LUBRICATION SYSTEM LOCATION INDEX[L3] OIL PAN DRAIN PLUG | | ® aster oosan0100 7 ]Ol pressure switch (Soo Oll. PRESSURE INSPECTION(L3),) Oi strainer (See OlL PUMP REMOVAV/INSTALLATION[L3) 2 [Ol fiter (Gee OIL FILTER REPLACEMENTIL3} ‘Oil pump component (See OIL PUMP REMOVALINSTALLATION[LS)) 3 |Oilpan (See OIL PAN REMOVAL/INSTALLATION(L3)) ipstick (See ENGINE OIL LEVEL INSPECTION(L3)ENGINE OIL LEVEL INSPECTIONIL3] voorrars00 Position the vehicle on level ground. Warm up the engine to normal operating temperature. Stop the engine and wait for 5 min. Remove the dipstick and verify that the oil level is between the F and L marks on the dipstick and inspect the engine oil condition. + Ifthe oil level is below the L mark, add the recommended engine oil + If necessary, replace with the recommended engine oil. MARK F MARKENGINE OIL REPLACEMENTIL3] voorratns00 Warning + Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled. + A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, ‘causing death or serious injury. Never work around or under a lifted vehicle if it is not securely ‘supported on safety stands. + Continuous exposure to USED engine oil has caused skin cancer in laboratory mice, Protect your skin by washing with soap and water immediately after working with engine oil. Caution + In case you spill engine oil on the exhaust system, wipe it off completely. If you fail to wipe the spilled engine oil, it will produce fumes because of the heat. 1. Postion the vehicle on level ground 2. Remove the aller cap 3. Remove the service hole cover as shown in the FRONT SIDE _, figure seavice Hote 4 Remove the ol pan cra pug. coven , 3. Drain the enging ol nto a conainer N 4 6. Install the oil pan drain plug with a new washer. \< Ee & tL Oil pan drain plug tightening torque 30—41 N-m {3.1—4.1 kgfm, 23—30 frlbf} \p x Note UNDER CovER » The amount of resitual olin the engine can vary according to factors such as the ‘SCREW replacement method and oil temperature. ‘anee eOOTTT Vert te ol evel attr engine ol replacement 7. Refill wth the following type and amount ofthe engine oi Note +The maintenance intervals on scheduled maintenance table can only be supported withthe use ofthe folowing ols Recommended engine oil Hem ‘Specification Grade ‘API SGISHISJISL or ILSAC GF-2IGF-3 Viscosity (SAE) Ow=20 Remarks = Engine oil capacity (approx. quantity) Oil replacement: 4.0 L {4.2 US qt, 3.5 Imp qt} Oil and oil filter replacement: 4.4 L (4.6 US qt, 3.9 Imp at} Total (dry engine): 5.1 L {5.4 US gt, 4.5 Imp at} 8. Install the oil filer cap. 8. Start the engine and confirm that there is no oil leakage. + If there is oll leakage, repair or replace the applicable pert. 10. Inspect the oil level. (See ENGINE OIL LEVEL INSPECTION(L3}) ‘1. Install the under cover.OIL PRESSURE INSPECTIONIL3] voorram300 Warning + Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled. + A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, ‘causing death or serious injury. Never work around or under a lifted vehicle if it is not securely ‘supported on safety stands. + Continuous exposure to USED engine oil has caused skin cancer in laboratory mice, Protect your skin by washing with soap and water immediately after working with engine oil. Remove the under cover. Remove the oil pressure switch, Screw the SSTs into the oil pressure switch installation hole. Warm up the engine to normal operating temperature. Run the engine at the specified speed, and note the gauge readings. + ifnet within the specification, inspect for the ‘cause and repair or replace if necessary. oon Note + The oil pressure can vary with oil viscosity and temperature. Oil pressure (reference value) [oil temperature: 100 °C {212 °F}] 337—591 kPa (3.44—6.02 kgflem?, 48.9—85.7 psi} [3,000 rpm] 6. Stop the engine and wait unti itis cool. 7. Remove the SSTs. Caution ‘+ Make sure that there is no sealant between 1.0—2.0 mm {0.04—0.07 in} from the end of the oil pressure switch to prevent a possible operation malfunction. 8. Apply silicone sealant to the oil pressure switch threads as shown in the figure. 9. Install the oil pressure switch. Tightening torque 1218 Nem (1.3—1.8 kof'm, 913 felbf} 10. Start the engine and confirm that there is no oil leakage, + If there is oll leakage, repair or replace the applicable part 11. Install the under cover.OIL FILTER REPLACEMENTIL3] “ 12. 13. 14. Warning voorsa00700 + Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled. + A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, ‘causing death or serious injury. Never work around or under a lifted vehicle if it is not securely ‘supported on safety stands. + Continuous exposure to USED engine oil has caused skin cancer in laboratory mice, Protect your skin by washing with soap and water immediately after working with engine oil. Caution + In case you spill engine oil on the exhaust system, wipe it off completely. If you fail to wipe the spilled engine o Caution it will produce fumes because of the heat. + To avoid damage to the oil filter, use only specified oil filter. Remove the under cover. Loosen the oil fiter drain plug. (Do not remove.) Loosen the filter cover for 1 tum using a commercially available, cup-type oll filter wrench (74 mm {2.9 in} diameter, 14 sided). Remove the oil iter drain plug, and