Automotive Engine Servicing 8/5/2010 E.

AMMYTC TVET COLLEGE Department of Automotive Technology COC Biased on

Knowledge Assessment For auto engine servicing Level III
Trainee’s Name ___________________________ Level_______
Engine block can be manufactured by;_

A . Casting iron B . forging C . grinding D . lathing

2 . Any competent worker do priority;_

A .work shop practice activity

B . Remove and tag transmission steering suspension and brake system components

C . Dismantle engine after testing compression

D . Strictly consider the oil type required

3 . Two assembled parts should have one of the following after disassembly;_

A .Mark B .size C . Tag D .weight

4 .prior to engine overhauling remove;_

A .crank shaft B .cylindrical block C .differential D .steering gear box

5 . If engine oil is not changed on its planned service time. the consequence may be ;

A .improper lubrication of the system

B .increase the life time of an engine

C .increase the power of an engine

D .raise cooling system effect

6. Importance of tagging and marking during the disassembly of the components; _

A .mix the line during assembly

B .to increase time of tracing their prior position

C .to install back to their original; position

D .to put them at any position

7 . The most suitable tool for cleaning gasket surface

A . Plat screw driver B .piston rings C . Philips screw driver D . scrapers

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8 . Methods of testing the condition of thermostat;_

A .boil water to manufacture’s specification. use micrometer and inserting if to water

B .boil water to manufacture’s specification. use thermometer and insert it to boiled water

C .boil water to manufacture’s specification .use barometer and insert it to water

D . Boil water to manufacture’s specification. use rain gauge and insert it to water

9 . Damaged\worn out bearings can be identified by;_

A . Molecular structure B . Normal Color C . Pits and Scores D . Their shape

10 . Crank shaft main journal tapperness can be measured by;_

A .Measuring crank pin diameter at two ends and taking the difference

B . Measuring crank pin diameter at the center and taking the difference

C . Measuring crank journal diameter at two ends and taking the difference

D . Measuring crank journal diameter at two perpendicular points and taking the difference

11 .Unexpected protrusion of liner can be solved by using appropriate;--

A .gasket B . rings C . sealants D . shims

12 . Protrusion of liner is measured from

A .bottom of the liner to top of the liner

B .middle of the liner to top of the liner

C .top of flat surface of the block to bottom of the liner

D .top of the cylinder head to bottom of the liner

13 . Warped cylinder head can be identified by;--

A bore gauge and dial gauge B . micrometer and dial gauge

C .straight edge /steel rule and filler gauge D. Venire caliper and space meter

14 .We mark the number of punches or dots equal to the number of loosening and tightening on cylinder head bolts or
discard them according to manual information ;--

A .to increase the tensile strength B. To decrease the tensile strength

C .tousle the bolts at undetermined number of times

D .to use the bolts until they lose their tensile strength

15. The importance of compression test is;-

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A .to avoid overheating of an engine B . to reduce horse power of an engine

C .to increase cylinder bore D . to make decision about the engine

16 . Common remedy of exhaust system gas leakage is by replacing the

A .cylindrical head B . cylindrical block

C .exhaust manifold gasket D . intake manifold gasket

17 . The purpose of calibrating a measuring device is to ;-

A .avoid the accuracy of the instrument B . approve the correctness of instrument

C. .decide the upper and lower limit D . determine the accuracy of the instrument

18 .Blue black smoke is the indication of ;-

A .advanced timing B .faulty oil scrapper ring

C .normal oil scrapper ring D .retarded timing

19 . How can you inform that you have successfully completed the job for your customer ?

A . Telling orally about the job

B . Having a reporting format for communication of clients

C . Successful completion of job

D . Giving orientation about the job

20. Excess exhaust valve clearance causes;--

A . Leakage of fresh air through exhaust valve

B . High output of cylinder/engine

C . Overheating of engine

D . Stake opening of the valve

1. The mechanical operated by talking from ECU is

A ,Switching
B . Sensor
C , Actuator
D . ECU
2 .The diesel engine high rate number
A. Octane number
B. Cetane number
C. Alcohol
D. Non of above
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 3 . Which engine high compression ignite

A. Diesel engine
B. Gasoline engine
C. Steam engine
D. Rotary engine

4.To compares fast crank shaft turn of grater then camshaft turns

A. One to one

B. One half

C. Twice

D. One fourth

5. The measure usable power at flywheel of the engine power lost

A. Brake horse power (engine power output)

Is the amount of usable power the engine can produce at a certain speed at wide open throttle.

