‘SME-709 SERVICE MANUAL SELF-PROPELLED ELEVATING WORK PLATFORM Rvo4t MMCHI (CORPORATION 1152, RYOKE, AGEO, SAITAMA, JAPAN.FOREWORD ‘This manual describes correct adjustment, service data, precautions, that are needed for adjustment, maintenance, the most effective use, service of Self-propelled Elevating work platfore RY-O41 Read this manual carefully and understand the descriptions correctly We sincerely hope that this manual assist you in your servicing work. Please note that all specifications and designs are subject to change without notice due to modifications and improvement. Aichi Service Department.INDEX GENERAL INFORMATION Overall dimensions Specif{leations MECHANICAL AND HYDRAULIC SECTION Gear box for Travel system Power Unit Lift Cylinder Manual Bleed Down Valve Fuse Valve ELECTRIC SECTION Upper Control Box Lever Potentio meter Relay (CR-60) Lower Control Box Relay Boards A & B Chopper Controller Contactor (CR-1, 2 3, 4) Resistance (R1) Relay (CR-10, CR-40, CR-41) Battery Capacity Inidicator Travel Motor Parking Brake Steering Motor Battery Relay (CR-50) Contactor (CR-51, CR-52) Limit Switen Slope Sensor Battery Weter Level Indicator Pressure Switeh Battery chargerElectric cireuit for “Main Power Supply" (1/2) Electric circuit for ‘Main Power Supply" (2/2) Electric eireuit for ‘Restriction system" Electric eireuit for ‘Lift system Electric elreuit for “Travel system Electric elreult for ‘Parking brake” Electric elreult for “Steering system INSPECTION AND ADJUSTMENT Functions and Inspection of "Safety device” Adjustment of ‘Travelling mechanism Adjustment of ‘Parking brake" Adjustment of ‘Overload protection system Adjustment of ‘Lift Down speed" APPENDIX Hydraulic Circuit Diagram Locations of Hyraulic components Electric Circuit Diagram Electric Wiring Chart Locations of Blectric components Trouble shooting Identifications of “Control device and “Fuse 43 44 45 ar 48 50 52 53 54 55 87 58 59 60 61 62 64GENERAL INFORMATIONli Ove J imensions (600- 06708) q 4900. fay r Tres | , ~—— —— | EU ' ae ail] _ [aero MMCH 2Specifications “Hodel Wit cane [Miximaon | 40m Fedo Pacform Ser height | Bexinion | tt Platform rated lead. 200ke Detonole|hen palm hopes Dm olen | 3 ‘slope. |when plattorm heights 2mond mel 2° [igh | Benn Travelling speed — [mz n/a Low iim 7h , oF Bc at teen DOWN ‘888067 str Gradea bility 18° Maximum traction he Dinevons | Overall_lenach 1am overall_widoh 700mm | Overall height 1,985mm = Tumbler distance 165m Crawler belt width 200mm Platform size (WXUXH) 7mm <1 om x Sm Cueva werght A ifor Travel ‘LOKw Pomer Rate ontput of De motor |r Ware rae Battery capacity 10076 (A7Hi) x2 Rated voltage AV Battery | Choging mk Semi cota eliage charger | Input veleay ‘ACIOOV ez4e) Tnpet Freguene) 50 or Goliz (Fos) _| ‘Out put current 20h Rated hydraulic prevonre a0 oat Hydrenlic tank Capacity 38 eal enamel MMNCHL >MECHANICAL AND HYDRALULIC SECTIONz = e Gear pox for Travel (370-02/28) ‘the gear box reduces the rotation speed of "Travel motor” and drives “Crawler pelts’. Recommended gear oi| Oil change Intervad ~~ - Annually e — — o °. es __ Pa ® ® ® . 