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Safety Alert Symbol. This symbol is used in this manual and on the machine to highlight where instructions
about the safe use of the machine or warnings about safety hazards on the machine are being given.
Signal Words The following signal words alerts viewers to the existence and relative seriousness of a hazard.
DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or injury.
WARNING indicates an imminently hazardous situation that, if not avoided, could result in death or injury.
CAUTION indicates an imminently hazardous situation that, if not avoided, may result in minor/moderate injury
NOTE indicates a potentially hazardous situation that, if not avoided, may result in property damage.
IMPORTANT indicates a statement used to notify people of installation, operation or maintenance information that
is important, but not hazard –related
SAFETY FIRST!
1. READ THE OPERATOR’S MANUAL THOROUGHLY 6. WARNING. Secure the PTO guard by means of
before attempting to operate or carry out any check chains to suitable points on the tractor and
maintenance on the machine. If you do not understand machine to prevent the outer plastic shield from
any part of this manual, ask your dealer for assistance. rotating.
2. DANGER. Always carry out safe maintenance. 7. DANGER. Never stand between the machine
Never clean, adjust or maintain the machine until and the tractor wheels.
the engine has been stopped, the machine come to 8. WARNING. Do not wear loose or ragged
rest, the PTO disengaged and the key removed. clothing.
3. DANGER. Never work under a machine raised 9. CAUTION. Beware of dust. Under dusty
on the 3-point linkage unless it is securely conditions, keep the cab windows and doors
supported. closed. The use of a dust mask conforming to EN149 is
strongly recommended.
4. WARNING. Never operate the machine with any
parts or guards missing. Check that all guards 10. CAUTION. Beware of high noise levels.
including the PTO shaft guards are in good condition Some tractor/implement combinations give noise
and in place before operating the machine. levels in excess of 90dB at the operator's ear.
Under such circumstances, ear defenders should be
5. WARNING. Operate safely. Before starting work,
worn. Keep cab windows and doors closed to reduce
check that there are no persons or animals in the
noise level.
immediate vicinity of the machine or tractor. Always
maintain full control of the tractor and machine. Ensure Throughout this handbook, the term `tractor' is used to
that you know how to stop the tractor and machine refer to the power source used to drive the machine. It
quickly in case of emergency. does not necessarily refer to a conventional agricultural
tractor.
WARRANTY
The standard warranty is against faulty materials and c) Any claim must be submitted within four weeks of the repair.
workmanship. Components supplied as part of the original d) The damaged parts must be retained for inspection and
machine, but manufactured by another company, e.g. PTO returned carriage paid if required.
shafts, wheels etc., are subject to the original
The right to withdraw warranty is reserved if:-
manufacturer's conditions and warranty.
a) Non-original parts are fitted.
Where repairs are carried out under warranty:-
b) The machine has been abused, badly maintained or used
a) Claims for the fitting of non original parts will not be for purposes other than that for which it was designed.
considered unless prior agreement has been obtained.
b) The repairer must be advised that the work is to be the
subject of a warranty claim beforehand.
INDEX
PARTS LISTS
1
MAINFRAME, BACKPLATE AND ASSOCIATED PARTS
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
2 Backplate Welded Assembly SC1875 SC1985 1 Bolt M12 x 30 Cup Square FAS9283P 8
Plain Washer M12 FAS2345P 8
Locknut M12 FAS2334 8
Bolt M10 x 30 Cup Square FAS9263P 4
