................................................... 2 2 2 2
11 a 1480395 Counterweight ............................................................................... 1 1 1 1
12 a 293763 Capscrew....................................................................................... 2 2 2 2
13 a 293771 Capscrew....................................................................................... 2 2 2 2
14 a 320181 Washer .......................................................................................... 2 2 2 2
15 a 292693 Lockwasher.................................................................................... 4 4 4 4
16 a 302408 Nut ................................................................................................. 2 2 2 2
17 a 320182 Washer .......................................................................................... 2 2 2 2
18 a 1480396 Counterweight ............................................................................... .. .. .. 1
19 b 1493615 Counterweight ............................................................................... .. .. .. 1
20 264134 Sealant .......................................................................................... AR AR AR AR
21 a 1301086 Washer .......................................................................................... .. .. .. 2
22 a 292687 Lockwasher.................................................................................... .. .. .. 2
23 a 292597 Capscrew....................................................................................... .. .. .. 2

FOOTNOTES:
a S/N PENDING PER ECN 99900 ⇒
b S/N PENDING PER ECN 99900-04 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 1-39


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

LABELS (Figure 1-15)

1-40 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

LABELS

KEY:
A: Europe
B: US

QTY
ITEM PART NO. DESCRIPTION A B

1 1310651 Label (Model 16.00-16) ....................................................................................... 2 ..


1 1310652 Label (Model 40.00-16) ....................................................................................... 2 ..
1 1310653 Label (Model 44.00-16) ....................................................................................... 2 ..
1 1310654 Label (Model 48.00-16) ....................................................................................... 2 ..
1 1310655 Label (Model 36.00)............................................................................................. 2 ..
1 1310656 Label (Model 40.00)............................................................................................. 2 ..
1 1310657 Label (Model 44.00)............................................................................................. 2 ..
1 1316528 Label (Model 48.00)............................................................................................. 2 ..
1 327489 Label (Model 800)................................................................................................ .. 2
1 1323102 Label (Model 880)................................................................................................ .. 2
1 1323103 Label (Model 970)................................................................................................ .. 2
1 1323104 Label (Model 1050).............................................................................................. .. 2
2 264168 Label (Hyster) (Horizontal) .................................................................................. 2 2
3 1345737 Label (Hyster) (Vertical)....................................................................................... 2 2
4 1330920 Label (No Riders) ................................................................................................ .. 2
4 1339828 Label (No Riders) ................................................................................................ 2 ..
5 1335126 Label (Mast Warning) .......................................................................................... .. 2
5 1339829 Label (Mast Warning) .......................................................................................... 2 ..
6 g 1335143 Label (Tip Over Warning) .................................................................................... 1 ..
7 1330917 Label (Operator Restraint) ................................................................................... .. 2
7 1359588 Label (Operator Restraint) ................................................................................... 2 ..
8 e 1336605 Label (Operator Warning) .................................................................................... .. 2
9 g 1336592 Label (Operator Warning) .................................................................................... 1 ..
9 e 1366725 Label (Operator Warning) .................................................................................... 1 ..
10 1300094 Label (Fan Warning) ............................................................................................ 2 ..
10 1345939 Label (Fan Warning) ............................................................................................ .. 2
11 2034459 Label (Ether Caution) .......................................................................................... .. 2
11 2034460 Label (Ether Caution) .......................................................................................... 2 ..
12 1332230 Label (Parking Brake) .......................................................................................... 1 1
13 m 1385633 Label (Fuse Panel) .............................................................................................. 1 1
13 n 1482328 Label (Fuse Box) ................................................................................................. 1 1
13 dj 1482328 Label (Fuse Box) ................................................................................................. 1 1
13 o 1480406 Label (Fuse Box) ................................................................................................. 1 1
14 2038590 Label (Impact Resistant Window) ........................................................................ .. 1
14 1346918 Label (Impact Resistant Window) ........................................................................ 1 ..
15 h 377618 Label (Door Release) .......................................................................................... 2 2
16 h 1301744 Label (Door Release) .......................................................................................... 2 2
16 i 1451416 Label (Door Release) .......................................................................................... 2 2
17 b 329803 Label (Hyster) ...................................................................................................... 1 1
18 c 1478601 Label (Hyster) ...................................................................................................... 1 1
19 c 1350577 Label (Hyster) ...................................................................................................... 2 2
19 b 264168 Label (Hyster) ...................................................................................................... 2 2
20 1352190 Label (Battery Disconnect) (Tier I Engine) .......................................................... 1 1
20 1515475 Label (Battery Disconnect) (Tier II Engine) ......................................................... 1 1
21 1338738 Label (Overhead Guard)...................................................................................... .. 1
22 1335146 Label (Parking Brake) .......................................................................................... .. 1

©10/0/2002 HYSTER COMPANY See Service Manual 1-41


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

LABELS

QTY
ITEM PART NO. DESCRIPTION A B

22 1357001 Label (Parking Brake) .......................................................................................... 1 ..


23 1315830 Label (Shift Lever) (Twist Lock)............................................................................ 1 1
24 331536 Label (Control) (Lift and Tilt) ................................................................................ 1 1
25 f 1316542 Label (Control) ..................................................................................................... 1 1
25 d 1316543 Label (Control) (Control Attachment)................................................................... 1 1
25 a .. . . . Label (Control) ..................................................................................................... 1 1
26 1316544 Label (Switch) ...................................................................................................... 1 1
27 166818 Rivet (Used on Ref 24-27) ................................................................................... AR AR
28 320037 Label (Patent Plate) ............................................................................................. 1 ..
28 389692 Label (US Patents and Trademarks).................................................................... .. 1
29 a .. . . . Label (Capacity Plate) ......................................................................................... 1 1
29 166818 Rivet..................................................................................................................... 4 4
29 389688 Cover (Capacity Plate)......................................................................................... 1 1
30 222029 Rivet..................................................................................................................... 4 4
30 335989 Base (Information Case)...................................................................................... 1 1
30 335991 Cover (Information Case) .................................................................................... 1 1
31 k 1350851 Label (Check Port) (Hydraulic Check) ................................................................. 1 1
32 k 1350850 Label (Check Port) (Hydraulic Check) ................................................................. 1 1
32 l 1485420 Label (Check Port) (Hydraulic Check) ................................................................. 1 1
33 1385099 Label (Hydraulic Oil Fill)....................................................................................... 1 1
34 j 1461477 Label (Twistlocks) ................................................................................................ 1 1
35 j 1461476 Label (Lift Interrupt) ............................................................................................. 1 1
36 j 1461478 Label (Hydraulic Stops) ....................................................................................... 1 1
37 j 1461479 Label (Power Pile Slope) ..................................................................................... 1 1
38 816496 Label (Transmission Warning Light) .................................................................... .. 1
38 816497 Label (Transmission Warning Light) .................................................................... 1 ..
39 o 1479477 Label (Diagnosis) (Not Illustrated) ....................................................................... 1 1
40 1515032 Label (Filter Element) (Not Illustrated)................................................................. 1 1
41 1510913 Label (Pressure Check Ports) (Not Illustrated) .................................................... 1 ..
42 1385130 Label (Fuel Fill) (Not Illustrated) .......................................................................... 1 ..

FOOTNOTES:
a Contact Your Local Hyster Dealer
b Extendable 20 and 40 Foot Attachment
c Gantry Mounted
d With Container Handling Attachment
e With Operator Restraint
f Without Container Handling Attachment
g Without Operator Restraint
h ⇒ S/N D117E-1586
i S/N D117E-1587 ⇒
j S/N D117E-1634 ⇒
k ⇒ S/N D117E-1681
l S/N D117E-1682 ⇒
m ⇒ S/N PENDING PER ECN 99724-16
n S/N PENDING PER ECN 99724-16 ⇒
o S/N PENDING PER ECN 99872 ⇒ (With C325 Engine)

1-42 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

1-43
UNIT CODE D117
NORTH AMERICA 10/0/2002

SEAT ASSEMBLY (Figure 1-16)


KAB

1-44 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SEAT ASSEMBLY
KAB

KEY:
A: Without Operator Restraint
B: With Operator Restraint

QTY
ITEM PART NO. DESCRIPTION A B

a 1453798 Seat Assembly (Fabric) ....................................................................................... 1 1


356821 Seat Assembly..................................................................................................... 1 1
a 1453799 Seat Assembly (PCV) .......................................................................................... 1 1
1 a 1454002 Back Cushion (Fabric) ..................................................................................... 1 1
1 a 1454003 Back Cushion (PCV) ....................................................................................... 1 1
1 359767 Back Cushion .................................................................................................. 1 1
2 1334458 Pan .................................................................................................................. 1 1
2 a 1454004 Pan .................................................................................................................. 1 1
3 1334470 Seat Cushion................................................................................................... 1 1
3 a 1454006 Seat Cushion (PCV with Switch) ..................................................................... 1 1
4 1334461 Pan (Seat Assembly)....................................................................................... 1 1
5 1334463 Damper Kit ...................................................................................................... 1 1
6 1334465 Ride Indicator Kit ............................................................................................. 1 1
7 1334468 Adjuster Kit (Latch).......................................................................................... 1 1
8 1334464 Recliner Kit (Knob) .......................................................................................... 1 1
9 1334466 Height Adjuster Kit........................................................................................... 1 1
10 1334462 Weight Adjuster Kit.......................................................................................... 1 1
11 1334459 Armrest Kit (RH) .................................................................................................. 1 1
11 1334460 Armrest Kit (LH)................................................................................................... 1 1
12 1335575 Suspension Kit..................................................................................................... 1 1
13 1325346 Suspension Cover Kit .......................................................................................... 1 1
14 1334467 Stopper Kit........................................................................................................... 1 1
15 313828 Nut ....................................................................................................................... 4 4
16 287854 Capscrew............................................................................................................. 6 6
17 136692 Nut ....................................................................................................................... 8 8
18 292682 Lockwasher.......................................................................................................... 8 8
19 b 1465382 Seat Pan .............................................................................................................. 1 1
20 136985 Capscrew (RH Side) ............................................................................................ 2 2
21 1374750 Seat Belt .............................................................................................................. .. 1
22 379650 Screw................................................................................................................... .. 1
23 1323115 Capscrew............................................................................................................. .. 1
24 1323117 Washer ................................................................................................................ .. 4
25 385516 Spacer ................................................................................................................. .. 1
26 1323116 Capscrew............................................................................................................. .. 1

FOOTNOTES:
a High Back Seat
b ⇒ S/N PENDING PER ECN 68175

©10/0/2002 HYSTER COMPANY See Service Manual 1-45


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SUSPENSION SEAT (Figure 1-17)


GRAMMER HIGH BACK
SHEET 1 OF 2
(S/N PENDING PER ECN 99782⇒)

1-46 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SUSPENSION SEAT
GRAMMER HIGH BACK
SHEET 1 OF 2
(S/N PENDING PER ECN 99782⇒)

KEY:
A: Fabric Cover
B: Vinyl Cover

QTY
ITEM PART NO. DESCRIPTION A B

1465401 Seat Assembly..................................................................................................... 1 ..


1465402 Seat Assembly..................................................................................................... .. 1
1 1473699 Seat Cushion................................................................................................... 1 ..
1 1474624 Seat Cushion................................................................................................... .. 1
2 1315643 Back Cushion .................................................................................................. .. 1
2 1473700 Back Cushion .................................................................................................. 1 ..
3 1473701 Backrest (Extension) (Extension) .................................................................... 1 ..
3 1474626 Backrest (Extension) (Extension) .................................................................... .. 1
4 1473630 Stop ................................................................................................................. 1 1
5 1473674 Cover ............................................................................................................... 1 1
6 1474647 Nut................................................................................................................... 2 2
7 1473676 Plate ................................................................................................................ 1 1
8 1473677 Screw .............................................................................................................. 4 4
9 1473678 Screw .............................................................................................................. 2 2
10 1473679 Washer ............................................................................................................ 2 2
11 1473681 Bushing ........................................................................................................... 2 2
12 1473684 Bushing ........................................................................................................... 1 1
13 1473683 Spring .............................................................................................................. 1 1
14 1473685 Screw .............................................................................................................. 2 2
15 1473694 Tube................................................................................................................. 1 1
16 1473703 Seat Pan.......................................................................................................... 1 1
17 1473718 Fitting............................................................................................................... 1 1
18 1473689 Spacer ............................................................................................................. 1 1
19 1473692 Spring .............................................................................................................. 1 1
20 1473691 Lever................................................................................................................ 1 1
21 1473693 Cover ............................................................................................................... 1 1
22 1473632 Rail .................................................................................................................. 1 1
23 1473631 Washer ............................................................................................................ 4 4
24 1473704 Screw .............................................................................................................. 4 4
25 1473633 Rail .................................................................................................................. 1 1
26 1473617 Armrest (Assembly RH)................................................................................... 1 1
27 1473705 Armrest ....................................................................................................... 1 1
28 1473706 Screw .......................................................................................................... 1 1
29 1473707 Support ....................................................................................................... 1 1
30 1473708 Screw .......................................................................................................... 2 2
31 1473631 Washer........................................................................................................ 2 2
32 1473618 Armrest (Assembly LH) ................................................................................... 1 1
33 1473706 Screw .......................................................................................................... 1 1
34 1473708 Screw .......................................................................................................... 2 2
35 1473709 Armrest ....................................................................................................... 1 1
36 1473710 Support ....................................................................................................... 1 1
37 1473631 Washer........................................................................................................ 2 2
38 1473713 Seat Belt.......................................................................................................... 1 1
39 1473688 Plate ................................................................................................................ 1 1

©10/0/2002 HYSTER COMPANY See Service Manual 1-47


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SUSPENSION SEAT
GRAMMER HIGH BACK
SHEET 1 OF 2
(S/N PENDING PER ECN 99782⇒)

QTY
ITEM PART NO. DESCRIPTION A B

40 1473698 Plate ................................................................................................................ 1 1


41 1473714 Support............................................................................................................ 1 1
42 1473715 Spindle ........................................................................................................ 1 1
43 1473716 Rivet ............................................................................................................ 3 3
44 1473717 Backrest .......................................................................................................... 1 1

1-48 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

1-49
UNIT CODE D117
NORTH AMERICA 10/0/2002

SUSPENSION SEAT (Figure 1-18)


GRAMMER HIGH BACK
SHEET 2 OF 2
(S/N PENDING PER ECN 99782⇒)

1-50 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SUSPENSION SEAT
GRAMMER HIGH BACK
SHEET 2 OF 2
(S/N PENDING PER ECN 99782⇒)

ITEM PART NO. DESCRIPTION QTY

1 1473628 Screw........................................................................................................................... 5
2 1315641 Spring .......................................................................................................................... 1
3 1473670 Guide ........................................................................................................................... 1
4 1473671 Roller ........................................................................................................................... 1
5 1473637 Suspension (Upper)..................................................................................................... 1
6 1473636 Cover ....................................................................................................................... 1
7 1473639 Cover ........................................................................................................................... 1
8 1473638 Strap........................................................................................................................ 1
9 306957 Plug ......................................................................................................................... 21
10 1473643 Shock Absorber ........................................................................................................... 1
11 1473640 Bolt .......................................................................................................................... 2
12 1473641 Washer .................................................................................................................... 2
13 1473644 Fork.............................................................................................................................. 1
14 1473652 Base (Plate) ................................................................................................................. 1
15 1473647 Bumper (Set) ........................................................................................................... 1
16 1473648 Rivet ........................................................................................................................ 2
17 1473649 Rail .......................................................................................................................... 1
18 1473650 Plate ........................................................................................................................ 1
19 1473661 Arm .............................................................................................................................. 1
20 306954 Roller ....................................................................................................................... 4
21 1473653 Bolt .......................................................................................................................... 1
22 1473654 Bushing ................................................................................................................... 4
23 1473656 Spring ...................................................................................................................... 2
24 1473657 Plate ........................................................................................................................ 1
25 1473658 Plate ........................................................................................................................ 2
26 1473659 Bolt .......................................................................................................................... 1
27 1473660 Bolt .......................................................................................................................... 1
28 1473666 Spindle......................................................................................................................... 1
29 1473662 Washer .................................................................................................................... 1
30 1473663 Nut........................................................................................................................... 1
31 1473664 Switch...................................................................................................................... 1
32 306952 Spring .......................................................................................................................... 2
33 1473668 Bracket......................................................................................................................... 1
34 1474655 Tape ............................................................................................................................. AR
35 287854 Capscrew..................................................................................................................... 8
36 136692 Nut ............................................................................................................................... 8
37 292682 Lockwasher.................................................................................................................. 8
38 1465381 Seat Pan ...................................................................................................................... 1
39 313828 Nut ............................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 1-51


for service procedures.
NOTES

1-52
UNIT CODE D117
10/0/2002 NORTH AMERICA

2 ENGINE ASSEMBLY
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

AIR FILTER
⇒S/N D117E-1581 ........................................................................................................................................... 2-4
AIR FILTER SYSTEM
⇒S/N D117E-1581 ........................................................................................................................................... 2-6
S/N D117E-1582⇒ ........................................................................................................................................... 2-8
CHARGED AIR COOLER
S/N PENDING PER ECN 99872⇒ ................................................................................................................. 2-10
COOLING
C290 ENGINE (TIER I) ................................................................................................................................... 2-12
C325 ENGINE
⇒S/N PENDING PER ECN 68043 ............................................................................................................. 2-16
TIER II
S/N PENDING PER ECN 68043⇒ ............................................................................................................. 2-18
ENGINE ASSEMBLY............................................................................................................................................ 2-2
ENGINE MOUNT................................................................................................................................................ 2-30
EXHAUST
⇒S/N D117E-1581 ......................................................................................................................................... 2-24
S/N D117E-1582Y⇔S/N PENDING PER ECN 68139 ................................................................................... 2-26
S/N PENDING PER ECN 68139⇒ ................................................................................................................. 2-28
RADIATOR ......................................................................................................................................................... 2-22

©10/0/2002 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ENGINE ASSEMBLY (Figure 2-1)

ITEM PART NO. DESCRIPTION QTY

ab 1385175 Engine Assembly (Configuration D353005CX03)........................................................ 1


ac 1455153 Engine Assembly (Configuration D353005CX03)........................................................ 1
ad 1456214 Engine Assembly (Configuration D353005CX03)........................................................ 1
ae 1460099 Engine Assembly (Configuration D353005CX03)........................................................ 1
af 1467281 Engine Assembly (Configuration D353005CX03)........................................................ 1
ah 1473725 Engine Assembly (Configuration D353011CX03)........................................................ 1
ag 1490815 Engine Assembly (Configuration D353005CX03) (Tier I Engine)................................ 1
ai 1495516 Engine Assembly (Configuration D353014CX03) (Tier II Engine)............................... 1
ai 1498431 Engine Assembly (Configuration D353014CX03), (Tier II Engine).............................. 1

FOOTNOTES:
a For Cummins engine parts and service information during warranty period, please contact your local Cummins
dealer.
b ⇒ S/N D117E-1550
c S/N D117E-1551⇔S/N D117E-1581
d S/N D117E-1582⇔S/N D117E-1587
e S/N D117E-1588 ⇒
f S/N 34953714⇔S/N PENDING PER ECN 68009
g S/N PENDING PER ECN 68009 ⇒
h ⇒ S/N PENDING PER ECN 68043
i S/N PENDING PER ECN 68043 ⇒

2-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

2-3
UNIT CODE D117
NORTH AMERICA 10/0/2002

AIR FILTER (Figure 2-2)


(⇒S/N D117E-1581)

2-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

AIR FILTER
(⇒S/N D117E-1581)

ITEM PART NO. DESCRIPTION QTY

a 1385154 Air Filter ....................................................................................................................... 1


b 816363 Air Filter ....................................................................................................................... 1
1 1391102 Cover ....................................................................................................................... 1
2 1391073 Gasket ..................................................................................................................... 1
3 1391070 Body ........................................................................................................................ 1
4 1391069 Clamp ...................................................................................................................... 1
5 151554 O-Ring ..................................................................................................................... 2
6 a 1391068 Body ........................................................................................................................ 1
7 151551 Clamp ...................................................................................................................... 1
8 a 1391074 Nut (Indicator).......................................................................................................... 1
8 b 1453086 Nut (Indicator).......................................................................................................... 1
9 1391101 Nut........................................................................................................................... 1
10 a 1391067 Cap.......................................................................................................................... 1
11 1391071 Element (Primary) ................................................................................................... 1
12 1391072 Element (Secondary) .............................................................................................. 1
13 1391100 Pin ........................................................................................................................... 1
14 b 1453088 Cup.......................................................................................................................... 1
15 b 290736 Valve........................................................................................................................ 1
16 b 1453087 Body ........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N D117E-1517
b S/N D117E-1518 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

AIR FILTER SYSTEM (Figure 2-3)


(⇒S/N D117E-1581)

2-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

AIR FILTER SYSTEM


(⇒S/N D117E-1581)

ITEM PART NO. DESCRIPTION QTY

1 a 1385154 Air Filter (☞ Figure 2-2) ............................................................................................. 1


1 b 816363 Air Filter (☞ Figure 2-2) ............................................................................................. 1
2 1385152 Hose ............................................................................................................................ 1
3 a 145823 Band ............................................................................................................................ 1
3 b 816367 Band ............................................................................................................................ 1
4 1390722 Clamp .......................................................................................................................... 1
5 1382393 Clamp .......................................................................................................................... 1
6 16828 Capscrew..................................................................................................................... 6
7 15156 Lockwasher.................................................................................................................. 6
8 15056 Nut ............................................................................................................................... 6
9 320161 Washer ........................................................................................................................ 8
10 292683 Lockwasher.................................................................................................................. 4
11 216877 Nut ............................................................................................................................... 4
12 292527 Capscrew..................................................................................................................... 4
13 1385179 Bracket......................................................................................................................... 1
14 1385180 Bracket......................................................................................................................... 1
15 156479 Restriction Indicator..................................................................................................... 1
16 15134 Washer ........................................................................................................................ 6
17 b 371619 Hose ............................................................................................................................ 1
18 b 886183 Cover ........................................................................................................................... 1
19 b 816364 Tube ............................................................................................................................. 1
20 b 816370 Spacer ......................................................................................................................... 2
21 b 1312199 Band ............................................................................................................................ 1
22 b 18516 Capscrew..................................................................................................................... 2
23 b 18515 Washer ........................................................................................................................ 2
24 b 15175 Washer ........................................................................................................................ 2
25 b 15055 Nut ............................................................................................................................... 2
26 b 15155 Lockwasher.................................................................................................................. 2
27 b 227221 Clamp .......................................................................................................................... 3

FOOTNOTES:
a ⇒ S/N D117E-1517
b S/N D117E-1518 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

AIR FILTER SYSTEM (Figure 2-4)


(S/N D117E-1582⇒)

2-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

AIR FILTER SYSTEM


(S/N D117E-1582⇒)

ITEM PART NO. DESCRIPTION QTY

1 1456805 Air Filter Assembly....................................................................................................... 1


2 1456800 Element (Altered) .................................................................................................... 1
2 1456804 Filter Assembly (Safety) .......................................................................................... 1
2 1458366 Cover ....................................................................................................................... 1
2 2044181 Valve........................................................................................................................ 1
3 d 1456348 Hose ............................................................................................................................ 1
3 e 1474728 Hose (C290 Engine) .................................................................................................... 1
3 1495852 Hose (Tier II Engine) ................................................................................................... 1
4 1456341 Band ............................................................................................................................ 2
5 1456342 Pre-Filter ...................................................................................................................... 1
6 c 1456349 Tube ............................................................................................................................. 1
7 e 18565 Capscrew..................................................................................................................... 2
7 d 18580 Capscrew..................................................................................................................... 2
8 15129 Washer ........................................................................................................................ 4
9 15057 Nut ............................................................................................................................... 4
10 15157 Washer ........................................................................................................................ 4
11 a 1390722 Clamp .......................................................................................................................... 1
11 b 1514903 Clamp .......................................................................................................................... 1
12 d 1456624 Spacer ......................................................................................................................... 2
12 e 1474781 Spacer ......................................................................................................................... 2
13 d 1382393 Clamp .......................................................................................................................... 1
13 b 1507395 Clamp .......................................................................................................................... 1
14 165991 Restriction Indicator..................................................................................................... 1
15 889672 Clamp .......................................................................................................................... 2
16 1456625 Spacer ......................................................................................................................... 2
17 e 16377 Capscrew..................................................................................................................... 2
17 d 18574 Capscrew..................................................................................................................... 2
18 e 326004 Edge Trim (Not Illustrated) ........................................................................................... AR

FOOTNOTES:
a ⇒ S/N D117E-1748
b S/N D117E-1749 ⇒
c ⇒ S/N D117E-1851
d ⇒ S/N PENDING PER ECN 99872
e S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CHARGED AIR COOLER (Figure 2-5)


(S/N PENDING PER ECN 99872⇒)

2-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CHARGED AIR COOLER


(S/N PENDING PER ECN 99872⇒)

ITEM PART NO. DESCRIPTION QTY

1 a 1476475 Tube ............................................................................................................................. 1


1 b 1496127 Tube ............................................................................................................................. 1
2 a 1476476 Tube ............................................................................................................................. 1
2 b 1496056 Tube ............................................................................................................................. 1
3 1476860 Clamp .......................................................................................................................... 2
4 1476861 Clamp .......................................................................................................................... 6
5 a 1476862 Sleeve.......................................................................................................................... 2
6 1476863 Sleeve.......................................................................................................................... 2
7 1391427 Clamp .......................................................................................................................... 1
8 a 1483229 Bracket......................................................................................................................... 1
8 b 1496151 Bracket......................................................................................................................... 1
9 287854 Capscrew..................................................................................................................... 2
10 320160 Washer ........................................................................................................................ 2
11 292682 Lockwasher.................................................................................................................. 2

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68043
b S/N PENDING PER ECN 68043 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 2-11


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

COOLING (Figure 2-6)


C290 ENGINE (TIER I)

2-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

COOLING
C290 ENGINE (TIER I)

ITEM PART NO. DESCRIPTION QTY

1385150 Radiator ....................................................................................................................... 1


1 1450084 Shroud..................................................................................................................... 1
2 1450085 Oil Cooler (Brakes) .................................................................................................. 1
3 1450086 Hose ........................................................................................................................ 1
4 1450087 Oil Cooler (Water) (Transmission) ........................................................................... 1
5 .. . . . Core (Assembly)...................................................................................................... 1
6 1388268 Plate ............................................................................................................................ 2
7 119055 Cap .............................................................................................................................. 1
8 368255 Hose ............................................................................................................................ 1
9 112989 Clamp .......................................................................................................................... 4
10 a 152183 Hose ............................................................................................................................ 1
10 b 134976 Hose ............................................................................................................................ 1
11 130845 Clamp .......................................................................................................................... 4
12 16165 Fitting........................................................................................................................... 2
13 1393117 Hose ............................................................................................................................ 1
14 18545 Capscrew..................................................................................................................... 6
15 a 1388240 Hose ............................................................................................................................ 1
16 12881 Drain Valve .................................................................................................................. 1
17 1305893 Bracket......................................................................................................................... 1
18 a 156696 Fitting........................................................................................................................... 1
19 196898 Capscrew..................................................................................................................... 10
20 156133 Nut ............................................................................................................................... 10
21 14388 Fitting........................................................................................................................... 1
22 c 815808 Bracket (RH) ................................................................................................................ 1
22 d 1477263 Bracket (RH) ................................................................................................................ 1
23 1477262 Bracket (LH)................................................................................................................. 1
24 18624 Capscrew..................................................................................................................... 4
25 15136 Washer ........................................................................................................................ 8
26 15162 Lockwasher.................................................................................................................. 4
27 15062 Nut ............................................................................................................................... 4
28 174413 Capscrew..................................................................................................................... 10
29 a 1388239 Hose ............................................................................................................................ 1
30 16798 Fitting........................................................................................................................... 1
31 184657 Fitting........................................................................................................................... 1
32 b 17343 Fitting........................................................................................................................... 1
33 b 168718 Clamp .......................................................................................................................... 1
34 b 201797 Fitting........................................................................................................................... 1
35 b 201757 Fitting........................................................................................................................... 1
36 b 129563 Strap Clamp................................................................................................................. AR
37 b 15156 Lockwasher.................................................................................................................. 6
38 b 816360 Hose ............................................................................................................................ 1
39 b 156510 Hose ............................................................................................................................ 1
40 166112 Clamp .......................................................................................................................... 1
41 1310611 Clamp .......................................................................................................................... 1
42 157233 Screw........................................................................................................................... 1
43 191534 Nut ............................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-1512
b S/N D117E-1513 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

COOLING
C290 ENGINE (TIER I)
c ⇒ S/N PENDING PER ECN 99872
d S/N PENDING PER ECN 99872 ⇒

2-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

2-15
UNIT CODE D117
NORTH AMERICA 10/0/2002

COOLING (Figure 2-7)


C325 ENGINE
(⇒S/N PENDING PER ECN 68043)

2-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

COOLING
C325 ENGINE
(⇒S/N PENDING PER ECN 68043)

ITEM PART NO. DESCRIPTION QTY

1 1476915 Clutch (Fan) ................................................................................................................. 1


2 1476916 Fan............................................................................................................................... 1
3 1476920 Radiator (40000 Series) (☞ Figure 2-9) .................................................................... 1
4 1476667 Bracket (LH)................................................................................................................. 1
5 1476668 Bracket (RH) ................................................................................................................ 1
6 1477094 Bracket (Radiator Mounting) ........................................................................................ 2
7 1476852 Switch (Coolant Level) ................................................................................................. 1
8 16165 Fitting........................................................................................................................... 2
9 17215 Fitting........................................................................................................................... 1
10 1483246 Hose ............................................................................................................................ 1
11 168718 Clamp .......................................................................................................................... 1
12 12881 Drain Valve .................................................................................................................. 1
13 1305893 Bracket......................................................................................................................... 1
14 196898 Capscrew..................................................................................................................... 12
15 156133 Nut ............................................................................................................................... 12
16 14388 Fitting (Not Illustrated) ................................................................................................. 1
17 119055 Cap .............................................................................................................................. 1
18 368255 Hose ............................................................................................................................ 1
19 18624 Capscrew..................................................................................................................... 4
20 15136 Washer ........................................................................................................................ 8
21 15162 Lockwasher.................................................................................................................. 4
22 15062 Nut ............................................................................................................................... 4
23 287854 Capscrew..................................................................................................................... 8
24 16798 Fitting........................................................................................................................... 1
25 184657 Fitting........................................................................................................................... 1
26 156510 Hose ............................................................................................................................ 1
27 17314 Fitting........................................................................................................................... 1
28 816360 Hose ............................................................................................................................ 1
29 258590 Clamp .......................................................................................................................... 2
30 15056 Nut ............................................................................................................................... 2
31 15156 Lockwasher.................................................................................................................. 8
32 15134 Washer ........................................................................................................................ 2
33 127045 Clamp .......................................................................................................................... 1
34 16805 Capscrew..................................................................................................................... 6
35 201797 Fitting........................................................................................................................... 1
36 201757 Fitting........................................................................................................................... 1
37 239503 Nut ............................................................................................................................... 6
38 292681 Lockwasher.................................................................................................................. 6
39 112989 Clamp .......................................................................................................................... 4
40 134976 Hose ............................................................................................................................ 1
41 130845 Clamp .......................................................................................................................... 4
42 320160 Washer ........................................................................................................................ 8
43 292682 Lockwasher.................................................................................................................. 8
44 1483390 Bracket......................................................................................................................... 1
45 129563 Strap Clamp................................................................................................................. AR
46 1484064 Bracket......................................................................................................................... 1
47 1484307 Seal ............................................................................................................................. 1
48 1484308 Rivet............................................................................................................................. 16
49 1484309 Plate ............................................................................................................................ 1
50 1484310 Seal ............................................................................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

COOLING (Figure 2-8)


TIER II
(S/N PENDING PER ECN 68043⇒)

2-18 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

COOLING
TIER II
(S/N PENDING PER ECN 68043⇒)

ITEM PART NO. DESCRIPTION QTY

1 1476915 Clutch (Fan) ................................................................................................................. 1


2 1476916 Fan............................................................................................................................... 1
3 1476920 Radiator (40000 Series) (☞ Figure 2-9) .................................................................... 1
3 1499045 Radiator (36000 Series) (☞ Figure 2-9) .................................................................... 1
4 1476667 Bracket (LH)................................................................................................................. 1
5 1476668 Bracket (RH) ................................................................................................................ 1
6 1477094 Bracket (Radiator Mounting) ........................................................................................ 2
7 1476852 Switch (Coolant Level) ................................................................................................. 1
8 16165 Fitting........................................................................................................................... 2
9 17215 Fitting........................................................................................................................... 1
10 1483246 Hose ............................................................................................................................ 1
11 168718 Clamp .......................................................................................................................... 1
12 12881 Drain Valve .................................................................................................................. 1
13 1305893 Bracket......................................................................................................................... 1
14 196898 Capscrew..................................................................................................................... 12
15 156133 Nut ............................................................................................................................... 12
16 14388 Fitting (Not Illustrated) ................................................................................................. 1
17 119055 Cap .............................................................................................................................. 1
18 368255 Hose ............................................................................................................................ 1
19 18624 Capscrew..................................................................................................................... 4
20 15136 Washer ........................................................................................................................ 8
21 15162 Lockwasher.................................................................................................................. 4
22 15062 Nut ............................................................................................................................... 4
23 287854 Capscrew..................................................................................................................... 8
24 16798 Fitting........................................................................................................................... 1
25 184657 Fitting........................................................................................................................... 1
26 156510 Hose ............................................................................................................................ 1
27 17314 Fitting........................................................................................................................... 1
28 816360 Hose ............................................................................................................................ 1
29 258590 Clamp .......................................................................................................................... 2
30 15056 Nut ............................................................................................................................... 2
31 15156 Lockwasher.................................................................................................................. 8
32 15134 Washer ........................................................................................................................ 2
33 127045 Clamp .......................................................................................................................... 1
34 16805 Capscrew..................................................................................................................... 6
35 201797 Fitting........................................................................................................................... 1
36 201757 Fitting........................................................................................................................... 1
37 239503 Nut ............................................................................................................................... 6
38 292681 Lockwasher.................................................................................................................. 6
39 112989 Clamp .......................................................................................................................... 4
40 134976 Hose ............................................................................................................................ 1
41 130845 Clamp .......................................................................................................................... 4
42 320160 Washer ........................................................................................................................ 8
43 292682 Lockwasher.................................................................................................................. 8
44 1483390 Bracket......................................................................................................................... 1
45 129563 Strap Clamp................................................................................................................. AR
46 1484064 Bracket (40000 Series) ................................................................................................ 1
46 1502218 Bracket (36000 Series) ................................................................................................ 1
47 1484307 Seal (40000 Series)..................................................................................................... 1
47 1502221 Seal (36000 Series)..................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 2-19


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

COOLING
TIER II
(S/N PENDING PER ECN 68043⇒)

ITEM PART NO. DESCRIPTION QTY

48 1484308 Rivet............................................................................................................................. 16
49 1484309 Plate ............................................................................................................................ 1
50 1484310 Seal ............................................................................................................................. 1

2-20 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

2-21
UNIT CODE D117
NORTH AMERICA 10/0/2002

RADIATOR (Figure 2-9)

2-22 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

RADIATOR

ITEM PART NO. DESCRIPTION QTY

1499045 Radiator (36000 Series) .............................................................................................. 1


1476920 Radiator (40000 Series) .............................................................................................. 1
1 1514714 Hydraulic Oil Cooler ................................................................................................ 1
2 1514715 Radiator................................................................................................................... 1
3 1450085 Oil Cooler ................................................................................................................ 1
4 1514717 Oil Cooler (Water) (40000 Series) ........................................................................... 1
4 1450087 Oil Cooler (Water) (36000 Series) ........................................................................... 1
5 1514716 Windshield............................................................................................................... 1
6 1450086 Hose ........................................................................................................................ 1
7 1514718 Cell .......................................................................................................................... 2
8 1514719 Hose (Overflow) ...................................................................................................... 1
9 1514720 Cell .......................................................................................................................... 4
10 1514721 Screw ...................................................................................................................... 16
11 292514 Capscrew ................................................................................................................ 10
12 292522 Capscrew ................................................................................................................ 4
13 1514722 Lock Ring ................................................................................................................ 16
14 1514723 Lock Ring ................................................................................................................ 16
15 1514726 Spring ...................................................................................................................... 16
16 1514727 Spring ...................................................................................................................... 10
17 1514728 Clamp ...................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 2-23


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXHAUST (Figure 2-10)


(⇒S/N D117E-1581)

2-24 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXHAUST
(⇒S/N D117E-1581)

ITEM PART NO. DESCRIPTION QTY

1 380114 Muffler.......................................................................................................................... 1
2 1305847 Bracket......................................................................................................................... 1
3 71368 Mount........................................................................................................................... 8
4 80038 Keeper ......................................................................................................................... 4
5 151920 Nut ............................................................................................................................... 4
6 18591 Capscrew..................................................................................................................... 4
7 1305840 Stack............................................................................................................................ 1
8 1305839 Rain Cap...................................................................................................................... 1
9 131878 Clamp .......................................................................................................................... 5
10 15184 Washer ........................................................................................................................ 4
11 331342 Tube ............................................................................................................................. 1
12 1385164 Tube ............................................................................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 2-25


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXHAUST (Figure 2-11)


(S/N D117E-1582Y⇔S/N PENDING PER ECN 68139)

2-26 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXHAUST
(S/N D117E-1582Y⇔S/N PENDING PER ECN 68139)

ITEM PART NO. DESCRIPTION QTY

1 380114 Muffler.......................................................................................................................... 1
2 1305847 Bracket......................................................................................................................... 1
3 71368 Mount........................................................................................................................... 8
4 80038 Keeper ......................................................................................................................... 4
5 151920 Nut ............................................................................................................................... 4
6 18591 Capscrew..................................................................................................................... 4
7 1305840 Stack............................................................................................................................ 1
8 1305839 Rain Cap...................................................................................................................... 1
9 1391427 Clamp .......................................................................................................................... 5
10 15184 Washer ........................................................................................................................ 4
11 331342 Tube ............................................................................................................................. 1
12 a 1456347 Tube ............................................................................................................................. 1
12 b 1474688 Tube ............................................................................................................................. 1
13 a 1456351 Tube ............................................................................................................................. 1
13 b 1475209 Tube ............................................................................................................................. 1
14 a 816493 Heat Shield .................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 99872
b S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 2-27


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXHAUST (Figure 2-12)


(S/N PENDING PER ECN 68139⇒)

2-28 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXHAUST
(S/N PENDING PER ECN 68139⇒)

ITEM PART NO. DESCRIPTION QTY

1 1513898 Muffler.......................................................................................................................... 1
2 1514921 Bracket......................................................................................................................... 1
3 71368 Mount........................................................................................................................... 8
4 80038 Keeper ......................................................................................................................... 4
5 151920 Nut ............................................................................................................................... 4
6 18591 Capscrew..................................................................................................................... 4
7 1513899 Stack............................................................................................................................ 1
8 1513902 Rain Cap...................................................................................................................... 1
9 1391427 Clamp .......................................................................................................................... 1
10 15184 Washer ........................................................................................................................ 4
11 134881 Clamp .......................................................................................................................... 2
12 a 1474688 Tube ............................................................................................................................. 1
12 b 1497422 Tube ............................................................................................................................. 1
13 a 1475209 Tube ............................................................................................................................. 1
13 b 1496218 Tube ............................................................................................................................. 1
14 a 1518747 Flex Tube ..................................................................................................................... 1
14 b 1497564 Flex Tube ..................................................................................................................... 1
15 a 1322010 Clamp .......................................................................................................................... 2
15 b 1497569 Clamp .......................................................................................................................... 2

FOOTNOTES:
a Tier I Engine
b Tier II Engine

©10/0/2002 HYSTER COMPANY See Service Manual 2-29


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ENGINE MOUNT (Figure 2-13)

2-30 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

ENGINE MOUNT

ITEM PART NO. DESCRIPTION QTY

1 1390700 Mount (Front) ............................................................................................................... 1


1 a .. . . . Housing ................................................................................................................... 1
1 199195 Mount ...................................................................................................................... 1
2 889676 Bracket (RH) ................................................................................................................ 1
3 889677 Bracket (LH)................................................................................................................. 1
4 18635 Capscrew..................................................................................................................... 1
5 221358 Nut ............................................................................................................................... 3
6 15157 Washer ........................................................................................................................ 4
7 16377 Capscrew..................................................................................................................... 4
8 296430 Washer ........................................................................................................................ 2
9 292687 Lockwasher.................................................................................................................. 2
10 292581 Capscrew..................................................................................................................... 2
11 1388117 Mount (RH) .................................................................................................................. 1
11 b 1473399 Mount (RH) .................................................................................................................. 1
12 1388252 Mount (LH)................................................................................................................... 1
12 b 1473395 Mount (LH)................................................................................................................... 1
13 18602 Capscrew..................................................................................................................... 8
14 15160 Lockwasher.................................................................................................................. 8
15 221777 Washer ........................................................................................................................ 2
16 159367 Mount........................................................................................................................... 2
17 159368 Washer ........................................................................................................................ 2
18 18631 Capscrew..................................................................................................................... 2
19 1329259 Capscrew..................................................................................................................... 8
20 292682 Lockwasher.................................................................................................................. 8

FOOTNOTES:
a Not Serviced Separately
b Used With 325 HP, And 330 HP Engine

©10/0/2002 HYSTER COMPANY See Service Manual 2-31


for service procedures.
NOTES

2-32
UNIT CODE D117
10/0/2002 NORTH AMERICA

3 FUEL SYSTEM
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 3
FUEL SYSTEM

DESCRIPTION PAGE

ELECTRONIC FOOT PEDAL MOUNT................................................................................................................. 3-4


FUEL SYSTEM..................................................................................................................................................... 3-2
THROTTLE LINKAGE
DECLUTCH/DETHROTTLE
S/N D117E-1618⇔S/N D117E-1726 .......................................................................................................... 3-12
⇒S/N D117E-1617, S/N D117E-1727⇒ .......................................................................................................... 3-8
THROTTLE PEDAL ASSEMBLY
ELECTRONIC
S/N PENDING PER ECN 68043⇒ ............................................................................................................... 3-6

©10/0/2002 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FUEL SYSTEM (Figure 3-1)

3-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

FUEL SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 42598 Fitting........................................................................................................................... 2
2 129563 Strap Clamp................................................................................................................. 1
3 176454 Clamp .......................................................................................................................... 6
4 15056 Nut ............................................................................................................................... 6
5 15134 Washer ........................................................................................................................ 6
6 c 1388112 Hose ............................................................................................................................ 1
6 d 1497243 Hose ............................................................................................................................ ..
7 14376 Fitting........................................................................................................................... 1
8 c 1388295 Hose ............................................................................................................................ 1
8 d 1497242 Hose ............................................................................................................................ ..
9 a 1355087 Tank ............................................................................................................................. 1
10 b 1495284 Tank ............................................................................................................................. 1
10 14387 Fitting........................................................................................................................... 1
11 18557 Capscrew..................................................................................................................... 4
12 15129 Washer ........................................................................................................................ 8
13 15057 Nut ............................................................................................................................... 4
14 a 298832 Cap .............................................................................................................................. 1
14 a 157704 Cap (Optional) ............................................................................................................. 1
14 b 1473554 Cap .............................................................................................................................. 1
15 a 63899 Fuel Cap (Protecto-Seal) (Optional) ............................................................................ 1
16 321687 Fuel Sender (☞ Figure 4-1) ....................................................................................... 1
17 15157 Washer ........................................................................................................................ 4
18 d 173247 Clamp .......................................................................................................................... 1
19 d 79377 Clamp .......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68019
b S/N PENDING PER ECN 68019 ⇒
c ⇒ S/N PENDING PER ECN 68043
d S/N PENDING PER ECN 68043 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ELECTRONIC FOOT PEDAL MOUNT (Figure 3-2)

3-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

ELECTRONIC FOOT PEDAL MOUNT

ITEM PART NO. DESCRIPTION QTY

1 a 1508451 Pedal (Tier II Engine) (☞ Figure 3-3) ......................................................................... 1


1 b 1476855 Pedal (C325 Engine( ................................................................................................... 1
2 1330422 Connector (Throttle Harness).................................................................................. 1
2 1330428 Lock......................................................................................................................... 1
3 1330409 Connector (Transmission Control)........................................................................... 1
3 1330414 Lock......................................................................................................................... 1
4 136749 Capscrew..................................................................................................................... 3
5 239503 Nut ............................................................................................................................... 3
6 292681 Lockwasher.................................................................................................................. 3
7 137852 Strap Clamp................................................................................................................. 3
8 320157 Washer ........................................................................................................................ 2
9 320158 Washer ........................................................................................................................ 1

FOOTNOTES:
a S/N PENDING PER ECN 68043 ⇒
b S/N PENDING PER ECN 99872⇔S/N PENDING PER ECN 68043

©10/0/2002 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

THROTTLE PEDAL ASSEMBLY (Figure 3-3)


ELECTRONIC
(S/N PENDING PER ECN 68043⇒)

3-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

THROTTLE PEDAL ASSEMBLY


ELECTRONIC
(S/N PENDING PER ECN 68043⇒)

ITEM PART NO. DESCRIPTION QTY

1508451 Pedal............................................................................................................................ 1
1 .. . . . Base ........................................................................................................................ 1
2 .. . . . Frame (Potentiometer)............................................................................................. 1
3 .. . . . Threadle Pedal ........................................................................................................ 1
4 .. . . . Pin (Pivot) ................................................................................................................ 1
5 .. . . . Pin (Positioning) ...................................................................................................... 1
6 .. . . . Pin (Restraining)...................................................................................................... 1
7 .. . . . Link (Lower)............................................................................................................. 1
8 .. . . . Link (Upper)............................................................................................................. 1
9 .. . . . Plate ........................................................................................................................ 1
10 .. . . . Drive Shaft............................................................................................................... 1
11 .. . . . Bearing .................................................................................................................... 1
12 .. . . . Screw (Flange) ........................................................................................................ 2
13 .. . . . Pin (Hinge) .............................................................................................................. 1
14 .. . . . Pin (Potentiometer).................................................................................................. 1
15 .. . . . Screw ...................................................................................................................... 2
16 .. . . . Screw ...................................................................................................................... 1
17 .. . . . Bearing .................................................................................................................... 2
18 .. . . . Nut........................................................................................................................... 2
19 .. . . . Washer .................................................................................................................... 2
20 .. . . . Bolt .......................................................................................................................... 2
21 .. . . . Return Spring .......................................................................................................... 1
22 .. . . . Potentiometer .......................................................................................................... 1
23 .. . . . Clip (Spring) ............................................................................................................ 2

©10/0/2002 HYSTER COMPANY See Service Manual 3-7


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

THROTTLE LINKAGE (Figure 3-4)


(⇒S/N D117E-1617, S/N D117E-1727⇒)

3-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

THROTTLE LINKAGE
(⇒S/N D117E-1617, S/N D117E-1727⇒)

ITEM PART NO. DESCRIPTION QTY

1 296128 Nut ............................................................................................................................... 1


2 287860 Capscrew..................................................................................................................... 2
3 136692 Nut ............................................................................................................................... 2
4 292682 Lockwasher.................................................................................................................. 4
5 139 Rod End Pin ................................................................................................................ 1
6 15212 Cotter Pin..................................................................................................................... 1
7 314165 Cable ........................................................................................................................... 1
8 353143 Spring .......................................................................................................................... 1
9 139012 Ball Joint ...................................................................................................................... 1
10 15004 Nut ............................................................................................................................... 1
11 15154 Lockwasher.................................................................................................................. 1
12 145814 Rod End....................................................................................................................... 1
13 1305904 Spacer ......................................................................................................................... 1
14 109547 Ball Joint ...................................................................................................................... 2
15 177946 Washer ........................................................................................................................ 2
16 15005 Nut ............................................................................................................................... 4
17 a 1305910 Link .............................................................................................................................. 1
17 b 1455290 Link .............................................................................................................................. 1
18 221617 Capscrew..................................................................................................................... 1
19 15160 Lockwasher.................................................................................................................. 1
20 221635 Capscrew..................................................................................................................... 1
21 15180 Washer ........................................................................................................................ 1
22 1301026 Spacer ......................................................................................................................... 2
23 292514 Capscrew..................................................................................................................... 2
24 1301634 Plate ............................................................................................................................ 1
25 292679 Lockwasher.................................................................................................................. 4
26 15127 Washer ........................................................................................................................ 2
27 392016 Clamp .......................................................................................................................... 2
28 314170 Shim ............................................................................................................................ 5
29 302248 Screw........................................................................................................................... 2
30 292668 Nut ............................................................................................................................... 4
31 1388216 Bracket......................................................................................................................... 1
32 15160 Lockwasher.................................................................................................................. 1
33 15180 Washer ........................................................................................................................ 1
34 199594 Nut ............................................................................................................................... 1
35 314170 Shim ............................................................................................................................ 2
36 1322038 Switch .......................................................................................................................... 1
37 815801 Capscrew..................................................................................................................... 2
38 302254 Screw........................................................................................................................... 2
39 1390717 Toggle Assembly.......................................................................................................... 1
39 1390716 Toggle...................................................................................................................... 1
40 292501 Capscrew..................................................................................................................... 2
41 136687 Nut ............................................................................................................................... 2
42 292680 Lockwasher.................................................................................................................. 2
43 15127 Washer ........................................................................................................................ 2
44 1301026 Spacer ......................................................................................................................... 2
45 815602 Bracket (Throttle) ......................................................................................................... 1
46 320160 Washer ........................................................................................................................ 2
47 292682 Lockwasher.................................................................................................................. 3
48 136692 Nut ............................................................................................................................... 2
49 353164 Crank ........................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

THROTTLE LINKAGE
(⇒S/N D117E-1617, S/N D117E-1727⇒)

ITEM PART NO. DESCRIPTION QTY

50 352485 Shaft ............................................................................................................................ 1


51 353129 Rod .............................................................................................................................. 1
52 320156 Washer ........................................................................................................................ 1
53 15200 Cotter Pin..................................................................................................................... 1
54 353195 Bumper ........................................................................................................................ 1
55 353142 Spring .......................................................................................................................... 1
56 352499 Pedal............................................................................................................................ 1
57 352885 Pad .............................................................................................................................. 1
58 325708 Tube ............................................................................................................................. 1
59 292521 Capscrew..................................................................................................................... 1
60 353159 Bracket......................................................................................................................... 1
61 287854 Capscrew..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-1543
b S/N D117E-1544 ⇒

3-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

3-11
UNIT CODE D117
NORTH AMERICA 10/0/2002

THROTTLE LINKAGE (Figure 3-5)


DECLUTCH/DETHROTTLE
(S/N D117E-1618⇔S/N D117E-1726)

3-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

THROTTLE LINKAGE
DECLUTCH/DETHROTTLE
(S/N D117E-1618⇔S/N D117E-1726)

ITEM PART NO. DESCRIPTION QTY

1 1458201 Throttle Valve............................................................................................................... 1


2 292501 Capscrew..................................................................................................................... 5
3 136687 Nut ............................................................................................................................... 8
4 292680 Lockwasher.................................................................................................................. 7
5 17776 Fitting........................................................................................................................... 1
6 1458440 Fitting........................................................................................................................... 4
7 16447 Fitting........................................................................................................................... 1
8 1458502 Hose ............................................................................................................................ 1
9 1458503 Hose ............................................................................................................................ 1
10 1383517 Valve ............................................................................................................................ 1
10 371172 Seal Kit .................................................................................................................... 1
10 1388379 Actuator ................................................................................................................... 1
10 1388380 Coil .......................................................................................................................... 1
11 292504 Capscrew..................................................................................................................... 2
12 1458504 Hose ............................................................................................................................ 1
13 c 12843 Fitting........................................................................................................................... 2
13 d 888329 Seal ............................................................................................................................. 2
14 16969 Fitting........................................................................................................................... 2
15 c 1385632 Fitting........................................................................................................................... 2
15 d 816565 Fitting........................................................................................................................... 2
16 16558 Hydraulic Fitting ........................................................................................................... 1
17 16576 Fitting........................................................................................................................... 1
18 16883 Fitting........................................................................................................................... 3
19 292514 Capscrew..................................................................................................................... 2
20 1458457 Spacer ......................................................................................................................... 2
21 292519 Capscrew..................................................................................................................... 2
22 292682 Lockwasher.................................................................................................................. 4
23 888500 Mount (Valve)............................................................................................................... 1
24 885162 Slave Cylinder.............................................................................................................. 1
25 1459348 Rod .............................................................................................................................. 1
26 15005 Nut ............................................................................................................................... 1
27 15155 Lockwasher.................................................................................................................. 1
28 15025 Nut ............................................................................................................................... 1
29 157593 Ball Joint ...................................................................................................................... 1
30 137852 Strap Clamp................................................................................................................. 4
31 887882 Switch .......................................................................................................................... 1
32 17049 Fitting........................................................................................................................... 1
33 1460396 Fitting........................................................................................................................... 1
34 1460394 Accumulator................................................................................................................. 1
35 145793 Hose ............................................................................................................................ 1
36 1458195 Floorplate (RH Front)................................................................................................... 1
37 15483 Fitting........................................................................................................................... 1
38 1460446 Pressure Switch........................................................................................................... 1
39 e 1458501 Hose ............................................................................................................................ 1
39 f 1469155 Hose ............................................................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

THROTTLE LINKAGE
DECLUTCH/DETHROTTLE
(S/N D117E-1618⇔S/N D117E-1726)

ITEM PART NO. DESCRIPTION QTY

40 b 1350955 Switch .......................................................................................................................... 1


40 a 887882 Switch .......................................................................................................................... 1

FOOTNOTES:
a With 36000 Series Transmission
b With 40000 Series Transmission
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒
e ⇒ S/N D117E-1627
f S/N D117E-1628 ⇒

3-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

4 ELECTRICAL SYSTEM
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 4
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ELECTRICAL
CHASSIS
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-10
SHEET 1 OF 2 .............................................................................................................................................. 4-4
SHEET 2 OF 2 .............................................................................................................................................. 4-8
INSTRUMENT CLUSTER
C325, AND TIER II ENGINE........................................................................................................................... 4-20
INSTRUMENT PANEL
SHEET 1 OF 2 ................................................................................................................................................ 4-12
SHEET 2 OF 2 ................................................................................................................................................ 4-16
LIGHTS............................................................................................................................................................... 4-22
PARK BRAKE SWITCH...................................................................................................................................... 4-25
WIRE HARNESS
ADAPTER
⇒S/N D117E-1633...................................................................................................................................... 4-26
WIPER MOTOR .......................................................................................................................................... 4-27
ANTI-SLACK
S/N D117E-1631⇔S/N D117E-1681 .......................................................................................................... 4-28
S/N D117E-1682⇒...................................................................................................................................... 4-29
ATTACHMENT LIGHT SWITCH
S/N D117E-1634⇒...................................................................................................................................... 4-30
CAB
⇒S/N D117E-1743...................................................................................................................................... 4-32
S/N D117E-1744⇒...................................................................................................................................... 4-34
CONTAINER ATTACHMENT
S/N D117E-1634⇒...................................................................................................................................... 4-38
⇒S/N PENDING PER ECN 73276 ............................................................................................................. 4-36
DECLUTCH
D/B 07/1998⇒............................................................................................................................................. 4-40
S/N D117E-1720⇒ INC. 1710-1713 ........................................................................................................... 4-41
DIAGNOSIS
S/N D117E-1751⇒...................................................................................................................................... 4-45
TIER II
S/N PENDING PER ECN 68043⇒.......................................................................................................... 4-43
WITH C325 ENGINE
S/N PENDING PER ECN 99872⇔S/N PENDING PER ECN 68043 ...................................................... 4-42
ECM POWER SUPPLY
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-46
ENGINE COMPARTMENT
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-47
D/B 01/1996⇔S/N D117E-1634 ................................................................................................................. 4-48
SHEET 1 OF 2
S/N D117E-1634⇒ .................................................................................................................................. 4-50
SHEET 2 OF 2
S/N D117E-1634⇒ .................................................................................................................................. 4-52
GAUGE
C290

©10/0/2002 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SECTION 4
ELECTRICAL SYSTEM (Continued)

DESCRIPTION PAGE

S/N D117E-1717⇒ .................................................................................................................................. 4-62


D/B 09/1990⇔D/B 06/1999......................................................................................................................... 4-58
D/B 09/1991⇒............................................................................................................................................. 4-60
S/N D117E-1717⇒...................................................................................................................................... 4-56
TIER II
S/N PENDING PER ECN 68043⇒.......................................................................................................... 4-55
WITH ENGINE C325
S/N PENDING PER ECN 99872⇔S/N PENDING PER ECN 68043 ...................................................... 4-54
GEAR SHIFT
S/N D117E-1634⇔S/N D117E-1720 INC. 1710-1713 ................................................................................ 4-64
S/N PENDING PER ECN 99872⇒ ............................................................................................................. 4-66
IDLE VALIDATION SWITCH
S/N D117E-1751⇒...................................................................................................................................... 4-68
LOCK AND LIFT CONTROL
S/N D117E-1634⇒...................................................................................................................................... 4-70
MAIN LIGHTS
⇒D/B 02/1990............................................................................................................................................. 4-72
S/N D117E-1634⇒...................................................................................................................................... 4-74
OPERATOR COMPARTMENT
1 OF 2
S/N PENDING PER ECN 99778⇒.......................................................................................................... 4-82
⇒S/N PENDING PER ECN 99778.......................................................................................................... 4-78
2 OF 2
S/N PENDING PER ECN 99778⇒.......................................................................................................... 4-84
⇒S/N PENDING PER ECN 99778.......................................................................................................... 4-80
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-88
S/N D117E-1634⇒...................................................................................................................................... 4-76
S/N D117E-1751⇒...................................................................................................................................... 4-86
PARK BRAKE ................................................................................................................................................. 4-90
POWER SUPPLY............................................................................................................................................ 4-92
REAR LIGHTS
⇒S/N D117E-1751...................................................................................................................................... 4-93
STEERING COLUMN ..................................................................................................................................... 4-95
⇒S/N PENDING PER ECN 79285-19 ........................................................................................................ 4-96
STOP AND TAI LIGHTS
S/N D117E-1752⇒...................................................................................................................................... 4-94
THROTTLE
C325 ENGINE
S/N PENDING PER ECN 99872⇒.......................................................................................................... 4-98
TRANSMISSION AND ATTACHMENT
S/N D117E-1996⇔S/N D117E-1633 ........................................................................................................ 4-100
TRANSMISSION CONTROL ........................................................................................................................ 4-106
C250 ENGINE
S/N D117E-1618⇒ ................................................................................................................................ 4-102
TRANSMISSION CONTROL AND JUMPER
C325 ENGINE
S/N PENDING PER ECN 99872⇒........................................................................................................ 4-103
S/N D117E-1720⇒ INC. 1710-1713 ......................................................................................................... 4-104
TRANSMISSION OIL TEMPERATURE ........................................................................................................ 4-107

4-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 4
ELECTRICAL SYSTEM (Continued)

DESCRIPTION PAGE

TURN SIGNAL.............................................................................................................................................. 4-109


(C290 - C325 ENGINE)............................................................................................................................. 4-108
VALVE
S/N D117E-1682⇒.................................................................................................................................... 4-110
WORK LIGHTS............................................................................................................................................. 4-112

©10/0/2002 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ELECTRICAL (Figure 4-1)


CHASSIS
SHEET 1 OF 2

4-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

ELECTRICAL
CHASSIS
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 a 1332190 Horn Kit (24 Volt) ......................................................................................................... 1


1 a 1357210 Relay (20 Amp) ....................................................................................................... 1
1 b 816467 Horn Kit (24 Volt) ......................................................................................................... 1
1 b 1307687 Relay (20 Amp) ....................................................................................................... 1
2 a 1332241 Wire ............................................................................................................................. 1
3 a 1336222 Wire Harness............................................................................................................... 1
4 320157 Washer ........................................................................................................................ 1
5 1461630 Wire Harness (Operator Compartment) (☞ Figure 4-40) .......................................... 1
5 1476938 Wire Harness (Operator Compartment) (☞ Figure 4-46) .......................................... 1
5 1495147 Wire Harness (Operator Compartment) (☞ Figure 4-45) .......................................... 1
6 113341 Clamp .......................................................................................................................... 1
7 128408 Clamp .......................................................................................................................... 1
8 15134 Washer ........................................................................................................................ 2
9 15156 Lockwasher.................................................................................................................. 1
10 15056 Nut ............................................................................................................................... 1
11 321687 Fuel Sender ................................................................................................................. 1
12 111561 Gasket ......................................................................................................................... 1
13 16651 Screw........................................................................................................................... 5
14 350483 Seal (Washer).............................................................................................................. 5
15 126095 Battery (Wet) ............................................................................................................... 2
16 149333 Battery (Dry) ................................................................................................................ 2
17 1512631 Alternator ..................................................................................................................... 1
18 1307822 Battery Hold Down....................................................................................................... 1
19 331319 Link .............................................................................................................................. 2
20 15155 Lockwasher.................................................................................................................. 10
21 15055 Nut ............................................................................................................................... 10
22 321158 Boot ............................................................................................................................. 2
23 1310689 Cable (Battery) ............................................................................................................ 1
24 1310690 Battery Cable............................................................................................................... 1
25 1385199 Battery Cable............................................................................................................... 1
26 1323130 Battery Cable............................................................................................................... 1
27 3047220 Moulding ...................................................................................................................... 1
28 238810 Adhesive ...................................................................................................................... AR
29 d 1385192 Wire Harness (Engine Compartment) (☞ Figure 4-25) ............................................. 1
29 e 1461710 Wire Harness (Engine Compartment) (1 of 2) (☞ Figure 4-26) ................................. 1
29 h 1476895 Wire Harness (Engine Compartment) (☞ Figure 4-24) ............................................. 1
30 1367282 Alarm ........................................................................................................................... 1
31 1152816 Grommet...................................................................................................................... 1
32 241878 Clamp (Adhesive) ........................................................................................................ 8
33 1367299 Wire Harness (Alarm) .................................................................................................. 1
34 1307121 Switch .......................................................................................................................... 2
35 15154 Lockwasher.................................................................................................................. 4
36 15054 Nut ............................................................................................................................... 4
37 1315871 Wire Harness............................................................................................................... 2
38 190383 Boot ............................................................................................................................. 1
39 370009 Boot ............................................................................................................................. 1
40 1310691 Battery Cable............................................................................................................... 1
41 1315875 Battery Cable............................................................................................................... 1
42 387316 Clamp .......................................................................................................................... 3
43 153069 Clamp .......................................................................................................................... 5

©10/0/2002 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ELECTRICAL
CHASSIS
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

44 292681 Lockwasher.................................................................................................................. 1
45 239503 Nut ............................................................................................................................... 1
46 18498 Capscrew..................................................................................................................... 1
47 18515 Washer ........................................................................................................................ 1
48 f 1332206 Switch .......................................................................................................................... 1
49 1316538 Wire Harness (Switch)................................................................................................. 1
50 cf 1394076 Pressure Switch........................................................................................................... 2
50 g 1473970 Pressure Switch........................................................................................................... 2
51 1307687 Relay (24 Volt) ............................................................................................................. 2
52 1357130 Wire Harness (Solenoid Valve).................................................................................... 1
53 302248 Screw........................................................................................................................... 2
54 320155 Washer ........................................................................................................................ 2
55 292679 Lockwasher.................................................................................................................. 2
56 292668 Nut ............................................................................................................................... 2
57 198675 Clamp .......................................................................................................................... 1
58 137852 Strap Clamp................................................................................................................. AR
59 1324517 Disconnect Switch (Battery Disconnect)...................................................................... 1
60 16815 Capscrew..................................................................................................................... 1
61 16805 Capscrew..................................................................................................................... 2
62 15156 Lockwasher.................................................................................................................. 2
63 15134 Washer ........................................................................................................................ 2
64 15152 Lockwasher.................................................................................................................. 1
65 15002 Nut ............................................................................................................................... 1
66 cf 1461072 Plate ............................................................................................................................ 1
66 g 1476473 Plate ............................................................................................................................ 1
67 c 292668 Nut ............................................................................................................................... 3
68 c 292679 Lockwasher.................................................................................................................. 3
69 c 320155 Washer ........................................................................................................................ 3
70 c 302248 Screw........................................................................................................................... 3
71 c 1455064 Switch .......................................................................................................................... 1
72 c 1347224 Socket.......................................................................................................................... 1
73 c 1307687 Relay (24 Volt) ............................................................................................................. 1
74 e 1455064 Switch .......................................................................................................................... 1
75 cf 816472 Wire Harness (☞ Figure 4-11) ................................................................................... 1
76 g 1484663 Wire Harness (Anti-Slack) (☞ Figure 4-12) ............................................................... 1
77 g 1476738 Wire Harness (Valve) (☞ Figure 4-62) ....................................................................... 1
78 176455 Clamp .......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-1577
b S/N D117E-1578 ⇒
c S/N D117E-1631 ⇒ (Anti-Slack)
d ⇒ S/N D117E-1633
e S/N D117E-1634 ⇒
f ⇒ S/N D117E-1681
g S/N D117E-1682 ⇒
h S/N PENDING PER ECN 99872 ⇒ (With C325 Engine)

4-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

4-7
UNIT CODE D117
NORTH AMERICA 10/0/2002

ELECTRICAL (Figure 4-2)


CHASSIS
SHEET 2 OF 2

4-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

ELECTRICAL
CHASSIS
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 c 231958 Sender (Engine Oil) ..................................................................................................... 1


1 d 1483645 Sender (Engine Oil) ..................................................................................................... 1
2 1315441 Temperature Sender (Engine) ..................................................................................... 1
3 169776 Sender (Transmission Oil Pressure) ............................................................................ 1
4 c 1311398 Switch (Transmission).................................................................................................. 1
5 114662 Temperature Sender .................................................................................................... 1
6 15152 Lockwasher.................................................................................................................. 2
7 15002 Nut ............................................................................................................................... 2
8 815563 Wire Harness (Transmission Oil Temperature) ............................................................ 1
9 190252 Pressure Switch (Low)................................................................................................. 1
10 1319190 Temperature Sender .................................................................................................... 1
11 b 12871 Fitting........................................................................................................................... 1
12 a 16187 Fitting........................................................................................................................... 2
13 1388286 Sensor (Speed) (Engine) ............................................................................................. 1
14 1388287 Sensor (Speed) (Output) ............................................................................................. 1
15 1314149 O-Ring ......................................................................................................................... 2
16 b 69240 Fitting........................................................................................................................... 1
17 b 1332154 Fitting........................................................................................................................... 1
18 b 201779 Fitting........................................................................................................................... 1
19 16693 Fitting........................................................................................................................... 1
20 12874 Fitting........................................................................................................................... 1
21 17764 Fitting........................................................................................................................... 1
22 15971 Fitting........................................................................................................................... 2
23 12855 Fitting........................................................................................................................... 1

FOOTNOTES:
a S/N D117E-1647 ⇒
b S/N D117E-1647⇔S/N PENDING PER ECN 99838-05
c ⇒ S/N D117E-1716
d S/N D117E-1717 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 4-9


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ELECTRICAL (Figure 4-3)


CHASSIS
C325 ENGINE
(S/N PENDING PER ECN 99872⇒)

4-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

ELECTRICAL
CHASSIS
C325 ENGINE
(S/N PENDING PER ECN 99872⇒)

ITEM PART NO. DESCRIPTION QTY

1 16187 Fitting........................................................................................................................... 1
2 1476852 Switch (Radiator Coolant Level) .................................................................................. 1
3 1476895 Wire Harness (Engine Compartment) (☞ Figure 4-24) ............................................. 1
4 1477402 Wire Harness (Throttle) (☞ Figure 4-53) ................................................................... 1
5 1480433 Wire Harness (ECM Power Supply) (☞ Figure 4-23) ................................................ 1
6 241878 Clamp .......................................................................................................................... 2
7 1301177 Screw........................................................................................................................... 2
8 197067 Washer ........................................................................................................................ 2
9 132131 Clamp .......................................................................................................................... 2
10 1457235 Clamp .......................................................................................................................... 1
11 287851 Capscrew..................................................................................................................... 1
12 320158 Washer ........................................................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-11


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

INSTRUMENT PANEL (Figure 4-4)


SHEET 1 OF 2

4-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

INSTRUMENT PANEL
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 169781 Gauge (Oil Temperature Transmission) ....................................................................... 1


2 b 1310630 Fuse (15 Amp) ............................................................................................................. 1
2 g 1326108 Gauge (Transmission Oil) ............................................................................................ 1
2 h 1487908 Gauge (Transmission Oil) ............................................................................................ 1
3 1310688 Gauge.......................................................................................................................... 1
4 g 169759 Gauge (Oil Pressure)................................................................................................... 1
5 169785 Socket Assembly (Light) .............................................................................................. 4
6 1310692 Bulb (24 Volt) ............................................................................................................... 4
7 d 1301748 Wire Harness (Light Switch) ........................................................................................ 1
7 e 1336790 Wire Harness............................................................................................................... 1
8 1307110 Resistor ....................................................................................................................... 3
9 d 1325333 Wire Harness (Gauge) (☞ Figure 4-31) ..................................................................... 1
9 e 1336796 Wire Harness (Gauge) (☞ Figure 4-32) ..................................................................... 1
9 j 1483646 Wire Harness (Gauge) (C325) (☞ Figure 4-30) ......................................................... 1
9 k 1514947 Wire Harness (Gauge) (Tier II) .................................................................................... 1
9 i 1487909 Wire Harness (Gauge) (C290) (☞ Figure 4-33) ......................................................... 1
10 1301235 Panel (Fuse) ................................................................................................................ 1
11 320157 Washer ........................................................................................................................ 2
12 320156 Washer ........................................................................................................................ 2
13 136687 Nut ............................................................................................................................... 2
14 1301296 Terminal Block ............................................................................................................. 1
15 1301704 Jumper......................................................................................................................... 1
16 1301284 Screw........................................................................................................................... 6
17 370647 Fuse (10 Amp) ............................................................................................................. 6
18 370646 Fuse (C325)................................................................................................................. 2
19 370648 Fuse (20 Amp) ............................................................................................................. 2
20 1310630 Fuse (15 Amp) ............................................................................................................. 3
21 g 1301282 Breaker (5 Amp) .......................................................................................................... 3
21 h 1499598 Breaker (5 Amp) .......................................................................................................... 3
22 1307694 Buzzer.......................................................................................................................... 1
23 1315877 Lamp............................................................................................................................ 1
23 134810 Terminal................................................................................................................... 2
23 1377187 Lens......................................................................................................................... 1
23 1377189 Bulb ......................................................................................................................... 1
23 181045 Connector................................................................................................................ 2
24 1301341 Wire Harness (Steering Column) (C250 And C290) (☞ Figure 4-52) ........................ 1
24 l 1476936 Wire Harness (Steering Column) (☞ Figure 4-51) .................................................... 1
25 379902 Ignition Switch ............................................................................................................. 1
25 1337197 Key .......................................................................................................................... 2
26 1301739 Plate ............................................................................................................................ 1
27 379650 Screw........................................................................................................................... 3
28 1301613 Switch .......................................................................................................................... 3
29 136749 Capscrew..................................................................................................................... 1
30 296380 Lockwasher.................................................................................................................. 2
31 239503 Nut ............................................................................................................................... 1
32 1301640 Seal ............................................................................................................................. 1
33 1301284 Screw........................................................................................................................... 4
34 1301424 Bushing........................................................................................................................ 1
35 2003859 Flasher Unit ................................................................................................................. 1
36 1301224 Diode Block.................................................................................................................. 1
37 1301284 Screw........................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

INSTRUMENT PANEL
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

38 1316527 Switch Assembly.......................................................................................................... 1


38 1306924 Switch...................................................................................................................... 1
38 1310625 Lens......................................................................................................................... 1
39 1316527 Switch Assembly.......................................................................................................... 1
39 1306924 Switch...................................................................................................................... 1
39 1310625 Lens......................................................................................................................... 1
40 b 1310630 Fuse (15 Amp) (C290) ................................................................................................. 1
41 1301615 Switch Assembly.......................................................................................................... 1
41 b 1310626 Switch...................................................................................................................... 1
41 1323994 Socket ................................................................................................................. 1
41 1310641 Bulb..................................................................................................................... 1
41 1301157 Lens......................................................................................................................... 1
42 816414 Wire Harness (Parking Brake) (☞ Figure 4-47) ......................................................... 1
43 1307687 Relay............................................................................................................................ 3
44 d 1360661 Wire Harness (Operator Compartment) (☞ Figure 4-41) .......................................... 1
44 ae 1461630 Wire Harness (Operator Compartment) (☞ Figure 4-40) .......................................... 1
44 1465627 Wire Harness (Operator Compartment) (☞ Figure 4-43) .......................................... 1
44 1476938 Wire Harness (Operator Compartment) (☞ Figure 4-46) .......................................... 1
44 1495147 Wire Harness (Operator Compartment) (☞ Figure 4-45) .......................................... 1
45 1311403 Wire ............................................................................................................................. 1
46 137852 Strap Clamp................................................................................................................. 1
47 15049 Nut ............................................................................................................................... 1
48 16743 Lockwasher.................................................................................................................. 1
49 d 1385184 Wire Harness (Transmission And Attachment) (☞ Figure 4-54) ................................ 1
49 e 1460958 Wire Harness (Container Attachment) (☞ Figure 4-17) ............................................. 1
50 d 1310634 Wire Harness (Container Attachment) (☞ Figure 4-16) ............................................. 1
50 be 1461691 Wire Harness (Light Switch) (☞ Figure 4-13) ............................................................ 1
51 d 1385518 Wire Harness (Adapter) (☞ Figure 4-9) ..................................................................... 1
51 e 1463536 Wire Harness (Power Supply) (☞ Figure 4-48) ......................................................... 1
52 f 1383831 Switch (Park Brake) ..................................................................................................... 1
53 1301562 Wire Harness (Cab) (☞ Figure 4-14) ......................................................................... 1
53 1499352 Wire Harness (Cab) (☞ Figure 4-15) ......................................................................... 1
54 f 1385634 Pressure Switch (Park Brake Warning) ....................................................................... 1
55 ae 1461012 Wire Harness (Gear Shift) (☞ Figure 4-34) ............................................................... 1
55 1482987 Wire Harness (Gear Shift) (☞ Figure 4-35) ............................................................... 1
56 e 1307687 Relay............................................................................................................................ 2
57 e 1301224 Diode Block.................................................................................................................. 1
58 e 1301284 Screw........................................................................................................................... 1
59 ce 1301224 Diode Block.................................................................................................................. 1
60 ce 1301284 Screw........................................................................................................................... 1
61 be 1461008 Wire Harness (Lock and Lift Control) (☞ Figure 4-37) .............................................. 1
62 be 1307687 Relay (24 Volt) ............................................................................................................. 2
63 bc 1307687 Relay (24 Volt) ............................................................................................................. 2
64 816414 Wire Harness (Parking Brake) (☞ Figure 4-47) ......................................................... 1

FOOTNOTES:
a With C250 Engine
b With Container Handling Attachment
c With Lift Interrupt
d ⇒ S/N D117E-1633
e S/N D117E-1634 ⇒
f ⇒ S/N D117E-1681
4-14 See Service Manual ©10/0/2002 HYSTER COMPANY
for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

INSTRUMENT PANEL
SHEET 1 OF 2
g ⇒ S/N D117E-1716
h S/N D117E-1717 ⇒
i S/N D117E-1744 ⇒
j ⇒ S/N PENDING PER ECN 68043
k S/N PENDING PER ECN 68043 ⇒
l S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 4-15


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

INSTRUMENT PANEL (Figure 4-5)


SHEET 2 OF 2

4-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

INSTRUMENT PANEL
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 1307684 Instrument Cluster Assembly (LH)............................................................................... 1


1 1480539 Hourmeter ............................................................................................................... 1
1 1312338 Gauge (Temperature) .............................................................................................. 1
1 1312339 Gasket ..................................................................................................................... 1
1 1312340 Bracket .................................................................................................................... 1
1 1312473 Bezel ....................................................................................................................... 1
2 1307683 Instrument Cluster Assembly (RH, C290).................................................................... 1
2 1312339 Gasket ..................................................................................................................... 1
2 1312340 Bracket .................................................................................................................... 1
2 1312344 Gauge (Fuel) ........................................................................................................... 1
2 1312473 Bezel ....................................................................................................................... 1
2 k 1479738 Instrument Cluster (RH, C325 Engine) (☞ Figure 4-6) .............................................. 1
2 l 1507210 Instrument Cluster (RH, Tier II Engine) (☞ Figure 4-6) ............................................. 1
2 k 1476465 Gauge Cluster (C325 Engine) ................................................................................. 1
2 l 1507359 Gauge Cluster (Tier II Engine) ................................................................................ 1
2 1307682 Bulb (24V) ............................................................................................................... 1
3 1330574 Capscrew..................................................................................................................... 8
4 d 1385187 Plate ............................................................................................................................ 1
5 d 284078 Screw........................................................................................................................... 4
6 d 270871 Nut ............................................................................................................................... 4
7 b 1316527 Switch Assembly (Auxiliary Function).......................................................................... 4
8 b 1310712 Lamp............................................................................................................................ 2
8 1377189 Bulb ......................................................................................................................... 1
8 1377186 Lens (Amber)........................................................................................................... 1
8 b 380121 Terminal ....................................................................................................................... 2
9 b 1310713 Lamp............................................................................................................................ 2
9 1377189 Bulb ......................................................................................................................... 1
9 1377188 Lens (Green) ........................................................................................................... 1
9 b 380121 Terminal ....................................................................................................................... 2
10 d 376949 Cover ........................................................................................................................... AR
11 ad 1316527 Switch Assembly.......................................................................................................... 1
12 d 1316527 Switch Assembly.......................................................................................................... 2
13 c 1316527 Switch Assembly.......................................................................................................... 1
14 1301424 Bushing........................................................................................................................ 2
15 286901 Bushing........................................................................................................................ 1
16 1301727 Clamp .......................................................................................................................... 3
17 1300757 Grommet...................................................................................................................... 2
18 1311268 Wire Harness (Windshield Washer)............................................................................. 1
19 181046 Connector .................................................................................................................... 2
20 15056 Nut ............................................................................................................................... 2
21 15905 Lockwasher.................................................................................................................. 2
22 g 1311211 Wire Harness (Module)................................................................................................ 1
22 h 1461649 Wire Harness (Module)................................................................................................ 1
23 i 1301562 Wire Harness (Cab) (☞ Figure 4-14) ......................................................................... 1
23 j 1499352 Wire Harness (Cab) (☞ Figure 4-15) ......................................................................... 1
24 137852 Strap Clamp................................................................................................................. AR
25 m .. . . . Operator Compartment Wire Harness (☞ Figure 4-46) ............................................. 1
25 g 1360661 Wire Harness (Operator Compartment) ...................................................................... 1
25 h 1461630 Wire Harness (Operator Compartment) (☞ Figure 4-40) .......................................... 1
25 1465627 Wire Harness (Operator Compartment) (1 Of 2) (☞ Figure 4-43) ............................. 1
26 g 1310633 Wire Harness (Switch)................................................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-17


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

INSTRUMENT PANEL
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

26 h 1461011 Wire Harness (Operator Compartment Switches) ....................................................... 1


27 g 1385184 Wire Harness (Transmission and Attachment) (☞ Figure 4-54) ................................ 1
27 h 1460958 Wire Harness (Transmission and Attachment) ............................................................ 1
28 296380 Lockwasher.................................................................................................................. 1
29 239503 Nut ............................................................................................................................... 1
30 1301593 Clamp .......................................................................................................................... 6
31 340044 Gripnail ........................................................................................................................ 6
32 150179 Wire ............................................................................................................................. 1
33 323864 Strap Clamp................................................................................................................. 3
34 181046 Connector .................................................................................................................... 1
35 1316538 Wire Harness (Stop And Tail Lights)............................................................................ 1
36 bg 1310634 Wire Harness (Container Attachment) (☞ Figure 4-16) ............................................. 1
37 1307682 Bulb (24 Volt) ............................................................................................................... 4
38 1310692 Bulb (24 Volt) ............................................................................................................... 2
39 1316593 Pump Assembly (24 Volt) (Windshield Washer) (☞ Figure 1-6) ................................ 3
40 1315877 Lamp............................................................................................................................ 1
40 1377189 Bulb ......................................................................................................................... 1
40 1377187 Lens (Red)............................................................................................................... 1
40 181045 Connector .................................................................................................................... 2
40 134810 Terminal ....................................................................................................................... 2
41 efg 1385194 Cover ........................................................................................................................... 1
41 ef 816511 Cover ........................................................................................................................... 1
42 g 816263 Bracket......................................................................................................................... 1
43 g 16712 Screw........................................................................................................................... 4
44 197067 Washer ........................................................................................................................ 4
45 h 1310714 Lamp............................................................................................................................ 2
46 h 1315875 Battery Cable............................................................................................................... 1
47 h 1310723 Lamp............................................................................................................................ 1
48 h 353144 Capscrew..................................................................................................................... 2
49 h 292680 Lockwasher.................................................................................................................. 2
50 h 15134 Washer ........................................................................................................................ 2
51 h 136687 Nut ............................................................................................................................... 2
52 h 241878 Clamp (Adhesive) ........................................................................................................ 3
53 h 1461010 Harness (Twist Lock) (Indicator Lights) ....................................................................... 1
54 h 1463547 Bracket (Twistlock) (Indicator Lights) ........................................................................... 1
55 h 1461009 Wire Harness (Second Horn) ...................................................................................... 1
56 h 1466656 Plug (Without Second Horn Button) ............................................................................ 1
56 h 370776 Switch (Momentary) (Momentary) ............................................................................... 1
57 h 1316527 Switch Assembly.......................................................................................................... 1
58 h 1315872 Lamp Assembly (Lift Interrupt) .................................................................................... 1
59 h 1466657 Plug (Without Lift Interrupt).......................................................................................... 1
60 dh 1310714 Lamp............................................................................................................................ 2
61 dh 1310723 Lamp............................................................................................................................ 1
62 dh 1315872 Lamp Assembly ........................................................................................................... 1
62 1315877 Lamp ....................................................................................................................... 1
62 1377189 Bulb..................................................................................................................... 1
62 1377187 Lens .................................................................................................................... 1

4-18 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

INSTRUMENT PANEL
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

63 dh 1460958 Wire Harness (Container Attachment) (☞ Figure 4-17) ............................................. 1


64 h 1316527 Switch Assembly (Hydraulic Function With Stops) ...................................................... 2

FOOTNOTES:
a Side-Shift Carriage
b With Container Handling Attachment
c With Dedicated Carriage (or Fork Mounted Container Attachment with Extend-Retract)
d Without Container Handling Attachment
e ⇒ S/N D117E-1617
f S/N D117E-1618 ⇒
g ⇒ S/N D117E-1633
h S/N D117E-1634 ⇒
i ⇒ S/N D117E-1743
j S/N D117E-1744 ⇒
k ⇒ S/N PENDING PER ECN 68043
l S/N PENDING PER ECN 68043 ⇒
m S/N PENDING PER ECN 99872 ⇒ (With C325 Engine)

©10/0/2002 HYSTER COMPANY See Service Manual 4-19


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

INSTRUMENT CLUSTER (Figure 4-6)


C325, AND TIER II ENGINE

4-20 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

INSTRUMENT CLUSTER
C325, AND TIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

1 a 1479738 Instrument Cluster (24 Volt) (RH) ................................................................................ 1


1 b 1507210 Instrument Cluster (24 Volt) (RH) ................................................................................ 1
2 169775 Fuel Gauge .................................................................................................................. 1
3 169785 Socket Assembly ......................................................................................................... 1
4 1310692 Bulb (24 Volt) ............................................................................................................... 1
5 1307110 Resistor (24 Volt) ......................................................................................................... 1
6 a 1476763 Wire Harness (Gauge) (☞ Figure 4-28) ..................................................................... 1
6 b 1514948 Wire Harness (Gauge) (☞ Figure 4-29) ..................................................................... 1
7 137852 Strap Clamp................................................................................................................. 1
8 1479105 Bracket......................................................................................................................... 1
9 1479227 Switch Assembly (Altered)........................................................................................... 1
10 1479226 Switch...................................................................................................................... 1
11 181045 Connector................................................................................................................ 1
12 a 1477093 Wire Harness (Diagnosis) (☞ Figure 4-20) ................................................................ 1
12 b 1495149 Wire Harness (Diagnosis)............................................................................................ 1
13 1479736 Switch Assembly.......................................................................................................... 1
14 1310625 Lens......................................................................................................................... 1
15 1310626 Switch...................................................................................................................... 1
16 1316527 Switch Assembly (Auxiliary Function).......................................................................... 1
17 1306924 Switch...................................................................................................................... 1
18 1310625 Lens......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68043
b S/N PENDING PER ECN 68043 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 4-21


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

LIGHTS (Figure 4-7)

4-22 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 1310669 Light (Main Lights) ....................................................................................................... 8


1 1461403 Light ( Optional) ........................................................................................................... 8
2 1476614 Bulb (24 Volt) ........................................................................................................... 8
3 358384 Wire Harness .......................................................................................................... 2
4 201950 Wire ......................................................................................................................... 4
5 175944 Heat Shrink Tube ......................................................................................................... AR
6 b 1310683 Wire Harness (Main Lights) (☞ Figure 4-38) ............................................................. 1
6 c 1461735 Wire Harness (Main Lights) (☞ Figure 4-39) ............................................................. 1
7 164488 Clamp .......................................................................................................................... 17
8 286901 Bushing........................................................................................................................ 1
9 350164 Bracket......................................................................................................................... 2
10 136692 Nut ............................................................................................................................... 8
11 292682 Lockwasher.................................................................................................................. 16
12 287860 Capscrew..................................................................................................................... 4
13 353379 Plate ............................................................................................................................ 2
14 176640 Capscrew..................................................................................................................... 4
15 239503 Nut ............................................................................................................................... 1
16 292681 Lockwasher.................................................................................................................. 4
17 216735 Grommet...................................................................................................................... 2
18 280472 Sealant ........................................................................................................................ AR
19 1326060 Wire Harness (Work Lights) (☞ Figure 4-63) ............................................................ 1
20 b 1326059 Wire Harness (Extension)............................................................................................ 1
21 1301424 Bushing........................................................................................................................ 2
22 1461296 Bracket......................................................................................................................... 1
23 292513 Capscrew..................................................................................................................... 8
24 320160 Washer ........................................................................................................................ 4
25 15056 Nut ............................................................................................................................... 1
26 15156 Lockwasher.................................................................................................................. 1
27 1326055 Plate ............................................................................................................................ 2
28 1310638 Bulb (Turn Signal) ........................................................................................................ 2
29 15134 Washer ........................................................................................................................ 1
30 1301717 Bracket......................................................................................................................... 2
31 1310721 Tube ............................................................................................................................. 2
32 154278 Clamp .......................................................................................................................... 4
33 287854 Capscrew..................................................................................................................... 4
34 292682 Lockwasher.................................................................................................................. 4
35 373106 Tail Light (LH) .............................................................................................................. 1
36 373107 Tail Light (RH) .............................................................................................................. 1
37 292679 Lockwasher.................................................................................................................. 8
38 292668 Nut ............................................................................................................................... 8
39 302036 Screw........................................................................................................................... 8
40 345355 Bulb (Turn Signal) ........................................................................................................ 4
41 345369 Bulb (Tail Lights) .......................................................................................................... 2
42 1310682 Wire Harness (Rear Lights) (☞ Figure 4-49) ............................................................. 1
42 1336787 Wire Harness (Rear Lights) (☞ Figure 4-50) ............................................................. 1
43 1310641 Bulb (Turn Signal) ........................................................................................................ 1
44 374021 Bracket......................................................................................................................... 2
45 18905 Clamp .......................................................................................................................... 2
46 239503 Nut ............................................................................................................................... 4
47 292681 Lockwasher.................................................................................................................. 4
48 176640 Capscrew..................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 4-23


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

LIGHTS

ITEM PART NO. DESCRIPTION QTY

49 373091 Light ............................................................................................................................. 2


50 384014 Bulb ............................................................................................................................. 2
51 b 356741 Switch .......................................................................................................................... 1
51 c 815914 Switch (Turn Signal)..................................................................................................... 1
52 b 1311256 Mount (Switch)............................................................................................................. 1
52 c 1360660 Mount (Switch)............................................................................................................. 1
53 369242 Capscrew..................................................................................................................... 2
54 379675 Washer ........................................................................................................................ 2
55 1311247 Wire Harness (Turn Signal) (☞ Figure 4-60) ............................................................. 1
55 1336789 Wire Harness (Turn Signal) (☞ Figure 4-61) ............................................................. 1
56 204208 Grommet...................................................................................................................... 2
57 a 322784 Compound (Corrosion Preventive) .............................................................................. AR

FOOTNOTES:
a Not Illustrated
b ⇒ S/N D117E-1633
c S/N D117E-1634 ⇒

4-24 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

PARK BRAKE SWITCH (Figure 4-8)

ITEM PART NO. DESCRIPTION QTY

1383831 Switch .......................................................................................................................... 1


1 1382397 Switch...................................................................................................................... 1
2 1330421 Connector................................................................................................................ 1
3 1330427 Lock......................................................................................................................... 1
4 1330438 Socket ..................................................................................................................... 4
5 133481 Heat Shrink Tube..................................................................................................... AR

©10/0/2002 HYSTER COMPANY See Service Manual 4-25


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-9)


ADAPTER
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

1385518 Wire Harness (Adapter)............................................................................................... 1


1 1330419 Connector................................................................................................................ 1
2 1330424 Lock......................................................................................................................... 1
3 1330438 Socket ..................................................................................................................... 2

4-26 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-10)


ADAPTER
WIPER MOTOR

ITEM PART NO. DESCRIPTION QTY

1504014 Wire Harness (Adapter)............................................................................................... 1


1 1499073 Terminal................................................................................................................... 3
2 1499072 Connector (Wiper Motor)......................................................................................... 1
3 325789 Electrical Fitting ....................................................................................................... 3

©10/0/2002 HYSTER COMPANY See Service Manual 4-27


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-11)


ANTI-SLACK
(S/N D117E-1631⇔S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

816472 Wire Harness............................................................................................................... 1


1 1347224 Socket ..................................................................................................................... 1
2 1330419 Connector................................................................................................................ 3
3 1330424 Lock......................................................................................................................... 1
4 1476740 Cover ....................................................................................................................... 2

4-28 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-12)


ANTI-SLACK
(S/N D117E-1682⇒)

ITEM PART NO. DESCRIPTION QTY

1484663 Wire Harness (Anti-Slack) ........................................................................................... 1


1 1347224 Socket ..................................................................................................................... 1
2 181045 Connector................................................................................................................ 1
3 256674 Terminal................................................................................................................... 1
4 181046 Connector................................................................................................................ 1
5 370730 Terminal................................................................................................................... 1
6 325789 Electrical Fitting ....................................................................................................... 8
7 148607 Terminal................................................................................................................... 1
8 1330419 Connector................................................................................................................ 3
9 1330424 Lock......................................................................................................................... 3
10 1330438 Socket ..................................................................................................................... 6
11 1476740 Cover ....................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 4-29


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-13)


ATTACHMENT LIGHT SWITCH
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1461691 Wire Harness............................................................................................................... 1


1 1331233 Electrical Fitting ....................................................................................................... 2
2 1301154 Housing ................................................................................................................... 1
3 181045 Connector................................................................................................................ 1
4 134810 Terminal................................................................................................................... 1
5 148648 Electrical Connector ................................................................................................ 1
6 381846 Fuse Holder............................................................................................................. 1
7 381847 Terminal................................................................................................................... 2

4-30 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

4-31
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-14)


CAB
(⇒S/N D117E-1743)

4-32 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
CAB
(⇒S/N D117E-1743)

ITEM PART NO. DESCRIPTION QTY

1301562 Wire Harness (Cab)..................................................................................................... 1


1 1301154 Housing ................................................................................................................... 3
2 192529 Connector................................................................................................................ 1
3 198011 Terminal................................................................................................................... 1
4 198013 Terminal................................................................................................................... 2
5 381846 Fuse Holder............................................................................................................. 5
6 381847 Terminal................................................................................................................... 7
7 1300231 Pin ........................................................................................................................... 3
8 148648 Electrical Connector ................................................................................................ 3
9 1310143 Electrical Fitting ....................................................................................................... 3
10 1301154 Housing ................................................................................................................... 3
11 1331233 Electrical Fitting ....................................................................................................... 10

©10/0/2002 HYSTER COMPANY See Service Manual 4-33


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-15)


CAB
(S/N D117E-1744⇒)

4-34 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
CAB
(S/N D117E-1744⇒)

ITEM PART NO. DESCRIPTION QTY

1499352 Wire Harness (Cab)..................................................................................................... 1


1 1301154 Housing ................................................................................................................... 3
2 1331233 Electrical Fitting ....................................................................................................... 10
3 1499072 Connector................................................................................................................ 1
4 1499073 Terminal................................................................................................................... 3
5 148648 Electrical Connector ................................................................................................ 3
6 381846 Fuse Holder............................................................................................................. 5
7 381847 Terminal................................................................................................................... 7
8 1300231 Pin ........................................................................................................................... 3
9 134812 Connector................................................................................................................ 1
10 192529 Connector................................................................................................................ 1
11 198013 Terminal................................................................................................................... 2
12 198011 Terminal................................................................................................................... 1
13 181046 Connector................................................................................................................ 3
14 370730 Terminal................................................................................................................... 3

©10/0/2002 HYSTER COMPANY See Service Manual 4-35


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-16)


CONTAINER ATTACHMENT
(⇒S/N PENDING PER ECN 73276)

ITEM PART NO. DESCRIPTION QTY

1310634 Wire Harness............................................................................................................... 1


1 325789 Electrical Fitting ....................................................................................................... 5
2 378451 Fitting....................................................................................................................... 3
3 1301154 Housing ................................................................................................................... 1
4 1331233 Electrical Fitting ....................................................................................................... 2
5 148648 Electrical Connector ................................................................................................ 1
6 181046 Connector................................................................................................................ 1
7 134812 Connector................................................................................................................ 1
8 129886 Terminal................................................................................................................... 5
9 381846 Fuse Holder............................................................................................................. 1
10 381847 Terminal................................................................................................................... 2
11 190269 Connector................................................................................................................ 1
12 198011 Terminal................................................................................................................... 6
13 198013 Terminal................................................................................................................... 4

4-36 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

4-37
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-17)


CONTAINER ATTACHMENT
(S/N D117E-1634⇒)

4-38 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
CONTAINER ATTACHMENT
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1460958 Wire Harness (Container Attachment)......................................................................... 1


1 1330412 Connector................................................................................................................ 1
2 1330417 Lock......................................................................................................................... 1
3 1330409 Connector................................................................................................................ 1
4 1330414 Lock......................................................................................................................... 1
5 325789 Electrical Fitting ....................................................................................................... 6
6 378451 Fitting....................................................................................................................... 4
7 1363885 Pin ........................................................................................................................... 19
8 1330439 Plug ......................................................................................................................... 1
9 181046 Connector................................................................................................................ 2
10 134812 Connector................................................................................................................ 2
11 1330411 Connector................................................................................................................ 1
12 1330416 Lock......................................................................................................................... 1
13 148607 Terminal................................................................................................................... 1
14 1330413 Connector................................................................................................................ 1
15 1330418 Lock......................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-39


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-18)


DECLUTCH
(D/B 07/1998⇒)

ITEM PART NO. DESCRIPTION QTY

1460264 Wire Harness (Declutch) ............................................................................................. 1


1 1330419 Connector................................................................................................................ 1
2 1330424 Lock......................................................................................................................... 1
3 1330438 Socket ..................................................................................................................... 1

4-40 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-19)


DECLUTCH
(S/N D117E-1720⇒ INC. 1710-1713)

ITEM PART NO. DESCRIPTION QTY

1490654 Wire Harness (Declutch) ............................................................................................. 1


1 248196 Fitting....................................................................................................................... 2
2 1330421 Connector................................................................................................................ 1
3 1330427 Lock......................................................................................................................... 1
4 1363886 Socket ..................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 4-41


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-20)


DIAGNOSIS
WITH C325 ENGINE
(S/N PENDING PER ECN 99872⇔S/N PENDING PER ECN 68043)

ITEM PART NO. DESCRIPTION QTY

1477093 Wire Harness (Diagnosis)............................................................................................ 1


1 1301154 Housing ................................................................................................................... 2
2 1330420 Connector................................................................................................................ 1
3 1330426 Lock......................................................................................................................... 1
4 1330419 Connector................................................................................................................ 1
5 1330424 Lock......................................................................................................................... 1

4-42 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-21)


DIAGNOSIS
TIER II
(S/N PENDING PER ECN 68043⇒)

©10/0/2002 HYSTER COMPANY See Service Manual 4-43


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS
DIAGNOSIS
TIER II
(S/N PENDING PER ECN 68043⇒)

ITEM PART NO. DESCRIPTION QTY

1495149 Wire Harness (Diagnosis)............................................................................................ 1


1 1301154 Housing ................................................................................................................... 2
2 1331233 Electrical Fitting ....................................................................................................... 5
3 1330411 Connector................................................................................................................ 1
4 1330416 Lock......................................................................................................................... 1
5 1363885 Pin ........................................................................................................................... 4
6 381919 Conduit .................................................................................................................... AR
7 1345029 Splice....................................................................................................................... 1

4-44 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-22)


DIAGNOSIS
(S/N D117E-1751⇒)

ITEM PART NO. DESCRIPTION QTY

1495149 Wire Harness (Diagnosis)............................................................................................ 1


1 1301154 Housing ................................................................................................................... 2
2 1331233 Electrical Fitting ....................................................................................................... 5
3 1330411 Connector................................................................................................................ 1
4 1330416 Lock......................................................................................................................... 1
5 1363885 Pin ........................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 4-45


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-23)


ECM POWER SUPPLY
C325 ENGINE
(S/N PENDING PER ECN 99872⇒)

ITEM PART NO. DESCRIPTION QTY

1480433 Wire Harness (ECM Power Supply) ............................................................................ 1


1 1480432 Fuse Holder............................................................................................................. 2
2 1310630 Fuse (15 Amp)......................................................................................................... 2
3 1323577 Connector................................................................................................................ 1
4 1336173 Terminal Socket....................................................................................................... 3
5 1323579 Seal ......................................................................................................................... 3

4-46 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-24)


ENGINE COMPARTMENT
C325 ENGINE
(S/N PENDING PER ECN 99872⇒)

ITEM PART NO. DESCRIPTION QTY

1476895 Wire Harness (Engine Compartment) ......................................................................... 1


1 164431 Connector................................................................................................................ 4
2 181046 Connector................................................................................................................ 2
3 1301720 Connector Body....................................................................................................... 1
4 1330423 Connector................................................................................................................ 2
5 1330429 Lock......................................................................................................................... 2
6 1330419 Connector................................................................................................................ 1
7 1330424 Lock......................................................................................................................... 1
8 1330411 Connector................................................................................................................ 1
9 1330416 Lock......................................................................................................................... 1
10 1330412 Connector................................................................................................................ 1
11 1330417 Lock......................................................................................................................... 1
12 1476804 Interface Connector................................................................................................. 1
13 1477400 Connector................................................................................................................ 1
14 1330357 Secondary Lock....................................................................................................... 1
15 1330409 Connector................................................................................................................ 1
16 1330414 Lock......................................................................................................................... 1
17 1482574 Mounting Body ........................................................................................................ 1
18 1482575 Carrier ..................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-47