8 @ 7 @ Ms @ ® ® om ® ee @ ® —e _ ES @ $8998 089980 - Gear oil sag 90 (hs Litters) king brokeMCHAPower Unit ( 700-05 2774) Power Unit consists of such components n0'DC moter’ "hydraulic tank” "Gear pump”, "Selenvid valve", and supplies hydraulic pressure to “Lift cylinders” DC motor [Rated veleage | DE 24V Kated ont put 14 ew Hydraulic | Recommended oi| | shell Tellus oif TIE tak capacity 2.04 Hydraulic. | Type Geay type PUMP T discharge Volume| bb ce/rey Relief valve Setting pressure 74.0 r3t/em? 7Téclensid valve (ite Sowa] é [Oi] Filler cap | DE motor [2| Pressure port (7%) | 7 [Hydraulic tank |/2| Contactor 3| Tank port (PF) | 8 [Oil level gauge |l/3| Relief valve 4| Terminal B. 7 | Gange port. 4] Bolte $ [Flow contr) valve 72] [5 drain ping lea, lor dajn sting ‘Litt Down'speed wale ne MNACHI 7N Electric circuit Power unit ism or mong. Lift check cylinder Tai vainer. Relief valve (20 mt/em)303-056 178) linder Lift _¢ tag gnu nt [si z burt da-srog T¢/] [oor Ug |e tia [es [27 tua ats Bui ewe} trae | + waned [oll Peed wePuIO| € tar das Pr waqaia te tno Le Bq FPS [7 SEE Uta] Pore Hy WEG LE OHOTS MMC 10Manual bleed down valve (302-0583) the valve (step: valve) is used for lowering platform manually in such emergency case ao electric ov hydraulic failure, Rated pressure 2/0 Kglfem™ Maximum proof pressure [3b xgifem 7] Body 2| shaft 3| sleeve 4| Mut $| Handle é 7 8 z Mut Washer Plate Oring /0| Back-up ving cn eels MINCHI ||The valve is installed on "Lift cylinder’, and shuts oft the hydraulic line to prevent the cylinder from being vebracted suddenly n such emergency case as hydranhe line breakage. Rated pressure The valve detects the Slow and shuts off, wher the flow exceeds "Shut off flow’ prave 21? Fife Rated flow SL) min shut off flew 1% k/min 90 20 Fre MNCHL 12ELECTRIC SECTION fk!= Upper contro] box (V0%-Ns021A) = Pitted moig ame warning lam = | Bavel_tever Lift smite Hen switch (aeerrecie la > ever POT) = \ = */ Oe zs Hern oe Lever _petentio meter (Travel) || ab 7 l 2 Ea se) | |e J, | tart, steering switea| 2th sepenth | ; al l Et eda | fadiedehasfer I Metal connector fetal connector 1 Teem = brvtanee Lever Potentio meter (324-04523) “Lever potentio meter” is installed jn "Upper control box" to Control "Travel metor* through "Chopper controller” installed in “Lower control bor”, Control lever Resistance of Fotentio meter tuna, Malt ag ON/OFF condition of Switch Ay 75 [ReRe lay (cR-60) (320-0/262) The velay is installed in “Upper control box” and supplies power (De 240) to "Steering switch’ only when “Travel control lever” is operated. Rated voltage |De24v (be18 ~32V) Rated current | 17 A MPNCHI /6Lower Control Box (329-05245 5: Lift_switch ity indicator itch Sattery k Power lamp Genny don (470 yonvey, 405) Sayranato tology 2 box Beta. 72 5 ® Electric Ciycuit of "Lower contro) box” 5 2 ite fer 3 3 s < gi C sof ‘lower control box” (G12 -06//2A) 20 x a mm m 1 fansga] faze T2ls Tifa fdiashedlas) zeae a[s{e] —_fecbae 192 - aie 16274008 12 2em08 Pale white) re ren ate Caray 204 xs 200 ar C4 7 mr odfos hoo fafa faahag ial vase rashiae 192-2408 vee co. MaietBved Palerhte) Fie Greer) MNCHI 17 wel si 7*boards A&B She boarks are instelled in ‘Lower contro] bsx" to contro| ‘eeletrie system. Rela: (saieye~ say poses poully) bv ptveq vlog Foe bpitsi:gcerain Fe COOOOCD00D0COND0000NDN COP OOS OPEL ICO 0090000 & Rs @ pevoq hajad 329-04479A Te MNCL 20-|Relay Board A (329-068) Ape seriek Me: 343107) The board is installed in ‘Lower contro] box” Le contro| "Electric system’: Pe s2q-06115 Cae 5 Pe oe. 7 50) od a4 ee = OOO OES oo Oto OF0 OO los Gi q Oars Onn 1p OmOm | = PCA-110 f ) OOO00CO0000000000000

