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CONCRETE INTERNATIONAL

MARCH 2022 V. 44 No. 3


V. 44 NO. 3

29 A Concrete Diamond in
the Northern Cape
DECORATIVE & ARCHITECTURAL CONCRETE
MARCH 2022

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Ci
MARCH 2022 V. 44 No. 3
Concrete
international
The Magazine of the Concrete Community

DECORATIVE & ARCHITECTURAL CONCRETE


35
29 A Concrete Diamond in the Northern Cape
Sol Plaatje University Student Resource Centre’s floating concrete
façade challenges the limits of lateral stability
by Deborah Huso

34 2021 Decorative Concrete Council Award Winners

36 Hallowed Ground
Restoration returned the United States Air Force Academy Air Garden
to its former glory
by Sean O’Keefe

39 O.S. Fowler’s Octagon House


Renowned phrenologist was a proponent of gravel wall construction
by Luke M. Snell

37
ALSO FEATURING
19 ACI’s New Fellows
Members to be awarded at the ACI Concrete Convention – Spring
2022

26 How the ACI Excellence in Concrete Construction Awards


Got its Start
After 8 years, the program is growing with a new, self-nomination
option for entries

43 Microspheres in Hardened Concrete


Criteria for assessing cyclic freezing-and-thawing durability
by Emmanuel K. Attiogbe

64 Concrete Q&A: Specifying Architectural Concrete

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www.concreteinternational.com | Ci | MARCH 2022 3
March
Ci
27

Concrete international
PUBLISHER
Rex C. Donahey, PE
rex.donahey@concrete.org

EDITOR-IN-CHIEF
Keith A. Tosolt
keith.tosolt@concrete.org departments
CONCRETE INTERNATIONAL

MARCH 2022 V. 44 No. 3

ENGINEERING EDITOR 7 President’s Memo


W. Agata Pyc
10 News
V. 44 NO. 3

agata.pyc@concrete.org 29 A Concrete Diamond in


the Northern Cape

15 On the Move
MANAGING EDITOR
DECORATIVE & ARCHITECTURAL CONCRETE

Lacey J. Stachel 17 Calls for Papers


lacey.stachel@concrete.org
51 Products & Practice
EDITOR
Demitri A. Kanellopoulos 54 Product Showcase
demitri.kanellopoulos@concrete.org 56 Industry Focus
MARCH 2022

ADVERTISING The newly constructed Sol Plaatje 59 Meetings


Dan Kaste University Student Resource Centre,
MCI USA the centerpiece of the first public
60 Public Discussion
dan.kaste@wearemci.com university to be built in South Africa 62 Sinopsis en Español
since 1994, has a design like the cut
PUBLISHING SERVICES of an inverted diamond and employs 63 Advertiser Index
SUPERVISOR concrete as its primary structural and
aesthetic feature. This pays homage 63 What’s New from ACI
Ryan M. Jay
to the diamonds that built the city of
EDITORS Kimberley, South Africa, and to the
Erin N. Azzopardi, Kaitlyn J. Dobberteen, native Brakdak style of construction
Tiesha Elam, Hannah Genig, where wood is nearly nonexistent. For
Angela R. Noelker, Kelli R. Slayden details on the new building in the heart
of the university’s campus, see the
GRAPHIC DESIGNERS article on p. 29.
Susan K. Esper, Ryan M. Jay,
Gail L. Tatum

Copyright © 2022 American Concrete Institute. Printed in the United States of America. All correspondence should be directed to the
headquarters office: 38800 Country Club Drive, Farmington Hills, MI 48331. Telephone: +1.248.848.3700. Facsimile (FAX): +1.248.848.3701.
Concrete International (US ISSN 0162-4075) is published monthly by the American Concrete Institute, 38800 Country Club Drive,
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Institute publications are not able to, nor intended to supplant individual training, responsibility, or judgment of the user, or the
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Tel. +1.248.848.3700 American Concrete Institute. Canadian GST #126213149RT
Fax. +1.248.848.3150

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4 MARCH 2022 | Ci | www.concreteinternational.com
Ci
American Concrete Institute
IN Board of Direction
President Directors
Cary S. Kopczynski Scott M. Anderson Maria G. Juenger
Your Construction Project Past President
Michael C. Brown Kamal H. Khayat
Anthony R. DeCarlo Jr. Michael E. Kreger
Could Win Board Members Walter H. Flood IV Kimberly E. Kurtis

S
David A. Lange John W. Gajda Ishita Manjrekar
ince the first awards cycle was Randall W. Poston G. Terry Harris W. Jason Weiss
Jeffrey W. Coleman
launched in 2014, the ACI
Excellence in Concrete
Construction Awards program has Vice Presidents Executive Vice President
recognized outstanding design and Charles K. Nmai Antonio Nanni Ronald Burg
construction projects around the world.
Structures built with innovative technology
and exceptional architectural elements are Technical Activities Educational Activities Certification Programs
selected for first- and second-place honors Committee Committee Committee
chair chair chair
in seven categories, with one overall Michael C. Brown Thomas M. Greene Frances T. Griffith
Excellence winner named by the judging
secretary staff liaison staff liaison
panel comprised of industry experts. Matthew R. Senecal Kathryn A. Amelio John W. Nehasil
Any concrete project that has won an
ACI chapter award is automatically Timothy S. Folks Diana Arboleda Eric Bedard
Robert J. Frosch Tara Cavalline Bryan R. Castles
considered for the Excellence Awards. Other Wassim Ghannoum Arturo Gaytan Covarrubias Oscar Duckworth
projects can be nominated by ACI chapter Mary Beth D. Hueste Walter H. Flood IV Werner K. Hellmer
officials or an ACI international partner. Maria G. Juenger Seamus F. Freyne J. Scott Keim
Keith E. Kesner Lance S. Heiliger Steve R. Lloyd Sr.
Now, another way to receive
Kamal H. Khayat Kimberly Waggle Kramer Jorge M. Rivera Torres
recognition for projects is being Carl J. Larosche Robert C. Lewis Christopher J. Robinson
introduced. For engineering firms and Barzin Mobasher John B. Robertson Robert L. Varner
constructors that do not have an ACI Anton K. Schindler Jackie A. Sempel Wayne M. Wilson
Thomas J. Van Dam
chapter or partner award program W. Jason Weiss
available in their area, self-nomination is
an option. The deadline for entries is
approaching (p. 26).
In this issue of CI, the focus is on
award-winning projects featuring ACI Staff & Departments
decorative and architectural concrete. The Executive Vice President: Ronald Burg, ron.burg@concrete.org
exterior shell of the Sol Plaatje University Senior Managing Director: John C. Glumb, john.glumb@concrete.org
Student Resource Centre is a monolithic
ACI Foundation: Human Resources:
concrete envelope with the walls ann.masek@acifoundation.org lori.purdom@concrete.org
cantilevered to the outside to create a Certification: Information Systems:
floating façade. A sustainable heating and aci.certification@concrete.org support@concrete.org
cooling system is also incorporated (p. 29). Chapter Activities: Marketing:
A review of the 2021 Decorative john.conn@concrete.org julie.webb@concrete.org
Concrete Council Award Winners Engineering: Member/Customer Services:
includes the WOW! Award for best techinq@concrete.org acicustomerservice@concrete.org
overall project. A highlight of Little Event and Publishing Services: Professional Development:
Island at Pier 55 is a 700-seat lauren.mentz@concrete.org claire.hiltz@concrete.org
amphitheater with architectural concrete Finance and Administration: Publishing Services:
designed for a 100-year life cycle (p. 34). donna.halstead@concrete.org ryan.jay@concrete.org
When the ACI Concrete Convention
takes place this month, a group of ACI’s
annual awardees will be honored, Sustaining Members
including the newest ACI Fellows (p. 19). See pages 8-9 for a list of ACI’s Sustaining Members.
They represent ACI’s goal of “Always
To learn more about our sustaining members, visit the ACI website at
advancing”—which is also reflected in
www.concrete.org/membership/sustainingmembers.aspx.
the industry’s award-winning projects.
Keith A. Tosolt
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www.concreteinternational.com | Ci | MARCH 2022 5
Get the
Recognition
You
Deserve

E xcellence in Concrete Construction Awards

2022 Call for Entries


Submission deadline is April 29, 2022
ELIGIBILITY
There are three ways to nominate a project:
1. The project is nominated by an ACI chapter.
2. The project is nominated by an ACI international partner.
3. Project team member or owner may self-nominate by paying a nonrefundable $500 nomination fee.
The nominated project must consist of new construction substantially completed within 36 months of the
submission deadline.

For more information, please contact Doreen Dickerson at +1.248.848.3162,


@seismicisolation
@seismicisolation
Doreen.Dickerson@concrete.org or visit www.ACIExcellence.org
President’s
Memo
Looking Ahead
T
his is my last Memo as hardware and software for designing structures will
ACI President. As I undoubtedly have changed—how? In construction, what new
pondered ideas for the systems and equipment will be in use, and will they be
message I wanted to convey, I controlled by human beings or artificial intelligence?
considered several topics. I These are all important questions. And if you assume as I
thought about recapping the past do that change in all areas of our industry—education,
year and discussing ACI’s many materials, design, and construction—will be rapid and
achievements. I considered continual, it’s intriguing to ponder where those changes will
going in a different direction and take us. And most importantly, to commit to being a
giving you an insight into the participant and not a bystander. Participants will lead the
COVID-19 related challenges change; bystanders will follow it. ACI is in a unique position
that ACI staff and leadership to lead it. That being the case, I’ll offer some final thoughts on
Cary S. Kopczynski
faced over the last 2 years and where future ACI leadership should target its efforts.
ACI President how adroitly they were
confronted and overcome. And “envisioning the future is more
I also considered writing about ACI’s expanding international
role and the valuable partnerships we are nurturing around important than dwelling on the past”
the world.
These topics were all worthwhile for my last Memo. But in Knowledge growth—not just in our industry but in all
the end, I decided to direct my thoughts to the future because areas of human endeavor—leads to specialization. As growth
envisioning the future is more important than dwelling on the continues, one specialty becomes two, and two become four.
past. What’s done is done. But what’s yet to be created Although knowledge growth is net positive, it does have
originates from our vision and our willingness to pursue it. So negative consequences. Chief among these is the tendency to
instead of writing about what the Institute has accomplished, divide and fracture fields of activity, which makes unification
as impressive as it is, I decided to explore where it’s going. of effort increasingly difficult. Using the example of a
What exciting opportunities await us if we are bold enough to construction project, modern projects involve dozens—
pursue them? Where will they take us? And how should ACI sometimes hundreds—of design and construction disciplines,
position itself to play a leading role? each playing a specialized role. In times past, that same
Let’s begin with one of the biggest challenges confronting project was handled by the “Renaissance person” who could
our industry—achieving carbon neutrality. It’s no mystery that do it all. No longer.
concrete is responsible for nearly 10% of excess global carbon ACI can play a crucial role in combatting the consequences
emissions. It’s also no mystery that many political entities, of a fractured industry. As a professional, consensus-based
trade associations, companies, and individuals in the concrete organization, we are uniquely positioned to unify and not
industry are working on this problem. A challenge going divide, to promote collaboration over competition, and to
forward is to unify and focus these activities, and this can best nurture global relationships that benefit our entire industry.
be accomplished by a professional organization with a global That should be our focus. May it always be so.
wingspan. That entity is ACI. Our Center of Excellence for It has been a great honor to serve as your President. My
Carbon Neutral Concrete will soon be introduced and begin respect for the Institute, its members, and what we represent
work. It will serve as a resource for the entire industry and nationally and internationally has grown with each new
assist the many incubating companies that need help scaling experience. And this increased respect has strengthened my
up their ideas, products, and services. commitment to remaining an active participant in and
Looking further ahead, I find it intriguing to ask ourselves contributor to this great organization we call ACI. May we
what our industry will look like in 50 years, 100 years, or continue together in the spirit of “Always advancing.”
longer. What differences will there be in education? What new
advancements will have occurred in concrete materials? Our Cary S. Kopczynski
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www.concreteinternational.com | Ci | MARCH 2022 7
ACI SUSTAINING
The Foundation
Sustaining Members show true dedication
to advancing concrete knowledge.
The continued support from these organizations has
enhanced the progress of the concrete industry.

www.amengtest.com www.ascconline.org www.arcosalightweight.com


+1.800.972.6364 +1.866.788.2722 +1.678.777.6278

American Engineering Testing, Inc. ASCC is a nonprofit organization for cast- Arcosa Lightweight is America’s largest
(AET), specializes in geotechnical, in-place concrete contractors, dedicated producer of expanded shale and clay
pavement, and construction materials to enhancing the capabilities of those who lightweight aggregate, with operations
engineering and testing; environmental build with concrete and providing them a in California, Colorado, Texas, Louisiana,
consulting; forensic engineering; building unified voice in the industry. Alabama, Kentucky, Indiana, and
technology; and petrography/chemistry. Arkansas.

www.peri-usa.com www.premform.com www.usa.sika.com


+1.410.712.7225 +1.905.790.3555 +1.800.933.SIKA

PERI is one of the largest manufacturers As a concrete forming company with Sika develops and produces systems and
and suppliers of formwork, shoring, over 25 years of experience, Premform products for bonding, sealing, damping,
and scaffolding systems worldwide. takes pride in building—and acting—with reinforcing, and protecting in the building
Their expansive network of rental yards creativity, expertise, and integrity at every sector and automotive industry.
and engineering offices have made step.
them a preferred supplier for concrete
contractors across the U.S.

American Engineering Testing, Inc. Boral Resources Dayton Superior Corporation


American Society of Concrete Contractors Cantera Concrete Company Doka USA Ltd.
Anchormen Construction LLC Ceco Concrete Construction, LLC The Euclid Chemical Company
Arcosa Lightweight CHRYSO, Inc. GCP Applied Technologies Inc.
Ash Grove Cement Company Concrete Reinforcing Steel Institute Goss Foundations, Inc.
B&B Concrete of Kansas, LLC Concrete Sealants, Inc. Hawkins Construction and Flat Work, LLC
Baker Concrete Construction, Inc. Concrete Strategies LLC Keystone Structural Concrete, LLC
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Barrier One, Inc. CTLGroup@seismicisolation LafargeHolcim (US) Inc.
Bentley Systems, Inc. Curecrete Distribution, Inc. Lehigh Hanson, Inc.
MEMBERS
of Our Success
To learn more about Sustaining Members,
visit www.concrete.org/sustainingmembers.
Read more about this month’s featured
Sustaining Members in the profiles below!
NEW SUSTAINING MEMBER

www.flyash.com www.wrmeadows.com www.meiercon.com


+1.901.984.9400 +1.847.314.2100 +1.858.485.1800

Boral Resources—America’s leading W. R. MEADOWS’ extensive line of high- Three generations of Meier structural
marketer of coal combustion products— performance, premium-grade construction concrete contractors have been providing
operates an extensive distribution network products have been developed for use in, Southern California with foundations for
and offers proprietary technologies on, around, and under concrete. their communities for over 60 years.
ensuring consistent, high-quality fly ash.

NEW SUSTAINING MEMBER

www.ssiteam.com www.vector-corrosion.com www.ztexconstruction.com


+1.877.774.2677 +1.813.830.7566 +1.915.591.6900

For over 25 years, Structural Services, Vector Corrosion Technologies has ZTEX Construction provides cost-
Inc., has pioneered the development of innovative solutions for concrete corrosion effective concrete solutions and
new placing, finishing, and monitoring repair and protection in reinforced innovative problem-solving strategies to
procedures which make construction of concrete structures. west Texas and Southern New Mexico.
superior on-ground and suspended slabs Our team, commitment, and dedication to
both possible and practical. every project are what sets us apart.

Master Builders Solutions US, LLC Phoenix Industrial Superior Construction Services
W. R. Meadows, Inc. Precast/Prestressed Concrete Institute TEKNA CHEM SpA
Meier Construction, Inc. Premform TWC Concrete Services, LLC
Metromont Corporation Seretta Construction, Inc. Vector Corrosion Technologies
Municipal Testing Group Sika Corporation Xypex Chemical Corporation
North S.Tarr Concrete Consulting, PC Specialty Products Group, Inc. ZTEX Construction Inc.
Oztec Industries, Inc. STRUCTURAL
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Penetron International Ltd. Structural Services, Inc.
PERI Formwork Systems, Inc. Sullivan Construction Group
News
ACI Releases New Repair Code important partnership to establish a plant certification program
ACI released ACI CODE-562-21: Assessment, Repair, and for producers of fiber-reinforced polymer composite bars and
Rehabilitation of Existing Concrete Structures—Code and tendons for use in concrete.
Commentary in print and digital formats. This code provides ACMA, ACI, and NEx each agree the program should
minimum requirements for assessment, design and comply with applicable ANSI, ISO, or AASHTO/NTPEP
construction, or implementation of repairs and rehabilitation, requirements for a plant certification program and should be
including quality assurance requirements, for structural developed under the auspices of a Standards Developing
concrete in service. ACI CODE-562-21 was written Organization. This new certification program aims to
specifically to be integrated into building codes as a accelerate the adoption and use of fiber-reinforced polymer
mechanism for building officials to have increased confidence composite bars and tendons.
that repairs are performed in a manner that provides an “This endeavor challenges our industry to certify
acceptable level of protection for the public. Previous versions manufacturers to standards which future nonmetallic building
of ACI CODE-562 have already been adopted by North materials can abide by,” said Jerzy Zemajtis, Executive
Carolina, Hawaii, Ohio, and Florida. Director, NEx. “NEx, ACMA, and ACI are committed to
“This fourth edition of ACI CODE-562 now provides users improving the protection of the health, safety, and welfare of
with a clearer direction when approaching a repair project the public at large and to facilitate the needs of the market,
using the document in conjunction with the IEBC or as a and this agreement is a major step in that direction.”
stand-alone code,” states Michael L. Tholen, ACI Managing
Director, Engineering and Professional Development. “ACI Constantino Named 2022 Chair of ASTM
CODE-562-21 provides all parties involved in a concrete International Board of Directors
repair project with a common and clearly defined set of Cesar A. Constantino, FACI, Director
requirements upon which to base its assessment, repair, and of Business Development for Separation
rehabilitation.” Technologies LLC, a Titan America
ACI CODE-562 is available to subscribers of the online Business, is the 2022 Chair of the ASTM
ACI Collection of Concrete Codes, Specifications, and International Board of Directors. An
Practices and the ACI Concrete Repair Subscription, or it can ASTM International member since 2005,
be purchased individually in print or digital formats. Constantino is active on ASTM
To learn more about ACI CODE-562-21 and to purchase, Committees C01, Cement; C09, Concrete
visit www.concrete.org/aci562. Constantino and Concrete Aggregates; and E60,
Sustainability. He has contributed to the
ACI Announces New Editor for Concrete ASTM Memorandum of Understanding program throughout
International Latin America. Constantino participates as a liaison between
Demitri Kanellopoulos joined ACI as Editor for Concrete ASTM International and academia, industry trade associations,
International. Kanellopoulos received his bachelor’s degree in building code-related institutes, and other standards
professional writing and his minor in public relations from development organizations. Constantino previously served as
Michigan State University, East Lansing, MI, USA. He is a an ASTM Board Vice Chair in 2021. In addition, he served as
self-published author, experienced blog writer and editor, and a member of the ASTM Finance and Audit Committee.
has aided in public relations campaigns for the City of East He is a member of ACI Committees 130, Sustainability of
Lansing and the Broad Art Museum. Presently, Kanellopoulos Concrete; 228, Nondestructive Testing of Concrete; 232, Fly
hopes to assist readers by providing them with current and Ash and Bottom Ash in Concrete; 239, Ultra-High-
accurate information about the concrete industry and the Performance Concrete; and 308, Curing Concrete; and ACI
advancement of concrete technology. Subcommittee 308-B, Curing-Specifications, and the
International Conferences/Conventions Subcommittee.
Plant Certification for Composite Producers to Constantino has been with Titan America since 2005,
be Developed serving as a Manager of Technical Services, Director of
The American Composites Manufacturers Association Concrete Technology, Director of Process and Quality, and
(ACMA), ACI, and NEx: An ACI Center of Excellence for Vice President of Corporate Engineering. Before joining Titan
Nonmetallic Building Materials (NEx) have signed a America, Constantino worked as a researcher and a consultant
memorandum of understanding to develop a new plant both in Panama and the United States.
certification program. The agreement sets the framework of an Constantino received his bachelor’s degree in civil
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10 MARCH 2022 | Ci | www.concreteinternational.com
News

engineering, a master’s degree in structural engineering, and a All meetings will be conducted via teleconference.
doctorate in construction materials from The University of Participation will be voluntary and unpaid. Applicants from
Texas at Austin, Austin, TX, USA. all backgrounds are encouraged to apply, including code
officials, architects, engineers, and contractors. Applicants do
Applications Open for ICC Committee on not need to be current ICC members.
Diversity, Equity and Inclusion Visit www.iccsafe.org for more information.
The International Code Council (ICC) opened applications
for a new Ad Hoc Committee on Diversity, Equity and 2022 Fazlur Rahman Khan Distinguished
Inclusion (DEI). The goal of this committee is to increase DEI Lecture Series
in the association while helping ICC members diversify their The speakers for the 2022 Fazlur R. Khan Distinguished
own organizations and, ultimately, the building safety Lecture Series at Lehigh University, Bethlehem, PA, USA,
profession overall. will include:
ICC has been a catalyst in welcoming the next generation • Adrian D. Smith, Partner, Adrian Smith + Gordon Gill
of leaders through its Safety 2.0 initiative. The new committee Architecture, Chicago, IL, USA, “Supertall Towers +
will help ICC determine the next steps in bringing in new Green Cities,” March 25, 2022, 4:30 p.m. EST; and
individuals to the association and the building safety industry • Mitsuyoshi Akiyama, Professor and Chair of the
to fill the workforce gap and create a more inclusive Department of Civil and Environmental Engineering,
community. Waseda University, Tokyo, Japan, “Increasing the

