Professional Documents
Culture Documents
Installation and
Maintenance of the
ProTex II Wet Chemical
Restaurant Kitchen
Fire Suppression
System
2015-DEC-1, Rev D
UL EX4521 Part # PMAN2
Explanation of Safety Alerts
DANGER
Indicates a hazardous situation in which
a person will experience serious personal
injury or death if the situation is not
avoided.
WARNING
Indicates a hazardous situation in which a person could
experience serious personal injury or death if the situation is
not avoided.
CAUTION
Indicates a hazardous situation in which a person could
experience minor or moderate personal injury if the situation
is not avoided.
CAUTION
Addresses practices not related to personal injury, such as
a system part malfunctioning, property damage, or system
failure.
NOTE
Addresses general practices or observations related to system
function that are not related to personal injury.
2015-DEC-1, Rev D
UL EX4521 ii Part # PMAN2
ProTex II Restaurant Fire Suppression System Technical Manual
record of document revisions
2015-DEC-1, Rev D
UL EX4521 iii Part # PMAN2
2015-DEC-1, Rev D
UL EX4521 iv Part # PMAN2
December 1, 2017 Bulletin
To: Authorized ProTex II Restaurant Fire System Distributors
From: Kevin Mussack, Vice President, Technical Instruction
Subject: Stainless Steel Scissor Linkage and Fusible Links in
the ProTex II Restaurant Fire Suppression System
Reference: Pyro-Chem Bulletin No. 2016122, dated May 20, 2016
and No. 2017120 dated June 5, 2017
I n May 2016, Pyro-Chem released Bulletin No. 2016122, which offered the use of the Stainless Steel
Scissor Linkage and Brackets in their Fire Suppression Systems. The allowance of scissor linkage
provides an additional means for easier installation of the detection line while using a continuous run of
cable.
Bulletin No. 2016122 also allows for the use of SL style Fusible Links to be used. After additional testing,
a second bulletin was released in June 2017, Bulletin No. 2017120, announcing that the Stainless Steel
Scissor Linkage could also be used in existing Pyro-Chem 8" and 10" detector brackets. This additional
option allows for easier retro-fitting of existing systems and easier maintenance.
Heiser is now pleased to announce that the ProTex II Restaurant Fire Suppression System has adopted
these added options using the approved parts listed below:
Part # Description
435547 Series Link Housing Detector Kit w/ Stainless Steel Scissor Linkage
435546 Terminal Link Housing Detector Kit w/ Stainless Steel Scissor Linkage
435545 Stainless Steel Scissor Linkage
NOTE
Install the
Stainless Steel NOTE
Scissor Linkage Detector Brackets and
as shown Stainless Steel Scissor
(upside-down) Linkage are marked as
in the half of shown to include the
the detector marking “A-PC”.
bracket furthest
from the MCH2
(Mechanical
Control Head).
NOTE
Globe Model K Fusible Links are ONLY approved
for use with the Stainless Steel Scissor Linkage.
The Stainless Steel Scissor Linkage offers the following limitations when used with either detector bracket
option:
Maximum # of detectors: 20
Maximum length of cable: 150'
Maximum # of pulleys: 40
The Pyro-Chem Bulletins referenced above are to be considered a temporary supplement to the ProTex II
Technical Manual dated December 1, 2015.
For further information and inquiries, please contact your Sales Manager or Kevin Mussack, Vice President,
Technical Instruction at (800) 828-9638 or email us at sales@heiserusa.com.
2015-DEC-1, Rev D
UL EX4521 vi Part # PMAN2
December 1, 2017
Bulletin
To: Authorized ProTex II Restaurant Fire System Distributors
I
n response to feedback from our distributors, we are pleased to announce that our MCH2
(Mechanical Control Head) now offers the option to add a visual tamper seal.
A tamper seal replacement hole has been added to the MCH2 along with two tamper seals to the
control head connector package included with each MCH2.
CHAPTER I
GENERAL INFORMATION
INTRODUCTION The shutdown of all sources of fuel and electric power that produce
This manual is intended for use with ProTex II® Restaurant Fire heat to all equipment protected by the system is required upon
Suppression Systems. Those who install, operate, recharge, or system actuation. Make up or supply air fans integral to the
maintain these fire suppression systems should read this entire exhaust hood(s) being protected, shall be shut down upon system
manual. Specific sections will be of particular interest depending actuation. Upon system actuation, exhaust fan operation shall be in
upon one's responsibilities. accordance with the locally adopted edition of NFPA 96.
Design, installation, recharge, and maintenance of the system must The ProTex II and the ProTex 2000 Restaurant Fire Suppression
conform to the limitations detailed in this manual and performed Systems are compatible as long as separate installation guidelines
by an individual who attended a ProTex II training program and are followed per each system design manual. Exception: The
became trained to install, recharge, design, and maintain the actuation limitations for the ProTex II system may be utilized for
ProTex II system. the ProTex 2000 system. Also, prior model mechanical control head
(P/N MCH) may be utilized on ProTex II systems, provided that the
Fire suppression systems are mechanical devices. They need limitations used with this control head are followed.
periodic care. Maintenance is a vital step in the performance
of your fire suppression system. As such, it must be performed Temperature Limitations
in accordance with NFPA 96 (Standard for the Installation of The operating temperature range of the ProTex II Restaurant Fire
Equipment for the Removal of Smoke and Grease-Laden Vapors Suppression System is 32° F (0° C) minimum to 120° F (49° C)
from Commercial Cooking Equipment) and NFPA 17A (Standard maximum.
on Wet Chemical Extinguishing Systems) by an authorized
ProTex II distributor. To provide maximum assurance that the fire
suppression system will operate effectively and safely, maintenance
UL Listing
must be conducted at six-month intervals, or earlier if the The ProTex II Restaurant Fire Suppression System has been tested
situation dictates. Twelve-year maintenance must include cylinder to the UL Standard for Fire Extinguishing Systems For Protection
hydrostatic testing. of Restaurant Cooking Areas, UL300 and Listed by Underwriters
Laboratories, Inc. The UL Listing No. is EX4521.
The ProTex II Restaurant Fire System is a pre-engineered system
that uses a wet chemical extinguishing agent specifically designed ULC Listing
to suppress restaurant cooking area fires. The system provides The ProTex II Restaurant Fire Suppression System is listed by
automatic actuation and can be manually actuated through a Underwriters Laboratories of Canada (ULC). The ULC Listing No.
RPSM Remote Mechanical Pull Station. Upon actuation, the system is EX4521.
discharges a pre-determined amount of agent to the duct, plenum,
and cooking appliances. The extinguishing agent acts to suppress
fires in three ways:
MEA Approval
The ProTex II Restaurant Fire Suppression System has been
1. The chemical chain reaction causing combustion is inter- approved for use by MEA (Material and Equipment Acceptance
rupted by both the agent itself and the resulting steam Division) for New York City. The MEA Certification No. is
formation. 249‑03‑E.
2015-DEC-1, Rev D
UL EX4521 1 Part # PMAN2
Chapter 1 – General Information
NOTES:
2015-DEC-1, Rev D
UL EX4521 2 Part # PMAN2
Chapter 2 – Components
CHAPTER II
COMPONENTS
CYLINDERS & VALVE Assembly
The ProTex II Restaurant Fire Suppression System has available
four different size cylinders (P/N's L1600, L3000, L4600, and
L6000). Cylinder sizes are expressed in terms of extinguishing
8 7
agent capacity (i.e., the L3000 uses 3.0 gallons of wet chemical
1 9
extinguishing agent). The cylinders are manufactured, tested,
3 4 10
and meet DOT requirements. Cylinders come pre-filled with
extinguishing agent and are charged with dry nitrogen to a
pressure of 225 psig @ 70° F. Cylinder and valve assembly
dimensions are shown in Figure 2-1 and Table 2-1.
Table 2-2
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UL EX4521 3 Part # PMAN2
Chapter 2 – Components
Pressure Regulator Assembly (P/N 550985) Cylinder installation instructions are provided in the installation
The Pressure Regulator Assembly (P/N 550985) comes with the section of this manual. See Figure 2-7.
Cylinder Valve Assembly (P/N 551175) and is available if the
complete pressure regulator requires replacement (i.e., possible
thread damage). See Figure 2-4.
VALVE BODY
Table 2-4
spring
piston
external Piston Wet Chemical RECHARGE AGENT
o-ring o-ring
(P/N’s RL1600 & RL3000)
The wet chemical recharge agent used in the ProTex II Restaurant
#8-32 × 3/8 in
internal Fire Suppression System is a potassium carbonate based solution
Holding screw
o-ring
that is extremely effective for grease-related kitchen fires. This
Figure 2-5: Regulator Rebuild Kit
extinguishing agent is available for cylinder recharging in 1.6 and
wet valve tool (p/n VT1) 3.0 gallon containers (P/N's RL1600 and RL3000). After system
The VT1 Wet Valve Tool is designed to facilitate the rebuilding of discharge, the extinguishing agent must be cleaned up
the cylinder valve assembly. It should be used to hold the piston immediately with hot, soapy water to prevent corrosion of affected
while unscrewing the cap and stem assembly. surfaces. See Figure 2-8.
See Figure 2-6.
2015-DEC-1, Rev D
UL EX4521 4 Part # PMAN2
Chapter 2 – Components
Figure 2-9: Mechanical Control Head Figure 2-12: Control Head Mounting Bracket
master ENCLOSURE (P/N ENMCU2) pNEUMATIC ACTUATING CYLINDER
The ENMCU2 Master Enclosure is used for vertical mounting (p/n pac100)
of a single L1600, L3000 or L4600 cylinder. The ENMCU2 also
The PAC100 Pneumatic Actuating Cylinder can actuate a
includes a mechanical control unit, eliminating the need for
maximum of ten (10) cylinders simultaneously. The PAC100
an MCH2 Mechanical Control Head. The ENMCU2 Master
includes a DOT 4BA350 cylinder pressurized with dry nitrogen
Enclosure can actuate a maximum of five (5) cylinders with
to 350 PSIG @ 70° F., a brass valve with pressure gauge, and a wall
the CO26 16 gram CO2 Cartridge. See Figure 2-10. The L6000
mounting bracket. See Figure 2-13.
cylinder cannot be mounted in an ENMCU2 Master Enclosure.
MCH2 mechanical
CONTROL HEAD
(SOLD SEPARATELY)
14.50" 20.25"
12.25"
13.125" 10.625"
front side"
4.00" DIAMETER
Figure 2-10: Master Enclosure
Figure 2-13: Pneumatic Actuating Cylinder
slave ENCLOSURE (P/N ens)
The ENS Enclosure is used for vertical mounting of a single L1600,
L3000 or L4600 cylinder when it is used as a secondary cylinder
NOTE
in a system. Dimensions are the same as the ENMCU2 Master A MCH2 Mechanical Control Head or ENMCU2 Master
Enclosure. See Figure 2-10. The ENS Enclosure has no control Enclosure must be purchased separately and connected to the
unit, and must be used in conjunction with an ENMCU2 Master PAC100 Pneumatic Actuating Cylinder to open the valve.
Enclosure or an MCH2 Mechanical Control Head. The L6000
cylinder cannot be mounted in an ENS Slave Enclosure.
2015-DEC-1, Rev D
UL EX4521 5 Part # PMAN2
Chapter 2 – Components
s-HOOKS
(P/N 341S)
Link housing detector bracket (P/N 349H) 3236 500° F (260°C) 430° F (221 C)
Table 2-5
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UL EX4521 6 Part # PMAN2
Chapter 2 – Components
GAS VALVES
Mechanical Gas Valves
A Gas Valve is required on all systems used to protect a gas
fueled cooking appliance to stop gas flow in the event of system
actuation. See Figure 2-21. A mechanical gas valve can be used
Figure 2-18: Flexible Conduit with the MCH2 Mechanical Control Head or ENMCU2 Master
Enclosure. It is connected to the MCH2 Mechanical Control Head
cABLE or ENMCU2 Master Enclosure by stainless steel cable or flexible
1/16" diameter Stainless Steel Cable must be used with actuators, conduit. This cable is enclosed in ½" EMT Conduit with corner
detectors and gas valve components requiring a cable connection. pulleys or flexible conduit with bends and/or corner pulleys at
The Stainless Steel Cable is supplied in 50', 250', 500', and 1000' each change in direction. The valves are rated for natural and
lengths. See Figure 2-19 and Table 2-7. Refer to the Components LP gas (see Table 2-8). Mechanical gas valves are available in the
List for part numbers on crimps, stop sleeves, and S-hooks. following sizes:
2015-DEC-1, Rev D
UL EX4521 7 Part # PMAN2
Chapter 2 – Components
Electric (SOLENOID) Gas Valves Switch Kit, P/N MSDPDT2; Three Switch Kit, P/N MS3PDT2, and
A Gas Valve is required on all systems used to protect a gas Four Switch Kit, P/N MS4PDT2. Each switch has a set of single-
fueled cooking appliance to stop gas flow in the event of system pole, double-throw contacts rated at 21 amp, 1 HP, 125, 250, 277
actuation. See Figure 2-22. A UL Listed electric gas valve can VAC or 2 HP, 250, 277 VAC. Mounting hardware and 12" wire
be used with the MCH2 Mechanical Control Head or ENMCU2 assemblies are provided with each kit. See Figures 2-24 and 2-24b
Master Enclosure. The valves are rated for natural and LP gas.
Valves are available in 120 VAC. Electric gas valves are available in
the following sizes, per Table 2-9.