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-25)


ENGINE COMPARTMENT
(D/B 01/1996⇔S/N D117E-1634)

ITEM PART NO. DESCRIPTION QTY

1385192 Wire Harness (Engine Compartment) ......................................................................... 1


1 164431 Connector................................................................................................................ 6
2 198011 Terminal................................................................................................................... 17
3 198013 Terminal................................................................................................................... 24
4 806425 Terminal................................................................................................................... 2
5 129887 Terminal................................................................................................................... 7
6 306427 Fitting....................................................................................................................... 1
7 806428 Fitting....................................................................................................................... 1
8 160245 Fitting....................................................................................................................... 2
9 148612 Fitting....................................................................................................................... 1
10 129894 Terminal................................................................................................................... 2
11 325789 Electrical Fitting ....................................................................................................... 3
12 148606 Terminal................................................................................................................... 4
13 148605 Fitting....................................................................................................................... 2
14 192529 Connector................................................................................................................ 1
15 129886 Terminal................................................................................................................... 1
16 1301720 Connector Body....................................................................................................... 2
17 370730 Terminal................................................................................................................... 2
18 164455 Connector................................................................................................................ 2
19 159320 Connector................................................................................................................ 1
20 164436 Connector................................................................................................................ 1
21 190270 Connector................................................................................................................ 1

4-48 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

4-49
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-26)


ENGINE COMPARTMENT
SHEET 1 OF 2
(S/N D117E-1634⇒)

4-50 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
ENGINE COMPARTMENT
SHEET 1 OF 2
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1461710 Wire Harness (Engine Compartment) ......................................................................... 1


1 1330411 Connector................................................................................................................ 2
2 1330416 Lock......................................................................................................................... 2
3 1330423 Connector................................................................................................................ 2
4 1330429 Lock......................................................................................................................... 2
5 1363885 Pin ........................................................................................................................... 8
6 1363886 Socket ..................................................................................................................... 17
7 1330439 Plug ......................................................................................................................... 1
8 181046 Connector................................................................................................................ 2
9 134812 Connector................................................................................................................ 2
10 1330419 Connector................................................................................................................ 1
11 1330424 Lock......................................................................................................................... 1
12 148607 Terminal................................................................................................................... 1
13 129887 Terminal................................................................................................................... 2
14 325789 Electrical Fitting ....................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 4-51


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-27)


ENGINE COMPARTMENT
SHEET 2 OF 2
(S/N D117E-1634⇒)

4-52 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
ENGINE COMPARTMENT
SHEET 2 OF 2
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1461710 Wire Harness (Engine Compartment) ......................................................................... 1


13 129887 Terminal................................................................................................................... 5
14 325789 Electrical Fitting ....................................................................................................... 1
15 1301720 Connector Body....................................................................................................... 1
16 370730 Terminal................................................................................................................... 1
17 806428 Fitting....................................................................................................................... 1
18 160245 Fitting....................................................................................................................... 2
19 148612 Fitting....................................................................................................................... 1
20 129894 Terminal................................................................................................................... 2
21 148606 Terminal................................................................................................................... 4
22 148605 Fitting....................................................................................................................... 2
23 806427 Fitting....................................................................................................................... 1
24 806425 Terminal................................................................................................................... 2
25 164431 Connector................................................................................................................ 4
26 198011 Terminal................................................................................................................... 4
27 198013 Terminal................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 4-53


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-28)


GAUGE
WITH ENGINE C325
(S/N PENDING PER ECN 99872⇔S/N PENDING PER ECN 68043)

ITEM PART NO. DESCRIPTION QTY

1476763 Wire Harness (Gauge)................................................................................................. 1


1 1330422 Connector................................................................................................................ 1
2 1330428 Lock......................................................................................................................... 1
3 381846 Fuse Holder............................................................................................................. 2
4 181046 Connector................................................................................................................ 1

4-54 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-29)


GAUGE
TIER II
(S/N PENDING PER ECN 68043⇒)

ITEM PART NO. DESCRIPTION QTY

1514948 Wire Harness (Gauge)................................................................................................. 1


1 1330411 Connector................................................................................................................ 1
2 1330416 Lock......................................................................................................................... 1
3 1363885 Pin ........................................................................................................................... 4
4 172661 Terminal................................................................................................................... 2
5 148648 Electrical Connector ................................................................................................ 3
6 181046 Connector................................................................................................................ 1
7 134812 Connector................................................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-55


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-30)


GAUGE
(S/N D117E-1717⇒)

4-56 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
GAUGE
(S/N D117E-1717⇒)

ITEM PART NO. DESCRIPTION QTY

a 1483646 Wire Harness (Gauge) (C325)..................................................................................... 1


b 1514947 Wire Harness (Gauge) (Tier II) .................................................................................... 1
1 1330422 Connector................................................................................................................ 1
2 1330428 Lock......................................................................................................................... 1
3 1363886 Socket ..................................................................................................................... 6
4 381846 Fuse Holder............................................................................................................. 2
5 381847 Terminal................................................................................................................... 4
6 148649 Blade ....................................................................................................................... 1
7 148607 Terminal................................................................................................................... 1
8 172661 Terminal................................................................................................................... 5
9 a 148648 Electrical Connector ................................................................................................ 3
10 a 181046 Connector (C325).................................................................................................... 1
10 b 1330421 Connector (Tier II) ................................................................................................... 1
11 a 134812 Connector (C325).................................................................................................... 1
11 b 1330427 Lock (Tier II) ............................................................................................................ 1
12 325789 Electrical Fitting ....................................................................................................... 2
13 378451 Fitting....................................................................................................................... 3
14 1151266 Terminal................................................................................................................... 3

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68043
b S/N PENDING PER ECN 68043 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 4-57


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-31)


GAUGE
(D/B 09/1990⇔D/B 06/1999)

4-58 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
GAUGE
(D/B 09/1990⇔D/B 06/1999)

ITEM PART NO. DESCRIPTION QTY

1325333 Wire Harness (Gauge)................................................................................................. 1


1 164433 Connector................................................................................................................ 1
2 198013 Terminal................................................................................................................... 2
3 198011 Terminal................................................................................................................... 2
4 381847 Terminal................................................................................................................... 4
5 381846 Fuse Holder............................................................................................................. 1
6 148649 Blade ....................................................................................................................... 1
7 148607 Terminal................................................................................................................... 1
8 1151266 Terminal................................................................................................................... 5
9 172661 Terminal................................................................................................................... 3

©10/0/2002 HYSTER COMPANY See Service Manual 4-59


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-32)


GAUGE
(D/B 09/1991⇒)

ITEM PART NO. DESCRIPTION QTY

1336796 Wire Harness (Gauge)................................................................................................. 1


1 1330421 Connector................................................................................................................ 1
2 1330427 Lock......................................................................................................................... 1
3 1330438 Socket ..................................................................................................................... 4
4 381847 Terminal................................................................................................................... 4
5 381846 Fuse Holder............................................................................................................. 2
6 148649 Blade ....................................................................................................................... 1
7 148607 Terminal................................................................................................................... 1
8 1151266 Terminal................................................................................................................... 5
9 172561 Fitting....................................................................................................................... 3

4-60 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

4-61
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-33)


GAUGE
C290
(S/N D117E-1717⇒)

4-62 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
GAUGE
C290
(S/N D117E-1717⇒)

ITEM PART NO. DESCRIPTION QTY

1487909 Wire Harness (Gauge)................................................................................................. 1


1 1330421 Connector................................................................................................................ 1
2 1330427 Lock......................................................................................................................... 1
3 1330438 Socket ..................................................................................................................... 4
4 381846 Fuse Holder............................................................................................................. 2
5 381847 Terminal................................................................................................................... 4
6 148649 Blade ....................................................................................................................... 1
7 148607 Terminal................................................................................................................... 1
8 325789 Electrical Fitting ....................................................................................................... 2
9 378451 Fitting....................................................................................................................... 3
10 1151266 Terminal................................................................................................................... 3
11 172661 Terminal................................................................................................................... 3

©10/0/2002 HYSTER COMPANY See Service Manual 4-63


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-34)


GEAR SHIFT
(S/N D117E-1634⇔S/N D117E-1720 INC. 1710-1713)

4-64 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
GEAR SHIFT
(S/N D117E-1634⇔S/N D117E-1720 INC. 1710-1713)

ITEM PART NO. DESCRIPTION QTY

1461012 Wire Harness (Gear Shift) ........................................................................................... 1


1 190270 Connector................................................................................................................ 1
2 198013 Terminal................................................................................................................... 6
3 198011 Terminal................................................................................................................... 2
4 1330409 Connector................................................................................................................ 1
5 1330414 Lock......................................................................................................................... 1
6 1363885 Pin ........................................................................................................................... 5
7 148607 Terminal................................................................................................................... 1
8 181046 Connector................................................................................................................ 4
9 134812 Connector................................................................................................................ 4
10 281846 Rotor........................................................................................................................ 1
11 381847 Terminal................................................................................................................... 2
12 1347224 Socket ..................................................................................................................... 1
13 1331233 Electrical Fitting ....................................................................................................... 4
14 148648 Electrical Connector ................................................................................................ 1
15 1330410 Connector................................................................................................................ 1
16 1330415 Lock......................................................................................................................... 1
17 1330422 Connector................................................................................................................ 1
18 1330428 Lock......................................................................................................................... 1
19 1363886 Socket ..................................................................................................................... 5
20 1330439 Plug ......................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-65


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-35)


GEAR SHIFT
(S/N PENDING PER ECN 99872⇒)

4-66 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
GEAR SHIFT
(S/N PENDING PER ECN 99872⇒)

ITEM PART NO. DESCRIPTION QTY

1482987 Wire Harness (Gear Shift) ........................................................................................... 1


1 1330423 Connector................................................................................................................ 1
2 1330429 Lock......................................................................................................................... 1
3 1363886 Socket ..................................................................................................................... 13
4 1347224 Socket ..................................................................................................................... 1
5 381846 Fuse Holder............................................................................................................. 1
6 1363885 Pin ........................................................................................................................... 5
7 181046 Connector................................................................................................................ 4
8 134812 Connector................................................................................................................ 4
9 381846 Fuse Holder............................................................................................................. 1
10 381847 Terminal................................................................................................................... 2
11 148607 Terminal................................................................................................................... 1
12 1347224 Socket ..................................................................................................................... 1
13 1331233 Electrical Fitting ....................................................................................................... 4
14 1330410 Connector................................................................................................................ 1
15 1330415 Lock......................................................................................................................... 1
16 1330422 Connector................................................................................................................ 1
17 1330428 Lock......................................................................................................................... 1
18 148648 Electrical Connector ................................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-67


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-36)


IDLE VALIDATION SWITCH
(S/N D117E-1751⇒)

4-68 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
IDLE VALIDATION SWITCH
(S/N D117E-1751⇒)

ITEM PART NO. DESCRIPTION QTY

1508476 Wire Harness (Idle Validation Switch) ......................................................................... 1


1 1330422 Connector (Idle Validation) ...................................................................................... 2
2 1330428 Lock......................................................................................................................... 2
3 1363886 Socket ..................................................................................................................... 15
4 1330409 Connector (Transmission Control)........................................................................... 1
5 1330414 Lock......................................................................................................................... 1
6 1330410 Connector (Throttle Pedal) ...................................................................................... 1
7 1330415 Lock......................................................................................................................... 1
8 1363885 Pin ........................................................................................................................... 5
9 1330420 Connector (Throttl;e Pedal) ..................................................................................... 1
10 1330426 Lock......................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-69


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-37)


LOCK AND LIFT CONTROL
(S/N D117E-1634⇒)

4-70 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
LOCK AND LIFT CONTROL
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1461008 Wire Harness............................................................................................................... 1


1 381847 Terminal................................................................................................................... 2
2 381846 Fuse Holder............................................................................................................. 1
3 181046 Connector................................................................................................................ 3
4 134812 Connector................................................................................................................ 3
5 148648 Electrical Connector ................................................................................................ 1
6 1363885 Pin ........................................................................................................................... 2
7 1330409 Connector................................................................................................................ 1
8 1330414 Lock......................................................................................................................... 1
9 148607 Terminal................................................................................................................... 1
10 1330421 Connector................................................................................................................ 2
11 1330427 Lock......................................................................................................................... 2
12 1363886 Socket ..................................................................................................................... 8
13 1347224 Socket ..................................................................................................................... 3
14 1331233 Electrical Fitting ....................................................................................................... 15

©10/0/2002 HYSTER COMPANY See Service Manual 4-71


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-38)


MAIN LIGHTS
(⇒D/B 02/1990)

4-72 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
MAIN LIGHTS
(⇒D/B 02/1990)

ITEM PART NO. DESCRIPTION QTY

1310683 Wire Harness (Main Lights) ......................................................................................... 1


1 198013 Terminal................................................................................................................... 7
2 198011 Terminal................................................................................................................... 7
3 164431 Connector................................................................................................................ 7
4 129887 Terminal................................................................................................................... 2
5 129886 Terminal................................................................................................................... 1
6 148616 Terminal................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-73


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-39)


MAIN LIGHTS
(S/N D117E-1634⇒)

4-74 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
MAIN LIGHTS
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1461735 Wire Harness (Main Lights) ......................................................................................... 1


1 198011 Terminal................................................................................................................... 2
2 198013 Terminal................................................................................................................... 2
3 164431 Connector................................................................................................................ 2
4 129886 Terminal................................................................................................................... 2
5 129887 Terminal................................................................................................................... 2
6 1330421 Connector................................................................................................................ 1
7 1330427 Lock......................................................................................................................... 1
8 1363886 Socket ..................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 4-75


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-40)


OPERATOR COMPARTMENT
(S/N D117E-1634⇒)

4-76 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
OPERATOR COMPARTMENT
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1461630 Wire Harness (Operator Compartment) ...................................................................... 1


1 164435 Connector................................................................................................................ 1
2 164436 Connector................................................................................................................ 1
3 164433 Connector................................................................................................................ 1
4 192529 Connector................................................................................................................ 1
5 198011 Terminal................................................................................................................... 6
6 198012 Terminal................................................................................................................... 1
7 198013 Terminal................................................................................................................... 10
8 381846 Fuse Holder............................................................................................................. 7
9 381847 Terminal................................................................................................................... 9
10 1300231 Pin ........................................................................................................................... 5
11 1331233 Electrical Fitting ....................................................................................................... 17
12 1347224 Socket ..................................................................................................................... 2
13 1301154 Housing ................................................................................................................... 2
14 1330409 Connector................................................................................................................ 2
15 1330414 Lock......................................................................................................................... 2
16 1363885 Pin ........................................................................................................................... 19
17 148648 Electrical Connector ................................................................................................ 6
18 148649 Blade ....................................................................................................................... 2
19 1330419 Connector................................................................................................................ 2
20 1330424 Lock......................................................................................................................... 2
21 1363886 Socket ..................................................................................................................... 4
22 277446 Connector................................................................................................................ 1
23 134812 Connector................................................................................................................ 2
24 181046 Connector................................................................................................................ 3
25 181045 Connector................................................................................................................ 1
26 134810 Terminal................................................................................................................... 1
27 134811 Terminal................................................................................................................... 2
28 129886 Terminal................................................................................................................... 2
29 1330413 Connector................................................................................................................ 2
30 1330418 Lock......................................................................................................................... 2
31 1330439 Plug ......................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-77


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-41)


OPERATOR COMPARTMENT
1 OF 2
(⇒S/N PENDING PER ECN 99778)

4-78 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
OPERATOR COMPARTMENT
1 OF 2
(⇒S/N PENDING PER ECN 99778)

ITEM PART NO. DESCRIPTION QTY

1360661 Wire Harness (Operator Compartment) (First Half)..................................................... 1


1 190269 Connector................................................................................................................ 1
2 164435 Connector................................................................................................................ 1
3 164431 Connector................................................................................................................ 3
4 198011 Terminal................................................................................................................... 19
5 198013 Terminal................................................................................................................... 18
6 198012 Terminal................................................................................................................... 4
7 198014 Terminal................................................................................................................... 3
8 164433 Connector................................................................................................................ 2
9 181046 Connector................................................................................................................ 2
10 134812 Connector................................................................................................................ 2
11 277446 Connector................................................................................................................ 1
12 129886 Terminal................................................................................................................... 2
13 164436 Connector................................................................................................................ 1
14 192529 Connector................................................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-79


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-42)


OPERATOR COMPARTMENT
2 OF 2
(⇒S/N PENDING PER ECN 99778)

4-80 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
OPERATOR COMPARTMENT
2 OF 2
(⇒S/N PENDING PER ECN 99778)

ITEM PART NO. DESCRIPTION QTY

1360661 Wire Harness (Operator Compartment) (Second Half) ............................................... 1


15 148649 Blade ........................................................................................................................... 4
16 148648 Electrical Connector .................................................................................................... 4
17 1347224 Socket.......................................................................................................................... 2
18 1331233 Electrical Fitting ........................................................................................................... 17
19 198011 Terminal ....................................................................................................................... 2
20 198013 Terminal ....................................................................................................................... 2
21 164431 Connector .................................................................................................................... 2
22 1301154 Housing ....................................................................................................................... 2
23 181045 Connector .................................................................................................................... 1
24 134810 Terminal ....................................................................................................................... 1
25 181046 Connector .................................................................................................................... 3
26 134811 Terminal ....................................................................................................................... 2
27 134812 Connector .................................................................................................................... 2
28 381846 Fuse Holder ................................................................................................................. 9
29 381847 Terminal ....................................................................................................................... 10
30 1300231 Pin ............................................................................................................................... 8
31 1330409 Connector .................................................................................................................... 1
32 1330414 Lock (Not Used)........................................................................................................... 1
33 1330439 Plug (Not Used) ........................................................................................................... 1
34 1330437 Pin (Not Used) ............................................................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-81


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-43)


OPERATOR COMPARTMENT
1 OF 2
(S/N PENDING PER ECN 99778⇒)

4-82 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
OPERATOR COMPARTMENT
1 OF 2
(S/N PENDING PER ECN 99778⇒)

ITEM PART NO. DESCRIPTION QTY

1465627 Wire Harness (Operator Compartment) (First Half)..................................................... 1


1 190269 Connector................................................................................................................ 1
2 164435 Connector................................................................................................................ 1
3 164431 Connector................................................................................................................ 3
4 198011 Terminal................................................................................................................... 19
5 198013 Terminal................................................................................................................... 18
6 198012 Terminal................................................................................................................... 4
7 198014 Terminal................................................................................................................... 3
8 164433 Connector................................................................................................................ 2
9 181046 Connector................................................................................................................ 2
10 134812 Connector................................................................................................................ 2
11 277446 Connector................................................................................................................ 1
12 129886 Terminal................................................................................................................... 2
13 164436 Connector................................................................................................................ 1
14 192529 Connector................................................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-83


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-44)


OPERATOR COMPARTMENT
2 OF 2
(S/N PENDING PER ECN 99778⇒)

4-84 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
OPERATOR COMPARTMENT
2 OF 2
(S/N PENDING PER ECN 99778⇒)

ITEM PART NO. DESCRIPTION QTY

1465627 Wire Harness (Operator Compartment) (Second Half) ............................................... 1


15 148649 Blade ........................................................................................................................... 4
16 148648 Electrical Connector .................................................................................................... 4
17 1347224 Socket.......................................................................................................................... 2
18 1331233 Electrical Fitting ........................................................................................................... 17
19 198011 Terminal ....................................................................................................................... 2
20 198013 Terminal ....................................................................................................................... 2
21 164431 Connector .................................................................................................................... 2
22 1301154 Housing ....................................................................................................................... 2
23 181045 Connector .................................................................................................................... 1
24 134810 Terminal ....................................................................................................................... 1
25 181046 Connector .................................................................................................................... 3
26 134811 Terminal ....................................................................................................................... 2
27 134812 Connector .................................................................................................................... 2
28 381846 Fuse Holder ................................................................................................................. 9
29 381847 Terminal ....................................................................................................................... 10
30 1300231 Pin ............................................................................................................................... 8
31 1330409 Connector .................................................................................................................... 1
32 1330414 Lock ............................................................................................................................. 1
33 1330439 Plug ............................................................................................................................. 1
34 1330437 Pin ............................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-85


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-45)


OPERATOR COMPARTMENT
(S/N D117E-1751⇒)

4-86 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
OPERATOR COMPARTMENT
(S/N D117E-1751⇒)

ITEM PART NO. DESCRIPTION QTY

1495147 Wire Harness (Operator Compartment) ...................................................................... 1


1 1330422 Connector................................................................................................................ 1
2 1330428 Lock......................................................................................................................... 1
3 1330412 Connector................................................................................................................ 1
4 1330417 Lock......................................................................................................................... 1
5 1330411 Connector................................................................................................................ 1
6 1330416 Lock......................................................................................................................... 1
7 1363886 Socket ..................................................................................................................... 10
8 1363885 Pin ........................................................................................................................... 33
9 1330439 Plug ......................................................................................................................... 4
10 1330410 Connector................................................................................................................ 1
11 1330415 Lock......................................................................................................................... 1
12 1300231 Pin ........................................................................................................................... 7
13 381847 Terminal................................................................................................................... 9
14 1300231 Pin ........................................................................................................................... 4
15 1347224 Socket ..................................................................................................................... 2
16 1331233 Electrical Fitting ....................................................................................................... 17
17 181046 Connector................................................................................................................ 3
18 134811 Terminal................................................................................................................... 18
19 181045 Connector................................................................................................................ 1
20 134810 Terminal................................................................................................................... 1
21 134812 Connector................................................................................................................ 2
22 1301154 Housing ................................................................................................................... 2
23 1330409 Connector................................................................................................................ 2
24 1330414 Lock......................................................................................................................... 2
25 148648 Electrical Connector ................................................................................................ 7
26 148649 Blade ....................................................................................................................... 2
27 1330419 Connector................................................................................................................ 2
28 1330424 Lock......................................................................................................................... 2
29 1330413 Connector................................................................................................................ 1
30 129886 Terminal................................................................................................................... 1
31 1352602 Connector................................................................................................................ 1
32 1352603 Lock......................................................................................................................... 1
33 1330413 Connector................................................................................................................ 1
34 1330418 Lock......................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-87


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-46)


OPERATOR COMPARTMENT
C325 ENGINE
(S/N PENDING PER ECN 99872⇒)

4-88 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
OPERATOR COMPARTMENT
C325 ENGINE
(S/N PENDING PER ECN 99872⇒)

ITEM PART NO. DESCRIPTION QTY

1476938 Wire Harness (Operator Compartment) ...................................................................... 1


1 1330422 Connector................................................................................................................ 1
2 1330428 Lock......................................................................................................................... 1
3 1330412 Connector................................................................................................................ 1
4 1330417 Lock......................................................................................................................... 1
5 1330411 Connector................................................................................................................ 1
6 1330416 Lock......................................................................................................................... 1
7 381846 Fuse Holder............................................................................................................. 7
8 1301154 Housing ................................................................................................................... 2
9 1347224 Socket ..................................................................................................................... 2
10 181046 Connector................................................................................................................ 3
11 181045 Connector................................................................................................................ 1
12 277446 Connector................................................................................................................ 1
13 1330410 Connector................................................................................................................ 1
14 1330415 Lock......................................................................................................................... 1
15 1330413 Connector................................................................................................................ 2
16 1330418 Lock......................................................................................................................... 2
17 1330409 Connector................................................................................................................ 1
18 1330414 Lock......................................................................................................................... 2
19 1330419 Connector................................................................................................................ 2
20 1330424 Lock......................................................................................................................... 2
21 1330420 Connector................................................................................................................ 1
22 1330426 Lock......................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-89


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-47)


PARK BRAKE

4-90 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
PARK BRAKE

ITEM PART NO. DESCRIPTION QTY

816414 Wire Harness (Parking Brake) ..................................................................................... 1


1 1330419 Connector................................................................................................................ 1
2 1330424 Lock......................................................................................................................... 1
3 1330437 Pin ........................................................................................................................... 6
4 1330409 Connector................................................................................................................ 1
5 1330414 Lock......................................................................................................................... 1
6 1330411 Connector................................................................................................................ 1
7 1330416 Lock......................................................................................................................... 1
8 1330438 Socket ..................................................................................................................... 2
9 1347224 Socket ..................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-91


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-48)


POWER SUPPLY

ITEM PART NO. DESCRIPTION QTY

1463536 Wire Harness............................................................................................................... 1


1 181046 Connector................................................................................................................ 1
2 134812 Connector................................................................................................................ 1
3 148648 Electrical Connector ................................................................................................ 1
4 381846 Fuse Holder............................................................................................................. 1
5 381847 Terminal................................................................................................................... 2

4-92 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-49)


REAR LIGHTS
(⇒S/N D117E-1751)

ITEM PART NO. DESCRIPTION QTY

1310682 Wire Harness (Rear Lights) ......................................................................................... 1


1 148648 Electrical Connector ................................................................................................ 8
2 148607 Terminal................................................................................................................... 2
3 164431 Connector................................................................................................................ 2
4 198013 Terminal................................................................................................................... 2
5 198011 Terminal................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 4-93


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-50)


STOP AND TAI LIGHTS
(S/N D117E-1752⇒)

ITEM PART NO. DESCRIPTION QTY

1336787 Wire Harness (Rear Lights) ......................................................................................... 1


1 1330421 Connector................................................................................................................ 1
2 1330427 Lock......................................................................................................................... 1
3 1330438 Socket ..................................................................................................................... 4
4 148607 Terminal................................................................................................................... 2
5 148648 Electrical Connector ................................................................................................ 8

4-94 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-51)


STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY

1476936 Wire Harness (Steering Column)................................................................................. 1


1 1330412 Connector Operator Compartment) ........................................................................ 1
2 1330417 Lock......................................................................................................................... 1
3 1363885 Pin ........................................................................................................................... 6
4 1330422 Connector................................................................................................................ 1
5 1330428 Lock (Operator Compartment) ................................................................................ 1
6 1363886 Socket ..................................................................................................................... 8
7 1330420 Connector (Operator Compartment) ....................................................................... 1
8 1330426 Lock......................................................................................................................... 1
9 1330439 Plug ......................................................................................................................... 1
10 181046 Connector (Ignition)................................................................................................. 1
11 1322673 Terminal................................................................................................................... 3
12 370728 Connector (Ignition)................................................................................................. 1
13 134812 Connector................................................................................................................ 2
14 370727 Connector (Gauge Cluster) ..................................................................................... 1
15 367968 Socket ..................................................................................................................... 11
16 129889 Connector Body (Gauge Cluster) ............................................................................ 1
17 367960 Connector (Gauge Cluster) ..................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-95


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-52)


STEERING COLUMN
(⇒S/N PENDING PER ECN 79285-19)

4-96 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
STEERING COLUMN
(⇒S/N PENDING PER ECN 79285-19)

ITEM PART NO. DESCRIPTION QTY

1301341 Wire Harness (Steering Column)................................................................................. 1


1 164436 Connector................................................................................................................ 1
2 164435 Connector................................................................................................................ 1
3 192528 Connector................................................................................................................ 1
4 198011 Terminal................................................................................................................... 7
5 198012 Terminal................................................................................................................... 1
6 198013 Terminal................................................................................................................... 5
7 198014 Terminal................................................................................................................... 2
8 181046 Connector................................................................................................................ 1
9 1322673 Terminal................................................................................................................... 6
10 134812 Connector................................................................................................................ 2
11 370728 Connector................................................................................................................ 1
12 346330 Connector................................................................................................................ 1
13 129889 Connector Body....................................................................................................... 1
14 370727 Connector................................................................................................................ 1
15 367960 Connector................................................................................................................ 1
16 367968 Socket ..................................................................................................................... 10

©10/0/2002 HYSTER COMPANY See Service Manual 4-97


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-53)


THROTTLE
C325 ENGINE
(S/N PENDING PER ECN 99872⇒)

ITEM PART NO. DESCRIPTION QTY

1477402 Wire Harness (Throttle) ............................................................................................... 1


1 1476824 Control Module (Sealed) ......................................................................................... 1
2 1330412 Connector (Module)................................................................................................. 1
3 1330417 Lock......................................................................................................................... 1
4 1330410 Connector................................................................................................................ 2
5 1330415 Lock......................................................................................................................... 2
6 137852 Strap Clamp................................................................................................................. 3

4-98 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

4-99
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-54)


TRANSMISSION AND ATTACHMENT
(S/N D117E-1996⇔S/N D117E-1633)

4-100 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
TRANSMISSION AND ATTACHMENT
(S/N D117E-1996⇔S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

1385184 Wire Harness............................................................................................................... 1


1 198013 Terminal................................................................................................................... 11
2 198011 Terminal................................................................................................................... 6
3 190270 Connector................................................................................................................ 1
4 169321 Connector................................................................................................................ 1
5 148607 Terminal................................................................................................................... 1
6 164433 Connector................................................................................................................ 1
7 381847 Terminal................................................................................................................... 2
8 381846 Fuse Holder............................................................................................................. 1
9 1347224 Socket ..................................................................................................................... 1
10 1331233 Electrical Fitting ....................................................................................................... 10
11 181046 Connector................................................................................................................ 4
12 370730 Terminal................................................................................................................... 4
13 148648 Electrical Connector ................................................................................................ 1
14 1330410 Connector................................................................................................................ 1
15 1330422 Connector................................................................................................................ 1
16 1363885 Pin ........................................................................................................................... 3
17 1363886 Socket ..................................................................................................................... 5
18 1330415 Lock......................................................................................................................... 1
19 1330439 Plug ......................................................................................................................... 1
20 1330428 Lock......................................................................................................................... 1
21 1301154 Housing ................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-101


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-55)


TRANSMISSION CONTROL
C250 ENGINE
(S/N D117E-1618⇒)

ITEM PART NO. DESCRIPTION QTY

1458610 Wire Harness (Transmission Control) .......................................................................... 1


1 1390719 Connector Body....................................................................................................... 1
2 816410 Washer .................................................................................................................... 2
3 1379452 Socket ..................................................................................................................... 38
4 1390718 Connector................................................................................................................ 1
5 1330419 Connector................................................................................................................ 1
6 1330424 Lock......................................................................................................................... 1
7 1330438 Socket ..................................................................................................................... 2
8 1388219 Connector................................................................................................................ 1
9 380109 Connector................................................................................................................ 2
10 1385183 Cap.......................................................................................................................... 1
11 190269 Connector................................................................................................................ 1

4-102 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-56)


TRANSMISSION CONTROL AND JUMPER
C325 ENGINE
(S/N PENDING PER ECN 99872⇒)

ITEM PART NO. DESCRIPTION QTY

1482809 Wire Harness (Transmission Control and Jumper) ...................................................... 1


1 1330413 Connector................................................................................................................ 1
2 1330418 Lock......................................................................................................................... 1
3 1388219 Connector (Speed Sensor)...................................................................................... 2
4 1379452 Socket ..................................................................................................................... 37
5 1390718 Connector................................................................................................................ 1
6 1390719 Connector Body....................................................................................................... 1
7 816410 Washer .................................................................................................................... 2
8 1330419 Connector................................................................................................................ 1
9 1330424 Lock......................................................................................................................... 1
10 1465468 Plug ......................................................................................................................... 8
11 1465469 Receptical................................................................................................................ 3
12 1323579 Seal ......................................................................................................................... 16
13 1330421 Connector................................................................................................................ 1
14 1330427 Lock......................................................................................................................... 1
15 1484417 Wire Jumper ................................................................................................................ 1
16 1330411 Connector................................................................................................................ 1
17 1330416 Lock......................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-103


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-57)


TRANSMISSION CONTROL AND JUMPER
(S/N D117E-1720⇒ INC. 1710-1713)

4-104 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
TRANSMISSION CONTROL AND JUMPER
(S/N D117E-1720⇒ INC. 1710-1713)

ITEM PART NO. DESCRIPTION QTY

1489807 Wire Harness (Transmission Control and Jumper) ...................................................... 1


1 1330413 Connector................................................................................................................ 1
2 1330418 Lock......................................................................................................................... 1
3 1388219 Connector (Speed Sensor)...................................................................................... 2
4 1379452 Socket ..................................................................................................................... 37
5 1390718 Connector................................................................................................................ 1
6 1390719 Connector Body....................................................................................................... 1
7 816410 Washer .................................................................................................................... 2
8 380109 Connector................................................................................................................ 2
9 1385183 Cap.......................................................................................................................... 1
10 1330421 Connector................................................................................................................ 1
11 1330427 Lock......................................................................................................................... 1
12 1484417 Wire Jumper ............................................................................................................ 1
13 1330411 Connector................................................................................................................ 1
14 1330416 Lock......................................................................................................................... 1
15 1363885 Pin ........................................................................................................................... 8
16 206026 Terminal................................................................................................................... 4
17 148607 Terminal................................................................................................................... 1
18 248196 Fitting....................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 4-105


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-58)


TRANSMISSION CONTROL

ITEM PART NO. DESCRIPTION QTY

1504013 Wire Harness (Transmission Control) .......................................................................... 1


1 1330413 Connector................................................................................................................ 1
2 1330418 Lock......................................................................................................................... 1
3 1388219 Connector................................................................................................................ 2
4 1379452 Socket ..................................................................................................................... 37
5 1390718 Connector................................................................................................................ 1
6 1390719 Connector Body....................................................................................................... 1
7 816410 Washer .................................................................................................................... 2
8 1330419 Connector................................................................................................................ 1
9 1330424 Lock......................................................................................................................... 1
10 380109 Connector................................................................................................................ 2
11 1385183 Cap.......................................................................................................................... 1
12 1330421 Connector................................................................................................................ 1
13 1330427 Lock......................................................................................................................... 1
14 1484417 Wire Jumper ............................................................................................................ 1
15 1330411 Connector................................................................................................................ 1
16 1330416 Lock......................................................................................................................... 1

4-106 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-59)


TRANSMISSION OIL TEMPERATURE

ITEM PART NO. DESCRIPTION QTY

815563 Wire Harness (Transmission Oil Temperature) ............................................................ 1


1 129887 Terminal................................................................................................................... 2
2 164431 Connector................................................................................................................ 1
3 198013 Terminal................................................................................................................... 1
4 198011 Terminal................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 4-107


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-60)


TURN SIGNAL
(C290 - C325 ENGINE)

ITEM PART NO. DESCRIPTION QTY

1311247 Wire Harness (Turn Signal) ......................................................................................... 1


1 164433 Connector 1............................................................................................................. 1
2 198013 Terminal................................................................................................................... 2
3 198011 Terminal................................................................................................................... 2

4-108 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS (Figure 4-61)


TURN SIGNAL

ITEM PART NO. DESCRIPTION QTY

1336789 Wire Harness (Turn Signal) ......................................................................................... 1


1 1330421 Connector................................................................................................................ 1
2 1330427 Lock......................................................................................................................... 1
3 1330438 Socket ..................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 4-109


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-62)


VALVE
(S/N D117E-1682⇒)

ITEM PART NO. DESCRIPTION QTY


1476738 Wire Harness (Valve)................................................................................................... 1
1 1330420 Connector................................................................................................................ 1
2 1330426 Lock......................................................................................................................... 1
3 1363886 Socket ..................................................................................................................... 3
4 1310026 Fitting....................................................................................................................... 1
5 1330419 Connector................................................................................................................ 2
6 1330414 Lock......................................................................................................................... 2
7 1330438 Socket ..................................................................................................................... 4

4-110 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

4-111
UNIT CODE D117
NORTH AMERICA 10/0/2002

WIRE HARNESS (Figure 4-63)


WORK LIGHTS

4-112 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WIRE HARNESS
WORK LIGHTS

ITEM PART NO. DESCRIPTION QTY

1326060 Wire Harness (Work Lights) ........................................................................................ 1


1 198013 Terminal................................................................................................................... 5
2 198011 Terminal................................................................................................................... 5
3 164431 Connector................................................................................................................ 5

©10/0/2002 HYSTER COMPANY See Service Manual 4-113


for service procedures.
NOTES

4-114
UNIT CODE D117
10/0/2002 NORTH AMERICA

5 TRANSMISSION
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 5
TRANSMISSION

DESCRIPTION PAGE

TRANSMISSION
CONTROL ........................................................................................................................................................ 5-2
GEAR SELECTOR
⇒S/N D117E-1743........................................................................................................................................ 5-6
S/N D117E-1744⇒........................................................................................................................................ 5-8
GEAR SELECTOR MOUNTING
S/N D117E-1744⇒........................................................................................................................................ 5-9
T34000 AND T36000
CASE AND REAR COVER ......................................................................................................................... 5-10
CONTROL VALVE, ELECTRIC INCHING ................................................................................................... 5-38
CONTROL VALVE, HYDRAULIC INCHING
⇒S/N D117E-1617 .................................................................................................................................. 5-42
DIPSTICK.................................................................................................................................................... 5-37
FIRST SPEED CLUTCH ............................................................................................................................. 5-24
FORWARD CLUTCH .................................................................................................................................. 5-22
FOURTH SPEED CLUTCH......................................................................................................................... 5-34
PUMP DRIVE .............................................................................................................................................. 5-18
REGULATOR VALVE AND CHARGE PUMP .............................................................................................. 5-20
SECOND AND REVERSE SPEED CLUTCH ............................................................................................. 5-28
THIRD SPEED CLUTCH............................................................................................................................. 5-30
TORQUE CONVERTER AND DRIVE PLATE ............................................................................................. 5-12
TORQUE CONVERTER HOUSING ............................................................................................................ 5-14
T40000
CASE AND REAR COVER ......................................................................................................................... 5-50
ELECTRIC CONTROL VALVE .................................................................................................................... 5-82
FIRST SPEED CLUTCH SHAFT ................................................................................................................ 5-72
FIRST SPEED GEARS ............................................................................................................................... 5-67
FORWARD CLUTCH SHAFT...................................................................................................................... 5-70
FORWARD, REVERSE, SECOND AND FOURTH CLUTCH SHAFT ......................................................... 5-80
FOURTH SPEED CLUTCH SHAFT ............................................................................................................ 5-78
INPUT DRIVE GEARS ................................................................................................................................ 5-62
MODULATOR VALVE .................................................................................................................................. 5-84
OUTPUT FLANGE AND SHAFT................................................................................................................. 5-64
OUTPUT SHAFT GEARS ........................................................................................................................... 5-66
PUMP DRIVE .............................................................................................................................................. 5-60
REGULATING VALVE AND CHARGE PUMP ............................................................................................. 5-86
SECOND AND REVERSE CLUTCH SHAFT.............................................................................................. 5-74
THIRD SPEED CLUTCH SHAFT................................................................................................................ 5-76
THIRD SPEED GEARS............................................................................................................................... 5-68
TORQUE CONVERTER AND DRIVE PLATE ............................................................................................. 5-56
TORQUE CONVERTER HOUSING ............................................................................................................ 5-58
TURBINE SHAFT, STATOR SUPPORT AND OIL BAFFLE ........................................................................ 5-54
TRANSMISSION ATTACHING PARTS
T36000 TRANSMISSION
S/N PENDING PER ECN 99872⇒ ............................................................................................................. 5-46
TRANSMISSION ATTACHING PARTS AND OIL FILTER
T34000 AND T36000 TRANSMISSION
⇒S/N PENDING PER ECN 99872 ............................................................................................................. 5-44
T40000 TRANSMISSION
S/N PENDING PER ECN 99872⇒ ............................................................................................................. 5-48

©10/0/2002 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-1)


CONTROL

5-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
CONTROL

ITEM PART NO. DESCRIPTION QTY

1 1385181 Switch .......................................................................................................................... 1


2 i 816227 Bracket......................................................................................................................... 1
2 j 1455928 Bracket......................................................................................................................... 1
3 e 816486 Gear Selector .............................................................................................................. 1
3 f 1460414 Gear Selector Assembly .............................................................................................. 1
3 1460407 Shift Lever (☞ Figure 5-2) ..................................................................................... 1
3 1300757 Grommet ................................................................................................................. 1
3 1330412 Connector................................................................................................................ 1
3 1330417 Lock......................................................................................................................... 1
3 1330420 Connector................................................................................................................ 1
3 1330426 Lock......................................................................................................................... 1
3 1363885 Pin ........................................................................................................................... 6
3 1363886 Socket ..................................................................................................................... 3
3 g 1473842 Gear Selector Assembly .............................................................................................. 1
3 1473590 Gear Selector (☞ Figure 5-3) ................................................................................ 1
3 1330412 Connector................................................................................................................ 1
3 1330417 Lock......................................................................................................................... 1
3 1330420 Connector................................................................................................................ 1
3 1330426 Lock......................................................................................................................... 1
3 1363885 Pin ........................................................................................................................... 5
3 1363886 Socket ..................................................................................................................... 3
3 1330439 Plug ......................................................................................................................... 1
4 a 1388212 Control Module ............................................................................................................ 1
4 b 1455400 Control Module ............................................................................................................ 1
4 n 1482918 Control Module (40000 Series).................................................................................... 1
4 1467413 Fuse (10 Amp)......................................................................................................... 1
4 1502828 EPROM ................................................................................................................... 1
4 1352606 Strap Clamp ............................................................................................................ 1
4 1489796 Control Modual (36000 Series).................................................................................... 1
4 1467413 Fuse (10 Amp)......................................................................................................... 1
4 1490384 EPROM (36000 Transmission Control) ................................................................... 1
4 1352606 Strap Clamp ............................................................................................................ 1
5 292681 Lockwasher.................................................................................................................. 2
6 293758 Capscrew..................................................................................................................... 2
7 l 1385177 Plate ............................................................................................................................ 1
7 m 1521528 Plate ............................................................................................................................ 1
8 320156 Washer ........................................................................................................................ 3
9 292680 Lockwasher.................................................................................................................. 3
10 l 136687 Nut ............................................................................................................................... 3
10 m 316678 Screw........................................................................................................................... 4
11 l 302244 Screw........................................................................................................................... 4
11 m 302246 Screw........................................................................................................................... 4
12 l 222085 Washer ........................................................................................................................ 4
12 m 320155 Washer ........................................................................................................................ 4
13 l 302398 Locknut ........................................................................................................................ 4
13 m 316833 Nut ............................................................................................................................... 4
14 c 1385185 Wire Harness (Transmission Control) .......................................................................... 1
14 d 1458610 Wire Harness (Transmission Control) (☞ Figure 4-55) .............................................. 1
14 1482809 Wire Harness (Transmission Control and Jumper) (40000 Series, Tier II) (☞ Figure
4-56) ........................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION
CONTROL

ITEM PART NO. DESCRIPTION QTY

14 n 1489807 Wire Harness (Transmission Control and Jumper) (36000 Series, Tier I) (☞ Figure
4-57) ........................................................................................................................... 1
14 k 1504013 Wire Harness (Transmission Control) (36000 Series, Tier II) (☞ Figure 4-58) .......... 1
15 303493 Grommet...................................................................................................................... 1
16 l 1151996 Grommet...................................................................................................................... 4
16 m 385005 Grommet...................................................................................................................... 4
17 h 1508476 Wire Harness (Idle Validation Switch) (☞ Figure 4-36) ............................................. 1
18 j 1508522 Switch (Idle Validation) ................................................................................................ 1
19 h 137852 Strap Clamp................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N D117E-1542
b S/N D117E-1543 ⇒
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒
e ⇒ S/N D117E-1624
f S/N D117E-1625⇔S/N D117E-1743
g S/N D117E-1744 ⇒
h S/N D117E-1751 ⇒
i ⇒ S/N PENDING PER ECN 63258-06
j S/N PENDING PER ECN 63258-06 ⇒
k S/N PENDING PER ECN 68043 ⇒
l ⇒ S/N PENDING PER ECN 68175
m S/N PENDING PER ECN 68175 ⇒
n S/N PENDING PER ECN 99872 ⇒

5-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

5-5
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-2)


GEAR SELECTOR
(⇒S/N D117E-1743)

5-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
GEAR SELECTOR
(⇒S/N D117E-1743)

ITEM PART NO. DESCRIPTION QTY

b 1388213 Shift Lever.................................................................................................................... 1


ac 1460407 Shift Lever.................................................................................................................... 1
1 1390009 Cap.......................................................................................................................... 1
2 1468328 Label........................................................................................................................ 1
3 1390011 Boot ......................................................................................................................... 1
4 1456047 Bracket .................................................................................................................... 1
5 1390012 Lever (Neutral Lock) ................................................................................................ 1
6 1456048 Housing ................................................................................................................... 1
7 1456049 Cap.......................................................................................................................... 1
8 1456050 Ring ......................................................................................................................... 1
9 1456051 Spacer ..................................................................................................................... 1
10 1456052 Washer .................................................................................................................... 1
11 1456053 Ring ......................................................................................................................... 1
12 1456054 Washer .................................................................................................................... 1
13 1390013 Cam......................................................................................................................... 4
14 1456055 Shaft ........................................................................................................................ 1
15 1390015 Spring ...................................................................................................................... 1
16 1390014 Ball .......................................................................................................................... 1
17 1456056 Block........................................................................................................................ 1
18 1390016 Microswitch.............................................................................................................. 6
19 1456057 Screw ...................................................................................................................... 2
20 1456058 Washer .................................................................................................................... 4
21 1456060 Screw ...................................................................................................................... 2
22 1390017 Gasket ..................................................................................................................... 1
23 1456059 Screw ...................................................................................................................... 6
24 1456061 Plate ........................................................................................................................ 1
25 1456062 Ball .......................................................................................................................... 1
26 1456063 Spring ...................................................................................................................... 1
27 .. . . . Push Button............................................................................................................. 1
28 .. . . . Switch...................................................................................................................... 1
29 .. . . . Hand Grip Assembly ............................................................................................... 1

FOOTNOTES:
a Service With Gear Selector Kit Part No. 1490278
b ⇒ S/N D117E-1624
c S/N D117E-1625⇔S/N PENDING PER ECN 99885

©10/0/2002 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-3)


GEAR SELECTOR
(S/N D117E-1744⇒)

ITEM PART NO. DESCRIPTION QTY

1473590 Gear Selector .............................................................................................................. 1


1 1496678 Set Screw ................................................................................................................ 1
2 1496674 Screw ...................................................................................................................... 4
3 1496672 Housing ................................................................................................................... 1
4 1496675 Nut........................................................................................................................... 4
5 1496679 Tubing (Heat Shrink)................................................................................................ 1
6 1496677 Lubricant ................................................................................................................. AR
7 1496673 O-Ring ..................................................................................................................... 1
8 1496676 Strap Clamp ............................................................................................................ 2

5-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION (Figure 5-4)


GEAR SELECTOR MOUNTING
(S/N D117E-1744⇒)

ITEM PART NO. DESCRIPTION QTY

1 1473590 Gear Selector (☞ Figure 5-3) .................................................................................... 1


2 293758 Capscrew..................................................................................................................... 2
3 292679 Lockwasher.................................................................................................................. 2
4 816227 Bracket (☞ Figure 7-1) ............................................................................................... 1
5 1324996 Capscrew..................................................................................................................... 2
6 292681 Lockwasher.................................................................................................................. 2
7 369242 Capscrew..................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-5)


T34000 AND T36000
CASE AND REAR COVER

5-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
CASE AND REAR COVER

ITEM PART NO. DESCRIPTION QTY

d 1388211 Transmission (34000 Series) ....................................................................................... 1


e 1459009 Transmission (36000 Series) ....................................................................................... 1
1 a 1389134 Case ............................................................................................................................ 1
1 b 1391117 Case Assembly............................................................................................................ 1
2 1389135 Tube (Third) ............................................................................................................. 1
3 330504 Sleeve...................................................................................................................... 11
4 1389136 Tube (Low)............................................................................................................... 1
5 221710 Nut ............................................................................................................................... 4
6 1389139 Stud ............................................................................................................................. 4
7 18597 Capscrew..................................................................................................................... 2
8 15156 Lockwasher.................................................................................................................. 2
9 330555 Screw........................................................................................................................... 3
10 1389142 Baffle ........................................................................................................................... 1
11 35504 Fitting........................................................................................................................... 1
12 14385 Fitting........................................................................................................................... 2
13 1389144 Plug ............................................................................................................................. 1
14 1389129 Plug ............................................................................................................................. 1
15 1314149 O-Ring ......................................................................................................................... 1
16 1389130 Bushing........................................................................................................................ 1
16 1389131 Shim ............................................................................................................................ 1
17 c 130625 O-Ring ......................................................................................................................... 5
18 c 1389137 Tube ............................................................................................................................. 1
19 14594 Plug ............................................................................................................................. 3
20 330502 Pin ............................................................................................................................... 1
21 1390039 Tube (Suction) ............................................................................................................. 1
22 1390040 Gasket ......................................................................................................................... 1
23 a 1390041 Cover (Rear) ................................................................................................................ 1
23 b 1391118 Cover (Rear) ................................................................................................................ 1
24 177948 Lockwasher.................................................................................................................. 28
25 1384794 Screw........................................................................................................................... 3
26 1390042 Screw........................................................................................................................... 5
27 1390043 Screw........................................................................................................................... 16
28 1390044 Screw (Assembly)........................................................................................................ 1
29 222440 Fitting........................................................................................................................... 1
30 1390055 O-Ring ......................................................................................................................... 4
31 1390045 Sleeve (Lockup Piston Ring)........................................................................................ 2
32 1389303 O-Ring ......................................................................................................................... 2
33 330504 Sleeve.......................................................................................................................... 2
34 130625 O-Ring ......................................................................................................................... 5
35 1390038 Gasket ......................................................................................................................... 1
36 330502 Pin ............................................................................................................................... 2
37 b 140597 O-Ring ......................................................................................................................... 1

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
c Not Illustrated
d ⇒ S/N D117E-1617
e S/N D117E-1618 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-11


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-6)


T34000 AND T36000
TORQUE CONVERTER AND DRIVE PLATE

5-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
TORQUE CONVERTER AND DRIVE PLATE

ITEM PART NO. DESCRIPTION QTY

a 1388211 Transmission (34000 Series) ....................................................................................... 1


b 1459009 Transmission (36000 Series) ....................................................................................... 1
1 1389186 Hub (Turbine) ............................................................................................................... 1
2 1389187 Snap Ring.................................................................................................................... 1
3 1389153 Snap Ring.................................................................................................................... 1
4 1384795 Reaction Member ........................................................................................................ 1
5 1389188 Spacer ......................................................................................................................... 1
6 1389189 Snap Ring.................................................................................................................... 1
7 1389190 Bearing (Impeller) ........................................................................................................ 1
8 1389191 Hub (Impeller) .............................................................................................................. 1
9 1389192 O-Ring ......................................................................................................................... 1
10 1389193 Impeller ........................................................................................................................ 1
11 1389194 Ring ............................................................................................................................. 1
12 1389195 Screw........................................................................................................................... 8
13 1389196 Turbine ......................................................................................................................... 1
14 1389197 O-Ring ......................................................................................................................... 1
15 1389198 Cover (Impeller) ........................................................................................................... 1
16 15157 Washer ........................................................................................................................ 24
17 18557 Capscrew..................................................................................................................... 24
18 1389200 Bearing ........................................................................................................................ 1
19 1389201 O-Ring ......................................................................................................................... 1
20 1389154 Washer ........................................................................................................................ 1
21 1389153 Snap Ring.................................................................................................................... 1
22 304527 Snap Ring.................................................................................................................... 1
23 1389202 Hub .............................................................................................................................. 1
24 1389203 Screw........................................................................................................................... 10
25 1389204 Screw........................................................................................................................... 5
26 1389206 Drive Plate ................................................................................................................... 1
27 1389207 Ring ............................................................................................................................. 1
28 1389208 Screw........................................................................................................................... 14

FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-7)


T34000 AND T36000
TORQUE CONVERTER HOUSING

5-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
TORQUE CONVERTER HOUSING

ITEM PART NO. DESCRIPTION QTY

c 1388211 Transmission (34000 Series) ....................................................................................... 1


d 1459009 Transmission (36000 Series) ....................................................................................... 1
1 a 1389117 Housing ....................................................................................................................... 1
1 b 1391114 Housing ....................................................................................................................... 1
2 1389125 Plug ............................................................................................................................. 5
3 15860 O-Ring ..................................................................................................................... 5
4 b 14595 Fitting........................................................................................................................... 1
5 16484 O-Ring ..................................................................................................................... 1
6 1389123 Tube (Forward Pressure) ............................................................................................. 1
7 1389121 Tube (Third) ................................................................................................................. 1
8 1389119 Tube (Fourth) ............................................................................................................... 1
9 1389118 Clip .............................................................................................................................. 2
10 1314145 O-Ring ......................................................................................................................... 3
11 16374 Capscrew..................................................................................................................... 6
12 15155 Lockwasher.................................................................................................................. 6
13 1389124 Tube (Oil Supply) ......................................................................................................... 1
14 330504 Sleeve.......................................................................................................................... 2
15 1389128 Sleeve.......................................................................................................................... 1
16 b 1391115 Sleeve.......................................................................................................................... 1
17 a 330519 Sleeve.......................................................................................................................... 2
17 b 330519 Sleeve.......................................................................................................................... 1
18 330520 Retainer ....................................................................................................................... 3
19 .. . . . Screw........................................................................................................................... 3
20 .. . . . Washer (Not Used) ...................................................................................................... ..
21 330511 Plug ............................................................................................................................. 1
22 330632 Valve Seat.................................................................................................................... 1
23 330634 Plunger ........................................................................................................................ 1
24 1389127 Retainer ....................................................................................................................... 1
25 1389126 Retainer ....................................................................................................................... 1
26 382323 Stop ............................................................................................................................. 1
27 382322 Retaining Ring ............................................................................................................. 1
28 1389120 Tube (By-Pass) ............................................................................................................ 1
29 330502 Pin ............................................................................................................................... 2
30 1390037 Screw........................................................................................................................... 14
31 1384794 Screw........................................................................................................................... 9
32 15157 Washer ........................................................................................................................ 23
33 1390038 Gasket ......................................................................................................................... 1
34 15370 Fitting........................................................................................................................... 1
35 330527 Breather ....................................................................................................................... 1
36 1384793 Cap .............................................................................................................................. 1
37 330513 Gasket ......................................................................................................................... 1
38 15316 Fitting........................................................................................................................... 1
39 330511 Plug ............................................................................................................................. 1
40 1389129 Plug ............................................................................................................................. 1
41 1314149 O-Ring ......................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 5-15


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION
T34000 AND T36000
TORQUE CONVERTER HOUSING

ITEM PART NO. DESCRIPTION QTY

42 1389130 Bushing........................................................................................................................ 1
42 1389131 Shim ............................................................................................................................ 4

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒

5-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

5-17
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-8)


T34000 AND T36000
PUMP DRIVE

5-18 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
PUMP DRIVE

ITEM PART NO. DESCRIPTION QTY

a 1388211 Transmission (34000 Series) ....................................................................................... 1


b 1459009 Transmission (36000 Series) ....................................................................................... 1
1 1471358 Screw........................................................................................................................... 7
1 16085 Capscrew..................................................................................................................... 7
2 15158 Lockwasher.................................................................................................................. 7
3 1389150 Sleeve.......................................................................................................................... 1
4 1389151 Tube ............................................................................................................................. 1
5 1389152 Piston Ring .................................................................................................................. 1
6 1389153 Snap Ring.................................................................................................................... 1
7 1389154 Washer ........................................................................................................................ 1
8 1389155 Bearing (Front)............................................................................................................. 1
8 1389156 Bearing (Rear) ............................................................................................................. 1
9 1311720 Piston Ring .................................................................................................................. 1
9 1456013 Seal ............................................................................................................................. 1
10 1389157 Spring .......................................................................................................................... 1
11 330532 Oil Seal ........................................................................................................................ 1
12 1389158 Seal Ring ..................................................................................................................... 1
13 1389159 Baffle ........................................................................................................................... 1
14 1389160 Bearing ........................................................................................................................ 1
15 1390046 Shaft ............................................................................................................................ 1
16 1389164 Screw........................................................................................................................... 6
17 15158 Lockwasher.................................................................................................................. 6
18 1389165 Snap Ring.................................................................................................................... 3
19 1311661 Bearing ........................................................................................................................ 3
20 1389166 Support ........................................................................................................................ 3
21 1389167 Gear (Pump) ................................................................................................................ 3
22 1389168 Gear (Impeller) ............................................................................................................ 1
23 330534 Snap Ring.................................................................................................................... 1
24 1389169 Gear (Auxiliary)............................................................................................................ 2

FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-19


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-9)


T34000 AND T36000
REGULATOR VALVE AND CHARGE PUMP

5-20 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
REGULATOR VALVE AND CHARGE PUMP

ITEM PART NO. DESCRIPTION QTY

a 1388211 Transmission (34000 Series) ....................................................................................... 1


b 1459009 Transmission (36000 Series) ....................................................................................... 1
1389280 Charge Pump (And Regulator) .................................................................................... 1
1 1389281 Regulator Valve Assembly....................................................................................... 1
2 1389282 Snap Ring ........................................................................................................... 1
3 1389283 Cup (Valve) ......................................................................................................... 1
4 1389284 Spring (Outer) ..................................................................................................... 1
5 1389285 Spring (Inner) ...................................................................................................... 1
6 1389286 Spool................................................................................................................... 1
7 14591 Fitting .................................................................................................................. 2
8 1391636 Piston .................................................................................................................. 1
9 1389289 Spring.................................................................................................................. 1
10 1389290 Retainer .............................................................................................................. 1
11 1389291 Snap Ring ........................................................................................................... 1
12 330642 Oil Seal ............................................................................................................... 1
13 1389293 Gasket ..................................................................................................................... 1
14 15156 Lockwasher ............................................................................................................. 4
15 1389294 Screw ...................................................................................................................... 2
16 18545 Capscrew ................................................................................................................ 2
17 15156 Lockwasher ............................................................................................................. 2
18 1389296 Charge Pump (Assembly)............................................................................................ 1
19 1389297 Bearing .................................................................................................................... 2
20 1389298 Shaft ........................................................................................................................ 1
21 382300 Bearing .................................................................................................................... 2
22 330646 Washer .................................................................................................................... 2
23 330647 Seal ......................................................................................................................... 2
24 1389302 Shaft ........................................................................................................................ 1
25 1389305 Piston ...................................................................................................................... 1
26 1389303 O-Ring ......................................................................................................................... 1
27 1390052 Fitting........................................................................................................................... 1
28 1389306 Coupling ...................................................................................................................... 1
29 1389307 Retainer ....................................................................................................................... 1
30 1389308 Gasket ......................................................................................................................... 1
31 1389309 Sleeve.......................................................................................................................... 1
32 1389310 Plate ............................................................................................................................ 1
33 1389311 O-Ring ......................................................................................................................... 1
34 1389270 O-Ring ......................................................................................................................... 1
35 130625 O-Ring ......................................................................................................................... 1
36 15158 Lockwasher.................................................................................................................. 6
37 18588 Capscrew..................................................................................................................... 2
38 16830 Capscrew..................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-21


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-10)


T34000 AND T36000
FORWARD CLUTCH

5-22 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
FORWARD CLUTCH

ITEM PART NO. DESCRIPTION QTY

a 1388211 Transmission (34000 Series) ....................................................................................... 1


b 1459009 Transmission (36000 Series) ....................................................................................... 1
1 1389171 Ring ............................................................................................................................. 2
2 304527 Snap Ring.................................................................................................................... 2
3 1389172 Bearing (Front)............................................................................................................. 1
4 382261 Bearing ........................................................................................................................ 1
5 382262 Snap Ring.................................................................................................................... 2
6 1389173 Bearing (Drive) ............................................................................................................ 1
7 330574 Ring ............................................................................................................................. 1
8 382269 Snap Ring.................................................................................................................... 1
9 382268 Retainer ....................................................................................................................... 1
10 1351992 Spring .......................................................................................................................... 1
11 1389174 Snap Ring.................................................................................................................... 1
12 1389175 Plate ............................................................................................................................ 1
13 1389176 Disc (Outer) ................................................................................................................. 11
14 1389177 Disc (Inner) .................................................................................................................. 12
15 a 1389178 Piston (Clutch) ............................................................................................................. 1
15 b 1471359 Clutch Piston and Seal Assembly................................................................................ 1
16 1389179 Seal (Outer)............................................................................................................. 1
17 330623 Seal Ring................................................................................................................. 1
18 1389181 Bearing (Forward Shaft) .............................................................................................. 1
18 330597 Bearing (Forward Shaft) .............................................................................................. 1
19 1389182 Washer ........................................................................................................................ 1
19 1391121 Retaining Ring ............................................................................................................. 1
20 1391122 Snap Ring.................................................................................................................... 1
20 382254 Snap Ring.................................................................................................................... 1
21 1389183 Washer ........................................................................................................................ 1
22 1389184 Retaining Ring ............................................................................................................. 1
23 1390047 Gear and Shaft Assembly............................................................................................ 1
23 1391625 Gear and Shaft Assembly............................................................................................ 1
24 1390048 Gear............................................................................................................................. 1
25 1389180 Spring .......................................................................................................................... 1
26 1315604 Ball............................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-23


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-11)


T34000 AND T36000
FIRST SPEED CLUTCH

5-24 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
FIRST SPEED CLUTCH

ITEM PART NO. DESCRIPTION QTY

c 1388211 Transmission (34000 Series) ....................................................................................... 1


d 1459009 Transmission (36000 Series) ....................................................................................... 1
1 1389234 Bearing (Clutch Low) ................................................................................................... 1
2 1389235 Ring ............................................................................................................................. 1
3 1389236 Spacer ......................................................................................................................... 1
4 a 1389237 Bearing (Front)............................................................................................................. 1
4 b 1392493 Bearing Cone............................................................................................................... 1
4 b 1392494 Bearing Cup................................................................................................................. 1
5 1389239 Piston (Clutch) ............................................................................................................. 1
5 b 1471362 Piston and Seal Assembly ........................................................................................... 1
6 1389228 Seal (Piston)............................................................................................................ 1
7 330623 Seal Ring................................................................................................................. 1
8 1389177 Disc.............................................................................................................................. 9
9 1389176 Disc.............................................................................................................................. 9
10 1389224 Backing Plate............................................................................................................... 1
11 1389174 Snap Ring.................................................................................................................... 1
12 b 1389217 Retainer ....................................................................................................................... 1
12 a 330574 Ring ............................................................................................................................. 1
13 b 1389218 Retaining Ring ............................................................................................................. 1
13 a 1389240 Spacer ......................................................................................................................... 1
14 a 1389241 Washer ........................................................................................................................ 1
14 a 1389242 Back-Up Ring............................................................................................................... 1
14 b 1391126 Spring .......................................................................................................................... 1
15 348486 Retaining Ring ............................................................................................................. 1
16 a 1389243 Spacer ......................................................................................................................... 1
16 b 1391133 Spacer ......................................................................................................................... 1
17 1389219 Bearing ........................................................................................................................ 1
18 330612 Retaining Ring ............................................................................................................. 1
19 1389220 Bearing ........................................................................................................................ 1
20 a 1389244 Washer ........................................................................................................................ 1
20 b 1391134 Washer ........................................................................................................................ 1
21 1389245 Bearing (Rear) ............................................................................................................. 1
22 1389246 Stud ............................................................................................................................. 4
23 b 1471363 O-Ring ......................................................................................................................... 1
23 a 79976 O-Ring ......................................................................................................................... 1
24 1389247 Shim (0.004 in.) (0.004 in.).......................................................................................... AR
24 1389248 Shim (0.007 in.) (0.007 in.).......................................................................................... AR
24 1389249 Shim (0.010 in.) (0.010 in.).......................................................................................... AR
24 1389250 Shim (0.020 in.) (0.020 in.).......................................................................................... AR
25 b 15157 Washer ........................................................................................................................ 4
25 a 177948 Lockwasher.................................................................................................................. 4
26 221710 Nut ............................................................................................................................... 4
27 1389125 Plug ............................................................................................................................. 2
28 1389253 Cap (Rear) ................................................................................................................... 1
29 1389171 Ring ............................................................................................................................. 1
30 a 1389254 Gear (Low)................................................................................................................... 1
30 b 1391629 Gear (Low)................................................................................................................... 1
31 a 1389255 Shaft Assembly............................................................................................................ 1
31 b 1391630 Shaft Assembly............................................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 5-25


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION
T34000 AND T36000
FIRST SPEED CLUTCH

ITEM PART NO. DESCRIPTION QTY

32 a 1389256 Gear (Third) ................................................................................................................. 1


32 b 1391631 Gear (Third Speed, Driven) (Third).............................................................................. 1

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒

5-26 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

5-27
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-12)


T34000 AND T36000
SECOND AND REVERSE SPEED CLUTCH

5-28 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
SECOND AND REVERSE SPEED CLUTCH

ITEM PART NO. DESCRIPTION QTY

c 1388211 Transmission (34000 Series) ....................................................................................... 1


d 1459009 Transmission (36000 Series) ....................................................................................... 1
1 1389171 Ring ............................................................................................................................. 3
2 304527 Snap Ring.................................................................................................................... 2
3 330586 Ring ............................................................................................................................. 1
4 1389223 Bearing (Front)............................................................................................................. 1
5 382261 Bearing ........................................................................................................................ 1
6 382262 Snap Ring.................................................................................................................... 2
7 1389173 Bearing ........................................................................................................................ 1
8 330574 Ring ............................................................................................................................. 2
9 382269 Snap Ring.................................................................................................................... 2
10 382268 Retainer ....................................................................................................................... 1
11 1351992 Spring .......................................................................................................................... 1
12 1389174 Snap Ring.................................................................................................................... 1
13 1389224 Backing Plate............................................................................................................... 1
14 1389176 Disc (Outer) ................................................................................................................. 17
15 1389177 Disc.............................................................................................................................. 18
16 ac 1389227 Piston (Clutch) ............................................................................................................. 1
16 bd 1471361 Piston and Seal Assembly ........................................................................................... 1
17 1389228 Seal (Outer)............................................................................................................. 1
18 330623 Seal Ring................................................................................................................. 2
19 ac 1389178 Piston........................................................................................................................... 1
19 bd 1471359 Clutch Piston and Seal Assembly................................................................................ 1
20 1389179 Seal ............................................................................................................................. 1
21 1389175 Plate ............................................................................................................................ 1
22 1389174 Snap Ring.................................................................................................................... 1
23 1389180 Spring .......................................................................................................................... 1
24 1315604 Ball............................................................................................................................... 1
25 a 1389217 Retainer ....................................................................................................................... 1
25 b 330577 Retainer ....................................................................................................................... 1
26 a 330578 Spring .......................................................................................................................... 1
26 b 1391126 Spring .......................................................................................................................... 1
27 a 1389218 Retaining Ring ............................................................................................................. 1
27 b 330579 Retainer ....................................................................................................................... 1
28 1389230 Snap Ring.................................................................................................................... 1
29 1389231 Retaining Ring ............................................................................................................. 1
30 1389232 Ring (Second Clutch) .................................................................................................. 1
31 a 1389233 Hub (Second Clutch) ................................................................................................... 1
31 b 1391129 Hub (Second Clutch) ................................................................................................... 1
32 a 1390051 Gear and Shaft Assembly............................................................................................ 1
32 b 1391628 Gear and Shaft Assembly............................................................................................ 1
33 1390048 Gear............................................................................................................................. 1

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-29


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-13)


T34000 AND T36000
THIRD SPEED CLUTCH

5-30 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
THIRD SPEED CLUTCH

ITEM PART NO. DESCRIPTION QTY

c 1388211 Transmission (34000 Series) ....................................................................................... 1


d 1459009 Transmission (36000 Series) ....................................................................................... 1
1 330617 Retaining Ring ............................................................................................................. 1
2 382266 End Plate ..................................................................................................................... 1
3 a 1339374 Clutch Disc .................................................................................................................. 6
3 b 1339374 Clutch Disc .................................................................................................................. 12
4 a 382263 Disc.............................................................................................................................. 6
4 b 382263 Disc.............................................................................................................................. 12
5 a 1389210 Piston (Assembly)........................................................................................................ 1
5 b 1471360 Piston and Seal Assembly ........................................................................................... 1
6 330622 Seal Ring................................................................................................................. 1
7 330623 Seal Ring................................................................................................................. 1
8 a 1389181 Bearing ........................................................................................................................ 1
8 b 330597 Bearing ........................................................................................................................ 1
9 1389182 Washer ........................................................................................................................ 1
10 a 1391122 Snap Ring.................................................................................................................... 1
10 b 382254 Snap Ring.................................................................................................................... 1
11 a 1389212 Stud ............................................................................................................................. 4
11 b 1311830 Stud ............................................................................................................................. 4
12 1314145 O-Ring ......................................................................................................................... 1
13 1389125 Plug ............................................................................................................................. 1
14 15159 Lockwasher.................................................................................................................. 4
15 1389215 Nut ............................................................................................................................... 4
16 a 1389216 Cap .............................................................................................................................. 1
16 b 1391124 Cap .............................................................................................................................. 1
17 a 1389270 O-Ring ......................................................................................................................... 1
17 b 15894 O-Ring ......................................................................................................................... 1
18 a 382287 Piston Ring .................................................................................................................. 1
18 b 1450659 Ring Seal ..................................................................................................................... 1
19 1389217 Retainer ....................................................................................................................... 1
20 a 330578 Spring .......................................................................................................................... 1
20 b 1391126 Spring .......................................................................................................................... 1
21 1389218 Retaining Ring ............................................................................................................. 1
22 a 382269 Snap Ring.................................................................................................................... 1
22 b 348486 Retaining Ring ............................................................................................................. 1
23 a 330589 Retaining Ring ............................................................................................................. 1
23 b 330589 Retaining Ring ............................................................................................................. 2
24 330574 Ring ............................................................................................................................. 1
25 1389219 Bearing (Third)............................................................................................................. 1
26 330612 Retaining Ring ............................................................................................................. 1
27 1389220 Bearing (Third)............................................................................................................. 1
28 a 330589 Retaining Ring ............................................................................................................. 1
29 a 1390049 Gear............................................................................................................................. 1
29 b 1391626 Gear (Third Speed)...................................................................................................... 1
30 a 1390050 Gear and Shaft Assembly............................................................................................ 1
30 b 1391627 Gear and Shaft ............................................................................................................ 1

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission

©10/0/2002 HYSTER COMPANY See Service Manual 5-31


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION
T34000 AND T36000
THIRD SPEED CLUTCH
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒

5-32 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

5-33
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-14)


T34000 AND T36000
FOURTH SPEED CLUTCH

5-34 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
FOURTH SPEED CLUTCH

KEY:
A: 34000 Series Transmission
B: 36000 Series Transmission

QTY
ITEM PART NO. DESCRIPTION A B

a 1388211 Transmission........................................................................................................ 1 ..
b 1459009 Transmission........................................................................................................ .. 1
1 1389171 Ring ..................................................................................................................... 2 2
2 1391136 Snap Ring............................................................................................................ .. 1
2 304527 Snap Ring............................................................................................................ 1 ..
3 1391137 Bearing (Front)..................................................................................................... .. 1
3 330587 Bearing (Front)..................................................................................................... 1 ..
4 1311719 Snap Ring............................................................................................................ .. 1
4 330586 Ring ..................................................................................................................... 1 ..
5 1389210 Piston (Clutch) ..................................................................................................... 1 ..
5 1471361 Piston and Seal Assembly ................................................................................... .. 1
6 330622 Seal Ring ............................................................................................................. 1 ..
6 1389228 Seal ................................................................................................................. .. 1
7 330623 Seal Ring......................................................................................................... 1 1
8 1389177 Disc...................................................................................................................... .. 6
8 382263 Disc...................................................................................................................... 6 ..
9 1339374 Clutch Disc .......................................................................................................... 6 ..
9 1389176 Disc...................................................................................................................... .. 6
10 1389224 Backing Plate....................................................................................................... .. 1
10 382266 End Plate ............................................................................................................. 1 ..
11 1389174 Snap Ring............................................................................................................ .. 1
11 330617 Retaining Ring ..................................................................................................... 1 ..
12 1389217 Retainer ............................................................................................................... 1 ..
12 330577 Retainer ............................................................................................................... .. 1
13 1391126 Spring .................................................................................................................. .. 1
13 330578 Spring .................................................................................................................. 1 ..
14 1389218 Retaining Ring ..................................................................................................... 1 ..
14 330579 Retainer ............................................................................................................... .. 1
15 382269 Snap Ring............................................................................................................ 1 1
16 1389260 Retaining Ring ..................................................................................................... 1 1
17 330574 Ring ..................................................................................................................... 1 1
18 1389261 Hub ...................................................................................................................... 1 ..
18 1391632 Hub ...................................................................................................................... .. 1
19 1389262 Shaft (Fourth) ...................................................................................................... 1 ..
19 1391138 Shaft (Fourth) ...................................................................................................... .. 1
20 1391142 Bearing ................................................................................................................ 1 ..
20 1471364 Bearing ................................................................................................................ .. 1
21 1389264 Retainer ............................................................................................................... 1 ..
22 1389265 Ring ..................................................................................................................... 2 ..
22 1391140 Ring ..................................................................................................................... .. 2
23 1389266 Spacer ................................................................................................................. 1 ..
24 1389267 Spacer ................................................................................................................. 1 ..
25 330588 Bearing ................................................................................................................ 1 1
26 1389268 Shaft .................................................................................................................... 1 ..
26 1391141 Shaft .................................................................................................................... .. 1

©10/0/2002 HYSTER COMPANY See Service Manual 5-35


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION
T34000 AND T36000
FOURTH SPEED CLUTCH

QTY
ITEM PART NO. DESCRIPTION A B

27 1389269 Bearing ................................................................................................................ 1 ..


27 1391142 Bearing ................................................................................................................ .. 1
28 1389270 O-Ring ................................................................................................................. 1 ..
28 1391143 O-Ring ................................................................................................................. .. 1
29 1389271 Cap ...................................................................................................................... 1 ..
29 1391144 Cap ...................................................................................................................... .. 1
30 1314149 O-Ring ................................................................................................................. 1 1
31 1389129 Plug ..................................................................................................................... 1 1
32 1389273 Spacer ................................................................................................................. 1 1
33 1389274 Spacer ................................................................................................................. 1 1
34 1389215 Nut ....................................................................................................................... 4 4
35 1389214 Washer ................................................................................................................ .. 4
35 15159 Lockwasher.......................................................................................................... 4 ..
36 1389277 Stud ..................................................................................................................... 4 4
37 1389278 Gear..................................................................................................................... 1 1
38 a 1384797 Flange.................................................................................................................. 1 1
39 a 1384799 O-Ring ................................................................................................................. 1 1
40 a 1384797 Flange.................................................................................................................. 1 1
41 a 385456 Nut ....................................................................................................................... 1 1
42 a 17705 Fitting ................................................................................................................... 1 1

FOOTNOTES:
a ⇒ S/N D117E-1617
b S/N D117E-1618 ⇒

5-36 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION (Figure 5-15)


T34000 AND T36000
DIPSTICK

ITEM PART NO. DESCRIPTION QTY

1 1388211 Transmission (34000 Series) ....................................................................................... 1


1 1459009 Transmission (36000 Series) ....................................................................................... 1
1 378128 Dipstick.................................................................................................................... 1
2 816132 Tube......................................................................................................................... 1
3 203899 Fitting....................................................................................................................... 1
4 816133 Bracket .................................................................................................................... 1
5 136681 Capscrew ................................................................................................................ 1
6 144067 Clamp ...................................................................................................................... 1
7 320157 Washer .................................................................................................................... 1
8 239503 Nut........................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 5-37


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-16)


T34000 AND T36000
CONTROL VALVE, ELECTRIC INCHING

5-38 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
CONTROL VALVE, ELECTRIC INCHING

ITEM PART NO. DESCRIPTION QTY

c 1388211 Transmission (34000 Series) ....................................................................................... 1


d 1459009 Transmission (36000 Series) ....................................................................................... 1
1 1389315 Control Valve (Assembly) ............................................................................................ 1
2 1389316 Plug ......................................................................................................................... 10
3 1389317 Spool (Accumulator)................................................................................................ 1
4 1389318 Spring (Inner) .......................................................................................................... 1
5 1389319 Spring (Outer) ......................................................................................................... 1
6 1389320 Spring (Outer) ......................................................................................................... 1
7 1389321 Pin ........................................................................................................................... 2
8 16485 O-Ring ..................................................................................................................... 1
9 233693 Fitting....................................................................................................................... 1
10 235691 Fitting....................................................................................................................... 1
11 16484 O-Ring ..................................................................................................................... 1
12 1389323 O-Ring ..................................................................................................................... 1
13 1389324 Valve Stop ............................................................................................................... 1
14 1389978 Spring ...................................................................................................................... 2
15 1389979 Valve Stop ............................................................................................................... 1
16 233693 Fitting....................................................................................................................... 1
17 16485 O-Ring ..................................................................................................................... 1
18 1389321 Pin ........................................................................................................................... 1
19 1389320 Spring ...................................................................................................................... 1
20 1389319 Spring ...................................................................................................................... 1
21 1389318 Spring ...................................................................................................................... 1
22 1389317 Spool ....................................................................................................................... 1
23 1389980 Pin ........................................................................................................................... 2
24 1389981 Plug ......................................................................................................................... 1
25 1389982 Spool ........................................................................................................................... 2
26 1389322 Pin ........................................................................................................................... 1
27 1315604 Ball .......................................................................................................................... 2
28 1342504 Solenoid Valve ............................................................................................................. 1
29 1342505 Coil .......................................................................................................................... 1
30 382629 O-Ring ..................................................................................................................... 5
31 382628 O-Ring ..................................................................................................................... 5
32 382627 O-Ring ..................................................................................................................... 5
33 1384796 Gasket ......................................................................................................................... 1
34 a 1389983 Gasket ......................................................................................................................... 1
34 b 1389983 Gasket ......................................................................................................................... 2
35 1389995 Wire Harness............................................................................................................... 1
36 b 1471365 Screw........................................................................................................................... 4
36 a 16656 Screw........................................................................................................................... 4
37 1389985 Receptacle (Assembly)................................................................................................ 1
38 15156 Lockwasher.................................................................................................................. 14
39 1389294 Screw........................................................................................................................... 2
40 1389986 Stud ............................................................................................................................. 3
41 1389987 Cover ........................................................................................................................... 1
42 1389988 Washer ........................................................................................................................ 3
43 a 1389989 Nut ............................................................................................................................... 3
43 b 1471367 Nut ............................................................................................................................... 3
44 1389990 Seal ............................................................................................................................. 1
45 1389991 Screw........................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 5-39


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION
T34000 AND T36000
CONTROL VALVE, ELECTRIC INCHING

ITEM PART NO. DESCRIPTION QTY

46 1389992 Screw........................................................................................................................... 2
47 1389993 Screw........................................................................................................................... 5
48 1389125 Plug ............................................................................................................................. 8
49 15860 O-Ring ......................................................................................................................... 8
50 159708 Screw........................................................................................................................... 1
51 1390053 Plug ............................................................................................................................. 1

FOOTNOTES:
a 34000 Series Transmission
b 36000 Series Transmission
c ⇒ S/N D117E-1617
d S/N D117E-1618 ⇒

5-40 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

5-41
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-17)


T34000 AND T36000
CONTROL VALVE, HYDRAULIC INCHING
(⇒S/N D117E-1617)

5-42 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T34000 AND T36000
CONTROL VALVE, HYDRAULIC INCHING
(⇒S/N D117E-1617)

ITEM PART NO. DESCRIPTION QTY

1 1389999 Actuator ....................................................................................................................... 1


1388211 Transmission (34000 Series) ....................................................................................... 1
1459009 Transmission (36000 Series) ....................................................................................... 1
2 1390000 Plug ......................................................................................................................... 1
3 1314149 O-Ring ..................................................................................................................... 1
4 1313914 Cup (Piston) ............................................................................................................ 1
5 1390001 Piston ...................................................................................................................... 4
6 1390002 Housing (Piston Assembly) ..................................................................................... 4
7 1313913 Seal ......................................................................................................................... 1
8 100154 O-Ring ..................................................................................................................... 2
9 1390054 Control Valve (Assembly) ............................................................................................ 1
10 382308 Spring ...................................................................................................................... 3
11 1390003 Spool ....................................................................................................................... 1
12 16484 O-Ring ..................................................................................................................... 4
13 235691 Fitting....................................................................................................................... 4
14 1390004 Spool ....................................................................................................................... 2
15 384349 Spool ....................................................................................................................... 2
16 1326290 Spring ...................................................................................................................... 1
17 1390005 Gasket (34000 Series Transmission)........................................................................... 1
17 1391634 Gasket (36000 Series Transmission)........................................................................... 1
18 382329 Spring .......................................................................................................................... 1
19 382328 Spring .......................................................................................................................... 1
20 382327 Rod .............................................................................................................................. 1
21 1390006 Spring .......................................................................................................................... 1
22 384348 Spool ........................................................................................................................... 1
23 382325 Sleeve.......................................................................................................................... 1
24 382324 Retainer ....................................................................................................................... 1
25 1390007 Screw........................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 5-43


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION ATTACHING PARTS AND OIL FILTER (Figure 5-18)


T34000 AND T36000 TRANSMISSION
(⇒S/N PENDING PER ECN 99872)

5-44 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION ATTACHING PARTS AND OIL FILTER


T34000 AND T36000 TRANSMISSION
(⇒S/N PENDING PER ECN 99872)

ITEM PART NO. DESCRIPTION QTY

1 1390705 Hose ............................................................................................................................ 1


2 b 888199 Fitting........................................................................................................................... 1
2 b 16481 O-Ring ..................................................................................................................... 1
3 b 16186 Fitting........................................................................................................................... 1
4 16597 Capscrew..................................................................................................................... 4
5 15156 Lockwasher.................................................................................................................. 4
6 b 16693 Fitting........................................................................................................................... 1
7 17772 Fitting........................................................................................................................... 2
7 16487 O-Ring ..................................................................................................................... 1
8 1388147 Hose ............................................................................................................................ 1
9 1390704 Hose ............................................................................................................................ 1
10 378521 Hose ............................................................................................................................ 2
11 378522 Hose ............................................................................................................................ 1
12 14555 Fitting........................................................................................................................... 1
13 12833 Fitting........................................................................................................................... 1
14 a 1331903 Identification Band (V) ................................................................................................. 2
15 12845 Fitting........................................................................................................................... 2
16 205683 Check Valve ................................................................................................................. 1
17 378523 Fitting........................................................................................................................... 2
18 15058 Nut ............................................................................................................................... 1
19 15158 Lockwasher.................................................................................................................. 9
20 398074 Clamp .......................................................................................................................... 1
21 12874 Fitting........................................................................................................................... 1
22 a 1388146 Hose ............................................................................................................................ 1
23 a 137852 Strap Clamp................................................................................................................. 3
24 a 16151 Fitting........................................................................................................................... 1
25 1388245 Fitting........................................................................................................................... 1
26 1388244 Fitting........................................................................................................................... 1
27 14349 Fitting........................................................................................................................... 2
28 17765 Fitting (Flange) ............................................................................................................ 4
29 806695 O-Ring ......................................................................................................................... 2
30 18588 Capscrew..................................................................................................................... 8
31 1390683 Clamp .......................................................................................................................... 2
32 1385066 Filter Assembly ............................................................................................................ 1
33 1392399 Element ................................................................................................................... 2
34 1487853 Electrical Indicator Assembly .................................................................................. 1
35 1487854 Nut and Seal Kit ...................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-1550
b ⇒ S/N D117E-1646

©10/0/2002 HYSTER COMPANY See Service Manual 5-45


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION ATTACHING PARTS (Figure 5-19)


T36000 TRANSMISSION
(S/N PENDING PER ECN 99872⇒)

5-46 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION ATTACHING PARTS


T36000 TRANSMISSION
(S/N PENDING PER ECN 99872⇒)

ITEM PART NO. DESCRIPTION QTY

1 1390705 Hose ............................................................................................................................ 1


2 16597 Capscrew..................................................................................................................... 4
3 15156 Lockwasher.................................................................................................................. 4
4 17772 Fitting........................................................................................................................... 2
4 16487 O-Ring ..................................................................................................................... 1
5 1390704 Hose ............................................................................................................................ 1
6 16562 Fitting........................................................................................................................... 2
7 1385066 Filter Assembly ............................................................................................................ 1
8 1392399 Element ................................................................................................................... 2
8 1487852 Filter Head Assembly .............................................................................................. 1
8 1487853 Electrical Indicator Assembly .............................................................................. 1
8 1487854 Nut and Seal Kit.............................................................................................. 1
9 1390683 Clamp .......................................................................................................................... 3
10 1483700 Hose ............................................................................................................................ 1
11 1483701 Hose ............................................................................................................................ 1
12 14555 Fitting........................................................................................................................... 2
13 12833 Fitting........................................................................................................................... 1
14 18588 Capscrew..................................................................................................................... 8
15 12845 Fitting........................................................................................................................... 2
16 17765 Fitting (Flange) ............................................................................................................ 4
17 806695 O-Ring ......................................................................................................................... 2
18 15158 Lockwasher.................................................................................................................. 8
19 12874 Fitting........................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 5-47


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION ATTACHING PARTS AND OIL FILTER (Figure 5-20)


T40000 TRANSMISSION
(S/N PENDING PER ECN 99872⇒)

5-48 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION ATTACHING PARTS AND OIL FILTER


T40000 TRANSMISSION
(S/N PENDING PER ECN 99872⇒)

ITEM PART NO. DESCRIPTION QTY

1 a 1390705 Hose ............................................................................................................................ 1


1 b 1513136 Hose ............................................................................................................................ 1
2 16597 Capscrew..................................................................................................................... 4
3 15156 Lockwasher.................................................................................................................. 4
4 17772 Fitting........................................................................................................................... 4
4 16487 O-Ring ..................................................................................................................... 1
5 a 1390704 Hose ............................................................................................................................ 1
5 b 1513137 Hose ............................................................................................................................ 1
6 169933 Fitting........................................................................................................................... 4
7 1385066 Filter Assembly ............................................................................................................ 1
8 .. . . . Filter Head............................................................................................................... 1
8 1392399 Element ................................................................................................................... 2
8 1487853 Electrical Indicator Assembly .............................................................................. 1
8 1487854 Nut and Seal Kit.............................................................................................. 1
9 1390683 Clamp .......................................................................................................................... 6
10 1483700 Hose ............................................................................................................................ 2
11 1483701 Hose ............................................................................................................................ 2
12 14555 Fitting........................................................................................................................... 2
13 139716 Fitting........................................................................................................................... 4
14 18588 Capscrew..................................................................................................................... 8
15 12845 Fitting........................................................................................................................... 2
16 17765 Fitting (Flange) ............................................................................................................ 4
17 806695 O-Ring ......................................................................................................................... 2
18 15158 Lockwasher.................................................................................................................. 9
19 17785 Fitting........................................................................................................................... 4
20 156696 Fitting........................................................................................................................... 1
21 14685 Fitting........................................................................................................................... 2
22 170067 Fitting........................................................................................................................... 2
23 15058 Nut ............................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68080
b S/N PENDING PER ECN 68080 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-49


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-21)


T40000
CASE AND REAR COVER

5-50 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
CASE AND REAR COVER

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1391117 Case Assembly ....................................................................................................... 1
2 1389136 Tube (Clutch Pressure) ....................................................................................... 1
3 1492654 Tube (Rear Bearing Lube)................................................................................... 1
4 1389135 Tube (Third Speed Pressure) .............................................................................. 1
5 330504 Sleeve (Pressure And Lubrication Tube)............................................................. 1
6 1492648 Sleeve (Lockup Piston Ring) ............................................................................... 1
7 330520 Retainer (Lockup Sleeve).................................................................................... 1
8 16374 Capscrew ............................................................................................................ 1
9 15155 Lockwasher ......................................................................................................... 1
10 130625 O-Ring ..................................................................................................................... 6
11 1492648 Sleeve (Lockup Piston Ring) ................................................................................... 2
12 382627 O-Ring ..................................................................................................................... 4
13 1504230 Cover (Rear)............................................................................................................ 1
14 14594 Plug ......................................................................................................................... 2
15 16483 O-Ring................................................................................................................. 1
16 330502 Pin ........................................................................................................................... 2
17 1390043 Screw ...................................................................................................................... 16
18 1390042 Screw ...................................................................................................................... 5
19 1384794 Screw ...................................................................................................................... 3
20 1389139 Stud ......................................................................................................................... 4
21 221710 Nut........................................................................................................................... 4
22 15157 Washer .................................................................................................................... 28
23 1390040 Gasket ..................................................................................................................... 1
24 14385 Fitting....................................................................................................................... 2
25 35504 Fitting (Magnetic Drain Plug)................................................................................... 1
26 1390044 Screw ...................................................................................................................... 1
27 222440 Fitting....................................................................................................................... 1
28 14594 Plug ......................................................................................................................... 1
29 16483 O-Ring................................................................................................................. 1
30 1314149 O-Ring ..................................................................................................................... 1
31 1389129 Plug ......................................................................................................................... 1
32 1389130 Bushing ................................................................................................................... 1
33 1504233 Clip .......................................................................................................................... AR
34 1390039 Tube (Suction) ......................................................................................................... 1
35 140597 O-Ring ..................................................................................................................... 1
36 16597 Capscrew ................................................................................................................ 2
37 15156 Lockwasher ............................................................................................................. 2
38 1389142 Baffle ....................................................................................................................... 1
39 330555 Screw ...................................................................................................................... 3
40 1389144 Plug (Drain) ............................................................................................................. 1
41 1492656 Tube (Dipstick)......................................................................................................... 1
42 1504233 Clip .......................................................................................................................... 1
43 15156 Lockwasher ............................................................................................................. 1
44 16597 Capscrew ................................................................................................................ 1
45 1504234 Housing (Dipstick) ................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 5-51


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION
T40000
CASE AND REAR COVER

ITEM PART NO. DESCRIPTION QTY

46 16484 O-Ring ..................................................................................................................... 1


47 1516560 Dipstick.................................................................................................................... 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

5-52 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

5-53
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-22)


T40000
TURBINE SHAFT, STATOR SUPPORT AND OIL BAFFLE

5-54 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
TURBINE SHAFT, STATOR SUPPORT AND OIL BAFFLE

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1389155 Bearing .................................................................................................................... 1
2 1389156 Bearing .................................................................................................................... 1
3 1389154 Washer .................................................................................................................... 1
4 1389153 Snap Ring................................................................................................................ 1
5 1389152 Piston Ring .............................................................................................................. 1
6 1504242 Support And Sleeve ................................................................................................ 1
7 16085 Capscrew ................................................................................................................ 7
8 15158 Lockwasher ............................................................................................................. 7
9 1456013 Seal ......................................................................................................................... 1
10 1589159 Baffle ....................................................................................................................... 1
11 330532 Oil Seal.................................................................................................................... 1
12 1389158 Seal Ring................................................................................................................. 1
13 1389160 Bearing .................................................................................................................... 1
14 1504243 Tube (Input) ............................................................................................................. 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-55


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-23)


T40000
TORQUE CONVERTER AND DRIVE PLATE

5-56 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
TORQUE CONVERTER AND DRIVE PLATE

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1384795 Reaction Member .................................................................................................... 1
2 1389153 Snap Ring................................................................................................................ 2
3 1389188 Spacer ..................................................................................................................... 1
4 1389196 Turbine..................................................................................................................... 1
5 1389186 Hub (Turbine)........................................................................................................... 1
6 1389187 Snap Ring................................................................................................................ 1
7 304527 Snap Ring................................................................................................................ 1
8 1389203 Screw ...................................................................................................................... 10
9 1389204 Screw ...................................................................................................................... 5
10 1389193 Impeller.................................................................................................................... 1
11 1389197 O-Ring ..................................................................................................................... 1
12 18557 Capscrew ................................................................................................................ 24
13 15157 Washer .................................................................................................................... 24
14 1389191 Hub (Impeller).......................................................................................................... 1
15 1389192 O-Ring ..................................................................................................................... 1
16 1389195 Screw ...................................................................................................................... 8
17 1389194 Ring ......................................................................................................................... 1
18 1389190 Bearing .................................................................................................................... 1
19 1389189 Snap Ring................................................................................................................ 1
20 1492667 Cover ....................................................................................................................... 1
21 1389200 Bearing .................................................................................................................... 1
22 1389201 O-Ring ..................................................................................................................... 1
23 1389154 Washer .................................................................................................................... 1
24 1389202 Hub.......................................................................................................................... 1
25 1492675 Drive Plate Kit.......................................................................................................... 1
26 .. . . . Drive Plate .......................................................................................................... 1
27 1389207 Ring (Backing)..................................................................................................... 1
28 1389208 Screw .................................................................................................................. 14

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-57


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-24)


T40000
TORQUE CONVERTER HOUSING

5-58 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
TORQUE CONVERTER HOUSING

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1504213 Housing and Tube Assembly ................................................................................... 1
2 1389125 Plug..................................................................................................................... 7
3 15860 O-Ring ............................................................................................................ 1
4 14595 Fitting .................................................................................................................. 1
5 16484 O-Ring ............................................................................................................ 1
6 1504215 Tube (Forward Pressure) .................................................................................... 1
7 1504220 Tube (Third Pressure) ......................................................................................... 1
8 1504221 Tube (Fourth Pressure) ....................................................................................... 1
9 1389118 Clip...................................................................................................................... 3
10 1314145 O-Ring................................................................................................................. 2
11 16374 Capscrew ............................................................................................................ 3
12 15155 Lockwasher ......................................................................................................... 3
13 1504223 Tube (Valve Oil Supply)....................................................................................... 1
14 330504 Sleeve ................................................................................................................. 2
15 1504224 Sleeve ................................................................................................................. 1
16 1504225 Sleeve ................................................................................................................. 1
17 1504226 Sleeve ................................................................................................................. 1
18 330520 Retainer .............................................................................................................. 3
19 1504227 Screw .................................................................................................................. 3
20 .. . . . Washer (Not Used) ............................................................................................. ..
21 330511 Plug..................................................................................................................... 1
22 330632 Valve Seat ........................................................................................................... 1
23 330634 Plunger (Pressure Relief Valve) .......................................................................... 1
24 1389127 Retainer (Pressure Relief Valve)......................................................................... 1
25 1389126 Retainer (Valve Seat) .......................................................................................... 1
26 382323 Stop..................................................................................................................... 1
27 382322 Retaining Ring .................................................................................................... 1
28 1504228 Tube (Modulator Bypass) ........................................................................................ 1
29 330502 Pin ........................................................................................................................... 2
30 1504229 Screw ...................................................................................................................... 14
31 1384794 Screw ...................................................................................................................... 9
32 15157 Washer .................................................................................................................... 23
33 1390038 Gasket ..................................................................................................................... 1
34 15370 Fitting....................................................................................................................... 1
35 330527 Breather................................................................................................................... 1
36 1384793 Cap.......................................................................................................................... 1
37 330513 Gasket ..................................................................................................................... 1
38 15316 Fitting....................................................................................................................... 1
39 14594 Plug (Not Illustrated)................................................................................................ 1
40 16483 O-Ring (Not Illustrated) ........................................................................................... 1
41 1504231 Plug (Not Illustrated)................................................................................................ 1
42 1504232 Bushing (Sensor)..................................................................................................... 1
43 1389131 Shim ........................................................................................................................ AR
44 1389129 Plug ......................................................................................................................... 1
45 1314149 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-59


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-25)


T40000
PUMP DRIVE

5-60 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
PUMP DRIVE

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1504248 Support.................................................................................................................... 3
2 1492678 Screw ...................................................................................................................... 4
3 1504249 O-Ring ..................................................................................................................... 4
4 1492679 Washer .................................................................................................................... 4
5 15158 Lockwasher ............................................................................................................. 2
6 1504250 Screw ...................................................................................................................... 2
7 1504251 Bearing .................................................................................................................... 3
8 1504252 Snap Ring................................................................................................................ 3
9 1504253 Gear (Auxiliary Pump Drive, RH) ............................................................................ 1
10 1504254 Gear (Auxiliary Pump Drive, LH) ............................................................................. 1
11 1504255 Gear (Charging Pump Drive)................................................................................... 1
12 1492683 Gear ........................................................................................................................ 1
13 330534 Snap Ring................................................................................................................ 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-61


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-26)


T40000
INPUT DRIVE GEARS

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1504245 Shaft (Turbine)......................................................................................................... 1
2 1504246 Gear (Driven)........................................................................................................... 2

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

5-62 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

5-63
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-27)


T40000
OUTPUT FLANGE AND SHAFT

5-64 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
OUTPUT FLANGE AND SHAFT

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1504386 Shaft (Output).......................................................................................................... 1
2 1504387 Bearing (Pilot) ......................................................................................................... 1
3 1471364 Bearing ( Front) ....................................................................................................... 1
4 1391140 Ring (Output Gear Retainer) ................................................................................... 2
5 1389155 Bearing (Rear)......................................................................................................... 1
6 1391143 O-Ring (Rear Bearing Cap)..................................................................................... 1
7 1504388 Seal (Oil Flange) ..................................................................................................... 1
8 1389277 Stud (Bearing Cap) ................................................................................................. 4
9 15159 Lockwasher ............................................................................................................. 4
10 1389215 Nut........................................................................................................................... 4
11 1504389 Cap (Rear Bearing) ................................................................................................. 1
12 1504390 Spacer (Output Flange)........................................................................................... 1
13 1389129 Plug (Rear Bearing) ................................................................................................ 1
14 1314149 O-Ring ..................................................................................................................... 1
15 1504391 O-Ring ..................................................................................................................... 1
16 1504392 Washer .................................................................................................................... 1
17 1504393 Nut........................................................................................................................... 1
18 1511747 Output Flange.......................................................................................................... 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-65


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-28)


T40000
OUTPUT SHAFT GEARS

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1504300 Gear (Output) .......................................................................................................... 1
2 1504301 Shaft (First Speed Drum And Plug)......................................................................... 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

5-66 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION (Figure 5-29)


T40000
FIRST SPEED GEARS

ITEM PART NO. DESCRIPTION QTY

1 a 1471662 Transmission................................................................................................................ 1
1 1361629 Gear (First Speed)................................................................................................... 11
2 1391627 Gear and Shaft (Third Speed Clutch, Shaft, And Hub) ........................................... 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-67


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-30)


T40000
THIRD SPEED GEARS

ITEM PART NO. DESCRIPTION QTY

1 a 1471662 Transmission................................................................................................................ 1
1 1391626 Gear (Third Speed) ................................................................................................. 1
2 1391631 Gear (Third Speed, Driven) ..................................................................................... 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

5-68 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

5-69
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-31)