1000 AL Input yitage 12~10T—-> 1/0V_| Frequency [Set te snitch al the position ha listed Golect switch |below according to the AC freguency (£0 foo Hz) bo He —> $0/t2 bo Hz —> 60H _] Timmer |The timmer is automatically sot according bo the time it takes The pre-set times. are‘ ‘Le charge the output voltage te 22.2. Charging time Set hows oF Timmer! 0 minutes or lese 1S hows 70 minster 2 honrs| 4,0 honrs 2 hows. oF more. 2 hours. MICH 36 wel enCharging Chavasteristi 1. Qs the begining, "Output voltage’ is low ancl current i+ high, since the Voltage of battery is low. 2.5 the charging proceeds, che output voltage will increase and the current will decrease. 3. Once the output veltage reaches 20.87, the timmer will automatically set itself according the time elapsed. Te Vom eT Lill the oudped voles Set hours of th eee Oe net et hours of timmer minutes or less LS Jone 30 minutes te honrs. 2.0 dowres Donrt 4. The timner starts, and the output current 18 maintained) od about 4A. & After ‘the timner set honrs is passed , the charger /s automatically switched off, Cusp’ voltage 20g 7) a Chea ¥ g . oO a/R po 48 3 jo | 5 8 ak ie & + [8 a: 10 15 3 —Time (yours) MINCHI 37Stracturye Description Output breaker (30a) Charging lamp Green) Finish lamp (Red) ‘Baput Fuse (00a) Freguency select switch Tapa voltage Select switch Diode saat GH) Diode S05T Piode bace (Radiator) Main transformer Thermal switch (110%) Relay @Y-3) Sup “bransformer ontro} boarol ‘AC input_plugsGlectrie Circuit Thermal switch Input AC voltage select switch Opened: when tie cemportare of Pan nstin mer J10°C oF hhigner Ac ple Switched on When ch le is Seaahes ont yotage Gelection el off to a Sitch nate “Timed, wh rltage reaches 2827" wher ae “inmate akan he onto) Current 14 maintained af 47 Finish lamp ickers when cage cyte is completed) 39 TT Batter —L oem 37Electri¢ wiring chart AC lig BE output : me) has ml Red ro ma Lato wnite [ae q aeeal th eRe Diodes 5 [ker 4 a ee ee oh | [ee 7 ih A 5 | gape ace E i Hain Transformer EF] rt FO + SoS u 4 “a 2345 [8 ine zl raevon As] i i 4 3 4 Ehime | ALT q ears G7 a Hep] cigag amp Finish lamp on) e aus F 3 ifs, 2 40 40Electric Cirenit for'Main Power Supply” (V2) BERBRERE 72 Tee Sian He Start hy Platform Trper contrat box 8] Fuse box fay had [ac Talay bord 6 \ 20 fr 2s, hen ey $s bomen 220 200 EO rot Tvl moter & eer nit val *00| foo Tower control baxElectric _Cirenit SRRESERE) Platform Base frame Foner lamp a Lower control box Tipper wrt) Box Payer lamp Laine cast foe"tiun Per surly Pa” O-,| eatery coatit ‘wiceear aay mater iret adcator1 < lectric Circuit for ‘Restriction system Relays’ ON/ore conditions and their function Buen Relay M0, More condition Function oy 20. |The relay is switched off, when — |The relay prevents the platform | he platform reaches Max. height. —|From being elevated beyond ith (a mately Marini hey oplning the [eectric erewe eg aite rt CRu27 | the Yelay Iz awitdhed on, when tel ae Tree erage Me ralays shift the Taveing cR- PB latform floor height _|2pt0d Aa shown on the table ernie chet oe Lome below in accordance with | SLR SR ane | ae he emer conditions. [occa Low | off [OFF Ration For height “Do oFF | oFF_| OFF stoned | ~ 2m | 2m CR Platform flay height La ieee CRIT stowed] 2m | 2m ee a owe [on [ON | on 5 High «peed Sz-¥ [ow [on Torr ae Le) [a= lon Dorr | OFF | cow —Low speed eRA18 [The relay i switched offinnen the| tapped Travel gpration i¢ flattorm! is 2meters or heigher. canceled. R21 Platform fleer_heish® Toga): cR-22 stowed] 222m |2m~| Cancels life UP" operation ca-23. [Joma ow Ton [on] when the relay 32 OFF. er-2a | gn Reev ow [ea [err fecrzas crea: Bic ore ore] ore | Snitch over the "Parking brake “applied tinmin3, ec 24. 