NOTE
Figure 2-22: Electric (Solenoid) Gas Valve No electrical connections shall be made inside the MCH2
Mechanical Control Head or the ENMCU2 Master Enclosure.
Maximum
Operating All electrical wiring shall exit the control head through the
P/N Valve Size Pressure knock-out on the side of the box. All electrical connections
8075 ¾" 50 psi must be made in an approved electrical box.
8100 1" 25 psi
8125 1¼" 25 psi
8150 1½" 25 psi
electrical
8200 2" 25 psi BOX
8250 2½" 25 psi 3"
Max
8300 3" 25 psi
Table 2-9
NOTE
A UL Listed manual reset relay is required when using an
electric gas valve. Reset Relay (P/N 835) may be used for this
purpose. See Figure 2-23.
Figure 2-24b: Electrical Connection
reset relay (P/N 835)
Electric gas valve wiring instructions are provided in the Alarm initiating switch (P/N 550077)
installation section of this manual. See Figure 2-23. The Alarm Initiating Switch (P/N 550077) can be field-mounted
within the MCH2 Mechanical Control Head or the ENMCU2
Master Enclosure. The switch must be used to close a supervised
circuit to the buildings main fire alarm panel when the MCH2 or
ENMCU2 actuates. This action will signal the fire alarm panel
that there was a system actuation in the kitchen area. The switch
kit contains all necessary mounting components along with a
mounting instruction sheet. The switch is rated 50mA, 28VDC.
See Figure 2-24c.
Figure 2-23: Reset Relay
ELECTRICAL SWITCHES
The Electrical Switches are intended for use with electric gas
valves, alarms, contactors, lights, contractor supplied electric
power shut-off devices and other electrical devices that are Figure 2-24c: Alarm Initiating Switch
designed to shut off or turn on when the system is actuated.
Switches are available in kits: One Switch Kit, P/N MSSPDT2; Two
2015-DEC-1, Rev D
UL EX4521 8 Part # PMAN2
Chapter 2 – Components
Figure 2-25: Set Screw Corner Pulley Figure 2-28: Jiffy Hood Seal
Compression STYLE Corner Pulley (P/N 90KBS) P/N Description
393J Jiffy Seal, 3/8" Pipe (7/8" hole size)
A corner pulley is used whenever a change in cable direction is
395J Jiffy Seal, ⅜" Pipe (11/8" hole size)
required. The 90KBS Corner Pulley is a grease-tight corner pulley 396J Jiffy Seal, ½" Pipe (11/8" hole size)
designed for areas likely to experience excessive deposit build-up.
It is equipped with a compression fitting for connection to ½"
Table 2-10
EMT Conduit. See Figure 2-26.
COMPRESSION HOOD SEAL (P/N 389)
NOTE The Compression Hood Seal is a mechanical bulkhead fitting
The 90KBS corner pulley is not a liquid tight seal for that produces a liquid-tight seal around pipe and EMT Conduit
penetration of hoods and/or ducts. when installing distribution piping and detection conduit through
restaurant hoods and ducts. The Compression Hood Seal is a
straight-through design requiring no cutting or threading of EMT
Conduit or pipe. The hood seal is available for ½" EMT Conduit
(P/N 389). See Figure 2-29.
2015-DEC-1, Rev D
UL EX4521 9 Part # PMAN2
Chapter 2 – Components
Table 2-11
3/8 – 18 NPT
STRAINER FEMALE THREAD
(P/N 325420626) RETAINING RING (CLIP)
BODY
1H
1L
2H
30°
2L 3/8 – 18 NPT
O-RING 2D Rotation
MALE THREAD
(P/N 325420625)
CAP
(P/N 305420623)
Figure 2-33: Swivel Adapter
NOTE
ProTex II Nozzles are marked as shown to include the word
“PYRO”.
2015-DEC-1, Rev D
UL EX4521 10 Part # PMAN2
Chapter 2 – Components
Table 2-12
2015-DEC-1, Rev D
UL EX4521 11 Part # PMAN2
Chapter 2 – Components
551175 Cylinder Valve Assembly 436150 P-Clip (50/pack) NL2L 2L Nozzle: 2FP Low Mount
490420698 Wet Valve Rebuilding Kit 800ST ½" EMT Conduit Zinc-Plated Steel 553389 Henny Penny Nozzle Assembly Kit
490020831 Valve Cap Assembly 306S50 50' × 1/16" Stainless Steel Cable: 304SS 305420623 Metal Blow-Off Nozzle Caps (10/pack)
385420705 Valve Spring 306S250 250' × 1/16" Stainless Steel Cable: 304SS 550016 Rubber Blow-Off Nozzle Caps (12/pack)
325420716 Valve O-Ring 306S500 500' × 1/16" Stainless Steel Cable: 304SS 325420625 Nozzle O-Rings (10/pack)
712420707 Piston 306S1000 1000' × 1/16" Stainless Steel Cable: 304SS 325420626 Nozzle Strainers (10/pack)
325420715 Piston O-Ring RPSM Remote Mechanical Pull Station 551265 Nozzle Aiming Device
325420714 Valve Cap O-Ring RPSMTR Trim Ring for Flush Mounting RPSM 550926 Nozzle Aiming Device Adapter
550985 Pressure Regulator Assembly RPSMBOX Pull Station Back Box: Red CR2 Energizer Replacement Batteries for
005137 ProTex II™ Pull Station Set Screw Nozzle Aiming Device (2/pack)
551061 Pressure Regulator Rebuilding Kit
5075H ¾" Mechanical Gas Valve 435982 Agent Distribution Hose & Restraining
VT1 Wet Valve Tool Cable Kit: 5' L
MB15 Cylinder Mounting Bracket: 5100H 1" Mechanical Gas Valve
417582 8" Stainless Steel Actuation Hose:
For use with L1600, L3000 or L4600 5125H 1¼" Mechanical Gas Valve 7/16-20 (F)
MB1 Cylinder Mounting Bracket: 5150H 1½" Mechanical Gas Valve 31809 16" Stainless Steel Actuation Hose:
For use with L6000 5200H 2" Mechanical Gas Valve 7/16-20 (F)
350420746 Replacement Strap for MB15 & MB1 5250 2½" Mechanical Gas Valve 32336 24" Stainless Steel Actuation Hose:
Mounting Brackets 7/16-20 (F)
5300 3" Mechanical Gas Valve
RL1600 Wet Chemical Recharge Agent, 1.6 gal 430815 42" Stainless Steel Actuation Hose:
628 Gas Valve Box
RL3000 Wet Chemical Recharge Agent, 3 gal ¼" NPT (M) × 7/16-20 (F)
8075 ¾" ASCO Electric (Solenoid) Gas Valve:
MCH2 Mechanical Control Head 110-120VAC FT110 ¼" 45° Flare Nut: 7/16-20
ENMCU2 Master Enclosure 8100 1" ASCO Electric (Solenoid) Gas Valve: FT120 ¼" 45° Flare Connector: ¼" NPT
ENS Slave Enclosure 110-120VAC FT150 ¼" 45° Flare Tee: 7/16-20
CO26 16 Gram CO2 Cartridge 8125 1¼" ASCO Electric (Solenoid) Gas FT1 Remote Cylinder Mounting Flare
55531 Replacement Cartridge Receiver Valve: 110-120VAC Fittings Kit: For 1 Cylinder Systems
O-Ring 8150 1½" ASCO Electric (Solenoid) Gas FT2 Remote Cylinder Mounting Flare
10064 ½" Hex Wrench Valve: 110-120VAC Fittings Kit: For 2 Cylinder Systems
MBP2 Control Head Mounting Bracket 8200 2" ASCO Electric (Solenoid) Gas Valve: FT3 Remote Cylinder Mounting Flare
110-120VAC Fittings Kit: For 3 Cylinder Systems
PAC100 Pneumatic Actuating Cylinder
8250 2½" ASCO Electric (Solenoid) Gas FT4 Reducing Fittings Kit for PAC100
240020026 High Temperature Relief plug 212°F for Valve: 110-120VAC Actuating Cylinders
PAC100
8300 3" ASCO Electric (Solenoid) Gas Valve: FT160 ¼" Copper Tubing - 50'
210SH Link Housing Detector Kit: 110-120VAC
10" LHB High Stand-Off 553642 1.6 Gallon Cylinder Replacment Siphon
835 Reset Relay: Tube
225SH Link Housing Detector Kit: Appliance Reset: 120VAC
10" LHB High Stand-Off 553643 3 Gallon Cylinder Replacment Siphon
153120 Horn/Strobe Combination Unit: Tube
349H Link Housing Bracket: 10" High Stand- 120VAC
Off 553644 4.6 Gallon Cylinder Replacment Siphon
MSSPDT2 One Switch Kit: Electrical Switch Tube
341S S-Hooks (100/pack)
MSDPDT2 Two Switch Kit: Electrical Switch 553645 6 Gallon Cylinder Replacment Siphon
320S 1/16" Zinc Plated Copper Crimp (100/ Tube
pack) MS3PDT2 Three Switch Kit: Electrical Switch
MS4PDT2 Four Switch Kit: Electrical Switch 551240 Recharge Adapter
576 1/16" Copper Stop Crimp (100/pack)
552173 Switch Kit Extension Kit 552181 Hydrostatic Test Adapter
FLH25 Fusible Link Hanger
550077 Alarm Initiating Switch 550938 Bleed Down Adapter
1404S Quik-Fastener, UL Listed (24/pack)
90KBS Corner Pulley: Compression Style 551039 Measuring Stick
PDB18 Double Ended 1/8" Pilot Drill
90SB Corner Pulley: Set Screw Style 79656 Flushing Concentrate: 32oz. Container
MPD10 Magnetic Power Driver: 10mm
1513 Tee Pulley: Compression Style L3000T 3 Gallon Test Cylinder
3231 Model ML Globe 165°F Fusible Link
393J Jiffy Seal: 3/8" Pipe, 7/8" Hole L4600T 4.6 Gallon Test Cylinder
3232 Model ML Globe 212°F Fusible Link
395J Jiffy Seal: 3/8" Pipe, 11/8" Hole L6000T 6 Gallon Test Cylinder
3233 Model ML Globe 280°F Fusible Link
396J Jiffy Seal: ½" Pipe, 11/8" Hole PMAN2 Technical Manual
3234 Model ML Globe 360°F Fusible Link
3235 Model ML Globe 450°F Fusible Link
2015-DEC-1, Rev D
UL EX4521 12 Part # PMAN2
Chapter 3 – System Design
CHAPTER III
SYSTEM DESIGN
GENERAL opening with the tip located 0 - 6" into the duct opening, and
The ProTex II Restaurant Fire Suppression System may be used on aimed directly into the duct. See Figure 3-1.
a number of different types of restaurant cooking appliances and
hood and duct configurations. The design information listed in
this section deals with the limitations and parameters of this pre-
engineered system. Those individuals responsible for the design
of the ProTex II system must be trained and hold a current Heiser
BHC, LLC. certificate in a ProTex II training program.
• Cylinder Sizing
• Piping Limitations
• Detector Requirements
Duct Protection
It is not required that the fan be shut down or the exhaust duct
be dampered for the system to operate properly. Each nozzle is Figure 3-2: Maximum rectangular duct perimeter of 50"
approved to protect exhaust ducts of unlimited length.
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UL EX4521 13 Part # PMAN2
Chapter 3 – System Design
TWO FLOW DUCT PROTECTION WITH 2D NOZZLE Transition ducts - smaller to larger
The 2D duct nozzle (P/N NL2D) is a two (2) flow nozzle. A single 2D In cases where the duct/plenum interface opening is smaller than
nozzle is capable of protecting rectangular ducts with a maximum the final exhaust duct, measure the perimeter/diameter of the final
perimeter of 100", with the diagonal being a maximum of 373/8". It exhaust duct. The nozzle(s) is to be located within 0" - 6" of the duct/
can also protect a round duct with a maximum diameter of 317/8". plenum interface, centered in the opening. See Figure 3-5.
When two (2) NL2D duct nozzles are used to protect a single duct,
the cross sectional area of the duct must be divided into two equal
areas. The nozzle must then be installed in the center of the area it
protects and aimed directly into the duct opening.
Transition Ducts
NOTE
Nozzles to protect ducts with a transition that is more than 4'
in height, will be required to be positioned in the opening of
the transition from the hood 2" to 8" into the opening using
standard duct nozzle design parameters.
2015-DEC-1, Rev D
UL EX4521 14 Part # PMAN2
Chapter 3 – System Design
When working with Table 3-2, one half of the quantity of nozzles 60"
determined must be equally positioned in the top half of the
Figure 3-8: Modularizing Ducts
area of the duct and the remaining half of the nozzles must be
2015-DEC-1, Rev D
UL EX4521 15 Part # PMAN2
Chapter 3 – System Design
Plenum Protection On V-bank plenums, the nozzle(s) must be located at the center
of the V-bank width, 1/3 of the vertical height of the filters. On
The 1H nozzle (P/N NL1H) is a one (1) flow nozzle used for single filter bank plenums, the nozzle must be located 2" from the
plenum protection. A single 1H nozzle can protect a plenum (with back edge of the filter, 1/3 down from the vertical height. For either
single or V-bank filters) 10' long by 4' wide. Dividing the length application, the nozzle must be located within 6" of the end of the
into sections equal to or less than 10' in length and positioning a plenum (or module) and aimed directly down the length of the
nozzle at the start of each section can be done to protect longer plenum. The nozzles may point in opposite directions as long as
plenums. the entire plenum area is protected, and the 10' limitation is not
exceeded. See Figure 3-9.