T40000
FORWARD CLUTCH SHAFT

5-70 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
FORWARD CLUTCH SHAFT

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1504263 Piston ...................................................................................................................... 1
2 1389179 Seal ......................................................................................................................... 1
3 1504264 Seal ......................................................................................................................... 1
4 1389177 Disc ......................................................................................................................... 14
5 1389176 Disc ......................................................................................................................... 14
6 1389175 Plate ........................................................................................................................ 1
7 1315604 Ball .......................................................................................................................... 1
8 1389180 Spring ...................................................................................................................... 1
9 1389174 Snap Ring................................................................................................................ 1
10 1504265 Spring ...................................................................................................................... 1
11 1504266 Retainer................................................................................................................... 1
12 1504267 Snap Ring................................................................................................................ 3
13 1504268 Cone........................................................................................................................ 2
14 1320905 Cup (Driven Gear) ................................................................................................... 2
15 15042 Ring (Driven Gear Locator) ..................................................................................... 2
16 1504272 Ring ......................................................................................................................... AR
16 1504273 Ring ......................................................................................................................... AR
16 1504281 Ring ......................................................................................................................... AR
16 1504282 Ring ......................................................................................................................... AR
16 1504284 Ring (0.073/0.071)................................................................................................... AR
17 1504285 Bearing (Front, Forward Shaft)................................................................................ 1
18 330597 Bearing .................................................................................................................... 1
19 1391121 Retaining Ring......................................................................................................... 1
20 1391122 Snap Ring................................................................................................................ 1
21 1504288 Ring ......................................................................................................................... 2

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-71


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-32)


T40000
FIRST SPEED CLUTCH SHAFT

5-72 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
FIRST SPEED CLUTCH SHAFT

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1471362 Piston and Seal Assembly....................................................................................... 1
1 1389228 Seal..................................................................................................................... 1
2 1389245 Bearing (Rear Bearing) ....................................................................................... 1
3 330623 Seal Ring................................................................................................................. 1
4 1389177 Disc ......................................................................................................................... 12
5 1389176 Disc ......................................................................................................................... 12
6 1389224 Backing Plate .......................................................................................................... 1
7 1389174 Snap Ring................................................................................................................ 1
8 1389127 Retainer................................................................................................................... 1
9 1492646 Spring ...................................................................................................................... 1
10 1389218 Retaining Ring......................................................................................................... 1
11 348486 Retaining Ring......................................................................................................... 1
12 1391133 Spacer ..................................................................................................................... 1
13 1389219 Bearing .................................................................................................................... 1
14 1389220 Bearing .................................................................................................................... 1
15 330612 Retaining Ring......................................................................................................... 1
16 1391134 Washer .................................................................................................................... 1
17 1504295 Bearing .................................................................................................................... 1
18 1389336 Exhaust Pipe ........................................................................................................... 1
19 1389235 Ring ......................................................................................................................... 1
20 1389171 Ring ......................................................................................................................... 2
21 1389253 Cap.......................................................................................................................... 1
22 1389125 Plug ......................................................................................................................... 2
23 15860 O-Ring ..................................................................................................................... 2
25 79976 O-Ring ......................................................................................................................... 1
25 1389247 Shim (0.004 in.) ....................................................................................................... AR
25 1389248 Shim (0.007 in.) ....................................................................................................... AR
25 1389249 Shim (0.010 in.) ....................................................................................................... AR
25 1389250 Shim (0.020 in.) ....................................................................................................... AR
26 1389246 Stud ......................................................................................................................... 4
27 15157 Washer .................................................................................................................... 4
28 221710 Nut........................................................................................................................... 4
29 1392493 Bearing Cone .......................................................................................................... 1
30 1392494 Bearing Cup ............................................................................................................ 1
31 1389245 Bearing .................................................................................................................... 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-73


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-33)


T40000
SECOND AND REVERSE CLUTCH SHAFT

5-74 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
SECOND AND REVERSE CLUTCH SHAFT

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1471361 Piston and Seal Assembly....................................................................................... 1
2 1389228 Seal (Piston, Outer) ............................................................................................ 1
3 330623 Seal Ring (Piston, Inner)..................................................................................... 1
4 330579 Retainer................................................................................................................... 1
5 1492646 Spring ...................................................................................................................... 1
6 330577 Retainer................................................................................................................... 1
7 382269 Snap Ring................................................................................................................ 1
8 1389177 Disc (Inner Clutch)................................................................................................... 8
9 1389176 Disc (Outer Clutch).................................................................................................. 8
10 1389224 Backing Plate .......................................................................................................... 1
11 1389174 Snap Ring................................................................................................................ 1
12 1504263 Piston ...................................................................................................................... 1
13 1504264 Seal (Inner Piston)................................................................................................... 1
14 1389179 Seal (Outer Piston).................................................................................................. 1
15 1389177 Disc (Inner Clutch)................................................................................................... 14
16 1389176 Disc (Outer ClutcH) ................................................................................................. 14
17 1389175 Plate (Clutch Disk Backing)..................................................................................... 1
18 1315604 Ball .......................................................................................................................... 1
19 1389180 Spring ...................................................................................................................... 1
20 1389174 Snap Ring................................................................................................................ 1
21 1504265 Spring ...................................................................................................................... 1
22 1504266 Retainer................................................................................................................... 1
23 1504267 Snap Ring................................................................................................................ 1
24 1504268 Cone (Driven Gear) ................................................................................................. 2
25 1504269 Cup (Driven Gear) ................................................................................................... 2
26 1504270 Ring (Locating, Driven Gear)................................................................................... 2
27 1504267 Snap Ring................................................................................................................ 1
28 1504272 Ring (Reverse Clutch Gear) .................................................................................... AR
28 1504273 Ring (Reverse Clutch Gear) .................................................................................... AR
28 1504281 Ring (Reverse Clutch Gear) .................................................................................... AR
28 1504282 Ring (Reverse Clutch Gear) .................................................................................... AR
28 1504284 Ring (0.073/0.071) (Reverse Clutch Gear).............................................................. AR
29 1504290 Bearing (Front, Second And Reverse Shaft) ........................................................... 1
30 1504291 Ring (Front Bearing Retainer) ................................................................................. 1
31 1504267 Snap Ring................................................................................................................ 1
32 1504292 Hub (Clutch Disk) .................................................................................................... 1
33 1389230 Snap Ring................................................................................................................ 1
34 1389231 Retaining Ring ............................................................................................................. 1
35 1389232 Ring ............................................................................................................................. 1
36 1504288 Ring (Piston Shaft) ...................................................................................................... 3

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-75


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-34)


T40000
THIRD SPEED CLUTCH SHAFT

5-76 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
THIRD SPEED CLUTCH SHAFT

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1471360 Piston and Seal Assembly....................................................................................... 1
2 1479838 Seal Ring ............................................................................................................ 1
3 330623 Seal Ring ............................................................................................................ 1
4 382263 Disc (Inner Clutch)................................................................................................... 12
5 1339374 Clutch Disc (Outer Clutch)....................................................................................... 12
6 382266 End Plate (Disk Backing)......................................................................................... 1
7 330617 Retaining Ring......................................................................................................... 1
8 1389217 Retainer................................................................................................................... 1
9 1492646 Spring (Piston Return)............................................................................................. 1
10 1389218 Retaining Ring......................................................................................................... 1
11 348486 Retaining Ring......................................................................................................... 1
12 1389219 Bearing (Third Speed Gear) .................................................................................... 1
13 1389220 Bearing (Third Speed Gear) .................................................................................... 1
14 330612 Retaining Ring (Bearing Locator) ............................................................................ 1
15 330589 Retaining Ring (Bearing Retainer) .......................................................................... 2
16 1450659 Ring Seal (Piston Shaft) .......................................................................................... 1
17 330597 Bearing (Shaft Rear) ............................................................................................... 1
18 1314145 O-Ring (Rear Bearing Cap)..................................................................................... 1
19 1391124 Cap (Rear Bearing) ................................................................................................. 1
20 1391122 Snap Ring................................................................................................................ 1
21 15894 O-Ring (Bearing Cap) ............................................................................................. 1
22 1389125 Plug (Bearing Cap).................................................................................................. 1
23 15860 O-Ring................................................................................................................. 1
24 1311830 Stud ......................................................................................................................... 4
25 15159 Lockwasher ............................................................................................................. 4
26 1389215 Nut........................................................................................................................... 4

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-77


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-35)


T40000
FOURTH SPEED CLUTCH SHAFT

5-78 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
FOURTH SPEED CLUTCH SHAFT

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1471361 Piston and Seal Assembly....................................................................................... 1
2 1389228 Seal (Outer Piston) ............................................................................................. 1
3 330623 Seal Ring (Inner Piston)...................................................................................... 1
4 1389177 Disc (Inner Clutch)................................................................................................... 8
5 1389176 Disc (Outer Clutch).................................................................................................. 8
6 1389244 Washer (Disck Backing) .......................................................................................... 1
7 1389174 Snap Ring................................................................................................................ 1
8 330579 Retainer................................................................................................................... 1
9 1492646 Spring ...................................................................................................................... 1
10 330577 Retainer................................................................................................................... 1
11 382269 Snap Ring................................................................................................................ 1
12 1391137 Bearing (Fourth Speed Shaft Front) ........................................................................ 1
13 1311719 Snap Ring (Fourth Speed Shaft Front Bearing) ...................................................... 1
14 1391136 Snap Ring (Fourth Speed Shaft Front Bearing Retainer)........................................ 1
15 1504297 Hub (Fourth Clutch Disk)......................................................................................... 1
16 1389260 Retaining Ring (Fourth Clutch Disk Hub) ................................................................ 1
17 1389171 Ring (Fourth Speed Shaft Piston) ........................................................................... 2

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-79


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-36)


T40000
FORWARD, REVERSE, SECOND AND FOURTH CLUTCH SHAFT

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1504258 Shaft (Forward)........................................................................................................ 1
2 1504259 Shaft (Reverse And Second)................................................................................... 1
3 1504260 Shaft (Third And Fourth).......................................................................................... 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

5-80 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

5-81
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-37)


T40000
ELECTRIC CONTROL VALVE

5-82 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
ELECTRIC CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1482509 Housing (Solenoid Control) ..................................................................................... 1
2 1482534 Spool ....................................................................................................................... 5
3 3064988 Spool................................................................................................................... 5
4 16484 O-Ring ............................................................................................................ 1
5 1504400 O-Ring ............................................................................................................ 1
6 382628 O-Ring ............................................................................................................ 1
7 1324719 O-Ring................................................................................................................. 1
8 1482514 Coil...................................................................................................................... 5
9 1324792 O-Ring................................................................................................................. 5
10 1482513 Nut........................................................................................................................... 5
11 1482511 Plug ......................................................................................................................... 1
12 16484 O-Ring ..................................................................................................................... 1
13 1482510 Plug ......................................................................................................................... 1
14 1485858 Gasket ..................................................................................................................... 1
15 1471358 Screw ...................................................................................................................... 4
16 15156 Lockwasher ............................................................................................................. 4
17 1504401 Control Valve Assembly........................................................................................... 1
18 330511 Plug..................................................................................................................... 1
19 1482517 Spool (Forward And Reverse)............................................................................. 2
20 1482518 Spring (Forward And Reverse Spool) ................................................................. 1
21 1482533 Spool (Second Speed)........................................................................................ 1
22 1482520 Spool (Range) ..................................................................................................... 1
23 1482582 Spool (First And Third Speed) ............................................................................ 2
24 1482522 Spring.................................................................................................................. 3
25 .. . . . Spring (Not Used) ............................................................................................... ..
26 235691 Fitting .................................................................................................................. 6
27 16484 O-Ring ............................................................................................................ 1
28 1485857 Gasket ..................................................................................................................... 1
29 1504402 Plate ........................................................................................................................ 1
30 330674 Gasket ..................................................................................................................... 1
31 1342516 Valve Assembly (Modulator) (☞ Figure 5-38) ........................................................ 1
32 1342515 Gasket ..................................................................................................................... 1
33 1504403 Screw ...................................................................................................................... 5
34 1504405 Screw ...................................................................................................................... 4
35 15156 Lockwasher ............................................................................................................. 9

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-83


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-38)


T40000
MODULATOR VALVE

5-84 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
MODULATOR VALVE

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1342516 Valve Assembly ....................................................................................................... 1
2 382333 Plug..................................................................................................................... 2
3 16485 O-Ring................................................................................................................. 2
4 382334 Spring.................................................................................................................. 2
5 382335 Spring.................................................................................................................. 2
6 382336 Pin....................................................................................................................... 2
7 .. . . . Valve ................................................................................................................... 2
8 330511 Plug..................................................................................................................... 2
9 .. . . . Spool................................................................................................................... 2
10 382337 Spring (Regulator)............................................................................................... 2
11 16485 O-Ring................................................................................................................. 2
12 233693 Fitting .................................................................................................................. 2
13 1342515 Gasket ..................................................................................................................... 1
14 330511 Plug ......................................................................................................................... 2
15 .. . . . Spool ....................................................................................................................... 2
16 382337 Spring ...................................................................................................................... 2
17 233693 Fitting....................................................................................................................... 2
18 16485 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-85


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TRANSMISSION (Figure 5-39)


T40000
REGULATING VALVE AND CHARGE PUMP

5-86 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TRANSMISSION
T40000
REGULATING VALVE AND CHARGE PUMP

ITEM PART NO. DESCRIPTION QTY

a 1471662 Transmission................................................................................................................ 1
1 1389306 Coupling .................................................................................................................. 2
2 1389307 Retainer................................................................................................................... 2
3 1389308 Gasket ..................................................................................................................... 2
4 1492687 Sleeve...................................................................................................................... 1
5 1390052 Fitting....................................................................................................................... 2
6 1389303 O-Ring ..................................................................................................................... 2
7 1504398 Charge Pump Assembly.......................................................................................... 1
8 .. . . . Body.................................................................................................................... 1
9 330647 Seal (Shaft) ......................................................................................................... 1
10 330646 Washer................................................................................................................ 2
11 382300 Bearing (With Thrust Plate)................................................................................. 2
12 1504397 Shaft (Driven) ...................................................................................................... 1
13 1504396 Shaft (Drive) ........................................................................................................ 1
14 1389297 Bearing (With Thrust Plate)................................................................................. 2
15 1492688 Gasket ..................................................................................................................... 1
16 1389281 Regulator Valve Assembly....................................................................................... 1
17 330642 Oil Seal (Pump Drive Shaft Oil) .......................................................................... 1
18 1389291 Snap Ring ........................................................................................................... 1
19 1389290 Retainer (Piston Spring)...................................................................................... 1
20 1389289 Spring (Safety Valve Piston) ............................................................................... 1
21 14591 Fitting .................................................................................................................. 2
22 1391636 Piston (Safety Valve) ........................................................................................... 1
23 .. . . . Body ........................................................................................................................ 1
24 1389286 Spool (Valve Regulator) ...................................................................................... 1
25 1389285 Spring (Inner Valve) ............................................................................................ 1
26 1389284 Spring (Outer Valve)............................................................................................ 1
27 1389283 Cup (Spring Retainer) ......................................................................................... 1
28 1389282 Snap Ring ........................................................................................................... 1
29 18588 Capscrew ................................................................................................................ 2
30 15158 Lockwasher ............................................................................................................. 2
31 130625 O-Ring ..................................................................................................................... 1
32 15156 Lockwasher ............................................................................................................. 4
33 1492689 Screw ...................................................................................................................... 2
34 18545 Capscrew ................................................................................................................ 2
35 1471363 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 5-87


for service procedures.
NOTES

5-88
UNIT CODE D117
10/0/2002 NORTH AMERICA

6 DRIVE AXLE
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 6
DRIVE AXLE

DESCRIPTION PAGE

DIFFERENTIAL
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW......................................................................... 6-14
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW......................................................................... 6-18
DRIVE AXLE
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 6-2
OIL COOLED BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 6-6
WET BRAKE
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW ..................................................................... 6-10
UNIVERSAL SHAFT .......................................................................................................................................... 6-22

©10/0/2002 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DRIVE AXLE (Figure 6-1)


DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

6-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DRIVE AXLE
DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

KEY:
A: Standard Axle
B: Wide Axle

QTY
ITEM PART NO. DESCRIPTION A B

1378890 Drive Axle ............................................................................................................ 1 ..


1389288 Drive Axle ............................................................................................................ .. 1
1 15316 Fitting............................................................................................................... 2 2
2 1309105 Cover ............................................................................................................... 2 ..
2 1384447 Cover ............................................................................................................... .. 2
3 1303551 Button.......................................................................................................... 1 1
4 321293 Plug ................................................................................................................. 2 2
5 1314258 Spider (Assembly) ........................................................................................... 2 ..
5 1384448 Spider (Assembly) ........................................................................................... .. 2
5 1314259 Spider.......................................................................................................... 1 ..
5 1384449 Spider.......................................................................................................... .. 1
6 273969 Button ..................................................................................................... 3 3
7 1309108 Shaft............................................................................................................ 3 3
8 1309852 Washer........................................................................................................ 3 3
9 1309112 Gear ............................................................................................................ 3 3
10 167201 Washer........................................................................................................ 3 3
11 167196 Washer (and Pin) ............................................................................................ 2 2
11 1347906 Washer........................................................................................................ 2 2
12 200469 Pin............................................................................................................... 2 2
13 167194 Nut................................................................................................................... 2 2
14 1308995 Gear ................................................................................................................ 2 2
15 1309853 Capscrew ........................................................................................................ 4 4
16 1352498 Lock................................................................................................................. 2 2
17 1308996 Hub.................................................................................................................. 2 2
18 132451 Washer ............................................................................................................ 56 56
19 1309854 Stud ................................................................................................................. 56 56
20 1324799 Clamp .............................................................................................................. 56 56
21 1312090 Washer ............................................................................................................ 56 56
22 221717 Nut................................................................................................................... 56 56
23 1351960 Capscrew ........................................................................................................ 12 12
24 208810 Bearing Cone .................................................................................................. 4 4
25 1308999 Hub.................................................................................................................. 2 2
26 1308998 Bearing Cup ................................................................................................ 2 2
27 1309111 Spindle ............................................................................................................ 2 2
28 1309855 Oil Seal............................................................................................................ 2 2
29 1309102 Brake Disk ....................................................................................................... 2 2
30 1346636 Washer ............................................................................................................ 24 24
31 1312091 Capscrew ........................................................................................................ 24 ..
31 1384852 Capscrew ........................................................................................................ .. 24
32 1324798 Nut................................................................................................................... 36 36
33 1309859 Washer ............................................................................................................ 36 36
34 1309109 Axle Shaft (RH) ............................................................................................... 1 ..
34 1309110 Axle Shaft (LH) ................................................................................................ 1 ..
34 1384855 Axle Shaft (LH) ................................................................................................ .. 1
34 1384856 Axle Shaft (RH) ............................................................................................... .. 1

©10/0/2002 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DRIVE AXLE
DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

QTY
ITEM PART NO. DESCRIPTION A B

35 114826 Breather........................................................................................................... .. 1
35 200445 Breather........................................................................................................... 1 ..
36 1350307 Housing ........................................................................................................... 1 ..
36 1391819 Housing ........................................................................................................... .. 1
37 154781 Stud (70 mm) .............................................................................................. 10 10
38 208646 Stud (95 mm) .............................................................................................. 2 2
39 1314257 Stud (113 mm) ............................................................................................ 2 2
40 15316 Fitting .......................................................................................................... 1 1
41 321293 Plug............................................................................................................. 1 1
42 1309870 Stud ................................................................................................................. 36 36
43 86007 Washer ............................................................................................................ 14 14
44 358099 Nut................................................................................................................... 14 14
45 185015 Bolt ...................................................................................................................... 12 12
46 221376 Nut ....................................................................................................................... 12 12

6-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

6-5
UNIT CODE D117
NORTH AMERICA 10/0/2002

DRIVE AXLE (Figure 6-2)


OIL COOLED BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

6-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DRIVE AXLE
OIL COOLED BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

KEY:
A: Standard Axle
B: Wide Axle

QTY
ITEM PART NO. DESCRIPTION A B

1388148 Drive Axle ............................................................................................................ 1 ..


1389392 Drive Axle ............................................................................................................ .. 1
1 15316 Fitting............................................................................................................... 2 2
2 1384447 Cover ............................................................................................................... 2 2
3 1303551 Button.......................................................................................................... 1 1
4 321293 Plug ................................................................................................................. 2 2
5 1384448 Spider (Assembly) ........................................................................................... 2 2
5 1384449 Spider.......................................................................................................... 1 1
6 273969 Button ..................................................................................................... 3 3
7 1309108 Shaft............................................................................................................ 3 3
8 1309852 Washer........................................................................................................ 3 3
9 1309112 Gear ............................................................................................................ 3 3
10 167201 Washer........................................................................................................ 3 3
11 167196 Washer (and Pin) ............................................................................................ 2 2
11 1347906 Washer........................................................................................................ 2 2
12 200469 Pin............................................................................................................... 2 2
13 167194 Nut................................................................................................................... 2 2
14 1308995 Gear ................................................................................................................ 2 2
15 1309853 Capscrew ........................................................................................................ 4 4
16 1352498 Lock................................................................................................................. 2 2
17 1308996 Hub.................................................................................................................. 2 2
18 132451 Washer ............................................................................................................ 56 56
19 1309854 Stud ................................................................................................................. 56 56
20 1324799 Clamp .............................................................................................................. 56 56
21 1312090 Washer ............................................................................................................ 56 56
22 221717 Nut................................................................................................................... 56 56
23 1351960 Capscrew ........................................................................................................ 12 12
24 208810 Bearing Cone .................................................................................................. 4 4
25 1308999 Hub.................................................................................................................. 2 2
26 1308998 Bearing Cup ................................................................................................ 2 2
27 1384857 Spindle ............................................................................................................ 2 2
28 1384850 Seal ................................................................................................................. 4 4
29 1384854 Driver............................................................................................................... 2 2
30 1346636 Washer ............................................................................................................ 24 24
31 1384852 Capscrew ........................................................................................................ 24 24
32 1384853 Screw .............................................................................................................. 36 36
33 114826 Breather........................................................................................................... 1 1
34 1309109 Axle Shaft (RH) ............................................................................................... 1 ..
34 1309110 Axle Shaft (LH) ................................................................................................ 1 ..
34 1384855 Axle Shaft (LH) ................................................................................................ .. 1
34 1384856 Axle Shaft (RH) ............................................................................................... .. 1
35 1483803 Seal ................................................................................................................. 2 2
36 1391783 Housing ........................................................................................................... .. 1
36 1391786 Housing ........................................................................................................... 1 ..
37 154781 Stud (70 mm) .............................................................................................. 10 10

©10/0/2002 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DRIVE AXLE
OIL COOLED BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

QTY
ITEM PART NO. DESCRIPTION A B

38 208646 Stud (95 mm) .............................................................................................. 2 2


39 1314257 Stud (113 mm) ............................................................................................ 2 2
40 15316 Fitting .......................................................................................................... 1 1
41 321293 Plug............................................................................................................. 1 1
42 358099 Nut................................................................................................................... 14 14
43 86007 Washer ............................................................................................................ 14 14

6-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

6-9
UNIT CODE D117
NORTH AMERICA 10/0/2002

DRIVE AXLE (Figure 6-3)


WET BRAKE
(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)

6-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DRIVE AXLE
WET BRAKE
(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)

KEY:
A: Standard Axle
B: Wide Axle

QTY
ITEM PART NO. DESCRIPTION A B

1466322 Drive Axle ............................................................................................................ .. 1


1471666 Drive Axle ............................................................................................................ 1 ..
1 15316 Fitting............................................................................................................... 2 2
2 1473766 Cover ............................................................................................................... 2 2
2 1303551 Button.......................................................................................................... 1 1
3 321293 Plug ................................................................................................................. 2 2
4 1473761 Spider .............................................................................................................. 2 2
4 .. . . . Spider.......................................................................................................... 1 1
5 1473765 Shaft............................................................................................................ 3 3
6 1309852 Washer........................................................................................................ 3 3
7 1473764 Gear ............................................................................................................ 3 3
8 208816 Washer........................................................................................................ 3 3
9 273969 Button.......................................................................................................... 3 3
10 1473757 Washer ............................................................................................................ 2 2
11 200469 Pin............................................................................................................... 2 2
12 1473754 Nut................................................................................................................... 2 2
13 1473752 Gear ................................................................................................................ 2 2
14 1309853 Capscrew ........................................................................................................ 4 4
15 1473753 Lock................................................................................................................. 2 2
16 1473751 Hub.................................................................................................................. 2 2
17 132451 Washer ............................................................................................................ 56 56
18 1309854 Stud ................................................................................................................. 56 56
19 1324799 Clamp .............................................................................................................. 56 56
20 1312090 Washer ............................................................................................................ 56 56
21 221717 Nut (Wheel) ..................................................................................................... 56 ..
21 1506829 Nut (Wheel, Long) ........................................................................................... .. 56
21 1506830 Nut Kit (Wheel, Long) ...................................................................................... .. 1
22 1351960 Capscrew ........................................................................................................ 6 6
23 208810 Bearing Cone .................................................................................................. 2 2
24 1473748 Hub.................................................................................................................. 2 2
25 1308998 Bearing Cup .................................................................................................... 2 2
26 1473750 Seal ................................................................................................................. 1 1
27 1384854 Driver............................................................................................................... 1 1
28 1346636 Washer ............................................................................................................ 12 12
29 1384852 Capscrew ........................................................................................................ 12 12
30 1483803 Seal ................................................................................................................. 1 1
31 1473745 Spindle ............................................................................................................ .. 1
31 1478784 Spindle ............................................................................................................ 2 ..
32 1384853 Screw .............................................................................................................. 18 18
33 1473755 Axle Shaft (RH) ............................................................................................... .. 1
33 1473756 Axle Shaft (LH) ................................................................................................ .. 1
33 1478785 Axle Shaft (LH) (1640 mm).............................................................................. 1 ..
33 1478786 Axle Shaft (RH) (1585 mm) ............................................................................. 1 ..
34 1473774 Housing ........................................................................................................... .. 1
34 1478775 Housing ........................................................................................................... 1 ..

©10/0/2002 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DRIVE AXLE
WET BRAKE
(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)

QTY
ITEM PART NO. DESCRIPTION A B

35 15316 Fitting............................................................................................................... 1 1
36 114826 Breather........................................................................................................... 1 1
37 214195 Bolt (70 mm).................................................................................................... 2 2
38 154781 Stud (Short)..................................................................................................... 6 6
38 208646 Stud (95 mm)................................................................................................... 2 2
39 1473776 Stud (Long)...................................................................................................... 4 4
40 86007 Washer ............................................................................................................ 14 14
41 358099 Nut................................................................................................................... 14 14
42 321293 Plug ................................................................................................................. 1 1
43 1473760 Snap Ring........................................................................................................ 1 1
44 1473759 Gear ................................................................................................................ 1 1

6-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

6-13
UNIT CODE D117
NORTH AMERICA 10/0/2002

DIFFERENTIAL (Figure 6-4)


(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

6-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DIFFERENTIAL
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

ITEM PART NO. DESCRIPTION QTY

1329557 Carrier.......................................................................................................................... 1
1 1328667 Carrier (Differential)................................................................................................. 1
2 132450 Capscrew ............................................................................................................ 4
3 132451 Washer................................................................................................................ 4
4 132465 Lock......................................................................................................................... 2
5 272252 Washer .................................................................................................................... 4
6 221435 Capscrew ................................................................................................................ 4
7 15316 Fitting....................................................................................................................... 1
8 132476 Nut........................................................................................................................... 1
9 280582 Screw ...................................................................................................................... 1
10 130849 Cage........................................................................................................................ 1
11 79483 Bearing Cup ............................................................................................................ 2
12 79481 Bearing Cone (Inner)............................................................................................... 1
12 79482 Bearing Cone (Outer) .............................................................................................. 1
13 a 53769 Spacer (0.248 in.).................................................................................................... AR
13 a 53770 Spacer (0.249 in.).................................................................................................... AR
13 a 53771 Spacer (0.250 in.).................................................................................................... AR
13 a 53772 Spacer (0.251 in.).................................................................................................... AR
13 a 53773 Spacer (0.252 in.).................................................................................................... AR
13 a 53774 Spacer (0.253 in.).................................................................................................... AR
13 a 53775 Spacer (0.259 in.).................................................................................................... AR
13 a 53776 Spacer (0.265 in.).................................................................................................... AR
13 a 53777 Spacer (0.271 in.).................................................................................................... AR
13 a 53778 Spacer (0.277 in.).................................................................................................... AR
13 a 53779 Spacer (0.283 in.).................................................................................................... AR
14 1324795 Differential (Assembly) ............................................................................................ 1
15 1324796 Differential ........................................................................................................... 1
15 1308985 Case (Assembly) ............................................................................................ 1
16 .. . . . Case (Flange)............................................................................................. 1
17 .. . . . Case ........................................................................................................... 1
18 329420 Capscrew ................................................................................................... 4
18 329421 Capscrew ................................................................................................... 8
19 125428 Washer ....................................................................................................... 12
20 1309868 Washer ........................................................................................................... 2
21 1308989 Side Gear........................................................................................................ 2
22 1328669 Spider ............................................................................................................. 1
23 141501 Pinion.............................................................................................................. 4
24 1303550 Washer ........................................................................................................... 4
25 286132 Capscrew ............................................................................................................ 16
26 125428 Washer................................................................................................................ 16
27 358099 Nut ...................................................................................................................... 16
28 1347950 Gear .................................................................................................................... 1
29 163873 Bearing ........................................................................................................... 1
30 163874 Lockring .......................................................................................................... 1
31 241664 Nut .................................................................................................................. 1
32 132464 Adjusting Ring ............................................................................................................. 1
33 132463 Adjusting Ring ............................................................................................................. 1
34 30109 Bearing Cup................................................................................................................. 1
35 230408 Bearing Cone............................................................................................................... 1
36 132462 Bearing Cup................................................................................................................. 1
37 132461 Bearing Cone............................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DIFFERENTIAL
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

ITEM PART NO. DESCRIPTION QTY

38 130850 Shim (0.003 in.) ........................................................................................................... AR


38 130851 Shim (0.005 in.) ........................................................................................................... AR
38 130852 Shim (0.010 in.) ........................................................................................................... AR
39 1332807 Adapter (Brake) ........................................................................................................... 1
40 176134 Gasket ......................................................................................................................... 1
41 1312084 Capscrew..................................................................................................................... 8
42 125428 Washer ........................................................................................................................ 8

1380750 Differential Kit (Includes Items 20-24).......................................................................... 8


1355343 Hardware Kit (Includes Items 25-27) ........................................................................... 8

FOOTNOTES:
a Use Quantity of 2 as Required

6-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

6-17
UNIT CODE D117
NORTH AMERICA 10/0/2002

DIFFERENTIAL (Figure 6-5)


(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)

6-18 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DIFFERENTIAL
(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)

ITEM PART NO. DESCRIPTION QTY

1473609 Differential.................................................................................................................... 1
1473610 Differential ............................................................................................................... 1
1 1483741 Nut........................................................................................................................... 1
1 208631 Washer .................................................................................................................... 1
2 1473720 Capscrew ................................................................................................................ 8
3 88587 Washer .................................................................................................................... 8
4 1473722 Flange ..................................................................................................................... 1
5 1473719 Disc Brake ............................................................................................................... 1
6 1314255 Oil Seal.................................................................................................................... 1
7 293654 Capscrew ................................................................................................................ 8
8 296442 Washer .................................................................................................................... 8
9 1473611 Adapter.................................................................................................................... 1
10 1355346 Cotter Pin ................................................................................................................ 2
11 1379726 Washer .................................................................................................................... 2
12 1332805 O-Ring ..................................................................................................................... 2
13 1332801 Pin ........................................................................................................................... 2
14 .. . . . Park Brake Assembly (☞ Figure 8-4) .................................................................... 1
14 1473721 Brake Assembly....................................................................................................... 1
15 1483742 Bearing Cone .......................................................................................................... 1
16 1483743 Bearing Cup ............................................................................................................ 1
17 1483744 Cage Assembly ....................................................................................................... 1
17 79483 Bearing Cup ........................................................................................................ 1
17 1483788 Washer................................................................................................................ 1
18 1483749 Spacer (0.502 in.).................................................................................................... 2
18 1483745 Spacer (0.526 in.).................................................................................................... 2
18 1483746 Spacer (0.527 in.).................................................................................................... 2
18 1483747 Spacer (0.500 in.).................................................................................................... 1
18 1483748 Spacer (0.541 in.).................................................................................................... 2
18 1483750 Spacer (0.503 in.).................................................................................................... 1
18 1483751 Spacer (0.504 in.).................................................................................................... 2
18 1483752 Spacer (0.544 in.).................................................................................................... 2
18 1483753 Spacer (0.506 in.).................................................................................................... 2
18 1483754 Spacer (0.507 in.).................................................................................................... 2
18 1483755 Spacer (0.508 in.).................................................................................................... 2
18 1483756 Spacer (0.509 in.).................................................................................................... 1
18 1483757 Spacer (0.510 mm).................................................................................................. 2
18 1483758 Spacer (0.511 in.).................................................................................................... 2
18 1483759 Spacer (0.512 in.).................................................................................................... 2
18 1483760 Spacer (0.513 in.).................................................................................................... 2
18 1483761 Spacer (0.514 in.).................................................................................................... 2
18 1483762 Spacer (0.515 in.).................................................................................................... 2
18 1483763 Spacer (0.516 in.).................................................................................................... 2
18 1483764 Spacer (0.517 in.).................................................................................................... 2
18 1483765 Spacer (0.518 in.).................................................................................................... 2
18 1483766 Spacer (0.519 in.).................................................................................................... 2
18 1483767 Spacer (0.5197 in.).................................................................................................. 2
18 1483768 Spacer (0.521 in.).................................................................................................... 2
18 1483769 Spacer (0.522 in.).................................................................................................... 2
18 1483770 Spacer (0.523 in.).................................................................................................... 2
18 1483771 Spacer (0.524 in.).................................................................................................... 2
18 1483772 Spacer (0.525 in.).................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 6-19


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DIFFERENTIAL
(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)

ITEM PART NO. DESCRIPTION QTY

18 1483773 Spacer (0.5104 in.).................................................................................................. 2


18 1483774 Spacer (0.5124 in.).................................................................................................. 2
18 1483775 Spacer (0.5144 in.).................................................................................................. 2
18 1483776 Spacer (0.5163 in.).................................................................................................. 2
18 1483777 Spacer (0.5183 in.).................................................................................................. 2
19 1483778 Bearing Cup ............................................................................................................ 1
20 1483779 Bearing Cone .......................................................................................................... 1
21 .. . . . Pinion ...................................................................................................................... 1
22 .. . . . Shim (0.125 mm)..................................................................................................... 4
22 .. . . . Shim (0.200 mm)..................................................................................................... 3
22 .. . . . Shim (0.500 mm)..................................................................................................... 4
23 1483783 Roller Bearing ......................................................................................................... 1
24 163874 Lockring................................................................................................................... 1
25 280582 Screw ...................................................................................................................... 1
26 132476 Nut........................................................................................................................... 1
27 1483784 Differential ............................................................................................................... 1
28 1483785 Plug ......................................................................................................................... 1
29 1483786 Pin ........................................................................................................................... 2
30 1483787 Screw ...................................................................................................................... 4
31 1483788 Washer .................................................................................................................... 4
32 .. . . . Bearing Cap ............................................................................................................ 1
33 1483789 Pin ........................................................................................................................... 4
34 1483790 Ring (Bearing Adjuster) (LH) ................................................................................... 1
35 1483791 Bearing Cup (LH) .................................................................................................... 1
36 1483792 Bearing Cone (LH) .................................................................................................. 1
37 1483793 Capscrew ................................................................................................................ 12
38 1482765 Washer .................................................................................................................... 12
39 1495145 Case Assembly ....................................................................................................... 1
39 .. . . . Flange Half.......................................................................................................... 1
39 .. . . . Plain Half............................................................................................................. 1
39 1483793 Capscrew ............................................................................................................ 12
39 1482765 Washer................................................................................................................ 12
40 1309868 Washer .................................................................................................................... 2
41 1483796 Gear ........................................................................................................................ 2
42 1303550 Washer .................................................................................................................... 4
43 1483797 Gear ........................................................................................................................ 4
44 1328669 Spider ...................................................................................................................... 1
45 1347822 Bolt .......................................................................................................................... 12
46 1483798 Gear Assembly........................................................................................................ 1
47 1483802 Ring (Bearing Adjuster) (RH) .................................................................................. 1
48 125428 Washer .................................................................................................................... 12
49 1374550 Nut........................................................................................................................... 12
50 1483800 Bearing Cone (RH).................................................................................................. 1
51 1483801 Bearing Cup (RH).................................................................................................... 1

1507103 Shim Kit (Includes Item 22) ......................................................................................... 1

6-20 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

6-21
UNIT CODE D117
NORTH AMERICA 10/0/2002

UNIVERSAL SHAFT (Figure 6-6)

6-22 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

UNIVERSAL SHAFT

ITEM PART NO. DESCRIPTION QTY

ace 1388149 Universal Shaft ............................................................................................................ 1


1 a 1344044 Spider Assembly ..................................................................................................... 2
1 a .. . . . Tube......................................................................................................................... 1
1 a 1344254 Screw ...................................................................................................................... 8
adf 1471724 Universal Shaft ............................................................................................................ 1
2 a 1344044 Spider Assembly ..................................................................................................... 2
2 a .. . . . Tube......................................................................................................................... 1
2 a 1344254 Screw ...................................................................................................................... 8
bi 1477403 Universal Shaft ............................................................................................................ 1
3 b 1515555 Universal Joint Kit.................................................................................................... 1
3 b 1515556 Universal Joint Kit.................................................................................................... 1
3 b 1515557 Flange ..................................................................................................................... 1
3 b 1515558 Sleeve...................................................................................................................... 1
4 adf 177051 Capscrew..................................................................................................................... 8
5 adf 1337575 Flange.......................................................................................................................... 1
6 adf 221533 Capscrew..................................................................................................................... 12
6 bgh 1510426 Capscrew..................................................................................................................... 16
7 adf 221769 Washer ........................................................................................................................ 12
7 bgh 221769 Washer ........................................................................................................................ 16

FOOTNOTES:
a 36000 Series Transmission
b 40000 Series Transmission
c ⇒ S/N D117E-01719X Wide
d S/N D117E-01720X ⇒ Wide
e ⇒ S/N D117E-01723Y Narrow
f S/N D117E-01724Y ⇒ Narrow
g S/N PENDING PER ECN 68125 ⇒
h S/N PENDING PER ECN 68125 ⇒ Includes D117E-1688
i S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 6-23


for service procedures.
NOTES

6-24
UNIT CODE D117
10/0/2002 NORTH AMERICA

7 STEERING SYSTEM
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 7
STEERING SYSTEM

DESCRIPTION PAGE

FLOW AMPLIFIER ............................................................................................................................................. 7-14


ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 7-16
S/N D117E-1682⇒...................................................................................................................................... 7-18
STEERING ........................................................................................................................................................... 7-2
STEERING AXLE ................................................................................................................................................. 7-6
STEERING CONTROL VALVE........................................................................................................................... 7-12
STEERING CYLINDER ...................................................................................................................................... 7-10

©10/0/2002 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

STEERING (Figure 7-1)

7-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

STEERING

ITEM PART NO. DESCRIPTION QTY

1 1327895 Steering Wheel ............................................................................................................ 1


2 371666 Horn Button ................................................................................................................. 1
3 384428 Steering Control Valve (☞ Figure 7-4) ....................................................................... 1
4 389435 Block Valve .................................................................................................................. 1
5 1301422 Steering Column.......................................................................................................... 1
5 345423 Nut........................................................................................................................... 1
5 362816 Contact Terminal Kit ................................................................................................ 1
6 16597 Capscrew..................................................................................................................... 1
7 16815 Capscrew..................................................................................................................... 3
8 292682 Lockwasher.................................................................................................................. 4
9 2005059 Grommet...................................................................................................................... 1
9 362255 Grommet (Optional) ..................................................................................................... 1
10 376504 Bracket......................................................................................................................... 1
11 216735 Grommet...................................................................................................................... 4
12 376505 Spacer ......................................................................................................................... 4
13 369242 Capscrew..................................................................................................................... 4
14 1300117 Washer ........................................................................................................................ 4
15 a 376510 Steering Cover............................................................................................................. 1
15 c 1465624 Steering Cover............................................................................................................. 1
15 g 894406 Steering Cover............................................................................................................. 1
16 292529 Capscrew..................................................................................................................... 2
17 379697 Washer ........................................................................................................................ 2
18 216877 Nut ............................................................................................................................... 2
19 293782 Washer ........................................................................................................................ 2
20 376506 Spacer ......................................................................................................................... 2
21 324896 Latch ............................................................................................................................ 1
22 1301437 Spring .......................................................................................................................... 1
23 133683 Rod End Pin ................................................................................................................ 1
24 15212 Cotter Pin..................................................................................................................... 1
25 1301426 Bracket......................................................................................................................... 1
26 a 136704 Capscrew..................................................................................................................... 2
26 b 375629 Washer ........................................................................................................................ 2
26 b 379674 Capscrew..................................................................................................................... 2
27 313828 Nut ............................................................................................................................... 2
28 1301425 Spring .......................................................................................................................... 1
29 1325564 Plate ............................................................................................................................ 1
30 136681 Capscrew..................................................................................................................... 8
31 320158 Washer ........................................................................................................................ 9
32 292681 Lockwasher.................................................................................................................. 9
33 1300165 Spacer ......................................................................................................................... 3
34 1301676 Plate ............................................................................................................................ 1
35 1330574 Capscrew..................................................................................................................... 4
36 136704 Capscrew..................................................................................................................... 1
37 1301585 Spacer ......................................................................................................................... 1
38 1332941 Clamp .......................................................................................................................... 1
39 16541 Fitting........................................................................................................................... 3
39 16484 O-Ring ..................................................................................................................... 1
40 16745 Fitting........................................................................................................................... 1
40 16484 O-Ring ..................................................................................................................... 1
41 16556 Fitting........................................................................................................................... 1
41 16481 O-Ring ..................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

STEERING

ITEM PART NO. DESCRIPTION QTY

42 1307736 Plug ............................................................................................................................. 1


43 f 1307737 Fastener....................................................................................................................... 2
44 1469172 Hose ............................................................................................................................ 1
44 d 187802 Hose ............................................................................................................................ 1
45 e 1469178 Hose ............................................................................................................................ 1
45 d 815937 Hose ............................................................................................................................ 1
46 d 270938 Hose ............................................................................................................................ 1
47 e 1469179 Hose ............................................................................................................................ 1
47 d 339437 Hose ............................................................................................................................ 1
48 d 1301564 Hose ............................................................................................................................ 1
48 e 1469171 Hose ............................................................................................................................ 2
49 1311217 Plug ............................................................................................................................. 1
50 895468 Knob (Optional) ........................................................................................................... 1
51 f 1331037 Plug ............................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N D117E-1633
b S/N D117E-1634 ⇒
c S/N D117E-1634⇔S/N D117E-1743
d ⇒ S/N D117E-1681
e S/N D117E-1682 ⇒
f ⇒ S/N D117E-1743
g S/N D117E-1744 ⇒

7-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

7-5
UNIT CODE D117
NORTH AMERICA 10/0/2002

STEERING AXLE (Figure 7-2)

7-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

STEERING AXLE

ITEM PART NO. DESCRIPTION QTY

1 1355035 Steering Axle ............................................................................................................... 1


1 l 1462357 Steering Axle ............................................................................................................... 1
1 m 1483709 Steering Axle (H36.00E-H44.00E, H800E-H970E) ..................................................... 1
1 m 1476489 Steering Axle (Optional H36.00E-H44.00E, H800E-H970E) ....................................... 1
1 1476489 Steering Axle (H48.00EH, H1050EH).......................................................................... 1
2 15158 Lockwasher.................................................................................................................. 12
2 18588 Capscrew..................................................................................................................... 12
3 1462364 Bearing Cup................................................................................................................. 2
3 159175 Bearing Cup................................................................................................................. 2
4 95033 Shim (0.005 in.) ........................................................................................................... AR
4 95034 Shim (0.020 in.) ........................................................................................................... AR
5 159179 Bearing Cup................................................................................................................. 2
6 159180 Bearing Cone............................................................................................................... 2
7 3005182 Oil Seal ........................................................................................................................ 2
8 159181 Seal ............................................................................................................................. 2
9 185178 Bearing Cup................................................................................................................. 2
10 185179 Bearing Cone............................................................................................................... 4
11 1375050 Oil Seal ........................................................................................................................ 2
12 1375051 Oil Seal ........................................................................................................................ 2
13 185211 Bearing Cone............................................................................................................... 2
14 15021 Nut ............................................................................................................................... 4
14 18670 Capscrew..................................................................................................................... 4
15 1329017 Hub Assembly (Optional)............................................................................................. 2
15 1329015 Hub.......................................................................................................................... 1
15 1329014 Casting................................................................................................................ 1
15 30124 Bearing Cup ............................................................................................................ 1
15 185178 Bearing Cup ............................................................................................................ 1
15 116031 Stud ......................................................................................................................... 12
15 n 1478782 Hub Assembly.............................................................................................................. 2
15 1478780 Hub.......................................................................................................................... 1
15 1478772 Casting................................................................................................................ 1
16 30124 Bearing Cup ........................................................................................................ 1
17 116031 Stud..................................................................................................................... 12
18 185178 Bearing Cup ........................................................................................................ 1
19 c 6060 Locknut (Used With Spindles 1371378, 1371379) ...................................................... 4
19 dh 1492279 Locknut (Used With Spindles 1462359, 1462362) ...................................................... 2
19 c 6059 Lockwasher (Used With Spindles 1371378, 1371379)................................................ 2
19 95490 Retainer (Used With Spindles 1462359, 1462362) .................................................... 2
19 dh 155328 Washer ........................................................................................................................ 2
20 185180 Gasket ......................................................................................................................... 2
21 95490 Retainer ....................................................................................................................... 2
22 15158 Lockwasher.................................................................................................................. 12
22 16829 Capscrew..................................................................................................................... 12
23 387225 Wear Sleeve ................................................................................................................ 2
24 .. . . . Tire and Wheel (☞ Figure 12-1) ................................................................................ 2
25 .. . . . Steering Cylinder (☞ Figure 7-3) ............................................................................... 1
26 f 1355076 Pin ............................................................................................................................... 2
26 g 1394063 Pin ............................................................................................................................... 2
27 82270 Eye Bolt ....................................................................................................................... 4
28 15158 Lockwasher.................................................................................................................. 4
28 16830 Capscrew..................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

STEERING AXLE

ITEM PART NO. DESCRIPTION QTY

29 185074 Bushing........................................................................................................................ 2
30 1371376 Tie Rod ........................................................................................................................ 2
31 c 16009 Lube Fitting.................................................................................................................. 4
31 dh 16009 Lube Fitting.................................................................................................................. 8
32 ac 1371378 Spindle (RH) ................................................................................................................ 1
32 e 1462359 Spindle (RH) ................................................................................................................ 1
32 k 1523701 Spindle (RH) ................................................................................................................ 1
32 bc 1371379 Spindle (LH)................................................................................................................. 1
32 e 1462362 Spindle (LH)................................................................................................................. 1
32 k 1523700 Spindle (LH)................................................................................................................. 1
33 c 14349 Fitting ........................................................................................................................... 4
33 d 16569 Fitting ........................................................................................................................... 2
34 1310644 Hose ............................................................................................................................ 2
35 221780 Washer ........................................................................................................................ 8
35 339637 Capscrew..................................................................................................................... 8
36 1335868 Bushing........................................................................................................................ 2
37 1335869 Washer ........................................................................................................................ 2
38 185183 Shim (0.020 in.) ........................................................................................................... AR
38 185184 Shim (0.007 in.) ........................................................................................................... AR
39 14516 Fitting ........................................................................................................................... 2
40 1355034 Tube ............................................................................................................................. 1
41 14668 Fitting ........................................................................................................................... 2
42 302512 Connector .................................................................................................................... 2
43 302522 Nut ............................................................................................................................... 2
44 16041 Lube Fitting.................................................................................................................. 2
45 1355033 Tube ............................................................................................................................. 1
46 i 1357107 Tube ............................................................................................................................. 1
46 j 1509995 Tube ............................................................................................................................. 2
47 i 15056 Nut ............................................................................................................................... 4
47 i 15134 Washer ........................................................................................................................ 4
47 j 302400 Locknut ........................................................................................................................ 4
47 i 15156 Lockwasher.................................................................................................................. 4
47 j 320157 Washer ........................................................................................................................ 4
48 i 1457235 Clamp .......................................................................................................................... 8
48 j 1511943 Plate (Cover)................................................................................................................ 4
49 1369149 Pin ............................................................................................................................... 2
50 i 1357106 Tube ............................................................................................................................. 1
51 14694 Fitting ........................................................................................................................... 2
52 1371397 Wear Sleeve ................................................................................................................ 2
53 1371398 Wear Sleeve ................................................................................................................ 2
54 251979 Lubricant...................................................................................................................... AR
55 201807 Fitting ........................................................................................................................... 2
56 116030 Nut ............................................................................................................................... 24
57 173240 Clamp .......................................................................................................................... 24
58 302501 Shim ............................................................................................................................ AR
59 155328 Washer ........................................................................................................................ 2
60 15485 Fitting ........................................................................................................................... 2
61 178015 Bushing........................................................................................................................ 2
62 13963 Lube Fitting.................................................................................................................. 2

7-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

STEERING AXLE

ITEM PART NO. DESCRIPTION QTY

63 j 1511167 Bracket (Clamp) ........................................................................................................... 1


64 j 136703 Capscrew..................................................................................................................... 1

FOOTNOTES:
a Service With 1375053
b Service With 1375054
c ⇒ S/N D117E-01735Y
d S/N D117E-01736Y ⇒
e S/N D117E-01736Y⇔S/N PENDING PER ECN 99570-06
f ⇒ S/N D117E-1517
g S/N D117E-1518 ⇒
h S/N D117E-1736 ⇒
i ⇒ S/N PENDING PER ECN 68080
j S/N PENDING PER ECN 68080 ⇒
k S/N PENDING PER ECN 99570-06 ⇒
l ⇒ S/N PENDING PER ECN 99900
m S/N PENDING PER ECN 99900 ⇒
n S/N PENDING PER ECN 99927 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

STEERING CYLINDER (Figure 7-3)

7-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

STEERING CYLINDER

ITEM PART NO. DESCRIPTION QTY

a 1303762 Steering Cylinder ......................................................................................................... 1


1483179 Steering Cylinder ......................................................................................................... 1
1 1483178 End Cap .................................................................................................................. 2
2 816544 Wiper Ring............................................................................................................... 2
3 1304400 Tie Rod.................................................................................................................... 4
4 316829 Nut........................................................................................................................... 8
5 816545 Seal ......................................................................................................................... 2
6 18973 O-Ring ..................................................................................................................... 2
7 53092 Back-Up Ring .......................................................................................................... 2
8 1303766 Tube......................................................................................................................... 1
9 1303767 Rod and Piston Assembly ....................................................................................... 1
9 298543 Rod ..................................................................................................................... 1
9 1303771 Piston .................................................................................................................. 1
10 1303774 Seal Ring................................................................................................................. 1
11 366328 Seal Ring................................................................................................................. 1
12 366327 Wear Ring ............................................................................................................... 1
13 233693 Fitting....................................................................................................................... 1
13 16485 O-Ring................................................................................................................. 1

1307734 Seal Kit (Includes Items 2, 5-7, 10-12) .................................................................... 1

FOOTNOTES:
a Service With Cylinder 1483179

©10/0/2002 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

STEERING CONTROL VALVE (Figure 7-4)

7-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

STEERING CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

384428 Steering Control Valve ................................................................................................. 1


1 .. . . . Housing ................................................................................................................... 1
1 .. . . . Spool ....................................................................................................................... 1
1 .. . . . Sleeve...................................................................................................................... 1
2 345408 Ball .......................................................................................................................... 1
3 345409 Bushing ................................................................................................................... 1
4 345410 Bearing Set ............................................................................................................. 1
5 345411 Ring ......................................................................................................................... 1
6 345412 Pin ........................................................................................................................... 1
7 1303787 Spring ...................................................................................................................... 1
8 1355326 Shaft ........................................................................................................................ 1
9 1357026 Plate ........................................................................................................................ 1
10 366067 Spacer ..................................................................................................................... 1
11 366068 Gear ........................................................................................................................ 1
12 345424 Cover ....................................................................................................................... 1
13 345418 Pin ........................................................................................................................... 1
14 366069 Screw ...................................................................................................................... 1
15 371344 Capscrew ................................................................................................................ 6
16 .. . . . Nameplate ............................................................................................................... 1
17 .. . . . Screw ...................................................................................................................... 2
18 .. . . . O-Ring ..................................................................................................................... 1
19 .. . . . Ring ......................................................................................................................... 1
20 .. . . . O-Ring ..................................................................................................................... 1
21 .. . . . O-Ring ..................................................................................................................... 2
22 .. . . . Washer .................................................................................................................... 7
23 .. . . . Seal Ring................................................................................................................. 1

345421 Seal Kit (Includes Items 18-23) ............................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FLOW AMPLIFIER (Figure 7-5)

7-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

FLOW AMPLIFIER

ITEM PART NO. DESCRIPTION QTY

384427 Flow Amplifier .............................................................................................................. 1


1 .. . . . Housing ................................................................................................................... 1
2 1315783 Screw ...................................................................................................................... 2
3 1315784 Washer .................................................................................................................... 2
4 371961 Capscrew ................................................................................................................ 16
5 1315785 Washer .................................................................................................................... 16
6 1315786 Cover ....................................................................................................................... 1
7 1315787 Cover ....................................................................................................................... 1
8 1315788 Plate ........................................................................................................................ 1
9 1315789 Plate ........................................................................................................................ 1
10 1315790 Relief Valve ............................................................................................................. 1
11 1315791 Plug ......................................................................................................................... 1
12 1315792 Valve........................................................................................................................ 2
13 1315793 Stop ......................................................................................................................... 1
14 1315794 Stop ......................................................................................................................... 2
15 1315795 Spring ...................................................................................................................... 2
16 1315796 Fitting....................................................................................................................... 1
17 1315797 Spring ...................................................................................................................... 2
18 1315798 Spring ...................................................................................................................... 2
19 1315799 Spring ...................................................................................................................... 1
20 1316025 Fitting....................................................................................................................... 2
21 1316026 Fitting....................................................................................................................... 1
22 1316027 Fitting....................................................................................................................... 1
23 1316028 Check Valve............................................................................................................. 1
24 1316029 Plug ......................................................................................................................... 1
25 1316030 Plug ......................................................................................................................... 1
26 1316031 Spring ...................................................................................................................... 1
27 1316032 Spring ...................................................................................................................... 1
28 .. . . . O-Ring ..................................................................................................................... 4
29 .. . . . O-Ring ..................................................................................................................... 4
30 .. . . . O-Ring ..................................................................................................................... 2
31 .. . . . O-Ring ..................................................................................................................... 1
32 .. . . . Seal ......................................................................................................................... 1
33 .. . . . Seal ......................................................................................................................... 1
34 .. . . . O-Ring ..................................................................................................................... 1
35 .. . . . O-Ring ..................................................................................................................... 1
36 .. . . . O-Ring ..................................................................................................................... 1

1315782 Seal Kit (Includes Items 28-36) ............................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 7-15


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FLOW AMPLIFIER (Figure 7-6)


ATTACHING PARTS
(⇒S/N D117E-1681)

7-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

FLOW AMPLIFIER
ATTACHING PARTS
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 384427 Flow Amplifier (☞ Figure 7-5) .................................................................................... 1


2 1307719 Tube ............................................................................................................................. 1
3 16559 Fitting........................................................................................................................... 3
3 16484 O-Ring ..................................................................................................................... 1
4 16745 Fitting........................................................................................................................... 1
4 16484 O-Ring ..................................................................................................................... 1
5 17061 Fitting........................................................................................................................... 1
6 16565 Fitting........................................................................................................................... 1
6 16481 O-Ring ..................................................................................................................... 1
7 239784 Fitting........................................................................................................................... 1
7 16481 O-Ring ..................................................................................................................... 1
8 190757 Fitting........................................................................................................................... 6
9 169787 O-Ring ......................................................................................................................... 3
10 16828 Capscrew..................................................................................................................... 12
11 15156 Lockwasher.................................................................................................................. 12
12 17764 Fitting........................................................................................................................... 4
13 199917 O-Ring ......................................................................................................................... 2
14 15157 Washer ........................................................................................................................ 11
15 18557 Capscrew..................................................................................................................... 8
16 16377 Capscrew..................................................................................................................... 3
17 15129 Washer ........................................................................................................................ 3
18 16883 Fitting........................................................................................................................... 1
19 1331948 Hose ............................................................................................................................ 1
20 1331949 Hose ............................................................................................................................ 2
21 1331940 Fitting........................................................................................................................... 1
21 280156 O-Ring ..................................................................................................................... 1
22 816055 Clamp (☞ Figure 9-7) ................................................................................................ 1
23 14489 Fitting........................................................................................................................... 1
24 816057 Tube ............................................................................................................................. 1
25 17776 Fitting........................................................................................................................... 1
26 17049 Fitting........................................................................................................................... 1
27 816015 Tube (☞ Figure 9-7) ................................................................................................... 1
28 1339477 Tube ............................................................................................................................. 1
29 1331852 Clamp .......................................................................................................................... 2
30 1350844 Bracket......................................................................................................................... 2
31 18497 Capscrew..................................................................................................................... 4
32 18515 Washer ........................................................................................................................ 4
33 15155 Lockwasher.................................................................................................................. 4
34 15055 Nut ............................................................................................................................... 4
35 1331943 Fitting........................................................................................................................... 1
35 1336254 O-Ring ..................................................................................................................... 1
36 1301564 Hose (☞ Figure 7-1) .................................................................................................. 1
37 187802 Hose (☞ Figure 7-1) .................................................................................................. 1
38 1331774 Tube ............................................................................................................................. 1
39 1388263 Hose (☞ Figure 9-1) .................................................................................................. 1
40 339437 Hose (☞ Figure 7-1) .................................................................................................. 1
41 270938 Hose (☞ Figure 7-1) .................................................................................................. 1
42 815937 Hose (☞ Figure 7-1) .................................................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 7-17


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FLOW AMPLIFIER (Figure 7-7)


ATTACHING PARTS
(S/N D117E-1682⇒)

7-18 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

FLOW AMPLIFIER
ATTACHING PARTS
(S/N D117E-1682⇒)

ITEM PART NO. DESCRIPTION QTY

1 384427 Flow Amplifier (☞ Figure 7-5) .................................................................................... 1


2 1473943 Fitting........................................................................................................................... 1
3 1473944 O-Ring ......................................................................................................................... 3
4 1473945 Fitting........................................................................................................................... 6
5 1473946 Capscrew..................................................................................................................... 12
6 1473921 Washer ........................................................................................................................ 1
7 1473897 Fitting........................................................................................................................... 1
8 1473948 Fitting........................................................................................................................... 1
9 1473949 Fitting........................................................................................................................... 1
10 1473925 Fitting........................................................................................................................... 1
11 1473950 Fitting........................................................................................................................... 1
12 1487097 Fitting........................................................................................................................... 1
13 1473926 Fitting........................................................................................................................... 1
14 1473927 Fitting (Quick Disconnect)............................................................................................ 1
15 1473887 Fitting........................................................................................................................... 3
16 1473951 Bolt .............................................................................................................................. 3
17 1473952 Washer ........................................................................................................................ 7
18 1473953 Tube ............................................................................................................................. 1
19 1473900 Nut ............................................................................................................................... 2
20 1473902 Sleeve.......................................................................................................................... 2
21 1473914 Cap .............................................................................................................................. 1
22 1473915 Cap .............................................................................................................................. 4
23 1473893 Fitting........................................................................................................................... 2
24 1473959 Capscrew..................................................................................................................... 4
25 1473933 O-Ring ......................................................................................................................... 1
26 1473947 Flange.......................................................................................................................... 1
27 1473880 Flange.......................................................................................................................... 2
28 1473972 Hose Assembly............................................................................................................ 1
28 1473980 Hose ........................................................................................................................ 1
28 1473945 Fitting....................................................................................................................... 2
28 1473946 Capscrew ................................................................................................................ 4
28 1473921 Washer .................................................................................................................... 4
28 1473944 O-Ring ..................................................................................................................... 1
29 1473958 Hose Assembly............................................................................................................ 1
29 1473979 Hose ........................................................................................................................ 1
29 1473964 Fitting....................................................................................................................... 2
29 1473959 Capscrew ................................................................................................................ 4
29 1473952 Washer .................................................................................................................... 4
30 .. . . . Hose ............................................................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 7-19


for service procedures.
NOTES

7-20
UNIT CODE D117
10/0/2002 NORTH AMERICA

8 BRAKE SYSTEM
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 8
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE LINES
CONTROL ...................................................................................................................................................... 8-12
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ..................................................................... 8-14
OIL COOLED BRAKE..................................................................................................................................... 8-18
COOLING
OIL COOLED BRAKE..................................................................................................................................... 8-22
PARK BRAKE
S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW......................................................................... 8-10
PARK BRAKE AND SERVICE BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW........................................................................... 8-6
RELAY VALVE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW......................................................................... 8-28
SERVICE BRAKE
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ....................................................................... 8-4
OIL COOLED BRAKE....................................................................................................................................... 8-2
SHUTTLE VALVE
⇒S/N PENDING PER ECN 99723 ................................................................................................................. 8-30
TREADLE VALVE
INCHING
⇒S/N D117E-1550...................................................................................................................................... 8-26
SERVICE BRAKE ........................................................................................................................................... 8-24

©10/0/2002 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SERVICE BRAKE (Figure 8-1)


OIL COOLED BRAKE

8-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SERVICE BRAKE
OIL COOLED BRAKE

ITEM PART NO. DESCRIPTION QTY

1 1384859 Plug ............................................................................................................................. 1


1 1382902 O-Ring ..................................................................................................................... 1
2 1384860 Capscrew..................................................................................................................... 16
3 132451 Washer ........................................................................................................................ 16
4 1384861 Bleeder Screw ............................................................................................................. 1
5 1384862 Plug ............................................................................................................................. 2
5 1384863 O-Ring ..................................................................................................................... 1
6 1384865 Plug ............................................................................................................................. 1
6 1384863 O-Ring ..................................................................................................................... 1
7 15316 Fitting........................................................................................................................... 1
8 1384864 Plug ............................................................................................................................. 2
9 1384867 Fitting........................................................................................................................... 1
9 1382902 O-Ring ..................................................................................................................... 1
10 1384868 Cover (RH)................................................................................................................... 1
10 1384869 Cover (LH) ................................................................................................................... 1
11 1384870 Seal ............................................................................................................................. 2
12 1384871 Spring .......................................................................................................................... 1
13 1384872 Piston........................................................................................................................... 1
14 1384873 Disc.............................................................................................................................. 11
15 1384874 Disc Assembly ............................................................................................................. 10
16 1384882 Spacer ......................................................................................................................... 1
17 1384883 Housing ....................................................................................................................... 1
18 15483 Fitting........................................................................................................................... 3
19 1384876 Plug ............................................................................................................................. 4
20 1384884 O-Ring ..................................................................................................................... 1
21 1384878 Rod.......................................................................................................................... 1
21 1384881 Pin ........................................................................................................................... 1
22 1384879 Guide....................................................................................................................... 1
23 1384880 Spring ...................................................................................................................... 1
24 ab 16815 Capscrew..................................................................................................................... 2
25 ab 221767 Washer ........................................................................................................................ 2
26 ab 1483804 Bracket (Temperature Sensor)..................................................................................... 1
27 ab 1483805 Plug ............................................................................................................................. 1
28 ab 1483803 Seal ............................................................................................................................. 1

FOOTNOTES:
a S/N D117E-01720X ⇒ Wide
b S/N D117E-01724Y ⇒ Narrow

©10/0/2002 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SERVICE BRAKE (Figure 8-2)


DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

8-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SERVICE BRAKE
DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

ITEM PART NO. DESCRIPTION QTY

1378890 Drive Axle .................................................................................................................... 1


1350314 Brake Assembly....................................................................................................... 4
1 1312078 Housing............................................................................................................... 1
2 1309120 Bleeder Screw..................................................................................................... 2
3 1337628 Dust Seal ............................................................................................................ 6
4 1309115 Piston .................................................................................................................. 6
5 1309122 Back-Up Ring ...................................................................................................... 6
6 1339124 O-Ring................................................................................................................. 6
7 1343150 O-Ring................................................................................................................. 3
8 1347753 Cap (Housing) ..................................................................................................... 1
9 1309117 Cap (Housing) ..................................................................................................... 2
10 1328656 Plate.................................................................................................................... 4
11 1343151 Capscrew ............................................................................................................ 8
12 1336275 Brake Shoe and Lining........................................................................................ 2
13 296431 Washer .................................................................................................................... 32
14 1309851 Capscrew ................................................................................................................ 32

1343155 Seal Kit (Hydraulic Oil) (Includes Items 3, 5-7) ....................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

PARK BRAKE AND SERVICE BRAKE (Figure 8-3)


(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

8-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

PARK BRAKE AND SERVICE BRAKE


(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

ITEM PART NO. DESCRIPTION QTY

1 1332797 Capscrew..................................................................................................................... 4
2 132451 Washer ........................................................................................................................ 4
3 221359 Nut ............................................................................................................................... 4
4 1473611 Adapter (☞ Figure 6-5) .............................................................................................. 1
5 1337633 Oil Seal ........................................................................................................................ 1
6 221354 Nut ............................................................................................................................... 8
7 88587 Washer ........................................................................................................................ 8
8 1355347 Flange.......................................................................................................................... 1
9 1332803 Rotor ............................................................................................................................ 1
10 1355345 Capscrew..................................................................................................................... 8
11 1332798 Washer ........................................................................................................................ 1
12 241664 Nut ............................................................................................................................... 1
13 1380789 Park Brake ................................................................................................................... 1
14 1379755 Housing ....................................................................................................................... 1
15 1309120 Bleeder Screw ......................................................................................................... 1
16 1339121 Brake Lining Assembly ............................................................................................ 2
17 1339119 Back-Up Ring .......................................................................................................... 1
18 1339118 O-Ring ..................................................................................................................... 1
19 1379749 Piston ...................................................................................................................... 1
20 1339116 O-Ring ..................................................................................................................... 1
21 1339115 Back-Up Ring .......................................................................................................... 1
22 1339113 Washer .................................................................................................................... 2
23 1339114 Spring ...................................................................................................................... 8
24 1343149 Cap.......................................................................................................................... 1
25 1343148 Stud ......................................................................................................................... 1
26 1312090 Washer .................................................................................................................... 1
27 15224 Cotter Pin ................................................................................................................ 1
28 1343145 Nut........................................................................................................................... 1
29 918924 Screw ...................................................................................................................... 2
30 918925 Snap Ring................................................................................................................ 2
31 1332801 Pin ............................................................................................................................... 2
32 1332805 O-Ring ......................................................................................................................... 4
33 268980 Washer ........................................................................................................................ 4
34 1355346 Cotter Pin..................................................................................................................... 4
35 1347608 Brake Assembly ........................................................................................................... 1
36 221351 Nut........................................................................................................................... 1
37 1343114 Lockwasher ............................................................................................................. 1
38 1343113 Housing ................................................................................................................... 2
39 .. . . . Piston ...................................................................................................................... 4
40 .. . . . O-Ring................................................................................................................. 1
41 .. . . . Washer................................................................................................................ 1
42 .. . . . Pin (Guide).......................................................................................................... 1
43 .. . . . Lockring .............................................................................................................. 1
44 .. . . . Ring..................................................................................................................... 1
45 .. . . . Retainer .............................................................................................................. 1
46 .. . . . Spring.................................................................................................................. 1
47 .. . . . Guide (Spring)..................................................................................................... 1
48 .. . . . Adjuster............................................................................................................... 2
49 .. . . . Guide (Spring)..................................................................................................... 1
50 .. . . . Piston .................................................................................................................. 1
51 1343134 O-Ring ..................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

PARK BRAKE AND SERVICE BRAKE


(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

ITEM PART NO. DESCRIPTION QTY

51 1343135 Back-Up Ring .......................................................................................................... 1


52 1343166 Protector (Piston) .................................................................................................... 4
53 1343137 Lining....................................................................................................................... 2
54 1343140 Tube......................................................................................................................... 1
55 1343139 Fitting....................................................................................................................... 2
56 1309120 Bleeder Screw ......................................................................................................... 5
57 1343141 Pin ........................................................................................................................... 2
58 1343142 Plate (LH) ................................................................................................................ 2
59 1343143 Plate (RH)................................................................................................................ 2
60 1343144 Capscrew ................................................................................................................ 8

1343153 Seal Kit (Includes Items 51-52) ............................................................................... 1


1352026 Piston Kit (Includes Items 36-37, 39-50) ................................................................. 1
1379732 Service Kit (Includes Items 16-18, 20-21, 27, 29-30) .............................................. 1
1379731 Brake Shoe Lining Kit (Includes Item 16) ................................................................ 1
1357735 Seal Kit (Includes Items 17-18, 20-21) .................................................................... 1
1379754 Service Kit (Includes Item 14) ................................................................................. 1
1379748 Piston Kit (Includes Item 19) ................................................................................... 1

8-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

8-9
UNIT CODE D117
NORTH AMERICA 10/0/2002

PARK BRAKE (Figure 8-4)


(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)

8-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

PARK BRAKE
(S/N D117E-01720⇒ WIDE, S/N D117E-01724⇒ NARROW)

ITEM PART NO. DESCRIPTION QTY

1 1382923 Housing ....................................................................................................................... 1


2 1469187 Back-Up Ring............................................................................................................... 1
3 1339118 O-Ring ......................................................................................................................... 1
4 1379750 Retainer ....................................................................................................................... 2
5 1382922 Piston........................................................................................................................... 1
6 1382950 Stud ............................................................................................................................. 1
7 1339116 O-Ring ......................................................................................................................... 1
8 1469186 Back-Up Ring............................................................................................................... 1
9 1339113 Washer ........................................................................................................................ 2
10 1339114 Spring .......................................................................................................................... 8
11 1382924 Cap .............................................................................................................................. 1
12 1312090 Washer ........................................................................................................................ 1
13 1343145 Nut ............................................................................................................................... 1
14 15224 Cotter Pin..................................................................................................................... 1
15 1339121 Brake Lining Assembly ................................................................................................ 2
15 1351961 Retainer................................................................................................................... 1
16 1309120 Bleeder Screw ............................................................................................................. 2

1452501 Housing Kit (Includes Items 1, 4)................................................................................. 1


1452503 Piston Kit (Includes Items 4-5)..................................................................................... 1
1452504 Piston and Cap Kit (Includes Items 4-6, 11-14) ........................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

BRAKE LINES (Figure 8-5)


CONTROL

8-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

BRAKE LINES
CONTROL

ITEM PART NO. DESCRIPTION QTY

1 1385168 Valve (Inching) (☞ Figure 8-10) ................................................................................. 1


2 1373604 Valve (Brake) (☞ Figure 8-9) ..................................................................................... 1
3 a 1388145 Valve (Inching) ............................................................................................................. 1
3 b 1471879 Valve (Inching) ............................................................................................................. 1
4 a 16987 Fitting........................................................................................................................... 3
4 b 16883 Fitting........................................................................................................................... 1
5 a 14489 Fitting........................................................................................................................... 1
6 a 17776 Fitting........................................................................................................................... 1
7 a 16540 Fitting........................................................................................................................... 3
7 16483 O-Ring ..................................................................................................................... 1
7 b 16540 Fitting........................................................................................................................... 4
7 16483 O-Ring ..................................................................................................................... 1
8 17049 Fitting........................................................................................................................... 2
9 1367252 Hose ............................................................................................................................ 2
10 16558 Hydraulic Fitting ........................................................................................................... 3
10 16483 O-Ring ..................................................................................................................... 1
11 b 145793 Hose (To Solenoid Valve) ............................................................................................ 1
11 a 205701 Hose (To Inching Valve) ............................................................................................... 1
12 a 17753 Fitting........................................................................................................................... 2
12 a 16483 O-Ring ..................................................................................................................... 1
13 a 1388146 Hose (☞ Figure 5-18) ................................................................................................ 1
14 16576 Fitting........................................................................................................................... 1
14 16483 O-Ring ..................................................................................................................... 1
15 1371386 Hose ............................................................................................................................ 1
15 342677 Band (D) ...................................................................................................................... 2
16 1496496 Accumulator................................................................................................................. 1
17 1336945 Hose (☞ Figure 9-32) ................................................................................................ 1
17 1332235 Band (CC).................................................................................................................... 2
18 a 1332233 Identification Band (AA) ............................................................................................... 2
18 a 1336202 Hose ............................................................................................................................ 1
19 17061 Fitting........................................................................................................................... 1
20 16883 Fitting........................................................................................................................... 2
21 69235 Hose (Return) .............................................................................................................. 1
22 c 1336945 Hose ............................................................................................................................ 1
22 1357170 Identification Band (WW) ............................................................................................. 2
22 d 1469150 Hose ............................................................................................................................ 1
23 176640 Capscrew..................................................................................................................... 6
24 320158 Washer ........................................................................................................................ 6
25 302400 Locknut ........................................................................................................................ 6
26 b 16969 Fitting........................................................................................................................... 1
26 b 16483 O-Ring ..................................................................................................................... 1
27 b 1385632 Fitting........................................................................................................................... 1
28 b 12843 Fitting........................................................................................................................... 1
29 16970 Fitting........................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-1550
b S/N D117E-1551 ⇒
c ⇒ S/N PENDING PER ECN 99723
d S/N PENDING PER ECN 99723 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 8-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

BRAKE LINES (Figure 8-6)


DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

8-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

BRAKE LINES
DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

ITEM PART NO. DESCRIPTION QTY

1 16693 Fitting........................................................................................................................... 1
2 17061 Fitting........................................................................................................................... 1
3 14675 Fitting........................................................................................................................... 1
4 1393118 Manifold ....................................................................................................................... 1
5 267262 Plug ............................................................................................................................. 2
6 16142 Fitting........................................................................................................................... 4
7 14669 Fitting........................................................................................................................... 1
8 1357125 Tube (Standard) ........................................................................................................... 1
8 1393113 Tube (Wide) ................................................................................................................. 1
9 16538 Fitting........................................................................................................................... 1
9 16481 O-Ring ..................................................................................................................... 1
10 1332237 Identification Band (EE) ............................................................................................... 2
10 205006 Hose ............................................................................................................................ 1
11 124359 Clamp .......................................................................................................................... 2
12 1330171 Shuttle Valve (☞ Figure 8-12) .................................................................................... 1
13 14539 Fitting........................................................................................................................... 1
14 1332236 Band (DD).................................................................................................................... 2
14 1357173 Hose ............................................................................................................................ 1
15 1355088 Valve (Sequence) (☞ Figure 9-38) ............................................................................ 1
15 816376 Valve (Sequence) (☞ Figure 9-38) ............................................................................ 1
16 16556 Fitting........................................................................................................................... 1
16 16481 O-Ring ..................................................................................................................... 1
17 a 1357122 Tube ............................................................................................................................. 1
17 b 1393111 Tube ............................................................................................................................. 1
18 a 1357123 Tube ............................................................................................................................. 1
18 b 1393109 Tube ............................................................................................................................. 1
19 a 1357120 Tube ............................................................................................................................. 1
19 b 1393112 Tube ............................................................................................................................. 1
20 a 1357121 Tube ............................................................................................................................. 1
20 b 1393110 Tube ............................................................................................................................. 1
21 29583 Bolt .............................................................................................................................. 2
22 29582 Gasket ......................................................................................................................... 2
23 54624 Fitting........................................................................................................................... 2
24 24092 Gasket ......................................................................................................................... 4
25 390063 Adapter ........................................................................................................................ 2
26 18468 Capscrew..................................................................................................................... 2
27 15127 Washer ........................................................................................................................ 2
28 15154 Lockwasher.................................................................................................................. 5
29 15054 Nut ............................................................................................................................... 4
30 1332229 Plate ............................................................................................................................ 1
31 18477 Capscrew..................................................................................................................... 2
32 1355051 Hose (☞ Figure 9-32) ................................................................................................ 1
32 1469182 Hose ............................................................................................................................ 1
32 1350855 Identification Band (HH) .............................................................................................. 2
33 323864 Strap Clamp................................................................................................................. AR
34 1330169 Valve (Relay) (☞ Figure 8-11) ................................................................................... 1
35 201766 Fitting........................................................................................................................... 1
35 16483 O-Ring ..................................................................................................................... 1
36 16540 Fitting........................................................................................................................... 2
36 16483 O-Ring ..................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

BRAKE LINES
DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

ITEM PART NO. DESCRIPTION QTY

37 815871 Tube ............................................................................................................................. 1


38 17049 Fitting ........................................................................................................................... 1
39 17753 Fitting ........................................................................................................................... 1
39 16483 O-Ring ..................................................................................................................... 1
40 815770 Tube ............................................................................................................................. 1
41 815870 Tube (☞ Figure 9-32) ................................................................................................. 1
42 1357104 Tube (☞ Figure 9-32) ................................................................................................. 1
43 18496 Capscrew..................................................................................................................... 2
44 15155 Lockwasher.................................................................................................................. 2
45 18515 Washer ........................................................................................................................ 2

FOOTNOTES:
a Standard Axle
b Wide Axle

8-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

8-17
UNIT CODE D117
NORTH AMERICA 10/0/2002

BRAKE LINES (Figure 8-7)


OIL COOLED BRAKE

8-18 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

BRAKE LINES
OIL COOLED BRAKE

KEY:
A: Standard Axle
B: Wide Axle

QTY
ITEM PART NO. DESCRIPTION A B

1 1475309 Bracket................................................................................................................. 1 1
2 1388222 Tube ..................................................................................................................... .. 2
2 1393116 Tube ..................................................................................................................... 2 ..
3 1388223 Tube ..................................................................................................................... .. 2
3 1393114 Tube ..................................................................................................................... 2 ..
4 1388224 Tube ..................................................................................................................... .. 2
4 1393115 Tube ..................................................................................................................... 2 ..
5 16452 Fitting................................................................................................................... 1 1
6 16475 Fitting................................................................................................................... 1 1
7 16474 Fitting................................................................................................................... 1 1
8 14494 Fitting................................................................................................................... 3 3
9 17783 Fitting................................................................................................................... 2 2
10 17054 Fitting................................................................................................................... 2 2
11 17038 Fitting................................................................................................................... 1 1
12 222369 Fitting................................................................................................................... 1 1
13 14489 Fitting................................................................................................................... 1 1
14 17777 Fitting................................................................................................................... 1 1
15 16923 Fitting................................................................................................................... 1 1
16 16999 Fitting................................................................................................................... 1 1
17 1513138 Hose .................................................................................................................... 1 1
18 210850 Hose (☞ Figure 8-8) .......................................................................................... 1 1
19 1469182 Hose .................................................................................................................... 1 1
19 1388294 Identification Band (XX) ....................................................................................... 2 2
20 16909 Fitting................................................................................................................... 2 2
20 16485 O-Ring ............................................................................................................. 1 1
21 16540 Fitting................................................................................................................... 4 4
21 16483 O-Ring ............................................................................................................. 1 1
22 142682 Fitting................................................................................................................... 2 2
22 16485 O-Ring ............................................................................................................. 1 1
23 bd 16556 Fitting................................................................................................................... 1 1
23 ac 16556 Fitting................................................................................................................... 2 2
23 16481 O-Ring ............................................................................................................. 1 1
24 1332236 Band (DD)............................................................................................................ 2 2
24 ac 1357174 Hose .................................................................................................................... 1 1
25 323864 Strap Clamp......................................................................................................... AR AR
26 1332237 Identification Band (EE) ....................................................................................... 2 2
26 df 1469153 Hose .................................................................................................................... 1 1
26 e 205006 Hose .................................................................................................................... 1 1
27 1330171 Shuttle Valve (☞ Figure 8-12) ............................................................................ 1 1
28 ac 815770 Tube ..................................................................................................................... 1 1
29 ac 1330169 Valve (Relay) (☞ Figure 8-11) ........................................................................... 1 1
30 ac 18515 Washer ................................................................................................................ 2 2
31 ac 15155 Lockwasher.......................................................................................................... 2 2
32 ac 18496 Capscrew............................................................................................................. 2 2
33 ac 16540 Fitting................................................................................................................... 2 2
33 ac 16483 O-Ring ............................................................................................................. 1 1

©10/0/2002 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

BRAKE LINES
OIL COOLED BRAKE

QTY
ITEM PART NO. DESCRIPTION A B

34 ac 17753 Fitting ................................................................................................................... 1 1


34 ac 16483 O-Ring ............................................................................................................. 1 1
35 ac 17049 Fitting ................................................................................................................... 1 1
36 ac 1357104 Tube (☞ Figure 9-32) ......................................................................................... 1 1
37 815871 Tube ..................................................................................................................... 1 1

1474934 Valve Kit (Includes Item 26) ................................................................................. 1 1

FOOTNOTES:
a ⇒ S/N D117E-01719X Wide
b S/N D117E-01720X ⇒ Wide
c ⇒ S/N D117E-01723Y Narrow
d S/N D117E-01724Y ⇒ Narrow
e ⇒ S/N PENDING PER ECN 99723
f S/N PENDING PER ECN 99723 ⇒

8-20 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

8-21
UNIT CODE D117
NORTH AMERICA 10/0/2002

COOLING (Figure 8-8)


OIL COOLED BRAKE

8-22 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

COOLING
OIL COOLED BRAKE

ITEM PART NO. DESCRIPTION QTY

1 816471 Hose ............................................................................................................................ 1


2 184761 Fitting........................................................................................................................... 1
2 16486 O-Ring ..................................................................................................................... 1
3 1388209 Valve ............................................................................................................................ 1
4 83846 Fitting........................................................................................................................... 1
4 16487 O-Ring ..................................................................................................................... 1
5 a 1388238 Hose ............................................................................................................................ 1
5 b 1480577 Hose ............................................................................................................................ 1
6 16798 Fitting........................................................................................................................... 1
7 184657 Fitting........................................................................................................................... 1
8 1388280 Hose ............................................................................................................................ 1
9 16562 Fitting........................................................................................................................... 1
10 16973 Fitting........................................................................................................................... 1
10 16487 O-Ring ..................................................................................................................... 1
11 c 1388250 Hose ............................................................................................................................ 1
12 17066 Fitting........................................................................................................................... 1
13 222369 Fitting........................................................................................................................... 1
14 210850 Hose ............................................................................................................................ 1
15 16992 Fitting........................................................................................................................... 1
16 97540 Fitting........................................................................................................................... 1
16 16983 O-Ring ..................................................................................................................... 1
17 816232 Valve ............................................................................................................................ 1
18 16955 Fitting........................................................................................................................... 1
19 1513137 Hose ............................................................................................................................ 1
20 30374 Clamp .......................................................................................................................... 1
21 15056 Nut ............................................................................................................................... 4
22 15156 Lockwasher.................................................................................................................. 4
23 15134 Washer ........................................................................................................................ 2
24 258590 Clamp .......................................................................................................................... 2
25 127045 Clamp .......................................................................................................................... 1
26 14494 Fitting........................................................................................................................... 1
27 14388 Fitting........................................................................................................................... 1
28 1316496 Clamp .......................................................................................................................... 2
29 18542 Capscrew..................................................................................................................... 2
30 15176 Washer ........................................................................................................................ 2

FOOTNOTES:
a Use with 36000 Series Transmission
b Use with 40000 Series Transmission
c ⇒ S/N PENDING PER ECN 68080

©10/0/2002 HYSTER COMPANY See Service Manual 8-23


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TREADLE VALVE (Figure 8-9)


SERVICE BRAKE

8-24 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TREADLE VALVE
SERVICE BRAKE

ITEM PART NO. DESCRIPTION QTY

1373604 Valve (Brake) ............................................................................................................... 1


a 1471879 Valve (Inching) ............................................................................................................. 1
1 .. . . . Valve ....................................................................................................................... 1
2 .. . . . Plug..................................................................................................................... 1
3 .. . . . Spring (Return) ................................................................................................... 1
4 .. . . . Body.................................................................................................................... 1
5 .. . . . Spool................................................................................................................... 1
6 .. . . . Seat (Spring)....................................................................................................... 1
7 .. . . . Spring (Secondary) ............................................................................................. 1
8 .. . . . Spring.................................................................................................................. 1
9 .. . . . Spring (Return) ................................................................................................... 1
10 .. . . . Piston .................................................................................................................. 1
11 .. . . . Guide (Piston) ..................................................................................................... 1
12 .. . . . Piston Seal.......................................................................................................... 1
13 .. . . . O-Ring................................................................................................................. 1
14 .. . . . Boot..................................................................................................................... 1
15 .. . . . Screw .................................................................................................................. 1
16 .. . . . Shim (0,635 mm) ................................................................................................ AR
17 .. . . . Shim (0,254 mm) ................................................................................................ AR
18 .. . . . Shim 0,127 mm).................................................................................................. AR
19 1391729 Pedal Assembly....................................................................................................... 1
20 .. . . . Pedal ................................................................................................................... 1
21 .. . . . Screw .................................................................................................................. 2
22 .. . . . Nut ...................................................................................................................... 6
23 .. . . . Washer................................................................................................................ 6
24 .. . . . Setscrew ............................................................................................................. 2
25 .. . . . Insert................................................................................................................... 3
26 .. . . . Pin....................................................................................................................... 1
27 .. . . . Cam .................................................................................................................... 1
28 .. . . . Setscrew ............................................................................................................. 1
29 .. . . . Nut ...................................................................................................................... 1
30 .. . . . U-Bolt .................................................................................................................. 2
31 1391741 Base (Actuator) ....................................................................................................... 1
32 .. . . . Nut........................................................................................................................... 2
33 .. . . . Lockwasher ............................................................................................................. 2
34 .. . . . Screw ...................................................................................................................... 2

1391745 Valve Repair Kit (Includes Items 15, 24, 32-34) ...................................................... 1
1450390 Shim Kit (Includes Items 16-18) .............................................................................. 1
1391744 Seal Kit (Includes Items 12-14) ............................................................................... 1

FOOTNOTES:
a S/N D117E-1551 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 8-25


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TREADLE VALVE (Figure 8-10)


INCHING
(⇒S/N D117E-1550)

8-26 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TREADLE VALVE
INCHING
(⇒S/N D117E-1550)

ITEM PART NO. DESCRIPTION QTY

1385168 Valve (Altered) ............................................................................................................. 1


1 .. . . . Valve ....................................................................................................................... 1
2 .. . . . Plug..................................................................................................................... 1
3 .. . . . Spring (Return) ................................................................................................... 1
4 .. . . . Body.................................................................................................................... 1
5 .. . . . Spool................................................................................................................... 1
6 .. . . . Seat (Spring)....................................................................................................... 1
7 .. . . . Spring (Secondary) ............................................................................................. 1
8 .. . . . Spring.................................................................................................................. 1
9 .. . . . Spring (Return) ................................................................................................... 1
10 .. . . . Piston .................................................................................................................. 1
11 .. . . . Guide (Piston) ..................................................................................................... 1
12 .. . . . Piston Seal.......................................................................................................... 1
13 .. . . . O-Ring................................................................................................................. 1
14 .. . . . Boot..................................................................................................................... 1
15 .. . . . Screw .................................................................................................................. 1
16 .. . . . Shim (0,635 mm) ................................................................................................ AR
17 .. . . . Shim (0,254 mm) ................................................................................................ AR
18 .. . . . Shim (0,127 mm) ................................................................................................ AR
19 1391729 Pedal Assembly....................................................................................................... 1
20 .. . . . Pedal ................................................................................................................... 1
21 .. . . . Screw .................................................................................................................. 2
22 .. . . . Nut ...................................................................................................................... 6
23 .. . . . Washer................................................................................................................ 6
24 .. . . . Setscrew ............................................................................................................. 2
25 .. . . . Insert................................................................................................................... 3
26 .. . . . Pin....................................................................................................................... 1
27 .. . . . Cam .................................................................................................................... 1
28 .. . . . Setscrew ............................................................................................................. 1
29 .. . . . Nut ...................................................................................................................... 1
30 .. . . . U-Bolt .................................................................................................................. 2
31 1391741 Base (Actuator) ....................................................................................................... 1
32 1391751 Spring (Return)........................................................................................................ 1
33 1391752 Spring (Return)........................................................................................................ 1
34 .. . . . Nut........................................................................................................................... 2
35 .. . . . Lockwasher ............................................................................................................. 2
36 .. . . . Screw ...................................................................................................................... 2
37 296165 Capscrew..................................................................................................................... 2
38 1385166 Cam ............................................................................................................................. 1

1391745 Valve Repair Kit (Includes Items 15, 24, 34-36) .......................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 8-27


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

RELAY VALVE (Figure 8-11)


(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

8-28 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

RELAY VALVE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

ITEM PART NO. DESCRIPTION QTY

1330169 Valve (Relay)................................................................................................................ 1


1 1336723 Base ........................................................................................................................ 1
2 1336724 Screw ...................................................................................................................... 1
3 1336774 Capscrew ................................................................................................................ 2
4 .. . . . Sleeve...................................................................................................................... 1
5 1336726 Housing ................................................................................................................... 1
6 1336727 Spacer ..................................................................................................................... 1
7 1336728 Sleeve...................................................................................................................... 1
8 1336711 Plug ......................................................................................................................... 1
9 1336721 Spring ...................................................................................................................... 1
10 .. . . . Washer .................................................................................................................... 1
11 .. . . . Spool ....................................................................................................................... 1
12 1336693 Ball .......................................................................................................................... 1
13 1336730 Spool ....................................................................................................................... 1
14 1336762 Nut........................................................................................................................... 1
15 .. . . . O-Ring ..................................................................................................................... 2
16 .. . . . O-Ring ..................................................................................................................... 1
17 .. . . . O-Ring ..................................................................................................................... 2
18 .. . . . O-Ring ..................................................................................................................... 1

1336731 Repair Kit (Includes Items 15-18) ................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 8-29


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SHUTTLE VALVE (Figure 8-12)


(⇒S/N PENDING PER ECN 99723)

ITEM PART NO. DESCRIPTION QTY

1330171 Shuttle Valve................................................................................................................ 1


1 1343162 Cartridge ................................................................................................................. 1
2 .. . . . O-Ring................................................................................................................. 1
3 .. . . . Back-Up Ring ...................................................................................................... 1
4 .. . . . Back-Up Ring ...................................................................................................... 1
5 .. . . . O-Ring................................................................................................................. 1
6 .. . . . O-Ring................................................................................................................. 1
7 1343161 Body ........................................................................................................................ 1

359756 Seal Kit (Includes Items 2-6) ....................................................................................... 1

8-30 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

9 HYDRAULIC SYSTEM
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 9
HYDRAULIC SYSTEM

DESCRIPTION PAGE

ACCUMULATOR
ATTACHING PARTS........................................................................................................................................ 9-28
PISTON TYPE ................................................................................................................................................ 9-30
ACCUMULATOR CHARGE VALVE .................................................................................................................... 9-26
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-24
ANTI-SLACK DEVICE
S/N D117E-1631⇔S/N D117E-1681.............................................................................................................. 9-90
ANTI-SLACK DEVICE AND LIFT INTERRUPT
S/N D117E-1631⇔S/N D117E-1681.............................................................................................................. 9-92
CONTROL
LIFT AND TILT ................................................................................................................................................ 9-54
CONTROL VALVE
ATTACHMENT
⇒S/N D117E-1587.................................................................................................................................... 9-104
S/N D117E-1503⇒ ......................................................................................................................................... 9-78
S/N D117E-1588⇒ ......................................................................................................................................... 9-82
CONTROL VALVE ATTACHING PARTS
ONE FUNCTION
⇒S/N D117E-1681...................................................................................................................................... 9-64
S/N D117E-1682⇒ ......................................................................................................................................... 9-74
TWO FUNCTION
⇒S/N D117E-1681...................................................................................................................................... 9-68
WITH ANTI-SLACK AND LIFT INTERRUPT
S/N D117E-1634⇔S/N D117E-1681 .......................................................................................................... 9-72
DIRECTIONAL CONTROL VALVE
ATTACHING PARTS
⇒S/N D117E-1633...................................................................................................................................... 9-34
S/N D117E-1634⇔S/N D117E-1681 .......................................................................................................... 9-36
S/N D117E-1634⇔S/N D117E-1681.............................................................................................................. 9-38
HYDRAULIC
SUPPLY AND RETURN
⇒S/N D117E-1681........................................................................................................................................ 9-4
S/N D117E-1682⇒........................................................................................................................................ 9-8
HYDRAULIC LINES
ATTACHMENT CONTROL.............................................................................................................................. 9-15
JUNCTION BLOCK AND TWO-SPEED VALVE ............................................................................................. 9-18
HYDRAULIC PUMP
MAIN ............................................................................................................................................................. 9-108
STEERING.................................................................................................................................................... 9-110
HYDRAULIC TANK............................................................................................................................................. 9-50
HYDRAULIC VALVE MOUNTING PLATE
S/N D117E-1682⇒ ......................................................................................................................................... 9-12
MANIFOLD
ATTACHING PARTS
S/N D117E-1681 ......................................................................................................................................... 9-42
S/N D117E-1682⇒ ......................................................................................................................................... 9-44
PILOT VALVE ..................................................................................................................................................... 9-58
PRESSURE CHECK LINES
⇒S/N D117E-1681 ......................................................................................................................................... 9-22

©10/0/2002 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SECTION 9
HYDRAULIC SYSTEM (Continued)

DESCRIPTION PAGE

PRESSURE REDUCING VALVE


ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-32
PARK BRAKE
⇒S/N D117E-1681...................................................................................................................................... 9-61
PILOT CIRCUIT
⇒S/N D117E-1681...................................................................................................................................... 9-60
RELIEF VALVE
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-62
⇒S/N D117E-1681 ......................................................................................................................................... 9-94
RETURN MANIFOLD
⇒S/N D117E-1681 ......................................................................................................................................... 9-48
SEQUENCE AND SHUTTLE VALVE
ATTACHING PARTS........................................................................................................................................ 9-84
SEQUENCE VALVE
DISC BRAKE
⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW ..................................................................... 9-96
SHUT-OFF COCK AND SEQUENCE VALVE
ATTACHING PARTS
⇒S/N D117E-1681...................................................................................................................................... 9-16
SOLENOID VALVE
ATTACHING PARTS........................................................................................................................................ 9-88
CARRIAGE ................................................................................................................................................... 9-106
PARK BRAKE
⇒S/N D117E-1681...................................................................................................................................... 9-86
TILT CYLINDER ............................................................................................................................................... 9-102
TILT HYDRAULIC ............................................................................................................................................... 9-98
TILT RELIEF VALVE ......................................................................................................................................... 9-100
TWO-SPEED LIFT VALVE ................................................................................................................................. 9-40

9-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-3
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC (Figure 9-1)


SUPPLY AND RETURN
(⇒S/N D117E-1681)

9-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HYDRAULIC
SUPPLY AND RETURN
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 1390698 Hydraulic Pump (Main) (☞ Figure 9-44) .................................................................... 1


2 1385155 Hydraulic Pump (Steering) (☞ Figure 9-45) .............................................................. 1
3 134803 Screw........................................................................................................................... 3
4 18588 Capscrew..................................................................................................................... 16
5 15158 Lockwasher.................................................................................................................. 22
6 222594 Fitting........................................................................................................................... 1
7 88291 Fitting........................................................................................................................... 2
8 55146 O-Ring ......................................................................................................................... 1
9 16085 Capscrew..................................................................................................................... 4
10 17537 Fitting........................................................................................................................... 1
11 160266 Fitting........................................................................................................................... 2
12 61056 O-Ring ......................................................................................................................... 1
13 16828 Capscrew..................................................................................................................... 8
14 15156 Lockwasher.................................................................................................................. 10
15 b 1388291 Hose (☞ Figure 8-8) .................................................................................................. 1
15 ace 1390689 Hose ............................................................................................................................ 1
16 1355053 Moulding ...................................................................................................................... 1
17 1355052 Moulding ...................................................................................................................... 1
18 238810 Adhesive ...................................................................................................................... AR
19 b 16993 Fitting........................................................................................................................... 1
19 bdf 17581 Fitting........................................................................................................................... 1
19 ace 222304 Fitting........................................................................................................................... 1
20 162231 Fitting........................................................................................................................... 1
21 222533 Fitting........................................................................................................................... 2
22 55468 O-Ring ......................................................................................................................... 1
23 1355065 Tube ............................................................................................................................. 1
24 17765 Fitting........................................................................................................................... 4
25 806695 O-Ring ......................................................................................................................... 2
26 1388135 Hose ............................................................................................................................ 1
27 191518 Hose ............................................................................................................................ 1
28 816584 Clamp .......................................................................................................................... 4
29 b 816247 Hose (☞ Figure 8-7) .................................................................................................. 1
30 b 17581 Fitting........................................................................................................................... 1
31 1376837 Tube ............................................................................................................................. 1
32 1376831 Clamp .......................................................................................................................... 6
33 1375057 Hose ............................................................................................................................ 3
34 15178 Washer ........................................................................................................................ 4
35 1460510 Clamp .......................................................................................................................... 4
36 17540 Fitting........................................................................................................................... 1
37 15058 Nut ............................................................................................................................... 4
38 1390741 Hydraulic Tank (☞ Figure 9-20) ................................................................................. 1
39 14547 Fitting........................................................................................................................... 1
40 17061 Fitting........................................................................................................................... 1
41 69235 Hose (☞ Figure 8-5) .................................................................................................. 1
41 1344294 Band (TT) .................................................................................................................... 2
42 189369 Hose (☞ Figure 9-32) ................................................................................................ 1
42 1350860 Identification Band (RR) .............................................................................................. 2
43 1390701 Filter Head ................................................................................................................... 1
44 222495 Fitting (☞ Figure 9-19) ............................................................................................... 1
45 816053 Tube ............................................................................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC
SUPPLY AND RETURN
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

46 1388264 Hose ............................................................................................................................ 1


46 1350857 Identification Band (KK) ............................................................................................... 2
47 1388265 Hose ............................................................................................................................ 1
47 1350858 Identification Band (MM).............................................................................................. 2
48 190757 Fitting ........................................................................................................................... 2
49 169787 O-Ring ......................................................................................................................... 1
50 816471 Hose (☞ Figure 8-8) .................................................................................................. 1
51 16644 Capscrew..................................................................................................................... 4
52 15160 Lockwasher.................................................................................................................. 4
53 1388263 Hose ............................................................................................................................ 1
53 1350861 Identification Band (SS) ............................................................................................... 2
54 313022 Sealant ........................................................................................................................ AR
55 1388258 Hose ............................................................................................................................ 1
56 1390740 Adapter ........................................................................................................................ 1
57 222899 Clamp .......................................................................................................................... 1
58 1469860 Bracket......................................................................................................................... 1
59 221767 Washer ........................................................................................................................ 4
60 15056 Nut ............................................................................................................................... 2
61 17505 Fitting ........................................................................................................................... 1
62 1390690 Hose ............................................................................................................................ 1
63 1390702 Element ....................................................................................................................... 1
64 1316496 Clamp .......................................................................................................................... 2
65 1469862 Shim ............................................................................................................................ 2
66 1469863 Shim ............................................................................................................................ AR

FOOTNOTES:
a Disc Brake
b Oil Cooled Brake
c ⇒ S/N D117E-01719X Wide
d S/N D117E-01720X ⇒ Wide
e ⇒ S/N D117E-01723Y Narrow
f S/N D117E-01724Y ⇒ Narrow

9-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-7
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC (Figure 9-2)


SUPPLY AND RETURN
(S/N D117E-1682⇒)

9-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HYDRAULIC
SUPPLY AND RETURN
(S/N D117E-1682⇒)

ITEM PART NO. DESCRIPTION QTY

1 1390698 Hydraulic Pump (Main) (☞ Figure 9-44) .................................................................... 1