Plain Washer M10 FAS2344P 4
Locknut M10 FAS2333 4
4 Brg & Ring Assembly SC1014 SC1014 2 Bearing 6307 2RS BRG1038 2
Tyre (Ring) SC1007 2
9 Lower Wheel Assy - Spindle SC1044 SC1044 2 Spring Washer M16 FAS2356P 2
Threaded Spindle SC1036 SC1036 2 Plain Nut M16 FAS2305P 2
Lower Bearing Mounting Bush SC1006 SC1006 2
Brg & Ring Assembly SC1014 SC1014 2
Bearing 6307 2RS BRG1038 BRG1038 2
Tyre (Ring) SC1007 SC1007 2
2
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
Seal Kit - Adan HYD4881 HYD4881 1 (Allen Key Headed Bolts On End Of Motor)
Seal Kit - Geolink / M&S HYD4884 HYD4884 1 (4 Bolt Mounting Flange On Motor)
Seal Kit - M&S MPN HYD4885 HYD4885 1 (2 Bolt Mounting Flange On Motor)
Seal Kit - Brevini / SAM HYD4891 HYD4891 1 (25mm Diameter Motor Output Shaft)
20 In Line Check Valve 3/8” F/F HYD5005 HYD5005 1 Bonded Seal 3/8” BSP HYD4202 2
3/8” M/F 90 Deg Swe Elbow HYD1735 1
3/8” x 3/8” BSP M/M Union HYD1012 1
23 Quick Release Coupling Male HYD1901 HYD1901 2 Bonded Seal 1/2” BSP HYD4204 2
3
MAINFRAME, BACKPLATE AND ASSOCIATED PARTS
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
24 Belt Tension Rod SC1217 SC1217 1 1/2” BSW Plain Nut FAS1304P 1
Tensioner Nut 1/2” BSW TRM0284 1
‘R’ Clip 3mm FAS6003P 1
27 Rotor Guard Upper SC1808 SC1808 1 Plain Washer M12 Form G FAS2345GP 2
Wing Nut M12 FAS1392 2
4
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
Ref Description Part Number Qty Associated Parts Part Number Qty
5
A FRAME AND STANDARD BEARING HOUSING
Ref Description Part Number Qty Associated Parts Part Number Qty
8 Nut SC1394 1
6
GIRAFFE CHUTE BLANKING PLATE
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
Ref Description 404M 505M Qty Associated Parts Part Number Qty
7 Rotor Bare - Hammer Mill SC1671 SC1671 1 Key 1/2” x 5/16” x 85mm FAS8115 1
Washer 51 x 20 x 10 FAS2409P 1
Setscrew M20 x 40 FAS2728P 1
8 Wind Paddle - Mill Rotor SC1659 SC1659 4 Special HT Bolt M10 x 42 SC1194 16
Locknut M10 FAS2333 16
8
Ref Description 404M 505M Qty Associated Parts Part Number Qty
18 Straw Chute Welded Assy SC1852 SC1952 1 Bolt M10 x 25 Cup Square FAS9262P 4
Bolt M10 x 20 Cup Square FAS9261P 3
Plain Washer M10 FAS2344P 7
Locknut M10 FAS2333 7
9
404M AND 505M COMPONENTS (BLADES)
Ref Description 404M 505M Qty Associated Parts Part Number Qty
2 Bush Mill Rotor - 11mm SC1754 SC1754 8 M12 x 170 Skt Hd Scw 12.9 FAS9558 8
Shakeproof Washer M12 FAS9202P 8
Washer 38 x 13 x 5 FAS4801P 8
4 Mill Rotor Bare SC1755 SC1755 1 Key 1/2” x 5/16” x 85mm FAS8115 1
Washer 51 x 20 x 10 FAS2409P 1
Setscrew M20 x 40 FAS2728P 1
7 Wind Paddle Mill Rotor SC1699 SC1699 4 Special HT Bolt M10 x 42 SC1194 16
Locknut M10 FAS2333 16
10
Ref Description 404M 505M Qty Associated Parts Part Number Qty
15 Straw Chute Welded Assy SC1852 SC1952 1 Bolt M10 x 25 Cup Square FAS9262P 4
Bolt M10 x 20 Cup Square FAS9261P 3
Plain Washer M10 FAS2344P 7
Locknut M10 FAS2333 7
11
4040 AND 5050 COMPONENTS
Ref Description 4040 5050 Qty Associated Parts Part Number Qty
2 Silage Rotor Bare SC1225 SC1225 1 Key 1/2” x 5/16” x 85mm FAS8115 1
Washer 51 x 20 x 10 FAS2409P 1
Setscrew M20 x 40 FAS2728P 1
4 Silage Rotor Blade SC1105 SC1105 6 Bolt M12 x 25 Cup Square FAS9282P 18
Locknut M12 FAS2334 18
5 Ring Raised Section SC1823 SC1908 1 Bolt M10 x 20 Cup Square FAS9261P 6
Bolt M10 x 25 Cup Square FAS9262P 2
Plain Washer M10 FAS2344P 8
Locknut M10 FAS2333 8
12
Ref Description 4040 5050 Qty Associated Parts Part Number Qty
11 Silage Chute Welded Assy SC1855 1 Bolt M10 x 25 Cup Square FAS9262P 3
Bolt M10 x 20 Cup Square FAS9261P 3
Plain Washer M10 FAS2344P 6
Locknut M10 FAS2333 6
13
TAILGATE COMPONENTS
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
14
DRUM COMPONENTS, 1.55M AND 1.85M
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
15
DRUM COMPONENTS, 3.00M
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
10
16
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
