‘Armando Corral Wednesday, December 6, 2017 5:26 PM service@billssound.com David Cerda; Mar Agustin; Jose Cardoso; Tom Vandersommen Subject: BILLS SOUND SEC FIRE CONTROL SYSTEM FAN SHUTDOWN scheme. Attachments: 6015653K(1) (1) pdf Importance: High Sir, Per our conversation | hope what you are looking for is inthis Industral HVLS Fan User's Manual on pages 32-35, ‘Any questions please fel free to call or email myself or any one included in this Email Best regards, ‘Armando corral MCcKINLEY'S HOLIDAY HOURS Closed Dec 22 & 25 ‘Closed Dec 29 (@12 noon) & Jan 1 ‘Open jan 2 [MERRY CHRISTMAS & HAPPY NEW YEARI ‘Armando Corral Me! Coed {ing Dock Equipment + Commercial Doors + Lt Equipment | Sales, Pats & Senice souemanr,, MLO® pos dercnzziae|F e10 319051 | wmeitinisouman comsPRODUCT Components + VFD Assembly High ficaney Variable Frequency Brivo VFO] sept ace ofthe bad i 25 f 14 gauge SO cable Ine wred to motor pana thie Single ar mount decreases potential en movem Moun 4+ Huband strut assembiy tent-ponding We tut design ads stronath minum ho rope 4 Cain eee coe Pee ra eT ees eee eee er eae Pe eee eens Pa errr) ett eee ete caer ear) eee ee ee Gere ie Pon eons eee“ENTREMATIC Industrial HVLS Fan User’s Manual ‘This manual applies to fans ‘manufactured beginning August i 2017. Intertek 3 en Dorel puter sez proteus you User’s Manual hhavereedendunderstand te Safety ractices, Warnings, ; ; ‘and installation and Operating Instructions contained in Installation, Operations, ints User's Manual. Falure todo so could result in death CC orsevious injury. Part No, 6015653K~ TABLE OF CONTENTS Introduction... Safety Signal Words .. Safety Practices. Owner's Responsibilities. Hardware... Fan Kit Install Installation Components and Specifications. Operating Instructions . Planned Maintenance... Troubleshooting Guide VFD Fault Codes : Fire Control System Fan Shutdown. Electrical Schematics . Con Parts List... Warranty Informat Distributor Information INTRODUCTION ‘Welcome and thank you for choosing this industrial fan from 4Front Engineered Solutions® This User's Manual contains information that you need to safely install, operate and maintain the fan. It also ‘contains a complete parts list and information about ordering replacement parts. Please keep and read this User's Manual before using your new fan. SAFETY SIGNAL WORDS You may find safety signal words such as DANGER, WARNING, CAUTION or NOTICE throughout this User's Manual. Their use is explained below: ) This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. CACAUTION] Indicates an imminently hazardous situation which, Indicates a potentially hazardous situation which, if if not avoided, will result in death or serious injury. not avoided may result in minor or moderate injury. Indicates a potentially hazardous situation which, if Notice is used to address practices not related to not avoided, could result in death or serious injury. personal injury. 2 (6015653K — Industrial HVLS Fans ‘August 2017 Ctrrenecop A827——— READ AND SAVE THESE INSTRUCTIONS. READ THESE SAFETY PRACTICES BEFORE INSTALLING, OPERATING OR SERVICING THE FAN. Failure to follow these safety practices could result in death or serious injury. READ AND FOLLOW THE OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING THE FAN. If you do not understand the instructions, ask your supervisor to teach you how to use the fan. To reduce the risk of personal injury, do not bend the blade brackets when installing the brackets, balancing the blades or cleaning the fan. Do not insert foreign objects in between rotating fan blades. Zen To reduce the risk of fire, electric shock and injury to persons, HVLS fan motor assemblies must be installed with the blade assemblies that are marked on their irtons to indicate the suitability with this model. Other blade assemblies cannot be substituted. Be certain to follow the instructions in this manual. If you do not understand the instructions, ask your ‘supervisor to explain them to you or call your authorized local distributor. INSTALLATION AND OPERATION: Installation of the equipment must comply with local and national electrical codes and must be in accordance with ANSUNFPA 70-1989, Do not use this industrial fan until you have received proper training. Improper use could result in property damage, bodlly injury and/or death. Read and follow the complete OPERATING INSTRUCTIONS on pages 21-27 before use. if you do not understand the instructions, ask your supervisor to explain them to you or call your local distributor. DO NOT USE THE FAN IF IT APPEARS DAMAGED OR DOES NOT OPERATE PROPERLY. Inform your > supervisor immediately. SAFETY PRACTICES Do not operate the fan until all personnel, building structure and equipment are clear of all moving parts and exclusion zones. Install guards as required. To reduce the risk of electric shock, do not expose to water or rain. ‘Support directly from building structure. Do not install the fan unit onto structure of insufficient strength. Consult a professional-engineer or registered architect. Improper installation of the fan could result in death or serious injury. “ACAUTION To reduce the risk of injury to persons, install fan so that the blade is at least 3.05m (10’) above the floor. MAINTENANCE AND SERVICE: Before service, inspection, or cleaning make certain that the power is disconnected and properly locked out. {the fan does not operate properly using the procedures {in this manual, BE CERTAIN TO REMOVE POWER FROM THE UNIT AND LOCK-OUT THE DISCONNECT ON THE POWER CIRCUIT. Call your local distributor for service. ‘Keep your body clear of moving parts at all times. All electrical troubleshooting and repair must be done ‘by a qualified technician and meet all applicable codes. If it is necessary to make troubleshooting checks inside the VFD box with the power on, USE EXTREME CAUTION. Do not place fingers or un-insulated tools inside the enclosure. Touching wires or other parts inside the enclosure could result in electrical shock, death or serious injury. ESWARAING] Variable Frequency Drive (VFO) fan controllers contain high voltage capacitors. Before working on the fan controller, ensure isolation of the main voltage supply and verify voltage has bled off prior to beginning work. Failure to do so may result in death or serious injury. Hf you have problems or questions, contact your local distributor for assistance. August 2017 6015659K — Industrial HVLS Fans 3 ‘eeemasece AB 2017~ OWNER’S RESPONSIBILITIES ‘The owner's responsibilities inciude the following: The owner should recognize the inherent danger of the interface between the industrial fan and shop worker. The ‘owner should, therefore, train and instruct operators in the safe use of the industrial fan. Nameplates, cautions, instructions and posted warnings shall not be obscured from the view of operating or maintenance personnel for whom such warnings are intended. Wamings Which are wom or non-legible should be replaced. Manufacturer's recommended periodic maintenance and inspection procedures in effect at date of shipment shall be followed, and written records of the performance of these procedures should be kept. Industrial fans that are structurally damaged or have experienced impacts from external sources, shall be removed from service, inspected by the manufacturer's authorized representative, and repaired as needed before being placed back in service. ~ The owner shall see that all nameplates and caution and instruction markings or labels are in place and that the ‘appropriate operating and maintenance manuals are provided. to users. Modifications or alterations of industrial fans shall be made ‘only with written permission of the original manufacturer. 4 6015653K — Industrial HVLS Fans cermenaccepne 017 ‘August 2017/> Mount — Motor frame ‘Mount — Building Guy wire assembly HARDWARE TT, (44) 1/2-13UNC x 2-112 (4) 1/2-13UNC lock nut Mount — Assembly (<2) 1/2-13UNC x 4-1/2 bolt A § (x4) 172 dia, washer ] (2) 1/2-19UNC nyloc lock nut Ti BE (04) 1/2-13UNC x 1-1/4 bolt (4) 1/2-13UNC lock nut Mount — Blade SZ (x20) 318-16UNC look nut Mount — Fan cover (x8) #12 14 x 3/4 TEKS Fastener torque requirements Safety cable Description Torque _|Wrench si 1/2 dia mount hardware 44-48 fibs| 3/4 hex 3/8 dia blade mount hardware _| 24-28 f-ibs.|_ 9/16 hex 3/8 dia safety bracket hardware] 24-28 ftibs.| 9/16 hex 1/2 diahub coverfastener | 44-48 fillbs.| 3/4 hex Fan diemeter Voltage [Cable clamp, guy wire Secure tight|5/16 nut driver] (Cabie clamp, safety cable | Secure tight|1/2 nut driver | NOTE: [Motor cover fastener Secure tight|5/16 nut driver} Additional spare hardware is provided as a courtesy. ‘August 2017 (6018653K — Industrial HVLS Fans~ FAN KIT oD Blade Box 5 each 2. Fan Motor Box Motor/gearbox assembly with covers. Remote control panel with junction box. Category Se cable — 100 ft (blue) Mounting hardware. See page 5. VED box, PACKING KIT — FAN (Networked) See iFAN users manual 6015948. REQUIRED TOOLS: * Wrenches: 7/16, 9/16, 3/4 (x2), 1/2 + Sockets: 7/16, 1/2, 9/16, 3/4, 1-314 + Nut drivers: 1/4, 5/16 * Torque wrench: 15-60 Ft-bs (or use with sockets) * Wire strippers + 114" cable cutter + Tape measure + Spirit level, short + Gloves + Forlaminated wood beam installs, @ drill and 1/2" dia. rill bit are required. PRIOR TO FAN INSTALLATION: 4. Ensure that the supplied voltage matches the fan voltage. AA label containing voltage information specific to the individual fan is located on top of the VFD box. 2. Ensure blade length matches fan model size. See Fig. 1. Consult fan model designation located on the side of the fan powerhead frame. 