NOORDUYN NORSEMAN INC. 6200 HENRI-BOURASSA WEST ST. LAURENT, QUEBEC. Tel(514) 334-3210 Fax: (514) 334-2989 BABY BASSINET NNAL141-1C. COMPONENT MAINTENANCE MANUAL, WITH ILLUSTRATED PARTS LIST 25-20-04 INITIAL ISSUE: FEBRUARY 25/05 FEB 25/05NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C LIST OF EFFECTIVE PAGES ‘SUBJECT PAGE DATE SUBJECT PAGE TITLE PAGE RECORD OF REVISION LST OF EFFECTIVE PAGES ‘TABLE OF CONTENTS INTRODUCTION DESCRIPTION AND OPERATION 1 2 3 4 5 TESTING AND TROUBLE SHOOTING 101 102 103 104 DISASSEMBLY 301 302 CLEANING 401 402 403 404 CHECK 501 502 REPAIR 601 602 ASSEMBLY INCLUDING STORAGE 701 702 FITS AND CLEARANCES: 801 802 ‘SPECIAL TOOLS AND EQUIPMENT 901 902 FEB 25/05 FEB 25/05 FEB 25/05, FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05, FEB 25/05 FEB 25/05, FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05, FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 ILLUSTRATED PARTS LIST 1001 1002 1003 1004 1005 1006 1007 1008 DATE FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 FEB 25/05 25-20-04 LIST OF EFFECTIVE PAGES FEB 25/05NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-16 TABI ;ONTENT! DESCRIPTION AND OPERATION TESTING AND TROUBLE SHOOTING DISASSEMBLY CLEANING CHECK REPAIR ASSEMBLY INCLUDING STORAGE FITS AND CLEARANCES ‘SPECIAL TOOLS, FIXTURES AND EQUIPMENT. ILLUSTRATED PARTS LIST PAGE 101 301 401 501 601 701 801 901 1001 25-20-04 TABLE OF CONTENTS FEB 25/05NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL, NNAL141-1C TR 10) GENERAL This manual has been compiled in accordance with the requirements set out in ATA2000. ts purpose is to provide standard repair and maintenance instructions for the Noorduyn Norseman NNAL141-1C skycot. LAYOUT OF MANUAL This manual contains a general description and operating guidelines as well as instructions for maintenance and repair of the NNAL141-1C. This is followed by an illustrated parts list (IPL) containing detailed information. REVISIONS This manual will be updated when required by revisions. MANUFACTURER Noorduyn Norseman Inc. 6200 Henri-Bourassa Blvd West St-Laurent, Quebec, Canada H4R 103 Tel: (514) 334-3210 Fax: (514) 334-2989 e-mail: info@noorduyn.ca arenesNOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C DESCRIPTION AND OPERATION 1. GENERAL ‘The purpose of the NNAL141-1C skycot is to provide a comfortable and safe cradle for a baby weighing up to 25 pounds/12kgs aboard all commercial aircraft. A DESCRIPTION Construction (1) The NNAL141-1C is manufactured using a vinyl body padded with an open cell foam rubber, stitched to a light weight aluminum frame. The top and bottom are made of nomex netting to allow for proper ventilation. The top can be unlatched and rolled back for easy access. Principal features (1) ) (3) ‘The NNAL141-1C skycot is designed to be installed in the passenger cabin of all commercial aircraft on the aft side of any bulk head equipped with the proper fittings. A carrying case made of the same material as the NNAL141-1C skycot, is supplied for ease of handling and storage purposes. The materials used in the NNAL141-1C offer excellent resistance to mildew and bacteria. 25-20-04 Page 1/2 FEB 25/054, NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL, NNAL141-1C. OPERATION A Installation instructions (1) First unfold the unit then swing out and lower the support arm so that all three quick release pins are parallel and pointing in the same direction. (2) Inspect the unit for loose fasteners or damage. If nothing is found proceed to step (3). (3) Line up the two top release pins with the appropriate fittings in the bulk head; insert them by depressing the button on the head of each pin simultaneously and engaging the pins into the bulk head fittings until they reach bottom release the buttons and the skycot should lock into place, repeat this operation with the third pin on the arm. (4) Verify that the pins are properly engaged by pulling the skycot away from the bulk head at each pick-up point, if a pin releases, repeat operation (3) once more. (5) If one or more pins do not engage, no further attempts should be made to install the skycot on board the aircraft. Caution: An improperly installed quick release pin could cause the skycot to disengage during flight which could result in injury to the infant occupant or a seated passenger (6) To remove the NNAL141-1C repeat installation instructions in reverse. (7) The NNAL141-1C skycot should not be used during taxi, take off, landing and turbulent weather. NOTES: During the installation, if any discrepancies are found at step (2) or problems with installation at (4), the unit should not be installed. It should be reported immediately and sent for service. ‘When in doubt concerning the serviceability of a part or a whole unit, that unit should not be installed but sent for repair. 