The electric flex shaft Control Speed Vibrator enables contractors to choose between set
speeds of 6,000, 8,000, 10,000, and 12,500 VPM via a bluetooth app on IOS or Android.
Once the speed is chosen, the CSV will maintain speed as concrete load changes. www.minnich-mfg.com

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www.concreteinternational.com | Ci | MARCH 2022 11
News

Resilience of Highway Bridges Under Multiple Hazards Ben Wiese, Green Umbrella Systems, were elected new
Including Earthquake, Tsunami, Corrosion, and Climate Directors.
Change,” April 29, 2022, 4:30 p.m. EST. The Concrete Polishing Council (CPC) re-elected Scott
Lectures will be on campus in-person and via Zoom. The Metzger, Metzger/McGuire, Concord, NH, USA, as Council
Structural Engineering Institute-Lehigh Valley Chapter will be Director, and Ryan Klacking, SYNCON Inc., as Council
awarding 1 PDH credit for each lecture to eligible attendees. Director-Elect. Re-elected as Directors were David Botley,
Industrial Caulk & Seal, Inc.; Roy Bowman, SOLID Surface
ASCC 2022 Election of Officers Care, Inc.; Clark Branum, SUNDEK; Kristen Fox, Runyon
Chris Klemaske, Sundek National Surface Prep; Ted Jessop, Phaze Concrete; Carla Nickodemus,
Accounts, Grand Prairie, TX, USA, was BORIDE Engineered Abrasives; and Joe Zingale, CTS
elected First Vice President of the Cement Manufacturing Corporation. Elected new Directors
American Society of Concrete Contractors were Kim Robles, Robles Concrete Design, and Chris Wright,
(ASCC), St. Louis, MO, USA, for 2022. Durable Surfaces.
Elected Vice Presidents were Paul
Albanelli, Albanelli Cement Contractors; CRSI Introduces Safe and Sound Initiative
Cory Lee, Martin Concrete; and Maizer The Concrete Reinforcing Steel Institute (CRSI) launched
Klemaske Ouijdani, Conco. Aaron Gregory, Gregory a new landing page based on its new tagline, “Safe and
Construction, was elected Treasurer. Sound: Steel Reinforced Concrete.” The new web page is
Heather Brown, Middle Tennessee State University; Peter designed to provide quick information on the world’s most
Emmons, STRUCTURAL; and Keith Wayne, Wayne Brothers common building material and act as a vehicle to address,
Companies, were re-elected Directors. Newly elected inform, and respond to pressing industry topics.
Directors are Greg Hryniewicz, Hyde Concrete; T.R. Kunesh, A social media and email awareness campaign kicked off
Somero Enterprises; Marc Ness, DPR Construction; and in January. The campaign focuses on the inherencies of
Ashley Stamper, DANKO Concrete Construction. steel-reinforced concrete design and construction: resiliency,
ASCC Specialty Councils elected the following: durability, and sustainability, among other benefits.
The Decorative Concrete Council (DCC) re-elected Jeff Visit www.safeandsoundsrc.com for more information.
Eiswerth, H&C Decorative Concrete Products, Cleveland, OH,
USA, as Council Director. Michael Campbell, Trademark CRSI Announces New Board Members
Concrete Systems, Inc.; Rich Cofoid, Increte; Dan Kroesen, CRSI announced the appointment of Jeff Estep as
Musselman & Hall Contractors, LLC; Rick Lobdell, Concrete Chairman of the Board, along with six new officers, to
Mystique Engraving; and Brandon Meeks, Birmingham navigate the Institute through its next 2 years of operations.
Decorative Concrete, were re-elected Directors. Jeff Hershberger, Estep is the General Manager of Farwest Steel Corporation, Inc.,
Deco-Crete Supply; Meghan Hryniewicz, Hyde Concrete; located in Vancouver and Auburn, WA, USA, respectively.
Chris Simpkins, H&C Decorative Concrete Products; and New officers on CRSI’s Board include Andre Belland,
Jeremy Wilkerson, Trinic, are newly elected Directors. Rebarfab, Inc.; and Layne Jones, Commercial Metals
The ASCC Safety & Risk Management Council (SRMC) Company, as At-Large Directors; and Marty Lancial,
re-elected Aron Csont, Barton Malow, Southfield, MI, USA, Commercial Metals Company, as the new Chairman of the
as Council Director, and elected Heather Baines, North Coast CRSI Foundation in a non-voting Director role.
Concrete, Cleveland, OH, as Council Director-Elect. William The full Board of Directors was approved at the Business
Bramschreiber, Charles Pankow Builders; John Messing, Meeting held during CRSI’s Fall Business and Technical
Joseph J. Albanese, Inc.; Manuel Rodriguez, TAS Commercial Meeting on November 8, 2021, in Chicago, IL, USA.
Concrete Construction; Matt Stier, McD Concrete Enterprises; The 2021/2022 Board also includes: Brad Cottrell,
and Rick Stone, Madison Concrete Construction, were Commercial Metals Company, Vice Chairman; Adam Simmet,
re-elected Directors. Joelle McGehee, Alliance Safety Simcote, Inc., Secretary/Treasurer; Donald Barney, Nucor
Council; Lan Moody, Martin Concrete Construction; and Corporation, Past Chairman; Kevin Cornell, Salit Specialty
Shawn Werner, Sundt, were elected Directors. Rebar; Bill Couturier, Barton Malow; Rob Faircloth,
Doug Rhiel, Schwing, was elected Council Director of the Contractors Materials Company; Robert McClean,
Manufacturers’ Advisory Council Board and Jeff Johnson was Commercial Metals Company; Eugene McManus, Harris/
elected Council Director-Elect. Mike Tracy was re-elected Nucor; and Dean Peery, Gerdau, At-Large Directors.
Director and Joe Daczko, Master Builders Solutions, and Ex-Officio Directors include: William Brack, Harris Rebar,
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12 MARCH 2022 | Ci | www.concreteinternational.com
News

Chairman, Marketing Committee; Lou as a consultant for most of the tall Chimneys. He culminated his
Colarusso, nVent, Chairman, chimney construction in the Midwest. professional career with his 1991
Engineering Practice Committee; and He became a Fellow of ACI in 1983 and textbook Statically Indeterminate
Matthew Schewe, Commercial Metals served on ACI Committee 307, Concrete Structures.
Company, Chairman, Member Services
Committee.
Region Representative Directors
include: Marcelo Acuña, ABC Coating
Company, Inc., Greater Southwestern
Region Director; Mary Alwin, Nucor
Steel Sedalia, Midwest Region Director;
Reliable products
Jim Melvin, Re-Steel Supply Co., Inc.,
Northeast Region Director; Spence
from “THE”
Peters, Steel Dynamics, Inc., Southeast
Region Director; and Bethany
Reliable source
Hennings, Cascade Steel Rolling Mills,
Inc., Western Region Director.

In Remembrance
Wadi Saliba Rumman, FACI,
passed away November 25, 2021, at the
age of 95, in Ann Arbor, MI, USA. He
received his BS, MS, and PhD in civil
engineering from the University of
Michigan, Ann Arbor, MI, in 1949, 1953,
and 1959, respectively. During his
school and early professional years, he
worked for engineering companies in
Toledo and Cincinnati, OH, USA, and
Detroit, MI. He was also part of an
engineering team that consulted on the Terrco Terrco 701
pier construction of the Mackinac Edger VX1500
Floor Grinders
7.5 h.p. – 40 h.p.
Bridge. Dry Vacs, 110V & 220V

Rumman began his teaching career


as an instructor while still a student at Bringing you higher performance and consistency, since 1999
the University of Michigan, and he
continued teaching until his retirement
in 1988 as a Professor Emeritus. He
received the James M. Robbins
Excellence in Teaching Award from Chi
Epsilon in 1986 and served as Chair or
Co-Chair for PhD and Professional
Degree Committees for nine graduate
students.
Professionally, Rumman was a leader
in advancing the engineering practice of
reinforced concrete chimneys, and he
was instrumental in revising and www.reditoo.com • 877-938-2523
updating industry standards through
national society committees. He served
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www.concreteinternational.com | Ci | MARCH 2022 13
American Concrete Institute

Membership
Means
Knowledge!
Webinars • On-Demand Courses • Technical Documents
We have all the concrete resources you need.
Join 30,000 concrete professionals ACI membership now includes FREE access to all ACI
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On the
Move
The Deep Foundations Institute (DFI) The Slag Cement Association (SCA)
announced Salah Al Dilimi as the new presented ACI member John M.
Chair of the DFI Middle East Regional Melander with the SCA Distinguished
Chapter. He previously served as a Vice Service Award. Long-time SCA staff,
Chair for the chapter. Al Dilimi is the Melander served as the SCA Executive
Rail Infrastructure, Maintenance Director from 2013 through 2017 and is
Manager in the Rail Agency within the currently the Technical Consultant to
Roads and Transport Authority (RTA), SCA. His work for SCA has focused on
Dubai, UAE. He succeeds Emad Sharif Al Dilimi developing and disseminating technology Melander
of GTC Lab, who remains active in the on the use of slag cement and slag
regional chapter. blended cement in concrete. Melander has more than 30 years
Al Dilimi is a professional geotechnical engineer with over of experience in the areas of cement, concrete, and masonry
33 years of international work experience in design, materials technology. He is a member of ACI Committees
construction, and management of geotechnical and civil C670, Masonry Technician Certification; 233, Ground Slag in
projects, including diaphragm walls, concrete piles, driven Concrete; and 524, Plastering. He is also a Fellow of ASTM;
piles, micropiles, and screw piles. He has worked in the UK, an Honorary Member of ASTM Committee C01, Cement; and
Australia, New Zealand, and the Middle East. He has authored a member of ASTM Committee C09, Concrete and Concrete
several technical publications and contributed to the book Aggregates; and Subcommittee C09.27, Slag Cement.
Geology of Dubai. Al Dilimi received his postgraduate degree Melander has received numerous recognitions for his
from the University of Auckland, Auckland, New Zealand. contributions to the development of cement, concrete, and
masonry standards, including the ASTM C01 Bryant Mather
Honors and Awards Award and the ASTM C12 J. Ivan Davison Award.
ACI Executive Vice President
Ronald Burg, FACI, was selected as a Frank Vecchio, FACI, University of
2022 inductee of Distinguished Alumni Toronto Engineering Professor, has been
by the Department of Civil, elected to the 2022 Fellows of the
Construction, and Environmental Engineering Institute of Canada for his
Engineering at Iowa State University excellence in engineering and services to
(ISU), Ames, IA, USA. The the profession and to society. Vecchio is
Distinguished Alumni is for alumni who the former Bahen/Tanenbaum Chair in
have significant professional Burg Civil Engineering. An internationally
achievement and service in their chosen respected authority on the behavior of Vecchio
field. Burg will be recognized at the Civil Engineering and concrete structures, he has contributed
Environmental Engineering Awards Banquet on September substantially to increasing the safety and reliability of
15, 2022, at the ISU Alumni Center. Before joining ACI, he Canada’s infrastructure. Vecchio is the co-developer of the
served as Vice President at CTLGroup, Skokie, IL, USA. In Modified Compression Field Theory, a groundbreaking
addition, he served on the ACI Board of Direction, Technical conceptual model for describing the behavior of reinforced
Activities Committee as a member and Chair, and various concrete under general load conditions, which has been
technical committees. He contributed to numerous papers and incorporated into design codes in Canada and internationally.
publications and received the 2001 ACI Wason Medal for He also developed a suite of software, called VecTor, for
Materials Research along with his co-authors for their paper predicting the response of concrete structures to practically
“Compression Testing of HSC: Latest Technology” in any action, which has been widely adopted for teaching and in
Concrete International. In 2021, the ACI Foundation industrial and research applications. Vecchio is a member of
established the Burg‐Coleman Iowa State ’77 Fellowship, Joint ACI-ASCE Committees 441, Reinforced Concrete
which was generously funded by Burg and Jeffrey W. Columns, and 447, Finite Element Analysis of Reinforced
Coleman, ACI Past President, both 1977 graduates of the ISU Concrete Structures.
College of Engineering. (Content courtesy of Carolyn Farrell, University of Toronto Engineering
News.)

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www.concreteinternational.com | Ci | MARCH 2022 15
Each year, approximately
95 students with concrete-
related degrees miss out on
scholarship opportunities
due to lack of funding.

Let’s make it zero.

Through the generosity of donors


like you, the ACI Foundation is able
to provide scholarships and fellowships to
the best and brightest our industry has to offer.
Join us in supporting the future of the concrete industry
by visiting us at acifoundation.org.

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Calls for
Papers
Calls for Papers: Submission Guidelines
Calls for papers should be submitted no later than 3 months prior to the
deadline for abstracts. Please send meeting information, papers/presentations
being solicited, abstract requirements, and deadline, along with full contact
information to: Lacey Stachel, Managing Editor, Concrete International,
38800 Country Club Drive, Farmington Hills, MI 48331; email: lacey.stachel@
concrete.org. Visit www.callforpapers.concrete.org for more information.

IEEE-IAS/PCA Cement Industry Technical smart bridges. The specific topics include, but are not limited
Conference to, data-driven modeling bridge performance under service
Meeting: 65th Annual IEEE-IAS/PCA Cement Industry and extreme loads, optimization-based smart bridge design,
Technical Conference, May 1-5, 2023, in Las Vegas, NV, manufacturing and design of smart bridge components, point
USA. cloud and computer vision-based techniques for quality
Solicited: Papers should be on topics related to the control, BIM-based virtual bridge preinstallation, smart
practical application of electrical technology, standards, monitoring of bridge construction, novel sensing technologies,
equipment, safety, and systems of interest to the cement self-healing and other advanced/smart material applications,
industry within the scope of the Cement Industry Committee adaptive bridges, accelerated bridge construction, three-
Working Groups. All papers presented are subject to peer dimensional/four-dimensional printing with embedded
review and are published in the conference record. Papers are smartness, and digital twin-based concepts for life-cycle
also evaluated for publication in either the IEEE Transactions cost-benefit analysis of bridges.
on Industry Applications Magazine or the Industry Requirements: Visit https://aben.springeropen.com/
Applications Magazine. submission-guidelines for more information.
Requirements: Visit https://cementconference.org/ Deadline: Submissions are due by July 31, 2022.
call-for-papers for more information. Contact: Steve C.S. Cai, Chair Professor, Department of
Deadline: Abstracts are due by April 1, 2022. Bridge Engineering, School of Transportation, Southeast
University, Nanjing, China; email: cscai@seu.edu.cn.
World of Concrete
Meeting: World of Concrete 2023, January 16-19, 2023, at
the Las Vegas Convention Center, in Las Vegas, NV.

Career Center
Solicited: Presentations must be tailored for the concrete/
masonry professional, showing evidence of material that will
make a significant contribution to the development of
attendees’ professional capabilities and knowledge of the

Hiring the right people


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learning objectives that can be readily implemented in the
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interactive exchange of ideas. Presenters with strong
never been easier.
speaking experience and in-depth knowledge of the topic and
audience needs are invited to submit proposals. Visit  Find the right
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Requirements: Submit questions and proposals to  Save money
seminars@worldofconcrete.com.
Deadline: Submissions are due by April 8, 2022.  Save time

Smart Bridges Design, Manufacturing, and The ACI Career


Maintenance
Publication: Advances in Bridge Engineering special issue. Center is the right
Solicited: Bridge engineers are beginning to understand solution for your
and take advantage of new technologies, such as building hiring needs.
information modeling (BIM), digital twins, machine/deep
learning, big data analytics, data-driven modeling, and Follow @ACICareerCenter
blockchains. As a result, new concepts within the smart
infrastructure domain have been emerging and rapidly
to learn more.
developing. This special collection is intended for
documenting the recent advances that specifically pertain to
www.concrete.org/careercenter
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ACI’s New Fellows
Members to be awarded at the ACI Concrete Convention – Spring 2022