3. Ensure all mountinghardware shown on page Sispresent. FOR OPTIONAL IFAN NETWORK FANS ONLY Ensure fan number matches network layout. Consult the round, network ID number label on shipping box. NATIONAL FIRE PROTECTION ASSOCIATION STANDARD In accordance with NFPA 13 Standard from the National Fire Prevention Association as referenced in sections 12.1.4 and 11.1.7: High Volume Low Speed (HVLS) Fans: The installation of HVLS fans in buildings equipped with sprinklers, including ESFR sprinklers, shall comply with the following: + The maximum fan diameter shall be 24 feet (7.3 m). + The fan shall be approximately centered between four adjacent sprinklers. + The vertical clearance from the fan to sprinkler deflector shall be @ minimum of 3 feet (0.9 m). + All fans shall be interlocked to shut down immediately on receiving a water flow signal from the alarm system in accordance with the requirements of NFPA 72- National Fire Alarm and Signaling Code. 6 6015653K — ‘eerremstecep 82017 Industrial HVLS Fans ‘August 2017INSTALLATION CONSIDERATIONS Fig. 1 run rise is| Roof slope TiS aR oe iar oeeee ci _ Sree ione lace tia von tate) Roce sare fot Sope? [0 [aha] 32 [pang] nomen reotange [0 [ase [iaorlsaar| ween| Torve Fan Diameter (Ft) | Distance from ceiling (Ft) (ee) | ELE) [Plavelenath te) i 8 4[a[a4|a | te 300 | 21.46 re ee Gos et sot] ce fra ion] | asa gi it rr] fre ad soo Te 12 [io alfa a ano soo tee 18 6 9 | 10 | 10 203 300 81.16 z ofr aoa |e) a | ao eee l 24 7 | 11 | 12 | 13 258 300 117.16 *Consull factory for assistance with fan placement and extension selection, NOTE: For roof angles in excess of 20°, consult factory. The extension lengths shown are “>> minimum recommendations only, based solely of roof pitch and fan diameter. Other considerations must he evaluated when determining extension requirements, such as placement of lights, sprinkler systems, HVAC systems, etc. In addition, OSHA requirements state that fan blades must be a minimum of 10' above the floor. ‘August 2017 (6015653K — Industrial HVLS Fans a 42" (std. with fan) { Distance from ceiling Nom Allfan blade paris must be greater than 3° from all obstructions including lights, cables, sprinklers and other building components and greater than one (1) fan diameter from any wall to center of fan, Failure to maintain exclusion zones outlined on pages 7, 8 and 9 could result in fan failures, including blade separation, which could result in death or serious injury. DO NOT operate fans when physical obstructions or HVAC air flows extend into exclusion zones. Regularly inspect fans to. ensure exclusion zones remain clear of interference before operating fan.INSTALLATION CONSIDERATIONS, continues CLEARANCE FROM HVAC EQUIPMENT For applications near HVAC equipment (diffusers, radiant heaters, exhaust fans, louvers, etc.), the HVLS fan must be installed at minimum distances. + Fans located at or above HVAC equipment must have ‘a minimum clearance of greater than or equal to 1 fan diameter. See Fig. 2 + Fans located below HVAC equipment must have a minimum, clearance of greater than or equal to 2 fan diameters. See Fig, 3. Fig. 2 Failure to maintain exclusion zones outlined on pages 7, 8 and 9 could result in fan failures, including blade separation, which could result in death or serious injury. DO NOT operate fans when physical obstructions or HVAC air flows extend into exclusion zones. Regularly inspect fans to ensure exclusion zones remain clear of interference before operating fan. i 1 Wl wht edsgatite| Ten dia Fo. HEE WAG) feel ag Eee re an ia 3 GOI 665K — nausal LS Fane Aopen 20i7EO INSTALLATION CONSIDERATIONS, continues CLEARANCE FROM SOLID OBSTRUCTIONS For applications near solid obstructions the HVLS fan must be installed at minimum distances. + Fans located above solid obstructions such as racks, walls, etc. must have a minimum vertical clearance of greater than, (or equal to 1 fan diameter above and less than or equal to 1/4 fan diameter inside the fan blade arc. See Fig. 4 Fig. 4 Greater than [71 fan dia Failure to maintain exclusion zones outlined on pages 7, 8 and 9 could result in fan failures, including blade separation, which could result in death or serious injury. DO NOT operate fans when physical obstructions or HVAC air flows extend into exclusion zones. Regularly inspect fans to ensure exclusion zones remain clear of Interference before operating fan. Greater than 1 fan dia. ‘August 2017, (6015653K — Industrial HVLS Fans 9 ‘eemanatecA920:7~ INSTALLATION CONSIDERATIONS, continues BUILDING STRUCTURE Fig. 5 For open structure roof designs, the fan should only be hung from either l-beam or angle iron. Do not hang fram purtins, joists or truss structure. 2-1 3UNC x 4-1/2 (x2) For solid beam or laminated wood beam mounting, use the laminated wood beam mounting kit available from 4Front. Consult a professional engineer or registered architect for ‘specific mounting concems. Ensure fan blade clearance meets the requirements. See Fig. 1-4, PLACEMENT AND SPACING Consult your local distributor to help you plan the most efficient installation of your fans. Ensure fan placement is such that the fans blades are a minimum of 10! from any manned working suface (floor or mezzanine) ‘Ensure fan blade does not extend into exclusion zone. Extensions are available if required. See Fig. 1. 41/2 dia washer (x2) ‘Avoid mounting fans directly under tights or skylights to avoid visual strobing affect, Nom ifthe fan is part of anetworked system, ensure placementis accordance with the building layout. Fan network identification ‘number is located on the front panel of the VFD box. NOTE: Be certain to comply with all local and national codes during installation. For fans that will be subjected to high cross winds (open bay doors orair conditioning diffuser ducts) the fan must ‘be at least one fan diameter (as measured from the end of the winglet) from open bays or A/C ducts mounted below the blade plane or there must be at least two fan diameters (as measured from the end of the winglet) for ‘A/C ducts mounted at or above the blade plane. 10 (6015653K — Industrial HVLS Fans ‘August 2017 Sermenscoe Ao zat7ONES Before installation, make certain that the power is disconnected and properly locked out. FAN MOUNT ASSEMBLY 1. Fasten pivot brackets to the extension tube with ears outboard. Leave the 1/2" dia. x 4-1/2" bolts and nylock ruts finger tight. See Fig. 5. INSTALL FAN MOUNT ‘STANDARD I-BEAM 1, Locate fan mount assembly on bottom of building support beam. Align mount assembly so that itis centered and square to the beam. Orient mount such that the pivoting axis is aligned with the building slope if required. 2. Install clamps. For thick flange I-beams add shims as required. Fasten using the supplied 1/2" dia x 2-1/2" screws, lock nuts and washers. Torque to 44-48 f-bs. See Fig. 7. INSTALLATION Fig. 6 112-13UNC x 2-412 bolts (x4) a, Shim (x2) 0) re (es req) lock nut (x4) Angle adjustment bolt Pivot bolt Fig.7 shim Building “NS ‘August 2017 (6015653K — Industrial HVLS Fans 1 ‘Cemente crap 017INSTALLATION, continues If building support beam is not level, ensure proper fan clearance using the mounting information shown on pages 7-9 or add mounting extensions as required to ensure clearance. See Fig. 1. LAMINATED WOOD BEAM MOUNTING — (OPTIONAL KIT 6014915) 4, Allach laminated wood beam brackets to the wooden beam using 2 minimum of four 1/2" dia. grade 6 thru bolts and setlocking nuts (not supplied). Ensure brackets are square to the bottom of the beam. 2. Attach mount assembly to the laminated wood beam brackets using the supplied 1/2" dia x 2-1/2" screws, rnylock lock nuts and washers. Torque to 44-48 ft-lbs. See Fig. 8 ‘TRUSS MOUNT NOTE: Do not span gaps longer than 72" To span two trusses or purlins with a gap of 72" or less, span the gap using two 12 gage stee! 1-5/6" x 1-5/8" strut channel. ‘This will require additional hardware not included with the fan. Do not use strut channel clamps for any connections when mounting the fan. Consult a professional engineer or registered architect for specific mounting concerns. Fig. 8 Laminated wood beam Laminated wood. beam bracket, Fig, 10 12 (6015653 — Industrial HVLS Fans ‘August 2017INSTALL POWERHEAD (MOTORIGEARBOX ASSY) 4. Using @ powered if, orient the powerhead with the blade ‘hub down. Block motor as required for installation using the bottom of the frame assembly. Do not support using the hub or hub cap. NOTE: Fan powerhead may be oriented as required for aesthetics ‘or commonaity 2. Raise the powerhead up until it contacts the bottom of the fan mount assembly. See Fig. 1. 