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Decomposition of greenhouse gases by plasma

Article  in  Environmental Chemistry Letters · January 2008


DOI: 10.1007/s10311-008-0160-3

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Environ Chem Lett
DOI 10.1007/s10311-008-0160-3

REVIEW

Decomposition of greenhouse gases by plasma


Antonius Indarto Æ Jae-Wook Choi Æ
Hwaung Lee Æ Hyung Keun Song

Received: 17 April 2008 / Accepted: 9 June 2008


Ó Springer-Verlag 2008

Abstract The topic of decomposition and reduction of of chlorine-containing chemicals, could be the source of
greenhouse gases is becoming an important issue in tack- chloric acid (HCl) and suspected to contribute in the acid
ling the global warming effect since several years ago. rain problem (Sanhueza 2001). Some studies reported that
Several technologies, including plasma-utilized process, these compounds, in stratosphere, could produce highly
were proposed to improve the treatment ability for the active chlorine radicals due to solar radiation reactions and
destruction of green house gases usually emitted by could possibly to react and reduce the ozone molecules (US
industrial activities. In this review paper, the application of EPA 2002). However, the most significant problem related
plasma to reduce the emission of greenhouse gases was to the emission of chlorinated VOCs are remained on its
briefly summarized. high toxicity and carcinogenicity (International Agency for
Research on Cancers 1987).
Keywords Non-thermal plasma  Green house gases  Concerning this situation, Kyoto protocol obligates
Pollution control industrialized countries to cut their greenhouse gas emis-
sions by an average 5.2% between 2008 and 2012. This
will deliver a strong message to us for finding effective
Introduction methods for eliminating these industrial wastes (Frosch
1995). In this discussion, we would like to address the issue
The emission from various industrial areas into ambient of the use of plasma technology as an alternative way to
environment causes problems to the environment (Shah reduce or decompose gaseous emissions. The topic will not
and Singh 1988). Those emissions usually contain green- stress too much on the physical-theoretical or mathematical
house gases, such as carbon dioxide (CO2), methane (CH4), terms but on the application of plasma for environmental
and chlorinated volatile organic compounds (CVOCs), e.g., purposes.
methylene chloride (CH2Cl2), chloroform (CHCl3), and
carbon tetrachloride (CCl4). Among all greenhouse gases,
however, CO2 together with CH4 contributes the most of Plasma in general
man-made greenhouse effects. Numerous amounts of CO2
were released into the environment, estimated to be around The discovery of plasma and its application have been
2 9 1015 g per annum, and industrial sector has been known for more than a century (Roch 1995). Electric-
suspected as the main contributor (Kiani et al. 2004; Yabe created plasma-assisted chemical process has been inten-
2004). Chlorinated VOC emissions, caused by degradation sively studied in the way of finding some potential
applications for new chemical synthesis or other purposes.
Moreover, worldwide application and industrial large-scale
process using plasma are getting famous, e.g., ozone pro-
A. Indarto (&)  J.-W. Choi  H. Lee  H. K. Song
duction and surface treatment (Kogelschatz 2003; Fridman
Korea Institute of Science and Technology,
P.O. Box 131, Cheongryang, Seoul, South Korea et al. 1999). One of the main advantages of the plasma
e-mail: indarto_antonius@yahoo.com method is that the plasma is able to produce very high