B. indicator horse power

Is the power the engine develops inside the combustion chamber during the combustion process

C. Frictional horse power

Is the power required to overcome the friction of the moving parts in the engine such as piston ring friction.

D. All

6. What is business develop

A. Profit maximizations

B. Costumer satisfy

7. The basic difference between modern gasoline engines from diesel engine, gasoline is

A. air fuel mix in carburetor

B. The spray fuel into intake manifold injected

C. No difference because the same as electrical operated

D. The spray fuel into each cylinder injected

8. The fairing order of each spark plug to continually spark sequence

A, Ignition distributor

B. Ignition coil

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 C. Contact point

D, high tension cable

9. The oil passage from oil pan to circulate engine block by cool and lubricate

A . Gallery

B. Hose

C. Steel tube

D. Oil pump

1o. which component of fuel pressurize EFI engine

A. Supply pump
B. Injector nozzle
C. Injection pump
D. non

Part 3 Matching

Column A column B
…..1.Ideal Air Fuel Mixture A. Scan tools
……2.To control air flow into cylinder B. Fuse
…..3 .Regulate internal engine temperature of coolant C. Spark plug reach
…..4 . Accumulator D. Sensor
…..5.To use sender and receiver E. PCV
……6. Spray fuel inject into each cylinder F. Damps engine vibration
…..7. Barrier communication G. Radiator cap
……8. Electrical weak link H. Common rail
……9.The distance end thread and tapered seat I. Communication
…..10. Crankshaft pulley J. Inter cooler
…..11. By reduce moisture and chemical oil life k. Poor listening skill
…..12. fealty code L. Injector nozzle
……13. Lambda sensor M. Position sensor
…….14.Heat exchanger N. Stoichiometric ratio
…….15. The source of computer input O. Unit injector

P. Radiator

. Q. Straight edge rule

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1. The cylinder block is manufactured by –––––––––––––processes.
A) Forging B) Casting C) Welding D) All
2. As a good automotive technician which one of the following comes first?
A) Manual B) Tools C) Safety D) Cleaning the work area
3. The part which located on distribution head of rotary pump is
A) Governor B) Delivery valve C) Injector D) fuel shut-off solenoid
4. The importance of marking during disassembling engine component parts is
A) For safety purpose C) to return to their original position
B) To make good disassembling task D) all
5. The leakage test is used to
A) Know the power delivered by each cylinder
B) Know how much the cylinders hold
C) pin point the compression leakage areas D) All
6. An engine tune up test which is used to know the power contribution of each cylinder
is: A) Vacum test B) Compression C) power balance D) leakage test
7. Four cylinder petrol engine with firing order 1-3-4-2 if cylinder No 3 is in its
compression stroke, what the expected stroke in cylinder No 1?
A) Power B) compression C) Intake D) Exhaust
8. Cylinder protrusion is adjusted by using: A) shim B) gasket C) by gasket or shim
9. Piston protrusion is adjusted by: A) Shim B) gasket C) Either by gasket or shim
10. The engine control unit ECU supplies–––––––––volt to sensors.
A) 12V B) 24V C) 6V D) 5V
11. Which one of the following tool is used to remove carbon and old gasket from cylinder
block? A) Write brush B) Scraper C) Ring ridger D) A and B
12. If cranks shaft journal run-out is greater that the manufacture’s recommendation?
A) Replace B) Reuse after correcting C) replace thrust washer D) A&B are correct
13. Black color of an exhaust simple shows that the engine burring:
A) Excessive rich mixture B) oil C) water D) A and B
14. A device which used prevent excessive fuel entry to engine cylinder as altitude
increases is. A) Venturi B) HAC C) Turbo charger D) Governor
15. Before starting overhauling job, the first measure should be taken is:
A. Safety B) Manual C) –––––––––– D) asking the driver
16. In the four cylinder gasoline engine the intake valve opens 20 0bTDC and closes
300aBDC The exhaust valves closes 350aTDC and opens 250Bbdc. What is the overlap
angle? A) 500 B) 450 C) 600 D)550
17. A procedure for inspecting testing and adjusting an engine and replacing worm parts
to restore engine performance is.
A) Overhauling B) Tune up C) diagnosis D) A and C

