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Air Driven

Gas Pressure
Systems
for
Airline Ground
Support,
Plant Safety
and
Scuba Applications

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As an engineering driven company, MAXPRO Technologies
is dedicated to developing solutions for your liquid, air and gas
applications. MAXPRO’s new state-of-the art facility houses design,
testing and assembly functions. The dedicated engineering expertise
and CAD design ability enables the company to develop
economical, turnkey packaged power systems. In conjunction with
this commitment to development, MAXPRO offers quick shipment,
responsive sales and technical support, and competitive pricing
for all MAXIMATOR ® products and systems.

Proven Solutions
for a Wide Variety
of Applications
MAXPRO Technologies provides reliable, turnkey pressure solutions
for a wide range of liquid, air and gas applications. MAXPRO
Technologies’ full line of standard packaged power systems includes
gas booster systems, air amplifier systems, test benches, portable
test carts, power packs and pump skids. Various system applications
include filling oxygen, carbon dioxide and pure air cylinders; filling
SCBA and scuba tanks and airline ground support operations. All
MAXPRO packaged systems are air driven, fully assembled and
tested to ensure easy and dependable start-up at your facility.

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Breathing Air Booster Systems (pgs 4-5)
FOR FILLING AND CHARGING:
■ Industrial plant and fire safety air cylinders
■ Municipal fire department storage cylinders
■ SCBA or “escape” tanks
■ Aircraft cylinders for inflating chutes and rafts
■ Scuba dive tanks

Oxygen Booster Systems (pg 6)


FOR FILLING AND CHARGING:
■ Aircraft on-board oxygen tanks
■ Scuba dive tanks
■ Fire, safety and rescue SCBA back packs

Nitrogen Booster Systems (pg 7)


■ Servicing inflatable “pop floats” on aircraft
■ Filling tires
■ Servicing shock struts and charging hydraulic accumulators
in helicopter ground support
■ Nitrogen charging of accumulators

Aircraft Jacks (pg 8)


■ Air driven liquid pumps and power packs for safe and reliable lifting

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Breathing Air
Booster Systems
MINI UNIT
MAXPRO breathing air booster systems are ideal for use in municipal
fire departments that utilize a multi-stage mechanical compressor
with purification and storage cylinders. These oil-free booster systems
require no lubrication and are able to produce output pressures to
4,500 psi, even with the storage cylinder pressure as low as 300 psi.
This eliminates the need for cascade valving. Using the medium
pressure purifiers and storage cylinders already existing, connect
supply to the inlet of the system for boosting to final desired pressure.
MAXPRO systems feature automatic controls for unattended operation
and may be driven by truck or shop air, to 145 psi max., or directly
from the air storage system (a high pressure drive regulator is
included). Three breathing air booster system models are available
to meet your specific needs.

Features
TECHNICAL DATA ■ Automatic control may be set for pre-selected
Gas System Minimum outlet pressure up to 4,500 psi
Catalog Booster Rating Suction
Number Type (PSI) Pressure ■ Manual start and stop valve
MTIG5-30-BAS DLE30 4,500 250 ■ High-pressure safety relief valve
MTIG5-75-BAS DLE75 4,500 250
■ Air drive safety relief valve
MTIG5-15-75-BAS DLE15-75 4,500 75
NOTE: 1. Schematic shown is the standard system. Other options may be added or removed ■ Air drive pressure gauge, 0-300 psi
as required.
2. For higher flow rates and/or multiple stages, more than one booster may be used ■ Air supply pressure gauge, 0-3,000 psi
in the system.
3. Approximate size of the mini unit is 17" x 24" x 14" HG. and will weigh about 62 lbs. ■ Air drive inlet is 1/2" FNPT
■ Inlet is 1/2" FNPT
■ Outlet is 1/4" FNPT

FLOW SCHEMATIC - SINGLE STAGE FLOW SCHEMATIC - TWO-STAGE


SET AT 150 PSI SET AT 150 PSI
OPTIONAL OPTIONAL
SHOP AIR SHOP AIR
INLET INLET
1/2" FNPT 1/2" FNPT SET AT 4,700 PSI
145 PSI 145 PSI
MAXIMUM SET AT 4,700 PSI MAXIMUM SET AT 4,500 PSI 1/4" FNPT
SET AT 4,500 PSI BREATHING
1/4" FNPT AIR OUTLET
BREATHING
AIR OUTLET

