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Catalytic Hydrodeoxygenation
of Lignin Model Compounds
6.1 Introduction
High volatility in crude oil price due to demand–supply imbalance and awareness of
climate change necessitate the utilization of biorenewable resources on a large scale
for manufacturing chemicals and biofuels [1]. The existing biorefinery industries
(biofuels and bio-based chemicals) prefer to use feedstock with high sugar or starch
content, commonly known as the first-generation feedstock, such as grains, sugar
beet, sugarcane, etc. However, due to additional land requirements and adverse
effect on food and fiber crops, it was realized that the first-generation biomass feed-
stock based on edible crops could not achieve the desired target for petrochemical
substitution and economic growth [2]. Therefore, the utilization of nonfood
Fig. 6.1 Schematic depiction of lignin showing various linkages and lignin model compounds.
Model (A) phenol and methoxy functionalities, (B) a β–O–4 linkage, (C) a 5–5′ linkage, (D) a
propyl side chain, and (E) a benzylic group (Ref. [9] Reproduced by permission of The Royal
Society of Chemistry)
Table 6.2 Types and frequencies (%) of inter-subunit linkages in softwood and hardwood lignin
[9, 10]
Linkage Softwood lignin Hardwood lignin
β-O-4 49–51 65
O α-O-4 6–8 –
β β-5 9–15 6
α
γ β-1 2 15
1
6 2 5–5 10 2
3 4-O-5 3 2
5
4 OMe β-β 2 6
O
Pepper et al. more than 40 years ago [18–20]. Although these reactions using spruce
wood have achieved maximum 34 % conversion of total available wood lignin by
Rh/C catalyst, the resultant product stream contained six different phenols. Similarly,
Pd/C- and HZSM-5-catalyzed cleavage of C–O bonds in monomeric and dimeric
phenol substrates produced a mixture of cyclohexane products [17]. Recent analysis
by liquid chromatography/high-resolution tandem mass spectrometry demonstrated
the formation of hundreds of molecule from organosolv switchgrass lignin, which
makes product separation difficult and expensive [21].
Because of the aforementioned challenges, lignin is currently underutilized. The
bulk of produced lignin, representing about 70 million metric tons per year, is only
employed as a combustible material for its heat value [13]. Table 6.3 summarizes
the current state of lignin usages and the processes that are being undertaken for
development.
Table 6.4 Conversion of lignin starting with intact lignocellulosic biomass over Pd/C/Zn2+
catalyst
Biomass type Total lignin (wt %)a Selectivity (%) Yield (wt%)b
Dihydroeugenol 4-propylsyringol
Poplar 18 28 72 44
White birch 16 31 69 52
Eucalyptus 24 30 70 49
Lodgepole pine 31 100 – 19
a
Lignin content as determined by ABSL (acetyl bromide-soluble lignin) lignin analysis
b
Yield is calculated using the initial mass of lignin and the mass of the products, factoring in the
loss of two atoms of oxygen for each mole of product produced
lignin conversion of birch wood with Ni/C catalyst and high selectivity (89 %) of
the resultant methoxyphenols, showed promise for selective upgrading of wood,
this process did not evaluate the potential of the carbohydrate fractions of birch
wood. Additionally, this process has some limitations on commercial-scale biorefin-
ery processing, including the possibility of catalyst deactivation by the process-
generated water and the limitation of the strategy requiring a specific variety of birch
wood sawdust.
In this context, Pd/C/Zn2+-catalyzed depolymerization of a wide variety of wood
lignin, e.g., poplar wood containing variable ratio of S and G lignin mutant, euca-
lyptus, white birch and pine, and selective upgrading of the corresponding monoli-
gnols into dihydroeugenol and 4-propylsyringol, has not only achieved high yield
(maximum 54 %) of the two methoxyphenols with nearly 100 % selectivity, but this
process also demonstrated the potential of different biomass usages, thus improving
the suitability for commercial biorefinery processing. Table 6.4 shows yield and
selectivity of the two methoxyphenol products from different biomass feedstock.
