You are on page 1of 21

Cooking & Holding Oven

Manual Control

Model:

1000-TH-I

• Installation
• Operation
• Maintenance

W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . ONLY
www.alto-shaam.com

printed in u.s.a. MN-29754 (Rev. 0) • 06/13


Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Sanitation
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . . . . . . 13
Safety Procedures and Precautions. . . . . . . . . . . . . . . . . . 2 Internal Food Product Temperatures. . . . . . . . . . . . . . 13

Installation Service
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . 3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . . 3 Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dimension Drawings, weights & capacities. . . . . . . . . . 4 Exterior Service View . . . . . . . . . . . . . . . . . . . . . . . . . 15
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . 4 Exterior Service Parts List. . . . . . . . . . . . . . . . . . . . . . 16
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Cable Heating Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Restraint Requirements - Mobile Equipment. . . . . . . . . 5 Electrical Service View . . . . . . . . . . . . . . . . . . . . . . . . 17
Drip Tray Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . 7 Mid-Bonnet Service View . . . . . . . . . . . . . . . . . . . . . . 17
Mid-Bonnet Parts List. . . . . . . . . . . . . . . . . . . . . . . . . 17
Operating Instructions
User Safety Information. . . . . . . . . . . . . . . . . . . . . . . . 8 Wire Diagrams
Before Initial Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Always refer to the wire diagram(s) included with the unit
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 9 for most current version.
General Holding Guidelines. . . . . . . . . . . . . . . . . . . . . 10
Warranty
Care and Cleaning Transportation Damage and Claims . . . . . . . Back Cover
Cleaning and Preventative Maintenance . . . . . . . . . . . 11 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . Back Cover
Protecting Stainless Steel Surfaces. . . . . . . . . . . . . . . 11
Cleaning Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cleaning Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Equipment Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Clean Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Clean the Door Vents . . . . . . . . . . . . . . . . . . . . . . . . . 12
Check Overall Condition of Oven . . . . . . . . . . . . . . . . 12
dELIVEry uNpAckINg

This Alto-Shaam appliance has been 1. Carefully remove the


thoroughly tested and inspected to ensure only appliance from the
carton or crate.
®

the highest quality unit is provided. Upon ®

receipt, check for any possible shipping damage NOTE: Do not discard the
and report it at once to the delivering carrier. carton and other
See Transportation Damage and Claims section packaging material
located in this manual. until you have
This appliance, complete with unattached inspected the unit
items and accessories, may have been delivered for hidden damage
in one or more packages. Check to ensure that all and tested it for
standard items and options have been received proper operation.
with each model as ordered.
Save all the information and instructions 2. Read all instructions in this manual carefully
packed with the appliance. Complete and return before initiating the installation of this appliance.
the warranty card to the factory as soon as DO NOT DISCARD THIS MANUAL.
possible to ensure prompt service in the event of a This manual is considered to be part of the
warranty parts and labor claim. appliance and is to be provided to the owner
This manual must be read and understood or manager of the business or to the person
by all people using or installing the equipment responsible for training operators. Additional
model. Contact the Alto-Shaam Tech Team Service manuals are available from the Alto-Shaam
Department if you have any questions concerning Tech Team Service Department.
installation, operation, or maintenance.
3. Remove all protective plastic film, packaging
NOTE: All claims for warranty must include the materials, and accessories from the appliance
full model number and serial number of before connecting electrical power. Store any
the unit. accessories in a convenient place for future use.

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 1


SAFETy prOcEdurES
ANd prEcAuTIONS

Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold
safe operation of electrically and/or gas energized or process foods for the purpose of human
equipment. In accordance with generally accepted consumption. No other use for this appliance is
product safety labeling guidelines for potential authorized or recommended.
hazards, the following signal words and symbols
2. This appliance is intended for use in commercial
may be used throughout this manual.
establishments where all operators are
familiar with the purpose, limitations, and
dANgEr associated hazards of this appliance. Operating
instructions and warnings must be read and
Used to indicate the presence of
a hazard that WILL cause severe understood by all operators and users.
personal injury, death, or substantial 3. Any troubleshooting guides, component views,
property damage if the warning
and parts lists included in this manual are for
included with this symbol is ignored.
general reference only and are intended for use
by qualified technical personnel.

wArNINg 4. This manual should be considered a permanent


Used to indicate the presence of part of this appliance. This manual and all
a hazard that CAN cause personal supplied instructions, diagrams, schematics,
injury, possible death, or major parts lists, notices, and labels must remain with
property damage if the warning the appliance if the item is sold or moved to
included with this symbol is ignored.
another location.

cAuTION
Used to indicate the presence of a
hazard that can or will cause minor or
NOTE
For equipment delivered for use
moderate personal injury or property
in any location regulated by the
damage if the warning included with following directive:
this symbol is ignored.
DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.
cAuTION
Used to indicate the presence of a hazard that
can or will cause minor personal injury, property
damage, or a potential unsafe practice if the
warning included with this symbol is ignored.

N O T E : Used to notify personnel of


installation, operation, or
maintenance information that is
important but not hazard related.

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 2


INSTALLATION

dANgEr cAuTION
IMPROPER INSTALLATION, METAL PARTS OF THIS EQUIPMENT
ALTERATION, ADJUSTMENT, BECOME EXTREMELY HOT WHEN
SERVICE, OR MAINTENANCE COULD IN OPERATION. TO AVOID BURNS,
RESULT IN SEVERE INJURY, DEATH, ALWAYS USE HAND PROTECTION
OR CAUSE PROPERTY DAMAGE. WHEN OPERATING THIS APPLIANCE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING dANgEr
THIS EQUIPMENT.
DO NOT store or use gasoline or other

cAuTION flammable vapors or liquids in the


vicinity of this or any other appliance.