3. Immediately attach safety cable. See Fig. 13. 2. Slide two of the supplied 1/4" dia cable clamps over each end of the cable spaced 6” apart. b. Slide the ends through the cable clamps. ©. Make sure that the cable goes through the motor frame. See Fig. 13. e. Securely tighten the clamp fasteners. Make sure the bolts are over the free ends of the cable. {. Ensure assembly does not interfere with fan motor housing. 4, Fasten the powerhead to the mount assembly using the supplied 1/2" dia x 1-1/4" bolts, self-locking nuts and washers, Torque to 44-48 ft-lbs. See Fig. 12. Mamounting extension has beenused, itmaybenecessary to obtain a longer cable from a local supplier. INSTALLATION, continued Fig. 14 Fig. 12 412-1 3UNC x 1-1/4 bolt (x4) 412-43UNC lock nut (x4) Motor frame ‘August 2017 (6015653K — Industrial HVLS Fans 13INSTALLATION, continued INSTALL GUY WIRES Guy wires are designed to constrain lateral movernent of the fan in operation. This movement may be due to impacts on the fan or winds impinging on the blades that would cause the fan to sway. 0: Failure to attach guy wires may result in loss of warranty. Ifa mounting extension has been used, ensure that the Jonger guy wires accompanying the extension are used. Ensure that the angle formed by the guy wire with the roof structure is less than 45°. See Fig. 15. Avoid any ‘sharp edges or corners to reduce fatiguing and fraying of the guy wires. Failure to attach guy wires may result in severe injury or death. 1, Adjust turnbuckles to their longest position, 2. Attach the quick link with attached tumbuckle to the fan as shown. Repeat forall four quick links. 3, Attach one end of the guy wire to the building structure. Ensure the structure has sufficient strength to withstand the wire tension. Repeat for all four guy wires. 2. Slide two of the supplied 1/8" dia cable clamps over tone end of the wire. b. Feed thatend of the wire though the building structure and back through the clamp fasteners. c. Securely tighten the clamp fasteners so that it cannot slip. Make sure the u-bolts are over the free end of the cable. 4. Individually tighten the turn buckle on each cable until teach cable is taut and the powerhead unit hangs plumb. Use a spirit level to verify powethead unit hangs plumb. '5. Tighten pivat and angle adjustment bolts on fan mount, Torque to 44-48 ft-lbs. See Fig. 6 Fig, 14 \. Guy wires \ Turnbuckle Quick link 14 (6015653K — Industrial HVLS Fans ‘August 2017INSTALLATION, continuec INSTALL BLADES (AWARNING} To reduce the risk of personal injury, do not bend the blade brackets when installing the brackets or cleaning the fan. Do not insert foreign objects in between rotating fan blades. NOTE: Blade assemblies come pre-assembled from the factory. Do Not attempt to disassemble, 1. The hub assembly has special blade retention lock nuts pre-assembled to it, Remove them now and use them to ‘mount the blade assemblies in the steps below. Use only the factory supplied lack nuts provided for blade mounting 2. With the blade oriented such that the blade retention lanyardis on top, support the biade assembly rom below. Orient and guide the assembly onto the top attachment Fig. 16 studs on the hub assembly. Spread the strut arms slightly | ‘onto the upper studs as shown. Angle the blade upward > as needed to slide blade onto studs. See Fig. 16. | 3. Sill supporting the blade assembly, rotate the blade assembly down as shown and allow the bottom blade strut to ride up and over the bottom attachment studs on the hub assembly. See Fig. 17. Blade retention lock nuts zl : Do not ean on blade. Damage to strut may occur. : 4, Installbladeretentionlocknuts. Hand tightennuts ensuring strut arms are firmly pressing against hub. Torque blade retention nuts to 24-28 ftibs. See Fig. 18. 5, Repeat for each blade assembly. Veriton GEARBOX ven PLUG ie EAlent verfaton lg on gearbox, See Fi, 18 2. Puan rome pls shiping brace and scar 3, Remove crange trace removal at ane ascars Psi - henna oa 4 Seal removal note Rgmoov7 SO1S650K — ndstal LS Fane %=, INSTALLATION, continues INSTALL MOTOR COVER 41. Ensure that the motor SO cable has been routed to VFD. boxandis secured. See electrical installation instructions. 2. Locate each motor cover and install the cover fasteners. Do not overtighten. See Fig. 20. VERIFY CLEARANCE AND CABLE TENSION 1. Rotate fan by hand and observe clearance of each blade with closest obstruction. If necessary, reposit Blade tips droop when not in operation and rise when in operation. Reference chart on page 7 for min. clearance. 2. Verify guy wire tension by attempting to move powerhead, in any horizontal direction. If movement is detected, re- tension guy wires. 3. Lock the individual turnbuckles using the stop nuton each, ‘and secure it wth the turnbuckle strap. See Fig. 21. ELECTRICAL INSTALLATION ‘Before doing any electrical work, make certain the power is disconnected and properly locked ortaggedoff. Failure todoso may resultin death or serious injury. All electrical troubleshooting and repair must be done by a qualified technician and meet all applicable codes. Do not route contro! wiring for any other device through the contro! box. Ensure that the voltage and phase of the incoming power agrees with the label located on top of the VFD ‘box and fan. Be certain power is off when wiring to the contro! box. Failure to do so could result in electrical ‘shock, death or serious injury. STANDARD UNITS. Nor Reference wiring diagrams on pages 35-39 for all field connections. Do not over-torque mounting screws. Damage to display ‘screen may occur if mounting screws are over-torqued. It is the installer's responsibility to torque properly. Fig. 20 Fig. 24 Tumbuckle strap 16 (6015653 — Industrial HVLS Fans ecruensecep 02017 ‘August 2017INSTALL VFD BOX The VFD box mustbe installed outside anda safedistance from the blade diameter for service purposes. el Verify voltageandphase before mounting. Ensurevoltage shown on VFD box is correct. 2. Mount VFD box outside the fan blade arc. Orient box such that front panel is accessible and visible with the connectors on top of the panel 3. Route the fan S.0. cable from the fan to the VFD box. Ensure the cable is supported throughout its routing, 4. Route supply power from the building source to the VFD box: 5. Wire VFD box in accordance with electrical schematics located on pages 35-37. 6. Attach remote signal (blue) CATSe cable. INSTALL REMOTE CONTROL, 4, Mount touch screen remote to factory supplied junction 'box inside building 60" above the floor as close to the fan assembly as practical. Directline of sightis preferred. See Fig 22. NOTE: Blue CATSe cable has terminated ferrules at the remote end. PROTECT these ferrules during cable routing, 2, Route the remote signal (blue) cable (6018651) from the top of the VFD box, through the hole in the factory supplied junction box and wire the 4 loads of the remote signal (blue) cable to the orange connector of the touch screen remote control. Excess blue cable length should be neatly coiled and secured near VFD box. INSTALLATION, continues Fig. 22 ‘ 12 NPT port | ~ Junction box | >| _ Touch screen al oo | Vrobox top view) VOHEG® power tom S.0, cable building ene source 1 \ Blue label — \ | ukhead & ‘connector = | Touwh sewn § « (back view) w Remote signal / (blue) cable See Fig, 44 August 2017 (6015653K — Industrial HVLS Fans 7~ INSTALLATION, continues 3. Mount the touch screen to the junction box using the fasteners provided. NOTE: DO NOT over-torque the mounting screws. Damage to the display screen is possible. Itis the installer’s responsibilty to torque properly NOTE: For cable runs exceeding 1000", consult factory. VERIFY OPERATION — STANDARD INSTALLATION (Once nstallationis complete, the initial viewofthe touchscreen Control will prompt the installer to set and confirm the fan size. Use the UP/DOWN arrows to select the size of the fan and press the SET button. Ensure selected size matches the size ‘specified on the label on the front ofthe VFD box. Ifit matches select the YES button on the following confirmation screen, ifitdifers, select the NO button and try again. See Fig. 23. Operate the industrial fan following the operating instructions beginning on page 21. Check for proper rotation direction, \tability and noise level ‘Train authorized personnel how to use the industrial fan using the operating procedures located on pages 21-27 in this manual. Fig. 23 24 FT Use the UP/DOWN arrows to. select the size of the fan and press the SET button. BS SET eS o 24 FT \s the size displayed above correct? YES NO aS eS o | —Fan size UPIDOWN arowe [-seT button ]—Fan size 18 (6015653K — Industrial HVLS Fans ‘August 2017INSTALLATION, continues TEMPERATURE CONTROL — OPTIONAL Fig. 24 1. Mount temperature control unit to the factory supplied junction box inside building 60" above the floor and within 11000’ of the fan touch screen remote. See Fig. 22 and wiring details on page 38. NOTE: FOR OPTIONAL NETWORKED UNITS, SEE SEPARATE MANUAL 6018948. ‘August 2017 (6015653K — Industrial HVLS Fans 19~ _ COMPONENTS AND SPECIFICATIONS ‘VD BOX — NEMA 1, Solid State VFD (Variable Frequency Drive), 120VAC 1PH, 208-240VAC 1PH, 208-480 VAC, 3PH, line reactor (where required), Ciass CC fuses, UL and UL-C listed panel and components. Power disconnect. MOTOR \VFD box NEMAstandardT.E.F.C.,1-2HP, continuous duty three phase GEARBOX z e Double helical gear reduced, sealed lubrication. VED unit ~ 20 ‘August 2017 Semensccrap 2017Fig. 26 FAN CONTROL SCREEN RPM increase ‘Software version —t StarvStop — Reverse — RPM decrease ‘Communication status —{ (Green - Comm) (Black - No Comm) ‘August 2017, OPERATING INSTRUCTIONS (6015659K — Industrial HVLS Fans |—Fan diameter Forward \- |/— Diagnostic screen ‘et menateciap A207=~ OPERATING INSTRUCTIONS, continued Before operating the industrial fan, read and follow the Safety Practices, Warnings and Operating Instructions in this manual. Use by untrained personnel could result in death or serious injury. VERIFY PRIOR TO OPERATION 1. Voltage/phase. 