25-20-04 Page 5/6NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C ‘TESTING AND TROUBLESHOOTING TEST EQUIPMENT No test equipment is required. OPERATIONAL TEST AND TROUBLESHOOTING. A. Operational test (1) (2) (3) (4) (5) ‘The following steps should be performed on each NNAL141-1C before being ut into service; all units not meeting the following requirements should be sent for repair. Certain parts can be replaced in house, but we strongly advise that units be returned to the manufacturer for repairs to assure the structural integrity and proper functioning of the units. {a) A system should be set-up by the user to assure that every NNAL141-1C. unit gets a full inspection on an annual basis or every 1000 hrs. of continuous flying time whichever comes first. The support arm should pivot freely but firmly. Units showing excessive looseness or jamming must be repaired. Check screws securing arm to skycot. Tighten loose screws. Replace missing screws. Item 20, Figure 1 ‘Check the three (3) quick release pins. Check that they are secured with the snap washer and retaining cable. ‘Check the dimension across the surface of the balls (in the locked position), it should be minimum dimension: 0.275"-.000. Pins should be free of bends or deep surface gouging. Check the four buckles on the top flap. Verify that they are not broken or missing and that they engage well and hold. All damaged or missing buckles must be replaced. Check the general structure of the skycot by gripping it at both extremities of the unit and applying a twist motion, Skycots showing excessive looseness must be repaired. 25-20-04 Page 101/102 FEB 25/05(6) (7) NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C Check all snaps and grommets. All non functioning or missing hardware must be replaced. Check vinyl and netting for cuts and tears. Surface nicks in the vinyl can be tolerated. Cuts longer than 1 inch in the vinyl should be repaired. Tears longer than 3/8" inch in the netting should be repaired. Check stitching for breakage and unraveling. Stitching unraveling longer than 1 inch should be repaired. 25-20-04 Page 103/104 FEB 25/05NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL, NNAL141-1C DI: Y 1. GENERAL A. Refer to the section testing and troubleshooting to establish the probable cause of the malfunction and the extent of disassembly required before proceeding. Wherever necessary parts should be marked on disassembly in order to avoid errors, and facilitate the subsequent assembly. 2. PROCEDURE (reference IPL figure 1) A Removal of arm (10) (1) Remove 2 screws (20) Removal of quick release pin (30) (1) Remove locking ring (40) (2) Cut retaining cable (item not shown) Removal of quick release pin (60) (1) Remove locking ring (40) (2) Remove pin (60) from hole (3) Peel back material along frame until rivet securing retaining cable is uncovered. (4) Drill out blind rivet with #30 drill (item not shown) Removal of male portion of buckle (50) (1) Refer to cross section A-A Removal of female portion of buckle (50) (1) Using a razor knife cut thread securing strap to bassinet cover. Care should be taken not to damage material. 25-20-042. NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C CLEANING. SKYCOT A. For regular cleaning of the skycot use a high alkalinity industrial liquid detergent with hot water 140°F/60°C. Rinse thoroughly with clean water. Do not use soap on nomex netting. For stubborn stains or for disinfecting the unit use Fantastik with bleach not diluted. Rinse thoroughly with clean water. Difficult stains can be cleaned using liquid bleach diluted in water, recommended strength 10% bleach / 90% water. Avoid extended exposure of netting to bleach. it will cause strength loss, stretching and an eventual discoloration of the material. Notes: (a) Do not use bleach around lettering it may remove it all together. (b) Before applying bleach solution to material perform a test on a non visible area for material compatibility. Exposure time should be kept to a minimum, and exposed area thoroughly rinsed with clean fresh water. {c) When cleaning, technicians should wear gloves and any other safety wear recommended by product manufacturer. Chemical supplier's procedures should be followed closely. PARTS: A. Quick release pins can be cleaned in MEK based solvent. B. Arm can be cleaned with solvent but a test should be performed on a non visibl Portion to assure that solvent will not strip paint. C. Plastic buckles can be cleaned with Fantastik with bleach. Do not use solvent on buckles. 