You are on page 1of 108

Components, Design,

Installation and
Maintenance of the
ProTex II Wet Chemical
Restaurant Kitchen
Fire Suppression
System

35 North Street, Suite 50 • Canandaigua, NY 14424 • 800-828-9638


Table of Contents
Explanation Of Safety Alerts……… ii Fryers with Drip Board Multiple Cylinder Actuation
record of document revisions……… iii (Low Mount Nozzle)……………………… 21 Using PAC100 Pneumatic
Chapter I: General Information… 1 Tilt Skillet/Braising Pan Actuation Cylinder……………………… 63
Chapter II: components…………… 3 (High Mount Nozzle)…………………… 22 Fusible Link Detector Installation………… 64
Cylinders & Valve Assembly………………… 3 Tilt Skillet/Braising Pan Link Housing Bracket
Valve Rebuilding Equipment………………… 3 (Low Mount Nozzle)……………………… 23 Detector Installation……………………… 65
Valve Rebuilding Kit………………………… 3 Protecting Large Fryers By Dividing Fusible Link Installation Using
Valve Rebuilding Equipment………………… 3 Their Area Into Modules………………… 24 Fusible Link Hangers…………………… 66
Wet Valve Rebuilding Kit ………………… 3 Small Range (High Mount Nozzle)……… 25 Setting the Mechanical Control Head…… 67
Pressure Regulator Assembly……………… 4 Large Range………………………………… 26 Remote Mechanical Pull Station
Pressure Regulator Rebuilding Kit ………… 4 Nozzle Positioning Chart for Installation………………………………… 67
Wet Valve Tool ……………………………… 4 Large Range……………………………… 27 Gas Valve Installation……………………… 68
Cylinder Mounting Brackets………………… 4 Small Range (Low Mount Nozzle)……… 28 Electrical Switch Installation ……………… 70
Wet Chemical Recharge Agent ……………… 4 Small Range with High Mount Pipe and Nozzle Installation……………… 71
Mechanical Control Head…………………… 5 Backshelf Protection Installation Instructions for
Master Enclosure……………………………… 5 (Low Mount Nozzle)……………………… 29 Castered/Moveable Equipment
Slave Enclosure……………………………… 5 Small Wok (High Mount Nozzle)………… 30 Using Agent Distribution Hose………… 71
16 Gram CO2 Cartridge……………………… 5 Small Wok (Low Mount Nozzle)………… 31 Agent Distribution Hose
Control Head Mounting Bracket…………… 5 Large Wok (High Mount Nozzle)………… 32 Installation Instructions………………… 72
Pneumatic Actuating Cylinder……………… 5 Large Wok (Low Mount Nozzle)………… 33 Final Installation Guidelines
Detection Equipment ………………………… 6 Small Griddle (High Mount Nozzle)……… 34 and Checkout Procedures………………… 73
Link Housing Detector Kit ………………… 6 Small Griddle (Low Mount Nozzle)……… 35 Agent Distribution Hose and
Fusible Links………………………………… 6 Large Griddle (High Mount Nozzle)……… 36 Restraining Cable
Quik-Fastener Screw………………………… 6 Large Griddle (Low Mount Nozzle)……… 37 Six Month Maintenance………………… 74
Cable…………………………………………… 7 Small Radiant /Electric Char-Broiler System Checkout After Installation……… 74
Remote Mechanical Pull Station…………… 7 (High Mount Nozzle)…………………… 38 Enclosure Installation and Mounting
Gas Valves…………………………………… 7 Small Radiant/Electric Char-Broiler Instructions ……………………………… 75
Mechanical Gas Valves……………………… 7 (Low Mount Nozzle)……………………… 39 Setting the Enmcu2……………………… 76
Electric (Solenoid) Gas Valves……………… 8 Large Radiant/Electric Char-Broiler Remote Mechanical Pull Station
Reset Relay…………………………………… 8 (High Mount Nozzle)…………………… 40 Installation………………………………… 76
Electrical Switches…………………………… 8 Large Radiant/Electric Char-Broiler Gas Valve Installation……………………… 76
Alarm Initiating Switch……………………… 8 (Low Mount Nozzle)……………………… 41 Electrical Switch Kit Installation………… 77
Corner Pulleys………………………………… 9 Lava Rock Char-Broiler (High Mount)…… 42 Cylinder Installation……………………… 77
Set Screw Style Corner Pulley ……………… 9 Lava Rock Char-Broiler (Low Mount)…… 43 Single Cylinder Installation -
Compression Style Corner Pulley ………… 9 Solid Fuel (Charcoal Or Wood) L1600, L3000, Or L4600………………… 77
Tee Pulley…………………………………… 9 Char-Broiler (High Mount Nozzle)……… 44 Multiple Cylinder Installation -
Jiffy Hood Seals ……………………………… 9 Solid Fuel (Charcoal Or Wood) L1600, L3000, Or L4600………………… 78
Compression Hood Seal……………………… 9 Char-Broiler (Low Mount Nozzle)……… 45 System Checkout After Installation……… 78
Jiffy Corner Pulley Seal……………………… 9 Chain Broiler……………………………… 46 Flexible Conduit Installation……………… 79
Pipe and Fittings…………………………… 10 Salamander Broiler………………………… 47 Design Requirements…………………… 79
Nozzles……………………………………… 10 Upright/Salamander Broiler……………… 48 Installation Instructions………………… 80
Rubber Nozzle Blow-Off Caps…………… 10 Henny Penny Fryer Mono Rail Center Lift Connecting the Flexible Conduit
Swivel Adapter……………………………… 10 System, Models 690, 691, 692…………… 49 to the Mch2 Mechanical Control Head,
Nozzle Aiming Device…………………… 10 Henny Penny Fryer Dual Lift System, Electrical Box, Pull Station,
Agent Distribution Hose and Models 580, 581, 582, 590, 591, 592, or Mechanical Gas Valve………………… 80
Restraining Cable Kit…………………… 11 680, 682…………………………………… 50 Connecting Flexible Conduit to
Stainless Steel Actuation Hose …………… 11 Nieco Broiler Model mpb84 Corner Pulleys, Pulley Tees,
Chapter III: System Design………… 13 with Catalyst Only……………………… 51 or Union Fittings………………………… 81
General……………………………………… 13 Nieco Broiler Model Jf94e Installing Flexible Conduit
System Cylinder Sizing…………………… 13 Electric Broiler with Catalyst…………… 52 Through a Conduit Offset………………… 83
Nozzle Coverage and Placement………… 13 Broiler with Smoker Box…………………… 53 Chapter V: System Maintenance… 87
Duct Protection…………………………… 13 Piping Limitations………………………… 54 General……………………………………… 87
Modularizing Ducts……………………… 15 Cylinder Chart……………………………… 54 Chapter VI: System Recharge…… 89
Appliance Protection……………………… 16 Design Steps………………………………… 55 General……………………………………… 89
Design Index Chart and Nozzle Link Housing Detector Placement………… 58 System Cleanup…………………………… 89
Coverage Summary Sheet………………… 17 Pipe Volumes Conversion Chart………… 59 System Recharge…………………………… 89
Fryers Without Drip Board Chapter IV: System Installation… 61 Material Safety Data Sheet……… 91
(High Mount Nozzle) …………………… 18 General……………………………………… 61
Fryers Without Drip Board Cylinder Installation……………………… 61
(Low Mount Nozzle) …………………… 19 Control Head Installation………………… 61
Fryers with Drip Board Single Cylinder Installations…………… 61
(High Mount Nozzle)…………………… 20 Multiple Cylinder Installations………… 62

2015-DEC-1, Rev D
UL EX4521 Part # PMAN2
Explanation of Safety Alerts

Explanation Of Safety Alerts

DANGER
Indicates a hazardous situation in which
a person will experience serious personal
injury or death if the situation is not
avoided.

WARNING
Indicates a hazardous situation in which a person could
experience serious personal injury or death if the situation is
not avoided.

CAUTION
Indicates a hazardous situation in which a person could
experience minor or moderate personal injury if the situation
is not avoided.

CAUTION
Addresses practices not related to personal injury, such as
a system part malfunctioning, property damage, or system
failure.

NOTE
Addresses general practices or observations related to system
function that are not related to personal injury.

2015-DEC-1, Rev D
UL EX4521 ii Part # PMAN2
ProTex II Restaurant Fire Suppression System Technical Manual
record of document revisions

Rev Page Date Rev Page Date


D Complete manual has been 2015-Dec. 1
reformatted along with several
revised pages that contain updated
technical information. For clarity,
all pages have been changed to
revision D, regardless of previous
revision number.
D Page added: Bulletin Stainless Steel 2017-Dec. 1
Scissor Linkage and Fusible Links in
the ProTex II Restaurant Fire Sup-
pression System
D Page added: Bulletin MCH2 2017-Dec. 1
(Mechanical Control Head) Tamper
Seals

2015-DEC-1, Rev D
UL EX4521 iii Part # PMAN2
2015-DEC-1, Rev D
UL EX4521 iv Part # PMAN2
December 1, 2017 Bulletin
To: Authorized ProTex II Restaurant Fire System Distributors
From: Kevin Mussack, Vice President, Technical Instruction
Subject: Stainless Steel Scissor Linkage and Fusible Links in
the ProTex II Restaurant Fire Suppression System
Reference: Pyro-Chem Bulletin No. 2016122, dated May 20, 2016
and No. 2017120 dated June 5, 2017

I n May 2016, Pyro-Chem released Bulletin No. 2016122, which offered the use of the Stainless Steel
Scissor Linkage and Brackets in their Fire Suppression Systems. The allowance of scissor linkage
provides an additional means for easier installation of the detection line while using a continuous run of
cable.
Bulletin No. 2016122 also allows for the use of SL style Fusible Links to be used. After additional testing,
a second bulletin was released in June 2017, Bulletin No. 2017120, announcing that the Stainless Steel
Scissor Linkage could also be used in existing Pyro-Chem 8" and 10" detector brackets. This additional
option allows for easier retro-fitting of existing systems and easier maintenance.
Heiser is now pleased to announce that the ProTex II Restaurant Fire Suppression System has adopted
these added options using the approved parts listed below:
Part # Description
435547 Series Link Housing Detector Kit w/ Stainless Steel Scissor Linkage
435546 Terminal Link Housing Detector Kit w/ Stainless Steel Scissor Linkage
435545 Stainless Steel Scissor Linkage

NOTE
Install the
Stainless Steel NOTE
Scissor Linkage Detector Brackets and
as shown Stainless Steel Scissor
(upside-down) Linkage are marked as
in the half of shown to include the
the detector marking “A-PC”.
bracket furthest
from the MCH2
(Mechanical
Control Head).

35 North Street • Suite 50


Canandaigua, New York 14424
Fax: 585.919.6930 / 800.782.2937
Toll-free Order and Customer Service: 1.800.828.9638 2015-DEC-1, Rev D
UL EX4521 v Part # PMAN2
Part Number Description Maximum Ambient Temperature
110165 Globe Model K 165°F Fusible Link 100°F
110212 Globe Model K 212°F Fusible Link 150°F
110280 Globe Model K 280°F Fusible Link 225°F
110360 Globe Model K 360°F Fusible Link 300°F
110450 Globe Model K 450°F Fusible Link 375°F

NOTE
Globe Model K Fusible Links are ONLY approved
for use with the Stainless Steel Scissor Linkage.

Part Number Description


349H Link Housing Detector Bracket – 10” High Stand-off, Steel
225SH Link Housing Detector Kit
210SH Link Housing Detector Kit

The Stainless Steel Scissor Linkage offers the following limitations when used with either detector bracket
option:
Maximum # of detectors: 20
Maximum length of cable: 150'
Maximum # of pulleys: 40

The Pyro-Chem Bulletins referenced above are to be considered a temporary supplement to the ProTex II
Technical Manual dated December 1, 2015.

For further information and inquiries, please contact your Sales Manager or Kevin Mussack, Vice President,
Technical Instruction at (800) 828-9638 or email us at sales@heiserusa.com.
2015-DEC-1, Rev D
UL EX4521 vi Part # PMAN2
December 1, 2017
Bulletin
To: Authorized ProTex II Restaurant Fire System Distributors

From: Kevin Mussack, Vice President, Technical Instruction

Subject: MCH2 (Mechanical Control Head) Tamper Seals

Reference: Pyro-Chem Bulletin No. 2017267 dated October 19, 2017

I
n response to feedback from our distributors, we are pleased to announce that our MCH2
(Mechanical Control Head) now offers the option to add a visual tamper seal.
A tamper seal replacement hole has been added to the MCH2 along with two tamper seals to the
control head connector package included with each MCH2.

The Pyro-Chem Bulletin referenced above is to be considered a temporary supplement to the


ProTex II Technical Manual dated December 1, 2015.
For further information and inquiries, please contact your Sales Manager or Kevin Mussack, Vice
President, Technical Instruction at (800) 828-9638 or email us at sales@heiserusa.com.

35 North Street • Suite 50


Canandaigua, New York 14424
Fax: 585.919.6930 / 800.782.2937
Toll-free Order and Customer Service: 1.800.828.9638
2015-DEC-1, Rev D
UL EX4521 vii Part # PMAN2
2015-DEC-1, Rev D
UL EX4521 viii Part # PMAN2
Chapter 1 – General Information

CHAPTER I
GENERAL INFORMATION
INTRODUCTION The shutdown of all sources of fuel and electric power that produce
This manual is intended for use with ProTex II® Restaurant Fire heat to all equipment protected by the system is required upon
Suppression Systems. Those who install, operate, recharge, or system actuation. Make up or supply air fans integral to the
maintain these fire suppression systems should read this entire exhaust hood(s) being protected, shall be shut down upon system
manual. Specific sections will be of particular interest depending actuation. Upon system actuation, exhaust fan operation shall be in
upon one's responsibilities. accordance with the locally adopted edition of NFPA 96.