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Environ Chem Lett

density discharge species compared to other methods, e.g., acceptable as a chemical-advanced process is how to
electrochemical (Raizer 1997) and combustion. optimize the condition to produce profitable reactions.
In general, based on the flame temperature, plasma can Plasma for chemical synthesis offers a wide spectrum of
be divided into two major parts, thermal and cold (non- possible application. In particular, depending on the phys-
thermal) plasma (Roch 1995). Thermal plasma, sometimes ical characteristics of the plasma produced by different
called very high temperature plasma (T [ 10,000 K), is ionization systems, three types of processes can be classi-
widely used to decompose (strong bond) toxic chemicals fied: (1) destruction of toxic/harmful materials; (2)
and solid particle synthesis. This type of plasma has very modification of existing materials, e.g., surface treatment
high-energy species, able to destroy stable or strong for catalyst; (3) creation of new materials (Bonizzoni and
chemical-bond of the compounds. Some of them, e.g., Vassallo 2002). For the first point, many researches have
thermal-arc, torch or supersonic plasma, can handle high been conducted by decomposing many industrial emissions,
input flow rates with very short reaction time. The second such as H2S (Dalaine et al. 1998), N2O (Krawczyk and
type of plasma is called non-thermal or non-equilibrium Mlotek 2001), CHCl3 and CCl4 (Krawczyk and Ulejczyk
plasma. Although it is not as strong as thermal plasma, cold 2003, 2004). High percentage of destruction efficiency have
(non-thermal) plasma is much favorable for the application been claimed using plasma. However, in this discussion, we
in gaseous chemical synthesis type reactions, such as would like to focus the discussion on the decomposition of
methane conversion for synthesis gas production. Non- three industrial gaseous: chlorinated volatile organic com-
thermal plasma refers to the temperature of the bulk gas pounds, methane (CH4) and carbon dioxide (CO2).
which is usually as low as room temperature. The examples
are quite many and some of them are already being applied
in industrial scale (Roch 1995), such as corona, dielectric Decomposition of chlorinated volatile organic carbons
barrier discharge, microwave plasma, and radio frequency
plasma for ozone production and solid surface treatment. The most widely adopted or common technique for the
Instead of their physical characteristics, the consider- treatment of chlorinated volatile organic carbon emission
ation to choose the plasma used for its application also was thermal combustion or incineration (Lou and Chang
depends on other aspects. Table 1 shows the general 1997). This method was mostly used due to its easiness and
comparison between thermal and cold plasma in some non- simplicity by reacting directly to the reactants with air
physical factors. This table clearly shows some advantages under high-temperature condition, ca. 800–1,100 °C. It was
and some limitations of each division. Thermal plasma reported that when the combustion does not occur perfectly
consumes high energy and the installation and/or the (incomplete combustion), the reactions tend to produce a
operating cost is expensive. On the other hand, the cold large amount of complex chlorinated products (Taylor
plasma has a main problem related to the low conversion of and Dellinger 1988) which could be more toxic than the
the reactants, especially for toxic gas decomposition when reactant itself. To avoid side stream reactions, some pos-
the concentration levels are higher than hundred of ppm. sibilities to control the reactions by introducing metal
Compared to thermal plasma, the maintenance and opera- and/or metal oxide catalyst have also been investigated.
tion cost are relatively easy and cheap. Moreover, Using this method, the decomposition rate could be faster
regardless of the type of plasma that we use, optimization and the product selectivity was very good, but the catalyst
is necessary in order to obtain better performance with became easily deactivated by impurities and by the pres-
lower cost to meet the market requirements. Currently, the ence of solid products (Alberici and Jardim 1997). This
remaining key point for plasmachemical methods to be method also, requires elevated temperatures to achieve the
appropriate catalyst temperature and reaction rate. Another
limitation to apply this method for industrial plants is the
Table 1 General comparison between thermal and non-thermal input flow rates were very small.
plasma
Currently, many studies were carried out on the appli-
Characteristic Thermal plasma Cold plasma cation of combined process or new alternative methods
Temperature (K) [10,000 5,000–10,000 such as plasma-assisted technology, which could overcome
Discharged volume High Low
the above mentioned problems. Plasma-assisted technology
Reaction conversion High Low
for environmental purposes, such as radio frequency
plasma (Lee et al. 1996), surface discharge reactors (Oda
Input flow rate High Low
et al. 2002), dielectric barrier discharge reactors (Tonkyn
Difficulty to handle Difficult Easy
et al. 1996), pulsed discharge reactors (Yamamoto et al.
Safety Relative dangerous Relative save
1992), capillary-tube type discharge reactors (Kohno et al.
Installation cost Expensive Cheap
1998), and gliding arc (Krawczyk and Ulejczyk 2003,