A
CI will recognize 20 members who have been (SFFD) Fire Station; the historic rehabilitation of the vital
honored with the rank of Fellow of the American civic asset, the San Francisco War Memorial Veterans
Concrete Institute (FACI) at the ACI Concrete Building, and the Sutter Health Van Ness Medical Office
Convention in Orlando, FL, USA. The new Fellows will be Building and Parking Structure.
introduced during the Opening Session and Keynote Anderson is a 25-year Pankow veteran. Since joining the
Presentation on March 27, 2022. The ACI Concrete company in 1995, he has served as Senior Vice President/
Convention is scheduled for March 27-March 31, 2022. More Regional Manager, Project Executive, Project Sponsor,
information can be found at www.aciconvention.org. Project Engineer, and Field Engineer. Throughout his career,
As stated in the ACI bylaws, a Fellow is an individual who he has actively supported the advancement of construction
has made “outstanding contributions to the production or use industry education. He serves as Chair of the ACI Foundation
of concrete materials, products, and structures in the areas of Scholarship Council; is a member of ACI Committee 362,
education, research, development, design, construction, or Parking Structures, and Joint ACI-ASCC Committee 117,
management.” The Fellows Nomination Committee selects Tolerances (serving multiple terms as both Secretary and
those to be considered for the award and then forwards its Chair); and is a former member of the Board Advisory
recommendations to the Board of Direction for final action in Committee on Sustainable Development. He is a member of
the fall. Nominations may come from the committee itself,
from local chapters, from the International Advisory
Committee, or by a petition signed by at least five current
ACI members. New Fellows of ACI
The ACI Board of Direction approved the nominations of As approved by the ACI Board of Direction, the 20
this latest group of honorees in fall 2021. Including the new members elevated to the rank of Fellow of the American
honorees, 610 members are current Fellows of the Institute. Concrete Institute are:
The rank of FACI was first established by the Institute in 1973. Scott Anderson, Oakland, CA
ACI’s new Fellows are: Mohamed Bassuoni, Winnipeg, MB, Canada
Scott Anderson is the CEO of Pankow Builders and Daniel T. Biddle, Grove City, PA
provides leadership of the strategic and cultural direction of Aldo De La Haza, Glenview, IL
the company. He drives and supports the development of Anthony R. DeCarlo Jr., Cincinnati, OH
high-performing teams by focusing on the well-being and William B. Denison Jr., Chesapeake, VA
development of Pankow’s people. He has established Ehab El-Salakawy, Winnipeg, MB, Canada
noteworthy standards and continuously improves the Michael S. Faubel, Fort Worth, TX
operations at Pankow to achieve its organizational goals. Werner K. Hellmer, Las Vegas, NV
Anderson leads the company in its mission to reimagine Plinio E. Herrera, Guatemala City, Guatemala
the building experience through human innovation. He aims Insung Kim, San Francisco, CA
to enable the company’s leaders and people to fulfill their Emily Lorenz, Chicago, IL
passion to make a difference, while consistently delivering Joe Nasvik, Downers Grove, IL
exceptional client service and business results. Larry D. Olson, Wheat Ridge, CO
His contributions can be seen in a number of significant Khaldoun N. Rahal, Kuwait City, Kuwait
projects, such as the LEED Platinum certified headquarters Kyle A. Riding, Gainesville, FL
for the San Francisco Department of Public Works, the San Kenneth Sears II, Los Angeles, CA
Francisco Public Safety Building, a state-of-the-art LEED Gene R. Stevens, Denver, CO
Gold certified home for the San Francisco Police Department Shashiprakash G. Surali, Cleveland, OH
(SFPD) Police Command Center, the Southern District Police Paul H. Ziehl, Columbia, SC
Station and a neighborhood San Francisco Fire Department
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and international patents in the field of
synthetic fiber technology and novel
applications. He continues to be an active
member of ACI Committees 302,
Construction of Concrete Floors; 325,
Concrete Pavements; 330, Concrete
Parking Lots and Site Paving; 360,
Design of Slabs on Ground; and 522,
Anderson Bassuoni Biddle De La Haza Pervious Concrete; and ACI
Subcommittee 325-F, Concrete Pavement
Overlays. Biddle was especially engaged
the San Francisco Collaborative Partnering Steering in the research, promotion, and successful application of
Committee and a member of the Urban Land Institute and the macro synthetic fibers to reduce or eliminate conventional
Lean Construction Institute. He received his BS degrees in control joints in concrete floors, pavements, and overlays.
civil engineering and mathematics from the University of Biddle received his BA in communication arts from Grove
Maryland, College Park, MD, USA, and his MS in structural City College, Grove City, PA, USA, in 1978. In retirement,
engineering from Stanford University, Stanford, CA, USA. Biddle continues to closely monitor his own 155 ft (47 m)
long joint-free and crack-free fiber-reinforced concrete
Mohamed Bassuoni is a Professor in the Department of driveway placed in September of 2011.
Civil Engineering at the University of Manitoba, Winnipeg,
MB, Canada. He has authored and co-authored more than Aldo De La Haza is the President of AD Infrastructure
140 technical papers/reports, two ACI Special Publications, Consultants, LLC. He also serves as Vice President of
and a registered patent. uGRIDD Corporation and as a Project Manager for YA
Bassuoni is a member of ACI Committee 201, Durability Engineering Services. De La Haza has been a member of ACI
of Concrete, and Chair of Task Group 201-TG2, Physical Salt Committee 228, Nondestructive Testing of Concrete, since
Attack. He is also a member of ACI Committees 236, Material 1990, where he has served on multiple subcommittees,
Science of Concrete; 237, Self-Consolidating Concrete; and including the development of the certification program for
241, Nanotechnology of Concrete. He received the 2020 ACI NDT Technicians (ACI Committee C691, Nondestructive
Wason Medal for Materials Research. He is a member of Concrete Specialist Certification) and served as a judge for
ASTM Committees C01, Cement, and C09, Concrete and the last 20 years to help administer the ACI-James Instruments
Concrete Aggregates, and is an associate member of the Student Award for Research on NDT of Concrete. He also
Canadian Standards Association (CSA) Committee A23.1/ served as a Guest Editor for the Special Section of the 25th
A23.2, Concrete Materials and Methods of Construction/Test Anniversary Session for ACI 228, “Building on the Past for
Methods and Standard Practices for Concrete. the Future of NDT of Concrete,” where he also published two
His research interests include the design and behavior of technical papers in Elsevier’s Construction and Building
cementitious materials/composites, the durability of concrete Materials journal: “Condition Assessment of Concrete
infrastructure under chemical and physical damage Structures Using a New Analysis Method: Ground-Penetrating
mechanisms, and applications of nanotechnology in concrete. Radar Computer-Assisted Visual Interpretation” and
He received his BSc and MSc in construction engineering “Assessment of Concrete Structures using the MIRA and
from The American University in Cairo, Egypt, in 1999 and Eyecon Ultrasonic Shear Wave Devices and the SAFT-C
2003, respectively, and his PhD in civil engineering from the Image Reconstruction Technique.” De La Haza is also a
University of Western Ontario, London, ON, Canada, in 2008. member of ACI Committees 131, Building Information
He is a licensed professional engineer in the province of Modeling of Concrete Structures, and 364, Rehabilitation, and
Manitoba, Canada. ASTM Committee C09, Concrete and Concrete Aggregates.
His research interests include nondestructive testing of
Daniel T. Biddle retired from FORTA Corporation in the concrete. In the late 1990s, De La Haza performed some of
Spring of 2020 after 41 years of service, ending as Vice the original ground-penetrating radar (GPR) research for the
President, Sales. He began his career at FORTA in 1979. Federal Highway Administration’s (FHWA) NDE Validation
During his career, he was a frequent national speaker on the Center in Mclean, VA, USA, which led to the development of
performance and proper application of fiber reinforcement. the HERMES and PERES prototype GPR systems to produce
He authored scores of articles and technical reports on the tomographic images of concrete bridge decks, which is used
advantages and advancements of micro and macro fibers, by Departments of Transportation nationwide. He has
many of which were compiled in a book published by FORTA performed extensive research on the use of the GPR test
Corporation in 2020 titled 40 Years of Fibers. method to determine concrete deterioration due to corrosion
During his fiber career, he was the co-inventor of 14 U.S. of the embedded reinforcement and has worked closely
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shrinkage, and very low permeabilities. He has contributed to
the quality of concrete in all related design areas, from
lightweight to heavyweight concrete mixtures with extensive
service life-cycle designs in the marine environment
exceeding 300-year service life that is corrosion-free,
impermeable, and crack-free with moderate cementitious
factors. His designs for the drilled tunnels in the Hampton
Roads municipality districts exceeding 50,000 yd3 (40,000 m3)
DeCarlo Jr. Denison Jr. El-Salakawy to date are crack-free, with rapid chloride permeabilities
averaging statistically during production less than 150 Coulombs.
He is a member of ASTM Committees A01, Steel,
together with equipment manufacturers to assist in the Stainless Steel and Related Alloys; C01, Cement; C09,
development of the ultrasonic shear wave tomography Concrete and Concrete Aggregates; and C12, Mortars and
(USWT) test method, known as the MIRA system, to assess Grouts for Unit Masonry. He is a member of the ACI Virginia
the condition of concrete structures. Chapter and an ACI Faculty Network member. He also serves
He received his BS in civil/structural engineering from the on the Virginia Ready Mixed Concrete Association Technical
Illinois Institute of Technology, Chicago, IL, USA, in 1988. Committee, VDOT Co-op Technical Committee, and the Civil
Engineering Technologies Board of Advisors for Civil
Anthony R. DeCarlo Jr. is the Operations Officer for Engineering between Tidewater Community College and Old
TWC Concrete, LLC, in Cincinnati, OH, USA. He has been a Dominion University.
part of ownership and in a lead management position with He is involved with the ASCE, Society of American
TWC Concrete for over 20 years. Military Engineers (SAME), and Hampton Roads Green
He is Chair of ACI Subcommittees 301-F, Architectural Building Council (HRGBC).
Concrete - Section 6, and 301-L, Tilt-Up Construction -
Section 12. He is also a member of ACI Committees 301, Ehab El-Salakawy is a Professor of structural engineering
Specifications for Concrete Construction; 330, Concrete in the Department of Civil Engineering at the University of
Parking Lots and Site Paving; and 347, Formwork for Manitoba, Winnipeg, MB, Canada. He has authored or
Concrete. In addition, he serves on the ACI Board of co-authored more than 300 technical papers and reports.
Direction and the Financial Advisory Committee. El-Salakawy is a member of ACI Committee 440, Fiber-
He received his BS in construction management from the Reinforced Polymer Reinforcement, and ACI Subcommittee
University of Cincinnati, Cincinnati, OH, in 1999. He 440-H, FRP-Reinforced Concrete, and is a past member of
received the designation of Certified Professional Constructor Joint ACI-ASCE Subcommittee 445-C, Shear & Torsion-
from the American Institute of Constructors (AIC) and is a Punching Shear. He is also a member of the American Society
Vice President of the American Society of Concrete of Civil Engineers (ASCE) and the Canadian Precast/
Contractors (ASCC). Prestressed Concrete Institute (CPCI). He serves as an
Associate Editor of ASCE’s Journal of Composites for
William B. Denison Jr. is the Construction Materials Construction. His research interests include durability, design,
Testing Department Manager and Senior Project Manager for modeling, large-scale laboratory testing, and rehabilitation of
ECS MID-ATLANTIC, LLC, Chesapeake, VA, USA, and is reinforced concrete structures using fiber-reinforced polymer
an Adjunct Professor of civil engineering technologies at (FRP) reinforcement.
Tidewater Community College, Virginia Beach, VA. He received his BSc and MSc in civil engineering from
Since 1991, he has been a National Ready Mixed Concrete Menoufia University, Shibin Al Kawm, Al Minufiyah, Egypt,
Association (NRMCA) Certified Concrete Professional, in 1989 and 1993, respectively, and his PhD in structural
Post-Tensioning Institute (PTI) Professional member, and engineering from Menoufia University and the University of
pioneer in pervious concrete design and research. He also Waterloo, Waterloo, ON, Canada, in 1998. He is a licensed
authored technical papers in ASTM International STP 1551, professional engineer in the provinces of Ontario and
Pervious Concrete. He is active with the American Society of Manitoba, Canada.
Civil Engineers (ASCE) Student Chapter at Old Dominion
University, Norfolk, VA, and works with the Higher Education Michael S. Faubel leads Technical Services and Quality
STEM Educators and Students. for Landmark Structures I, LP, a specialty construction and
Denison has more than 38 years of experience with composite elevated tank constructor in Fort Worth, TX, USA.
advanced concrete designs and research in the areas of Family is his primary passion, followed closely by
concrete technology mitigating alkali-silica reaction and international short-term missions where he incorporates his
sulfate attack. He uses supplementary cementitious materials, nearly 25 years of construction and project management
which increase concrete designs for durability, longevity, low expertise to aid with basic subsistence needs such as clean
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Faubel Hellmer Herrera Kim Lorenz Nasvik

water or housing and to provide disaster relief. Anchor Installer Certification; and C681, Concrete Anchor
He is Chair of ACI Committees 305, Hot Weather Installation Inspector Certification. He is also a member of the
Concreting, and 371, Elevated Tanks with Concrete Pedestals. American Society of Civil Engineers (ASCE).
He is also a member of ACI Committee 124, Concrete He received the 2017 ACI Chapter Activities Award and
Aesthetics. In the last 16 years, he has actively served on the 2019 ACI Certification Award. His research interests
various task groups for ACI Committees 228, Nondestructive include concrete anchorage and concrete durability.
Testing of Concrete; 303, Architectural Cast-in-Place Concrete; Hellmer’s experience includes working for a small
306, Cold Weather Concreting; and 308, Curing Concrete. engineering firm that performed geotechnical design and
He served as President of the ACI Northeast Texas Chapter inspection and testing of construction materials. He has also
in 2007. In his role as the concrete subject-matter expert for worked for a general contractor, performing construction
Landmark, he has been awarded several architectural and management and quality assurance.
structural concrete awards from various clients and He received his BS in civil and environmental engineering
professional organizations in Texas, New Mexico, Iowa, from the University of Iowa, Iowa City, IA, USA, in 1994,
Michigan, and Pennsylvania. Faubel is a member of ASTM and his MS in civil and environmental engineering from the
Committee C09, Concrete and Concrete Aggregates. His University of Nevada, Las Vegas, Las Vegas, NV, in 2003.
research interests include architectural concrete mixture He is a licensed civil engineer in Nevada.
design, innovative methods of placement in adverse
conditions, in-transit and in-place concrete monitoring, and Plinio E. Herrera is Concrete Research and Development
use of sustainable materials in architectural and structural Manager at Cementos Progreso in Guatemala City,
concrete construction. Guatemala. During his over 30 years of experience in concrete
He received his BA from the University of North Carolina materials, he has promoted the research and development of
at Chapel Hill, Chapel Hill, NC, USA, in 1998. He is a products and solutions related to concrete and its applications.
certified National Ready Mixed Concrete Association He has worked tirelessly on knowledge transfer to the
(NRMCA) Concrete Technologist Level IV, as well as a construction industry and academia in cement, concrete,
National Association of Corrosion Engineers (NACE) aggregates, concrete pavements, and housing. Herrera has
Level III Coating Inspector. reviewed and sponsored several theses and experimental
projects with students from state and private universities in
Werner K. Hellmer has served in various capacities at the Guatemala. He has participated in proposing, reviewing, and
Clark County Department of Building, Las Vegas, NV, USA, translating national standards related to cement, concrete, and
since 1999. He is the Manager of Plans Examination, where their applications. He is also a speaker in international
he oversees permit intake, plan review, and permit issue staff. seminars and meetings related to cement, aggregates, concrete
Previously, Hellmer served as the Manager of Engineering for technology, concrete roads, and housing.
the department and has been involved with some of the largest Herrera is a member of ACI Committees 130, Sustainability
projects on the Las Vegas Strip, performing structural and of Concrete; 211, Proportioning Concrete Mixtures; 225,
geotechnical plan review, oversight of special inspection and Hydraulic Cements; 237, Self-Consolidating Concrete; and
testing programs, and monitoring of structural observation E701, Materials for Concrete Construction; and ACI
programs. He has been actively involved in the building code Subcommittees 130-G, Education; 211-N, Proportioning
development process at both the local and national levels. with Ground Limestone and Mineral Fillers; and C601-E,
He is Chair of ACI Committee C630, Construction Concrete Construction Sustainability Assessor. In the past, he
Inspector Certification, and is a member of several other ACI assisted with translation reviews for ACI International
committees, including Codes and Standards Advocacy and Development and ACI University. He is the Vice President
Outreach; the Certification Programs Committee; C631, of the ACI Guatemala Chapter. He is also a member of
Concrete Transportation Construction Inspector Certification; ASTM International and the American Society of Civil
C670, Masonry Technician Certification; C680, Adhesive Engineers (ASCE).
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His research interests include self-consolidating concrete, install decorative concrete and warehouse flooring. He worked
fiber-reinforced concrete, high-strength/high-performance as a Senior Editor for Concrete Construction magazine. His
concrete, ultra-high-performance concrete, and three- articles were educational in nature and often focused on
dimensional (3-D) printing materials and processes. challenging groundbreaking concrete project constructions.
Herrera received his degree in civil engineering from the He also wrote freelance articles about concrete and
Universidad de San Carlos de Guatemala, Guatemala City, construction for Concrete Contractor magazine. This editorial
Guatemala, in 1994, and his MBA from the Pontificia work spanned a 20-year period.
Universidad Católica de Chile, Santiago, Chile, in 2008. He is As an editor, Nasvik attended various ACI committee
a licensed civil engineer in Guatemala. He received the meetings to keep up with developments in the industry. He is a
distinction of 25 years of professional service as a civil past member of ACI Committees 124, Concrete Aesthetics;
engineer in Guatemala. 302, Construction of Concrete Floors; C641, Decorative
Concrete Finisher Certification; and Joint ACI-ASCC
Insung Kim is a Senior Associate at Degenkolb Engineers, Committee 310, Decorative Concrete.
San Francisco, CA, USA. He is Chair of ACI Subcommittees
369-A, General Provision, and 374-B, Guide to Nonlinear Larry D. Olson has served as President and Chief
Modeling. He is also a member of ACI Committees 369, Engineer of Olson Engineering, Inc., for 36 years since its
Seismic Repair and Rehabilitation; 374, Performance-Based founding in 1985. He founded its subsidiary, Olson
Seismic Design of Concrete Buildings; and ACI Instruments, Inc., in 1995.
Subcommittees 318-C, Safety, Serviceability, and Analysis; He has authored and co-authored over 90 technical papers
440-F, FRP-Repair-Strengthening; and 562-E, Seismic. He is and articles on nondestructive evaluation (NDE) of civil
a member of the American Society of Civil Engineers (ASCE) structures and infrastructure, including concrete bridges,
and the Precast/Prestressed Concrete Institute (PCI). His dams, buildings, foundations, pavements, and tunnels. He has
research interests include seismic analysis, design, and retrofit 41 years of consulting experience in structural condition
of concrete buildings.

Ci
He received his BS in civil engineering from Yonsei

Read
University, Seoul, Korea, in 2001, and his MS and PhD in civil
engineering from The University of Texas at Austin, Austin,
TX, USA, in 2006 and 2008, respectively. He is a licensed
professional engineer in California, Washington, and Texas.

Emily Lorenz is an independent consultant in the areas of


life-cycle assessment (LCA), environmental product Online
cover-to-cover
declarations (EPDs), product category rules (PCRs), green
building, and sustainability in Chicago, IL, USA.
Lorenz is a member of ACI Committee 130, Sustainability
of Concrete; Joint ACI-TMS Committee 122, Energy
Efficiency of Concrete and Masonry Systems; Joint ACI- A full version of the current issue of CI is
ASCE Committee 550, Precast Concrete Structures; and ACI available to ACI members by logging in at
Subcommittee 318-2N, Sustainability. She is a member of the www.concreteinternational.com.
American Society of Civil Engineers (ASCE), ASTM
International, and the Precast/Prestressed Concrete Institute Click “DOWNLOAD THE ISSUE” on the
(PCI). Lorenz serves as an engineer in the areas of green magazine’s home page.
structures and practices, energy efficiency, thermal properties,
and moisture mitigation. She also specializes in building code
and standards work and advocacy.
She received her BS and MS in civil engineering
(structural emphasis) from Michigan Technological
University, Houghton, MI, USA, in 1997 and 1999,
respectively. She is a licensed professional engineer in
Michigan and Illinois.

Joe Nasvik is currently retired. He received his master’s


degree in both group dynamics and social work. He became
involved in the concrete industry in 1974 when he started a
concrete construction company in the Chicagoland area to
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www.concreteinternational.com | Ci | MARCH 2022 23
Canada, in 1993. He is a licensed
professional engineer in Lebanon.

Kyle A. Riding is a Professor at the


University of Florida, Gainesville, FL,
USA, and holds a University of Florida
Foundation Professorship. He has been
at the University of Florida since 2016.
Olson Rahal Riding Sears II Previously, he spent 8 years on the
faculty of Kansas State University,
Manhattan, KS, USA.
assessment and monitoring, materials, pavement, geotechnical, Riding is Chair of ACI Committee 231, Properties of
geophysical, and vibration engineering. He has been the Concrete at Early Ages. He is a member of ACI Committees
Principal Investigator (PI) or co-PI on over $1.8 million of 201, Durability of Concrete; 207, Mass Concrete; 236,
funded research projects on studies of nondestructive Material Science of Concrete; S803, Faculty Network
evaluation of concrete strength, unknown foundation depths, Coordinating Committee; S804, Walter P. Moore Award
concrete bridge assessment, concrete pipes, and pavements. Committee; and ACI Subcommittee 318-A, General, Concrete,
He is a member of ACI Committees 228, Nondestructive and Construction. Riding was awarded the 2011 ACI Wason
Testing of Concrete; 309, Consolidation of Concrete; and 342, Medal for Materials Research and the 2013 ACI Young
Evaluation of Concrete Bridges and Bridge Elements. He has Member Award for Professional Development. He is also a
co-chaired and helped organize many ACI Convention member of the American Society of Civil Engineers (ASCE)
sessions related to nondestructive testing. Olson served as and the Precast/Prestressed Concrete Institute (PCI). His
President of the ACI National Capital Chapter in 2015. He is a research interests include concrete durability, concrete
member of the American Society of Civil Engineers (ASCE) early-age properties, and ultra-high-performance concrete
and its Geophysics Committee. He has also been an instructor (UHPC).
of the ASCE seminar on “Structural Condition Assessment of He received his BS in civil and environmental engineering
Existing Structure” since 1997 and, in 2009, developed a new from the Brigham Young University, Provo, UT, USA, in
ASCE seminar, “Bridge Condition Assessment and Performance 2002, and his MSE and PhD in civil engineering from The
Monitoring.” He is a member of ASTM International and University of Texas at Austin, Austin, TX, USA, in 2004 and
ASTM Committee E17, Vehicle - Pavement Systems. 2007, respectively. He is a licensed professional engineer in
Olson received his bachelor’s degree in civil engineering Florida, Kansas, and Nebraska.
and his master’s degree in geotechnical engineering from the
Civil, Architectural, and Environmental Engineering Kenneth Sears II is the Manager of Sales and Technical
Department at The University of Texas at Austin, Austin, TX, Innovation for Orca Aggregates, a Vulcan Materials Company,
USA, which honored him as a distinguished alumnus in 2006. in Southern California. Prior to his current position, he served
in technical and management roles with increasing
Khaldoun N. Rahal is a Professor in the Department of responsibility in ready mixed concrete for 25 years, and
Civil Engineering at Kuwait University, Kuwait City, Kuwait, supplementary cementitious materials for 8 years.
where he has served on the faculty since 1996. He is a Sears has held positions within his local ACI Chapter as
member of Joint ACI-ASCE Committee 445, Shear and President and Vice President, served on the Board of
Torsion, and a member of ACI Subcommittees 445-D, Shear Directors, chaired the technical committee, and has assisted
& Torsion-Shear Databases, and 445-E, Shear & Torsion-SOA with student competitions during ACI Conventions. He
Torsion. He also served on the ACI Kuwait Chapter Board of previously chaired the local “Greenbook” Public Works
Directors for 24 years, three of which he served as President. Construction Concrete Ad-Hoc Committee for over 10 years.
He was the co-recipient of the 1999 Gzowski Medal from He has been a member of the ACI Southern California
the Canadian Society of Civil Engineers (CSCE). He was also Chapter Certification Committee for over 15 years and has
the recipient of numerous research awards in Kuwait. His been assisting with the Concrete Field Testing Technician -
research interests include shear and torsion design of Grade I certification classes as a Supplemental Examiner
structural concrete and structural design of concrete made since 1989. He currently chairs the Concrete Flatwork
using recycled concrete aggregates. Associate, Finisher, and Advanced Finisher Certification
Rahal received his BE in civil engineering from the committee, as well as performs the Examiner duties for this
American University of Beirut, Beirut, Lebanon, in 1986; program. In 2013, he received the highest honor the ACI
his MASc in civil engineering from the University of Southern California Chapter can bestow upon a member, the
Michigan, Ann Arbor, MI, USA, in 1987; and his PhD in civil Sam Hobbs Award, which recognizes outstanding service to
engineering from the University of Toronto, Toronto, ON, both the Chapter and the concrete industry.
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24 MARCH 2022 | Ci | www.concreteinternational.com
Shashiprakash (Prakash) G. Surali is a Senior Engineer
at Master Builders Solutions Admixtures US, LLC, in
Cleveland, OH, USA, where he has been employed since
2005. He has over 30 years of international experience in
research and development, material testing, construction,
marketing, technical service, and specifications. He has
worked extensively in the areas of chemical admixtures,
supplementary cementitious materials, and durability of
Stevens Surali Ziehl concrete over the years.
Surali is the Secretary of ACI Subcommittee 350-L,
Specification, and is a member of ACI Committees 350,
He continues to be a leader in maintaining the high level of Environmental Engineering Concrete Structures; 350C,
educational offerings the ACI Southern California Chapter Environmental Engineering Concrete Structures Code; and
provides to not only their members but also to the 362, Parking Structures; and ACI Subcommittees 350C-C,
construction community. With nearly 35 years of experience, Materials and Durability, and 362-A, Updating Guide For
Sears possesses an extensive understanding of construction Structural Maintenance of Parking Structures. He was past
materials in the Southern California ready mixed concrete Secretary of ACI Committee 350A, Materials and Concrete,
market, with heightened knowledge of specification writing from 2016 to 2021. Surali is also a member of PTI Committee
and review, concrete design, and materials testing. His DC-25, Parking Structures, and ASTM Committee C15,
interests include high-performance concrete, supplementary Manufactured Masonry Units.
cementitious materials, and the recent advances in optimizing He received his BE in civil engineering and his ME in
concrete mixtures for low embodied carbon. prestressed concrete from Bangalore University, Bangalore
Sears received both his BSc and MA in business (now Bengaluru), India, in 1981 and 1984, respectively, and
management from the University of Redlands, Redlands, CA, his PhD in civil engineering from the Indian Institute of
USA, in 2007 and 2010, respectively. Science, Bengaluru, India, in 1992.
Surali is a licensed professional engineer in Texas and a
Gene R. Stevens is a Principal with J. R. Harris & certified Construction Documents Technologist (CDT). He
Company, Structural Engineers, in Denver, CO, USA. He has has over 30 publications to his credit.
over 45 years of structural engineering experience. For the
past 40 years, Stevens has specialized in the behavior and Paul H. Ziehl is the Associate Dean for Research in the
response of existing structures to earthquakes; assessed College of Engineering and Computing; acting Smart State
distressed, damaged, and understrength concrete buildings; Chair in Multifunctional Materials and Structures; and a
and designed structural repairs and rehabilitations for Professor in the Departments of Mechanical, Civil, and
concrete structures. Environmental Engineering at the University of South
He is the Founder of the Structural Engineers Association Carolina, Columbia, SC, USA.
of Colorado, Existing Structures Committee. He is a past He has authored or co-authored over 200 technical papers
member of ACI Committee 562, Evaluation, Repair and and reports and six patents. Ziehl is a member of ACI
Rehabilitation of Concrete Structures, and past Chair of ACI Committees 437, Strength Evaluation of Existing Concrete
Subcommittee 562-A, Administration. Currently, he is a Structures; 444, Structural Health Monitoring; and 562,
member of ACI Committee 563, Specifications for Repair Evaluation, Repair, and Rehabilitation of Concrete Structures;
of Structural Concrete in Buildings; Joint ACI-ASCE as well as a member of ACI Subcommittee 562-SC, Steering
Committee 352, Joints and Connections in Monolithic Committee. He is past Chair of ACI Committee 437 as well as
Concrete Structures; and ACI Subcommittees 562-B, Loads, Joint ACI-ASCE Committee 335, Composite and Hybrid
and 562-E, Seismic. Structures. He is also a member of the American Society of
Stevens has presented and authored or co-authored over Civil Engineers (ASCE) and the Precast/Prestressed Concrete
35 technical papers on existing structures, concrete systems Institute (PCI).
and connection rehabilitation and new design, and seismic His research interests include evaluating physical
engineering. infrastructure through machine learning and physics-based
He received his BS (with Honors) in civil engineering simulations.
from the University of Illinois at Urbana-Champaign, Ziehl received his BS in architectural engineering from
Urbana, IL, USA, in 1976, and his MS in engineering from California Polytechnic State University, San Luis Obispo, CA,
the University of California, Berkeley, Berkeley, CA, USA, USA, in 1989, and his MS and PhD in civil engineering
in 1984. He is a member of the American Society of Civil (structures) from The University of Texas at Austin, Austin, TX,
Engineers (ASCE) and Structural Engineers Association of USA, in 1996 and 2000, respectively. He is a licensed
Colorado (SEAC). professional engineer in South Carolina.
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www.concreteinternational.com | Ci | MARCH 2022 25
How the ACI Excellence in
Concrete Construction
Awards Got its Start
After 8 years, the program is growing with a new, self-nomination option for entries