2 1473497 Hydraulic Pump (Steering) (☞ Figure 9-45) .............................................................. 1
3 18588 Capscrew..................................................................................................................... 16
4 15158 Lockwasher.................................................................................................................. 20
5 222594 Fitting........................................................................................................................... 1
6 88291 Fitting........................................................................................................................... 2
7 55146 O-Ring ......................................................................................................................... 1
8 16085 Capscrew..................................................................................................................... 4
9 162231 Fitting........................................................................................................................... 1
10 160266 Fitting........................................................................................................................... 2
11 61056 O-Ring ......................................................................................................................... 1
12 16828 Capscrew..................................................................................................................... 8
13 15156 Lockwasher.................................................................................................................. 10
14 17765 Fitting........................................................................................................................... 4
15 806695 O-Ring ......................................................................................................................... 2
16 190757 Fitting........................................................................................................................... 2
17 169787 O-Ring ......................................................................................................................... 1
18 222533 Fitting........................................................................................................................... 2
19 55468 O-Ring ......................................................................................................................... 1
20 16644 Capscrew..................................................................................................................... 8
21 15160 Lockwasher.................................................................................................................. 8
22 1350861 Identification Band (SS) ............................................................................................... 2
22 1469177 Hose ............................................................................................................................ 1
23 816471 Hose (☞ Figure 8-8) .................................................................................................. 1
24 1355065 Tube ............................................................................................................................. 1
25 1469176 Hose ............................................................................................................................ 1
25 1350857 Identification Band (KK) ............................................................................................... 2
26 313022 Sealant ........................................................................................................................ AR
27 1469173 Hose ............................................................................................................................ 1
27 1350858 Identification Band (MM).............................................................................................. 2
28 1388135 Hose ............................................................................................................................ 1
29 816584 Clamp .......................................................................................................................... 4
30 191518 Hose ............................................................................................................................ 1
31 1390740 Adapter ........................................................................................................................ 1
32 1388258 Hose ............................................................................................................................ 1
33 1390741 Hydraulic Tank (☞ Figure 9-20) ................................................................................. 1
34 1344294 Band (TT) .................................................................................................................... 2
34 69235 Hose ............................................................................................................................ 1
35 189369 Hose ............................................................................................................................ 1
35 1350860 Identification Band (RR) .............................................................................................. 2
36 17061 Fitting........................................................................................................................... 1
37 17540 Fitting........................................................................................................................... 1
38 14547 Fitting........................................................................................................................... 1
39 17537 Fitting........................................................................................................................... 1
40 1513137 Hose (☞ Figure 8-8) .................................................................................................. 1
41 1513138 Hose ............................................................................................................................ 1
42 17581 Fitting........................................................................................................................... 1
43 1390702 Element ....................................................................................................................... 1
44 1390701 Filter Head ................................................................................................................... 1
45 134803 Screw........................................................................................................................... 3

©10/0/2002 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC
SUPPLY AND RETURN
(S/N D117E-1682⇒)

ITEM PART NO. DESCRIPTION QTY

46 17537 Fitting ........................................................................................................................... 1


47 1390690 Hose ............................................................................................................................ 1
48 1476553 Hose ............................................................................................................................ 1
49 222495 Fitting ........................................................................................................................... 1
50 1355052 Moulding ...................................................................................................................... 2
51 238810 Adhesive ...................................................................................................................... AR
52 a 1355053 Moulding ...................................................................................................................... 1
53 1460510 Clamp .......................................................................................................................... 4
54 144067 Clamp .......................................................................................................................... 2
55 15056 Nut ............................................................................................................................... 4
56 221767 Washer ........................................................................................................................ 2

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68080

9-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-11
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC VALVE MOUNTING PLATE (Figure 9-3)


(S/N D117E-1682⇒)

9-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HYDRAULIC VALVE MOUNTING PLATE


(S/N D117E-1682⇒)

ITEM PART NO. DESCRIPTION QTY

1 816573 Manifold Plate Assembly ............................................................................................. 1


1 1473871 Manifold (☞ Figure 9-18) ....................................................................................... 1
1 384427 Flow Amplifier.......................................................................................................... 1
1 1385284 Control Valve (☞ Figure 9-30) ............................................................................... 1
1 1385285 Control Valve (☞ Figure 9-30) ............................................................................... 1
2 1469183 Channel ................................................................................................................... 1
3 1469168 Hose ........................................................................................................................ 2
4 1469167 Fitting....................................................................................................................... 1
5 1469174 Hose ........................................................................................................................ 1
6 1469185 Bracket .................................................................................................................... 1
7 1476468 Clamp ...................................................................................................................... 1
8 1469188 Clamp ...................................................................................................................... 1
9 1469189 Clamp ...................................................................................................................... 1
10 1476461 Clamp ...................................................................................................................... 1
11 1476462 Clamp ...................................................................................................................... 1
12 1476463 Clamp ...................................................................................................................... 1
13 1476464 Clamp ...................................................................................................................... 1
14 15176 Washer .................................................................................................................... 2
15 1476470 Plate ........................................................................................................................ 1
16 287814 Capscrew ................................................................................................................ 2
17 320161 Washer .................................................................................................................... 2
18 292683 Lockwasher ............................................................................................................. 2
19 216877 Nut........................................................................................................................... 2
20 15134 Washer .................................................................................................................... 8
21 15156 Lockwasher ............................................................................................................. 14
22 15056 Nut........................................................................................................................... 10
23 16598 Capscrew ................................................................................................................ 4
24 1307730 Mount ...................................................................................................................... 8
25 1474924 Anti-Slack Kit ........................................................................................................... 1
25 1474922 Check Valve ........................................................................................................ 2
25 1474935 Valve Kit (2/2 Way).............................................................................................. 1
25 1330409 Connector ....................................................................................................... 1
25 1330414 Lock ................................................................................................................ 1
25 1330433 Pin................................................................................................................... 2
25 1493369 Solenoid.......................................................................................................... 1
26 1473967 Fitting....................................................................................................................... 2
27 888329 Seal ......................................................................................................................... 4
28 1474925 Without Anti-Slack Kit.............................................................................................. 1
28 1474926 Plug..................................................................................................................... 2
28 1474927 Plug..................................................................................................................... 2
28 233693 Fitting....................................................................................................................... 1
28 16485 O-Ring................................................................................................................. 1
29 1474928 Lift Interupt Kit ......................................................................................................... 1
29 1474929 Valve (2/2 Way) ................................................................................................... 1
29 1474922 Check Valve ........................................................................................................ 2
30 1474930 Without Lift Interupt Kit ............................................................................................ 1
30 1474927 Plug..................................................................................................................... 2
30 233693 Fitting .................................................................................................................. 1
30 16485 O-Ring ............................................................................................................ 1
31 1474931 Return Control Valve Kit .......................................................................................... 1
31 1474929 Valve (2/2 Way) ................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 9-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC VALVE MOUNTING PLATE


(S/N D117E-1682⇒)

ITEM PART NO. DESCRIPTION QTY

31 1330409 Connector ....................................................................................................... 1


31 1330414 Lock ................................................................................................................ 1
31 1330433 Pin................................................................................................................... 2
31 1493369 Solenoid.......................................................................................................... 1
31 1461450 Housing (Use With Kit, Item 31) .............................................................................. 1
32 1474932 Control Valve Kit (Without Return) .......................................................................... 1
32 1474927 Plug ......................................................................................................................... 2
33 1454177 Housing (Use With Kit, Item 32) .............................................................................. 1
33 1474933 Relay Valve Kit ........................................................................................................ 1
33 1330169 Valve ................................................................................................................... 1
33 1473885 Fitting .............................................................................................................. 2
33 1474936 Fitting .............................................................................................................. 2
33 1473900 Nut .................................................................................................................. 2
33 1473902 Sleeve ............................................................................................................. 2
33 1474937 Tube .................................................................................................................... 1
33 1487063 Fitting .................................................................................................................. 3
33 1473914 Cap ..................................................................................................................... 1
34 222443 Fitting .................................................................................................................. 3
35 1505036 Filter ........................................................................................................................ 1
35 1508671 Element............................................................................................................... 1
36 1505026 Hose ........................................................................................................................ 2
37 1473888 Fitting....................................................................................................................... 1
38 18480 Capscrew ................................................................................................................ 2
39 15054 Nut........................................................................................................................... 2
40 15127 Washer .................................................................................................................... 4
41 15154 Lockwasher ............................................................................................................. 2
42 292682 Lockwasher ............................................................................................................. 6
43 320159 Washer .................................................................................................................... 6
44 136692 Nut........................................................................................................................... 6
45 1505180 Bracket .................................................................................................................... 1
46 287860 Capscrew ................................................................................................................ 2
47 1473898 Fitting....................................................................................................................... 2

9-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HYDRAULIC LINES (Figure 9-4)


ATTACHMENT CONTROL

ITEM PART NO. DESCRIPTION QTY

1 323864 Strap Clamp................................................................................................................. AR


2 b 388479 Hose ............................................................................................................................ 2
2 cf 816387 Hose ............................................................................................................................ 2
2 g 1469156 Hose ............................................................................................................................ 2
3 138929 Plate ............................................................................................................................ 2
4 145641 Nut ............................................................................................................................... 2
5 b 353497 Clamp .......................................................................................................................... 2
5 c 816396 Clamp .......................................................................................................................... 2
6 b 1307769 Tube ............................................................................................................................. 1
6 d 816383 Tube ............................................................................................................................. 1
6 e 1457425 Tube ............................................................................................................................. 1
7 b 1307770 Tube ............................................................................................................................. 1
7 d 816384 Tube ............................................................................................................................. 1
7 e 1457426 Tube ............................................................................................................................. 1
8 b 16449 Fitting........................................................................................................................... 2
8 c 16450 Fitting........................................................................................................................... 2
9 a 1518719 Plate (Rubber) ............................................................................................................. 1
10 a 273775 Strap Clamp................................................................................................................. 2

FOOTNOTES:
a Not Illustrated
b ⇒ S/N D117E-1543
c S/N D117E-1544 ⇒
d S/N D117E-1544⇔S/N D117E-1608
e S/N D117E-1609 ⇒
f ⇒ S/N D117E-1681
g S/N D117E-1682 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SHUT-OFF COCK AND SEQUENCE VALVE (Figure 9-5)


ATTACHING PARTS
(⇒S/N D117E-1681)

9-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SHUT-OFF COCK AND SEQUENCE VALVE


ATTACHING PARTS
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 a 1384816 Tube ............................................................................................................................. 1


1 b 816291 Tube ............................................................................................................................. 1
2 16558 Hydraulic Fitting ........................................................................................................... 2
2 16483 O-Ring ..................................................................................................................... 1
3 a 1384815 Tube ............................................................................................................................. 1
3 b 816292 Tube ............................................................................................................................. 1
4 78010 Hose (☞ Figure 9-17) ................................................................................................ 1
4 129683 Hose (☞ Figure 9-17) ................................................................................................ 1
5 b 131461 Fitting........................................................................................................................... 1
5 a 131460 Fitting........................................................................................................................... 1
5 16483 O-Ring ..................................................................................................................... 1
6 1384817 Tube (☞ Figure 9-26) ................................................................................................. 1
7 15134 Washer ........................................................................................................................ 2
8 15156 Lockwasher.................................................................................................................. 2
9 15056 Nut ............................................................................................................................... 2
10 16379 Capscrew..................................................................................................................... 2
11 b 1384669 Valve ............................................................................................................................ 1
11 a 1384818 Shut-Off Cock .............................................................................................................. 1
12 a 1350862 Clamp .......................................................................................................................... 1
13 a 14676 Fitting........................................................................................................................... 1
13 b 14677 Fitting........................................................................................................................... 2
14 a 14505 Fitting........................................................................................................................... 1
15 1384819 Shuttle Valve................................................................................................................ 1
16 1391218 Cartridge ................................................................................................................. 1
17 1391219 Seal Kit .................................................................................................................... 1
18 .. . . . O-Ring................................................................................................................. 1
19 .. . . . O-Ring................................................................................................................. 1
20 .. . . . O-Ring................................................................................................................. 1
21 .. . . . Back-Up Ring ...................................................................................................... 1
22 .. . . . Back-Up Ring ...................................................................................................... 2

FOOTNOTES:
a ⇒ S/N D117E-1509
b S/N D117E-1510 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC LINES (Figure 9-6)


JUNCTION BLOCK AND TWO-SPEED VALVE

9-18 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HYDRAULIC LINES
JUNCTION BLOCK AND TWO-SPEED VALVE

ITEM PART NO. DESCRIPTION QTY

1 1357115 Plate ............................................................................................................................ 1


2 16830 Capscrew..................................................................................................................... 6
3 15135 Washer ........................................................................................................................ 6
4 221354 Nut ............................................................................................................................... 6
5 16828 Capscrew..................................................................................................................... 20
6 15176 Washer ........................................................................................................................ 10
7 145641 Nut ............................................................................................................................... 6
8 1335742 Bracket......................................................................................................................... 4
9 1331851 Clamp .......................................................................................................................... 2
10 16805 Capscrew..................................................................................................................... 4
11 1516572 Hose (Standard Mast) ................................................................................................. 1
11 1516554 Hose (Wide Mast) ........................................................................................................ 1
12 342675 Identification Band (B) ................................................................................................. 4
13 18558 Capscrew..................................................................................................................... 16
14 15157 Washer ........................................................................................................................ 16
15 17764 Fitting........................................................................................................................... 8
16 199917 O-Ring ......................................................................................................................... 4
17 1516573 Hose (Standard Mast) ................................................................................................. 1
17 1516555 Hose (Wide Mast) ........................................................................................................ 1
18 1516570 Hose (Standard Mast) ................................................................................................. 1
18 1516552 Hose (Wide Mast) ........................................................................................................ 1
19 341524 Identification Band (A) ................................................................................................. 4
20 1357100 Valve Assembly (Two Speed) (☞ Figure 9-16) .......................................................... 1
21 16558 Hydraulic Fitting ........................................................................................................... 1
21 16483 O-Ring ..................................................................................................................... 1
22 189369 Hose ............................................................................................................................ 1
23 a 1355061 Hose ............................................................................................................................ 1
23 b 1469161 Hose ............................................................................................................................ 1
24 a 1355060 Hose ............................................................................................................................ 1
24 b 1469159 Hose ............................................................................................................................ 1
25 1355042 Identification Band (AC)............................................................................................... 2
26 a 1355059 Hose ............................................................................................................................ 1
26 b 1469160 Hose ............................................................................................................................ 1
27 1355043 Identification Band (AD)............................................................................................... 2
28 a 1355058 Hose ............................................................................................................................ 1
28 b 1469158 Hose ............................................................................................................................ 1
29 1355044 Identification Band (AE) ............................................................................................... 2
30 169787 O-Ring ......................................................................................................................... 4
31 190757 Fitting........................................................................................................................... 8
32 15156 Lockwasher.................................................................................................................. 20
33 1355041 Identification Band (AB) ............................................................................................... 1
34 1516571 Hose (Standard Mast) ................................................................................................. 1
34 1516553 Hose (Wide Mast) ........................................................................................................ 1
35 261162 Tape (Sponge Rubber) (Foam) .................................................................................... 1
36 1336054 Fitting........................................................................................................................... 4
36 280156 O-Ring ..................................................................................................................... 2
37 223216 Bushing........................................................................................................................ 2
38 1339480 Clamp .......................................................................................................................... 4
39 1336292 Tube (☞ Figure 9-26) ................................................................................................. 1
40 1336293 Tube (☞ Figure 9-26) ................................................................................................. 1
41 1336289 Tube (☞ Figure 9-27) ................................................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-19


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC LINES
JUNCTION BLOCK AND TWO-SPEED VALVE

ITEM PART NO. DESCRIPTION QTY

42 1336288 Tube (☞ Figure 9-27) ................................................................................................. 1


43 15056 Nut ............................................................................................................................... 2
44 816131 Channel ....................................................................................................................... 1
45 b 1469151 Fitting ........................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N D117E-1681
b S/N D117E-1682 ⇒

9-20 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-21
UNIT CODE D117
NORTH AMERICA 10/0/2002

PRESSURE CHECK LINES (Figure 9-7)


(⇒S/N D117E-1681)

9-22 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

PRESSURE CHECK LINES


(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 1331793 Bracket......................................................................................................................... 1
2 18465 Capscrew..................................................................................................................... 2
3 15154 Lockwasher.................................................................................................................. 2
4 15054 Nut ............................................................................................................................... 2
5 16445 Fitting........................................................................................................................... 7
6 a 16923 Fitting........................................................................................................................... 7
6 b 816117 Fitting........................................................................................................................... 7
7 b 1324463 Hose ............................................................................................................................ 1
7 a 1331786 Tube ............................................................................................................................. 1
8 1331779 Tube ............................................................................................................................. 1
9 1331934 Tube ............................................................................................................................. 1
10 1331780 Tube ............................................................................................................................. 1
11 1331787 Tube ............................................................................................................................. 1
12 1331788 Tube ............................................................................................................................. 1
13 816015 Tube ............................................................................................................................. 1
14 816055 Clamp .......................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N D117E-1509
b S/N D117E-1510 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 9-23


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ACCUMULATOR CHARGE VALVE (Figure 9-8)


ATTACHING PARTS
(⇒S/N D117E-1681)

9-24 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

ACCUMULATOR CHARGE VALVE


ATTACHING PARTS
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 1371389 Valve (Accumulator Charge) (☞ Figure 9-9) .............................................................. 1


1 1471667 Valve (Accumulator Charge) (☞ Figure 9-9) .............................................................. 1
2 16598 Capscrew..................................................................................................................... 3
3 15134 Washer ........................................................................................................................ 3
4 15156 Lockwasher.................................................................................................................. 3
5 222381 Fitting........................................................................................................................... 1
5 16484 O-Ring ..................................................................................................................... 1
6 16997 Fitting........................................................................................................................... 1
7 16559 Fitting........................................................................................................................... 1
7 16484 O-Ring ..................................................................................................................... 1
8 17062 Fitting........................................................................................................................... 2
9 17319 Fitting........................................................................................................................... 2
10 17777 Fitting........................................................................................................................... 2
11 17059 Fitting........................................................................................................................... 1
12 16987 Fitting........................................................................................................................... 2
13 16543 Fitting........................................................................................................................... 1
13 16486 O-Ring ..................................................................................................................... 1
14 1324463 Hose ............................................................................................................................ 1
15 815764 Tube ............................................................................................................................. 1
16 815763 Tube ............................................................................................................................. 1
17 16971 Fitting........................................................................................................................... 1
17 16486 O-Ring ..................................................................................................................... 1
18 1365116 Tube ............................................................................................................................. 1
19 167261 Fitting........................................................................................................................... 1
20 17779 Fitting........................................................................................................................... 1
21 ab 815871 Tube ............................................................................................................................. 1
22 c 1151345 Hose ............................................................................................................................ 1
22 d 1469152 Hose ............................................................................................................................ 1
23 1331780 Tube ............................................................................................................................. 1
24 189369 Hose (☞ Figure 9-10) ................................................................................................ 1
25 17038 Fitting........................................................................................................................... 1
26 17059 Fitting........................................................................................................................... 1
27 1365117 Tube ............................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N D117E-01719X Wide
b ⇒ S/N D117E-01723Y Narrow
c ⇒ S/N D117E-1681
d S/N D117E-1682 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 9-25


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ACCUMULATOR CHARGE VALVE (Figure 9-9)

9-26 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

ACCUMULATOR CHARGE VALVE

ITEM PART NO. DESCRIPTION QTY

ac 1371389 Valve ............................................................................................................................ 1


bd 1471667 Valve ............................................................................................................................ 1
1 .. . . . Housing ................................................................................................................... 1
2 .. . . . Spool ....................................................................................................................... 1
3 1331671 Spring ...................................................................................................................... 1
4 .. . . . Rod.......................................................................................................................... 1
5 1376936 Plug (Assembly) ...................................................................................................... 2
6 .. . . . Nut........................................................................................................................... 1
7 .. . . . Washer .................................................................................................................... 1
7 .. . . . Adjusting Screw....................................................................................................... 1
8 1331676 Spring ...................................................................................................................... 1
9 .. . . . Seat ......................................................................................................................... 1
9 1376939 Ball .......................................................................................................................... 1
10 1355124 Washer .................................................................................................................... 1
11 .. . . . O-Ring ..................................................................................................................... 1
12 1331691 Plug (Assembly) ...................................................................................................... 1
12 .. . . . O-Ring................................................................................................................. 1
13 1367480 Screw (Assembly) ................................................................................................... 1
13 .. . . . Plug..................................................................................................................... 1
13 1331681 Screw .................................................................................................................. 1
14 1336755 Spring ...................................................................................................................... 1
15 1331680 Retainer................................................................................................................... 1
16 1331689 Ball .......................................................................................................................... 1
17 .. . . . Insert ....................................................................................................................... 1
18 1331687 Spool ....................................................................................................................... 1
19 1331686 Ball .......................................................................................................................... 1
20 1331685 Stop ......................................................................................................................... 1
21 1331684 Spring ...................................................................................................................... 1
22 ac . . . . . Plug ......................................................................................................................... 1
23 .. . . . Seal ......................................................................................................................... 1
24 .. . . . O-Ring ..................................................................................................................... 1
25 .. . . . O-Ring ..................................................................................................................... 1
26 .. . . . O-Ring ..................................................................................................................... 1
27 .. . . . O-Ring ..................................................................................................................... 1

1376840 Steering Valve Kit (Includes Items 7, 9, 11, 23-26)...................................................... 1


1355123 Repair Kit (Includes Items 11, 13, 23-27) .................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-01719X Wide
b S/N D117E-01720X ⇒ Wide
c ⇒ S/N D117E-01723Y Narrow
d S/N D117E-01724Y ⇒ Narrow

©10/0/2002 HYSTER COMPANY See Service Manual 9-27


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ACCUMULATOR (Figure 9-10)


ATTACHING PARTS

9-28 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

ACCUMULATOR
ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1496496 Accumulator (☞ Figure 9-11) ..................................................................................... 1


2 1376844 Bracket......................................................................................................................... 2
3 16918 Capscrew..................................................................................................................... 4
4 15058 Nut ............................................................................................................................... 4
5 15011 Nut ............................................................................................................................... 4
6 16970 Fitting........................................................................................................................... 1
6 16484 O-Ring ..................................................................................................................... 1
7 17038 Fitting........................................................................................................................... 1
8 1371386 Hose (☞ Figure 8-5) .................................................................................................. 1
9 a 1151345 Hose (☞ Figure 9-8) .................................................................................................. 1
9 b 1469152 Hose (☞ Figure 9-8) .................................................................................................. 1
10 16989 Fitting........................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-1681
b S/N D117E-1682 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 9-29


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ACCUMULATOR (Figure 9-11)


PISTON TYPE

ITEM PART NO. DESCRIPTION QTY

1496496 Accumulator................................................................................................................. 1
2 .. . . . Shell............................................................................................................................. 1
3 1502881 End Cap (Hydraulic) .................................................................................................... 1
4 1502882 End Cap (Gas)............................................................................................................. 1
5 1502883 Piston........................................................................................................................... 1
6 .. . . . "V" O-Ring ................................................................................................................... 1
7 .. . . . Back-Up Washer.......................................................................................................... 2
8 1376933 Wear Ring.................................................................................................................... 2
9 .. . . . O-Ring ......................................................................................................................... 2
10 .. . . . Back Up Washer .......................................................................................................... 2
11 .. . . . Gas valve..................................................................................................................... 1
12 .. . . . O-Ring ......................................................................................................................... 1
13 1376934 Protector ...................................................................................................................... 1
14 1502888 Screw........................................................................................................................... 2

1502879 Repair Kit (Includes Items 5-9, 11) .............................................................................. 1

9-30 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-31
UNIT CODE D117
NORTH AMERICA 10/0/2002

PRESSURE REDUCING VALVE (Figure 9-12)


ATTACHING PARTS
(⇒S/N D117E-1681)

9-32 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

PRESSURE REDUCING VALVE


ATTACHING PARTS
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 1383501 Valve (Park Brake) (☞ Figure 9-24) ........................................................................... 1


2 1383500 Valve (Pilot Circuit) (☞ Figure 9-23) .......................................................................... 1
3 815773 Bracket......................................................................................................................... 1
4 18797 Capscrew..................................................................................................................... 2
5 18515 Washer ........................................................................................................................ 4
6 15155 Lockwasher.................................................................................................................. 1
7 15055 Nut ............................................................................................................................... 1
8 18480 Capscrew..................................................................................................................... 2
9 15127 Washer ........................................................................................................................ 4
10 15054 Nut ............................................................................................................................... 2
10 15154 Lockwasher.................................................................................................................. 2
12 1331782 Tube ............................................................................................................................. 1
13 14678 Fitting........................................................................................................................... 3
14 a 1332155 Check Valve ................................................................................................................. 1
14 b 1394070 Check Valve ................................................................................................................. 1
15 1332154 Fitting........................................................................................................................... 3
16 16969 Fitting........................................................................................................................... 3
16 16483 O-Ring ..................................................................................................................... 1
17 16558 Hydraulic Fitting (Hose) ............................................................................................... 2
17 16483 O-Ring ..................................................................................................................... 1
18 14489 Fitting........................................................................................................................... 4
19 17776 Fitting........................................................................................................................... 4
20 815764 Tube (☞ Figure 9-8) ................................................................................................... 1
21 201766 Fitting........................................................................................................................... 1
21 16483 O-Ring ..................................................................................................................... 1
22 17061 Fitting........................................................................................................................... 2
23 816055 Clamp (☞ Figure 9-7) ................................................................................................ 1
24 17049 Fitting........................................................................................................................... 1
25 16883 Fitting........................................................................................................................... 1
26 1331918 Tube (☞ Figure 9-13) ................................................................................................. 1
27 138235 Hose (☞ Figure 9-21) ................................................................................................ 1
27 1469166 Hose (☞ Figure 9-21) ................................................................................................ 1
28 815763 Tube (☞ Figure 9-8) ................................................................................................... 1
29 1331934 Tube (☞ Figure 9-7) ................................................................................................... 1
30 1331779 Tube (☞ Figure 9-7) ................................................................................................... 1
31 1385626 Tube (☞ Figure 9-34) ................................................................................................. 1
32 1384820 Tube (☞ Figure 9-17) ................................................................................................. 1
33 1336202 Hose (☞ Figure 8-5) .................................................................................................. 1
34 1385632 Fitting........................................................................................................................... 1
35 12843 Fitting........................................................................................................................... 1
36 1385634 Pressure Switch (☞ Figure 4-4) ................................................................................. 1
37 c 816507 Tube ............................................................................................................................. 1
38 c 222347 Fitting........................................................................................................................... 1
39 c 17664 Fitting........................................................................................................................... 1
40 c 816466 Tube ............................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N D117E-1509
b S/N D117E-1510 ⇒
c S/N D117E-1631 ⇒ (With Anti-Slack Device)

©10/0/2002 HYSTER COMPANY See Service Manual 9-33


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DIRECTIONAL CONTROL VALVE (Figure 9-13)


ATTACHING PARTS
(⇒S/N D117E-1633)

9-34 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DIRECTIONAL CONTROL VALVE


ATTACHING PARTS
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

1 1394077 Valve Assembly ........................................................................................................... 1


1 c 1350574 Control Valve (Attachment Control) (☞ Figure 9-42) ............................................. 1
1 d 1450912 Control Valve (Attachment Control) (☞ Figure 9-31) ............................................. 1
2 a 1336791 Wire Harness .......................................................................................................... 1
2 b 1450913 Wire Harness .......................................................................................................... 1
3 1310026 Fitting........................................................................................................................... 1
4 1385631 Bracket......................................................................................................................... 1
5 16828 Capscrew..................................................................................................................... 2
6 15134 Washer ........................................................................................................................ 6
7 15156 Lockwasher.................................................................................................................. 6
8 15056 Nut ............................................................................................................................... 6
9 1310035 Plate ............................................................................................................................ 1
10 16816 Capscrew..................................................................................................................... 4
11 12833 Fitting........................................................................................................................... 1
12 1307726 Check Valve ................................................................................................................. 1
13 16561 Fitting........................................................................................................................... 1
14 1457431 Tube (☞ Figure 9-26) ................................................................................................. 1
15 17345 Fitting........................................................................................................................... 2
16 17038 Fitting........................................................................................................................... 3
17 388479 Hose ............................................................................................................................ 2
18 14675 Fitting........................................................................................................................... 2
19 1331918 Tube ............................................................................................................................. 1
20 1457430 Tube (☞ Figure 9-15) ................................................................................................. 1
21 1365116 Tube (☞ Figure 9-8) ................................................................................................... 1
22 17346 Fitting........................................................................................................................... 1
23 18126 Capscrew..................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N D117E-1509
b S/N D117E-1510 ⇒
c ⇒ S/N D117E-1587
d S/N D117E-1588 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 9-35


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DIRECTIONAL CONTROL VALVE (Figure 9-14)


ATTACHING PARTS
(S/N D117E-1634⇔S/N D117E-1681)

9-36 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DIRECTIONAL CONTROL VALVE


ATTACHING PARTS
(S/N D117E-1634⇔S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1463998 Directional Control Valve (☞ Figure 9-15) ................................................................. 1


1 1450912 Control Valve (☞ Figure 9-31) ............................................................................... 1
2 201784 Fitting........................................................................................................................... 1
2 16485 O-Ring ..................................................................................................................... 1
3 260773 Hose ............................................................................................................................ 1
4 1385631 Bracket......................................................................................................................... 1
5 16828 Capscrew..................................................................................................................... 2
6 15134 Washer ........................................................................................................................ 6
7 15156 Lockwasher.................................................................................................................. 6
8 15056 Nut ............................................................................................................................... 6
9 1310035 Plate ............................................................................................................................ 1
10 16816 Capscrew..................................................................................................................... 4
11 12833 Fitting........................................................................................................................... 1
12 1307726 Check Valve ................................................................................................................. 1
13 16561 Fitting........................................................................................................................... 1
14 1457431 Tube (☞ Figure 9-26) ................................................................................................. 1
15 14682 Fitting........................................................................................................................... 2
15 201783 Fitting........................................................................................................................... 2
16 17038 Fitting........................................................................................................................... 2
17 388479 Hose ............................................................................................................................ 2
18 14675 Fitting........................................................................................................................... 2
19 1331918 Tube ............................................................................................................................. 1
20 1457430 Tube (☞ Figure 9-13) ................................................................................................. 1
21 1365116 Tube (☞ Figure 9-8) ................................................................................................... 1
22 17346 Fitting........................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-37


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DIRECTIONAL CONTROL VALVE (Figure 9-15)


(S/N D117E-1634⇔S/N D117E-1681)

9-38 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DIRECTIONAL CONTROL VALVE


(S/N D117E-1634⇔S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1463998 Directional Control Valve (Directional Control) ............................................................ 1


1 1450912 Control Valve (☞ Figure 9-31) ............................................................................... 1
2 1310026 Fitting....................................................................................................................... 1
3 1450913 Wire Harness (Valve) .............................................................................................. 1
4 18126 Capscrew ................................................................................................................ 4
5 1462054 Valve Assembly ....................................................................................................... 1
6 1456830 Adapter.................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-39


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TWO-SPEED LIFT VALVE (Figure 9-16)

9-40 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TWO-SPEED LIFT VALVE

ITEM PART NO. DESCRIPTION QTY

1357100 Valve Assembly ........................................................................................................... 1


1 .. . . . Body ........................................................................................................................ 1
2 1367122 Valve........................................................................................................................ 1
3 1367121 Valve (Differential Sensing) ..................................................................................... 1
4 331490 Check Valve............................................................................................................. 4
5 233683 Fitting....................................................................................................................... 7
5 16487 O-Ring................................................................................................................. 1
6 222441 Fitting....................................................................................................................... 2
6 16479 O-Ring................................................................................................................. 1
7 222442 Fitting....................................................................................................................... 1
7 16481 O-Ring................................................................................................................. 1

359756 Seal Kit (Includes Item 2) ............................................................................................ 1


1367123 Seal Kit (Includes Item 3) ............................................................................................ 1
334200 Seal Kit (Includes Item 4) ............................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-41


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

MANIFOLD (Figure 9-17)


ATTACHING PARTS
S/N D117E-1681

9-42 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

MANIFOLD
ATTACHING PARTS
S/N D117E-1681

ITEM PART NO. DESCRIPTION QTY

1 1332227 Manifold ....................................................................................................................... 1


2 15054 Nut ............................................................................................................................... 2
3 18473 Capscrew..................................................................................................................... 2
4 15154 Lockwasher.................................................................................................................. 2
5 16999 Fitting........................................................................................................................... 1
6 815769 Tube ............................................................................................................................. 1
7 815767 Tube ............................................................................................................................. 1
8 1339478 Tube ............................................................................................................................. 1
9 1384820 Tube ............................................................................................................................. 1
10 1457427 Tube ............................................................................................................................. 1
11 ab 815770 Tube ............................................................................................................................. 1
12 14591 Fitting........................................................................................................................... 1
12 16481 O-Ring ..................................................................................................................... 1
13 16538 Fitting........................................................................................................................... 1
13 16481 O-Ring ..................................................................................................................... 1
14 201779 Fitting........................................................................................................................... 1
14 16481 O-Ring ..................................................................................................................... 1
15 16540 Fitting........................................................................................................................... 1
15 16483 O-Ring ..................................................................................................................... 1
16 16550 Fitting........................................................................................................................... 1
16 16484 O-Ring ..................................................................................................................... 1
17 206150 Fitting........................................................................................................................... 1
17 16484 O-Ring ..................................................................................................................... 1
18 295743 Hose (☞ Figure 9-21) ................................................................................................ 1
18 1469165 Hose (☞ Figure 9-21) ................................................................................................ 1
19 16745 Fitting........................................................................................................................... 1
19 16484 O-Ring ..................................................................................................................... 1
20 16969 Fitting........................................................................................................................... 1
20 16483 O-Ring ..................................................................................................................... 1
21 c 129683 Hose ............................................................................................................................ 1
21 d 78010 Hose ............................................................................................................................ 1
22 e 16970 Fitting........................................................................................................................... 1
22 16484 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-01719X Wide
b ⇒ S/N D117E-01723Y Narrow
c S/N D117E-1501 ⇒
d ⇒ S/N D117E-1509
e S/N D117E-1631 ⇒ (Anti-Slack Device)

©10/0/2002 HYSTER COMPANY See Service Manual 9-43


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

MANIFOLD (Figure 9-18)


(S/N D117E-1682⇒)

9-44 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

MANIFOLD
(S/N D117E-1682⇒)

ITEM PART NO. DESCRIPTION QTY

1 1473871 Manifold ....................................................................................................................... 1


2 1473872 Control Valve (Directional) ........................................................................................... 1
2 1473873 Terminal................................................................................................................... 4
2 1502551 Seal Kit .................................................................................................................... 4
3 1473875 Pressure Reducing Valve ............................................................................................ 1
3 1502553 Seal Kit .................................................................................................................... 1
4 1474922 Check Valve ................................................................................................................. 1
4 1502552 Seal Kit .................................................................................................................... 1
5 1473877 Relief Valve.................................................................................................................. 1
5 1502554 Seal Kit .................................................................................................................... 1
6 1473876 Valve (2/3 Way)............................................................................................................ 1
6 1330409 Connector................................................................................................................ 1
6 1330414 Lock......................................................................................................................... 1
6 1330433 Pin ........................................................................................................................... 1
6 1502553 Seal Kit .................................................................................................................... 1
7 1473878 Check Valve ................................................................................................................. 1
7 1502552 Seal Kit .................................................................................................................... 1
8 1473879 Shuttle Valve................................................................................................................ 1
8 1502552 Seal Kit .................................................................................................................... 1
9 a 1473881 Nozzle.......................................................................................................................... 1
10 1332206 Switch (Pressure) ........................................................................................................ 1
11 1473882 Check Valve (Pressure) ............................................................................................... 6
12 1323865 Pressure Switch........................................................................................................... 1
13 1473883 Nozzle.......................................................................................................................... 3
14 a 1473884 Plug ............................................................................................................................. 9
15 a 222442 Fitting........................................................................................................................... 2
15 a 204128 Plug ......................................................................................................................... 1
15 a 16481 O-Ring ..................................................................................................................... 1
16 a 222443 Fitting........................................................................................................................... 1
16 a 16483 O-Ring ..................................................................................................................... 1
17 a 235691 Fitting........................................................................................................................... 1
17 a 16484 O-Ring ..................................................................................................................... 1
18 a 222444 Fitting........................................................................................................................... 1
18 a 16486 O-Ring ..................................................................................................................... 1
19 1473885 Fitting........................................................................................................................... 8
20 1473887 Fitting........................................................................................................................... 1
21 1473888 Fitting........................................................................................................................... 7
22 1473889 Fitting........................................................................................................................... 1
23 1473890 Fitting........................................................................................................................... 2
24 1487097 Fitting........................................................................................................................... 1
25 1473908 Fitting........................................................................................................................... 1
26 1473892 Fitting........................................................................................................................... 1
27 1473894 Fitting........................................................................................................................... 2
28 1473895 Fitting........................................................................................................................... 1
29 1473896 Fitting........................................................................................................................... 3
30 1473897 Fitting........................................................................................................................... 2
31 1473898 Fitting........................................................................................................................... 1
32 1473901 Nut ............................................................................................................................... 4
33 1473903 Sleeve.......................................................................................................................... 4
34 a 1473904 Capscrew..................................................................................................................... 4
35 a 1473905 Washer ........................................................................................................................ 4

©10/0/2002 HYSTER COMPANY See Service Manual 9-45


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

MANIFOLD
(S/N D117E-1682⇒)

ITEM PART NO. DESCRIPTION QTY

36 a 1473906 Capscrew..................................................................................................................... 4
37 a 1473907 Screw........................................................................................................................... 2
38 1473909 Tube ............................................................................................................................. 1
39 1473910 Tube ............................................................................................................................. 1
40 1473911 Clamp .......................................................................................................................... 1
41 1473912 Capscrew..................................................................................................................... 1
42 1473913 Nut ............................................................................................................................... 1
43 a 1473914 Cap .............................................................................................................................. 12
44 a 1473915 Cap .............................................................................................................................. 1
45 a 1473916 Cap .............................................................................................................................. 4
46 a 1473917 Cap .............................................................................................................................. 1
47 1473873 Terminal ....................................................................................................................... 4
48 1473870 Plate ............................................................................................................................ 1
49 1473918 Block ............................................................................................................................ 1
50 1473919 Fitting ........................................................................................................................... 1
51 1473920 Capscrew..................................................................................................................... 4
52 1473921 Washer ........................................................................................................................ 4
53 222531 Fitting ........................................................................................................................... 2
54 1473959 Capscrew..................................................................................................................... 4
55 1473952 Washer ........................................................................................................................ 4
56 1473874 O-Ring ......................................................................................................................... 1
57 1473880 Flange.......................................................................................................................... 1
58 .. . . . Accumulator Charge Valve .......................................................................................... 1
59 1473960 Hose ............................................................................................................................ 1
60 1473965 Hose ............................................................................................................................ 1
61 1473969 Hose ............................................................................................................................ 1
62 1473972 Hose Assembly............................................................................................................ 1
62 1473980 Hose ........................................................................................................................ 1
62 1473945 Fitting....................................................................................................................... 2
62 1473946 Capscrew ................................................................................................................ 4
62 1473921 Washer .................................................................................................................... 4
62 1473944 O-Ring ..................................................................................................................... 1
63 1473976 Hose ............................................................................................................................ 1
64 1473954 Hose Assembly............................................................................................................ 1
64 1473945 Fitting....................................................................................................................... 2
64 1473978 Hose ........................................................................................................................ 1
64 1473946 Capscrew ................................................................................................................ 4
64 1473921 Washer .................................................................................................................... 4
64 1473944 O-Ring ..................................................................................................................... 1
65 1473980 Hose ............................................................................................................................ 1
66 1473968 Hose ............................................................................................................................ 1
67 1487063 Fitting ........................................................................................................................... 1
68 a 1473958 Hose Assembly............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

9-46 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-47
UNIT CODE D117
NORTH AMERICA 10/0/2002

RETURN MANIFOLD (Figure 9-19)


(⇒S/N D117E-1681)

9-48 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

RETURN MANIFOLD
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 1331795 Manifold ....................................................................................................................... 1


2 1331796 Bracket......................................................................................................................... 1
3 16828 Capscrew..................................................................................................................... 4
4 18549 Capscrew..................................................................................................................... 4
5 15134 Washer ........................................................................................................................ 12
6 15156 Lockwasher.................................................................................................................. 4
7 15056 Nut ............................................................................................................................... 8
8 201784 Fitting........................................................................................................................... 1
9 1331764 Tube ............................................................................................................................. 1
10 16562 Fitting........................................................................................................................... 1
10 16487 O-Ring ..................................................................................................................... 1
11 1331774 Tube ............................................................................................................................. 1
12 222495 Fitting........................................................................................................................... 1
13 16562 Fitting........................................................................................................................... 1
13 16487 O-Ring ..................................................................................................................... 1
14 1385281 Hose ............................................................................................................................ 1
15 1385280 Hose ............................................................................................................................ 1
16 1375057 Hose (☞ Figure 9-1) .................................................................................................. 1
17 b 16553 Fitting........................................................................................................................... 1
17 c 165844 Fitting........................................................................................................................... 1
17 16487 O-Ring ..................................................................................................................... 1
18 c 1331937 Fitting........................................................................................................................... 1
18 b 16992 Fitting........................................................................................................................... 1
18 16487 O-Ring ..................................................................................................................... 1
19 c 16544 Fitting........................................................................................................................... 1
19 b 97540 Fitting........................................................................................................................... 1
19 16983 O-Ring ..................................................................................................................... 1
20 1385282 Hose ............................................................................................................................ 1
20 1385288 Identification Band (AF) ............................................................................................... 1
21 ad 260773 Hose ............................................................................................................................ 1
22 ad 16882 Fitting........................................................................................................................... 1
23 ad 222434 Fitting........................................................................................................................... 1
23 ad 16485 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a With Container Handling Attachment
b ⇒ S/N D117E-1509
c S/N D117E-1510 ⇒
d S/N D117E-1634 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 9-49


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC TANK (Figure 9-20)

9-50 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HYDRAULIC TANK

ITEM PART NO. DESCRIPTION QTY

1 1390741 Hydraulic Tank ............................................................................................................. 1


2 1385283 Fitting........................................................................................................................... 1
2 16487 O-Ring ..................................................................................................................... 1
3 321167 Gasket ......................................................................................................................... 1
4 18497 Capscrew..................................................................................................................... 12
4 112902 Washer ........................................................................................................................ 12
5 a 75649 Filter............................................................................................................................. 2
5 78122 Element ................................................................................................................... 1
5 16704 Screw ...................................................................................................................... 1
5 15152 Lockwasher ............................................................................................................. 1
5 b 1475141 Breather ....................................................................................................................... 2
5 1494312 Element ................................................................................................................... 1
6 1302800 Cover ........................................................................................................................... 1
6 1495828 Cover ........................................................................................................................... 1
7 162234 Dipstick ........................................................................................................................ 1
8 145641 Nut ............................................................................................................................... 4
8 15176 Washer ........................................................................................................................ 4
9 1383523 Check Valve ................................................................................................................. 1
9 1329982 Seal Kit .................................................................................................................... 1
10 88065 Shut-Off Cock .............................................................................................................. 2
11 88072 Cup.......................................................................................................................... 1
12 239508 Washer .................................................................................................................... 1
13 15086 Nut........................................................................................................................... 1
14 88071 Spring ...................................................................................................................... 1
15 88095 Gasket ..................................................................................................................... 1
16 88067 Body ........................................................................................................................ 1
17 258882 Seal Ring................................................................................................................. 1
18 88068 Handle ..................................................................................................................... 1
19 268789 Seal ............................................................................................................................. 10
20 18515 Washer ........................................................................................................................ 10
20 18497 Capscrew..................................................................................................................... 10
21 266415 Spring .......................................................................................................................... 2
22 1505085 Element ....................................................................................................................... 2
23 266414 Indicator ....................................................................................................................... 2
24 57664 O-Ring ..................................................................................................................... 1
25 266413 Baffle ........................................................................................................................... 2
26 282972 Seal ......................................................................................................................... 1
27 282974 Head ............................................................................................................................ 2
28 266411 Plug ......................................................................................................................... 1
29 16983 O-Ring................................................................................................................. 1
30 266401 Nut........................................................................................................................... 1
31 282973 Seal Kit................................................................................................................ 1
32 266410 Valve........................................................................................................................ 1
33 281562 Window.................................................................................................................... 1
33 281563 Window Kit .......................................................................................................... 1
34 266409 O-Ring ..................................................................................................................... 1
35 16544 Fitting........................................................................................................................... 1
35 16487 O-Ring ..................................................................................................................... 1
36 1385282 Hose ............................................................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-51


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC TANK

ITEM PART NO. DESCRIPTION QTY

37 888333 Seal Ring (Not Illustrated, Used With Item 5) .............................................................. 2

272684 Oil Filter Kit (Includes Items 21, 23-34) ....................................................................... 1

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68047
b S/N PENDING PER ECN 68047 ⇒

9-52 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-53
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL (Figure 9-21)


LIFT AND TILT

9-54 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CONTROL
LIFT AND TILT

ITEM PART NO. DESCRIPTION QTY

1 b 1454177 Housing ....................................................................................................................... 1


1 ac 1461450 Housing ....................................................................................................................... 1
2 1454180 Cover ........................................................................................................................... 1
3 1301177 Screw........................................................................................................................... 10
4 1307775 Bracket......................................................................................................................... 1
5 287854 Capscrew..................................................................................................................... 6
6 136692 Nut ............................................................................................................................... 4
7 334340 Washer ........................................................................................................................ 7
8 320159 Washer ........................................................................................................................ 4
9 292682 Lockwasher.................................................................................................................. 4
10 1323052 Edge Trim .................................................................................................................... 1
11 273775 Strap Clamp................................................................................................................. 2
12 1310710 Channel ....................................................................................................................... 1
13 1310715 Plate ............................................................................................................................ 1
14 39767 O-Ring ......................................................................................................................... 4
15 1352202 Slide............................................................................................................................. 1
16 334325 Knob ............................................................................................................................ 1
17 16334 Capscrew..................................................................................................................... 1
18 264134 Sealant ........................................................................................................................ AR
19 1307729 Valve (Pilot) (☞ Figure 9-22) ...................................................................................... 2
20 380292 Capscrew..................................................................................................................... 4
21 330100 Nut ............................................................................................................................... 4
22 1332202 Spacer ......................................................................................................................... 1
23 16540 Fitting........................................................................................................................... 5
23 16483 O-Ring ..................................................................................................................... 1
24 17222 Fitting........................................................................................................................... 1
24 16483 O-Ring ..................................................................................................................... 1
25 16558 Hydraulic Fitting ........................................................................................................... 1
25 16483 O-Ring ..................................................................................................................... 1
26 222443 Fitting........................................................................................................................... 2
26 16483 O-Ring ..................................................................................................................... 1
27 394101 Link .............................................................................................................................. 2
28 15002 Nut ............................................................................................................................... 6
29 1350014 Bracket......................................................................................................................... 1
30 d 295743 Hose ............................................................................................................................ 2
30 e 1469165 Hose ............................................................................................................................ 2
30 341524 Identification Band (A) ............................................................................................. 6
30 1323109 Identification Band (GG).......................................................................................... 2
31 d 189493 Hose ............................................................................................................................ 3
31 e 1469154 Hose ............................................................................................................................ 2
31 342675 Identification Band (B) ............................................................................................. 6
31 342678 Identification Band (E) ............................................................................................. 2
31 342679 Identification Band (F) ............................................................................................. 2
32 d 138235 Hose ............................................................................................................................ 1
32 e 1469166 Hose ............................................................................................................................ 2
32 342676 Identification Band (C)............................................................................................. 2
33 18097 Capscrew..................................................................................................................... 2
34 316826 Nut ............................................................................................................................... 2
35 320155 Washer ........................................................................................................................ 14
36 1355038 Link .............................................................................................................................. 1
37 145641 Nut ............................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 9-55


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL
LIFT AND TILT

ITEM PART NO. DESCRIPTION QTY

38 16805 Capscrew..................................................................................................................... 2
39 18425 Lockwasher.................................................................................................................. 1

FOOTNOTES:
a With Return Control Valve
b Without Return Control Valve
c S/N D117E-1634 ⇒
d ⇒ S/N D117E-1681
e S/N D117E-1682 ⇒

9-56 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-57
UNIT CODE D117
NORTH AMERICA 10/0/2002

PILOT VALVE (Figure 9-22)

9-58 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

PILOT VALVE

ITEM PART NO. DESCRIPTION QTY

1307729 Valve ............................................................................................................................ 1


1 1328548 Pin Set..................................................................................................................... 2
2 1318044 Spring Set ............................................................................................................... 2
3 1318045 Plug Kit .................................................................................................................... 1
4 1318025 Spring ...................................................................................................................... 2
5 1318026 Spacer ..................................................................................................................... 2
5 1318027 Spacer ..................................................................................................................... 2
6 1318047 Pressure Plate......................................................................................................... 1
7 1316395 Plate ........................................................................................................................ 1
8 1316397 Lever (Assembly)..................................................................................................... 1
9 345929 Knob.................................................................................................................... 1
10 1316398 Nut ...................................................................................................................... 1
11 345735 Boot..................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-59


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

PRESSURE REDUCING VALVE (Figure 9-23)


PILOT CIRCUIT
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1383500 Valve ............................................................................................................................ 1


1 1383607 Cartridge ................................................................................................................. 1
1 1390151 Plug (Nylon) ........................................................................................................ 2
1 166209 Snap Ring ........................................................................................................... 1
2 .. . . . O-Ring................................................................................................................. 1
3 .. . . . Back-Up Ring ...................................................................................................... 1
4 .. . . . Back-Up Ring ...................................................................................................... 1
5 .. . . . O-Ring................................................................................................................. 1
6 .. . . . O-Ring................................................................................................................. 1
7 1343161 Body ........................................................................................................................ 1

371172 Seal Kit (Includes Items 2-6) ....................................................................................... 1

9-60 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

PRESSURE REDUCING VALVE (Figure 9-24)


PARK BRAKE
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1383501 Valve ............................................................................................................................ 1


1 1383608 Cartridge ................................................................................................................. 1
1 1390151 Plug (Nylon) ........................................................................................................ 2
1 166209 Snap Ring ........................................................................................................... 1
2 .. . . . O-Ring................................................................................................................. 1
3 .. . . . Back-Up Ring ...................................................................................................... 1
4 .. . . . Back-Up Ring ...................................................................................................... 1
5 .. . . . O-Ring................................................................................................................. 1
6 .. . . . O-Ring................................................................................................................. 1
7 1343161 Body ........................................................................................................................ 1

371172 Seal Kit (Includes Items 2-6) ....................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-61


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

RELIEF VALVE (Figure 9-25)


ATTACHING PARTS
(⇒S/N D117E-1681)

9-62 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

RELIEF VALVE
ATTACHING PARTS
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 1365111 Bracket......................................................................................................................... 1
2 15055 Nut ............................................................................................................................... 4
3 15155 Lockwasher.................................................................................................................. 2
4 1365114 Tube ............................................................................................................................. 1
5 16543 Fitting........................................................................................................................... 2
5 16486 O-Ring ..................................................................................................................... 1
6 815670 Relief Valve (☞ Figure 9-37) ...................................................................................... 1
7 18515 Washer ........................................................................................................................ 4
8 18516 Capscrew..................................................................................................................... 4
9 1365115 Tube ............................................................................................................................. 1
10 138811 Fitting........................................................................................................................... 1
10 16486 O-Ring ..................................................................................................................... 1
11 1365118 Tube ............................................................................................................................. 1
12 1331851 Clamp .......................................................................................................................... 1
13 14694 Fitting........................................................................................................................... 1
14 1388264 Hose (☞ Figure 9-1) .................................................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-63


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL VALVE ATTACHING PARTS (Figure 9-26)


ONE FUNCTION
(⇒S/N D117E-1681)

9-64 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CONTROL VALVE ATTACHING PARTS


ONE FUNCTION
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 1385284 Control Valve (☞ Figure 9-30) ................................................................................... 1


2 1383524 Bracket......................................................................................................................... 1
3 18590 Capscrew..................................................................................................................... 2
4 15135 Washer ........................................................................................................................ 2
5 15158 Lockwasher.................................................................................................................. 2
6 15058 Nut ............................................................................................................................... 2
7 16828 Capscrew..................................................................................................................... 4
8 15134 Washer ........................................................................................................................ 6
9 15156 Lockwasher.................................................................................................................. 5
10 15056 Nut ............................................................................................................................... 5
11 16379 Capscrew..................................................................................................................... 1
12 1388264 Hose (☞ Figure 9-1) .................................................................................................. 1
13 102906 Hose ............................................................................................................................ 2
14 16969 Fitting........................................................................................................................... 1
14 16483 O-Ring ..................................................................................................................... 1
15 16558 Hydraulic Fitting ........................................................................................................... 1
15 16483 O-Ring ..................................................................................................................... 1
16 16538 Fitting........................................................................................................................... 1
16 16481 O-Ring ..................................................................................................................... 1
17 1331787 Tube (☞ Figure 9-7) ................................................................................................... 1
18 222406 Fitting........................................................................................................................... 1
18 16983 O-Ring ..................................................................................................................... 1
19 1385281 Hose (☞ Figure 9-19) ................................................................................................ 1
20 1336293 Tube (☞ Figure 9-6) ................................................................................................... 1
21 1331935 Fitting........................................................................................................................... 1
21 16487 O-Ring ..................................................................................................................... 1
22 1336292 Tube (☞ Figure 9-6) ................................................................................................... 1
23 16544 Fitting........................................................................................................................... 1
23 16487 O-Ring ..................................................................................................................... 1
24 1337266 Fitting........................................................................................................................... 1
24 280156 O-Ring ..................................................................................................................... 2
25 14494 Fitting........................................................................................................................... 2
26 222369 Fitting........................................................................................................................... 1
27 17062 Fitting........................................................................................................................... 1
28 1384817 Tube ............................................................................................................................. 1
29 1394069 Tube (☞ Figure 9-12) ................................................................................................. 1
30 1337331 Fitting........................................................................................................................... 1
30 280156 O-Ring ..................................................................................................................... 1
31 16562 Fitting........................................................................................................................... 1
31 16487 O-Ring ..................................................................................................................... 1
32 17054 Fitting........................................................................................................................... 1
33 17783 Fitting........................................................................................................................... 1
34 1457431 Tube ............................................................................................................................. 1
35 a 1385630 Mounting Plate (Valve Mount)...................................................................................... 1
35 b 1453876 Plate (Valve Mount) ..................................................................................................... 1
36 1307730 Mount........................................................................................................................... 8
37 16598 Capscrew..................................................................................................................... 4
38 15156 Lockwasher.................................................................................................................. 8
39 15056 Nut ............................................................................................................................... 8
40 15134 Washer ........................................................................................................................ 8

©10/0/2002 HYSTER COMPANY See Service Manual 9-65


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL VALVE ATTACHING PARTS


ONE FUNCTION
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

41 189493 Hose (☞ Figure 9-21) ................................................................................................ 1


42 16487 O-Ring ......................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N D117E-1633
b S/N D117E-1634 ⇒

9-66 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-67
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL VALVE ATTACHING PARTS (Figure 9-27)


TWO FUNCTION
(⇒S/N D117E-1681)

9-68 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CONTROL VALVE ATTACHING PARTS


TWO FUNCTION
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 1385285 Control Valve (☞ Figure 9-30) ................................................................................... 1


2 1382949 Bracket......................................................................................................................... 1
3 18590 Capscrew..................................................................................................................... 2
4 15135 Washer ........................................................................................................................ 2
5 15158 Lockwasher.................................................................................................................. 2
6 15058 Nut ............................................................................................................................... 2
7 16828 Capscrew..................................................................................................................... 4
8 15134 Washer ........................................................................................................................ 6
9 15156 Lockwasher.................................................................................................................. 5
10 15056 Nut ............................................................................................................................... 5
11 16379 Capscrew..................................................................................................................... 1
12 1384816 Tube ............................................................................................................................. 1
13 102906 Hose ............................................................................................................................ 2
14 16969 Fitting........................................................................................................................... 2
14 16483 O-Ring ..................................................................................................................... 1
15 16538 Fitting........................................................................................................................... 1
15 16481 O-Ring ..................................................................................................................... 1
16 1331788 Tube (☞ Figure 9-7) ................................................................................................... 1
17 1336289 Tube (☞ Figure 9-6) ................................................................................................... 1
18 1336288 Tube (☞ Figure 9-6) ................................................................................................... 1
19 1331935 Fitting........................................................................................................................... 1
19 16487 O-Ring ..................................................................................................................... 1
20 1350885 Fitting........................................................................................................................... 1
20 16487 O-Ring ..................................................................................................................... 1
21 1331942 Fitting........................................................................................................................... 1
21 16487 O-Ring ..................................................................................................................... 1
22 1339477 Tube (☞ Figure 7-6) ................................................................................................... 1
23 97540 Fitting........................................................................................................................... 1
23 16983 O-Ring ..................................................................................................................... 1
24 1385280 Hose (☞ Figure 9-19) ................................................................................................ 1
25 16558 Hydraulic Fitting ........................................................................................................... 2
25 16483 O-Ring ..................................................................................................................... 1
26 189493 Hose (E, F) (☞ Figure 9-21) ...................................................................................... 2
27 14494 Fitting........................................................................................................................... 1
28 17783 Fitting........................................................................................................................... 1
29 165844 Fitting........................................................................................................................... 1
29 16487 O-Ring ..................................................................................................................... 1
30 1385286 Tube ............................................................................................................................. 1
31 1385287 Tube ............................................................................................................................. 1
32 16562 Fitting........................................................................................................................... 1
32 16486 O-Ring ..................................................................................................................... 1
33 18592 Capscrew..................................................................................................................... 1
34 221771 Washer ........................................................................................................................ 2
35 816130 Spacer ......................................................................................................................... 2
36 a 16883 Fitting........................................................................................................................... 2
37 a 16969 Fitting........................................................................................................................... 2
38 a 16558 Hydraulic Fitting (Without Anti-Slack Device) .............................................................. 2

©10/0/2002 HYSTER COMPANY See Service Manual 9-69


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL VALVE ATTACHING PARTS


TWO FUNCTION
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

39 16487 O-Ring ......................................................................................................................... 3


40 16483 O-Ring ......................................................................................................................... 1

FOOTNOTES:
a S/N D117E-1631⇔S/N D117E-1633 (Anti-Slack Device)

9-70 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-71
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL VALVE ATTACHING PARTS (Figure 9-28)


WITH ANTI-SLACK AND LIFT INTERRUPT
(S/N D117E-1634⇔S/N D117E-1681)

9-72 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CONTROL VALVE ATTACHING PARTS


WITH ANTI-SLACK AND LIFT INTERRUPT
(S/N D117E-1634⇔S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 18590 Capscrew..................................................................................................................... 4
2 221771 Washer ........................................................................................................................ 2
3 15158 Lockwasher.................................................................................................................. 5
4 15058 Nut ............................................................................................................................... 5
5 1385285 Control Valve (☞ Figure 9-30) ................................................................................... 1
6 16969 Fitting........................................................................................................................... 4
7 102906 Hose ............................................................................................................................ 4
8 16883 Fitting........................................................................................................................... 4
8 16483 O-Ring ..................................................................................................................... 1
9 111326 Hose ............................................................................................................................ 1
10 97540 Fitting........................................................................................................................... 1
10 16983 O-Ring ..................................................................................................................... 1
11 1385280 Hose ............................................................................................................................ 1
12 1385287 Tube ............................................................................................................................. 1
13 1385286 Tube ............................................................................................................................. 1
14 14494 Fitting........................................................................................................................... 1
15 17783 Fitting........................................................................................................................... 1
16 165844 Fitting........................................................................................................................... 1
16 16487 O-Ring ..................................................................................................................... 1
17 16562 Fitting........................................................................................................................... 1
17 16486 O-Ring ..................................................................................................................... 1
18 1350885 Fitting........................................................................................................................... 1
18 16487 O-Ring ..................................................................................................................... 1
19 1336288 Tube ............................................................................................................................. 1
20 1339477 Tube ............................................................................................................................. 1
21 1336289 Tube ............................................................................................................................. 1
22 1331935 Fitting........................................................................................................................... 1
22 16487 O-Ring ..................................................................................................................... 1
23 1331942 Fitting........................................................................................................................... 1
23 16487 O-Ring ..................................................................................................................... 1
24 15056 Nut ............................................................................................................................... 4
25 15156 Lockwasher.................................................................................................................. 4
26 15134 Washer ........................................................................................................................ 8
27 16828 Capscrew..................................................................................................................... 4
28 15135 Washer ........................................................................................................................ 4
29 18592 Capscrew..................................................................................................................... 1
30 816130 Spacer ......................................................................................................................... 2
31 15135 Washer ........................................................................................................................ AR
32 1382949 Bracket......................................................................................................................... 1
33 16583 Fitting........................................................................................................................... 1
33 16481 O-Ring ..................................................................................................................... 1
34 1331788 Tube ............................................................................................................................. 1
35 16483 O-Ring ......................................................................................................................... 1
36 16487 O-Ring ......................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 9-73


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL VALVE ATTACHING PARTS (Figure 9-29)


(S/N D117E-1682⇒)

9-74 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CONTROL VALVE ATTACHING PARTS


(S/N D117E-1682⇒)

ITEM PART NO. DESCRIPTION QTY

1 1385285 Control Valve (Two Function) (☞ Figure 9-30) ........................................................... 1


2 1473923 Fitting........................................................................................................................... 1
3 1473889 Fitting........................................................................................................................... 4
4 1473924 Fitting........................................................................................................................... 1
5 1473925 Fitting........................................................................................................................... 1
6 1473926 Fitting........................................................................................................................... 1
7 1473927 Fitting (Quick Disconnect)............................................................................................ 1
8 1473896 Fitting........................................................................................................................... 2
9 1473928 Fitting........................................................................................................................... 2
10 1473929 Bolt .............................................................................................................................. 2
11 1473930 Nut ............................................................................................................................... 2
12 1473905 Washer ........................................................................................................................ 4
13 1473931 Bolt .............................................................................................................................. 1
14 1473932 Nut ............................................................................................................................... 1
15 1473921 Washer ........................................................................................................................ 2
16 a 1473917 Cap .............................................................................................................................. 4
17 1473965 Hose ............................................................................................................................ 1
18 1473969 Hose ............................................................................................................................ 1
19 1473977 Hose ............................................................................................................................ 1
20 1473976 Hose ............................................................................................................................ 1
21 1473954 Hose Assembly............................................................................................................ 1
22 1473971 Hose ............................................................................................................................ 2
23 1473960 Hose ............................................................................................................................ 1
24 1473968 Hose ............................................................................................................................ 1
25 1473958 Hose Assembly............................................................................................................ 1
25 1473964 Fitting....................................................................................................................... 2
25 1473959 Capscrew ................................................................................................................ 4
25 1473952 Washer .................................................................................................................... 4
25 1473944 O-Ring ..................................................................................................................... 1
26 1385284 Control Valve (One Function) (☞ Figure 9-30) .......................................................... 1
27 1473889 Fitting........................................................................................................................... 2
28 1473935 Fitting........................................................................................................................... 1
29 1473936 Fitting........................................................................................................................... 1
30 1473924 Fitting........................................................................................................................... 1
31 1473939 Reducer ....................................................................................................................... 1
32 1473941 Nut ............................................................................................................................... 1
33 1473899 Fitting........................................................................................................................... 1
34 1473942 Plug ............................................................................................................................. 1
35 1473896 Fitting........................................................................................................................... 2
36 1473929 Bolt .............................................................................................................................. 2
37 1473930 Nut ............................................................................................................................... 2
38 1473905 Washer ........................................................................................................................ 4
39 1473931 Bolt .............................................................................................................................. 1
40 1473932 Nut ............................................................................................................................... 1
41 1473921 Washer ........................................................................................................................ 2
42 a 1473917 Cap .............................................................................................................................. 2
43 1473986 Hose Assembly............................................................................................................ 1
43 1473984 Hose ........................................................................................................................ 1
43 1473964 Fitting....................................................................................................................... 2
43 1473959 Capscrew ................................................................................................................ 4
43 1473952 Washer .................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 9-75


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL VALVE ATTACHING PARTS


(S/N D117E-1682⇒)

ITEM PART NO. DESCRIPTION QTY

43 1473944 O-Ring ..................................................................................................................... 1


44 1473983 Hose Assembly............................................................................................................ 1
44 1473982 Hose ........................................................................................................................ 1
44 1473964 Fitting....................................................................................................................... 2
44 1473959 Capscrew ................................................................................................................ 4
44 1473952 Washer .................................................................................................................... 4
44 1473944 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

9-76 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-77
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL VALVE (Figure 9-30)


(S/N D117E-1503⇒)

9-78 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CONTROL VALVE
(S/N D117E-1503⇒)

KEY:
A: One Function
B: Two Function

QTY
ITEM PART NO. DESCRIPTION A B

1385284 Control Valve ....................................................................................................... 1 ..


1385285 Control Valve ....................................................................................................... .. 1
1 1450360 Hardware Kit.................................................................................................... 1 ..
1 1450361 Hardware Kit.................................................................................................... .. 1
2 1393366 Inlet Section..................................................................................................... 1 1
3 .. . . . Spool........................................................................................................... 1 1
4 .. . . . Body (Inlet).................................................................................................. 1 1
5 1352711 Poppet......................................................................................................... 1 1
6 1352712 Spring.......................................................................................................... 1 1
7 1393369 Relief Valve ................................................................................................. 1 1
7 1393379 Service Kit .............................................................................................. 1 1
8 1393381 Spring ................................................................................................. 1 1
9 1393382 Plug .................................................................................................... 1 1
10 1393383 Poppet ................................................................................................ 1 1
11 1393384 Shim (0.003 in.) .................................................................................. 1 1
11 1393385 Shim (0.006 in.) .................................................................................. 1 1
11 1393386 Shim (0.010 in.) .................................................................................. 1 1
11 1393387 Shim (0.018 in.) .................................................................................. 1 1
11 1393388 Shim (0.022 in.) .................................................................................. 1 1
11 1393389 Shim (0.030 in.) .................................................................................. 1 1
12 1393390 Plunger ............................................................................................... 1 1
13 1353800 Plug (Check Valve)...................................................................................... 1 1
14 1353807 Plug............................................................................................................. 2 2
15 1353809 Plug............................................................................................................. 1 1
16 1337952 Spring.......................................................................................................... 1 1
17 1393394 Cap (Assembly)........................................................................................... 1 1
18 1337595 Retainer .................................................................................................. 2 2
19 1350982 Spring ..................................................................................................... 1 1
20 1350975 Guide ...................................................................................................... 1 1
21 1393395 Cap ......................................................................................................... 1 1
22 1393396 Cap (Spring) ........................................................................................... 1 1
23 1520849 Inlet Section ............................................................................................ 1 1
24 1450195 Screw...................................................................................................... 2 2
25 1450196 Screw...................................................................................................... 2 2
26 1450197 Spacer .................................................................................................... 1 1
27 1393371 Spool Section .................................................................................................. 1 1
28 1393372 Body............................................................................................................ 1 1
29 1393378 Relief Valve ................................................................................................. 1 1
30 338570 Spring ..................................................................................................... 1 1
31 338569 Plug......................................................................................................... 1 1
32 1450193 Relief Valve (Assembly) .......................................................................... 1 1
33 127656 O-Ring ................................................................................................ 1 1
34 1393374 Retainer.............................................................................................. 1 1
35 1393375 Spring ................................................................................................. 1 1
36 1450199 Plug .................................................................................................... 1 1
37 .. . . . Body ................................................................................................... 1 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-79


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL VALVE
(S/N D117E-1503⇒)

QTY
ITEM PART NO. DESCRIPTION A B

38 1450201 Plunger ............................................................................................... 1 1


39 1393376 Spool Section .................................................................................................. 1 ..
40 1393377 Plug............................................................................................................. 1 ..
41 1352723 Plug............................................................................................................. 1 ..
42 1352724 Plug............................................................................................................. 1 ..
43 1354040 Body............................................................................................................ 1 ..
44 1393391 Spool Section .................................................................................................. .. 1
45 .. . . . Body............................................................................................................ .. 1
46 .. . . . Spool........................................................................................................... .. 1
47 1352711 Poppet......................................................................................................... .. 1
48 1352712 Spring.......................................................................................................... .. 1
49 1393394 Cap (Assembly)........................................................................................... .. 1
50 1337595 Retainer .................................................................................................. .. 2
51 1350982 Spring ..................................................................................................... .. 1
52 1350975 Guide ...................................................................................................... .. 1
53 1393395 Cap ......................................................................................................... .. 1
54 1393396 Cap (Spring) ........................................................................................... .. 1
55 1520849 Inlet Section ............................................................................................ .. 1
56 1450195 Screw...................................................................................................... .. 2
57 1450196 Screw...................................................................................................... .. 2
58 1450197 Spacer .................................................................................................... .. 1
59 1393377 Plug............................................................................................................. .. 1
60 1353800 Plug (Check Valve)...................................................................................... .. 1
61 1353807 Plug............................................................................................................. .. 1
62 1393398 O-Ring ............................................................................................................. 1 2
63 16480 O-Ring ............................................................................................................. 2 3
64 .. . . . O-Ring ............................................................................................................. 1 1
65 338568 O-Ring ............................................................................................................. 1 1
66 16982 O-Ring ............................................................................................................. 1 1
67 338926 Back-Up Ring .................................................................................................. 1 1
68 1393399 O-Ring ............................................................................................................. 1 2
69 1393400 O-Ring ............................................................................................................. 1 2
70 1350719 O-Ring ............................................................................................................. 9 9
71 1350720 O-Ring ............................................................................................................. 2 2
72 1337970 Back-Up Ring .................................................................................................. 1 2

1393397 Seal Kit (Includes Items 62-72) ........................................................................... 1 1

9-80 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-81
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL VALVE (Figure 9-31)


(S/N D117E-1588⇒)

9-82 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CONTROL VALVE
(S/N D117E-1588⇒)

ITEM PART NO. DESCRIPTION QTY

1450912 Control Valve ............................................................................................................... 1


1 1455662 Capscrew ................................................................................................................ 2
2 1455663 Solenoid .................................................................................................................. 2
3 1455664 Spacer ..................................................................................................................... 2
4 1455665 Washer .................................................................................................................... 2
5 .. . . . Housing ................................................................................................................... 1
5 1466009 Terminal Board (Not Illustrated)............................................................................... 1
6 1455667 Fitting....................................................................................................................... 1
7 1455668 Screw ...................................................................................................................... 2
8 1455669 Plug ......................................................................................................................... 1
9 1455670 Plate ........................................................................................................................ 1
10 1455671 Capscrew ................................................................................................................ 4
11 1455672 Capscrew ................................................................................................................ 8
12 .. . . . Cover ....................................................................................................................... 2
13 118389 O-Ring ..................................................................................................................... 2
14 15860 O-Ring ..................................................................................................................... 4
15 361732 O-Ring ..................................................................................................................... 2
16 .. . . . O-Ring ..................................................................................................................... 4
17 .. . . . O-Ring ..................................................................................................................... 5
18 199522 O-Ring ..................................................................................................................... 2

1455642 Seal Kit (Includes Items 13-18) ................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-83


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SEQUENCE AND SHUTTLE VALVE (Figure 9-32)


ATTACHING PARTS

9-84 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SEQUENCE AND SHUTTLE VALVE


ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 816376 Valve (Disc Brake) (☞ Figure 9-38) ........................................................................... 1


2 1355088 Valve (Shuttle) (☞ Figure 8-12) ................................................................................. 1
3 15154 Lockwasher.................................................................................................................. 4
4 15127 Washer ........................................................................................................................ 4
5 15054 Nut ............................................................................................................................... 2
6 1332206 Switch .......................................................................................................................... 1
7 c 16693 Fitting........................................................................................................................... 1
7 d 816117 Fitting........................................................................................................................... 1
7 d 14489 Fitting........................................................................................................................... 1
7 d 17776 Fitting........................................................................................................................... 1
8 abg 1357104 Tube ............................................................................................................................. 1
9 1332207 Fitting........................................................................................................................... 1
9 16483 O-Ring ..................................................................................................................... 1
10 c 16538 Fitting........................................................................................................................... 1
10 d 16540 Fitting........................................................................................................................... 1
10 16481 O-Ring ..................................................................................................................... 1
11 1336945 Hose ............................................................................................................................ 2
11 1469150 Hose ............................................................................................................................ 2
12 e 1355051 Hose ............................................................................................................................ 1
12 f 1469182 Hose ............................................................................................................................ 1
13 c 16693 Fitting........................................................................................................................... 1
13 d 16969 Fitting........................................................................................................................... 1
13 16483 O-Ring ..................................................................................................................... 1
14 815870 Tube ............................................................................................................................. 1
15 15127 Washer ........................................................................................................................ 4
16 18480 Capscrew..................................................................................................................... 4
17 189369 Hose ............................................................................................................................ 1
18 16558 Hydraulic Fitting ........................................................................................................... 1
18 16483 O-Ring ..................................................................................................................... 1
19 16538 Fitting........................................................................................................................... 1
19 16481 O-Ring ..................................................................................................................... 1
20 16693 Fitting........................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-01719X Wide
b ⇒ S/N D117E-01723Y Narrow
c ⇒ S/N D117E-1509
d S/N D117E-1510 ⇒
e ⇒ S/N D117E-1681
f S/N D117E-1682 ⇒
g ⇒ S/N PENDING PER ECN 99866

©10/0/2002 HYSTER COMPANY See Service Manual 9-85


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SOLENOID VALVE (Figure 9-33)


PARK BRAKE
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1383517 Valve ............................................................................................................................ 1


1 1388379 Actuator ................................................................................................................... 1
2 1388380 Coil .......................................................................................................................... 1
2 1330409 Connector ........................................................................................................... 1
2 1330414 Lock .................................................................................................................... 1
3 1343161 Body ........................................................................................................................ 1
4 371172 Seal Kit .................................................................................................................... 1
5 1330409 Connector................................................................................................................ 1
6 1330414 Lock......................................................................................................................... 1

9-86 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-87
UNIT CODE D117
NORTH AMERICA 10/0/2002

SOLENOID VALVE (Figure 9-34)


ATTACHING PARTS

9-88 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SOLENOID VALVE
ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 1383517 Valve (Park Brake) (☞ Figure 9-33) ........................................................................... 1


2 18471 Capscrew..................................................................................................................... 2
3 15127 Washer ........................................................................................................................ 2
4 15154 Lockwasher.................................................................................................................. 2
5 15054 Nut ............................................................................................................................... 2
6 16558 Hydraulic Fitting ........................................................................................................... 2
6 16483 O-Ring ..................................................................................................................... 1
7 815767 Tube (☞ Figure 9-17) ................................................................................................. 1
8 17061 Fitting........................................................................................................................... 1
9 1339479 Tube ............................................................................................................................. 1
10 201766 Fitting........................................................................................................................... 1
10 16483 O-Ring ..................................................................................................................... 1
11 1357174 Hose (☞ Figure 8-7) .................................................................................................. 1
12 1385626 Tube ............................................................................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-89


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ANTI-SLACK DEVICE (Figure 9-35)


(S/N D117E-1631⇔S/N D117E-1681)

9-90 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

ANTI-SLACK DEVICE
(S/N D117E-1631⇔S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 111326 Hose ............................................................................................................................ 2


2 14675 Fitting........................................................................................................................... 2
3 1394070 Check Valve ................................................................................................................. 2
4 1332154 Fitting........................................................................................................................... 2
5 16883 Fitting........................................................................................................................... 2
6 16969 Fitting........................................................................................................................... 1
6 16483 O-Ring ..................................................................................................................... 1
7 816489 Restrictor ..................................................................................................................... 1
8 1307369 Hose ............................................................................................................................ 1
9 1383517 Valve ............................................................................................................................ 1
10 18471 Capscrew..................................................................................................................... 2
11 15154 Lockwasher.................................................................................................................. 4
12 15054 Nut ............................................................................................................................... 2
13 1385639 Spacer ......................................................................................................................... 1
14 a 14594 Plug ............................................................................................................................. 1
14 16483 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a S/N D117E-1634 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 9-91


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

ANTI-SLACK DEVICE AND LIFT INTERRUPT (Figure 9-36)


(S/N D117E-1631⇔S/N D117E-1681)

9-92 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

ANTI-SLACK DEVICE AND LIFT INTERRUPT


(S/N D117E-1631⇔S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

1 111326 Hose ............................................................................................................................ 4


2 120779 Hose ............................................................................................................................ 1
3 16883 Fitting........................................................................................................................... 3
4 17061 Fitting........................................................................................................................... 1
5 1307369 Hose ............................................................................................................................ 1
6 16558 Hydraulic Fitting ........................................................................................................... 1
6 16485 O-Ring ..................................................................................................................... 1
7 1383517 Valve ............................................................................................................................ 2
8 1385639 Spacer ......................................................................................................................... 2
9 14594 Plug ............................................................................................................................. 1
9 16483 O-Ring ..................................................................................................................... 1
10 816489 Restrictor ..................................................................................................................... 1
11 16969 Fitting........................................................................................................................... 2
11 16483 O-Ring ..................................................................................................................... 1
12 1332154 Fitting........................................................................................................................... 4
13 1394070 Check Valve ................................................................................................................. 4
14 14675 Fitting........................................................................................................................... 4
15 18486 Capscrew..................................................................................................................... 2
16 15154 Lockwasher.................................................................................................................. 4
17 15054 Nut ............................................................................................................................... 2
18 14594 Plug ............................................................................................................................. 1
18 16483 O-Ring ..................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-93


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

RELIEF VALVE (Figure 9-37)


(⇒S/N D117E-1681)

9-94 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

RELIEF VALVE
(⇒S/N D117E-1681)

ITEM PART NO. DESCRIPTION QTY

a 815670 Relief Valve.................................................................................................................. 1


b 1394055 Relief Valve.................................................................................................................. 1
1 a 1342603 Cartridge ................................................................................................................. 1
2 a 1342601 Cap ..................................................................................................................... 1
3 a 1342602 Nut ...................................................................................................................... 1
4 a 1342607 Seal Kit................................................................................................................ 1
4 b 1458297 Seal Kit................................................................................................................ 1
5 .. . . . Body ........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N D117E-1509
b S/N D117E-1510 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 9-95


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SEQUENCE VALVE (Figure 9-38)


DISC BRAKE
(⇒S/N D117E-01719 WIDE, ⇒S/N D117E-01723 NARROW)

ITEM PART NO. DESCRIPTION QTY

a 1355088 Valve ............................................................................................................................ 1


b 816376 Valve ............................................................................................................................ 1
1 a 1366648 Cartridge ................................................................................................................. 1
1 b 1454330 Cartridge ................................................................................................................. 1
2 .. . . . O-Ring................................................................................................................. 1
3 .. . . . Back-Up Ring ...................................................................................................... 1
4 .. . . . O-Ring................................................................................................................. 1
5 .. . . . Back-Up Ring ...................................................................................................... 1
6 .. . . . O-Ring................................................................................................................. 1
7 .. . . . O-Ring................................................................................................................. 1
8 .. . . . Back-Up Ring ...................................................................................................... 1
9 1343161 Body ........................................................................................................................ 1
10 371172 Seal Kit ........................................................................................................................ AR

FOOTNOTES:
a ⇒ S/N D117E-1529
b S/N D117E-1530 ⇒

9-96 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-97
UNIT CODE D117
NORTH AMERICA 10/0/2002

TILT HYDRAULIC (Figure 9-39)

9-98 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TILT HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 1304729 Tilt Cylinder (☞ Figure 9-41) ...................................................................................... 4


2 1336112 Adapter ........................................................................................................................ 4
2 16484 O-Ring ..................................................................................................................... 2
3 222456 Fitting........................................................................................................................... 4
3 16484 O-Ring ..................................................................................................................... 1
4 1346421 Relief Valve (☞ Figure 9-40) ...................................................................................... 4
5 17761 Fitting........................................................................................................................... 4
5 16486 O-Ring ..................................................................................................................... 1
6 14595 Fitting........................................................................................................................... 2
6 16484 O-Ring ..................................................................................................................... 1
7 16970 Fitting........................................................................................................................... 2
7 16484 O-Ring ..................................................................................................................... 1
8 16568 Fitting........................................................................................................................... 2
8 16484 O-Ring ..................................................................................................................... 1
9 165278 Hose ............................................................................................................................ 4
10 1322079 Hose (Wide Mast) ........................................................................................................ 1
10 1336105 Hose (Standard Mast) ................................................................................................. 1
11 313983 Hose (Wide Mast) ........................................................................................................ 1
11 332070 Hose (Standard Mast) ................................................................................................. 1
12 313979 Hose (Wide Mast) ........................................................................................................ 1
12 318446 Hose (Standard Mast) ................................................................................................. 1
13 1307704 Hose (Standard Mast) ................................................................................................. 1
13 1307706 Hose (Wide Mast) ........................................................................................................ 1
14 17062 Fitting........................................................................................................................... 2
15 1331851 Clamp .......................................................................................................................... 2
16 16543 Fitting........................................................................................................................... 2
16 16484 O-Ring ..................................................................................................................... 1
17 1357116 Tube ............................................................................................................................. 1
17 1357166 Identification Band (Uu) ............................................................................................... 1
18 1357117 Tube ............................................................................................................................. 1
18 1357167 Identification Band (Vv) ............................................................................................... 1
19 1357166 Identification Band (Uu) ............................................................................................... 1
19 a 1357168 Hose ............................................................................................................................ 1
19 b 1469162 Hose ............................................................................................................................ 1
20 1357167 Identification Band (Vv) ............................................................................................... 1
20 a 1357168 Hose ............................................................................................................................ 1
20 b 1469163 Hose ............................................................................................................................ 1
21 18549 Capscrew..................................................................................................................... 2
22 156133 Nut ............................................................................................................................... 2
23 16559 Fitting........................................................................................................................... 4
23 16484 O-Ring ..................................................................................................................... 1
24 14694 Fitting........................................................................................................................... 2
25 1385287 Tube (☞ Figure 9-27) ................................................................................................. 1
26 1385286 Tube (☞ Figure 9-27) ................................................................................................. 1
27 239308 Sleeve.......................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N D117E-1681
b S/N D117E-1682 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 9-99


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TILT RELIEF VALVE (Figure 9-40)

ITEM PART NO. DESCRIPTION QTY

1346421 Relief Valve.................................................................................................................. 4


1 1350997 Plug ......................................................................................................................... 1
2 1331081 O-Ring ..................................................................................................................... 1
3 1350710 Spacer ..................................................................................................................... 1
4 .. . . . Spring ...................................................................................................................... 1
5 1350712 Housing ................................................................................................................... 1
6 .. . . . Body ........................................................................................................................ 1
7 222444 Fitting....................................................................................................................... 1
7 16486 O-Ring................................................................................................................. 1

9-100 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

9-101
UNIT CODE D117
NORTH AMERICA 10/0/2002

TILT CYLINDER (Figure 9-41)

9-102 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TILT CYLINDER

ITEM PART NO. DESCRIPTION QTY

1304729 Tilt Cylinder.................................................................................................................. 4


1 1304725 Rod.......................................................................................................................... 1
2 370197 Seal Ring................................................................................................................. 1
3 90207 O-Ring ..................................................................................................................... 1
4 46388 O-Ring ..................................................................................................................... 1
5 370175 Piston ...................................................................................................................... 1
6 370196 Wear Ring ............................................................................................................... 1
7 1349793 Nut........................................................................................................................... 1
8 1304727 Tube......................................................................................................................... 1
9 15895 O-Ring ..................................................................................................................... 1
10 53086 Back-Up Ring .......................................................................................................... 1
11 370176 Plug ......................................................................................................................... 1
12 1326143 Seal ......................................................................................................................... 1
12 309062 Seal ......................................................................................................................... 1
13 225334 Rod Wiper.................................................................................................................... 1
14 249557 Pin ............................................................................................................................... 8
15 284534 Bushing........................................................................................................................ 8
16 16001 Lube Fitting .................................................................................................................. 8
17 15060 Nut ............................................................................................................................... 8
17 15160 Lockwasher.................................................................................................................. 8
18 806562 Rod End....................................................................................................................... 4
19 18613 Capscrew..................................................................................................................... 8
20 27133 Keeper ......................................................................................................................... 8
21 15156 Lockwasher.................................................................................................................. 8
21 16597 Capscrew..................................................................................................................... 8
22 186061 Packing Lubricant ........................................................................................................ AR

1308786 Seal Kit (Includes Items 2-4, 6, 9-10, 12-13) ............................................................... 1


1330134 Seal Kit (Includes Items 2-4, 6, 9-10, 12-13) ............................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-103


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTROL VALVE (Figure 9-42)


ATTACHMENT
(⇒S/N D117E-1587)

9-104 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CONTROL VALVE
ATTACHMENT
(⇒S/N D117E-1587)

ITEM PART NO. DESCRIPTION QTY

a 1350574 Control Valve ............................................................................................................... 1


1 1353860 Housing ................................................................................................................... 1
2 1320230 Piston ...................................................................................................................... 1
3 1353861 Cover ....................................................................................................................... 2
4 1353862 Nameplate ............................................................................................................... 1
5 1353863 Pin ........................................................................................................................... 2
6 1353864 Spring ...................................................................................................................... 2
7 1320234 Plug ......................................................................................................................... 2
8 1320235 Retainer................................................................................................................... 2
9 1320227 Plug ......................................................................................................................... 2
10 1353865 Capscrew ................................................................................................................ 8
11 1320237 Capscrew ................................................................................................................ 4
12 1320238 Seal Kit .................................................................................................................... 1
13 1320239 Check Valve............................................................................................................. 1
14 1320240 Housing............................................................................................................... 1
15 1320241 Piston .................................................................................................................. 1
16 1320242 Washer................................................................................................................ 2
17 1320243 Spring.................................................................................................................. 2
18 1320244 Plate.................................................................................................................... 1
19 1320245 Plug..................................................................................................................... 2
20 1320246 Capscrew ............................................................................................................ 8
21 1320247 Solenoid .............................................................................................................. 2
22 1320248 Screw .................................................................................................................. 1
23 1320249 Screw .................................................................................................................. 4
24 1320850 Capscrew ............................................................................................................ 2
25 1320251 Seal..................................................................................................................... 1
26 1320252 Seal..................................................................................................................... 1
27 1320253 Cover................................................................................................................... 1
28 1320254 Lockwasher ......................................................................................................... 1
29 1320255 Washer................................................................................................................ 1
30 1320256 Capscrew ............................................................................................................ 2
31 1320257 Terminal (Terminal) ............................................................................................. 2
32 1320258 Fitting .................................................................................................................. 1
33 1320259 Plug..................................................................................................................... 1
34 1320260 Seal Kit................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N D117E-1587

©10/0/2002 HYSTER COMPANY See Service Manual 9-105


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SOLENOID VALVE (Figure 9-43)


CARRIAGE

9-106 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SOLENOID VALVE
CARRIAGE

ITEM PART NO. DESCRIPTION QTY

1350024 Solenoid Valve ............................................................................................................. 1


1 1351950 Housing ................................................................................................................... 1
2 1319593 Cover ....................................................................................................................... 1
3 1320954 Seal ......................................................................................................................... 1
4 1320951 Capscrew ................................................................................................................ 4
5 1351951 Piston ...................................................................................................................... 1
6 1351952 Retainer (Spring) ..................................................................................................... 2
7 1352018 Cover ....................................................................................................................... 1
8 1351953 Spring ...................................................................................................................... 2
9 1320950 Plug ......................................................................................................................... 1
10 1323791 Screw ...................................................................................................................... 4
11 1352019 Pipe ......................................................................................................................... 1
12 1352020 O-Ring................................................................................................................. 1
13 1351956 Bolt...................................................................................................................... 1
14 1352021 Nut........................................................................................................................... 1
15 .. . . . O-Ring ..................................................................................................................... 7
16 1320960 Jumper .................................................................................................................... 1
17 1352024 Screw ...................................................................................................................... 1
18 1320952 Screw ...................................................................................................................... 1
19 1320254 Lockwasher ............................................................................................................. 1
20 1323795 Washer .................................................................................................................... 2
21 1323789 Identification Plate ................................................................................................... 1
22 1351955 Seal ......................................................................................................................... 1
23 1323793 Seal ......................................................................................................................... 1
24 1351958 Frame ...................................................................................................................... 1
25 1320256 Capscrew ................................................................................................................ 2
26 1323796 Washer .................................................................................................................... 2
27 1323797 Terminal................................................................................................................... 2
28 1320259 Plug ......................................................................................................................... 4
29 .. . . . Coil .......................................................................................................................... 1
30 .. . . . O-Ring ..................................................................................................................... 2

1351957 Seal Kit (Includes Items 15, 30)................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-107


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC PUMP (Figure 9-44)


MAIN

9-108 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HYDRAULIC PUMP
MAIN

ITEM PART NO. DESCRIPTION QTY

1390698 Hydraulic Pump ....................................................................................................... 1


1 1318623 Screw .................................................................................................................. 4
2 1318606 Washer................................................................................................................ 8
3 1318607 Cover (Rear) ....................................................................................................... 1
4 1318608 O-Ring................................................................................................................. 2
5 1318609 Wear Plate .......................................................................................................... 2
6 .. . . . Gear .................................................................................................................... 1
7 .. . . . Drive Gear........................................................................................................... 1
8 1319545 Spool Section...................................................................................................... 1
9 .. . . . Seal..................................................................................................................... 2
10 .. . . . Seal..................................................................................................................... 2
11 1450066 Port Section Kit ................................................................................................... 1
12 1318613 Wear Plate (Rear) ............................................................................................... 1
13 .. . . . Gear .................................................................................................................... 1
14 .. . . . Drive Gear........................................................................................................... 1
15 1318616 Spool Section...................................................................................................... 1
16 1318617 Wear Plate (Front)............................................................................................... 1
17 1319579 Cover................................................................................................................... 1
18 294309 Plug..................................................................................................................... 1
19 1318619 Snap Ring ........................................................................................................... 1
20 1318620 Stud..................................................................................................................... 8
21 1318621 Lockwasher ......................................................................................................... 8
22 221714 Nut ...................................................................................................................... 8
23 .. . . . Seal..................................................................................................................... 2
24 .. . . . Retainer .............................................................................................................. 2
25 1450067 Capscrew ............................................................................................................ 4
26 .. . . . Seal..................................................................................................................... 2
27 .. . . . Retainer .............................................................................................................. 2
28 .. . . . Seal..................................................................................................................... 1
29 .. . . . Seal..................................................................................................................... 1

1450062 Seal Kit (Includes Items 4, 9-10, 18-19, 23-24, 26-29) ................................................ 1
1384407 Front Displacement Kit (Includes Items 12-16)............................................................ 1
1384406 Rear Displacement Kit (Includes Items 5-8) ................................................................ 1
1450064 Stud Kit (Includes Items 20-22) ................................................................................... 1
1450065 Bolt Kit (Includes Items 1-2, 25) .................................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 9-109


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HYDRAULIC PUMP (Figure 9-45)


STEERING

9-110 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HYDRAULIC PUMP
STEERING

ITEM PART NO. DESCRIPTION QTY

1385155 Hydraulic Pump (36000 Series Transmission)............................................................. 1


a 1473497 Hydraulic Pump (40000 Series Transmission)............................................................. 1
1 1318623 Screw ...................................................................................................................... 4
2 1318606 Washer .................................................................................................................... 8
3 1450055 Rear Cover Kit ......................................................................................................... 1
4 1318608 O-Ring ..................................................................................................................... 2
5 1318609 Wear Plate............................................................................................................... 2
6 .. . . . Gear ........................................................................................................................ 1
7 .. . . . Drive Gear ............................................................................................................... 1
8 .. . . . Center Section......................................................................................................... 1
9 .. . . . Seal ......................................................................................................................... 2
10 .. . . . Seal ......................................................................................................................... 2
11 1450054 Port Section Kit........................................................................................................ 1
12 1318613 Wear Plate (Rear) ................................................................................................... 1
13 .. . . . Gear ........................................................................................................................ 1
14 .. . . . Drive Gear ............................................................................................................... 1
15 .. . . . Center Section......................................................................................................... 1
16 1318617 Wear Plate (Front) ................................................................................................... 1
17 1319579 Cover ....................................................................................................................... 1
18 294309 Plug ......................................................................................................................... 1
19 1318619 Snap Ring................................................................................................................ 1
20 1450058 Stud ......................................................................................................................... 8
21 1318621 Lockwasher ............................................................................................................. 8
22 221714 Nut........................................................................................................................... 8
23 .. . . . Seal ......................................................................................................................... 2
24 .. . . . Retainer................................................................................................................... 2
25 1450060 Capscrew ................................................................................................................ 4
26 .. . . . Seal ......................................................................................................................... 2
27 .. . . . Retainer................................................................................................................... 2
28 .. . . . Seal ......................................................................................................................... 1
29 .. . . . Seal ......................................................................................................................... 1

1450045 Seal Kit (Includes Items 4, 9-10, 18-19, 23-24, 26-29) ................................................ 1
1450053 Section Kit (Includes Items 12-16)............................................................................... 1
1450046 Section Kit (Includes Items 5-8)................................................................................... 1
1450056 Stud Kit (Includes Items 20-22) ................................................................................... 1
1450059 Bolt Kit (Includes Items 1-2, 25) .................................................................................. 1

FOOTNOTES:
a S/N PENDING PER ECN 99872 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 9-111


for service procedures.
NOTES

9-112
UNIT CODE D117
10/0/2002 NORTH AMERICA

10 MAST-TWO STAGE VISTA


UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 10
MAST-TWO STAGE VISTA

DESCRIPTION PAGE

LIFT .................................................................................................................................................................... 10-6


LIFT CYLINDER
⇒S/N D117E-1513 ......................................................................................................................................... 10-8
S/N D117E-1514⇒ ....................................................................................................................................... 10-10
MAST.................................................................................................................................................................. 10-2
STANDARD CARRIAGE................................................................................................................................... 10-12
ELECTRICAL................................................................................................................................................ 10-16
HYDRAULIC ................................................................................................................................................. 10-14

©10/0/2002 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

MAST (Figure 10-1)

10-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

MAST

STANDARD MAST

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4267 mm 7010 mm 8534 mm 9144 mm 9754 mm
ITEM 1 2 3 4 (168.0 in.) (276.0 in.) (336.0 in.) (360.0 in.) (384.0 in.)
Mast
Group Number - - - - -
Mast Assembly ch 1378292 ch 1378293 ch 1378294 ch 1378295 ch 1378296
dj 1462631 dj 1462632 dj 1462633 dj 1462634 dj 1462635
1 Outer Mast 1378281 1378282 1378283 1378284 1378285
2 Inner Mast ch 1378287 ch 1378288 ch 1378289 ch 1378290 ch 1378291
dj 1462607 dj 1462608 dj 1462609 dj 1462610 dj 1462611
40 Chain 223187 352038 254209 339033 356277

WIDE MAST

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4267 mm 7010 mm 8534 mm 9144 mm 9754 mm
ITEM 1 2 3 4 (168.0 in.) (276.0 in.) (336.0 in.) (360.0 in.) (384.0 in.)
Mast
Group Number - - - - -
Mast Assembly eg 1392067 eg 1392068 eg 1392069 eg 1392070 eg 1383097
fi 1462636 fi 1462637 fi 1462638 fi 1462639 fi 1460785
1 Outer Mast 1392058 1392059 1392060 1392061 1383094
2 Inner Mast eg 1392053 eg 1392054 eg 1392055 eg 1392056 eg 1383096
fi 1462619 fi 1462620 fi 1462621 fi 1460775 fi 1460776
40 Chain 223187 352038 254209 339033 356277

ITEM PART NO. DESCRIPTION QTY

b .. . . . Mast Assembly ............................................................................................................ 1


1 b .. . . . Outer Mast............................................................................................................... 1
2 b .. . . . Inner Mast ............................................................................................................... 1
3 185053 Stubshaft............................................................................................................. 4
4 185081 Roller Assembly ...................................................................................................... 4
4 185082 Roller................................................................................................................... 1
5 185083 Snap Ring ........................................................................................................... 2
6 185084 Bearing Cup ........................................................................................................ 2
7 185085 Bearing Cone ...................................................................................................... 2
8 185086 Shield .................................................................................................................. 8
9 170377 Shim (0.005 in.) ....................................................................................................... AR
9 170378 Shim (0.007 in.) ....................................................................................................... AR
10 185087 Cap.......................................................................................................................... 4
11 15483 Fitting....................................................................................................................... 4
12 221561 Capscrew ................................................................................................................ 16
13 15166 Lockwasher ............................................................................................................. 4
13 18665 Capscrew ................................................................................................................ 4
13 335130 Plate ........................................................................................................................ 4
14 .. . . . Lift Cylinder (☞ Figure 10-3, ☞ Figure 10-4) ........................................................ 2
15 321178 Bushing ................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

MAST

ITEM PART NO. DESCRIPTION QTY

16 15158 Lockwasher ............................................................................................................. 16


16 16830 Capscrew ................................................................................................................ 16
17 159258 Cover ....................................................................................................................... 4
18 110931 Shim (0.005 in.) ....................................................................................................... AR
18 110932 Shim (0.007 in.) ....................................................................................................... AR
18 110933 Shim (0.020 in.) ....................................................................................................... AR
19 170911 Spacer ..................................................................................................................... 2
20 16006 Lube Fitting.............................................................................................................. 2
21 335241 Shaft ........................................................................................................................ 2
22 159295 Oil Seal.................................................................................................................... 4
23 159299 Bearing Cup ............................................................................................................ 4
23 230408 Bearing Cone .......................................................................................................... 4
24 1378876 Shim (0.060 in.) ....................................................................................................... AR
24 1378877 Shim (0.120 in.) ....................................................................................................... AR
24 1378878 Shim (0.240 in.) ....................................................................................................... AR
25 303304 Sheave .................................................................................................................... 2
26 159296 Spacer ..................................................................................................................... 2
27 1506828 Stud ......................................................................................................................... 2
27 17409 Locknut.................................................................................................................... 2
27 15183 Washer .................................................................................................................... 2
27 383789 Thread Sealer.......................................................................................................... AR
28 1326047 Side Roller............................................................................................................... 4
28 1326045 Bracket ................................................................................................................ 1
29 116245 Pin....................................................................................................................... 1
30 59229 O-Ring................................................................................................................. 2
31 15483 Fitting .................................................................................................................. 1
31 816419 Shim (0.0275 in.)................................................................................................. AR
32 19968 Pin....................................................................................................................... 1
32 816420 Shim (0.0492 in.)................................................................................................. AR
33 16023 Lube Fitting ......................................................................................................... 1
34 116242A Roller................................................................................................................... 1
35 116244 Bushing........................................................................................................... 2
36 12948 Capscrew ................................................................................................................ 8
36 15160 Lockwasher ............................................................................................................. 8
37 145062 Shim (0.060 in.) ....................................................................................................... AR
37 145063 Shim (0.030 in.) ....................................................................................................... AR
37 185078 Plate ........................................................................................................................ 4
38 16302 Capscrew ................................................................................................................ 6
38 221771 Washer .................................................................................................................... 6
39 16001 Lube Fitting.............................................................................................................. 4
40 b .. . . . Chain ....................................................................................................................... 2
41 340520 Chain Anchor........................................................................................................... 2
41 1495373 Lubricant/Preservative............................................................................................. AR
42 334888 Pin ........................................................................................................................... 2
43 1194251 Snap Ring................................................................................................................ 4
44 185089 Nut........................................................................................................................... 4
45 144077 Capscrew ................................................................................................................ 8
45 226414 Adhesive.................................................................................................................. AR
46 1378299 Wear Plate............................................................................................................... 2
47 1302873 Capscrew..................................................................................................................... 2
47 a 1383083 Capscrew..................................................................................................................... 2
48 1302870 Pin ............................................................................................................................... 2
10-4 See Service Manual ©10/0/2002 HYSTER COMPANY
for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

MAST

ITEM PART NO. DESCRIPTION QTY

49 221777 Washer ........................................................................................................................ 4


50 248320 Nut ............................................................................................................................... 2
51 16001 Lube Fitting .................................................................................................................. 2
52 1302871 Cap .............................................................................................................................. 2
53 1302872 Cap .............................................................................................................................. 2
53 a 1383082 Cap .............................................................................................................................. 2
54 1378879 Retainer ....................................................................................................................... 2

FOOTNOTES:
a 1796 mm (70.70 in.) Wide Mast
b Refer to Table
c ⇒ S/N A534E-1891
d S/N A534E-1892 ⇒
e ⇒ S/N A534E-1898
f S/N A534E-1899 ⇒
g ⇒ S/N D117E-1635
h ⇒ S/N D117E-1636
i S/N D117E-1636 ⇒
j S/N D117E-1637 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

LIFT (Figure 10-2)

10-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4267 mm 7010 mm 8534 mm 9754 mm
ITEM 1 2 3 4 (168.0 in.) (276.0 in.) (336.0 in.) (384.0 in.)
Mast
Group Number - - - -
14 Tube 335248 352040 335244 356278

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Lift Cylinder (☞ Figure 10-3, ☞ Figure 10-4) ............................................................ 2


2 b 1516572 Hose (☞ Figure 9-6) .................................................................................................. 1
2 c 1516554 Hose (☞ Figure 9-6) .................................................................................................. 1
3 335072 Washer ........................................................................................................................ 2
4 263591 Spring .......................................................................................................................... 2
5 335071 Fitting........................................................................................................................... 2
5 16983 O-Ring ..................................................................................................................... 1
6 17042 Fitting........................................................................................................................... 3
7 16571 Fitting (LH) ................................................................................................................... 1
7 16487 O-Ring ..................................................................................................................... 1
8 15166 Lockwasher.................................................................................................................. 4
8 18665 Capscrew..................................................................................................................... 4
9 335130 Plate ............................................................................................................................ 4
10 16544 Fitting........................................................................................................................... 4
10 16487 O-Ring ..................................................................................................................... 1
11 15156 Lockwasher.................................................................................................................. 8
11 18535 Capscrew..................................................................................................................... 8
12 228998 Clamp .......................................................................................................................... 4
13 314347 Hose ............................................................................................................................ 2
14 a .. . . . Tube ............................................................................................................................. 2
15 16544 Fitting (RH) .................................................................................................................. 1
15 16487 O-Ring ..................................................................................................................... 1
16 b 1516571 Hose (☞ Figure 9-6) .................................................................................................. 1
16 c 1516553 Hose (☞ Figure 9-6) .................................................................................................. 1
17 b 1516570 Hose (☞ Figure 9-6) .................................................................................................. 1
17 c 1516552 Hose (☞ Figure 9-6) .................................................................................................. 1
18 b 1516573 Hose (☞ Figure 9-6) .................................................................................................. 1
18 c 1516555 Hose (☞ Figure 9-6) .................................................................................................. 1

FOOTNOTES:
a Refer to Table
b Standard Mast
c Wide Mast

©10/0/2002 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

LIFT CYLINDER (Figure 10-3)


(⇒S/N D117E-1513)

10-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

LIFT CYLINDER
(⇒S/N D117E-1513)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4267 mm 7010 mm 8534 mm 9144 mm 9754 mm
ITEM 1 2 3 4 (168.0 in.) (276.0 in.) (336.0 in.) (360.0 in.) (384.0 in.)
Mast
Group Number - - - - -
Lift Cylinder 1357138 1357139 1357140 1357141 1357142
1 Shell 1357133 1357134 1357135 1357136 1357137
2 Rod 335080 352036 335065 335064 356275

ITEM PART NO. DESCRIPTION QTY

b .. . . . Lift Cylinder.................................................................................................................. 2
1 b .. . . . Shell ........................................................................................................................ 1
2 b .. . . . Rod.......................................................................................................................... 1
3 335084 Wear Ring ............................................................................................................... 2
4 a 1326144 Seal ......................................................................................................................... 1
4 335086 Seal ......................................................................................................................... 1
5 335085 Back-Up Ring .......................................................................................................... 2
6 16366 O-Ring ..................................................................................................................... 1
7 19596 Back-Up Ring .......................................................................................................... 1
8 170625 Plug ......................................................................................................................... 2
9 a 1326145 Seal ......................................................................................................................... 1
9 335087 Seal ......................................................................................................................... 1
10 1357149 Wear Ring ............................................................................................................... 1
11 1357148 Cylinder Head.......................................................................................................... 1
12 1322774 Seal ......................................................................................................................... 1
12 a 1326148 Seal ......................................................................................................................... 1
13 1322847 O-Ring ..................................................................................................................... 1
14 186061 Packing Lubricant ........................................................................................................ AR

1357155 Seal Kit (Includes Items 3-10, 12-13) .......................................................................... 1


a 1357156 Seal Kit (Includes Items 3-10, 12-13) .......................................................................... 1

FOOTNOTES:
a High Temperature
b Refer to Table

©10/0/2002 HYSTER COMPANY See Service Manual 10-9


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

LIFT CYLINDER (Figure 10-4)


(S/N D117E-1514⇒)

10-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

LIFT CYLINDER
(S/N D117E-1514⇒)

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4267 mm 7010 mm 8534 mm 9144 mm 9754 mm
ITEM 1 2 3 4 (168.0 in.) (276.0 in.) (336.0 in.) (360.0 in.) (384.0 in.)
Mast
Group Number - - - - -
Lift Cylinder b 816185 b 816186 b 816187 b 816188 b 816189
c 1357138 c 1357139 c 1357140 c 1357141 c 1357142
1 Shell 1357133 1357134 1357135 1357136 1357137
2 Rod 335080 352036 335065 335064 356275

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 2
1 a .. . . . Shell ........................................................................................................................ 1
2 a .. . . . Rod.......................................................................................................................... 1
3 335084 Wear Ring ............................................................................................................... 2
4 1326144 Seal (High Temperature) ......................................................................................... 1
4 b 335086 Seal ......................................................................................................................... 1
5 335085 Back-Up Ring .......................................................................................................... 2
6 16366 O-Ring ..................................................................................................................... 1
7 19596 Back-Up Ring .......................................................................................................... 1
8 170625 Plug ......................................................................................................................... 2
9 b 816177 Seal ......................................................................................................................... 1
9 c 816551 Wiper Ring............................................................................................................... 1
10 b 816175 Seal ......................................................................................................................... 1
10 c 816550 Seal ......................................................................................................................... 1
11 c 1357148 Cylinder Head.......................................................................................................... 1
11 b 816178 Cylinder Head.......................................................................................................... 1
12 b 816246 Seal ......................................................................................................................... 1
13 1322847 O-Ring ..................................................................................................................... 1
14 b 1357149 Wear Ring ............................................................................................................... 2
14 c 816452 Wear Ring ............................................................................................................... 2
15 186061 Packing Lubricant ........................................................................................................ AR

b 816218 Seal Kit (Includes Items 3-10, 12-14) .......................................................................... 1


816179 Seal Kit (High Temperature) (Includes Items 3-10, 12-14) .......................................... 1
c 1357156 Seal Kit (Includes Items 3-10, 13-14) .......................................................................... 1

FOOTNOTES:
a Refer to Table
b ⇒ S/N D117E-1546
c S/N D117E-1547 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

STANDARD CARRIAGE (Figure 10-5)

10-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

STANDARD CARRIAGE

ITEM PART NO. DESCRIPTION QTY

1316567 Carriage Assembly (Standard) .................................................................................... 1


1393554 Side-Shift Carriage Assembly (Wide) .......................................................................... 1
1 1316566 Carriage (Standard) ................................................................................................ 1
1 1392580 Carriage (Wide) ....................................................................................................... 1
2 185053 Stubshaft............................................................................................................. 4
3 185089 Nut........................................................................................................................... 4
4 340520 Chain Anchor........................................................................................................... 2
5 218002 Retainer................................................................................................................... 2
6 151920 Nut........................................................................................................................... 8
7 15160 Lockwasher ............................................................................................................. 16
7 18607 Capscrew ................................................................................................................ 16
8 334888 Pin ........................................................................................................................... 2
9 1194251 Snap Ring................................................................................................................ 4
10 185065 Keeper ..................................................................................................................... 2
11 15160 Lockwasher ............................................................................................................. 4
11 16644 Capscrew ................................................................................................................ 4
12 185064 Pin (Fork)................................................................................................................. 2
13 185078 Plate ........................................................................................................................ 4
14 1326048 Side Roller............................................................................................................... 2
14 1326046 Bracket ................................................................................................................ 1
15 116242A Roller................................................................................................................... 1
16 116244 Bushing........................................................................................................... 2
17 15483 Fitting .................................................................................................................. 1
18 16006 Lube Fitting ......................................................................................................... 1
19 116245 Pin....................................................................................................................... 1
20 59229 O-Ring................................................................................................................. 2
21 19968 Pin....................................................................................................................... 1
22 1326047 Side Roller............................................................................................................... 2
22 1326045 Bracket ................................................................................................................ 1
23 116242A Roller................................................................................................................... 1
24 116244 Bushing........................................................................................................... 2
25 19968 Pin....................................................................................................................... 1
26 16006 Lube Fitting ......................................................................................................... 1
27 116245 Pin....................................................................................................................... 1
28 59229 O-Ring................................................................................................................. 2
29 15483 Fitting .................................................................................................................. 1
30 145062 Shim (0.060 in.) ....................................................................................................... AR
30 145063 Shim (0.030 in.) ....................................................................................................... AR
31 185082 Roller ....................................................................................................................... 4
32 185083 Snap Ring................................................................................................................ 8
33 185084 Bearing Cup ............................................................................................................ 8
34 185085 Bearing Cone .......................................................................................................... 8
35 185086 Shield ...................................................................................................................... 8
36 170377 Shim (0.005 in.) ....................................................................................................... AR
36 170378 Shim (0.007 in.) ....................................................................................................... AR
37 185087 Cap (Stubshaft) ....................................................................................................... 4
38 221561 Capscrew ................................................................................................................ 16
39 16001 Lube Fitting.............................................................................................................. 4
40 15483 Fitting....................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 10-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

STANDARD CARRIAGE (Figure 10-6)


HYDRAULIC

10-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

STANDARD CARRIAGE
HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 1350024 Solenoid Valve (☞ Figure 9-43) ................................................................................. 2


2 14603 Fitting........................................................................................................................... 2
2 16486 O-Ring ..................................................................................................................... 1
3 1323100 Angle ........................................................................................................................... 1
4 1315867 Manifold ....................................................................................................................... 1
5 1316553 Bracket......................................................................................................................... 1
6 1349792 Tube ............................................................................................................................. 1
6 1392595 Tube (Wide Mast) ........................................................................................................ 1
7 1349791 Tube ............................................................................................................................. 1
7 1392596 Tube (Wide Mast) ........................................................................................................ 1
8 17761 Fitting........................................................................................................................... 2
8 16486 O-Ring ..................................................................................................................... 1
9 397676 Strap Clamp................................................................................................................. 4
10 16559 Fitting........................................................................................................................... 2
10 16484 O-Ring ..................................................................................................................... 1
11 16568 Fitting........................................................................................................................... 2
11 16484 O-Ring ..................................................................................................................... 1
12 15134 Washer ........................................................................................................................ 10
13 145641 Nut ............................................................................................................................... 4
14 16597 Capscrew..................................................................................................................... 2
15 16598 Capscrew..................................................................................................................... 2
16 16828 Capscrew..................................................................................................................... 2
17 16815 Capscrew..................................................................................................................... 2
18 219302 Clamp .......................................................................................................................... 2
19 193503 Plate ............................................................................................................................ 1
20 15155 Lockwasher.................................................................................................................. 1
21 15055 Nut ............................................................................................................................... 1
22 15134 Washer ........................................................................................................................ 1
23 101625 Clamp .......................................................................................................................... 1
24 1316567 Carriage Assembly (☞ Figure 10-5) .......................................................................... 1
24 1393554 Side-Shift Carriage Assembly (☞ Figure 10-5) .......................................................... 1
25 14761 Nut ............................................................................................................................... 2
25 16458 Fitting........................................................................................................................... 2
26 16989 Fitting........................................................................................................................... 2
27 226414 Adhesive ...................................................................................................................... AR

©10/0/2002 HYSTER COMPANY See Service Manual 10-15


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

STANDARD CARRIAGE (Figure 10-7)


ELECTRICAL

10-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

STANDARD CARRIAGE
ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 1350024 Solenoid Valve (☞ Figure 9-43) ................................................................................. 2


2 18099 Capscrew..................................................................................................................... 8
3 1310026 Fitting (Cable) .............................................................................................................. 2
4 1316550 Wire Harness............................................................................................................... 2
5 1315880 Fitting (Cable) .............................................................................................................. 2
6 1315881 Fitting (Cable) .............................................................................................................. 1
7 1315883 Box (Terminal).............................................................................................................. 1
8 220334 Screw........................................................................................................................... 4
9 15165 Lockwasher.................................................................................................................. 4
10 128436 Nut ............................................................................................................................... 4
11 129887 Terminal ....................................................................................................................... 10
12 1310719 Wire Harness (Carriage).............................................................................................. 1
12 1382209 Wire Harness (Carriage) (Wide Mast) ......................................................................... 1
13 a 282679 Hose (Harness Cover) ................................................................................................. AR
14 1310027 Clamp .......................................................................................................................... 2
15 18589 Capscrew..................................................................................................................... 2
16 221354 Nut ............................................................................................................................... 2
17 15135 Washer ........................................................................................................................ 2
18 101625 Clamp .......................................................................................................................... 1
19 397676 Strap Clamp................................................................................................................. AR
20 1315878 Plug ............................................................................................................................. 1

FOOTNOTES:
a 1524 cm (50 ft.)