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Environ Chem Lett

2004) have been studied and developed. Lee et al. (1996) (Fridman et al. 1999). This type of plasma is currently
tried to decompose 1,1-dichloroetylene (DCE) using RF becoming famous and it has better possibility to be utilized
plasma. It showed that below 10% DCE (diluted in oxygen) for industrial chemical applications.
at gas flow rate of 15 cm3, the DCE was totally removed. Kinetic model of chlorinated methane compound
The products were dominated by CO and CO2 were the decomposition in dry air (mostly, VOCs were presented
concentration reached 50% at high oxygen feeds. This together with atmospheric air) under plasma conditions has
method, however, has a major drawback that at higher O2 been investigated also (Indarto et al. 2005a; 2006a; 2007b;
injections, instead of raising the CO2 concentration, the Penetrante et al. 1995; Koch et al. 1995; Nichipor et al.
concentration of COCl2 (phosgene) was also increasing 2000). The theoretical model suggested that the main
(Lee et al. 1996). This phenomenon could happen due to product could be Cl2, COCl2, CO, CO2, ClNO3 and ClO3.
the reaction between chloride molecules with oxygen (Lee Decomposition of chlorinated methane compound itself
et al. 1996; Indarto et al. 2005a; 2006a) consists of two kinds of reaction mechanism (Penetrante
CHCl2 þ O ! COCl2 þ H ð1Þ et al. 1995). The mechanism took place when chlorinated
carbon compounds collide with dissociated species, such as
CHCL3 þ O ! COCl2 þ HCl ð2Þ ground state atomic oxygen O(3P) and excited atomic
CCl3 þ O ! COCl2 þ OCl ð3Þ oxygen O(1D),
CCl3 þ O ! Cl2 þ Cl: ð4Þ Oð1 DÞ þ CH2 CL2 ! CHCl2 þ OH ð5Þ
Using dielectric barrier discharge, Oda et al. (2002) tried Oð3 PÞ þ CCl4 ! ClO þ CCl3 ð6Þ
to remove trichloroetylene (TCE) and mentioned that the
presence of some packed materials could save energy and Oð1 DÞ þ CCl4 ! CCl3 þ ClO2 ð7Þ
reduce the power supplied to the reactor. Toykyn et al. (1996) The second mechanism occurred through the secondary
observed that the reduction mechanism was likely a electrons. The secondary electrons could dissociate
synergistic effect that involves changes in the plasma CVOCs, e.g., CCl4, to produce CCl3 and negative ion Cl-.
density, scavenging of low energy secondary electrons, and
e þ CCl4 ¼ CCl3 þ Cl : ð8Þ
possible surface passivation. This point, which could be the
advantage of plasma-assisted process, could be the important The presence of chlorine atom could act as an auto-
factor on the decomposition process and the energy density catalyzing agent for further decomposition reaction when
supplied from electrical generator should be measured in this species collides with chlorinated molecules. Moreover,
order to control the strength of the energy for the reaction. radical ClO and CCl3 were detected as the most important
This idea was supported by Yamamoto et al. (1992), who intermediate species in the formation of products and the O
performed the decomposition of various VOCs, including and Cl atoms has mostly responsible on the radical
DCE and trichlorotrifluoroethane (known as CFC-113). reactions both during initiation and termination reaction.
They concluded that the plasma process strongly depended CO, Cl2 and CO2 could be formed by dissociative process
on the energy strength of the electron. The experiment itself of COCl2 (phosgene) by electron according to (Lee et al.
was able to remove the reactants up to ca. 67% and the 1996; Nichipor et al. 2000):
presence of noble gases could help increasing the
e þ COCl2 ¼ CO þ Cl2 k ¼ 107 cm3 =mol ð9Þ
decomposition rate by halogen-collision mechanism with
atom carbon of the VOC molecules. Kohno et al. (1998) also and CO could react continuously into CO2:
conducted experiments to remove some VOCs using CO þ ClO ¼ CO2 þ Cl: ð10Þ
capillary column plasma. The authors claimed that they
were able to remove the VOCs as high as 90% under a short More detailed mechanism for specific VOC molecules,
residence time (3.8 ms) with a destruction energy efficiency e.g., chloroform (CHCl3), carbon tetrachloride (Indarto
of up to 95 g of compound/kWh. Following this promising et al. 2005a, 2006b, 2007b; Penetrante et al. 1995; Koch
result, the authors proposed to use this system for the et al. 1995; Nichipor et al. 2000), and dichloro methane
semiconductor clean-room environment. Currently, a series (Indarto et al. 2006d), can be found in the references.
of experiment to decompose VOCs has been conducted by
Indarto et al. (Indarto et al. 2005a, 2006a, b, c, d, 2007a, b).
Using gliding arc plasma and another type of non-thermal Methane conversion
plasma which produced arcs from two or more electrode
blades. Compared to the other non-thermal plasmas, gliding Instead of being an energy source, methane could be the
arc plasma produced higher flame temperatures, stronger potential source of green house gases. The man-made
powers, and was able to handle higher input flow rates activities, e.g., gas flaring in mining sites, petrochemical

