Professional Documents
Culture Documents
Hollow-Core Slabs
Roger J. Becker
Vice President
Computerized Structural Design, Inc.
Milwaukee. Wisconsin
Donald R. Buettner
J
President
Computerized Structural Design, Inc.
Milwaukee, Wisconsin •
40
on the degree of concrete compaction
and concrete mixes which in turn relate
to the machine used to produce the slab.
Synopsis
The applicability of these results to ex- The provisions in the ACI Code for
truded slabs produced by other systems shear i.s prestressed concrete were
is dependent on the similarity of those developed from tests on prestressed
factors. girder sections. Their applicability to
prestressed hollow -core slabs has
been inferred.
OBJECTIVE This paper reports the observations
from a study of shear in dry cast, ex-
The objective of this investigation was
to determine the applicability of the truded hollow-core slabs. The basic
ACI Code provisions for prestressed conclusion was that these slabs do in-
concrete to the design of hollow-core deed meet the criteria of the ACI
slabs and specifically, to determine Code.
whether the web reinforcement exemp- Additionally, in the study of web
shear, the bond length of prestressing
tion for slabs is valid for zero slump, ex-
truded, hollow-core slabs. strands was severely tested with the
conclusion that the present ACI Code
(318-83) development length provi-
FACTORS AFFECTING sions are conservative.
SHEAR STRENGTH
Prior to developing a detailed discus-
sion of shear strength of hollow-core
slabs and the factors relative thereto, it will result and the philosophy of design
is essential to define certain basic assumes that these types of failures will
criteria on failures. not exist.
Any slab which is overloaded to fail- As presented in Section 11.4 of the
ure in an actual structure would ideally
ACI Code (318-83), the shear equations
fail in a ductile flexural mode. Such a for prestressed concrete are:
failure would be preceded by cracking
and deflection; thus, giving ample 700 Vu d 1
warning of collapse. V^ = 0.6 v f^ + J b, d
Clearly, not all failures will be of this (11-10)
mode clue to variations in loading con-
ditions, While a flexural failure is most V ` M` T )
desirable, certain loading conditions V1, = f 0.6 [J hW d + Vd +
1 Amax
may force failure into a shear mode. This (11-11)
type of failure is not as desirable be-
cause it can be a brittle type of failure Vtm = ( 3.5 f^+0.3f,)b,nd+Vp
and give little warning of imminent (11-13)
collapse.
However, in prestressed concrete Actual shear forces must not exceed
slabs, other modes of failure could 0v,.
occur prior to either flexural or shear Eq. (11 -10) may be called an "ap-
failures. Examples might include pre- proximate" equation. Its use is limited
mature bond failure of the strands and to sections in which the prestress force
transverse splitting due to nonuniform is greater than 40 percent of the tensile
hearing. Such failures are simply not strength of the prestressing steel and it
tolerable. Extremely low ultimate loads is intended to give conservative results.
Fig. 1. Test setup for determining shear strength of hollow -core slab specimens.
42
Table 1. Summary of test specimen prestress levels.
Slab Calculated
Desig- thick- loss,
nation Stranding ness, in. percent
8414 14-¼ in., 250 ksi 8 17.2
8512 12 - Gf in., 250 ksi 8 17.7
8614 14- a in.,2,50ksi 8 21.1
10414 14 - 114 in., 250 ksi 10 16.7
10512 12 - 5h a in., 250 ksi 10 17
10614 14 - % in., 250 ksi 10 19.9
10620 20-% in., 250 ksi* 10 24
Ten stands are d bonded 2 ft from each end.
Note: 1 ft = 0.305 in, 1 in. = 25.4 mm, I ksi = 6.89 MPa.
the effect of the span length. One slab Testing of the fourth 10 in. (254 mm)
was also tested with six concentrated series was conducted on a 34 ft (10.4 m)
loads (simulating a uniform load) to span. Two of the tests had the loading
check the effects of this type of loading arrangement shown in Fig. 1 except that
condition. 3 and 6 ft (0.91 and 1.83 m) shear spans
Finally, the amount of prestress was were used and one test had six equally
varied to determine if the contribution spaced loads, simulating a uniform load.
of the prestress force in increasing the Line loads were applied with 60 ton
concrete shear capacity would corrobo- hydraulic jacks and steel distributing
rate with the ACI Code equations. beams. Loads were measured using 100
kip (450 kN) strain gage calibrated load
cells and deflections were measured
MATERIALS AND with 0.001 in. (0.025 mm) dial indi-
TEST SETUP cators. The supports were steel wide
flange sections with a 3 in. (76 mm) wide
Three series of 8 in. (200 mm) slabs bed of grout used to provide a uniform
and four series of 10 in. (254 rnm) slabs bearing surface for the plank.
were tested for shear strength charac- Section properties of the series tested
teristics. All slabs were expected to re- are given in Table 2. Cylinder tests
sult in a shear failure prior to a flexural showed the actual concrete strength to
failure. The levels of prestressing used be about 6000 psi (41.4 MPa) and this
are summarized in Table 1. In all cases, value was used in all theoretical calcu-
the initial prestress was 65 percent of lations.
ultimate, the standard level for the slab
manufacturer.
