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Composite Structures 255 (2021) 113036

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Composite Structures
journal homepage: www.elsevier.com/locate/compstruct

Concrete cracking and deflection analysis of RC beams strengthened


with prestressed FRP reinforcements under external load action
Justas Slaitas ⇑, Juozas Valivonis
Dept. of Reinforced Concrete Structures and Geotechnics, Vilnius Gediminas Technical University, Sauletekio Ave. 11, Vilnius 10223, Lithuania

A R T I C L E I N F O A B S T R A C T

Keywords: Fibre reinforced polymer (FRP) reinforcements (laminates, sheets, strips, rods) are considered for retrofitting of
Carbon RC structures worldwide. Such reinforcements are light, easy to install, corrosion resistant, satisfying aesthet-
Glass fibre reinforced polymer ical and design requirements. In order to use full potential of the FRP it should be pretensioned, this way reduc-
Strengthening ing crack widths and deflections. In most cases in practice strengthening will be carried out for structures
Reinforced concrete
exposed to external load with initial cracks and deflection. However, there is the lack of experimental and the-
Crack
Deflection
oretical research of such phenomena when RC structure is strengthened with prestressed FRP reinforcements
under external load action. Therefore, here will be presented experimental program for the full analysis of this
phenomena. 14 identical RC beams were casted and tested at the courtesy of Vilnius Gediminas Technical
University (VGTU): 2 control RC beams, 6 beams strengthened with prestressed carbon fibre reinforced poly-
mer (CFRP) laminates without external load action, 6 beams – under external load action. Different prestress-
ing levels were used in both cases: 17 ÷ 56% from the nominal load bearing capacity of FRP. Based on the
results theoretical models for calculation are being presented for consideration.

1. Introduction situation than the RC elements with high initial cracks and deflections
are being retrofitted under external load action. Here the significance
Despite the higher cost of the material itself, fibre reinforced poly- of this work is revealed. An experimental program is presented consist-
mer (FRP) reinforcements are light and easy to install (what leads to ing of 14 identical RC beams casted during one casting at the courtesy
the reduction of labour cost), they are thin (aesthetical and design of Vilnius Gediminas Technical University (VGTU): 2 control RC
requirements) and more resistant to corrosion in comparison to the beams, 6 beams strengthened with prestressed (CFRP) laminates with-
steel (durability requirements) [1–5]. Moreover, carbon fibre rein- out external load action, 6 beams – under external load action. Differ-
forced polymer (CFRP) reinforcements can be prestressed during ent prestressing levels were used in both cases: 17 ÷ 56% from the
strengthening as it has modulus of elasticity close to steel. The modu- nominal load bearing capacity of FRP. The laminates were externally
lus of elasticity of other common FRP’s in civil engineering: glass fibre bonded to the concrete surface (EBR). Such a strengthening method
reinforced polymer (GFRP), aramid fibre reinforced polymer (AFRP) was chosen instead of near surface mounted reinforcements (NSM)
[4,6] and basalt fibre reinforced polymer (BFRP) [7–11] is much as for the practical applications in the field it is easier to prestress
lower. The benefits of prestressing include, but are not limited to the FRP sheets/laminates by bonding them to concrete surface (EBR)
use of full strength potential, reduced deflection, control of cracks, [3,13–19,30,31] in comparison to prestressing FRP rods/strips
improved cracking and steel reinforcement yield loads of the retro- installed into the grooves on the concrete surface (NSM) [20–29].
fitted structures [3,7–10,12]. Despite the benefits above and the rising Moreover, using EBR it is unnecessary to do additional damage to con-
popularity of FRP materials for retrofitting reinforced concrete (RC) crete (no risk of damaging transverse reinforcement) and it is unneces-
members, there is a lack of experimental and theoretical data on the sary to access the ends of the beams in order to use the prestressing
behaviour of RC members strengthened under external load action. device (in many cases such access is limited or not possible at all).
Most research [3,13,22–30,14–21] is targeted to FRP strengthened Based on the results of experimental research, the theoretical models
members from the start of loading, but in practice more common for calculation are being presented for consideration.