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Environ Chem Lett

industry, and natural decomposition of organic compounds CH4 þ Energy ! C þ H2 ð11Þ


have converted methane into the second largest global
warming-caused emissions. Conversion of methane into Higher HCs could be formed by coupling reactions of
usable energy and/or higher-price compounds, such as methyl radical (Indarto et al. 2008) or carbon with radical
hydrogen, synthesis gas, acetylene, and other higher species (Diamy et al. 2001).
hydrocarbons or black carbon is still posing a challenge CH2 þ CH3 ! C2 H6 ð12Þ
(Lunsford 2000). Together with carbon dioxide (CO2), C þ CH2 ! C2 H2 ð13Þ
many studies have been done intensively for several dec-
ades, especially for direct methane conversion. The main The same coupling reactions also occurred in temperature-
problem that we are facing so far so is the inertness of the based reactions (Choudhary et al. 2003). In some particular
molecule to any kinds of reaction. cases, the reaction between carbon and radical shows
Many research groups used thermal-catalytic method to important role, especially in the case when the concentra-
activate the methane molecule and reported some interest- tion of acetylene is the highest among other products
ing results. The activation of methane on the surface of (Diamy et al. 2001). Legrand et al. (1997, 1999) the
catalyst is the key point of the process. However, the results investigation have investigated methane conversion using
were still not satisfying when further problems appeared. dielectric barrier discharge. Using IR spectroscopy to
Carbon solid deposition on surface, produced by fragmen- analyze the excitation of N2, they proposed that the reac-
tation of C–H bond, reduced the catalyst performance. tions were not initiated by electron, but by the existence of
Moreover, the catalyst required a specific temperature excited nitrogen compounds. This result is interesting, but
operation range which is usually ca. 100–200 °C higher arguable since in the absence of N2, the conversion of
than room temperature. Small flow of injected raw gas is methane can be obtained in a higher rate by increasing the
another barrier to apply this process in industrial scale. supplied power. Raising the supplied power could increase
Nowadays, plasma-assisted processes, both thermal and the population of electron inside the reactor. Based on the
non-thermal plasmas, have been studied for methane con- (movement) speed comparison, electron is much faster than
version. Generally, many researches were focused on the other species such as ion, radical, or excited molecule
utilization of high concentration methane for industrial (Roch 1995) which means electron could play a dominant
purposes in order to reduce the methane released to the role in the reactions. Moreover, apart from these two dif-
atmosphere. This technology was targeted to be in-situ ferent arguments, the formation of metastable N2 as well as
process, built in the same location where the source of noble gases, e.g., Ar, Ne, and He, could help the decom-
methane was found, such as gas mining facilities, or pet- position rate of the reactants.
rochemical plants. One of the interesting point of using In the case of non-thermal plasmas, numerous research
plasma technology is that the different plasmas and oper- papers have been published which show very diverse
ation conditions, used in the process, could produce results. Diamy et al. (2001; Legrand et al. 1997, 1999)
different products distribution. This characteristic made it found that the acetylene formed the majority of the prod-
suitable for chemical synthesis selection. Methane utiliza- ucts when corona-like discharge was used. Other groups
tion using glow discharge (Diamy et al. 2001; Legrand (Kim et al. 2003a, 2003b; Jeong et al. 2001; Indarto et al.
et al. 1997, 1999), dielectric barrier discharge (Kado et al. 2008) found ethane (C2H6) as the major products although
2004; Zhang et al. 2003; Hwang et al. 2003, Kim et al. the distribution could be different with some process
2003a; 2003b, Jeong et al. 2001, Larkin et al. 2001), corona manipulations or optimization. By kinetic calculation, In-
(Legrand et al. 1997, Liu et al. 1997), spark (Legrand et al. darto et al. (2005b) showed that the concentration of CH3
1997), arc plasma-jet (Coltrin and Dandy 1993), radio radical (CH3) and hydrogen atom (H) was increased
frequency plasma (Savinov et al. 2004, Lee et al. 2001) and sharply just after the initiation of plasma reaction, then
thermal plasma (Fabry et al. 2001, Kim 2004) have been CH3 was consumed and reacted to form higher mass
investigated already. Other parameters of plasma methane molecules. An interesting result from Kim et al. (2003a,
reaction, such as plasma power generator (Yao et al. 2001, 2003b), and majority of papers (Indarto et al. 2006f, 2008),
Song et al. 2004a), catalyst process-assisted (Kim et al. is that the coupling reactions occurred and would be fol-
2004, Song et al. 2004b), water vapor injection (Hijikata lowed by dehydrogenation reactions.
et al. 1999) were also investigated experimentally.
C2 H6 ! C2 H4 ! C2 H2 ð14Þ
The conversion of CH4 will produce higher hydrocar-
bons (HCs), especially when non-thermal plasmas are used. The coupling reactions would compete with H radical
Higher energy plasma or thermal plasma will convert CH4 attack to CH3 to form hydrogen molecule (H2) and
mainly into carbon (C) and hydrogen (H2) (Indarto et al. lone-pair CH2. Near the electrode part, the reaction
2006e) would be dominated by methane fragmentation similar to