Appliance Protection
NOTE
When protecting appliances which are larger than single
nozzle coverage, multiple nozzles can be used.
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UL EX4521 16 Part # PMAN2
Chapter 3 – System Design
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UL EX4521 17 Part # PMAN2
Chapter 3 – System Design
Nozzle must be located anywhere within the shaded area and aimed at the center of the hazard surface.
24"
48"
19"
19½"
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UL EX4521 18 Part # PMAN2
Chapter 3 – System Design
13"
24"
19"
19½"
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UL EX4521 19 Part # PMAN2
Chapter 3 – System Design
Nozzle must be located anywhere within the shaded area and aimed at the center of the hazard surface.
overall overall
cooking area cooking area
longest side 500 SQuare longest side 495 SQuare
dimension iNches dimension iNches
27¾" maximum 253/8" maximum
cooking cooking
area area
48" 48"
24" 24"
18" 19½"
dripboard longest longest
dripboard
side side
dimension dimension
(Deep vat) (Deep vat)
Condition 1 Condition 2
2015-DEC-1, Rev D
UL EX4521 20 Part # PMAN2
Chapter 3 – System Design
24" 24"
13" 13"
18" 19½"
dripboard longest side dripboard longest side
dimension dimension
(Deep vat) (Deep vat)
Condition 1 Condition 2
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UL EX4521 21 Part # PMAN2
Chapter 3 – System Design
Nozzle must be located anywhere along the front edge of the cooking area,
and aimed at the center of the cooking area.
NOTE
The nozzle must be completely clear of the pan cover, with
an unobstrocted flow to the back of the pan.
24" 48"
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UL EX4521 22 Part # PMAN2
Chapter 3 – System Design
Nozzle must be located anywhere along the front edge of the cooking area,
and aimed at the center of the cooking area.
NOTE
The nozzle must be completely clear of the pan cover, with
an unobstrocted flow to the back of the pan.
13" 24"
2015-DEC-1, Rev D
UL EX4521 23 Part # PMAN2
Chapter 3 – System Design
allowed for a single nozzle. However, when utilizing multiple 32" 324 longest side: 27¾"
No
nozzle protection, the longest side allowed for a fryer with drip
drip board 2. 832 = 2.24 nozzles
board can be used, regardless of whether the fryer has a drip 371 longest side: 253⁄8"
board or not.
Use #1 because it meets the longest side
The maximum size fryer that can be modularized is 864 square Start from the back of
26"
Design Chart
NOTE
None of the maximum dimensions may be exceeded. If
either the maximum vat or overall sizes are exceeded, the
area divided into modules will need to be redefined with the
possibility of an additional nozzle.
2015-DEC-1, Rev D
UL EX4521 24 Part # PMAN2
Chapter 3 – System Design
15 21 61/2
16 12 6
17 12 51/2
18 12 5
19 12 41/2
20 12 4
21 12 31/2 28" Maximum
12"
22 12 3 Maximum
Nozzle Positioning Range
23 12 21/2
24 12 2
25 12 11/2
26 12 1
27 12 1/2
28 12 0
*Distance from centerline, either Figure 3-9: Small Range (High Mount Nozzle)
toward front or toward back of
hazard area, starting from the
reference point.
2015-DEC-1, Rev D
UL EX4521 25 Part # PMAN2
Chapter 3 – System Design
Large Range
Compulsory Nozzle NL2L
NOTE
Flow Points Per Nozzle 2 (Two)
The range
cannot be Number of Nozzles Required 1 (One)
under a Maximum Area of Protection 784 square inches with a longest side dimension of 28"
backshelf
when using Nozzle Location Center of the hazard surface only
high mount Nozzle Height 34" - 48" above the hazard surface
protection.
Nozzle Aiming Directly down only
Graphic Representation See Figure 3-10
Example: A large range has a hazard size of 20" in length and 27" in width. Follow down
the Range Length column in the Nozzle Positioning Chart until you come to 20". Continue
down this column until the correct width appears in the width column. When the width of
27" is arrived at, read across to the radius column to determine the size of radius allowed, for
positioning of the nozzle, from the hazard area centerline. In this example, the correct radius
is 3" . The nozzle can be aimed straight down anywhere within a 3" radius of the hazard area
centerline.
R"
48"
34"
L"
W"
2015-DEC-1, Rev D
UL EX4521 26 Part # PMAN2
Chapter 3 – System Design
Range Length Range Width Radius Range Length Range Width Radius Range Length Range Width Radius
‘L’ ‘W’ ‘R’ ‘L’ ‘W’ ‘R’ ‘L’ ‘W’ ‘R’
in. in. in. in. in. in. in. in. in.
18 18 71⁄8 21 28 2¼ 25 27 13/8
18 19 6¾ 22 18 55⁄8 25 28 1
18 20 63⁄8 22 19 5¼ 26 18 4
18 21 6 22 20 47⁄8 26 19 3¾
18 22 55⁄8 22 21 45⁄8 26 20 33⁄8
18 23 5¼ 22 22 4¼ 26 21 31⁄8
18 24 4¾ 22 23 37⁄8 26 22 2¾
18 25 43⁄8 22 24 3½ 26 23 2½
18 26 4 22 25 31⁄8 26 24 21⁄8
18 27 35⁄8 22 26 2¾ 26 25 1¾
18 28 31⁄8 22 27 23⁄8 26 26 13/8
19 18 6¾ 22 28 2 26 27 1
19 19 63⁄8 23 18 5¼ 26 28 ¾
19 20 6 23 19 47⁄8 27 18 35⁄8
19 21 55⁄8 23 20 4½ 27 19 3¼
19 22 5¼ 23 21 4¼ 27 20 3
19 23 47⁄8 23 22 37⁄8 27 21 2¾
19 24 4½ 23 23 3½ 27 22 23⁄8
19 25 41⁄8 23 24 31⁄8 27 23 21⁄8
19 26 3¾ 23 25 27⁄8 27 24 1¾
19 27 3¼ 23 26 2½ 27 25 13/8
19 28 27⁄8 23 27 21⁄8 27 26 1
20 18 63⁄8 23 28 15⁄8 27 27 ¾
20 19 6 24 18 4¾ 27 28 3/8
20 20 55⁄8 24 19 4½ 28 18 31⁄8
20 21 5¼ 24 20 41⁄8 28 19 27⁄8
20 22 47⁄8 24 21 37⁄8 28 20 25⁄8
20 23 4½ 24 22 3½ 28 21 2¼
20 24 41⁄8 24 23 31⁄8 28 22 2
20 25 3¾ 24 24 27⁄8 28 23 15⁄8
20 26 33⁄8 24 25 2½ 28 24 13⁄8
20 27 3 24 26 21⁄8 28 25 1
20 28 25⁄8 24 27 1¾ 28 26 ¾
21 18 6 24 28 13⁄8 28 27 3/8
21 19 55⁄8 25 18 43⁄8 28 28 0
21 20 5¼ 25 19 41⁄8
21 21 5 25 20 3¾
21 22 45⁄8 25 21 3½
21 23 4¼ 25 22 31⁄8
21 24 37⁄8 25 23 27⁄8
21 25 3½ 25 24 2½
21 26 31⁄8 25 25 21⁄8
21 27 23⁄8 25 26 1¾
2015-DEC-1, Rev D
UL EX4521 27 Part # PMAN2
Chapter 3 – System Design
Example 1
Nozzle is 13"
22" above surface &
vARIES—SEE 13"
NOZZLE aimed 6½" from
AIMING opposite edge of
AND hazard surface.
EXAMPLES cl
1&2 (13/2=6½)
13" 24"
6½"
Example 2
28" Nozzle is 23"
Longest
side
above surface 23
& aimed 11½"
from rear of
hazard surface.
(23/2=11½) 11½"
2015-DEC-1, Rev D
UL EX4521 28 Part # PMAN2
Chapter 3 – System Design
Small Range with High Mount Backshelf Protection (Low Mount Nozzle)
Compulsory Nozzle NL2L
Flow Points Per Nozzle 2 (Two)
NOTE
Number of Nozzles Required 1 (One)
Although
most shelves Maximum Area of Protection 336 square inches with a longest side dimension of 28"
exceed 11" in
Nozzle Location Over the front edge of the hazard surface; on the front-to-rear center
overall depth,
line
make sure
the shelf does Nozzle Height 24" - 35" above the hazard surface
not exceed 11"
overhang of Nozzle Aiming Aimed at a point 10" forward from the back edge of the hazard surface
the burner. on the front-to-rear center line
Graphic Representation See Figure 3-11b
Nozzle must be located over the front edge of the hazard surface, oriented with the nozzle tip aimed on the front-to-back
centerline, and aimed 10" forward of the back hazard surface on the front-to-back center line.
18" minimum
24" – 35"
28"
10"
Figure 3-11b: Small Range with High Mount Backshelf Protection (Low Mount Nozzle)
2015-DEC-1, Rev D
UL EX4521 29 Part # PMAN2
Chapter 3 – System Design
48"
24"
6" MAXIMUM
24"
maximum
2015-DEC-1, Rev D
ULUL
EX4521
EX4521
December 13, 2005 30 Part # PMAN2
Chapter 3 – System Design
24"
13"
6" MAXIMUM
24"
maximum
2015-DEC-1, Rev D
UL EX4521 31 Part # PMAN2
Chapter 3 – System Design
48"
24"
8" MAXIMUM
24"
minimum
30"
maximum
2015-DEC-1, Rev D
UL EX4521 32 Part # PMAN2
Chapter 3 – System Design
24"
13"
8" MAXIMUM
24"
minimum
30"
maximum
2015-DEC-1, Rev D
UL EX4521 33 Part # PMAN2
Chapter 3 – System Design
NL1H Nozzle must be located directly above any corner of the hazard surface
and aimed at the intersecting point 12" from each side of the corner below the nozzle.
NL2H Nozzle must be located 0" - 6" from either of the short sides of the hazard surface,
and aimed at the center of the hazard surface
nozzle can
1080 square be mounted
inches at either
maximum end
cooking area
nozzle can be
mounted above
any corner
6"
36"
12"
Longest side
dimension
6"
SHORT
SIDE OF
Hazard
surface
2015-DEC-1, Rev D
UL EX4521 34 Part # PMAN2
Chapter 3 – System Design
NL1L Nozzle must be located directly above any corner of the hazard surface
and aimed at the intersecting point 12" from each side of the corner below the nozzle.
NL2L Nozzle must be located 0" - 6" from either of the short sides of the hazard surface,
and aimed at the center of the hazard surface
nozzle can
1080 square be mounted
inches at either
maximum end
cooking area
nozzle can be
mounted above
any corner
6"
36"
12" Longest side
dimension 6"
SHORT
SIDE OF
Hazard
surface
Figure 3-17a: NL1L Nozzle Figure 3-17b: NL2L Nozzle
2015-DEC-1, Rev D
UL EX4521 35 Part # PMAN2
Chapter 3 – System Design
Nozzle must be located directly above any corner of the hazard surface and aimed at
the intersecting point 12" from each side of the corner below the nozzle.
nozzle can be
mounted above
any corner
48" 24"
12"
12"
48"
Longest side
dimension 1440 square
inches
maximum
cooking area
2015-DEC-1, Rev D
UL EX4521 36 Part # PMAN2
Chapter 3 – System Design
Nozzle must be located directly above any corner of the hazard surface and aimed at
the intersecting point 12" from each side of the corner below the nozzle.
nozzle can be
mounted above
any corner
10"
24"
12"
12"
48"
Longest side
dimension 1440 square
inches
maximum
cooking area
2015-DEC-1, Rev D
UL EX4521 37 Part # PMAN2
Chapter 3 – System Design
Nozzle must be located anywhere within the shaded area and aimed at the center of the hazard surface.
24" 48"
26"
624 square
Longest side
inches
dimension
maximum
cooking
area
2015-DEC-1, Rev D
UL EX4521 38 Part # PMAN2
Chapter 3 – System Design
13" 24"
26"
624 square
Longest side
inches
dimension
maximum
cooking
area
2015-DEC-1, Rev D
UL EX4521 39 Part # PMAN2
Chapter 3 – System Design
Nozzle must be located directly above any corner of the hazard surface,
and aimed at the center of the hazard surface.
nozzle can be
mounted above
any corner
48" 36"
36"
Longest side 864 square
dimension inches
maximum
cooking
area
2015-DEC-1, Rev D
UL EX4521 40 Part # PMAN2
Chapter 3 – System Design
13" 36"
36"
Longest side 864 square
dimension inches
maximum
cooking
area
2015-DEC-1, Rev D
UL EX4521 41 Part # PMAN2
Chapter 3 – System Design
Nozzle must be located anywhere within the shaded area and aimed at the center of the hazard surface.
624 square
inches
maximum
cooking
area 24" 35"
26"
Longest side
dimension
2015-DEC-1, Rev D
UL EX4521 42 Part # PMAN2
Chapter 3 – System Design
Nozzle must be located anywhere along the perimeter of the hazard surface,
and aimed at the center of the hazard surface.
624 square
inches
maximum
cooking
area 15" 35"
26"
Longest side
dimension
2015-DEC-1, Rev D
UL EX4521 43 Part # PMAN2
Chapter 3 – System Design
Nozzle must be located anywhere within the shaded area and aimed at the center of the hazard surface.