Depending on the nature of woods, as measured by the ratio of G and S mono-
mers in the lignin, the selectivity of the two products varied. For example, pine
wood containing only G lignin exclusively produced dihydroeugenol. After cataly-
sis and extraction of methoxyphenols, leftover solid carbohydrate residue was sub-
jected to cellulase enzyme digestion under standard enzymatic hydrolysis conditions
[27]. The authors reported that the carbohydrate residue produced 95 % of the theo-
retical glucose yield. In comparison, intact poplar wood released only 11 % of theo-
retical glucose from cellulase enzyme digestion over the same time period. These
results are consistent with those reported in the literature showing that cellulose can
be hydrolyzed by enzymes once recalcitrant lignin is removed, as lignin inhibits
cellulose hydrolysis [28]. Further analysis of soluble sugars, mostly xylose, in the
liquid phase suggested nearly complete mass balance of the catalytic products after
catalysis as illustrated in Fig. 6.2.
124 B. Saha et al.
Fig. 6.2 Mass balance after catalytic cleavage and HDO of WT poplar lignin over Zn2+/Pd/C cata-
lyst. *Mass of phenolic products includes quantified dihydroeugenol and 4-propylsyringol and
also accounts for the loss of O into H2O during hydrodeoxygenation. Liquid-phase sugars were
quantified by HPLC analysis. The solid-phase residue was hydrolyzed with acid. Then glucose,
arabinose, and xylose were quantified by HPLC analysis (Ref. [22] Reproduced by permission of
the Royal Society of Chemistry)
Several research articles have been published in recent years illustrating catalytic
hydrodeoxygenation (HDO) of lignin model compounds to produce high-value
chemicals and hydrocarbons. Catalytic HDO to remove covalently bonded oxygen
from lignin offers opportunities to not only break apart the complex structure of
lignin but also to increase the overall value of the resulting products. The major
complexity is that C–O and C–C bond strengths are comparable, meaning that
selective HDO versus aromatic hydrogenation is challenging. The recent publica-
tions have addressed such critical issues. For example, a bifunctional catalyst based
on Pd metal nanoparticles on carbon support and ZnCl2 can selectively cleave C–O
bonds in a variety of lignin models under relatively mild conditions (150 °C and
2–20 bar H2) [29]. In the presence of both Pd/C and Zn2+, the benzyl alcohol and
aldehyde groups were selectively deoxygenated in good yields without hydrogena-
tion of the phenyl ring. Most importantly, monomeric lignin surrogates can be deox-
ygenated depending on the synergy between the Pd/C and Zn2+. The β–O–4 linkage
of the lignin macromolecule is the most abundant repeating subunits, and selective
cleavage of such ether linkages by carrying out HDO using the Pd/C–Zn2+ system
provides a way of unfolding the complex polymeric structure of lignin into small
molecules of high value. In this model, guaiacyglycerol-β-guaiacyl ether was hydro-
genated and deoxygenated at 150 °C under 20 bar of hydrogen using Zn2+-Pd/C in
MeOH yielding 85 % dihydroeugenol as a major product along with a small amount
of 3-(3-methoxy-4-hydroxyphenyl)-1-propanol as shown in equation 1 of Scheme
1. The catalyst performance was tested for the β–O–4 synthetic lignin polymer
(Mn = 3390 and DPI = 12), which underwent complete conversion with excellent
yields (80 %) of two major products, dihydroeugenol (56 %) and 3-(3-methoxy-4-
hydroxyphenyl)-1-propanol (44 %) (Reaction 2 in Fig. 6.3).
6 Catalytic Hydrodeoxygenation of Lignin Model Compounds 125
Fig. 6.3 β-O-4 dimeric and polymeric lignin cleavage and HDO to remove ether oxygen using
Zn2+/Pd/C system in methanol
A MoO3 catalyst has also been reported as an efficient HDO catalyst for the con-
version of lignin-derived oxygenates to aromatic hydrocarbons without ring-
saturated products [30]. The catalyst achieved highest selectivity in the C–O bond
cleaved products under low H2 pressures (1 bar) and temperatures ranging from 220
to 250 °C. Analysis of bond dissociation energy for relevant phenolic C–O bonds
indicated that the bond strengths followed an order of Ph–OH > Ph–OMe > Ph–O–
Ph > PhO–Me, although for all model compounds investigated, the MoO3 catalyst
preferentially cleaved phenolic Ph–OMe bonds over weaker aliphatic PhO–Me
bonds. Control experiments for understanding catalyst deactivation revealed that a
partial carbon deposition on the catalyst surface occurred, which might play a role
in stabilizing a Mo5+ state on the MoO3 surface and in slowing down the over-
reduction of MoO3 into an inactive MoO2 phase.