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Environ Chem Lett

reaction 11. Later on, atom carbon, with lone pair elec- (2006g, 2007c; Indarto 2007) tried to convert CO2 into
tron, could react with planar CH3 to form acetylene by CO and O2. Wen and Jiang (2001) showed that CO2 could
C + CH3 ? C2H2 + H. This reaction together with the be destroyed using corona discharge which known as the
final result of reaction 14 could be the reason why the lowest electrons density of non-thermal plasmas. At
concentration of acetylene in the products in some 24 ml/min, the conversion of CO2 was below 10% and
plasma experiments was the highest. This could only significantly increased up to 16% when the reactor was
occurr when the electrode surface has enough power to packed with Al2O3. The yield of CO was between 15 and
fully decompose methane into carbon. Again, as there is 23%. Very low conversion of CO2 was due to the lack of
still no evidence of the real detailed analysis of this electron and energy to enhance the conversion of CO2
mechanism, the idea is still arguable. (Maezono and Chang 1990). From this point, some
From the transition region between non-thermal and process modification should be done to improve the
thermal plasma, e.g., gliding arc (Indarto et al. 2006e), the conversion rate of CO2. The presence of Al2O3, for
reaction was dominated by total fragmentation of CH4 into example, could help to increase the conversion of CO2 by
carbon and hydrogen (H2), similar to the thermal cracking adsorbing CO2 on the surface of solid material which this
(Indarto et al. 2006f). As CH4 can be converted into vari- phenomenon was exactly similar to the thermal-adsorp-
ous products, the important factors in the consideration of tion process. Instead of CO and O2 as the main products,
the choosing the best method is the energy efficiency and ozone (O3) was also found in few concentrations. Another
instrumentation. Some power supplies, due to the different experiment by Maezono & Chang (1990) on CO2 diluted
wave power, have different energy efficiencies. in dry air using another type of corona discharge, so-
called corona torch, showed that the conversion rate could
be increased significantly by addition of noble gases, such
Decomposition of CO2 as argon (Wen and Jiang 2001), helium (Wang et al.
1999). Light and lower excitation energy of noble gases
Emission of carbon dioxide (CO2) into the atmosphere has will enable plasma to produce numerous amounts of
been known as the major reason for the global warming active species which are useful to break the C–O bond.
effect. CO2 initiated and participated in ozone-depleting N2, ca. 80% of atmospheric air fraction, actually acted the
reactions (US Environmental Protection Agency 2002; same as Ar and He; however, the presence of oxygen will
Shah and Singh 1988). The increasing amounts of CO2 result side products, such as NO2, NO, or N2O (Indarto
released into the environment by transportation, daily et al. 2006g, 2007c). Bi-functional behavior of O2 was
household, agricultural, and industrial activities, are esti- detected as oxygen can abstract O from CO2 in the
mated to be around 2 9 1015 g per annum, have increased beginning of the reaction
the demand for finding effective methods to reduce its