7 A ites the omvelling speed CR-25 | he relays are switched om, when | cp 2s 7 CR26 Vee Contact print ef Pressure Dhe ri cancels "Ute VE itch" is closed due ar) operation, when it is smjtded| ane, ed tee overlay an omit .cR-26 The relag toons on" Overbad varring ‘lang and sounds “garning buater” when it is switched on die te overloaded) Platform. #3 men 4S Tee awan io Electric Circuit for "Lift" system 5 g ited [Upper clays’ ONogE conditions and their function & pe F iaown evel box g ed Relay Wo, | _ON/orF condition Function x + CR-28 The relay i¢ switched on, when The relay cancels "Litt UP” travellin operation, when “Travelling? 7 ral rai le oe The relay cancels "Lift UP” e=caleonmaliow, operation, when the relay is off. devo ue lr CR-28 [he relay is switched on, when [he relay cancels "LiFe UP™ the plat form 7s overloaded. | operation, when the platform is_oyerloaded- CR-20 [he relay i> switched off, when ape relay steps “Litt UF operation, ‘the plet-form reaches the maximun| when the platform reaches fe the g sez is spied hen height (4m). maxionum heigho § : CR=b [phe roar is swilthed on, when |7he relay cancels “LiFe VF é eae Peele cea R30 |The relay is awitehed on, when |The relay cancels “Lift DOWN” g travelling « ‘operation, when travelling, & a Refer te the following clauses to know the detailed on/orr condition of each Barter velay 4 be | Sk CR2B, 30 ----- Electric. Circuit for “Travel” system, py, neato) | ORS iveuit for "Restriction" system, ot CR-20, 21, 26 ---- Electric Circuit for ‘ietion” system, 2 OR6 = Electric Circuit for "Steering? system. ternal hoe 4 mien aa [LealZ Frame se Ba yoq 1005409 <9MOF pols tno Platform nem [aa 45Relays’ °M finetion Relay No.| ON/OFF condition Function R18 |The relay is 2witched off, when | the relay shifts the “Travel plattorm floor height is 2meten| speed to ‘Low’, when the pltfor| or higher. Floor height is 2meters or higher cr-/3__| The relay 1s switechedon, jhe relay shifts the "Travel CR-4 | When the platform is stowed | speed * % "MIP" or "LOW", anol the slope is lees than 3°| when ibis switched oft. oR Platform Teor height 7 “Travel” cr athe Hex heiaht | Fhe relay cancels “Travel operation, when itis switched, v2’ | 01 orva"low | ow Tow | fe g"| ow | om ‘al ar~ | On| OFF | OFF CR-S The relay it switched on, when| The relay shift down che “Steering” is operated. “Travel speed” t "MEB', when “steering is operated, «The "Travel speed” is axtomatically shifted aa shown inthe table belew by the ON/oFF conditions relays (CR-/8, 13, 14, 1b, and 17)» Platform Foor height stewed |-~v2m | 2m ~ Zaz | High [zp | ow S2~wa [nigh [orb Beeyped, sl r~ [arp [stoped | 5 High ---- High speed. MED ---MED speed. Stapped ~~ Travel operation ir cancelled, © Refer to the following clause te know the detailed ON/OFF condition of each relay. % CR-/B, 13,14, 16.17 --~- Electric Circuit for Restriction" system. ~ -~Blechric Circuit for "Steering” system. % CR-F - wel A MMICHI 