25-20-04 massNOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C 3. CLEANING AGENT! Equivalent subsitutes may be used for listed products. ITEM IDENTIFICATION _ SOURCE _ ‘Soap Liquid detergent Local supplier Stain remover Fantastik $.C/Johnson and desinfectant with bleach and Son Ltd. Bleach 5.25% sodium hypochlorite Colgate Palmolive 25-20-04 Page 403/404 FEB 25/05NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C 1. PROCEDURE ‘A. Apply the following procedure throughout thé NNAL141-1C skycot and it's components. (1) Check unit and parts for: cleanliness distortion cracking (visual) denting evidence of wear (visual) security of sub-assemblies not dismantled tears in vinyl material and netting breakage in stitching 25-20-04NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C REPAIR 1. GENERAL In cases of wear , damage or corrosion found on parts during inspection, parts will not be repaired but replaced. 2. REPLACEMENT A. Replace all damaged wom or corroded parts. B. _Alllock rings removed during disassembly must be replaced. 25-20-04 Page 601/602 FEB 25/05NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C ASSEMBLY INCLUDING STORAGE 1. GENE! ‘A. Mechanically fastened components should be assembled using standard shop practices. B. When part replacement is necessary only identical parts should be used. As an assistant to assembly refer to illustrated parts list figure 1 D. When installing quick release pin (30) after inserting pin in hole and securing with locking ring (40) install securing cable, clear heat shrink wrap and oval sleeve. ‘Squeeze oval sleeve with pliers, position clear wrap over oval sleeve and shrink with hair dryer. 2. STORAGE ‘A. The unit should be cleaned before storage. B. Unit should be stored in a dry area. 25-20-04 Page 701/702 FEB 25/051. NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C FITS AND CLEARANCES A schedule of fits and clearances is not applicable to the NNAL141-1C skycot. 25-20-04 Page 801/802 FEB 25/05NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL. NNAL141-1C. PEC! ‘URES 1. No special tools are required. 25-20-04 Page 901/602 FEB 25/05NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C. ILLUSTRATED PARTS LIST 25-20-04 Page 1001/1002 FEB 25/05NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL NNAL141-1C GENERAL All components, sub-assemblies and detail parts of the NNAL141-1C skycot which have to be replaced because of wear, damage or age are illustrated and listed in this chapter. A. Assembly breakdown (1) Each assembly is followed immediately by a listing of its components. Attaching parts are usually listed immediately following the items they attach. When identical hardware is used in different’areas in the same assembi will be generally listed immediately following the first item it attaches. B. Part identification (1) When the part number is not known do the following: (a) Locate and identify the part in the accompanying illustration. (b) Note the item number. () Check corresponding number in the parts list to obtain part number description and quantity. ORDERING PARTS A. Part number (1) The correct numbers for ordering parts are the numbers shown in the part number column in the illustrated parts list. 25-20-04 Page 1003/1004 FEB 25/05NOORDUYN NORSEMAN INC. COMPONENT MAINTENANCE MANUAL FIGURE PART NUMBER ITEM +1 NNALI41-16 10 NNAL141-316A 20 MS51957-63 30 NNAL141-41 40 wa24 50 P321 60 NNAL141-42 -item not illustrated NNAL141-1C AIRLINES: PART NUMBER NOMENCLATURE = UNIT/ASS. sxyooT RF ARMASSY SCREW QUICK RELEASE PIN ASSY LOCK WASHER BUCKLE ASSY QUICK RELEASE PIN ASSY 25-20-0 Page 1005/1 FEB2FIGURE 1 COMPONENT MAINTENANCE MANUAL NNAL141-1C ‘SMALL Post 20 40 FIGURE 1 BASSINET ASSY 25-20-04 Page 1007/1008 FEB 25/05