2. Obstruction clearance. 3. Safety cables present and properly installed. 4. Allfasteners are properly torqued. STARTING THE FAN Visually inspect the fan to ensure that there areno obstructions Cr personnel in the movement area. LOGIN SCREEN If the password has been enabled, you must log in before operating the fan, ~ NoT Default password: 1111 NORMAL OPERATION Fig. 28 41. Verify normal communication—the communication status ‘symbol in bottom lefthand corner will be green. Service Provider 2. Press the Start button and select fan direction to begin fan rotation. Entrematic | 1612 Hutton Drive, Suite 140 3. Set desired speed by pressing either RPM increase or Carrolton, 1X 75006 | —Fan speed —_ RPMdecreaseuntidesiredspeedisclsplayed. Maximum | 972-466-0707 [Service speed is 10, minimum speeds 1. See Fig. 27 | provider CHANGING DIRECTION | 1. Selec ether Forward or Reverse. Itis not necessary to stop the fan fst i | DIAGNOSTIC SCREEN | | ‘The diagnostic sereen (see Fig. 28) contains: ve Serial Number | Cotas [4567 || Service Provider information. Contact this providerforal!_| SsscdiGurent | Ten consent 0) 7 0.00 Fan information: z i pretipeepeheres Fite Alarm Faull Codes — Motor Speed (x10) wd Motor Current (x10) —— Fite Alam Input (green = enabled, red = disabled) Paseword Protection 2 @015653K — Industral HVLS Fans "August 2017 etrmenateorun a8 2007OPERATING INSTRUCTIONS, continues FAULT CODES {fa fault code alarm appears, select the Fault Codes button to display the fault codes,. ‘To navigate back to the main screen, Select the green retum arrow. The faultcode screenwil display the currentfaultcodenumber and gives a description ofeach fault code. Ifthe fanis currently under fault, the error code being displayed in the box under the green arrow will be displaying a numer that caused the full. Match the number with the error codes and remove the faultcondition. Once the conditionhas been removed, pressing the reset button will reset the fan and allow operation again. The Fault History of the last 4 faults are displayed. Finally, the green arrow in the upper right corner will navigate back to the diagnostic screen. See Fig. 29. FAULT CODE DEFINITION No Alarm/Fan OK 16 Overcurrent during accel 17 Overcurrent at speed 18 Overcurrent during decel/stop 32 Overvoltage during accel 33 Overvoltage at speed 34 Overvoltage during decel/stop 48 Inverter overioad ‘49 Motor overload 64 Heatsink Overheat £82 Input phase loss 96 Stall prevention 112 Brake transistor alarm =~ Fig. 29 Na L. ZF code alarm Py cs S S Retum Drive Fault Codes OF xf 6 | diagnostic screen Active Fault Code: 0 Consult Manual For Fault Definition Reset Fault History 1: 1 Fault History 2: 2 Fault History 3: 3 Fault History 4: 4 Perameter Revision 128 Ground fault overcurrent at start 129 Output phase loss 4144 External thermal relay operation 145 PTC thermistor operation 176 Parameter storage device fault 4177 PU disconnection 178 Retry count excess 192 CPU fault 196 Output current detection vaule exceeded 197 Inrush current limit circuit fautt 199 Analog input fault 201 Safety circuit fault 245 CPU fault ‘August 2017 (6015653K — Industrial HVLS Fans 23~ _ OPERATING INSTRUCTIONS, continues PASSWORD PROTECTION The remote is capable of password protection to prevent unauthorized use, 1. Pressthediagnostic screen button from the main screen. 2. Press the Password button on the diagnostic screen. NOTE: if the password has already been previously customized, center it now. if not, the default password: 1111 On the password screen, the options are to enable the password, disable the password and change the password. By defaul, the password Is not enabled, To enable password, touch the unlocked padlock icon. The padlock icon will switch from unlocked to locked. To disable password, touch the locked padlock icon. The padlock icon will switch from locked to unlocked. “UPDATING PASSWORD 1. Enter the desired password using the numeric keypad. 2. Press the Update Password button. See Fig. 30. NOTE: When the password is enabled, the unit will automatically log out after 2 minutes. To return to diagnostic screen, select green retum arrow. Fig. 30 | Password 1] 24 (6015653K — Industrial HVLS Fans cereenaciip A817 ‘August 2017OPERATING INSTRUCTIONS, continues ‘TEMPERATURE CONTROL (OPTIONAL) 1 ‘Toenable the temperature control, cycle through START/ 'STOP/TEMP control and check the box for temp contro. When in temp control mode, a thermometer icon will ‘appear on the display. See Fig. 31 Fig. 31 2. Enteratemperature atwhichtostarthe an automaticaly At this vale the fan wil tart at speed 2 3. Enter a value to increment the temperature forthe next speedseting, This valuetsaddedtothestarttemperature from step 2 to set the temperature at which the fan will ‘switch to speed 4, 6 and 8. For example: if 70° is entered forthe star{temperature and 3is entered forthe increment then the fan will start at speed 2 at 70° degrees and switch | Thermometer to speed 4 at 73° degrees and switch to speed 6 at 76° leon degrees end so on | 4, The fan will decrease in speed as the temperature decreases unti it goes below the start point. Once the temperature is below the start temperature minus the increment temperature the fan wil stop on fs own, ~ 3. Todisable the temperature control, cycle through START/ STOP/TEMP conttoland uncheckthe boxortempeontol. Disabling temperature control will allow the fan to be controled from the Keypad on the main screen _ 6, The user can select between fahrenheit and celsius units by checking or unchecking the celsius check box. See | Current Temp Ce Fi, 2, ams Ce ow Enter temperature: checkbox fomtten start “> Temp | temperature 7 | seeee 0 _z0. ‘Speed 2 73 Speed 4 76 GEEBRAR™ speed 678 Speed 8” 82 | Speedto—ez— | (en? LS _ controlled n Oo fan speed ~~ Sg ncaa esecseen ‘Ragust 2017 {0TS659K — Industrial HVLS Fane 3=~ OPERATING INSTRUCTIONS, continued MULTI FAN CONTROL — OPTIONAL MULTI FAN CONTROL SETUP The multi fan control is a special program that allows user to control 2 to 4 fans with one remote. When the multi fan control touchscreen is installed, the initial setup screen will automatically display on the screen. Perform the following steps: 4. Select the quantity of fans to be controlled by the touchscreen. See Fig. 33. 2. Push SET button to confirm fan quantity to go to the verification screen, See Fig. 33. 3. Verify the fan numbers and press YES to retum to the main screen or select NO to try again. NOTE: ‘The initial view of the touchscreen control will prompt the installer to set and confirm the fan size for each individual fan. The Fant is displayed on the top left comer. Use the ““\JPIDOWN arrows to select the size of the fan and press the SET button. See Fig. 34. Ensure selected size matches the size specified on the label on the front of the VFD box. If it ‘matches select the YES button on the following confirmation screen, ifitdifers, select the NO button and try again. Once the fan size is set, it will return to the main screen. Then click con the Fan# on the bottom of the screen to go tothe next Fan ‘number and set the fan size for next fan. Fig. 33 Fan Quantity Please select the number of fans that are running [2] [2] & SET é Fig, 34 Fan# 6 FT © © Use the UP/DOWN arrows to select the size of the fan and press the SET button. @ |Quantity|| SET 26 6015653 — Industrial HVLS Fans ‘August 2017MULTI FAN CONTROL OPERATION 1. Press Fan# to select the fan that you would like to control. 2. The communication status on the bottom left comer will bbe Green ifthe fan is communicating. 