480 square
inches
maximum
cooking
area 24" 35"
maximum depth of
fuel (charcoal)
must not exceed
6 inches
24"
Longest side
dimension
Figure 3-26: Solid Fuel (Charcoal or Wood) Char-Broiler (High Mount Nozzle)
2015-DEC-1, Rev D
UL EX4521 44 Part # PMAN2
Chapter 3 – System Design
480 square
inches
maximum
cooking
area 15" 24"
maximum depth of
fuel (charcoal)
must not exceed
6 inches
24"
Longest side
dimension
Figure 3-27: Solid Fuel (Charcoal or Wood) Char-Broiler (Low Mount Nozzle)
2015-DEC-1, Rev D
UL EX4521 45 Part # PMAN2
Chapter 3 – System Design
Chain Broiler
Compulsory Nozzle NL1L
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection Internal chamber of 1026 square inches with a longest side of 38"
Nozzle Location 1" - 3" above the surface of the chain at the front edge of the broiler
Nozzle Aiming Aimed at the back opposite corner of the broiler chamber, and pointed parallel to the chain
surface
Graphic Representation See Figure 3-28
Nozzle must be located anywhere within the shaded area, pointed parallel to the chain surface,
and aimed at the diagonally opposite corner.
nozzle Aimed
at diagonally
opposite corner
nozzle located
1" - 3" above
chain, parallel
to surface
3"
1"
2015-DEC-1, Rev D
UL EX4521 46 Part # PMAN2
Chapter 3 – System Design
Salamander Broiler
Compulsory Nozzle NL1H
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection Internal chamber of 31" wide × 15½" deep, with a maximum grate opening of
31" × 73/4"
Nozzle Location Centered 12" - 14" in front of the salamander and 16" - 18" above the top of the salamander.
Nozzle Aiming The center of the opening above the salamander cooking grate
Graphic Representation See Figure 3-29
Nozzle must be located centered 12" - 14" in front of the salamander and 16" - 18" above the top of the salamander and aimed
at the center of the opening above the salamander cooking grate.
NL1H
nozzle
2" 12"
2"
16"
2015-DEC-1, Rev D
UL EX4521 47 Part # PMAN2
Chapter 3 – System Design
Upright/Salamander Broiler
Compulsory Nozzle NL1L
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection Internal chamber of 1064 square inches by 36" longest side maximum
Nozzle Location Above the grate at the front edge of the broiler outside the broiling chamber
Nozzle Aiming Aimed at the back opposite corner of the broiler chamber, and pointed parallel to the
broiler grate surface
Graphic Representation See Figure 3-30
Nozzle must be located at the front of the broiler above the grate, pointed parallel to the broiler grate,
and aimed at the diagonally opposite corner
28"
36"
NL1L nozzle
Aimed at back
opposite corner
2015-DEC-1, Rev D
UL EX4521 48 Part # PMAN2
Chapter 3 – System Design
Henny Penny Fryer Mono Rail Center Lift System, Models 690, 691, 692
Compulsory Nozzle 1 NL2H and 1 NL2F
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One) each of 2 (Two)
Maximum Area of Protection Vat dimensions of 16" × 20¼" × 28½", with a maximum lid height of 15" above the vat.
System Coverage: Each fryer requires a minimum of one L3000 Cylinder discharging through the (2) two-
flow nozzles (1 NL2H and 1 NL2F)
Nozzle Location NL2H Nozzle (upper position): From the Tee Block; nozzle tip located
16" up from base of fryer surface and 5" in from right side of appliance back shroud; NL2F
Nozzle (lower position): Running down from the Tee Block to the base of the fryer, nozzle
tip is located 2" from back side of fry vat, and 8" in from the right side of appliance back
shroud. The NL2F nozzle is a flat spray nozzle and the spray must be horizontal to the edge
of the back lip of the fry vat
Nozzle Aiming Aimed at the back opposite corner of the broiler chamber, and pointed parallel to the
broiler grate surface
Piping Limitations: Follow the limitations for the L3000 Cylinder
Graphic Representation See Figure 3-31
NL2H Nozzle must be located 16" above the base of the fryer surface, 5" from the right side of the appliance back shroud,
and aimed at the center point of the fry vat; 2F Nozzle must be located 2" from back side of fry vat, and 8" in from the right
side of appliance back shroud. The 2F nozzle is a flat spray nozzle and the spray must be horizontal to the edge of the back
lip of the fry vat.
Figure 3-31: Henny Penny Fryer Mono Rail Center Lift System, Models 690, 691, 692
2015-DEC-1, Rev D
UL EX4521 49 Part # PMAN2
Chapter 3 – System Design
Henny Penny Fryer Dual Lift System, Models 580, 581, 582, 590, 591, 592, 680, 682
Compulsory Nozzle 1 NL2H and 1 NL2F
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One) each of 2(Two)
Maximum Area of Protection Vat dimensions of 16" × 20¼" × 28½", with a maximum lid height of 15" above the vat.
System Coverage: Each fryer requires a minimum of one L3000 Cylinder discharging through the (2) two-
flow nozzles (1 NL2H and 1 NL2F)
Nozzle Location NL2H Nozzle (upper position): From the Tee Block; nozzle tip located
16" up from base of fryer surface and 5" in from left side of appliance back shroud;
NL2F Nozzle (lower position): Running down from the Tee Block to the base of the fryer,
nozzle tip is located 2" from back side of fry vat, and 8" in from the right side of appliance
back shroud. The NL2F nozzle is a flat spray nozzle and the spray must be horizontal to the
edge of the back lip of the fry vat
Nozzle Aiming Aimed at the back opposite corner of the broiler chamber, and pointed parallel to the
broiler grate surface
Piping Limitations: Follow the limitations for the L3000 Cylinder
Graphic Representation See Figure 3-32
NL2H Nozzle must be located 16" above the base of the fryer surface, 5" from the right side of the appliance back shroud,
and aimed at the center point of the fry vat; 2F Nozzle must be located 2" from back side of fry vat, and 8" in from the right
side of appliance back shroud. The 2F nozzle is a flat spray nozzle and the spray must be horizontal to the edge of the back
lip of the fry vat
Figure 3-32: Henny Penny Fryer Dual Lift System, Models 580, 581, 582, 590, 591, 592, 680, 682
2015-DEC-1, Rev D
UL EX4521 50 Part # PMAN2
Chapter 3 – System Design
NL2L Nozzle must be located 20" above the top of the appliance and 6 ½" in from any edge of the appliance top, and aimed at
the center of the opening.
2015-DEC-1, Rev D
UL EX4521 51 Part # PMAN2
Chapter 3 – System Design
NL2H Nozzles must be located 15" apart, 20" above the top of the appliance and 6½" in from front or back edge of the hazard,
and aimed at the center of the catalyst.
Figure 3-34: Nieco Broiler Model JF94E Electric Broiler with Catalyst
2015-DEC-1, Rev D
UL EX4521 52 Part # PMAN2
Chapter 3 – System Design
NL2H Nozzles must be located 33" - 35" above the hazard surface, located in the horizontal center of the respective cooking
area, 1" forward of the longitudinal center line of the cooking area, and aimed at the horizontal center of the respective
cooking area, 1" forward of the longitudinal center line of the cooking area.
2015-DEC-1, Rev D
UL EX4521 53 Part # PMAN2
Chapter 3 – System Design
PIPING LIMITATIONS
Once the nozzle placement and quantity of cylinders has been
General Piping Requirements
determined, it is necessary to determine the piping configurations
1. Split piping and straight piping are both allowed on
between the cylinders and the nozzles. This section contains the
L1600, L3000 and L4600 systems.
guidelines and limitations for designing the distribution piping so
that the extinguishing agent will discharge from the nozzles at a 2. L6000 systems must use split piping only, with no
proper flow rate. These limitations must also be referred to when nozzle located before the split, and with a maximum of 14
selecting the mounting location for the cylinders. flow points per side. ½" minimum piping must be used up
to the first split.
The maximum pipe lengths are based on internal pipe volume. 3. Maximum volume for ¼" pipe between a nozzle
Each size cylinder is allowed a minimum and maximum total and the preceding tee is 410 mls.
volume of piping, calculated in milliliters. 4. Maximum flow numbers for ¼" pipe is 6.
5. Maximum number of elbows between a nozzle and
There is no need to distinguish between what portion of the piping
the preceding tee is 5.
is supply line and what portion is branch line. Only the total
volume of the complete piping network has to be considered. 6. Maximum of 25 elbows are allowed in the total
piping system.
7. Maximum difference in elevation between the
Volume Chart cylinder outlet and any nozzle is 10'.
¼" pipe = 20.5 mls./ft. 8. No traps are allowed in the piping network.
3/8" pipe = 37.5 mls./ft. 9. Pipe lengths are measured from center to center of
½" pipe = 59.8 mls./ft. fittings.
¾" pipe = 105.0 mls./ft.
10. The internal equivalent length volume of fittings
For more Pipe Volume data, see page 59
does not have to be considered as part of the total pipe
Agent Distribution Hose = 300 ml/hose volume.
11. When utilizing different size pipe in the system, the
CYLINDER CHART largest size must start first and the additional pipe must
Maximum Maximum Volume decrease as it approaches the nozzle.
Maximum Pipe Allowed Between
Flow Volume First Nozzle & Last
12. Elbow(s) or swivel adapters located at the nozzles
Cylinder Size Numbers (milliliters) Nozzle (milliliters) do not have to be counted in the 25 elbow maximum
1.6 Gallon 5 1500 600 requirement.
L1600
13 Reducing bushings are allowed when reducing to a
3.0 Gallon 10 1910 1125 smaller pipe size.
L3000
4.6 Gallon 14 3400 3000
14. Additional piping requirements when protecting a
L4600 range, wok, or a fryer:
4.6 Gallon 15 2600 2000 • L1600 - Minimum of 239 ml and one (1) flow
L4600
numbers required in total system. Of that
6.0 Gallon 19 4215 1688/side
L6000
minimum, 180 ml and one (1) flow numbers must
be utilized at or before the range, wok, or fryer
6.0 Gallon 20 3465 1313/side
L6000 • L3000 - Minimum of 300 ml and four (4) flow
*All piping , including nozzle drops, must be included in the numbers required in total system. Of that
piping calculations minimum, 239 ml and two (2) flow numbers must
be utilized at or before the range, wok, or fryer.
• L4600 - Minimum of 660 ml and ten (10) flow
Minimum Pipe Volumes for a numbers required in total system. Of that
Fryer, Range, and Wok minimum, 180 ml and two (2) flow numbers must
Cylinder be utilized at or before the range, wok, or fryer.
Size Entire System At or before appliance
• L6000 - Minimum of 960 ml and fourteen (14)
L1600 239 ml – 1 Flow Pt 180 ml – 1 Flow Pt
flow numbers required in total system. Of that
L3000 300 ml – 4 Flow Pts 239 ml – 2 Flow Pts
minimum, 120 ml and 2 flow numbers must be
L4600 660 ml – 10 Flow Pts 180 ml – 2 Flow Pts utilized at or before the range, wok, or fryer.
L6000 960 ml – 14 Flow Pts 120 ml – 2 Flow Pts
2015-DEC-1, Rev D
UL EX4521 54 Part # PMAN2
Chapter 3 – System Design
14" 14"
Design Steps
Step No. 1 D
etermine number of flow points required based
on duct size, plenum size and type, and size of all
appliances.
Step No. 2 D
etermine size and quantity of cylinders required. Figure 3-33
Refer to the chart in "General Piping Requirements,"
page 54, to determine the maximum amount of flow
numbers allowed per each cylinder size.
Step No. 1: Determine number of flow points required.
Step No. 3 L
ayout nozzles, piping diagram, and cylinder location.
• 56" perimeter duct requires one two-flow nozzle
Determine pipe lengths as accurate as possible. Make
certain maximum number of elbows is not exceeded. • 10' "V" bank hood requires one one-flow nozzle
• 18" × 24" fryer requires one two-flow nozzle
• 18" × 24" fryer requires one two-flow nozzle
NOTE
• 30" × 36" griddle requires one one-flow nozzle
Cylinders cannot be manifolded together. Each cylinder must
have a separate piping network. • 24" diameter wok requires one one flow-nozzle
TOTAL FLOW NUMBERS - 9
Step No. 4 A
dd all the lengths of each pipe run and multiply by Step No. 2: D
etermine size and quantity of cylinders
the mls./ft. listed in the Volume Chart. If the sum falls required. Referring to Rule #14 in "General Piping
within the acceptable range noted in general Piping Requirements," an L3000 and an L4600 can supply 10
Requirements, that pipe size is acceptable. If the flows points therefore, an L3000 can be used.
calculated volume is too large, recalculate the volume
using the ml per foot of a smaller pipe size. Pipe sizes
can be mixed but Rule No. 11 of the General Piping
Requirements must be followed.
Step No. 5 C
heck to make certain minimum volumes, maximum
volumes and maximum volume allowed between first
nozzle and last nozzle is not exceeded (Cylinder Chart).
Check each rule in "General Piping Requirements"
to make certain none have been exceeded. If any
requirement is exceeded, change to a different pipe size
and recalculate.
2015-DEC-1, Rev D
UL EX4521 55 Part # PMAN2
Chapter 3 – System Design
Step No. 3 M
ake an accurate sketch of the cooking lineup and Step No. 4: T
otal all pipe lengths. Refer to the Volume Chart on
the hood. Sketch in the cylinder location and all the page 54. Choose a given pipe size and multiply the
piping required for the total system. Make certain all ml per foot by the total length of all the pipe. If the
pipe lengths and number of elbows are as accurate as sum falls within the acceptable range noted in the
possible. Check the "General Piping Requirements" Cylinder Chart, page 54, that pipe size is acceptable.
to determine that the minimum and maximum If the calculated volume is too large, recalculate the
requirements are met. See Figure 3-34. volume using the ml per foot of a smaller pipe size. See
Figure 3-35.