DLE30
OR DLE15-75
DLE75
0-300 PSI

0-3,000
INLET
PRESSURE
0-3,000
1/2" FNPT INLET
BREATHING AIR PRESSURE 0-300 PSI
INLET
1/2" FNPT
BREATHING AIR
INLET
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Breathing Air
Booster Systems
MAX UNIT
These oil-free breathing air gas booster systems from MAXPRO
are designed for industrial plant fire and safety departments or other
fire departments that utilize pure air in 2,200 psi cylinders. Systems
may also be utilized to fill SCBA tanks or “escape” units (with the
use of specialized adapters). Select systems allow pump-down of a
supply cylinder to a low 150 psi, as output is boosted to 5,000 psi
max. MAXPRO breathing air booster systems require no lubrication
and include all necessary tubing, fittings, controls and gauges for
turnkey operation. Installed in a sturdy tubular frame, the MAXPRO
system may be floor or bench mounted. These systems include
automatic controls for unattended operation and may be driven by
plant or truck compressed air – requiring no electrical connection.
Four booster system models are available for selection.

Features TECHNICAL DATA


■ Automatic control may be set for pre-selected outlet Gas System Minimum
pressure up to 5,000 psi Catalog Booster Rating Suction
Number Type (PSI) Pressure
■ Automatic control shut-off at minimum gas supply MTBA3-30 DLE30 3,000 175
pressure requirement MTBA3-5-30 DLE5-30 3,000 40
MTBA5-75 DLE75 5,000 300
■ High-pressure safety relief, isolation and vent valves
MTBA5-15-75 DLE15-75 5,000 150
■ Inlet and outlet pressure gauge NOTE: 1. Schematic shown is the standard system. Other options may be added or removed
as required.
■ Air drive inlet is 1/2" FNPT 2. For higher flow rates and/or multiple stages, more than one booster may be used
in the system.
■ Inlet and outlet are 1/4" FNPT’s 3. Approximate size of the max unit is 27" x 16" x 24" HG. and will weigh about 125 lbs.

FLOW SCHEMATIC AIR REGULATOR GAUGE


AIR
SHUT-OFF
VALVE OUTLET RELIEF
AIR FILTER PRESSURE VALVE
1/2" FNPT
DRIVE AIR
INLET
FILTER
1/4" FNPT
BREATHING AIR
ISOLATION OUTLET

GAS
BOOSTER

HIGH
PRESSURE LOW VENT
SWITCH SUCTION
SUPPLY SWITCH
PRESSURE

FILTER
1/4" FNPT
BREATHING AIR
INLET (NOT USED ON -5 FIRST STAGE SYSTEMS)

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Oxygen
Booster Systems
MAXPRO oxygen booster systems are designed for use in numerous
ground support O2 applications including filling industrial fire
department tanks, scuba cylinders, airline onboard oxygen cylinders
and other industrial applications. These systems may also be utilized
to collect and transfer gas from partially filled cylinders to top off other
cylinders. Single and two-stage booster systems are available and no
electrical connections are needed. The boosters are designed for
lubrication-free performance, and the high pressure oxygen chambers
are sealed and vented for hydrocarbon-free operation. Cold air exhaust
by-product is directed through a system of cooling jackets and an
interstage cooler, thereby lowering temperatures and ensuring the
durability of critical seals. Four oxygen booster system models
are offered.

TECHNICAL DATA Features


Gas System Minimum ■ Stainless steel tubing and fittings to 5,000 psi max
Catalog Booster Rating Suction for select models
Number Type (PSI) Pressure
MTO23-30 DLE30-O2 3,000 175
■ Stainless steel inlet and outlet 5 micron gas filters
MTO23-5-30 DLE5-30-O2 3,000 40 ■ Automatic control may be set for pre-selected outlet
MTO25-75 DLE75-O2 5,000 300 pressure up to 5,000 psi
MTO25-15-75 DLE15-75-O2 5,000 150
■ Automatic control shut-off at minimum gas supply
NOTE: 1. Schematic shown is the standard system. Other options may be added or removed
as required. pressure requirement
2. For higher flow rates and/or multiple stages, more than one booster may be used
in the system. ■ High-pressure safety relief, isolation and vent valves
3. Approximate size of the system is 27" x 16" x 24" HG. and will weigh about 125 lbs.
■ Inlet and outlet pressure gauge
■ Air drive inlet is 1/2" FNPT
■ Gas inlet and outlet are 1/4" FNPT’s