©10/0/2002 HYSTER COMPANY See Service Manual 10-17


for service procedures.
NOTES

10-18
UNIT CODE D117
10/0/2002 NORTH AMERICA

11 ATTACHMENTS
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 11
ATTACHMENTS

DESCRIPTION PAGE

BLOCK VALVE
ATTACHING PARTS
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
⇒S/N D117E-1633 ................................................................................................................................ 11-54
BUMPERS
EXTENDABLE ATTACHMENT
S/N D117E-1634⇒.................................................................................................................................. 11-102
CONTAINER ATTACHMENT INSTALLATION
S/N D117E-1634⇒ ....................................................................................................................................... 11-12
CONTAINER HANDLING ATTACHMENT
ELECTRICAL................................................................................................................................................ 11-46
CYLINDER
EXTENDABLE ATTACHMENT...................................................................................................................... 11-74
FIXED ATTACHMENT WITHOUT SLEWING ............................................................................................... 11-72
TWIST LOCK
S/N A660E-1352⇔S/N D117E-1633 ........................................................................................................ 11-82
⇒S/N A660E-1531.................................................................................................................................... 11-80
S/N D117E-1634⇒.................................................................................................................................... 11-84
DEDICATED CARRIAGE
ELECTRICAL................................................................................................................................................ 11-44
EXTENDABLE ATTACHMENT
FORK MOUNTED......................................................................................................................................... 11-16
GANTRY MOUNTED .................................................................................................................................... 11-18
HYDRAULIC
FORK MOUNTED
S/N D117E-1634⇒ ................................................................................................................................ 11-34
GANTRY MOUNTED
S/N D117E-1634⇒ ................................................................................................................................ 11-36
S/N D117E-1634⇒.................................................................................................................................... 11-28
HYDRAULIC STOP
S/N D117E-1634⇒.................................................................................................................................... 11-38
HYDRAULIC WITH DEDICATED CARRIAGE
⇒S/N D117E-1633.................................................................................................................................... 11-24
S/N D117E-1634⇒.................................................................................................................................... 11-32
HYDRAULIC WITH SIDE-SHIFT CARRIAGE
⇒S/N D117E-1633.................................................................................................................................... 11-20
⇒S/N D117E-1633 ......................................................................................................................................... 11-8
WITH DEDICATED CARRIAGE.................................................................................................................... 11-14
EXTENDABLE CONTAINER ATTACHMENT
ELECTRICAL
⇒S/N D117E-1633.................................................................................................................................... 11-50
S/N D117E-1634⇒.................................................................................................................................... 11-52
FIXED ATTACHMENT
DEDICATED CARRIAGE MOUNTED............................................................................................................. 11-6
HYDRAULIC ................................................................................................................................................. 11-40
⇒S/N D117E-1633 ......................................................................................................................................... 11-4
FLOW VALVE
EXTENDABLE ATTACHMENT...................................................................................................................... 11-94
HOSE SHEAVE
EXTENDABLE ATTACHMENT...................................................................................................................... 11-88

©10/0/2002 HYSTER COMPANY See Service Manual 11-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SECTION 11
ATTACHMENTS (Continued)

DESCRIPTION PAGE

INDICATOR
TWIST LOCK ................................................................................................................................................ 11-86
INTERLOCK VALVE
TWIST LOCK ................................................................................................................................................ 11-90
RELIEF VALVE
EXTENDABLE ATTACHMENT...................................................................................................................... 11-92
SIDE-SHIFT CYLINDER
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE ............................................................... 11-96
SLEWING CYLINDER .................................................................................................................................. 11-95
TWIST LOCK AND EXTENDABLE ATTACHMENT CYLINDER ................................................................... 11-93
SIDE-SHIFT CYLINDER
GANTRY MOUNTED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-79
WITH DEDICATED CARRIAGE
⇒S/N D117E-1633.................................................................................................................................... 11-76
S/N D117E-1634⇒.................................................................................................................................... 11-78
SLEWING CYLINDER
EXTENDABLE ATTACHMENT GANTRY MOUNTED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-71
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-70
SLEWING CYLINDER AND ATTACHING PARTS ............................................................................................ 11-68
TWIST LOCK.................................................................................................................................................... 11-60
EXTENDABLE ATTACHMENT
SHEET 1 OF 2 .......................................................................................................................................... 11-64
SHEET 2 OF 2 .......................................................................................................................................... 11-66
VALVE
EXTENDABLE ATTACHMENT FORK MOUNTED
S/N D117E-1634⇒.................................................................................................................................... 11-58
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
S/N D117E-1634⇒.................................................................................................................................... 11-56
WEAR PADS
EXTENDABLE ATTACHMENT
S/N D117E-1634⇒.................................................................................................................................. 11-100
WEAR PLATE
EXTENDABLE ATTACHMENT
⇒S/N D117E-1633.................................................................................................................................... 11-98

11-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-3
UNIT CODE D117
NORTH AMERICA 10/0/2002

FIXED ATTACHMENT (Figure 11-1)


(⇒S/N D117E-1633)

11-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

FIXED ATTACHMENT
(⇒S/N D117E-1633)

KEY:
A: 20 Foot Attachment
B: 40 Foot Attachment

QTY
ITEM PART NO. DESCRIPTION A B

1 a 1302207 Attachment .......................................................................................................... 1 ..


1 b 1302208 Attachment .......................................................................................................... 1 ..
1 a 342136 Attachment .......................................................................................................... .. 1
1 b 342137 Attachment .......................................................................................................... .. 1
2 343560 End Boom........................................................................................................ 2 2
3 342013 Guide ................................................................................................................... 2 2
4 15162 Lockwasher.......................................................................................................... 4 4
4 18619 Capscrew............................................................................................................. 4 4
5 15162 Lockwasher.......................................................................................................... 4 4
5 18631 Capscrew............................................................................................................. 4 4
6 a 119294A Roller ................................................................................................................... 6 6
6 a 119296 Bushing ........................................................................................................... 1 1
7 a 192677 Washer ................................................................................................................ 12 12
8 a 192678 Pin ....................................................................................................................... 2 2
9 a 192680 Pin ....................................................................................................................... 2 2
10 a 16829 Capscrew............................................................................................................. 4 4
11 a 15158 Lockwasher.......................................................................................................... 4 4
12 a 16006 Lube Fitting .......................................................................................................... 6 6

FOOTNOTES:
a With Slewing
b Without Slewing

©10/0/2002 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FIXED ATTACHMENT (Figure 11-2)


DEDICATED CARRIAGE MOUNTED

ITEM PART NO. DESCRIPTION QTY

ac 1465645 Attachment (Without Lifting Eyes) ............................................................................... 1


ad 1500918 Attachment (Without Lifting Eyes) ............................................................................... 1
bc 1465646 Attachment (With Lifting Eyes) .................................................................................... 1
bd 1500917 Attachment (With Lifting Eyes) .................................................................................... 1
1461219 Bumper Assembly........................................................................................................ 1

FOOTNOTES:
a 20 ft. Attachment
b 40 ft. Attachment
c S/N D117E-01634⇔S/N D117E-01685Y
d S/N D117E-01686Y ⇒

11-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-7
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT (Figure 11-3)


(⇒S/N D117E-1633)

11-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE ATTACHMENT
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

1 c 1385293 Outer Boom (ISO Trigger)............................................................................................ 2


1 c 1385294 Boom (Universal Trigger) ............................................................................................. 2
1 b 344773 Outer Boom (ISO Trigger)............................................................................................ 2
1 b 344774 Outer Boom (Universal Trigger) ................................................................................... 2
2 342013 Guide ........................................................................................................................... 2
3 15162 Lockwasher.................................................................................................................. 4
3 18619 Capscrew..................................................................................................................... 4
4 15162 Lockwasher.................................................................................................................. 4
4 18631 Capscrew..................................................................................................................... 4
5 366300 Nut ............................................................................................................................... 2
6 135306 Pin ............................................................................................................................... 4
6 15200 Cotter Pin..................................................................................................................... 8
7 252410 Chain ........................................................................................................................... 2
8 88415 Chain Anchor ............................................................................................................... 2
9 15032 Nut ............................................................................................................................... 4
9 302408 Nut........................................................................................................................... 6
10 15012 Nut ............................................................................................................................... 4
11 366303 Plate ............................................................................................................................ 2
12 366302 Chain Override Assembly ............................................................................................ 2
13 362222 Carrier ..................................................................................................................... 1
14 338457 Spring ...................................................................................................................... 48
15 338443 Plate ........................................................................................................................ 1
16 366300 Nut........................................................................................................................... 2
17 338454 Washer ........................................................................................................................ 2
18 342012 Pin ............................................................................................................................... 4
19 15154 Lockwasher.................................................................................................................. 4
19 18465 Capscrew..................................................................................................................... 4
19 213361 Eye Bolt ....................................................................................................................... 4
20 342025 Spacer ......................................................................................................................... 12
21 216060 Chain Sheave .............................................................................................................. 6
21 129356 Sheave .................................................................................................................... 1
21 135609 Bearing .................................................................................................................... 1
21 60592 Snap Ring................................................................................................................ 2
22 356841 Bracket......................................................................................................................... 2
23 221667 Capscrew..................................................................................................................... 8
23 296437 Washer ........................................................................................................................ 8
24 c 1385295 Boom (Intermediate).................................................................................................... 2
24 b 338420 Boom (Intermediate).................................................................................................... 2
25 343468 Pin ............................................................................................................................... 2
26 343466 Plate ............................................................................................................................ 4
27 15156 Lockwasher.................................................................................................................. 8
27 16815 Capscrew..................................................................................................................... 8
28 320076 Chain ........................................................................................................................... 2
29 88452 Chain Anchor ............................................................................................................... 4
30 131358 Snap Ring.................................................................................................................... 8
30 147224 Pin ............................................................................................................................... 4
31 a 1302074 Boom ........................................................................................................................... 1
31 338406 Boom ........................................................................................................................... 1
32 119294A Roller ........................................................................................................................... 6
33 119296 Bushing ................................................................................................................... 2
34 192677 Washer ........................................................................................................................ 12

©10/0/2002 HYSTER COMPANY See Service Manual 11-9


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

35 192678 Pin ............................................................................................................................... 2


36 16006 Lube Fitting.................................................................................................................. 6
37 15158 Lockwasher.................................................................................................................. 12
37 16829 Capscrew..................................................................................................................... 4
38 192680 Pin ............................................................................................................................... 2
39 338458 Chain Anchor ............................................................................................................... 2
40 a 320344 Roller ........................................................................................................................... 4
41 a .. . . . Sheave (Hose) (☞ Figure 11-38) ............................................................................... 2
42 a 220787 Capscrew..................................................................................................................... 4
43 a 226414 Adhesive ...................................................................................................................... AR
44 a 15146 Washer ........................................................................................................................ 4
45 a 1326134 Bracket......................................................................................................................... 1
46 15135 Washer ........................................................................................................................ 8
47 16824 Capscrew..................................................................................................................... 8
48 221712 Nut ............................................................................................................................... 16
49 .. . . . Wear Plate (☞ Figure 11-45) ..................................................................................... AR
50 226414 Adhesive ...................................................................................................................... AR
51 1322048 Cover ........................................................................................................................... 2
52 1322049 Plate ............................................................................................................................ 2
53 191605 Nut ............................................................................................................................... 4
54 1322046 Cover ........................................................................................................................... 4
55 1322041 Screw........................................................................................................................... 4
56 171350 Lubricant...................................................................................................................... AR
57 599737 Wear Scale .................................................................................................................. AR
58 221358 Nut ............................................................................................................................... 8
59 318352 Seal ............................................................................................................................. AR
60 179823 Plate (ISO) ................................................................................................................... 8
61 338484 Plate (Universal Long) ................................................................................................. 4
62 338485 Plate (Universal Short) ................................................................................................ 4
63 1383504 Capscrew..................................................................................................................... 4
64 320156 Washer ........................................................................................................................ 12
65 302399 Nut ............................................................................................................................... 4
66 362224 Bracket......................................................................................................................... 2
67 338443 Plate ............................................................................................................................ 2
68 338457 Spring .......................................................................................................................... 48

FOOTNOTES:
a With Dedicated Carriage
b ⇒ D/B 02/1996
c D/B 02/1996 ⇒

11-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-11
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTAINER ATTACHMENT INSTALLATION (Figure 11-4)


(S/N D117E-1634⇒)

11-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CONTAINER ATTACHMENT INSTALLATION


(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1 1463302 Adapter ........................................................................................................................ 2


2 1462437 Hose ............................................................................................................................ 2
3 296510 Screw........................................................................................................................... 4
4 885955 Insert............................................................................................................................ 1
5 1462538 Housing ....................................................................................................................... 1
6 1460618 Fitting........................................................................................................................... 2
7 388982 Wear Plate ................................................................................................................... 2
8 1315985 Plate ............................................................................................................................ 6
9 16080 Capscrew..................................................................................................................... 12
10 16989 Fitting........................................................................................................................... 2
11 221354 Nut ............................................................................................................................... 1
12 15135 Washer ........................................................................................................................ 1
13 1310027 Clamp .......................................................................................................................... 1
14 18591 Capscrew..................................................................................................................... 1
15 1460927 Wire Harness (To Harness Switches).......................................................................... 1
16 1460926 Wire Harness (To Container Attachment Harness) ..................................................... 1
17 16458 Fitting........................................................................................................................... 2
18 282679 Hose ............................................................................................................................ AR
19 302398 Locknut ........................................................................................................................ 4
20 292512 Capscrew..................................................................................................................... 1
21 1373335 Clamp .......................................................................................................................... 1
22 1462466 Clamp .......................................................................................................................... 1
23 101625 Clamp .......................................................................................................................... 1
24 16394 Capscrew..................................................................................................................... 1
25 15155 Lockwasher.................................................................................................................. 1
26 137852 Strap Clamp................................................................................................................. 3

©10/0/2002 HYSTER COMPANY See Service Manual 11-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT (Figure 11-5)


WITH DEDICATED CARRIAGE

11-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE ATTACHMENT
WITH DEDICATED CARRIAGE

ITEM PART NO. DESCRIPTION QTY

b 1460729 Attachment (Without Lifting Eyes) ............................................................................... 1


a 1500908 Attachment (Without Lifting Eyes) ............................................................................... 1
b 1460730 Attachment (With Lifting Eyes) .................................................................................... 1
a 1500909 Attachment (With Lifting Eyes) .................................................................................... 1
1 6990051 Cover ....................................................................................................................... 4
2 6990052 Strip ......................................................................................................................... 4
3 6996098 Bolt .......................................................................................................................... 12
4 .. . . . Twist Lock (☞ Figure 11-24) .................................................................................. 2
5 .. . . . Twist Lock (☞ Figure 11-25) .................................................................................. 4
6 1332310 Wear Pad (☞ Figure 11-46) ................................................................................... 2
7 6990049 Light Assembly ........................................................................................................ 1
8 6990054 Slew Cylinder (☞ Figure 11-27) ............................................................................ 1
9 6990059 Pin ........................................................................................................................... 6
10 320181 Washer .................................................................................................................... 6
11 1332285 Spacer ..................................................................................................................... 6
12 302408 Nut........................................................................................................................... 6
13 6990055 Side-Shift Cylinder (☞ Figure 11-32) ..................................................................... 1
14 6990068 Valve (☞ Figure 11-21) .......................................................................................... 1
15 b 1464459 Extension Cylinder Assembly (☞ Figure 11-10) .................................................... 2
15 a 6990043 Extension Cylinder Assembly (☞ Figure 11-10) .................................................... 2
16 1332281 Pin ........................................................................................................................... 4
17 6996100 Cotter Pin ................................................................................................................ 4
18 6996099 Washer .................................................................................................................... 4
19 6990056 Bracket .................................................................................................................... 2
20 6996101 Bolt .......................................................................................................................... 12
21 302402 Nut........................................................................................................................... 12
22 6996102 Washer .................................................................................................................... 12
23 6996078 Work Light ............................................................................................................... 1
24 6990057 Plate ........................................................................................................................ 2
25 6996103 Screw ...................................................................................................................... 8
26 6996104 Screw ...................................................................................................................... 20
27 6996105 Washer .................................................................................................................... 20
28 6996106 Nut........................................................................................................................... 20
29 6990058 Shim ........................................................................................................................ 2
30 6996107 Bolt .......................................................................................................................... 12
31 6996025 Lockwasher ............................................................................................................. 12
32 6996049 Box (Interface) ......................................................................................................... 3
33 6990061 Electrical Box (☞ Figure 11-19) ............................................................................. 1
34 6990064 Bridge ...................................................................................................................... 1
35 6996123 Bolt .......................................................................................................................... 8
36 296426 Washer .................................................................................................................... 8

FOOTNOTES:
a S/N D117E-01686Y ⇒
b S/N D117E-1634⇔S/N D117E-01685Y

©10/0/2002 HYSTER COMPANY See Service Manual 11-15


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT (Figure 11-6)


FORK MOUNTED

11-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE ATTACHMENT
FORK MOUNTED

ITEM PART NO. DESCRIPTION QTY

b 1460727 Attachment (Without Lifting Eyes) ............................................................................... 1


a 1500915 Attachment (Without Lifting Eyes) ............................................................................... 1
b 1460728 Attachment (With Lifting Eyes) .................................................................................... 1
a 1500916 Attachment (With Lifting Eyes) .................................................................................... 1
1 6990034 Cylinder Assembly (Extension) (☞ Figure 11-14) ................................................. 2
2 6990056 Bracket .................................................................................................................... 2
3 6996101 Bolt .......................................................................................................................... 12
4 302402 Nut........................................................................................................................... 12
5 6996102 Washer .................................................................................................................... 12
6 1332281 Pin ........................................................................................................................... 4
7 6996099 Washer .................................................................................................................... 4
8 6996100 Cotter Pin ................................................................................................................ 4
9 6990051 Cover ....................................................................................................................... 4
10 6996098 Bolt .......................................................................................................................... 12
11 6990052 Strip ......................................................................................................................... 4
12 .. . . . Twist Lock (☞ Figure 11-24) .................................................................................. 2
14 .. . . . Twist Lock (☞ Figure 11-25) .................................................................................. 2
14 1332310 Wear Pad (☞ Figure 11-46) ................................................................................... 2
15 6990280 Indicator Light (☞ Figure 11-19) ............................................................................ 1
16 6990316 Valve Assembly (☞ Figure 11-22) ......................................................................... 1
17 6990058 Shim ........................................................................................................................ 2
18 6996107 Bolt .......................................................................................................................... 12
19 6996025 Lockwasher ............................................................................................................. 12

FOOTNOTES:
a S/N D117E-01686Y ⇒
b S/N D117E-1634⇔S/N D117E-01685Y

©10/0/2002 HYSTER COMPANY See Service Manual 11-17


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT (Figure 11-7)


GANTRY MOUNTED

11-18 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE ATTACHMENT
GANTRY MOUNTED

ITEM PART NO. DESCRIPTION QTY

b 1460732 Attachment .................................................................................................................. 1


a 1500907 Attachment .................................................................................................................. 1
1 6990051 Cover ....................................................................................................................... 1
2 6996098 Bolt .......................................................................................................................... 12
3 6990052 Strip ......................................................................................................................... 4
4 .. . . . Twist Lock (☞ Figure 11-24) .................................................................................. 2
5 .. . . . Twist Lock (☞ Figure 11-25) .................................................................................. 2
6 1332310 Wear Pad (☞ Figure 11-46) ................................................................................... 2
7 6990056 Bracket .................................................................................................................... 2
8 6996101 Bolt .......................................................................................................................... 12
9 302402 Nut........................................................................................................................... 12
10 6996102 Washer .................................................................................................................... 12
11 1332281 Pin ........................................................................................................................... 4
12 6996099 Washer .................................................................................................................... 4
13 6996100 Cotter Pin ................................................................................................................ 4
14 b 1464459 Extension Cylinder Assembly (☞ Figure 11-10) .................................................... 2
14 a 6990043 Extension Cylinder Assembly (☞ Figure 11-10) .................................................... 2
15 6990073 Slewing Cylinder (☞ Figure 11-28) ........................................................................ 2
16 6990070 Side-Shift Cylinder (☞ Figure 11-33) ..................................................................... 1
17 6990128 Pin ........................................................................................................................... 4
17 1479062 Pin ........................................................................................................................... 4
18 302408 Nut........................................................................................................................... 4
19 320181 Washer .................................................................................................................... 4
20 1332284 Pin ........................................................................................................................... 3
21 1332285 Spacer ..................................................................................................................... 3
22 320181 Washer .................................................................................................................... 3
23 302408 Nut........................................................................................................................... 3
24 b 6996107 Bolt .......................................................................................................................... 12
24 a 6996295 Bolt .......................................................................................................................... 12
25 b 6996025 Lockwasher ............................................................................................................. 12
25 a 6996296 Lockwasher ............................................................................................................. 12
26 6990058 Shim ........................................................................................................................ 2

FOOTNOTES:
a S/N D117E-01686Y ⇒
b S/N D117E-1634⇔S/N D117E-01685Y

©10/0/2002 HYSTER COMPANY See Service Manual 11-19


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT (Figure 11-8)


HYDRAULIC WITH SIDE-SHIFT CARRIAGE
(⇒S/N D117E-1633)

11-20 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE ATTACHMENT
HYDRAULIC WITH SIDE-SHIFT CARRIAGE
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

1 342039 Tube ............................................................................................................................. 1


2 342040 Tube ............................................................................................................................. 1
3 342038 Tube ............................................................................................................................. 1
4 16559 Fitting........................................................................................................................... 1
4 16484 O-Ring ..................................................................................................................... 1
5 15907 Washer ........................................................................................................................ 8
6 16458 Fitting........................................................................................................................... 4
6 14761 Nut........................................................................................................................... 1
7 14561 Fitting........................................................................................................................... 1
8 358422 Tube ............................................................................................................................. 1
9 358423 Tube ............................................................................................................................. 2
10 358424 Tube ............................................................................................................................. 1
11 342058 Tube ............................................................................................................................. 1
12 342059 Tube ............................................................................................................................. 1
13 1384801 Relief Valve (☞ Figure 11-41) .................................................................................... 1
14 18509 Capscrew..................................................................................................................... 6
15 342056 Tube ............................................................................................................................. 1
16 356869 Tube ............................................................................................................................. 2
17 356870 Tube ............................................................................................................................. 2
18 338473 Hose ............................................................................................................................ 2
19 338455 Hose ............................................................................................................................ 4
20 366307 Hose ............................................................................................................................ 4
21 .. . . . Band (N) ...................................................................................................................... 2
22 .. . . . Band (P) ...................................................................................................................... 2
23 15155 Lockwasher.................................................................................................................. 16
24 357853 Hose ............................................................................................................................ 6
25 357854 Hose ............................................................................................................................ 2
26 1323055 Cylinder Assembly (☞ Figure 11-34) ......................................................................... 2
27 342041 Tube ............................................................................................................................. 1
28 342043 Tube ............................................................................................................................. 1
29 16448 Fitting........................................................................................................................... 16
30 219302 Clamp .......................................................................................................................... 44
31 18508 Capscrew..................................................................................................................... 8
32 193503 Plate ............................................................................................................................ 22
33 .. . . . Band (T)....................................................................................................................... 2
34 .. . . . Band (U) ...................................................................................................................... 2
35 .. . . . Band (X) ...................................................................................................................... 2
36 342042 Tube ............................................................................................................................. 1
37 342044 Tube ............................................................................................................................. 1
38 342045 Tube ............................................................................................................................. 1
39 342046 Tube ............................................................................................................................. 1
40 1384802 Relief Valve (☞ Figure 11-43) .................................................................................... 2
41 14692 Fitting........................................................................................................................... 5
42 358427 Tube ............................................................................................................................. 1
43 358428 Tube ............................................................................................................................. 1
44 358429 Tube ............................................................................................................................. 1
45 358430 Tube ............................................................................................................................. 1
46 338256 Cylinder Assembly (☞ Figure 11-30) ......................................................................... 2
47 1329006 Slewing Cylinder (☞ Figure 11-26) ............................................................................ 2
48 16883 Fitting........................................................................................................................... 4

©10/0/2002 HYSTER COMPANY See Service Manual 11-21


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT
HYDRAULIC WITH SIDE-SHIFT CARRIAGE
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

49 .. . . . Band (J) ....................................................................................................................... 4


50 .. . . . Band (K) ...................................................................................................................... 4
51 .. . . . Band (L) ....................................................................................................................... 4
52 .. . . . Band (M) ...................................................................................................................... 4
53 343484 Plate ............................................................................................................................ 1
54 174413 Capscrew..................................................................................................................... 2
55 16918 Capscrew..................................................................................................................... 2
56 206471 Fitting ........................................................................................................................... 4
56 226414 Adhesive ...................................................................................................................... AR
57 15158 Lockwasher.................................................................................................................. 2
58 15058 Nut ............................................................................................................................... 2
59 268133 Hose ............................................................................................................................ 8
60 298132 Clamp .......................................................................................................................... 1
61 343487 Coupler ........................................................................................................................ 8
62 239308 Sleeve.......................................................................................................................... 3
63 338469 Flow Valve (☞ Figure 11-42) ..................................................................................... 1
64 1385299 Relief Valve (☞ Figure 11-40) .................................................................................... 1
65 338469 Flow Valve (☞ Figure 11-42) ..................................................................................... 1
66 138929 Plate ............................................................................................................................ 4
67 117585 Clamp .......................................................................................................................... 4
68 313980 Hose ............................................................................................................................ 2
69 332070 Hose ............................................................................................................................ 2
70 17222 Fitting ........................................................................................................................... 4
70 16483 O-Ring ..................................................................................................................... 1
71 16540 Fitting ........................................................................................................................... 4
71 16483 O-Ring ..................................................................................................................... 1
72 356248 Fitting ........................................................................................................................... 8
73 18530 Capscrew..................................................................................................................... 2
74 16559 Fitting ........................................................................................................................... 2
74 16484 O-Ring ..................................................................................................................... 1
75 815655 Tube ............................................................................................................................. 1
76 815656 Tube ............................................................................................................................. 1
77 815657 Tube ............................................................................................................................. 1
78 815658 Tube ............................................................................................................................. 1

11-22 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-23
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT (Figure 11-9)


HYDRAULIC WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)

11-24 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE ATTACHMENT
HYDRAULIC WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

1 342039 Tube ............................................................................................................................. 1


2 342040 Tube ............................................................................................................................. 1
3 342682 Band (J) ....................................................................................................................... 4
4 342683 Band (K) ...................................................................................................................... 4
5 342684 Band (L) ....................................................................................................................... 4
6 342685 Band (M) ...................................................................................................................... 4
7 1310047 Tube ............................................................................................................................. 1
7 a 1383110 Tube ............................................................................................................................. 1
8 1310048 Tube ............................................................................................................................. 1
8 a 1383111 Tube ............................................................................................................................. 1
9 1310049 Tube ............................................................................................................................. 1
9 a 1383112 Tube ............................................................................................................................. 1
10 1310075 Tube ............................................................................................................................. 1
10 a 1383108 Tube ............................................................................................................................. 1
11 1310076 Tube ............................................................................................................................. 1
11 a 1383088 Tube ............................................................................................................................. 1
12 1310077 Tube ............................................................................................................................. 1
12 a 1383091 Tube ............................................................................................................................. 1
13 1310080 Tube ............................................................................................................................. 3
13 a 1383109 Tube ............................................................................................................................. 3
14 1310081 Tube ............................................................................................................................. 3
14 a 1383113 Tube ............................................................................................................................. 3
15 1310078 Tube ............................................................................................................................. 1
15 a 1383089 Tube ............................................................................................................................. 1
16 1310079 Tube ............................................................................................................................. 1
16 a 1383090 Tube ............................................................................................................................. 1
17 .. . . . Band (G) ...................................................................................................................... 4
18 .. . . . Band (H) ...................................................................................................................... 4
19 .. . . . Band (N) ...................................................................................................................... 4
20 .. . . . Band (P) ...................................................................................................................... 4
21 .. . . . Band (T)....................................................................................................................... 4
22 .. . . . Band (U) ...................................................................................................................... 4
23 .. . . . Band (X) ...................................................................................................................... 4
24 .. . . . Band (Y) ...................................................................................................................... 4
25 14692 Fitting........................................................................................................................... 7
26 17038 Fitting........................................................................................................................... 4
27 16458 Fitting........................................................................................................................... 6
27 14761 Nut........................................................................................................................... 1
28 1329006 Slewing Cylinder (☞ Figure 11-26) ............................................................................ 2
29 2037391 Tilt Cylinder (☞ Figure 11-31) .................................................................................... 1
30 1323055 Cylinder Assembly (☞ Figure 11-34) ......................................................................... 2
31 16970 Fitting........................................................................................................................... 1
31 16484 O-Ring ..................................................................................................................... 1
32 16577 Fitting........................................................................................................................... 1
32 16484 O-Ring ..................................................................................................................... 1
33 16989 Fitting........................................................................................................................... 2
34 15154 Lockwasher.................................................................................................................. 2
35 18470 Capscrew..................................................................................................................... 2
36 1384800 Relief Valve (☞ Figure 11-44) .................................................................................... 1
37 388491 Hose ............................................................................................................................ 2

©10/0/2002 HYSTER COMPANY See Service Manual 11-25


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT
HYDRAULIC WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

38 373063 Hose ............................................................................................................................ 4


39 270331 Hose ............................................................................................................................ 1
40 313980 Hose ............................................................................................................................ 1
41 210846 Hose ............................................................................................................................ 2
42 318446 Hose ............................................................................................................................ 2
43 219302 Clamp .......................................................................................................................... 32
44 193503 Plate ............................................................................................................................ 24
45 15155 Lockwasher.................................................................................................................. 24
46 18509 Capscrew..................................................................................................................... 6
47 18513 Capscrew..................................................................................................................... 1
48 16559 Fitting ........................................................................................................................... 1
48 16484 O-Ring ..................................................................................................................... 1
49 15907 Washer ........................................................................................................................ 8
50 16883 Fitting ........................................................................................................................... 4
51 14561 Fitting ........................................................................................................................... 1
52 358422 Tube ............................................................................................................................. 1
53 358423 Tube ............................................................................................................................. 2
54 358424 Tube ............................................................................................................................. 1
55 342058 Tube ............................................................................................................................. 1
56 342059 Tube ............................................................................................................................. 1
57 815657 Tube ............................................................................................................................. 1
58 815658 Tube ............................................................................................................................. 1
59 342056 Tube ............................................................................................................................. 1
60 356869 Tube ............................................................................................................................. 2
61 356870 Tube ............................................................................................................................. 2
62 338473 Hose ............................................................................................................................ 2
63 338455 Hose ............................................................................................................................ 4
64 366307 Hose ............................................................................................................................ 4
65 342043 Tube ............................................................................................................................. 1
66 16448 Fitting ........................................................................................................................... 12
67 342041 Tube ............................................................................................................................. 1
68 357853 Hose ............................................................................................................................ 6
69 357854 Hose ............................................................................................................................ 2
70 17222 Fitting ........................................................................................................................... 4
70 16483 O-Ring ..................................................................................................................... 1
71 16540 Fitting ........................................................................................................................... 4
71 16483 O-Ring ..................................................................................................................... 1
72 342038 Tube ............................................................................................................................. 1
73 338256 Cylinder Assembly (☞ Figure 11-30) ......................................................................... 2
74 1384801 Relief Valve (☞ Figure 11-41) .................................................................................... 1
75 1385299 Relief Valve (☞ Figure 11-40) .................................................................................... 1
76 1384801 Relief Valve (☞ Figure 11-41) .................................................................................... 2
77 .. . . . Block Valve (Attaching Parts) (☞ Figure 11-20) ........................................................ 1
78 18530 Capscrew..................................................................................................................... 2
79 16559 Fitting ........................................................................................................................... 2
79 16484 O-Ring ..................................................................................................................... 1

11-26 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE ATTACHMENT
HYDRAULIC WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

80 815655 Tube ............................................................................................................................. 1


81 815656 Tube ............................................................................................................................. 1

FOOTNOTES:
a 1796 mm (70.70 in.) Wide Mast

©10/0/2002 HYSTER COMPANY See Service Manual 11-27


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT (Figure 11-10)


HYDRAULIC
(S/N D117E-1634⇒)

11-28 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE ATTACHMENT
HYDRAULIC
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1 356035 Bearing ........................................................................................................................ 2


2 1332342 Snap Ring.................................................................................................................... 2
3 1332340 Rod .............................................................................................................................. 3
4 1329440 Seal Kit .................................................................................................................... 1
5 1332349 Washer ........................................................................................................................ 1
6 1332343 Ring ............................................................................................................................. 1
7 6996029 Screw........................................................................................................................... 4
8 1332329 Guide (Ring) ................................................................................................................ 1
9 1346132 Bushing........................................................................................................................ 1
10 1332348 Gland ........................................................................................................................... 1
11 1332347 Spacer ......................................................................................................................... 1
12 6996030 O-Ring ......................................................................................................................... 2
13 1332346 Piston........................................................................................................................... 1
14 1332344 Nut ............................................................................................................................... 1
15 302100 Screw........................................................................................................................... 1
16 6996031 Bolt .............................................................................................................................. 4
17 6990022 Support ........................................................................................................................ 1
18 1332333 Pad .............................................................................................................................. 2
19 1332332 Screw........................................................................................................................... 4
20 302402 Nut ............................................................................................................................... 4
21 6996047 Fitting........................................................................................................................... 3
22 6996033 Hose ............................................................................................................................ 1
23 6996034 Hose ............................................................................................................................ 2
24 6996035 Screw........................................................................................................................... 8
25 6990018 Bracket......................................................................................................................... 2
26 6996036 Bolt .............................................................................................................................. 4
27 302400 Locknut ........................................................................................................................ 4
28 6996037 Guide ........................................................................................................................... 1
29 6990050 Tube ............................................................................................................................. 1
30 6990020 Bracket......................................................................................................................... 1
31 6996038 Plate ............................................................................................................................ AR
32 6996039 Clamp .......................................................................................................................... AR
33 6996032 Relief Valve.................................................................................................................. 1
33 c 6999023 Seal Kit .................................................................................................................... 1
34 6996131 Fitting........................................................................................................................... 1
35 6996045 Fitting........................................................................................................................... 2
36 1377889 Clamp .......................................................................................................................... 1
36 6996046 Screw........................................................................................................................... 2
37 6996048 Cable ........................................................................................................................... 1
38 6996049 Box (Interface) ............................................................................................................. 1
39 6996096 Solenoid Valve ............................................................................................................. 2
39 6996293 Solenoid .................................................................................................................. 4
39 6996468 Nut........................................................................................................................... 4
40 6999028 O-Ring Kit .................................................................................................................... 1
41 6990021 Cover ........................................................................................................................... 1
42 6996122 Screw........................................................................................................................... 12

1329440 Seal Kit (Includes Item 4) ............................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 11-29


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT
HYDRAULIC
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

44 a 1464459 Extension Cylinder Assembly ...................................................................................... 1


44 b 6990043 Extension Cylinder Assembly ...................................................................................... 1

FOOTNOTES:
a ⇒ S/N D117E-01685Y
b S/N D117E-01686Y ⇒
c S/N PENDING PER ECN 99984-04 ⇒

11-30 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-31
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT (Figure 11-11)


HYDRAULIC WITH DEDICATED CARRIAGE
(S/N D117E-1634⇒)

11-32 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE ATTACHMENT
HYDRAULIC WITH DEDICATED CARRIAGE
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1 6996135 Hose ............................................................................................................................ 2


2 6996136 Hose ............................................................................................................................ 2
3 6996137 Hose ............................................................................................................................ 2
4 6990054 Slew Cylinder (☞ Figure 11-27) ................................................................................. 2
5 6990055 Side-Shift Cylinder (☞ Figure 11-32) ......................................................................... 1
6 6996138 Hose ............................................................................................................................ 1
7 6996139 Hose ............................................................................................................................ 1
8 6996140 Hose ............................................................................................................................ 2
9 6990068 Valve (☞ Figure 11-21) .............................................................................................. 1
10 6996141 Hose ............................................................................................................................ 2
11 6996142 Hose ............................................................................................................................ 2
12 6996143 Hose ............................................................................................................................ 2
13 6996144 Hose ............................................................................................................................ 2
14 1464459 Extension Cylinder Assembly (☞ Figure 11-10) ........................................................ 2

©10/0/2002 HYSTER COMPANY See Service Manual 11-33


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT (Figure 11-12)


HYDRAULIC
FORK MOUNTED
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1 6996135 Hose ............................................................................................................................ 2


2 6996142 Hose ............................................................................................................................ 2
3 6996141 Hose ............................................................................................................................ 2
4 6990316 Valve Assembly (☞ Figure 11-22) ............................................................................. 1
5 6996140 Hose ............................................................................................................................ 2
6 6996143 Hose ............................................................................................................................ 2
7 6996144 Hose ............................................................................................................................ 2
8 1464459 Extension Cylinder Assembly (☞ Figure 11-10) ........................................................ 2

11-34 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-35
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT (Figure 11-13)


HYDRAULIC
GANTRY MOUNTED
(S/N D117E-1634⇒)

11-36 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE ATTACHMENT
HYDRAULIC
GANTRY MOUNTED
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1 6996235 Hose ............................................................................................................................ 1


2 6996236 Hose ............................................................................................................................ 1
3 6996237 Hose ............................................................................................................................ 1
4 6996238 Hose ............................................................................................................................ 1
5 6990073 Slewing Cylinder (☞ Figure 11-28) ............................................................................ 2
6 6990070 Side-Shift Cylinder (☞ Figure 11-33) ......................................................................... 1
7 6996239 Hose ............................................................................................................................ 1
8 6996242 Hose ............................................................................................................................ 1
9 6996241 Hose ............................................................................................................................ 1
10 6996242 Hose ............................................................................................................................ 1
11 6990068 Valve (☞ Figure 11-21) .............................................................................................. 1
12 6996243 Hose ............................................................................................................................ 2
13 6996142 Hose ............................................................................................................................ 2
14 6996141 Hose ............................................................................................................................ 2
15 6996243 Hose ............................................................................................................................ 2
16 6996144 Hose ............................................................................................................................ 2
17 1464459 Extension Cylinder Assembly (☞ Figure 11-10) ........................................................ 2
18 6996045 Fitting........................................................................................................................... 2
19 6996244 Fitting........................................................................................................................... 2
20 6996047 Fitting........................................................................................................................... 10
21 6996131 Fitting........................................................................................................................... 6

©10/0/2002 HYSTER COMPANY See Service Manual 11-37


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE ATTACHMENT (Figure 11-14)


HYDRAULIC STOP
(S/N D117E-1634⇒)

11-38 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE ATTACHMENT
HYDRAULIC STOP
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

a 1460731 Stop Kit ........................................................................................................................ 2


b 1497573 Stop Kit ........................................................................................................................ 2
1 a 6996116 Cable ....................................................................................................................... 2
2 6996096 Solenoid Valve (24 Volt) .......................................................................................... 1
2 6996293 Solenoid .............................................................................................................. 4
2 6996468 Nut ...................................................................................................................... 4
3 6990060 Check Valve............................................................................................................. 1
4 a 6996113 Bolt .......................................................................................................................... 8
4 b 6996508 Allen Screw ............................................................................................................. 8
5 6996111 O-Ring ..................................................................................................................... 4
6 6996114 Hose ........................................................................................................................ 2
7 6990033 Stop Assembly ........................................................................................................ 1
7 6990034 Cylinder Assembly .............................................................................................. 1
7 6990038 Cover .............................................................................................................. 1
7 6999007 Seal Kit ........................................................................................................... 1
7 6990039 Housing........................................................................................................... 1
7 6996062 Screw.............................................................................................................. 1
7 6990040 Piston.............................................................................................................. 1
7 6990041 Gland .............................................................................................................. 1
7 6990042 Rod ................................................................................................................. 1
7 6996063 Allen Screw..................................................................................................... 1
7 6996057 Allen Screw ......................................................................................................... 4
7 1329443 Fitting .................................................................................................................. 1
7 6996058 Screw .................................................................................................................. 1
7 6996059 Bushing ............................................................................................................... 1
7 6990035 Housing............................................................................................................... 1
7 6996060 Bolt...................................................................................................................... 1
7 6990036 Pin....................................................................................................................... 1
7 6996061 Screw .................................................................................................................. 1
7 6990037 Pin....................................................................................................................... 1
8 6996025 Lockwasher ............................................................................................................. 4
9 6996112 Capscrew ................................................................................................................ 4
10 6996045 Fitting....................................................................................................................... 8
10 1495111 O-Ring ..................................................................................................................... 8
11 6990467 Box (Interface) ......................................................................................................... 4
12 6996509 Seal ......................................................................................................................... 4
13 6996510 Bolt .......................................................................................................................... 4
14 6996511 O-Ring ..................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N PENDING PER ECN 68062
b S/N PENDING PER ECN 68062 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 11-39


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FIXED ATTACHMENT (Figure 11-15)


HYDRAULIC

11-40 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

FIXED ATTACHMENT
HYDRAULIC

KEY:
A: 20 Foot Attachment
B: 40 Foot Attachment

QTY
ITEM PART NO. DESCRIPTION A B

1 16448 Fitting................................................................................................................... 2 2
1 a 16448 Fitting................................................................................................................... 6 6
2 357853 Hose .................................................................................................................... 6 6
3 219302 Clamp .................................................................................................................. 18 26
4 357854 Hose .................................................................................................................... 2 2
5 18508 Capscrew............................................................................................................. 5 9
6 a 1384802 Relief Valve (☞ Figure 11-43) ............................................................................ 2 2
7 193503 Plate .................................................................................................................... 12 16
8 17222 Fitting................................................................................................................... 4 4
8 16483 O-Ring ............................................................................................................. 1 1
9 342688 Band (T)............................................................................................................... 2 2
9 a 342688 Band (T)............................................................................................................... 6 6
10 16540 Fitting................................................................................................................... 4 4
10 16483 O-Ring ............................................................................................................. 1 1
11 342689 Band (U) .............................................................................................................. 2 2
11 a 342689 Band (U) .............................................................................................................. 6 6
12 16883 Fitting................................................................................................................... 4 4
13 357487 Band (X) .............................................................................................................. 4 4
14 15155 Lockwasher.......................................................................................................... 8 13
15 343484 Plate .................................................................................................................... 1 1
16 342041 Tube ..................................................................................................................... 1 1
17 174413 Capscrew............................................................................................................. 2 2
18 342043 Tube ..................................................................................................................... 1 1
19 138929 Plate .................................................................................................................... 1 1
19 a 138929 Plate .................................................................................................................... 3 3
20 117585 Clamp .................................................................................................................. 1 1
20 a 117585 Clamp .................................................................................................................. 3 3
21 15158 Lockwasher.......................................................................................................... 1 1
21 a 15158 Lockwasher.......................................................................................................... 2 2
22 15058 Nut ....................................................................................................................... 1 1
22 a 15058 Nut ....................................................................................................................... 2 2
23 268133 Hose .................................................................................................................... 2 2
23 a 268133 Hose .................................................................................................................... 6 6
24 a 298132 Clamp .................................................................................................................. 1 1
25 343487 Coupler ................................................................................................................ 2 2
25 a 343487 Coupler ................................................................................................................ 5 5
26 a 239308 Sleeve.................................................................................................................. 3 3
27 a 342682 Band (J) ............................................................................................................... 4 4
28 a 342683 Band (K) .............................................................................................................. 4 4
29 a 343424 Tube ..................................................................................................................... .. 1
29 a 343442 Tube ..................................................................................................................... 1 ..
30 a 362187 Tube ..................................................................................................................... 1 ..
30 a 362189 Tube ..................................................................................................................... .. 1
31 a 362186 Tube ..................................................................................................................... 1 ..
31 a 362188 Tube ..................................................................................................................... .. 1
32 a 16918 Capscrew............................................................................................................. 1 1

©10/0/2002 HYSTER COMPANY See Service Manual 11-41


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FIXED ATTACHMENT
HYDRAULIC

QTY
ITEM PART NO. DESCRIPTION A B

33 a 343422 Tube ..................................................................................................................... .. 1


33 a 343439 Tube ..................................................................................................................... 1 ..
34 c 1323055 Cylinder Assembly (☞ Figure 11-34) ................................................................. 2 2
34 d 816332 Cylinder Assembly (☞ Figure 11-35) ................................................................. 2 2
35 a 18513 Capscrew............................................................................................................. 4 4
36 a 206471 Fitting ................................................................................................................... 4 4
37 a 14480 Fitting ................................................................................................................... 4 4
38 18590 Capscrew............................................................................................................. 1 1
39 a 299257 Hose .................................................................................................................... 2 2
40 a 83552 Hose .................................................................................................................... 2 2
41 a 342046 Tube ..................................................................................................................... 1 1
42 a 342684 Band (L) ............................................................................................................... 4 4
43 a 342685 Band (M) .............................................................................................................. 4 4
44 a 1329006 Slewing Cylinder (☞ Figure 11-26) .................................................................... 2 2
44 b 343520 Cylinder (☞ Figure 11-29) ................................................................................. 2 2
45 1384801 Relief Valve (☞ Figure 11-41) ............................................................................ 1 1
46 343420 Tube ..................................................................................................................... .. 1
46 343436 Tube ..................................................................................................................... 1 ..
47 343421 Tube ..................................................................................................................... .. 1
47 343437 Tube ..................................................................................................................... 1 ..
48 343418 Tube ..................................................................................................................... .. 2
48 343438 Tube ..................................................................................................................... 2 ..
49 357856 Tube ..................................................................................................................... 1 ..
49 357862 Tube ..................................................................................................................... .. 1
50 357863 Tube ..................................................................................................................... .. 1
50 362190 Tube ..................................................................................................................... 1 ..
51 357855 Tube ..................................................................................................................... .. 1
51 362191 Tube ..................................................................................................................... 1 ..
52 357861 Tube ..................................................................................................................... .. 1
52 362192 Tube ..................................................................................................................... 1 ..
53 343432 Hose .................................................................................................................... 4 4
54 343418 Tube ..................................................................................................................... .. 4
55 14692 Fitting ................................................................................................................... 1 1
56 16458 Fitting ................................................................................................................... 4 4
56 14761 Nut................................................................................................................... 1 1
57 15907 Washer ................................................................................................................ 8 8
58 a 342045 Tube ..................................................................................................................... 1 1
59 15055 Nut ....................................................................................................................... 3 3
60 a 342042 Tube ..................................................................................................................... 1 1
61 a 342044 Tube ..................................................................................................................... 1 1
62 356248 Fitting ................................................................................................................... 6 6

FOOTNOTES:
a With Slewing
b Without Slewing
c ⇒ S/N A660E-1531
d S/N A660E-1532 ⇒

11-42 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-43
UNIT CODE D117
NORTH AMERICA 10/0/2002

DEDICATED CARRIAGE (Figure 11-16)


ELECTRICAL

11-44 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DEDICATED CARRIAGE
ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 18589 Capscrew..................................................................................................................... 2
2 137852 Strap Clamp................................................................................................................. 7
3 342084 Plug ............................................................................................................................. 1
4 1335277 Socket.......................................................................................................................... 2
5 322784 Compound ................................................................................................................... AR
6 288394 Adhesive ...................................................................................................................... AR
7 18465 Capscrew..................................................................................................................... 4
8 15054 Nut ............................................................................................................................... 4
9 15154 Lockwasher.................................................................................................................. 4
10 119236 Clamp .......................................................................................................................... 2
11 130845 Clamp .......................................................................................................................... 2
12 1310646 Wire Harness (Container Attachment)......................................................................... 1
12 a 1383092 Wire Harness (Container Attachment)......................................................................... 1
13 1310719 Wire Harness (Carriage).............................................................................................. 1
14 282679 Hose ............................................................................................................................ AR
15 1310720 Wire Harness (Carriage).............................................................................................. 1
15 a 1383093 Wire Harness (Carriage).............................................................................................. 1
16 1315883 Box............................................................................................................................... 1
17 220334 Screw........................................................................................................................... 4
18 15165 Lockwasher.................................................................................................................. 4
19 128436 Nut ............................................................................................................................... 4
20 1315881 Fitting........................................................................................................................... 1
21 1315880 Fitting........................................................................................................................... 5
22 1316550 Wire Harness............................................................................................................... 5
23 129887 Terminal ....................................................................................................................... 10
24 1350024 Solenoid Valve (☞ Figure 9-43) ................................................................................. 5
25 1310026 Fitting........................................................................................................................... 5
26 18099 Capscrew..................................................................................................................... 20
27 101625 Clamp .......................................................................................................................... 1
28 1310027 Clamp .......................................................................................................................... 2
29 221354 Nut ............................................................................................................................... 2
30 15135 Washer ........................................................................................................................ 2
31 15127 Washer ........................................................................................................................ 2

FOOTNOTES:
a 1796 mm (70.70 in.) Wide Mast

©10/0/2002 HYSTER COMPANY See Service Manual 11-45


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTAINER HANDLING ATTACHMENT (Figure 11-17)


ELECTRICAL

11-46 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CONTAINER HANDLING ATTACHMENT


ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 342088 Wire Harness............................................................................................................... 2


2 1315883 Box............................................................................................................................... 1
3 1322038 Switch .......................................................................................................................... 6
4 815596 Capscrew..................................................................................................................... 4
5 296415 Washer ........................................................................................................................ 12
6 132131 Clamp .......................................................................................................................... 10
6 132131 Clamp (40 ft. Attachment) ........................................................................................... 13
7 16374 Capscrew..................................................................................................................... 2
8 15155 Lockwasher.................................................................................................................. 2
9 15055 Nut ............................................................................................................................... 22
10 220496 Screw........................................................................................................................... 4
11 15152 Lockwasher.................................................................................................................. 4
12 15052 Nut ............................................................................................................................... 4
13 342084 Plug ............................................................................................................................. 1
14 322784 Compound ................................................................................................................... AR
15 226414 Adhesive ...................................................................................................................... AR
16 355189 Clamp .......................................................................................................................... 2
17 18540 Capscrew..................................................................................................................... 2
18 15156 Lockwasher.................................................................................................................. 2
19 355190 Plate ............................................................................................................................ 1
20 ac 342054 Plate ............................................................................................................................ 1
21 ac 18497 Capscrew..................................................................................................................... 2
22 ac 15155 Lockwasher.................................................................................................................. 2
23 ac 15055 Nut ............................................................................................................................... 2
24 ac 356867 Clamp .......................................................................................................................... 6
25 ac 18470 Capscrew..................................................................................................................... 8
26 ac 15154 Lockwasher.................................................................................................................. 12
27 815801 Capscrew..................................................................................................................... 8
28 1315880 Fitting........................................................................................................................... 4
29 1315881 Fitting........................................................................................................................... 1
30 1315942 Wire Harness (RH) (20 ft. Attachment) ....................................................................... 1
30 1315944 Wire Harness (RH) (40 ft. Attachment) ....................................................................... 1
30 ac 1315946 Wire Harness (RH) ...................................................................................................... 1
31 1315943 Wire Harness (LH) (20 ft. Attachment) ........................................................................ 1
31 1315945 Wire Harness (40 ft. Attachment) ................................................................................ 1
31 ac 1315947 Wire Harness (LH)....................................................................................................... 1
32 .. . . . Light (☞ Figure 4-7) ................................................................................................... 2
32 1310668 Bulb (24 Volt) ........................................................................................................... 1
32 358384 Wire Harness .......................................................................................................... 1
32 369473 Lamp ....................................................................................................................... 1
33 18588 Capscrew..................................................................................................................... 4
34 18498 Capscrew..................................................................................................................... 2
35 1366691 Bracket......................................................................................................................... 1
36 15175 Washer ........................................................................................................................ 4
37 c 15155 Lockwasher.................................................................................................................. 1
38 154208 Clamp (With Side-Shift Carriage) ................................................................................ 2
39 bc 16830 Capscrew..................................................................................................................... 2
40 bc 15135 Washer ........................................................................................................................ 4
41 abc 15158 Lockwasher.................................................................................................................. 2
42 abc 15058 Nut ............................................................................................................................... 2
43 1302088 Wire Harness............................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 11-47


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CONTAINER HANDLING ATTACHMENT


ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

43 ac 358386 Wire Harness............................................................................................................... 2


43 b 358387 Wire Harness............................................................................................................... 2
44 ab 1310647 Wire Harness............................................................................................................... 1
44 c 1310647 Wire Harness............................................................................................................... 1
44 c 1315941 Wire Harness............................................................................................................... 1
45 c 129563 Strap Clamp................................................................................................................. 4
46 c 16374 Capscrew..................................................................................................................... 6
47 15056 Nut ............................................................................................................................... 2
48 173246 Clamp .......................................................................................................................... 6
49 15158 Lockwasher.................................................................................................................. 4
50 15058 Nut ............................................................................................................................... 4
51 815597 Nut ............................................................................................................................... 12

FOOTNOTES:
a Extendable Attachment with Dedicated Carriage
b Fixed Attachment
c S/N D117E-1634 ⇒

11-48 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-49
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE CONTAINER ATTACHMENT (Figure 11-18)


ELECTRICAL
(⇒S/N D117E-1633)

11-50 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE CONTAINER ATTACHMENT


ELECTRICAL
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

1 1322040 Clamp .......................................................................................................................... 2


2 1323167 Block ............................................................................................................................ 2
3 18475 Capscrew..................................................................................................................... 4
4 145641 Nut ............................................................................................................................... 2
5 313222 Eye Bolt ....................................................................................................................... 2
6 1323166 Spring .......................................................................................................................... 2
7 1322039 Grip (Cable) ................................................................................................................. 2
8 15154 Lockwasher.................................................................................................................. 8
9 18473 Capscrew..................................................................................................................... 4
10 105710 Plate ............................................................................................................................ 4

©10/0/2002 HYSTER COMPANY See Service Manual 11-51


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

EXTENDABLE CONTAINER ATTACHMENT (Figure 11-19)


ELECTRICAL
(S/N D117E-1634⇒)

11-52 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

EXTENDABLE CONTAINER ATTACHMENT


ELECTRICAL
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1 6990061 Electrical Box ............................................................................................................... 1


2 6996109 Cable ........................................................................................................................... 1
3 6996078 Work Light.................................................................................................................... 2
4 6996082 Sensor ......................................................................................................................... 8
5 6996110 Cable ........................................................................................................................... 2
6 6996049 Box (Interface) ............................................................................................................. 5
7 6996073 Cable ........................................................................................................................... 2
8 6996048 Cable ........................................................................................................................... 2
9 6996116 Cable ........................................................................................................................... 8
10 6996075 Cable ........................................................................................................................... 1
11 6996109 Cable ........................................................................................................................... 1
12 6996076 Cable ........................................................................................................................... 1
13 6996117 Cable ........................................................................................................................... 2
14 6996073 Cable ........................................................................................................................... 1
15 6990223 Cable ........................................................................................................................... 1
16 6990224 Cable ........................................................................................................................... 1
17 6990225 Cable ........................................................................................................................... 1
18 6990062 Bracket .................................................................................................................... 1
19 6990063 Circuit Board ................................................................................................................ 1
20 6990067 Circuit Board ................................................................................................................ 1
21 6990280 Indicator Light .............................................................................................................. 1
21 6990044 Lamp Housing ......................................................................................................... 1
22 6996064 Indicator Light (Yellow) ............................................................................................ 2
23 6996065 Indicator Light (Green) ............................................................................................ 1
24 6996066 Indicator Light (Red)................................................................................................ 1
25 6996068 Bulb (24 Volt)....................................................................................................... 4
26 6996067 Plug ......................................................................................................................... 1
27 6996132 Plug ............................................................................................................................. 3
28 6996133 Plug ............................................................................................................................. 5
29 6996134 Gland ........................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 11-53


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

BLOCK VALVE (Figure 11-20)


ATTACHING PARTS
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)

11-54 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

BLOCK VALVE
ATTACHING PARTS
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

1 15134 Washer ........................................................................................................................ 8


2 15156 Lockwasher.................................................................................................................. 4
3 1350024 Solenoid Valve (☞ Figure 9-43) ................................................................................. 5
4 1315870 Manifold ....................................................................................................................... 1
5 14603 Fitting........................................................................................................................... 2
5 16486 O-Ring ..................................................................................................................... 1
6 16541 Fitting........................................................................................................................... 8
6 16484 O-Ring ..................................................................................................................... 1
7 16568 Fitting........................................................................................................................... 2
7 16484 O-Ring ..................................................................................................................... 1
8 138811 Fitting........................................................................................................................... 1
8 16486 O-Ring ..................................................................................................................... 1
9 201761 Fitting........................................................................................................................... 1
9 16486 O-Ring ..................................................................................................................... 1
10 17781 Fitting........................................................................................................................... 1
11 167261 Fitting........................................................................................................................... 1
12 1323100 Angle ........................................................................................................................... 1
13 1323101 Bracket......................................................................................................................... 1
13 a 1383148 Bracket......................................................................................................................... 1
14 16828 Capscrew..................................................................................................................... 6
15 16598 Capscrew..................................................................................................................... 2
16 18535 Capscrew..................................................................................................................... 2
17 145641 Nut ............................................................................................................................... 2
18 226414 Adhesive ...................................................................................................................... AR
19 1315866 Bracket......................................................................................................................... 1
19 a 1383149 Bracket......................................................................................................................... 1

FOOTNOTES:
a 1796 mm (70.70 in.) Wide Mast

©10/0/2002 HYSTER COMPANY See Service Manual 11-55


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

VALVE (Figure 11-21)


EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
(S/N D117E-1634⇒)

11-56 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

VALVE
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

6990068 Valve ............................................................................................................................ 1


1 6996145 Solenoid Valve (24 Volt) .......................................................................................... 3
2 6996032 Relief Valve ............................................................................................................. 4
2 a 6999023 Seal Kit................................................................................................................ 1
3 6996025 Lockwasher ............................................................................................................. 2
4 6996126 Bolt .......................................................................................................................... 2
5 6996127 Gauge...................................................................................................................... 2
6 6996047 Fitting....................................................................................................................... 10
7 6996128 Plug ......................................................................................................................... 4
8 6990069 Valve Body .............................................................................................................. 1
9 6996122 Screw ...................................................................................................................... 12

FOOTNOTES:
a S/N PENDING PER ECN 99984-04 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 11-57


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

VALVE (Figure 11-22)


EXTENDABLE ATTACHMENT FORK MOUNTED
(S/N D117E-1634⇒)

11-58 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

VALVE
EXTENDABLE ATTACHMENT FORK MOUNTED
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

6990316 Valve Assembly ........................................................................................................... 1


1 6990317 Manifold................................................................................................................... 1
2 6996032 Relief Valve ............................................................................................................. 2
2 a 6999023 Seal Kit................................................................................................................ 1
3 6996047 Fitting....................................................................................................................... 4
4 6996127 Gauge...................................................................................................................... 2
5 6996145 Solenoid Valve......................................................................................................... 2
6 6996122 Screw ...................................................................................................................... 8
7 6996025 Lockwasher ............................................................................................................. 2
8 6996126 Bolt .......................................................................................................................... 2
9 6996128 Plug ......................................................................................................................... 2

FOOTNOTES:
a S/N PENDING PER ECN 99984-04 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 11-59


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TWIST LOCK (Figure 11-23)

11-60 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TWIST LOCK

ITEM PART NO. DESCRIPTION QTY

1 1323055 Cylinder Assembly (☞ Figure 11-34) ......................................................................... 2


1 816332 Cylinder Assembly (☞ Figure 11-35) ......................................................................... 2
2 1323173 Plate ............................................................................................................................ 2
3 18601 Capscrew..................................................................................................................... 6
4 15125 Washer ........................................................................................................................ 6
5 221632 Capscrew..................................................................................................................... 8
6 1323098 Bracket......................................................................................................................... 2
7 18202 Capscrew..................................................................................................................... 2
8 222005 Pin ............................................................................................................................... 4
9 153985 Rod End Pin ................................................................................................................ 4
10 15225 Cotter Pin..................................................................................................................... 4
11 1323093 Tube ............................................................................................................................. 4
12 15010 Nut ............................................................................................................................... 4
13 338503 Clevis ........................................................................................................................... 4
14 816570 Pin ............................................................................................................................... 4
15 16378 Capscrew..................................................................................................................... 4
16 343558 Crank ........................................................................................................................... 4
17 17154 Capscrew..................................................................................................................... 4
18 222668 Nut ............................................................................................................................... 4
19 9412 Key............................................................................................................................... 4
20 816090 Retainer ....................................................................................................................... 8
21 16397 Capscrew..................................................................................................................... 24
22 206423 Bushing........................................................................................................................ 8
23 16001 Lube Fitting .................................................................................................................. 4
24 1323096 Rod .............................................................................................................................. 4
25 192704 Spring .......................................................................................................................... 4
26 1322036 Bracket (RH Front LH Rear) ........................................................................................ 2
26 1322037 Bracket (LH Front RH Rear) ........................................................................................ 2
27 1322032 Plug ............................................................................................................................. 4
28 1322034 Thimble ........................................................................................................................ 4
29 221341 Nut ............................................................................................................................... 4
30 1369143 Bar ............................................................................................................................... 4
31 338460 Valve (☞ Figure 11-39) .............................................................................................. 4
32 18509 Capscrew..................................................................................................................... 8
33 18515 Washer ........................................................................................................................ 8
34 1322031 Link .............................................................................................................................. 4
35 15056 Nut ............................................................................................................................... 4
36 15176 Washer ........................................................................................................................ 8
37 1371380 Spacer ......................................................................................................................... 8
38 157002 Spring .......................................................................................................................... 4
39 226414 Adhesive ...................................................................................................................... AR
40 ac 816092 Trigger (LH Front RH Front) ......................................................................................... 2
40 ac 816106 Trigger (LH Rear RH Rear) .......................................................................................... 2
40 bc 816114 Trigger (LH Front RH Rear) ......................................................................................... 2
40 bc 816115 Trigger (LH Rear RH Front) ......................................................................................... 2
41 197068 Washer ........................................................................................................................ 4
42 15086 Nut ............................................................................................................................... 4
43 221775 Washer ........................................................................................................................ 8

©10/0/2002 HYSTER COMPANY See Service Manual 11-61


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TWIST LOCK

ITEM PART NO. DESCRIPTION QTY

44 1465491 Spacer ......................................................................................................................... 4


45 15125 Washer ........................................................................................................................ 4

FOOTNOTES:
a Standard
b Universal
c ⇒ S/N D117E-1633

11-62 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-63
UNIT CODE D117
NORTH AMERICA 10/0/2002

TWIST LOCK (Figure 11-24)


EXTENDABLE ATTACHMENT
SHEET 1 OF 2

11-64 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TWIST LOCK
EXTENDABLE ATTACHMENT
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 6990001 Cylinder (☞ Figure 11-36) ......................................................................................... 2


2 6990002 Adjuster ....................................................................................................................... 4
3 6996001 Lockwasher.................................................................................................................. 4
4 292658 Nut ............................................................................................................................... 4
5 6996014 Bolt .............................................................................................................................. 8
6 6996003 Lockwasher.................................................................................................................. 8
7 1464457 Bracket......................................................................................................................... 2
8 6996004 Bolt .............................................................................................................................. 4
9 6996005 Bolt .............................................................................................................................. 4
10 6996006 Washer ........................................................................................................................ 12
11 6996007 Nut ............................................................................................................................... 12
12 .. . . . Twist Lock (☞ Figure 11-25) ...................................................................................... 4
13 a 6996004 Bolt .............................................................................................................................. 2
14 a 6996007 Nut ............................................................................................................................... 2
15 a 6996008 Snap Ring.................................................................................................................... 2
16 a 6996009 Bearing ........................................................................................................................ 4
17 a 6990003 Housing ....................................................................................................................... 2
18 a 6990004 Indicator ....................................................................................................................... 2
19 a 6996011 Bolt .............................................................................................................................. 4
20 a 6990005 Shaft ............................................................................................................................ 2
21 302400 Locknut ........................................................................................................................ 4
22 6996006 Washer ........................................................................................................................ 4
23 6996082 Sensor ......................................................................................................................... 4
24 6996013 Bolt .............................................................................................................................. 4

FOOTNOTES:
a Used on Indicator Assembly

©10/0/2002 HYSTER COMPANY See Service Manual 11-65


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TWIST LOCK (Figure 11-25)


EXTENDABLE ATTACHMENT
SHEET 2 OF 2

11-66 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TWIST LOCK
EXTENDABLE ATTACHMENT
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 6990007 Pin ............................................................................................................................... 4


2 6990008 Housing ....................................................................................................................... 2
3 6996028 Roll Pin ........................................................................................................................ 8
4 6990294 Rod .............................................................................................................................. 4
5 6996082 Sensor ......................................................................................................................... 4
6 6990293 Bracket......................................................................................................................... 4
7 6990291 Bracket......................................................................................................................... 4
8 6996027 Spring .......................................................................................................................... 4
9 6990011 Pin ............................................................................................................................... 4
10 6990012 Crank (RH)................................................................................................................... 4
11 6996015 Ball Joint ...................................................................................................................... 4
12 6996016 O-Ring ......................................................................................................................... 8
13 6996018 Washer ........................................................................................................................ 8
14 6996028 Roll Pin ........................................................................................................................ 4
15 6990013 Collet ........................................................................................................................... 4
16 6999001 Bearing (Upper) ........................................................................................................... 4
17 6999002 Bearing (Lower) ........................................................................................................... 4
18 6996017 Spring .......................................................................................................................... 16
19 6996019 Bushing........................................................................................................................ 4
20 6990014 Sleeve.......................................................................................................................... 4
21 6990015 Twistlock ...................................................................................................................... 4
22 6996020 Pin ............................................................................................................................... 4
23 6996021 Screw........................................................................................................................... 4
24 6996022 Lockwasher.................................................................................................................. 4
25 6990016 Tie Rod ........................................................................................................................ 2
26 6996023 Bolt .............................................................................................................................. 16
27 6996022 Lockwasher.................................................................................................................. 16
28 6990017 Key............................................................................................................................... 4
29 6996317 Bolt .............................................................................................................................. 8
30 6996013 Bolt .............................................................................................................................. 4
31 302400 Locknut ........................................................................................................................ 4
32 6996007 Nut ............................................................................................................................... 4
33 6996319 Spring .......................................................................................................................... 4
34 6990292 Sleeve.......................................................................................................................... 4
35 6996026 Screw........................................................................................................................... 8
36 6996318 Screw........................................................................................................................... 8

6999005 Twist Lock Kit (Includes Items 1, 10, 14-24, 26-28) ..................................................... 1
6999004 Twist Lock Kit (Includes Items 10, 14-15, 21, 26-28) ................................................... 1
6999003 Sleeve Kit (Includes Items 19-20) ................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 11-67


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SLEWING CYLINDER AND ATTACHING PARTS (Figure 11-26)

11-68 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SLEWING CYLINDER AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1329006 Slewing Cylinder .......................................................................................................... 2


1 1332880 Tube......................................................................................................................... 1
2 2036547 Nut........................................................................................................................... 1
3 239182 Guide Ring .............................................................................................................. 1
4 289968 Piston ...................................................................................................................... 1
5 1380887 Seal ......................................................................................................................... 1
6 15883 O-Ring ..................................................................................................................... 1
7 55407 O-Ring ..................................................................................................................... 1
8 1332881 Rod.......................................................................................................................... 1
9 92482 O-Ring ..................................................................................................................... 1
10 154363 Back-Up Ring .......................................................................................................... 1
11 215924 Rod Seal.................................................................................................................. 1
12 289969 End Plug.................................................................................................................. 1
13 193554 Wiper Ring............................................................................................................... 1
14 ab 221576 Capscrew..................................................................................................................... 24
15 198017 Rod End (With Side-Shift Carriage)............................................................................. 2
15 ab 198019 Rod End (With Fixed Attachment) ............................................................................... 2
16 ab 1302052 Bushing (With Fixed Attachment) ................................................................................ 4
16 192683 Bushing (With Side-Shift Carriage).............................................................................. 4
17 88296 Pin ............................................................................................................................... 4
18 82270 Eye Bolt ....................................................................................................................... 4
19 15158 Lockwasher.................................................................................................................. 4
19 16830 Capscrew..................................................................................................................... 4
20 ab 221354 Nut ............................................................................................................................... 24
20 ab 221771 Washer ........................................................................................................................ 48
21 96521 Fitting........................................................................................................................... 4
21 16484 O-Ring ..................................................................................................................... 1
22 ab 221775 Washer ........................................................................................................................ 8
23 ab 188479 Capscrew..................................................................................................................... 8
24 ab 815583 Bracket......................................................................................................................... 4
25 ab 815587 Carrier.......................................................................................................................... 4
26 ab 806677 Bearing ........................................................................................................................ 8
27 ab 806676 Bushing........................................................................................................................ 8
28 ab 1315984 Stubshaft ..................................................................................................................... 8
29 15158 Lockwasher.................................................................................................................. 2
29 18589 Capscrew..................................................................................................................... 2
30 15058 Nut ............................................................................................................................... 2
31 186061 Packing Lubricant ........................................................................................................ AR

349651 Seal Kit (Includes Items 3, 5-7, 9-11, 13) .................................................................... 1

FOOTNOTES:
a Dedicated Carriage with Extendable Attachment
b ⇒ S/N D117E-1633

©10/0/2002 HYSTER COMPANY See Service Manual 11-69


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SLEWING CYLINDER (Figure 11-27)


EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

6990054 Slew Cylinder............................................................................................................... 1


1 1329445 Gland....................................................................................................................... 1
2 1329447 Piston ...................................................................................................................... 1
3 1329448 Nut........................................................................................................................... 1
4 302100 Screw ...................................................................................................................... 1
5 6990031 Tube......................................................................................................................... 1
6 6990032 Rod.......................................................................................................................... 1
7 .. . . . Seal Ring................................................................................................................. 1
8 .. . . . Seal Ring................................................................................................................. 1
9 .. . . . Wiper Ring............................................................................................................... 1
10 .. . . . O-Ring ..................................................................................................................... 1
11 .. . . . O-Ring ..................................................................................................................... 1
12 1329443 Fitting....................................................................................................................... 4
13 1329442 Bushing ................................................................................................................... 2
14 1329441 Snap Ring................................................................................................................ 2

1329449 Seal Kit (Includes Items 7-11) ..................................................................................... 1

11-70 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SLEWING CYLINDER (Figure 11-28)


EXTENDABLE ATTACHMENT GANTRY MOUNTED CARRIAGE
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

6990073 Slewing Cylinder .......................................................................................................... 1


1 1329442 Bushing ................................................................................................................... 2
2 1329441 Snap Ring................................................................................................................ 2
3 1329443 Fitting....................................................................................................................... 4
4 6990074 Tube......................................................................................................................... 1
5 302100 Screw ...................................................................................................................... 1
6 1329448 Nut........................................................................................................................... 1
7 1329447 Piston ...................................................................................................................... 1
8 1329449 Seal Kit .................................................................................................................... 1
9 1329445 Gland....................................................................................................................... 1
10 6990075 Rod.......................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 11-71


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CYLINDER (Figure 11-29)


FIXED ATTACHMENT WITHOUT SLEWING

ITEM PART NO. DESCRIPTION QTY

1 343520 Cylinder ....................................................................................................................... 2


2 15158 Lockwasher.................................................................................................................. 4
2 18589 Capscrew..................................................................................................................... 4
3 15058 Nut ............................................................................................................................... 4
4 192683 Bushing........................................................................................................................ 4
5 88296 Pin ............................................................................................................................... 4
6 82270 Eye Bolt ....................................................................................................................... 4
7 15158 Lockwasher.................................................................................................................. 4
8 16830 Capscrew..................................................................................................................... 4
9 198017 Rod End....................................................................................................................... 4

11-72 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-73
UNIT CODE D117
NORTH AMERICA 10/0/2002

CYLINDER (Figure 11-30)


EXTENDABLE ATTACHMENT

11-74 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CYLINDER
EXTENDABLE ATTACHMENT

ITEM PART NO. DESCRIPTION QTY

338256 Cylinder Assembly ....................................................................................................... 2


1 349804 Tube......................................................................................................................... 1
2 221373 Nut........................................................................................................................... 1
3 636943 Wear Ring ............................................................................................................... 1
4 349807 Piston ...................................................................................................................... 1
5 201823 Seal ......................................................................................................................... 1
6 118358 O-Ring ..................................................................................................................... 1
7 108877 O-Ring ..................................................................................................................... 1
8 349805 Rod.......................................................................................................................... 1
9 349808 Spacer ..................................................................................................................... 1
10 57541 O-Ring ..................................................................................................................... 1
11 16075 Back-Up Ring .......................................................................................................... 1
12 201829 Wiper Ring............................................................................................................... 1
13 349806 Retainer................................................................................................................... 1
14 201830 Wiper ....................................................................................................................... 1
15 16485 O-Ring ..................................................................................................................... 1
15 17224 Fitting........................................................................................................................... 4
16 270851 Rod End....................................................................................................................... 2
17 88296 Pin ............................................................................................................................... 4
18 82270 Eye Bolt ....................................................................................................................... 4
19 15158 Lockwasher.................................................................................................................. 6
20 16830 Capscrew..................................................................................................................... 4
21 18589 Capscrew..................................................................................................................... 2
22 15058 Nut ............................................................................................................................... 2
23 186061 Packing Lubricant ........................................................................................................ AR

349803 Repair Kit (Includes Items 3, 5-7, 10-12, 14) ............................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 11-75


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CYLINDER (Figure 11-31)


WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)

11-76 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CYLINDER
WITH DEDICATED CARRIAGE
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

2037391 Tilt Cylinder.................................................................................................................. 1


1 2013810 Rod (Piston) ............................................................................................................ 1
2 816578 Wiper Rod ............................................................................................................... 1
3 2013364 Plug ......................................................................................................................... 1
4 816580 Seal ......................................................................................................................... 1
5 615148 Back-Up Ring .......................................................................................................... 1
6 15887 O-Ring ..................................................................................................................... 1
7 198518 O-Ring ..................................................................................................................... 1
9 2049287 Piston Seal .............................................................................................................. 1
10 376187 Guide Ring .............................................................................................................. 1
11 376182 Piston ...................................................................................................................... 1
12 221377 Nut........................................................................................................................... 1
13 2013370 Tube......................................................................................................................... ..
14 15058 Nut ............................................................................................................................... 2
15 15158 Lockwasher.................................................................................................................. 2
16 14595 Fitting........................................................................................................................... 1
16 16484 O-Ring ..................................................................................................................... 1
17 16559 Fitting........................................................................................................................... 2
17 16484 O-Ring ..................................................................................................................... 1
18 292560 Capscrew..................................................................................................................... 2
19 292685 Lockwasher.................................................................................................................. 2
20 1347862 Pin ............................................................................................................................... 2
21 1347861 Anchor ......................................................................................................................... 2
22 1352650 Rod End....................................................................................................................... 1
23 16870 Capscrew..................................................................................................................... 8
24 221767 Washer ........................................................................................................................ 8
25 1302402 Spacer ......................................................................................................................... 4
26 340108 Bushing........................................................................................................................ 2
27 16001 Lube Fitting .................................................................................................................. 2
28 18594 Capscrew..................................................................................................................... 2

376385 Seal Kit (Includes Items 2, 4-7, 9-10, 25) .................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 11-77


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CYLINDER (Figure 11-32)


WITH DEDICATED CARRIAGE
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

6990055 Side-Shift Cylinder ....................................................................................................... 1


1 6990065 Gland....................................................................................................................... 1
2 6990066 Piston ...................................................................................................................... 1
3 1329448 Nut........................................................................................................................... 1
4 302100 Screw ...................................................................................................................... 1
5 6990029 Tube......................................................................................................................... 1
6 6990030 Rod.......................................................................................................................... 1
7 .. . . . Seal Ring................................................................................................................. 1
8 .. . . . Seal Ring................................................................................................................. 1
9 .. . . . Wiper Ring............................................................................................................... 1
10 .. . . . O-Ring ..................................................................................................................... 1
11 .. . . . O-Ring ..................................................................................................................... 1
12 1329443 Fitting....................................................................................................................... 4
13 1329442 Bushing ................................................................................................................... 2
14 1329441 Snap Ring................................................................................................................ 2

6999009 Seal Kit (Includes Items 7-11) ..................................................................................... 1

11-78 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CYLINDER (Figure 11-33)


GANTRY MOUNTED CARRIAGE
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

6990070 Side-Shift Cylinder ....................................................................................................... 1


1 6990071 Tube......................................................................................................................... 1
2 302100 Screw ...................................................................................................................... 1
3 1329448 Nut........................................................................................................................... 1
4 6990066 Piston ...................................................................................................................... 1
5 6999009 Seal Kit .................................................................................................................... 1
6 6990065 Gland....................................................................................................................... 1
7 6990072 Rod.......................................................................................................................... 1
8 1329443 Fitting....................................................................................................................... 4
9 1329441 Snap Ring................................................................................................................ 2
10 1329442 Bushing ................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 11-79


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CYLINDER (Figure 11-34)


TWIST LOCK
(⇒S/N A660E-1531)

11-80 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CYLINDER
TWIST LOCK
(⇒S/N A660E-1531)

ITEM PART NO. DESCRIPTION QTY

1323055 Cylinder Assembly ....................................................................................................... 2


1 305318 Rod.......................................................................................................................... 1
2 203071 Wiper Ring............................................................................................................... 2
3 1326137 Rod Wiper (High Temperature) ............................................................................... 2
3 210183 Seal ......................................................................................................................... 2
4 1323172 Tube......................................................................................................................... 1
5 147973 Back-Up Ring .......................................................................................................... 2
6 130825 O-Ring ..................................................................................................................... 2
7 365054 Seal ......................................................................................................................... 1
8 365055 Seal ......................................................................................................................... 1
9 1323169 Cap.......................................................................................................................... 2
10 16559 Fitting....................................................................................................................... 4
10 16484 O-Ring ..................................................................................................................... 1

1331130 Seal Kit (Includes Items 2-3, 5-8) ................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 11-81


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CYLINDER (Figure 11-35)


TWIST LOCK
(S/N A660E-1352⇔S/N D117E-1633)

11-82 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CYLINDER
TWIST LOCK
(S/N A660E-1352⇔S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

816332 Cylinder Assembly ....................................................................................................... 2


1 305318 Rod.......................................................................................................................... 1
2 203071 Wiper Ring............................................................................................................... 2
3 1326137 Rod Wiper (High Temperature) ............................................................................... 2
3 210183 Seal ......................................................................................................................... 2
4 1323172 Tube......................................................................................................................... 1
5 147973 Back-Up Ring .......................................................................................................... 2
6 130825 O-Ring ..................................................................................................................... 2
7 365054 Seal ......................................................................................................................... 1
8 365055 Seal ......................................................................................................................... 1
9 816331 End Cap .................................................................................................................. 2
10 186061 Packing Lubricant .................................................................................................... AR
11 16559 Fitting....................................................................................................................... 4
11 16484 O-Ring ..................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 11-83


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CYLINDER (Figure 11-36)


TWIST LOCK
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

6990001 Cylinder ....................................................................................................................... 1


1 6990023 Rod.......................................................................................................................... 1
2 6996050 Screw ...................................................................................................................... 8
3 6996051 Washer .................................................................................................................... 8
4 6996052 Wiper Ring............................................................................................................... 2
5 6990024 Washer .................................................................................................................... 2
6 6996053 Back-Up Ring .......................................................................................................... 2
7 6990025 Plate ........................................................................................................................ 1
8 6996054 O-Ring ..................................................................................................................... 2
9 6990026 Shell ........................................................................................................................ 1
10 1329469 O-Ring ..................................................................................................................... 1
11 6996055 Seal ......................................................................................................................... 4
12 6990027 Piston ...................................................................................................................... 1
13 6996056 Screw ...................................................................................................................... 4
14 6990028 Plate ........................................................................................................................ 1

6999006 Seal Kit (Includes Items 4, 6, 8, 10-11) ....................................................................... 1

11-84 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-85
UNIT CODE D117
NORTH AMERICA 10/0/2002

INDICATOR (Figure 11-37)


TWIST LOCK

11-86 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

INDICATOR
TWIST LOCK

ITEM PART NO. DESCRIPTION QTY

1 346277 Bracket (RH) ................................................................................................................ 1


1 346278 Bracket (LH)................................................................................................................. 1
2 191605 Nut ............................................................................................................................... 8
3 18453 Capscrew..................................................................................................................... 2
4 15054 Nut ............................................................................................................................... 6
4 15154 Lockwasher.................................................................................................................. 6
5 18462 Capscrew..................................................................................................................... 6
6 204065 Bearing ........................................................................................................................ 2
7 221355 Nut ............................................................................................................................... 2
8 15910 Lockwasher.................................................................................................................. 2
9 1331127 Indicator ....................................................................................................................... 2
10 1331128 Reflector (Adhesive) .................................................................................................... 2
11 1384809 Spacer ......................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 11-87


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HOSE SHEAVE (Figure 11-38)


EXTENDABLE ATTACHMENT

ITEM PART NO. DESCRIPTION QTY

1 333394 Sheave......................................................................................................................... 2
2 226414 Adhesive ...................................................................................................................... AR
2 297613 Stubshaft ..................................................................................................................... 2
3 18334 Capscrew..................................................................................................................... 8
4 280525 Ring ............................................................................................................................. 2
5 169874 Nut ............................................................................................................................... 8
6 18537 Capscrew..................................................................................................................... 2
7 221733 Washer ........................................................................................................................ 4

11-88 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-89
UNIT CODE D117
NORTH AMERICA 10/0/2002

INTERLOCK VALVE (Figure 11-39)


TWIST LOCK

11-90 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

INTERLOCK VALVE
TWIST LOCK

ITEM PART NO. DESCRIPTION QTY

338460 Valve ............................................................................................................................ 4


1 1312402 Breather................................................................................................................... 1
2 .. . . . Body ........................................................................................................................ 1
3 .. . . . Back-Up Ring .......................................................................................................... 1
4 .. . . . O-Ring ..................................................................................................................... 1
5 .. . . . Sleeve...................................................................................................................... 1
6 .. . . . O-Ring ..................................................................................................................... 1
7 .. . . . Back-Up Ring .......................................................................................................... 2
8 .. . . . O-Ring ..................................................................................................................... 1
9 .. . . . Plug ......................................................................................................................... 1
10 .. . . . Back-Up Ring .......................................................................................................... 2
11 .. . . . O-Ring ..................................................................................................................... 2
12 .. . . . Spool ....................................................................................................................... 1
13 .. . . . Spring ...................................................................................................................... 1
14 .. . . . Guide....................................................................................................................... 1
15 222442 Fitting....................................................................................................................... 1

359762 Seal Kit (Includes Items 3-4, 6-8, 10-11)................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 11-91


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

RELIEF VALVE (Figure 11-40)


EXTENDABLE ATTACHMENT

ITEM PART NO. DESCRIPTION QTY

1385299 Relief Valve.................................................................................................................. 1


1 347054 Cartridge ................................................................................................................. 1
1 1390151 Plug (Nylon) ........................................................................................................ 2
1 166209 Snap Ring ........................................................................................................... 1
2 323488 Seal Kit................................................................................................................ 1
3 .. . . . O-Ring ............................................................................................................ 1
4 .. . . . Back-Up Ring.................................................................................................. 1
5 .. . . . O-Ring ............................................................................................................ 1
6 18471 Capscrew..................................................................................................................... 2
7 15154 Lockwasher.................................................................................................................. 2
8 15127 Washer ........................................................................................................................ 2
9 15054 Nut ............................................................................................................................... 2
10 16577 Fitting ........................................................................................................................... 1
10 16484 O-Ring ..................................................................................................................... 1

11-92 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

RELIEF VALVE (Figure 11-41)


TWIST LOCK AND EXTENDABLE ATTACHMENT CYLINDER

ITEM PART NO. DESCRIPTION QTY

1384801 Relief Valve.................................................................................................................. 1


1 1390151 Plug (Nylon) ........................................................................................................ 2
1 166209 Snap Ring ........................................................................................................... 1
1 358090 Cartridge ................................................................................................................. 2
2 323488 Seal Kit................................................................................................................ 1
3 .. . . . O-Ring ............................................................................................................ 1
4 .. . . . O-Ring ............................................................................................................ 1
5 .. . . . Back-Up Ring.................................................................................................. 1
6 18530 Capscrew..................................................................................................................... 2
7 18515 Washer ........................................................................................................................ 2
8 15155 Lockwasher.................................................................................................................. 2
9 15055 Nut ............................................................................................................................... 2
10 16541 Fitting........................................................................................................................... 4
10 16484 O-Ring ..................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 11-93


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FLOW VALVE (Figure 11-42)


EXTENDABLE ATTACHMENT

ITEM PART NO. DESCRIPTION QTY

338469 Flow Valve ................................................................................................................... 1


1 347055 Cartridge ................................................................................................................. 1
2 346525 Seal Kit................................................................................................................ 1
3 .. . . . O-Ring ............................................................................................................ 4
4 .. . . . Back-Up Ring.................................................................................................. 6
5 18540 Capscrew..................................................................................................................... 2
6 15176 Washer ........................................................................................................................ 2
7 15156 Lockwasher.................................................................................................................. 2
8 15056 Nut ............................................................................................................................... 2
9 17761 Fitting ........................................................................................................................... 3
9 16484 O-Ring ..................................................................................................................... 1
10 17067 Fitting ........................................................................................................................... 1

11-94 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

RELIEF VALVE (Figure 11-43)


SLEWING CYLINDER

ITEM PART NO. DESCRIPTION QTY

1384802 Relief Valve.................................................................................................................. 2


1 347051 Relief Valve ............................................................................................................. 2
1 166209 Snap Ring ........................................................................................................... 1
2 323488 Seal Kit................................................................................................................ 2
3 .. . . . O-Ring ............................................................................................................ 2
4 .. . . . O-Ring ............................................................................................................ 2
5 .. . . . Back-Up Ring.................................................................................................. 2
6 18518 Capscrew..................................................................................................................... 4
7 18515 Washer ........................................................................................................................ 4
8 15155 Lockwasher.................................................................................................................. 4
9 15055 Nut ............................................................................................................................... 4
10 a 16541 Fitting........................................................................................................................... 8
10 16484 O-Ring ..................................................................................................................... 1
11 b 169592 Fitting........................................................................................................................... 2
11 16484 O-Ring ..................................................................................................................... 1
12 b 16559 Fitting........................................................................................................................... 2
12 16484 O-Ring ..................................................................................................................... 1
13 b 16541 Fitting........................................................................................................................... 4
13 16484 O-Ring ..................................................................................................................... 1

FOOTNOTES:
a Extendable Attachment with Dedicated Carriage
b Fixed Attachment

©10/0/2002 HYSTER COMPANY See Service Manual 11-95


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

RELIEF VALVE (Figure 11-44)


SIDE-SHIFT CYLINDER
EXTENDABLE ATTACHMENT WITH DEDICATED CARRIAGE

ITEM PART NO. DESCRIPTION QTY

1384800 Relief Valve.................................................................................................................. 1


1 1452273 Cartridge ................................................................................................................. 1
1 166209 Snap Ring ........................................................................................................... 1
2 323488 Seal Kit................................................................................................................ 1
3 .. . . . O-Ring ............................................................................................................ 1
4 .. . . . Back-Up Ring.................................................................................................. 1
5 .. . . . O-Ring ............................................................................................................ 1
6 18471 Capscrew..................................................................................................................... 2
7 15154 Lockwasher.................................................................................................................. 2
8 15127 Washer ........................................................................................................................ 2
9 15054 Nut ............................................................................................................................... 2

11-96 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-97
UNIT CODE D117
NORTH AMERICA 10/0/2002

WEAR PLATE (Figure 11-45)


EXTENDABLE ATTACHMENT
(⇒S/N D117E-1633)

11-98 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

WEAR PLATE
EXTENDABLE ATTACHMENT
(⇒S/N D117E-1633)

ITEM PART NO. DESCRIPTION QTY

1 342016 Wear Plate ................................................................................................................... 32


2 1383510 Shim (0.118 in.) (Optional) .......................................................................................... AR
2 342031 Shim (0.8 mm) ............................................................................................................. AR
3 1371393 Wear Plate (12.7 mm) (Optional)................................................................................. 32
3 342017 Wear Plate (9.5 mm).................................................................................................... 32
4 342032 Shim ............................................................................................................................ AR
5 342015 Plate ............................................................................................................................ 4
6 af 1383506 Capscrew..................................................................................................................... 32
6 ae 1383506 Capscrew..................................................................................................................... 40
7 a 1383507 Capscrew..................................................................................................................... 16
8 ac 1383508 Capscrew..................................................................................................................... 32
8 ad 1383508 Capscrew..................................................................................................................... 8
9 e 1383509 Plate ............................................................................................................................ 40
9 f 1383509 Plate ............................................................................................................................ 68
10 a 1383513 Capscrew..................................................................................................................... 16
11 ad 1383511 Capscrew..................................................................................................................... 16
11 ac 1385297 Capscrew..................................................................................................................... 16
11 ae 221563 Capscrew..................................................................................................................... 16
12 af 1385296 Capscrew..................................................................................................................... 16
12 ae 221556 Capscrew..................................................................................................................... 8
13 221771 Washer ........................................................................................................................ AR
14 ad 16321 Capscrew..................................................................................................................... 48
14 ac 34795 Capscrew..................................................................................................................... 48
15 a 18769 Capscrew..................................................................................................................... 8
16 c 177949 Lockwasher.................................................................................................................. 112
16 d 177949 Lockwasher.................................................................................................................. 160
17 1383512 Wear Plate ................................................................................................................... 2
18 ae 1383514 Capscrew..................................................................................................................... 8
19 b 15056 Nut ............................................................................................................................... 28
20 b 15156 Lockwasher.................................................................................................................. 28
21 ab 139140 Capscrew..................................................................................................................... 28
22 b 1302082 Wear Plate ................................................................................................................... 2
23 f 1384807 Shim ............................................................................................................................ AR
24 f 1384804 Shim (0.040 in.) ........................................................................................................... AR
24 f 1384805 Shim (0.118 in.) ........................................................................................................... AR
25 f 1385298 Capscrew..................................................................................................................... 40

FOOTNOTES:
a Adhesive 226414 A/R
b With Dedicated Carriage
c ⇒ S/N A660E-1530
d S/N A660E-1531 ⇒
e ⇒ D/B 02/1996
f D/B 02/1996 ⇒

©10/0/2002 HYSTER COMPANY See Service Manual 11-99


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

WEAR PADS (Figure 11-46)


EXTENDABLE ATTACHMENT
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1 1332310 Wear Pad ..................................................................................................................... 20


2 6996028 Roll Pin ........................................................................................................................ 24
3 b 6990045 Bracket......................................................................................................................... 12
3 a 6990436 Bracket......................................................................................................................... 20
4 b 6996069 Washer ........................................................................................................................ 48
4 a 6996152 Washer ........................................................................................................................ 60
5 6996014 Bolt .............................................................................................................................. 60
6 b 6990046 Pad .............................................................................................................................. 4
6 a 6990522 Pad .............................................................................................................................. 4
7 .. . . . Plate ............................................................................................................................ 4
8 b 6990048 Bracket......................................................................................................................... 4
8 a 6990521 Bracket......................................................................................................................... 4

FOOTNOTES:
a S/N D117E-01686Y ⇒
b S/N D117E-1634⇔S/N D117E-01685Y

11-100 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

11-101
UNIT CODE D117
NORTH AMERICA 10/0/2002

BUMPERS (Figure 11-47)


EXTENDABLE ATTACHMENT
(S/N D117E-1634⇒)

11-102 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

BUMPERS
EXTENDABLE ATTACHMENT
(S/N D117E-1634⇒)

KEY:
A: Dedicated Carriage
B: Fork Mounted
C: Gantry Mounted

QTY
ITEM PART NO. DESCRIPTION A B C

1461219 Bumper Assembly..................................................................................... 1 1 ..


1461284 Bumper Assembly..................................................................................... .. .. 1
1 6996196 Bolt ....................................................................................................... .. .. 1
1 6996247 Bolt ....................................................................................................... 1 1 ..
2 296426 Washer ................................................................................................. .. .. 4
2 6996245 Washer ................................................................................................. 2 2 ..
3 302402 Nut........................................................................................................ 1 1 ..
3 302404 Locknut................................................................................................. .. .. 2
4 6990053 Bumper................................................................................................. 2 2 ..
4 6990182 Bumper................................................................................................. .. .. 2
5 6996202 Washer ................................................................................................. 2 2 ..
5 6996206 Washer ................................................................................................. .. .. 2
6 6996234 Bolt ....................................................................................................... .. .. 2
6 6996246 Bolt ....................................................................................................... 2 2 ..
7 6996191 Nut........................................................................................................ .. .. 2

©10/0/2002 HYSTER COMPANY See Service Manual 11-103


for service procedures.
NOTES

11-104
UNIT CODE D117
10/0/2002 NORTH AMERICA

12 OPTIONS
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 12
OPTIONS

DESCRIPTION PAGE

CYLINDER
FORK POSITIONER..................................................................................................................................... 12-47
DEDICATED CARRIAGE
⇒S/N D117E-1636 ....................................................................................................................................... 12-50
S/N D117E-1637⇒ ....................................................................................................................................... 12-54
FIRE EXTINGUISHER ..................................................................................................................................... 12-49
FORK
5.5 X 12......................................................................................................................................................... 12-46
FORK POSITIONER ........................................................................................................................................ 12-44
GANTRY CARRIAGE
WITH MECHANICAL PILE SLOPE
S/N D117E-1634⇒.................................................................................................................................... 12-70
WITH POWER PILE SLOPE
SHEET 1 OF 2
S/N D117E-1634⇒ ................................................................................................................................ 12-58
SHEET 2 OF 2
S/N D117E-1634⇒ ................................................................................................................................ 12-64
HANGER ASSEMBLY
S/N D117E-1634⇒ ....................................................................................................................................... 12-73
HEADER HOSE ................................................................................................................................................. 12-6
SIDE-SHIFT CARRIAGE
ELECTRICAL
⇒S/N D117E-1633.................................................................................................................................... 12-18
S/N D117E-1634⇒.................................................................................................................................... 12-22
HYDRAULIC
STANDARD MAST
⇒S/N D117E-1633 ................................................................................................................................ 12-24
S/N D117E-1634⇒ ................................................................................................................................ 12-34
WIDE MAST
⇒S/N D117E-1633 ................................................................................................................................ 12-28
S/N D117E-1634⇒ ................................................................................................................................ 12-38
SHEET 1 OF 2 .............................................................................................................................................. 12-10
SHEET 2 OF 2 .............................................................................................................................................. 12-14
SIDE-SHIFT CYLINDER .................................................................................................................................. 12-42
STROBE LIGHT ............................................................................................................................................... 12-74
TIRE AND WHEEL ............................................................................................................................................. 12-2

©10/0/2002 HYSTER COMPANY See Service Manual 12-1


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TIRE AND WHEEL (Figure 12-1)

12-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

TIRE AND WHEEL

KEY:
A: Drive Wheel
B: Steer Wheel

QTY
ITEM PART NO. DESCRIPTION A B

1 1323105 Tire (18.00 x 25-36 ply) ....................................................................................... 4 ..