I
n a global market where economic, environmental, and to provide a framework for the local chapters and international
aesthetic demands are evolving rapidly, the ACI partners to follow when creating programs of their own,” said
Excellence Awards promote the overall growth of the Chris Forster, past Chair of CAC and the National Chapter
concrete industry by encouraging creative building solutions Concrete Award Task Group. “Time has shown that this was a
and the use of new technologies. The original suggestion for successful approach. ACI chapters and international partner
ACI to host a project-based awards program arose in February groups have created award programs, or enhanced existing
2011, during one of the Institute’s chapter roundtables. The ones, to complement ACI’s annual event. This includes
Washington state chapter already had an established inviting speakers to their award ceremonies, investing in
Excellence in Concrete Construction awards program, and quality photography, and more. Their efforts have been
Bruce Chattin, Managing Director of the ACI Washington rewarded with increased participation and greater member
Chapter, wanted to provide another level of competition for involvement.”
projects entered in chapter and state award programs. “Local awards programs have definitely seen increased
“We wanted to increase the number of submissions we participation since the national program began; it is a big
were getting for our local program, and providing the next motivator. Team members on winning projects are excited to
level of national competition through ACI would be a good be represented nationally at the ACI gala. Some chapters even
incentive. Giving submitters a way to ‘level up’ and gain bring students to the gala, inspiring the next generation and
national recognition seemed like a way to increase showing them what they could aspire to be involved in,”
engagement. We also thought there would be a nationwide said Miller.
benefit in being able to showcase concrete construction from While ACI already had an Honors and Awards (H&A)
around the country,” said Chattin. Committee at the time the national program was being
In April of the same year, the idea was presented to the researched, the development of individual award programs
ACI Chapter Activities Committee (CAC) at its meeting laid outside the scope of that committee, whose responsibility
during the Spring 2011 ACI Concrete Convention in Tampa, was guidance and coordination of various awards and
FL, USA. honors subcommittees. The H&A Committee did, however,
“Establishing a national award program seemed like a good unanimously approve the establishment of a new project-
way to get synergy between ACI headquarters and its chapters,” based award program during its January 2012 midwinter
said Dawn Miller, Executive Director, ACI Las Vegas meeting.
Chapter, who was Chair of CAC at that time. “And it was a
way to spur interest and elevate local efforts and submissions.” International Project Awards Committee
A National Chapter Concrete Award Task Group was Formed
formed to assess the feasibility of an awards program and to A new Project Award Task Group was subsequently
research and develop a proposal. formed, with members representing several key ACI
“Developing a national award program was seen as a way committees: the Chapter Activities, Marketing (no longer
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26 MARCH 2022 | Ci | www.concreteinternational.com
First Excellence Award winner in 2015, Museum of European and 2018 Excellence Award winner, Viaduct Over River Almonte in Spain
Mediterranean Civilizations, Marseille, France

active), Executive, and Convention Committees. follow, as well. In Washington, we’ve replicated several of
Over the next 2 years, the Project Award Task Group their strategies, from redesigning our logo to aligning our
investigated the development of a project-based, Institute- categories with the national ones to styling our video similar
level program that would involve ACI chapters. One of its to the one created every year for the gala. ACI has done an
initial goals was to establish the structure and scope of the outstanding job.”
award program. “I am personally astounded—and deeply gratified—to see
“The task group decided to create award categories based what our early task group efforts developed into. Today, the
on building type,” said Michael J. Paul, past Chair of the awards program not only recognizes the exceptional use of
International Project Awards Committee (IPAC). “We reached concrete all over the world, but empowers ACI at the chapter
consensus on this fairly quickly, as categorization by building and international-partner level,” said Paul.
type is a common and practical approach used by various “The program continues to grow, and with emphasis
construction award programs. Judging criteria were to rely shifting to industry-wide participation, it demonstrates that
heavily on the values ACI holds important, such as a project’s ACI lives up to its motto ‘Always advancing,’” said Forster.
sustainability, social impact, and efficiency.”
By the time of the Spring 2013 ACI Concrete Convention, How to Nominate a Project
held in Minneapolis, MN, USA, the task group was This year, ACI is introducing an additional path for project
developing the idea of an awards gala to be held each year at nomination. Historically, the network of ACI chapters and
ACI’s fall convention. Over the next few months, details for international partners has assumed responsibility for
the Excellence in Concrete Construction Awards program submitting projects, and this is still an excellent route for
were finalized, and the task group’s proposal and financial project nomination. Any concrete project that has won an ACI
impact statement were approved by the ACI Board of chapter award is automatically considered for the Excellence
Direction at the ACI Concrete Convention in Phoenix, AZ, Awards. Other projects can also be nominated by ACI chapter
USA, on October 24, 2013. officials or an ACI international partner.
At this point, the baton was passed to the board-level For companies or organizations that do not have an ACI
IPAC, which included the Chairs of the ACI Marketing, chapter or partner award program available in their area,
Chapter Activities, and Convention Committees. IPAC held its self-nomination is a solution. For this option, a nonrefundable
first meeting at the Spring 2014 ACI Concrete Convention in $500 nomination fee is required. The fee helps cover
Reno, NV, USA. The first award cycle was launched, and on administrative costs and allows the program to continue to
November 9, 2015, at the fall ACI Concrete Convention in grow.
Denver, CO, USA, the inaugural ACI Excellence in Concrete First- and second-place winners are declared in seven
Construction Award Gala was hosted. categories, with one project selected to receive the overall
“The Excellence in Concrete Construction Awards program Excellence Award. The annual awards gala, with the
has become bigger and better than I could have imagined, announcement of winners, will be held during the fall ACI
even going international,” said Chattin. “It’s been very Concrete Convention in Dallas, TX, USA, on October 24, 2022.
exciting to showcase construction projects from around the Entries for the 2022 ACI Excellence Awards are due April 29,
world. The format ACI has developed over the years has 2022. To self-nominate a project, visit www.concrete.org/
become a good model for states and international groups to aboutaci/honorsandawards/awards/projectawards.aspx.
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www.concreteinternational.com | Ci | MARCH 2022 27
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A Concrete Diamond in the
Northern Cape
Sol Plaatje University Student Resource Centre’s floating concrete façade challenges
the limits of lateral stability

by Deborah Huso

D
iamonds built the city of Kimberley, South Africa, so firm responsible for the SRC’s design. “[Kimberley] has a
it seems appropriate that the building at the heart of very extreme climate, hot in the summer and cold in the
the city’s new public university should feature an winter with a high diurnal temperature range between day and
architectural vernacular hearkening to that mining history. The night throughout the year.” To address those climate extremes,
newly constructed Sol Plaatje University Student Resource DesignWorkshop created a building encased in an insulating,
Centre (SRC), the centerpiece of the first public university to seamless, cast-in-place concrete shell floating 2.4 m (7.9 ft)
be built in South Africa since 1994, has a design like the cut above the ground with an angular, origami-like roof and a
of an inverted diamond, while also calling to mind the thermally activated building system (TABS) to maintain
region’s native Brakdak style of construction where wood is a consistent climate control in the extreme conditions of the
nearly nonexistent feature. Employing concrete as a primary Northern Cape.
structural and aesthetic element, the SRC’s external concrete “Once you’re in the building, you want everybody
skin is structurally independent of the building’s inner core. connected into one space,” Horner says, explaining the
“The type of buildings that have happened in [this] part of glass-enclosed first floor with the “floating” concrete walls
the world had thick walls to insulate from the heat and create above it. “The void around the building provides an
thermal mass for the cold,” says Mark Horner, Project environmental response and also connects everyone on every
Director for Durban-based DesignWorkshop, the architectural floor throughout the building.”
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www.concreteinternational.com | Ci | MARCH 2022 29
Achieving a Floating Façade
The entire exterior shell of the building is a monolithic
220 mm (8.7 in.) thick concrete envelope with the walls
cantilevered to the outside. This signature floating façade
supported by intentionally visible, eccentric steel columns is
not only raised a story’s height above the courtyard that
surrounds it but is also separated from the interior floor slabs
by a 2.7 m (8.9 ft) void filled with a structural steel lift frame
that connects the interior concrete floor slabs with the
concrete outer shell all the way to the roof (Fig. 1). This
makes the concrete envelope completely separate from the
building’s interior core.
Meanwhile, that 2.7 m void between the concrete façade
and the stacked, reinforced concrete platform design of the
inner building core creates a “thermal duvet” between the
structure’s external shell and the interior habitable space,
according to structural engineering firm Aurecon’s Project
Director Heinrich Stander. Within that zone are staircases and
open space to allow natural light to enter the SRC’s seven
floors (Fig. 2).
However, because those exterior walls, 8.5 m (28 ft) at the
tallest, stand separate from the internal building structure and
Fig. 1: Floating façade of the Sol Plaatje University Student separate from the ground above a 2 m (6.6 ft) glass façade,
Resource Centre (SRC)
they would have a tendency to fall outward without support
during the construction process. DesignWorkshop wanted as
little structure as could be managed for those 2 m of glazing.
To support the exterior walls, Stander says, the team at
Aurecon planned for 8 m (26 ft) centers to connect interior
floor slabs with the steel columns cast in footings sitting on
the inside of the wall (Fig. 3).
“In a normal concrete structure, you have lateral support
with slabs as you go up,” explains Andrew Murray, Chairman
of Murray & Dickson Construction Group in Johannesburg,
the general contractor on the project. “But here, slabs were
cast later [and] were never tied to the outside façade. [We] had
to manufacture special external props that had to stay in place
till the façade was attached to the cured concrete slabs by
structural steel struts.”
The team employed a sheer connection using three-angle
plates. “The concrete wall was then cast over that, so
[connections] were embedded and hidden inside the façade
wall,” Nick Bester, Aurecon’s Project Team Lead, explains,
“so you can’t see connections from the inside or outside [of
the building].”
Engineers divided the façade perimeter into three sections
via 300 mm wide (24 in.) shrinkage pour strips. As the wall
height incrementally increased in 2.4 m lifts (8 ft), instability
also increased, so the team installed large strut-and-tie
connectors and anchored them to counterweights at the portion
of the wall facing the courtyard. All those temporary supports
had to stay in place until the pour strips were filled in over the
height of the walls, the sloping roofs were placed, and the
structural steel canopy of the courtyard below was installed.
Fig. 2: Staircases and open space between the concrete façade and “We had a very heavy envelope resting on nothing and
the inner core allow natural light to enter the building that could take no lateral load until complete,” Murray says.
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Fig. 4: Steel A-frames of the ground floor auditorium provide
additional support for the structure

Fig. 3: Exterior walls are supported by steel columns cast in footings


and sitting on the inside of the wall

Thus, the building reached full strength only at construction Fig. 5: Steel stairs are supported from above by tension rods from
completion. the roof
Inside the building, the cast-in-place concrete A-frames of
the ground floor auditorium (Fig. 4) also provide supporting
structure without the need for larger, intrusive transfer strain-performance concrete with stringent curing practices,
beams, offering a 16 m (52.5 ft) column-free space made including the previously mentioned pour strips in some areas
possible by using two double-story reinforced concrete of the façade walls and sloping roofline.
hanging columns that suspend from the apex of the frame, Those strips ran the full height of three sides of the
according to Bester. building and remained open for 90 days after placement.
During construction, those A-frames required bolstering Each corner of the building’s roofline stands at a different
from large, temporary support columns before the team used level, corresponding to the height of the campus structures
400 tonne (441 ton) jacks to push the A-frames upward and that surround it. This resulted in steep roof slopes, which
then removed the shim plates to allow the A-frames to span also created placing challenges (Fig. 6). “Casting something
freely, providing for removal of the temporary columns. vertically and horizontally are things we’re all used to,”
Three sets of hanging steel stairs are all supported from Murray says, “but when you do it at a steep slope, you have
above, too, rather than below. Hanging from tension rods all kinds of problems because the concrete wants to run
from the roof (Fig. 5), the stairs were put in at the end of down.” To address this, the team used a low-slump concrete
construction once the roof was installed. The stairs connect to mixture for the roof, placing it in small sections to avoid
the floor slabs only at landings. adding too much weight all at once.

Working Concrete in Challenging Conditions Installing Sustainable Heating and Cooling


One of the key challenges of the SRC’s construction was To address the extremes of heat and cold in Kimberley in a
placing the concrete that forms its external floating shell. To sustainable way, the SRC was built not only to capture passive
avoid shrinkage cracking, the team employed low-shrinkage, solar lighting but also to accommodate thermally moderated
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www.concreteinternational.com | Ci | MARCH 2022 31
“We decreased the spacing of the top reinforcement so
concrete wouldn’t stick to all the plastic parts and break
them,” Stander says. “[We] had to tie them down and fill them
with water during the casting operation. It was like a radiator
lying in the floor.”
“The client wanted everything embedded in the concrete,”
adds Stander, “so it was kind of like working with Swiss cheese.”
The end result, however, creates an efficient and
environmentally sustainable way to maintain comfort in the
SRC throughout the year. In summer, for example, the
concrete with cooled water running through the embedded
hydronic tubing helps prevent the buildup of excessive
warmth in the building’s interior. Warm air hits the surface of
the cool concrete. The concrete then essentially absorbs the
Fig. 6: The sloping roof slab created placing challenges
heat, removing it from the interior habitable space.

Completing a Daring and Award-Winning


Structure
Completed in November 2017 and opened to students in
March of the following year, the SRC took 24 months to
build, following more than a year of design work and testing.
“The architects really challenged us on this project,” says
Stander. “The façade walls have an inherent stiffness you
want to activate, but how do you make use of that stiffness
when you’re lifting them off the ground? The floors basically
tie into the walls and lift them up, [transferring] the weight
from the floors to the walls.”
Challenging as the SRC was to build, the absence of
structural walls above the first level slab of the building
establishes incredible flexibility for the university’s future
growth, allowing for spaces within the SRC to be used
differently over time. It also creates a space in which every
Fig. 7: A thermally activated building system (TABS) was installed in
concrete slab floors and the roof to provide heating and cooling of
floor is open to and connected to those above and below,
the building symbolizing the connectivity of the university community.
The Sol Plaatje University SRC won the 2017 Fulton
Concrete Award in the “Buildings More Than 3 Storeys”
concrete made possible by TABS. Composed of a webbed category and received a commendation in the “Architectural
network of chilled or heated water that circulates through the Concrete” category. The Fulton Awards of Cement and
concrete slab floors and the roof (Fig. 7), it offers a Concrete SA, an ACI International Partner, are considered the
sustainable system for moderating the structure’s heating and “Oscars” of concrete in South Africa.
cooling regardless of season.
“We’ve done a number of these [systems] in the past— Selected for reader interest by the editors.
cooling and heating by pushing water of various temperatures
through the concrete,” Murray says. The concrete retains the
heat or coolness of the water circulating through it, so the Deborah Huso is Creative Director and
concrete shell is itself another thermal insulator. Meanwhile, Founding Partner of WWM, Charlottesville,
the floating floor slabs allow circulation of air between the floors. VA, USA. She has written for a variety
Installation of the TABS made for a variety of coordination of trade and consumer publications,
challenges. The hydronic tubing had to be installed between such as Precast Solutions, U.S. News &
the top and bottom reinforcement mats, basically sitting in the World Report, Concrete Construction,
middle of the to-be-placed concrete slabs, Stander explains. and Construction Business Owner. She
Then the team had to conduct lengthy pressure tests before has provided website development and
concrete placement to ensure there was no leakage. Lastly, the content strategy for several Fortune 500
team had to remove the soffit forms without damaging the companies, including Norfolk Southern and GE.
tubing after placement.
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2021 Decorative Concrete
Council Award Winners

T
he Decorative Concrete Council (DCC), a specialty
council of the American Society of Concrete
Contractors (ASCC), St. Louis, MO, USA, has
announced the winners of its 13th annual Decorative Concrete
Awards competition. The winners were recognized at ASCC’s
Annual Conference on September 23, 2021.
Ruttura & Sons Const. Co., Inc., West Babylon, NY, USA,
won the WOW! Award, best overall project, for Little Island
at Pier 55, Manhattan, NY. Little Island is a $250 million
Hudson River Park Trust project that takes the idea of piers
and parks to a new level. The most visible portion is the pots,
fabricated giant cups put together with pieces called petals.
Thirty-nine sets of formwork were made after extensive
three-dimensional (3-D) computer modeling to create the
132 pots. WOW! Winner, Little Island at Pier 55
While the pots were modeled, cast, and assembled, marine
contractors drove the pilings in stages, up to 200 ft (60 m)
below the river. The project includes a total of 267 cylinder Polished Concrete & Overlays, Under 5000 ft2
piles, each supporting approximately 250 to 350 tons (227 to 1st Place, Hyde Concrete LLC, Pasadena, MD, USA, for
318 tonnes). 6721 Columbia Gateway Drive
The “jewel” of the project, according to Kevin Zimont, a 2nd Place, Surfacing Solutions, Inc., Temecula, CA, for
project executive with construction management firm Hunter Alila Marea Beach Resort
Roberts Construction Group, is the 700-seat amphitheater.
“Architectural concrete designed for a 100-year life cycle Cast-in-Place Special Finishes, Over 5000 ft2
made it difficult to satisfy the architect’s wishes,” said 1st Place, T.B. Penick & Sons, Inc., San Diego, CA, for
D. Thomas Ruttura, Ruttura & Sons Const. Co. University of California San Diego Mesa Housing Pedestrian
Other winners are: and Bicycle Bridge
2nd Place, Bomanite International Ltd., Bury, United
Cast-In-Place Stamped, Over 5000 ft2 Kingdom, for OCT Harbour Plus Rose Square
1st Place, Bomanite Artistic Concrete & Pools, El Paso,
TX, USA, for El Paso Zoo Chihuahuan Desert Exhibit Cast-in-Place Special Finishes, Under 5000 ft2
2nd Place, Alchemy Concrete, Inc., Amherst Junction, WI, 1st Place, Musselman & Hall Contractors, Kansas City,
USA, for Nelson: Witenblauw MO, for St. Louis Aquarium at Union Station
2nd Place, Bomanite of Tulsa, Tulsa, OK, USA, for
Cast-In-Place Stamped, Under 5000 ft2 Choctaw Cultural Center
1st Place, Salzano Custom Concrete, Aldie, VA, USA, for
National Harbor Showcase Intersection Vertical/Façades, Over 5000 ft2
2nd Place, Kaufman Construction, Inc., Casselton, ND, 1st Place, Coloscapes Concrete, Loveland, CO, USA, for
USA, for the Voss Residence Confluence