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18. The thermostatic valve which prevent the over rich mixture in gasoline engine when
the ambient temperature is high is
A) High Altitude Compenstor B) Hot Idle Compensator C) Governor D) Carburetor
19.Which one is not the function of the fuel system?
A. Supply combustible mixture
B. Change the proportion of the mixture accordingly
C. Lubricating the engine so that it can reduce friction
D. A and B
20.The gasoline engine carburetor includes the following except
A) fuel tank B) float bowl C) choke valve D) Throttle valve
21.One is the function of the fuel filter
A) Filter the air B) Reduce noise C) Filter the fuel D) None
22.Which of the following mechanisms helps the gasoline engine to start easily during cold
starting? A) Choke system B) glow plug C) Ignition coil D) start motor
23.Identify the one that is part of the supply pump
A) Piston B) valves C) primer D) all are parts
24.Which of the following will not need to be lubricated by lubrication oil?
A) Cam shaft B) crank shaft C) fly wheel D) cylinder wall
25.Select the statement that is not true about the air cleaner
A) Helps to clean air C) helps to muffle the exhaust gas noise
B) prevent back firing D) all except C
26.Identify the one that is not part of the injection nozzle
A) Nozzle holder B) needle valve C) the injection needle D) all parts
27.One of the following carburetor circuit works continuously from part to full throttle valve
opening. A) Main metering B) power C) choke D) idle
28.Which one is the correct passage of fuel from the fuel tank to the combustion chamber?
A) Tank carburetor---filter---pump---comb.
B) Carburetor ---tank---pump---comb.cham
C) tank---filter---pump ---carburetor comb.Chamb
D) tank---carburetor---comb.chamb---filter
29.Which one of the following is true about safety?
A) Protecting yourself others from possible accident is safety
B) Knowing the tool helps for safety
C) Horse play is needed in the shop for warming the body
D) All except C
30.The location of work benches car lifts, machines etc is called
A) Safety B) shop lay out C) measurement D) None
31.Which of the following is the most precision measuring tool?
A) Micrometer B) vernier caliper C) steel rule D) torque wrench
32.The no written on the bolts head indicate
A) Tensile strength B) the required torque C) the bolt size D) None
33.The distributor injection pump is different from the in line type injection pump in that.
A) It has single rotating pumping element
B) It has as many plungers as there are cylinders
C) the feed pump is integrated to the pump
D) A and C
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34.If the valve spring of an engine has been broken what be the result?
A) The valve closed until it is opened by the cam shaft
B) The valve opened until it is closed by the cam shaft
C) The valve will operate properly
D) None
35.The result of in take manifold leakage vacuum test will indicate
A) Broken valve B) leaking cylinder C) damaged piston D) all
36.If the battery and the cranking system of the diesel engine is okay but will not start, what will
be the possible causes?
A) Shut off solenoid B) fuel system C) alternator D) A and B
37.When you reassemble a reconditioned engine if it has two compression control ring what will
be their positions?
A) 180 degree to each other C) 90 degree to each other
B) 160 degree to each other D) None
38.Carbon deposite may occur in the combustion chamber due to
A) Incorrect mixture B) incorrect valve C) leaking carburetor or injector D) all
39.Sqarness of the valve spring may be measured with
A) T-square B) bore gauge C) mounting block D) None
40.A two stroke engine perform the four strokes in
A) Four steps B) two steps C) three steps D) None
41.An excessively damaged piston should be
A) Replaced B) repaired C) maintained D) None
42.An excessively worn cylinder wall
A) Should be replaced B) used as it is C) A and B D) None
43.Which of the following will be the possible cause of fuel consumption?
A) High speed driving B) damaged injection nozzle C) defective carburetor D) all
44.The final out put power of an engine from the combustion process is
A) Indicated horse power B) brake horse power C) friction horse power D) None
45.Which one is the function of diesel fuel filter?
A) Filter the fuel that can enter the engine C) filter the air
B) Lubricate the engine D) None
46.Which is the function of the diesel engine injection pump?
A) Deliver pressurized fuel to the injection nozzle
B) Mixes air and fuel in the carburetor
C) Heats the combustion chamber
D) Deliver oil to the engine
47.Regulator valve of the distributor pump has the function of
A) Reliving excessive fuel pressure that is
B) Returning excessive fuel to the pump housing created by the feed pump
C) Deliver fuel to the injection pump
D) Filtering the fuel incoming from fuel tank
48.In the injection pump the advancing and retarding is performed by
A) The governor B) timer C) plunger D) delivery valve
49.Which one is not include in to the function of the distributive head?
A) Hold the delivery valve C) governs the injection pump delivery
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 B) Distributes fuel to the injection nozzle D) all except C
50.One of the following factor affects the durability life of the oil in the engine?
A) Car condition B) driving C) road condition D) all are factors
51.The difference b/n by pass and full flow types oil is that the full flow type.
A) Has by pass C) has not relief valve
B) all the oil is filtered before it passes to the gallery D). all except C
52.Identify the one that is not part of the lubricating system?
A) Oil pump B) oil sump C) water pump D) oil filter
53.Diesel engine VE pump has no bleeding valve (screw) because
A) It can self bleed C) it is possible to bleed at the filter