TO PREVENT PERSONAL INJURY,


USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.

SITE INSTALLATION

The Alto-Shaam cook Emissions testing conducted by Underwriters


and hold oven must be Laboratories, Inc. ® was found to be in compliance
®

installed in a location with the applicable requirements of NFPA96:


that will permit the 2004 Edition, Par. 4.1.1.2. U.L. emissions
oven to function sampling of grease laden vapor resulted in a total
for its intended of 0.55 milligrams per cubic meter with no visible
purpose and to allow smoke and is considered representative of all
adequate clearance oven models in the line. Based on these results,
for ventilation, hood installation and/or outside venting should
proper cleaning, and not be a requirement in most areas. Verify local
maintenance access. codes for locations where more restrictive codes
are applicable.

1. The oven must be installed on a stable and Minimum clearance REQUIREMENTS


level surface. combustible non - combustible
surfaces surfaces
2. DO NOT install this oven in any area where back 3" (76mm) 3" (76mm)
it may be affected by any adverse conditions left side 1" (25mm) 1" (25mm)
such as steam, grease, dripping water, high right side 1" (25mm) 1" (25mm)
temperatures, etc. top 2" (51mm) 2" (51mm)
3. DO NOT store or use any flammable liquids or
allow flammable vapors in the vicinity of this
oven or any other appliance.
4. This appliance must be kept free and clear of
any combustible materials.
5. This appliance must be kept free and clear
of any obstructions blocking access for
maintenance or service.
1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 3
INSTALLATION
site I N S T A L L A T I O N

O PTIO NS & A CC ES S O R IES


Bumper, Full Perimeter 5009767

Carving Holder,
prime rib HL-2635
steamship ( cafeteria ) round 4459

Shown with Casters (2 rigid , 2 swivel w / brake )


Electrical 34-1/2" (876mm)
72-3/4" (1847mm)

Optional Bumper 3-1/2" (89mm) 5008017


Connection
5" (127mm) 5004862
Pass-Through
Door Lock with Key LK-22567
51" (1294mm)

Option
Drip Pan
with drain 1-7/8" (48mm) deep 5005616
without drain 1-7/8" (48mm) deep 11906
Extra deep, 4" (48mm) deep 15929
Legs, 6" (152mm), Stemmed ( set of 4) 5011149
Pan Grid, Wire 18" x 26" pan insert PN-2115
Rib Rack, Stainless Steel SH-29474
Security Panel w/Key Lock 5013935
Shelf, Stainless Steel, Flat Wire
25-1/16" (636mm)
reach - in SH-2325
pass - through SH-2346
23-1/2" (597mm) 34" (864mm)
31-5/8" (802mm) rib rack SH-29474
22-1/2" (572mm)
17" (432mm)
weight
net 366 lb (166 kg)
Electrical
ship 435 lb (197 kg)
Connection
75-5/8" (1920mm) with 5" (127mm) casters

Pass-Through
Option pr o duc t \p an c a p a cit y
(per compartment)
120 lb (54 kg) maximum
Electrical Connection
72-1/4" (1835mm)

volume maximum : 60 quarts (76 liters )


6-13/16" (172mm)

20-1/2"
(521mm) 24-1/8" (613mm)
23-1/2" (597mm)

*73-7/8" (1877mm) - with optional 3-1/2" (89mm) casters


*75-1/2" (1917mm) - with optional 6" (152mm) legs

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 4


INSTALLATION
site I N S T A L L A T I O N

A number of adjustments are associated with RESTRAINT REQUIREMENTS


initial installation and start-up. It is important —MOBILE EQUIPMENT
that these adjustments be conducted by a qualified
service technician. Installation and start-up
adjustments are the responsibility of the dealer wArNINg
or user. These adjustments include but are not
limited to thermostat calibration, door adjustment, rISk OF ELEcTrIc ShOck.
leveling, electrical hook-up and installation of Appliance must be secured
optional casters or legs. to building structure.

Any appliance that is not furnished with a power


LEVELING supply cord but that includes a set of casters
must be installed with a tether. Adequate means
Level the oven must be provided to limit the movement of this
from side-to-side and appliance without depending on or transmitting
front-to-back with the use of a spirit level.
stress to the electrical conduit. The following
For ovens installed with casters, it is important
requirements apply:
that the installation surface be level due to the
probability of frequent oven repositioning. 1. Maximum height of casters is 6" (152mm).

We recommend checking the level of the oven 2. Two of the casters must of be the locking type.
periodically to make certain the floor has not 3. Such mobile appliances or appliances on mobile
shifted nor the oven moved. stands must be installed with the use of a flexible
connector secured to the building structure.
NOTE: F
 ailure to properly level this oven can
cause improper function and will result A mounting connector for a restraining device
in the uneven baking with products is located on the upper back of the appliance.
consisting of semi-liquid batter. A flexible connector is not supplied by nor is it
available from the factory.