Polished Concrete & Overlays, Over 5000 ft2 Concrete Artistry, Over 5000 ft2
1st Place, Floor Seal Technology, Inc., Milpitas, CA, USA, 1st Place, T.B. Penick & Sons, San Diego, CA, for 3rd
for Skyline College Street Improvements, Phase 2
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Concrete Artistry, Under 5000 ft2
1st Place, Fisher Companies, Midland, MI, USA, for
Kalkaska Trout Inlay
2nd Place, Scott L. Aker, Architect, LLC, Philadelphia, PA,
USA, for June 5 Memorial Park

Multiple Applications, Over 5000 ft2


1st Place, Trademark Concrete Systems, Camarillo, CA,
for SoFi Stadium

Multiple Applications, Under 5000 ft2


1st Place, Colorado Hardscapes, Greenwood Village, CO,
for Red-Tailed Hawk Inclusive Playground
University of California San Diego Mesa Housing Pedestrian and
2nd Place, Tom Ralston Concrete, Santa Cruz, CA, for Bicycle Bridge
Santa Cruz Chinatown Monument

Stained & Dyes, Over 5000 ft2


1st Place, Bob Harris, SSI, Waxahachie, TX, and Lee Ann
Harris, Decorative Concrete Institute, Temple, GA, USA, for
Harris Re-creation of the Church of San Salvador

Architectural Cast-in-Place Concrete Structures, Over


5000 ft2
1st Place, Ruttura & Sons Const. Co., Inc., West Babylon,
NY; Long Island Concrete, Queens, NY; and Fort Miller Co.,
Inc., Greenwich, NY, for Little Island at Pier 55
2nd Place, Ruttura & Sons Const. Co., Inc., West Babylon, 3rd Street Improvements, Phase 2
NY, for Brooklyn Navy Yard

Cementitious Overlays, Over 5000 ft2


1st Place, Beijing Orangestone Hardscape Co. Ltd.,
Beijing, China, for Zhuhai Chimelong Hengqin Island Theatre
2nd Place, ATD Concrete Coatings, Grand Prairie, TX, for
Lakeshore Amenity Center

Cementitious Overlays, Under 5000 ft2


1st Place, Captivating Concrete, Prescott, MI, for Self’s
Reclaimed Basement

Countertops/Furniture/Firepits
1st Place, Lamberson Construction Concrete by Design,
Holton, KS, USA, for Happy Basset Barrel House
2nd Place, Hyde Concrete LLC, Pasadena, MD, for Mason Red-Tailed Hawk Inclusive Playground
and Rook Mobile Bar

Decorative Resinous Coatings, Under 5000 ft2


1st Place, Knox Concrete LLC, Lewiston, ID, USA, for
Brandon Beier
2nd Place, Birmingham Decorative Concrete, Leeds, AL,
USA, for P&M Mechanical, Inc.

The DCC is composed of contractors, manufacturers, and


suppliers of decorative concrete products. The Council is
dedicated to improving the technical and business expertise of
the contractors that pursue this specialty market. For more
information, visit www.ascconline.org. Zhuhai Chimelong Hengqin Island Theatre
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Hallowed Ground
Restoration returned the United States Air Force Academy Air Garden to its
former glory

by Sean O’Keefe

A
rchitecture is an experience, one of time and place, filtered by a single chlorine-based unit, which meant that
purpose, and point of view. At the United States Air when maintenance was needed, all 600,000 gal. (2,270,000 L)
Force Academy (USAFA), just outside of Colorado of water had to be drained. The structure was plagued by the
Springs, CO, USA, the architectural experience is one of constraints of concrete construction at the time it was built.
exceptional order as the fundamental footfall on a path to While operational, the Air Garden underwent many
excellence. Perhaps the finest collection of Mid-Century impromptu rehabilitations of random piping, plumbing, and
Modern architecture anywhere in America, the Air Force temporary fixes.
Academy exudes a presence of place derived from a signature “Unfortunately, although the Air Garden was a visually
aesthetic. Designed by Walter Netsch of famed architectural spectacular element on campus, from a maintenance
practice Skidmore, Owings & Merrill (SOM), the Academy’s standpoint, it was troublesome for the Academy,” continues
aesthetic takes root in Netsch’s Field Theory. Using 7 ft (2 m) Boyle. “Eventually, the decision was made to decommission
increments and multiples thereof, the Academy is laid out on the pools and fill them in with soil and grass.”
a 28 ft (8.5 m) grid, which organizes every aspect of campus Though the concrete rims of the pools remained visibly
life from the building forms to the plazas and everything in distinct, for the better part of 50 years, the elegant Air
between. Garden’s fluid purpose was obscured in the campus
“Netsch and the team at SOM approached the Academy’s experience. In 2018, as part of a larger campus restoration
design with a holistic sense of perspective that wasn’t just plan, the Academy decided to unearth the long-entombed Air
about the architecture or the site planning, but the landscape, Garden and return it to glory. Under the purview of general
the interiors, and the furnishings,” said Duane Boyle, the Air contractor GE Johnson Construction Company, the
Force Academy’s Campus Architect. Since 1983, when the architectural concrete expertise of Colorado Hardscapes was
Academy hired him to manage the realization of SOM’s engaged to excavate and rehabilitate the Air Garden. The
updated campus master plan, Boyle has devoted his entire $7.1 million restoration of the USAFA Air Garden was
career to preserving and protecting the campus’ architectural officially dedicated on October 23, 2021 (Fig. 1). The
legacy. The most hallowed ground on the campus is the 27 acre planning for the project began much earlier, and construction
(11 ha) Cadet Area, home to the iconic cadet chapel and the has been underway since 2020.
equally magnificent, though less well-known, Air Garden. “Working on the Air Garden was an incredible experience
“Renowned landscape architect, Dan Kiley, designed the for everyone involved,” says Torrey DeMasters, President of
Air Garden as a horizontal counterpart to the soaring spires of Colorado Hardscapes. “Part architecture and part puzzle, the
the chapel,” continues Boyle. Intended to be experienced as challenges of this site and building solution were immense.”
much from the air as from the ground, Kiley’s composition for The first step in solution building was to reconfigure the
the Air Garden sought to reveal a sense of movement on the Air Garden from a single body of water to 15 individually
land while embracing the organic order and balance in concert filtrated pools. The entire mechanical system was redesigned,
with the site’s vertical elements. Made of two fountain pools and the below-grade vaults were expanded to create a storage
and 13 interconnected concrete basins, the Air Garden was an system for filtered water (Fig. 2). The original cast-iron piping
essential part of the site’s organizational order and central toand drains were abandoned, leaving only the fountain and
the campus experience from 1954 until the early 1970s. pool shells salvageable.
The second step in solution building was redesigning the
Uncovered After 50 Years concrete walkway surrounding the pools. “The original 1950s
The Air Garden originally consisted of two large fountains design called for the walkways to be a white marble, but that
connected by an orderly grid of 13 pools and 20 bridges proved to be cost-prohibitive,” explains Boyle.
stretching across the site. The interconnected pools were all Instead, using a blend of Wisconsin sand, Texas aggregate,
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Fig. 1: The USAFA Air Garden after the extensive renovation (photo courtesy of the Air Force Academy Foundation)

Reconstruction Challenges Solved


Adding to the complexity, the Air Force Academy is
surrounded by several layers of security, with rigid entrance
inspections potentially delaying concrete. Colorado
Hardscapes worked with the Academy to establish a special
inspection line for concrete trucks and added a hydrational
stabilizer to the concrete to delay the set process and extend
mixing time.
Additionally, using the white mixture as a surface
application allowed Colorado Hardscapes to batch-mix the
topping materials to eliminate the risk of losing any of the
relatively expensive, specialized concrete to security delays.
Product innovations led to application innovations,
compelling Colorado Hardscapes to devise a special system to
efficiently mix and apply the topping slab across the complex
configuration of pools and walkways (Fig. 3).
Fig. 2: The mechanical and filtering systems at the bottom of the pool
“We combined a tow-behind mortar mixer and a fork-lift
(photo courtesy of Colorado Hardscapes)
attachment to create a tool that mixes the materials away from
the work,” says DeMasters. “This allowed us to boom the
and Utah glass, Colorado Hardscapes mocked up a sparkling product out over the pools to be poured directly from above.”
white, exposed concrete finish. The improved concrete In addition to setting the topping slab on the 700 ft (213 m)
construction practices resulted in a much higher strength (psi long Air Garden’s horizontal surfaces, the topping product
or MPa) than the original concrete to provide a long, low- also had to be vertically applied to 6500 ft (1981 m) of the
maintenance lifespan. edge face ranging from 6 to 18 in. (152 to 457 mm) tall along
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the upright surfaces of every pool, bridge, and sunken
landscape area. Facing these slow-setting surfaces required
developing new techniques of both edge forming and topping
placement.

Return to Glory
Funded by donations made by the USAFA classes of 1972,
1975, and 1976, the Air Garden’s return to glory is an
essential step in realizing the grand vision of the campus as
intended. Modern materials, methodologies, and technologies
were matched by artisanal craftsmanship in concrete placing
and finishing to reinvigorate this elaborate water feature as a
vital touchstone of cadet life. After improving the structural
integrity, realigning the layout, and reducing future
maintenance requirements, the Air Garden has finally been
restored as the inspirational landscape it was meant to be
Fig. 3: The careful process of applying white mixture topping to the (Fig. 4).
Air Garden walkways (photo courtesy of Colorado Hardscapes) “The suggestion to use the specialty mix and Colorado
Hardscapes’ ability to adapt to the complexities of our
situation are where premium quality materials and exceptional
craftsmanship combine to become spectacular,” concludes
Boyle. “The Air Force realizes the importance of the
Academy’s architectural heritage and the value of our
investments. We always have to keep in mind that we are
building for the nation, now and well into the future.”

Selected for reader interest by the editors.

Sean O’Keefe is an architecture and


construction writer who crafts stories
and content based on 20 years of
experience and a keen interest in the
people who make projects happen. He
can be reached at sean@sokpr.com.

Fig. 4: The USAFA Air Garden in its final state and with its fountains
running (photo courtesy of Colorado Hardscapes)

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O.S. Fowler’s
Octagon House
Renowned phrenologist was a proponent of gravel wall construction

by Luke M. Snell

C
oncrete appears to be a simple material that anyone house with gravel walls was the ideal solution. The octagon
can make. All you need are aggregates, some kind of closely represents the spherical or round forms that nature
cement, and water—mix them together to create gives us in fruits, eggs, grains, nuts, and trees. Compared to
concrete. Therefore, we should not be surprised to find people other building styles, the octagon house provides more
with unusual backgrounds dabbling in concrete and coming useable space, no dark unusable corners, and better
up with unique ideas of construction with concrete. One such ventilation.
person was Orson Squire Fowler (1809-1887). He published the book The Octagon House, A Home for All
Fowler was a phrenologist—now considered as a in 1853. In his book, he begins by discussing what makes the
pseudoscience that involved the measurement of bumps on the perfect building material, and he stated that wood is an
skull to predict mental traits. This was very popular in the objectionable building material. Good pine lumber (in New
1800s, and Fowler was the expert. He was the editor and York) cost $35 to $45 per 1000 (board) ft (305 m). Fowler
publisher of The American Phrenological Journal and wondered what the cost would be in 50 years and did not see
Miscellany, as well as the publisher of many books on wood as an option for an inexpensive house. He also stated
diverse topics. As an extremely popular lecturer, who was that wood houses burn down, decay, allow rats and mice to
also an abolitionist and a vegetarian with the apparent ability have free-range, and needed to be painted every few years.
to “read the bumps” on famous people’s heads, he had a “Wood is not nature’s building material although a wood
ready-made audience to hear and read his opinions on house is better than none…”1
several diverse topics. He also disregarded brick houses as being too expensive.
In 1850, Fowler was first exposed to gravel wall Bricks are very laborious to both make and to build with. In
construction when he visited a house in Wisconsin that was his opinion, brick houses are damp and unsightly and should
made using lime, water, sand, and gravel. The owner of the not be considered. The only material he thought should be
house, Mr. Goodrich, reasoned that wood was scarce, but considered as the ideal building material was the gravel wall
lime, water, sand, and gravel were abundant everywhere and (lime, water, sand, and gravel) he saw in Wisconsin and that
could be used to make the ideal house. Fowler was allowed to he had used in his own house.
hit the wall with a hammer and was surprised that there was The specifications for making the gravel wall that Fowler
no damage. Goodrich said that Fowler could hit the wall with developed were:
a sledgehammer for 6¢ a blow. Goodrich was confident there Gravel/Stone—Use any size stones that will fit into the
would be minimal damage and that the 6¢ would cover the form. Use what is available at your building site. Oyster
cost of any repairs to the wall that might occur. shells, brickbat, furnace cinders, fieldstone, or anything that
Fowler was so impressed with the gravel wall that he is hard.
began experimenting to see if he could create his own gravel Sand—Sand is to fill the spaces between the stones. Use
wall. Once he had developed a technique of making a gravel whatever sand is available. Do not worry if the sand does not
wall, he built his own house with the idea of keeping it fill all the spaces between the stones. He states that any
inexpensive by using only locally available materials. resultant honeycombing will have a negligible effect on the
One of Fowler’s many interests was to make a house strength of the wall. He does caution that finer sand will
available for common people and let them have the pleasure require more lime and thus will make the walls more
of building their own homes. In his opinion, the octagon expensive.
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Illustration of O.S. Fowler’s Octagon House (image courtesy of Using plain concrete construction, the McElroy Octagon House in
Wikimedia Commons) San Francisco, CA, USA, was built in 1861 (photo courtesy of Wikimedia
Commons)

Lime—The recommended lime is the common coarse lime The workers would then start to bring in the wheelbarrows
that the farmers put on their fields. This lime was slaked at the of stone and deposit them in the other end of the mixing bed.
kiln and cost 4.5¢ per bushel. If you plan to use it for After every wheelbarrow of stone was deposited and spread
plastering the wall, he recommends screening the lime to out evenly, three to four shovels of the mortar would be
remove the larger particles. thrown onto the stone. Fowler recommended using about
Water—He does not discuss the water. It appears that the 60 to 80 wheelbarrows of stone for the previously mentioned
water he used came from wells, and he assumed it was amount of mortar. The mixing would be completed by turning
acceptable for use. The gravel walls were not reinforced, so the mixture with shovels (Fowler calls this shoveling); he
there was little concern for protecting the reinforcement from recommended shoveling up to six times before placing the
any chemicals that might be in the water. mixture into the forms to build the gravel wall.
Selecting the location where you mix your concrete Fowler stated that four workers would be required for the
(mixing bed)—Three items needed to be considered when mixing operations and one worker to supervise the
selecting the location of where you will mix the concrete. The construction (“boss of the wall”). The boss of the wall would
location should have easy access to the materials you will use be responsible to make sure the mixture was correct, solve
in your mixture, be near your water supply, and be as close as any problems that might cause delays, and to apply good
possible to where you plan to place the concrete. judgment and an accurate eye to the construction. He used a
Mixing procedures—The normal procedure for making labor cost of $12 per month, giving a total of $79 for labor
concrete at that time was to put the aggregates and lime and materials to build his gravel walls.
together, mix until they are uniformed distributed, then add In 1855, several abolitionists moved to Kansas to make
water, remix, and then place the concrete. Fowler suggested sure Kansas entered the United States as a free state.2 George
a different approach. He recommended that eight Brown, the editor of the newspaper in Lawrence, KS, USA,
wheelbarrows of lime be placed in the mixing bed, then was worried about how they would build houses and barns
water would be added to make the mixture as thin as milk. because of a scarcity of wood and sawmills in the area. When
To this mixture, he would add 16 to 18 wheelbarrows of Fowler’s book came out, the octagon house with gravel walls
sand, adding two to three (or more) pails of water to make seemed to be the ideal solution. Although there was enough
sure the lime-water mixture was well mixed with the sand to lime, water, sand, and gravel, they still needed wood for the
create a mortar. After 15 to 20 minutes of hand mixing, the forms. Thus, the lack of wood was still a problem. About this
mortar was placed at one end of the mixing bed. If the same time, an entire town called Octagon City was planned
mortar would “follow the man about as fast as he would for just vegetarians (Fowler was a strict vegetarian) and for
walk back to the opposite corner (of the mortar bed),” the the abolitionists.3 Due to bad planning and a severe winter,
workers would know the mortar was acceptable and was this town was abandoned in 1856 and no octagon houses were
ready for the next step. built there.
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40 MARCH 2022 | Ci | www.concreteinternational.com
Although the octagon house and the gravel wall 3. https://gizmodo.com/what-utopias-have-to-do-with-the-19th-
construction never became very popular during the 1850s, century-craze-for-1564535216, accessed Feb. 3, 2022.
about 1000 octagon houses were eventually built by the early 4. www.wallswithstories.com/uncategorized/octagon-houses-a-
1900s.4 The surviving octagon houses are elaborate multistory unique-style-popular-in-the-1850s-in-the-usa-canada.html, accessed
houses that are more a mansion than a house for common Feb. 3, 2022.
people. Thus, Fowler’s dream that everyone could build their
own house by using his design and construction was never Selected for reader interest by the editors.
realized.
Much of the early history of concrete involves individuals
like Fowler, who saw a need and realized that concrete might
provide the solution. They were not deterred by the fact that ACI Honorary Member Luke M. Snell is
a Concrete Consultant and a Professor
they knew so little about concrete, but instead, they performed
Emeritus of Southern Illinois University,
experiments to develop concrete that would solve their
Edwardsville, IL, USA. He is a past
problem. Fowler was also a visionary who saw concrete as the
Chair of ACI Committee 120, History
perfect building material—a theme that still resonates with the
of Concrete. Snell serves on the TAC
American Concrete Institute’s members today.
Concrete Terminology Committee
and numerous other ACI committees,
References including 214, Evaluation of Results
1. Fowler, O.S., The Octagon House, A Home for All, A.R. Shephard of Tests Used to Determine the Strength of Concrete; S801,
& Co., copyright 1853, pp.16-30, 82-89. Student Activities; and S802, Teaching Methods and Educational
2. Sutton, R.K., Stark Mad Abolitionists, Skyhorse Publishing, New Materials.
York, NY, 2017, pp. 45-47.