Design, installation, recharge, and maintenance of the system must The ProTex II and the ProTex 2000 Restaurant Fire Suppression
conform to the limitations detailed in this manual and performed Systems are compatible as long as separate installation guidelines
by an individual who attended a ProTex II training program and are followed per each system design manual. Exception: The
became trained to install, recharge, design, and maintain the actuation limitations for the ProTex II system may be utilized for
ProTex II system. the ProTex 2000 system. Also, prior model mechanical control head
(P/N MCH) may be utilized on ProTex II systems, provided that the
Fire suppression systems are mechanical devices. They need limitations used with this control head are followed.
periodic care. Maintenance is a vital step in the performance
of your fire suppression system. As such, it must be performed Temperature Limitations
in accordance with NFPA 96 (Standard for the Installation of The operating temperature range of the ProTex II Restaurant Fire
Equipment for the Removal of Smoke and Grease-Laden Vapors Suppression System is 32° F (0° C) minimum to 120° F (49° C)
from Commercial Cooking Equipment) and NFPA 17A (Standard maximum.
on Wet Chemical Extinguishing Systems) by an authorized
ProTex II distributor. To provide maximum assurance that the fire
suppression system will operate effectively and safely, maintenance
UL Listing
must be conducted at six-month intervals, or earlier if the The ProTex II Restaurant Fire Suppression System has been tested
situation dictates. Twelve-year maintenance must include cylinder to the UL Standard for Fire Extinguishing Systems For Protection
hydrostatic testing. of Restaurant Cooking Areas, UL300 and Listed by Underwriters
Laboratories, Inc. The UL Listing No. is EX4521.
The ProTex II Restaurant Fire System is a pre-engineered system
that uses a wet chemical extinguishing agent specifically designed ULC Listing
to suppress restaurant cooking area fires. The system provides The ProTex II Restaurant Fire Suppression System is listed by
automatic actuation and can be manually actuated through a Underwriters Laboratories of Canada (ULC). The ULC Listing No.
RPSM Remote Mechanical Pull Station. Upon actuation, the system is EX4521.
discharges a pre-determined amount of agent to the duct, plenum,
and cooking appliances. The extinguishing agent acts to suppress
fires in three ways:
MEA Approval
The ProTex II Restaurant Fire Suppression System has been
1. The chemical chain reaction causing combustion is inter- approved for use by MEA (Material and Equipment Acceptance
rupted by both the agent itself and the resulting steam Division) for New York City. The MEA Certification No. is
formation. 249‑03‑E.

2. The agent cools the fire bringing it below auto-ignition


temperature.
3. The agent reacts with hot grease forming a soap-like
layer (saponification) that helps prevent the escape of
combustible vapors, thus preventing re-ignition.

2015-DEC-1, Rev D
UL EX4521 1 Part # PMAN2
Chapter 1 – General Information

NOTES:

2015-DEC-1, Rev D
UL EX4521 2 Part # PMAN2
Chapter 2 – Components

CHAPTER II
COMPONENTS
CYLINDERS & VALVE Assembly
The ProTex II Restaurant Fire Suppression System has available
four different size cylinders (P/N's L1600, L3000, L4600, and
L6000). Cylinder sizes are expressed in terms of extinguishing
8 7
agent capacity (i.e., the L3000 uses 3.0 gallons of wet chemical
1 9
extinguishing agent). The cylinders are manufactured, tested,
3 4 10
and meet DOT requirements. Cylinders come pre-filled with
extinguishing agent and are charged with dry nitrogen to a
pressure of 225 psig @ 70° F. Cylinder and valve assembly
dimensions are shown in Figure 2-1 and Table 2-1.

Max. Flow Mounting 5


Point Bracket
P/N A B C D Capacity Weight Used
L1600 8.00" 17.75" 23.50" 15.44" 5 34 lbs. MB15
6 2
L3000 8.00" 25.06" 30.81" 22.75" 10 53 lbs. MB15
L4600 10.00" 25.06" 30.81" 22.75" 15 83 lbs. MB15
L6000 10.00" 35.81" 41.56" 33.50" 20 114 lbs. MB1
Figure 2-2: Valve Cross Section
Table 2-1
VALVE REBUILDING EQUIPMENT
1. Wet Valve Rebuilding Kit
(P/N 490420698)
After system discharge, the valve assembly must be rebuilt to
ensure proper future operation. The Wet Valve Rebuilding Kit
C d b (P/N 490420698) should be used. It includes all components
necessary to properly rebuild the valve. See Figure 2-3 and Table
2-3.

Prior to assembly, O-rings should be lubricated with O-ring


lubricant.

Figure 2-1: Cylinder and Valve Assembly


3 4
All cylinders utilize the same Cylinder Valve Assembly
(P/N 551175). It is a pressure sealed poppet type valve designed to
provide rapid actuation and discharge of agent. It comes with a
Pressure Regulator (P/N 550985) that reduces discharge pressure
2 1
to 100psi. See Figure 2-2 and Table 2-2.

Item P/N Description


Figure 2-3: Valve Rebuilding Kit
1 N/A Valve Body
2 N/A Valve Stem Assembly Item P/N Description

3 385420705 Valve Spring 1 N/A Valve Stem Assembly

4 712420707 Piston 2 385420705 Valve Spring

5 325420716 Valve O-Ring 3 325420716 Valve O-Ring

6 551236 Pressure Gauge 4 325420715 Piston O-Ring

7 490020831 Valve Cap Assembly Table 2-3


8 325420714 Valve Cap O-Ring
9 325420715 Piston O-Ring
10 550985 Pressure Regulator

Table 2-2

2015-DEC-1, Rev D
UL EX4521 3 Part # PMAN2
Chapter 2 – Components

Pressure Regulator Assembly (P/N 550985) Cylinder installation instructions are provided in the installation
The Pressure Regulator Assembly (P/N 550985) comes with the section of this manual. See Figure 2-7.
Cylinder Valve Assembly (P/N 551175) and is available if the
complete pressure regulator requires replacement (i.e., possible
thread damage). See Figure 2-4.

Figure 2-4: Pressure Regulator Assembly


Pressure Regulator Rebuilding Kit (P/N 551061)
After system discharge and hydrostatic test intervals the Pressure
Regulator (P/N 550985) must be rebuilt to ensure proper future
Figure 2-7: Cylinder Mounting Bracket
operation. The Pressure Regulator Rebuilding Kit (P/N 551061)
should be used. It includes all components and instructions P/N A B C
necessary to properly rebuild the pressure regulator. MB15 15.69" 4.0" 3.13"
See Figure 2-5. MB1 20.44" 4.0" 2.13"

VALVE BODY
Table 2-4
spring
piston
external Piston Wet Chemical RECHARGE AGENT
o-ring o-ring
(P/N’s RL1600 & RL3000)
The wet chemical recharge agent used in the ProTex II Restaurant
#8-32 × 3/8 in
internal Fire Suppression System is a potassium carbonate based solution
Holding screw
o-ring
that is extremely effective for grease-related kitchen fires. This
Figure 2-5: Regulator Rebuild Kit
extinguishing agent is available for cylinder recharging in 1.6 and
wet valve tool (p/n VT1) 3.0 gallon containers (P/N's RL1600 and RL3000). After system
The VT1 Wet Valve Tool is designed to facilitate the rebuilding of discharge, the extinguishing agent must be cleaned up
the cylinder valve assembly. It should be used to hold the piston immediately with hot, soapy water to prevent corrosion of affected
while unscrewing the cap and stem assembly. surfaces. See Figure 2-8.
See Figure 2-6.

Figure 2-6: Wet Valve Tool


Figure 2-8: Wet Chemical Recharge Agent
CYLINDER Mounting BRACKETs
(P/N’s MB15 & MB1) For SDS information, contact Heiser Logistics or visit
www.heiserusa.com.
Vertical bracketing of the L1600, L3000 and L4600 is provided by
the MB15 Cylinder Mounting Bracket. Vertical bracketing of the
L6000 is provided by the MB1 Cylinder Mounting Bracket. These CAUTION
brackets must be ordered separately with each cylinder. See Table
Be careful when handling and transferring wet agents, because
2-4.
they are caustic. Wear goggles at all times. If you get any agent
into your eyes, flush them with clean water for 15 minutes and
contact a physician. If you get any agent on your skin, flush it
with cold water to prevent irritation. The agent is electrically
conductive. You must clean up all agent discharged around
electrical appliances before you turn the power back on.

2015-DEC-1, Rev D
UL EX4521 4 Part # PMAN2
Chapter 2 – Components

MECHANICAL CONTROL HEAD 16 GRAM CO2 Cartridge (P/N co26)


(P/N MCH2) The CO26 16 gram CO2 Cartridge is required to pneumatically
The Mechanical Control Head (P/N MCH2) is a mechanical actuate the cylinder valve assembly. The cartridge is installed in
control head which can be connected to the L1600, L3000, L4600, the MCH2 Mechanical Control Head or in the ENMCU2 Master
or the L6000 cylinder valve assembly. The MCH2 Mechanical Enclosure. See Figure 2-11.
Control Head will support a detection line, a RPSM Remote
Mechanical Pull Station and a mechanical or electric (solenoid)
gas valve. Electrical Switches (P/N's MSSPDT2, MSDPDT2,
MS3PDT2, or MS4PDT2) can be ordered separately and field Figure 2-11: 16 gram CO2 Cartridge
installed. There is no local manual actuation for the MCH2
Mechanical Control Head. The MCH2 Mechanical Control Head coNTROL HEAD MOUNTING BRACKET
can actuate a maximum of five (5) cylinders with the (P/N MBP2)
CO26 16 gram CO2 cartridge. See Figure 2-9. The MBP2 Control Head Mounting Bracket must be used to
mount the MCH2 Mechanical Control Head if the control head
is not mounted directly on a cylinder valve assembly. See Figure
2-12.

Figure 2-9: Mechanical Control Head Figure 2-12: Control Head Mounting Bracket
master ENCLOSURE (P/N ENMCU2) pNEUMATIC ACTUATING CYLINDER
The ENMCU2 Master Enclosure is used for vertical mounting (p/n pac100)
of a single L1600, L3000 or L4600 cylinder. The ENMCU2 also
The PAC100 Pneumatic Actuating Cylinder can actuate a
includes a mechanical control unit, eliminating the need for
maximum of ten (10) cylinders simultaneously. The PAC100
an MCH2 Mechanical Control Head. The ENMCU2 Master
includes a DOT 4BA350 cylinder pressurized with dry nitrogen
Enclosure can actuate a maximum of five (5) cylinders with
to 350 PSIG @ 70° F., a brass valve with pressure gauge, and a wall
the CO26 16 gram CO2 Cartridge. See Figure 2-10. The L6000
mounting bracket. See Figure 2-13.
cylinder cannot be mounted in an ENMCU2 Master Enclosure.
MCH2 mechanical
CONTROL HEAD
(SOLD SEPARATELY)

¾" DISCHARGE PORT


28.125" (OPPOSITE GAUGE)

14.50" 20.25"
12.25"

13.125" 10.625"
front side"
4.00" DIAMETER
Figure 2-10: Master Enclosure
Figure 2-13: Pneumatic Actuating Cylinder
slave ENCLOSURE (P/N ens)
The ENS Enclosure is used for vertical mounting of a single L1600,
L3000 or L4600 cylinder when it is used as a secondary cylinder
NOTE
in a system. Dimensions are the same as the ENMCU2 Master A MCH2 Mechanical Control Head or ENMCU2 Master
Enclosure. See Figure 2-10. The ENS Enclosure has no control Enclosure must be purchased separately and connected to the
unit, and must be used in conjunction with an ENMCU2 Master PAC100 Pneumatic Actuating Cylinder to open the valve.
Enclosure or an MCH2 Mechanical Control Head. The L6000
cylinder cannot be mounted in an ENS Slave Enclosure.

2015-DEC-1, Rev D
UL EX4521 5 Part # PMAN2
Chapter 2 – Components

Detection EQUIPMENT Fusible Link Hanger (P/N FLH25)


link HOUSING DETECTOR kit (P/N 210SH)
The FLH25 Fusible Link Hanger is an accessory designed to
P/N 210SH Link Housing Kit includes a 10" High Stand-off Steel simplify the installation of Fusible Links in the Detection line. It
Detector Bracket (P/N 349H), 2 ½" EMT Conduit Connectors (P/N is included in the 225SH Link Housing Kit or it can be purchased
800), 2 cable crimps (P/N 320S), and 2 S-hooks (P/N 341S). Fusible separately. The FLH25 Fusible Link Hanger makes it possible to
Links must be ordered separately. See Figure 2-14. install Fusible Links without cutting and crimping loops in the
Detection line for each link. See Figure 2-15.

Figure 2-15: Fusible Link Hanger


Fusible Links
Link housing detector
bracket (P/N 349h)
emt conduit The Fusible Link is designed to separate at a specific temperature,
connector
(P/N 800)
releasing tension from the Detection line, causing system
actuation. See Figure 2-16 and Table 2-5.

crimps (P/N 320s)

s-HOOKS
(P/N 341S)

Figure 2-14: Link Housing Kit


link HOUSING DETECTOR kit (P/N 225SH)
P/N 225SH Link Housing Kit includes a 10" High Stand-off Steel
Detector Bracket (P/N 349H), 2 ½" EMT Conduit Connectors (P/N Figure 2-16: ML Style Fusible Link
800), a Fusible Link Hanger (P/N FLH25). Fusible Links must be After determining the maximum ambient temperature at the
ordered separately. See Figure 2-14a. Fusible Link location, select the correct Fusible Link according to
the temperature condition chart below:

P/N Temperature Rating To Be Used Where Temperature Does Not Exceed


3231 165° F (74°C) 95° F (35° C)

3232 212° F (100°C) 142° F (61° C)

3233 280° F (138°C) 210° F (99° C)

3234 360° F (182°C) 290° F (143 C)

3235 450° F (232°C) 380° F (193 C)

Link housing detector bracket (P/N 349H) 3236 500° F (260°C) 430° F (221 C)

Table 2-5

Quik-Fastener Screw (P/N 1404S)


The Quik-Fastener Screw provides an approved, easy way to fasten
components inside hood and ducts. Quik-Fastener Screws are sold
Fusible Link emt conduit
Hanger (P/N FLH25)
in packs of 24 and include a Double-Ended Pilot Drill
connector
(P/N 800)
(P/N PDB18) See Figure 2-17.