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 5


INSTALLATION
site I N S T A L L A T I O N
drip tray installation instructions

b a

d c

Item Description Qty


1 Double-Sided Tape 1
2 Drip Tray Holder 1
3 8-32 x 1/4” Phil Screw 3
4 Drip Tray 1

1. Poke holes through double-sided tape a which is attached to the back of drip tray holder b.
2. Remove backing on double-sided tape a.
3. Put screws c through holes and attach drip tray holder b to unit.
4. Optional - apply a line of food-grade silicone caulk along top edge of drip tray holder b to seal.
5. Place drip tray d in drip tray holder b.

wArNINg
FAILurE TO prOpErLy INSTALL
ThE drIp TrAy cAN Or wILL
cAuSE MAJOr EQuIpMENT
dAMAgE ANd wILL rESuLT IN
A LEAkAgE hAZArd ThAT cAN
cAuSE pErSONAL INJury.

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 6


installation
ELECTRICAL CONNECTION
The appliance must be installed by a qualified service For CE approved units: To prevent an electrical
technician. The oven must be properly grounded shock hazard between the appliance and other
in accordance with the National Electrical Code and appliances or metal parts in close vicinity, an
applicable local codes. equalization-bonding stud is provided. An
Plug the unit into a properly grounded receptacle equalization bonding lead must be connected to
ONLY, positioning the unit so that the plug is easily this stud and the other appliances / metal parts
accessible in case of an emergency. Arcing will occur to provide sufficient protection against potential
when connecting or disconnecting the unit unless all difference. The terminal is marked
controls are in the “ off ” position. with the following symbol.
Proper receptacle or outlet configuration or permanent
hard wired models:
wiring for this unit must be installed by a licensed
electrician in accordance with applicable local Hard wired models must be equipped with a
electrical codes. country certified external allpole disconnection
With the voltage conversion switch in the 200-208V switch with sufficient contact separation.
(UPPER) position, the oven will function properly with If a power cord is used for the connection of the
a source voltage of between 200 and 208. product an oil resistant cord like H05RN or H07RN
With the voltage conversion switch in the 220-240V or equivalent must be used.
(LOWER) position, the unit will function properly with
a source voltage of between 220 and 240.
NOTE: Where local codes and CE regulatory
requirements apply, appliances must be
NOTE: ALL
 208-240V units are shipped from the connected to an electrical circuit that is
factory with the voltage conversion switch in protected by an external GFCI outlet.
the 220-240 position.
All 125V rated units will function properly with a
source voltage of between 100 and 125, 60 Hz. dANgEr
The 125V rated units are provided with a cord and plug
To avoid electrical shock, this
[NEMA #5-20P]. Have a licensed electrician install the
proper outlet configuration as required for the unit in
appliance MUST be adequately
accordance with applicable, local electrical codes. This grounded in accordance with local
will assure a safe and trouble-free installation. electrical codes or, in the absence of
local codes, with the current edition
Ensure that the voltage conversion switch position
of the National Electrical Code ANSI/
and the available power source match. NFPA No. 70. In Canada, all electrical
connections are to be made in
REGARDING INTERNATIONAL STANDARD UNITS: accordance with CSA C22.1, Canadian
Electrical Code Part 1 or local codes.
If the unit is not equipped with flexible cord and plug,
an all-pole country approved disconnection device
which has a contact separation of at least 3mm in all
poles must be incorporated in the fixed wiring for
disconnection. When using a cord without a plug,
dANgEr
the green/yellow conductor shall be connected to the
terminal which is marked with the ground symbol. If a
ENSURE POWER SOURCE
plug is used, the socket outlet must be easily accessible. MATCHES VOLTAGE IDENTIFIED
If the power cord needs replacement, use a similar one ON APPLIANCE RATING TAG.
obtained from the distributor.

EL E C T R I C AL


voltage

208
phase

1
cycle / hz

60
amps kW

28.9 6.0
dANgEr
240 1 60 22.2 5.3 ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
230 1 50/60 21.3 4.9
TECHNICIAN IN ACCORDANCE WITH
no cord or plug
Wire diagrams are located inside the bonnet of the unit.
APPLICABLE ELECTRICAL CODES.

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 7


O P E R A T I N G I N S T RUC T I O N S
USER SAFETY INFORMATION

cAuTION
The Alto-Shaam cook and hold oven is intended
for use in commercial establishments by qualified
METAL PARTS OF THIS EQUIPMENT operating personnel where all operators are
BECOME EXTREMELY HOT WHEN familiar with the purpose, limitations, and
IN OPERATION. TO AVOID BURNS, associated hazards of this appliance. Operating
ALWAYS USE HAND PROTECTION
instructions and warnings must be read and
WHEN OPERATING THIS APPLIANCE.
understood by all operators and users.

S T A R T - UP O P E R A T I O N
BEFORE INITIAL USE: PREHEATING:
Interior oven surfaces must be heated to remove Always preheat the oven for a minimum of 45
surface oils and the accompanying odor produced minutes before cooking product. Follow the
during the first use of the oven. operating instructions indicated on the next page
of this manual.
1. Wipe all wire shelves, side racks and the full
oven interior with a clean, damp cloth. Install
the oven side racks, oven shelves, and external
drip tray. Shelves are installed with the curved dANgEr
edge toward the back of the oven. Insert the AT NO TIME SHOULD THE INTERIOR
drip pan on the interior bottom surface of OR EXTERIOR BE STEAM CLEANED,
the oven. HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
2. Close the oven doors, press the power switch ANY KIND. DO NOT USE WATER JET
to the on position, and set the thermostat to TO CLEAN.
300°F (149°C).
SEVErE dAMAgE Or
3. Allow the oven to cycle for approximately ELEcTrIcAL hAZArd
2 hours or until no odor is detected. cOuLd rESuLT.
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED

cooking oven characteristics:

The oven is equipped with a special, high-heat-density, dANgEr


heating cable. Through the Halo Heat concept,
the heating cable is mounted against the walls of
dIScONNEcT uNIT FrOM
the cooking cavity to provide an evenly applied, pOwEr SOurcE BEFOrE
thermostatically controlled, heat source. The design cLEANINg Or SErVIcINg.
and operational characteristics of the oven eliminate
the need for a moisture pan or a heat circulating fan.
Through even heat application, the quality of a food
product is maintained for many hours.