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Microspheres in Hardened
Concrete
Criteria for assessing cyclic freezing-and-thawing durability

by Emmanuel K. Attiogbe

A
microsphere-powder blend with well-dispersed criteria are presented and described. These equations were
polymeric microspheres in a mineral powder medium derived in Reference 2, and they provide a micromechanics-
has been reported as an effective alternative to surfactant- based explanation of how microspheres protect concrete from
based air entrainment for protecting concrete from cyclic F-T damage. Use of the durability criteria is demonstrated by
freezing-and-thawing (F-T) damage.1,2 The quantity of mineral obtaining data for microsphere concretes at a higher
powder used in the formulation ensures that the microspheres magnification than typically used for air-entrained concretes
do not adhere to each other and form agglomerations while also per ASTM C457/C457M, “Standard Test Method for
ensuring an adequate quantity of microspheres to deliver the Microscopical Determination of Parameters of the Air-Void
intended performance without using an excessive dosage of the System in Hardened Concrete.”
powder blend in the concrete. The microsphere-powder blend is
packaged in a disintegrating bag or sack to easily dispense the Minimum Microsphere Content in Concrete
microspheres into a concrete mixture.1 Reference 2 provides an equation for the minimum
The work reported in Reference 2 shows that the ability of microsphere content by volume of concrete (volume fraction
microspheres to protect concrete from cyclic F-T damage Amin), needed to achieve a durable concrete under cyclic F-T.
depends on the density and thermal coefficient of expansion Amin is shown to depend on the air-free paste content by
and contraction of the microspheres. As such, these properties volume of concrete (p), the effective diameter for the
determine the quantity of microspheres of a given type needed microsphere type (De), and the maximum microsphere spacing
to protect the concrete. The analysis in Reference 2 establishes ( slimit ) at a given level of water-cementitious materials ratio
that for a microsphere type with a given density and thermal (w/cm) of the concrete. For both entrained air voids and
coefficient of expansion and contraction, there is a minimum microspheres, Amin is given by Eq. (1)
or effective diameter at which a minimum quantity or volume
pDe
fraction of the microspheres would protect concrete to the Amin = (1)
same level as entrained air voids, provided the size of the 8slimit − De
spherical voids created by the microspheres, tp, is sufficiently where:
large (tp ≥ 0.13 µm [0.5 × 10−5 in.]). The polymeric • slimit = 0.19 mm (0.008 in.) for w/cm ≥ 0.45;
microspheres in the powder blend reported here and in • slimit = 0.27 mm (0.011 in.) for 0.35 ≤ w/cm < 0.45; and
References 1 and 2 have a density ρp of 25 kg/m3 (1.56 lb/ft3), • slimit = 0.40 mm (0.016 in.) for w/cm < 0.35.
a thermal coefficient of volume expansion and contraction ctp The value of slimit decreases with increasing w/cm because
of 2180 × 10−6/℃ (1211 × 10−6/℉), and an effective diameter concrete permeability and the risk of critical saturation
De of 52 µm (0.002 in.). increase with w/cm. Equation (1) is multiplied by 100 to
This article presents data to show that compressive strength report Amin in percent if p is expressed as a volume fraction.
comparable to that of air-entrained concrete can be achieved For slimit of 0.19 mm, as a conservative value for assessing the
with reduced cement content when microspheres are provided durability of all grades of microsphere concrete at various
at the minimum volume fraction needed to protect concrete levels of w/cm, Eq. (1) becomes
from cyclic F-T damage. In addition, criteria are established
for assessing the durability of microsphere concrete based on pDe (2)
Amin =
the parameters of the microsphere system in hardened 1.52 − De
concrete. The key equations for developing the durability where De is in mm. For the microsphere type reported herein,
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De = 0.052 mm. Therefore, Eq. (2) is reduced to in Mixtures A and D. For the mixtures with a w/c of 0.57,
Mixtures A and B had a cement content of 335 kg/m3 (565 lb/yd3)
Amin = 0.035p (3)
and Mixtures C had a 10% lower cement content at 302 kg/m3
Most concretes have p in the range of 25 to 32%, which (509 lb/yd3). Similarly, for the mixtures with a w/c of 0.42,
yields Amin in the range of 0.9 to 1.1% from Eq. (3). This Mixtures D and E had a cement content of 400 kg/m3 (674 lb/yd3)
indicates that specifying a minimum microsphere content of and Mixture F had a 10% lower cement content at 360 kg/m3
1.0% by volume is adequate for most concretes with p ≤ 32%. (607 lb/yd3). A Type F high-range water-reducing admixture
To account for concretes with p > 32%, Eq. (3) can be used to (HRWRA) was used in all mixtures except Mixture A to
calculate Amin. achieve a slump in the range of 125 to 180 mm (5 to 7 in.).
For each batch of concrete, the unit weight and air content
Microsphere dosing were measured per ASTM C138/C138M, “Standard Test
As discussed in Reference 1, the microsphere-powder Method for Density (Unit Weight), Yield, and Air Content
blend is dispensed into a concrete mixture in a sack that (Gravimetric) of Concrete,” and ASTM C231/C231M,
disintegrates during mixing, thus avoiding the problem of “Standard Test Method for Air Content of Freshly Mixed
dusting. The quantity of powder blend for a 1.0% dosage of Concrete by the Pressure Method,” respectively (refer to
microspheres by volume of concrete is packaged as 5 lb Table 1 for results). Also, six 100 x 200 mm (4 x 8 in.)
(2.27 kg) of the blend in a 20 L (0.71 ft3) sack. To dose a cylinders were cast for compressive strength testing at 28 and
0.76 m3 (1 yd3) batch of concrete, one 20 L sack of the 56 days (three cylinders for each age) per ASTM C39/C39M,
microsphere-powder blend is required to be added to the “Standard Test Method for Compressive Strength of
concrete mixture. It is recommended to round up or down to Cylindrical Concrete Specimens” (refer to Table 2 for results).
the nearest whole number of sacks for the batch size. This For the two concrete mixtures with a w/c of 0.57 and a
dosage of one sack per 0.76 m3 batch of concrete is adequate cement content of 335 kg/m3, the compressive strengths at
as most concretes have p < 32%, as noted earlier. However, 28 and 56 days were 5% and 17% higher for Mixture B with
where p > 32%, the number of sacks added to the concrete 1% microspheres than the strengths for Mixture A with AEA,
batch can be increased. For example, where p is 35%, the respectively. When the cement content of the microsphere
microsphere volume fraction needed is 1.2% instead of 1.0% concrete was reduced by 10% to 302 kg/m3, the 28- and
(per Eq. (3)), which implies a 20% increase in the number of 56-day compressive strengths for Mixture C were 8% and 3%
sacks of the microsphere-powder blend to be added to the higher than the strengths for Mixture A with AEA and the
concrete batch. This means that for a 7.6 m3 (10 yd3) batch of higher cement content of 335 kg/m3, respectively. Similarly,
concrete with p of 35%, 12 sacks of the powder blend would for the two concrete mixtures at a w/c of 0.42 and a cement
need to be added to the concrete mixture. It should be noted content of 400 kg/m3, Mixture E with 1% microspheres
that an alternative approach to avoiding the problem of achieved 5% and 13% higher strengths at 28 and 56 days,
dusting without using the disintegrating sack is to dispense the respectively, than Mixture D with AEA. When the cement
microsphere-powder blend into a concrete mixture by content of the microsphere concrete was reduced by 10% to
pre-blending it with cement, particularly on large projects 360 kg/m3, the compressive strengths for Mixture F were 10%
such as the construction of concrete pavements. and 16% higher at 28 and 56 days, respectively, than the
strengths for Mixture D with AEA and the higher cement
Cement content and compressive strength content of 400 kg/m3.
In References 1 and 2, it was reported that at equal cement The 16% higher 56-day compressive strength for the
contents, the compressive strength of a concrete with a microsphere concrete versus the air-entrained concrete at the
microsphere content of 1.0% was about 10% higher than the w/c of 0.42 compared to 3% higher at the w/c of 0.57 suggests
strength of an air-entrained concrete with about 6% air that a greater reduction in cement content may be achieved
content. A test program was designed to evaluate this finding with the use of microspheres the lower the w/c. These results
further based on air-entrained concrete mixtures with 28-day also show that a concrete mixture with 1.0% microsphere
design compressive strengths of 28 and 42 MPa (4000 and content can have at least a 10% lower amount of cement and
6000 psi), respectively. The goal was to determine if concrete yet achieve compressive strengths comparable to the strengths
mixtures with the mineral-blended microspheres can have of air-entrained concrete with about 6% air content. This
lower cement contents yet match the strengths of mixtures implies a sustainability benefit through reduction in carbon
with conventional air-entraining admixtures (AEAs). footprint in using the microsphere-powder blend as a
Six concrete mixtures with proportions listed in Table 1 replacement for air entrainment.
(Mixtures A to F) had water-cement ratio (w/c) values of
either 0.57 or 0.42 and p in the range of 27 to 30%. A Microsphere Distribution and Dispersion in
microsphere content of 1.0% was used in Mixtures B, C, E, Hardened Concrete
and F. A commercially available Vinsol® resin-based AEA was The requirements of minimum volume fraction and
used at a dosage needed to achieve an air content of about 6% maximum spacing to achieve durability under cyclic F-T, as
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presented in Reference 2 and reflected Table 1:
in Eq. (1) to (3), relate to how well the Concrete mixture proportions, slump, air content, and density
microspheres (as well as entrained air Concrete mixtures
voids) are distributed and dispersed in Constituents and
the concrete. Spatial distribution is the properties A (air) B C D (air) E F
way particles fill a space, whereas Cement, kg/m 3
335 302 400 360
dispersion is the way the particles are Coarse aggregate, kg/m 3
1009 1068 1086 1009 1068 1087
agglomerated or not.3 In the following
discussions, microsphere distribution is Fine aggregate, kg/m 3
685 699 758 692 705 763
quantified in terms of the volume Water, kg/m 3
191 172 168 151
fraction of paste within the zone of w/c 0.57 0.42
protection of the microspheres, and
AEA, mL/m 3
143.5 — — 148.1 — —
microsphere dispersion is quantified in
terms of the size and spacing of the Microsphere content,
— 1.0 1.0 — 1.0 1.0
microspheres. These quantities, which volume % of concrete
can be determined from microscopical HRWRA (Type F), mL/m3 — 550 385 237 654 662
examination of hardened concrete, can Slump, mm 175 175 175 155 165 145
be used in prequalification or post-
Air content, volume % of
placement assessment of microsphere concrete
5.9 2.0 3.8 5.6 3.0 3.4
concrete. Such assessment would
Density, kg/m3 2269 2373 2291 2298 2376 2373
determine if the microsphere concrete
can be expected to be durable under Note: 1 kg/m3 = 1.7 lb/yd3; 1 mL/m3 = 0.026 fl oz/yd3; 1 mm = 0.04 in.
cyclic F-T.
A good distribution of microspheres is Table 2:
one in which the paste is homogeneously Compressive strength of microsphere concrete and air-entrained concrete
filled with the microspheres, while a Concrete mixtures
good dispersion is one in which all the
A (air) B C D (air) E F
microspheres are as small as possible, as
no agglomerates exist (refer to Fig. Compressive strength w/c = 0.57 w/c = 0.42
1(a)). The schematic is a section through At 28 days, MPa 31.0 32.6 33.5 45.2 47.3 49.5
a given p and microspheres volume (A),
28-day strength, relative
where A = Amin. Figure 1(b) illustrates to air-entrained concrete 1.0 1.05 1.08 1.0 1.05 1.10
the case of a poor distribution but a (Mixture A or D)
good dispersion, where the particles are
At 56 days, MPa 30.6 35.8 31.5 46.1 52.0 53.7
fewer than in Fig. 1(a) and A < Amin.
Figure 1(c) illustrates the case of a good 56-day strength, relative
distribution but a poor dispersion, where to air-entrained concrete 1.0 1.17 1.03 1.0 1.13 1.16
(Mixture A or D)
the larger particles are agglomerates and
A = Amin. Note that in these illustrations, Note: 1 MPa = 145 psi
p + A is constant.
If both the distribution and the
dispersion of the microspheres in the
concrete are good, the concrete would
be expected to be durable under cyclic
F-T. A good dispersion with a poor (a)
distribution as well as a good
distribution with a poor dispersion
would not ensure durable concrete.

Microsphere distribution
Figures 1(a) and (b) indicate that for
(b) (c)
microspheres of a given size, p/A is a
good measure of the distribution of the Fig. 1: Schematics of microsphere distribution and dispersion: (a) good distribution and good
microspheres; the value of p/A would be dispersion; (b) poor distribution and good dispersion; and (c) good distribution and poor
higher the poorer the distribution, as in dispersion
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Fig. 1(b) compared to Fig. 1(a). This implies that the volume Therefore, determining if the microspheres are well
fraction of protected paste, F, would be lower the poorer the dispersed to achieve an F-T durable concrete means
distribution, as can be quantified from Eq. (4).2,4-8 determining if their sizes are as small as possible and s is also
8 as small as possible.
F= ≤1 When the total paste is within the zone of protection of
p (4)
+1 microspheres, F = 1. Hence, as explained in Reference 2, slimit
A is obtained from Eq. (6) to be
Therefore, determining if the microspheres are well
p2
distributed to achieve an F-T durable concrete means slimit = 2 (7)
determining if A is adequate for the given p. At A, a good (αA) min
distribution of microspheres that yields a durable concrete where (αA)min is the minimum total surface area of
would be indicated by a value of p/A ≤ p/Amin, and, per Eq. (4), microspheres in a unit volume of concrete with p. An F-T
by a value of F ≥ Fmin—that is durable concrete would be achieved when there is an adequate
number of microspheres in the concrete for their total surface
Fmin ≤ F ≤ 1 (5a)
area per unit volume of the concrete to be greater than or
As shown in Reference 2, if the size of the spherical voids equal to (αA)min. In general, a concrete with p in which αA ≥
created by the microspheres under freezing conditions is (αA)min will reflect a good dispersion of the microspheres
sufficiently large (tp ≥ 0.13 µm), as is the case for the because, per Eq. (7), s will not be larger than slimit . Therefore,
microspheres in the powder blend reported herein, Fmin is the parameter αA can be used as a basis for assessing the
expressed in terms of De and slimit to achieve an F-T durable durability of concrete under cyclic F-T. For a given concrete
concrete containing microspheres, the values of αA and s as
microsphere dispersion factors can be determined from
De
Fmin = ≤1 (5b) microscopical examination of the hardened concrete, as
slimit demonstrated in the next section. Rearranging Eq. (7), (αA)min
With De = 0.052 mm for the microsphere type in the can be determined for a given concrete as
powder blend and with slimit = 0.19 mm as a conservative
maximum spacing for assessing the durability of all grades of  2  2
(αA) min =  p (8a)
microsphere concrete, Eq. (5b) gives Fmin = 0.27. For a given  slimit 
concrete containing microspheres, the value of F, as a
microsphere distribution factor, can be determined from Equation (8a) shows that the value of (αA)min depends only
microscopical examination of the hardened concrete, as on the characteristics of the concrete mixture and not on the
demonstrated subsequently. An F ≥ 0.27 for the microsphere properties (such as the size) of the microsphere type (or
type reported here and in References 1 and 2 would indicate entrained air voids). With slimit = 0.19 mm for assessing the
an adequate volume fraction of evenly distributed durability of all grades of microsphere concrete, Eq. (8a) gives
microspheres in the concrete. (Note that based on the
(αA)min = 10p2 mm2/mm3 (= 250p2 in.2/in.3) (8b)
analysis in Reference 2, a microsphere type for which
tp < 0.13 µm would have an Fmin value calculated from An adequate number of uniformly dispersed microspheres
 0.13  in the concrete is indicated if
De
Fmin =   ≤ 1 ). αA
slimit  t p  ≥ 1 or αA ≥ (αA)min (8c)
(αA) min
Microsphere dispersion Use of the αA parameter to assess the durability of
The average size of the microspheres in the case of poor concrete under cyclic F-T for air-entrained concretes with a
dispersion, Fig. 1(c), is larger than in the case of good large set of test data (172 data points) provided in Reference 6
dispersion, Fig. 1(a). As such, for an equal A in Fig. 1(a) and is demonstrated. The test data consist of air-void system
(c), the microspheres are fewer in Fig. 1(c); hence, their parameters obtained from ASTM C457/C457M and durability
average spacing over the entire paste volume is larger. This factors obtained from ASTM C666/C666M, “Standard Test
means that when the microspheres are more widely spaced, Method for Resistance of Concrete to Rapid Freezing and
the poorer the dispersion. The average spacing, s , can be Thawing.” Equation (8a) is used to calculate the (αA)min
quantified from Eq. (6)2,4-8, where α, the specific surface of values for the air-entrained concretes that represent three
the microspheres, is smaller if the microspheres agglomerate ranges of w/cm having the maximum spacing values noted
to form larger size particles, resulting in a larger spacing previously in relation to Eq. (1). Figure 2 shows a plot of
durability factor versus αA/(αA)min—100% of the concretes
p2 (6) meeting Eq. (8c) had durability factors greater than or
s = 2F
αA approximately equal to 80%, which is indicative of concretes
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Fig. 2: Assessment of cyclic F-T durability based on total surface area Fig. 3: Comparison of relative dynamic modulus versus number of
of air voids per unit volume of concrete, αA. The test data are for F-T cycles for non-air-entrained, agglomerated microsphere and
air-entrained concretes reported in Reference 6 well-dispersed microsphere concretes

that can be considered to have excellent durability under microspheres in both blends were of the same type but the
cyclic F-T. For air-entrained concretes with αA/(αA)min < 1, agglomerated blend had an insufficient quantity of mineral
only about a third had durability factors greater than or equal powder blended with the microspheres. Photomicrographs of
to 80% and would be expected to have excellent durability. the two powder blends were presented and discussed in
These results show that the αA/(αA)min factor yields a fairly Reference 1. For the concretes with a paste content of 30%,
accurate and conservative prediction of the durability potential the two powder blends were used at the minimum
of concrete under cyclic F-T. microsphere content of 1.0% by volume of concrete to ensure
The microspheres in the powder blend reported here and in a good distribution of the microspheres over the paste volume,
previous studies1,2 are manufactured to have a consistent as discussed earlier. In addition, higher microsphere contents
particle size distribution, unlike entrained air voids that are of 1.5 and 1.75% by volume of concrete were used for the
generated through the mechanical action of mixing the agglomerated blend. The cyclic F-T test data in Fig. 3 show
concrete ingredients and are stabilized using an AEA. that while a 1.0% microsphere content for the well-dispersed
Therefore, αA/(αA)min is highly likely to be an even more microsphere blend was sufficient to render the concrete
consistent factor for predicting the durability potential of durable with a durability factor of over 80% after 300 cycles,
microsphere concrete than of air-entrained concrete. it took up to 1.75% microsphere content for the agglomerated-
microsphere concrete to achieve the same level of durability.
Microsphere agglomeration Therefore, if the microspheres are not well dispersed, a higher
If the microspheres agglomerate to form larger particles in volume fraction than that required for the well-dispersed
the concrete, they will have a specific surface αa, which is less microspheres would be needed to achieve durable concrete.
than α of the nonagglomerated or well-dispersed microspheres
(αa < α). The volume fraction of the agglomerated Microscopical Examination of Hardened
microspheres needed to achieve an F-T durable concrete, Aa, Concrete
can be determined from Eq. (9) To demonstrate use of the microsphere distribution and
dispersion criteria for assessing the durability of microsphere
αaAa = αAmin (9)
concrete under cyclic F-T, durability factor data were obtained
where αaAa is the total surface area of agglomerated per ASTM C666/C666M, Procedure A, along with data from
microspheres in a unit volume of concrete; and αAmin is the microscopical examination of hardened concrete based on
total surface area of well-dispersed microspheres per unit ASTM C457/C457M, Procedure B.
volume of durable concrete.
From this equation, Aa will be higher compared to Amin. Durability factor
The impact of microsphere agglomeration or poor dispersion Four microsphere concretes containing the well-dispersed
of microspheres is demonstrated by the cyclic F-T test data microsphere-powder blend formulation1,2 were evaluated. No
shown in Fig. 3 for a non-air-entrained concrete without AEA was used in the concrete mixtures. Table 3 provides the
microspheres and four microsphere concretes. Two mixture proportions and plastic properties for the concretes
microsphere-powder blends, one with the well-dispersed with a paste content of about 30%, while Table 4 provides the
microspheres and the second with agglomerated microspheres, concrete strength and F-T performance data. Mixtures 1 and 2
were used in the concrete mixtures that were proportioned had the minimum microsphere dosage of 1.0% and Mixture 3
with a paste content of 30% and w/c of 0.52. The had a lower microsphere dosage of 0.5%. Mixture 4 had a
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Table 3: Parameters of the microsphere
Concrete mixture proportions, slump, air content, and density system in hardened concrete
Microscopic analysis of the four
Concrete mixtures
concretes was performed per ASTM
Constituents and properties 1 2 3 4 C457/C457M, using the modified
point-count method (Procedure B), at a
Cement, kg/m3 400 335 400 400
magnification of 200×. This
Coarse aggregate, kg/m3 1068 1068 1068 1068 magnification is higher than what is
typically used for air-void analysis
Fine aggregate, kg/m3 705 699 727 678
because the microspheres are much
Water, kg/m3 168 191 168 168 smaller in size than entrained air voids.
A photomicrograph of a concrete section
w/c 0.42 0.57 0.42 0.42
with microspheres is shown in Fig. 4.
Microsphere content, volume % of
1.0 1.0 0.5 1.9
Marked on the photomicrograph are
concrete microspheres with sizes ranging from
HRWRA (Type F), mL/m3 654 550 427 1050 0.03 to 0.08 mm (30 to 80 µm), shown
relative to the size of an entrapped air
Slump, mm 165 175 125 175 void (0.96 mm or 960 µm). One
Air content, volume % of concrete 3.0 2.0 4.5 3.4 hardened concrete sample was analyzed
for each of Mixtures 1, 2, and 3,
Density, kg/m3 2376 2373 2304 2282 whereas two samples were analyzed for
Note: 1 kg/m = 1.7 lb/yd ; 1 mL/m = 0.026 fl oz/yd ; 1 mm = 0.04 in.
3 3 3 3
Mixture 4. The microsphere systems
obtained from the hardened concrete
Table 4: analysis are described in Tables 5 and 6.
Compressive strength and durability factor of microsphere concrete The microsphere counts yield the same
type of parameters as obtained in a
Concrete mixtures
typical point-count analysis of air voids
1 2 3 4 in hardened concrete. Note from Table 6
w/c
that a values for the microspheres,
ranging from 1400 to 1756 in.2/in.3
Test results 0.42 0.57 0.42 0.42 (56 to 70 mm2/mm3), are much larger than
the typical values for entrained air voids,
28-day compressive
strength, MPa
47.3 32.6 41.5 47.6 which are mostly in the range of 300 to
1000 in.2/in.3 (12 to 40 mm2/mm3).8,9
Durability factor, % 100 100 64 91 Table 7 lists the microsphere system
Note: 1 MPa = 145 psi parameters (F, αA, and s ) that are used
to assess the durability potential of the
four concretes. The values of F and s
microsphere dosage of 1.9%, which is are calculated using Eq. (4) and (6),
about two times the minimum dosage. respectively, and the values of (αA)min
The presence of the microspheres in the are calculated using Eq. (8b). The values
quantities dosed was verified for of F, which range from 0.46 to 0.68 for
Mixtures 1, 2, and 4 in accordance with Mixtures 1, 2, and 4, with durability
ASTM C173/C173M, “Standard Test factors higher than 90%, are greater than
Method for Air Content of Freshly Mixed the minimum value of 0.27 that was
Concrete by the Volumetric Method,” previously noted. This indicates that
without using isopropyl alcohol.1 Table 4 there are adequate volume fractions of
shows that Mixtures 1, 2, and 4 with microspheres that are evenly distributed
microsphere dosages of 1.0 or 1.9% had in each of these concretes. The F value
Fig. 4: Photomicrograph of concrete section high durability factors ranging from 91 to of 0.25 for Mixture 3 with a lower
at 200× magnification showing microspheres 100% after 300 cycles of F-T testing. durability factor of 64% is less than the
Mixture 3 with a microsphere dosage of minimum value of 0.27. This indicates
0.5%, which is significantly lower than that the volume fraction of microspheres
the minimum dosage of 1.0%, had a is lower than needed and, because of
lower durability factor of 64%. this, the microspheres are considered
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Table 5:
Results of microsphere counts per ASTM C457/C457M at a magnification of 200×
Concrete Length of Area counted, Microspheres
mixture Aggregate, % Paste, p, % Microspheres, A, % Total points traverse, in. in.2 crossed
1 68.8 26.9 2.0 1535 153.5 14.59 1049
2 71.5 26.0 1.6 1518 151.8 14.42 1075
3 70.4 25.3 0.8 1653 165.3 15.73 551
4 67.4 26.9 2.5 1536 153.6 14.60 1626
4 66.9 28.8 2.0 1543 154.3 14.66 1360
Note: 1 in. = 25.4 mm

poorly distributed in Mixture 3. Table 6:


As seen in Table 7, for Mixtures 1 Characteristics of microsphere system per ASTM C457/C457M at a
and 2 with a microsphere content of 1.0%, magnification of 200×
the αA values of 28.0 and 27.5 in.2/in.3, Concrete Chord length, Specific surface, a,
respectively, are approximately equal, mixture Frequency, n, 1/in. l , in. in.2/in.3
indicating that the total surface area of
1 6.8 0.0029 1400
microspheres per unit volume of
concrete in both mixtures are practically 2 7.1 0.0023 1721
the same, as would be expected. The
3 3.3 0.0025 1575
values of αA/(αA)min are greater than 1
for the highly durable Mixtures 1, 2, and 4 10.6 0.0024 1669
4, whereas the value is less than 1 for
4 8.8 0.0023 1756
the less durable Mixture 3. Therefore,
the microspheres are present in adequate Note: 1 in. = 25.4 mm
numbers and are uniformly dispersed in
Mixtures 1, 2, and 4, but are considered Table 7:
insufficient in Mixture 3. Microsphere system parameters for assessment of durability potential of
These results demonstrate that the F concrete*
and αA parameters provide an effective
basis for assessing the potential Total Minimum total
durability of microsphere concrete Protected microsphere microsphere
under cyclic F-T. The values of s show paste surface area surface area Micro-
that the average microsphere spacing in Paste volume per concrete per concrete sphere
each of the four concretes is smaller than Concrete volume fraction, F volume, αA, volume, αA spacing,
the slimit value of 0.008 in. (0.19 mm). It mixture fraction, p (≤1) in.2/in.3 (αA)min, in.2/in.3 (αA) min s , in.
should be noted that whereas the value 1 0.27 0.55 28.0 18.1 1.5 0.003
of αA for the less durable Mixture 3
does not meet the minimum 2 0.26 0.46 27.5 16.9 1.6 0.002
requirement, the corresponding value of 3 0.25 0.25 12.6 16.0 0.8 0.003
s satisfies the spacing requirement.
This implies that all three parameters, F, 4 0.27 0.68 41.7 18.1 2.3 0.002
αA, and s , must satisfy the respective 4 0.29 0.52 35.1 20.7 1.7 0.002
limits for the concrete to be expected to *
Values of A from Table 5 are expressed as volume fractions in calculating αA, with the values of α
have excellent durability. The limit taken from Table 6
values for these parameters or the Note: 1 in. = 25.4 mm
criteria to ensure durable concrete are
summarized in Table 8.
of 1.0% by volume can have at least a content. This implies a sustainability
Concluding Remarks 10% lower amount of cement and yet benefit through reduction in carbon
A concrete mixture with the achieve compressive strength footprint in using the microsphere-
previously described microsphere- comparable to the strength of air- powder blend as a replacement for air
powder blend at a microsphere dosage entrained concrete with about 6% air entrainment.
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Microscopical determination of parameters of the Table 8:
microsphere system in hardened concrete per ASTM C457/ Limit values for parameters of the microsphere system
C457M is feasible, with the primary modification being a in durable concrete under cyclic F-T*
higher magnification than typically used in the examination of Microsphere
air-entrained concrete. A magnification of 200× was distribution
successfully used in this study. Criteria for mixture factor Microsphere dispersion factors
prequalification or post-placement assessment of microsphere
aA s
concrete for cyclic F-T durability are based on the F
microsphere parameters obtained from the microscopical in. /in.
2 3
mm /mm
2 3
in. mm
analysis using the modified point-count method. These criteria
≥0.27 ≥250p2 ≥10p2 ≤0.008 ≤0.19
are summarized in Table 8, where the limit value of F is
applicable to the microsphere type described herein and the p is paste content expressed as a volume fraction
*

limit values of αA and s are applicable to any microsphere


type. The parameter F quantifies the spatial distribution of the “Discussion of ‘Mean Spacing of Air Voids in Hardened Concrete’” by
microspheres in concrete, whereas the parameters αA and s Attiogbe, E.K., ACI Materials Journal, V. 91, No. 1, Jan.-Feb. 1994,
quantify dispersion of the microspheres. Under-dosing the pp. 121-127.
microspheres, indicated by F < Fmin, would yield a poor 6. Attiogbe, E.K., “Predicting Freeze-Thaw Durability of Concrete –
distribution. Significant agglomeration of the microspheres, A New Approach,” ACI Materials Journal, V. 93, No. 5, Sept.-Oct. 1996,
which may be indicated by αA < (αA)min, or by s > slimit , or pp. 457-463.
by both of these parameters, would yield a poor dispersion. 7. Attiogbe, E.K., “Volume Fraction of Protected Paste and Mean
All three parameters must satisfy the respective limits in Spacing of Air Voids,” ACI Materials Journal, V. 94, No. 6, Nov.-Dec.
Table 8 for the concrete to be expected to have excellent F-T 1997, pp. 588-591.
durability. 8. Attiogbe, E.K., “Isn’t It Time to Let L Go?” Concrete
A microsphere dosage of 1.0% by volume of concrete is International, V. 20, No. 10, Oct. 1998, pp. 39-43.
recommended for all grades of concrete with paste contents 9. Jana, D.; Erlin, B.; and Pistilli, M.F., “A Closer Look at Entrained
lower than or equal to 32%. The 1.0% dosage means that one Air in Concrete,” Concrete International, V. 27, No. 7, July 2005, pp. 31-34.
20 L sack of the microsphere-powder blend described in
Reference 1 is added to a 0.76 m3 batch of concrete. Where Note: Additional information on the ASTM standards discussed in this
the paste content is higher than 32%, Eq. (3) can be used to article can be found at www.astm.org.
calculate the microsphere dosage and hence the number of
sacks of the material needed to ensure an F-T durable Selected for reader interest by the editors.
concrete. However, it is recommended to round up or down to
the nearest whole number of sacks for the batch size.
Emmanuel K. Attiogbe, FACI, is a
Acknowledgments Research Engineer in private practice in
The support of SGS TEC Services, Lawrenceville, GA, USA, particularly Discovery Bay, CA, USA. He retired in 2016
that of laboratory General Manager Shawn McCormick, in performing as Head of Innovation for the development
the concrete tests is gratefully acknowledged. Special thanks to Terry of alternative reinforcements for concrete
Vines and Brian Wolfe, also of SGS TEC Services, for performing the at BASF Construction Chemicals, now
ASTM C457/C457M tests on the microsphere concretes. Master Builders Solutions. He is a past
Chair of the TAC Technology Transfer
References Committee and the Technology Transfer
1. Attiogbe, E.K., “A New Way to Deliver Protection from Freezing- Advisory Group of the ACI Foundation’s Strategic Development
and-Thawing Damage,” Concrete International, V. 43, No. 1, Jan. 2021, Council (now reorganized as the Concrete Innovation Council) and
pp. 27-33. a past member of the ACI Board of Direction. He is a member of
2. Attiogbe, E.K., “Compliance Concept in Protection of Concrete several ACI committees and the ACI Foundation’s Concrete
Research Council. He was awarded the 2021 ACI Wason Medal for
from Freezing-and-Thawing Damage,” ACI Materials Journal, V. 117,
Most Meritorious Paper, the 2015 ACI Henry L. Kennedy Award,
No. 6, Nov. 2020, pp. 187-200.
and the 1995 ACI Wason Medal for Materials Research. He was
3. Fakirov, S., “Polymer Nanocomposites: Why Their Mechanical
elected in 2021 into the Civil, Environmental, and Architectural
Performance Does Not Justify the Expectation and a Possible Solution to
Engineering Academy of the University of Kansas, Lawrence, KS,
the Problem?” eXPRESS Polymer Letters, V. 14, No. 5, Mar. 2020,
USA, as a distinguished alumnus. He received his BSc in civil
pp. 436-466.
engineering from the Kwame Nkrumah University of Science and
4. Attiogbe, E.K., “Mean Spacing of Air Voids in Hardened Concrete,” Technology, Kumasi, Ghana, and his MS and PhD in civil
ACI Materials Journal, V. 90, No. 2, Mar.-Apr. 1993, pp. 174-181. engineering from the University of Kansas.
5. Hover, K.C.; Natesaiyer, K.; Simon, M.; and Snyder, K.,
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Products &
Practice
Minnich Control Speed Vibrator
Minnich Manufacturing, a manufacturer of concrete dowel pin
drills, concrete vibrators, and vibrator monitoring systems,
introduced the Control Speed Vibrator (CSV). The CSV is a
lightweight, durable, electric flex shaft concrete vibrator
controlled by Bluetooth connection through the Minnich app on
an iOS or Android device. Operators have the option of setting a
specific speed or choosing between set speeds of 6000, 8000, or
10,500 vibrations per minute. Choosing slower vibration speeds lessens material separation and reduces surface blemishes and
repairs. Once a speed is chosen, the CSV will maintain that speed as the concrete load changes. The 15-amp (115-volt)
universal motor drives a full line of Minnich shafts and heads and comes standard with a quick disconnect that adapts to the
vibrators of many manufacturers. The CSV was designed with a soft start that saves energy and mechanical wear on the motor
and power system.
––Minnich Manufacturing, www.minnich-mfg.com

Smart Views Tool for Revit Users


AGACAD created Smart Views, a tool that makes project
documentation easier for architects and engineers who use Autodesk®
Revit®. Smart Views allows users to create any number of views with
automated dimensions for selected elements in Revit without creating
an assembly. Smart Views is especially suited for Revit users who
need to make drawings of sections and elevations of any building
element, all the way from preliminary design stages through to a
detailed design. Use examples include viewing a cast-in-place
concrete wall with mechanical, electrical, or plumbing penetrations;
elevations of selected walls; or a section at a particular connection.
––AGACAD, www.agacad.com

Blåkläder Workwear Products


Blåkläder, a manufacturer of workwear, launched two new products. A
Hi-Vis Softshell Jacket and Ripstop Pants join Blåkläder’s extensive line of
workwear known for functionality, durability, and comfort. The wind and water-
resistant softshell jacket is available in men’s and women’s cuts, was designed
with safety top-of-mind, and has reflective details and tape on the body and
sleeves. It features adjustable Velcro sleeves, front zipper pockets, an adjustable
collar, a detachable hood, an extended back, and an adjustable hem.
Blåkläder enhanced its 1691 Ripstop pants with highly requested utility
pockets. These pants also feature Cordura-stretch reinforced top-load knee
pockets, reinforced carpenter pockets, and a gusseted crotch panel made from
stretch material that increases flexibility and durability. The fabric is lightweight
and comfortable yet delivers durability. The Ripstop pants are available in three
colors—stone, navy blue, and black.
––Blåkläder, www.blaklader.com

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Products & Practice

ECOPlanet TerCem to Scale Green Building Solutions


LafargeHolcim introduced an ECOPlanet product, TerCem™, that is an ultra-low carbon footprint cement. TerCem, a
cement product tri-blend, offers up to 65% CO2 reduction. Specially developed in the Lafarge Whitehall cement plant in
Pennsylvania, USA, it offers early strength performance in concrete. ECOPlanet cement products, along with TerCem,
will enable low-carbon construction at scale. TerCem was designed for the building sector and post-tensioned concrete
structures in urban areas, with the potential to be used in numerous applications where a low carbon footprint is desired.
––LafargeHolcim, www.holcim.com

AlertCast PAVER Featuring Engineered Flange


Detectable Warning Systems™ (DWS) has engineered and developed its AlertCast PAVER in
response to air entrapment issues stemming from traditional ribbed paver designs.
The AlertCast PAVER delivers minimal aggregate displacement by combining four
side-flange vents and PENETRATOR® anchors, allowing easy and solid installations.
Whereas the rib designs of traditional pavers run center-to-center (north-to-south), AlertCast
PAVER’s design features four side-flange vents running right-to-left (east-to-west). The design thus
minimizes air entrapment between the paver and concrete.
AlertCast PAVER is a glass-reinforced thermoset composite panel engineered for superior impact resistance, slip resistance,
wear resistance, and long-term durability. It features truncated domes molded to comply with the in-line dome spacing
specifications in the Americans with Disabilities Act (ADA) Accessibility Guidelines. The panels can be used in a wide range
of publicly accessible environments, including pedestrian crossings, railway platforms, and ADA curb ramps.
––Detectable Warning Systems, www.detectable-warning.com

Master X-Seed 66
Master X-Seed® 66 is a patent-pending, water-reducing, and strength-enhancing admixture that improves both early
and late age strength in the development of concrete while supporting sustainable construction. Master X-Seed 66
admixture is based on a technology that facilitates cement hydration. It includes polycarboxylate technology that helps
produce concrete mixtures with different levels of workability. Master X-Seed 66 admixture meets ATSM C494/C494M
requirements for Type A (water-reducing) admixtures. The strength-enhancing property of Master X-Seed 66 admixture
permits a reduction in the total cementitious materials content of a given concrete mixture while maintaining compressive
strength development equivalent to that of reference concrete with associated benefits in CO2 emissions reduction.
––Master Builders Solutions, www.master-builders-solutions.com

Ground Penetrating Radar GP8100


The GP8100 features the world’s first large scan width ground penetrating radar (GPR) with
the Superline scan to deliver object detection and data clarity alongside deep penetration depth.
One Superline scan with the GP8100 is the equivalent of six classical line scans. The portable
concrete GPR enables quick detection of objects of any size, allowing inspection engineers
to collect dense inspection data with just one Superline scan. Users also benefit from the
unique data clarity, with two-dimensional time-slice, three-dimensional tomography, and
augmented reality in real time. The GP8100 can be used for multiple applications,
including concrete inspection of large areas in buildings or bridge decks; object detection
and damage prevention before drilling, coring, or cutting into concrete; and GPR data
collection for concrete structural assessment and post-processing data.
––Screening Eagle, www.screeningeagle.com
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Products & Practice

Next Generation G2 Volumetric Concrete Mixer


Holcombe Mixers, a provider of volumetric concrete mixers and strategic
solutions for the concrete industry, announced the company’s next-generation
mobile mixer—the G2. The G2 features an Intellicrete Control System that
keeps admixtures and additives consistently in sync with the concrete
production rate, yielding unparalleled concrete quality. The mixer’s WaterSmart
Moisture Control System controls concrete slump with dynamic calibration
flow control with an electronic proportional water valve, and its InsightFlow
Cement Feed optimizes aggregate gate positioning. The G2 also features a load-sensing variable displacement hydraulic system
that reduces temperature and extends the life of components, and a patented modular cassette conveyor system that is an easily
removable modular conveyor cassette with engineered roller chain that enables belt changes in under 4 hours.
––Holcombe Mixers, www.holcombemixers.com

Book Notes
Fire Safety for Very Tall Buildings, Second Edition
by The Society of Fire Protection Engineers, The International Code Council, and Springer
The Society of Fire Protection Engineers (SFPE), a professional society for fire protection and fire safety engineering; The
International Code Council (ICC), a global source of model building codes and standards and building safety solutions; and
Springer, a worldwide scientific and technical publisher, announced the release of the second edition of the engineering guide:
Fire Safety for Very Tall Buildings. The guide provides information on the fire safety performance of tall, very tall, and super tall
buildings, including emergency egress, fire resistance, building envelope, suppression, detection, alarms, and smoke control.
New guidance is provided on considerations for existing buildings, energy storage systems, aerial vehicle platforms, and unique
building features such as observation decks and firework displays. Additional information is provided on performance-based
design and international practices.
––The Society of Fire Protection Engineers, www.sfpe.org
––The International Code Council, www.iccsafe.org
––Springer, https://link.springer.com
$109, 276 pp.; ISBN: 978-3-030-79013-4

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Product
Showcase
Decorative Concrete
Products
WerkMaster ULTRAguard
WerkMaster’s range of environmentally friendly formulations have been
developed to eliminate the high-maintenance requirements of conventional
floor finishes, producing results that protect and enhance the cosmetic appeal
of the floor. WerkMaster ULTRAguard seals and protects polished concrete,
decorative concrete finishes, stone, and terrazzo floors. This stable sealer
provides a slip-resistant surface (James Scale Rating of 0.7) that is safe for use
in airports, shopping malls, and other commercial and residential projects,
especially in high-traffic areas. WerkMaster ULTRAguard is easy to apply, has
a 500 to 700 ft2 (46 to 65 m2) per gallon coverage rate, and has zero volatile
organic compounds.
—WerkMaster, www.werkmaster.com

SikaColor-400 Opaque
Sika Corporation introduced SikaColor®-400 Opaque, a reactive acrylic solid color
concrete stain that etches the surface and penetrates the substrate. It therefore adheres to the
concrete, lessening the potential for delamination and peeling of the coating. Its feature of
etching concrete surfaces eliminates an acid etching surface preparation step, which avoids
the need for hydrochloric acid and the associated risks of runoff into soil and drainage
systems. The concrete surface should be clean, dry, and free of foreign contaminants for
successful application.
—Sika Corporation, www.sika.com

Ultratop Decorative Topping Solutions


The Ultratop® systems of self-leveling concrete toppings from
MAPEI provide the ability to resurface a wide variety of interior
surfaces quickly and durably. The Ultratop Polished System uses
Ultratop SP and Ultratop PC self-leveling cementitious toppings
to provide a fine-aggregate exposed finish. The system is suitable
for light vehicular traffic in residential, commercial, and industrial
applications. It can be installed at depths from 0.4 in. (10 mm) and
extended with aggregate that is up to 0.25 in. (6 mm). The
Ultratop Terrazzo System uses Ultratop, especially the white
version. The system can be installed with large aggregate ranging
from 0.4 to 1 in. (10 to 25 mm), providing exposed texture to
recreate the look of Venetian cementitious terrazzo. The toppings
can be installed in a matter of hours, and they can withstand the
wear and tear of heavy traffic, spills, and repeated cleanings.
—MAPEI, www.mapei.us

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Product Showcase

Stone Edge Surfaces Wall Mix


Stone Edge Surfaces Wall Mix is a “just add water,”
bagged polymeric concrete mixture with added fiber,
aggregate, and other proprietary additives that create a wall
mixture that allows 1 to 6 hours of working time for stamping
or carving. Stone Edge Surfaces Wall Mix can be used for
vertical or overhead applications. It is 33% lighter than
standard concrete or mortar and can be applied in thickness
ranging from 0.25 to 4 in. (6 to 102 mm) without drooping.
Stone Edge Surfaces Wall Mix can be used in residential and
commercial applications, in vertical, interior, or exterior
applications, to create custom finishes or match the look of
existing materials. Wall Mix creates a realistic simulation of wood, stone or brick veneers, stacked stone, cliff faces,
boulders, and grottos. Stone Edge Surfaces Wall Mix has been used in commercial aquariums to create natural-looking
mammal and aquatic habitats.
—Stone Edge Surfaces, www.stoneedgesurfaces.com

The Contractor’s Guide to


Quality Concrete
Construction
The fourth edition of the best-selling Contractor’s
Guide to Quality Concrete Construction is now
available in print and digital formats.