FLOW SCHEMATIC AIR REGULATOR GAUGE


AIR
SHUT-OFF
VALVE OUTLET RELIEF
AIR FILTER PRESSURE VALVE
1/2" FNPT
DRIVE AIR
INLET
FILTER
1/4" FNPT
OXYGEN
ISOLATION OUTLET

GAS
BOOSTER

HIGH
PRESSURE LOW VENT
SWITCH SUCTION
SUPPLY SWITCH
PRESSURE

FILTER
1/4" FNPT
OXYGEN
INLET (NOT USED ON -5 FIRST STAGE SYSTEMS)

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Nitrogen
Booster Systems
Nitrogen booster systems from MAXPRO are for use in servicing
the high-pressure onboard nitrogen bottles on aircraft equipped with
inflatable “pop floats”. Other applications include tire filling, shock
strut servicing and precharging hydraulic accumulators. The single
and two-stage models are both designed to operate from a single gas
source and a regulator with gauge is provided to operate the drive
section of the booster at pressures up to 145 psi. Two-stage model
MTNB6-15-75 is designed for nitrogen charging up to 6,000 psi.
Single stage model MTNB3-30 is designed for nitrogen charging up
to 3,000 psi. These lightweight, portable systems offer ease of use
by one operator.

Model MTNB3-30 – Single Stage Model MTNB6-15-75 – Two-Stage


■ Manual start and stop valve ■ Manual start and stop valve
■ Automatic stop when gas supply pressure drops ■ Automatic stop when gas supply pressure drops
to the 250 psi minimum inlet rating to the 150 psi minimum inlet rating
■ Gas regulator with 0-300 psi pressure gauge ■ Automatic stop at pre-selected outlet setting
up to 5,500 max.
and relief valve limits drive section to 145 psi
■ Gas regulator with 0-300 psi pressure gauge
■ Gas outlet vent valve
and relief valve limits drive section to 145 psi
■ Gas inlet gauge (0-3,000 psi) ■ Gas outlet controls include safety relief valve,
■ Gas inlet is 1/2" FNPT vent valve and 0-10,000 psi gauge
■ Gas outlet is 1/4" FNPT ■ Gas inlet gauge (0-3,000 psi)
■ Gas inlet is 1/2" FNPT
■ Gas outlet is 1/4" FNPT

FLOW SCHEMATIC - SINGLE STAGE FLOW SCHEMATIC - TWO-STAGE


SET AT 150 PSI SET AT 150 PSI

0-10,000 PSI
VENT
VENT SET AT 5,500 PSI 1/4" FNPT
GAS
1/4" FNPT OUTLET
GAS
OUTLET SET AT
5,700 PSI

DLE30 DLE15-75

0-300 PSI

SET FOR SET FOR


250 PSI 150 PSI
0-3,000
INLET
PRESSURE
1/2" FNPT 0-3,000
NITROGEN INLET
GAS INLET PRESSURE 0-300 PSI
2,500 PSI 1/2" FNPT
MAXIMUM NITROGEN
GAS INLET
2,500 PSI
MAXIMUM
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Aircraft Jacks
MAXIMATOR air driven liquid pumps and power packs
provide the safe and dependable hydraulic lifting power
for aircraft jack designs. Pumps may be specified in
accordance with the jack weight and both electric and
manually operated jacks may be retrofitted to incorporate
one of these easy-to-use liquid pumps or power packs.

OTHER MAXPRO PRODUCTS


Liquid Pumps
Gas Boosters
Air Amplifiers
Packaged Systems

All technical and dimensional information subject


7728 Klier Drive South ■ Fairview, Pennsylvania 16415 to change.
Phone: 814-474-9191 ■ Fax: 814-474-9391 All general terms and conditions of sale, including
Web Site: www.maxprotech.com limitations of our liability, apply to all products
E-mail: sales@maxprotech.com and services sold.

AHA MC 3M 0403 ©2003 MAXPRO Technologies

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