⇑ Corresponding author.
E-mail address: justas.slaitas@vgtu.lt (J. Slaitas).

https://doi.org/10.1016/j.compstruct.2020.113036
Received 7 September 2020; Accepted 24 September 2020
Available online 28 September 2020
0263-8223/© 2020 Elsevier Ltd. All rights reserved.
J. Slaitas, J. Valivonis Composite Structures 255 (2021) 113036

2. Experimental research

2.1. Experimental program

This Chapter presents an experimental investigation of prestressing


and not full composite action effects on cracking and short‐term defor-
mations of RC beams strengthened with CFRP laminates. Experimental
results on tests of 14 RC beams (all casted at once) having constant
reinforcement ratio, but different levels of prestressing have been
reported.
The tests were performed at the courtesy of Vilnius Gediminas Tech-
nical University. The following objectives of the experimental program
have been pursued: 1) investigating prestressing effect on cracking and
deformations of strengthened members; 2) exploring not full compos-
ite action of the concrete and CFRP laminate joint.
The beams were tested under a four‐point loading scheme. All the
specimens were of rectangular cross‐section, with nominal length Fig. 2. The use of linear-elastic springs to maintain sustained load action.
3000 mm (span 2810 mm), depth 300 mm and width 180 mm. Geo-
metric characteristics of test beams are shown in Fig. 1.
The experimental programme has comprised of two series of requirements), which can be recalculated into mean axial tensile
beams. In the beams of the first series (BS), beams were strengthened strength (fctm) (in accordance with [34], it was obtained that
before externally loading the beam and the beams of the second series αsp = 0.69). Strengthening material was S&P C‐Laminates glued to
(BSM) were strengthened under external load action. Linear‐elastic concrete surface with S&P Resin 220. The tensile tests of the laminate
springs were used to maintain sustained load action during strengthen- (in accordance with [35]), adhesive and steel reinforcements were per-
ing and hardening of adhesive (see Fig. 2). formed. The main characteristics of concrete are presented in Table 1
Beam numbers were assigned according to the following logics XX‐ and overall properties of the tested beams in Table 2.
YY‐Z, where XX indicates beam series: CB – control beam, BS – beam Concrete density from 36 cubes is 2245.07 ± 33.47 kg/m3.
strengthened before external load action and BSM – beam strength- Water/cement ratio of the tested beams was 0.49, particle size distri-
ened under external load action; YY – shows level of prestressing in bution of concrete aggregates is presented in Table 3.
percent from load bearing capacity of FRP reinforcement; Z is used
in case of twin beams. 2.2. Experimental results
All beams were strengthened not less than 174 days after concrete
casting and tested 7 days after strengthening. The crack width was Maximum crack width development in BS series beams is presented
measured at the level of the reinforcement in the pure bending zone in Fig. 4a and in BSM series in Fig. 4b.
with digital concrete crack width gauge BJQF‐1 (measurement range Crack width had a high variation in not strengthened RC members
0.01–6.5 mm, accuracy ≤ ± 0.02 mm). Measurement step was ≈0.1 and when the elements were strengthened before loading, crack width
Mu. Deflection of the beam was measured in 5 control points (mid‐ development was stable from the beginning, on the other hand when
span, loading points, supports) with 100 mm base LVDT’s, strains the RC members were strengthened under external load action, com-
and anchorage zone slip with 25 mm base LVDT’s. Principle layout mon situation in practice, crack width development until strengthen-
of measurement devices is given in Fig. 3. All beams were preloaded ing was unstable and it was stabilized and improved after
with load equal to 40–50% from load‐bearing capacity of the element prestressing of FRP reinforcement. At the moment of prestressing the
and unloaded, afterwards LVDT’s were mounted on potentially critical concrete cracks were closed to a certain level, but a jump in the width
cracks. of the cracks is visible after external load increment.
Compressive strength of concrete was found from the compressive Mid‐span deflection response of BS series beams is given in Fig. 5
tests of 100x100x100 mm concrete cubes and 150 mm diameter, and BSM series beams in Fig. 6.
300 mm height concrete cylinders (according to [32] requirements). Although the BS‐48 and BS‐49 beams had a greater curvature, the
Secant modulus of elasticity was found from the tests of the same upper zone of concrete with reinforcement As2 cracked during pre-
cylinders, using method B from [33]. Tensile strength of concrete stressing and the character of moment‐deflection graphs became sim-
was found from the flexural tests of 100 × 100 × 400 mm ilar to the beams with lower prestressing levels BS‐20 and BS‐22,
concrete prisms and same prisms splitting tests (according to [32] which did not cracked during prestressing. However, bending moment

Fig. 1. Geometric characteristics.