B) it will allow air to enter D) A and C
54.The basic function of the oil pumps is
A) To pump oil B) to pump fuel C) to pump water D) none
55.When the oil pressure indicator lights up as the engine is running, it indicates
A) The engine operate normal C) lack of coolant
B) Malfunctioning of the lubricating system D) all
56.Identify the one that is not all season or multiple grade oil?
A) SAE20W B) SAE10W-20 C) SAE20W-30 D) SAE30-40
57.A component of liquid cooling system which allow fresh air to reduce the temp. of the coolant
is. A) Radiator and fan B) thermostat C) water pump D)None
58.When No-1 piston of a four cylinder engine with a firing order of 1-2-4-3 is performing a power
stroke The No-4piston is on the stroke is called
A) Induction B) compression C) power D) exhaust
59.Identify the one that is drawback of air cooling.
A) Cooling effect depends on vehicle speen and temp. C)
B) Mostly implemented on small vehicles
C) Needs improved lubricating oil
D) All are drawbacks
60.When the coolant temp. is less than the thermostat opening temp. the coolant circulates b/n.
A) Radiator and cylinder block C) cylinder head and block
B) Cylinder head and radiator D) upper and lower tank of the radiator
61.The components of the cooling system that controls the flow of coolant b/n the radiator and
the engine to bring normal temp is.
A) Pressure cap B) thermostat C) engine fan D) water pump
62.Temporary storage for excessive coolant of the system while it the expands more is
A) Expansion tank B) radiator C) thermostat D) water pump
63.The temp. at which the fuel ignites is called––––––––––––
A) Viscosity B) flash point C) cetane no D) delay
64.Which one is not include in the carburetor circuit?
A) Float system B) main metering C) choke system D) all are parts
65.The joints b/n the cylinder head and block is sealed with a sealing material is called.
A) Head gasket B) gasket maker C) asbestos D) all except C
66.In the distributor pump puunger the groove that is found in opposite the distributor passage
groove is.
A) Pressure equalization B) spill groove C) pressure regulating groove D) none
67.Which one is included in the parts of the in-line injection pump?
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 A) Control rack B) control sleeve & pinion C) plunger & barrel D) all are parts
68.Effective stroke of the plunger of the pump can be expressed as the stroke on the plunger.
A) From the start of injection to end of injection
B) From start of suction to start of injection
C) From start of delivery to suction D) All
69.An excessive wared cylinder block should be
A) Replaced B) rebored C) reconditioned D) none
70.The common grinding angle of the valve face is
A) 75 degree B) 45 degree C) 15 degree D). None
71.One is not include in the action of engine overhauling. Which one?
A) Removing the from vehicle
B) Inspect, measure and repair or replace the defected parts
C) Reassemble the defected parts D) All are included
72.Amog the following statements which one indicate the reason for engine diagnosis and
rebuilding?
A) Excess oil consumption and power loss C) Excess black smoke and blow by
B) The engine will not start easily D) A and C
73.During engine diagnosis and rebuilding which action will not be performed?
A) Routine maintenance B)disassembling and inspection C)cleaning D) repair or replace
74.Which one is not inspection and check up method?
A) Visual check B) by touching C) by measuring D) all are methods
75.When you measure the bore of 3L model engine you get large diameter at the top than at the
bottom. Then what is your conclusion?
A) It should be rebored and used
B) It indicates out of specification
C) The replacement depends on the value of measurements and spec.
D) All except A
76.Which of the following procedures helps to check whether the valves are broken or not?
A) Up side down the valve head and hit the tip.
B) Up side down the valve tip and hit the head
C) Totally hitting the valves is forbidden
D) None
77.Which part of the piston receives the highest range of heat?
A) The piston crown C) the lower part of the skirt
B) The middle part of the skirt D) all receives the same
78.The raised section of the cylinder at its formed where two slopping surface meet is
A) Pump B) ridge C) dent D) protrude
79.The end play (thrust clearance) of a crank shaft can be measured by
A) Dial gauge B) micrometer C) feeler D) A and C
80.During engine removal which one needs more attention?
A) The battery and its connection C) Tran connections
B) Hoses and electrical lines D) all
81.The building house of the engine that supports the other main parts is
A) The cylinder block B) the cylinder head C) the transmission D) all
82.Identify the statement that indicate the function of fly wheel.
A) Store energy for momentum C) smooth out the speed of the crank shaft
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 B) Transmit power to the clutch D) all
83.When you inspect the shell bearing, you get a scratch on them. Then what should you do?
A) Replace it B) repair it C) throw and use with bearings D) A and B
84.Which one is not true about bearing and bushings?
A) Bearing are used in high speed while bushings are small one
B) Bushings may be full circle while bearing may be half
C) Bushings are always made of rubber bearings are in metal D) None
85.When you perform engine cylinder leakage test the piston must be
A) At TDC and both valves closed C) at BDC and both valves closed
B) At TDC and both valves opened D) at BDC and both valves opened
86.One is different from the rest. Which one?
A) Cam shaft B) alternator C) piston D) connecting rod
87.Crank shaft end play is necessary for
A) Axial expansion of the crank shaft C) axial expansion of the cam shaft
B) Radial expansion of the crank shaft D) A and B
88.The taper ness of the cylinder bore can be generally expressed as