Written by and for contractors, and referenced


by many licensing authorities, this guide details
proven practices for quality concrete construction.

concrete.org ascconline.org

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Industry
Focus
LTU Dedicates the Center for Innovative that can be easily tracked. By leveraging reports and analytics,
Materials Research to Nabil Grace the integration empowers contractors to think strategically by
An infrastructure laboratory on the campus of Lawrence providing data that better equips them to make business
Technological University (LTU) in Southfield, MI, USA, was decisions. The partnership uses preconstruction data with
dedicated to ACI member Nabil Grace, Dean of the LTU actual numbers to help contractors highlight differences in
College of Engineering, and is now named the Nabil Grace projects to better understand successes and potential problem
Center for Innovative Materials Research. This center has areas for future projects.
been developed and overseen by Grace—who was
instrumental in its construction and operation—and who has Leica Geosystems and Huddig Launch 3-D
spent a lifetime researching advanced construction materials. Machine Control Solution
Completed in 2008, LTU’s Center for Innovative Materials Leica Geosystems, part of Hexagon, announced a new
Research is a 7200 ft² (670 m²) research facility with a collaboration with Huddig AB, a Swedish manufacturer, to
30 ft (9 m) interior height. Grace joined the LTU faculty in offer a three-dimensional (3-D) machine control solution for
1988 and was named the Dean of the College of Engineering Huddig backhoe loaders. For over 60 years, Huddig has
in 2012. He has received numerous industry awards; holds supplied versatile and agile backhoes specialized for city,
four U.S. patents; and has received dozens of federal, state, cable, and rail projects. Adding 3-D machine controls from
and private research grants and contracts totaling nearly Leica Geosystems to the Huddig backhoes can ensure even
$28 million. higher productivity when working on individual projects or
with a fleet of machines that use 3-D machine control and
Martin Marietta Acquires Lehigh Hanson’s digital workflows.
West Region Business
Martin Marietta Materials, Inc. completed its acquisition of Minnich A-4SCW Named to Equipment
Lehigh Hanson, Inc.’s West Region business for $2.3 billion. Today’s 2021 Contractors’ Top 50 New
Consistent with the company’s Strategic Operating Analysis Products
and Review (SOAR) 2025 Plan, the acquisition adds 17 active The Minnich Manufacturing A-4SCW on-slab self-
aggregates facilities, two cement plants, and related propelled wireless dowel pin drill featuring the first I-QAN
distribution terminals, and targeted downstream operations remote communication system for dowel drills was listed in
serving key California, USA, and Arizona, USA, regions, Equipment Today’s 2021 list of Contractors’ Top 50 New
including the Bay Area, Los Angeles, San Diego, and Products, which were chosen by readers. To select the 11th
Phoenix. Integration of the acquired business is anticipated to annual list for its September 2021 issue, readers of the
proceed as planned. equipment magazine—such as construction equipment owners
and end users—were the judges, and winners were determined
STACK and Followup CRM Help Contractors based on reader inquiries about new products featured.
Grow by Streamlining Processes Winning products represent the leading edge of innovation,
STACK Construction Technologies, a cloud-based quality, efficiency, and productivity in the construction
preconstruction collaboration software, announced an equipment field today. The I-QAN system offers A-4SCW
integration with Followup CRM, an all-in-one construction operators maximum drilling efficiency and uptime via drill
customer relationship management (CRM) program that monitoring, diagnostics, and remote access to Minnich
allows contractors to easily store and keep data on a cloud- Manufacturing field support through an iPad tablet, iPhone, or
based platform. The integration combines STACK’s Android device on the jobsite. The I-QAN system runs on
preconstruction software with Followup CRM’s relationship 24-volt power for compatibility with most large air compressors.
management tool designed for contractors. The partnership The A-4SCW features several more updates that enhance
makes it easier for STACK clients to communicate with team safety and productivity on the jobsite. An all-new remote
members and leads by allowing access to important data on a control includes a joystick that controls speed, steering,
singular platform. direction of travel, and a dust collection on/off switch. The
In addition to saving contractors time, the integration remote comes with two batteries and will communicate to the
provides information that allows construction companies to operator if the connection with the drill is lost. A magnetic
make strategic business decisions. For STACK users, feed sensor prevents the drill from traveling if the slider is not
Followup CRM will enable contractors to streamline the sales completely retracted due to the drill steel becoming stuck in
process while providing lists of all activities and due dates the concrete.
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Industry Focus

CROM Recognized for equipment uptime and safety. The B2W information from forms—including
Commitment to Employee Inform application enables contractors to descriptions and photos—to flow directly
Experience customize and manage electronic forms to the requests. B2W Maintain and B2W
The National Business Research for any requirement, including Inform use a single database for
Institute (NBRI) welcomed specialty equipment inspections. Form fields can equipment lists, jobs, employees, and
contractor CROM to the NBRI Circle of be mapped to the format of equipment other operational data. Linking inspection
Excellence. The NBRI Circle of repair requests, which are managed in the form fields to this database allows
Excellence Award recognizes B2W Maintain application. This drop-down menus to be populated with
organizations with high levels of connection allows inspection forms to valid, up-to-date options, minimizing
employee experience. To qualify for this trigger repair requests automatically in errors and the effort required to fill out
honor, the organization must score at or the maintenance software and for forms.
above stretch performance, which is at
the 75th percentile of its industry, or the
organization must improve a statistically
significant five or more percentiles at NEW and UPDATED
ACI Specifications
the total company level. Benchmarked
against millions of industry scores,
CROM is performing at the 82nd
percentile of its industry. Best-in-class
organizations like CROM continually
assess employee experience and target
for improvement variables such as job
satisfaction, management style, culture, Specifications for
and fairness. CROM demonstrates its Concrete Construction
dedication to its employees by ACI’s 301-20 is a specification that
continuously researching with best-in- architects and engineers can apply
to any construction project involving
class provider NBRI and taking targeted structural concrete.
action based upon the scientific data.

B2W Software Streamlines


Construction Equipment
Inspection and Repair Process
B2W Software, a provider of heavy
construction management software, has
introduced new capabilities within its
ONE Platform that enable contractors to Field Reference Manual
identify equipment defects and make ACI’s Field Reference Manual is a
compilation of ACI 301-20,
repairs faster and more cost-effective. “Specifications for Structural Concrete,”
The ONE Platform can generate repair and additional ACI documents.
requests automatically based on data
from electronic forms used for
completing equipment inspections. The
enhanced process relays detailed
information from equipment inspections
to the maintenance team immediately. By Order at www.concrete.org or
eliminating lag time and manual steps for
transferring this data, contractors can call us at +1.248.848.3800
identify and complete equipment repair
work more efficiently to minimize
maintenance costs while improving
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Strong Partnerships Forge
Meaningful Certifications
When codes and
specifications require
ACI-certified personnel,
the choice is clear. Partner
with the American Concrete
Institute in our commitment to
quality concrete construction.

Learn more at concrete.org/certification.

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Meetings
Editor’s Note: Many conference dates were in flux prior to this issue’s publication. Verify all conference dates by visiting
conference websites.

MARCH 23-27 - PTI Convention, La Jolla, CA, USA


www.post-tensioning.org/events/convention.aspx
14-19 - RILEM Spring Convention Paris 2022
(RILEM 75th Anniversary), Online 26-29 - Advancing Prefabrication: Transforming the
www.rilem.net/agenda/paris-rilem-spring- AEC Industry Through Industrialization, Phoenix, AZ,
convention-2022-1378 USA, and Online
www.advancing-prefabrication.com
15-18 - Sustainability and Emerging Transportation
Technology (SETT) Conference, Irvine, CA, USA 27-28 - HPW-DFI Helical Piles-Tiebacks-Anchors
https://trb.secure-platform.com/a/page/Sustainability2022 Tradeshow and Educational Seminar, Bonner Springs, KS,
USA
15-18 - NRMCA’s 2022 Annual Convention, San Antonio, https://dfi.org/hpw-dfihelical2022
TX, USA
www.nrmca.org MAY
29-30 - Smart Construction Conference & Expo 2022, 11-12 - SCA Slag Cement School, Farmington Hills, MI,
Dubai, UAE USA
www.meteklive.com/smartconstruction www.slagcement.org/resources/news/articleid/340/sca-slag-
cement-school-in-may-2022.aspx
APRIL
20-22 - Seventh International Conference on Durability
4-6 - 2022 Design-Build for Water/Wastewater of Concrete Structures (ICDCS 2022), Jinan, China
Conference, Orlando, FL, USA http://icdcs2022.ujn.edu.cn
https://dbia.org/design-build-for-water-wastewater-conference
25-27 - IABSE Symposium Prague 2022, Prague, Czech
4-6 - 2022 ICRI Spring Convention, Baltimore, MD, USA Republic
www.icri.org/events/EventDetails.aspx?id=1521125 https://iabse.org/Events/Prague-2022/Event

6-8 - 2022 Design-Build for Transportation/Aviation


Conference, Orlando, FL, USA
https://dbia.org/design-build-for-transportation-conference

7-9 - 2022 TMS Spring Meeting, Dallas-Fort Worth, TX,


USA
THE ACI CONCRETE CONVENTION:
https://masonrysociety.org/meetings/2022-spring-meeting
FUTURE DATES
20-23 - Structures Congress 2022, Atlanta, GA, USA 2022 — March 27-31, Caribe Royale Orlando,
www.structurescongress.org Orlando, FL, USA
2022 — October 23-27, Hyatt Regency Dallas,
Dallas, TX, USA
2023 — April 2-6, Hilton San Francisco Union
Square, San Francisco, CA, USA
ACI Industry Events Calendar: For additional information, contact:
For more information and a listing of additional upcoming events, Event Services, ACI, 38800 Country Club Drive,
visit www.concrete.org/events/eventscalendar.aspx. To submit Farmington Hills, MI 48331 | Telephone: +1.248.848.3795
meeting information, email Demitri Kanellopoulos, Editor, Concrete
www.concrete.org/events/conventions.aspx
International, at demitri.kanellopoulos@concrete.org.

@seismicisolation
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www.concreteinternational.com | Ci | MARCH 2022 59
Public
Discussion
ACI draft standards open for public discussion that are being processed through ACI’s ANSI-approved standardization
procedures can be found at www.concrete.org/discussion. These are not yet official ACI standards.

Document number Title Open for discussion Discussion closes

Building Requirements for Structural Concrete Reinforced with Glass


440 February 12, 2022 April 4, 2022
Fiber-Reinforced Polymer (GFRP) Bars—Code and Commentary

Proposed Standards
Building Requirements for Structural Concrete Reinforced with Glass Fiber-Reinforced Polymer
(GFRP) Bars—Code and Commentary (ACI CODE-440)
The ACI Technical Activities Committee (TAC) approved processing the subject document through ACI’s Standardization
Procedure in February 2022, as did the ACI Standards Board in February 2022.
Therefore, this draft document is open for public discussion from February 12, 2022, until April 4, 2022. The document
appears on the ACI website, www.concrete.org/discussion.
Pertinent discussion will be available on ACI’s website and announced in a future issue of Concrete International if received
no later than April 4, 2022. Comments should be emailed to discussion@concrete.org.

Public Discussion and Closure


Thermal Bridge Mitigation for Buildings Having Concrete and Masonry Walls and Masonry
Veneer—Code Requirements and Commentary (ACI-TMS CODE-122.1-21)
The ACI Technical Activities Committee (TAC) approved the draft standard subject to satisfactory committee response to
TAC comments in July 2020. The committee responded adequately to TAC’s comments and all balloting rules were adhered to.
Public discussion was announced on September 12, 2021, and closed on October 27, 2021. The committee responded to the
public discussion. TAC reviewed the closure and approved it on October 29, 2021. The Standards Board approved publication
of the ACI-TMS standard on November 10, 2021. TMS Standards approved publication of the standard on November 19, 2021.

Assessment, Repair, and Rehabilitation of Existing Concrete Structures—Code Requirements


and Commentary (ACI CODE-562-21)
The ACI Technical Activities Committee (TAC) approved the draft standard subject to satisfactory committee response to
TAC comments in May 2021. The committee responded adequately to TAC’s comments and all balloting rules were adhered to.
Public discussion was announced on July 9, 2021, and closed on August 24, 2021. The committee responded to the public
discussion. TAC reviewed the closure and approved it on October 29, 2021. The Standards Board approved publication of the
ACI standard on November 10, 2021.

Epoxy and Aggregate High Friction Surface on Concrete—Specification (SPEC-548.16)


The ACI Technical Activities Committee (TAC) approved the draft standard subject to satisfactory committee response to
TAC comments in October 2019. The committee responded adequately to TAC’s comments and all balloting rules were adhered
to. Public discussion was announced on August 21, 2021, and closed on October 5, 2021. The committee received no public
comments. The Standards Board approved publication of the ACI standard on October 20, 2021.

Type ES (Epoxy Slurry) Polymer Overlay for Bridge and Parking Garage Decks—Specification
(SPEC-548.9)
The ACI Technical Activities Committee (TAC) approved the draft standard subject to satisfactory committee response to
TAC comments in July 2020. The committee responded adequately to TAC’s comments and all balloting rules were adhered to.
Public discussion was announced on September 12, 2021, and closed on October 27, 2021. The committee received no public
comments. The Standards Board approved publication of the ACI standard on November 4, 2021.

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ACI 318 PLUS

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interactive access to ACI CODE-318-19, “Building Code Requirements for
Structural Concrete and Commentary,” along with in-document access to
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provisions and commentary.
Includes full digital interactive access to the ACI Detailing Manual and the
ACI Reinforced Concrete Design Handbook. Subscribers can make digital
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Sinopsis en español

Cómo nacieron los premios Excellence in Concrete gloria original. La restauración incluyó la excavación de los
Construction del ACI estanques cubiertos de hierba, la reconfiguración del jardín de
una única masa de agua a 15 estanques filtrados
Concrete International, V. 44, No. 3, marzo de 2022, individualmente, el rediseño del sistema mecánico y el
pág. 26-27 rediseño de la pasarela de concreto alrededor de los estanques.

La gala inaugural del premios a la Excellence in Concrete Casa Octogonal de O.S. Fowler
Construction del ACI se celebró en la Concrete Convention de
ACI de otoño en Denver, CO, EE.UU., el 9 de noviembre de Snell, L.M., Concrete International, V. 44, No. 3, marzo de
2015. La sugerencia del programa de premios se hizo durante 2022, pág. 39-41
una de las mesas redondas de los capítulos del Instituto en
febrero de 2011 y se presentó al Chapter Activities Committee Uno de los muchos intereses de Orson Squire Fowler era
del ACI en la Concrete Convention del ACI de la primavera poner casas a disposición de la gente común y permitirles el
de 2011 en Tampa, FL, EE.UU. placer de construir sus propios hogares. Construyó una casa
con paredes de grava utilizando únicamente materiales
Un diamante de concreto en el Cabo Norte disponibles en la zona, y creyó que la casa octogonal con
paredes de grava serviría para su propósito. A principios del
Huso, D., Concrete International, V. 44, No. 3, marzo de siglo XX se construyeron unas 1000 casas octogonales.
2022, pág. 29-32
Microesferas en el concreto endurecido
El recién construido Student Resource Centre de la
Universidad Sol Plaatje, en Kimberley (Sudáfrica), tiene un Attiogbe, E.K., Concrete International, V. 44, No. 3, marzo
diseño parecido a la talla de un diamante invertido. Para hacer de 2022, pág. 43-50
frente a las condiciones extremas del Cabo Norte y
proporcionar un control climático, el edificio está encerrado Las microesferas poliméricas bien dispersas en un medio de
en un armazón de concreto construido en sitio con un techo polvo mineral pueden utilizarse para proteger el concreto de
angular tipo origami y un sistema de construcción los daños cíclicos por congelación y descongelación. El
térmicamente activo. artículo presenta criterios para evaluar la durabilidad del
concreto con microesferas basados en los parámetros del
Ganadores del Premio del Decorative Concrete Council sistema de microesferas en el concreto endurecido. También
2021 se proporcionan las ecuaciones clave para desarrollar los
criterios de durabilidad.
Concrete International, V. 44, No. 3, marzo de 2022,
pág. 34-35 Preguntas y respuestas sobre el concreto: especificación
del concreto arquitectónico
El Decorative Concrete Council ha anunciado los ganadores
de su 13º concurso anual de Premios al Concreto Decorativo. Concrete International, V. 44, No. 3, marzo de 2022, pág. 64
Los ganadores fueron reconocidos en la Conferencia Anual de
la American Society of Concrete Contractors el 23 de Las preguntas y respuestas de este mes proporcionan
septiembre de 2021. ¡Un proyecto ganó el premio WOW! información sobre los requisitos de construcción obligatorios
Premio al mejor proyecto global, mientras que el primer y para el concreto arquitectónico que deben incluirse en los
segundo puesto se otorgaron a proyectos de 17 categorías. documentos contractuales, así como algunos requisitos
opcionales. Se habla de las maquetas de campo y de la
Tierra sagrada aceptación del concreto arquitectónico basado en las
maquetas, y se ofrecen recomendaciones sobre el tratamiento
O’Keefe, S., Concrete International, V. 44, No. 3, marzo de de los cavidades en las superficies de concreto visto.
2022, pág. 36-38

El Air Garden de la United States Air Force Academy, en las


afueras de Colorado Springs, CO, EE.UU., fue restaurado a su
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62 MARCH 2022 | Ci | www.concreteinternational.com
Advertiser
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publications/concreteinternational.aspx

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www.concreteinternational.com | Ci | MARCH 2022 63
Concrete
Q&A
Specifying Architectural
Concrete
Q.
I’m working on a project that includes architectural surface repairs and patching of tie holes) is based on matching
formed concrete elements. What requirements it with approved field mockups viewed in daylight at 20 ft (6 m).
should be included in contract documents? Are To help describe mockups in contract documents, ACI
full-scale field mockups required? How can I define an 347.3R-133 provides information about different categories of
acceptable amount of bugholes to be allowed on the formed formed concrete surfaces and pertaining requirements, as well
surfaces? as visible effects on as-cast formed surfaces (refer to Tables

A.
3.1a and 3.1b, respectively). The information on concrete
Section 6 of ACI 301-201 provides information surface void ratios on formed surfaces (bugholes) and
that is required to define the scope and finishes for suggested concrete placement practices to achieve the desired
architectural concrete.The Mandatory appearance can be found in Table 3.1d. Even though ACI
Requirements Checklist instructs the specifier to include the 347.3R is not a specification, items within this document can
following items in contract documents: be rephrased in mandatory language and incorporated into the
• Designating the portions of the project to be constructed as contract documents.
architectural concrete and specifying requirements for each As stated in ASCC Position Statement #8: “Because
designated area (Section 6.1.1); bugholes are a natural feature of all as-cast vertical concrete
• Specifying the cone diameter for form ties (Section structural components, it is unrealistic to expect that surfaces
6.2.1.8(a)); and will be free of bugholes.”4 However, if bugholes are not
• Specifying which of the finishes listed in Section 6.3.9 acceptable in architectural formed concrete, ASCC concrete
(textured, exposed aggregate, abrasive blast, mechanical contractors recommend specifying a rubbed finish.4 Details of
tooling, or as-cast formed finish) or other finishes that are the rubbed finish are discussed in Section 5.3.3.3 of ACI 301-20.
required.
Additional requirements can be found in the Optional References
Requirements Checklist. 1. ACI Committee 301, “Specifications for Concrete Construction
Per Section 6.1.3.2(a), field mockups must be provided for (ACI 301-20),” American Concrete Institute, Farmington Hills, MI,
all concrete elements designated as architectural concrete. 2020, 69 pp.
They will be used to establish acceptance criteria for the project. 2. ACI Committee 303, “Guide to Cast-in-Place Architectural
The mockups should include repaired area(s) to define Concrete Practice (ACI 303R-12),” American Concrete Institute,
acceptable color and texture matches if any repairs are Farmington Hills, MI, 2012, 32 pp.
needed. Section 3.5.4 of ACI 303R-122 suggests that the repair 3. ACI Committee 347, “Guide to Formed Concrete Surfaces (ACI
should be aged at least 1 month to provide a true indication of 347.3R-13),” American Concrete Institute, Farmington Hills, MI, 2013,
its color in service. After mockup(s) have been constructed, 17 pp.
the owner’s inspection agency should review the specifications 4. “ASCC Position Statement #8: Bugholes in Formed Concrete,”
and meet with the architect/engineer and contractor to avoid American Society of Concrete Contractors, St. Louis, MO, Aug. 2011, 1 pp.
ambiguities and confirm evaluation criteria for the final
product against the mockup(s) (Section 3.5.6.1 of ACI 303R-12). Thanks to Bruce A. Suprenant, Technical Director, American Society of
Details regarding constructing mockups and acceptance of Concrete Contractors, St. Louis, MO, USA, for providing the answer to
architectural concrete based on mockups are discussed in this question.
Section 6.1.4.4 of ACI 301-20. Completed portions of
architectural concrete will be checked by the architect/
engineer for conformance with accepted field mockups Questions in this column were asked by users of ACI documents and have
(Section 6.1.4.5(a)). Unacceptable concrete surfaces will have been answered by ACI staff or by a member or members of ACI technical
committees. The answers do not represent the official position of an ACI
to be repaired or replaced (Section 6.1.4.5(b)). Per Section committee. Comments should be sent to keith.tosolt@concrete.org.
6.3.12, the final acceptance of architectural concrete (with
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