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J. Slaitas, J. Valivonis Composite Structures 255 (2021) 113036

Fig. 3. Principle layout of measurement devices.

Table 1
Main characteristics of concrete.

Test type Specimen Mean strength/secant modulus, MPa Standard deviation, MPa Coefficient of variation, % Number of samples

Comprresion Cube, fcm.cube 50.81 5.00 9.85 36


Comprresion Cylinder, fcm 50.00 4.22 8.43 17
Comprresion Cylinder, Ecm 35,409 4494 12.69 17
Flexural Prism, fctm.fl 8.16 0.62 7.59 26
Concrete splitting Prism, fctm.sp 7.11 0.88 12.39 52

Table 2
Properties of the tested beams.

Beam fcm (MPa) fy.s1 (MPa) Es1 (GPa) fy.s2 (MPa) Es2 (GPa) ffu (MPa) Ef (GPa) σp (MPa) M0 (kNm)

CB-1 50.00 568.5 199.75 537.68 195.55 – – – –


CB-2
BS-0 2627.61 170.06 0 0
BS-20 522.08
BS-22 568.57
BS-40 1069.39
BS-48 1259.01
BS-49 1287.07
BSM-0 0 30.67
BSM-17 447.82 32.86
BSM-18 482.12 29.74
BSM-35 919.17 29.16
BSM-46 1212.24 29.97
BSM-56 1471.59 29.72

σp – FRP prestressing stress, M0 – initial strengthening moment.

Table 3
Particle size distribution of concrete aggregates.

Aggregate Proportion, % Fraction by particle size mm, %


<0.125 0.125–0.25 0.25–0.5 0.5–1 1–2 2–4 4–8 8–16 16–31.5

Sand 47 1.2 1.8 11.7 13.7 13.1 5 0.5 0 0


Gravel 53 0.2 0 0.1 0 0.6 6.1 24.2 21.3 0.5

corresponding to steel reinforcement yield stress (further will be Two beams with similar level of prestressing were presented in
denoted as yield moment) was proportionately higher for the beams Figs. 7, 8.
with higher prestressing stress. The Fig. 7 shows the gradual decay of the adhesive joint and the
When the RC members were strengthened under external load subsequent activation of the anchors. On the other hand, in case of
action (series BSM), as in the case of crack width, a deflection jump the BSM beam series (Fig. 8), an immediate activation of the anchors
was observed immediately after post prestressing external load incre- is observed. This phenomena causes a strain difference of tensile con-
ment. To clarify this phenomena, the strains of tensile concrete were crete and FRP reinforcement. Such difference is presented in schematic
compared with the ones of FRP in same sections. Strain increment after strain profile (see Fig. 9).
decompression was compared for BS series beams and strain increment ψf in Fig. 9 is a bond stiffness reduction factor, evaluating not full
after post prestressing increase of external load for BSM series beams. composite action of concrete and FRP joint. To evaluate this factor,

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J. Slaitas, J. Valivonis Composite Structures 255 (2021) 113036

Fig. 4. Crack width development a) BS series, b) BSM series.

Fig. 5. Mid-span deflection of BS series beams a) full graphs, b) cut out M = 0 ÷ 30 kNm.

Fig. 6. Mid-span deflection of BSM series beams a) full graphs, b) cut out M = 25 ÷ 35 kNm.

the authors propose to use the coefficient based on built‐up bars theory E s1 ɛ s1
kpl ¼ 2  ⩾1 ð1Þ
[13,18,19,36–42]. kpl is a coefficient evaluating occurrence of concrete‐ f s1:y
FRP bond partial stiffness effect, related to stress state in the element.
The above factors allows to evaluate not full composite action of
As it was shown in Figs. 7, 8, for the beams strengthened under external
concrete and FRP joint effect to strengthened RC member’s
load action (BSM) kpl = 1.00 and for the BS series kpl can be calculated
deformations.
assuming linear descending decay of the adhesive joint.