46ene aE Electric Circuit for ‘Parking Brake” _ (Applied serial NO: ~~143/06) Platform e205 supplied, When Kem Yi? is Relays Wore conditions and their function Re lay N MoE conditions Function Rb CRIT Platform Flesr height Stewed [-v tar [2e~ v2" | ow | on | ow 228 | on | ON [Orr Fv | on OFF Parking brake is When the relays pot released, are off. cR-22 cR-23 Platform Floor heignt| [stomed| v2 | 2m~ vez on | ow [ow Saez] ow [ow alr~ CR} The relay is off, when the main| it supplied. When Relays are Parking. Brake after releasing When Relays are Parking brakes after Peeasing * The "Tarking brake” is not Yelensed, When the “ain power is not supplied, OFF: is applied, jue “Travel lever: on: applied 2 seconds Trave rs iS = = Lower control box Parking brake te OW Released celal 47-[ aneni, aA Electric Circuit for "Parking Brake" (Applied serial woz 343/07-~) Relays More conditions and their function Platform 224V 5 supplied, When Kew Yar x rs > Lower control box Parking brake GN Released Relay Nol) Morr conditions Function oR patho Fleer Me pevxing hake ix not reletsed, el ged [7s tar [Penne : v ‘an | on | on | When the relays are off. Spe [ow | on 7 on CR-2h Platform floor heignt|+ when Relays are OFF? cR-22 stoned | ~~2ar| 2mr~| Forking brake is applied, just CR-/2 Slope The relay is off; when Che main power 15 not supplied. after releasing "Travel lever” When Relays are OM: Parking brake is applied 2 seconde after releasing "Travel lever? The "Tarking brake” is not released, When the “Main power’ is not supplied 47-2 47-2Electric Circuit for "Steering system ATT V YFREROGEY OW. when hare eve sepontad Platform Tower contrel boxINSPECTION AND ADJUSTMENT 44| eae Functions and Inspection of "Safety Pevic Item Function Inepection Procedures Remarks: Energen op saith When the” Step switch is pressed, a cuts olf the power (0c249) and cancels all of ‘che function. Press the top switch’ en "Upper contro] box’, and make sure Che Power lamps’ om “Upper and Lower controls” ave turned oft , and all of the functions ave cancelled. step switch Motion alarm The" Alarm buzzer’ sennds, when “Travel” Perform " Travel” and "Lift operation, and make sure the Alarm Buzzer W0,2 j buzzer or "Lift" eperation is performed buzzer” sounds, \Mannad bleed |tn zuch emergency case a electric Failure, ||. Lift up Platform & the maximum height. ‘Slop valve down yalve _|‘he platform cas be lowered by opening | >, open "Manual bleed down valve” and make stire the platform is “P ‘manual bleed down valve’ eres 4, |Overloadl protect When the platform is overloaded, "Overload |]. Load the platform with the weipht of 250 ~270KzP. Pressure switch iystem oe een len centre ek ope Revborm ‘Ute UP operation and make sive the seperation is antemabicoy | ovasey 4p, Be vient mncelled 4 stopped, and at te seme time “Morning buaver” sounds and "Dverloed settled Tn a warning lamp" is turned om. ope Blond ak pattrm with the weighs of 20Dks, and make sure the “Lite UF pperation is performed smerthly. &.