3. Depending on the Fan Quantiy that was set. The Fanit ‘can be cycled through from 1 to the set fan quantity and then ALL which allows user to control all fans at one time. OPERATING INSTRUCTIONS, continues Fig. 35 Fan # | => om —— eS a A 3 1 = ~ ‘August 2017 (6015653 — Industrial HVLS Fans 7 etrmemaiecg A827~ PLANNED MAINTENANCE Es Before service, inspection, or cleaning make certain that the power is disconnected and properly locked out. NIN Before servicing the industrial fan, read and follow the ‘Safety Practices on page 3 and the Operation section in this manual, Failure to do so could result in death or ‘serious Injury. To ensure the continued proper operation of your ‘industrial fan, perform thefollowing planned maintenance procedures. ANNUALLY 1 inspect conto panel or loose connections. Tighten as required Fg. 36 — oS Legend ‘Symbol Description ®& Cleaning rN (Location - Frequency) Using dry air (shop ait), blow out debris from fan motor cooling fan as required, Inspect motor/gearbox for oil leaks. If present, consult distributor. Inspect mounting hardware andtighten as required. Torque 10 44-48 ftbs. Inspect safety and guy wires for chaffing or wear. Ensure tumbuckle nut is secure. Replace as required. Inspect guy wires for tension. Re-tighten as required. Clean fan blades as required. Use a soft dry cloth. If necessary, use a mild detergent to clean surfaces. Do not use harsh cleansers. ® Visually Inspect (Replace Damaged Or Worn) Blow with Compressed Air (Location - Frequency) 28 (6015653 — Industrial HVLS Fans ‘enema a8 2097 ‘August 2017NEE ee reed Before servicing the industrial fan, read and follow the Safety Practices on page 3 and the Operation section in this manual, Failure to do so could result in death or Serious injury. ‘The functions of the industrial fan are controlled by a VFD (Variable Frequency Drive). Error codes are displayed on the touch screen Fault code screen. See table on page 31 for VFD diagnostics. Use the Troubleshooting Guide if the industrial fan fails to perform property. Find the condition that mostclosely matches your situation and make the recommended adjustments. TROUBLESHOOTING GUIDE Before service, inspection, or cleaning make certain that the power Is disconnected and properly locked out. Before doing any electrical work, make certain the power Isdisconnectedand properly lockedor taggedoft. Failure todo.somay resultin death or serious injury. Allelectrical troubleshooting and repair must be done by a qualified technician and meet al applicable codes. Do not route control wiring for any other device through the contro! box. Ensure that the voltage and phase of the incoming ‘power agrees with the label located on top of the VFD box and fan. Be certain power is off when wiring to the control box. Failure to do so could result in electrical ‘shock, death or serlous injury. Problem Possible Cause Solution 4. Fan does not operate. a) No power'to control panel. a) Ensure that the disconnect isin the ON position. Check for primary power at terminals b) Primary fuse(s) blown, b)_Repiace fuse(s) ("2 Fan does not operate. Control | a) Obstructions preventing fa) Check fan unit, ensure there are no panel has power. movement, ‘obstructions preventing movment. ©) VED faulted. 4) Fire circuit open. b)_ Remote not property connected |b) Check connections between remote/ VFO. 1c) Check for VED fault. Check fault code action - reset drive. (power OFF/power ON) }d) RED fire alarm indicator = fire alarm is active or fre alarm circuit is open. Review building fire system and reset if necessary 3. Fan operating, but turning in | a) wrong direction. Wire sequence. ) Intermittent connectivity inside |b) remote control panel. 2) Switch two phases of the output wiring from the VFD to the motor. Make sure the connections inside the remote control touchscreen are secure. ‘4. Fan operating, but generating | a) high pitched whine. Incorrect PWM frequency set. a) ‘Consult authorized 4Front® distributor. 5. Fan operating, but shows a) excessive wobble. properiy. Guy wires not tensioned =) b) Winglet missing. Re-tension guy wires in accordance with the installation instructions on page 16. b) Replace winglet. 6. Fan generating a ticking noise, | a) tick increases with speed. tightened, on page 44) Blades bolts not properly a) b) Fenner nutis loose. (tem 21 |b) Loosen the the blade nuts. Support the blade level (horizontally) before torquing the bolts to 24-28 feibs. Check interference between hub and frame, adjust and re-tighten the fenner nut as required ‘August 2017, '6015653K — Industrial HVLS Fans 29 Serene GowAb 07_ VARIABLE FREQUENCY DRIVE (VFD) —- FAULT CODES These codes will be shown on the VFD diagnostic device screen. ‘otrtemanecrupA8 2017 Fig. 38 Operation Indication Lene) & Faults history | HOLd | HOLD | Operation panetiock T[OCa[c0%n [pewnaiaes E a rt to4 | Parameter wite error Ere. Err. | iverter reset ot ‘Sa preveon boa Ob | (overeurrant FL | Set revenion ot | fovervatiage) rerave Baa p= rb re | reoen : ~ z Eectoic ermal 5 fA TH | function preterm PS PS | PUstop Ow MT | Maintenance signat output Ue ‘WW _ | Undervotage oA SA | Satety stop 5] Fo FW | Fenatern EBE 1 | oer [SmaI ane OC} acooteraton - vercuent ip dar €0C2 | e002 | Oameped ne Overcurrent ip dare EBE3 | £003 | oxen or eep sl eo00 oponerav ovralage #] EOui | cow {trip during acceleration generative overage EBue | EV? | waving constant speed Regenerative overtone EBu2 | €.0v3 | trip during deceleration or step ~ 30 6015653K — Industrial HVLS Fane ‘August 2017VARIABLE FREQUENCY DRIVE (VFD) — FAULT CODES ‘These codes will be shown on the VFD diagnostic device screen. Fig. 39 Operation Pant : Indication a Inverter oveoed ip EF HE | ETHT | (etectronic tnermal On. rely funcion) Motor oveoad ip ELHN | ecru | (tectonic ermal on. soy function} EF in | EFIN | Heatsink overheat eit ELLE + | input phase loss OLE | E.OLT | stall prevention stop ‘Brake Wansistor oar & bE | BBE | cotecton ‘Outpt ads ear (rau) EGF | EGF | tuutoverauen atsiot ~ ELF | ELF | outputphase toss 3) cour ‘ioral ermal relay &|. €Qxr | cout EPPO | EPtce | prc mermistor operation arametrsorage davies €, PE | ere |p EPUE | EPUE | PU disconnection Er Ef | ERET | Retry count excess & S| &s Tey | ecu |o 2 5 | Sata erent detection EL£d0 | ecpo. | Oure ji 7 [reush current it ru E! OH | e1oH- | me EAI E | EAIE= | Anaiog input faut ESAF | eSAr- | Safety circuit faut —— ‘August 2017 (6018653K — Industrial HVLS Fans Hm ‘eemnmanecnip 82077~ _ FIRE CONTROL SYSTEM FAN SHUTDOWN — OPTIONAL ‘This fan includes a fire alarm jumper for a building fire control Fig. 40 systems option that allows the fan to be shut-down by the fire control system in case of a fire emergency. PCB NOTE: (mounted in enclosure) Ensure that the fire alarm jumper isin place or the building —-———— yy fire control system is connected and jumper removed. 1. The normally closed (NC) contacts must be dry contacts. ‘They open in the event of an active fire alarm, 2. Thefire control system fan shutdown optionisnotenabled when shipped. To enable the fire control system fan shutdown option, remove the jumper between enable (EN) ‘and (24) and replace with a set of dry, normally closed ‘contacts. See schematics for optional Fire Control Panels ‘on pages 33 and 34. 3. To test the fire control system fan shutdown operation remove the wire rom the NC contact atthe bulking fre [FA jumper Control panel. The fan should coast toa stop. See Fig. (femove to tein re control system fan shutoff) If the jumper is left installed the fan will not shut down due to re contro system contacts. ' Customer supplied fire 2 | Sey | sama contacs ne N (contacts open on alarm) FA i bet Ss] 32 (6015653K — Industrial HVLS Fans ‘August 2017 ‘cemenetecrp AB 2017=~ FIRE CONTROL SYSTEM FAN SHUTDOWN — OPTIONAL, continued Fig. 41 FIRE CONTROL SYSTEM FAN SHUTDOWN PANEL — STANDARD INSTALLATION (6015281) 100~250V/1PH/60HZ TYPICAL INSTALLATION ‘Before doing any electrical work, make certain the power isdisconnected and properly lockedortaggedof. Failure todosomay resultin death orserious injury. Allelectrical troubleshooting and repair must be done by a qualified technician and meet all applicable codes. Do not route control wiring for any other device through this control, box. Ensure that the voltage and phase of the incoming /-—~ power agrees with the label located on top of the VFD box and fan. Be certain power is off when wiring to the control box. Failure to do so could result in electrical shock, death or serious injury. eee ‘August 2017 '6015653K — Industrial HVLS Fans 33 ewan 82017~ _—$>S—$ $$ FIRE CONTROL SYSTEM FAN SHUTDOWN — OPTIONAL, continues Fig, 42 FIRE CONTROL SYSTEM FAN SHUTDOWN PANEL — NETWORK INSTALLATION (6011644) 120v/1PH/60Hz Ls Pa ot Ste om ‘e aa, a af a}—* 6 uses i ow 2 ‘o}———_*— ar oy te é é 7 a cf = é (6015653K — Industrial HVLS Fans ‘August 2017 ‘eenemaneorespAB 2017LT ELECTRICAL SCHEMATICS, continues Fig. 43 4PH WIRING DETAILS. Incouinc, SEaviceTeRnatED At OSSCONNECT usb eco Sst cour fares rks Ste Su ‘SINGLE PHASE WIRING ‘ike Leen ‘SIZING CHART 6014870 6014871 6014672 VOLTAGE | 120/1PH/S0/60H2| 230/ 1PHISOI6OHZ| 290/1PH/SO/60HZ| FLA, 10.28, 8A, 143) FUSE KIKRIS KIKRIZ KETKR20 MOTOR |1HP, 26FLA@ |1HP, 26FLA@ |2HP, SAFLA@ 2esvieoHz —_| 265vie0HZ __|265V/60HZ [LINE REACTOR| NA. NA. NA VFO. 00 120/1PH | 200 230/1PH_ | 200 230/1PH {HI.75KW/4.24 | 1HP/.75KW/4.2A | 2HP/1.SKWI7.OA on 34 34) 68 Before doing any electrical work, make certain the power Isdisconnectedand properly ockedor tagged oft. Failure todosomay resultin death or serious injury. All electrical troubleshooting and repair