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J. Slaitas, J. Valivonis Composite Structures 255 (2021) 113036

Fig. 7. Comparison of CFRP and tensile concrete strains (beam BS-48) a) bending moment-strain graph, b) the ratio of FRP and tensile concrete strains.

Fig. 8. Comparison of CFRP and tensile concrete strains (beam BSM-46) a) bending moment-strain graph, b) the ratio of FRP and tensile concrete strains.

3. Proposed methods of solution

3.1. Crack width

In view of unstable distribution of cracks before strengthening, it is


better to directly relate critical crack parameters with strains in the
element than calculating mean values of crack spacing and strains with
the constant relation of mean and characteristic/maximum values as it
is proposed in [6,43]. Direct relation of crack parameters and strains is
obtained from crack model in Fig. 10. The original Jokūbaitis et al.
[44–49] crack model was proposed for RC elements. What served as
a basis for Slaitas et al. [36,37,40] to go further and directly relate
crack parameters with strains in the FRP strengthened members with-
out neither fracture energy nor fracture parameter.
There are two triangles in Fig. 10a, one represents tensile zone of
concrete with depth hct and width δcr and the second one ‐ idealized
crack with depth hcr and width wcr. Also there are two triangles in
Fig. 10b as well. Fig. 10b represents strain profile in a cracked cross‐
section. The triangle which refers to tensile zone of concrete has width
εct.max which refers to maximum concrete tensile strain and the width
of second triangle refers to reinforcement strains εs1 or εf. The depths
of flexural crack and tensile zone of concrete directly relates crack
parameters with strains in the element. This relation is expressed from
Fig. 9. Strain profile. similarity of triangles:

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Fig. 10. The relation of crack parameters and FRP strains, a) crack model, b) strain profile (based on [36,37,40]).

hct δcr Ma  M0
¼ ð2Þ Δɛ s1:y ¼ 2      3
hcr  d1 wcr  δcr As1 Es1 d  x3c1 þ As2 E s2 xdx c1 d2 xc1
 d2 þ
6 c1 3 7 ð6Þ
4   5
df xc1  
hct ɛ ct:max þkpl ψ f Af E f dxc1 df  3 xc1
¼ ð3Þ
hcr  d1 ɛ s1  ɛ ct:max
where the depth of concrete compressive stress diagram xc1 is calcu-
Crack width from Eqs. (2) and (3):
lated assuming linear elastic stress–strain distribution and triangular
δcr ðɛs1  ɛ ct:max Þ δcr Δɛs1 concrete stress diagram (as it is generally accepted by design codes
wcr ¼ þ δcr ¼ þ δcr ð4Þ
ɛ ct:max ɛct:max [6,34,43,50,51], tensile zone of concrete is considered insignificant
where δcr is a crack tip width referring to beams neutral axis for and not taken into account).
strengthened structures (crack opening width) [36,37,40]. The last stage is post‐yielding, where the steel reinforcement do not
Based on experimental data, crack width development can be resist for further strain increment:
divided into 4 stages (see Fig. 11): 1) from crack opening to strength- Ma  My
ening moment Mcr < Ma ≤ M0; 2) strengthening/prestressing of FRP Δɛs1:u ¼      ð7Þ
xc2 d2 λxc2 df xc2  
reinforcement Ma = M0; 3) from strengthening to steel yield moment As2 Es2 dxc2 2
 d2 þ kpl ψ f Af E f dx c2
df  λx2c2
M0 < Ma ≤ My; 4) from steel yield to ultimate moment My < Ma ≤ Mu.
where the depth of concrete compressive stress diagram xc2 is calcu-
Initial crack width (wcr.0) should be checked on‐situ before
lated using equivalent rectangular concrete stress diagram; depth
strengthening. At the strengthening point axial prestressing force will
reduction factor λ is found according to design codes [4,6,34,43,52],
try to close the crack, for what tensile steel reinforcement will resist
recommended value in [43] is 0.8.
and strain reduction due to prestress will be as follows.
Afterwards, the crack width will be as follows.
ψf P  
Δɛ p ¼ ð5Þ δcr Δɛ s1:y þ Δɛs1:u  Δɛ p
As1 E s1 wcr ¼ wcr:0 þ ð8Þ
ɛ ct:max
where P is a FRP prestressing force after prestressing stress losses.
If the element was strengthened before loading (M0 = 0), then Eq.
A further increase in deformation due to load increment will be
(8) can be simplified in a following way.
found by following equation.