The tests on the three 8 in. (200 mm) TYPES OF FAILURES
series and three of the 10 in. (254 mm)
series were conducted on a 15 ft (4.57 m) Two distinct types of shear failures
span loaded with two concentrated were observed in this test program. Fig.
loads as shown in Fig. 1. The shear 2 shows an example of flexure-shear
spans used were 2 ft 6 in. (0.76 in) (an cracking which was the most common
arbitrary length) and 3 ft 9 in. (1.14 m) failure observed. The crack started as a
(the maximum length for which shear vertical flexure crack and then became
would still control the mode of failure). inclined as the shear stresses increased.
___ 4o
. -j
4a
00000001 0000000
8 in. Slab 10 in. Slab
A =218in. 2 A = 257 in.'
I = 1515 in. 4 I = 2933 in.'
5,. = 17.0 in, b^• = 13.3 in.
S 6 = 380.6 in . 3 5, = 565.2 in.''
Weight = 64 psf Weight = 5 psf
The section shown wits loaded 3 ft 9 in. point to note is that ACI Eq. (1I-10) al-
(1.14 m) from each support and was pre- lows higher shear capacities than the
stressed with 12 - s/1e in. (8 mm) strands. more "exact" equations for the 8414 and
The second type of shear failure was 10414 series.
the web shear failure which was gener- Even though all the tests were suc-
ally sudden and destructive as shown in cessful in terms ofEq. (11-10), judgment
Fig. 3. The section shown in Fig. 3 was should be used when applying this equ-
loaded 2 ft 6 in. (0.76 m) from the sup- ation since it is not conservative in all
port and was prestressed with 14 - % in. cases. The second important point to
(9.5 mm) strands. note is that only one slab has a ratio of
The definition of ultimate capacity "tested" capacity to "predicted" capac-
used in this test program was collapse. ity of less than 1.0.
While web shear ultimate capacity can The ACI Code shear equations are set
only be defined by collapse because of up to be used in conjunction with a 0
the type of failure, ultimate flexure- factor. This 0 factor (0.85) is an under-
shear capacity is defined by the ACI strength factor used to insure that all
Code as the formation of the inclined shear test data, which was the basis for
crack. However, sufficient warning of the Code equations, would be applica-
failure is given with the flexure-shear ble. Not all of the original ACT tests
failure and the excess capacity beyond satisfied the basic ACI equations, but
inclined cracking was found to be up to every test satisfied 0.85 times the ACI
29 percent. equations. Since no r0 factor can be used
in a test program, any test with a ratio of
TEST RESULTS tested strength to predicated strength
greater than 0.85 would strictly satisfy
The test results are summarized in the ACT Code shear equations. One test
Tables 3 and 4 and shown graphically in in this program is in this category.
relation to the ACI Code shear equa- One of the limitations of the test pro-
tions in Figs. 4, 5, and 6. One important cedure was the fact that the test equip-
44
Fig. 2. Inclined shear cracking of hollow-core specimen.
a
60
8614 VC,
vn VCi a
a_
U 8512 VCw
> 50
\ TEST CAPACITY
EO(II 10} VCi
2
84 14 VC Q
I- 8 414
2 VCI
Q 9512
40 O
O Q 8614
x B o
V) 30
U
U
a-
U
z
II-IOI MIN. • 2J bd =18.6K
0 20
MIN.=1.7 f, b d°17.IK
_
Fig. 4. Test shear strength compared to predicted shear strength of 8 in. (195 mm)
hollow -core slab series.
48
truded hollow-core slabs. The test re- of the section assuming full strand de-
sults did indeed show that the actual velopment was exceeded in several
shear capacity of these slabs was in ex- cases.
cess of the capacity predicted by the use Table 5 was developed to compare the
of the ACI equations. theoretical flexural capacity with the
Even though no web reinforcement applied moments at the point of load
was used in the slabs, satisfactory application for the cases where ultimate
working load and ultimate behavior flexural capacity was exceeded. As i1-
were observed, Therefore, it can be lustrated in that table, ultimate moment
concluded that the minimum shear capacities were exceeded even where
reinforcement exemption allowed by the available development length was
the ACI Code for slabs is valid for these about one-half that required.
prestressed hollow-core slabs.
Finally, the loading conditions used DESIGN
in this test program severely tested the RECOMMENDATIONS
strand bond strength. In the worst case,
the strands had only 2 ft 6 in. (0.76 m) 1. Even though no test specimen in
plus the length beyond bearing to de- this test program failed to meet the pre-
velop their capacity. In no case was a dicted shear strength based on Eq.
test limited by bond failure even though (11-10), it was found that for the lightly
the theoretical ultimate flexural capacity prestressed members, the simplified
a_
F
La
Z
w
rr
I
a
w
T
w
H
W
rr
U
z
O
U
Fig. 5. Test shear strength compared to predicted shear strength of 10 in. (254 mm)
hollow -core slab series.