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 8


O P E R A T I N G I N S T RUC T I O N S
1. 
P ush power switch to On (I) position. 5. PREHEAT oven for 30 minutes before
Control will display 0°F or 0°C. loading food. The heat indicator light will
2. Set the holding temperature. illuminate and will remain lit as long as the oven
is calling for heat.
• Rotate the hold knob to the desired holding
temperature. The set temperature will appear 6. Load the oven with food and adjust cooking
in the Digital Display 140 .F . timer as needed.

• The holding indicator light will illuminate


while in hold mode. Notes:

• Holding temperature range: • When the oven temperature reaches the set
60° to 205°F (16 to 96°C) temperature, the heat indicator light will turn off.

3. Set the cooking temperature. • Press and hold the Temperature Display Button
for 3 seconds at any time to display the Actual
• Rotate the cook knob to the desired oven temperature 190 .F .
temperature. The set temperature will appear
in the Digital Display 250 .F .
• The cooking indicator light will illuminate To toggle between fahrenheit (°F) and celsius (°C):
while in cook mode. Press the Temperature Display Button at any time to
• Cooking temperature range: display the alternate temperature.
200° to 325°F (94 to 160°C) The factory default is Fahrenheit. To change to Celsius:
• Note: Cooking mode not active unless timer
1.  Press and hold the Temperature Display Button
is running.
and the Down Arrow Key for 5 seconds.
4. Set timer. .
2. The control will show C for 3 seconds to verify
• Press Up or Down arrows when cook knob is selection and then show the temperature in ºC.
set to begin cooking.
3. Repeat to toggle to Fahrenheit.
• Press Up or Down arrows to adjust the time
while cooking. Note: With a power failure, factory test, etc., the control will
• Note: Hold timer button for 3 seconds when retain the ºC or ºF setting selected by the user when power
in cook mode to cancel timer (display shows is restored.
----
).

Heat
Indicator Light
Cooking
Digital Holding
Indicator Light
Display Indicator Light

On/Off Up/Down
Hold Knob Cook Knob
Power Switch Arrow Keys
Temperature
Time Key Display Button

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 9


O P E R A T I N G I N S T RUC T I O N S
General Holding Guideline
hOLdINg TEMpErATurE rANgE
Chefs, cooks and other specialized food service
MEAT FAhrENhEIT cELSIuS
personnel employ varied methods of cooking.
BEEF ROAST — Rare 130°F 54°C
Proper holding temperatures for a specific food BEEF ROAST — Med/Well Done 155°F 68°C
product must be based on the moisture content of BEEF BRISKET 160° — 175°F 71° — 79°C

the product, product density, volume, and proper CORN BEEF 160° — 175°F 71° — 79°C

serving temperatures. Safe holding temperatures PASTRAMI 160° — 175°F 71° — 79°C
PRIME RIB — Rare 130°F 54°C
must also be correlated with palatability in
STEAKS — Broiled/Fried 140° — 160°F 60° — 71°C
determining the length of holding time for a RIBS — Beef or Pork 160°F 71°C
specific product. VEAL 160° — 175°F 71° — 79°C
HAM 160° — 175°F 71° — 79°C
Halo Heat maintains the maximum amount
PORK 160° — 175°F 71° — 79°C
of product moisture content without the addition LAMB 160° — 175°F 71° — 79°C
of water, water vapor, or steam. Maintaining pOuLTry
maximum natural product moisture preserves the CHICKEN — Fried/Baked 160° — 175°F 71° — 79°C

natural flavor of the product and provides a more DUCK 160° — 175°F 71° — 79°C

genuine taste. In addition to product moisture TURKEY 160° — 175°F 71° — 79°C
GENERAL 160° — 175°F 71° — 79°C
retention, the gentle properties of Halo Heat
FISh/SEAFOOd
maintain a consistent temperature throughout the
FISH — Baked/Fried 160° — 175°F 71° — 79°C
cabinet without the necessity of a heat distribution LOBSTER 160° — 175°F 71° — 79°C
fan, thereby preventing further moisture loss due to SHRIMP — Fried 160° — 175°F 71° — 79°C

evaporation or dehydration. BAkEd gOOdS

BREADS/ROLLS 120° — 140°F 49° — 60°C


When product is removed from a high MIScELLANEOuS
temperature cooking environment for immediate CASSEROLES 160° — 175°F 71° — 79°C
transfer into equipment with the lower temperature DOUGH — Proofing 80° — 100°F 27° — 38°C

required for hot food holding, condensation can EGGS —Fried 150° — 160°F 66° — 71°C

form on the outside of the product and on the FROZEN ENTREES 160° — 175°F 71° — 79°C
HORS D'OEUVRES 160° — 180°F 71° — 82°C
inside of plastic containers used in self-service
PASTA 160° — 180°F 71° — 82°C
applications. Allowing the product to release the PIZZA 160° — 180°F 71° — 82°C
initial steam and heat produced by high temperature POTATOES 180°F 82°C

cooking can alleviate this condition. To preserve the PLATED MEALS 140° — 165°F 60°— 74°C

safety and quality of freshly cooked foods, however, SAUCES 140° — 200°F 60° — 93°C
SOUP 140° — 200°F 60° — 93°C
a maximum of 1 to 2 minutes must be the only time
VEGETABLES 160° — 175°F 71° — 79°C
period allowed for the initial heat to be released
THE HOLDING TEMPERATURES LISTED ARE SUGGESTED GUIDELINES ONLY . ALL
from the product. FOOD HOLDING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES .
ALWAYS FOLLOW LOCAL HEALTH ( HYGIENE ) REGULATIONS FOR ALL INTERNAL