Figure 3-35
2015-DEC-1, Rev D
UL EX4521 56 Part # PMAN2
Chapter 3 – System Design
Step No. 5 C
heck to make certain minimum volumes and 10. The internal equivalent length volume of fittings
maximum volumes allowed between first nozzle and does not have to be considered as part of the total
last nozzle are not exceeded (Cylinder Chart). Check pipe volume. (Example system, OK)
each rule in "General Piping Requirements" to make 11. When utilizing different size pipe in the total
certain none have been exceeded. If any requirement system, the largest size must start first and the
is exceeded, change to a different pipe size and additional pipe must decrease as it approaches the
recalculate. See Figure 3-36. nozzle. (Example system, N/A)
12. Elbow(s) or swivel adapters located at the nozzles
Refer to Cylinder Chart, page 48.
do not have to be counted in the 25 elbow
maximum requirement. (Example system, OK)
Minimum Pipe Volume for L3000 is 300 milliliters
protecting a fryer, wok, or range (Example system, pipe 13. Additional piping requirements when protecting a
volume is 1781 milliliters, therefore OK) range, wok, or a fryer:
• L1600: Minimum of 239 ml and one (1) flow
Maximum Pipe Volume for L3000 is 1910 milliliters numbers required in total system. Of that
(Example system, pipe volume is 1781 milliliters, minimum, 180 ml and one (1) flow numbers
therefore OK) must be utilized at or before the range, wok,
or fryer
Maximum Volume Allowed Between First Nozzle and • L3000: Minimum of 300 ml and four (4)
Last Nozzle for L3000 is 1125 milliliters (Example flow numbers required in total system. Of
system, the amount of 3/8" piping between G and L, is that minimum, 239 ml and two (2) flow
25.5'. 25.5' × 37.5 mls./ft. = 956.3 ml, therefore, OK) numbers must be utilized at or before the
range, wok, or fryer. (Example system has
Refer to General Piping Requirements, page 48. 1781 ml and 10 flow numbers, therefore, OK.
1. S plit piping and straight piping are both allowed on The example system has 1050 ml and 3 flows
L3000 and L4600 systems. (Example system, OK) before the fryer, therefore, OK)
2. L6000 systems must use split piping only, with • L4600: Minimum of 660 ml and ten (10)
no nozzle located before the split, and with a flow numbers required in total system. Of
maximum of 14 flow points per side. ½" minimum that minimum, 180 ml and two (2) flow
piping must be used up to the first split. (Example numbers must be utilized at or before the
system, N/A) range, wok, or fryer.
3. M
aximum volume for ¼" pipe between a nozzle and • L6000: Minimum of 960 ml and fourteen
the preceding tee is 410 mls. (Example system N/A) (14) flow numbers required in total system.
4. Maximum flow numbers for ¼" pipe is 6. (Example Of that minimum, 120 ml and 2 flow
system, N/A) numbers must be utilized at or before the
range, wok, or fryer.
5. Maximum number of elbows between a nozzle
and the preceding tee is 5. (Example system has a
maximum number of 2, therefore, OK)
6. Maximum of 25 elbows are allowed in the total
piping system. (Example system, has 11 elbows, CYLINDER
CYLINDER
therefore, OK)
7. Maximum difference in elevation between the
cylinder outlet and any nozzle, or the cylinder
CYLINDER
outlet and the highest or lowest horizontal pipe
run, is 10' (Example system, has 5’-6", therefore,
OK)
8. N
o traps are allowed in the piping network.
(Example system has no traps, therefore, OK)
9. P
ipe lengths are measured from center to center
of fittings. (Example system, pipe lengths were
measured from center to center of fittings, therefore,
OK)
Figure 3-36
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Chapter 3 – System Design
NOTE
When gas appliances are used and the flue gases from the
burner are exhausted into the duct, the link housing detector
bracket must be kept out of the air stream of these exhaust
gases. These gases can be very hot and could actuate the
system unnecessarily.
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Chapter 3 – System Design
NOTES:
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Chapter 4 – Installation
CHAPTER IV
SYSTEM INSTALLATION
GENERAL The bracket must be securely anchored to the wall using bolts
This chapter will detail the basic information necessary for proper or lag screws. The wall to which the bracket is attached must be
installation of the ProTex II Restaurant Fire Suppression System. sufficiently strong to support the cylinder. The bracket should
However, before attempting any installation it is necessary to never be fastened to dry wall or similar material. If this type of
attend a Factory Certification Training Class and become an wall is encountered, studs must be located and the bracket fastened
Authorized ProTexII Distributor to install the ProTex II Restaurant to them. See Figure 4-1.
Fire Suppression System. Because it is difficult to completely
understand every aspect of an intricate pre-engineered system
simply by reading the technical manual (P/N PMAN2), Heiser
strap
BHC, LLC. will not be responsible for system installations or
maintenance performed by any non-certified person(s).
mounting
bracket
Pipe and fittings for the discharge piping, EMT Conduit, pipe
straps, pipe hangers, mounting bolts, and other miscellaneous cylinder
equipment are not furnished as part of the ProTex II Restaurant
Fire Suppression System. These items must be furnished by the
installer.
REMOTE MECHANICAL
PULL STATION KNURLED
TERMINATION LOCKING RING
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Chapter 4 – Installation
Multiple Cylinder Installations A single MCH2 Mechanical Control Head can actuate:
Multiple Cylinder Actuation Using MCH2
Mechanical Control Head 1. Up to four (4) cylinders with a maximum of 25' of copper
tubing (P/N FT160) or stainless steel actuation hose when
The MCH2 Mechanical Control Head can be used to using an O-ring (P/N 55531) installed in place of the Teflon
pneumatically actuate a maximum of five (5) cylinders with washer and the CO26 16 gram CO2 Cartridge.
a CO26 16 gram CO2 Cartridge. When a MCH2 Mechanical 2. Up to five (5) cylinders with a maximum of 18' of copper
Control Head is used for multiple cylinder actuation, it cannot tubing (P/N FT160) or stainless steel actuation hose when
be mounted directly onto a cylinder valve assembly. The MCH2 using an O-ring (P/N 55531) installed in place of the Teflon
Mechanical Control Head must be installed remotely using a washer and the CO26 16 gram CO2 Cartridge.
MBP2 Control Head Mounting Bracket. The bracket must be
anchored to the wall using bolts or lag screws.
CAUTION
Confirm the Teflon washer in the MCH2 Mechanical Control
Head actuator assembly has been replaced with the O-ring
CAUTION (P/N 55531) and the CO26 16 gram CO2 Cartridge is installed.
Do not screw the control head directly to a wall as this will
warp the MCH2 Mechanical Control Head, not allowing the
mechanism to actuate.
The actuation line must be tested for any leaks by using a hand
held or electric vacuum pump. The pump should be used to
In order to actuate the cylinder(s) from a MCH2 Mechanical draw a vacuum on the actuation line at the fitting closest to the
Control Head, a ¼" NPT × 45° ¼" flare coupling (P/N FT120) control head. A vacuum should be pulled to 20" of mercury. Leaks
(conforming to SAE J513c) must be screwed into the base of the exceeding 5" of mercury within 30 seconds are not allowed. If the
control head actuator. Copper tubing (P/N FT160) or stainless gauge on the vacuum pump indicates a leak in the line, examine
steel actuation hose is then used to connect the MCH2 Mechanical the actuation line for loose fittings or damage. Correct any leaks
Control Head to the valve cap assembly of each cylinder valve and retest.
assembly. See Figure 4-3.
NOTE
Copper tubing (P/N FT160) used for remote cylinder actuation
shall have an outside diameter of ¼" with a minimum wall
thickness of 1/32". This is commonly known as refrigeration-
type tubing. All tubing fittings shall be of the ¼", 45° flare
type conforming to SAE J513c.
Figure 4-3: Multiple Cylinder Actuation Using an MCH2 Mechanical Control Head
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Chapter 4 – Installation
NOTE
MCH2
MECHANICAL
Copper tubing (P/N FT160) used for remote cylinder actuation
CONTROL HEAD shall have an outside diameter of ¼" with a minimum wall
(p/n mch2) thickness of 1/32". This is commonly known as refrigeration-
type tubing. All tubing fittings shall be of the ¼", 45° flare
type conforming to SAE J513c.
If the system design requires the use of two (2) MCH2 Mechanical
¼" NPT ×
¾" NPT
BUSHING
PNEUMATIC
ACTUATING
CYLINDER
45° FLARE NUT
(P/N PAC100)
(P/N FT110)
Figure 4-5: Multiple Cylinder Actuation Using an MCH2 Mechanical Control Head
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Chapter 4 – Installation
Control Heads for multiple cylinder actuation, a maximum of 25' of maximum of 25' of copper tubing (P/N FT160) or stainless steel
copper tubing (P/N FT160) or stainless steel actuation hose is actuation hose for the two (2) MCH2 Mechanical Control Heads
allowed between the two (2) MCH2 Mechanical Control Heads and and up to four (4) cylinders or a maximum of 18' of copper tubing
the PAC100 Pneumatic Actuation Cylinder. See Figure 4-5b. If a (P/N FT160) or stainless steel actuation hose for the two (2) MCH2
PAC100 Pneumatic Actuation Cylinder is not utilized, there is a Mechanical Control Heads and five (5) cylinders.
NOTE
The PDAD2 Pressure Actuator is required on system
installations using a PAC100 Pneumatic Acyuation Cylinder
when remote mounting the MCH2 Mechanical Control Head
in an MBP2 Control Head Mounting Bracket.
MECHANICAL
CONTROL HEAD
(p/N MCH2)
MECHANICAL
CONTROL HEAD
(p/N MCH2) ¼" NPT × 45° ¼"
FLARE TYPE FITTING
(P/N FT120)
(SAE J513c)
¼" NPT × 45° ¼"
FLARE TYPE FITTING
(P/N FT120) ¼" OD COPPER TUBING (p/n FT160) or
(SAE J513c) StaINLESS STEEL ACTUATION HOSE
¼" NPT × ¾" NPT BUSHING ¼" × ¼" × ¼" 45° FLARE TEE (P/N FT150)
& ¼" × 45° Flare Nut × 3 (P/N FT110)
¼" NPT × 45° ¼"
(TYPICAL)
FLARE TYPE
FITTING (P/N FT120)
(SAE J513c) TO REMAINING CYLINDERS
PNEUMATIC
ACTUATING
CYLINDER
(P/N PAC100)
45° FLARED
TUBING NUT
(P/N FT110)
Figure 4-5b: System Configuration with Two (2) Mechanical Control Heads and a PAC100 Pneumatic Actuation Cylinder
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Chapter 4 – Installation
After the last fusible link in the series is connected, the 1/16"
NOTE stainless steel cable should be fed through the ½" EMT Conduit
Only ML-style Fusible Links can be used. One Fusible Link back to the MCH2 Mechanical Control Head. Thread the cable
may be used per link housing detector bracket. through the hole in the detection line ratchet wheel. The line
must then be crimped, and the crimp positioned inside the
Connect the link housing detector brackets together using ½" EMT center of the ratchet wheel. The detection line can now be put
Conduit and the conduit connectors supplied in the link housing into a set position by applying tension to the detection line. This
detector kit (P/N's 210SH or 225SH). A corner pulley must be used is accomplished by using a ½" hex wrench (P/N 10064) on the
whenever a change in EMT Conduit direction is necessary. The detection line ratchet wheel. The ratchet wheel will be ratcheted
EMT Conduit is connected to the MCH2 Mechanical Control in a clockwise direction until the spring plate makes contact with
Head through a knockout in the upper left-side corner. the top of the control head box. The detection line is now in a set
position. See Figure 4-8.
In general, fusible links centered in the the link housing detector
brackets are connected in series using 1/16" stainless steel cable. The
spring plate in the control head maintains tension on this series of
DETECTION spring
fusible links. If the tension is released for any reason (i.e., a fusible
line plate
link separates), the MCH2 Mechanical Control Head will operate
and actuate the system. Maximum limitations for the detection detection
line
line are as follows:
ratchet
wheel
Figure 4-6: Terminal Link Installation Figure 4-7: Series Link Installation
Fusible Links can be installed with or without Fusible Link
Hangers (see Chapter II - Components for description).
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Chapter 4 – Installation
Fusible Link Installation Using FLH25 Fusible Center the fusible link and hanger in the link housing bracket
Link Hangers by sliding it along the detection line. This is easily accomplished
Beginning at the MCH2 Mechanical Control Head, feed the before any tension is applied to the detection line. Repeat this
stainless steel cable through the EMT Conduit and link housing procedure for all fusible links.
detector brackets to the terminal bracket in one continuous length.
Allow approximately 2½" of slack at each link housing detector After the last fusible link and hanger in the series is connected,
bracket for the installation of the fusible link hangers (P/N the 1/16" stainless steel cable should be fed through the hole in the
FLH25). At the terminal link, a tight loop is made in the cable and detection line ratchet wheel. The line must then be crimped, and
secured by the crimp provided. The cable is attached to the far the crimp positioned inside the center of the ratchet wheel.
side of the terminal bracket using an S-hook. The S-hook must be
crimped closed after the cable is installed. See Figure 4-9. The detection line can now be put into a set position by applying
tension to the detection line. This is accomplished by using a ½"
hex wrench (P/N 10064) on the detection line ratchet wheel. The
ratchet wheel will be ratcheted in a clockwise direction until the
spring plate makes contact with the top of the control head box.
approx. 2½" slack crimp (P/N 320S) The detection line is now in a set position. See Figure 4-8.