CO2 þ hOi ! CO þ O2 ð15Þ
concentration. That is also the reason why the conversion
of CO2 into more valuable gases is becoming a challenge CO2 þ hO2 i ! CO þ O3 ð16Þ
now (Yamaji 1997).
and later on it can oxidize C and CO back to CO2
The main problem to reduce the concentration of CO2
from industrial gas waste is the bond energy of CO2 which C þ hO2 i ! CO2 ð17Þ
is chemically strongly–bounded. The thermodynamic cal-
CO þ O ! CO2 : ð18Þ
culation of CO2 decomposition resulted that the homolytic-
cracking of C–O bond starts at 1500 °C. The proposed way Li et al. (2004) investigated the effect of dielectric
to avoid the above mentioned problem is by introducing materials of dielectric barrier discharge on the conversion
ionic system which allows ionic dissociation mechanism of CO2 to CO and O2. They mentioned that choosing the
that has lower decomposition energy that is hemolytic- correct dielectric material was very important to increase
cracking. Plasma which is populated by ionic species could the conversion of CO2. A comprehensive experimental to
be a good solution. study the plasma parameters for CO2 conversion by using
In recent years, some studies have been carried out on dielectric barrier discharge was done by Wang et al.
the application of new technologies to reduce the emis- (1999). The conversion of CO2 will increase by increment
sion of CO2. Plasma-assisted method, such as RF plasma of frequency, residence time, supplied voltages, and the
(Savinov et al. 1999), corona (Wen and Jiang 2001; amounts of noble gases. In the absence of the catalyst, the
Maezono and Chang 1990), dielectric barrier discharge process was far from efficient. Not all additive gases work
(Li et al. 2004), glow discharge (Wang et al. 1999; Buser well to enhance the better conversion of CO2. Buser and
and Sullovan 1970), and thermal plasma (Kobayashi et al. Sullovan (1970) found that H2 reduced the dissociation of
2002), have also been developed. Currently, Indarto et al. CO2 in the dielectric barrier discharge.

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Environ Chem Lett

By thoroughly investigating on the different rates of two cost which are usually very expensive have to be over-
isotopic carbon (12C16O2 and 13C16O2) diluted in nitrogen come. Most of the experiments on plasma conversion of
(N2), Savinov et al. (2002) concluded that the decompo- gaseous emissions are still based on trial and error method
sition of CO2 was due to the vv-transfer of energy (transfer in which the detailed mechanism on the global reaction has
of vibrational energy between molecules) within the not been significantly addressed. Only a few mechanisms
asymmetric mode of CO2 vibration. were assumed in the experiments, but they are still needed
N2 þ E ¼ N2 ðdue to plasma energy) ð19Þ to be improved. However, it is shown that the plasma
application is a visible method to be used for reducing the
CO2 þ N2 ¼ CO þ 0:5 O2 green house emissions and such combination, e.g., with
þ N2 ðenergy transfer into asym: vibrational) appropriate catalyst, may be a good choice to increase the
ð20Þ performance.

As the energy difference caused by first excitation of N2


due to plasma was almost similar to asymmetric vibrational References
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