1 1323105 Tire (18.00 x 25-36 ply) ....................................................................................... 4 ..
1 b 1453595 Tire (18.00 x 25-28 ply) ....................................................................................... 4 ..
1 1453595 Tire (18.00 x 25-28 ply) ....................................................................................... 4 ..
1 b 1453596 Tire (18.00 x 25-32 ply) ....................................................................................... 4 ..
1 1453596 Tire (18.00 x 25-32 ply) ....................................................................................... 4 ..
1 b 1468394 Tire (16.00 x 25-28 ply) ....................................................................................... .. 2
1 1468394 Tire (16.00 x 25-28 ply) ....................................................................................... .. 2
1 160338 Tire (16.00 x 25-24 ply) ....................................................................................... .. 2
1 160338 Tire (16.00 x 25-24 ply) ....................................................................................... .. 2
1 c 160339 Tire (16.00 x 25-28 ply) ....................................................................................... .. 2
1 160339 Tire (16.00 x 25-28 ply) ....................................................................................... .. 2
1 a 185166 Tire (18.00 x 25-28 ply) ....................................................................................... 4 ..
1 185166 Tire (18.00 x 25-28 ply) ....................................................................................... 4 ..
1 196907 Tire (18.00 x 25-32 ply) ....................................................................................... 4 ..
1 196907 Tire (18.00 x 25-32 ply) ....................................................................................... 4 ..
1 b 887417 Tire (16.00 x 25-40 ply) ....................................................................................... 4 ..
1 887417 Tire (16.00 x 25-40 ply) ....................................................................................... 4 ..
2 1391555 Rim Assembly...................................................................................................... 4 ..
2 1391555 Rim Assembly...................................................................................................... 4 ..
2 1391556 Rim ...................................................................................................................... .. 2
2 1391556 Rim ...................................................................................................................... .. 2
3 1392395 Base ................................................................................................................ .. 1
3 1392395 Base ................................................................................................................ .. 1
3 1392398 Rim Base......................................................................................................... 1 ..
3 1392398 Rim Base......................................................................................................... 1 ..
4 1392394 Flange ............................................................................................................. .. 2
4 1392394 Flange ............................................................................................................. .. 2
4 1392397 Flange ............................................................................................................. 2 ..
4 1392397 Flange ............................................................................................................. 2 ..
5 1374132 Lockring........................................................................................................... 1 ..
5 1374132 Lockring........................................................................................................... 1 ..
5 1382393 Clamp .............................................................................................................. .. 1
5 1382393 Clamp .............................................................................................................. .. 1
6 1374127 Seat ................................................................................................................. .. 1
6 1374127 Seat ................................................................................................................. .. 1
6 1374133 Seat ................................................................................................................. 1 ..
6 1374133 Seat ................................................................................................................. 1 ..
7 1392396 Driver............................................................................................................... 1 ..
7 1392396 Driver............................................................................................................... 1 ..
8 160286 O-Ring ................................................................................................................. 4 2
8 160286 O-Ring ................................................................................................................. 4 2
9 160278 Valve .................................................................................................................... 4 ..
9 160278 Valve .................................................................................................................... 4 ..
9 177462 Valve .................................................................................................................... .. 2
9 177462 Valve .................................................................................................................... .. 2

©10/0/2002 HYSTER COMPANY See Service Manual 12-3


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

TIRE AND WHEEL

QTY
ITEM PART NO. DESCRIPTION A B

10 185025 Valve Extension ................................................................................................... 2 ..


10 185025 Valve Extension ................................................................................................... 2 ..
11 240969 Spacer ................................................................................................................. 2 ..
11 240969 Spacer ................................................................................................................. 2 ..
12 e 1471572 Wedge Band ........................................................................................................ 2 ..
12 1471572 Wedge Band ........................................................................................................ 2 ..
12 d 388969 Band .................................................................................................................... 2 ..
12 388969 Band .................................................................................................................... 2 ..

FOOTNOTES:
a H36.00-40.00E (H800-880E)
b H36.00-40.00E (H800-880E) Premium
c Optional
d ⇒ S/N PENDING PER ECN 99866
e S/N PENDING PER ECN 99866 ⇒

12-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

12-5
UNIT CODE D117
NORTH AMERICA 10/0/2002

HEADER HOSE (Figure 12-2)

12-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HEADER HOSE

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION 4267 mm 7010 mm 8534 mm 9144 mm 9754 mm
ITEM 1 2 3 4 (168.0 in.) (276.0 in.) (336.0 in.) (360.0 in.) (384.0 in.)
Mast
Group Number - - - - -
22 Hose d 358471 d 358472 d 358473 d 358474 d 362175
e 816395 e 816393 e 816391 e 816389 e 816386
23 Hose d 339437 d 141296 d 339429 d 339427 d 357882
e 816394 e 816392 e 816390 e 816388 e 816385

KEY:
A: 7010 mm (276 in.) and Below
B: Above 7010 mm (276 in.)

QTY
ITEM PART NO. DESCRIPTION A B

1 1310046 Bracket................................................................................................................. 1 1
1 1310046 Bracket................................................................................................................. 1 1
2 14999 Capscrew............................................................................................................. 4 4
2 14999 Capscrew............................................................................................................. 4 4
3 221357 Nut ....................................................................................................................... 4 4
3 221357 Nut ....................................................................................................................... 4 4
4 189451 Sheave................................................................................................................. 3 3
4 189451 Sheave................................................................................................................. 3 3
5 16830 Capscrew............................................................................................................. 6 6
5 16830 Capscrew............................................................................................................. 6 6
6 15158 Lockwasher.......................................................................................................... 6 6
6 15158 Lockwasher.......................................................................................................... 6 6
7 280610 Spacer ................................................................................................................. 2 2
7 280610 Spacer ................................................................................................................. 2 2
8 1301650 Spacer ................................................................................................................. 1 1
8 1301650 Spacer ................................................................................................................. 1 1
9 1310031 Bracket................................................................................................................. 1 1
9 1310031 Bracket................................................................................................................. 1 1
10 1310027 Clamp .................................................................................................................. 5 6
10 1310027 Clamp .................................................................................................................. 5 6
11 18591 Capscrew............................................................................................................. 2 2
11 18591 Capscrew............................................................................................................. 2 2
12 221354 Nut ....................................................................................................................... 6 7
12 221354 Nut ....................................................................................................................... 6 7
13 15135 Washer ................................................................................................................ 6 7
13 15135 Washer ................................................................................................................ 6 7
14 18595 Capscrew............................................................................................................. 4 5
14 18595 Capscrew............................................................................................................. 4 5
15 138929 Plate .................................................................................................................... 5 6
15 138929 Plate .................................................................................................................... 5 6
16 1465369 Clamp .................................................................................................................. 5 6
16 1465369 Clamp .................................................................................................................. 5 6
17 806589 Block .................................................................................................................... 3 4
17 806589 Block .................................................................................................................... 3 4

©10/0/2002 HYSTER COMPANY See Service Manual 12-7


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

HEADER HOSE

QTY
ITEM PART NO. DESCRIPTION A B

18 c 815932 Spacer ................................................................................................................. 1 1


18 815932 Spacer ................................................................................................................. 1 1
19 b 1311264 Spacer ................................................................................................................. 1 1
19 1311264 Spacer ................................................................................................................. 1 1
20 b 280610 Spacer ................................................................................................................. 1 1
20 280610 Spacer ................................................................................................................. 1 1
21 b 189451 Sheave................................................................................................................. 1 1
21 189451 Sheave................................................................................................................. 1 1
22 a .. . . . Hose .................................................................................................................... 2 2
22 358471 Hose .................................................................................................................... 2 2
22 358472 Hose .................................................................................................................... 2 2
22 358473 Hose .................................................................................................................... 2 2
22 358474 Hose .................................................................................................................... 2 2
22 362175 Hose .................................................................................................................... 2 2
22 816395 Hose .................................................................................................................... 2 2
22 816393 Hose .................................................................................................................... 2 2
22 816391 Hose .................................................................................................................... 2 2
22 816389 Hose .................................................................................................................... 2 2
22 816386 Hose .................................................................................................................... 2 2
23 a .. . . . Hose .................................................................................................................... 2 2
23 339437 Hose .................................................................................................................... 2 2
23 816394 Hose .................................................................................................................... 2 2
23 141296 Hose .................................................................................................................... 2 2
23 816392 Hose .................................................................................................................... 2 2
23 339429 Hose .................................................................................................................... 2 2
23 816390 Hose .................................................................................................................... 2 2
23 339427 Hose .................................................................................................................... 2 2
23 816388 Hose .................................................................................................................... 2 2
23 357882 Hose .................................................................................................................... 2 2
23 816385 Hose .................................................................................................................... 2 2
24 1338037 Plate .................................................................................................................... 5 6
24 1338037 Plate .................................................................................................................... 5 6
25 1514034 Spacer ................................................................................................................. 3 ..
25 1514034 Spacer ................................................................................................................. 3 ..

FOOTNOTES:
a Refer to Table
b With Container Handling Attachment
c Without Container Handling Attachment
d ⇒ S/N D117E-1543
e S/N D117E-1544 ⇒

12-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

12-9
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE (Figure 12-3)


SHEET 1 OF 2

12-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
SHEET 1 OF 2

KEY:
A: Standard Forks
B: Low Mount Forks
C: High Mount Forks

QTY
ITEM PART NO. DESCRIPTION A B C

1316569 Side-Shift Carriage Assembly................................................................... 1 .. ..


1316569 Side-Shift Carriage Assembly................................................................... 1 .. ..
1316570 Side-Shift Carriage Assembly................................................................... .. 1 ..
1316570 Side-Shift Carriage Assembly................................................................... .. 1 ..
1316571 Side-Shift Carriage ................................................................................... .. .. 1
1316571 Side-Shift Carriage ................................................................................... .. .. 1
1392029 Side-Shift Carriage (Wide Mast)............................................................... .. 1 ..
1392029 Side-Shift Carriage (Wide Mast)............................................................... .. 1 ..
1392030 Side-Shift Carriage Assembly (Wide Mast) .............................................. .. .. 1
1392030 Side-Shift Carriage Assembly (Wide Mast) .............................................. .. .. 1
1393554 Side-Shift Carriage Assembly (Wide Mast) .............................................. 1 .. ..
1393554 Side-Shift Carriage Assembly (Wide Mast) .............................................. 1 .. ..
1 1315909 Side-Shift Carriage ............................................................................... 1 .. ..
1 1315909 Side-Shift Carriage ............................................................................... 1 .. ..
1 1315910 Side-Shift Carriage ............................................................................... .. 1 1
1 1315910 Side-Shift Carriage ............................................................................... .. 1 1
1 1392041 Side-Shift Carriage (Wide Mast)........................................................... 1 .. ..
1 1392041 Side-Shift Carriage (Wide Mast)........................................................... 1 .. ..
1 1392042 Side-Shift Carriage (Wide Mast)........................................................... .. 1 1
1 1392042 Side-Shift Carriage (Wide Mast)........................................................... .. 1 1
2 185053 Stubshaft.......................................................................................... 4 4 4
2 185053 Stubshaft.......................................................................................... 4 4 4
3 185078 Plate ..................................................................................................... 4 4 4
3 185078 Plate ..................................................................................................... 4 4 4
4 145062 Shim (0.060 in.) .................................................................................... AR .. ..
4 145062 Shim (0.060 in.) .................................................................................... AR .. ..
4 145063 Shim (0.030 in.) .................................................................................... AR .. ..
4 145063 Shim (0.030 in.) .................................................................................... AR .. ..
5 16006 Lube Fitting ...................................................................................... 1 1 1
5 16006 Lube Fitting ...................................................................................... 1 1 1
6 19968 Pin.................................................................................................... 1 1 1
6 19968 Pin.................................................................................................... 1 1 1
7 185089 Nut........................................................................................................ 4 4 4
7 185089 Nut........................................................................................................ 4 4 4
8 340520 Chain Anchor........................................................................................ 2 2 2
8 340520 Chain Anchor........................................................................................ 2 2 2
9 334888 Pin ........................................................................................................ 2 2 2
9 334888 Pin ........................................................................................................ 2 2 2
10 1194251 Snap Ring............................................................................................. 4 4 4
10 1194251 Snap Ring............................................................................................. 4 4 4
11 199258 Retainer................................................................................................ 2 2 2
11 199258 Retainer................................................................................................ 2 2 2
12 15783 Capscrew ............................................................................................. 16 16 16
12 15783 Capscrew ............................................................................................. 16 16 16
13 185081 Roller Assembly ................................................................................... 4 4 4
13 185081 Roller Assembly ................................................................................... 4 4 4
©10/0/2002 HYSTER COMPANY See Service Manual 12-11
for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE
SHEET 1 OF 2

QTY
ITEM PART NO. DESCRIPTION A B C

13 185082 Roller................................................................................................ 1 1 1
13 185082 Roller................................................................................................ 1 1 1
14 185083 Snap Ring ........................................................................................ 2 2 2
14 185083 Snap Ring ........................................................................................ 2 2 2
15 185084 Bearing Cup ..................................................................................... 2 2 2
15 185084 Bearing Cup ..................................................................................... 2 2 2
16 185085 Bearing Cone ................................................................................... 2 2 2
16 185085 Bearing Cone ................................................................................... 2 2 2
17 185086 Shield ............................................................................................... 2 2 2
17 185086 Shield ............................................................................................... 2 2 2
18 185087 Cap....................................................................................................... 8 8 8
18 185087 Cap....................................................................................................... 8 8 8
19 170377 Shim (0.005 in.) .................................................................................... AR .. ..
19 170377 Shim (0.005 in.) .................................................................................... AR .. ..
19 170378 Shim (0.007 in.) .................................................................................... AR .. ..
19 170378 Shim (0.007 in.) .................................................................................... AR .. ..
20 221561 Capscrew ............................................................................................. 16 16 16
20 221561 Capscrew ............................................................................................. 16 16 16
21 15483 Fitting.................................................................................................... 8 8 8
21 15483 Fitting.................................................................................................... 8 8 8
22 16001 Lube Fitting........................................................................................... 8 8 8
22 16001 Lube Fitting........................................................................................... 8 8 8
23 15160 Lockwasher .......................................................................................... 16 16 16
23 15160 Lockwasher .......................................................................................... 16 16 16
23 18607 Capscrew ............................................................................................. 16 16 16
23 18607 Capscrew ............................................................................................. 16 16 16
24 1326047 Side Roller............................................................................................ 2 2 2
24 1326047 Side Roller............................................................................................ 2 2 2
24 1326045 Bracket ............................................................................................. 1 1 1
24 1326045 Bracket ............................................................................................. 1 1 1
25 116242A Roller................................................................................................ 1 1 1
25 116242A Roller................................................................................................ 1 1 1
26 116244 Bushing........................................................................................ 2 2 2
26 116244 Bushing........................................................................................ 2 2 2
27 19968 Pin.................................................................................................... 1 1 1
27 19968 Pin.................................................................................................... 1 1 1
28 15483 Fitting ............................................................................................... 1 1 1
28 15483 Fitting ............................................................................................... 1 1 1
29 116245 Pin.................................................................................................... 1 1 1
29 116245 Pin.................................................................................................... 1 1 1
30 59229 O-Ring.............................................................................................. 2 2 2
30 59229 O-Ring.............................................................................................. 2 2 2
31 16006 Lube Fitting ...................................................................................... 1 1 1
31 16006 Lube Fitting ...................................................................................... 1 1 1
32 1326048 Side Roller............................................................................................ 2 2 2
32 1326048 Side Roller............................................................................................ 2 2 2
32 1326046 Bracket ............................................................................................. 1 1 1
32 1326046 Bracket ............................................................................................. 1 1 1
33 116242A Roller................................................................................................ 1 1 1
33 116242A Roller................................................................................................ 1 1 1
34 116244 Bushing........................................................................................ 2 2 2
12-12 See Service Manual ©10/0/2002 HYSTER COMPANY
for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
SHEET 1 OF 2

QTY
ITEM PART NO. DESCRIPTION A B C

34 116244 Bushing........................................................................................ 2 2 2
35 116245 Pin.................................................................................................... 1 1 1
35 116245 Pin.................................................................................................... 1 1 1
36 59229 O-Ring.............................................................................................. 2 2 2
36 59229 O-Ring.............................................................................................. 2 2 2
37 15483 Fitting ............................................................................................... 1 1 1
37 15483 Fitting ............................................................................................... 1 1 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE (Figure 12-4)


SHEET 2 OF 2

12-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
SHEET 2 OF 2

KEY:
A: Standard Forks
B: Low Mount Forks
C: High Mount Forks

QTY
ITEM PART NO. DESCRIPTION A B C

339362 Apron ........................................................................................................ 1 .. ..


339362 Apron ........................................................................................................ 1 .. ..
339363 Apron ........................................................................................................ .. 1 ..
339363 Apron ........................................................................................................ .. 1 ..
339364 Apron ........................................................................................................ .. .. 1
339364 Apron ........................................................................................................ .. .. 1
1 185064 Pin (Fork) .................................................................................................. 2 2 2
1 185064 Pin (Fork) .................................................................................................. 2 2 2
2 185065 Keeper ...................................................................................................... 2 2 2
2 185065 Keeper ...................................................................................................... 2 2 2
3 15160 Lockwasher............................................................................................... 4 4 4
3 15160 Lockwasher............................................................................................... 4 4 4
4 16644 Capscrew.................................................................................................. 4 4 4
4 16644 Capscrew.................................................................................................. 4 4 4
5 185053 Stubshaft .................................................................................................. 4 4 4
5 185053 Stubshaft .................................................................................................. 4 4 4
6 185081 Roller Assembly........................................................................................ 4 4 4
6 185081 Roller Assembly........................................................................................ 4 4 4
7 185082 Roller .................................................................................................... 1 1 1
7 185082 Roller .................................................................................................... 1 1 1
8 185083 Snap Ring............................................................................................. 2 2 2
8 185083 Snap Ring............................................................................................. 2 2 2
9 185084 Bearing Cup ......................................................................................... 2 2 2
9 185084 Bearing Cup ......................................................................................... 2 2 2
10 185085 Bearing Cone ....................................................................................... 2 2 2
10 185085 Bearing Cone ....................................................................................... 2 2 2
11 185086 Shield ................................................................................................... 2 2 2
11 185086 Shield ................................................................................................... 2 2 2
12 185087 Cap ........................................................................................................... AR AR AR
12 185087 Cap ........................................................................................................... AR AR AR
13 170377 Shim (0.005 in.) ........................................................................................ AR AR AR
13 170377 Shim (0.005 in.) ........................................................................................ AR AR AR
13 170378 Shim (0.007 in.) ........................................................................................ AR AR AR
13 170378 Shim (0.007 in.) ........................................................................................ AR AR AR
14 221561 Capscrew.................................................................................................. 16 16 16
14 221561 Capscrew.................................................................................................. 16 16 16
15 15483 Fitting........................................................................................................ 1 1 1
15 15483 Fitting........................................................................................................ 1 1 1
16 16006 Lube Fitting ............................................................................................... 1 1 1
16 16006 Lube Fitting ............................................................................................... 1 1 1
17 82270 Eye Bolt .................................................................................................... 4 4 4
17 82270 Eye Bolt .................................................................................................... 4 4 4
18 16830 Capscrew.................................................................................................. 4 4 4
18 16830 Capscrew.................................................................................................. 4 4 4
19 199285 Pin ............................................................................................................ 2 2 2
19 199285 Pin ............................................................................................................ 2 2 2
©10/0/2002 HYSTER COMPANY See Service Manual 12-15
for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE
SHEET 2 OF 2

QTY
ITEM PART NO. DESCRIPTION A B C

20 119292A Sideshift Cylinder Assembly (☞ Figure 12-11) ....................................... 1 1 1


20 119292A Sideshift Cylinder Assembly ..................................................................... 1 1 1
21 100205 Yoke (Cylinder) ......................................................................................... 1 1 1
21 100205 Yoke (Cylinder) ......................................................................................... 1 1 1
22 16559 Fitting ........................................................................................................ 1 1 1
22 16559 Fitting ........................................................................................................ 1 1 1
22 16484 O-Ring .................................................................................................. 1 1 1
22 16484 O-Ring .................................................................................................. 1 1 1
23 16541 Fitting ........................................................................................................ 1 1 1
23 16541 Fitting ........................................................................................................ 1 1 1
23 16484 O-Ring .................................................................................................. 1 1 1
23 16484 O-Ring .................................................................................................. 1 1 1
24 1390748 Hose (Wide Mast) ..................................................................................... 1 1 1
24 1390748 Hose (Wide Mast) ..................................................................................... 1 1 1
24 342680 Identification Band (G) .............................................................................. 2 2 2
24 342680 Identification Band (G) .............................................................................. 2 2 2
24 88298 Hose ......................................................................................................... 1 1 1
24 88298 Hose ......................................................................................................... 1 1 1
25 110229 Hose (Wide Mast) ..................................................................................... 1 1 1
25 110229 Hose (Wide Mast) ..................................................................................... 1 1 1
25 342681 Identification Band (H) .............................................................................. 2 2 2
25 342681 Identification Band (H) .............................................................................. 2 2 2
25 96480 Hose ......................................................................................................... 1 1 1
25 96480 Hose ......................................................................................................... 1 1 1
26 137852 Strap Clamp.............................................................................................. 1 1 1
26 137852 Strap Clamp.............................................................................................. 1 1 1
27 151920 Nut ............................................................................................................ 8 8 8
27 151920 Nut ............................................................................................................ 8 8 8
28 218002 Retainer (Fork).......................................................................................... 1 1 ..
28 218002 Retainer (Fork).......................................................................................... 1 1 ..
29 339602 Retainer (Fork).......................................................................................... .. .. 1
29 339602 Retainer (Fork).......................................................................................... .. .. 1
30 199258 Retainer .................................................................................................... 2 2 2
30 199258 Retainer .................................................................................................... 2 2 2
31 15783 Capscrew.................................................................................................. 16 16 16
31 15783 Capscrew.................................................................................................. 16 16 16
32 199282 Pin ............................................................................................................ 2 2 2
32 199282 Pin ............................................................................................................ 2 2 2
33 119294A Roller ........................................................................................................ 2 2 2
33 119294A Roller ........................................................................................................ 2 2 2
34 16015 Lube Fitting............................................................................................... 2 2 2
34 16015 Lube Fitting............................................................................................... 2 2 2

12-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

12-17
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE (Figure 12-5)


ELECTRICAL
(⇒S/N D117E-1633)

12-18 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
ELECTRICAL
(⇒S/N D117E-1633)

KEY:
A: With Fork Positioner
B: With Fixed Attachment
C: With Extendable Attachment

QTY
ITEM PART NO. DESCRIPTION A B C

1 a 1310026 Fitting........................................................................................................ .. 4 5
1 1310026 Fitting........................................................................................................ .. 4 5
1 1310026 Fitting........................................................................................................ 3 2 3
1 1310026 Fitting........................................................................................................ 3 2 3
2 a 1316550 Wire Harness............................................................................................ .. 4 5
2 1316550 Wire Harness............................................................................................ .. 4 5
2 1316550 Wire Harness............................................................................................ 3 2 3
2 1316550 Wire Harness............................................................................................ 3 2 3
3 a 1315880 Fitting........................................................................................................ .. 4 5
3 1315880 Fitting........................................................................................................ .. 4 5
3 1315880 Fitting........................................................................................................ 3 2 3
3 1315880 Fitting........................................................................................................ 3 2 3
4 1315881 Fitting........................................................................................................ 1 1 1
4 1315881 Fitting........................................................................................................ 1 1 1
5 1315883 Box............................................................................................................ 1 1 1
5 1315883 Box............................................................................................................ 1 1 1
6 220334 Screw........................................................................................................ 4 4 4
6 220334 Screw........................................................................................................ 4 4 4
7 15156 Lockwasher............................................................................................... 4 4 4
7 15156 Lockwasher............................................................................................... 4 4 4
8 128436 Nut ............................................................................................................ 4 4 4
8 128436 Nut ............................................................................................................ 4 4 4
9 a 129887 Terminal .................................................................................................... .. 8 22
9 129887 Terminal .................................................................................................... .. 8 22
9 129887 Terminal .................................................................................................... 14 10 14
9 129887 Terminal .................................................................................................... 14 10 14
10 1310719 Wire Harness (Carriage)........................................................................... 1 1 1
10 1310719 Wire Harness (Carriage)........................................................................... 1 1 1
10 1382209 Wire Harness (Carriage) (Wide Mast) ...................................................... 1 1 1
10 1382209 Wire Harness (Carriage) (Wide Mast) ...................................................... 1 1 1
11 282679 Hose ......................................................................................................... AR AR AR
11 282679 Hose ......................................................................................................... AR AR AR
12 1310027 Clamp ....................................................................................................... 2 2 2
12 1310027 Clamp ....................................................................................................... 2 2 2
13 18591 Capscrew.................................................................................................. 2 2 2
13 18591 Capscrew.................................................................................................. 2 2 2
14 221354 Nut ............................................................................................................ 2 2 2
14 221354 Nut ............................................................................................................ 2 2 2
15 15135 Washer ..................................................................................................... 2 2 2
15 15135 Washer ..................................................................................................... 2 2 2
16 b 1315878 Plug .......................................................................................................... .. 1 ..
16 1315878 Plug .......................................................................................................... .. 1 ..
17 1310646 Wire Harness (Container Attachment)...................................................... .. 1 1
17 1310646 Wire Harness (Container Attachment)...................................................... .. 1 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-19


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE
ELECTRICAL
(⇒S/N D117E-1633)

QTY
ITEM PART NO. DESCRIPTION A B C

17 1392049 Wire Harness (Container Attachment) (Wide Mast) ................................. .. 1 1


17 1392049 Wire Harness (Container Attachment) (Wide Mast) ................................. .. 1 1
18 1335277 Socket....................................................................................................... .. 1 1
18 1335277 Socket....................................................................................................... .. 1 1
19 322784 Compound ................................................................................................ .. AR AR
19 322784 Compound ................................................................................................ .. AR AR
20 288394 Adhesive ................................................................................................... .. AR AR
20 288394 Adhesive ................................................................................................... .. AR AR
21 119236 Clamp ....................................................................................................... .. 1 1
21 119236 Clamp ....................................................................................................... .. 1 1
22 130845 Clamp ....................................................................................................... .. 1 1
22 130845 Clamp ....................................................................................................... .. 1 1
23 18465 Capscrew.................................................................................................. .. 2 2
23 18465 Capscrew.................................................................................................. .. 2 2
24 15054 Nut ............................................................................................................ .. 2 2
24 15054 Nut ............................................................................................................ .. 2 2
25 15154 Lockwasher............................................................................................... .. 2 2
25 15154 Lockwasher............................................................................................... .. 2 2
26 101625 Clamp ....................................................................................................... .. 2 2
26 101625 Clamp ....................................................................................................... .. 2 2
27 15055 Nut ............................................................................................................ .. 1 1
27 15055 Nut ............................................................................................................ .. 1 1
28 15155 Lockwasher............................................................................................... .. 1 1
28 15155 Lockwasher............................................................................................... .. 1 1
29 a 1350024 Solenoid Valve (☞ Figure 9-43) .............................................................. .. 4 5
29 1350024 Solenoid Valve .......................................................................................... .. 4 5
29 b 1350024 Solenoid Valve (☞ Figure 9-43) .............................................................. 3 2 3
29 1350024 Solenoid Valve .......................................................................................... 3 2 3
30 a 18099 Capscrew.................................................................................................. .. 16 20
30 18099 Capscrew.................................................................................................. .. 16 20
30 18099 Capscrew.................................................................................................. 12 8 12
30 18099 Capscrew.................................................................................................. 12 8 12
31 15127 Washer ..................................................................................................... .. 4 4
31 15127 Washer ..................................................................................................... .. 4 4

FOOTNOTES:
a With Slewing
b Without Slewing

12-20 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

12-21
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE (Figure 12-6)


ELECTRICAL
(S/N D117E-1634⇒)

12-22 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
ELECTRICAL
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1 221354 Nut ............................................................................................................................... 2


1 221354 Nut ............................................................................................................................... 2
2 15135 Washer ........................................................................................................................ 2
2 15135 Washer ........................................................................................................................ 2
3 1310027 Clamp .......................................................................................................................... 2
3 1310027 Clamp .......................................................................................................................... 2
4 18591 Capscrew..................................................................................................................... 2
4 18591 Capscrew..................................................................................................................... 2
5 397676 Strap Clamp................................................................................................................. 4
5 397676 Strap Clamp................................................................................................................. 4
6 18099 Capscrew..................................................................................................................... 12
6 18099 Capscrew..................................................................................................................... 12
7 1350024 Solenoid Valve (☞ Figure 9-43) ................................................................................. 3
7 1350024 Solenoid Valve ............................................................................................................. 3
8 1310026 Fitting........................................................................................................................... 4
8 1310026 Fitting........................................................................................................................... 4
9 302398 Locknut ........................................................................................................................ 6
9 302398 Locknut ........................................................................................................................ 6
10 320155 Washer ........................................................................................................................ 6
10 320155 Washer ........................................................................................................................ 6
11 296510 Screw........................................................................................................................... 6
11 296510 Screw........................................................................................................................... 6
12 1463716 Bracket......................................................................................................................... 1
12 1463716 Bracket......................................................................................................................... 1
13 1463972 Wire Harness (Carriage).............................................................................................. 1
13 1463972 Wire Harness (Carriage).............................................................................................. 1
14 1460618 Fitting........................................................................................................................... 2
14 1460618 Fitting........................................................................................................................... 2
15 1460926 Wire Harness (To Harness Switches).......................................................................... 1
15 1460926 Wire Harness (To Harness Switches).......................................................................... 1
16 1460927 Wire Harness (To Container Attachment Harness) ..................................................... 1
16 1460927 Wire Harness (To Container Attachment Harness) ..................................................... 1
17 1460786 Housing ....................................................................................................................... 1
17 1460786 Housing ....................................................................................................................... 1
18 885957 Insert............................................................................................................................ 1
18 885957 Insert............................................................................................................................ 1
19 282679 Hose ............................................................................................................................ 1
19 282679 Hose ............................................................................................................................ 1
20 101625 Clamp .......................................................................................................................... 2
20 101625 Clamp .......................................................................................................................... 2
21 15055 Nut ............................................................................................................................... 1
21 15055 Nut ............................................................................................................................... 1
22 16835 Capscrew..................................................................................................................... 1
22 16835 Capscrew..................................................................................................................... 1
23 15134 Washer ........................................................................................................................ 1
23 15134 Washer ........................................................................................................................ 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-23


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE (Figure 12-7)


HYDRAULIC
STANDARD MAST
(⇒S/N D117E-1633)

12-24 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(⇒S/N D117E-1633)

KEY:
A: Without Container Handling Attachment
B: With Container Handling Attachment
C: With Fixed Container Attachment

QTY
ITEM PART NO. DESCRIPTION A B C

1 a 1350024 Solenoid Valve (☞ Figure 9-43) .............................................................. 3 3 2


1 1350024 Solenoid Valve .......................................................................................... 3 3 2
1 b 1350024 Solenoid Valve (☞ Figure 9-43) .............................................................. 3 5 4
1 1350024 Solenoid Valve .......................................................................................... 3 5 4
2 a 1315895 Tube .......................................................................................................... .. 1 1
2 1315895 Tube .......................................................................................................... .. 1 1
3 14603 Fitting........................................................................................................ 2 2 2
3 14603 Fitting........................................................................................................ 2 2 2
3 16486 O-Ring .................................................................................................. 1 1 1
3 16486 O-Ring .................................................................................................. 1 1 1
4 1323100 Angle ........................................................................................................ 1 1 1
4 1323100 Angle ........................................................................................................ 1 1 1
5 14761 Nut ............................................................................................................ 2 2 2
5 14761 Nut ............................................................................................................ 2 2 2
5 16458 Fitting........................................................................................................ 2 2 2
5 16458 Fitting........................................................................................................ 2 2 2
6 1315886 Tube .......................................................................................................... 1 1 1
6 1315886 Tube .......................................................................................................... 1 1 1
7 1315887 Tube .......................................................................................................... 1 1 1
7 1315887 Tube .......................................................................................................... 1 1 1
8 1315888 Tube .......................................................................................................... 1 1 1
8 1315888 Tube .......................................................................................................... 1 1 1
9 1315889 Tube .......................................................................................................... 1 1 1
9 1315889 Tube .......................................................................................................... 1 1 1
10 16541 Fitting........................................................................................................ 6 6 4
10 16541 Fitting........................................................................................................ 6 6 4
10 a 16541 Fitting........................................................................................................ 6 10 8
10 16541 Fitting........................................................................................................ 6 10 8
10 16484 O-Ring .................................................................................................. 1 1 1
10 16484 O-Ring .................................................................................................. 1 1 1
11 138811 Fitting........................................................................................................ 1 1 1
11 138811 Fitting........................................................................................................ 1 1 1
11 16486 O-Ring .................................................................................................. 1 1 1
11 16486 O-Ring .................................................................................................. 1 1 1
12 201761 Fitting........................................................................................................ 1 1 1
12 201761 Fitting........................................................................................................ 1 1 1
12 16486 O-Ring .................................................................................................. 1 1 1
12 16486 O-Ring .................................................................................................. 1 1 1
13 17781 Fitting........................................................................................................ 1 1 1
13 17781 Fitting........................................................................................................ 1 1 1
14 167261 Fitting........................................................................................................ 1 1 1
14 167261 Fitting........................................................................................................ 1 1 1
15 15055 Nut ............................................................................................................ 4 5 5

©10/0/2002 HYSTER COMPANY See Service Manual 12-25


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(⇒S/N D117E-1633)

QTY
ITEM PART NO. DESCRIPTION A B C

15 15055 Nut ............................................................................................................ 4 5 5


15 a 15055 Nut ............................................................................................................ 4 8 8
15 15055 Nut ............................................................................................................ 4 8 8
16 15155 Lockwasher............................................................................................... 4 5 5
16 15155 Lockwasher............................................................................................... 4 5 5
16 a 15155 Lockwasher............................................................................................... 4 8 8
16 15155 Lockwasher............................................................................................... 4 8 8
17 219302 Clamp ....................................................................................................... 18 12 12
17 219302 Clamp ....................................................................................................... 18 12 12
17 a 219302 Clamp ....................................................................................................... 18 30 30
17 219302 Clamp ....................................................................................................... 18 30 30
18 193503 Plate ......................................................................................................... 4 4 4
18 193503 Plate ......................................................................................................... 4 4 4
18 a 193503 Plate ......................................................................................................... 4 7 7
18 193503 Plate ......................................................................................................... 4 7 7
19 16835 Capscrew.................................................................................................. 1 1 1
19 16835 Capscrew.................................................................................................. 1 1 1
20 397676 Strap Clamp.............................................................................................. 5 5 5
20 397676 Strap Clamp.............................................................................................. 5 5 5
21 16597 Capscrew.................................................................................................. 4 4 4
21 16597 Capscrew.................................................................................................. 4 4 4
22 15056 Nut ............................................................................................................ 2 2 2
22 15056 Nut ............................................................................................................ 2 2 2
23 15156 Lockwasher............................................................................................... 6 6 6
23 15156 Lockwasher............................................................................................... 6 6 6
24 16828 Capscrew.................................................................................................. 2 2 2
24 16828 Capscrew.................................................................................................. 2 2 2
25 .. . . . Band ......................................................................................................... AR AR AR
25 .. . . . Band ......................................................................................................... AR AR AR
26 14692 Fitting ........................................................................................................ 2 2 2
26 14692 Fitting ........................................................................................................ 2 2 2
27 1315890 Tube .......................................................................................................... 1 .. ..
27 1315890 Tube .......................................................................................................... 1 .. ..
27 a 1315890 Tube .......................................................................................................... 1 1 1
27 1315890 Tube .......................................................................................................... 1 1 1
28 1315891 Tube .......................................................................................................... 1 .. ..
28 1315891 Tube .......................................................................................................... 1 .. ..
28 a 1315891 Tube .......................................................................................................... 1 1 1
28 1315891 Tube .......................................................................................................... 1 1 1
29 1315892 Tube .......................................................................................................... 1 .. ..
29 1315892 Tube .......................................................................................................... 1 .. ..
29 a 1315892 Tube .......................................................................................................... 1 1 1
29 1315892 Tube .......................................................................................................... 1 1 1
30 1315893 Tube .......................................................................................................... 1 .. ..
30 1315893 Tube .......................................................................................................... 1 .. ..
30 a 1315893 Tube .......................................................................................................... 1 1 1
30 1315893 Tube .......................................................................................................... 1 1 1
31 18524 Capscrew.................................................................................................. 2 .. ..

12-26 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(⇒S/N D117E-1633)

QTY
ITEM PART NO. DESCRIPTION A B C

31 18524 Capscrew.................................................................................................. 2 .. ..
31 a 18524 Capscrew.................................................................................................. 2 2 2
31 18524 Capscrew.................................................................................................. 2 2 2
32 18518 Capscrew.................................................................................................. 1 .. ..
32 18518 Capscrew.................................................................................................. 1 .. ..
32 a 18518 Capscrew.................................................................................................. 1 2 2
32 18518 Capscrew.................................................................................................. 1 2 2
33 1315907 Plate ......................................................................................................... 1 .. ..
33 1315907 Plate ......................................................................................................... 1 .. ..
33 a 1315907 Plate ......................................................................................................... 1 2 2
33 1315907 Plate ......................................................................................................... 1 2 2
34 .. . . . Carriage (☞ Figure 12-3, ☞ Figure 12-4) .............................................. 1 1 1
34 .. . . . Carriage.................................................................................................... 1 1 1
35 1315867 Manifold .................................................................................................... .. .. 1
35 1315867 Manifold .................................................................................................... .. .. 1
35 1315869 Manifold .................................................................................................... .. .. 1
35 1315869 Manifold .................................................................................................... .. .. 1
35 1315870 Manifold .................................................................................................... .. 1 ..
35 1315870 Manifold .................................................................................................... .. 1 ..
36 1315896 Tube .......................................................................................................... .. 1 ..
36 1315896 Tube .......................................................................................................... .. 1 ..
37 1315897 Tube .......................................................................................................... .. 1 ..
37 1315897 Tube .......................................................................................................... .. 1 ..
38 101625 Clamp ....................................................................................................... .. 2 ..
38 101625 Clamp ....................................................................................................... .. 2 ..
39 b 1316556 Tube .......................................................................................................... .. .. 1
39 1316556 Tube .......................................................................................................... .. .. 1
40 b 1316557 Tube .......................................................................................................... .. .. 1
40 1316557 Tube .......................................................................................................... .. .. 1
41 18516 Capscrew.................................................................................................. .. .. 2
41 18516 Capscrew.................................................................................................. .. .. 2
41 18516 Capscrew.................................................................................................. .. 2 4
41 18516 Capscrew.................................................................................................. .. 2 4
42 b 16835 Capscrew.................................................................................................. .. .. 1
42 16835 Capscrew.................................................................................................. .. .. 1
43 a 1315894 Tube .......................................................................................................... .. 1 1
43 1315894 Tube .......................................................................................................... .. 1 1
44 1315896 Tube .......................................................................................................... .. 1 ..
44 1315896 Tube .......................................................................................................... .. 1 ..
45 1315897 Tube .......................................................................................................... .. 1 ..
45 1315897 Tube .......................................................................................................... .. 1 ..

FOOTNOTES:
a With Slewing
b Without Slewing

©10/0/2002 HYSTER COMPANY See Service Manual 12-27


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE (Figure 12-8)


HYDRAULIC
WIDE MAST
(⇒S/N D117E-1633)

12-28 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(⇒S/N D117E-1633)

KEY:
A: With Fork Positioner
B: With Extendable Attachment
C: With Fixed Attachment

QTY
ITEM PART NO. DESCRIPTION A B C

1 a 1350024 Solenoid Valve (☞ Figure 9-43) .............................................................. .. 5 4


1 1350024 Solenoid Valve .......................................................................................... .. 5 4
1 b 1350024 Solenoid Valve (☞ Figure 9-43) .............................................................. 3 .. 2
1 1350024 Solenoid Valve .......................................................................................... 3 .. 2
2 101625 Clamp ....................................................................................................... .. 2 ..
2 101625 Clamp ....................................................................................................... .. 2 ..
3 14603 Fitting........................................................................................................ 2 2 2
3 14603 Fitting........................................................................................................ 2 2 2
3 16486 O-Ring .................................................................................................. 1 1 1
3 16486 O-Ring .................................................................................................. 1 1 1
4 1323100 Angle ........................................................................................................ 1 1 1
4 1323100 Angle ........................................................................................................ 1 1 1
5 14761 Nut ............................................................................................................ 2 2 2
5 14761 Nut ............................................................................................................ 2 2 2
5 16458 Fitting........................................................................................................ 2 2 2
5 16458 Fitting........................................................................................................ 2 2 2
6 1309206 Identification Band (Z) .............................................................................. 2 2 2
6 1309206 Identification Band (Z) .............................................................................. 2 2 2
6 1382212 Tube .......................................................................................................... 1 1 1
6 1382212 Tube .......................................................................................................... 1 1 1
7 1309205 Identification Band (Y) .............................................................................. 2 2 2
7 1309205 Identification Band (Y) .............................................................................. 2 2 2
7 1382213 Tube .......................................................................................................... 1 1 1
7 1382213 Tube .......................................................................................................... 1 1 1
8 c 1382214 Tube .......................................................................................................... 1 1 1
8 1382214 Tube .......................................................................................................... 1 1 1
8 c 342683 Band (K) ................................................................................................... 2 2 2
8 342683 Band (K) ................................................................................................... 2 2 2
8 d 342683 Band (K) ................................................................................................... 4 4 4
8 342683 Band (K) ................................................................................................... 4 4 4
8 d 816476 Tube .......................................................................................................... 1 1 1
8 816476 Tube .......................................................................................................... 1 1 1
8 b 342688 Band (T).................................................................................................... .. .. 2
8 342688 Band (T).................................................................................................... .. .. 2
9 1382215 Tube .......................................................................................................... 1 1 1
9 1382215 Tube .......................................................................................................... 1 1 1
9 342682 Band (J) .................................................................................................... 2 2 2
9 342682 Band (J) .................................................................................................... 2 2 2
9 b 342689 Band (U) ................................................................................................... .. .. 2
9 342689 Band (U) ................................................................................................... .. .. 2
10 16541 Fitting........................................................................................................ 6 6 4
10 16541 Fitting........................................................................................................ 6 6 4
10 a 16541 Fitting........................................................................................................ .. 10 8

©10/0/2002 HYSTER COMPANY See Service Manual 12-29


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(⇒S/N D117E-1633)

QTY
ITEM PART NO. DESCRIPTION A B C

10 16541 Fitting ........................................................................................................ .. 10 8


10 16484 O-Ring .................................................................................................. 1 1 1
10 16484 O-Ring .................................................................................................. 1 1 1
11 138811 Fitting ........................................................................................................ 1 1 1
11 138811 Fitting ........................................................................................................ 1 1 1
11 16486 O-Ring .................................................................................................. 1 1 1
11 16486 O-Ring .................................................................................................. 1 1 1
12 201761 Fitting ........................................................................................................ 1 1 1
12 201761 Fitting ........................................................................................................ 1 1 1
12 16486 O-Ring .................................................................................................. 1 1 1
12 16486 O-Ring .................................................................................................. 1 1 1
13 17781 Fitting ........................................................................................................ 1 1 1
13 17781 Fitting ........................................................................................................ 1 1 1
14 167261 Fitting ........................................................................................................ 1 1 1
14 167261 Fitting ........................................................................................................ 1 1 1
15 15055 Nut ............................................................................................................ 4 5 5
15 15055 Nut ............................................................................................................ 4 5 5
15 a 15055 Nut ............................................................................................................ .. 8 8
15 15055 Nut ............................................................................................................ .. 8 8
16 15155 Lockwasher............................................................................................... 4 5 5
16 15155 Lockwasher............................................................................................... 4 5 5
16 a 15155 Lockwasher............................................................................................... .. 8 8
16 15155 Lockwasher............................................................................................... .. 8 8
17 219302 Clamp ....................................................................................................... 18 12 12
17 219302 Clamp ....................................................................................................... 18 12 12
17 a 219302 Clamp ....................................................................................................... 18 30 30
17 219302 Clamp ....................................................................................................... 18 30 30
18 193503 Plate ......................................................................................................... 4 4 4
18 193503 Plate ......................................................................................................... 4 4 4
18 a 193503 Plate ......................................................................................................... 4 7 7
18 193503 Plate ......................................................................................................... 4 7 7
19 16835 Capscrew.................................................................................................. 1 1 1
19 16835 Capscrew.................................................................................................. 1 1 1
20 397676 Strap Clamp.............................................................................................. 5 5 5
20 397676 Strap Clamp.............................................................................................. 5 5 5
21 16597 Capscrew.................................................................................................. 4 4 4
21 16597 Capscrew.................................................................................................. 4 4 4
22 15056 Nut ............................................................................................................ 2 2 2
22 15056 Nut ............................................................................................................ 2 2 2
23 15134 Washer ..................................................................................................... 6 6 6
23 15134 Washer ..................................................................................................... 6 6 6
24 16828 Capscrew.................................................................................................. 2 2 2
24 16828 Capscrew.................................................................................................. 2 2 2
25 .. . . . Band ......................................................................................................... AR AR AR
25 .. . . . Band ......................................................................................................... AR AR AR
26 c 14692 Fitting ........................................................................................................ 2 2 2
26 14692 Fitting ........................................................................................................ 2 2 2
26 d 14692 Fitting ........................................................................................................ 4 4 4

12-30 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(⇒S/N D117E-1633)

QTY
ITEM PART NO. DESCRIPTION A B C

26 14692 Fitting........................................................................................................ 4 4 4
27 ac 1382220 Tube .......................................................................................................... 1 1 1
27 1382220 Tube .......................................................................................................... 1 1 1
27 c 342684 Band (L) .................................................................................................... 2 2 2
27 342684 Band (L) .................................................................................................... 2 2 2
27 d 342684 Band (L) .................................................................................................... 4 4 4
27 342684 Band (L) .................................................................................................... 4 4 4
27 ad 816505 Tube .......................................................................................................... 1 1 1
27 816505 Tube .......................................................................................................... 1 1 1
28 a 1382221 Tube .......................................................................................................... 1 1 1
28 1382221 Tube .......................................................................................................... 1 1 1
28 342685 Band (M) ................................................................................................... 2 2 2
28 342685 Band (M) ................................................................................................... 2 2 2
29 1382222 Tube .......................................................................................................... 1 1 1
29 1382222 Tube .......................................................................................................... 1 1 1
29 342680 Identification Band (G) .............................................................................. 2 2 2
29 342680 Identification Band (G) .............................................................................. 2 2 2
30 1382223 Tube .......................................................................................................... 1 1 1
30 1382223 Tube .......................................................................................................... 1 1 1
30 342681 Identification Band (H) .............................................................................. 2 2 2
30 342681 Identification Band (H) .............................................................................. 2 2 2
31 a 18524 Capscrew.................................................................................................. .. 2 2
31 18524 Capscrew.................................................................................................. .. 2 2
31 18524 Capscrew.................................................................................................. 2 .. ..
31 18524 Capscrew.................................................................................................. 2 .. ..
32 a 1390744 Tube .......................................................................................................... .. 1 1
32 1390744 Tube .......................................................................................................... .. 1 1
32 342689 Band (U) ................................................................................................... .. 2 2
32 342689 Band (U) ................................................................................................... .. 2 2
33 1315907 Plate ......................................................................................................... 1 .. ..
33 1315907 Plate ......................................................................................................... 1 .. ..
33 a 1315907 Plate ......................................................................................................... 1 2 2
33 1315907 Plate ......................................................................................................... 1 2 2
34 .. . . . Carriage (☞ Figure 12-3, ☞ Figure 12-4) .............................................. 1 1 1
34 .. . . . Carriage.................................................................................................... 1 1 1
35 1315867 Manifold (Two Function)............................................................................ .. .. 1
35 1315867 Manifold (Two Function)............................................................................ .. .. 1
35 1315868 Manifold (Three Function)......................................................................... 1 .. ..
35 1315868 Manifold (Three Function)......................................................................... 1 .. ..
35 1315869 Manifold (Four Function)........................................................................... .. .. 1
35 1315869 Manifold (Four Function)........................................................................... .. .. 1
35 1315870 Manifold (Five Function) ........................................................................... .. 1 ..
35 1315870 Manifold (Five Function) ........................................................................... .. 1 ..
36 1390746 Tube .......................................................................................................... .. 1 ..
36 1390746 Tube .......................................................................................................... .. 1 ..
36 342687 Identification Band (N) .............................................................................. .. 2 ..
36 342687 Identification Band (N) .............................................................................. .. 2 ..
37 1390747 Tube .......................................................................................................... .. 1 ..

©10/0/2002 HYSTER COMPANY See Service Manual 12-31


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(⇒S/N D117E-1633)

QTY
ITEM PART NO. DESCRIPTION A B C

37 1390747 Tube .......................................................................................................... .. 1 ..


37 342686 Identification Band (P) .............................................................................. .. 2 ..
37 342686 Identification Band (P) .............................................................................. .. 2 ..
38 b 1382217 Tube .......................................................................................................... .. .. 1
38 1382217 Tube .......................................................................................................... .. .. 1
38 342680 Identification Band (G) .............................................................................. .. .. 2
38 342680 Identification Band (G) .............................................................................. .. .. 2
39 b 1382218 Tube .......................................................................................................... .. .. 1
39 1382218 Tube .......................................................................................................... .. .. 1
39 342681 Identification Band (H) .............................................................................. .. .. 2
39 342681 Identification Band (H) .............................................................................. .. .. 2
40 b 18516 Capscrew.................................................................................................. .. .. 2
40 18516 Capscrew.................................................................................................. .. .. 2
40 18516 Capscrew.................................................................................................. .. 2 2
40 18516 Capscrew.................................................................................................. .. 2 2
41 a 1390743 Tube .......................................................................................................... .. 1 1
41 1390743 Tube .......................................................................................................... .. 1 1
41 342688 Band (T).................................................................................................... .. 2 2
41 342688 Band (T).................................................................................................... .. 2 2
42 a 18518 Capscrew.................................................................................................. .. 1 1
42 18518 Capscrew.................................................................................................. .. 1 1
43 b 18509 Capscrew.................................................................................................. .. .. 1
43 18509 Capscrew.................................................................................................. .. .. 1
43 18518 Capscrew.................................................................................................. 1 1 1
43 18518 Capscrew.................................................................................................. 1 1 1
44 d 816477 Tube .......................................................................................................... 1 1 1
44 816477 Tube .......................................................................................................... 1 1 1
45 d 816506 Tube .......................................................................................................... 1 1 1
45 816506 Tube .......................................................................................................... 1 1 1

FOOTNOTES:
a With Slewing
b Without Slewing
c ⇒ S/N D117E-1546
d S/N D117E-1547 ⇒

12-32 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

12-33
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE (Figure 12-9)


HYDRAULIC
STANDARD MAST
(S/N D117E-1634⇒)

12-34 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(S/N D117E-1634⇒)

KEY:
A: Without Container Attachment
B: With Container Handling Attachment

QTY
ITEM PART NO. DESCRIPTION A B

1 1350024 Solenoid Valve (☞ Figure 9-43) ......................................................................... 3 3


1 1350024 Solenoid Valve ..................................................................................................... 3 3
2 201783 Fitting................................................................................................................... .. 2
2 201783 Fitting................................................................................................................... .. 2
2 16485 O-Ring ............................................................................................................. .. 1
2 16485 O-Ring ............................................................................................................. .. 1
3 14603 Fitting................................................................................................................... 2 ..
3 14603 Fitting................................................................................................................... 2 ..
3 16486 O-Ring ............................................................................................................. 1 ..
3 16486 O-Ring ............................................................................................................. 1 ..
4 1323100 Angle ................................................................................................................... 1 1
4 1323100 Angle ................................................................................................................... 1 1
5 16458 Fitting................................................................................................................... 2 2
5 16458 Fitting................................................................................................................... 2 2
5 14761 Nut................................................................................................................... 2 2
5 14761 Nut................................................................................................................... 2 2
6 1315886 Tube ..................................................................................................................... 1 1
6 1315886 Tube ..................................................................................................................... 1 1
7 1315887 Tube ..................................................................................................................... 1 1
7 1315887 Tube ..................................................................................................................... 1 1
8 1315888 Tube ..................................................................................................................... 1 1
8 1315888 Tube ..................................................................................................................... 1 1
9 1315889 Tube ..................................................................................................................... 1 1
9 1315889 Tube ..................................................................................................................... 1 1
10 16541 Fitting................................................................................................................... 6 6
10 16541 Fitting................................................................................................................... 6 6
10 16484 O-Ring ............................................................................................................. 1 1
10 16484 O-Ring ............................................................................................................. 1 1
11 138811 Fitting................................................................................................................... 1 1
11 138811 Fitting................................................................................................................... 1 1
11 16486 O-Ring ............................................................................................................. 1 1
11 16486 O-Ring ............................................................................................................. 1 1
12 201761 Fitting................................................................................................................... 1 1
12 201761 Fitting................................................................................................................... 1 1
12 16486 O-Ring ............................................................................................................. 1 1
12 16486 O-Ring ............................................................................................................. 1 1
13 17781 Fitting................................................................................................................... 1 1
13 17781 Fitting................................................................................................................... 1 1
14 167261 Fitting................................................................................................................... 1 1
14 167261 Fitting................................................................................................................... 1 1
15 15055 Nut ....................................................................................................................... 3 6
15 15055 Nut ....................................................................................................................... 3 6
16 15155 Lockwasher.......................................................................................................... 3 6
16 15155 Lockwasher.......................................................................................................... 3 6

©10/0/2002 HYSTER COMPANY See Service Manual 12-35


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(S/N D117E-1634⇒)

QTY
ITEM PART NO. DESCRIPTION A B

17 219302 Clamp .................................................................................................................. 18 18


17 219302 Clamp .................................................................................................................. 18 18
18 193503 Plate .................................................................................................................... 4 4
18 193503 Plate .................................................................................................................... 4 4
19 16835 Capscrew............................................................................................................. 1 1
19 16835 Capscrew............................................................................................................. 1 1
20 198678 Clamp .................................................................................................................. .. 4
20 198678 Clamp .................................................................................................................. .. 4
21 16597 Capscrew............................................................................................................. 4 4
21 16597 Capscrew............................................................................................................. 4 4
22 145641 Nut ....................................................................................................................... 2 2
22 145641 Nut ....................................................................................................................... 2 2
23 15134 Washer ................................................................................................................ 6 6
23 15134 Washer ................................................................................................................ 6 6
24 16828 Capscrew............................................................................................................. 2 2
24 16828 Capscrew............................................................................................................. 2 2
25 .. . . . Band .................................................................................................................... AR AR
25 .. . . . Band .................................................................................................................... AR AR
26 14692 Fitting ................................................................................................................... 2 2
26 14692 Fitting ................................................................................................................... 2 2
27 1315890 Tube ..................................................................................................................... 1 1
27 1315890 Tube ..................................................................................................................... 1 1
28 1315891 Tube ..................................................................................................................... 1 1
28 1315891 Tube ..................................................................................................................... 1 1
29 1315892 Tube ..................................................................................................................... 1 1
29 1315892 Tube ..................................................................................................................... 1 1
30 1315893 Tube ..................................................................................................................... 1 1
30 1315893 Tube ..................................................................................................................... 1 1
31 18524 Capscrew............................................................................................................. 2 2
31 18524 Capscrew............................................................................................................. 2 2
32 18522 Capscrew............................................................................................................. 2 ..
32 18522 Capscrew............................................................................................................. 2 ..
33 1315907 Plate .................................................................................................................... 1 1
33 1315907 Plate .................................................................................................................... 1 1
34 .. . . . Carriage (☞ Figure 12-3, ☞ Figure 12-4) ......................................................... 1 1
34 .. . . . Carriage............................................................................................................... 1 1
35 1315868 Manifold ............................................................................................................... 1 ..
35 1315868 Manifold ............................................................................................................... 1 ..
35 1315869 Manifold ............................................................................................................... .. 1
35 1315869 Manifold ............................................................................................................... .. 1
36 1463946 Hose .................................................................................................................... .. 2
36 1463946 Hose .................................................................................................................... .. 2
37 18497 Capscrew............................................................................................................. .. 3
37 18497 Capscrew............................................................................................................. .. 3
38 1463949 Bracket................................................................................................................. .. 1
38 1463949 Bracket................................................................................................................. .. 1
39 16450 Fitting ................................................................................................................... .. 2
39 16450 Fitting ................................................................................................................... .. 2

12-36 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
HYDRAULIC
STANDARD MAST
(S/N D117E-1634⇒)

QTY
ITEM PART NO. DESCRIPTION A B

40 1463955 Fitting................................................................................................................... .. 2
40 1463955 Fitting................................................................................................................... .. 2
41 1463950 Housing ............................................................................................................... .. 2
41 1463950 Housing ............................................................................................................... .. 2
42 1463954 Cap ...................................................................................................................... .. 2
42 1463954 Cap ...................................................................................................................... .. 2

©10/0/2002 HYSTER COMPANY See Service Manual 12-37


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE (Figure 12-10)


HYDRAULIC
WIDE MAST
(S/N D117E-1634⇒)

12-38 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(S/N D117E-1634⇒)

KEY:
A: Without Container Attachment
B: With Container Attachmentd

QTY
ITEM PART NO. DESCRIPTION A B

1 .. . . . Solenoid Valve (☞ Figure 9-43) ......................................................................... 3 3


1 .. . . . Solenoid Valve ..................................................................................................... 3 3
2 201783 Fitting................................................................................................................... .. 2
2 201783 Fitting................................................................................................................... .. 2
2 16485 O-Ring ............................................................................................................. .. 1
2 16485 O-Ring ............................................................................................................. .. 1
3 14603 Fitting................................................................................................................... 2 2
3 14603 Fitting................................................................................................................... 2 2
3 16486 O-Ring ............................................................................................................. 1 1
3 16486 O-Ring ............................................................................................................. 1 1
4 1323100 Angle ................................................................................................................... 1 1
4 1323100 Angle ................................................................................................................... 1 1
5 16458 Fitting................................................................................................................... 2 2
5 16458 Fitting................................................................................................................... 2 2
5 14761 Nut................................................................................................................... 2 2
5 14761 Nut................................................................................................................... 2 2
6 1309206 Identification Band (Z) ......................................................................................... 2 2
6 1309206 Identification Band (Z) ......................................................................................... 2 2
6 1382212 Tube ..................................................................................................................... 1 1
6 1382212 Tube ..................................................................................................................... 1 1
7 1309205 Identification Band (Y) ......................................................................................... 2 2
7 1309205 Identification Band (Y) ......................................................................................... 2 2
7 1382213 Tube ..................................................................................................................... 1 1
7 1382213 Tube ..................................................................................................................... 1 1
8 342683 Band (K) .............................................................................................................. 4 4
8 342683 Band (K) .............................................................................................................. 4 4
8 816476 Tube ..................................................................................................................... 1 1
8 816476 Tube ..................................................................................................................... 1 1
9 1382215 Tube ..................................................................................................................... 1 1
9 1382215 Tube ..................................................................................................................... 1 1
9 342682 Band (J) ............................................................................................................... 2 2
9 342682 Band (J) ............................................................................................................... 2 2
10 16541 Fitting................................................................................................................... 6 6
10 16541 Fitting................................................................................................................... 6 6
10 16484 O-Ring ............................................................................................................. 1 1
10 16484 O-Ring ............................................................................................................. 1 1
11 138811 Fitting................................................................................................................... 1 1
11 138811 Fitting................................................................................................................... 1 1
11 16486 O-Ring ............................................................................................................. 1 1
11 16486 O-Ring ............................................................................................................. 1 1
12 201761 Fitting................................................................................................................... 1 1
12 201761 Fitting................................................................................................................... 1 1
12 16486 O-Ring ............................................................................................................. 1 1
12 16486 O-Ring ............................................................................................................. 1 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-39


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(S/N D117E-1634⇒)

QTY
ITEM PART NO. DESCRIPTION A B

13 17781 Fitting ................................................................................................................... 1 1


13 17781 Fitting ................................................................................................................... 1 1
14 167261 Fitting ................................................................................................................... 1 1
14 167261 Fitting ................................................................................................................... 1 1
15 15055 Nut ....................................................................................................................... 3 6
15 15055 Nut ....................................................................................................................... 3 6
16 15155 Lockwasher.......................................................................................................... 3 6
16 15155 Lockwasher.......................................................................................................... 3 6
17 219302 Clamp .................................................................................................................. 18 18
17 219302 Clamp .................................................................................................................. 18 18
18 193503 Plate .................................................................................................................... 4 4
18 193503 Plate .................................................................................................................... 4 4
19 16835 Capscrew............................................................................................................. 1 1
19 16835 Capscrew............................................................................................................. 1 1
20 816479 Wire Harness....................................................................................................... 1 1
20 816479 Wire Harness....................................................................................................... 1 1
21 16597 Capscrew............................................................................................................. 4 4
21 16597 Capscrew............................................................................................................. 4 4
22 145641 Nut ....................................................................................................................... 2 2
22 145641 Nut ....................................................................................................................... 2 2
23 15134 Washer ................................................................................................................ 6 6
23 15134 Washer ................................................................................................................ 6 6
24 16828 Capscrew............................................................................................................. 2 2
24 16828 Capscrew............................................................................................................. 2 2
25 .. . . . Band .................................................................................................................... AR AR
25 .. . . . Band .................................................................................................................... AR AR
26 14692 Fitting ................................................................................................................... 4 4
26 14692 Fitting ................................................................................................................... 4 4
27 342684 Band .................................................................................................................... 4 4
27 342684 Band .................................................................................................................... 4 4
27 816505 Tube ..................................................................................................................... 1 1
27 816505 Tube ..................................................................................................................... 1 1
28 1382221 Tube ..................................................................................................................... 1 1
28 1382221 Tube ..................................................................................................................... 1 1
28 342685 Band (M) .............................................................................................................. 2 2
28 342685 Band (M) .............................................................................................................. 2 2
29 1382222 Tube ..................................................................................................................... 1 1
29 1382222 Tube ..................................................................................................................... 1 1
29 342680 Identification Band (G) ......................................................................................... 2 2
29 342680 Identification Band (G) ......................................................................................... 2 2
30 1382223 Tube ..................................................................................................................... 1 1
30 1382223 Tube ..................................................................................................................... 1 1
30 342681 Identification Band (H) ......................................................................................... 2 2
30 342681 Identification Band (H) ......................................................................................... 2 2
31 18524 Capscrew............................................................................................................. 2 2
31 18524 Capscrew............................................................................................................. 2 2
32 1463954 Cap ...................................................................................................................... .. 2
32 1463954 Cap ...................................................................................................................... .. 2

12-40 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CARRIAGE
HYDRAULIC
WIDE MAST
(S/N D117E-1634⇒)

QTY
ITEM PART NO. DESCRIPTION A B

33 1315907 Plate .................................................................................................................... 1 1


33 1315907 Plate .................................................................................................................... 1 1
34 .. . . . Carriage (☞ Figure 12-3, ☞ Figure 12-4) ......................................................... 1 1
34 .. . . . Carriage............................................................................................................... 1 1
35 1315868 Manifold ............................................................................................................... 1 ..
35 1315868 Manifold ............................................................................................................... 1 ..
35 1315869 Manifold ............................................................................................................... .. 1
35 1315869 Manifold ............................................................................................................... .. 1
36 816506 Tube ..................................................................................................................... 1 1
36 816506 Tube ..................................................................................................................... 1 1
37 198678 Clamp .................................................................................................................. .. 4
37 198678 Clamp .................................................................................................................. .. 4
38 16374 Capscrew............................................................................................................. .. 2
38 16374 Capscrew............................................................................................................. .. 2
39 1463946 Hose .................................................................................................................... .. 2
39 1463946 Hose .................................................................................................................... .. 2
40 16450 Fitting................................................................................................................... .. 2
40 16450 Fitting................................................................................................................... .. 2
41 18522 Capscrew............................................................................................................. .. 1
41 18522 Capscrew............................................................................................................. .. 1
42 1463949 Bracket................................................................................................................. .. 1
42 1463949 Bracket................................................................................................................. .. 1
43 1463955 Fitting................................................................................................................... .. 2
43 1463955 Fitting................................................................................................................... .. 2
44 1463950 Housing ............................................................................................................... .. 2
44 1463950 Housing ............................................................................................................... .. 2

©10/0/2002 HYSTER COMPANY See Service Manual 12-41


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

SIDE-SHIFT CYLINDER (Figure 12-11)

12-42 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

119292A Sideshift Cylinder Assembly ........................................................................................ 1


119292A Sideshift Cylinder Assembly ........................................................................................ 1
1 221375 Nut........................................................................................................................... 1
1 221375 Nut........................................................................................................................... 1
2 83250 Piston ...................................................................................................................... 1
2 83250 Piston ...................................................................................................................... 1
3 83251 Packing.................................................................................................................... 1
3 83251 Packing.................................................................................................................... 1
4 60563 O-Ring ..................................................................................................................... 1
4 60563 O-Ring ..................................................................................................................... 1
5 232462 Follower ................................................................................................................... 1
5 232462 Follower ................................................................................................................... 1
6 604727 Tube......................................................................................................................... 1
6 604727 Tube......................................................................................................................... 1
7 604729 Rod.......................................................................................................................... 1
7 604729 Rod.......................................................................................................................... 1
8 63655 O-Ring ..................................................................................................................... 1
8 63655 O-Ring ..................................................................................................................... 1
9 16343 Back-Up Ring .......................................................................................................... 1
9 16343 Back-Up Ring .......................................................................................................... 1
10 82812 Bushing ................................................................................................................... 1
10 82812 Bushing ................................................................................................................... 1
11 82811 Packing.................................................................................................................... 1
11 82811 Packing.................................................................................................................... 1
12 83256 Cap.......................................................................................................................... 1
12 83256 Cap.......................................................................................................................... 1
13 234897 Wiper Ring............................................................................................................... 1
13 234897 Wiper Ring............................................................................................................... 1
14 232470 Retainer................................................................................................................... 1
14 232470 Retainer................................................................................................................... 1
15 57618 O-Ring ..................................................................................................................... 1
15 57618 O-Ring ..................................................................................................................... 1
16 16246 Screw ...................................................................................................................... 1
16 16246 Screw ...................................................................................................................... 1
17 186061 Packing Lubricant ........................................................................................................ AR
17 186061 Packing Lubricant ........................................................................................................ AR

152786 Seal Kit (Includes Items 3-4) ....................................................................................... 1


152786 Seal Kit (Includes Items 3-4) ....................................................................................... 1
152787 Seal Kit (Includes Items 8-9, 11, 13, 15) ..................................................................... 1
152787 Seal Kit (Includes Items 8-9, 11, 13, 15) ..................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-43


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FORK POSITIONER (Figure 12-12)

12-44 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

FORK POSITIONER

KEY:
A: Standard Carriage
B: Side-Shift Carriage

QTY
ITEM PART NO. DESCRIPTION A B

1 334329 Fork Positioner Cylinder (☞ Figure 12-14) ........................................................ 2 2


1 334329 Fork Positioner Cylinder....................................................................................... 2 2
2 16970 Fitting................................................................................................................... 4 4
2 16970 Fitting................................................................................................................... 4 4
2 16484 O-Ring ............................................................................................................. 1 1
2 16484 O-Ring ............................................................................................................. 1 1
3 370004 Tube ..................................................................................................................... 2 2
3 370004 Tube ..................................................................................................................... 2 2
4 99443 Hose .................................................................................................................... 2 ..
4 99443 Hose .................................................................................................................... 2 ..
5 89440 Hose .................................................................................................................... .. 3
5 89440 Hose .................................................................................................................... .. 3
6 334245 Pin ....................................................................................................................... 4 4
6 334245 Pin ....................................................................................................................... 4 4
7 15253 Pin ....................................................................................................................... 4 4
7 15253 Pin ....................................................................................................................... 4 4
8 339379 Guide (LH) ........................................................................................................... 1 1
8 339379 Guide (LH) ........................................................................................................... 1 1
8 339380 Guide (RH) .......................................................................................................... 1 1
8 339380 Guide (RH) .......................................................................................................... 1 1
9 192210 Hose .................................................................................................................... 1 ..
9 192210 Hose .................................................................................................................... 1 ..
10 274885 Hose .................................................................................................................... .. 1
10 274885 Hose .................................................................................................................... .. 1
11 343487 Coupler ................................................................................................................ .. 4
11 343487 Coupler ................................................................................................................ .. 4
12 356248 Fitting................................................................................................................... .. 4
12 356248 Fitting................................................................................................................... .. 4
13 1454347 Manifold (Optional) .............................................................................................. 2 2
13 1454347 Manifold (Optional) .............................................................................................. 2 2
13 370007 Manifold ............................................................................................................... 2 2
13 370007 Manifold ............................................................................................................... 2 2
14 1394054 Relief Valve.......................................................................................................... 4 4
14 1394054 Relief Valve.......................................................................................................... 4 4
14 1450764 O-Ring ............................................................................................................. 1 1
14 1450764 O-Ring ............................................................................................................. 1 1
15 17761 Fitting................................................................................................................... 4 4
15 17761 Fitting................................................................................................................... 4 4
15 16486 O-Ring ............................................................................................................. 1 1
15 16486 O-Ring ............................................................................................................. 1 1
16 370003 Tube ..................................................................................................................... 2 2
16 370003 Tube ..................................................................................................................... 2 2
17 239308 Sleeve.................................................................................................................. .. 2
17 239308 Sleeve.................................................................................................................. .. 2

©10/0/2002 HYSTER COMPANY See Service Manual 12-45


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

FORK (Figure 12-13)


5.5 X 12

ITEM PART NO. DESCRIPTION QTY

1 1315934 Fork (96.0 in.) (Standard) ............................................................................................ 2


1 1315934 Fork (96.0 in.) (Standard) ............................................................................................ 2
2 1315935 Fork (83.0 in.) (Side-Shift Cylinder without Container Attachment)............................. 2
2 1315935 Fork (83.0 in.) (Side-Shift Cylinder without Container Attachment)............................. 2
3 1315936 Fork (96.0 in.) (Side-Shift Cylinder with Container Attachment).................................. 2
3 1315936 Fork (96.0 in.) (Side-Shift Cylinder with Container Attachment).................................. 2

12-46 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

CYLINDER (Figure 12-14)


FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY

334329 Fork Positioner Cylinder............................................................................................... 1


334329 Fork Positioner Cylinder............................................................................................... 1
1 365857 Tube......................................................................................................................... 1
1 365857 Tube......................................................................................................................... 1
2 53157 Nut........................................................................................................................... 1
2 53157 Nut........................................................................................................................... 1
3 .. . . . Wear Ring ............................................................................................................... 1
3 .. . . . Wear Ring ............................................................................................................... 1
4 .. . . . O-Ring ..................................................................................................................... 1
4 .. . . . O-Ring ..................................................................................................................... 1
5 .. . . . Piston Seal .............................................................................................................. 1
5 .. . . . Piston Seal .............................................................................................................. 1
6 281813 Piston ...................................................................................................................... 1
6 281813 Piston ...................................................................................................................... 1
7 .. . . . Seal (Gland) ............................................................................................................ 1
7 .. . . . Seal (Gland) ............................................................................................................ 1
8 365855 Gland....................................................................................................................... 1
8 365855 Gland....................................................................................................................... 1
9 .. . . . Seal ......................................................................................................................... 1
9 .. . . . Seal ......................................................................................................................... 1
10 .. . . . Wiper ....................................................................................................................... 1
10 .. . . . Wiper ....................................................................................................................... 1
11 365856 Collar ....................................................................................................................... 1
11 365856 Collar ....................................................................................................................... 1
12 .. . . . O-Ring ..................................................................................................................... 1
12 .. . . . O-Ring ..................................................................................................................... 1
13 365858 Rod.......................................................................................................................... 1
13 365858 Rod.......................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-47


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

CYLINDER
FORK POSITIONER

ITEM PART NO. DESCRIPTION QTY

14 186061 Packing Lubricant ........................................................................................................ AR


14 186061 Packing Lubricant ........................................................................................................ AR

365859 Seal Kit (Includes Items 3-5, 7, 9-10, 12) .................................................................... 1


365859 Seal Kit (Includes Items 3-5, 7, 9-10, 12) .................................................................... 1

12-48 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

FIRE EXTINGUISHER (Figure 12-15)

ITEM PART NO. DESCRIPTION QTY


1 146540 Fire Extinguisher.......................................................................................................... 1
1 146540 Fire Extinguisher.......................................................................................................... 1
2 197067 Washer ........................................................................................................................ 2
2 197067 Washer ........................................................................................................................ 2
3 15152 Lockwasher.................................................................................................................. 2
3 15152 Lockwasher.................................................................................................................. 2
4 16750 Screw........................................................................................................................... 2
4 16750 Screw........................................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 12-49


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DEDICATED CARRIAGE (Figure 12-16)


(⇒S/N D117E-1636)

12-50 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DEDICATED CARRIAGE
(⇒S/N D117E-1636)

KEY:
A: Standard Mast
B: Wide Mast (1796 mm) (70.70 in.)

QTY
ITEM PART NO. DESCRIPTION A B

1316573 Carriage Assembly .............................................................................................. 1 ..


1316573 Carriage Assembly .............................................................................................. 1 ..
1383130 Carriage Assembly .............................................................................................. .. 1
1383130 Carriage Assembly .............................................................................................. .. 1
1 1310043 Carriage .......................................................................................................... 1 ..
1 1310043 Carriage .......................................................................................................... 1 ..
1 1383131 Carriage .......................................................................................................... .. 1
1 1383131 Carriage .......................................................................................................... .. 1
2 185053 Stubshaft..................................................................................................... 4 4
2 185053 Stubshaft..................................................................................................... 4 4
3 1310034 Bracket ............................................................................................................ 1 1
3 1310034 Bracket ............................................................................................................ 1 1
4 15160 Lockwasher ..................................................................................................... 16 16
4 15160 Lockwasher ..................................................................................................... 16 16
5 15158 Lockwasher ..................................................................................................... 2 2
5 15158 Lockwasher ..................................................................................................... 2 2
6 15058 Nut................................................................................................................... 2 2
6 15058 Nut................................................................................................................... 2 2
7 16813 Capscrew ........................................................................................................ 2 2
7 16813 Capscrew ........................................................................................................ 2 2
8 16001 Lube Fitting...................................................................................................... 4 4
8 16001 Lube Fitting...................................................................................................... 4 4
9 12496 Bolt .................................................................................................................. 16 16
9 12496 Bolt .................................................................................................................. 16 16
10 185089 Nut................................................................................................................... 4 4
10 185089 Nut................................................................................................................... 4 4
11 340520 Chain Anchor................................................................................................... 2 2
11 340520 Chain Anchor................................................................................................... 2 2
12 334888 Pin ................................................................................................................... 2 2
12 334888 Pin ................................................................................................................... 2 2
13 1194251 Snap Ring........................................................................................................ 4 4
13 1194251 Snap Ring........................................................................................................ 4 4
14 15483 Fitting............................................................................................................... 4 4
14 15483 Fitting............................................................................................................... 4 4
15 145062 Shim (0.060 in.) ............................................................................................... AR AR
15 145062 Shim (0.060 in.) ............................................................................................... AR AR
15 145063 Shim (0.030 in.) ............................................................................................... AR AR
15 145063 Shim (0.030 in.) ............................................................................................... AR AR
16 185078 Plate ................................................................................................................ 4 4
16 185078 Plate ................................................................................................................ 4 4
17 18607 Capscrew ........................................................................................................ 16 16
17 18607 Capscrew ........................................................................................................ 16 16
18 1326047 Side Roller....................................................................................................... 2 2
18 1326047 Side Roller....................................................................................................... 2 2
18 1326045 Bracket ........................................................................................................ 1 1
18 1326045 Bracket ........................................................................................................ 1 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-51


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DEDICATED CARRIAGE
(⇒S/N D117E-1636)

QTY
ITEM PART NO. DESCRIPTION A B

19 116242A Roller........................................................................................................... 1 1
19 116242A Roller........................................................................................................... 1 1
20 116244 Bushing................................................................................................... 2 2
20 116244 Bushing................................................................................................... 2 2
21 15483 Fitting .......................................................................................................... 1 1
21 15483 Fitting .......................................................................................................... 1 1
22 16006 Lube Fitting ................................................................................................. 1 1
22 16006 Lube Fitting ................................................................................................. 1 1
23 116245 Pin............................................................................................................... 1 1
23 116245 Pin............................................................................................................... 1 1
24 59229 O-Ring......................................................................................................... 2 2
24 59229 O-Ring......................................................................................................... 2 2
25 19968 Pin............................................................................................................... 1 1
25 19968 Pin............................................................................................................... 1 1
26 1326048 Side Roller....................................................................................................... 2 2
26 1326048 Side Roller....................................................................................................... 2 2
26 1326046 Bracket ........................................................................................................ 1 1
26 1326046 Bracket ........................................................................................................ 1 1
27 116242A Roller........................................................................................................... 1 1
27 116242A Roller........................................................................................................... 1 1
28 116244 Bushing................................................................................................... 2 2
28 116244 Bushing................................................................................................... 2 2
29 15483 Fitting .......................................................................................................... 1 1
29 15483 Fitting .......................................................................................................... 1 1
30 16006 Lube Fitting ................................................................................................. 1 1
30 16006 Lube Fitting ................................................................................................. 1 1
31 116245 Pin............................................................................................................... 1 1
31 116245 Pin............................................................................................................... 1 1
32 59229 O-Ring......................................................................................................... 2 2
32 59229 O-Ring......................................................................................................... 2 2
33 19968 Pin............................................................................................................... 1 1
33 19968 Pin............................................................................................................... 1 1
34 185081 Roller Assembly .............................................................................................. 4 4
34 185081 Roller Assembly .............................................................................................. 4 4
34 185082 Roller........................................................................................................... 1 1
34 185082 Roller........................................................................................................... 1 1
35 185083 Snap Ring ................................................................................................... 2 2
35 185083 Snap Ring ................................................................................................... 2 2
36 185084 Bearing Cup ................................................................................................ 2 2
36 185084 Bearing Cup ................................................................................................ 2 2
37 185085 Bearing Cone .............................................................................................. 2 2
37 185085 Bearing Cone .............................................................................................. 2 2
38 185086 Shield .......................................................................................................... 2 2
38 185086 Shield .......................................................................................................... 2 2
39 185087 Cap.................................................................................................................. 4 4
39 185087 Cap.................................................................................................................. 4 4
40 170377 Shim (0.005 in.) ............................................................................................... AR AR
40 170377 Shim (0.005 in.) ............................................................................................... AR AR
40 170378 Shim (0.007 in.) ............................................................................................... AR AR
40 170378 Shim (0.007 in.) ............................................................................................... AR AR
41 16080 Capscrew ........................................................................................................ 12 12
12-52 See Service Manual ©10/0/2002 HYSTER COMPANY
for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DEDICATED CARRIAGE
(⇒S/N D117E-1636)

QTY
ITEM PART NO. DESCRIPTION A B

41 16080 Capscrew ........................................................................................................ 12 12


42 388982 Wear Plate....................................................................................................... 2 2
42 388982 Wear Plate....................................................................................................... 2 2
43 1315985 Plate ................................................................................................................ 6 6
43 1315985 Plate ................................................................................................................ 6 6
44 1316558 Plate ................................................................................................................ 2 2
44 1316558 Plate ................................................................................................................ 2 2
45 18460 Capscrew ........................................................................................................ 4 4
45 18460 Capscrew ........................................................................................................ 4 4
46 15154 Lockwasher ..................................................................................................... 4 4
46 15154 Lockwasher ..................................................................................................... 4 4

©10/0/2002 HYSTER COMPANY See Service Manual 12-53


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DEDICATED CARRIAGE (Figure 12-17)


(S/N D117E-1637⇒)

12-54 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

DEDICATED CARRIAGE
(S/N D117E-1637⇒)

ITEM PART NO. DESCRIPTION QTY

1461776 Carriage Assembly ...................................................................................................... 1


1461776 Carriage Assembly ...................................................................................................... 1
1 1460733 Carriage .................................................................................................................. 1
1 1460733 Carriage .................................................................................................................. 1
2 185053 Stubshaft............................................................................................................. 4
2 185053 Stubshaft............................................................................................................. 4
3 1310034 Bracket .................................................................................................................... 1
3 1310034 Bracket .................................................................................................................... 1
4 15160 Lockwasher ............................................................................................................. 16
4 15160 Lockwasher ............................................................................................................. 16
5 15158 Lockwasher ............................................................................................................. 2
5 15158 Lockwasher ............................................................................................................. 2
6 15058 Nut........................................................................................................................... 2
6 15058 Nut........................................................................................................................... 2
7 16813 Capscrew ................................................................................................................ 2
7 16813 Capscrew ................................................................................................................ 2
8 16001 Lube Fitting.............................................................................................................. 4
8 16001 Lube Fitting.............................................................................................................. 4
9 12496 Bolt .......................................................................................................................... 16
9 12496 Bolt .......................................................................................................................... 16
10 185089 Nut........................................................................................................................... 4
10 185089 Nut........................................................................................................................... 4
11 340520 Chain Anchor........................................................................................................... 2
11 340520 Chain Anchor........................................................................................................... 2
12 334888 Pin ........................................................................................................................... 2
12 334888 Pin ........................................................................................................................... 2
13 1194251 Snap Ring................................................................................................................ 4
13 1194251 Snap Ring................................................................................................................ 4
14 15483 Fitting....................................................................................................................... 4
14 15483 Fitting....................................................................................................................... 4
15 145062 Shim (0.060 in.) ....................................................................................................... AR
15 145062 Shim (0.060 in.) ....................................................................................................... AR
15 145063 Shim (0.030 in.) ....................................................................................................... AR
15 145063 Shim (0.030 in.) ....................................................................................................... AR
16 185078 Plate ........................................................................................................................ 4
16 185078 Plate ........................................................................................................................ 4
17 18607 Capscrew ................................................................................................................ 16
17 18607 Capscrew ................................................................................................................ 16
18 1326047 Side Roller............................................................................................................... 2
18 1326047 Side Roller............................................................................................................... 2
18 1326045 Bracket ................................................................................................................ 1
18 1326045 Bracket ................................................................................................................ 1
19 116242A Roller................................................................................................................... 1
19 116242A Roller................................................................................................................... 1
20 116244 Bushing........................................................................................................... 2
20 116244 Bushing........................................................................................................... 2
21 15483 Fitting .................................................................................................................. 1
21 15483 Fitting .................................................................................................................. 1
22 16006 Lube Fitting ......................................................................................................... 1
22 16006 Lube Fitting ......................................................................................................... 1
23 116245 Pin....................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-55


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

DEDICATED CARRIAGE
(S/N D117E-1637⇒)

ITEM PART NO. DESCRIPTION QTY

23 116245 Pin....................................................................................................................... 1
24 59229 O-Ring................................................................................................................. 2
24 59229 O-Ring................................................................................................................. 2
25 19968 Pin....................................................................................................................... 1
25 19968 Pin....................................................................................................................... 1
26 1326048 Side Roller............................................................................................................... 2
26 1326048 Side Roller............................................................................................................... 2
26 1326046 Bracket ................................................................................................................ 1
26 1326046 Bracket ................................................................................................................ 1
27 116242A Roller................................................................................................................... 1
27 116242A Roller................................................................................................................... 1
28 116244 Bushing........................................................................................................... 2
28 116244 Bushing........................................................................................................... 2
29 15483 Fitting .................................................................................................................. 1
29 15483 Fitting .................................................................................................................. 1
30 16006 Lube Fitting ......................................................................................................... 1
30 16006 Lube Fitting ......................................................................................................... 1
31 116245 Pin....................................................................................................................... 1
31 116245 Pin....................................................................................................................... 1
32 59229 O-Ring................................................................................................................. 2
32 59229 O-Ring................................................................................................................. 2
33 19968 Pin....................................................................................................................... 1
33 19968 Pin....................................................................................................................... 1
34 185081 Roller Assembly ...................................................................................................... 4
34 185081 Roller Assembly ...................................................................................................... 4
34 185082 Roller................................................................................................................... 1
34 185082 Roller................................................................................................................... 1
35 185083 Snap Ring ........................................................................................................... 2
35 185083 Snap Ring ........................................................................................................... 2
36 185084 Bearing Cup ........................................................................................................ 2
36 185084 Bearing Cup ........................................................................................................ 2
37 185085 Bearing Cone ...................................................................................................... 2
37 185085 Bearing Cone ...................................................................................................... 2
38 185086 Shield .................................................................................................................. 2
38 185086 Shield .................................................................................................................. 2
39 185087 Cap.......................................................................................................................... 4
39 185087 Cap.......................................................................................................................... 4
40 170377 Shim (0.005 in.) ....................................................................................................... AR
40 170377 Shim (0.005 in.) ....................................................................................................... AR
40 170378 Shim (0.007 in.) ....................................................................................................... AR
40 170378 Shim (0.007 in.) ....................................................................................................... AR
41 16080 Capscrew ................................................................................................................ 12
41 16080 Capscrew ................................................................................................................ 12
42 388982 Wear Plate............................................................................................................... 2
42 388982 Wear Plate............................................................................................................... 2
43 1315985 Plate ........................................................................................................................ 6
43 1315985 Plate ........................................................................................................................ 6

12-56 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

12-57
UNIT CODE D117
NORTH AMERICA 10/0/2002

GANTRY CARRIAGE (Figure 12-18)


WITH POWER PILE SLOPE
SHEET 1 OF 2
(S/N D117E-1634⇒)

12-58 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 1 OF 2
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1461361 Carriage Assembly ...................................................................................................... 1


1461361 Carriage Assembly ...................................................................................................... 1
1 1460858 Carriage .................................................................................................................. 1
1 1460858 Carriage .................................................................................................................. 1
2 185053 Stubshaft............................................................................................................. 4
2 185053 Stubshaft............................................................................................................. 4
3 1462479 Pivot Arm................................................................................................................. 4
3 1462479 Pivot Arm................................................................................................................. 4
4 1460901 Pivot Arm................................................................................................................. 2
4 1460901 Pivot Arm................................................................................................................. 2
5 1462116 Pin ........................................................................................................................... 4
5 1462116 Pin ........................................................................................................................... 4
6 1462126 Pin ........................................................................................................................... 2
6 1462126 Pin ........................................................................................................................... 2
7 1463284 Rod.......................................................................................................................... 2
7 1463284 Rod.......................................................................................................................... 2
8 16001 Lube Fitting ......................................................................................................... 6
8 16001 Lube Fitting ......................................................................................................... 6
9 1462115 Hydraulic Cylinder ................................................................................................... 2
9 1462115 Hydraulic Cylinder ................................................................................................... 2
10 1462117 Pin ........................................................................................................................... 6
10 1462117 Pin ........................................................................................................................... 6
11 1462127 Rod.......................................................................................................................... 2
11 1462127 Rod.......................................................................................................................... 2
12 1462122 Pin ........................................................................................................................... 4
12 1462122 Pin ........................................................................................................................... 4
13 185089 Nut........................................................................................................................... 4
13 185089 Nut........................................................................................................................... 4
14 1463713 Chain Anchor........................................................................................................... 2
14 1463713 Chain Anchor........................................................................................................... 2
15 334888 Pin ........................................................................................................................... 2
15 334888 Pin ........................................................................................................................... 2
16 1194251 Snap Ring................................................................................................................ 4
16 1194251 Snap Ring................................................................................................................ 4
17 15483 Fitting....................................................................................................................... 4
17 15483 Fitting....................................................................................................................... 4
18 145062 Shim (0.060 in.) ....................................................................................................... AR
18 145062 Shim (0.060 in.) ....................................................................................................... AR
18 145063 Shim (0.030 in.) ....................................................................................................... AR
18 145063 Shim (0.030 in.) ....................................................................................................... AR
19 185078 Plate ........................................................................................................................ 4
19 185078 Plate ........................................................................................................................ 4
20 12481 Capscrew ................................................................................................................ 16
20 12481 Capscrew ................................................................................................................ 16
21 1326047 Side Roller............................................................................................................... 2
21 1326047 Side Roller............................................................................................................... 2
21 1326045 Bracket ................................................................................................................ 1
21 1326045 Bracket ................................................................................................................ 1
22 116242A Roller................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-59


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 1 OF 2
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