Fusible Link
Fusible Link (SOLD Hanger (P/N FLH25)
SEPARATELY)
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Chapter 4 – Installation
SETTING THE MCH2 MECHANICAL The RPSM Remote Pull Station can be surface mounted or flush
CONTROL HEAD mounted. For flush mounting a RACO #232 4" deep electrical box
or equivalent must be used (dealer supplied). It is connected to the
Mechanical Control Head (P/N MCH2)
MCH2 Mechanical Control Head using 1/16" stainless steel cable.
Once the detection line is set, the MCH2 Mechanical Control The cable enters the pull station box through the center knock-out
Head can be placed in the set position. To set the MCH2 in the bottom, top, either side, or the center back hole. The cable
Mechanical Control Head, the slide plate is moved from right to enters the MCH2 Mechanical Control Head through the top-
left, ensuring the bolt extending from the cam arm is in the slot center knock-out.
provided in the slide plate. Continue moving the slide plate to the
left until the latching arm is in the locked position. Insert the pull
The 1/16" stainless steel cable must be enclosed in ½" EMT
pin into the hole in the slide plate above the latching arm. This will
Conduit with a corner pulley at each change in conduit direction.
lock the control head in the set position, eliminating accidental
Maximum limitations for the RPSM Remote Mechanical Pull
actuation during the rest of the installation procedure. See Figure
Station are as follows:
4-13.
After mounting the pull station box and EMT Conduit, feed the
1/16" stainless steel cable from the MCH2 Mechanical Control
Head, through the EMT Conduit, and into the RPSM Remote
Mechanical Pull Station Box. Feed the cable through the bushing.
Insert the cable into the pull handle and secure it by tightening the
screw with a 3/32" hex wrench (see Figure 4-14).
CAM ARM
SLIDE
PLATE
NOTE
Tension must be set on the detection line before the MCH2
Mechnical Control Head can be set.
The RPSM Remote Mechanical Pull Station is used for remote NOTE
mechanical actuation of the MCH2 Mechanical Control Head. It
An RPSM Remote Mechanical Pull Station must be used for
is to be located near an exit in the path of egress from the hazard
manual actuation of an MCH2 Mechanical Control Head or
area no more than 48" and no less than 42" above the floor.
ENMCU2 Master Enclosure..
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Chapter 4 – Installation
PREVENTIVE MAINTENANCE:
1. Keep medium flowing through gas valve as free from foreign
material as possible.
2. Keep valve filter/strainer clean.
IMPROPER OPERATION:
1. Incorrect Pressure: Pressure to gas valve must be within range
specified on nameplate.
Figure 4-15: RPSM Remote Mechanical Pull Station Connection 2. Leakage: If leakage is detected, contact an Authorized ProTex II
Distributor immediately.
Coil the excess cable in the RPSM Remote Mechanical Pull Station
The MCH2 Mechanical Control Head is used to operate the
Box and attach the cover plate with the four screws provided. Insert
mechanical gas valve. This gas valve is located in the fuel gas supply
the pull handle into the cover plate and insert the pull pin.
line to the cooking appliance(s). The valve body has an arrow which
indicates direction of gas flow through the gas valve. The gas valve is
NOTE spring loaded and requires five pounds of force to hold it open. This
Excess cable must be coiled in the RPSM Remote Mechanical force is supplied by a 1/16" stainless steel cable that is connected to the
Pull Station Box, not in the MCH2 Mechanical Control Head MCH2 Mechanical Control Head.
or ENMCU2 Master Enclosure.
After the valve is installed in the gas line, ½" EMT Conduit must be
GAS VALVE INSTALLATION run from the top center knockout of the gas valve box to the middle
All gas valves are designed for indoor installation only. All gas right-hand knockout in the MCH2 Mechanical Control Head. A
valve installation and testing shall be made in accordance with the corner pulley is used wherever a change in EMT Conduit direction
authority having jurisdiction. is required.
Remove the gas valve cover and thread the 1/16" stainless steel cable
through the EMT Conduit from the gas valve back to the MCH2
Mechanical Control Head. Thread the cable through the hole in the
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Chapter 4 – Installation
gas valve ratchet wheel. The line must then be crimped, and the
crimp positioned inside the center of the ratchet wheel.
NOTE
gas valve
Crimps must always be used in conjunction with two (2) cable cable release
lengths. Loops are the accepted method of connecting the connection
cable to mechanical components. The crimp must never be
used on a single cable. Exception: Single cable crimp allowed
in detection and gas valve ratchet wheel using stop sleeve
(P/N 576). Sold in packs of 100.
At the gas valve, loop the 1/16" stainless steel cable through the
valve stem and secure it with the crimp provided (see Figure 4-16). Figure 4-17: Gas Valve Line Termination
½" emt
connector
TEE PULLEY INSTALLATION
The 1513 Tee Pulley is used to connect two (2) mechanical gas
control box valve body valves or two (2) RPSM's Remote Mechanical Pull Stations to
a single MCH2 Mechanical Control Head or ENMCU2 Master
Enclosure. The cable proceeding from the MCH2 Mechanical
union union Control Head or ENMCU2 Master Enclosure must always enter
the branch of the 1513 Tee Pulley. See Figure 4-18.
A 1513 Tee Pulley that is used to close two (2) gas valves can only
be used to close gas valves with similar stem travel. Gas valves
from ¾" up to 1½" can be used on the same tee pulley. A 2" gas
Figure 4-16: Gas Valve Installation valve can be used only with another 2" gas valve. Gas valves from
2½" up to 3" can be used on the same tee pulley. As an example,
using a ¾" gas valve with a 3" gas valve will not allow the 3" valve
CAUTION to fully open.
Do not over-tension cable going from MCH2 Mechanical
Control Head to gas valve at gas valve ratchet wheel. Over-
tensioning may cause the valve to not close properly, resulting CAUTION
in the fuel supply not completely shutting off. The 1513 Tee Pulley must never be used to connect multiple
detection lines to a single MCH2 Mechanical Control Head or
ENMCU2 Master Enclosure..
The gas valve line can now be put into a set position by applying
tension to the gas valve line. This is accomplished by using a
½" hex wrench (P/N 10064) on the gas valve ratchet wheel. The
ratchet wheel will be ratcheted in a clockwise direction until the
gas valve is fully open. See the Instruction Sheet included with the
gas valve for detailed information. Secure the gas valve cover plate
to the gas valve box with the four (4) screws provided. The gas
valve line is now in a set position. See Figure 4-17. 12"
MIN.
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Chapter 4 – Installation
Pipe Hanger Spacing Guidelines 7. Make sure that all fittings are tightened properly.
Maximum Spacing 8. Adequate means must be provided to limit the movement
Distribution
Distance Hanger to of castered appliances. A 36" long restraining cable supplied
Pipe Size
Hanger with the agent distribution hose is required to be used for all
¼" 4' castered appliances using the agent distribution hose. (Refer to
3/8" 5' restraining cable installation instructions, page 72.)
½" 6'
¾" 8' 9. The restraining cable requires periodic maintenance to ensure
proper operation.
A union should be installed in the discharge piping, as close to the 10. The restraining cable must be attached to the wall and
cylinder valve as possible, to permit disconnection and removal appliance anytime the agent distribution hose is connected to
for inspection and service. Dry air or nitrogen should be blown the appliance.
through the discharge piping to remove chips and other debris
11. Do not over-extend the agent distribution hose when moving
prior to installation of nozzles.
equipment (for cleaning, maintenance, etc.).
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Chapter 4 – Installation
AGENT DISTRIBUTION HOSE bend is not less than a 3" bend radius (6" diameter).
INSTALLATION INSTRUCTIONS
Before proceeding, CAREFULLY read all instructions, including
all CRITICAL INSTALLATION REQUIREMENTS.
General Requirements
1. The agent distribution hose (included in the agent distribution
hose and restraining cable kit (P/N 435982), is ½" diameter ×
60" long and is provided with two (2) male NPT swivels for
ease of installation.
2. Maximum of six (6) agent distribution hoses can be used in
each agent distribution piping network on L4600 and L6000
systems and a maximum of three (3) agent distribution hoses
can be used in each agent distribution piping network on
L1600 and L3000 systems. Figure 4-23: Overhead View of Layout
3. Agent distribution hose can only be used for castered Restraining Cable Installation
appliances or appliances setting on castered supports. Important: A restraining cable shall always be permanently
Installation Requirements attached to the appliance and wall directly behind the appliance
1. Agent distribution hose must be connected to 3/8" NPT black when the agent distribution hose is installed. Removal of this cable
iron, chrome-plated, or stainless steel fittings. The connection shall only occur when the agent distribution hose is not installed
from hose to fitting requires a ½" × 3/8" reducing coupling. to the appliance.
All agent distribution hose connections must be sealed with
pipe tape. When applying pipe tape, start at the second male See Figure 4-24a for mounting the restraining cable to the wall.
thread on the swivel ends of the hose. Wrap the tape (two turns See Figure 4-24b for mounting the restraining cable to the back of
maximum) clockwise around the threads, away from the hose an appliance.
end fitting opening.
2. All connections of distribution piping to agent distribution
hose for castered appliances, with distribution nozzles
installed/affixed to the appliance, must be located behind the
cooking equipment in an area protected from obstructions and
possible wear or damage.
3. 3/8" Schedule 40 pipe will need to be run from the hose
connection to the distribution nozzle(s) installed/affixed to
the appliance. Pipe must be installed and adequately secured
at a height at or below the hazard surface of the appliance. See
Figure 4-27. Figure 4-24a: Restraining Cable - Wall-Mounted Option
4. All existing distribution pipe and fitting limitations must be
observed and followed. Each flex distribution hose used is to
be considered as 300 ml when calculating the milliliters per
system.
5. All hose-to-pipe connection fittings are to be oriented in a
vertical down position.
6. The hose connections must be positioned below an elevation
where the hose could be exposed to the radiant or convected
heat generated by normal cooking operations (such as the
horizontal plane of appliance's hazard surface), or to heat from
appliance exhaust. As a minimum height, the hose connection
shall be no lower than 30" from the floor. The distribution
piping shall be supported and secured per local plumbing
practices.
7. Hose ends are to be offset 6" - 8" center to center of fittings (see
Figure 4-23) to maximize hose life expectancy and facilitate
appliance movement. With the appliance in its normal
operating position, check the hose bend to make certain the
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Chapter 4 – Installation
NOTE
Figure 4-24b: Restraining Cable - Appliance-Mounted Option
For the Henny Penny Pressure Fryers that utilize the Henny
Penny Fryer Nozzle Kit (P/N 553389), the 5/16" Philips screw
supplied in the Henny Penny Fryer Nozzle Kit, the 5/16" eye
nut, and 5/16" washer included in the agent distribution hose
and restraining cable kit (P/N 435982), must be used.
See Figure 4-25.
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Chapter 4 – Installation
SIDE VIEW 6. With the appliance in its normal operating position, check the
hose bend to make certain the bend is not less than a 3" bend
radius (6" diameter). If less, replace hose.
7. Verify that the appliance is returned to its original desired
location. Failure to do so may result in undue stress and fatigue
of the hose and hose connections.
8. 12-Year Maintenance — Hydrostatic test required at 220 psi for
hose assembly.
NOTE
Agent Distribution Hose patent pending.
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Chapter 4 – Installation
Once the detection line is set (refer to page 66 for Fusible Link ENCLOSURE INSTALLATION and
installation details), the MCH2 Mechanical Control Head can be MOUNTING INSTRUCTIONS
placed in the set position. To set the MCH2 Mechanical Control
Head, the slide plate is moved from right to left, ensuring the bolt
(P/N ENMCU2 AND P/N ENS)
extending from the cam arm is in the slot provided in the slide The ENMCU2 and/or ENS Enclosures must be securely anchored
plate. Continue moving the slide plate to the left until the latching to the wall using bolts or lag screws. The wall to which the
arm is in the locked position. enclosure is attached must be sufficiently strong; studs must
Once the MCH2 Mechanical Control Head is set, pull the pull be located and the enclosure fastened to them. The Enclosure
handle on the RPSM Remote Mechanical Pull Station to assure should never be fastened to dry wall or similar material. If
that the MCH2 Mechanical Control Head operates. If the MCH2 this type of wall is encountered, studs must be located and the
Mechanical Control Head operates normally, it can be reset as enclosure fastened to them. Three (3) center mounting holes allow
described above. Insert the pull pin into the hole in the slide plate either enclosure to be mounted on a single stud. Four (4) corner
above the latching arm. Replace the RPSM Remote Mechanical mounting holes are also available. See Figure 4-28.
Pull Station handle, pull pin, and nylon tie.
to remote
Assure that the gas valve is fully open by ratcheting the gas to manual
Fusible pull station
valve ratchet wheel. Using a felt-tipped marker, write the date of Links
to gas
installation on the CO26 16 gram CO2 Cartridge. Ensure that the valve
actuator has an O-ring installed, and screw the cartridge into the shutoff
control head actuator until hand tight. Continue installation of to
cartridge by turning an additional ¼ to ¾ turn using needle-nose DISCHARGE
PIPING
Vise-grips. Use caution not to damage cartridge.
optional
to electrical
additional switch
cylinders
NOTES
connection
to to
additional additional
CAUTION cylinders cylinders
Do not over-tighten cartridge. Over-tightening can result in
premature puncturing of the cartridge seal.
Remove the pull pin from the hole in the slide plate of the MCH2
Mechanical Control Head and install the cover.