Most Halo Heat Holding Equipment is provided TEMPERATURE REQUIREMENTS .

with a thermostat control between 60° and 200°F


(16° to 93°C). If the unit is equipped with vents,
close the vents for moist holding and open the vents
for crisp holding.

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 10


CARE AND CLEANING
cLEANINg ANd prEVENTATIVE MAINTENANcE
prOTEcTINg STAINLESS STEEL SurFAcES cLEANINg AgENTS
It is important to guard against corrosion Use non-abrasive cleaning products designed for
in the care of stainless steel use on stainless steel surfaces. Cleaning agents
surfaces. Harsh, corrosive, must be chloride-free compounds and must not
or inappropriate chemicals contain quaternary salts. Never use hydrochloric
can completely destroy the acid (muriatic acid) on stainless steel surfaces.
protective surface layer Always use the proper cleaning agent at the
of stainless steel. Abrasive manufacturer's recommended strength.
pads, steel wool, or metal implements will abrade Contact your local cleaning supplier for
surfaces causing damage to this protective coating product recommendations.
and will eventually result in areas of corrosion.
Even water, particularly hard water that contains
cLEANINg MATErIALS
high to moderate concentrations of chloride, will
cause oxidation and pitting that result in rust The cleaning function can usually be accomplished
and corrosion. In addition, many acidic foods with the proper cleaning agent and a soft, clean
spilled and left to remain on metal surfaces are cloth. When more aggressive methods must be
contributing factors that will corrode surfaces. employed, use a non-abrasive scouring pad on
difficult areas and make certain to scrub with the
Proper cleaning agents, materials, and visible grain of surface metal to avoid surface
methods are vital to maintaining the appearance scratches. Never use wire brushes, metal scouring
and life of this appliance. Spilled foods should be pads, or scrapers to remove food residue.
removed and the area wiped as soon as possible
but at the very least, a minimum of once a day.
Always thoroughly rinse surfaces after using a
cleaning agent and wipe standing water as quickly
as possible after rinsing.

cAuTION
RA PE
SC TO PROTECT STAINLESS STEEL
NO

RS

SURFACES, COMPLETELY AVOID


THE USE OF ABRASIVE CLEANING
BRU COMPOUNDS, CHLORIDE BASED
IR E S
W CLEANERS, OR CLEANERS
HE
NO

CONTAINING QUATERNARY SALTS.


S

NEVER USE HYDROCHLORIC ACID


ST
E EL P A (MURIATIC ACID) ON STAINLESS
STEEL. NEVER USE WIRE
NO

DS

BRUSHES, METAL SCOURING


PADS OR SCRAPERS.

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 11


c a r e an d c leanin g
EQUIPMENT CARE
Under normal circumstances, this 8. Remove excess water with sponge and wipe dry
oven should provide you with long with a clean cloth or air dry. Leave doors open
and trouble free service. There is no until interior is completely dry. Replace side racks
preventative maintenance required, and shelves.
however, the following Equipment 9. Wipe door gaskets and control panel dry with a
Care Guide will maximize the potential life and clean, soft cloth.
trouble free operation of this oven.
The cleanliness and appearance of this equipment 10. Interior can be wiped with a sanitizing solution
will contribute considerably to operating efficiency after cleaning and rinsing. This solution must
and savory, appetizing food. Good equipment that be approved for use on stainless steel food
is kept clean works better and lasts longer. contact surfaces.
11. To help maintain the protective film coating on
CLEAN DAILY
polished stainless steel, clean the exterior of the
1. Disconnect unit from power cabinet with a cleaner recommended for stainless
source, and let cool. steel surfaces. Spray the cleaning agent on a clean
2. Remove all detachable items cloth and wipe with the grain of the stainless steel.
such as wire shelves, side racks, 12. Clean any glass with a window cleaner.
and drip pans. Clean these
items separately. Always follow appropriate state or local health
(hygiene) regulations regarding all applicable cleaning
3. Wipe the interior metal surfaces and sanitation requirements for equipment.
of the oven with a paper towel to remove loose
food debris. CLEAN THE DOOR VENTS
Door vents need to be inspected and cleaned
4. Clean the interior metal surfaces of the cabinet
as required.
with a damp clean cloth or sponge and any good
commercial detergent. CHECK OVERALL CONDITION OF OVEN ONCE
A MONTH
NOTE: Avoid
 the use of abrasive cleaning compounds,
chloride based cleaners, or cleaners containing Check the oven once a month for physical damage and
quaternary salts. Never use hydrochloric acid loose screws. Correct any problems before they begin
(muriatic acid) on stainless steel. to interfere with the operation of the oven.