Fig. 11. Bending moment-crack width dependency graphs a) schematic, b) experimental.

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Δɛ 0s1:y þ Δɛ s1:u General expression of deflection used in design codes
wcr ¼ δcr 1 þ ð9Þ
ɛ ct:max [6,34,43,50,51], based on double integration method:
ZZ
  1
M a  M cr  M p  kpl ψ f M p δ¼ Mdz≈ξκ e L2 ð12Þ
Δɛ 0s1:y ¼ 2      3
EI
c1 d2
As1 E s1 d  x3c1 þ As2 E s2 xdx xc1
 d2 þ ð10Þ
6 c1 3 7 where ξ – load adding coefficient, for four point bending
4   5
df xc1  
þkpl ψ f Af E f dx d f  xc1
3
ξ ¼ 1=8  ðLs =LÞ2 =6.
c1
The effect of prestressing can be taken into account as it is proposed
where Mp is a bending moment corresponding to deflection δ = 0. It is in U.S. design codes [50,51], then Eq. (11) with added initial deflec-
a second member in the expression of concrete cracking moment [52]. tion gets the following form.
   
Ig δ ¼ δ0 þ ξκe  κ p =8 L2 ð13Þ
M p ¼ P ep þ ð11Þ
Ac y t
where δ0 is an initial deflection, corresponding to initial strengthening
where yt is a distance from extreme concrete bottom fibre to the section moment M0.
centroid, Ac – cross‐sectional area, ep – eccentricity of prestressing force, Curvatures in Eq. (13) can be found with the allusion to springs in
Ig – second moment of gross section area. series as it is proposed in European, International design codes
The comparison of experimental and numerical results of the crack [6,34,43] and approved by Bischoff [53,54]. For the concrete mem-
width is presented in Figs. 12, 13. bers reinforced with deformed steel bars under short‐term load action:
Predicted bending moment‐crack width dependency graphs suffi-  2 !  2
ciently precisely replicates experimental ones (coefficient of correalation Ma  M0 M cr M a  M 0 M cr
κe ¼ 1 þ ð14Þ
0.95 ÷ 1.00). Crack width of the beams BSM‐46 and BSM‐56 was pre- E cm I cr1 Ma E cm I g Ma
dicted with higher reserve – the effect of prestressing was higher for
  2  
the beam BSM‐56 and the not full composite action of concrete and
kpl ψ f M p 1  MMcra 1  IIcr0g
FRP joint effect was lower for both beams than predicted one.
κp ¼ ð15Þ
Error graphs of crack width prediction are presented in Fig. 14. E cm I cr0
The calculation results had a low systematic error (1.12 for BS and
where Mcr is concrete cracking moment, Icr – second moment of cracked
0.88 for BSM), low random error (0.17 and 0.19 respectively) and low
section area, Icr0 – initial second moment of cracked section area before
coefficient of variation (15.31% and 21.91% respectively) what shows
strengthening (without resistance of FRP reinforcement).
a sufficient level of accuracy in terms of crack width prediction.
If the RC element was strengthened before external load action, Eq.
(12) can be simplified as follows.
3.2. Mid-span deflection
 2 !   !
M a  kpl ψ f M p M cr M a  kpl ψ f M p M cr 2
δ ¼ ξL2 1 þ ð16Þ
In view of novel experimental data presented in chapter 2, correc- E cm I cr1 Ma E cm I g Ma
tions to traditional deflection prediction methods will be proposed
below. The second moment of cracked section area taking into account
concrete‐FRP partial stiffness bond:

Fig. 12. The comparison of experimental and numerical results of the BS beam series crack widths.