Figure 2-14a: Link Housing Kit

Figure 2-17: Quik-Fastener Screw

2015-DEC-1, Rev D
UL EX4521 6 Part # PMAN2
Chapter 2 – Components

fLEXIBLE conduit REMOTE MECHANICAL PULL STATION


Flexible Conduit can be used with the Remote Mechanical Pull (P/N RPSM)
Station Assembly (P/N RPSM) and Mechanical Gas Valves. Remote manual control for the MCH2 Mechanical Control Head
See Figure 2-18. Flexible Conduit eliminates the need for rigid and EMCU2 Master Enclosure is provided by the RPSM Remote
EMT Conduit in the mechanical pull station and gas valve lines, Mechanical Pull Station. It is connected to the system MCH2
significantly reducing the overall installation time. See Table 2-6. Mechanical Control Head or ENMCU2 Master Enclosure by
stainless steel cable. This cable is enclosed in ½" EMT Conduit
with corner pulleys or flexible conduit with bends and/or corner
P/N. Description
439104 Flexible Conduit (Pre-Fed)— 50'
pulleys at each change in direction. The RPSM Remote Mechanical
434525 Flexible Conduit - 500' Pull Station shall be located at the point of egress. See Figure 2-20.
435959 Flexible Conduit —500' and Cable— 500'
435979 Flexible Conduit Strain Relief (50/Pack)
434347 Flexible Conduit Insert (50/Pack)
436063 Conduit Offset (6/Pack)
436150 P-Clip (50/Pack)
801 ½" Compression Union
800ST ½" Compression Connector
Table 2-6

Figure 2-20: Remote Mechanical Pull Station

GAS VALVES
Mechanical Gas Valves
A Gas Valve is required on all systems used to protect a gas
fueled cooking appliance to stop gas flow in the event of system
actuation. See Figure 2-21. A mechanical gas valve can be used
Figure 2-18: Flexible Conduit with the MCH2 Mechanical Control Head or ENMCU2 Master
Enclosure. It is connected to the MCH2 Mechanical Control Head
cABLE or ENMCU2 Master Enclosure by stainless steel cable or flexible
1/16" diameter Stainless Steel Cable must be used with actuators, conduit. This cable is enclosed in ½" EMT Conduit with corner
detectors and gas valve components requiring a cable connection. pulleys or flexible conduit with bends and/or corner pulleys at
The Stainless Steel Cable is supplied in 50', 250', 500', and 1000' each change in direction. The valves are rated for natural and
lengths. See Figure 2-19 and Table 2-7. Refer to the Components LP gas (see Table 2-8). Mechanical gas valves are available in the
List for part numbers on crimps, stop sleeves, and S-hooks. following sizes:

P/N Cable Length


306S50 ¹⁄₁₆" Cable 50' Coil Maximum Maximum
306S250 ¹⁄₁₆" Cable 250' Coil Valve Operating Valve Operating
306S500 ¹⁄₁₆" Cable 500' Spool P/N Size Pressure P/N Size Pressure
306S1000 ¹⁄₁₆" Cable 1000' Spool
4075H ¾" 5 psi 4200H 2" 5 psi
4100H 1" 5 psi 4250 2½" 5 psi
4125H 1¼" 5 psi 4300 3" 5 psi
Table 2-7
4150H 1½" 5 psi
4000 Series Gas Valves are combination of a 5000 Series Gas
Valve and a Box Top Kit (P/N 628)
Table 2-8

Figure 2-19: Cable

Figure 2-21: 4000-Series Mechanical Gas Valve

2015-DEC-1, Rev D
UL EX4521 7 Part # PMAN2
Chapter 2 – Components

Electric (SOLENOID) Gas Valves Switch Kit, P/N MSDPDT2; Three Switch Kit, P/N MS3PDT2, and
A Gas Valve is required on all systems used to protect a gas Four Switch Kit, P/N MS4PDT2. Each switch has a set of single-
fueled cooking appliance to stop gas flow in the event of system pole, double-throw contacts rated at 21 amp, 1 HP, 125, 250, 277
actuation. See Figure 2-22. A UL Listed electric gas valve can VAC or 2 HP, 250, 277 VAC. Mounting hardware and 12" wire
be used with the MCH2 Mechanical Control Head or ENMCU2 assemblies are provided with each kit. See Figures 2-24 and 2-24b
Master Enclosure. The valves are rated for natural and LP gas.
Valves are available in 120 VAC. Electric gas valves are available in
the following sizes, per Table 2-9.

Figure 2-24: Electrical Switch

NOTE
Figure 2-22: Electric (Solenoid) Gas Valve No electrical connections shall be made inside the MCH2
Mechanical Control Head or the ENMCU2 Master Enclosure.
Maximum
Operating All electrical wiring shall exit the control head through the
P/N Valve Size Pressure knock-out on the side of the box. All electrical connections
8075 ¾" 50 psi must be made in an approved electrical box.
8100 1" 25 psi
8125 1¼" 25 psi
8150 1½" 25 psi
electrical
8200 2" 25 psi BOX
8250 2½" 25 psi 3"
Max
8300 3" 25 psi

Table 2-9

NOTE
A UL Listed manual reset relay is required when using an
electric gas valve. Reset Relay (P/N 835) may be used for this
purpose. See Figure 2-23.
Figure 2-24b: Electrical Connection
reset relay (P/N 835)
Electric gas valve wiring instructions are provided in the Alarm initiating switch (P/N 550077)
installation section of this manual. See Figure 2-23. The Alarm Initiating Switch (P/N 550077) can be field-mounted
within the MCH2 Mechanical Control Head or the ENMCU2
Master Enclosure. The switch must be used to close a supervised
circuit to the buildings main fire alarm panel when the MCH2 or
ENMCU2 actuates. This action will signal the fire alarm panel
that there was a system actuation in the kitchen area. The switch
kit contains all necessary mounting components along with a
mounting instruction sheet. The switch is rated 50mA, 28VDC.
See Figure 2-24c.
Figure 2-23: Reset Relay

ELECTRICAL SWITCHES
The Electrical Switches are intended for use with electric gas
valves, alarms, contactors, lights, contractor supplied electric
power shut-off devices and other electrical devices that are Figure 2-24c: Alarm Initiating Switch
designed to shut off or turn on when the system is actuated.

Switches are available in kits: One Switch Kit, P/N MSSPDT2; Two

2015-DEC-1, Rev D
UL EX4521 8 Part # PMAN2
Chapter 2 – Components

CORNER PULLEYS JIFFY HOOD SEALS


Set Screw STYLE CORNER pulley (P/N 90SB) The Jiffy Hood Seal is a listed mechanical bulkhead fitting that
A corner pulley is used whenever a change in cable direction is produces a liquid-tight seal around both distribution piping and
required. The 90SB corner pulley is equipped with a set screw detection conduit which runs through restaurant hoods and ducts.
fitting for connection to ½" EMT Conduit. See Figure 2-25. The Jiffy Hood Seal accepts threaded pipe or EMT Conduit. The
Adapter is available for 3/8" and ½" pipe or EMT Conduit sizes.
When using with EMT Conduit, an EMT Conduit connector must
be installed in each end of the seal. See Figure 2-28, and Table
2-10.

Figure 2-25: Set Screw Corner Pulley Figure 2-28: Jiffy Hood Seal
Compression STYLE Corner Pulley (P/N 90KBS) P/N Description
393J Jiffy Seal, 3/8" Pipe (7/8" hole size)
A corner pulley is used whenever a change in cable direction is
395J Jiffy Seal, ⅜" Pipe (11/8" hole size)
required. The 90KBS Corner Pulley is a grease-tight corner pulley 396J Jiffy Seal, ½" Pipe (11/8" hole size)
designed for areas likely to experience excessive deposit build-up.
It is equipped with a compression fitting for connection to ½"
Table 2-10
EMT Conduit. See Figure 2-26.
COMPRESSION HOOD SEAL (P/N 389)
NOTE The Compression Hood Seal is a mechanical bulkhead fitting
The 90KBS corner pulley is not a liquid tight seal for that produces a liquid-tight seal around pipe and EMT Conduit
penetration of hoods and/or ducts. when installing distribution piping and detection conduit through
restaurant hoods and ducts. The Compression Hood Seal is a
straight-through design requiring no cutting or threading of EMT
Conduit or pipe. The hood seal is available for ½" EMT Conduit
(P/N 389). See Figure 2-29.

Figure 2-26: Compression Fitting Corner Pulley


TEE PULLEY(P/N 1513) Figure 2-29: Compression Hood Seal
The 1513 Tee Pulley is used to connect two mechanical gas
valves or two remote mechanical pull stations to a single MCH2 Jiffy CORNER pulley Seal (P/n JCPLT)
Mechanical Control Head or ENMCU2 Master Enclosure. The The Jiffy Corner Pulley Seal is a mechanical bulkhead fitting
1513 Tee Pulley replaces two standard 90° corner pulleys. See that produces a liquid-tight seal around ½" EMT Conduit when
Figure 2-27. installing the detection line through restaurant hoods and
ducts. The Jiffy Corner Pulley Seal accepts a high temperature,
compression style corner pulley, and correctly positions the pulley
or conduit in line with the conduit adapter hole in the detector
bracket. The Jiffy Corner Pully Seal eliminates the need for
multiple pulleys when penetrating the top of a hood to install the
detection line. See Figure 2-30.

Figure 2-27: Tee Pulley

CAUTION Figure 2-30: Jiffy Corner Pulley Seal


The 1513 Tee Pulley must never be used to connect multiple
Detection lines to a single MCH2 Mechanical Control Head
or ENMCU2 Master Enclosure.

2015-DEC-1, Rev D
UL EX4521 9 Part # PMAN2
Chapter 2 – Components

PIPE AND FITTINGS RUBBER NOZZLE BLOW-OFF CAPS


Pipe and fittings must be furnished by the installer. Schedule 40 (P/N 550016)
stainless steel, chrome plated, or black pipe and fittings must be The Rubber Nozzle Blow-off Cap (P/N 550016) helps keep the
used. Galvanized pipe and fittings are not to be used. orifice of the nozzle free of grease or other substances that could
interfere with agent distribution. A retaining strap attaches the
NOZZLES blow-off cap to the nozzle. Rubber Nozzle Blow-off Caps (P/N
Nozzles have been developed for appliance, plenum, and duct 550016) are sold in packs of 12. See Figure 2-32.
applications. All nozzles have a specific flow point value and are
supplied with metal nozzle blow-off caps (P/N 305420623) to
prevent clogging. Each nozzle is stamped with the model number.
See Figure 2-31 and Table 2-11. Application limitations are Figure 2-32: Rubber Blow-Off Cap
provided in the design section of this manual. Metal nozzle blow-
off caps (P/N 305420623) can be purchased separately and are sold SWIVEL ADAPTER (P/N 423572)
in packs of 10. The Swivel Adapter (P/N 423572) consists of a swivel nut, swivel
body, and swivel ball. All are chrome-plated. The Swivel Adapter
Part No. Description Flow No.
nl1h 1h Nozzle 1
allows the nozzle to be rotated approximately 30° in all directions.
nl1l 1l Nozzle 1 See Figure 2-33.
nl2h 2h Nozzle 2
nl2l 2l Nozzle 2
nl2d 2d Nozzle 2

Table 2-11
3/8 – 18 NPT
STRAINER FEMALE THREAD
(P/N 325420626) RETAINING RING (CLIP)

BODY

1H
1L
2H
30°
2L 3/8 – 18 NPT
O-RING 2D Rotation
MALE THREAD
(P/N 325420625)

CAP
(P/N 305420623)
Figure 2-33: Swivel Adapter

NOZZLE AIMING DEVICE (P/N 551265)


The Nozzle Aiming Device (P/N 551265) is required to properly
aim each nozzle to the correct aiming point. The device clamps to
the nozzle and emits a small laser light that reflects on the surface
that it is aiming at. The nozzle can then be rotated to point at a
predetermined aiming point and then tightened to hold that angle.
The aiming device requires an adapter (P/N 550926) to attach it
to the nozzle. The adapter must be ordered separately. See Figure
Figure 2-31: Nozzles 2-34.

NOTE
ProTex II Nozzles are marked as shown to include the word
“PYRO”.

Figure 2-34: Nozzle Aiming Device

2015-DEC-1, Rev D
UL EX4521 10 Part # PMAN2
Chapter 2 – Components

AGENT DISTRIBUTION HOSE AND Flare Fittings


RESTRAINING CABLE KIT (P/N 435982)
The Agent Distribution Hose and Restraining Cable Kit
(P/N 435982) consists of a 5' long Agent Distribution Hose, a
3' long Restraining Cable, and a restraining cable hardware
package. The Agent Distribution Hose can be utilized with
castered appliances found in commercial kitchens. The hose
allows for movement of the appliance for cleaning without having
Figure 2-37: Flare Fittings
to disconnect any fire suppression system discharge piping. See
Figure 2-35. P/N Description
FT110 ¼" NPT 45° Brass Flare Nut: 7/16-20
FT120 ¼" NPT 45° Brass Flare Coupling: 7/16-20
FT170 ¼" NPT 45° Brass Flare Elbow: 7/16-20
FT150 ¼" NPT 45° Brass Flare Tee
FT152 ¼" NPT 45° Brass Flare Tee: 7/16-20 × 7/16-20 × ¼"NPT

Table 2-12

Figure 2-35: Agent Distribution Hose and Restraining Cable Kit

STAINLESS STEEL ACTUATION HOSE


The Stainless Steel Actuation Hose is used to connect the actuation
line compression tees and can also be connected end to end. The
hose has the same thread, 7/16-20, on both ends as the fittings,
except P/N 430815. See Figure 2-36, 2-37, and Table 2-12.

