Z TOSYALI ALGERIE Fer et Acier| | SOV aan NOU chao - TECHNOLOGIES & PARTNERS See cee - Direct reduction / MIDREX et PAUL WURTH Ua cnet) ~ Electrie are furnace / TENOVA i aie eae ren ; = Wire rod BOUL ELVA NOS eae In Seas . Std ory - DRI p raneAlgeria is a rich country with a strong industrial and economic potential. Its qualities will make Algeria an economic force in the years to come. This perspective is based on the youth and dyna- mism of its population and its important natural resources, Tosyali Algeria has built a mega plant specialized in the production of steel, concrete slab, wire rod and spiral pipes with a capacity of 6 millions tons. This huge investment will contribute to the development of the country and greatly reduce its dependence abroad on iron and steel prod- vets. In addition, Tosyali Algeria, which processes 1.4 million tons of scrap per year within its plant, con- tributes to the valorization of scrap metal in Al- geria. Tosyali Algeria manufactures and supplies its customers with concrete, wire rod and spiral pipes in a wide range of diameters and dimen- sions as well as superior quality in accordance with international standards thanks to state-of- the-art technology. This investment contributes to the improvement of the competitiveness cli mate with a direct impact on market prices and the reduction of imports. Tosyali Algeria partic- ipates in the protection of the environment by equipping its plant with the best treatment fa- cilities for emissions and discharges, minimizing the impact on the environment in compliance with algerian and international standards. With ‘our products made with the latest technologies we are very proud to be “The Iron of Alger 66 z Font Tory (Charman Tospal Holding Tosyali Holding, with its expertise of more than half a century in the steel industry, enthusiastically participates in industrial and economic develop- ment of Algeria. 99MISSION Our mission is to offer high quality steel products thanks to precise and efficient management in order to perfectly meet the demands and requirements of our customers. Our mission is also to add value to our collaborators through the principle of continu: ous improvement and innovation. VISION ‘osyali is a world leader in the steel sector. We. are continuing our efforts with more and more investments and partnerships around the world. by equipping our complexes with the latest and most advanced technologies. VALUES Our values are numerous and oriented towards the human. We attach great importance to the environ: ment in which we work. Improving the quality of life of people and our collaborators is essential, as is the reliability and participation of everyone in the life of the company.Tosyali Algérie facility a al 70% iia eit A millions Fullintograted complex (our production covers 70% ofthe ‘Te Tony Algeria on and Stee “The Fight of integration of our needs ot the Aigeran arson omplon is locwtad in Baihiova, 40 complor slows ue to gover the ilaing materia escent Torte ment ot Oran, he second argest Imanufscnning process of on re Seveiopmont Tis se-ntileney ttyin gw, The comple covers {othe the! prods ready or Sows’ lrge eurency economy ‘mitons mater square: fs one of elven. Bpremawing the import of hase tholargostin he cum Fjrle apd exporing the prod Uaeaoresd 90000 |) "orommmoro" > the intemaional expert sce 2018. ur cents, anne [gerian SME and export ana Liman {4000 employes ‘Our products are destined fr the “Thenka to atatsothosort mannan Tosyol Algeria contributes to the Secreta Seed has te tt marae vere ee co oe ireceemenaanatere es poten coe Geers se soang as wang ie ere ers eee Sas 1368 cette wan Sat he Algnran mane gurantee ‘ind maranemert techies, The ‘ga continuous supa tae ofa san eg por " a Fhe mens prtees, m= INTEGRATED PRODUCTION UNITS AT THE CUTTING EDGE OF TECHNOLOGY PRODUCTION INTERMEDIATE AUXILIARY ing rr Matenon Weer tesment nt ee ing it etatopa2| Destin ntTosyali Algeria produces reinforced bars, wire rod and spiral pipes for the construction sector, the transport of hydrocarbons, automobile indus- try, shipbuilding, public works, ...High production capacity, maximized workflow and exemplary product quality are essential to our customers’ satisfaction. These qualities are obtained by the conjunction between a high-performance com- plex and an optimized management of resources. 