22 116242A Roller................................................................................................................... 1
23 116244 Bushing........................................................................................................... 2
23 116244 Bushing........................................................................................................... 2
24 16006 Lube Fitting ......................................................................................................... 1
24 16006 Lube Fitting ......................................................................................................... 1
25 15483 Fitting .................................................................................................................. 1
25 15483 Fitting .................................................................................................................. 1
26 116245 Pin....................................................................................................................... 1
26 116245 Pin....................................................................................................................... 1
27 59229 O-Ring................................................................................................................. 2
27 59229 O-Ring................................................................................................................. 2
28 19968 Pin....................................................................................................................... 1
28 19968 Pin....................................................................................................................... 1
29 1326048 Side Roller............................................................................................................... 2
29 1326048 Side Roller............................................................................................................... 2
29 1326046 Bracket ................................................................................................................ 1
29 1326046 Bracket ................................................................................................................ 1
30 116242A Roller................................................................................................................... 1
30 116242A Roller................................................................................................................... 1
31 116244 Bushing........................................................................................................... 2
31 116244 Bushing........................................................................................................... 2
32 16006 Lube Fitting ......................................................................................................... 1
32 16006 Lube Fitting ......................................................................................................... 1
33 15483 Fitting .................................................................................................................. 1
33 15483 Fitting .................................................................................................................. 1
34 116245 Pin....................................................................................................................... 1
34 116245 Pin....................................................................................................................... 1
35 59229 O-Ring................................................................................................................. 2
35 59229 O-Ring................................................................................................................. 2
36 19968 Pin....................................................................................................................... 1
36 19968 Pin....................................................................................................................... 1
37 185081 Roller Assembly ...................................................................................................... 4
37 185081 Roller Assembly ...................................................................................................... 4
38 185082 Roller................................................................................................................... 1
38 185082 Roller................................................................................................................... 1
39 185083 Snap Ring ........................................................................................................... 2
39 185083 Snap Ring ........................................................................................................... 2
40 185084 Bearing Cup ........................................................................................................ 2
40 185084 Bearing Cup ........................................................................................................ 2
41 185085 Bearing Cone ...................................................................................................... 2
41 185085 Bearing Cone ...................................................................................................... 2
42 185086 Shield .................................................................................................................. 2
42 185086 Shield .................................................................................................................. 2
43 185087 Cap ..................................................................................................................... 2
43 185087 Cap ..................................................................................................................... 2
44 170377 Shim (0.005 in.) ....................................................................................................... AR
44 170377 Shim (0.005 in.) ....................................................................................................... AR
44 170378 Shim (0.007 in.) ....................................................................................................... AR
44 170378 Shim (0.007 in.) ....................................................................................................... AR

12-60 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 1 OF 2
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

45 221561 Capscrew ................................................................................................................ 16


45 221561 Capscrew ................................................................................................................ 16
46 16001 Lube Fitting.............................................................................................................. 10
46 16001 Lube Fitting.............................................................................................................. 10
47 15160 Lockwasher ............................................................................................................. 16
47 15160 Lockwasher ............................................................................................................. 16
48 1465188 Bracket .................................................................................................................... 1
48 1465188 Bracket .................................................................................................................... 1
49 15158 Lockwasher ............................................................................................................. 2
49 15158 Lockwasher ............................................................................................................. 2
50 15058 Nut........................................................................................................................... 2
50 15058 Nut........................................................................................................................... 2
51 16813 Capscrew ................................................................................................................ 2
51 16813 Capscrew ................................................................................................................ 2
52 1307994 Capscrew ................................................................................................................ 12
52 1307994 Capscrew ................................................................................................................ 12
53 302400 Locknut.................................................................................................................... 12
53 302400 Locknut.................................................................................................................... 12
54 296442 Washer .................................................................................................................... 6
54 296442 Washer .................................................................................................................... 6
55 302408 Nut........................................................................................................................... 8
55 302408 Nut........................................................................................................................... 8
56 1462142 Bushing ................................................................................................................... 12
56 1462142 Bushing ................................................................................................................... 12
57 1460837 Spacer ..................................................................................................................... 2
57 1460837 Spacer ..................................................................................................................... 2
58 1350024 Solenoid Valve......................................................................................................... 1
58 1350024 Solenoid Valve......................................................................................................... 1
59 18099 Capscrew ................................................................................................................ 4
59 18099 Capscrew ................................................................................................................ 4
60 1463750 Manifold................................................................................................................... 1
60 1463750 Manifold................................................................................................................... 1
61 15156 Lockwasher ............................................................................................................. 4
61 15156 Lockwasher ............................................................................................................. 4
62 16597 Capscrew ................................................................................................................ 4
62 16597 Capscrew ................................................................................................................ 4
63 16486 O-Ring ..................................................................................................................... 1
63 16486 O-Ring ..................................................................................................................... 1
63 201783 Fitting....................................................................................................................... 4
63 201783 Fitting....................................................................................................................... 4
64 16541 Fitting....................................................................................................................... 2
64 16541 Fitting....................................................................................................................... 2
64 16484 O-Ring................................................................................................................. 1
64 16484 O-Ring................................................................................................................. 1
65 16559 Fitting....................................................................................................................... 1
65 16559 Fitting....................................................................................................................... 1
65 16484 O-Ring................................................................................................................. 1
65 16484 O-Ring................................................................................................................. 1
66 169592 Fitting....................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-61


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 1 OF 2
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

66 169592 Fitting....................................................................................................................... 1
66 16484 O-Ring................................................................................................................. 1
66 16484 O-Ring................................................................................................................. 1
67 1452014 Hose ........................................................................................................................ 2
67 1452014 Hose ........................................................................................................................ 2
68 332070 Hose ........................................................................................................................ 2
68 332070 Hose ........................................................................................................................ 2
69 373063 Hose ........................................................................................................................ 2
69 373063 Hose ........................................................................................................................ 2
70 1465508 Electrical Connector ................................................................................................ 4
70 1465508 Electrical Connector ................................................................................................ 4
71 1465510 Wire Harness .......................................................................................................... 1
71 1465510 Wire Harness .......................................................................................................... 1
72 1462124 Pin ........................................................................................................................... 2
72 1462124 Pin ........................................................................................................................... 2

12-62 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

12-63
UNIT CODE D117
NORTH AMERICA 10/0/2002

GANTRY CARRIAGE (Figure 12-19)


WITH POWER PILE SLOPE
SHEET 2 OF 2
(S/N D117E-1634⇒)

12-64 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 2 OF 2
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1461361 Carriage Assembly ...................................................................................................... 1


1461361 Carriage Assembly ...................................................................................................... 1
1 1460858 Carriage .................................................................................................................. 1
1 1460858 Carriage .................................................................................................................. 1
2 185053 Stubshaft............................................................................................................. 4
2 185053 Stubshaft............................................................................................................. 4
3 1462479 Pivot Arm................................................................................................................. 4
3 1462479 Pivot Arm................................................................................................................. 4
4 1460901 Pivot Arm................................................................................................................. 2
4 1460901 Pivot Arm................................................................................................................. 2
5 1462116 Pin ........................................................................................................................... 4
5 1462116 Pin ........................................................................................................................... 4
6 1462126 Pin ........................................................................................................................... 2
6 1462126 Pin ........................................................................................................................... 2
7 1463284 Rod.......................................................................................................................... 2
7 1463284 Rod.......................................................................................................................... 2
8 16001 Lube Fitting ......................................................................................................... 6
8 16001 Lube Fitting ......................................................................................................... 6
9 1462115 Hydraulic Cylinder ................................................................................................... 2
9 1462115 Hydraulic Cylinder ................................................................................................... 2
10 1462117 Pin ........................................................................................................................... 6
10 1462117 Pin ........................................................................................................................... 6
11 1462127 Rod.......................................................................................................................... 2
11 1462127 Rod.......................................................................................................................... 2
12 1462122 Pin ........................................................................................................................... 4
12 1462122 Pin ........................................................................................................................... 4
13 185089 Nut........................................................................................................................... 4
13 185089 Nut........................................................................................................................... 4
14 1463713 Chain Anchor........................................................................................................... 2
14 1463713 Chain Anchor........................................................................................................... 2
15 334888 Pin ........................................................................................................................... 2
15 334888 Pin ........................................................................................................................... 2
16 1194251 Snap Ring................................................................................................................ 4
16 1194251 Snap Ring................................................................................................................ 4
17 15483 Fitting....................................................................................................................... 4
17 15483 Fitting....................................................................................................................... 4
18 145062 Shim (0.060 in.) ....................................................................................................... AR
18 145062 Shim (0.060 in.) ....................................................................................................... AR
18 145063 Shim (0.030 in.) ....................................................................................................... AR
18 145063 Shim (0.030 in.) ....................................................................................................... AR
19 185078 Plate ........................................................................................................................ 4
19 185078 Plate ........................................................................................................................ 4
20 12481 Capscrew ................................................................................................................ 16
20 12481 Capscrew ................................................................................................................ 16
21 1326045 Bracket ................................................................................................................ 1
21 1326045 Bracket ................................................................................................................ 1
21 1326047 Side Roller............................................................................................................... 2
21 1326047 Side Roller............................................................................................................... 2
22 116242A Roller................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-65


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 2 OF 2
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

22 116242A Roller................................................................................................................... 1
23 116244 Bushing........................................................................................................... 2
23 116244 Bushing........................................................................................................... 2
24 16006 Lube Fitting ......................................................................................................... 1
24 16006 Lube Fitting ......................................................................................................... 1
25 15483 Fitting .................................................................................................................. 1
25 15483 Fitting .................................................................................................................. 1
26 116245 Pin....................................................................................................................... 1
26 116245 Pin....................................................................................................................... 1
27 59229 O-Ring................................................................................................................. 2
27 59229 O-Ring................................................................................................................. 2
28 19968 Pin....................................................................................................................... 1
28 19968 Pin....................................................................................................................... 1
29 1326046 Bracket ................................................................................................................ 1
29 1326046 Bracket ................................................................................................................ 1
29 1326048 Side Roller............................................................................................................... 2
29 1326048 Side Roller............................................................................................................... 2
30 116242A Roller................................................................................................................... 1
30 116242A Roller................................................................................................................... 1
31 116244 Bushing........................................................................................................... 2
31 116244 Bushing........................................................................................................... 2
32 16006 Lube Fitting ......................................................................................................... 1
32 16006 Lube Fitting ......................................................................................................... 1
33 15483 Fitting .................................................................................................................. 1
33 15483 Fitting .................................................................................................................. 1
34 116245 Pin....................................................................................................................... 1
34 116245 Pin....................................................................................................................... 1
35 59229 O-Ring................................................................................................................. 2
35 59229 O-Ring................................................................................................................. 2
36 19968 Pin....................................................................................................................... 1
36 19968 Pin....................................................................................................................... 1
37 185081 Roller Assembly ...................................................................................................... 4
37 185081 Roller Assembly ...................................................................................................... 4
38 185082 Roller................................................................................................................... 1
38 185082 Roller................................................................................................................... 1
39 185083 Snap Ring ........................................................................................................... 2
39 185083 Snap Ring ........................................................................................................... 2
40 185084 Bearing Cup ........................................................................................................ 2
40 185084 Bearing Cup ........................................................................................................ 2
41 185085 Bearing Cone ...................................................................................................... 2
41 185085 Bearing Cone ...................................................................................................... 2
42 185086 Shield .................................................................................................................. 2
42 185086 Shield .................................................................................................................. 2
43 185087 Cap ..................................................................................................................... 2
43 185087 Cap ..................................................................................................................... 2
44 170377 Shim (0.005 in.) ....................................................................................................... AR
44 170377 Shim (0.005 in.) ....................................................................................................... AR
44 170378 Shim (0.007 in.) ....................................................................................................... AR
44 170378 Shim (0.007 in.) ....................................................................................................... AR

12-66 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 2 OF 2
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

45 221561 Capscrew ................................................................................................................ 16


45 221561 Capscrew ................................................................................................................ 16
46 16001 Lube Fitting.............................................................................................................. 10
46 16001 Lube Fitting.............................................................................................................. 10
47 15160 Lockwasher ............................................................................................................. 16
47 15160 Lockwasher ............................................................................................................. 16
48 1465188 Bracket .................................................................................................................... 1
48 1465188 Bracket .................................................................................................................... 1
49 15158 Lockwasher ............................................................................................................. 2
49 15158 Lockwasher ............................................................................................................. 2
50 15058 Nut........................................................................................................................... 2
50 15058 Nut........................................................................................................................... 2
51 16813 Capscrew ................................................................................................................ 2
51 16813 Capscrew ................................................................................................................ 2
52 1307994 Capscrew ................................................................................................................ 12
52 1307994 Capscrew ................................................................................................................ 12
53 302400 Locknut.................................................................................................................... 12
53 302400 Locknut.................................................................................................................... 12
54 296442 Washer .................................................................................................................... 6
54 296442 Washer .................................................................................................................... 6
55 302408 Nut........................................................................................................................... 8
55 302408 Nut........................................................................................................................... 8
56 1462142 Bushing ................................................................................................................... 12
56 1462142 Bushing ................................................................................................................... 12
57 1460837 Spacer ..................................................................................................................... 2
57 1460837 Spacer ..................................................................................................................... 2
58 1350024 Solenoid Valve......................................................................................................... 1
58 1350024 Solenoid Valve......................................................................................................... 1
59 18099 Capscrew ................................................................................................................ 4
59 18099 Capscrew ................................................................................................................ 4
60 1463750 Manifold................................................................................................................... 1
60 1463750 Manifold................................................................................................................... 1
61 15156 Lockwasher ............................................................................................................. 4
61 15156 Lockwasher ............................................................................................................. 4
62 16597 Capscrew ................................................................................................................ 4
62 16597 Capscrew ................................................................................................................ 4
63 16486 O-Ring ..................................................................................................................... 1
63 16486 O-Ring ..................................................................................................................... 1
63 201783 Fitting....................................................................................................................... 4
63 201783 Fitting....................................................................................................................... 4
64 16484 O-Ring................................................................................................................. 1
64 16484 O-Ring................................................................................................................. 1
64 16541 Fitting....................................................................................................................... 2
64 16541 Fitting....................................................................................................................... 2
65 16484 O-Ring................................................................................................................. 1
65 16484 O-Ring................................................................................................................. 1
65 16559 Fitting....................................................................................................................... 1
65 16559 Fitting....................................................................................................................... 1
66 16484 O-Ring................................................................................................................. 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-67


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

GANTRY CARRIAGE
WITH POWER PILE SLOPE
SHEET 2 OF 2
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

66 16484 O-Ring................................................................................................................. 1
66 169592 Fitting....................................................................................................................... 1
66 169592 Fitting....................................................................................................................... 1
67 1452014 Hose ........................................................................................................................ 2
67 1452014 Hose ........................................................................................................................ 2
68 332070 Hose ........................................................................................................................ 2
68 332070 Hose ........................................................................................................................ 2
69 373063 Hose ........................................................................................................................ 2
69 373063 Hose ........................................................................................................................ 2
70 1465508 Electrical Connector ................................................................................................ 4
70 1465508 Electrical Connector ................................................................................................ 4
71 1465510 Wire Harness .......................................................................................................... 1
71 1465510 Wire Harness .......................................................................................................... 1
72 1462124 Pin ........................................................................................................................... 2
72 1462124 Pin ........................................................................................................................... 2

12-68 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
NOTES

12-69
UNIT CODE D117
NORTH AMERICA 10/0/2002

GANTRY CARRIAGE (Figure 12-20)


WITH MECHANICAL PILE SLOPE
(S/N D117E-1634⇒)

12-70 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

GANTRY CARRIAGE
WITH MECHANICAL PILE SLOPE
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

1461360 Carriage Assembly ...................................................................................................... 1


1461360 Carriage Assembly ...................................................................................................... 1
1 1460825 Carriage .................................................................................................................. 1
1 1460825 Carriage .................................................................................................................. 1
2 185053 Stubshaft............................................................................................................. 4
2 185053 Stubshaft............................................................................................................. 4
3 185089 Nut........................................................................................................................... 4
3 185089 Nut........................................................................................................................... 4
4 1463713 Chain Anchor........................................................................................................... 2
4 1463713 Chain Anchor........................................................................................................... 2
5 334888 Pin ........................................................................................................................... 2
5 334888 Pin ........................................................................................................................... 2
6 1194251 Snap Ring................................................................................................................ 4
6 1194251 Snap Ring................................................................................................................ 4
7 15483 Fitting....................................................................................................................... 4
7 15483 Fitting....................................................................................................................... 4
8 145062 Shim (0.060 in.) ....................................................................................................... AR
8 145062 Shim (0.060 in.) ....................................................................................................... AR
8 145063 Shim (0.030 in.) ....................................................................................................... AR
8 145063 Shim (0.030 in.) ....................................................................................................... AR
9 185078 Plate ........................................................................................................................ 4
9 185078 Plate ........................................................................................................................ 4
10 12481 Capscrew ................................................................................................................ 16
10 12481 Capscrew ................................................................................................................ 16
11 1326047 Side Roller............................................................................................................... 2
11 1326047 Side Roller............................................................................................................... 2
11 1326045 Bracket ................................................................................................................ 1
11 1326045 Bracket ................................................................................................................ 1
12 116242A Roller................................................................................................................... 1
12 116242A Roller................................................................................................................... 1
13 116244 Bushing........................................................................................................... 2
13 116244 Bushing........................................................................................................... 2
14 16006 Lube Fitting ......................................................................................................... 1
14 16006 Lube Fitting ......................................................................................................... 1
15 15483 Fitting .................................................................................................................. 1
15 15483 Fitting .................................................................................................................. 1
16 116245 Pin....................................................................................................................... 1
16 116245 Pin....................................................................................................................... 1
17 59229 O-Ring................................................................................................................. 2
17 59229 O-Ring................................................................................................................. 2
18 19968 Pin....................................................................................................................... 1
18 19968 Pin....................................................................................................................... 1
19 1326048 Side Roller............................................................................................................... 2
19 1326048 Side Roller............................................................................................................... 2
19 1326046 Bracket ................................................................................................................ 1
19 1326046 Bracket ................................................................................................................ 1
20 116242A Roller................................................................................................................... 1
20 116242A Roller................................................................................................................... 1
21 116244 Bushing ............................................................................................................... 2
21 116244 Bushing ............................................................................................................... 2

©10/0/2002 HYSTER COMPANY See Service Manual 12-71


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

GANTRY CARRIAGE
WITH MECHANICAL PILE SLOPE
(S/N D117E-1634⇒)

ITEM PART NO. DESCRIPTION QTY

22 16006 Lube Fitting ......................................................................................................... 1


22 16006 Lube Fitting ......................................................................................................... 1
23 15483 Fitting .................................................................................................................. 1
23 15483 Fitting .................................................................................................................. 1
24 116245 Pin....................................................................................................................... 1
24 116245 Pin....................................................................................................................... 1
25 59229 O-Ring................................................................................................................. 2
25 59229 O-Ring................................................................................................................. 2
26 19968 Pin....................................................................................................................... 1
26 19968 Pin....................................................................................................................... 1
27 185081 Roller Assembly ...................................................................................................... 4
27 185081 Roller Assembly ...................................................................................................... 4
28 185082 Roller................................................................................................................... 1
28 185082 Roller................................................................................................................... 1
29 185083 Snap Ring ........................................................................................................... 2
29 185083 Snap Ring ........................................................................................................... 2
30 185084 Bearing Cup ........................................................................................................ 2
30 185084 Bearing Cup ........................................................................................................ 2
31 185085 Bearing Cone ...................................................................................................... 2
31 185085 Bearing Cone ...................................................................................................... 2
32 185086 Shield .................................................................................................................. 2
32 185086 Shield .................................................................................................................. 2
33 185087 Cap.......................................................................................................................... 4
33 185087 Cap.......................................................................................................................... 4
34 170377 Shim (0.005 in.) ....................................................................................................... AR
34 170377 Shim (0.005 in.) ....................................................................................................... AR
34 170378 Shim (0.007 in.) ....................................................................................................... AR
34 170378 Shim (0.007 in.) ....................................................................................................... AR
35 221561 Capscrew ................................................................................................................ 16
35 221561 Capscrew ................................................................................................................ 16
36 16001 Lube Fitting.............................................................................................................. 4
36 16001 Lube Fitting.............................................................................................................. 4
37 15160 Lockwasher ............................................................................................................. 16
37 15160 Lockwasher ............................................................................................................. 16
38 1465188 Bracket .................................................................................................................... 1
38 1465188 Bracket .................................................................................................................... 1
39 15158 Lockwasher ............................................................................................................. 2
39 15158 Lockwasher ............................................................................................................. 2
40 15058 Nut........................................................................................................................... 2
40 15058 Nut........................................................................................................................... 2
41 16813 Capscrew ................................................................................................................ 2
41 16813 Capscrew ................................................................................................................ 2

12-72 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

HANGER ASSEMBLY (Figure 12-21)


(S/N D117E-1634⇒)

KEY:
A: Fixed Length
B: Telescopic

QTY
ITEM PART NO. DESCRIPTION A B

1 6990177 Hanger Assembly ................................................................................................ 4 ..


1 6990177 Hanger Assembly ................................................................................................ 4 ..
2 302408 Nut ....................................................................................................................... 4 4
2 302408 Nut ....................................................................................................................... 4 4
3 320182 Washer ................................................................................................................ 4 4
3 320182 Washer ................................................................................................................ 4 4
4 1479064 Pin ....................................................................................................................... 4 ..
4 1479064 Pin ....................................................................................................................... 4 ..
5 1479061 Hanger Assembly ................................................................................................ .. 4
5 1479061 Hanger Assembly ................................................................................................ .. 4
6 1479062 Pin ....................................................................................................................... .. 4
6 1479062 Pin ....................................................................................................................... .. 4

©10/0/2002 HYSTER COMPANY See Service Manual 12-73


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

STROBE LIGHT (Figure 12-22)

12-74 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1317484 Strobe Light (24 Volt) ................................................................................................... 1


1317484 Strobe Light (24 Volt) ................................................................................................... 1
1 1326366 Lens (Amber)........................................................................................................... 1
1 1326366 Lens (Amber)........................................................................................................... 1
2 1326359 Retaining Strap........................................................................................................ 1
2 1326359 Retaining Strap........................................................................................................ 1
3 1322388 Label (Warning)....................................................................................................... 1
3 1322388 Label (Warning)....................................................................................................... 1
4 1322390 Bulb ......................................................................................................................... 1
4 1322390 Bulb ......................................................................................................................... 1
5 1328540 Screw ...................................................................................................................... 3
5 1328540 Screw ...................................................................................................................... 3
6 .. . . . Circuit Board............................................................................................................ 1
6 .. . . . Circuit Board............................................................................................................ 1
7 1322393 Fuse ........................................................................................................................ 1
7 1322393 Fuse ........................................................................................................................ 1
8 1328541 Screw ...................................................................................................................... 1
8 1328541 Screw ...................................................................................................................... 1
9 1326361 Washer (Fibre) ........................................................................................................ 1
9 1326361 Washer (Fibre) ........................................................................................................ 1
10 1322395 Washer .................................................................................................................... 1
10 1322395 Washer .................................................................................................................... 1
11 1322396 Insulator................................................................................................................... 1
11 1322396 Insulator................................................................................................................... 1
12 1322397 Insulator................................................................................................................... 2
12 1322397 Insulator................................................................................................................... 2
13 1322398 Housing ................................................................................................................... 1
13 1322398 Housing ................................................................................................................... 1
14 1326362 Terminal................................................................................................................... 2
14 1326362 Terminal................................................................................................................... 2
15 1322400 Bushing ................................................................................................................... 1
15 1322400 Bushing ................................................................................................................... 1
16 1326363 Wire (Red) ............................................................................................................... 1
16 1326363 Wire (Red) ............................................................................................................... 1
16 1326364 Wire (Black)............................................................................................................. 1
16 1326364 Wire (Black)............................................................................................................. 1
17 1326365 Washer .................................................................................................................... 3
17 1326365 Washer .................................................................................................................... 3
18 1322403 Lockwasher ............................................................................................................. 3
18 1322403 Lockwasher ............................................................................................................. 3
19 1322404 Screw ...................................................................................................................... 3
19 1322404 Screw ...................................................................................................................... 3
20 133484 Grommet...................................................................................................................... 1
20 133484 Grommet...................................................................................................................... 1
21 227098 Screw........................................................................................................................... 3
21 227098 Screw........................................................................................................................... 3
22 15930 Lockwasher.................................................................................................................. 4
22 15930 Lockwasher.................................................................................................................. 4
23 1316480 Shield........................................................................................................................... 1
23 1316480 Shield........................................................................................................................... 1
24 16719 Screw........................................................................................................................... 1

©10/0/2002 HYSTER COMPANY See Service Manual 12-75


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

24 16719 Screw........................................................................................................................... 1
25 1312465 Guard........................................................................................................................... 1
25 1312465 Guard........................................................................................................................... 1
26 16828 Capscrew..................................................................................................................... 2
26 16828 Capscrew..................................................................................................................... 2
27 222667 Nut ............................................................................................................................... 2
27 222667 Nut ............................................................................................................................... 2
28 15156 Lockwasher.................................................................................................................. 2
28 15156 Lockwasher.................................................................................................................. 2
29 1316479 Plate ............................................................................................................................ 1
29 1316479 Plate ............................................................................................................................ 1

12-76 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

13 NUMERICAL INDEX
UNIT CODE D117
10/0/2002 NORTH AMERICA

SECTION 13
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
139 3-9 5 9-65 25 12-26 26 9-91 12
6059 7-7 19 9-69 27 12-26 26 9-93 17
6060 7-7 19 9-73 14 12-30 26 11-45 8
9412 11-61 19 14505 9-17 14 12-30 26 11-87 4
12481 12-59 20 14516 7-8 39 12-30 26 11-92 9
12-59 20 14539 8-15 13 12-30 26 11-96 9
12-65 20 14547 9-5 39 12-36 26 12-20 24
12-65 20 9-9 38 12-36 26 12-20 24
12-71 10 14555 5-45 12 12-40 26 15055 1-23 23
12-71 10 5-47 12 12-40 26 1-31 32
12496 12-51 9 5-49 12 14694 7-8 51 1-35 32
12-51 9 14561 11-21 7 9-63 13 2-7 25
12-55 9 11-26 51 9-99 24 4-5 21
12-55 9 14591 5-21 7 14761 10-15 25 7-17 34
12833 5-45 13 5-87 21 11-21 6 9-33 7
5-47 13 9-43 12 11-25 27 9-63 2
9-35 11 14594 5-11 19 11-42 56 10-15 21
9-37 11 5-51 14 12-25 5 11-42 59
12843 3-13 13 5-51 28 12-25 5 11-47 9
8-13 28 5-59 39 12-29 5 11-47 23
9-33 35 9-91 14 12-29 5 11-93 9
12845 5-45 15 9-93 9 12-35 5 11-95 9
5-47 15 9-93 18 12-35 5 12-20 27
5-49 15 14595 5-15 4 12-39 5 12-20 27
12855 4-9 23 5-59 4 12-39 5 12-23 21
12871 4-9 11 9-99 6 14999 12-7 2 12-23 21
12874 4-9 20 11-77 16 12-7 2 12-25 15
5-45 21 14603 10-15 2 15002 4-6 65 12-25 15
5-47 19 11-55 5 4-9 7 12-26 15
12881 2-13 16 12-25 3 9-55 28 12-26 15
2-17 12 12-25 3 15004 3-9 10 12-30 15
2-19 12 12-29 3 15005 3-9 16 12-30 15
12948 10-4 36 12-29 3 3-13 26 12-30 15
13963 7-8 62 12-35 3 15010 11-61 12 12-30 15
14349 5-45 27 12-35 3 15011 9-29 5 12-35 15
7-8 33 12-39 3 15012 11-9 10 12-35 15
14376 3-3 7 12-39 3 15021 7-7 14 12-40 15
14385 5-11 12 14668 7-8 41 15025 3-13 28 12-40 15
5-51 24 14669 8-15 7 15032 11-9 9 15056 1-31 18
14387 3-3 10 14675 8-15 3 15042 5-71 15 1-35 18
14388 2-13 21 9-35 18 15049 4-14 47 2-7 8
2-17 16 9-37 18 15052 1-31 26 2-17 30
2-19 16 9-91 2 1-35 26 2-19 30
8-23 27 9-93 14 11-47 12 3-3 4
14480 11-42 37 14676 9-17 13 15054 4-5 36 4-5 10
14489 7-17 23 14677 9-17 13 8-15 29 4-17 20
8-13 5 14678 9-33 13 9-14 39 4-23 25
8-19 13 14682 9-37 15 9-23 4 7-8 47
9-33 18 14685 5-49 21 9-33 10 8-23 21
9-85 7 14692 11-21 41 9-43 2 9-6 60
14494 8-19 8 11-25 25 9-85 5 9-10 55
8-23 26 11-42 55 9-89 5 9-13 22
©10/0/2002 HYSTER COMPANY See Service Manual 13-1
for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-17 9 2-19 22 12-36 23 11-9 19


9-20 43 15086 9-51 13 12-40 23 11-25 34
9-35 8 11-61 42 12-40 23 11-45 9
9-37 8 15088 1-39 6 15135 1-19 7 11-47 26
9-49 7 15114 1-15 15 1-31 21 11-51 8
9-65 10 15125 11-61 4 1-32 53 11-87 4
9-65 39 11-62 45 1-35 21 11-92 7
9-69 10 15127 3-9 26 1-36 53 11-96 7
9-73 24 3-9 43 9-19 3 12-20 25
11-48 47 8-15 27 9-65 4 12-20 25
11-61 35 9-14 40 9-69 4 12-53 46
11-94 8 9-33 9 9-73 28 12-53 46
11-99 19 9-85 4 9-73 31 15155 1-31 31
12-26 22 9-85 15 10-17 17 1-35 31
12-26 22 9-89 3 11-10 46 2-7 26
12-30 22 11-45 31 11-13 12 3-13 27
12-30 22 11-92 8 11-45 30 4-5 20
15057 2-9 9 11-96 8 11-47 40 5-15 12
3-3 13 12-20 31 12-7 13 5-51 9
15058 1-31 20 12-20 31 12-7 13 5-59 12
1-32 55 15129 2-9 8 12-19 15 7-17 33
1-35 20 3-3 12 12-19 15 8-16 44
1-36 55 7-17 17 12-23 2 8-19 31
5-45 18 15134 1-19 42 12-23 2 9-33 6
5-49 23 2-7 16 15136 2-13 25 9-63 3
9-5 37 2-17 32 2-17 20 10-15 20
9-29 4 2-19 32 2-19 20 11-13 25
9-65 6 3-3 5 15146 11-10 44 11-21 23
9-69 6 4-5 8 15152 1-5 25 11-26 45
9-73 4 4-6 63 1-31 27 11-41 14
11-22 58 4-18 50 1-35 27 11-47 8
11-41 22 4-23 29 4-6 64 11-47 22
11-41 22 7-8 47 4-9 6 11-47 37
11-47 42 8-23 23 9-51 5 11-93 8
11-48 50 9-13 20 11-47 11 11-95 8
11-69 30 9-17 7 12-49 3 12-20 28
11-72 3 9-25 3 12-49 3 12-20 28
11-75 22 9-35 6 15154 1-31 36 12-26 16
11-77 14 9-37 6 1-32 51 12-26 16
12-51 6 9-49 5 1-35 36 12-26 16
12-51 6 9-65 8 1-36 51 12-26 16
12-55 6 9-65 40 3-9 11 12-30 16
12-55 6 9-69 8 4-5 35 12-30 16
12-61 50 9-73 26 8-15 28 12-30 16
12-61 50 10-15 12 9-14 41 12-30 16
12-67 50 10-15 22 9-23 3 12-35 16
12-67 50 11-55 1 9-33 10 12-35 16
12-72 40 12-23 23 9-43 4 12-40 16
12-72 40 12-23 23 9-85 3 12-40 16
15060 9-103 17 12-30 23 9-89 4 15156 1-20 54
15062 2-13 27 12-30 23 9-91 11 1-31 40
2-17 22 12-36 23 9-93 16 1-35 40

13-2 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-7 7 15157 2-9 10 12-55 5 11-61 36


2-13 37 2-31 6 12-55 5 11-94 6
2-17 31 3-3 17 12-61 49 15178 9-5 34
2-19 31 5-13 16 12-61 49 15180 3-9 21
4-5 9 5-15 32 12-67 49 3-9 33
4-6 62 5-25 25 12-67 49 15183 10-4 27
4-23 26 5-51 22 12-72 39 15184 2-25 10
5-11 8 5-57 13 12-72 39 2-27 10
5-21 14 5-59 32 15159 5-31 14 2-29 10
5-21 17 5-73 27 5-36 35 15200 3-10 53
5-39 38 7-17 14 5-65 9 11-9 6
5-45 5 9-19 14 5-77 25 15212 3-9 6
5-47 3 15158 1-6 58 15160 2-31 14 7-3 24
5-49 3 1-31 39 3-9 19 15224 8-7 27
5-51 37 1-32 54 3-9 32 8-11 14
5-51 43 1-35 39 9-6 52 15225 11-61 10
5-83 16 1-36 54 9-9 21 15233 1-15 3
5-83 35 5-19 2 9-103 17 15253 12-45 7
5-87 32 5-19 17 10-4 36 12-45 7
7-8 47 5-21 36 10-13 7 15316 5-15 38
7-17 11 5-45 19 10-13 11 5-59 38
8-23 22 5-47 18 12-12 23 6-3 1
9-5 14 5-49 18 12-12 23 6-4 40
9-9 13 5-55 8 12-15 3 6-7 1
9-13 21 5-61 5 12-15 3 6-8 40
9-17 8 5-87 30 12-51 4 6-11 1
9-19 32 7-7 2 12-51 4 6-11 35
9-25 4 7-7 22 12-55 4 6-15 7
9-35 7 7-7 28 12-55 4 8-3 7
9-37 7 9-5 5 12-61 47 15370 5-15 34
9-49 6 9-9 4 12-61 47 5-59 34
9-65 9 9-65 5 12-67 47 15483 3-13 37
9-65 38 9-69 5 12-67 47 8-3 18
9-69 9 9-73 3 12-72 37 10-3 11
9-73 25 10-3 16 12-72 37 10-4 31
9-103 21 11-5 11 15162 2-13 26 10-13 17
10-7 11 11-10 37 2-17 21 10-13 29
11-9 27 11-22 57 2-19 21 10-13 40
11-47 18 11-41 21 11-5 4 12-12 21
11-55 2 11-41 21 11-5 5 12-12 21
11-94 7 11-47 41 11-9 3 12-12 28
11-99 20 11-48 49 11-9 4 12-12 28
12-19 7 11-69 19 15165 10-17 9 12-13 37
12-19 7 11-69 29 11-45 18 12-13 37
12-26 23 11-72 2 15166 10-3 13 12-15 15
12-26 23 11-72 7 10-7 8 12-15 15
12-61 61 11-75 19 15175 2-7 24 12-51 14
12-61 61 11-77 15 11-47 36 12-51 14
12-67 61 12-7 6 15176 8-23 30 12-52 21
12-67 61 12-7 6 9-13 14 12-52 21
12-76 28 12-51 5 9-19 6 12-52 29
12-76 28 12-51 5 9-51 8 12-52 29

©10/0/2002 HYSTER COMPANY See Service Manual 13-3


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

12-55 14 11-61 23 12-16 34 16447 3-13 7


12-55 14 11-77 27 16023 10-4 33 16448 11-21 29
12-55 21 12-12 22 16041 7-8 44 11-26 66
12-55 21 12-12 22 16075 11-75 11 11-41 1
12-56 29 12-51 8 16080 11-13 9 11-41 1
12-56 29 12-51 8 12-52 41 16449 9-15 8
12-59 17 12-55 8 12-52 41 16450 9-15 8
12-59 17 12-55 8 12-56 41 12-36 39
12-60 25 12-59 8 12-56 41 12-36 39
12-60 25 12-59 8 16085 1-6 56 12-41 40
12-60 33 12-61 46 1-32 52 12-41 40
12-60 33 12-61 46 1-36 52 16452 8-19 5
12-65 17 12-65 8 5-19 1 16458 10-15 25
12-65 17 12-65 8 5-55 7 11-13 17
12-66 25 12-67 46 9-5 9 11-21 6
12-66 25 12-67 46 9-9 8 11-25 27
12-66 33 12-72 36 16116 1-27 48 11-42 56
12-66 33 12-72 36 16142 8-15 6 12-25 5
12-71 7 16006 10-4 20 16151 5-45 24 12-25 5
12-71 7 10-13 18 16165 2-13 12 12-29 5
12-71 15 10-13 26 2-17 8 12-29 5
12-71 15 11-5 12 2-19 8 12-35 5
12-72 23 11-10 36 16186 5-45 3 12-35 5
12-72 23 12-11 5 16187 4-9 12 12-39 5
15485 7-8 60 12-11 5 4-11 1 12-39 5
15783 12-11 12 12-12 31 16246 12-43 16 16474 8-19 7
12-11 12 12-12 31 12-43 16 16475 8-19 6
12-16 31 12-15 16 16302 1-19 20 16479 9-41 6
12-16 31 12-15 16 10-4 38 16480 9-80 63
15860 5-15 3 12-52 22 16321 11-99 14 16481 5-45 2
5-40 49 12-52 22 16334 9-55 17 7-3 41
5-59 3 12-52 30 16343 12-43 9 7-17 6
5-73 23 12-52 30 12-43 9 7-17 7
5-77 23 12-55 22 16366 10-9 6 8-15 9
9-83 14 12-55 22 10-11 6 8-15 16
15883 11-69 6 12-56 30 16374 5-15 11 8-19 23
15887 11-77 6 12-56 30 5-51 8 9-41 7
15894 5-31 17 12-60 24 5-59 11 9-43 12
5-77 21 12-60 24 11-47 7 9-43 13
15895 9-103 9 12-60 32 11-48 46 9-43 14
15905 4-17 21 12-60 32 12-41 38 9-45 15
15907 11-21 5 12-66 24 12-41 38 9-65 16
11-26 49 12-66 24 16377 2-9 17 9-69 15
11-42 57 12-66 32 2-31 7 9-73 33
15910 11-87 8 12-66 32 7-17 16 9-85 10
15930 12-75 22 12-71 14 16378 11-61 15 9-85 19
12-75 22 12-71 14 16379 9-17 10 16483 5-51 15
15971 4-9 22 12-71 22 9-65 11 5-51 29
16001 9-103 16 12-72 22 9-69 11 5-59 40
10-4 39 16009 7-8 31 16394 11-13 24 8-13 7
10-5 51 7-8 31 16397 11-61 21 8-13 7
10-13 39 16015 12-16 34 16445 9-23 5 8-13 10

13-4 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

8-13 12 5-83 27 12-39 10 12-25 11


8-13 14 7-3 39 12-39 10 12-25 12
8-13 26 7-3 40 12-45 2 12-25 12
8-15 35 7-17 3 12-45 2 12-29 3
8-15 36 7-17 4 12-61 64 12-29 3
8-16 39 9-25 5 12-61 64 12-30 11
8-19 21 9-25 7 12-61 65 12-30 11
8-19 33 9-29 6 12-61 65 12-30 12
8-20 34 9-43 16 12-62 66 12-30 12
9-17 2 9-43 17 12-62 66 12-35 3
9-17 5 9-43 19 12-67 64 12-35 3
9-19 21 9-43 22 12-67 64 12-35 11
9-33 16 9-45 17 12-67 65 12-35 11
9-33 17 9-99 2 12-67 65 12-35 12
9-33 21 9-99 3 12-67 66 12-35 12
9-43 15 9-99 6 12-67 66 12-39 3
9-43 20 9-99 7 16485 5-39 8 12-39 3
9-45 16 9-99 8 5-39 17 12-39 11
9-55 23 9-99 16 5-85 3 12-39 11
9-55 24 9-99 23 5-85 11 12-39 12
9-55 25 10-15 10 5-85 18 12-39 12
9-55 26 10-15 11 7-11 13 12-45 15
9-65 14 11-21 4 8-19 20 12-45 15
9-65 15 11-22 74 8-19 22 12-61 63
9-69 14 11-25 31 9-13 28 12-61 63
9-69 25 11-25 32 9-13 30 12-67 63
9-70 40 11-26 48 9-37 2 12-67 63
9-73 8 11-26 79 9-49 23 16487 5-45 7
9-73 35 11-55 6 9-93 6 5-47 4
9-85 9 11-55 7 11-75 15 5-49 4
9-85 13 11-69 21 12-35 2 8-23 4
9-85 18 11-77 16 12-35 2 8-23 10
9-89 6 11-77 17 12-39 2 9-41 5
9-89 10 11-81 10 12-39 2 9-49 10
9-91 6 11-83 11 16486 8-23 2 9-49 13
9-91 14 11-92 10 9-25 13 9-49 17
9-93 9 11-93 10 9-25 17 9-49 18
9-93 11 11-94 9 9-45 18 9-51 2
9-93 18 11-95 10 9-63 5 9-51 35
11-22 70 11-95 11 9-63 10 9-65 21
11-22 71 11-95 12 9-69 32 9-65 23
11-26 70 11-95 13 9-73 17 9-65 31
11-26 71 12-16 22 9-99 5 9-66 42
11-41 8 12-16 22 9-100 7 9-69 19
11-41 10 12-16 23 10-15 2 9-69 20
16484 5-15 5 12-16 23 10-15 8 9-69 21
5-39 11 12-25 10 11-55 5 9-69 29
5-43 12 12-25 10 11-55 8 9-69 39
5-51 46 12-30 10 11-55 9 9-73 16
5-59 5 12-30 10 12-25 3 9-73 18
5-83 4 12-35 10 12-25 3 9-73 22
5-83 12 12-35 10 12-25 11 9-73 23

©10/0/2002 HYSTER COMPANY See Service Manual 13-5


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-73 36 16550 9-43 16 8-13 14 7-17 4


10-7 7 16553 9-49 17 16577 11-25 32 9-43 19
10-7 10 16556 7-3 41 11-92 10 16750 1-5 24
10-7 15 8-15 16 16583 9-73 33 12-49 4
16538 8-15 9 8-19 23 16597 1-19 17 12-49 4
9-43 13 8-19 23 1-31 14 16798 2-13 30
9-65 16 16558 3-13 16 1-35 14 2-17 24
9-69 15 8-13 10 5-45 4 2-19 24
9-85 10 9-17 2 5-47 2 8-23 6
9-85 19 9-19 21 5-49 2 16805 2-17 34
16540 8-13 7 9-33 17 5-51 36 2-19 34
8-13 7 9-55 25 5-51 44 4-6 61
8-15 36 9-65 15 7-3 6 9-19 10
8-19 21 9-69 25 9-103 21 9-55 38
8-19 33 9-69 38 10-15 14 16813 1-19 4
9-43 15 9-85 18 12-26 21 12-51 7
9-55 23 9-89 6 12-26 21 12-51 7
9-85 10 9-93 6 12-30 21 12-55 7
11-22 71 16559 7-17 3 12-30 21 12-55 7
11-26 71 9-25 7 12-36 21 12-61 51
11-41 10 9-99 23 12-36 21 12-61 51
16541 7-3 39 10-15 10 12-40 21 12-67 51
11-55 6 11-21 4 12-40 21 12-67 51
11-93 10 11-22 74 12-61 62 12-72 41
11-95 10 11-26 48 12-61 62 12-72 41
11-95 13 11-26 79 12-67 62 16815 4-6 60
12-16 23 11-77 17 12-67 62 7-3 7
12-16 23 11-81 10 16598 9-13 23 8-3 24
12-25 10 11-83 11 9-25 2 10-15 17
12-25 10 11-95 12 9-65 37 11-9 27
12-25 10 12-16 22 10-15 15 16816 9-35 10
12-25 10 12-16 22 11-55 15 9-37 10
12-29 10 12-61 65 16644 9-6 51 16824 11-10 47
12-29 10 12-61 65 9-9 20 16828 1-20 66
12-29 10 12-67 65 10-13 11 2-7 6
12-29 10 12-67 65 12-15 4 7-17 10
12-35 10 16561 9-35 13 12-15 4 9-5 13
12-35 10 9-37 13 16651 4-5 13 9-9 12
12-39 10 16562 5-47 6 16656 5-39 36 9-19 5
12-39 10 8-23 9 16693 4-9 19 9-35 5
12-61 64 9-49 10 5-45 6 9-37 5
12-61 64 9-49 13 8-15 1 9-49 3
12-67 64 9-65 31 9-85 7 9-65 7
12-67 64 9-69 32 9-85 13 9-69 7
16543 9-25 13 9-73 17 9-85 20 9-73 27
9-63 5 16565 7-17 6 16704 9-51 5 10-15 16
9-99 16 16568 9-99 8 16712 4-18 43 11-55 14
16544 9-49 19 10-15 11 16719 12-75 24 12-26 24
9-51 35 11-55 7 12-75 24 12-26 24
9-65 23 16569 7-8 33 16741 1-19 23 12-30 24
10-7 10 16571 10-7 7 16743 4-14 48 12-30 24
10-7 15 16576 3-13 17 16745 7-3 40 12-36 24

13-6 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

12-36 24 11-41 32 7-17 26 17761 9-99 5


12-40 24 16923 8-19 15 8-13 8 10-15 8
12-40 24 9-23 6 8-16 38 11-94 9
12-76 26 16955 8-23 18 8-20 35 12-45 15
12-76 26 16969 3-13 14 9-33 24 12-45 15
16829 1-19 8 8-13 26 17054 8-19 10 17764 4-9 21
7-7 22 9-33 16 9-65 32 7-17 12
11-5 10 9-43 20 17059 9-25 11 9-19 15
11-10 37 9-65 14 9-25 26 17765 5-45 28
16830 5-21 38 9-69 14 17061 7-17 5 5-47 16
7-7 28 9-69 37 8-13 19 5-49 16
9-19 2 9-73 6 8-15 2 9-5 24
10-4 16 9-85 13 9-5 40 9-9 14
11-47 39 9-91 6 9-9 36 17772 5-45 7
11-69 19 9-93 11 9-33 22 5-47 4
11-72 8 16970 8-13 29 9-89 8 5-49 4
11-75 20 9-29 6 9-93 4 17776 3-13 5
12-7 5 9-43 22 17062 9-25 8 7-17 25
12-7 5 9-99 7 9-65 27 8-13 6
12-15 18 11-25 31 9-99 14 9-33 19
12-15 18 12-45 2 17066 8-23 12 9-85 7
16835 12-23 22 12-45 2 17067 11-94 10 17777 8-19 14
12-23 22 16971 9-25 17 17154 11-61 17 9-25 10
12-26 19 16973 8-23 10 17215 2-17 9 17779 9-25 20
12-26 19 16982 9-80 66 2-19 9 17781 11-55 10
12-27 42 16983 8-23 16 17222 9-55 24 12-25 13
12-27 42 9-49 19 11-22 70 12-25 13
12-30 19 9-51 29 11-26 70 12-30 13
12-30 19 9-65 18 11-41 8 12-30 13
12-36 19 9-69 23 17224 11-75 15 12-35 13
12-36 19 9-73 10 17314 2-17 27 12-35 13
12-40 19 10-7 5 2-19 27 12-39 13
12-40 19 16987 8-13 4 17319 9-25 9 12-40 13
16836 1-31 30 9-25 12 17343 2-13 32 17783 8-19 9
1-35 30 16989 9-29 10 17345 9-35 15 9-65 33
16870 11-77 23 10-15 26 17346 9-35 22 9-69 28
16882 9-49 22 11-13 10 9-37 22 9-73 15
16883 3-13 18 11-25 33 17409 10-4 27 17785 5-49 19
7-17 18 16992 8-23 15 17505 9-6 61 18097 9-55 33
8-13 4 9-49 18 17537 9-5 10 18099 10-17 2
8-13 20 16993 9-5 19 9-9 39 11-45 26
9-33 25 16997 9-25 6 9-9 46 12-20 30
9-69 36 16999 8-19 16 17540 9-5 36 12-20 30
9-73 8 9-43 5 9-9 37 12-20 30
9-91 5 17038 8-19 11 17581 9-5 19 12-20 30
9-93 3 9-25 25 9-5 30 12-23 6
11-21 48 9-29 7 9-9 42 12-23 6
11-26 50 9-35 16 17664 9-33 39 12-61 59
11-41 12 9-37 16 17705 5-36 42 12-61 59
16909 8-19 20 11-25 26 17753 8-13 12 12-67 59
16918 9-29 3 17042 10-7 6 8-16 39 12-67 59
11-22 55 17049 3-13 32 8-19 34 18126 9-35 23

©10/0/2002 HYSTER COMPANY See Service Manual 13-7


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-39 4 18513 11-26 47 11-26 78 9-73 29


18202 11-61 7 11-42 35 11-93 6 18594 11-77 28
18334 11-88 3 18515 1-15 14 18535 10-7 11 18595 12-7 14
18425 9-56 39 1-23 27 11-55 16 12-7 14
18453 11-87 3 2-7 23 18537 11-88 6 18597 5-11 7
18460 12-53 45 4-6 47 18540 11-47 17 18601 11-61 3
12-53 45 7-17 32 11-94 5 18602 2-31 13
18462 1-32 50 8-16 45 18542 8-23 29 18607 10-13 7
1-36 50 8-19 30 18545 2-13 14 12-12 23
11-87 5 9-33 5 5-21 16 12-12 23
18465 9-23 2 9-51 20 5-87 34 12-51 17
11-9 19 9-63 7 18549 9-49 4 12-51 17
11-45 7 11-61 33 9-99 21 12-55 17
12-20 23 11-93 7 18557 3-3 11 12-55 17
12-20 23 11-95 7 5-13 17 18613 9-103 19
18468 8-15 26 18516 2-7 22 5-57 12 18619 11-5 4
18470 1-31 34 9-63 8 7-17 15 11-9 3
1-35 34 12-27 41 18558 9-19 13 18624 2-13 24
11-25 35 12-27 41 18565 2-9 7 2-17 19
11-47 25 12-27 41 18574 2-9 17 2-19 19
18471 1-19 19 12-27 41 18580 2-9 7 18631 2-31 18
9-89 2 12-32 40 18588 1-19 6 11-5 5
9-91 10 12-32 40 5-21 37 11-9 4
11-92 6 12-32 40 5-45 30 18635 2-31 4
11-96 6 12-32 40 5-47 14 18665 10-3 13
18473 9-43 3 18518 1-15 13 5-49 14 10-7 8
11-51 9 11-95 6 5-87 29 18670 7-7 14
18475 11-51 3 12-27 32 7-7 2 18769 11-99 15
18477 8-15 31 12-27 32 9-5 4 18797 9-33 4
18480 9-14 38 12-27 32 9-9 3 18839 1-15 3
9-33 8 12-27 32 11-47 33 18901 1-27 39
9-85 16 12-32 42 18589 1-6 57 18905 4-23 45
18486 9-93 15 12-32 42 10-17 15 18973 7-11 6
18496 8-16 43 12-32 43 11-45 1 19596 10-9 7
8-19 32 12-32 43 11-69 29 10-11 7
18497 7-17 31 18522 12-36 32 11-72 2 19968 10-4 32
9-51 4 12-36 32 11-75 21 10-13 21
9-51 20 12-41 41 18590 9-65 3 10-13 25
11-47 21 12-41 41 9-69 3 12-11 6
12-36 37 18524 12-26 31 9-73 1 12-11 6
12-36 37 12-26 31 11-42 38 12-12 27
18498 1-23 26 12-27 31 18591 2-25 6 12-12 27
1-25 4 12-27 31 2-27 6 12-52 25
4-6 46 12-31 31 2-29 6 12-52 25
11-47 34 12-31 31 11-13 14 12-52 33
18508 11-21 31 12-31 31 12-7 11 12-52 33
11-41 5 12-31 31 12-7 11 12-56 25
18509 11-21 14 12-36 31 12-19 13 12-56 25
11-26 46 12-36 31 12-19 13 12-56 33
11-61 32 12-40 31 12-23 4 12-56 33
12-32 43 12-40 31 12-23 4 12-60 28
12-32 43 18530 11-22 73 18592 9-69 33 12-60 28

13-8 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

12-60 36 12-12 30 2-29 4 97540 8-23 16


12-60 36 12-12 30 82270 7-7 27 9-49 19
12-66 28 12-13 36 11-69 18 9-69 23
12-66 28 12-13 36 11-72 6 9-73 10
12-66 36 12-52 24 11-75 18 99443 12-45 4
12-66 36 12-52 24 12-15 17 12-45 4
12-71 18 12-52 32 12-15 17 100154 5-43 8
12-71 18 12-52 32 82811 12-43 11 100205 12-16 21
12-72 26 12-56 24 12-43 11 12-16 21
12-72 26 12-56 24 82812 12-43 10 101625 10-15 23
24092 8-15 24 12-56 32 12-43 10 10-17 18
27133 9-103 20 12-56 32 83250 12-43 2 11-13 23
29582 8-15 22 12-60 27 12-43 2 11-45 27
29583 8-15 21 12-60 27 83251 12-43 3 12-20 26
30109 6-15 34 12-60 35 12-43 3 12-20 26
30124 7-7 15 12-60 35 83256 12-43 12 12-23 20
7-7 16 12-66 27 12-43 12 12-23 20
30374 8-23 20 12-66 27 83552 11-42 40 12-27 38
34795 11-99 14 12-66 35 83846 8-23 4 12-27 38
35504 5-11 11 12-66 35 86007 6-4 43 12-29 2
5-51 25 12-71 17 6-8 43 12-29 2
39767 9-55 14 12-71 17 6-12 40 102906 9-65 13
42598 3-3 1 12-72 25 87758 1-39 7 9-69 13
46388 9-103 4 12-72 25 87759 1-39 8 9-73 7
53086 9-103 10 60563 12-43 4 88065 9-51 10 105710 11-51 10
53092 7-11 7 12-43 4 88067 9-51 16 108877 11-75 7
53157 12-47 2 60592 11-9 21 88068 9-51 18 109547 3-9 14
12-47 2 61056 9-5 12 88071 9-51 14 110229 12-16 25
53769 6-15 13 9-9 11 88072 9-51 11 12-16 25
53770 6-15 13 63655 12-43 8 88095 9-51 15 110931 10-4 18
53771 6-15 13 12-43 8 88291 9-5 7 110932 10-4 18
53772 6-15 13 63899 3-3 15 9-9 6 110933 10-4 18
53773 6-15 13 69235 8-13 21 88296 11-69 17 111326 9-73 9
53774 6-15 13 9-5 41 11-72 5 9-91 1
53775 6-15 13 9-9 34 11-75 17 9-93 1
53776 6-15 13 69240 4-9 16 88298 12-16 24 111561 4-5 12
53777 6-15 13 71368 2-25 3 12-16 24 112058 1-23 21
53778 6-15 13 2-27 3 88415 11-9 8 1-23 22
53779 6-15 13 2-29 3 88452 11-9 29 112902 9-51 4
54624 8-15 23 75649 9-51 5 88587 6-19 3 112989 2-13 9
55146 9-5 8 78010 9-17 4 8-7 7 2-17 39
9-9 7 9-43 21 89440 12-45 5 2-19 39
55407 11-69 7 78122 9-51 5 12-45 5 113341 4-5 6
55468 9-5 22 79377 3-3 19 90207 9-103 3 114662 4-9 5
9-9 19 79481 6-15 12 92482 11-69 9 114826 6-3 35
57541 11-75 10 79482 6-15 12 95033 7-7 4 6-7 33
57618 12-43 15 79483 6-15 11 95034 7-7 4 6-12 36
12-43 15 6-19 17 95490 7-7 19 116030 7-8 56
57664 9-51 24 79976 5-25 23 7-7 21 116031 7-7 15
59229 10-4 30 5-73 25 96480 12-16 25 7-7 17
10-13 20 80038 2-25 4 12-16 25 116242A 10-4 34
10-13 28 2-27 4 96521 11-69 21 10-13 15

©10/0/2002 HYSTER COMPANY See Service Manual 13-9


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

10-13 23 116245 10-4 29 6-16 42 11-83 6


12-12 25 10-13 19 6-20 48 130845 1-27 38
12-12 25 10-13 27 126095 4-5 15 2-13 11
12-12 33 12-12 29 127045 2-17 33 2-17 41
12-12 33 12-12 29 2-19 33 2-19 41
12-51 19 12-13 35 8-23 25 11-45 11
12-52 19 12-13 35 127656 9-79 33 12-20 22
12-52 27 12-52 23 127852 1-27 44 12-20 22
12-52 27 12-52 23 128408 4-5 7 130849 6-15 10
12-55 19 12-52 31 128436 10-17 10 130850 6-15 38
12-55 19 12-52 31 11-45 19 130851 6-16 38
12-56 27 12-55 23 12-19 8 130852 6-16 38
12-56 27 12-55 23 12-19 8 131358 11-9 30
12-59 22 12-56 31 129356 11-9 21 131460 9-17 5
12-59 22 12-56 31 129563 2-13 36 131461 9-17 5
12-60 30 12-60 26 2-17 45 131878 2-25 9
12-60 30 12-60 26 2-19 45 132131 4-11 9
12-65 22 12-60 34 3-3 2 11-47 6
12-65 22 12-60 34 11-48 45 11-47 6
12-66 30 12-66 26 129683 9-17 4 132450 6-15 2
12-66 30 12-66 26 9-43 21 132451 6-3 18
12-71 12 12-66 34 129886 4-36 8 6-7 18
12-71 12 12-66 34 4-48 15 6-11 17
12-71 20 12-71 16 4-73 5 6-15 3
12-71 20 12-71 16 4-75 4 8-3 3
116244 10-4 35 12-72 24 4-77 28 8-7 2
10-13 16 12-72 24 4-79 12 132461 6-15 37
10-13 24 117585 11-22 67 4-83 12 132462 6-15 36
12-12 26 11-41 20 4-87 30 132463 6-15 33
12-12 26 11-41 20 129887 4-48 5 132464 6-15 32
12-12 34 118358 11-75 6 4-51 13 132465 6-15 4
12-12 34 118389 9-83 13 4-53 13 132476 6-15 8
12-52 20 119055 2-13 7 4-73 4 6-20 26
12-52 20 2-17 17 4-75 5 133481 4-25 5
12-52 28 2-19 17 4-107 1 133484 12-75 20
12-52 28 119236 11-45 10 10-17 11 12-75 20
12-55 20 12-20 21 11-45 23 133683 7-3 23
12-55 20 12-20 21 12-19 9 134803 1-19 34
12-56 28 119292A 12-15 20 12-19 9 9-5 3
12-56 28 12-16 20 12-19 9 9-9 45
12-60 23 12-43 12-19 9 134810 1-5 23
12-60 23 12-43 129889 4-95 16 4-13 23
12-60 31 119294A 11-5 6 4-97 13 4-18 40
12-60 31 11-9 32 129894 4-48 10 4-30 4
12-66 23 12-16 33 4-53 20 4-77 26
12-66 23 12-16 33 129962 1-6 48 4-81 24
12-66 31 119296 11-5 6 130625 5-11 17 4-85 24
12-66 31 11-9 33 5-11 34 4-87 20
12-71 13 120779 9-93 2 5-21 35 134811 4-77 27
12-71 13 124359 8-15 11 5-51 10 4-81 26
12-71 21 125428 6-15 19 5-87 31 4-85 26
12-71 21 6-15 26 130825 11-81 6 4-87 18

13-10 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

134812 4-35 9 137852 3-5 7 12-59 18 4-67 11


4-36 7 3-13 30 12-65 18 4-71 9
4-39 10 4-6 58 12-65 18 4-93 2
4-51 9 4-14 46 12-71 8 4-94 4
4-55 7 4-17 24 12-71 8 4-101 5
4-57 11 4-21 7 145063 10-4 37 4-105 17
4-65 9 4-98 6 10-13 30 148612 4-48 9
4-67 8 5-4 19 12-11 4 4-53 19
4-71 4 5-45 23 12-11 4 148616 4-73 6
4-77 23 11-13 26 12-51 15 148648 4-30 5
4-79 10 11-45 2 12-51 15 4-33 8
4-81 27 12-16 26 12-55 15 4-35 5
4-83 10 12-16 26 12-55 15 4-36 5
4-85 27 138235 9-33 27 12-59 18 4-55 5
4-87 21 9-55 32 12-59 18 4-57 9
4-92 2 138811 9-63 10 12-65 18 4-65 14
4-95 13 11-55 8 12-65 18 4-67 18
4-97 10 12-25 11 12-71 8 4-71 5
134881 2-29 11 12-25 11 12-71 8 4-77 17
134976 2-13 10 12-30 11 145641 1-19 24 4-81 16
2-17 40 12-30 11 9-15 4 4-85 16
2-19 40 12-35 11 9-19 7 4-87 25
135306 11-9 6 12-35 11 9-51 8 4-92 3
135609 11-9 21 12-39 11 9-55 37 4-93 1
136681 1-27 8 12-39 11 10-15 13 4-94 5
5-37 5 138929 9-15 3 11-51 4 4-101 13
7-3 30 11-22 66 11-55 17 148649 4-57 6
136687 1-17 3 11-41 19 12-36 22 4-59 6
1-27 30 11-41 19 12-36 22 4-60 6
3-9 41 12-7 15 12-40 22 4-63 6
3-13 3 12-7 15 12-40 22 4-77 18
4-13 13 139012 3-9 9 145793 3-13 35 4-81 15
4-18 51 139140 11-99 21 8-13 11 4-85 15
5-3 10 139716 5-49 13 145814 3-9 12 4-87 26
136692 1-7 70 140597 5-11 37 145823 2-7 3 149333 4-5 16
1-7 70 5-51 35 146540 12-49 1 150179 4-18 32
1-15 7 141296 12-8 23 12-49 1 151551 2-5 7
1-45 17 12-8 23 147224 11-9 30 151554 2-5 5
1-51 36 141501 6-15 23 147973 11-81 5 151920 2-25 5
3-9 3 142682 8-19 22 11-83 5 2-27 5
3-9 48 144067 5-37 6 148605 4-48 13 2-29 5
4-23 10 9-10 54 4-53 22 10-13 6
9-14 44 144077 10-4 45 148606 4-48 12 12-16 27
9-55 6 145062 10-4 37 4-53 21 12-16 27
136703 7-9 64 10-13 30 148607 4-29 7 152183 2-13 10
136704 7-3 26 12-11 4 4-39 13 152786 12-43 18
7-3 36 12-11 4 4-51 12 12-43 18
136749 1-19 31 12-51 15 4-57 7 152787 12-43 19
3-5 4 12-51 15 4-59 7 12-43 19
4-13 29 12-55 15 4-60 7 153069 4-5 43
136985 1-20 55 12-55 15 4-63 7 153985 11-61 9
1-45 20 12-59 18 4-65 7 154208 11-47 38

©10/0/2002 HYSTER COMPANY See Service Manual 13-11


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

154278 4-23 32 1-35 9 166818 1-42 27 12-66 44


154363 11-69 10 160865 1-19 29 1-42 29 12-66 44
154781 6-4 37 1-31 10 167194 6-3 13 12-72 34
6-7 37 1-35 10 6-7 13 12-72 34
6-12 38 162231 9-5 20 167196 6-3 11 170378 10-3 9
155328 7-7 19 9-9 9 6-7 11 10-13 36
7-8 59 162234 9-51 7 167201 6-3 10 12-12 19
156133 1-19 33 163521 1-27 43 6-7 10 12-12 19
1-31 24 163873 6-15 29 167261 9-25 19 12-15 13
1-35 24 163874 6-15 30 11-55 11 12-15 13
2-13 20 6-20 24 12-25 14 12-52 40
2-17 15 164431 4-47 1 12-25 14 12-52 40
2-19 15 4-48 1 12-30 14 12-56 40
9-99 22 4-53 25 12-30 14 12-56 40
156479 2-7 15 4-73 3 12-35 14 12-60 44
156510 2-13 39 4-75 3 12-35 14 12-60 44
2-17 26 4-79 3 12-40 14 12-66 44
2-19 26 4-81 21 12-40 14 12-66 44
156696 2-13 18 4-83 3 168718 2-13 33 12-72 34
5-49 20 4-85 21 2-17 11 12-72 34
157002 11-61 38 4-93 3 2-19 11 170625 10-9 8
157233 1-23 24 4-107 2 169321 4-101 4 10-11 8
2-13 42 4-113 3 169592 11-95 11 170911 10-4 19
157593 3-13 29 164433 4-59 1 12-61 66 171350 11-10 56
157704 3-3 14 4-77 3 12-61 66 172561 4-60 9
159175 7-7 3 4-79 8 12-68 66 172661 4-55 4
159179 7-7 5 4-83 8 12-68 66 4-57 8
159180 7-7 6 4-101 6 169759 4-13 4 4-59 9
159181 7-7 8 4-108 1 169775 4-21 2 4-63 11
159258 10-4 17 164435 4-77 1 169776 4-9 3 173240 7-8 57
159295 10-4 22 4-79 2 169781 4-13 1 173246 11-48 48
159296 10-4 26 4-83 2 169785 4-13 5 173247 3-3 18
159299 10-4 23 4-97 2 4-21 3 174413 1-31 6
159320 4-48 19 164436 4-48 20 169787 7-17 9 1-35 6
159367 2-31 16 4-77 2 9-6 49 2-13 28
159368 2-31 17 4-79 13 9-9 17 11-22 54
159708 5-40 50 4-83 13 9-19 30 11-41 17
159831 1-39 3 4-97 1 169874 11-88 5 175944 4-23 5
160245 4-48 8 164455 4-48 18 169933 5-49 6 176134 6-16 40
4-53 18 164488 4-23 7 170067 5-49 22 176454 3-3 3
160266 9-5 11 165278 9-99 9 170377 10-3 9 176455 4-6 78
9-9 10 165844 9-49 17 10-13 36 176640 4-23 14
160278 12-3 9 9-69 29 12-12 19 4-23 48
12-3 9 9-73 16 12-12 19 8-13 23
160286 12-3 8 165991 2-9 14 12-15 13 177051 6-23 4
12-3 8 166112 2-13 40 12-15 13 177462 12-3 9
160338 12-3 1 166209 9-60 1 12-52 40 12-3 9
12-3 1 9-61 1 12-52 40 177946 3-9 15
160339 12-3 1 11-92 1 12-56 40 177948 5-11 24
12-3 1 11-93 1 12-56 40 5-25 25
160863 1-19 30 11-95 1 12-60 44 177949 11-99 16
1-31 9 11-96 1 12-60 44 11-99 16

13-12 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

177989 1-31 33 12-11 2 12-11 13 12-52 37


1-35 33 12-11 2 12-12 13 12-52 37
177991 1-31 29 12-15 5 12-15 7 12-56 37
1-35 29 12-15 5 12-15 7 12-56 37
178015 7-8 61 12-51 2 12-52 34 12-60 41
179823 11-10 60 12-51 2 12-52 34 12-60 41
181045 1-5 23 12-55 2 12-56 34 12-66 41
4-13 23 12-55 2 12-56 34 12-66 41
4-18 40 12-59 2 12-60 38 12-72 31
4-21 11 12-59 2 12-60 38 12-72 31
4-29 2 12-65 2 12-66 38 185086 10-3 8
4-30 3 12-65 2 12-66 38 10-13 35
4-77 25 12-71 2 12-72 28 12-12 17
4-81 23 12-71 2 12-72 28 12-12 17
4-85 23 185064 10-13 12 185083 10-3 5 12-15 11
4-87 19 12-15 1 10-13 32 12-15 11
4-89 11 12-15 1 12-12 14 12-52 38
181046 4-17 19 185065 10-13 10 12-12 14 12-52 38
4-18 34 12-15 2 12-15 8 12-56 38
4-29 4 12-15 2 12-15 8 12-56 38
4-35 13 185074 7-7 29 12-52 35 12-60 42
4-36 6 185078 10-4 37 12-52 35 12-60 42
4-39 9 10-13 13 12-56 35 12-66 42
4-47 2 12-11 3 12-56 35 12-66 42
4-51 8 12-11 3 12-60 39 12-72 32
4-54 4 12-51 16 12-60 39 12-72 32
4-55 6 12-51 16 12-66 39 185087 10-3 10
4-57 10 12-55 16 12-66 39 10-13 37
4-65 8 12-55 16 12-72 29 12-12 18
4-67 7 12-59 19 12-72 29 12-12 18
4-71 3 12-59 19 185084 10-3 6 12-15 12
4-77 24 12-65 19 10-13 33 12-15 12
4-79 9 12-65 19 12-12 15 12-52 39
4-81 25 12-71 9 12-12 15 12-52 39
4-83 9 12-71 9 12-15 9 12-56 39
4-85 25 185081 10-3 4 12-15 9 12-56 39
4-87 17 12-11 13 12-52 36 12-60 43
4-89 10 12-11 13 12-52 36 12-60 43
4-92 1 12-15 6 12-56 36 12-66 43
4-95 10 12-15 6 12-56 36 12-66 43
4-97 8 12-52 34 12-60 40 12-72 33
4-101 11 12-52 34 12-60 40 12-72 33
184657 2-13 31 12-56 34 12-66 40 185089 10-4 44
2-17 25 12-56 34 12-66 40 10-13 3
2-19 25 12-60 37 12-72 30 12-11 7
8-23 7 12-60 37 12-72 30 12-11 7
184761 8-23 2 12-66 37 185085 10-3 7 12-51 10
185015 6-4 45 12-66 37 10-13 34 12-51 10
185025 12-3 10 12-72 27 12-12 16 12-55 10
12-4 10 12-72 27 12-12 16 12-55 10
185053 10-3 3 185082 10-3 4 12-15 10 12-59 13
10-13 2 10-13 31 12-15 10 12-59 13

©10/0/2002 HYSTER COMPANY See Service Manual 13-13


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

12-65 13 191518 9-5 27 12-49 2 198019 11-69 15


12-65 13 9-9 30 197068 1-17 5 198518 11-77 7
12-71 3 191534 1-31 43 11-61 41 198675 4-6 57
12-71 3 1-36 43 198011 4-33 3 198678 12-36 20
185166 12-3 1 2-13 43 4-35 12 12-36 20
12-3 1 191605 11-10 53 4-36 12 12-41 37
185178 7-7 9 11-87 2 4-48 2 12-41 37
7-7 15 192210 12-45 9 4-53 26 199195 2-31 1
7-7 18 12-45 9 4-59 3 199258 12-11 11
185179 7-7 10 192528 4-97 3 4-65 3 12-11 11
185180 7-7 20 192529 4-33 2 4-73 2 12-16 30
185183 7-8 38 4-35 10 4-75 1 12-16 30
185184 7-8 38 4-48 14 4-77 5 199282 12-16 32
185211 7-7 13 4-77 4 4-79 4 12-16 32
186061 9-103 22 4-79 14 4-81 19 199285 12-15 19
10-9 14 4-83 14 4-83 4 12-15 19
10-11 15 192677 11-5 7 4-85 19 199522 9-83 18
11-69 31 11-9 34 4-93 5 199594 3-9 34
11-75 23 192678 11-5 8 4-97 4 199917 7-17 13
11-83 10 11-9 35 4-101 2 9-19 16
12-43 17 192680 11-5 9 4-107 4 200445 6-4 35
12-43 17 11-10 38 4-108 3 200469 6-3 12
12-47 14 192683 11-69 16 4-113 2 6-7 12
12-48 14 11-72 4 198012 4-77 6 6-11 11
187802 7-4 44 192704 11-61 25 4-79 6 201757 2-13 35
7-17 37 193503 10-15 19 4-83 6 2-17 36
188479 11-69 23 11-21 32 4-97 5 2-19 36
189369 9-5 42 11-26 44 198013 4-33 4 201761 11-55 9
9-9 35 11-41 7 4-35 11 12-25 12
9-19 22 12-26 18 4-36 13 12-25 12
9-25 24 12-26 18 4-48 3 12-30 12
9-85 17 12-26 18 4-53 27 12-30 12
189451 12-7 4 12-26 18 4-59 2 12-35 12
12-7 4 12-30 18 4-65 2 12-35 12
12-8 21 12-30 18 4-73 1 12-39 12
12-8 21 12-30 18 4-75 2 12-39 12
189493 9-55 31 12-30 18 4-77 7 201766 8-15 35
9-65 41 12-36 18 4-79 5 9-33 21
9-69 26 12-36 18 4-81 20 9-89 10
190252 4-9 9 12-40 18 4-83 5 201779 4-9 18
190269 4-36 11 12-40 18 4-85 20 9-43 14
4-79 1 193554 11-69 13 4-93 4 201783 9-37 15
4-83 1 196898 1-31 44 4-97 6 12-35 2
4-102 11 1-36 44 4-101 1 12-35 2
190270 4-48 21 2-13 19 4-107 3 12-39 2
4-65 1 2-17 14 4-108 2 12-39 2
4-101 3 2-19 14 4-113 1 12-61 63
190383 4-5 38 196907 12-3 1 198014 4-79 7 12-61 63
190757 7-17 8 12-3 1 4-83 7 12-67 63
9-6 48 197067 4-11 8 4-97 7 12-67 63
9-9 16 4-18 44 198017 11-69 15 201784 9-37 2
9-19 31 12-49 2 11-72 9 9-49 8

13-14 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

201797 2-13 34 11-21 30 221533 6-23 6 222347 9-33 38


2-17 35 11-26 43 221556 11-99 12 222369 8-19 12
2-19 35 11-41 3 221561 10-3 12 8-23 13
201807 7-8 55 12-26 17 10-13 38 9-65 26
201823 11-75 5 12-26 17 12-12 20 222381 9-25 5
201829 11-75 12 12-26 17 12-12 20 222406 9-65 18
201830 11-75 14 12-26 17 12-15 14 222434 9-49 23
201950 4-23 4 12-30 17 12-15 14 222440 5-11 29
203071 11-81 2 12-30 17 12-60 45 5-51 27
11-83 2 12-30 17 12-61 45 222441 9-41 6
203899 5-37 3 12-30 17 12-66 45 222442 9-41 7
204065 11-87 6 12-35 17 12-67 45 9-45 15
204128 9-45 15 12-36 17 12-72 35 11-91 15
204208 4-24 56 12-40 17 12-72 35 222443 9-14 34
205006 8-15 10 12-40 17 221563 11-99 11 9-45 16
8-19 26 220334 10-17 8 221576 11-69 14 9-55 26
205683 5-45 16 11-45 17 221617 3-9 18 222444 9-45 18
205701 8-13 11 12-19 6 221632 11-61 5 9-100 7
206026 4-105 16 12-19 6 221635 3-9 20 222456 9-99 3
206150 9-43 17 220496 11-47 10 221667 11-9 23 222495 9-5 44
206164 1-39 4 220500 1-31 25 221710 5-11 5 9-10 49
206423 11-61 22 1-35 25 5-25 26 9-49 12
206471 11-22 56 220787 11-10 42 5-51 21 222531 9-46 53
11-42 36 221341 1-31 35 5-73 28 222533 9-5 21
208631 6-19 1 1-35 35 221711 1-6 59 9-9 18
208646 6-4 38 11-61 29 221712 11-10 48 222594 9-5 6
6-7 38 221351 8-7 36 221714 9-109 22 9-9 5
6-12 38 221354 1-19 3 9-111 22 222667 12-76 27
208810 6-3 24 8-7 6 221717 6-3 22 12-76 27
6-7 24 9-19 4 6-7 22 222668 11-61 18
6-11 23 10-17 16 6-11 21 222899 9-6 57
208816 6-11 8 11-13 11 221733 11-88 7 223187 10-4 40
210183 11-81 3 11-45 29 221767 8-3 25 223216 9-19 37
11-83 3 11-69 20 9-6 59 225334 9-103 13
210846 11-26 41 12-7 12 9-10 56 226414 10-4 45
210850 8-19 18 12-7 12 11-77 24 10-15 27
8-23 14 12-19 14 221769 6-23 7 11-10 43
213361 11-9 19 12-19 14 6-23 7 11-10 50
213709 1-27 47 12-23 1 221771 9-69 34 11-22 56
214195 6-12 37 12-23 1 9-73 2 11-47 15
215924 11-69 11 221355 11-87 7 10-4 38 11-55 18
216060 11-9 21 221357 12-7 3 11-69 20 11-61 39
216735 4-23 17 12-7 3 11-99 13 11-88 2
7-3 11 221358 2-31 5 221775 11-61 43 226774 1-7 75
216877 1-6 50 11-10 58 11-69 22 227098 12-75 21
2-7 11 221359 8-7 3 221777 2-31 15 12-75 21
7-3 18 221373 11-75 2 10-4 49 227221 2-7 27
9-13 19 221375 12-43 1 221780 7-8 35 228376 1-13 10
218002 10-13 5 12-43 1 222005 11-61 8 228998 10-7 12
12-16 28 221376 6-4 46 222029 1-42 30 230408 6-15 35
12-16 28 221377 11-77 12 222085 5-3 12 10-4 23
219302 10-15 18 221435 6-15 6 222304 9-5 19 231958 4-9 1

©10/0/2002 HYSTER COMPANY See Service Manual 13-15


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

232462 12-43 5 249557 9-103 14 4-83 11 4-23 12


12-43 5 251979 7-8 54 4-89 12 9-14 46
232470 12-43 14 252410 11-9 7 279740 1-17 30 288394 1-5 28
12-43 14 254209 10-4 40 279752 1-27 37 1-10 39
233683 9-41 5 256674 4-29 3 280156 7-17 21 11-45 6
233693 5-39 9 258590 2-17 29 9-19 36 12-20 20
5-39 16 2-19 29 9-65 24 12-20 20
5-85 12 8-23 24 9-65 30 289968 11-69 4
5-85 17 258882 9-51 17 280472 1-6 46 289969 11-69 12
7-11 13 260773 9-37 3 1-27 6 290736 2-5 15
9-13 28 9-49 21 4-23 18 292500 1-6 63
9-13 30 261162 1-23 10 280525 11-88 4 292501 1-9 11
234897 12-43 13 1-23 12 280582 6-15 9 1-27 28
12-43 13 1-23 14 6-20 25 3-9 40
235691 5-39 10 1-23 16 280610 12-7 7 3-13 2
5-43 13 1-23 18 12-7 7 292504 3-13 11
5-83 26 9-19 35 12-8 20 292505 1-9 15
9-45 17 263591 10-7 4 12-8 20 292512 11-13 20
238810 4-5 28 264134 1-39 20 281562 9-51 33 292513 1-6 67
9-5 18 9-55 18 281563 9-51 33 1-6 67
9-10 51 264168 1-41 2 281813 12-47 6 1-15 4
239182 11-69 3 1-41 19 12-47 6 4-23 23
239308 9-99 27 265817 1-6 43 281846 4-65 10 292514 2-23 11
11-22 62 266401 9-51 30 282679 10-17 13 3-9 23
11-41 26 266409 9-51 34 11-13 18 3-13 19
12-45 17 266410 9-51 32 11-45 14 292519 3-13 21
12-45 17 266411 9-51 28 12-19 11 292521 3-10 59
239503 1-27 9 266413 9-51 25 12-19 11 292522 2-23 12
1-31 23 266414 9-51 23 12-23 19 292527 2-7 12
1-35 23 266415 9-51 21 12-23 19 292529 7-3 16
2-17 37 267262 8-15 5 282972 9-51 26 292535 1-6 49
2-19 37 268133 11-22 59 282973 9-51 31 292537 1-6 49
3-5 5 11-41 23 282974 9-51 27 292560 11-77 18
4-6 45 11-41 23 284078 4-17 5 292581 2-31 10
4-13 31 268789 9-51 19 284521 1-6 51 292597 1-39 23
4-18 29 268980 8-7 33 284534 9-103 15 292658 11-65 4
4-23 15 270331 11-26 39 286132 6-15 25 292668 1-9 9
4-23 46 270851 11-75 16 286901 4-17 15 1-13 31
5-37 8 270871 4-17 6 4-23 8 1-17 12
239508 9-51 12 270938 7-4 46 287814 9-13 16 3-9 30
239784 7-17 7 7-17 41 287851 1-27 31 4-6 56
240969 12-4 11 272252 6-15 5 4-11 11 4-6 67
12-4 11 272684 9-52 38 287854 1-15 12 4-23 38
241664 6-15 31 273775 9-15 10 1-45 16 292679 1-5 8
8-7 12 9-55 11 1-51 35 1-13 32
241878 4-5 32 273969 6-3 6 2-11 9 1-17 13
4-11 6 6-7 6 2-17 23 1-27 41
4-18 52 6-11 9 2-19 23 3-9 25
246108 1-27 45 274885 12-45 10 3-10 61 4-6 55
248196 4-41 1 12-45 10 4-23 33 4-6 68
4-105 18 277446 4-77 22 9-55 5 4-23 37
248320 10-5 50 4-79 11 287860 3-9 2 5-9 3

13-16 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

292680 1-5 12 296165 8-27 37 302254 3-9 38 309062 9-103 12


1-17 4 296380 4-13 30 302256 1-5 13 309637 1-9 22
1-27 29 4-18 28 302398 1-9 17 309666 1-5 20
3-9 42 296396 1-5 10 5-3 13 313022 9-6 54
3-13 4 296415 11-47 5 11-13 19 9-9 26
4-18 49 296426 11-15 36 12-23 9 313222 11-51 5
5-3 9 11-103 2 12-23 9 313828 1-45 15
292681 1-20 62 296430 2-31 8 302399 1-5 5 1-51 39
1-27 32 296431 8-5 13 1-9 7 7-3 27
2-17 38 296437 11-9 23 11-10 65 313979 9-99 12
2-19 38 296442 6-19 8 302400 7-8 47 313980 11-22 68
3-5 6 12-61 54 8-13 25 11-26 40
4-5 44 12-61 54 11-29 27 313983 9-99 11
4-23 16 12-67 54 11-65 21 314165 3-9 7
4-23 47 12-67 54 11-67 31 314170 3-9 28
5-3 5 296445 1-39 5 12-61 53 3-9 35
5-9 6 296464 1-5 9 12-61 53 314347 10-7 13
7-3 32 296472 1-9 6 12-67 53 316678 5-3 10
292682 1-6 69 1-17 2 12-67 53 316826 9-55 34
1-7 69 296510 11-13 3 302402 11-15 21 316829 7-11 4
1-15 6 12-23 11 11-17 4 316833 5-3 13
1-45 18 12-23 11 11-19 9 318352 11-10 59
1-51 37 297613 11-88 2 11-29 20 318446 9-99 12
2-11 11 298132 11-22 60 11-103 3 11-26 42
2-17 43 11-41 24 302404 11-103 3 320037 1-42 28
2-19 43 298543 7-11 9 302408 1-39 16 320076 11-9 28
2-31 20 298832 3-3 14 11-9 9 320155 1-9 13
3-9 4 299257 11-42 39 11-15 12 1-13 33
3-9 47 300088 1-9 23 11-19 18 4-6 54
3-13 22 1-19 18 11-19 23 4-6 69
4-23 11 1-23 4 12-61 55 5-3 12
4-23 34 1-23 8 12-61 55 9-55 35
7-3 8 1-31 37 12-67 55 12-23 10
9-14 42 1-35 37 12-67 55 12-23 10
9-55 9 300939 1-6 51 12-73 2 320156 1-6 64
292683 2-7 10 302036 1-17 11 12-73 2 1-9 10
9-13 18 4-23 39 302501 7-8 58 1-27 3
292685 11-77 19 302100 11-29 15 302512 7-8 42 3-10 52
292687 1-39 22 11-70 4 302522 7-8 43 4-13 12
2-31 9 11-71 5 303304 10-4 25 5-3 8
292693 1-39 15 11-78 4 303493 5-4 15 11-10 64
293654 6-19 7 11-79 2 304527 5-13 22 320157 1-27 33
293758 5-3 6 302244 1-6 42 5-23 2 3-5 8
5-9 2 1-27 40 5-29 2 4-5 4
293763 1-39 12 5-3 11 5-35 2 4-13 11
293771 1-39 13 302246 5-3 11 5-57 7 5-37 7
293782 7-3 19 302248 1-5 7 305318 11-81 1 7-8 47
294309 9-109 18 1-9 14 11-83 1 320158 1-20 61
9-111 18 1-13 30 306427 4-48 6 3-5 9
295743 9-43 18 3-9 29 306952 1-51 32 4-11 12
9-55 30 4-6 53 306954 1-51 20 7-3 31
296128 3-9 1 4-6 70 306957 1-51 9 8-13 24

©10/0/2002 HYSTER COMPANY See Service Manual 13-17


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

320159 1-6 68 4-39 5 5-35 12 331342 2-25 11


1-6 68 4-48 11 5-75 6 2-27 11
1-15 5 4-51 14 5-79 10 331490 9-41 4
1-20 56 4-53 14 330578 5-29 26 331536 1-42 24
9-14 43 4-57 12 5-31 20 332070 9-99 11
9-55 8 4-63 8 5-35 13 11-22 69
320160 2-11 10 326004 2-9 18 330579 5-29 27 12-62 68
2-17 42 327489 1-41 1 5-35 14 12-62 68
2-19 42 329067 1-9 32 5-75 4 12-68 68
3-9 46 1-17 15 5-79 8 12-68 68
4-23 24 1-19 14 330586 5-29 3 333394 11-88 1
320161 2-7 9 329420 6-15 18 5-35 4 334200 9-41 10
9-13 17 329421 6-15 18 330587 5-35 3 334229 1-13 25
320181 1-39 14 329803 1-41 17 330588 5-35 25 334230 1-13 26
11-15 10 330100 9-55 21 330589 5-31 23 334233 1-13 24
11-19 19 330502 5-11 20 5-31 23 334234 1-13 23
11-19 22 5-11 36 5-31 28 334245 12-45 6
320182 1-39 17 5-15 29 5-77 15 12-45 6
12-73 3 5-51 16 330597 5-23 18 334325 9-55 16
12-73 3 5-59 29 5-31 8 334329 12-45 1
320184 1-39 5 330504 5-11 3 5-71 18 12-45 1
320344 11-10 40 5-11 33 5-77 17 12-47
321158 4-5 22 5-15 14 330612 5-25 18 12-47
321167 9-51 3 5-51 5 5-31 26 334340 1-15 2
321178 10-3 15 5-59 14 5-73 15 9-55 7
321293 6-3 4 330511 5-15 21 5-77 14 334888 10-4 42
6-4 41 5-15 39 330617 5-31 1 10-13 8
6-7 4 5-59 21 5-35 11 12-11 9
6-8 41 5-83 18 5-77 7 12-11 9
6-11 3 5-85 8 330622 5-31 6 12-51 12
6-12 42 5-85 14 5-35 6 12-51 12
321687 3-3 16 330513 5-15 37 330623 5-23 17 12-55 12
4-5 11 5-59 37 5-25 7 12-55 12
322784 4-24 57 330519 5-15 17 5-29 18 12-59 15
11-45 5 5-15 17 5-31 7 12-59 15
11-47 14 330520 5-15 18 5-35 7 12-65 15
12-20 19 5-51 7 5-73 3 12-65 15
12-20 19 5-59 18 5-75 3 12-71 5
323488 11-92 2 330527 5-15 35 5-77 3 12-71 5
11-93 2 5-59 35 5-79 3 334922 1-31 11
11-95 2 330532 5-19 11 330632 5-15 22 1-35 11
11-96 2 5-55 11 5-59 22 335064 10-9 2
323864 1-27 46 330534 5-19 23 330634 5-15 23 10-11 2
4-18 33 5-61 13 5-59 23 335065 10-9 2
8-15 33 330555 5-11 9 330642 5-21 12 10-11 2
8-19 25 5-51 39 5-87 17 335071 10-7 5
9-15 1 330574 5-23 7 330646 5-21 22 335072 10-7 3
324896 7-3 21 5-25 12 5-87 10 335080 10-9 2
325708 3-10 58 5-29 8 330647 5-21 23 10-11 2
325789 4-27 3 5-31 24 5-87 9 335084 10-9 3
4-29 6 5-35 17 330674 5-83 30 10-11 3
4-36 1 330577 5-29 25 331319 4-5 19 335085 10-9 5

13-18 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

10-11 5 12-8 23 342054 11-47 20 12-31 27


335086 10-9 4 339429 12-8 23 342056 11-21 15 12-31 27
10-11 4 12-8 23 11-26 59 12-40 27
335087 10-9 9 339437 7-4 47 342058 11-21 11 12-40 27
335130 10-3 13 7-17 40 11-26 55 342685 11-25 6
10-7 9 12-8 23 342059 11-21 12 11-42 43
335241 10-4 21 12-8 23 11-26 56 12-31 28
335244 10-7 14 339602 12-16 29 342084 11-45 3 12-31 28
335248 10-7 14 12-16 29 11-47 13 12-40 28
335989 1-42 30 339637 7-8 35 342088 11-47 1 12-40 28
335991 1-42 30 340044 1-17 27 342136 11-5 1 342686 12-32 37
336821 1-31 19 4-18 31 342137 11-5 1 12-32 37
1-35 19 340108 11-77 26 342675 9-19 12 342687 12-31 36
338256 11-21 46 340520 10-4 41 9-55 31 12-31 36
11-26 73 10-13 4 342676 9-55 32 342688 11-41 9
11-75 12-11 8 342677 8-13 15 11-41 9
338406 11-9 31 12-11 8 342678 9-55 31 12-29 8
338420 11-9 24 12-51 11 342679 9-55 31 12-29 8
338443 11-9 15 12-51 11 342680 12-16 24 12-32 41
11-10 67 12-55 11 12-16 24 12-32 41
338454 11-9 17 12-55 11 12-31 29 342689 11-41 11
338455 11-21 19 341524 9-19 19 12-31 29 11-41 11
11-26 63 9-55 30 12-32 38 12-29 9
338457 11-9 14 342012 11-9 18 12-32 38 12-29 9
11-10 68 342013 11-5 3 12-40 29 12-31 32
338458 11-10 39 11-9 2 12-40 29 12-31 32
338460 11-61 31 342015 11-99 5 342681 12-16 25 343418 11-42 48
11-91 342016 11-99 1 12-16 25 11-42 54
338469 11-22 63 342017 11-99 3 12-31 30 343420 11-42 46
11-22 65 342025 11-9 20 12-31 30 343421 11-42 47
11-94 342031 11-99 2 12-32 39 343422 11-41 33
338473 11-21 18 342032 11-99 4 12-32 39 343424 11-41 29
11-26 62 342038 11-21 3 12-40 30 343432 11-42 53
338484 11-10 61 11-26 72 12-40 30 343436 11-42 46
338485 11-10 62 342039 11-21 1 342682 11-25 3 343437 11-42 47
338503 11-61 13 11-25 1 11-41 27 343438 11-42 48
338568 9-80 65 342040 11-21 2 12-29 9 343439 11-42 33
338569 9-79 31 11-25 2 12-29 9 343442 11-41 29
338570 9-79 30 342041 11-21 27 12-39 9 343466 11-9 26
338926 9-80 67 11-26 67 12-39 9 343468 11-9 25
339033 10-4 40 11-41 16 342683 11-25 4 343484 11-22 53
339362 12-15 342042 11-21 36 11-41 28 11-41 15
12-15 11-42 60 12-29 8 343487 11-22 61
339363 12-15 342043 11-21 28 12-29 8 11-41 25
12-15 11-26 65 12-29 8 11-41 25
339364 12-15 11-41 18 12-29 8 12-45 11
12-15 342044 11-21 37 12-39 8 12-45 11
339379 12-45 8 11-42 61 12-39 8 343520 11-42 44
12-45 8 342045 11-21 38 342684 11-25 5 11-72 1
339380 12-45 8 11-42 58 11-42 42 343558 11-61 16
12-45 8 342046 11-21 39 12-31 27 343560 11-5 2
339427 12-8 23 11-42 41 12-31 27 344759 1-19 9

©10/0/2002 HYSTER COMPANY See Service Manual 13-19


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

344773 11-9 1 355189 11-47 16 358471 12-8 22 366328 7-11 11


344774 11-9 1 355190 11-47 19 12-8 22 367960 4-95 17
345355 4-23 40 356035 11-29 1 358472 12-8 22 4-97 15
345369 4-23 41 356248 11-22 72 12-8 22 367968 4-95 15
345408 7-13 2 11-42 62 358473 12-8 22 4-97 16
345409 7-13 3 12-45 12 12-8 22 368255 2-13 8
345410 7-13 4 12-45 12 358474 12-8 22 2-17 18
345411 7-13 5 356275 10-9 2 12-8 22 2-19 18
345412 7-13 6 10-11 2 359756 8-30 8 368470 1-39 10
345418 7-13 13 356277 10-4 40 9-41 8 369242 4-24 53
345421 7-13 24 356278 10-7 14 359762 11-91 16 5-9 7
345423 7-3 5 356741 4-24 51 359767 1-45 1 7-3 13
345424 7-13 12 356821 1-45 361732 9-83 15 369473 11-47 32
345735 9-59 11 356841 11-9 22 362175 12-8 22 370003 12-45 16
345929 9-59 9 356867 11-47 24 12-8 22 12-45 16
346277 11-87 1 356869 11-21 16 362186 11-41 31 370004 12-45 3
346278 11-87 1 11-26 60 362187 11-41 30 12-45 3
346330 4-97 12 356870 11-21 17 362188 11-41 31 370007 12-45 13
346525 11-94 2 11-26 61 362189 11-41 30 12-45 13
347051 11-95 1 357487 11-41 13 362190 11-42 50 370009 4-5 39
347054 11-92 1 357853 11-21 24 362191 11-42 51 370175 9-103 5
347055 11-94 1 11-26 68 362192 11-42 52 370176 9-103 11
348486 5-25 15 11-41 2 362222 11-9 13 370196 9-103 6
5-31 22 357854 11-21 25 362224 11-10 66 370197 9-103 2
5-73 11 11-26 69 362255 7-3 9 370646 4-13 18
5-77 11 11-41 4 362816 7-3 5 370647 4-13 17
349651 11-69 32 357855 11-42 51 365054 11-81 7 370648 4-13 19
349803 11-75 24 357856 11-42 49 11-83 7 370727 4-95 14
349804 11-75 1 357861 11-42 52 365055 11-81 8 4-97 14
349805 11-75 8 357862 11-42 49 11-83 8 370728 4-95 12
349806 11-75 13 357863 11-42 50 365337 1-6 45 4-97 11
349807 11-75 4 357882 12-8 23 365344 1-5 14 370730 4-29 5
349808 11-75 9 12-8 23 365855 12-47 8 4-35 14
350164 4-23 9 358090 11-93 1 12-47 8 4-48 17
350483 4-5 14 358099 6-4 44 365856 12-47 11 4-53 16
352036 10-9 2 6-8 42 12-47 11 4-101 12
10-11 2 6-12 41 365857 12-47 1 370776 4-18 56
352038 10-4 40 6-15 27 12-47 1 371172 3-13 10
352040 10-7 14 358384 4-23 3 365858 12-47 13 9-60 8
352485 3-9 50 11-47 32 12-47 13 9-61 8
352499 3-10 56 358386 11-47 43 365859 12-48 15 9-86 4
352885 3-10 57 358387 11-48 43 12-48 15 9-96 10
353129 3-10 51 358422 11-21 8 366067 7-13 10 371344 7-13 15
353142 3-10 55 11-26 52 366068 7-13 11 371619 2-7 17
353143 3-9 8 358423 11-21 9 366069 7-13 14 371666 7-3 2
353144 1-5 16 11-26 53 366300 11-9 5 371961 7-15 4
4-18 48 358424 11-21 10 11-9 16 373063 11-25 38
353159 3-10 60 11-26 54 366302 11-9 12 12-62 69
353164 3-9 49 358427 11-21 42 366303 11-9 11 12-62 69
353195 3-10 54 358428 11-21 43 366307 11-21 20 12-68 69
353379 4-23 13 358429 11-21 44 11-26 64 12-68 69
353497 9-15 5 358430 11-21 45 366327 7-11 12 373091 4-23 49

13-20 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

373106 4-23 35 4-106 10 382266 5-31 2 9-37 17


373107 4-23 36 380114 2-25 1 5-35 10 388491 11-25 37
374021 4-23 44 2-27 1 5-77 6 388969 12-4 12
375629 7-3 26 380121 4-17 8 382268 5-23 9 12-4 12
376064 1-5 31 4-17 9 5-29 10 388982 11-13 7
1-6 53 380292 9-55 20 382269 5-23 8 12-53 42
376137 1-27 12 381846 4-30 6 5-29 9 12-53 42
376182 11-77 11 4-33 5 5-31 22 12-56 42
376187 11-77 10 4-35 6 5-35 15 12-56 42
376276 1-13 3 4-36 9 5-75 7 389435 7-3 4
376385 11-77 29 4-54 3 5-79 11 389688 1-42 29
376397 1-23 25 4-57 4 382287 5-31 18 389692 1-42 28
1-25 9 4-59 5 382300 5-21 21 390063 8-15 25
376504 7-3 10 4-60 5 5-87 11 392016 3-9 27
376505 7-3 12 4-63 4 382308 5-43 10 392620 1-19 26
376506 7-3 20 4-67 5 382322 5-15 27 1-31 13
376510 7-3 15 4-67 9 5-59 27 1-31 17
376582 1-5 1 4-71 2 382323 5-15 26 1-35 13
376840 1-6 47 4-77 8 5-59 26 394101 9-55 27
376867 1-5 32 4-81 28 382324 5-43 24 397676 10-15 9
376868 1-5 32 4-85 28 382325 5-43 23 10-17 19
376918 1-9 20 4-89 7 382327 5-43 20 12-23 5
376922 1-5 33 4-92 4 382328 5-43 19 12-23 5
376947 1-13 8 4-101 8 382329 5-43 18 12-26 20
1-13 17 381847 4-30 7 382333 5-85 2 12-26 20
376948 1-13 7 4-33 6 382334 5-85 4 12-30 20
376949 1-13 6 4-35 7 382335 5-85 5 12-30 20
1-13 18 4-36 10 382336 5-85 6 398074 5-45 20
4-17 10 4-57 5 382337 5-85 10 599737 11-10 57
376953 1-13 28 4-59 4 5-85 16 604727 12-43 6
376954 1-13 29 4-60 4 382627 5-39 32 12-43 6
376968 1-9 3 4-63 5 5-51 12 604729 12-43 7
376970 1-9 16 4-65 11 382628 5-39 31 12-43 7
376971 1-9 2 4-67 10 5-83 6 615148 11-77 5
376972 1-9 1 4-71 1 382629 5-39 30 636943 11-75 3
377618 1-41 15 4-77 9 383789 10-4 27 806425 4-48 4
378128 5-37 1 4-81 29 384014 4-24 50 4-53 24
378451 4-36 2 4-85 29 384348 5-43 22 806427 4-53 23
4-39 6 4-87 13 384349 5-43 15 806428 4-48 7
4-57 13 4-92 5 384427 7-15 4-53 17
4-63 9 4-101 7 7-17 1 806562 9-103 18
378521 5-45 10 381919 4-44 6 7-19 1 806589 12-7 17
378522 5-45 11 382254 5-23 20 9-13 1 12-7 17
378523 5-45 17 5-31 10 384428 7-3 3 806667 1-31 22
379650 1-45 22 382261 5-23 4 7-13 1-35 22
4-13 27 5-29 5 385005 5-4 16 806668 1-20 58
379674 7-3 26 382262 5-23 5 385456 5-36 41 806671 1-19 13
379675 4-24 54 5-29 6 385516 1-45 25 806673 1-20 59
379697 7-3 17 382263 5-31 4 387225 7-7 23 806676 11-69 27
379902 4-13 25 5-31 4 387316 4-5 42 806677 11-69 26
380109 4-102 9 5-35 8 388479 9-15 2 806695 5-45 29
4-105 8 5-77 4 9-35 17 5-47 17