EO(II-13)
a_
50
2 POINT LOADING
^ Fo
^ 4O -- -- o ^^
I y i ----i.6 POINT LOADING
w
-2 POINT LOADING
30
UN! FORM LADING
UNIFORM LOADING
^ 2 POINT LOADING
^ I' 4M, d- I .6 K X0 6'? x0620 .
^ ci
0 ZO --^--^-- c iN.=1.7V T Gwd=
V
2 3 4 5 6 7 8 9 10
DISTANCE INTO SPAN , FT.
Fig. 6. Test shear strength for uniform and two-point loading of 34 ft (10 m) span
hollow-core slabs.
50
equation predicts higher shear strength end slip will definitely increase the re-
than the more exact equations. Consid- quired development length and must be
eration should he given to limiting the considered in strength evaluation. If the
use of Eq. (11-10) to members with effects of free end slip are considered in
reinforcing ratios greater than 0.2 per- design, again, no changes would be re-
cent. quired in the basic ACI Code develop-
2. With the bond strength developed ment length requirements which are
in these test specimens, the ACI Code based on negligible free end slip.
development length criteria conserva-
tively predicted strand stress potential. ACKNOWLEDGMENT
A significant increase in required de-
velopment length does not seem jus- This investigation was conducted
tified based on these tests. under the auspices of the Spancrete
3. Related to Item 2, quality control Manufacturer's Association as a part of
procedures must assure proper bond of their continuing research program. Test
the strands particularly in the dry cast, work was performed at the Structural
extruded slab systems. The test slabs in Engineering Laboratory of the Univer-
this program exhibited free end slip of sity of Wisconsin-Milwaukee under the
less than Vie in, (1.6 mm). Excessive free direction and control of the authors.
REFERENCES
1. ACt Committee 318, "Building Code Re- 5. Discussion and Closure, "An Assurance
quirements for Reinforced Concrete (ACI Criterion for Flexural Bond in Preten-
318-83)," American Concrete Institute, sioned Hollow Core Units," ACI journal,
Detroit, Michigan, 1983. March 1977, pp. 137-140.
2. Martin, Leslie D., and Scott, Norman L., 6. Zia, Paul, and Mostafa, Talat, "Develop-
"Development of Prestressing Strand in ment Length of Prestressing Strands,"
Pretensioned Members," ACI Journal, PCI JOURNAL, V. 22, No. 5, Septem-
August 1976, pp. 453-456. ber-October, 1977, pp. 54-65.
3. Anderson, Arthur R., and Anderson,
Richard G., "An Assurance Criterion for 7. Discussion and Closure, "Development
Flexural Bond in Pretensioned Hollow Length of Prestressing Strands," PCI
Core Units," ACI Journal, August 1976, JOURNAL, V. 23, No. 4, July-August
pp. 457-464. 1978, pp. 97-I07.
4. Discussion and Closure, "Development of 8. PCI Design Handbook —Precast Pre-
Prestressing Strand in Pretensioned stressed Concrete, Second Edition, Pre-
Members," ACI Journal, March 1977, pp. stressed Concrete Institute, Chicago, 11-
136-137. linois, 1978.
. p
Series: 8614 (14 - % in. diameter, 250 ksi
strands)
^~
r x Loading: Two-point load as shown in
the diagram.
Eq. (11-10)
= 5580 + 49463
X
Note that the symboiX is expressed in nored since in this case the effect is less
feet. Also note that self weight is ig- than 0.5 percent.
52
Eq. (11-11)
VtMir
V^f ° 0.6 v.fG h,d + Vd +
Mmaa
V = u"" L
a 2 wn
V; _ P __ 1
M a2 P X X
Define M e,. = M, r -- MD
(wL
(6\7 +f) — x—
Yt
=(!— w2 2)
V1 , — 0.6 y^
', bu, d + w I — WD X + ^" r _(W L w2 )
2
Eq. (11-13)
Evaluating the above equations along (see Table Al). In this table only the
the span results in a test shear capacity controlling values are given.
vt_i,
ft lb lb lb
APPENDIX B - NOTATION
A = gross concrete area being considered
b, = net web width resisting shear Sb = section modulus with respect to
d = distance from extreme corn- bottom fiber
pression fiber to steel centroid VV = nominal concrete shear strength
= concrete compressive strength Vf = nominal concrete shear strength
fa = compressive stress at centroid in inclined shear mode
of cross section after prestress V^ _ nominal concrete shear strength
losses have occurred in web shear mode
= compressive stress in concrete Vd = shear force due to unfactored
due to prestress forces after los- self weight at section being
ses only at the extreme fiber considered
where tension is caused by ex- Vi = V. – Va
temal loads Vy = vertical component of effective
I = moment of inertia of cross sec- prestress force at section being
tion considered
M ir = moment causing cracking due V„ = total factored shear force
to externally applied loads X = controlling distance from end
M,',. moment causing cracking due support in determining shear
to loads including self weight strength (expressed in feet)
Md = moment due to unfactored self w,, = unfactored self weight
weight at section being consid- yt = distance from centroid of cross
ered section to extreme tension fiber
M. = Maz – Md due to applied loads
^11 u = total factored moment at section 0 = ACl strength reduction factor
54