Figure 2-36: Stainless Steel Actuation Hose


P/N Length
417582 8"
31809 16"
32336 24"
430815 42" (¼"NPT M × 7/16"-20F)

Copper Tubing (P/N FT160)


Copper tubing can be used to connect the actuation line. It is
available in 50' rolls, and must be used in conjunction with ¼" 45°
flare fittings conforming to SAEJ513c.

Figure 2-38: Copper Tubing

2015-DEC-1, Rev D
UL EX4521 11 Part # PMAN2
Chapter 2 – Components

Part# Description Part# Description Part# Description


L1600 1.6 Gallon Cylinder Assembly: 3236 Model ML Globe 500°F Fusible Link 389 Compression Seal:
5 flow point capacity 439104 Flexible Conduit (Pre-Fed): 50' ½" EMT Conduit, 11/8" Hole
L3000 3 Gallon Cylinder Assembly: 434525 Flexible Conduit: 500' JCPLT Jiffy Corner Pulley Seal w/Connector
10 flow point capacity NL1H 1H Nozzle: 1FP High Mount
435959 Flexible Conduit and Cable: 500'
L4600 4.6 Gallon Cylinder Assembly: NL1L 1L Nozzle: 1FP Low Mount
15 flow point capacity 435979 Flexible Conduit Strain Relief (50/pack)
434347 Flexible Conduit Insert (50/pack) NL2D 2D Nozzle: 2FP Duct
L6000 6 Gallon Cylinder Assembly:
20 flow point capacity 436063 Conduit Off-Set (6/pack) NL2H 2H Nozzle: 2FP High Mount

551175 Cylinder Valve Assembly 436150 P-Clip (50/pack) NL2L 2L Nozzle: 2FP Low Mount

490420698 Wet Valve Rebuilding Kit 800ST ½" EMT Conduit Zinc-Plated Steel 553389 Henny Penny Nozzle Assembly Kit

551236 Pressure Gauge: 225psi Compression Connector 423572 Swivel Adapter

490020831 Valve Cap Assembly 306S50 50' × 1/16" Stainless Steel Cable: 304SS 305420623 Metal Blow-Off Nozzle Caps (10/pack)

385420705 Valve Spring 306S250 250' × 1/16" Stainless Steel Cable: 304SS 550016 Rubber Blow-Off Nozzle Caps (12/pack)

325420716 Valve O-Ring 306S500 500' × 1/16" Stainless Steel Cable: 304SS 325420625 Nozzle O-Rings (10/pack)

712420707 Piston 306S1000 1000' × 1/16" Stainless Steel Cable: 304SS 325420626 Nozzle Strainers (10/pack)

325420715 Piston O-Ring RPSM Remote Mechanical Pull Station 551265 Nozzle Aiming Device

325420714 Valve Cap O-Ring RPSMTR Trim Ring for Flush Mounting RPSM 550926 Nozzle Aiming Device Adapter

550985 Pressure Regulator Assembly RPSMBOX Pull Station Back Box: Red CR2 Energizer Replacement Batteries for
005137 ProTex II™ Pull Station Set Screw Nozzle Aiming Device (2/pack)
551061 Pressure Regulator Rebuilding Kit
5075H ¾" Mechanical Gas Valve 435982 Agent Distribution Hose & Restraining
VT1 Wet Valve Tool Cable Kit: 5' L
MB15 Cylinder Mounting Bracket: 5100H 1" Mechanical Gas Valve
417582 8" Stainless Steel Actuation Hose:
For use with L1600, L3000 or L4600 5125H 1¼" Mechanical Gas Valve 7/16-20 (F)
MB1 Cylinder Mounting Bracket: 5150H 1½" Mechanical Gas Valve 31809 16" Stainless Steel Actuation Hose:
For use with L6000 5200H 2" Mechanical Gas Valve 7/16-20 (F)
350420746 Replacement Strap for MB15 & MB1 5250 2½" Mechanical Gas Valve 32336 24" Stainless Steel Actuation Hose:
Mounting Brackets 7/16-20 (F)
5300 3" Mechanical Gas Valve
RL1600 Wet Chemical Recharge Agent, 1.6 gal 430815 42" Stainless Steel Actuation Hose:
628 Gas Valve Box
RL3000 Wet Chemical Recharge Agent, 3 gal ¼" NPT (M) × 7/16-20 (F)
8075 ¾" ASCO Electric (Solenoid) Gas Valve:
MCH2 Mechanical Control Head 110-120VAC FT110 ¼" 45° Flare Nut: 7/16-20
ENMCU2 Master Enclosure 8100 1" ASCO Electric (Solenoid) Gas Valve: FT120 ¼" 45° Flare Connector: ¼" NPT
ENS Slave Enclosure 110-120VAC FT150 ¼" 45° Flare Tee: 7/16-20
CO26 16 Gram CO2 Cartridge 8125 1¼" ASCO Electric (Solenoid) Gas FT1 Remote Cylinder Mounting Flare
55531 Replacement Cartridge Receiver Valve: 110-120VAC Fittings Kit: For 1 Cylinder Systems
O-Ring 8150 1½" ASCO Electric (Solenoid) Gas FT2 Remote Cylinder Mounting Flare
10064 ½" Hex Wrench Valve: 110-120VAC Fittings Kit: For 2 Cylinder Systems

MBP2 Control Head Mounting Bracket 8200 2" ASCO Electric (Solenoid) Gas Valve: FT3 Remote Cylinder Mounting Flare
110-120VAC Fittings Kit: For 3 Cylinder Systems
PAC100 Pneumatic Actuating Cylinder
8250 2½" ASCO Electric (Solenoid) Gas FT4 Reducing Fittings Kit for PAC100
240020026 High Temperature Relief plug 212°F for Valve: 110-120VAC Actuating Cylinders
PAC100
8300 3" ASCO Electric (Solenoid) Gas Valve: FT160 ¼" Copper Tubing - 50'
210SH Link Housing Detector Kit: 110-120VAC
10" LHB High Stand-Off 553642 1.6 Gallon Cylinder Replacment Siphon
835 Reset Relay: Tube
225SH Link Housing Detector Kit: Appliance Reset: 120VAC
10" LHB High Stand-Off 553643 3 Gallon Cylinder Replacment Siphon
153120 Horn/Strobe Combination Unit: Tube
349H Link Housing Bracket: 10" High Stand- 120VAC
Off 553644 4.6 Gallon Cylinder Replacment Siphon
MSSPDT2 One Switch Kit: Electrical Switch Tube
341S S-Hooks (100/pack)
MSDPDT2 Two Switch Kit: Electrical Switch 553645 6 Gallon Cylinder Replacment Siphon
320S 1/16" Zinc Plated Copper Crimp (100/ Tube
pack) MS3PDT2 Three Switch Kit: Electrical Switch
MS4PDT2 Four Switch Kit: Electrical Switch 551240 Recharge Adapter
576 1/16" Copper Stop Crimp (100/pack)
552173 Switch Kit Extension Kit 552181 Hydrostatic Test Adapter
FLH25 Fusible Link Hanger
550077 Alarm Initiating Switch 550938 Bleed Down Adapter
1404S Quik-Fastener, UL Listed (24/pack)
90KBS Corner Pulley: Compression Style 551039 Measuring Stick
PDB18 Double Ended 1/8" Pilot Drill
90SB Corner Pulley: Set Screw Style 79656 Flushing Concentrate: 32oz. Container
MPD10 Magnetic Power Driver: 10mm
1513 Tee Pulley: Compression Style L3000T 3 Gallon Test Cylinder
3231 Model ML Globe 165°F Fusible Link
393J Jiffy Seal: 3/8" Pipe, 7/8" Hole L4600T 4.6 Gallon Test Cylinder
3232 Model ML Globe 212°F Fusible Link
395J Jiffy Seal: 3/8" Pipe, 11/8" Hole L6000T 6 Gallon Test Cylinder
3233 Model ML Globe 280°F Fusible Link
396J Jiffy Seal: ½" Pipe, 11/8" Hole PMAN2 Technical Manual
3234 Model ML Globe 360°F Fusible Link
3235 Model ML Globe 450°F Fusible Link

2015-DEC-1, Rev D
UL EX4521 12 Part # PMAN2
Chapter 3 – System Design

CHAPTER III
SYSTEM DESIGN
GENERAL opening with the tip located 0 - 6" into the duct opening, and
The ProTex II Restaurant Fire Suppression System may be used on aimed directly into the duct. See Figure 3-1.
a number of different types of restaurant cooking appliances and
hood and duct configurations. The design information listed in
this section deals with the limitations and parameters of this pre-
engineered system. Those individuals responsible for the design
of the ProTex II system must be trained and hold a current Heiser
BHC, LLC. certificate in a ProTex II training program.

This section will cover the proper design of the ProTex II


1L or
Restaurant Fire Suppression System. It is divided into four (4)
sections:

• Cylinder Sizing

• Nozzle Coverage and Placement

• Piping Limitations

• Detector Requirements

Each of these sections must be completly understood before


attempting any installation.
Figure 3-1
System Cylinder Sizing One flow duct protection with 1l Nozzle
Each of the nozzles in the section, "Nozzle Coverage and (p/n nl1l)
Placement" has its own flow point value. Each of the four different
cylinders can support a maximum number of flow points, based The 1L Nozzle (P/N NL1L) is a one (1) flow nozzle. A single 1L
on the volume of the pipe used. Select the system cylinder(s) by nozzle is capable of protecting square or rectangular ducts with
calculating the total number of flow points associated with the a maximum perimeter of 50" (maximum side of 16¾", with the
appliances(s), plenum, and ducts, plus the total piping volume. diagonal being a maximum of 18¾". It can also protect a round
duct with a maximum diameter of 16". See Figures 3-2 & 3-3.
NOZZLE COVERAGE AND PLACEMENT
This section will provide guidelines for determining nozzle
18¾"
type, positioning, and quantity for duct, plenum, and appliance
protection.

Duct Protection
It is not required that the fan be shut down or the exhaust duct
be dampered for the system to operate properly. Each nozzle is Figure 3-2: Maximum rectangular duct perimeter of 50"
approved to protect exhaust ducts of unlimited length.

All duct protection is UL listed without limitation of maximum


duct length (unlimited length). This includes all varieties of
16"
ductworks both horizontal and vertical including ducts that run at
angles to the horizontal and ducts with directional bends.

Duct protection requires that a nozzle be positioned to discharge


into the duct. Two nozzles are available for duct protection. Figure 3-3: Maximum cylindrical duct diameter of 16"

The nozzle(s) must be installed at the geometric center of the duct,

2015-DEC-1, Rev D
UL EX4521 13 Part # PMAN2
Chapter 3 – System Design

TWO FLOW DUCT PROTECTION WITH 2D NOZZLE Transition ducts - smaller to larger

The 2D duct nozzle (P/N NL2D) is a two (2) flow nozzle. A single 2D In cases where the duct/plenum interface opening is smaller than
nozzle is capable of protecting rectangular ducts with a maximum the final exhaust duct, measure the perimeter/diameter of the final
perimeter of 100", with the diagonal being a maximum of 373/8". It exhaust duct. The nozzle(s) is to be located within 0" - 6" of the duct/
can also protect a round duct with a maximum diameter of 317/8". plenum interface, centered in the opening. See Figure 3-5.

When two (2) NL2D duct nozzles are used to protect a single duct,
the cross sectional area of the duct must be divided into two equal
areas. The nozzle must then be installed in the center of the area it
protects and aimed directly into the duct opening.

Transition Ducts

The protection of non-standard ducts should be reviewed by the


authority having jurisdiction. Transition ducts should be protected
as follows:
Figure 3-5: Transition Duct - Smaller to Larger
Multiple risers

In cases of multiple risers, each riser is protected as an individual


duct. See Figure 3-6.

Figure 3-4: Transition Duct - Larger to Smaller


Transition ducts - larger to smaller

In cases where the duct/plenum interface opening is larger than


Figure 3-6: Multiple Risers
the final exhaust duct, measure the perimeter/diameter of the duct
halfway between the largest and smallest section (or the average Electrostatic Precipitator
perimeter/diameter). The nozzle is to be located within 0" - 6" of the
duct/plenum interface (not at the point where the measurement was Ducts utilizing electrostatic precipitators must be protected
taken), centered under the final exhaust duct opening. See Figure above and below the unit. Standard duct nozzles are used in this
3-4. application. See Figure 3-7.

NOTE
Nozzles to protect ducts with a transition that is more than 4'
in height, will be required to be positioned in the opening of
the transition from the hood 2" to 8" into the opening using
standard duct nozzle design parameters.

Figure: 3-7: Electrostatic Precipitator

2015-DEC-1, Rev D
UL EX4521 14 Part # PMAN2
Chapter 3 – System Design

Modularizing Ducts positioned in the bottom half of the duct area.