must be done by a qualified technician and meet all applicable codes. Do not route control wiring for any other device through this control box. Ensure that the voltage and phase of the incoming power agrees with the label located on top of the VED box and fan. Be certain power is off when wiring to the contro! box. Failure to do so could result in electrical ‘shock, death or serious injury. ‘August 2017 (6015653 — Industrial HVLS Fans ES ermenacp A817~ ELECTRICAL SCHEMATICS, continues Fig. 44 3PH WIRING DETAILS INCQMANG SERVCE TERMINATED AT OISCONNECT Sept ceo = SEE Chat Binge rin = Ste Gat SCOR set Ohms a. 6 Re LecenD Lie aor ~ Sas ST waa | ara — ae [oars | on | — sas] | see] a Se ee a eS dC oN 1a ok a 75k oN 7 coy TIES [aR IMAe | WeIMAS | HROMAG | WHISAG [ARIAS | WE LeU | Re. soAS Taveae | asmee® | wanae’ | warez’ | “womee | "uovec | "omoce | wore ee i Sere — | — caer —[—eorer —[ —eono evar] — ar wor Se 7a | a a [aver son 704| apn wr | an Sena | er een | ar rcs | oe ~ ——— SSeS 36 6015653K — Industrial HVLS Fans ‘August 2017 ‘eemenatecrp AB 2017ELECTRICAL SCHEMATICS, continued Fig. 45 VARIABLE FREQUENCY DRIVE 1/0 CBL_ 6015651 (eu [Rees A eines TT) le NES |) CEL 2 6018768 abs Fea 160562 APBP tee eee ‘August 2017 (6015653K — Industrial HVLS Fans 37 eemematecia AB 207~ TEMP CONTROL WIRING DETAILS — OPTIONAL Fig. 40 Sasa es e | = = ~ = x . = & _ = ~ % GO15653K — Induaial HVLS Fone Taagust 2097 otmenate cep A8 2017a MULTI FAN WIRING DETAILS — OPTIONAL Fig. 47 fe] ne fei ca $$ ‘August 2017 6015653K — Industrial HVLS Fans 38~ LS 550-600V SUPPLY WIRING DETAILS — OPTIONAL ‘Toconnect480V fan to 550-600V building supply, astep down transformer assembly (6017277) must be installed between power supply and the VED enclosure. Wiring (by others) must be600V rated 14a. All wiring mustbeinstalledin accordance with any national, state or local code requirements The transformer assembly is rated for one single fan load only, Each fan must have its own step down transformer assembly (6017277). 1. Locate and mount the step down transformer (6017277) outside the blade arc and near the VFD enclosure. Route supply power from the building source to the step down transformer. Follow VED installation instructions on page 17 using power from step down transformer (6017277) as the power source. Fig. 48 575~600V/38/60HZ Sa sth Before doing any electrical work, make certain the power isdisconnectedandproperly locked or tagged off. Failure todo somay resultin death or serious injury. Allelectrical troubleshooting and repair must be done by a qualified technician and meet all applicable codes. Do not route control wiring for any other device through this enclosure. Ensure that the voltage and phase of the incoming power agrees with the label located on top of the VFD box and fan, Be certain power is off when wiring to the contro! box. Failure to do so could result in electrical shock, death or serious injury. oS wb aces _ - ] I sf ra Joe wg 40 (6015653K — Industrial HVLS Fans ‘August 2017PARTS LIST — FAN Fig. 49 To ensure proper function, durability and safety of the product, only replacement parts that do not interfere with the safe, normal operation of the product must be used. Incorporation of replacement parts or modifications that weaken the structural integrity of the product, or in any way alter the product from its a normal working condition at the time of purchase from i { 4Front® Engineered Solutions could result in product maitunction, breakdown, premature wear, death or serious injury. LZ = ‘August 2017 (6015653 — Industrial HVLS Fans 41~ _ PARTS LIST — FAN, continues Fig. 50 R ‘August 2017 Semone A8 2017PARTS LIST — FAN, continued Item | Quantity | Description Part Number 7 a POWERHEAD, 1HP, 8 LOW 6021030 POWERHEAD, 1HP, 8 HIGH 6021031 POWERHEAD, 1HP, 10/12 LOW 6021033 POWERHEAD, 1HP, 10/12 HIGH 6021034 POWERHEAD, 1HP, 14/16 LOW 6021036 POWERHEAD, 1HP, 14/16 HIGH 6021037 POWERHEAD, 1HP. 18/20 LOW 6021039 POWERHEAD, 1HP, 18/20 HIGH 6021040, POWERHEAD, 2HP, 24 LOW 6021042 POWERHEAD, 2HP, 24 HIGH 6021043 2 2 | SILVER MOTOR COVER 6015806 BLACK MOTOR COVER 6015820 3 7 ‘SAFETY CABLE — 170" LONG -6", 1, 2 EXT 6014884 SAFETY CABLE — 242" LONG - 31.4", 5 EXT 6014887 SAFETY GABLE — 314" LONG - 6, 7, 8° EXT 8014890 SAFETY CABLE — 386" LONG - 9°, 10', 11, 12. EXT 6015864 4 2__| CABLECLAMP 174" PLD aani03 3 HVLS EXT MINT 12° — OPTIONAL 6015865 HVLS EXT MNT 24" — OPTIONAL 6015866, HVLS EXT MNT 36"— OPTIONAL 6015867 HVLS EXT MNT 48"— OPTIONAL 6015868 HVLS EXT MNT 60"— OPTIONAL 6015869 HVLS EXT MNT 72" — OPTIONAL 6015870 HVLS EXT MNT 84" — OPTIONAL 6015871 HVLS EXT MNT 96"— OPTIONAL 6015872 HVLS EXT MNT 108° — OPTIONAL 6015873 HVLS EXT MNT. 120" — OPTIONAL 6015874 HVLS EXT MNT 132" — OPTIONAL 6018875, HVLS EXT MNT _ 144" — OPTIONAL 6018876 é 4__ | WRABUNCX 114° LG SERFLG 6015851 7 4_ | WABUNCX2 12" LG SERFLG 6015852 @ @__| NUT, HEXFLG, SER, 172-130NC 6015853 8 2___| EN 1/2 NYLON INSERT LOCKNUT 214505 70 | 4 | PW-12"1D- SAE 234260 1 2__| HB 12-13UNG X4 1216, GRDS: 6013220, mz] 4 PIVOT, EXTRA WIDE HANGER BRACKET MOUNT 014514 PIVOT, HANGER BRACKET MOUNT 6016400 73_[ 2 _| PLATE, HANGER BRACKET CLAMP 6014953 14 | 2 __| PLATE, CLAMP SPACER 014854 15 | _4 | GUY WIREKIT- 6FT, 7FT, GFT EXT 6015676 GUY WIRE KIT - 9FT, 10FT EXT 6015678 76_| 4 __| SECONDARY STRAP TIE, BALL LOCK 6015265, 7 7178" WIRE CABLE CLAMP, 6010800) NOTE: For corrosion resistant or explosi ‘August 2017 proof fans, consult factory for par (6015653 — Industrial HVLS Fans treme A8 2007 43-~ A PARTS LIST — FAN, continued ltem [Quantity | Description Part Number 78_| 20 __| NUT,HEXFLG, SER, 9/6-16UNF e0t5118 19 7 CORD GRIP, 354-,709" PG21 — NOT SHOWN 6010708) 20 7 TAMINATED WOOD BEAM BRACKET ASSEMBLY — OPTIONAL 6014015 24 5 ‘& BLACK BLADE ASSY 6020503 10 BLACK BLADE ASSY 6020504 12 BLACK BLADE ASSY 6020505 14’ BLACK BLADE ASSY 6020506 16’ BLACK BLADE ASSY 6020507 18' BLACK BLADE ASSY 6020508 20' BLACK BLADE ASSY 6020509 22' BLACK BLADE ASSY 6020510 24" BLACK BLADE ASSY 6020511 8 CLEAR BLADE ASSY 6020512 10' CLEAR BLADE ASSY 6020513, 12' CLEAR BLADE ASSY 6020514 14! CLEAR BLADE ASSY 6020515, 16' CLEAR BLADE ASSY 6020516 18! CLEAR BLADE ASSY 6020517 20' CLEAR BLADE ASSY 6020518 ro 22' CLEAR BLADE ASSY 6020519 24' CLEAR BLADE ASSY 6020520 2 8 FAN COVER FASTENERS 215702, 23 7 FAN MOUNT EXTENSION — STD 6014944 ~ 44 (6015653K — Industrial HVLS Fans ‘August 2017 eernenatcceup a8 207PARTS LIST — VFD BOX Fig. 51 ‘August 2017, (6015653K — Industrial HVLS Fans 45~ SS PARTS LIST — VFD BOX, continues 6014870 — 120V/1PH/1HP Item [| Quantity | Part Description Part Number 1 1 INTERFACE, HVLS DIN RAIL MOUNT PCB 6015547 2 = = = 3 1 MISTUBISHI VFD, 120V, 1PH, 1HP 6014902 4 2 FUSE 15A, 600V, KTK-R-15 6011800 5 1 ROTARY DISCONNECT 6015597 6 1 DISCONNECT SHAFT 150MM 6015599 7 1 DISCONNECT HANDLE. (6015598 8 1 \VFD CONTROL BOX ASSY 6014870 6014871 — 230V/1PHMHP Item | Quantity | Part Description Part Number at 1 INTERFACE, HVLS DIN RAIL MOUNT PCB 6015547 2 = = = 3 1 MISTUBISHI VFD, 230, 1PH, 2HP 6014904 4 2 FUSE 12A, 600V, KTK-R-A2 6011798 5 1 ROTARY DISCONNECT 6015597, 6 1 DISCONNECT SHAFT 150MM 6015599, 7 1 DISCONNECT HANDLE: 6015598 8 1 \VFD CONTROL BOX ASSY 6014871 6014872 — 230V/1PHI2HP Item | Quantity | Part Description Part Number 1 4 INTERFACE, HVLS DIN RAIL MOUNT PCB. 6015547 2 = = = 3 MISTUBISHI VFD, 230V, 1PH, 2HP 6014904 4 2 FUSE 20A, 600V, KTK-R-20 6011801 5 1 ROTARY DISCONNECT 6015597 é 1 DISCONNECT SHAFT 150MM 6015599 a 1 DISCONNECT HANDLE 6015598 8 1 \VFD CONTROL BOX ASSY 6014872 46 6015653K — Industrial HVLS Fans ‘August 2017PARTS LIST — VFD BOX, continues 6014873 — 230V/3PH/MHP Item | Quantity [ Part Description Part Number 1 1 INTERFACE, HVLS DIN RAIL MOUNT PCB 6015547 2 1 LINE REACTOR, 600V, 4.88 6010719 3 1 MISTUBISHI VFD, 230V, PH, 2HP (6014907 4 3 FUSE 5A, 600V, KTK-R-5 6011797 5 al ROTARY DISCONNECT 6018597 6 al DISCONNECT SHAFT 150MM 6015599 7 a DISCONNECT HANDLE 6015598 8 1 \VFD CONTROL BOX ASSY_ 6014873 6014874 — 230V/3PHIZHP Item | Quantity | Part Description Part Number 1 1 INTERFACE, HVLS DIN RAIL MOUNT PCB 6015547 2 4 LINE REACTOR, 600V, 7.64 6010720 3 MISTUBISHI VFD, 230V, 3PH, 2HP. 6014907 4 3 FUSE 10A, 600V, KTK-R-10 6014015 5 1 ROTARY DISCONNECT 6015597 6 d DISCONNECT SHAFT 150MM 6015599 7 1 DISCONNECT HANDLE 6018598 8 1 \VFD CONTROL BOX ASSY 6014874 6014875 — 460V/3PH/1HP tem | Quantity [ Part Description Part Number 1 1 INTERFACE, HVLS DIN RAIL MOUNT PCB 6015547 2 1 LINE REACTOR, 600, 2.18 6010722 3 1 MISTUBISHI VFD, 480V, 3PH, 2HP ‘6014908 4 3 FUSE 3A, 600V, KTK-RS 6011795 5 1 ROTARY DISCONNECT 6018597 é dl DISCONNECT SHAFT 150MM 6015599 7 1 DISCONNECT HANDLE, 6015598 8 1 \VFD CONTROL BOX ASSY 6014875 ‘August 2017 (6018653K — Industrial HVLS Fans 47 tment cepA8 2007~ el PARTS LIST — VFD BOX, continued 6014876 — 460V/3PH/2HP etreenacomup As 207 Item | Quantity | Part Description Part Number 1 1 INTERFACE, HVLS DIN RAIL MOUNT PCB 6015547 2 1 LINE REACTOR, 600V, 3.44 6010718 3 1 MISTUBISHI VFO, 480V, 3PH, 2HP 6014908 4 3 FUSE 5A, 600V, KTK-R-S 6011797 5 1 ROTARY DISCONNECT 6015597 6 1 DISCONNECT SHAFT 150MM 6015599 7 1 DISCONNECT HANDLE 6018598 8 1 \VFD CONTROL BOX ASSY 6014876 6016938 — 460V/3PH/SHP item | Quantity [ Part Description Part Number 1 al INTERFACE, HVLS DIN RAIL MOUNT PCB 6015547 2 1 LINE REACTOR, 600V, 3.44 6010718 mcs 1 MISTUBISHI VFO, 480V, 3PH, 3HP 6016452 4 3 FUSE 10A, 600V, KTK-R-10 6014015 5 1 ROTARY DISCONNECT 6018597 6 1 DISCONNECT SHAFT 150MM 6015599 7 1 DISCONNECT HANDLE 6015598 8 1 \VFD CONTROL BOX ASSY 6016938 6016938 — 480V/3PHI2HP tem | Quantity | Part Description Part Number 1 1 INTERFACE, HVLS DIN RAIL MOUNT PCB 6018547 2 1 LINE REACTOR, 600V, 4.88 6010719 3 1 MISTUBISHI VFD, 480V, 3PH, 3HP 6016452 4 3 FUSE 12A, 600V, KTK-R-12 6011798 5 al ROTARY DISCONNECT (6015597 é 4 DISCONNECT SHAFT 150MM 6015599 7 1 DISCONNECT HANDLE, 6015598 8 1 \VFD CONTROL BOX ASSY 6016939 ~ 48 (6015653K — Industrial HVLS Fans ‘August 2017NN ere el PARTS LIST — REMOTE CONTROL PANEL, continues Fig, 52 |_—WHTIBRN. aRN——— WHTIGRN— |—GRN Item | Quantity | Part Description Part Number 1 1 TOUCH SCREEN CONTROLLER, KELLEY 6015758, TOUCH SCREEN CONTROLLER, SERCO 6018759 TOUCH SCREEN CONTROLLER, ENTREMATIC. 