| Litt UP When the guipment is 3et on the *Tepe, |) Set the epuipment i Tove] promnd, perform “LIT? UF operation, and mate — restriction Lite UF" ape ration it ancomatically stopped) suye the etorm tan be prised uple the inarimnm height smoctly. [PE Ser, ieee Jae shown in the table belw 2 Incline the eguipmeat about 2.5% parlerm Lite VF operation, and Abe! otosyy ay Mg Lift _UP_opemtion Sure the speration js antomatically stopped, when the platform fleer | 000" 21" No restriction eight veaches Bhout 2 meters. Also mate save the ‘Warning busser’| eat a red Bt platfore Hew Weight 205) | sounds. : ao ve [PEBE Life UP is stopped completely rand’ | | 3 Incline the eguipment abeat 3,5°, perform anne thesattorn slays at viewed begit-| | sure the "Warning buzzer” sourtaly, andl the platform stays at stoned height. 4, | Maximum platirm |When the platform reaches the maximum | set the eguipment on level form "Litt UP" jon, and | Wh M i , perform "Litt UP *eperotion, Platform MAX fe Re temaea| ete vaaecs en ee nen [P| make sive the "Power unit” is stepped cutrmaticaly, when the 4 it” is antomatice restrid 3 a eamna vat Wha Neigh plattorm fleor height reaches about 4 meters. [| 7 | Travel speeol | The “Travelling speed” is automatically 1. Stow the platform, pertorm Travel operation on level ground, and make sure! ¢) ) a rrr—r—“—Ertrti‘( erlmhrmLmUmrLh—h——s—C—ses—s—S—se aaa system Platform height ae shown in the table below! 2 Set the plattorm tloor height at 15m, and make sure the “Travelling speed” ” Platferm Feo height is "MED" (8.5~ (6,0 50¢/¢- meters), : - + Platform 2am Ys Slope \ stewed | ~ 2am | 2m~ 2.5et the platform Hleor height at 2.5m, and make sure the "Travelling speed) «platform stow Ys 2° | High | me | Low is "LOW" (/4.0~26,0 2ec/S meters), Braver Ne,I. 2u8 [High | MID | stopped | | 4. disconnect the connector of slope sensor(2) stow plattorm, and make ture] Bw | MED | stopped | stopped the "Travelling speed'Is “High® (6:0 b,0 sec/smeters). High speed ——$i5~ 8.0 90¢/5 metas | 5 With disseonnected "Slope senserC2°)' set platterm Hovr eight at 1am, MED spaad-—-Ro~ ibe tec], and make Sure the "Traveling speed” js "MID" (8.5 ~/6,0406/5 mn). — m ph ele alias meters) 2 with disconnected "Slope sensor (2*)", pertorm'lift UP” operation until 0 LOW Speed-~/4, 0-260 3:/ 5 meters t antematically stopped, and make sure the “Travel Veperation is 5 near So [mel = a alz g £ Remarks the Ac plugs of "Battery charger” is Plagged in AC power source. * |wo| teem Function Inspection Precedurs = | 7 | Travel speed T. Disconnect the both connectors of “Slope sensors 2" and 3°", stow e restriction platform , and make s17¢ the “Morning bureer sounds’, ond he = eee “Travelling speed” is MIB" ( 8.5 ~ih,0 see/t meberd) = B Connect the both Connectors of “Slope Sensers 2° ama 3°" co they ~ were connected, 8 | Battery charger |7he system cuts off the main power | / Plug in the ‘AC plugs” of “Battery charger” @ AC power source. |" ?oyey cut off rele’ Protech system |and cancels all af the operation, when | > turn on "Main key switch’.anc make cure whe “Power lamp” | in Battery charge is not turned on”. 7 | Extension ptom ike UP operation is entonaticnly seppedah |. Extend plattorm, and set at at stowed postion, L2. Ferform "Litt UF operation and make sire the” operation steps af Peete Platform floor height: 3meters, when Patform pple oy by \\i8 extended. “Natform Hear height: Bmeters, and at the seme time "Havning burzer” Orton “ote fenntls andl “Overload Warning Jamp® trins on. _pltforn ST anNens $Itment of "Travelling mechani 1 Tension belt Wo! Adjustment pri lures Remarks 1.