5. Spray heavily soiled areas with a water soluble


degreaser and let stand for 10 minutes, then
remove soil with a plastic scouring pad.
dANgEr
AT NO TIME SHOULD THE INTERIOR
6. Wipe control panel, door vents, door handles, and OR EXTERIOR BE STEAM CLEANED,
door gaskets thoroughly since these areas harbor HOSED DOWN, OR FLOODED WITH
food debris. WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
7. Rinse surfaces by wiping with sponge and clean
TO CLEAN.
warm water.
SEVErE dAMAgE Or
ELEcTrIcAL hAZArd
dANgEr cOuLd rESuLT.
WARRANTY BECOMES VOID IF
dIScONNEcT uNIT FrOM APPLIANCE IS FLOODED
pOwEr SOurcE BEFOrE
DO NOT USE OVEN IF CONTROLS ARE NOT
cLEANINg Or SErVIcINg.
PROPERLY FUNCTIONING
Refer to the Trouble Shooting Guide located in this
manual or call an authorized service technician.

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 12


SANITATION
Food flavor and aroma are usually so closely related The most accurate method of measuring safe temperatures
that it is difficult, if not impossible, to separate them. of both hot and cold foods is by internal product
There is also an important, inseparable relationship temperature. A quality thermometer is an effective tool for
between cleanliness and food flavor. Cleanliness, top this purpose, and should be routinely used on all products
operating efficiency, and appearance of equipment that require holding at a specific temperature.
contribute considerably to savory, appetizing foods. Good
equipment that is kept clean, works better and lasts longer. A comprehensive sanitation program should focus on
the training of staff in basic sanitation procedures. This
Most food imparts its own particular aroma and many includes personal hygiene, proper handling of raw
foods also absorb existing odors. Unfortunately, during foods, cooking to a safe internal product temperature,
this absorption there is not distinction between GOOD nd the routine monitoring of internal temperatures from
and BAD odors The majority of objectionable flavors and receiving through service.
odors troubling food service operations are caused by
bacteria growth. Sourness, rancidity, mustiness, stale or Most food-borne illnesses can be prevented through
other OFF flavors are usually the result of germ activity. proper temperature control and a comprehensive
program of sanitation. Both these factors are important
The easiest way to insure full, natural food flavor is to build quality service as the foundation of customer
through comprehensive cleanliness. This means good satisfaction. Safe food handling practices to prevent food-
control of both visible soil (dirt) and invisible soil borne illness is of critical importance to the health and
(germs). A through approach to sanitation will provide safety of your customers.
essential cleanliness. It will assure an attractive
appearance of equipment, along with maximum efficiency HACCP, an acronym for Hazard Analysis (at) Critical
and utility. More importantly, a good sanitation program Control Points, is a quality control program of operating
provides one of the key elements in the prevention of procedures to assure food integrity, quality, and safety.
food-borne illnesses. Taking steps necessary to augment food safety practices
is both cost effective and relatively simple. While HACCP
A controlled holding environment for prepared foods is guidelines go far beyond the scope of this manual,
just one of the important factors involved in the prevention additional information is available by contacting:
of food-borne illnesses. Temperature monitoring and
control during receiving, storage, preparation, and the CENTER FOR FOOD SAFETY AND APPLIED
service of foods are of equal importance. NUTRITION FOOD AND DRUG ADMINISTRATION
1-888-SAFEFOOD

INTERNAL FOOD PRODUCT TEMPERATURES


H OT FOOD S
DANGER ZONE 40° TO 140°F (4° TO 60°C)
CRITICAL ZONE 70° TO 120°F (21° TO 49°C)
SAFE ZONE 140° TO 165°F (60° TO 74°C)
COLD FOOD S
DANGER ZONE ABOVE 40°F (ABOVE 4°C)
SAFE ZONE 36° TO 40°F (2° TO 4°C)
FROZ E N FOOD S
DANGER ZONE ABOVE 32°F (ABOVE 0°C)
CRITICAL ZONE 0° TO 32°F (-18° TO 0°C)
SAFE ZONE 0°F or below (-18°C or below)

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 13


SERVICE
T R O U B L E S H O O T I N G CH E CK L I S T

code description possible cause


Cavity air sensor reading < 5°F. Verify sensor integrity.
E-10 cavity air sensor shorted
See sensor test instructions below.
Cavity air sensor reading > 517°F. Verify sensor integrity.
E-11 cavity air sensor open
See sensor test instructions below.
product probe is shorted Product probe reading < 5°F. Verify sensor integrity.
E-20
Oven will cook in time only See sensor test instructions below.
product probe is open Product Probe reading > 517°F. Verify sensor integrity.
E-21
Oven will cook in time only See sensor test instructions below.
E-30 under temperature Unit has not reached (set-point - 25°F) for more than 90 minutes.
Unit has been higher than 25°F above the maximum cavity set-point for
E-31 Over temperature more than 2 minutes. Note: Holding Cabinets with this error code are
more than 145°F higher than the maximum set-point.
E-50 Temp. measurement error Contact factory.
E-51 Temp. measurement error Contact factory.
E-60 real time clock error Data set to factory default. Ensure that date and time are correct if applicable.
E-61 real time clock error Contact factory.
E-64 clock is not oscillating Contact factory.
Refer to wiring diagram for the particular model and ensure dip switches on
configuration connector
E-70 the control match the settings called out on the WD. If the dip switch settings
error (dIp switch)
are correct according to the print replace the control.
Voltage below 90 VAC on a 125 VAC unit, or below 190 VAC on a
E-78 Voltage low
208-240 VAC unit. Correct voltage.
Voltage over 135 VAC on a 125 VAC unit, or over 250 VAC on a
E-79 Voltage high
208-240 VAC unit. Correct voltage.
Ensure that all temperatures and times are properly set.
E-80 EEprOM Error
Contact factory if problem persists.
E-81 EEprOM Error Contact factory.
E-82 EEprOM Error Contact factory.
E-83 EEprOM Error Contact factory.
E-85 EEprOM Error All timers, if previously on, are now off. Possible bad EEPROM.
Stored HACCP memory corrupted. HACCP Address reset to 1. Possible bad
E-86 EEprOM Error
EEPROM. Contact factory if problem persists.
Stored offsets corrupted. Offsets reset to 0. Control may need a recalibration.
E-87 EEprOM Error
Possible bad EEPROM. Contact factory if problem persists.
All timer set-points are reset to 1 minute. Timers, if previously on, are now
E-88 EEprOM Error
off. Possible bad EEPROM.
A button has been held down for >60 seconds. Adjust control. Error will
E-90 Button stuck
reset when the problem has been resolved.
Datakey digital signature incompatible. Cycle power, and install compatible
E-dS datakey error
Datakey if error persists.
E-dT datakey error Datakey incompatible with control. Install compatible Datakey.
E-du datakey unplugged Install Datakey and cycle power to control to clear error.
dLto datalogger has timed out Cycle power. Contact factory if error persists.
dLSd Micro Sd card not plugged in Plug in SD card and cycle power. Contact factory if error persists.
Note: If in doubt, always cycle the power to the control and contact factory if the problem persists.