13 Rear Roller Mount SC1481 SC1481 1 Grease Nipple 1/4” BSF BRG5004 1
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
17
COMER PTO SHAFT - COMBINED SLIP AND OVERRUN CLUTCH
Ref Description Part No. Qty Ref Description Part No. Qty
18
Ref Description Part No. Qty Ref Description Part No. Qty
30 Yoke Assembly 1
540rpm - 6 Spline PTO2775
1000rpm - 21 Spline PTO2784
31 Clamp Plate Assembly 1 * Spring length to give correct slip clutch setting
1 3/8” - 6 Spline PTO2789 Maximum torque setting is 32.5mm
1 3/4” - 20 Spline PTO2904 Minimum torque setting is 35.2mm
19
BONDIOLI & PAVESI PTO SHAFT - COMBINED SLIP AND OVERRUN CLUTCH
Ref Description Part No. Q’ty Ref Description Part No. Q’ty
13 Friction Disc 160 x 97 x 3.2 PTO4121 4 22 Overrun Hub 1 3/4” - 20 Spline PTO4128 1
21
HYDRAULIC FLAP KIT
Ref Description Part Number Qty Associated Parts Part Number Qty
10 Quick Release Coupling Male HYD1901 2 1/4” x 1/2” BSP M/M Union HYD1114 2
Bonded Seal 1/2” BSP HYD4204 2
22
LOWER CHUTE KIT
Ref Description Part Number Qty Associated Parts Part Number Qty
23
SILAGE GIRAFFE CHUTE KIT
Ref Description 4040 5050 Qty Associated Parts Part Number Qty
7 Handle & Link - Giraffe Chute SC1804 SC1804 1 Bolt M12 x 110 FAS9692P 1
Plain Washer M12 FAS2345P 2
Locknut M12 FAS2334 1
Setscrew M10 x 25 FAS2654P 2
Plain Washer M10 FAS2344P 4
Locknut M10 FAS2333 2
24
STRAW GIRAFFE CHUTE KIT
Ref Description Part Number Qty Associated Parts Part Number Qty
25
135 DEG LOWER CHUTE KIT
Ref Description Part Number Qty Associated Parts Part Number Qty
26
STRAWBERRY CHUTE KIT
Ref Description Part Number Qty Associated Parts Part Number Qty
27
HOSE KIT 180MM - LOWER CHUTE
Ref Description Part Number Qty Associated Parts Part Number Qty
28
VERTICAL HOSE ADAPTOR KIT
Ref Description Part Number Qty Associated Parts Part Number Qty
29
SWIVELLING GIRAFFE CHUTE KIT
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
KIT Swivelling Giraffe Chute SC1861 SC1964
(Comprising All Items)
Ref Description Part Number Qty Associated Parts Part Number Qty
6 Quick Release Coupling Male HYD1901 2 Bonded Seal 1/2” BSP HYD4204 2
31
FLOW DIVIDER KIT
Ref Description Part Number Qty Associated Parts Part Number Qty
32
BOOSTER FAN COMPONENTS
Ref Description Part Number Qty Associated Parts Part Number Qty
Ref Description Part Number Qty Associated Parts Part Number Qty
34
Ref Description Part Number Qty Associated Parts Part Number Qty
9 Top Link Pin Cat 2/3 SC2206 1 11mm Lynch Pin FAS6105 1
12 Lower Link Pin Cat 2/3 SC2205 2 11mm Lynch Pin FAS6105 2
14 1/2” BSP Parallel Plug HYD1404 1 Bonded Seal 1/2” BSP HYD4204 1
35
BOOSTER FAN BEARING HOUSING COMPONENTS
Ref Description Part Number Qty Associated Parts Part Number Qty
6 Spacer SC2215 1
36
Ref Description Part Number Qty Associated Parts Part Number Qty
Ref Description 404M /4040 505M /5050 Qty Associated Parts Part Number Qty
37
BOOSTER FAN HYDRAULIC CIRCUIT
Ref Description Part Number Qty Associated Parts Part Number Qty
D Valve Block To Fan Motor HYD2207 1 1/2” BSP M/M Union HYD1013 1
Bonded Seal 1/2” BSP HYD4204 1
1/2” BSP 90° Swept Elbow HYD1762 1
1/2” BSP To M22 M/M Union HYD1138 1
Bonded Seal - M22 HYD4210 1
E Motor Drain To Tank HYD2091 1 1/4” To 1/2” BSP M/M Union HYD1114 1
Bonded Seal 1/2” BSP HYD4204 1
F Return From Motor To Tee Piece HYD2309 1 Bonded Seal - M22 HYD4210 1
3/4” BSP To M22 M/M Union HYD1139 1
G 3/4” BSP M/M/F Tee Piece HYD1932 1 1/2” To 3/4” BSP M/M Union HYD1119 1
Bonded Seal 1/2” BSP HYD4204 1
H Tee Piece To Oil Cooler HYD2316 1 3/4” BSP M/F 90° Swept Elb. HYD1763 1
3/4” To 1” BSP M/M Union HYD1122 1
Bonded Seal 1” HYD4207 1
Ref Description Part Number Qty Associated Parts Part Number Qty
2 1/2” BSP M - F Swivel Union HYD1207 2 Bonded Seal 1/2” BSP HYD4204 2
3 1/2” x 3/8” M/M Union HYD1115 2 Bonded Seal 1/2” BSP HYD4204 2
39
HOSE ADAPTOR KIT
40
BACKWARDS SPREADING KIT
Ref Description Part Number Qty Associated Parts Part Number Qty
41