| Prose the "V. belt” by /0Kgh aad re adjnot the "Dellecti¢n” to about th] Jomw by sifting the positionof ¥ 1 i "Travel motor’. CL | fe teigt_ Peete 2. Tension belos v0] Adjnstment procedures I |Adjnst the “DeFlection’ ot Cramer belt" to S~lmm by turning “Tusher belt” shewn in the figure below. MACH 52.bra, NO. Adjustment procedures. Remarks 1 |Set a” Ring spanner" and a" spring balance” at the"Pully anchor nut” of “Travel gear box" aa shown in Fig: 1, 2 [Tull che “Spring Balance ond pensive the tongues when the ply starts turning. Specific tongue : Me fyt-mm ov more, 3 [In case the longue is less than [,Drgh-m, adjust the “Clearance” shown in Fig-2 by taurning “Adjust nuts? (3 pieces) alternately. Eigiz Paring brake Clearance (0.18 t 0.05 me) Opece MMH 5>Adjust ment _of “Overload protection” system The system is adjnsted by the trinners Installed on “Pressure switch’ a» Fellows « lve. Adjustment procedures Remarks Turn the "Diff" trimmer on “Fressure swith” clock-wise until it steps, Turn the "ON" trimmer on "Ire ssunre switch” clock-wise about 4 tui) trons. Lilt up the “Platform” about 20~30cm from stowed position, and load the platform with Use weights (20013) and 0~ 7oKgh). Tarn the "ON" trimmer cennter-cleck wise slowlyrand set it at the position where “Warning buzzer" starts sennd ing, : 7 an cure the ‘Lift UF operation Stow the platform, pertorm ite UP ata lpia operation, and make sure the "Lift \oyreinper codgton UP" operation is automatically stopped tod | chek wise slightly the "Warning bivezer” sounds. Stow the pletform, remove the weight | Incase the “Lift UF speratioy (50-~70 kgf) only, perform “Lift UP | eps, tan the "OW" Gimme operation again, ard make sure the |loekwise Aightly. Platform 13 lifted up t its maximum height smoothly. Repeat 0.375 —> 6, make sure the “Lift UP" cperation 1s stopped wher the platform 13 leaded with 290-270 ¥g , and not stopped when the plettorm is loaded With 200 Kg only wale aa MMC 5+itt Dow cod ‘the “Lift down” speed is adjusted by "Adjusting screw” installed on "Power unit” aa fellows. tment 0, Adjustment __ procedures Remarks. Load the platform with the weight (200k), and_lift vp te the maximum height» “| Perform “Litt down’ cperation, and Fecifle speed. mesure the speed (seconds/atroke). B32 ls cbobe Tr case the speed i+ inadequate, adjust the "Adjusting screw" on "Power unit ‘The speed will be faster, when the "Adjusting seren" is tuned clockwise. Power unit. on] eae MPAA 55APPENDIX 5b(60 }-09693B) a Crewe” H: sae) 7 onea Fong rm 424) MNCL 27Locations of Hydraulic component 00052374 02 ~ 05808 Fewer nit (hay! BIC dom valve ‘Gtep valve) ol of aye (000008/8000 gosossi7e Lift cylinders so2- osiz4 Fuse valves 312 co1920, Pressure switch for Overload detection) vel MMNCH 53108 243 Nor mw: (402-09476C) Applied serial StElectric Circult Diagram (502-096968) —Aplied sevial Not 343107 ~ UpreR Covreol_B LOWER conTROL Box cheElechri¢ Wiring chart (7¢|~04787-3) ‘Applied serial NOt 443 Job ‘al (2) “or feyog paugeey toddy aT aR : je@ kee [— Locations of Electric components 0 -o1eaea Faring brow 22 use 322 owes Travel motor Limit smitah Fathom stowed) s#2—con6a, Timit switch (Platform 2meters) oe ete 324 - e060 Battery charger 378 ~woese | ——7 Batteries 320-2012 vou Orper 5201 “central Bax \ Contactor CFD) (Battery relay) 2201401 Contactor CAST \se2- ovat Contacte? GD at coos a2 —oa0u 324523 Buzzer Gio.) 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