DUCT SIZES GREATER THAN 100" PERIMETER
Example: The duct to be protected has a Side A of 40" and a Side B
• Ducts over 100" perimeter must be modularized using 2D of 60". Referring to the design table, this duct requires 4 nozzles.
nozzles (P/N NL2D) One half of 4 = 2. Therefore, 2 nozzles must be equally positioned
in each of the two duct areas. See Figure 3-8.
• No cylindrical duct option available
• Follow the design table to determine maximum module size
for each 2D nozzle
• When determining number of nozzles required, it is some-
times an advantage to check the table using the shortest side 30" 30"
as Side A and then recheck it using the longest side as Side A. 20"
This comparison may reveal a need for a lesser quantity of
nozzles one way versus the other way. 40"
When working with Table 3-1, the quantity of nozzles determined
20"
must be equally divided within the duct area.

When working with Table 3-2, one half of the quantity of nozzles 60"
determined must be equally positioned in the top half of the
Figure 3-8: Modularizing Ducts
area of the duct and the remaining half of the nozzles must be

Table 3-1: Modularizing Ducts

Table 3-2: Modularizing Ducts

2015-DEC-1, Rev D
UL EX4521 15 Part # PMAN2
Chapter 3 – System Design
Plenum Protection On V-bank plenums, the nozzle(s) must be located at the center
of the V-bank width, 1/3 of the vertical height of the filters. On
The 1H nozzle (P/N NL1H) is a one (1) flow nozzle used for single filter bank plenums, the nozzle must be located 2" from the
plenum protection. A single 1H nozzle can protect a plenum (with back edge of the filter, 1/3 down from the vertical height. For either
single or V-bank filters) 10' long by 4' wide. Dividing the length application, the nozzle must be located within 6" of the end of the
into sections equal to or less than 10' in length and positioning a plenum (or module) and aimed directly down the length of the
nozzle at the start of each section can be done to protect longer plenum. The nozzles may point in opposite directions as long as
plenums. the entire plenum area is protected, and the 10' limitation is not
exceeded. See Figure 3-9.

Figure 3-9: Plenum Protection

Appliance Protection

NOTE
When protecting appliances which are larger than single
nozzle coverage, multiple nozzles can be used.

Larger appliances can be divided into several modules, each equal


to or smaller than single nozzle coverage. Exception: Fryers must
not exceed a maximum of 864 sq. in.. For modularizing fryers,
refer to "Protecting Large Fryers by Dividing Their Area Into
Modules," page 24.

2015-DEC-1, Rev D
UL EX4521 16 Part # PMAN2
Chapter 3 – System Design

Design Index Chart and Nozzle Coverage Summary Sheet


Min Max
Max Max Max Nozzle Nozzle
Nozzle Flow Depth Length Area Height Height
Appliance Mount Figure Type Points Max Width (in) (in) (in) (in2) (in) (in)
Fryers w/out Drip Board H 3-3 NL2H 2 19½ 19 24 48
Fryers w/out Drip Board L 3-4 NL2L 2 19½ 19 13 24
Fryers w/Drip Board H 3-5 NL2H 2 Deep Vat 27¾ 324 24 48
(Condition 1) Overall Cooking Area 18 500 24 48
Fryers w/Drip Board H 3-5 NL2H 2 Deep Vat 19½ 371 24 48
(Condition 2) Overall Cooking Area 253/8 495 24 48
Fryers w/Drip Board L 3-5 NL2L 2 Deep Vat 18 324 13 24
(Condition 1) Overall Cooking Area 27¾ 500 13 24
Fryers w/Drip Board L 3-5 NL2L 2 Deep Vat 19½ 371 13 24
(Condition 2) Overall Cooking Area 253/8 495 13 24
Tilt Skillet/Braising Pan H 3-7 NL2H 2 27¾ 500 24 48
Tilt Skillet/Braising Pan L 3-8 NL2L 2 27¾ 500 13 24
Small Range H 3-9 NL1H 1 12 28 336 40 50
Large Range N/A 3-10 NL2L 2 28 28 784 34 48
Small Range w/Backshelf L 3-11 NL1L 1 12 28 336 13 24
Protection
Small Range w/Backshelf H 3-11b NL2L 2 12 28 336 24 35
Protection
Small Wok H 3-12 NL1H 1 24 Diameter Max. 6 24 48
Small Wok L 3-13 NL1L 1 24 Diameter Max. 6 13 24
Large Wok H 3-14 NL2H 2 30 Diameter Max. 8 24 48
Large Wok L 3-15 NL2L 2 30 Diameter Max. 8 13 24
Small Griddle H 3-16 NL1H 1 36 1080 24 48
Small Griddle L 3-17a NL1L 1 36 1080 10 24
Small Griddle L 3-17b NL2L 2 36 1080 13 24
Large Griddle H 3-18 NL2H 2 48 1440 24 48
Large Griddle L 3-19 NL2L 2 48 1440 10 24
Radiant Char-Broiler H 3-20 NL1H 1 26 624 24 48
Radiant Char-Broiler L 3-21 NL1L 1 26 624 13 24
Large Radiant Char-Broiler H 3-22 NL2H 2 36 864 36 48
Large Radiant Char-Broiler L 3-23 NL2L 2 36 864 13 36
Lava Rock Char-Broiler H 3-24 NL2L 2 26 624 24 35
Lava Rock Char-Broiler L 3-25 NL2L 2 26 624 15 24
Solid Fuel Char-Broiler H 3-26 NL1H 1 24 480 24 35
(max. fuel depth 6")
Solid Fuel Char-Broiler L 3-27 NL1L 1 24 480 15 24
Salamander Broiler N/A 3-30a NL1H 1 31 15½ 16 18
Upright/Salamander Broiler N/A 3-30b NL1L 1 36 28 Front Edge
above the grate
Henny Penny Fryer Mono Rail N/A 3-31 NL2H 2+2 See Special Instructions
+ NL2F
Henny Penny Fryer Dual Lift N/A 3-32 NL2H 2+2 See Special Instructions
+ NL2F
Nieco Broiler Model MPB N/A 3-33 NL2L 2 See Special Instructions
with Catalyst only
Nieco Broiler Model JF94E N/A 3-34 NL2H 2 See Special Instructions
Electric Broiler with Catalyst
Bakers Pride Broiler N/A 3-35 NL2H 2+2+2 See Special Instructions 33 35
with Smoker Box
Chain Broiler (Internal Chamber) N/A 3-31 NL1L 1 38 Front Edge 1" - 3"
above the chain
Plenum Single Bank / V Bank H NL1H 1 48 120 0 – 6" from end of
plenum
Duct Perim Diameter
Rectangular/Circular Duct NL2D 2 34 no limit 100 317/8
Rectangular/Circular Duct NL1L 1 17 50 16

2015-DEC-1, Rev D
UL EX4521 17 Part # PMAN2
Chapter 3 – System Design

Fryers Without Drip Board (High Mount Nozzle)


Compulsory Nozzle NL2H
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 19" × 19½"
(no drip board)
Nozzle Location Anywhere over the hazard surface
Nozzle Height 24" - 28" above the hazard surface
Nozzle Aiming Aimed at the center of the hazard surface
Graphic Representation See Figure 3-3

Nozzle must be located anywhere within the shaded area and aimed at the center of the hazard surface.

24"
48"

19"
19½"

Figure 3-3: Fryers without Drip Board (High Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 18 Part # PMAN2
Chapter 3 – System Design

Fryers Without Drip Board (Low Mount Nozzle)


Compulsory Nozzle NL2L
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 19" × 19½"
(no drip board)
Nozzle Location Anywhere on the perimeter of the hazard surface
Nozzle Height 13" - 24" above the hazard surface
Nozzle Aiming Aimed at the center of the hazard surface
Graphic Representation See Figure 3-4

Nozzle must be located anywhere on the perimeter of the hazard surface,


and aimed at the center of the hazard surface.

13"
24"

19"
19½"

Figure 3-4: Fryers Without Drip Board (Low Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 19 Part # PMAN2
Chapter 3 – System Design

Fryers with Drip Board (High Mount Nozzle)


Compulsory Nozzle NL2H
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection
Condition 1
Deep Vat Cooking Area 324 square inches with a maximum longest side dimension of 18"
(excludes drip board)
Overall Cooking Area 500 square inches with a maximum longest side dimension of 27¾"
(includes drip board)
Condition 2
Deep Vat Cooking Area 371 square inches with a maximum longest side dimension of 19½"
(excludes drip board)
Overall Cooking Area 495 square inches with a maximum longest side dimension of 253/8"
(includes drip board)
Nozzle Location Anywhere over the hazard surface
Nozzle Height 24" - 48" above the hazard surface
Nozzle Aiming Aimed at the center of the hazard surface
Graphic Representation See Figure 3-5

Nozzle must be located anywhere within the shaded area and aimed at the center of the hazard surface.

overall overall
cooking area cooking area
longest side 500 SQuare longest side 495 SQuare
dimension iNches dimension iNches
27¾" maximum 253/8" maximum
cooking cooking
area area

48" 48"
24" 24"

324 square 371 square


t t
inches va inches va
maximum e ep a maximum e ep a
d re d re
deep vat a deep vat a
area area

18" 19½"
dripboard longest longest
dripboard
side side
dimension dimension
(Deep vat) (Deep vat)

Condition 1 Condition 2

Figure 3-5: Fryers with Drip Board (High Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 20 Part # PMAN2
Chapter 3 – System Design

Fryers with Drip Board (Low Mount Nozzle)


Compulsory Nozzle NL2L
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection
Condition 1
Deep Vat Cooking Area 324 square inches with a maximum longest side dimension of 18"
(excludes drip board)
Overall Cooking Area 500 square inches with a maximum longest side dimension of 27¾"
(includes drip board)
Condition 2
Deep Vat Cooking Area 371 square inches with a maximum longest side dimension of 19½"
(excludes drip board)
Overall Cooking Area 495 square inches with a maximum longest side dimension of 253/8"
(includes drip board)
Nozzle Location Anywhere on the perimeter of the hazard surface
Nozzle Height 13" - 24" above the hazard surface
Nozzle Aiming Aimed at the center of the hazard surface
Graphic Representation See Figure 3-6

Nozzle must be located anywhere on the perimeter of the hazard surface,


and aimed at the center of the hazard surface.
overall overall
cooking area cooking area
longest side 500 SQuare longest side 495 SQuare
dimension iNches dimension iNches
27¾" maximum 253/8" maximum
cooking cooking
area area

24" 24"
13" 13"

324 square 371 square


t t
inches va inches va
maximum e ep a maximum e ep a
d re d re
deep vat a deep vat a
area area

18" 19½"
dripboard longest side dripboard longest side
dimension dimension
(Deep vat) (Deep vat)

Condition 1 Condition 2

Figure 3-6: Fryers with Drip Board (Low Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 21 Part # PMAN2
Chapter 3 – System Design

Tilt Skillet/Braising Pan (High Mount Nozzle)


NOTE
Tilt skillets or Compulsory Nozzle NL2H
braising pans
Flow Points Per Nozzle 2 (Two)
generally use a
hinged cover. Number of Nozzles Required 1 (one)
Nozzle(s) are
Maximum Area of Protection 500 square inches with a maximum longest side dimension of 27¾"
to be placed
at the front Nozzle Location Positioned near the front edge of the pan. The nozzle(s) must be
edge of the completely clear of the pan cover with an unobstructed view to the back
appliance of the pan
cooking area
Nozzle Height 24" - 48" above the hazard surface
to minimize
the potential Nozzle Aiming Aimed at the front to back centerline of the pan
for the tilt
Graphic Representation See Figure 3-7
skillet or
braising
pan cover to
interfere with Modularized Coverage 2. Divide the cooking area into modules, each of
the nozzle which can be protected by a single nozzle as
Tilt Skillets and Braising Pans generally require
discharge. See specified in the
modularized coverage. Use the following steps to
NOTE below. design chart.
determine modular coverage:
1. Measure the length and width of the Tilt 3. Ensure that no single nozzle exceeds its
Skillet/Pan cooking area. limitations for area or longest side

Nozzle must be located anywhere along the front edge of the cooking area,
and aimed at the center of the cooking area.

NOTE
The nozzle must be completely clear of the pan cover, with
an unobstrocted flow to the back of the pan.

24" 48"

500 square inches


27¾" maximum hazard
maximum surface
longest side
dimension

Figure 3-7: Tilt Skillet/Braising Pan (High Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 22 Part # PMAN2
Chapter 3 – System Design

Tilt Skillet/Braising Pan (Low Mount Nozzle)


NOTE
Tilt skillets or Compulsory Nozzle NL2L
braising pans
Flow Points Per Nozzle 2 (Two)
generally use a
hinged cover. Number of Nozzles Required 1 (one)
Nozzle(s) are
Maximum Area of Protection 500 square inches with a maximum longest side dimension of 27¾"
to be placed
at the front Nozzle Location Positioned near the front edge of the pan. The nozzle(s) must be
edge of the completely clear of the pan cover with an unobstructed view to the back
appliance of the pan
cooking area
Nozzle Height 13" - 24" above the hazard surface
to minimize
the potential Nozzle Aiming Aimed at the front to back centerline of the pan
for the tilt
Graphic Representation See Figure 3-8
skillet or
braising
pan cover to
interfere with Modularized Coverage 2. Divide the cooking area into modules, each of
the nozzle which can be protected by a single nozzle as
Tilt Skillets and Braising Pans generally require
discharge. See specified in the
modularized coverage. Use the following steps to
NOTE below. design chart.
determine modular coverage:
1. Measure the length and width of the Tilt 3. Ensure that no single nozzle exceeds its
Skillet/Pan cooking area. limitations for area or longest side

Nozzle must be located anywhere along the front edge of the cooking area,
and aimed at the center of the cooking area.

NOTE
The nozzle must be completely clear of the pan cover, with
an unobstrocted flow to the back of the pan.