7 - TOSYAL| ALGERIE© DIAMETER (Our rebar is produced in various ‘Gamater rom Ste 32mm angina Tenghot t2 motors ‘Anystze andiangthieavaliable @ CONDITIONING ‘The rebate packaged in bundles oF 2 tons, ted by 7 wes st 5 Sainte te ensure good ansing @; QUALITY We offer many grades of concrote ‘enforced bart tte RB OO grade inn SOON of oo Tos eat MARKING ‘A epecitic mating "TOS" fe wis ison our product. Cuaron of ‘ah and Krowehow, you ae sure {bhave Bought tes produce CERTIFICATE AM tat corifonte ie enue to ‘ach euctomer fr sash ore Sicsisg a propo later Y LABELING ‘Bundle with all product informs ‘Srequaity ‘tandarde, simon ‘Sloman heat number High production capacity (3 rolling mills of 10,000 tons per day) High resistance and high ductility Seismic resistance Good weldability Coils available Fast electro-magnets loading without damage to the product Carbon | Manganese | Silica RBSOOW | 0.22 0.35 | __0.05 0.05) Phosphorus | Sulphur | Cooper smex Nitrogen | carbon Equi ‘semax max 0.012 0.50(imuaerlice) ARCs / if jolts, grids, chain: ACR kee: ay wi =)D @; G DIAMETER QUALITY CERTIFICATE (Out wie od is preucres n vary We produce main SAE 1006, ‘Amit wat corticate i ned to ing dlrreters 5 t0 36 mm 39 1008, 1010, 1012 et RB S00 ae ‘cath cumtoman, fr ach ose" coloracone wars ‘Sting at proportons ct materia) = © oY CONDITIONING LABELING The wre rod is packaged in tone ‘A durable able anaches to each col was 4s to oute 9008 Bendle froin “nqulty standards limon sons and heat number High production capacity (700 00 tons per year / 40 meters per second) High resistance and high duc Seismic resistance Good weldability Fast electro-magnets loading without damage to the product Ribbbed Wire Rod is also available in diameters from 6 to 12mm in RBSOOW Grade asmmasiom _| desiree enn | wsi_| we | ws ee | nn [oe [in [nex | wax | Mex win [Nae] Moe nox | SREIOOE | SEOs 330 045-030 [0030] 00a SAE 1008 | SAE 108 T= 930 | 030-1 | 030 [oso] 002] SAE Tone | SAE 1008 TRS 930 050 | 030 | 030| 0000 SAE Tas [SAE 1008 £1 340 0601 | 006 Laas] o035 SAE TOD8 [SAE 108 340 0601] 030 Tous] ona SAE oto ais }o20[ 06| | 030 [ooo] oxo saeTO12 cas [ox [060] — | 030 [oos0) oo Rater ae Togs TS Sout ELEY HeroeeSpir The spiral lel tes) oto) <1.) PAU: Vad mes Rees It is used for the transport of hydfo- A carbons and co! ‘eae Mec wide range of pipes from 16 “to 120” s ORCC “ARTO ear} coatings.@ Gs EB DIAMETER THICKNESS PRODUCTION are nee ice opel eames aS pecreneiere Sener = TESTS COATING MARKING bung esch_ production phate Poss arcoated withliterentma- ‘coal Agra tnt, napocts and verifies the ‘compiionce of the cr the snc an Epeatotie of ha project Surface preparation (ISO 8501-1) FBE (Fusion Bonded Epoxy) 3LPE (Triple layer polyethylene coating) FCE (Flow Coated Epoxy) SLPP (Triple layer polypropylene coating) SFE (Solvent free epoxy) EC (epoxy coating) ime Te otDimensions: 150 mm x 150 mm / 160 mm x 160 mm /180 mm x 180 mm. Length: From 6 meters to 12 meters. Standards ‘Stool Qualities 5 4449-2005 5008Technologies & Partners The complex Tosyali Algeria uses the most advanced technologies of the iron and steel sector in partnership with the most innovative and efficient actors of the sec- tor. The “all integrated” complex is only possible with a perfect combination of or- ganization, technology and know-how. MINERAL DOCK AND IRON ORE Annual consumption: 4 Million Tons The production process begins with receiving iron ore by ship to our port. Iron ore isthe most widely used material on Earth with ever increasing demand since the industrial revolution. its the basis material for Tosyall Algeria, Our suppliers are among the largest inthe world with advanced technologies and minimal impact on the environment, ‘The iron ore used by Tosyali Algeria is shipped from Brazil, Canada, Chile and Russia to our port located in Arzew, a few kilometers from ‘our facilities. We diecharge about 200,000 tons per ship at a frequency of 45,000 tons per day Inorder to optimize logistics and production, a conveyor belt transports iron ore unloaded from ships to our 500,000 pelletizing ares. PELLETIZING annual production capacity: 4 Million Tons The iron ore must be pelletized to 8-18 mm pellets to feed the direct reduction unit. TI cess is called pelletization. Pellet manufacturing combines chemical, thermal and mechanical processes to give it