6018648 TOUCH SCREEN CONTROLLER W/ TEMP CONTROL, KELLEY 6016570 TOUCH SCREEN CONTROLLER W/ TEMP CONTROL, SERCO 6016571 TOUCH SCREEN CONTROLLER W/TEMP CONTROL, ENTREMATIC 6018650 TOUCH SCREEN CONTROLLER — MULTI FAN REMOTE, KELLEY 6016043, TOUCH SCREEN CONTROLLER — MULTI FAN REMOTE, SERCO 6016044 TOUCH SCREEN CONTROLLER— MULTI FAN REMOTE, ENTREMATIC | 6018649 2 1 “FBOX , PLASTIC, IVORY 6015648 3 1 ‘CABLE CATS, 100° W/ FERRULE (BLUE) 6076651 “a 1 HMI HVLS, MULTI, TEMP (OPTIONAL, NOT SHOWN) 6078652 5 1 MULTI FAN CONTROLLER W/TEMP (OPTIONAL, NOT SHOWN) 6018648 ‘August 2017 (6016653K — Industrial HVLS Fans 8=~ SS PARTS LIST — TEMP CONTROL (OPTIONAL) Fig. 53 ~ Item | Quantity | Part Description Part Number 4 1 TEMP CONTROL ASSEMBLY 6019862 2 2 PHILIPS HEAD SCREW (NOT SHOWN) 6013543, 3 1 4X2 STEEL J-BOX 6013415 4 1 MODBUS TEMP/IO CONTROL 6013861 ~ 50 (6015653K — Industrial HVLS Fans ‘August 2017 ‘ee memaiecinup A827NS WARRANTY THIS LIMITED WARRANTY IS 4FRONT'S (DBA ENTREMATIC) SOLE AND EXCLUSIVE WARRANTY WITH RESPECT TO THE HVLS FAN AND IS IN LIEU OF ANY OTHER GUARANTEES OR WARRANTIES, EXPRESS OR IMPLIED. THIS LIMITED WARRANTY APPLIES ONLY TO THE ORIGINAL PURCHASER OF THE HVLS FAN AND CANNOT BE ‘TRANSFERRED. FRONT warrants that this HVLS FAN will be free from flaws in material and workmanship under normal use for a period of cone (1) year from the earlier of 1) 60 days after the date of intial shipment by 4FRONT, or 2) the date of installation of the HVLS FAN by the original purchaser, provided that the owner maintains and operates the HVLS FAN in accordance with this User's Manual. In the event that this HVLS FAN proves deficient in material or workmanship within the applicable Limited Warranty period, ‘owner shall so notify 4FRONT, and 4 Front wil, at its option: 41. Replace the HVLS FAN, or the deficient portion(s) thereof, without charge to the owner (to include all parts and labor); or 2. Alter or repair the HVLS FAN, on site or elsewhere, without charge to the owner. In addition, 4FRONT warrants the HVLS FAN for an additional fourteen (14) years for replacement parts only. Exclusions to the limited warranty: Blades and hub assembly are warranted for the lifetime of the product to a maximum of years seven (7) years after discontinuation of the product as defined by 4Front Engineered Solutions, Inc., but in no event Shall this period be less than fifteen (15) years from either; 1) 60 days after the date of initial shipment by 4FRONT, or 2) the date of installation of the HVLS FAN by the original purchaser, provided that the owner maintains and operates the HVLS FAN in accordance with this Owner's Manual ‘This Limited Warranty does not cover any fallure caused by improper installation including mounting location and exclusion zone violations, abuse, improper operation, negligence, or failure to maintain and adjust the HVLS FAN properly. Parts requiring replacement due to damage resulting from vehicle impact, abuse, or Improper operation are not covered by this warranty. 4FRONT DISCLAIMS ANY RESPONSIBILITY OR LIABILITY FOR ANY LOSS OR DAMAGE OF ANY KIND (INCLUDING WITHOUT LIMITATION, DIRECT, INDIRECT, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR LOST PROFITS OR LOST PRODUCTION) arising out of or related to the use, installation or maintenance of the HVLS FAN (including premature product wear, product failure, property damage or bodily Injury resulting from use of unauthorized replacement parts or modification of the HVLS FAN). 4FRONT's sole obligation with regard to a HVLS FAN that is claimed to be deficient in material or workmanship shall be as set forth in this Limited Warranty. This Limited Warranty will be null and void if the original purchaser does not notify 4FRONT's warranty department within ninety (90) days after the product deficiency is discovered. ‘THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF, INCLUDING, BUT NOT LIMITED TO, A WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE, ALL OF WHICH 4FRONT HEREBY DISCLAIMS. See ‘August 2017 6015653K — Industrial HVLS Fans 51SS =Please direct questions about your fan to your local distributor. Your local distributor is: Corporate Office: 1612 Hutton Dr. Suite 140 Carrollton, TX. 75006 Tel. (972) 466-0707 Fax (972) 323-2661 4Front Engineered Solutions® © Entrematic Group AB 2017 Part No. 6015653KVFD Wiring: ESFR (Early Suppression Fast Response) ZS WARNING: Improper installation can cause electric shock or damage to the motor and controller. A qualified electrician should perform the installation. If installing the fan in the United States, the fan must be installed per the following National Fire Protection Association (NFPA) guidelines: + The fan must be centered approximately between four adjacent sprinklers. + The vertical distance from the fan to the sprinkler deflector must be at least 3 ft (91.4 cm). + The fan must be interlocked to shut down immediately upon receiving a watertlow signal from the alarm system The fire relay included with the fan is needed only if the fan will be installed in a building that has a fire sprinkler system. The fire relay integrates the fan with the sprinkler system and shuts down the fan upon receiving an alarm signal from the system. If the building in which the fan will be installed has a sprinkler system, you must install the relay according to the instructions below. ‘A-contact closure across the digital input terminals 4 and 134 will result in fan shutdown. The included relay uses ‘a Normally Open (N.O) contact as shown below. The relay coil must be energized by the FACP for fan shutdown. ‘Optionally, the normally closed (N.C) relay contact can be used. The relay coil must remain energized by the FACP. for fan operation. This would be considered a fail safe or fail open wiring arrangement. Two additional relay coil leads are provided to facilitate supervision pass-through where required, Terminals 4 & 13A for ESFR Roly ° i ° 2) A {An alarm condition will stop the fan ae cei en Ed and issue an "F_EF” external fault 7 Z 4 on the controller's display. Relay Coll/Contact Details white [()—C] Blue x2) NC Yellow Red (x2)| (x) __NO| Orange Coll: 20-32 VOC @ 20 mA. Relay is mounted to the backside of the access cover. YWMLDIGASSSOLUTIONSCOM 02016 OELTATTCORP, AL RIGHTS RESERVED 31OPERATING THE CONTROLLER A\ WARNING: The following startup procedures apply to standard model controllers. Procedures may vary depending on installation options and system automation. The installer should verify proper wiring, terminations, and proper voltage supply before proceeding. High voltage gloves and arc flash protection are recommended. ap o (a) 7) Drive Idle/Stopped Screen Fan Speed Percentage Display (73.5% Running FWD) Typical Fault Message Display {Incoming Line Over-Voltage Shown) Starting and stopping the fan The RUN and STOP buttons control the fan start and stop functions, To start the fan, press the green RUN button. To stop the fan, press the red STOP button, Adjusting fan speed The Arrow buttons control speed adjustment. To adjust fan speed, press the Up or Down Arrow button. Single presses will increase or decrease the speed in 1-2% increments, Pressing and holding the Up or Down Arrow button wil slowly and continuously adjust fan speed until the button is released. Reversing direction of fan rotation The direction of fan rotation can be reversed when the fan Is stopped or running. To reverse the direction of rotation, press the Direction button, and then press the Memory/Enter button (as shown on the left). The associated Direction indicator will flash, indicating the pending change. umBeASsEoLITONS om O2OKDRTATCORP. AL SIGHTS RESERVED. 