13" 24"

500 square inches


27¾" maximum hazard
maximum surface
longest side
dimension

Figure 3-8: Tilt Skillet/Braising Pan (Low Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 23 Part # PMAN2
Chapter 3 – System Design

Protecting Large Fryers by Dividing Their Area Into Modules

Fryer - Multiple Nozzle Protection

26" 26×32=832 sq. in.


Fryers exceeding the coverage of a single nozzle can be divided Example 1
into modules. Each module must not exceed the maximum area 1. 832 = 2.56 nozzles

allowed for a single nozzle. However, when utilizing multiple 32" 324 longest side: 27¾"
No
nozzle protection, the longest side allowed for a fryer with drip
drip board 2. 832 = 2.24 nozzles
board can be used, regardless of whether the fryer has a drip 371 longest side: 253⁄8"
board or not.
Use #1 because it meets the longest side

The maximum size fryer that can be modularized is 864 square Start from the back of
26"

inches. the vat, and Figure the


12.46"
opposite side
Design requirements for multiple nozzle fryers are broken down 1. 324 = 12.46"
12.46" Old method
as follows: 26
would have
7.08" required 4
1. If the fryer includes any dripboard areas, measure both nozzles
26" 26"
the internal length (front to back) and width of the Or you could just
equally divide the three
frypot portion. Then measure the internal length and sections in 10.66" each
10.66"
32"
width of the overall hazard area including any dripboard
10.66"
areas.
Determine the area of both the frypot and the area of 10.66"

the overall vat by multiplying corresponding length and


width dimensions.
24" 24×30=720 sq. in. Example 2
2. Divide the frypot or overall vat into modules, each of
1. 720 = 2.22 nozzles
which can be protected by a single nozzle, based on the
324 longest side: 27¾" (with drip 500 sq. in.)
maximum dimension and area coverage of the nozzle as 30"
specified in the “Design Chart.” 2. 720 = 1.9 nozzles
• If the module considered does not include any portion 371 longest side: 253⁄8" (with drip 495 sq.in.)
of the dripboard, use only the maximum frypot area and 6" Use #2 because it meets the longest side
maximum dimension listed in the “Design Chart.” and requires fewer nozzles
24"
• If the module considered includes any dripboard areas, Start from the back of the vat, and Figure the
use both the maximum frypot area and dimension listed 15.45"
opposite side
in the “Design Chart,” and the maximum overall area 30" 371 sq. in. = 15.45 in.
and dimension listed in the “Design Chart.” 14.55"
24 in. longest side: 27¾"
(with drip 500 sq.in.)
24×15.45 = 370.8 sq. in.
6"
24×14.55 = 349.2
Old method Now you need to include the drip board
would have
required 4 14.55" + 6" = 20.55"
nozzles 24" × 20.55" = 493.2 sq. in.
This does not exceed allowable sq. in. of 495
(included in our set of numbers)
2 nozzles would cover this fryer

Design Chart

NOTE
None of the maximum dimensions may be exceeded. If
either the maximum vat or overall sizes are exceeded, the
area divided into modules will need to be redefined with the
possibility of an additional nozzle.

2015-DEC-1, Rev D
UL EX4521 24 Part # PMAN2
Chapter 3 – System Design

Small Range (High Mount Nozzle)


Compulsory Nozzle NL1H
NOTE
Flow Points Per Nozzle 1 (One)
The range
cannot be Number of Nozzles Required 1 (One)
under a Maximum Area of Protection 336 square inches with a longest side dimension of 28"
backshelf
when using Nozzle Location Center of the hazard surface only
high-mount Nozzle Height 40" - 50" above the hazard surface
protection.
Nozzle Aiming Directly down only
Graphic Representation See Figure 3-9

Nozzle must be located (heightwise) anywhere within the shaded area,


and centered above the hazard surface.
Nozzle Positioning Chart for
Small Range
Range Range
Length Width Front/
‘L’ ‘W’ Rear
cl
in. in. in.*
cl
12 12 8
13 12 71/2
14 12 7 40" 50"

15 21 61/2
16 12 6
17 12 51/2
18 12 5
19 12 41/2
20 12 4
21 12 31/2 28" Maximum
12"
22 12 3 Maximum
Nozzle Positioning Range
23 12 21/2
24 12 2
25 12 11/2
26 12 1
27 12 1/2
28 12 0
*Distance from centerline, either Figure 3-9: Small Range (High Mount Nozzle)
toward front or toward back of
hazard area, starting from the
reference point.

2015-DEC-1, Rev D
UL EX4521 25 Part # PMAN2
Chapter 3 – System Design

Large Range
Compulsory Nozzle NL2L
NOTE
Flow Points Per Nozzle 2 (Two)
The range
cannot be Number of Nozzles Required 1 (One)
under a Maximum Area of Protection 784 square inches with a longest side dimension of 28"
backshelf
when using Nozzle Location Center of the hazard surface only
high mount Nozzle Height 34" - 48" above the hazard surface
protection.
Nozzle Aiming Directly down only
Graphic Representation See Figure 3-10

Example: A large range has a hazard size of 20" in length and 27" in width. Follow down
the Range Length column in the Nozzle Positioning Chart until you come to 20". Continue
down this column until the correct width appears in the width column. When the width of
27" is arrived at, read across to the radius column to determine the size of radius allowed, for
positioning of the nozzle, from the hazard area centerline. In this example, the correct radius
is 3" . The nozzle can be aimed straight down anywhere within a 3" radius of the hazard area
centerline.

Nozzle must be located (heightwise) anywhere within the shaded area,


and centered above the hazard surface.

R"

48"

34"

L"
W"

Figure 3-10: Large Range

2015-DEC-1, Rev D
UL EX4521 26 Part # PMAN2
Chapter 3 – System Design

Nozzle Positioning Chart for Large Range

Range Length Range Width Radius Range Length Range Width Radius Range Length Range Width Radius
‘L’ ‘W’ ‘R’ ‘L’ ‘W’ ‘R’ ‘L’ ‘W’ ‘R’
in. in. in. in. in. in. in. in. in.
18 18 71⁄8 21 28 2¼ 25 27 13/8
18 19 6¾ 22 18 55⁄8 25 28 1
18 20 63⁄8 22 19 5¼ 26 18 4
18 21 6 22 20 47⁄8 26 19 3¾
18 22 55⁄8 22 21 45⁄8 26 20 33⁄8
18 23 5¼ 22 22 4¼ 26 21 31⁄8
18 24 4¾ 22 23 37⁄8 26 22 2¾
18 25 43⁄8 22 24 3½ 26 23 2½
18 26 4 22 25 31⁄8 26 24 21⁄8
18 27 35⁄8 22 26 2¾ 26 25 1¾
18 28 31⁄8 22 27 23⁄8 26 26 13/8
19 18 6¾ 22 28 2 26 27 1
19 19 63⁄8 23 18 5¼ 26 28 ¾
19 20 6 23 19 47⁄8 27 18 35⁄8
19 21 55⁄8 23 20 4½ 27 19 3¼
19 22 5¼ 23 21 4¼ 27 20 3
19 23 47⁄8 23 22 37⁄8 27 21 2¾
19 24 4½ 23 23 3½ 27 22 23⁄8
19 25 41⁄8 23 24 31⁄8 27 23 21⁄8
19 26 3¾ 23 25 27⁄8 27 24 1¾
19 27 3¼ 23 26 2½ 27 25 13/8
19 28 27⁄8 23 27 21⁄8 27 26 1
20 18 63⁄8 23 28 15⁄8 27 27 ¾
20 19 6 24 18 4¾ 27 28 3/8
20 20 55⁄8 24 19 4½ 28 18 31⁄8
20 21 5¼ 24 20 41⁄8 28 19 27⁄8
20 22 47⁄8 24 21 37⁄8 28 20 25⁄8
20 23 4½ 24 22 3½ 28 21 2¼
20 24 41⁄8 24 23 31⁄8 28 22 2
20 25 3¾ 24 24 27⁄8 28 23 15⁄8
20 26 33⁄8 24 25 2½ 28 24 13⁄8
20 27 3 24 26 21⁄8 28 25 1
20 28 25⁄8 24 27 1¾ 28 26 ¾
21 18 6 24 28 13⁄8 28 27 3/8
21 19 55⁄8 25 18 43⁄8 28 28 0
21 20 5¼ 25 19 41⁄8
21 21 5 25 20 3¾
21 22 45⁄8 25 21 3½
21 23 4¼ 25 22 31⁄8
21 24 37⁄8 25 23 27⁄8
21 25 3½ 25 24 2½
21 26 31⁄8 25 25 21⁄8
21 27 23⁄8 25 26 1¾

2015-DEC-1, Rev D
UL EX4521 27 Part # PMAN2
Chapter 3 – System Design

Small Range with or without Backshelf Protection (Low Mount Nozzle)


Compulsory Nozzle NL1L
NOTE
Flow Points Per Nozzle 1 (One)
 the range has
If
a backshelf, Number of Nozzles Required 1 (One)
the nozzle has Maximum Area of Protection 336 square inches with a longest side dimension of 28"
to be equal
to or below Nozzle Location 22" from the opposite edge of the hazard surface and centered right to
the height of left
the shelf and Nozzle Height 13" - 24" above the hazard surface
be within
limitations Nozzle Aiming Aimed at a point equal to one half of the nozzle height above the
of the nozzle appliance and along the right-left centerline
height.
Example: If the nozzle was mounted 23" above the hazard surface, the
aiming point would be 11½" from the opposing edge of the appliance on
which the nozzle is located. See illustrations Example 1 and Example 2
below.

Graphic Representation See Figure 3-11

Nozzle must be located (heightwise) anywhere within the shaded area,


and located on the left-right center line above the hazard surface.

Example 1
Nozzle is 13"
22" above surface &
vARIES—SEE 13"
NOZZLE aimed 6½" from
AIMING opposite edge of
AND hazard surface.
EXAMPLES cl
1&2 (13/2=6½)
13" 24"

6½"

Example 2
28" Nozzle is 23"
Longest
side
above surface 23
& aimed 11½"
from rear of
hazard surface.
(23/2=11½) 11½"

Figure 3-11: Small Range (Low Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 28 Part # PMAN2
Chapter 3 – System Design

Small Range with High Mount Backshelf Protection (Low Mount Nozzle)
Compulsory Nozzle NL2L
Flow Points Per Nozzle 2 (Two)
NOTE
Number of Nozzles Required 1 (One)
Although
most shelves Maximum Area of Protection 336 square inches with a longest side dimension of 28"
exceed 11" in
Nozzle Location Over the front edge of the hazard surface; on the front-to-rear center
overall depth,
line
make sure
the shelf does Nozzle Height 24" - 35" above the hazard surface
not exceed 11"
overhang of Nozzle Aiming Aimed at a point 10" forward from the back edge of the hazard surface
the burner. on the front-to-rear center line
Graphic Representation See Figure 3-11b

Nozzle must be located over the front edge of the hazard surface, oriented with the nozzle tip aimed on the front-to-back
centerline, and aimed 10" forward of the back hazard surface on the front-to-back center line.

Shelf can overhang hazard surface


a maximum of 11"

18" minimum

24" – 35"
28"

10"

Figure 3-11b: Small Range with High Mount Backshelf Protection (Low Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 29 Part # PMAN2
Chapter 3 – System Design

Small Wok (High Mount Nozzle)


Compulsory Nozzle NL1H
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 24" maximum diameter and 6" maximum depth
Nozzle Location Anywhere on the perimeter of the Wok
Nozzle Height 24" - 48" above the top edge of the Wok
Nozzle Aiming Directly at the center of the inside bottom of the Wok
Graphic Representation See Figure 3-12

Nozzle must be located anywhere along the perimeter of the Wok,


and aimed at the center of the inside bottom of the Wok.

48"

24"

6" MAXIMUM

24"
maximum

Figure 3-12: Small Wok (High Mount Nozzle)

2015-DEC-1, Rev D
ULUL
EX4521
EX4521
December 13, 2005 30 Part # PMAN2
Chapter 3 – System Design

Small Wok (Low Mount Nozzle)


Compulsory Nozzle NL1L
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 24" maximum diameter and 6" maximum depth
Nozzle Location Anywhere on the perimeter of the Wok
Nozzle Height 13" - 24" above the top edge of the Wok
Nozzle Aiming Directly at the center of the inside bottom of the Wok
Graphic Representation See Figure 3-13

Nozzle must be located anywhere along the perimeter of the Wok,


and aimed at the center of the inside bottom of the Wok.

24"

13"

6" MAXIMUM

24"
maximum

Figure 3-13: Small Wok (Low Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 31 Part # PMAN2
Chapter 3 – System Design

Large Wok (High Mount Nozzle)


Compulsory Nozzle NL2H
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection Greater than 24" diameter to 30" in diameter and 8" maximum depth
Nozzle Location Anywhere on the perimeter of the Wok
Nozzle Height 24" - 48" above the top edge of the Wok
Nozzle Aiming Directly at the center of the inside bottom of the Wok
Graphic Representation See Figure 3-14

Nozzle must be located anywhere along the perimeter of the Wok,


and aimed at the center of the inside bottom of the Wok.

48"

24"

8" MAXIMUM

24"
minimum
30"
maximum

Figure 3-14: Large Wok (High Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 32 Part # PMAN2
Chapter 3 – System Design

Large Wok (Low Mount Nozzle)


Compulsory Nozzle NL2L
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection Greater than 24" diameter to 30" in diameter and 8" maximum depth
Nozzle Location Anywhere on the perimeter of the Wok
Nozzle Height 13" - 24" above the top edge of the Wok
Nozzle Aiming Directly at the center of the inside bottom of the Wok
Graphic Representation See Figure 3-15

Nozzle must be located anywhere along the perimeter of the Wok,


and aimed at the center of the inside bottom of the Wok.