Insert the pull pin through the RPSM Remote Mechanical Pull
Station handle and into the bushing. Secure the pull pin with the
nylon tie provided. slave ENClOSURE P/N ens
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Chapter 4 – Installation
After mounting the enclosure, the detection line can be installed. the detection line. This is accomplished by using a ½" hex wrench
The first step to installing the detection line is to install the link (P/N 10064) on the detection line ratchet wheel. The ratchet wheel
housing detector brackets. These brackets must be installed in the will be ratcheted in a clockwise direction until the spring plate is
plenum area of the ventilation hood over all protected appliances parallel to the top of the enclosure. The detection line is now in a
and in each duct. See Chapter III - System Design for detector set position.
placement guidelines. Connect the link housing detector brackets
together using ½" EMT Conduit and the conduit connectors Once the detection line is set, the ENMCU2 Master Enclosure
supplied in the detector kit (P/N's 210SH or 225SH). Corner can be placed in the set position. To set the ENMCU2 Master
pulleys must be used wherever a change in conduit direction is Enclosure, the slide plate is moved from right to left, ensuring
necessary. The ½" EMT Conduit is connected to the ENMCU2 the bolt extending from the cam arm is in the slot provided in
Master Enclosure through a top knockout. the slide plate. Continue moving the slide plate to the left until
the latching arm is in the locked position. Insert the pull pin into
See the Link Housing Detector Installation section of this chapter the hole in the slide plate above the latching arm. This will lock
(starting on page 65) for fusible link installation guidelines. the control mechanism in the set position, eliminating accidental
Before attaching the stainless steel cable to the detection line actuation during the rest of the installation procedure. See Figure
ratchet wheel, it must be run below the detection line pulley in the 4-30.
ENMCU2 Master Enclosure. See Figure 4-29.
REMOTE MECHANICAL PULL STATION
Fusible Link to remote Fusible Link INSTALLATION
pulley pull station ratchet wheel
The RPSM Remote Mechanical Pull Station is used for remote
manual actuation of the ENMCU2. It is to be located near an exit
in the path of egress from the hazard area no more than 48" nor
less than 42" above the floor.
After the valve is installed in the gas line, ½" EMT Conduit must
NOTE be run from the top center knockout of the gas valve box to the top
or bottom knockout in the enclosure. See Figure 4-25. A corner
Crimps must always be used in conjunction with two (2) cable
pulley is used wherever a change in conduit direction is required.
lengths. Loops are the accepted method of connecting the
cable to mechanical components. The crimp must never be
Remove the gas valve cover and thread the 1/16" stainless steel cable
used on a single cable. Exception: Single cable crimp allowed
through the 1/2" EMT Conduit back to the ENMCU2. If the cable
in detection and gas valve ratchet wheel using stop sleeve (P/N
enters the enclosure through the bottom knockout, the cable must
576). Sold in packs of 100.
be run over the gas valve line corner pulley (see Figure 4-24). If
the cable enters the enclosure through the top knockout, the cable
The detection line can now be put into a set position by tensioning must be run under the gas valve line pulley (see Figure 4-25).
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Chapter 4 – Installation
Thread the cable through the hole in the gas valve ratchet wheel.
The line must then be crimped, and the crimp positioned inside
the center of the ratchet wheel.
CAUTION
The gas valve cable must always utilize the gas valve pulley
and exit the top or bottom of the enclosure. The gas valve
cable cannot exit the side of the enclosure.
At the gas valve, loop the cable through the valve stem and secure
it with the crimp provided (see Figure 4-16).
The gas valve line can now be put into a set position by applying
tension to the gas valve line. This is accomplished by using a
Figure 4-31: Gas Valve / Electrical Switch Installation
½" hex wrench (P/N 10064) on the gas valve ratchet wheel. The
ratchet wheel will be ratcheted in a clockwise direction until the
gas valve is fully open. Secure the gas valve cover plate to the gas NOTE
valve box with the four (4) screws provided. The gas valve line is
No electrical connections shall be made inside the control
now in a set position. See Figure 4-31 and Figure 4-32.
head. All electrical wiring shall exit the control head through
the knockout on the side of the box. All electrical connections
must be made in an approved electrical box.
CAUTION
Do not overtighten gas valve. Overtightening the gas valve gas valve
may cause the valve to not close completely, thus not fully line pulley
shutting the fuel supply off to the appliance.
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Chapter 4 – Installation
actuation hose.
Verify that the cylinder pressure gauge indicator shows the
correct operating pressure. If the system has a PAC100 Pneumatic
Actuating Cylinder installed, verify that the pressure indicator
shows the correct operating pressure.
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Chapter 4 – Installation
TABLE 1
NOTE Remote
Pull Station
Mechanical
Gas Valve
Detection
When installing flexible conduit, make sure to feed cable 90° Cable Bends 4 4 N/A
Bend Diameter - in. 6" 6" N/A
through conduit directly from the spool of cable. DO NOT Mechanical Corner Pulley 15 4 N/A
pre-cut cable. Feeding pre-cut cable through flexible conduit Conduit Secured Max. ft 5' 5' N/A
will cause excessive kinks in the cable, making it difficult to Conduit Max. Length ft 140' 75' N/A
Conduit Offset or 2-45° 1
install.
Bends (Only between the strain relief
fitting and support location)
• The maximum distance from a MCH2 Mechanical Control Pulley Tees 1 0
Head or ENMCU2 Master Enclosure to a mechanical gas valve Splices 2 0 N/A
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Chapter 4 – Installation
Installation Instructions
NOTE
Do not add any type of lubricants inside or on the flexible
conduit. Make certain 1/16" stainless steel cable is clean and
debris-free.
The flexible conduit should be routed along the same path that
½" EMT Conduit would normally be run. 1/16" stainless steel cable
should be routed through the flexible conduit as it is in ½" EMT
Conduit. Figure 4-37
CAUTION 3. Unscrew the nut from the conduit connector (P/N 800) and
remove the compression ring. Discard ring. See Figure 4-38.
Flexible conduit must not be located within 6" of the hood or
in areas exceeding 130 °F. Also, do not route flexible conduit
in areas where conduit can be crushed, pinched, or broken.
NOTE
If inner liner is crimped, turn a drywall screw into the end to
open it. See Figure 4-36.
Figure 4-39
5. Tighten the nut to the conduit connector body, locking the
flexible conduit insert (P/N 434347) in place. See Figure 4-40.
Figure 4-36
2. Starting at the MCH2 Mechanical Control Head or ENMCU2
Master Enclosure connect the conduit connector (P/N 800)
using the supplied nut. Use only conduit fittings. See Figure
4-37.
Figure 4-40
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Chapter 4 – Installation
6. Loosen the nut on the conduit strain relief (P/N 435979)and 9. Slide the flexible conduit into the conduit strain relief until
thread the 1/16" stainless steel cable through the conduit strain (P/N 435979) it is approximately 1/16" from the bottom of the
relief (P/N 435979). See Figure 4-41. flexible conduit insert (P/N 434347). See Figure 4-44.
7. Tighten the body of the conduit strain relief (P/N 435979) to 10. Tighten the conduit strain relief nut onto the conduit strain
the conduit connector (P/N 800). See Figure 4-42. relief (P/N 435979). See Figure 4-45.
8. Thread the 1/16" stainless steel cable through the flexible Connecting Flexible Conduit to Corner
conduit. See Figure 4-43. (If a splice is required in the flexible pulleys, Pulley Tees, or Union Fittings
conduit, proceed to "Splicing Installation Instructions.") 1. Unscrew the nut from corner pulley, 1513 Tee Pulley, or
conduit connector (P/N 800) and remove the compression ring.
Discard ring. See Figure 4-46.
Figure 4-43
Figure 4-46
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Chapter 4 – Installation
2. Thread the 1/16" stainless steel cable through the corner pulley Figure 4-50
and flexible conduit insert (P/N 434347). Make certain thread
6. Push the cable into the flexible conduit. See Figure 4-51.
in flexible conduit insert is facing out toward end of corner
pulley. See Figure 4-47.
3. Tighten the corner pulley nut to the corner pulley, locking the 7. Slide the flexible conduit into the conduit strain relief (P/N
flexible conduit insert (P/N 434347) in place. See Figure 4-48. 435979) until it is approximately 1/16" from the bottom of the
flexible conduit insert (P/N 434347). See Figure 4-52.
Figure 4-48
Figure 4-52
4. Loosen the nut on the strain relief and thread the 1/16" stainless
steel cable through the conduit strain relief (P/N 435979). 8. Tighten the strain relief nut onto the conduit strain relief
See Figure 4-49. (P/N 435979). See Figure 4-53.
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Chapter 4 – Installation
Installing Flexible Conduit 4. Install the ½" EMT Conduit required to get above the ceiling.
Through a Conduit Offset See Figure 4-57.
Figure 4-57
5. Install ½" compression union (P/N 801) to top of conduit riser.
See Figure 4-58.
Figure 4-54
2. Install conduit offset (P/N 436063), into conduit connector
(P/N 800) and tighten nut. See Figure 4-55.
Figure 4-58
6. Remove union nut and ring. Discard ring. Do not reinstall nut
at this time. See Figure 4-59.
Figure 4-55
3. Install ½" compression union (P/N 801 to opposite end of
conduit offset (P/N 436063). Tighten securely. See Figure 4-56.
Figure 4-59
7. Remove conduit strain relief nut and install conduit strain
relief (P/N 435979) body into ½" compression union (P/N 801).
See Figure 4-60.
Figure 4-56
Figure 4-60
8. Install ½" compression union nut over conduit strain relief
body and tighten nut. See Figure 4-61.
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Chapter 4 – Installation
Figure 4-65
Figure 4-62 2. Install conduit strain relief nut (P/N 435979), ½" compression
union nut (P/N 801), flexible conduit insert (P/N 434347) and
10. Push flexible conduit completely through conduit offset (P/N
compression union over the flexible conduit with 1/16" stainless
436063). Flexible conduit should stop flush or +/- ½" from
steel cable installed. See Figure 4-66.
bottom of conduit of conduit fitting (P/N 800) in MCH2
Mechanical Control Head or ENMCU2 Master Enclosure.
See Figure 4-63.
Figure 4-66
3. Tighten ½" compression union nut onto union body, locking
flexible conduit insert (P/N 434347) in place. See Figure 4-67.
11. Tighten nut on conduit strain relief (P/N 435979) on top of 4. Install conduit strain relief body (P/N 435979) into ½"
conduit riser. See Figure 4-64. compression union (P/N 801) and tighten. See Figure 4-68.
Figure 4-68
5. Push flexible conduit into conduit strain relief (P/N 435979)
until it is approximately 1/16" from the bottom of the flexible
conduit insert (P/N 434347), then tighten conduit strain relief
Figure 4-64 nut onto conduit strain relief body. See Figure 4-69.
Figure 4-69
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Chapter 4 – Installation
6. Starting on the opposite end of the ½" compression union, 13. To test all installations, refer to ProTex II Technical Manual,
remove the nut. See Figure 4-70. P/N PMAN2, Chapter IV- System Installation for detailed
testing information.
Figure 4-70
7. Install conduit strain relief nut, conduit strain relief (P/N
435979) and ½" compression union nut (P/N 801) on remaining
section of flexible conduit and install flexible conduit insert
(P/N 434347) on 1/16" stainless steel cable. See Figure 4-71.
Figure 4-71
8. Push 1/16" stainless steel cable completely through remaining
section of flexible conduit. See Figure 4-72.
Figure 4-72
9. Tighten ½" compression union nut onto union body (P/N 801),
securing flexible conduit insert (P/N 434347) in place.
See Figure 4-73.
Figure 4-73
10. Tighten conduit strain relief body (P/N 435979) into ½"
compression union (P/N 801). See Figure 4-74.
Figure 4-74
11. Push flexible conduit into conduit strain relief (P/N 435979)
until it is approximately 1/16" from bottom of the flexible
conduit insert (P/N 434347), then tighten conduit strain relief
nut onto conduit strain relief body (P/N 435979). See Figure
4-75.
Figure 4-75
12. Complete the remainder of the flexible conduit and 1/16"
stainless steel cable installation.
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Chapter 4 – Installation
CHAPTER V
SYSTEM MAINTENANCE
GENERAL that the MCH2 Mechanical Control Head or ENMCU2 Master
This chapter will detail the basic information necessary for Enclosure and gas valve operate correctly.
proper maintenance of the ProTex II Restaurant Fire Suppression 11. Test the functionality of the MCH2 Mechanical Control Head
System. However, before attempting any system maintenance, it or the ENMCU2 Master Enclosure with the cover in place to
is necessary to attend a Certification Training Class and become verify there is no binding. If binding occurs, turn the indicator
an Authorized ProTex II Distributor to install and maintain mounting bolt until there is 1/16" clearance between the front
the ProTex II Restaurant Fire Suppression System. Because it is edge of the back box/enclosure and indicator surface.
difficult to completely understand every aspect of an intricate pre- 12. Inspect the corner pulleys for excessive grease buildup. Clean
engineered system simply by reading the technical manual corner pulleys if necessary.
(P/N PMAN2) Heiser BHC, LLC. will not be responsible for system
13. Replace Fusible Links. (Fusible Links must be replaced semi-
maintenance performed by any non-certified person(s).
annually per NFPA 96).