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J. Slaitas, J. Valivonis Composite Structures 255 (2021) 113036

Fig. 13. The comparison of experimental and numerical results of the BSM beam series crack widths.

Fig. 14. Error graphs of experimental and numerical crack widths a) BS series, b) BSM series.

bx3c1 Then the deflection at this stage will be as follows.


I cr1 ¼ þ αs1 As1 ðd  xc1 Þ2 þ ðαs2  1ÞAs2 ðxc1  d2 Þ2
3  2 !  2 !
 2 Ma  My M cr M a  M y M cr
þ kpl ψ f αf Af df  xc1 ð17Þ δ ¼ δy þ ξL2 1 þ ð19Þ
E cm I cr2 Ma E cm I g Ma
where As1, As2, Af are the areas of tensile steel, compressive steel and
FRP reinforcements respectively; αs1, αs2, αf are the ratios of reinforce- Whereas in experimental moment‐deflection graphs (Figs. 7, 8)
ment and concrete deformation modules: αs1 = Es1 / Ecm, αs2 = Es2 / there are no expressed concrete cracking point, it is accepted that
Ecm, αf = Ef / Ecm. when the element was already cracked before loading, cracked and
However, equations above are valid up to steel yield moment My, uncracked zones will be evenly distributed from the start of loading,
afterwards steel reinforcement no longer resist to load increment i.e. (Mcr / Ma)2 ≤ 0.5.
(Figs. 7, 8) and the second moment of cracked sections area will take It should be noted that in case of the beam series BS until decom-
the following form. pression elements tensile zone works as compressive and vice versa.
The numerical and experimental moment‐deflection graphs are
bx3c2  2 presented in Fig. 15 (BS series) and 16 (BSM series).
I cr2 ¼ þ ðαs2  1ÞAs2 ðxc2  d2 Þ2 þ kpl ψ f αf Af df  xc2 ð18Þ
3

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J. Slaitas, J. Valivonis Composite Structures 255 (2021) 113036

Fig. 15. Experimental and numerical moment-deflection graphs, BS beam series.

The following conclusions can be made from experimental and deformations can be evaluated with a coefficient based on built‐up
numerical graphs in Figs. 5, 6, 15, 16: (1) predicted moment‐ bars theory was confirmed. (2) If the element was already cracked
deflection graphs sufficiently precisely replicates experimental ones before loading, then cracked and uncracked zones distributes approx-
(coefficient of correlation R = 0.99 ÷ 1.00), the hypothesis, that not imately equally along the element, i.e. (Mcr/Ma)2 ≤ 0.5. (3) The effect
full composite action of the concrete and FRP bond effect to element’s of FRP reinforcement can be disregarded in terms of safety up to steel

Fig. 16. Experimental and numerical moment-deflection graphs, BSM beam series.

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J. Slaitas, J. Valivonis Composite Structures 255 (2021) 113036

yield point, when RC elements were strengthened from the start of Acknowledgement
loading without prestressing (see Figs. 5 and 15a). (4) The beams
BS‐20 and BS‐22, which did not cracked during prestressing, had a The authors wish to express their gratitude to S&P Polska and JSC
higher flexural stiffness than predicted one. The tension‐stiffening Delta Nova for donating the CFRP laminates and the epoxies.
effect of such beams could be increased for lower reserve of predicted
deflection. Data availability

4. Conclusions The raw data required to reproduce these findings are available to
download from http://dx.doi.org/10.17632/kxmhbj7dk5.1. The pro-
1. The gradual decay of the adhesive joint and the subsequent activa- cessed data required to reproduce these findings are available to
tion of the anchors was observed in beam series BS after the decom- download from http://dx.doi.org/10.17632/kxmhbj7dk5.1.
pression. The linear descending character of the adhesive joint
decay is acceptable in this case. However, in case of the beams References
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Declaration of Competing Interest https://doi.org/10.14359/14867.
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