24"

13"

8" MAXIMUM

24"
minimum
30"
maximum

Figure 3-15: Large Wok (Low Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 33 Part # PMAN2
Chapter 3 – System Design

Small Griddle (High Mount Nozzle)


Compulsory Nozzle NL1H or NL2H
Flow Points Per Nozzle 1 (One) NL1H or 2 (Two) NL2H
Number of Nozzles Required 1 (One) NL1H or 1 (One) NL2H
Maximum Area of Protection 1080 square inches with a longest side dimension of 36"
Nozzle Location NL1H: Above any corner of the hazard surface.
NL2H: 0" - 6" from either of the short sides of the hazard surface
Nozzle Height 24" - 48" above the hazard surface
Nozzle Aiming NL1H: A
 t a point 12" in and 12" over from the corner below the nozzle.
NL2H: At the center of the hazard surface
Graphic Representation See Figures 3-16a & 3-16b

NL1H Nozzle must be located directly above any corner of the hazard surface
and aimed at the intersecting point 12" from each side of the corner below the nozzle.
NL2H Nozzle must be located 0" - 6" from either of the short sides of the hazard surface,
and aimed at the center of the hazard surface
nozzle can
1080 square be mounted
inches at either
maximum end
cooking area

nozzle can be
mounted above
any corner

48" 24" 48" 24"


12"

6"
36"
12"
Longest side
dimension
6"

SHORT
SIDE OF
Hazard
surface

Figure 3-16a: NL1H Nozzle Figure 3-16b: NL2H Nozzle

2015-DEC-1, Rev D
UL EX4521 34 Part # PMAN2
Chapter 3 – System Design

Small Griddle (Low Mount Nozzle)


Compulsory Nozzle NL1L or NL2L
Flow Points Per Nozzle 1 (One) NL1L or 2 (Two) NL2L
Number of Nozzles Required 1 (One) NL1L or 1 (One) NL2L
Maximum Area of Protection 1080 square inches with a longest side dimension of 36"
Nozzle Location NL1L: Above any corner of the hazard surface
NL2L: 0" - 6" from either of the short sides of the hazard surface
Nozzle Height NL1L: 10" - 24" above the hazard surface
NL2L: 13" - 24" above the hazard surface
Nozzle Aiming NL1L: At a point 12" in and 12" over from the corner below the nozzle
NL2L: At the center of the hazard surface
Graphic Representation See Figures 3-17a & 3-17b

NL1L Nozzle must be located directly above any corner of the hazard surface
and aimed at the intersecting point 12" from each side of the corner below the nozzle.
NL2L Nozzle must be located 0" - 6" from either of the short sides of the hazard surface,
and aimed at the center of the hazard surface
nozzle can
1080 square be mounted
inches at either
maximum end
cooking area

nozzle can be
mounted above
any corner

24" 10" 24" 13"


12"

6"

36"
12" Longest side
dimension 6"

SHORT
SIDE OF
Hazard
surface
Figure 3-17a: NL1L Nozzle Figure 3-17b: NL2L Nozzle

2015-DEC-1, Rev D
UL EX4521 35 Part # PMAN2
Chapter 3 – System Design

Large Griddle (High Mount Nozzle)


Compulsory Nozzle NL2H
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 1440 square inches with a longest side dimension of 48"
Nozzle Location Above any corner of the hazard surface
Nozzle Height 24" - 48" above the hazard surface
Nozzle Aiming At a point 12" in and 12" over from the corner below the nozzle
Graphic Representation See Figure 3-18

Nozzle must be located directly above any corner of the hazard surface and aimed at
the intersecting point 12" from each side of the corner below the nozzle.

nozzle can be
mounted above
any corner

48" 24"

12"

12"

48"
Longest side
dimension 1440 square
inches
maximum
cooking area

Figure 3-18: Large Griddle (High Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 36 Part # PMAN2
Chapter 3 – System Design

Large Griddle (Low Mount Nozzle)


Compulsory Nozzle NL2L
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 1440 square inches with a longest side dimension of 48"
Nozzle Location Above any corner of the hazard surface
Nozzle Height 10" - 24" above the hazard surface
Nozzle Aiming At a point 12" in and 12" over from the corner below the nozzle
Graphic Representation See Figure 3-19

Nozzle must be located directly above any corner of the hazard surface and aimed at
the intersecting point 12" from each side of the corner below the nozzle.

nozzle can be
mounted above
any corner

10"
24"
12"

12"

48"
Longest side
dimension 1440 square
inches
maximum
cooking area

Figure 3-19: Large Griddle (Low Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 37 Part # PMAN2
Chapter 3 – System Design

Small Radiant /Electric Char-Broiler (High Mount Nozzle)


Compulsory Nozzle NL1H
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 624 square inches with a longest side dimension of 26"
Nozzle Location Anywhere over the hazard surface
Nozzle Height 24" - 48" above the hazard surface
Nozzle Aiming Aimed at the center of the broiler
Graphic Representation See Figure 3-20

Nozzle must be located anywhere within the shaded area and aimed at the center of the hazard surface.

24" 48"

26"
624 square
Longest side
inches
dimension
maximum
cooking
area

Figure 3-20: Small Radiant /Electric Char-Broiler (High Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 38 Part # PMAN2
Chapter 3 – System Design

Small Radiant/Electric Char-Broiler (Low Mount Nozzle)


Compulsory Nozzle NL1L
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 624 square inches with a longest side dimension of 26"
Nozzle Location Anywhere on the perimeter of the hazard surface
Nozzle Height 13" - 24" above the hazard surface
Nozzle Aiming Aimed at the center of the broiler
Graphic Representation See Figure 3-21

Nozzle must be located anywhere on the perimeter of the hazard surface,


and aimed at the center of the hazard surface.

13" 24"

26"
624 square
Longest side
inches
dimension
maximum
cooking
area

Figure 3-21: Small Radiant/Electric Char-Broiler (Low Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 39 Part # PMAN2
Chapter 3 – System Design

Large Radiant/Electric Char-Broiler (High Mount Nozzle)


Compulsory Nozzle NL2H
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 864 square inches with a longest side dimension of 36"
Nozzle Location Above any corner of the hazard surface
Nozzle Height 36" - 48" above the hazard surface
Nozzle Aiming Aimed at the center of the broiler
Graphic Representation See Figure 3-22

Nozzle must be located directly above any corner of the hazard surface,
and aimed at the center of the hazard surface.

nozzle can be
mounted above
any corner

48" 36"

36"
Longest side 864 square
dimension inches
maximum
cooking
area

Figure 3-22: Large Radiant/Electric Char-Broiler (High Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 40 Part # PMAN2
Chapter 3 – System Design

Large Radiant/Electric Char-Broiler (Low Mount Nozzle)


Compulsory Nozzle NL2L
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 864 square inches with a longest side dimension of 36"
Nozzle Location Anywhere on the perimeter of the hazard surface
Nozzle Height 13" - 36" above the hazard surface
Nozzle Aiming Aimed at the center of the broiler
Graphic Representation See Figure 3-23

Nozzle must be located anywhere on the perimeter of the hazard surface,


and aimed at the center of the hazard surface.

13" 36"

36"
Longest side 864 square
dimension inches
maximum
cooking
area

Figure 3-23: Large Radiant/Electric Char-Broiler (Low Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 41 Part # PMAN2
Chapter 3 – System Design

Lava Rock Char-Broiler (High Mount)


Compulsory Nozzle NL2L
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 624 square inches with a longest side dimension of 26"
Nozzle Location Anywhere over the hazard surface
Nozzle Height 24" - 35" above the hazard surface
Nozzle Aiming Aimed at the center of the broiler
Graphic Representation See Figure 3-24

Nozzle must be located anywhere within the shaded area and aimed at the center of the hazard surface.

624 square
inches
maximum
cooking
area 24" 35"

26"
Longest side
dimension

Figure 3-24: Lava Rock Char-Broiler (High Mount)

2015-DEC-1, Rev D
UL EX4521 42 Part # PMAN2
Chapter 3 – System Design

Lava Rock Char-Broiler (Low Mount)


Compulsory Nozzle NL2L
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 624 square inches with a longest side dimension of 26"
Nozzle Location Anywhere on the perimeter of the hazard surface
Nozzle Height 15" - 24" above the hazard surface
Nozzle Aiming Aimed at the center of the broiler
Graphic Representation See Figure 3-25

Nozzle must be located anywhere along the perimeter of the hazard surface,
and aimed at the center of the hazard surface.

624 square
inches
maximum
cooking
area 15" 35"

26"
Longest side
dimension

Figure 3-25: Lava Rock Char-Broiler (Low Mount)

2015-DEC-1, Rev D
UL EX4521 43 Part # PMAN2
Chapter 3 – System Design

Solid Fuel (Charcoal or Wood) Char-Broiler (High Mount Nozzle)


Compulsory Nozzle NL1H
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 480 square inches with a longest side dimension of 24"
Fuel Depth (Charcoal) Must not exceed 6"
Nozzle Location Anywhere over the hazard surface
Nozzle Height 24" - 35" above the hazard surface
Nozzle Aiming Aimed at the center of the broiler
Graphic Representation See Figure 3-26

Nozzle must be located anywhere within the shaded area and aimed at the center of the hazard surface.

480 square
inches
maximum
cooking
area 24" 35"

maximum depth of
fuel (charcoal)
must not exceed
6 inches

24"
Longest side
dimension

Figure 3-26: Solid Fuel (Charcoal or Wood) Char-Broiler (High Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 44 Part # PMAN2
Chapter 3 – System Design

Solid Fuel (Charcoal or Wood) Char-Broiler (Low Mount Nozzle)


Compulsory Nozzle NL1L
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection 480 square inches with a longest side dimension of 24"
Fuel Depth (Charcoal) Must not exceed 6"
Nozzle Location Anywhere on the perimeter of the hazard surface
Nozzle Height 15" - 24" above the hazard surface
Nozzle Aiming Aimed at the center of the broiler
Graphic Representation See Figure 3-27

Nozzle must be located anywhere on the perimeter of the hazard surface,


and aimed at the center of the hazard surface.

480 square
inches
maximum
cooking
area 15" 24"

maximum depth of
fuel (charcoal)
must not exceed
6 inches

24"
Longest side
dimension

Figure 3-27: Solid Fuel (Charcoal or Wood) Char-Broiler (Low Mount Nozzle)

2015-DEC-1, Rev D
UL EX4521 45 Part # PMAN2
Chapter 3 – System Design

Chain Broiler
Compulsory Nozzle NL1L
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection Internal chamber of 1026 square inches with a longest side of 38"
Nozzle Location 1" - 3" above the surface of the chain at the front edge of the broiler
Nozzle Aiming Aimed at the back opposite corner of the broiler chamber, and pointed parallel to the chain
surface
Graphic Representation See Figure 3-28

Nozzle must be located anywhere within the shaded area, pointed parallel to the chain surface,
and aimed at the diagonally opposite corner.

nozzle Aimed
at diagonally
opposite corner

nozzle located
1" - 3" above
chain, parallel
to surface

3"

1"

Figure 3-28: Chain Broiler

2015-DEC-1, Rev D
UL EX4521 46 Part # PMAN2
Chapter 3 – System Design

Salamander Broiler
Compulsory Nozzle NL1H
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection Internal chamber of 31" wide × 15½" deep, with a maximum grate opening of
31" × 73/4"
Nozzle Location Centered 12" - 14" in front of the salamander and 16" - 18" above the top of the salamander.
Nozzle Aiming The center of the opening above the salamander cooking grate
Graphic Representation See Figure 3-29

Nozzle must be located centered 12" - 14" in front of the salamander and 16" - 18" above the top of the salamander and aimed
at the center of the opening above the salamander cooking grate.

NL1H
nozzle

AIM AT CENTER OF THE TOP BROILER


OPENING WHEN THE GRATE IS
LOCATED IN THE MIDDLE POSITION
NOZZLE
LOCATION ZONE

2" 12"

2"
16"

AIM AT CENTER OF THE TOP BROILER


OPENING WHEN THE GRATE IS
LOCATED IN THE MIDDLE POSITION

Figure 3-29: Salamander Broiler

2015-DEC-1, Rev D
UL EX4521 47 Part # PMAN2
Chapter 3 – System Design

Upright/Salamander Broiler
Compulsory Nozzle NL1L
Flow Points Per Nozzle 1 (One)
Number of Nozzles Required 1 (One)
Maximum Area of Protection Internal chamber of 1064 square inches by 36" longest side maximum
Nozzle Location Above the grate at the front edge of the broiler outside the broiling chamber
Nozzle Aiming Aimed at the back opposite corner of the broiler chamber, and pointed parallel to the
broiler grate surface
Graphic Representation See Figure 3-30

Nozzle must be located at the front of the broiler above the grate, pointed parallel to the broiler grate,
and aimed at the diagonally opposite corner

28"

36"
NL1L nozzle
Aimed at back
opposite corner

Figure 3-30: Upright/Salamander Broiler

2015-DEC-1, Rev D
UL EX4521 48 Part # PMAN2
Chapter 3 – System Design

Henny Penny Fryer Mono Rail Center Lift System, Models 690, 691, 692
Compulsory Nozzle 1 NL2H and 1 NL2F
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One) each of 2 (Two)
Maximum Area of Protection Vat dimensions of 16" × 20¼" × 28½", with a maximum lid height of 15" above the vat.
System Coverage: Each fryer requires a minimum of one L3000 Cylinder discharging through the (2) two-
flow nozzles (1 NL2H and 1 NL2F)
Nozzle Location NL2H Nozzle (upper position): From the Tee Block; nozzle tip located
16" up from base of fryer surface and 5" in from right side of appliance back shroud; NL2F
Nozzle (lower position): Running down from the Tee Block to the base of the fryer, nozzle
tip is located 2" from back side of fry vat, and 8" in from the right side of appliance back
shroud. The NL2F nozzle is a flat spray nozzle and the spray must be horizontal to the edge
of the back lip of the fry vat
Nozzle Aiming Aimed at the back opposite corner of the broiler chamber, and pointed parallel to the
broiler grate surface
Piping Limitations: Follow the limitations for the L3000 Cylinder
Graphic Representation See Figure 3-31

NL2H Nozzle must be located 16" above the base of the fryer surface, 5" from the right side of the appliance back shroud,
and aimed at the center point of the fry vat; 2F Nozzle must be located 2" from back side of fry vat, and 8" in from the right
side of appliance back shroud. The 2F nozzle is a flat spray nozzle and the spray must be horizontal to the edge of the back
lip of the fry vat.