To test probe and air sensor:


Tes t probe and air sensor by placing sensor in ice water bath and using an ohmmeter set on the ohm scale. The
reading should be 100 ohms resistance. If it is more than 2 ohms higher or lower, sensor needs to be replaced .

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 14


SERVICE
1 0 0 0 - T H - I se r vi c e vie w - e x te r io r

32

33
2
1 5
34 31 4
3 6
35 30

29
DETAIL A
28
27

26
A 7
25

24

23

22
21 9

10

18

20
13
11

12
19 18
17
16 15
P art numbers an d dra w ings a r e s ub je c t to c ha nge w i t h o u t n o t i c e .

1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 15


SERVICE
1 0 0 0 - T H - I p a r ts list - e x te r io r
ITE M D ESCRI P T I O N P A RT N o . Q TY ITEM D E S CRI P T I O N P A RT N o. QTY
1 BONNET, TOP COVER 1011534 1 24 SHELF, NICKEL CHROME SH-2325 6
2 SCREW, 10-32 X 1/2, NF PHIL FLAT SC-23670 4 25 SIDE RACK, CHROME SR-2266 4
3 NUT, 10-32 UNF HEX MS, 18-8 NU-2215 4 26 KNOB, THERMOSTAT KN-26568 2
4 TETHER BRACKET BT-26884 1 27 SWITCH, ROCKER, 20A SW-34769 1
5 GASKET GS-23622 8 28 PANEL OVERLAY PE-28685 1
6 rear trim spot 5014268 1 29 CONTROL CC-34488 1
7 INSULATION IN-2003 2 30 THERMOSTAT, cook TT-34910 2
8 SWITCH COVER 11133 1 31 cable, wire harness cb-34945 1
9 CONNECTOR, CONDUCTOR CR-34646 3 32 SCREW, HHCS, M6 X 20 SC-22924 1
10 PANEL, SIDE 5015105 2 33 WASHER, FLAT, M6 DIN 125 WS-22297 2
11 BOTTOM PANEL 1009941 1 34 WASHER, M6 SPLIT LOCK S/S 18-8 WS-22302 2
12 MIDDLE BONNET ASSEMBLY see pg . 17 1 35 NUT, THREADED INSERT NU-22770 1
13 DRIP PAN WELD ASSY 5005616 2 36* BUSHING, STRAIN RELIEF BU-3964 1
14 CASTER, 5" RIGID CS-24874 2 37* BUSHING, SNAP BU-3378 4
15* CASTER, 5" SWIVEL WITH BRAKE CS-24875 2 38* SENSOR BLOCK BK-27878 3
16 SCREW,10-32 X 3/4, NF PHIL SC-2072 12 39* CONNECTOR CR-34559 2
17 HINGE HG-22338 2 40* FAN, BOX FA-34524 4
18 SCREW,10-32X1-1/2,NF,PHIL SC-2073 20 41* non-product probe seal 1006871 2
19 SLAB DOOR ASSY. , RH 5010081 2 42* BRACKET, SENSOR MOUNTING 1008272 2
SLAB DOOR ASSY. , LH 5010071 2 43* aIR SHIELD 1011925 1
WINDOW DOOR, RH 5010082 2 44* NUT, M4-0.7 HEX 18-8 NU-22286 2
WINDOW DOOR, LH 5010076 2 45* PLUG, DOME, .187" HOLE PG-28439 4
— door gasket gs-22952 2 46* PLUG, 3/8" HOLE PG-25574 1
20 SCREW, 10-32 X 3/4 PAN HD SC-2071 4 47* PROBE, CAVITY SENSOR PR-34494 2
21 HANDLE, OFFSET MAGNETIC LATCH HD-27080 2 48* SCREW, 6-32 X 1/2, NC PHIL, FLAT SC-2254 6
22 SHIM, HINGE 13947 2 49* 8-32 X 2 SLOT PAN HEAD 18-8 S/S SC-23154 8
23 DRIP TRAY KIT 5009716 1 50* 8-32 x 1/2" PHIL SCREW sc-2425 20
— TRAY HOLDER 1010188 1 51* 8-32 x 1/4" PHIL SCREW sc-2459 20
— DRIP TRAY 1010189 1 52* SWITCH, TOGGLE SW-3528 1
— MOUNTING SCREWS SC-2459 3 53* WASHER, M4 SPLIT LOCK S/S 18-8 WS-22300 2
* not shown