drain the engine oil Note + Oil could be easily drained when the air is in the fiter. Loosen the oil filter cover for another 1 tur, Remove the oil filter cover and the oil filter Use a clean rag to wipe off the mounting surface on the oil fiter adapter and the oil fter cover. Apply clean oil to a new O-ring of the oil fiter cover. ‘Apply clean oil to a new O-ring of the oil filter drain plug. Install the oil filter, oil fter drain plug, and oil filter cover. Tighten the oil fter cover and the oil fiter drain plug. Tightening torque Oil filter cover: 30—35 Nem (3.1—3.5 kgf'm, 23, —25 felbf} Oil filter drain plug: 9—11 N-m{92—112kgf.cm, 80—97 in-Ibf} ‘Start the engine and confirm that there is no oil leakage, + If there is oll leakage, repair or replace the applicable part Bane Or~ once Ea rnaB. oy euren onAN PLUG at: Inspect the oll level. (See ENGINE OIL LEVEL INSPECTIONIL3}.) Install the under cover.OIL PAN REMOVAL/INSTALLATION [L3] voorrar200 Warning + Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled. + A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, ‘causing death or serious injury. Never work around or under a lifted vehicle if it is not securely ‘supported on safety stands. + Continuous exposure to USED engine oil has caused skin cancer in laboratory mice, Protect your skin by washing with soap and water immediately after working with engine oil. Disconnect the negative battery cable. Remove the under cover. Drain the engine oil. (See ENGINE OIL REPLACEMENT [L3].) Remove the engine front cover. (See TIMING CHAIN REMOVAL/INSTALLATION [L3].) Remove in the order indicated in the table Install in the reverse order of removal Refill with the specified type and amount of the engine oil. (See ENGINE OIL REPLACEMENT [L3].) Start the engine and confirm that there is no oil leakage. + If there is oll leakage, repair or replace the applicable part. Inspect the oil level. (See ENGINE OIL LEVEL INSPECTION [L3}.) exo oReNe 373-820 (381520, a76—383 sas 125, 1348) ara (1-23, 1816) 373-520 (881-5.30,275-38.3) Nem atom SEIT. 7 ]Orpan (See Oil Pan Removal Note.) (Sea Oil Pan Installation Nota il Pan Removal Note 1. Remove the oil pan using the separator tool.Oil Pan Installation Note Caution + Apply the silicon sealant in a single, unbroken line around the whole perimeter. + Using bolts with the old seal adhering could cause cracks in the housing. 1. Completely clean and remove any oil, dirt, sealant or other foreign material that may be adhering to the housing and oil pan. 2. When reusing the oil pan installation bolts, clean any ld sealant from the bolts, 3. Use @ square ruler to align the oil pan and the cylinder block junction side on the engine front cover side, —_— OT 4. Apply silicone sealant to the oll pan along the inside of the bolt holes as shown in the figure. scl Thickness 22-32mm 2.2—3.2 mm {0.087—0.125 in} {0.067—0.126 in) 5. Tighten the bolts in the order shown in the figure. Tightening torque 17-23 Nm (1.82.3 kgf-m, 1316 felbfy6. Tighten the oil pan-transaxle installation bolts. Tightening torque 37.3—52.0 N-m {3.81—5.30 kgt'm, 27.6—38.3 felbf OL PAN-TRANSAXLE INSTALLATION BOLTS.‘OIL PUMP REMOVAL/INSTALLATION [L3] ssrttaomen0 Warning + Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled. + A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, ‘causing death or serious injury. Never work around or under a lifted vehicle if itis not securely ‘supported on safety stands. + Continuous exposure to USED engine oll has caused skin cancer in laboratory mice. Protect your skin by washing with soap and water immediately after working with engine oil. Disconnect the negative battery cable. Remove the under cover. Drain the engine oll. (See ENGINE OIL REPLACEMENTIL3}.) Remove the engine front cover. (See TIMING CHAIN REMOVAL/INSTALLATIONIL3].) Remove the oil pan. (See OIL PAN REMOVAL/INSTALLATIONIL3}.) Remove in the order indicated in the table. Install in the reverse order of removal. Refill with the specified type and amount of the engine oil. (See ENGINE OIL REPLACEMENT[L3].) Start the engine and confirm that there is no oil leakage. + If there is oil leakage, repair or replace the applicable part. 10. Inspect the oil level. (See ENGINE OIL LEVEL INSPECTIONIL3].) ‘11. Inspect the oil pressure. (See OL PRESSURE INSPECTION(L3].) ) 810 (02404, — sons & ew SA da c By, Se > G ww ~ ae PEnomaens ao—115 7, @® :20-20Nm 21s0Kgtm, 1522 (© :812 We (82122 hgtom, 71105 nb 1729 Nom (1.82 gt, 1316 BF ™ Nevcfem ine © | Olpump Ol staner Gilpunp chain guide (Soe Oil Pump Installation Noto.) (Oil pump chain tensioner (Gil pump chain ‘ll pump sprocket (Geo Oil Pump Sprocket Removaliinstallation Note.)Oil Pump Sprocket Removal/installation Note 1. Temporarily install the crankshatt pulley and crankshaft pulley lock bolt to the crankshaft, and lock the oil pump against rotation as shown in figure. 2. Removelinstall the oll pump sprocket, and then remove the crankshaft pulley and crankshaft pulley lock bolt Tightening torque 20—30 N-m {2.1—3.0 kaf-m, 15—22 ftlbf} Oil Pump Installation Note 1 Tightening torque Step 1: 8—12 Nem (82—122 kgfeem, 71—105 in-Ibf}, Step 2: 17—23 Nm (1.82.3 kgfm, 13—16 ftlbf} / (CRANKSHAFT lL PUMP, PULLEY ‘SPROCKET Tighten the oil pump bolts in two steps in the order shown in the figure.