In contrary to selective cleavage of C–O bonds without aromatic ring saturation,
catalytic systems have been developed for the production of ring-saturated aromatic
hydrocarbons in which hydrogenation of aromatic ring or side-chain propenyl group
occurs predominantly over the subsequent HDO of C–O bonds. Catalytic HDO of
anisole, a methoxy-rich lignin model compound, is an example in which anisole has
been deoxygenated over a series of Ni-containing (10 wt% loading) catalysts sup-
ported on activated carbon, SBA-15, SiO2, and Al2O3, to understand the effect of
supports on the cleavage of C–O bonds from anisole [31]. Under investigated reac-
tion conditions of 180–220 °C and 5–30 bar H2 pressure, the authors demonstrated
that the hydrogenation of aromatic ring took place predominantly over the subse-
quent demethylation and deoxygenation steps. Among the four catalysts, Ni/SiO2
displayed the highest activity in HDO of anisole, possibly due to the high dispersion
of metal sites on the catalyst surface and the acidity of the catalyst support. Similar
effect of acidic support has been reported for catalytic HDO of 2-methoxyphenol
(guaiacol) and 2-methoxy-4-propenylphenol (eugenol) [32]. Evaluation of a combi-
nation of metals and supports under comparable reaction conditions showed that the
126 B. Saha et al.
SiO2-Al2O3 Ru 44 10 15 0 3
Pt 75 7 16 0 0
γ-Al2O3 Ru 59 11 4 0 13
Pt 92 2 0 0 0
C Ru 77 6 0 0 2
Pt 0 0 0 95 0
Hydrotalcite Ru 60 5 1 0 12
Pt 80 8 0 0 2
yield and selectivity of the hydrogenation products are highly dependent on the
nature of the catalyst support as illustrated in Table 6.5. The results show that
γ-Al2O3 and SiO2–Al2O3 containing acidic sites achieved high degree of deoxygen-
ation followed by hydrogenation of the propenyl chain.
Bimetallic Re–Pt catalysts on different supports (ZrO2, CeO2, TiO2, AC, SiO2)
have been developed for catalytic HDO of n-propylphenol to the corresponding
n-propylbenzene [33]. Among all investigated supports, ZrO2 supported catalyst
achieved maximum yield of propylbenzene with about 80 % selectivity. The homo-
geneous Re-catalytic system (methyldioxorhenium (MDO)) was also found to be
effective for C–O bond cleavage of lignin β-O-4-model compound,
2-(2-methoxyphenoxy)-1-phenyl ethanol, under mild reaction conditions [34]. The
mechanistic studies of these reactions, giving phenolic and aldehyde compounds as
the main products, showed that the reduction of ReVII to ReV by the substrate itself
generated the catalytically active species, MDO, which was responsible for the C–O
bond activation. The reaction achieved quantitative cleavage of C–O bonds at
135 °C for 12 h in the presence of 5 mol% catalyst. Hartwig and coworkers have
tested the effectiveness of homogeneous nickel(II)-N-heterocyclic carbene catalyst
for cleavage of C–O bonds of model diaryl ether compounds. Although this method
of cleaving ether linkages of small model compounds is effective for quantitative
conversions of model ethers with high yields (up to 99 %) of the corresponding
aromatic products under mild conditions (120 °C and 1 bar H2), this hydrogenolysis
process required high concentration of nickel catalyst (~20 mol%) [35]. Most
recently mechanistic insight for the cleavage of β-O-4 ether bonds of lignin model
compound (PhCH(OH)CH2-O-Ph) has been elucidated using Pd/C catalyst. Using
solvent and benzylic hydroxyl group (internal hydrogen) of the model compounds
as hydrogen source, the authors demonstrated excellent yields (>95 %) of the cor-
responding C–O bond cleaved and hydrogenolysis products with aromatic ring
intact. Control experiments using different substituents in model compounds, solvents,
6 Catalytic Hydrodeoxygenation of Lignin Model Compounds 127
6.6 Conclusions
role on HDO pathways, besides the active metal sites. The noble metal catalysts
containing acidic support achieved high degree of deoxygenation followed by
hydrogenation of aromatic ring as well as side-chain unsaturated bonds, whereas
neutral (activated carbon) or basic support (hydrotalcite) tends to keep integrity of
the aromatic ring.
Acknowledgment This work was supported as part of the Center for Direct Catalytic Conversion
of Biomass to Biofuels (C3Bio), an Energy Frontier Research Center (EFRC) funded by the US
Department of Energy, Office of Science, Office of Basic Energy Sciences, Award Number
DE-SC0000997.
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6 Catalytic Hydrodeoxygenation of Lignin Model Compounds 129