A) The d/ce b/n the top and bottom measurement
B) The d/ce b/n axial and thrust measurement
C) The difference b/n max value and min. value of cylinder diameter
D) None
89.As a technician what you do with engine tachometer?
A) Using to measure engine RPM C) using to measure valve clearance
B) using to measure voltage D) None
90.When you test engine cylinder for its leakage bubbling appears in the radiator. Then which
one is true?
A) The head gasket may be damaged
B) It may be the problem of the valve area
C) It may be due to a worm cylinder wall piston ring or damaged piston
D) None
91.The quickest and easiest test of an engine tune up tests is
A) Compression test C) cylinder leakage test
B) Power balance test D) vacuum leakage test
92.The reason why it is not permissible to perform compression wet test for diesel engine is that.
A) Carbon deposit may appear in the cylinder C) it may consume extra oil
B) Diesel engine is heavier than gasoline engine D) None
93.In the power balance test, if there is not any change (in sound or Rpm reading) when a
particular cylinder is disconnected, we can say that.
A) the cylinder is producing much power C)
B) the cylinder is contributing
C) it has no function in the power production
D) A and B
94.In the compression and cylinder leakage test, why necessary disabling the ignition?
A) To prevent compression
B) to prevent crank shaft rotation
C) to prevent the engine from ignition (running) and cause damage
D) to remote start
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95.the type of diesel engine injection pump that uses multi injection element is
A) in-line B) distributor C) both A and B D) all
96.which one is the measuring method for oil clearance b/n the crank shaft and bearing shells?
A) Using inside mike and outside mike B) using plastic gauge
B) Using plastic gauge D) all are methods
97.Which of the following will be the possible causes of engine hard starting?
A) Defective fuel pump B) defective spark C) clogged air fuel filter D) all
98.Identify the possible cause(s) of for an engine over heating
A) Lack of coolant B) late ignition timing C) insufficient oil D) all is correct
99.One of the following engine valve arrangement will not need periodical adjusting of the valve
clearance.
A) Engine having mechanical valve lifer
B) Engine having hydraulic valve lifter
C) Engine having cam follower
D) None
100. As octane is to gasoline –––––––––– is to diesel fuel.
A) Cetane B) methare C) ethanol D) None
101. Which one is the function of the radiator pressure cap?
A) Relief pressure when the coolant over boiled
B) Relief vacume force while the engine is cold
C) Seals the radiator and prevents coolant leakage
D) All are functions
102. The type of diesel engine injection pump that uses a single pumping elements is.
A) Distributor type B) in-line type C) oil pump type D) None
103. The component of the lubrication system that is responsible for the distribution of oil is
A) oil pump B) oil filter C) oil strain D) None
104. Which of the statements describe engine correctly?
A) It is a device that converts heat energy to mechanical
B) It is a device that converts mechanical energy to electrical
C) It is a device that converts electrical energy to heat
D) None
105. Cam shaft in block engine differ from the overhead cam shaft engine in that
A) Use push rod B) uses rocker arm C) uses cam shaft D) None
106. In the four cylinder four stroke engine with a firing order of 1-3-4-2, if No-2 cylinder is
at the compression stroke. TDC position then what will be the position of No-3 cylinder intake
valve?
A) Opened B) closed C) halfly closed D) None
107. During the compression test why it is necessary to warm up the engine?
A) To composite for small wear of the parts C) A and B
B) To drive the vehicle D) all
108. Oil pump defects will increase.
A) Oil consumption B) lubricating capacity C) cooling capacity D) None
109. Which of the following condition will not have any effect while performing engine
compression test?
A) Temp of the engine B) carbon deposit C) the tester D) all have effects
110. The four strokes of an engine is divided along the crank shaft in order to.
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 A) Minimize the strain of the crank shaft C) Minimize the strain of the cam shaft
B) Minimize the power flow D) A and B
111. The foundation of the engine that every part of the engine is attached in or on it is
A) Cylinder head B) oil sump C) cylinder block D) cylinder gasket
112. The opening pressure that is assumed to be from 1 10-135 bars is
A) Pintle type injector nozzle C) pintle type injection pump
B) hole type injector D) None
113. the volume that the piston displaces while moving from top to bottom is
A) clearance volume B) piston displacement C) compression ratio D) None
114. the space or air volume that remain above the piston with the piston at TDC position is
A) engine capacity B) clearance volume C) cylinder volume D) None
115. In a given engine the intake valve opens 20 degrees before TDC at the exhaust stroke
and closes 35 degrees after BDC at the compression stroke. The exhaust valve opens 30
degrees before BDC at the power stroke and closes 15 degrees after TDC at the exhaust
stroke. Then what is the total overlapping angle?
A) 50 degrees B) 65 degrees C) 55 degrees D) 35 degrees
116. Which one of the following statements is true about the exhaust system?
A) Used to remove the exhaust gases C) pre-heat the incoming air to the engine
B) used to reduce the exhaust gases noise D) all ate true
117. if the cam shaft of an engine will happen to be broken what you have to do in order to
recondition?
A) Remove the head and replace the cam shaft
B) Remove the piston and replace cam shaft
C) remove the crank shaft and replace the cam shaft
D) None