37Operation A\ WARNING: The following startup procedures apply to standard model controllers. Procedures may vary depending on installation options and system automation. The installer should verify proper wiring, terminations, and proper voltage supply before proceeding. High voltage gloves and arc flash protection are recommended. Starting and stopping the fan The RUN and STOP buttons control the fan start and! stop functions. To stop the fan, press the red STOP button. Adjusting fan speed JAg) ie eroattns cont speed sine { To adjust fan speed, press the Up or Down arrow button + Single presses will Increase or decrease the speed in 1-2% increments. iv + Pressing and holding the Up or Down arrow button will slowly and continuously adjust fan E speed until the button is released. Reversing direction of fan rotation eS “The direction of fan rotation can be reversed when the fan is stopped or running RF To reverse the direction of rotation, press the Direction button, and then press the Memory/ ten Enter button as shown on the left. The associated direction indicator wil lash to indicate the M pending change. ee Drive Idle/stopped screen Fan speed percentage display ‘Typical fault message display (73.5% running forward) {incoming line over-voltage shown) 42 neinsSsCUONSCOM O2BECEIATEOER ALLROMTS SEED,GENERAL TROUBLESHOOTING Some issues can be resolved before requesting service. Review the troubleshooting tips listed below before contacting Customer Service for support. Customers in the United States Customers outside of the United States For questions about your product or For questions about your product or customer customer service inquiries, please call our service inquiries, please contact your local Big Ass toll free number (877-BIG-FANS) or visit wwwbigassfans.com/service. Symptom Solutions representative or fill out a contact form at www.bigassfans.com/service. Possible solution(s) The fan is turning In the wrong direction. To be effective, the fan should be rotating in the counterclockwise direction when viewed from the floor. If the fan is not rotating in the counterclockwise direction, press the F/R button on the controller. A popping noise is coming from the fon. Airfoil noise comes from airfoils, that are not tightened to the specified torque. Disconnect the fan from power, and then tighten the airfoll fasteners to 29 ftilb (39.3 Nm). Ifthe popping still occurs, verify that the airfoils, are not contacting each other. If they are, contact Big Ass Solutions Customer Service. The fan will not start. Verify the following: + Make sure that all wires are securely connected, + Verify that supply power is adequate and functional. If the fan still does not start, contact Customer Service. The VFD generates radio frequency noise (RF). \VFDs generate RF noise in many ways, but this can be prevented using the proper wiring practices outlined in “Electrical installation.” Verify the following: + Do not run your controller and sensitive equipment on the same power line. + Ensure proper grounding at the motor, controller, and from the controller to the utlity. Ifthe noise is stil present, contact Customer Service. The motor makes noise when fan speed is increased. Audible high frequency carrier noise may be an indicator of a stall condition. Verify motor currents are within limits. Reference the technical specifications in this manual to confirm motor currents for your fan size. The fan wobbles during operation. + Verify that the mounting structure is rigid enough to support the fan and that the fan is not being exposed to external air forces. + If guy wires were installed, confirm proper installation. If guy wires were not installed, contact Customer Service. Note: Some motor, gearbox, or drive noise is to be expected and is normal. WUNBIGASSSOLUTONS.COM 020% DELTATCORR AL RIGHTS RESERVED, 45Troubleshooting the controller ‘Some controller issues can be resolved before requesting service. Review the below warning and fault messages before contacting Customer Service for support. Status and warning messages Error code Description and corrective action EPM Contains Earer Firmware Version Fp ever opecer en youtyto ange oVE-D parameter andthe EM fmwareis older thon te VEDS mare CE [ro correct his condition, press the STOP button, nd then press the Memonfntr bute. Use the UP/DOWN button to scroll to P199. Press the Memory/Enter button. Use the UP/DOWN. button to scroll to a setting of 5. Press the Memory/Enter button to save the change. The VFD is now able to read/write the EPM properly. ‘Current Limit ct (Lt. _| verify proper motor wiring and HP. Check for short circuits. Increase acceleration time. ~_ [Decel Override ¢ € (C_ | Famis stopping too fast, causing o DC Buss overvottage. Drive Is backing off the deceleration rate to prevent HP (Over-voltage) fault. Error Eee | imvata cota or invata command entered. Fast Current Limit FV loverioad Fc ee Check for short circuits throughout the load. Increase accel time. £s Flying Restart Attempt after Fault Program Attempt Made in OEM Settings Mode € (P199=9) Parameter changes are not permitted. Reset EPM to OEM Defaults Failure ¢ RN Srata areca cr i ult Lockout [Auto restart failure after five unsuccessful restart attempts. ‘Start Pending The drive has tripped and is waiting to restart. Fan Stopped Seah |ouruttequencyis one WWW BGASSSOLUTONSCOM ©2016 DELTATCORR ALL RIGHTS RESERVED, 47Fault messages Error code F_AF Description and corrective action High Temperature fault Check for excessive load or a dirty heatsink. Improve the drive cooling ability. F_AL ‘Assertion Level fault Check the assertion level switch relative to P120. F_bF F_CF f_¢F FEF Personality fault Drive hardware error Cycle power, and then reprogram EPM. If the fault will not clear, replace the drive and EPM. Control fault Drive hardware error Cycle power, and then reprogram EPM. Ifthe fault will not clear, replace the drive and EPM. Incompatible EPM fault Drive hardware error Cycle power, and then reprogram EPM. If the fault will not clear, replace the drive and EPM. External fault Digital input programmed for this feature has been energized/de-energized depending on programming. P121-P124 [cP faut F_F | | EP is missing or defective Replace the EPM. ¢ ¢ @ | tarovare Fete — Replace the dive. Fl2 F_Fot ‘4-20 mA Signal Loss Check signal source and wiring, i.e., SmartSense wiring error. F_SF ‘OEM Defaults Data Fault The OEM parameters in the EPM module do not match the anticipated defaults according to. the VFD. This fault may appear immediately upon VFD power-up. To correct this condition, press the STOP button, and then press the Memory/Enter button. Use the UP/DOWN button to scroll to P19. Press the Memory/Enter button. Use the UP/DOWN button to scroll to a setting of 0. Press the Memory/Enter button to save the change. The VFD Is now able to read/write the EPM properly. High Voltage fault Check AC incoming power or increase fan deceleration time. 48 Low Voltage fault Check AC incoming powerError code F_OF Description and corrective action ‘Output Transistor fault Short circult, excessive load, excessive cable charging current Verify correct load (motor HP, motor wiring, cable length, cable type). F_OFI Motor Short to Ground F_PF Motor Thermal OL. Check actual motor current against FLA (P108) F_¢F Flying Restart fault Failed motor speed sync attempt F_SF F_UF Single Phase fault Incoming AC line phase loss Check supply power. Start fault ‘Start command was present on powerup. Cycle start command. 179 diagnostics running display options Error code PSos Description and corrective action Fault History PSo PSoe Drive ID PS63 Internal Code (xyz) Pscs PS06 PSC? DC Buss Voltage (divided by 1.414 = approximate line input voltage) RMS Equivalent Motor Voltage at Drive Output Terminals Motor Load (% of drive output rating) 49Description and corrective action ‘Actual Motor Current in Amperes ‘Torque as a Percentage of Motor Rated Torque (vector mode only) Drive Output Power in kW. Total KWH for Drive Lifetime Heatsink Temperature Degrees Celsius (0-10 VDC Input Voltage (VDC) ‘4-20mA Input Current (mA) ‘Analog Output Level (VDC) ‘Actual Drive Output Frequency (Hz) Network Speed Command (Hz) Total Runtime (hours) ‘Total Powered-On Time (hours) 50 Fault History (r.x0x) N=ts xxx = Fault codeCONTACT US Talk to a Big Ass Fan Expert. Call us at one of the numbers below or visit www.bigasssolutions.com Customer Service United States Canada 2348 Innovation Drive 6300 Northwest Dr, Unit 3 Lexington, KY 40511 Mississauga, ON L4V 1J7 USA Canada 877-244-3267 1-844-924-4277 +1859-233-1271 South and Southeast Asia Australia/Oceania 18 Tampines Industrial Crescent #06-07 35 French Street Singapore 528 605 Eagle Farm, QLD 4009 +65 6709 8500 Australia (07) 3292 0100 Malaysia No 4, Jalan Jururancang UV/21A Europe Hicom Glenmarie Industrial Park OBELIS S.A 40150 Shah Alam, Selangor Bd. Général Wahis, 53 Malaysia 1030 Brussels, Belgium 432.2732.59.54 Manufacturing and Warranty You are responsible for providing and paying for shipping when returning a product to Big Ass Solutions for the purpose of recycling under the WEEE directive. Manufacturing Manufacturing 2425 Merchant Street 2251 Innovation Drive Lexington, KY 40511 Lexington, KY 40511 USA USA Warranty and WEEE Returns 2251 Innovation Drive Lexington, KY 40511 USA WWHLSIGASSSOUTIONSCOM ©2017DELTAT CORP, ALL AIGHTS RESERVED, 51