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Abstract
Coprecipitation using a supercritical antisolvent technique seems to be a promising way for the elaboration of
controlled herbicide delivery system since it allows the preparation of a herbicide (diuron) loaded in amorphous
microparticles of a biodegradable polymer (L-polylactic acid, L-PLA). Coprecipitation was successfully realized in
methylene chloride. The concentrations of the two components had a major influence upon morphology and shape
of the final product. Spherical particles of L-PLA entrapping diuron were obtained provided that the initial
concentrations of L-PLA and diuron did not exceed, respectively 3 wt.% and 0.1 wt.% in methylene chloride at 10
MPa and 308 K. A parallel study of the precipitation of diuron by the SAS process showed the formation of long
needle-like crystals with a mean length of 500 mm. The precipitation time being very short during the SAS process,
the growth rates observed are 10 000 times higher than the growth rates of diuron in aqueous solution. © 2001
Elsevier Science B.V. All rights reserved.
0896-8446/01/$ - see front matter © 2001 Elsevier Science B.V. All rights reserved.
PII: S 0 8 9 6 - 8 4 4 6 ( 0 1 ) 0 0 0 7 6 - 6
62 S. Taki et al. / J. of Supercritical Fluids 21 (2001) 61–70
in one step. The general concept of using super- in the study is the L-PLA which has been the
critical fluid as anti-solvent is relatively well estab- subject of a number of studies [2,13,14]. This
lished [7]. Supercritical carbon dioxide offers paper reports the first results of this work and
various advantages compared with organic sol- concerns the influence of various process parame-
vents widely used in microencapsulation pro- ters upon the size and morphology of the particles
cesses. Carbon dioxide is environmentally formed, i.e. pressure, temperature, composition
acceptable, non-flammable, non-toxic, abundant, and flow rates.
its critical coordinates are moderate and it is
gaseous under ambient conditions of pressure and
temperature. 2. Experimental
In the supercritical fluid antisolvent techniques,
carbon dioxide is used as an antisolvent for the 2.1. Materials
solute but as a solvent with respect to the organic
solvent. Different acronyms were used by various The following chemicals were used as received:
authors to denote micronization processes: aero- L-polylactic acid (L-PLA), molecular weight:
sol solvent extraction system (ASES) [8], precipi- 29 000, inherent viscosity (in chloroform, 25°C):
tation with a compressed fluid anti-solvent (PCA) 0.97 dl g − 1, Purac Biochem, the Netherlands.
[9 – 11], gas anti-solvent (GAS) [12,13], solution 3-(3,4-Dichlorophenyl)-1,1-dimethyl-urea (di-
enhanced dispersion by supercritical fluids uron), purity 98%, Aldrich, France. Methylene
(SEDS) and supercritical anti-solvent (SAS). The chloride, purity 99.8%, Aldrich, France. Tetrahy-
SAS process involves the spraying of the solution drofuran (THF), purity 99.7%, Aldrich, France.
composed of the solute and of the organic solvent Carbon dioxide, purity 99.7%, Air liquide Méd-
into a continuous supercritical phase flowing co- iterranée, France.
currently [5]. The simultaneous dissolution of the
supercritical fluid in the liquid droplet and the 2.2. Obser6ation and characterization
evaporation of the organic solvent towards the
supercritical phase induce a supersaturation of the 2.2.1. Scanning electron microscopy (SEM)
solute in the liquid phase which then precipitates. Solid particles were observed with a PHILIPS
Compared to the other anti-solvent techniques, model 515 SEM. Samples were sputter coated for
the SAS process offers two advantages: 80 s with gold–palladium to a thickness of ap-
Because of the dispersion of the liquid phase, proximately 100 A, using a BALZERS SCD sput-
very fine droplets are formed and a high spe- ter coater. SEM images were collected using the
cific surface area is available for the mass EDAX Scan Generator software.
transfer.
Since the carbon dioxide and the organic sol- 2.2.2. X-Ray diffraction (XRD)
vent are continuously drained off from the X-Ray diffraction analyses were carried out in
vessel, the precipitated solid is the only species order to characterize crystalline products. The
remaining inside. Thus, relatively high amounts Debye –Scherrer diagrams were obtained using
of liquid solution can be processed before re- X-rays with a wavelength l equal to 1.540598 A,
covering the solid. and an exposure time of 1800 s. The detector used
The aim of this work was to study the feasibil- was an INEL CPS 120 System.
ity of the encapsulaltion of a herbicide within a
biodegradable polymer using the SAS process. 2.2.3. Energy dispersi6e X-ray (EDX) analysis
The diuron was chosen as the herbicide because Element compositions were determined using a
of its wide use in agricultural treatments. We PHILIPS EDAX apparatus and DX-4 software.
specially turned our attention to the recrystalliza- We proceeded with an acquisition time of approx-
tion of this species since very interesting results imately 600 s. The tension used was 20 kV and
were obtained. The biodegradable polymer used spatial resolution was approximately 1–2 mm.