100. Maximum engine cylinder wear can be expected to occur.

A) In a direction parallel to the pin centerline

B) Just under the ring ridge
C) In a direction 900 to the pin center line
D) A and B E) B and C

101. Piston clearance is the difference between

A) Maximum cylinder diameter and minimum piston diameter

B) Minimum cylinder diameter and maximum piston diameter
C) Piston crown diameter and cylinder diameter below the ring travel
D) Piston skirt diameter and cylinder diameter just below the ring ridge
102. Measuring main bearing housing bore diameter will detect
A) Stretching of main bearing caps C) wear from running a bent crankshaft
B) Block warpage D) all of these
103. Taper of a crankpin, or a journal, is found by comparing measurements taken at
A) Point near each fillet
B) Three or more points around the circumference
C) journals at opposite ends of the shaft
D) edges of worm bearing

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104. if the thermostat stuck open, the engine will.
A) Warm up slowly B) overheat C) fails to start D) stall
105. Which one of the following engine tune up results leads to major complete engine
overhauling.
A) Intake and exhaust valve problems C) Piston ring problems
B) Cylinder head gasket failure D) All are correct answers
106. Given firing order of gasoline an engine is 1-3-4-2 if cylinder no 4 is intake stroke,
cylinder no 1 is in-------stroke.
A) At the end of intake stroke C) power stroke
B) at the beginning of intake stroke D) compression stroke
107. as cylinder wear progresses, the problems begins to appear are
A) excessive piston side knock-on C) insufficient power and reduced compression
B) excessive oil consumption lubrication D) all E) None
108. Abnormal wear and damage to cylinder bore occure many due to:
A) Insufficient C) dust sucked through intake system
B) Importance maintenance D) overheating E) All