the required homogeneous composition. ‘The granulation is done in a humid environment in saucers to ensure the cohesion of the material. The porosity ofthe pellets promotes ‘chemical reactions in the direct reduction unt, Once the oe is compacted the pellets are cooked through burners to enhance their cohe- ‘ion and eliminate unwanted elements. “The pelletized iron facilitates handling and has @ higher iron content than the chipboard. The ton ore is now ready for direct reductionDSINOSTEEL «= MIDREX = tenoy, 7 PAUL WURTH Equipments & DRI unit Electric arc furnace Equipments & rolling mills rolling mills DIRECT REDUCTION Annual production capacity: 2.5 Million Tons The direct reduction unit produces high quality DRI to feed the arc furnac ‘THE TOSYALI ALGERIA DIRECT REDUCTION UNIT IS THE LARGEST HOT / COLD DRI PRODUCTION UNIT IN THE WORLD Direct reduction sa set of processes using reformed natural gas transforming the ore into iron without reaching the melting temperature, = ~The principle isto expose the iron ore to the reducing setion of the gas at high tempera | ture (about 1000 * C) in order to recuce it. The reformed natural gas is composed of car bon monoxide and hydrogen. ur partners for the realization of our direct reduction unit are MIDREX and Paul Wurth, world leaders in direct reduction technology. The processing capacity of our facility is ‘more than 300 tens per hour thanks to a continuous production system, ‘This unit offers Tosyall Algeria. significant advantage in terms of production flexibility and ‘greatly reduces our dependence on ferrous waste and raw material AF MELTSHOP annual production capacity of liquid steel: 3.7 millions tons Arc furnaces operates DRI into liquid steel and feed the continuous casting machine (CCM) In an are furnace, a high voltage Is applied between 3 grephite-carbon electrodes and the metal to be melted, This voltage creates an ‘lectrc arc. The temperature generated by the arc exceeds 800 ° C and can reach 3600 °C melts the steel ‘This process, developed in the 19th century, largely controlled and optimized teday, has become unavoidable because ofits ability to produce high quality steels and its versatility because it can use scrap metal as well as reduced or. Its profitably is interesting in regions Where electricity is abundant and the electricity gtd is stable and developed. Tosyali Algeria trusts TENOVA for the installation ofits bows ovens. With decades of experience Tenove shares with Tosyal its vision of innovation, reliability and productivityCONTINUOUS CASTING MACHINE (CCM) annual production of billets: .3 millions tons The continuous ca: duction of steel bars. g machine solidifies the liquid steel in the form of billets for the pro- The principle of continuous casting is to soliily the li automated torch cutting machines ata length of 12 id steel continuously poured into a mold to make billets. These billets are cut by 8 oF any other required, The regular section of bilts is 180 mm, The billets are sent stil hot to the rolling stage in order to optimize the efficiency and benefit from an energy saving or air cooled on a cooling mat to be stored or transported to other raling mills ROLLING MILL Annual production capacity of rolled products: 4 millions tons The rolling mills convert billets into rebar and wire rod through successive horizontal and vertical rolling. Once cooled and packaged the finished products are ready to be delivered to our customers. Rolling makes it possible to obtain a circular section atthe desired diameter of the product. The material is water cooled throughout the folling to finalize the solidification cf the steel. The rebar thus obtained is ribbed and cut to produce bundles of 2 tons. The wire rod is ‘wound up in the form of coils of 2 tons too. ‘The bundles of rebar and the coils of wie rod are identified by a abel fixed on the product which mentions the steel grade, the heat num: ber and the dimensions in order to assure traceability and a easy identification by our customers, Finished products are handled with great care via magnetic overhead cranes to prevent physical damage tothe product. (ur customers can now recover their order.»» EXPORTS 1.2: MILLIONS TONS x »» CERTIFICATES re meHot rolled metal Cold rolled metal Galvanized laminated sheet sheet and pre-painted sheet? TOSYALI ALGERIE Fer et Acier