C ABLE H EATIN G SE RVI CE KIT #4881


(one kit per compartment)
Kit in c lud es : P ART N o. QTY.
Cable Heating Element CB-3045 210 feet (6401cm)
Ring Connector CR-3226 12
Insulation Corner IN-3488 1 foot (30,5cm)

dANgEr
Shoulder Bushing BU-3105 12
Cup Bushing BU-3106 12
Stud ST-2439 12
dIScONNEcT uNIT FrOM
Hex Nut NU-2215 24
Insulating Sleeve SL-3063 12 pOwEr SOurcE BEFOrE
Electrical Tape TA-3540 1 roll cLEANINg Or SErVIcINg.
1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 16
SERVICE
1 0 0 0 - T H - I se r vi c e vie w - ele c t r i c al
1

Pa r t n u m b e r s a n d dr a wi n g s a r e s u bj e c t t o c h a n g e w i t h o u t n o t i ce .

ITE M D ESCRI P T I O N P A RT N o . Q TY ITEM D E S CRI P T I O N P A RT N o. QTY


1 AIR SHIELD SPOT WELD ASSB 5013997 1 6 screw, 6-32 X 1 1/4" ROUND HD SC-2365 2
2 STAR LOCK WASHER WS-2467 1 7 line filter fi-34533 1
3 screw, 10-32 X 1/4" PAN HD GROUND SC-2190 1 8 screw, 8-32 x 1/4" PHIL SC-2459 2
4 3/8" BLACK HOLE BUSHING BU-3419 1 9 1/2" HOLE BUSHING BU-3006 1
5 T-BLOCK BK-3019 1

mi d - bonnet 1

assembl y 2
4

6
11

9
8
10

P art numbers and drawings a r e s ub je c t to c ha nge w i t h o u t n o t i c e .


I TE M D ESCRI P T I O N P A RT No . Q TY ITEM D E S CRI P T I O N P A R T N o. QTY
1 NUT, hex M4-0.7, 18-8 NU-22286 2 7 MID-BONNET STUD ASSB 5012095 1
2 CONTROL CC-34488 1 8 PANEL OVERLAY PE-29440 1
3 CONNECTOR CR-34559 2 9 SCREW, 8-32 x 1/2” PHIL SC-2425 2
4 CABLE, WIRE HARNESS CB-34945 1 10 KNOB, THERMOSTAT KN-26568 2
5 THERMOSTAT, COOK TT-34910 1 11 SWITCH ROCKER, 125-277V, 20A SW-34769 1
6 CONNECTOR-5 CONDUCTOR CR-34646 2 12* WASHER M4 SPLIT LOCK S/S 18-8 WS-22300 2
* not shown
1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 17
1000-TH-I (R ev . 0) • installation / operation / service manual - pg . 18
TRANSPORTATION DAMAGE and CLAIMS
All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments
become the property of the consignee.
Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases,
the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be
established on the part of the shipper.
1. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area.
Do not wait until after the material is moved to a storage area.
2. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received.
3. Note all damage to packages directly on the carrier’s delivery receipt.
4. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt.
5. If the driver refuses to allow inspection, write the following on the delivery receipt:
Driver refuses to allow inspection of containers for visible damage.
6. Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the
time, date, and the person called.
7. Save any packages and packing material for further inspection by the carrier.
8. Promptly file a written claim with the carrier and attach copies of all supporting paperwork.
We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued.
We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment
for such claims.
LIMITED WARRANTY
Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at
Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.
The original parts warranty period is as follows:
For the refrigeration compressor on Alto-Shaam Quickchillers™, five (5) years from the date of installation of appliance.
For the heating element on Halo Heat® cooking and holding ovens, as long as the original purchaser owns the oven. This
excludes holding only equipment.
For all other original parts, one (1) year from the date of installation of appliance or fifteen (15) months from the shipping date, whichever
occurs first.
The labor warranty period is one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first.
Alto-Shaam will bear normal labor charges performed during standard business hours, excluding overtime, holiday rates or any
additional fees.
To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable.
THIS WARRANTY DOES NOT APPLY TO:
1. Calibration.
2. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind.
3. Equipment damage caused by accident, shipping, improper installation or alteration.
4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment
subjected to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water
quality, or equipment with missing or altered serial numbers.
5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water
quality. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator.
6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm® Cleaner, including but not limited to damage due to
chlorine or other harmful chemicals. Use of Alto-Shaam's Combitherm® Cleaner on Combitherm® ovens is highly recommended.
7. Any losses or damage resulting from malfunction, including loss of product, food product, revenue, or consequential or incidental
damages of any kind.
8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts
including legs, or addition of any parts.
This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied
warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for
loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential
damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on
behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment.
E ffe ct i v e N o vem ber 1, 2012

RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE.
ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE.
Model: ______________________________________________ Date Installed: ______________________________________________________
Voltage: ______________________________________________ Purchased From: ___________________________________________
Serial Number: _____________________________________________________________________________________________________________
W164 N9221 Water Street ●
P.O. Box 450 ●
Menomonee Falls, Wisconsin 53052-0450 ●
U.S.A.
PHONE: 262.251.3800 • 800.558-8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
PRINTED IN U.S.A.

You might also like