Practical Trade Tests In Diesel Plant Fitting ENGINES #..Tel us the proper procedure for stripping and assembling of a Diesel engine 4#.,1dentty all parts the engine, units and their functions #..What is cylinder bore ovality and taper? And what are their causes? #. How do we measure ovality and taper on cylinder bores and crankshaft journals #.,What is bearing nip-crush and how do we measure it #..What causes warpage on a cylinder head or block and how do we carry out the measurements 4.,Tell us the procedures and tools for measuring end float on a erankshaft #. Measure oil clearance, Piston size, piston ring to groove & piston to cylinder clearance. +#.What is valve timing? And also tell us the 3 methods for valve timing 4#..How do we do valve setting 4#., The difference between a4 stroke and a 2 stroke engine #..The firing orders for a 4 cylinder and a 6 cylinder en; #.,How do we determine the thrust side of a piston? #..Name 2 types of gudgeon pins 4#.Name 2 engine braking systems and how they function #. How do we test engine power? TRANSMISSION SYSTEMS #..Name 3 types of transmission systems and operations +#. What's the use of a flywheel? 4#..Name any 3 methods of coupling a transmission to the engine #,. What are the functions of a clutch? #..Name 3 types of clutches 4#.,. What isa torque convertor? 4..Dismantle and assembly a torque converter &/identify its components #.How does torque multiplication being achieved and name 3 phases or stages of a torque convertor #..What's the difference between a torque convertor and a torque divider? #.Name 3 types of gear boxes and how do they operate Disassemble a manual gearbox, and a transmission box identify the components and their functions #-What’s the different between differential unit and final drive and their functions (operations?) 4. Strip and Identity components of a diff ut #..Identify special tools needed when doing measurements or checks on a diff unit #-How do we /or carry out crown wheel run-out (radial & axial), backlash, tooth contac, pinion depth,, bearing pre-load on a diff unit #..Name 2 types of diff locking mechanisms and how their operations#.Name 3 Types of axle half shafts SUSPENSION SYSTEMS OF HEAVY VEHICLES #..Name any 4 types of suspensions that you know - What's the need for suspension systems on machines or vehicles? . What is the purpose of helper spring? .Adentify tangential, flat end & pigtail coil springs Arrange laminated leaf springs in their order -Are torsion bars used on independent or non-independent suspension designs? -Describe Air suspension system and how it works - What are the functions of torque arms (tubes), stabilizers and tailing arms? -Measure camber, castor and kingpin inclination (KPI) angles ..Ldentify reversed Eliot and Elliot a designs -.What’s the difference between toe in and toe out?? Do the measurements Describe 2 methods for carrying out wheel alignments What is oversteer and understeer and their causes 4, 4, 4 # PNUEMATIC SYSTEMS 4#..Identify components of the pneumatics 4#.,Tell any circuit of pneumatic system that you know #.,ldentity the types of valves and their functions #.Name 2 types of compressors #,. Name 2 types of braking systems of pneumatics #.How do we adjust pressure in this system? 4#.,.What’s the function of an air dryer? #.A DAF truck has oil leaks on its pressure tanks, what if the main cause of it, #.,Hlow do we adjust pressures n pneumatic system? HYDRAULICS #..Name 2 types of hydraulic systems Jdentity & state the functions of hydraulic pumps and motors #..2 types of hydraulic cooling systems +. What's the difference between a cylinder and a ram? 4.3 functions of hydraulic fluid 4. Types of hydraulic lines and how to fit hoses #.How do we measure and adjust pressures in a hydraulic system #..Ldemtify types of pickings (sealing) #..Trace a hydraulic circuit on a certain machine and identify components (including all valves ‘and their functions 4#..Types of actuators and their tests 4¥..The difference between cracking and pilot pressure and their circuits 4#.,What is the method and procedure for doing cylinder testing? #. Differentiate Relief valve and Unloader valve #..Describe swinging of an excavatorUNDERCARRIAGE Name 2 types of undercarriages Tell and identify 2 types of track linkages Al the measurements on tracks and the necessary tools needed [Name 2 types of sprockets, -ldentify the sprocket segment Describe the proper procedure for carrying out track adjustments (tensioning or loosening) Describe 2 typical types of power train of Bull Dozers ‘#.Deseribe how a dozer turns (steering and braking system) #.How do we adjust brakes? +#.Know how to change tracks +#.Describe tilting and lowering of moldboard and ripping on a Dozer #..Deseribe Excavator swinging on a turn table