14. Reinstall the CO26 16 gram CO2 Cartridge, reconnect
SEMI-ANNUAL MAINTENANCE
the MCH2 Mechanical Control Head or ENMCU2 Master
1. Check that the hazard area has not changed. Enclosure and replace the cover.
2. Check that the system has not been tampered with, (i.e. nozzles 15. Replace the tamper seal on the RPSM Remote Mechanical Pull
removed, nozzles not aimed properly, piping not supported Station.
properly, nozzle blow-off caps in place). 16. See Chapter IV- System Installation for detailed instructions
3. Check the entire system for mechanical damage. on installing the CO26 16 gram CO2 Cartridge.
4. Check all nozzle orifices to make certain they are not plugged.
Place a small amount of O-ring lubricant across the opening of CAUTION
the nozzle tip. Replace nozzle blow-off caps and/or O-rings if Before screwing the CO26 16 gram CO2 Cartridge into
necessary. the MCH2 Mechanical Control Head or ENMCU2 Master
Enclosure, ensure that the cartridge actuator has an O-ring
installed. If the actuator is utilizing a Teflon washer, replace
NOTE it with an O-ring (P/N 55531).
Rubber nozzle blow-off caps that have been installed in the
system for one year or more must be replaced.
17. Check the cylinder (and, if part of the system, the PAC100) for
corrosion, excessive pitting, structural damage, fire damage,
CAUTION
or repairs by soldering, welding, or brazing. If any such
Before continuing, remove the cover from the MCH2
damage or repairs are found, perform a hydrostatic test on the
Mechanical Control Head or ENMCU2 Master Enclosure
equipment to the factory marked pressure, per NFPA-17A.
and insert the pull pin in the hole in the slide plate above
the latching arm. This will secure the system, preventing 18. Inspect the cylinder pressure (and if part of the system the
accidental discharge. PAC100). Tap the gauge lightly to ensure the needle is moving
freely. If the gauge shows a loss of pressure indicated by the
needle being below the green band, the cylinder should be
5. Disconnect the MCH2 Mechanical Control Head or ENMCU2 removed and recharged per Chapter VI - System Recharge
Master Enclosure from the cylinder, or disconnect the copper instructions in this manual.
tubing (P/N FT160) or stainless steel actuation hose from each
cylinder.
6. Remove the CO26 16 gram CO2 Cartridge in the MCH2
Mechanical Control Head or the ENMCU2 Master Enclosure.
7. Remove pull pin from the slide plate in the MCH2 Mechanical
Control Head or ENMCU2 Master Enclosure.
8. Actuate the MCH2 Mechanical Control Head or the ENMCU2
Master Enclosure by cutting the S-hook at the terminal link
housing detector bracket to ensure it is functioning properly.
9. Make certain the gas valve operates correctly. Reset the
detection line and gas valve.
10. Activate the RPSM Remote Mechanical Pull Station and ensure
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Chapter 5 – System Maintenance
ANNUAL MAINTENANCE
1. Inspect as per semi-annual maintenance instructions. Do not
reconnect MCH2 Mechanical Control Head or ENMCU2 Master
Enclosure at this time.
2. Disconnect the discharge piping from the valve outlet. Using air
or nitrogen, blow out the piping. Replace all blow-off caps.
12-YEAR MAINTENANCE
Along with the required annual maintenance requirements, the
cylinders (and, if part of the system, the PAC100) must be removed
from the system and properly discharged. All cylinder and hose
assemblies must be hydrostatically tested to the factory marked
pressure, per the requirements of NFPA-17A. The cylinder should be
recharged, per Chapter VI-System Recharge of this manual.
NOTE
Refer to the label on the cylinder for hydrostatic pressure
requirements.
CAUTION
Be careful when handling and transferring wet agents because
they are caustic. Wear goggles at all times. If you get any agent
into your eyes, flush them with clean water for 15 minutes and
contact a physician. If you get any agent on your skin, flush it
with cold water to prevent irritation. The agent is electrically
conductive. You must clean up all agent discharged around
electrical appliances before you turn the power back on.
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Chapter 5 – System Maintenance
CHAPTER VI
SYSTEM RECHARGE
GENERAL 5. The complete piping system must be flushed after a discharge.
This chapter will detail the basic information necessary for proper Flushing solution (P/N 79656), must be used when flushing
recharge of the ProTex II Restaurant Fire Suppression System. the system. The solution is shipped in a 32 oz. container. An
However, before attempting any system recharge, it is necessary to L1600 cylinder requires ½ container of solution. An L3000
attend a Certification Training Class and become an Authorized cylinder requires 1 container of solution. An L4600 requires 1½
ProTex II Distributor to install, maintain, and recharge the ProTex containers, and an L6000 requires 2 containers. To prepare the
II Restaurant Fire Suppression System. Because it is difficult to system for flushing:
completely understand every aspect of an intricate pre-engineered
system simply by reading the technical manual (P/N PMAN2), Heiser a. P
our the required amount of flushing solution into the cylinder.
BHC, LLC. will not be responsible for system recharge performed by
any non-certified person(s). b. F
ill the cylinder approximately half full with warm, clear water.
Agitate the cylinder for a few seconds and then add more
warm water to bring the level to the required fill line using the
SYSTEM CLEANUP measuring stick (P/N 551039).
CAUTION c. R
einstall valve assembly and siphon tube. Hand tighten to 12.5
Before attempting any cleanup, maintenenace, or recharge ft-lb maximum torque.
make certain that all fuel sources to the equipment to be
cleaned have been shut off. Make certain that the exhaust d. Pressurize the cylinder to 225 psi and reinstall to piping
hood and all appliance electrical controls have been network.
de-energized to avoid any chance of electrical shock resulting
from the cleaning process of electrically conductive alkaline CAUTION
liquid agent and/or its residue. Do NOT use a wrench or other tool to tighten the valve. Do
NOT use a pipe extension on the valve outlet for the purpose
Make certain all surfaces to be cleaned have cooled down to of providing additional torque.
room temperature.
6. With nozzles in place, attach MCH2 Mechanical Control Head or
Do not use water to clean any appliances that contain
ENMCU2 Master Enclosure and manually actuate the cylinder.
hot grease or cooking oils. Doing so may result in violent
Allow the cylinder to completely discharge through the piping
steaming and/or spattering.
network.
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Chapter 6 – System Recharge
12. Fill cylinder with required amount of extinguishing agent, 22. Reconnect the MCH2 Mechanical Control Head or ENMCU2
(P/N's RL1600 or RL3000), using measuring stick (P/N 551039). Master Enclosure.
The cylinder should be filled to a tolerance of -/+ 1/8" from the 23. R
einstall the CO26 16 gram CO2 Cartridge, and replace the
level on the measuring stick. cover.
24. Replace the tamper seal on the RPSM Remote Mechanical Pull
Station.
NOTE
25. Check the cylinder (and, if part of the system, the PAC100) for
During filling, the agent temperature should be 60 °F to 80 °F.
corrosion, excessive pitting, structural damage, fire damage, or
repairs by soldering, welding, or brazing. If any such damage or
repairs are found, a hydrostatic test must be performed on the
NOTE equipment to the factory marked pressure, per NFPA-17A.
A pressure regulator must be used for charging the cylinder 26. Verify that the cylinder (and, if part of the system, the PAC100)
assembly when the pressure source is higher than the cylinder- are pressurized as intended.
rated operating pressure of 225 psi.
CAUTION
Do not attempt to recharge through the pressure regulator.
Quick Connect
(P/N RA70106)
NOTE
The pressure gauge attached to the cylinder valve assembly
(or, if part of the system, the PAC100) should not be used to
determine when the charging pressure has been reached. A
pressure regulator and separate, calibrated test pressure gauge
must be used.
13. R
einstall cylinder valve assembly and siphon tube. Hand tighten
to 12.5 ft-lb maximum torque.
Figure 6-1: Recharge Adapter and Quick Connect
14. Pressurize Schrader valve assembly with 150 psi of nitrogen.
15. Install the recharge adapter (P/N 551240) into the valve outlet and
pressurize the cylinder to 225 psi at 70°F (21°C). See Figure 6-1.
16. Wait 10 minutes and verify the pressure in the cylinder is at
225 psi.
17. R
elieve the pressure from the Schrader valve assembly (this will
cause the valve to close).
18. Disconnect the recharge adapter.
19. Reinstall the pressure regulator into the valve outlet.
20. Replace all fusible links by following the instructions listed in
Chapter IV- System Installation section of this manual.
21. Reset MCH2 Mechanical Control Head(s) or ENMCU2 Master
Enclosure(s), accessories, RPSM Remote Mechanical Pull
Stations(s), and gas valve(s) by following the instructions listed in
Chapter IV-System Installation section of this manual.
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Safety Data Sheet
This safety data sheet complies with the requirements of: 2012 OSHA Hazard Communication Standard ( 29CFR 1910.1200)
1. Identification
1.1. Product Identifier
Product Name Wet Chemical Recharge Agent
2. Hazards Identification
Classification
hazard statements
HARMFUL IF SWALLOWED
Causes severe skin burns and eye damage
May cause respiratory irritation
_____________________________________________________________________________________________
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Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 2 of 8
_____________________________________________________________________________________________
Precautionary Statements
Prevention
Wash face, hands and any exposed skin thoroughly after handling. Do not eat, drink or smoke when using this product. Do not
breathe dust/fume/gas/mist/vapors/spray. Wear protective gloves/protective clothing/eye protection/face protection. Use only
outdoors or in a well-ventilated area.
Response
Immediately call a POISON CENTER or doctor/physician. Specific treatment (see .? on this label).
IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue
rinsing. Immediately call a POISON CENTER or doctor/physician.
IF ON SKIN (or hair): Remove/Take off immediately all contaminated clothing. Rinse skin with water/shower. Wash
contaminated clothing before reuse.
IF INHALED: Remove victim to fresh air and keep at rest in a position comfortable for breathing. Immediately call a POISON
CENTER or doctor/physician. Call a POISON CENTER or doctor/physician if you feel unwell.
IF SWALLOWED: Call a POISON CENTER or doctor/physician if you feel unwell. Rinse mouth. Do NOT induce vomiting.
Storage
Store locked up. Store in a well-ventilated place. Keep container tightly closed.
Disposal
Dispose of contents/container to an approved waste disposal plant.
Not Applicable.
3. Composition/information on Ingredients
3.1. Mixture
The following component(s) in this product are considered hazardous under applicable OSHA(USA)
Eye Contact Rinse thoroughly with plenty of water for at least 15 minutes, lifting lower and upper eyelids.
Consult a physician.
Skin contact Wash skin with soap and water. Get medical attention if irritation develops and persists.
Inhalation Remove to fresh air. If breathing is difficult, give oxygen. (Get medical attention immediately
if symptoms occur.)
Ingestion Rinse mouth. Do not induce vomiting without medical advice. If swallowed, call a poison
_____________________________________________________________________________________________
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Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 3 of 8
_____________________________________________________________________________________________
4.2. Most Important Symptoms and Effects, Both Acute and Delayed
Symptoms No information available.
4.3. Indication of Any Immediate Medical Attention and Special Treatment Needed
Note to physicians Treat symptomatically.
5. Fire-fighting measures
5.1. Suitable Extinguishing Media
Product is extinguishing agent. Use extinguishing measures that are appropriate to local circumstances and the surrounding
environment.
Advice on safe handling Avoid contact with skin and eyes. Handle in accordance with good industrial hygiene and
safety practice.
_____________________________________________________________________________________________
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Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 4 of 8
_____________________________________________________________________________________________
Storage Conditions Keep containers tightly closed in a dry, cool and well-ventilated place.
Eye/Face Protection Avoid contact with eyes. Tight sealing safety goggles.
Skin and Body Protection Wear protective gloves and protective clothing.
Respiratory Protection If exposure limits are exceeded or irritation is experienced, NIOSH/MSHA approved
respiratory protection should be worn. Positive-pressure supplied air respirators may be
required for high airborne contaminant concentrations. Respiratory protection must be
provided in accordance with current local regulations.
Ventilation Use local exhaust or general dilution ventilation to control exposure with applicable limits
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Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 5 of 8
_____________________________________________________________________________________________
density 1.4
10.2. Reactivity
No data available
Acute Toxicity
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_____________________________________________________________________________________________
11.3. Delayed and immediate effects as well as chronic effects from short and long-term exposure
sensitization No information available.
Germ Cell Mutagenicity No information available
carcinogenicity No information available.
Reproductive Toxicity No information available.
STOT - Single Exposure No information available.
STOT - Repeated Exposure No information available.
Chronic Toxicity Chronic exposure to corrosive fumes/gases may cause erosion of the teeth followed by jaw
necrosis. Bronchial irritation with chronic cough and frequent attacks of pneumonia are
common. Gastrointestinal disturbances may also be seen. Avoid repeated exposure.
Possible risk of irreversible effects.
Aspiration Hazard No information available.
12.1. ecotoxicity
Not classified
12.3. Bioaccumulation
No information available.
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Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 7 of 8
_____________________________________________________________________________________________
Legend:
TSCA - United States Toxic Substances Control Act Section 8(b) Inventory
DSL/NDSL - Canadian Domestic Substances List/Non-Domestic Substances List
ENCS - Japan Existing and New Chemical Substances
IECSC - China Inventory of Existing Chemical Substances
KECL - Korean Existing and Evaluated Chemical Substances
PICCS - Philippines Inventory of Chemicals and Chemical Substances
AICS - Australian Inventory of Chemical Substances
CERCLA
This material, as supplied, does not contain any substances regulated as hazardous substances under the Comprehensive
Environmental Response Compensation and Liability Act (CERCLA) (40 CFR 302) or the Superfund Amendments and
Reauthorization Act (SARA) (40 CFR 355). There may be specific reporting requirements at the local, regional, or state level
pertaining to releases of this material
_____________________________________________________________________________________________
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_____________________________________________________________________________________________
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