109. The route/s by which oil can into combustion chamber

A) Piston rings B) valve guide C) A and B D) None
110. If an engine of dry liner cylinder liner type, if one cylinder is out-of-round and taper is
above specification, what would you do?
A) Rebore only one cylinder and use oversized piston and rings.
B) Rebore all cylinders, and then use oversized pistons and rings.
C) Rebore all cylinders and use undersized piston rings.
D) A and B
111. Which one is true?
A) Dial indicator is used measure crankshaft run out.
B) Crankshaft taper out of round can be measured by telescopic gauge
C) If crankshaft end play is excessive, replace the crankshaft.
D) All are correct answers.
112. Connecting rods are inspected for
A) Bend and twist B) taper C) run out D) warpage
113. If piston oil clearance is greater than maximum, (for dry liner type).
A) Replace all pistons C) use oversized piston and rings
B) Rebore all cylinders D) all
114. If the piston ring end gap is greater than maximum even with a new piston ring rebor
all cylinders or replace cylinder block. A) True B) False
115. The first step in removing engine from chassis
A) Remove engine hood or bonnet C) remove radiator
B) Remove battery negative lead first D) remove exhaust and intake manifold
116. Engine removed from vehicle for
A) Cleaning engine body C) overhauling
B) Adjusting clearances D) resurfacing cylinder head
117. Which one of the following becomes a reason for engine removal from chassis?
A) Excessive oil consumption C) clogged air cleaner and fuel filter
B) Reduced compression or power loss D) A and B E) A and C
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 118. Engine removal procedures are given bellow Arrange them in order
A) Start engine disassembly 8
B) Communicating with client or customer2
C) Prepare work area and service manual4
D) Collect information from driver or owner about engine condition3
E) Conduct leakage test6
F) Conduct compression test 5
G) Start engine removal from chassis7
H) Safety and OHS1

Arrange them in correct order

MATCHING TYPE QUESTIONS

Column A Column B

1 . Leakage of compression and

war page of cylinder head G A .Atomization

2 . Excess crank shaft journal clearance P B .Bleeding

3 .converts axial motion to rotational motion E C . Brake horse power

4 .converts the delivery of fuel as speed and load H D. Connecting rod

5 .prevents leakage of oil to combustion chamber L E . Crank shaft

6 .area above TDC of piston and cylinder head Q F . Defective exhaust

7 . Final power reaching to flywheel C system

8 . Gap between valve stem tappet and rocker arm R G . Effect of protrusion

9 .primary pump I H . Governor

10 . .Float adjustment and consumption J I . Low oil pressure

11 .protecting yourself and others from danger O J . Needle valve

12 .cools and lubricate mating parts adjustment K

13 .power lose and abnormal sound F K . Oil

14 . Distortion of head bolts N L . Oil scraper ring

15 . Conversion of fuel to gaseous particle A M .over oil pressure

N . Over torque

O . Safety
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 p . Side clearance

Q . Swept volume

R . Valve clearance

GOOD LUCK !!!

SENSORS ACTUATORS

MANFOLD PRESSURE
SENSOR OR AIR FLOW EFI
MWTER
NO. 1 AND 3 INJECTORS

ENGINE SPEED NO.2 AND INJECTORS

CRANK ANFLE SENSOR
E
WATER TEMP SENSOR
N IGNITION SYSTEM

INTAKE AIR TEMP SENSOR

G IGNITER
IGNITION COIL
DISTRIBUTOR
THROTTLE POSITION SENSOR I SPARK PLUGS
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N
 E

IGNITION SWITCH (START

SIGNAL)

IDLE SPEED CONTROL

VALVE
VEHICLE SREED SENSOR

OXYGEN SENSOR OXYGEN SENSOR HEATER

NEUTRAL START SWITCH

FUEL PUMP CONTROL

TAILLIGHT AND DEFFOGGER

RELAYS
CHECK ENGINE LAMP

AIR CONDITIONER

EXHAUST GAS RE-

KNOCK SENSOR CIRCULATION

CHECK CONNECTOR

BATTERY

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