©10/0/2002 HYSTER COMPANY See Service Manual 13-21


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

5-49 17 816045 1-13 24 816331 11-83 9 816471 8-23 1


9-5 25 816046 1-13 26 816332 11-42 34 9-6 50
9-9 15 816053 9-5 45 11-61 1 9-9 23
815563 4-9 8 816055 7-17 22 11-83 816472 4-6 75
4-107 1 9-23 14 816360 2-13 38 4-28
815583 11-69 24 9-33 23 2-17 28 816476 12-29 8
815587 11-69 25 816057 7-17 24 2-19 28 12-29 8
815596 11-47 4 816090 11-61 20 816363 2-5 12-39 8
815597 11-48 51 816092 11-61 40 2-7 1 12-39 8
815602 3-9 45 816106 11-61 40 816364 2-7 19 816477 12-32 44
815655 11-22 75 816107 1-31 48 816367 2-7 3 12-32 44
11-26 80 1-36 48 816370 2-7 20 816479 12-40 20
815656 11-22 76 816114 11-61 40 816376 8-15 15 12-40 20
11-27 81 816115 11-61 40 9-85 1 816482 1-36 62
815657 11-22 77 816117 9-23 6 9-96 816486 5-3 3
11-26 57 9-85 7 816383 9-15 6 816489 9-91 7
815658 11-22 78 816126 1-31 49 816384 9-15 7 9-93 10
11-26 58 1-36 49 816385 12-8 23 816493 2-27 14
815661 1-6 61 816127 1-32 49 12-8 23 816496 1-42 38
815662 1-6 61 1-36 49 816386 12-8 22 816497 1-42 38
815670 9-63 6 816130 9-69 35 12-8 22 816505 12-31 27
9-95 9-73 30 816387 9-15 2 12-31 27
815682 1-20 63 816131 9-20 44 816388 12-8 23 12-40 27
815763 9-25 16 816132 5-37 2 12-8 23 12-40 27
9-33 28 816133 5-37 4 816389 12-8 22 816506 12-32 45
815764 9-25 15 816163 1-19 27 12-8 22 12-32 45
9-33 20 816164 1-19 46 816390 12-8 23 12-41 36
815767 9-43 7 816175 10-11 10 12-8 23 12-41 36
9-89 7 816177 10-11 9 816391 12-8 22 816507 9-33 37
815769 9-43 6 816178 10-11 11 12-8 22 816511 4-18 41
815770 8-16 40 816179 10-11 17 816392 12-8 23 816544 7-11 2
8-19 28 816185 10-11 12-8 23 816545 7-11 5
9-43 11 816186 10-11 816393 12-8 22 816550 10-11 10
815773 9-33 3 816187 10-11 12-8 22 816551 10-11 9
815801 3-9 37 816188 10-11 816394 12-8 23 816565 3-13 15
11-47 27 816189 10-11 12-8 23 816570 11-61 14
815808 2-13 22 816218 10-11 16 816395 12-8 22 816573 9-13 1
815822 1-31 42 816227 5-3 2 12-8 22 816578 11-77 2
1-35 42 5-9 4 816396 9-15 5 816580 11-77 4
815870 8-16 41 816232 8-23 17 816410 4-102 2 816584 9-5 28
9-85 14 816237 1-31 1 4-103 7 9-9 29
815871 8-15 37 1-35 1 4-105 7 885162 3-13 24
8-20 37 816238 1-31 2 4-106 7 885955 11-13 4
9-25 21 816239 1-6 52 816414 4-14 42 885957 12-23 18
815914 4-24 51 816242 1-19 41 4-14 64 12-23 18
815932 12-7 18 816246 10-11 12 4-91 886183 2-7 18
12-8 18 816247 9-5 29 816419 10-4 31 887417 12-3 1
815937 7-4 45 816255 1-31 16 816420 10-4 32 12-3 1
7-17 42 1-35 16 816452 10-11 14 887882 3-13 31
815959 1-19 27 816263 4-18 42 816462 1-19 15 3-14 40
816015 7-17 27 816291 9-17 1 816466 9-33 40 888199 5-45 2
9-23 13 816292 9-17 3 816467 4-5 1 888329 3-13 13

13-22 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-13 27 1301026 1-9 18 1301292 1-13 19 1301700 1-6 62


888333 9-51 37 3-9 22 1301293 1-13 20 1301704 4-13 15
888500 3-13 23 3-9 44 1301296 4-13 14 1301705 1-5 17
889672 2-9 15 1301027 1-9 19 1301297 1-9 33 1301706 1-5 19
889676 2-31 2 1301054 1-19 10 1301309 1-9 36 1301707 1-5 18
889677 2-31 3 1301086 1-39 21 1301310 1-27 7 1301708 1-19 36
894406 7-3 15 1301112 1-13 2 1301323 1-27 4 1-27 2
895468 7-4 50 1301121 1-27 17 1301326 1-27 1 1301717 4-23 30
918924 8-7 29 1301127 1-27 5 1301341 4-13 24 1301720 4-47 3
918925 8-7 30 1301154 4-30 2 4-97 1 4-48 16
1151266 4-57 14 4-33 1 1301372 1-5 36 4-53 15
4-59 8 4-33 10 1301374 1-6 38 1301727 1-17 29
4-60 8 4-35 1 1301375 1-6 39 4-17 16
4-63 10 4-36 3 1301389 1-27 11 1301739 4-13 26
1151345 9-25 22 4-42 1 1301393 1-27 14 1301744 1-41 16
9-29 9 4-44 1 1301395 1-27 19 1301746 1-13 9
1151996 5-4 16 4-45 1 1301396 1-27 20 1301748 4-13 7
1152816 4-5 31 4-77 13 1301397 1-27 21 1301783 1-5 23
1194251 10-4 43 4-81 22 1301398 1-27 22 1302052 11-69 16
10-13 9 4-85 22 1301399 1-27 26 1302074 11-9 31
12-11 10 4-87 22 1301400 1-27 27 1302082 11-99 22
12-11 10 4-89 8 1301404 1-27 23 1302088 11-47 43
12-51 13 4-101 21 1301405 1-27 24 1302207 11-5 1
12-51 13 1301157 4-14 41 1301422 7-3 5 1302208 11-5 1
12-55 13 1301177 1-13 12 1301424 1-17 18 1302402 11-77 25
12-55 13 1-27 34 4-13 34 1302800 9-51 6
12-59 16 4-11 7 4-17 14 1302870 10-4 48
12-59 16 9-55 3 4-23 21 1302871 10-5 52
12-65 16 1301179 1-20 53 1301425 7-3 28 1302872 10-5 53
12-65 16 1301184 1-6 41 1301426 7-3 25 1302873 10-4 47
12-71 6 1301188 1-27 16 1301437 7-3 22 1303550 6-15 24
12-71 6 1301189 1-13 14 1301554 1-9 37 6-20 42
1300094 1-41 10 1301224 4-13 36 1301562 4-14 53 1303551 6-3 3
1300117 7-3 14 4-14 57 4-17 23 6-7 3
1300165 7-3 33 4-14 59 4-33 1 6-11 2
1300231 4-33 7 1301235 4-13 10 1301564 7-4 48 1303762 7-11
4-35 8 1301254 1-5 21 7-17 36 1303766 7-11 8
4-77 10 1301255 1-13 16 1301585 7-3 37 1303767 7-11 9
4-81 30 1301263 1-9 34 1301587 1-27 10 1303771 7-11 9
4-85 30 1301264 1-9 35 1301589 1-27 25 1303774 7-11 10
4-87 12 1301265 1-9 38 1301593 1-17 26 1303787 7-13 7
4-87 14 1301282 4-13 21 4-18 30 1304400 7-11 3
1300757 4-17 17 1301284 1-5 26 1301598 1-27 36 1304725 9-103 1
5-3 3 1-27 42 1301613 4-13 28 1304727 9-103 8
1300978 1-5 3 4-13 16 1301615 4-14 41 1304729 9-99 1
1300979 1-5 3 4-13 33 1301634 3-9 24 9-103
1300980 1-5 4 4-13 37 1301640 4-13 32 1305839 2-25 8
1300995 1-5 2 4-14 58 1301650 12-7 8 2-27 8
1300996 1-5 2 4-14 60 12-7 8 1305840 2-25 7
1301001 1-27 35 1301286 1-13 15 1301676 7-3 34 2-27 7
1301020 1-27 13 1301288 1-31 46 1301685 1-17 25 1305847 2-25 2
1-29 1-36 46 1301686 1-17 17 2-27 2

©10/0/2002 HYSTER COMPANY See Service Manual 13-23


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1305867 1-6 55 1307994 12-61 52 6-11 18 1310047 11-25 7


1305868 1-6 54 12-61 52 1309855 6-3 28 1310048 11-25 8
1305869 1-6 53 12-67 52 1309859 6-3 33 1310049 11-25 9
1305892 1-19 28 12-67 52 1309868 6-15 20 1310063 1-19 16
1305893 2-13 17 1308786 9-103 23 6-20 40 1310065 1-19 47
2-17 13 1308985 6-15 15 1309870 6-4 42 1310066 1-20 48
2-19 13 1308989 6-15 21 1309950 1-31 7 1310075 11-25 10
1305904 3-9 13 1308995 6-3 14 1-35 7 1310076 11-25 11
1305910 3-9 17 6-7 14 1309961 1-31 4 1310077 11-25 12
1306902 1-13 22 1308996 6-3 17 1-35 4 1310078 11-25 15
1306924 4-14 38 6-7 17 1309984 1-31 16 1310079 11-25 16
4-14 39 1308998 6-3 26 1309988 1-31 1 1310080 11-25 13
4-21 17 6-7 26 1309989 1-31 2 1310081 11-25 14
1307007 1-13 4 6-11 25 1309993 1-20 51 1310094 1-19 21
1307051 1-5 22 1308999 6-3 25 1-31 5 1310143 4-33 9
1307110 4-13 8 6-7 25 1-35 5 1310611 2-13 41
4-21 5 1309102 6-3 29 1310008 1-6 52 1310625 4-14 38
1307121 4-5 34 1309105 6-3 2 1310019 1-31 38 4-14 39
1307369 9-91 8 1309108 6-3 7 1-35 38 4-21 14
9-93 5 6-7 7 1310020 1-19 5 4-21 18
1307682 4-17 2 1309109 6-3 34 1310026 4-110 4 1310626 4-14 41
4-18 37 6-7 34 9-35 3 4-21 15
1307683 4-17 2 1309110 6-3 34 9-39 2 1310630 4-13 2
1307684 4-17 1 6-7 34 10-17 3 4-13 20
1307687 4-5 1 1309111 6-3 27 11-45 25 4-14 40
4-6 51 1309112 6-3 9 12-19 1 4-46 2
4-6 73 6-7 9 12-19 1 1310633 4-17 26
4-14 43 1309115 8-5 4 12-19 1 1310634 4-14 50
4-14 56 1309117 8-5 9 12-19 1 4-18 36
4-14 62 1309120 8-5 2 12-23 8 4-36 1
4-14 63 8-7 15 12-23 8 1310638 4-23 28
1307694 4-13 22 8-8 56 1310027 10-17 14 1310641 4-14 41
1307704 9-99 13 8-11 16 11-13 13 4-23 43
1307706 9-99 13 1309122 8-5 5 11-45 28 1310644 7-8 34
1307719 7-17 2 1309205 12-29 7 12-7 10 1310646 11-45 12
1307726 9-35 12 12-29 7 12-7 10 12-19 17
9-37 12 12-39 7 12-19 12 12-19 17
1307729 9-55 19 12-39 7 12-19 12 1310647 11-48 44
9-59 1309206 12-29 6 12-23 3 11-48 44
1307730 9-13 24 12-29 6 12-23 3 1310651 1-41 1
9-65 36 12-39 6 1310031 12-7 9 1310652 1-41 1
1307734 7-11 16 12-39 6 12-7 9 1310653 1-41 1
1307736 7-3 42 1309824 1-5 6 1310034 12-51 3 1310654 1-41 1
1307737 1-5 27 1309851 8-5 14 12-51 3 1310655 1-41 1
1-9 12 1309852 6-3 8 12-55 3 1310656 1-41 1
1-31 47 6-7 8 12-55 3 1310657 1-41 1
1-36 47 6-11 6 1310035 9-35 9 1310668 11-47 32
7-4 43 1309853 6-3 15 9-37 9 1310669 4-23 1
1307769 9-15 6 6-7 15 1310043 12-51 1 1310682 4-23 42
1307770 9-15 7 6-11 14 12-51 1 4-93 1
1307775 9-55 4 1309854 6-3 19 1310046 12-7 1 1310683 4-23 6
1307822 4-5 18 6-7 19 12-7 1 4-73 1

13-24 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1310688 4-13 3 1312078 8-5 1 5-59 45 12-41 35


1310689 4-5 23 1312084 6-16 41 5-65 14 12-41 35
1310690 4-5 24 1312090 6-3 21 1314255 6-19 6 1315870 11-55 4
1310691 4-5 40 6-7 21 1314257 6-4 39 12-27 35
1310692 4-13 6 6-11 20 6-8 39 12-27 35
4-18 38 8-7 26 1314258 6-3 5 12-31 35
4-21 4 8-11 12 1314259 6-3 5 12-31 35
1310710 9-55 12 1312091 6-3 31 1315441 4-9 2 1315871 4-5 37
1310712 4-17 8 1312159 1-31 12 1315604 5-23 26 1315872 4-18 58
1310713 4-17 9 1-35 12 5-29 24 4-18 62
1310714 4-18 45 1312160 1-19 32 5-39 27 1315875 4-5 41
4-18 60 1312169 1-19 25 5-71 7 4-18 46
1310715 9-55 13 1312170 1-19 45 5-75 18 1315877 4-13 23
1310719 10-17 12 1312173 1-19 43 1315641 1-51 2 4-18 40
11-45 13 1312174 1-19 44 1315643 1-47 2 4-18 62
12-19 10 1312192 1-19 35 1315782 7-15 37 1315878 10-17 20
12-19 10 1312199 2-7 21 1315783 7-15 2 12-19 16
1310720 11-45 15 1312209 1-19 39 1315784 7-15 3 12-19 16
1310721 4-23 31 1312211 1-19 38 1315785 7-15 5 1315880 10-17 5
1310723 4-18 47 1312215 1-19 37 1315786 7-15 6 11-45 21
4-18 61 1312216 1-19 40 1315787 7-15 7 11-47 28
1311211 4-17 22 1312226 1-5 23 1315788 7-15 8 12-19 3
1311217 1-5 29 1312338 4-17 1 1315789 7-15 9 12-19 3
7-4 49 1312339 4-17 1 1315790 7-15 10 12-19 3
1311247 4-24 55 4-17 2 1315791 7-15 11 12-19 3
4-108 1 1312340 4-17 1 1315792 7-15 12 1315881 10-17 6
1311256 4-24 52 4-17 2 1315793 7-15 13 11-45 20
1311260 1-17 16 1312344 4-17 2 1315794 7-15 14 11-47 29
1311264 12-8 19 1312402 11-91 1 1315795 7-15 15 12-19 4
12-8 19 1312450 1-5 6 1315796 7-15 16 12-19 4
1311267 1-17 1 1312465 12-76 25 1315797 7-15 17 1315883 10-17 7
1311268 1-17 31 12-76 25 1315798 7-15 18 11-45 16
4-17 18 1312473 4-17 1 1315799 7-15 19 11-47 2
1311273 1-27 18 4-17 2 1315830 1-42 23 12-19 5
1311287 1-13 21 1313733 1-29 1 1315866 11-55 19 12-19 5
1311288 1-13 13 1313734 1-29 2 1315867 10-15 4 1315886 12-25 6
1311295 1-17 19 1313735 1-29 4 12-27 35 12-25 6
1311296 1-17 20 1313736 1-29 5 12-27 35 12-35 6
1311297 1-17 21 1313737 1-29 6 12-31 35 12-35 6
1311298 1-17 22 1313744 1-29 3 12-31 35 1315887 12-25 7
1311300 1-17 24 1313913 5-43 7 1315868 12-31 35 12-25 7
1311346 1-31 45 1313914 5-43 4 12-31 35 12-35 7
1-36 45 1314145 5-15 10 12-36 35 12-35 7
1311388 1-13 11 5-31 12 12-36 35 1315888 12-25 8
1311398 4-9 4 5-59 10 12-41 35 12-25 8
1311403 4-14 45 5-77 18 12-41 35 12-35 8
1311661 5-19 19 1314149 4-9 15 1315869 12-27 35 12-35 8
1311719 5-35 4 5-11 15 12-27 35 1315889 12-25 9
5-79 13 5-15 41 12-31 35 12-25 9
1311720 5-19 9 5-36 30 12-31 35 12-35 9
1311830 5-31 11 5-43 3 12-36 35 12-35 9
5-77 24 5-51 30 12-36 35 1315890 12-26 27

©10/0/2002 HYSTER COMPANY See Service Manual 13-25


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

12-26 27 1-35 28 1316542 1-42 25 1318620 9-109 20


12-26 27 1315934 12-46 1 1316543 1-42 25 1318621 9-109 21
12-26 27 12-46 1 1316544 1-42 26 9-111 21
12-36 27 1315935 12-46 2 1316550 10-17 4 1318623 9-109 1
12-36 27 12-46 2 11-45 22 9-111 1
1315891 12-26 28 1315936 12-46 3 12-19 2 1319177 1-5 11
12-26 28 12-46 3 12-19 2 1319190 4-9 10
12-26 28 1315941 11-48 44 12-19 2 1319545 9-109 8
12-26 28 1315942 11-47 30 12-19 2 1319579 9-109 17
12-36 28 1315943 11-47 31 1316553 10-15 5 9-111 17
12-36 28 1315944 11-47 30 1316556 12-27 39 1319593 9-107 2
1315892 12-26 29 1315945 11-47 31 12-27 39 1320227 9-105 9
12-26 29 1315946 11-47 30 1316557 12-27 40 1320230 9-105 2
12-26 29 1315947 11-47 31 12-27 40 1320234 9-105 7
12-26 29 1315984 11-69 28 1316558 12-53 44 1320235 9-105 8
12-36 29 1315985 11-13 8 12-53 44 1320237 9-105 11
12-36 29 12-53 43 1316560 1-39 9 1320238 9-105 12
1315893 12-26 30 12-53 43 1316566 10-13 1 1320239 9-105 13
12-26 30 12-56 43 1316567 10-13 1320240 9-105 14
12-26 30 12-56 43 10-15 24 1320241 9-105 15
12-26 30 1316025 7-15 20 1316569 12-11 1320242 9-105 16
12-36 30 1316026 7-15 21 12-11 1320243 9-105 17
12-36 30 1316027 7-15 22 1316570 12-11 1320244 9-105 18
1315894 12-27 43 1316028 7-15 23 12-11 1320245 9-105 19
12-27 43 1316029 7-15 24 1316571 12-11 1320246 9-105 20
1315895 12-25 2 1316030 7-15 25 12-11 1320247 9-105 21
12-25 2 1316031 7-15 26 1316573 12-51 1320248 9-105 22
1315896 12-27 36 1316032 7-15 27 12-51 1320249 9-105 23
12-27 36 1316395 9-59 7 1316593 1-17 6 1320251 9-105 25
12-27 44 1316397 9-59 8 4-18 39 1320252 9-105 26
12-27 44 1316398 9-59 10 1317484 12-75 1320253 9-105 27
1315897 12-27 37 1316479 12-76 29 12-75 1320254 9-105 28
12-27 37 12-76 29 1318025 9-59 4 9-107 19
12-27 45 1316480 12-75 23 1318026 9-59 5 1320255 9-105 29
12-27 45 12-75 23 1318027 9-59 5 1320256 9-105 30
1315907 12-27 33 1316496 8-23 28 1318044 9-59 2 9-107 25
12-27 33 9-6 64 1318045 9-59 3 1320257 9-105 31
12-27 33 1316527 4-13 38 1318047 9-59 6 1320258 9-105 32
12-27 33 4-14 39 1318606 9-109 2 1320259 9-105 33
12-31 33 4-17 7 9-111 2 9-107 28
12-31 33 4-17 11 1318607 9-109 3 1320260 9-105 34
12-31 33 4-17 12 1318608 9-109 4 1320850 9-105 24
12-31 33 4-17 13 9-111 4 1320905 5-71 14
12-36 33 4-18 57 1318609 9-109 5 1320950 9-107 9
12-36 33 4-19 64 9-111 5 1320951 9-107 4
12-40 33 4-21 16 1318613 9-109 12 1320952 9-107 18
12-41 33 1316528 1-41 1 9-111 12 1320954 9-107 3
1315909 12-11 1 1316535 1-39 9 1318616 9-109 15 1320960 9-107 16
12-11 1 1316536 1-39 9 1318617 9-109 16 1321912 1-13 27
1315910 12-11 1 1316537 1-39 9 9-111 16 1322010 2-29 15
12-11 1 1316538 4-6 49 1318619 9-109 19 1322031 11-61 34
1315918 1-31 28 4-18 35 9-111 19 1322032 11-61 27

13-26 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1322034 11-61 28 12-35 4 12-12 24 1326055 4-23 27


1322036 11-61 26 12-35 4 12-12 24 1326059 4-23 20
1322037 11-61 26 12-39 4 12-51 18 1326060 4-23 19
1322038 3-9 36 12-39 4 12-51 18 4-113 1
11-47 3 1323101 11-55 13 12-55 18 1326108 4-13 2
1322039 11-51 7 1323102 1-41 1 12-55 18 1326134 11-10 45
1322040 11-51 1 1323103 1-41 1 12-59 21 1326137 11-81 3
1322041 11-10 55 1323104 1-41 1 12-59 21 11-83 3
1322046 11-10 54 1323105 12-3 1 12-65 21 1326143 9-103 12
1322048 11-10 51 12-3 1 12-65 21 1326144 10-9 4
1322049 11-10 52 1323109 9-55 30 12-71 11 10-11 4
1322079 9-99 10 1323115 1-45 23 12-71 11 1326145 10-9 9
1322388 12-75 3 1323116 1-45 26 1326046 10-13 14 1326148 10-9 12
12-75 3 1323117 1-45 24 12-12 32 1326290 5-43 16
1322390 12-75 4 1323130 4-5 26 12-12 32 1326359 12-75 2
12-75 4 1323166 11-51 6 12-52 26 12-75 2
1322393 12-75 7 1323167 11-51 2 12-52 26 1326361 12-75 9
12-75 7 1323169 11-81 9 12-56 26 12-75 9
1322395 12-75 10 1323172 11-81 4 12-56 26 1326362 12-75 14
12-75 10 11-83 4 12-60 29 12-75 14
1322396 12-75 11 1323173 11-61 2 12-60 29 1326363 12-75 16
12-75 11 1323577 4-46 3 12-66 29 12-75 16
1322397 12-75 12 1323579 4-46 5 12-66 29 1326364 12-75 16
12-75 12 4-103 12 12-71 19 12-75 16
1322398 12-75 13 1323789 9-107 21 12-71 19 1326365 12-75 17
12-75 13 1323791 9-107 10 1326047 10-4 28 12-75 17
1322400 12-75 15 1323793 9-107 23 10-13 22 1326366 12-75 1
12-75 15 1323795 9-107 20 12-12 24 12-75 1
1322403 12-75 18 1323796 9-107 26 12-12 24 1326773 1-17 23
12-75 18 1323797 9-107 27 12-51 18 1327895 7-3 1
1322404 12-75 19 1323865 9-45 12 12-51 18 1328540 12-75 5
12-75 19 1323994 4-14 41 12-55 18 12-75 5
1322673 4-95 11 1324463 9-23 7 12-55 18 1328541 12-75 8
4-97 9 9-25 14 12-59 21 12-75 8
1322774 10-9 12 1324517 4-6 59 12-59 21 1328548 9-59 1
1322847 10-9 13 1324719 5-83 7 12-65 21 1328656 8-5 10
10-11 13 1324792 5-83 9 12-65 21 1328667 6-15 1
1323052 9-55 10 1324795 6-15 14 12-71 11 1328669 6-15 22
1323055 11-21 26 1324796 6-15 15 12-71 11 6-20 44
11-25 30 1324798 6-3 32 1326048 10-13 14 1329006 11-21 47
11-42 34 1324799 6-3 20 12-12 32 11-25 28
11-61 1 6-7 20 12-12 32 11-42 44
11-81 6-11 19 12-52 26 11-69
1323093 11-61 11 1324996 5-9 5 12-52 26 1329014 7-7 15
1323096 11-61 24 1325333 4-13 9 12-56 26 1329015 7-7 15
1323098 11-61 6 4-59 1 12-56 26 1329017 7-7 15
1323100 10-15 3 1325346 1-45 13 12-60 29 1329259 2-31 19
11-55 12 1325564 7-3 29 12-60 29 1329440 11-29 4
12-25 4 1325576 1-9 21 12-66 29 11-29 43
12-25 4 1325585 1-27 15 12-66 29 1329441 11-70 14
12-29 4 1326045 10-4 28 12-71 19 11-71 2
12-29 4 10-13 22 12-71 19 11-78 14

©10/0/2002 HYSTER COMPANY See Service Manual 13-27


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

11-79 9 4-87 10 4-69 7 5-3 3


1329442 11-70 13 4-89 13 4-87 11 5-3 3
11-71 1 4-98 4 4-89 14 1330421 4-25 2
11-78 13 4-101 14 4-98 5 4-41 2
11-79 10 1330411 4-39 11 4-101 18 4-57 10
1329443 11-39 7 4-44 3 1330416 4-39 12 4-60 1
11-70 12 4-45 3 4-44 4 4-63 1
11-71 3 4-47 8 4-45 4 4-71 10
11-78 12 4-51 1 4-47 9 4-75 6
11-79 8 4-55 1 4-51 2 4-94 1
1329445 11-70 1 4-87 5 4-55 2 4-103 13
11-71 9 4-89 5 4-87 6 4-105 10
1329447 11-70 2 4-91 6 4-89 6 4-106 12
11-71 7 4-103 16 4-91 7 4-109 1
1329448 11-70 3 4-105 13 4-103 17 1330422 3-5 2
11-71 6 4-106 15 4-105 14 4-54 1
11-78 3 1330412 4-39 1 4-106 16 4-57 1
11-79 3 4-47 10 1330417 4-39 2 4-65 17
1329449 11-70 15 4-87 3 4-47 11 4-67 16
11-71 8 4-89 3 4-87 4 4-69 1
1329469 11-84 10 4-95 1 4-89 4 4-87 1
1329557 6-15 4-98 2 4-95 2 4-89 1
1329982 9-51 9 5-3 3 4-98 3 4-95 4
1330134 9-103 24 5-3 3 5-3 3 4-101 15
1330169 8-15 34 1330413 4-39 14 5-3 3 1330423 4-47 4
8-19 29 4-77 29 1330418 4-39 15 4-51 3
8-29 4-87 29 4-77 30 4-67 1
9-14 33 4-87 33 4-87 34 1330424 4-26 2
1330171 8-15 12 4-89 15 4-89 16 4-28 3
8-19 27 4-103 1 4-103 2 4-29 9
8-30 4-105 1 4-105 2 4-40 2
1330357 4-47 14 4-106 1 4-106 2 4-42 5
1330409 3-5 3 1330414 3-5 3 1330419 4-26 1 4-47 7
4-39 3 4-39 4 4-28 2 4-51 11
4-47 15 4-47 16 4-29 8 4-77 20
4-65 4 4-65 5 4-40 1 4-87 28
4-69 4 4-69 5 4-42 4 4-89 20
4-71 7 4-71 8 4-47 6 4-91 2
4-77 14 4-77 15 4-51 10 4-102 6
4-81 31 4-81 32 4-77 19 4-103 9
4-85 31 4-85 32 4-87 27 4-106 9
4-87 23 4-87 24 4-89 19 1330426 4-42 3
4-89 17 4-89 18 4-91 1 4-69 10
4-91 4 4-91 5 4-102 5 4-89 22
9-13 25 4-110 6 4-103 8 4-95 8
9-13 31 9-13 25 4-106 8 4-110 2
9-45 6 9-14 31 4-110 5 5-3 3
9-86 2 9-45 6 1330420 4-42 2 5-3 3
9-86 5 9-86 2 4-69 9 1330427 4-25 3
1330410 4-65 15 9-86 6 4-89 21 4-41 3
4-67 14 1330415 4-65 16 4-95 7 4-57 11
4-69 6 4-67 15 4-110 1 4-60 2

13-28 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-63 2 1331037 7-4 51 9-35 19 1332343 11-29 6


4-71 11 1331081 9-100 2 9-37 19 1332344 11-29 14
4-75 7 1331127 11-87 9 1331934 9-23 9 1332346 11-29 13
4-94 2 1331128 11-87 10 9-33 29 1332347 11-29 11
4-103 14 1331130 11-81 11 1331935 9-65 21 1332348 11-29 10
4-105 11 1331233 4-30 1 9-69 19 1332349 11-29 5
4-106 13 4-33 11 9-73 22 1332797 8-7 1
4-109 2 4-35 2 1331937 9-49 18 1332798 8-7 11
1330428 3-5 2 4-36 4 1331940 7-17 21 1332801 6-19 13
4-54 2 4-44 2 1331942 9-69 21 8-7 31
4-57 2 4-45 2 9-73 23 1332803 8-7 9
4-65 18 4-65 13 1331943 7-17 35 1332805 6-19 12
4-67 17 4-67 13 1331948 7-17 19 8-7 32
4-69 2 4-71 14 1331949 7-17 20 1332807 6-16 39
4-87 2 4-77 11 1332154 4-9 17 1332880 11-69 1
4-89 2 4-81 18 9-33 15 1332881 11-69 8
4-95 5 4-85 18 9-91 4 1332941 7-3 38
4-101 20 4-87 16 9-93 12 1334458 1-45 2
1330429 4-47 5 4-101 10 1332155 9-33 14 1334459 1-45 11
4-51 4 1331671 9-27 3 1332158 1-13 1 1334460 1-45 11
4-67 2 1331676 9-27 8 1332190 4-5 1 1334461 1-45 4
1330433 9-13 25 1331680 9-27 15 1332202 9-55 22 1334462 1-45 10
9-14 31 1331681 9-27 13 1332206 4-6 48 1334463 1-45 5
9-45 6 1331684 9-27 21 9-45 10 1334464 1-45 8
1330437 4-81 34 1331685 9-27 20 9-85 6 1334465 1-45 6
4-85 34 1331686 9-27 19 1332207 9-85 9 1334466 1-45 9
4-91 3 1331687 9-27 18 1332227 9-43 1 1334467 1-45 14
1330438 4-25 4 1331689 9-27 16 1332229 8-15 30 1334468 1-45 7
4-26 3 1331691 9-27 12 1332230 1-41 12 1334470 1-45 3
4-29 10 1331764 9-49 9 1332233 8-13 18 1335126 1-41 5
4-40 3 1331774 7-17 38 1332235 8-13 17 1335143 1-41 6
4-60 3 9-49 11 1332236 8-15 14 1335146 1-41 22
4-63 3 1331779 9-23 8 8-19 24 1335277 11-45 4
4-91 8 9-33 30 1332237 8-15 10 12-20 18
4-94 3 1331780 9-23 10 8-19 26 12-20 18
4-102 7 9-25 23 1332241 4-5 2 1335575 1-45 12
4-109 3 1331782 9-33 12 1332248 1-20 57 1335742 9-19 8
4-110 7 1331786 9-23 7 1332281 11-15 16 1335868 7-8 36
1330439 4-39 8 1331787 9-23 11 11-17 6 1335869 7-8 37
4-51 7 9-65 17 11-19 11 1336054 9-19 36
4-65 20 1331788 9-23 12 1332284 11-19 20 1336105 9-99 10
4-77 31 9-69 16 1332285 11-15 11 1336112 9-99 2
4-81 33 9-73 34 11-19 21 1336135 1-27 48
4-85 33 1331793 9-23 1 1332310 11-15 6 1336173 4-46 4
4-87 9 1331795 9-49 1 11-17 14 1336201 1-19 12
4-95 9 1331796 9-49 2 11-19 6 1336202 8-13 18
4-101 19 1331851 9-19 9 11-100 1 9-33 33
5-3 3 9-63 12 1332329 11-29 8 1336222 4-5 3
1330574 4-17 3 9-99 15 1332332 11-29 19 1336254 7-17 35
7-3 35 1331852 7-17 29 1332333 11-29 18 1336275 8-5 12
1330917 1-41 7 1331903 5-45 14 1332340 11-29 3 1336288 9-19 42
1330920 1-41 4 1331918 9-33 26 1332342 11-29 2 9-69 18

©10/0/2002 HYSTER COMPANY See Service Manual 13-29


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-73 19 8-11 10 1343155 8-5 15 1349793 9-103 7


1336289 9-19 41 1339115 8-7 21 1343161 8-30 7 1349952 1-39 1
9-69 17 1339116 8-7 20 9-60 7 1349953 1-39 2
9-73 21 8-11 7 9-61 7 1350014 9-55 29
1336292 9-19 39 1339118 8-7 18 9-86 3 1350024 9-107
9-65 22 8-11 3 9-96 9 10-15 1
1336293 9-19 40 1339119 8-7 17 1343162 8-30 1 10-17 1
9-65 20 1339121 8-7 16 1343166 8-8 52 11-45 24
1336380 1-31 41 8-11 15 1344044 6-23 1 11-55 3
1-35 41 1339124 8-5 6 6-23 2 12-20 29
1336592 1-41 9 1339374 5-31 3 1344237 1-20 64 12-20 29
1336605 1-41 8 5-31 3 1344254 6-23 1 12-20 29
1336693 8-29 12 5-35 9 6-23 2 12-20 29
1336711 8-29 8 5-77 5 1344294 9-5 41 12-23 7
1336721 8-29 9 1339477 7-17 28 9-9 34 12-23 7
1336723 8-29 1 9-69 22 1345029 4-44 7 12-25 1
1336724 8-29 2 9-73 20 1345737 1-41 3 12-25 1
1336726 8-29 5 1339478 9-43 8 1345939 1-41 10 12-25 1
1336727 8-29 6 1339479 9-89 9 1346132 11-29 9 12-25 1
1336728 8-29 7 1339480 9-19 38 1346421 9-99 4 12-29 1
1336730 8-29 13 1339828 1-41 4 9-100 12-29 1
1336731 8-29 19 1339829 1-41 5 1346424 1-5 35 12-29 1
1336755 9-27 14 1342504 5-39 28 1346425 1-6 37 12-29 1
1336762 8-29 14 1342505 5-39 29 1346426 1-5 30 12-35 1
1336774 8-29 3 1342515 5-83 32 1346636 6-3 30 12-35 1
1336787 4-23 42 5-85 13 6-7 30 12-61 58
4-94 1 1342516 5-83 31 6-11 28 12-61 58
1336789 4-24 55 5-85 1 1346918 1-41 14 12-67 58
4-109 1 1342601 9-95 2 1347224 4-6 72 12-67 58
1336790 4-13 7 1342602 9-95 3 4-28 1 1350307 6-4 36
1336791 9-35 2 1342603 9-95 1 4-29 1 1350314 8-5
1336796 4-13 9 1342607 9-95 4 4-65 12 1350574 9-35 1
4-60 1 1342660 1-6 60 4-67 4 9-105
1336945 8-13 17 1342664 1-9 31 4-67 12 1350577 1-41 19
8-13 22 1343113 8-7 38 4-71 13 1350710 9-100 3
9-85 11 1343114 8-7 37 4-77 12 1350712 9-100 5
1337197 4-13 25 1343134 8-7 51 4-81 17 1350719 9-80 70
1337266 9-65 24 1343135 8-7 51 4-85 17 1350720 9-80 71
1337331 9-65 30 1343137 8-8 53 4-87 15 1350844 7-17 30
1337575 6-23 5 1343139 8-8 55 4-89 9 1350850 1-42 32
1337595 9-79 18 1343140 8-8 54 4-91 9 1350851 1-42 31
9-80 50 1343141 8-8 57 4-101 9 1350855 8-15 32
1337628 8-5 3 1343142 8-8 58 1347608 8-7 35 1350857 9-6 46
1337633 8-7 5 1343143 8-8 59 1347753 8-5 8 9-9 25
1337952 9-79 16 1343144 8-8 60 1347822 6-20 45 1350858 9-6 47
1337970 9-80 72 1343145 8-7 28 1347861 11-77 21 9-9 27
1338037 12-8 24 8-11 13 1347862 11-77 20 1350860 9-5 42
12-8 24 1343148 8-7 25 1347906 6-3 11 9-9 35
1338738 1-41 21 1343149 8-7 24 6-7 11 1350861 9-6 53
1339113 8-7 22 1343150 8-5 7 1347950 6-15 28 9-9 22
8-11 9 1343151 8-5 11 1349791 10-15 7 1350862 9-17 12
1339114 8-7 23 1343153 8-8 61 1349792 10-15 6 1350885 9-69 20

13-30 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

9-73 18 1353865 9-105 10 8-20 36 1358734 1-7 74


1350955 3-13 40 1354040 9-80 43 9-85 8 1359588 1-41 7
1350975 9-79 20 1355025 1-9 29 1357106 7-8 50 1360660 4-24 52
9-80 52 1355026 1-9 26 1357107 7-8 46 1360661 4-14 44
1350982 9-79 19 1355033 7-8 45 1357115 9-19 1 4-17 25
9-80 51 1355034 7-8 40 1357116 9-99 17 4-79 1
1350997 9-100 1 1355035 7-7 1 1357117 9-99 18 4-81 1
1351950 9-107 1 1355038 9-55 36 1357120 8-15 19 1360777 1-5 11
1351951 9-107 5 1355041 9-19 33 1357121 8-15 20 1361629 5-67 1
1351952 9-107 6 1355042 9-19 25 1357122 8-15 17 1363885 4-39 7
1351953 9-107 8 1355043 9-19 27 1357123 8-15 18 4-44 5
1351955 9-107 22 1355044 9-19 29 1357125 8-15 8 4-45 5
1351956 9-107 13 1355051 8-15 32 1357130 4-6 52 4-51 5
1351957 9-107 31 9-85 12 1357133 10-9 1 4-55 3
1351958 9-107 24 1355052 9-5 17 10-11 1 4-65 6
1351960 6-3 23 9-10 50 1357134 10-9 1 4-67 6
6-7 23 1355053 9-5 16 10-11 1 4-69 8
6-11 22 9-10 52 1357135 10-9 1 4-71 6
1351961 8-11 15 1355058 9-19 28 10-11 1 4-77 16
1351992 5-23 10 1355059 9-19 26 1357136 10-9 1 4-87 8
5-29 11 1355060 9-19 24 10-11 1 4-95 3
1352018 9-107 7 1355061 9-19 23 1357137 10-9 1 4-101 16
1352019 9-107 11 1355065 9-5 23 10-11 1 4-105 15
1352020 9-107 12 9-9 24 1357138 10-9 5-3 3
1352021 9-107 14 1355076 7-7 26 10-11 5-3 3
1352024 9-107 17 1355079 1-20 60 1357139 10-9 1363886 4-41 4
1352026 8-8 62 1355081 1-20 49 10-11 4-51 6
1352190 1-41 20 1355082 1-20 50 1357140 10-9 4-57 3
1352202 9-55 15 1355083 1-19 2 10-11 4-65 19
1352498 6-3 16 1355084 1-19 1 1357141 10-9 4-67 3
6-7 16 1355085 1-19 22 10-11 4-69 3
1352602 4-87 31 1355086 1-19 41 1357142 10-9 4-71 12
1352603 4-87 32 1355087 3-3 9 10-11 4-75 8
1352606 5-3 4 1355088 8-15 15 1357148 10-9 11 4-77 21
5-3 4 9-85 2 10-11 11 4-87 7
1352650 11-77 22 9-96 1357149 10-9 10 4-95 6
1352711 9-79 5 1355098 1-19 46 10-11 14 4-101 17
9-80 47 1355123 9-27 29 1357155 10-9 15 4-110 3
1352712 9-79 6 1355124 9-27 10 1357156 10-9 16 5-3 3
9-80 48 1355326 7-13 8 10-11 18 5-3 3
1352723 9-80 41 1355343 6-16 44 1357166 9-99 17 1365111 9-63 1
1352724 9-80 42 1355345 8-7 10 9-99 19 1365114 9-63 4
1353800 9-79 13 1355346 6-19 10 1357167 9-99 18 1365115 9-63 9
9-80 60 8-7 34 9-99 20 1365116 9-25 18
1353807 9-79 14 1355347 8-7 8 1357168 9-99 19 9-35 21
9-80 61 1356943 1-7 72 9-99 20 9-37 21
1353809 9-79 15 1356948 1-7 73 1357170 8-13 22 1365117 9-25 27
1353860 9-105 1 1357001 1-41 22 1357173 8-15 14 1365118 9-63 11
1353861 9-105 3 1357026 7-13 9 1357174 8-19 24 1365122 1-23 21
1353862 9-105 4 1357100 9-19 20 9-89 11 1-23 22
1353863 9-105 5 9-41 1357210 4-5 1 1365123 1-23 17
1353864 9-105 6 1357104 8-16 42 1357735 8-8 65 1366648 9-96 1

©10/0/2002 HYSTER COMPANY See Service Manual 13-31


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1366679 1-23 11 9-29 8 1377730 1-9 24 1382213 12-29 7


1366680 1-23 15 1371389 9-25 1 1377731 1-9 24 12-29 7
1366681 1-23 13 9-27 1377889 11-29 36 12-39 7
1366682 1-23 13 1371393 11-99 3 1378281 10-3 1 12-39 7
1366683 1-23 15 1371397 7-8 52 1378282 10-3 1 1382214 12-29 8
1366684 1-23 11 1371398 7-8 53 1378283 10-3 1 12-29 8
1366685 1-23 17 1373335 11-13 21 1378284 10-3 1 1382215 12-29 9
1366687 1-23 14 1373604 8-13 2 1378285 10-3 1 12-29 9
1366689 1-23 16 8-25 1378287 10-3 2 12-39 9
1366690 1-23 12 1374127 12-3 6 1378288 10-3 2 12-39 9
1-23 18 12-3 6 1378289 10-3 2 1382217 12-32 38
1366691 11-47 35 1374132 12-3 5 1378290 10-3 2 12-32 38
1366725 1-41 9 12-3 5 1378291 10-3 2 1382218 12-32 39
1367121 9-41 3 1374133 12-3 6 1378292 10-3 12-32 39
1367122 9-41 2 12-3 6 1378293 10-3 1382220 12-31 27
1367123 9-41 9 1374428 1-7 71 1378294 10-3 12-31 27
1367252 8-13 9 1374550 6-20 49 1378295 10-3 1382221 12-31 28
1367255 1-23 9 1374750 1-45 21 1378296 10-3 12-31 28
1367256 1-23 9 1375050 7-7 11 1378299 10-4 46 12-40 28
1367257 1-23 10 1375051 7-7 12 1378429 1-15 16 12-40 28
1367260 1-23 5 1375057 9-5 33 1378430 1-15 9 1382222 12-31 29
1367263 1-23 1 9-49 16 1378436 1-15 8 12-31 29
1367264 1-23 5 1375984 1-6 40 1378439 1-15 1 12-40 29
1367265 1-23 1 1375985 1-6 40 1378876 10-4 24 12-40 29
1367266 1-23 2 1376831 9-5 32 1378877 10-4 24 1382223 12-31 30
1-23 6 1376837 9-5 31 1378878 10-4 24 12-31 30
1367267 1-23 3 1376840 9-27 28 1378879 10-5 54 12-40 30
1-23 7 1376844 9-29 2 1378890 6-3 12-40 30
1367268 1-23 20 1376933 9-30 8 8-5 1382393 2-7 5
1367269 1-36 56 1376934 9-30 13 1379452 4-102 3 2-9 13
1367270 1-36 57 1376936 9-27 5 4-103 4 12-3 5
1367271 1-23 28 1376939 9-27 9 4-105 4 12-3 5
1367282 4-5 30 1377186 4-17 8 4-106 4 1382397 4-25 1
1367290 1-31 8 1377187 4-13 23 1379726 6-19 11 1382902 8-3 1
1-35 8 4-18 40 1379731 8-8 64 8-3 9
1367299 4-5 33 4-18 62 1379732 8-8 63 1382922 8-11 5
1367325 1-23 22 1377188 4-17 9 1379748 8-8 67 1382923 8-11 1
1367326 1-23 21 1377189 4-13 23 1379749 8-7 19 1382924 8-11 11
1367327 1-23 22 4-17 8 1379750 8-11 4 1382949 9-69 2
1367328 1-23 21 4-17 9 1379754 8-8 66 9-73 32
1367329 1-23 19 4-18 40 1379755 8-7 14 1382950 8-11 6
1367332 1-23 19 4-18 62 1380623 1-5 1 1383082 10-5 53
1367480 9-27 13 1377271 1-6 40 1380750 6-16 43 1383083 10-4 47
1368151 1-27 10 1-6 40 1380789 8-7 13 1383088 11-25 11
1369143 11-61 30 1377702 1-6 40 1380887 11-69 5 1383089 11-25 15
1369149 7-8 49 1-6 40 1382209 10-17 12 1383090 11-25 16
1369496 1-6 65 1377703 1-6 40 12-19 10 1383091 11-25 12
1371376 7-8 30 1-6 40 12-19 10 1383092 11-45 12
1371378 7-8 32 1377704 1-6 40 1382212 12-29 6 1383093 11-45 15
1371379 7-8 32 1-6 40 12-29 6 1383094 10-3 1
1371380 11-61 37 1377726 1-5 2 12-39 6 1383096 10-3 2
1371386 8-13 15 1377727 1-5 2 12-39 6 1383097 10-3

13-32 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1383108 11-25 10 5-15 31 1384865 8-3 6 1385281 9-49 14


1383109 11-25 13 5-51 19 1384867 8-3 9 9-65 19
1383110 11-25 7 5-59 31 1384868 8-3 10 1385282 9-49 20
1383111 11-25 8 1384795 5-13 4 1384869 8-3 10 9-51 36
1383112 11-25 9 5-57 1 1384870 8-3 11 1385283 9-51 2
1383113 11-25 14 1384796 5-39 33 1384871 8-3 12 1385284 9-13 1
1383130 12-51 1384797 5-36 38 1384872 8-3 13 9-65 1
12-51 5-36 40 1384873 8-3 14 9-75 26
1383131 12-51 1 1384799 5-36 39 1384874 8-3 15 9-79
12-51 1 1384800 11-25 36 1384876 8-3 19 1385285 9-13 1
1383148 11-55 13 11-96 1384878 8-3 21 9-69 1
1383149 11-55 19 1384801 11-21 13 1384879 8-3 22 9-73 5
1383500 9-33 2 11-26 74 1384880 8-3 23 9-75 1
9-60 11-26 76 1384881 8-3 21 9-79
1383501 9-33 1 11-42 45 1384882 8-3 16 1385286 9-69 30
9-61 11-93 1384883 8-3 17 9-73 13
1383504 11-10 63 1384802 11-21 40 1384884 8-3 20 9-99 26
1383506 11-99 6 11-41 6 1385066 5-45 32 1385287 9-69 31
11-99 6 11-95 5-47 7 9-73 12
1383507 11-99 7 1384804 11-99 24 5-49 7 9-99 25
1383508 11-99 8 1384805 11-99 24 1385099 1-42 33 1385288 9-49 20
11-99 8 1384807 11-99 23 1385130 1-42 42 1385293 11-9 1
1383509 11-99 9 1384809 11-87 11 1385150 2-13 1385294 11-9 1
11-99 9 1384815 9-17 3 1385152 2-7 2 1385295 11-9 24
1383510 11-99 2 1384816 9-17 1 1385154 2-5 1385296 11-99 12
1383511 11-99 11 9-69 12 2-7 1 1385297 11-99 11
1383512 11-99 17 1384817 9-17 6 1385155 9-5 2 1385298 11-99 25
1383513 11-99 10 9-65 28 9-111 1385299 11-22 64
1383514 11-99 18 1384818 9-17 11 1385164 2-25 12 11-26 75
1383517 3-13 10 1384819 9-17 15 1385166 8-27 38 11-92
9-86 1384820 9-33 32 1385168 8-13 1 1385518 4-14 51
9-89 1 9-43 9 8-27 4-26
9-91 9 1384850 6-7 28 1385175 2-2 1385626 9-33 31
9-93 7 1384852 6-3 31 1385177 5-3 7 9-89 12
1383523 9-51 9 6-7 31 1385179 2-7 13 1385630 9-65 35
1383524 9-65 2 6-11 29 1385180 2-7 14 1385631 9-35 4
1383607 9-60 1 1384853 6-7 32 1385181 5-3 1 9-37 4
1383608 9-61 1 6-11 32 1385183 4-102 10 1385632 3-13 15
1383831 4-14 52 1384854 6-7 29 4-105 9 8-13 27
4-25 6-11 27 4-106 11 9-33 34
1384406 9-109 32 1384855 6-3 34 1385184 4-14 49 1385633 1-41 13
1384407 9-109 31 6-7 34 4-18 27 1385634 4-14 54
1384447 6-3 2 1384856 6-3 34 4-101 1 9-33 36
6-7 2 6-7 34 1385185 5-3 14 1385638 1-13 5
1384448 6-3 5 1384857 6-7 27 1385187 4-17 4 1385639 9-91 13
6-7 5 1384859 8-3 1 1385192 4-5 29 9-93 8
1384449 6-3 5 1384860 8-3 2 4-48 1 1388100 1-31 15
6-7 5 1384861 8-3 4 1385194 4-18 41 1388112 3-3 6
1384669 9-17 11 1384862 8-3 5 1385199 4-5 25 1388117 2-31 11
1384793 5-15 36 1384863 8-3 5 1385280 9-49 15 1388127 1-20 52
5-59 36 8-3 6 9-69 24 1388135 9-5 26
1384794 5-11 25 1384864 8-3 8 9-73 11 9-9 28

©10/0/2002 HYSTER COMPANY See Service Manual 13-33


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1388145 8-13 3 1388379 3-13 10 5-55 5 5-29 14


1388146 5-45 22 9-86 1 1389153 5-13 3 5-35 9
8-13 13 1388380 3-13 10 5-13 21 5-71 5
1388147 5-45 8 9-86 2 5-19 6 5-73 5
1388148 6-7 1389117 5-15 1 5-55 4 5-75 9
1388149 6-23 1 1389118 5-15 9 5-57 2 5-75 16
1388209 8-23 3 5-59 9 1389154 5-13 20 5-79 5
1388211 5-11 1389119 5-15 8 5-19 7 1389177 5-23 14
5-13 1389120 5-15 28 5-55 3 5-25 8
5-15 1389121 5-15 7 5-57 23 5-29 15
5-19 1389123 5-15 6 1389155 5-19 8 5-35 8
5-21 1389124 5-15 13 5-55 1 5-71 4
5-23 1389125 5-15 2 5-65 5 5-73 4
5-25 5-25 27 1389156 5-19 8 5-75 8
5-29 5-31 13 5-55 2 5-75 15
5-31 5-40 48 1389157 5-19 10 5-79 4
5-35 5-59 2 1389158 5-19 12 1389178 5-23 15
5-37 1 5-73 22 5-55 12 5-29 19
5-39 5-77 22 1389159 5-19 13 1389179 5-23 16
5-43 1 1389126 5-15 25 1389160 5-19 14 5-29 20
1388212 5-3 4 5-59 25 5-55 13 5-71 2
1388213 5-7 1389127 5-15 24 1389164 5-19 16 5-75 14
1388216 3-9 31 5-59 24 1389165 5-19 18 1389180 5-23 25
1388219 4-102 8 5-73 8 1389166 5-19 20 5-29 23
4-103 3 1389128 5-15 15 1389167 5-19 21 5-71 8
4-105 3 1389129 5-11 14 1389168 5-19 22 5-75 19
4-106 3 5-15 40 1389169 5-19 24 1389181 5-23 18
1388222 8-19 2 5-36 31 1389171 5-23 1 5-31 8
1388223 8-19 3 5-51 31 5-25 29 1389182 5-23 19
1388224 8-19 4 5-59 44 5-29 1 5-31 9
1388238 8-23 5 5-65 13 5-35 1 1389183 5-23 21
1388239 2-13 29 1389130 5-11 16 5-73 20 1389184 5-23 22
1388240 2-13 15 5-15 42 5-79 17 1389186 5-13 1
1388244 5-45 26 5-51 32 1389172 5-23 3 5-57 5
1388245 5-45 25 1389131 5-11 16 1389173 5-23 6 1389187 5-13 2
1388250 8-23 11 5-16 42 5-29 7 5-57 6
1388252 2-31 12 5-59 43 1389174 5-23 11 1389188 5-13 5
1388258 9-6 55 1389134 5-11 1 5-25 11 5-57 3
9-9 32 1389135 5-11 2 5-29 12 1389189 5-13 6
1388263 7-17 39 5-51 4 5-29 22 5-57 19
9-6 53 1389136 5-11 4 5-35 11 1389190 5-13 7
1388264 9-5 46 5-51 2 5-71 9 5-57 18
9-63 14 1389137 5-11 18 5-73 7 1389191 5-13 8
9-65 12 1389139 5-11 6 5-75 11 5-57 14
1388265 9-6 47 5-51 20 5-75 20 1389192 5-13 9
1388268 2-13 6 1389142 5-11 10 5-79 7 5-57 15
1388280 8-23 8 5-51 38 1389175 5-23 12 1389193 5-13 10
1388286 4-9 13 1389144 5-11 13 5-29 21 5-57 10
1388287 4-9 14 5-51 40 5-71 6 1389194 5-13 11
1388291 9-5 15 1389150 5-19 3 5-75 17 5-57 17
1388294 8-19 19 1389151 5-19 4 1389176 5-23 13 1389195 5-13 12
1388295 3-3 8 1389152 5-19 5 5-25 9 5-57 16

13-34 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1389196 5-13 13 5-73 6 1389266 5-35 23 1389310 5-21 32


5-57 4 5-75 10 1389267 5-35 24 1389311 5-21 33
1389197 5-13 14 1389227 5-29 16 1389268 5-35 26 1389315 5-39 1
5-57 11 1389228 5-25 6 1389269 5-35 27 1389316 5-39 2
1389198 5-13 15 5-29 17 1389270 5-21 34 1389317 5-39 3
1389200 5-13 18 5-35 6 5-31 17 5-39 22
5-57 21 5-73 1 5-36 28 1389318 5-39 4
1389201 5-13 19 5-75 2 1389271 5-36 29 5-39 21
5-57 22 5-79 2 1389273 5-36 32 1389319 5-39 5
1389202 5-13 23 1389230 5-29 28 1389274 5-36 33 5-39 20
5-57 24 5-75 33 1389277 5-36 36 1389320 5-39 6
1389203 5-13 24 1389231 5-29 29 5-65 8 5-39 19
5-57 8 5-75 34 1389278 5-36 37 1389321 5-39 7
1389204 5-13 25 1389232 5-29 30 1389280 5-21 5-39 18
5-57 9 5-75 35 1389281 5-21 1 1389322 5-39 26
1389206 5-13 26 1389233 5-29 31 5-87 16 1389323 5-39 12
1389207 5-13 27 1389234 5-25 1 1389282 5-21 2 1389324 5-39 13
5-57 27 1389235 5-25 2 5-87 28 1389336 5-73 18
1389208 5-13 28 5-73 19 1389283 5-21 3 1389392 6-7
5-57 28 1389236 5-25 3 5-87 27 1389978 5-39 14
1389210 5-31 5 1389237 5-25 4 1389284 5-21 4 1389979 5-39 15
5-35 5 1389239 5-25 5 5-87 26 1389980 5-39 23
1389212 5-31 11 1389240 5-25 13 1389285 5-21 5 1389981 5-39 24
1389214 5-36 35 1389241 5-25 14 5-87 25 1389982 5-39 25
1389215 5-31 15 1389242 5-25 14 1389286 5-21 6 1389983 5-39 34
5-36 34 1389243 5-25 16 5-87 24 5-39 34
5-65 10 1389244 5-25 20 1389288 6-3 1389985 5-39 37
5-77 26 5-79 6 1389289 5-21 9 1389986 5-39 40
1389216 5-31 16 1389245 5-25 21 5-87 20 1389987 5-39 41
1389217 5-25 12 5-73 2 1389290 5-21 10 1389988 5-39 42
5-29 25 5-73 31 5-87 19 1389989 5-39 43
5-31 19 1389246 5-25 22 1389291 5-21 11 1389990 5-39 44
5-35 12 5-73 26 5-87 18 1389991 5-39 45
5-77 8 1389247 5-25 24 1389293 5-21 13 1389992 5-39 46
1389218 5-25 13 5-73 25 1389294 5-21 15 1389993 5-40 47
5-29 27 1389248 5-25 24 5-39 39 1389995 5-39 35
5-31 21 5-73 25 1389296 5-21 18 1389999 5-43 1
5-35 14 1389249 5-25 24 1389297 5-21 19 1390000 5-43 2
5-73 10 5-73 25 5-87 14 1390001 5-43 5
5-77 10 1389250 5-25 24 1389298 5-21 20 1390002 5-43 6
1389219 5-25 17 5-73 25 1389302 5-21 24 1390003 5-43 11
5-31 25 1389253 5-25 28 1389303 5-11 32 1390004 5-43 14
5-73 13 5-73 21 5-21 26 1390005 5-43 17
5-77 12 1389254 5-25 30 5-87 6 1390006 5-43 21
1389220 5-25 19 1389255 5-25 31 1389305 5-21 25 1390007 5-43 25
5-31 27 1389256 5-25 32 1389306 5-21 28 1390009 5-7 1
5-73 14 1389260 5-35 16 5-87 1 1390011 5-7 3
5-77 13 5-79 16 1389307 5-21 29 1390012 5-7 5
1389223 5-29 4 1389261 5-35 18 5-87 2 1390013 5-7 13
1389224 5-25 10 1389262 5-35 19 1389308 5-21 30 1390014 5-7 16
5-29 13 1389264 5-35 21 5-87 3 1390015 5-7 15
5-35 10 1389265 5-35 22 1389309 5-21 31 1390016 5-7 18

©10/0/2002 HYSTER COMPANY See Service Manual 13-35


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1390017 5-7 22 1390704 5-45 9 5-31 10 8-27 19


1390037 5-15 30 5-47 5 5-71 20 1391741 8-25 31
1390038 5-11 35 5-49 5 5-77 20 8-27 31
5-15 33 1390705 5-45 1 1391124 5-31 16 1391744 8-25 37
5-59 33 5-47 1 5-77 19 1391745 8-25 35
1390039 5-11 21 5-49 1 1391126 5-25 14 8-27 39
5-51 34 1390716 3-9 39 5-29 26 1391751 8-27 32
1390040 5-11 22 1390717 3-9 39 5-31 20 1391752 8-27 33
5-51 23 1390718 4-102 4 5-35 13 1391783 6-7 36
1390041 5-11 23 4-103 5 1391129 5-29 31 1391786 6-7 36
1390042 5-11 26 4-105 5 1391133 5-25 16 1391819 6-4 36
5-51 18 4-106 5 5-73 12 1392029 12-11
1390043 5-11 27 1390719 4-102 1 1391134 5-25 20 12-11
5-51 17 4-103 6 5-73 16 1392030 12-11
1390044 5-11 28 4-105 6 1391136 5-35 2 12-11
5-51 26 4-106 6 5-79 14 1392041 12-11 1
1390045 5-11 31 1390722 2-7 4 1391137 5-35 3 12-11 1
1390046 5-19 15 2-9 11 5-79 12 1392042 12-11 1
1390047 5-23 23 1390740 9-6 56 1391138 5-35 19 12-11 1
1390048 5-23 24 9-9 31 1391140 5-35 22 1392049 12-19 17
5-29 33 1390741 9-5 38 5-65 4 12-20 17
1390049 5-31 29 9-9 33 1391141 5-35 26 1392053 10-3 2
1390050 5-31 30 9-51 1 1391142 5-35 20 1392054 10-3 2
1390051 5-29 32 1390743 12-32 41 5-36 27 1392055 10-3 2
1390052 5-21 27 12-32 41 1391143 5-36 28 1392056 10-3 2
5-87 5 1390744 12-31 32 5-65 6 1392058 10-3 1
1390053 5-40 51 12-31 32 1391144 5-36 29 1392059 10-3 1
1390054 5-43 9 1390746 12-31 36 1391218 9-17 16 1392060 10-3 1
1390055 5-11 30 12-31 36 1391219 9-17 17 1392061 10-3 1
1390151 9-60 1 1390747 12-31 37 1391416 1-20 65 1392067 10-3
9-61 1 12-31 37 1391427 2-11 7 1392068 10-3
11-92 1 1390748 12-16 24 2-27 9 1392069 10-3
11-93 1 12-16 24 2-29 9 1392070 10-3
1390682 1-9 30 1391067 2-5 10 1391555 12-3 2 1392394 12-3 4
1390683 5-45 31 1391068 2-5 6 12-3 2 12-3 4
5-47 9 1391069 2-5 4 1391556 12-3 2 1392395 12-3 3
5-49 9 1391070 2-5 3 12-3 2 12-3 3
1390684 1-9 27 1391071 2-5 11 1391625 5-23 23 1392396 12-3 7
1390685 1-9 28 1391072 2-5 12 1391626 5-31 29 12-3 7
1390686 1-9 25 1391073 2-5 2 5-68 1 1392397 12-3 4
1390688 1-31 3 1391074 2-5 8 1391627 5-31 30 12-3 4
1390689 9-5 15 1391100 2-5 13 5-67 2 1392398 12-3 3
1390690 9-6 62 1391101 2-5 9 1391628 5-29 32 12-3 3
9-10 47 1391102 2-5 1 1391629 5-25 30 1392399 5-45 33
1390698 9-5 1 1391114 5-15 1 1391630 5-25 31 5-47 8
9-9 1 1391115 5-15 16 1391631 5-26 32 5-49 8
9-109 1391117 5-11 1 5-68 2 1392493 5-25 4
1390700 2-31 1 5-51 1 1391632 5-35 18 5-73 29
1390701 9-5 43 1391118 5-11 23 1391634 5-43 17 1392494 5-25 4
9-9 44 1391121 5-23 19 1391636 5-21 8 5-73 30
1390702 9-6 63 5-71 19 5-87 22 1392580 10-13 1
9-9 43 1391122 5-23 20 1391729 8-25 19 1392595 10-15 6

13-36 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1392596 10-15 7 1394055 9-95 1452014 12-62 67 1456051 5-7 9


1393109 8-15 18 1394063 7-7 26 12-62 67 1456052 5-7 10
1393110 8-15 20 1394069 9-65 29 12-68 67 1456053 5-7 11
1393111 8-15 17 1394070 9-33 14 12-68 67 1456054 5-7 12
1393112 8-15 19 9-91 3 1452273 11-96 1 1456055 5-7 14
1393113 8-15 8 9-93 13 1452501 8-11 17 1456056 5-7 17
1393114 8-19 3 1394076 4-6 50 1452503 8-11 18 1456057 5-7 19
1393115 8-19 4 1394077 9-35 1 1452504 8-11 19 1456058 5-7 20
1393116 8-19 2 1450045 9-111 30 1453031 1-27 10 1456059 5-7 23
1393117 2-13 13 1450046 9-111 32 1453086 2-5 8 1456060 5-7 21
1393118 8-15 4 1450053 9-111 31 1453087 2-5 16 1456061 5-7 24
1393366 9-79 2 1450054 9-111 11 1453088 2-5 14 1456062 5-7 25
1393369 9-79 7 1450055 9-111 3 1453595 12-3 1 1456063 5-7 26
1393371 9-79 27 1450056 9-111 33 12-3 1 1456172 1-35 3
1393372 9-79 28 1450058 9-111 20 1453596 12-3 1 1456214 2-2
1393374 9-79 34 1450059 9-111 34 12-3 1 1456280 1-35 2
1393375 9-79 35 1450060 9-111 25 1453798 1-45 1456341 2-9 4
1393376 9-80 39 1450062 9-109 30 1453799 1-45 1456342 2-9 5
1393377 9-80 40 1450064 9-109 33 1453876 9-65 35 1456347 2-27 12
9-80 59 1450065 9-109 34 1454002 1-45 1 1456348 2-9 3
1393378 9-79 29 1450066 9-109 11 1454003 1-45 1 1456349 2-9 6
1393379 9-79 7 1450067 9-109 25 1454004 1-45 2 1456351 2-27 13
1393381 9-79 8 1450084 2-13 1 1454006 1-45 3 1456554 1-35 17
1393382 9-79 9 1450085 2-13 2 1454177 9-14 33 1456624 2-9 12
1393383 9-79 10 2-23 3 9-55 1 1456625 2-9 16
1393384 9-79 11 1450086 2-13 3 1454180 9-55 2 1456800 2-9 2
1393385 9-79 11 2-23 6 1454330 9-96 1 1456804 2-9 2
1393386 9-79 11 1450087 2-13 4 1454347 12-45 13 1456805 2-9 1
1393387 9-79 11 2-23 4 12-45 13 1456830 9-39 6
1393388 9-79 11 1450193 9-79 32 1455064 4-6 71 1457235 4-11 10
1393389 9-79 11 1450195 9-79 24 4-6 74 7-8 48
1393390 9-79 12 9-80 56 1455153 2-2 1457425 9-15 6
1393391 9-80 44 1450196 9-79 25 1455290 3-9 17 1457426 9-15 7
1393394 9-79 17 9-80 57 1455400 5-3 4 1457427 9-43 10
9-80 49 1450197 9-79 26 1455642 9-83 20 1457430 9-35 20
1393395 9-79 21 9-80 58 1455662 9-83 1 9-37 20
9-80 53 1450199 9-79 36 1455663 9-83 2 1457431 9-35 14
1393396 9-79 22 1450201 9-79 38 1455664 9-83 3 9-37 14
9-80 54 1450360 9-79 1 1455665 9-83 4 9-65 34
1393397 9-80 73 1450361 9-79 1 1455667 9-83 6 1458111 1-15 10
1393398 9-80 62 1450390 8-25 36 1455668 9-83 7 1458115 1-15 11
1393399 9-80 68 1450659 5-31 18 1455669 9-83 8 1458195 1-20 53
1393400 9-80 69 5-77 16 1455670 9-83 9 3-13 36
1393554 10-13 1450764 12-45 14 1455671 9-83 10 1458197 1-20 52
10-15 24 12-45 14 1455672 9-83 11 1458199 1-9 28
12-11 1450912 9-35 1 1455928 5-3 2 1458200 1-9 25
12-11 9-37 1 1456013 5-19 9 1458201 3-13 1
1393706 1-6 48 9-39 1 5-55 9 1458297 9-95 4
1393748 1-6 66 9-83 1456047 5-7 4 1458366 2-9 2
1-6 66 1450913 9-35 2 1456048 5-7 6 1458440 3-13 6
1394054 12-45 14 9-39 3 1456049 5-7 7 1458457 3-13 20
12-45 14 1451416 1-41 16 1456050 5-7 8 1458501 3-13 39

©10/0/2002 HYSTER COMPANY See Service Manual 13-37


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1458502 3-13 8 12-67 57 1461710 4-5 29 1462607 10-3 2


1458503 3-13 9 1460858 12-59 1 4-51 1 1462608 10-3 2
1458504 3-13 12 12-59 1 4-53 1 1462609 10-3 2
1458610 4-102 12-65 1 1461735 4-23 6 1462610 10-3 2
5-3 14 12-65 1 4-75 1 1462611 10-3 2
1459009 5-11 1460901 12-59 4 1461776 12-55 1462619 10-3 2
5-13 12-59 4 12-55 1462620 10-3 2
5-15 12-65 4 1462054 9-39 5 1462621 10-3 2
5-19 12-65 4 1462115 12-59 9 1462631 10-3
5-21 1460926 11-13 16 12-59 9 1462632 10-3
5-23 12-23 15 12-65 9 1462633 10-3
5-25 12-23 15 12-65 9 1462634 10-3
5-29 1460927 11-13 15 1462116 12-59 5 1462635 10-3
5-31 12-23 16 12-59 5 1462636 10-3
5-35 12-23 16 12-65 5 1462637 10-3
5-37 1 1460958 4-14 49 12-65 5 1462638 10-3
5-39 4-18 27 1462117 12-59 10 1462639 10-3
5-43 1 4-18 63 12-59 10 1463001 1-17 14
1459348 3-13 25 4-39 1 12-65 10 1463284 12-59 7
1460099 2-2 1461008 4-14 61 12-65 10 12-59 7
1460264 4-40 4-71 1462122 12-59 12 12-65 7
1460394 3-13 34 1461009 4-18 55 12-59 12 12-65 7
1460396 3-13 33 1461010 4-18 53 12-65 12 1463302 11-13 1
1460407 5-3 3 1461011 4-17 26 12-65 12 1463495 1-36 60
5-7 1461012 4-14 55 1462124 12-62 72 1463536 4-14 51
1460414 5-3 3 4-65 1 12-62 72 4-92 1
1460446 3-13 38 1461072 4-6 66 12-68 72 1463547 4-18 54
1460510 9-5 35 1461219 11-6 12-68 72 1463713 12-59 14
9-10 53 11-103 1462126 12-59 6 12-59 14
1460618 11-13 6 1461284 11-103 12-59 6 12-65 14
12-23 14 1461296 4-23 22 12-65 6 12-65 14
12-23 14 1461360 12-71 12-65 6 12-71 4
1460653 1-36 58 12-71 1462127 12-59 11 12-71 4
1460654 1-36 56 1461361 12-59 12-59 11 1463716 12-23 12
1460727 11-17 12-59 12-65 11 12-23 12
1460728 11-17 12-65 12-65 11 1463750 12-61 60
1460729 11-15 12-65 1462142 12-61 56 12-61 60
1460730 11-15 1461403 4-23 1 12-61 56 12-67 60
1460731 11-39 1461429 1-13 1 12-67 56 12-67 60
1460732 11-19 1461450 9-14 31 12-67 56 1463773 1-5 34
1460733 12-55 1 9-55 1 1462282 1-13 5 1463928 1-36 59
12-55 1 1461476 1-42 35 1462357 7-7 1 1463946 12-36 36
1460775 10-3 2 1461477 1-42 34 1462359 7-8 32 12-36 36
1460776 10-3 2 1461478 1-42 36 1462362 7-8 32 12-41 39
1460785 10-3 1461479 1-42 37 1462364 7-7 3 12-41 39
1460786 12-23 17 1461630 4-5 5 1462437 11-13 2 1463949 12-36 38
12-23 17 4-14 44 1462466 11-13 22 12-36 38
1460825 12-71 1 4-17 25 1462479 12-59 3 12-41 42
12-71 1 4-77 1 12-59 3 12-41 42
1460837 12-61 57 1461649 4-17 22 12-65 3 1463950 12-37 41
12-61 57 1461691 4-14 50 12-65 3 12-37 41
12-67 57 4-30 1 1462538 11-13 5 12-41 44

13-38 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

12-41 44 1466009 9-83 5 1469863 9-6 66 9-111


1463954 12-37 42 1466322 6-11 1470271 1-13 1 1473554 3-3 14
12-37 42 1466656 4-18 56 1471358 5-19 1 1473590 5-3 3
12-40 32 1466657 4-18 59 5-83 15 5-8 1
12-40 32 1467281 2-2 1471359 5-23 15 5-9 1
1463955 12-36 40 1467413 5-3 4 5-29 19 1473609 6-19
12-37 40 5-3 4 1471360 5-31 5 1473610 6-19
12-41 43 1467586 1-17 28 5-77 1 1473611 6-19 9
12-41 43 1467588 1-17 23 1471361 5-29 16 8-7 4
1463972 12-23 13 1468328 5-7 2 5-35 5 1473617 1-47 26
12-23 13 1468394 12-3 1 5-75 1 1473618 1-47 32
1463998 9-37 12-3 1 5-79 1 1473628 1-51 1
9-39 1469150 8-13 22 1471362 5-25 5 1473630 1-47 4
1464457 11-65 7 9-85 11 5-73 1 1473631 1-47 23
1464459 11-15 15 1469151 9-20 45 1471363 5-25 23 1-47 31
11-19 14 1469152 9-25 22 5-87 35 1-47 37
11-29 44 9-29 9 1471364 5-35 20 1473632 1-47 22
11-33 14 1469153 8-19 26 5-65 3 1473633 1-47 25
11-34 8 1469154 9-55 31 1471365 5-39 36 1473636 1-51 6
11-37 17 1469155 3-13 39 1471367 5-39 43 1473637 1-51 5
1465188 12-61 48 1469156 9-15 2 1471572 12-4 12 1473638 1-51 8
12-61 48 1469158 9-19 28 12-4 12 1473639 1-51 7
12-67 48 1469159 9-19 24 1471662 5-51 1 1473640 1-51 11
12-67 48 1469160 9-19 26 5-55 1 1473641 1-51 12
12-72 38 1469161 9-19 23 5-57 1 1473643 1-51 10
12-72 38 1469162 9-99 19 5-59 1 1473644 1-51 13
1465369 12-7 16 1469163 9-99 20 5-61 1 1473647 1-51 15
12-7 16 1469165 9-43 18 5-62 1 1473648 1-51 16
1465372 1-19 11 9-55 30 5-65 1 1473649 1-51 17
1465374 1-19 11 1469166 9-33 27 5-66 1 1473650 1-51 18
1465381 1-51 38 9-55 32 5-67 1 1473652 1-51 14
1465382 1-45 19 1469167 9-13 4 5-68 1 1473653 1-51 21
1465401 1-47 1469168 9-13 3 5-71 1 1473654 1-51 22
1465402 1-47 1469171 7-4 48 5-73 1 1473656 1-51 23
1465468 4-103 10 1469172 7-4 44 5-75 1 1473657 1-51 24
1465469 4-103 11 1469173 9-9 27 5-77 1 1473658 1-51 25
1465491 11-61 44 1469174 9-13 5 5-79 1 1473659 1-51 26
1465508 12-62 70 1469176 9-9 25 5-80 1 1473660 1-51 27
12-62 70 1469177 9-9 22 5-83 1 1473661 1-51 19
12-68 70 1469178 7-4 45 5-85 1 1473662 1-51 29
12-68 70 1469179 7-4 47 5-87 1 1473663 1-51 30
1465510 12-62 71 1469182 8-15 32 1471666 6-11 1473664 1-51 31
12-62 71 8-19 19 1471667 9-25 1 1473666 1-51 28
12-68 71 9-85 12 9-27 1473668 1-51 33
12-68 71 1469183 9-13 2 1471724 6-23 2 1473670 1-51 3
1465624 7-3 15 1469185 9-13 6 1471762 1-9 25 1473671 1-51 4
1465627 4-14 44 1469186 8-11 8 1471763 1-9 28 1473674 1-47 5
4-17 25 1469187 8-11 2 1471879 8-13 3 1473676 1-47 7
4-83 1 1469188 9-13 8 8-25 1473677 1-47 8
4-85 1 1469189 9-13 9 1473395 2-31 12 1473678 1-47 9
1465645 11-6 1469860 9-6 58 1473399 2-31 11 1473679 1-47 10
1465646 11-6 1469862 9-6 65 1473497 9-9 2 1473681 1-47 11

©10/0/2002 HYSTER COMPANY See Service Manual 13-39


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1473683 1-47 13 1473842 5-3 3 1473907 9-46 37 7-19 28


1473684 1-47 12 1473870 9-46 48 1473908 9-45 25 9-46 62
1473685 1-47 14 1473871 9-13 1 1473909 9-46 38 9-46 64
1473688 1-47 39 9-45 1 1473910 9-46 39 9-75 25
1473689 1-47 18 1473872 9-45 2 1473911 9-46 40 9-75 43
1473691 1-47 20 1473873 9-45 2 1473912 9-46 41 9-76 44
1473692 1-47 19 9-46 47 1473913 9-46 42 1473945 7-19 4
1473693 1-47 21 1473874 9-46 56 1473914 7-19 21 7-19 28
1473694 1-47 15 1473875 9-45 3 9-14 33 9-46 62
1473698 1-47 40 1473876 9-45 6 9-46 43 9-46 64
1473699 1-47 1 1473877 9-45 5 1473915 7-19 22 1473946 7-19 5
1473700 1-47 2 1473878 9-45 7 9-46 44 7-19 28
1473701 1-47 3 1473879 9-45 8 1473916 9-46 45 9-46 62
1473703 1-47 16 1473880 7-19 27 1473917 9-46 46 9-46 64
1473704 1-47 24 9-46 57 9-75 16 1473947 7-19 26
1473705 1-47 27 1473881 9-45 9 9-75 42 1473948 7-19 8
1473706 1-47 28 1473882 9-45 11 1473918 9-46 49 1473949 7-19 9
1-47 33 1473883 9-45 13 1473919 9-46 50 1473950 7-19 11
1473707 1-47 29 1473884 9-45 14 1473920 9-46 51 1473951 7-19 16
1473708 1-47 30 1473885 9-14 33 1473921 7-19 6 1473952 7-19 17
1-47 34 9-45 19 7-19 28 7-19 29
1473709 1-47 35 1473887 7-19 15 9-46 52 9-46 55
1473710 1-47 36 9-45 20 9-46 62 9-75 25
1473713 1-47 38 1473888 9-14 37 9-46 64 9-75 43
1473714 1-48 41 9-45 21 9-75 15 9-76 44
1473715 1-48 42 1473889 9-45 22 9-75 41 1473953 7-19 18
1473716 1-48 43 9-75 3 1473923 9-75 2 1473954 9-46 64
1473717 1-48 44 9-75 27 1473924 9-75 4 9-75 21
1473718 1-47 17 1473890 9-45 23 9-75 30 1473958 7-19 29
1473719 6-19 5 1473892 9-45 26 1473925 7-19 10 9-46 68
1473720 6-19 2 1473893 7-19 23 9-75 5 9-75 25
1473721 6-19 14 1473894 9-45 27 1473926 7-19 13 1473959 7-19 24
1473722 6-19 4 1473895 9-45 28 9-75 6 7-19 29
1473725 2-2 1473896 9-45 29 1473927 7-19 14 9-46 54
1473745 6-11 31 9-75 8 9-75 7 9-75 25
1473748 6-11 24 9-75 35 1473928 9-75 9 9-75 43
1473750 6-11 26 1473897 7-19 7 1473929 9-75 10 9-76 44
1473751 6-11 16 9-45 30 9-75 36 1473960 9-46 59
1473752 6-11 13 1473898 9-14 47 1473930 9-75 11 9-75 23
1473753 6-11 15 9-45 31 9-75 37 1473964 7-19 29
1473754 6-11 12 1473899 9-75 33 1473931 9-75 13 9-75 25
1473755 6-11 33 1473900 7-19 19 9-75 39 9-75 43
1473756 6-11 33 9-14 33 1473932 9-75 14 9-76 44
1473757 6-11 10 1473901 9-45 32 9-75 40 1473965 9-46 60
1473759 6-12 44 1473902 7-19 20 1473933 7-19 25 9-75 17
1473760 6-12 43 9-14 33 1473935 9-75 28 1473967 9-13 26
1473761 6-11 4 1473903 9-45 33 1473936 9-75 29 1473968 9-46 66
1473764 6-11 7 1473904 9-45 34 1473939 9-75 31 9-75 24
1473765 6-11 5 1473905 9-45 35 1473941 9-75 32 1473969 9-46 61
1473766 6-11 2 9-75 12 1473942 9-75 34 9-75 18
1473774 6-11 34 9-75 38 1473943 7-19 2 1473970 4-6 50
1473776 6-12 39 1473906 9-45 36 1473944 7-19 3 1473971 9-75 22

13-40 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1473972 7-19 28 1475209 2-27 13 1476936 4-13 24 1482513 5-83 10


9-46 62 2-29 13 4-95 1 1482514 5-83 8
1473976 9-46 63 1475309 8-19 1 1476938 4-5 5 1482517 5-83 19
9-75 20 1475726 1-36 57 4-14 44 1482518 5-83 20
1473977 9-75 19 1476441 1-13 5 4-89 1482520 5-83 22
1473978 9-46 64 1476461 9-13 10 1477093 4-21 12 1482522 5-83 24
1473979 7-19 29 1476462 9-13 11 4-42 1482533 5-83 21
1473980 7-19 28 1476463 9-13 12 1477094 2-17 6 1482534 5-83 2
9-46 62 1476464 9-13 13 2-19 6 1482574 4-47 17
9-46 65 1476465 4-17 2 1477262 2-13 23 1482575 4-47 18
1473982 9-76 44 1476468 9-13 7 1477263 2-13 22 1482582 5-83 23
1473983 9-76 44 1476470 9-13 15 1477400 4-47 13 1482765 6-20 38
1473984 9-75 43 1476473 4-6 66 1477402 4-11 4 6-20 39
1473986 9-75 43 1476475 2-11 1 4-98 1482809 4-103
1474624 1-47 1 1476476 2-11 2 1477403 6-23 3 5-3 14
1474626 1-47 3 1476489 7-7 1 1478601 1-41 18 1482918 5-3 4
1474647 1-47 6 7-7 1 1478772 7-7 15 1482987 4-14 55
1474655 1-51 34 1476553 9-10 48 1478775 6-11 34 4-67 1
1474688 2-27 12 1476614 4-23 2 1478780 7-7 15 1483178 7-11 1
2-29 12 1476667 2-17 4 1478782 7-7 15 1483179 7-11
1474728 2-9 3 2-19 4 1478784 6-11 31 1483229 2-11 8
1474772 1-35 38 1476668 2-17 5 1478785 6-11 33 1483246 2-17 10
1474776 1-35 17 2-19 5 1478786 6-11 33 2-19 10
1474781 2-9 12 1476738 4-6 77 1479061 12-73 5 1483390 2-17 44
1474784 1-35 2 4-110 12-73 5 2-19 44
1474788 1-35 2 1476740 4-28 4 1479062 11-19 17 1483645 4-9 1
1474922 9-13 25 4-29 11 12-73 6 1483646 4-13 9
9-13 29 1476763 4-21 6 12-73 6 4-57 1
9-45 4 4-54 1479064 12-73 4 1483700 5-47 10
1474924 9-13 25 1476804 4-47 12 12-73 4 5-49 10
1474925 9-13 28 1476824 4-98 1 1479105 4-21 8 1483701 5-47 11
1474926 9-13 28 1476837 1-20 53 1479226 4-21 10 5-49 11
1474927 9-13 28 1476852 2-17 7 1479227 4-21 9 1483709 7-7 1
9-13 30 2-19 7 1479477 1-42 39 1483741 6-19 1
9-14 32 4-11 2 1479736 4-21 13 1483742 6-19 15
1474928 9-13 29 1476855 3-5 1 1479738 4-17 2 1483743 6-19 16
1474929 9-13 29 1476860 2-11 3 4-21 1 1483744 6-19 17
9-13 31 1476861 2-11 4 1479838 5-77 2 1483745 6-19 18
1474930 9-13 30 1476862 2-11 5 1480395 1-39 11 1483746 6-19 18
1474931 9-13 31 1476863 2-11 6 1480396 1-39 18 1483747 6-19 18
1474932 9-14 32 1476893 1-9 28 1480406 1-41 13 1483748 6-19 18
1474933 9-14 33 1476894 1-9 25 1480432 4-46 1 1483749 6-19 18
1474934 8-20 38 1476895 4-5 29 1480433 4-11 5 1483750 6-19 18
1474935 9-13 25 4-11 3 4-46 1483751 6-19 18
1474936 9-14 33 4-47 1480539 4-17 1 1483752 6-19 18
1474937 9-14 33 1476915 2-17 1 1480577 8-23 5 1483753 6-19 18
1474944 1-35 15 2-19 1 1482328 1-41 13 1483754 6-19 18
1474946 1-35 16 1476916 2-17 2 1-41 13 1483755 6-19 18
1474949 1-35 41 2-19 2 1482396 1-35 3 1483756 6-19 18
1475074 1-35 1 1476920 2-17 3 1482509 5-83 1 1483757 6-19 18
1475128 1-35 8 2-19 3 1482510 5-83 13 1483758 6-19 18
1475141 9-51 5 2-23 1482511 5-83 11 1483759 6-19 18

©10/0/2002 HYSTER COMPANY See Service Manual 13-41


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1483760 6-19 18 1484310 2-17 50 1494786 1-19 15 1500915 11-17


1483761 6-19 18 2-20 50 1494889 1-20 49 1500916 11-17
1483762 6-19 18 1484417 4-103 15 1494890 1-20 47 1500917 11-6
1483763 6-19 18 4-105 12 1495111 11-39 10 1500918 11-6
1483764 6-19 18 4-106 14 1495145 6-20 39 1502218 2-19 46
1483765 6-19 18 1484663 4-6 76 1495147 4-5 5 1502221 2-19 47
1483766 6-19 18 4-29 4-14 44 1502551 9-45 2
1483767 6-19 18 1485420 1-42 32 4-87 1 1502552 9-45 4
1483768 6-19 18 1485857 5-83 28 1495149 4-21 12 9-45 7
1483769 6-19 18 1485858 5-83 14 4-44 9-45 8
1483770 6-19 18 1487063 9-14 33 4-45 1 1502553 9-45 3
1483771 6-19 18 9-46 67 1495284 3-3 10 9-45 6
1483772 6-19 18 1487097 7-19 12 1495373 10-4 41 1502554 9-45 5
1483773 6-19 18 9-45 24 1495516 2-2 1502828 5-3 4
1483774 6-20 18 1487852 5-47 8 1495828 9-51 6 1502879 9-30 15
1483775 6-20 18 1487853 5-45 34 1495852 2-9 3 1502881 9-30 3
1483776 6-20 18 5-47 8 1496056 2-11 2 1502882 9-30 4
1483777 6-20 18 5-49 8 1496127 2-11 1 1502883 9-30 5
1483778 6-20 19 1487854 5-45 35 1496151 2-11 8 1502888 9-30 14
1483779 6-20 20 5-47 8 1496218 2-29 13 1504013 4-106 1
1483783 6-20 23 5-49 8 1496496 8-13 16 5-4 14
1483784 6-20 27 1487908 4-13 2 9-29 1 1504014 1-13 22
1483785 6-20 28 1487909 4-13 9 9-30 1 4-27 1
1483786 6-20 29 4-63 1 1496672 5-8 3 1504213 5-59 1
1483787 6-20 30 1489796 5-3 4 1496673 5-8 7 1504215 5-59 6
1483788 6-19 17 1489807 4-105 1 1496674 5-8 2 1504220 5-59 7
6-20 31 5-3 14 1496675 5-8 4 1504221 5-59 8
1483789 6-20 33 1490384 5-3 4 1496676 5-8 8 1504223 5-59 13
1483790 6-20 34 1490654 4-41 1 1496677 5-8 6 1504224 5-59 15
1483791 6-20 35 1490815 2-2 1496678 5-8 1 1504225 5-59 16
1483792 6-20 36 1492279 7-7 19 1496679 5-8 5 1504226 5-59 17
1483793 6-20 37 1492610 1-13 23 1497242 3-3 8 1504227 5-59 19
6-20 39 1492646 5-73 9 1497243 3-3 6 1504228 5-59 28
1483796 6-20 41 5-75 5 1497422 2-29 12 1504229 5-59 30
1483797 6-20 43 5-77 9 1497564 2-29 14 1504230 5-51 13
1483798 6-20 46 5-79 9 1497569 2-29 15 1504231 5-59 41
1483800 6-20 50 1492648 5-51 6 1497573 11-39 1504232 5-59 42
1483801 6-20 51 5-51 11 1498072 1-36 61 1504233 5-51 33
1483802 6-20 47 1492654 5-51 3 1498431 2-2 5-51 42
1483803 6-7 35 1492656 5-51 41 1499045 2-19 3 1504234 5-51 45
6-11 30 1492667 5-57 20 2-23 1504242 5-55 6
8-3 28 1492675 5-57 25 1499072 4-27 2 1504243 5-55 14
1483804 8-3 26 1492678 5-61 2 4-35 3 1504245 5-62 1
1483805 8-3 27 1492679 5-61 4 1499073 4-27 1 1504246 5-62 2
1484064 2-17 46 1492683 5-61 12 4-35 4 1504248 5-61 1
2-19 46 1492687 5-87 4 1499352 4-14 53 1504249 5-61 3
1484307 2-17 47 1492688 5-87 15 4-17 23 1504250 5-61 6
2-19 47 1492689 5-87 33 4-35 1 1504251 5-61 7
1484308 2-17 48 1493369 9-13 25 1499598 4-13 21 1504252 5-61 8
2-19 48 9-14 31 1500907 11-19 1504253 5-61 9
1484309 2-17 49 1493615 1-39 19 1500908 11-15 1504254 5-61 10
2-20 49 1494312 9-51 5 1500909 11-15 1504255 5-61 11

13-42 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1504258 5-80 1 1504400 5-83 5 1514720 2-23 9 2003859 4-13 35


1504259 5-80 2 1504401 5-83 17 1514721 2-23 10 2005059 7-3 9
1504260 5-80 3 1504402 5-83 29 1514722 2-23 13 2013364 11-77 3
1504263 5-71 1 1504403 5-83 33 1514723 2-23 14 2013370 11-77 13
5-75 12 1504405 5-83 34 1514726 2-23 15 2013810 11-77 1
1504264 5-71 3 1505026 9-14 36 1514727 2-23 16 2034459 1-41 11
5-75 13 1505036 9-14 35 1514728 2-23 17 2034460 1-41 11
1504265 5-71 10 1505085 9-51 22 1514903 2-9 11 2036547 11-69 2
5-75 21 1505180 9-14 45 1514921 2-29 2 2037391 11-25 29
1504266 5-71 11 1506828 10-4 27 1514947 4-13 9 11-77
5-75 22 1506829 6-11 21 4-57 1 2038590 1-41 14
1504267 5-71 12 1506830 6-11 21 1514948 4-21 6 2044181 2-9 2
5-75 23 1507103 6-20 53 4-55 2049287 11-77 9
5-75 27 1507210 4-17 2 1515032 1-42 40 3005182 7-7 7
5-75 31 4-21 1 1515244 1-35 12 3047220 4-5 27
1504268 5-71 13 1507359 4-17 2 1515475 1-41 20 3047329 1-9 4
5-75 24 1507395 2-9 13 1515555 6-23 3 3047330 1-9 8
1504269 5-75 25 1508108 1-20 53 1515556 6-23 3 3047334 1-6 44
1504270 5-75 26 1508217 1-9 25 1515557 6-23 3 3047417 1-9 5
1504272 5-71 16 1508218 1-9 28 1515558 6-23 3 3047418 1-5 15
5-75 28 1508264 1-20 57 1516552 9-19 18 3064988 5-83 3
1504273 5-71 16 1508451 3-5 1 10-7 17 6990001 11-65 1
5-75 28 3-7 1516553 9-19 34 11-84
1504281 5-71 16 1508476 4-69 1 10-7 16 6990002 11-65 2
5-75 28 5-4 17 1516554 9-19 11 6990003 11-65 17
1504282 5-71 16 1508522 5-4 18 10-7 2 6990004 11-65 18
5-75 28 1508671 9-14 35 1516555 9-19 17 6990005 11-65 20
1504284 5-71 16 1509995 7-8 46 10-7 18 6990007 11-67 1
5-75 28 1510426 6-23 6 1516560 5-52 47 6990008 11-67 2
1504285 5-71 17 1510913 1-42 41 1516570 9-19 18 6990011 11-67 9
1504288 5-71 21 1511167 7-8 63 10-7 17 6990012 11-67 10
5-75 36 1511747 5-65 18 1516571 9-19 34 6990013 11-67 15
1504290 5-75 29 1511943 7-8 48 10-7 16 6990014 11-67 20
1504291 5-75 30 1512631 4-5 17 1516572 9-19 11 6990015 11-67 21
1504292 5-75 32 1513136 5-49 1 10-7 2 6990016 11-67 25
1504295 5-73 17 1513137 5-49 5 1516573 9-19 17 6990017 11-67 28
1504297 5-79 15 8-23 19 10-7 18 6990018 11-29 25
1504300 5-66 1 9-9 40 1516594 1-25 2 6990020 11-29 30
1504301 5-66 2 1513138 8-19 17 1516596 1-25 1 6990021 11-29 41
1504383 1-13 22 9-9 41 1516645 1-25 5 6990022 11-29 17
1504384 1-13 22 1513895 1-25 3 1516646 1-25 6 6990023 11-84 1
1504386 5-65 1 1513898 2-29 1 1516647 1-25 7 6990024 11-84 5
1504387 5-65 2 1513899 2-29 7 1516648 1-25 8 6990025 11-84 7
1504388 5-65 7 1513902 2-29 8 1517976 1-13 22 6990026 11-84 9
1504389 5-65 11 1514034 12-8 25 1518719 9-15 9 6990027 11-84 12
1504390 5-65 12 12-8 25 1518747 2-29 14 6990028 11-84 14
1504391 5-65 15 1514714 2-23 1 1520849 9-79 23 6990029 11-78 5
1504392 5-65 16 1514715 2-23 2 9-80 55 6990030 11-78 6
1504393 5-65 17 1514716 2-23 5 1521528 5-3 7 6990031 11-70 5
1504396 5-87 13 1514717 2-23 4 1523700 7-8 32 6990032 11-70 6
1504397 5-87 12 1514718 2-23 7 1523701 7-8 32 6990033 11-39 7
1504398 5-87 7 1514719 2-23 8 1589159 5-55 10 6990034 11-17 1

©10/0/2002 HYSTER COMPANY See Service Manual 13-43


for service procedures.
UNIT CODE D117
NORTH AMERICA 10/0/2002

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

11-39 7 11-37 11 6996016 11-67 12 6996056 11-84 13


6990035 11-39 7 11-57 6996017 11-67 18 6996057 11-39 7
6990036 11-39 7 6990069 11-57 8 6996018 11-67 13 6996058 11-39 7
6990037 11-39 7 6990070 11-19 16 6996019 11-67 19 6996059 11-39 7
6990038 11-39 7 11-37 6 6996020 11-67 22 6996060 11-39 7
6990039 11-39 7 11-79 6996021 11-67 23 6996061 11-39 7
6990040 11-39 7 6990071 11-79 1 6996022 11-67 24 6996062 11-39 7
6990041 11-39 7 6990072 11-79 7 11-67 27 6996063 11-39 7
6990042 11-39 7 6990073 11-19 15 6996023 11-67 26 6996064 11-53 22
6990043 11-15 15 11-37 5 6996025 11-15 31 6996065 11-53 23
11-19 14 11-71 11-17 19 6996066 11-53 24
11-30 44 6990074 11-71 4 11-19 25 6996067 11-53 26
6990044 11-53 21 6990075 11-71 10 11-39 8 6996068 11-53 25
6990045 11-100 3 6990128 11-19 17 11-57 3 6996069 11-100 4
6990046 11-100 6 6990177 12-73 1 11-59 7 6996073 11-53 7
6990048 11-100 8 12-73 1 6996026 11-67 35 11-53 14
6990049 11-15 7 6990182 11-103 4 6996027 11-67 8 6996075 11-53 10
6990050 11-29 29 6990223 11-53 15 6996028 11-67 3 6996076 11-53 12
6990051 11-15 1 6990224 11-53 16 11-67 14 6996078 11-15 23
11-17 9 6990225 11-53 17 11-100 2 11-53 3
11-19 1 6990280 11-17 15 6996029 11-29 7 6996082 11-53 4
6990052 11-15 2 11-53 21 6996030 11-29 12 11-65 23
11-17 11 6990291 11-67 7 6996031 11-29 16 11-67 5
11-19 3 6990292 11-67 34 6996032 11-29 33 6996096 11-29 39
6990053 11-103 4 6990293 11-67 6 11-57 2 11-39 2
6990054 11-15 8 6990294 11-67 4 11-59 2 6996098 11-15 3
11-33 4 6990316 11-17 16 6996033 11-29 22 11-17 10
11-70 11-34 4 6996034 11-29 23 11-19 2
6990055 11-15 13 11-59 6996035 11-29 24 6996099 11-15 18
11-33 5 6990317 11-59 1 6996036 11-29 26 11-17 7
11-78 6990436 11-100 3 6996037 11-29 28 11-19 12
6990056 11-15 19 6990467 11-39 11 6996038 11-29 31 6996100 11-15 17
11-17 2 6990521 11-100 8 6996039 11-29 32 11-17 8
11-19 7 6990522 11-100 6 6996045 11-29 35 11-19 13
6990057 11-15 24 6996001 11-65 3 11-37 18 6996101 11-15 20
6990058 11-15 29 6996003 11-65 6 11-39 10 11-17 3
11-17 17 6996004 11-65 8 6996046 11-29 36 11-19 8
11-19 26 11-65 13 6996047 11-29 21 6996102 11-15 22
6990059 11-15 9 6996005 11-65 9 11-37 20 11-17 5
6990060 11-39 3 6996006 11-65 10 11-57 6 11-19 10
6990061 11-15 33 11-65 22 11-59 3 6996103 11-15 25
11-53 1 6996007 11-65 11 6996048 11-29 37 6996104 11-15 26
6990062 11-53 18 11-65 14 11-53 8 6996105 11-15 27
6990063 11-53 19 11-67 32 6996049 11-15 32 6996106 11-15 28
6990064 11-15 34 6996008 11-65 15 11-29 38 6996107 11-15 30
6990065 11-78 1 6996009 11-65 16 11-53 6 11-17 18
11-79 6 6996011 11-65 19 6996050 11-84 2 11-19 24
6990066 11-78 2 6996013 11-65 24 6996051 11-84 3 6996109 11-53 2
11-79 4 11-67 30 6996052 11-84 4 11-53 11
6990067 11-53 20 6996014 11-65 5 6996053 11-84 6 6996110 11-53 5
6990068 11-15 14 11-100 5 6996054 11-84 8 6996111 11-39 5
11-33 9 6996015 11-67 11 6996055 11-84 11 6996112 11-39 9

13-44 See Service Manual ©10/0/2002 HYSTER COMPANY


for service procedures.
UNIT CODE D117
10/0/2002 NORTH AMERICA

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

6996113 11-39 4 6996136 11-33 2 6996202 11-103 5 6996318 11-67 36


6996114 11-39 6 6996137 11-33 3 6996206 11-103 5 6996319 11-67 33
6996116 11-39 1 6996138 11-33 6 6996234 11-103 6 6996468 11-29 39
11-53 9 6996139 11-33 7 6996235 11-37 1 11-39 2
6996117 11-53 13 6996140 11-33 8 6996236 11-37 2 6996508 11-39 4
6996122 11-29 42 11-34 5 6996237 11-37 3 6996509 11-39 12
11-57 9 6996141 11-33 10 6996238 11-37 4 6996510 11-39 13
11-59 6 11-34 3 6996239 11-37 7 6996511 11-39 14
6996123 11-15 35 11-37 14 6996241 11-37 9 6999001 11-67 16
6996126 11-57 4 6996142 11-33 11 6996242 11-37 8 6999002 11-67 17
11-59 8 11-34 2 11-37 10 6999003 11-67 41
6996127 11-57 5 11-37 13 6996243 11-37 12 6999004 11-67 38
11-59 4 6996143 11-33 12 11-37 15 6999005 11-67 37
6996128 11-57 7 11-34 6 6996244 11-37 19 6999006 11-84 15
11-59 9 6996144 11-33 13 6996245 11-103 2 6999007 11-39 7
6996131 11-29 34 11-34 7 6996246 11-103 6 6999009 11-78 15
11-37 21 11-37 16 6996247 11-103 1 11-79 5
6996132 11-53 27 6996145 11-57 1 6996293 11-29 39 6999023 11-29 33
6996133 11-53 28 11-59 5 11-39 2 11-57 2
6996134 11-53 29 6996152 11-100 4 6996295 11-19 24 11-59 2
6996135 11-33 1 6996191 11-103 7 6996296 11-19 25 6999028 11-29 40
11-34 1 6996196 11-103 1 6996317 11-67 29

©10/0/2002 HYSTER COMPANY See Service Manual 13-45


for service procedures.
NOTES

13-46

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