Electric 1,2 - 2,0 t A.C.

036-0410-07
SERVICE MANUAL chapter 2000
page 1

CHAPTER 2000

TRANSMISSION / DRIVE GEAR

1,2 - 2,0 t A.C. Electric
chapter 2000 SERVICE MANUAL 036-0410-07
page 2

TRANSMISSION / DRIVE GEAR INDEX

REDUCTION GEAR VIEW page 3

REDUCTION GEAR MAINTENANCE page 4

REPLACEMENT OF THE REDUCTION GEAR page 5

 Electric 1,2 - 2,0 t A.C.

036-0410-07
SERVICE MANUAL chapter 2000
page 3

REDUCTION GEAR VIEW

Reduction ratio of the reduction gear: 1 : 18,2

 1,2 - 2,0 t A.C. Electric
chapter 2000 SERVICE MANUAL 036-0410-07
page 4

REDUCTION GEAR MAINTENANCE

DRIVE UNIT
The drive unit, one for each driven wheel, consists of an electric motor and a reduction gear, complete
with oil-bathed brake discs inside.
To top up or drain oil, remove the magnetic plugs.

- PLUG FOR OIL LEVEL CHECK

A AND TOPPING UP

B - OIL DRAIN PLUG

After the first 50-100 hours

- replace the oil.
Every 500 hours
- check the oil level, when cold, with the truck on a flat surface, and if necessary top up. Use transmission
oil such as AGIP-ATF II D or equivalent. The correct level is obtained when the oil starts to come
out from the hole (A).
- check that there are no oil leaks.
Every 1000 hours
- check that all the screws on the unit are tight.
- change the oil; in any case, for occasional use change the oil at least every 12 months.

Changing the oil in the reduction gears:

- clean carefully the area around the oil topping up and
draining plugs; place a suitable container below the drain
plug and then remove both the topping up and the draining
0,2 plug and allow the oil to drain out completely;
2L - clean the magnetic plug (B) from any ferrous residues
and replace it;
- pour fresh oil into the hole (A) until it begins to overflow
(approximately 0.22 litre) then replace the plug;
- when the topping up is complete, remove any trace of
overflowing. After a short period of operation, check
the oil level again.

To improve the oil flow, it is advisable to empty the

reduction gears after running the truck for a few minutes
to warm them up.

For a correct operation of the reduction gears do not

fill with more oil than necessary.
 Electric 1,2 - 2,0 t A.C.

036-0410-07
SERVICE MANUAL chapter 2000
page 5

REPLACEMENT OF THE REDUCTION GEAR

- Lift the truck.

- Remove the wheel from the reduction gear.
- Remove the cable for the parking brake and
the tube for the oil brake system.
- Put a shim under the electric motor.

Tube for the oil brake system.

Cable for the parking brake.

- Remove the screws for fixing the group (gear-

motor).

After replacing the reduction gear it is necessary

to replace also the pinion.

Pinion
1,2 - 2,0 t A.C. Electric
chapter 2000 SERVICE MANUAL 036-0410-07
page 6

PAGINA INTENZIONALMENTE BIANCA

INTENTIONALLY LEFT BLANK

PAGE INTENTIONNELLEMENT BLANCHE

ABSICHTLICH FREIGELASSENE SEITE

PÁGINA INTENCIONALMENTE BLANCA