S. Taki et al. / J. of Supercritical Fluids 21 (2001) 61–70 63
2.3. Apparatus and procedure Pierre, France). Pressure and temperature gauges,
security rupture disks and valves complete the
2.3.1. Preliminary studies: determination of plant.
solubilities and phase diagrams Carbon dioxide was preliminary introduced
into the precipitator through a frit filter to set the
2.3.1.1. Solubility. Solubilities were determined us- operating pressure. When the experimental condi-
ing thermostated glass cells. Successive small tions of pressure were reached, a vent was created
masses of diuron were introduced into a certain in order to maintain the chosen pressure in the
volume of solvent. When the liquid solution be- precipitator and a constant carbon dioxide feed
came cloudy, successive volumes of solvent were rate of 400 g h − 1. The liquid solution was then
added to obtain a homogeneous solution. The introduced at various feed rates through a 150-mm
solubility S (g l − 1) was calculated from the total internal diameter capillary (Chrompack, les Ulis,
amount of solid and of the solvent used. France), during times of approximately 30 min.
The liquid solution flow was then stopped and a
2.3.1.2. Phase diagrams. The phase boundaries of pure constant carbon dioxide flow was maintained
the ternary systems: polymer/carbon dioxide/sol- in order to completely change the volume of the
vent and herbicide/carbon dioxide/solvent were precipitator and thus to remove the residual sol-
visually determined in a high-pressure view cell vent. After this washing step which lasted approx-
equipped with a sapphire window, temperature imately 90 min, the autoclave was depressurized
and pressure gauges, a movable piston and a for 30 min at the experimental temperature. The
camera linked to a TV monitor. Detailed descrip- collected solid particles were then observed by
tions of the apparatus and operating procedures SEM and characterized by XRD and EDX analy-
have been published elsewhere [15]. sis if necessary.
Table 1
Solubilities of diuron and L-PLA in methylene chloride and in
tetrahydrofuran at 298 K
Table 2
Solublities of diuron in methylene chloride and in tetrahydro-
furan at different temperatures
each component has an upper limit, 3 wt.% for may not seem realistic. It must be kept in mind
L-PLA and 0.1 wt.% for diuron and the encapsu- that reducing the treatment frequency may be the
lation is successful when the two concentrations key point in specific cases where the cost of labor
are below these thresholds. Fig. 13 illustrates this is of the same order of magnitude as the cost of
observation for experiments carried out at 10 the raw material (treatment of railway, roads
MPa, 308 K and with a solution flow rate of 30 shoulder).
ml h − 1. For other values of the pressure, the In other respects, commercial herbicides like
respective concentrations remain the main diuron are generally available as aqueous suspen-
parameters controlling the encapsulation but the sions called ‘Flows’. We can imagine these flows
thresholds are slightly shifted towards higher val- being prepared in the precipitation vessel intro-
ues as the pressure is increased. ducing the aqueous medium just after the depres-
surization step of the SAS process.
The data reported here constitute the prelimi-
nary part of the study which is at the present time
4. Conclusion been extended in order to improve the method
and complete results have not yet been obtained.
This study shows that encapsulating diuron by The three studies in progress deal with:
L-PLA can be achieved by a one-step SAS pro- the kinetic of the herbicide’s release;
cess. More broadly speaking, even though the the percentage of herbicide entrapped; and
species to be encapsulated crystallizes under an the search for less expensive coating material.
acicular form, it has been possible to process the
coprecipitation by acting on the concentration of
the active molecule and of the coating material. Acknowledgements
Such a result may be interesting if the method
could be transposed to pharmaceuticals that gen- The Research Laboratory CRMC2 (Centre de
erally crystallize with acicular habit. Recherche sur les Mécanismes de la Croissance
The highest concentration of solid (herbicide+ Cristalline, Campus de Luminy, Marseille) is
polymer) in the liquid solution that can be pro- gratefully acknowledged. The authors want to
cessed is of 3.1 wt.% in methylene chloride at 10 thank particularly Dr S. Veesler and J.P. Astier.
MPa and 308 K. This limit may seem low but the The authors are also indebted to PURAC
method offers a high degree of flexibility as con- biochem for the supply of L-PLA.
cerns the ratio between the concentrations of the
two species.
From an economical point of view, encapsulat- References
ing an herbicide by a rather expensive polymer
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