Figure 3-31: Henny Penny Fryer Mono Rail Center Lift System, Models 690, 691, 692

2015-DEC-1, Rev D
UL EX4521 49 Part # PMAN2
Chapter 3 – System Design

Henny Penny Fryer Dual Lift System, Models 580, 581, 582, 590, 591, 592, 680, 682
Compulsory Nozzle 1 NL2H and 1 NL2F
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 1 (One) each of 2(Two)
Maximum Area of Protection Vat dimensions of 16" × 20¼" × 28½", with a maximum lid height of 15" above the vat.
System Coverage: Each fryer requires a minimum of one L3000 Cylinder discharging through the (2) two-
flow nozzles (1 NL2H and 1 NL2F)
Nozzle Location NL2H Nozzle (upper position): From the Tee Block; nozzle tip located
16" up from base of fryer surface and 5" in from left side of appliance back shroud;
NL2F Nozzle (lower position): Running down from the Tee Block to the base of the fryer,
nozzle tip is located 2" from back side of fry vat, and 8" in from the right side of appliance
back shroud. The NL2F nozzle is a flat spray nozzle and the spray must be horizontal to the
edge of the back lip of the fry vat
Nozzle Aiming Aimed at the back opposite corner of the broiler chamber, and pointed parallel to the
broiler grate surface
Piping Limitations: Follow the limitations for the L3000 Cylinder
Graphic Representation See Figure 3-32

NL2H Nozzle must be located 16" above the base of the fryer surface, 5" from the right side of the appliance back shroud,
and aimed at the center point of the fry vat; 2F Nozzle must be located 2" from back side of fry vat, and 8" in from the right
side of appliance back shroud. The 2F nozzle is a flat spray nozzle and the spray must be horizontal to the edge of the back
lip of the fry vat

Figure 3-32: Henny Penny Fryer Dual Lift System, Models 580, 581, 582, 590, 591, 592, 680, 682

2015-DEC-1, Rev D
UL EX4521 50 Part # PMAN2
Chapter 3 – System Design

Nieco Broiler Model MPB 84 with Catalyst ONLY


NOTE
In applications Compulsory Nozzle NL2L
that cannot
Flow Points Per Nozzle 2 (Two)
utilize an
overhead Number of Nozzles Required 1 (One)
application,
Maximum Area of Protection N/A
standard
chain broiler Nozzle Location NL2L Nozzle: located 20" above the appliance and 6 ½" in from any edge
protection is of the appliance top
acceptable,
Nozzle Aiming Aimed at the center of the opening
using the
NL1L Nozzle Graphic Representation See Figure 3-33
installed at the
opening

NL2L Nozzle must be located 20" above the top of the appliance and 6 ½" in from any edge of the appliance top, and aimed at
the center of the opening.

Figure 3-33: Nieco Broiler Model MPB 84 with Catalyst ONLY

2015-DEC-1, Rev D
UL EX4521 51 Part # PMAN2
Chapter 3 – System Design

Nieco Broiler Model JF94E Electric Broiler with Catalyst


Compulsory Nozzle NL2H
Flow Points Per Nozzle 2 (Two)
Number of Nozzles Required 2 (Two)
Maximum Area of Protection N/A
Nozzle Location NL2H Nozzle: located 20" above the appliance and 6½" in from front or back edge of
hazard, and 15" apart
Nozzle Aiming Aimed at the center of the catalyst
Graphic Representation See Figure 3-34

NL2H Nozzles must be located 15" apart, 20" above the top of the appliance and 6½" in from front or back edge of the hazard,
and aimed at the center of the catalyst.

Figure 3-34: Nieco Broiler Model JF94E Electric Broiler with Catalyst

2015-DEC-1, Rev D
UL EX4521 52 Part # PMAN2
Chapter 3 – System Design

Broiler with Smoker Box


NOTE
Baker's Pride Models CH6, CH8, CH10, XX6, XX8, and XX10
For use in
Smoker Box Imperial Models IABR-36 and IABR-48
and Chip
Holders, logs Compulsory Nozzle NL2H
cannot exceed
4" in diameter, Flow Points Per Nozzle 2 (Two)
The maximum Number of Nozzles Required 3 (Three)
allowable
wood depth Maximum Area of Protection Each nozzle is to protect 1/3 of the cooking area
is 4". Nozzle Location 3 3" - 35" above the hazard surface, located in the horizontal center of
the respective cooking area, 1" forward of the longitudinal center line of
the cooking area
Nozzle Aiming Aimed at the horizontal center of the respective cooking area, 1" forward
of the longitudinal center line of the cooking area
Graphic Representation See Figure 3-35

NL2H Nozzles must be located 33" - 35" above the hazard surface, located in the horizontal center of the respective cooking
area, 1" forward of the longitudinal center line of the cooking area, and aimed at the horizontal center of the respective
cooking area, 1" forward of the longitudinal center line of the cooking area.

Figure 3-35: Broiler with Smoker Box

2015-DEC-1, Rev D
UL EX4521 53 Part # PMAN2
Chapter 3 – System Design

PIPING LIMITATIONS
Once the nozzle placement and quantity of cylinders has been
General Piping Requirements
determined, it is necessary to determine the piping configurations
1. Split piping and straight piping are both allowed on
between the cylinders and the nozzles. This section contains the
L1600, L3000 and L4600 systems.
guidelines and limitations for designing the distribution piping so
that the extinguishing agent will discharge from the nozzles at a 2. L6000 systems must use split piping only, with no
proper flow rate. These limitations must also be referred to when nozzle located before the split, and with a maximum of 14
selecting the mounting location for the cylinders. flow points per side. ½" minimum piping must be used up
to the first split.
The maximum pipe lengths are based on internal pipe volume. 3. Maximum volume for ¼" pipe between a nozzle
Each size cylinder is allowed a minimum and maximum total and the preceding tee is 410 mls.
volume of piping, calculated in milliliters. 4. Maximum flow numbers for ¼" pipe is 6.
5. Maximum number of elbows between a nozzle and
There is no need to distinguish between what portion of the piping
the preceding tee is 5.
is supply line and what portion is branch line. Only the total
volume of the complete piping network has to be considered. 6. Maximum of 25 elbows are allowed in the total
piping system.
7. Maximum difference in elevation between the
Volume Chart cylinder outlet and any nozzle is 10'.
¼" pipe = 20.5 mls./ft. 8. No traps are allowed in the piping network.
3/8" pipe = 37.5 mls./ft. 9. Pipe lengths are measured from center to center of
½" pipe = 59.8 mls./ft. fittings.
¾" pipe = 105.0 mls./ft.
10. The internal equivalent length volume of fittings
For more Pipe Volume data, see page 59
does not have to be considered as part of the total pipe
Agent Distribution Hose = 300 ml/hose volume.
11. When utilizing different size pipe in the system, the
CYLINDER CHART largest size must start first and the additional pipe must
Maximum Maximum Volume decrease as it approaches the nozzle.
Maximum Pipe Allowed Between
Flow Volume First Nozzle & Last
12. Elbow(s) or swivel adapters located at the nozzles
Cylinder Size Numbers (milliliters) Nozzle (milliliters) do not have to be counted in the 25 elbow maximum
1.6 Gallon 5 1500 600 requirement.
L1600
13 Reducing bushings are allowed when reducing to a
3.0 Gallon 10 1910 1125 smaller pipe size.
L3000
4.6 Gallon 14 3400 3000
14. Additional piping requirements when protecting a
L4600 range, wok, or a fryer:
4.6 Gallon 15 2600 2000 • L1600 - Minimum of 239 ml and one (1) flow
L4600
numbers required in total system. Of that
6.0 Gallon 19 4215 1688/side
L6000
minimum, 180 ml and one (1) flow numbers must
be utilized at or before the range, wok, or fryer
6.0 Gallon 20 3465 1313/side
L6000 • L3000 - Minimum of 300 ml and four (4) flow
*All piping , including nozzle drops, must be included in the numbers required in total system. Of that
piping calculations minimum, 239 ml and two (2) flow numbers must
be utilized at or before the range, wok, or fryer.
• L4600 - Minimum of 660 ml and ten (10) flow
Minimum Pipe Volumes for a numbers required in total system. Of that
Fryer, Range, and Wok minimum, 180 ml and two (2) flow numbers must
Cylinder be utilized at or before the range, wok, or fryer.
Size Entire System At or before appliance
• L6000 - Minimum of 960 ml and fourteen (14)
L1600 239 ml – 1 Flow Pt 180 ml – 1 Flow Pt
flow numbers required in total system. Of that
L3000 300 ml – 4 Flow Pts 239 ml – 2 Flow Pts
minimum, 120 ml and 2 flow numbers must be
L4600 660 ml – 10 Flow Pts 180 ml – 2 Flow Pts utilized at or before the range, wok, or fryer.
L6000 960 ml – 14 Flow Pts 120 ml – 2 Flow Pts

2015-DEC-1, Rev D
UL EX4521 54 Part # PMAN2
Chapter 3 – System Design

Figure 3-32: Piping Requirements Example


The cooking area that requires protection consists of a single 56"
perimeter exhaust duct, a 10' long "V" bank plenum, (2) 18" wide
× 24" fryers, a 30" × 36" wide griddle, and a 24" diameter wok. See
Figure 3-33.

(Required on L6000 systems)

14" 14"

Design Steps
Step No. 1 D
 etermine number of flow points required based
on duct size, plenum size and type, and size of all
appliances.
Step No. 2 D
 etermine size and quantity of cylinders required. Figure 3-33
Refer to the chart in "General Piping Requirements,"
page 54, to determine the maximum amount of flow
numbers allowed per each cylinder size.
Step No. 1: Determine number of flow points required.
Step No. 3 L
 ayout nozzles, piping diagram, and cylinder location.
• 56" perimeter duct requires one two-flow nozzle
Determine pipe lengths as accurate as possible. Make
certain maximum number of elbows is not exceeded. • 10' "V" bank hood requires one one-flow nozzle
• 18" × 24" fryer requires one two-flow nozzle
• 18" × 24" fryer requires one two-flow nozzle
NOTE
• 30" × 36" griddle requires one one-flow nozzle
Cylinders cannot be manifolded together. Each cylinder must
have a separate piping network. • 24" diameter wok requires one one flow-nozzle
TOTAL FLOW NUMBERS - 9

Step No. 4 A
 dd all the lengths of each pipe run and multiply by Step No. 2: D
 etermine size and quantity of cylinders
the mls./ft. listed in the Volume Chart. If the sum falls required. Referring to Rule #14 in "General Piping
within the acceptable range noted in general Piping Requirements," an L3000 and an L4600 can supply 10
Requirements, that pipe size is acceptable. If the flows points therefore, an L3000 can be used.
calculated volume is too large, recalculate the volume
using the ml per foot of a smaller pipe size. Pipe sizes
can be mixed but Rule No. 11 of the General Piping
Requirements must be followed.
Step No. 5 C
 heck to make certain minimum volumes, maximum
volumes and maximum volume allowed between first
nozzle and last nozzle is not exceeded (Cylinder Chart).
Check each rule in "General Piping Requirements"
to make certain none have been exceeded. If any
requirement is exceeded, change to a different pipe size
and recalculate.

2015-DEC-1, Rev D
UL EX4521 55 Part # PMAN2
Chapter 3 – System Design

Step No. 3 M
 ake an accurate sketch of the cooking lineup and Step No. 4: T
 otal all pipe lengths. Refer to the Volume Chart on
the hood. Sketch in the cylinder location and all the page 54. Choose a given pipe size and multiply the
piping required for the total system. Make certain all ml per foot by the total length of all the pipe. If the
pipe lengths and number of elbows are as accurate as sum falls within the acceptable range noted in the
possible. Check the "General Piping Requirements" Cylinder Chart, page 54, that pipe size is acceptable.
to determine that the minimum and maximum If the calculated volume is too large, recalculate the
requirements are met. See Figure 3-34. volume using the ml per foot of a smaller pipe size. See
Figure 3-35.

Refer to the Volume Chart, page 54. The pipe size


chosen is 3/8". The volume per foot of 3/8" pipe is 37.5 ml.
Multiply 37.5 by the total pipe length of 47.5'. 37.5 ml ×
47.5'= 1781 ml total volume
½

The maximum volume allowed for an L3000 is 1910


ml, therefore, 3/8" pipe is acceptable for this system.

Figure 3-34: Cooking Line-up and Hood Sketch

Add section A-B = 0'-6" + 5'+ 14'+ 2'+


0'-6" = 22' Add section B-C = 1'-6"
Add section C-D = 1'
Add section D-E = 2'
Add section E-F = 0' - 6"
Add section F-L = 3' + 2' + 2" = 7'
Add section B-G = 0 '- 6"
Add section C-H = 2' + 2' = 4'
Add section D-I = 2' + 2' = 4'
½
Add section E-J = 0' - 6" + 0' - 6" = 1'
Add section F-K = 2' + 2' = 4'
Total length of all pipe = 47' - 6"

Figure 3-35

2015-DEC-1, Rev D
UL EX4521 56 Part # PMAN2
Chapter 3 – System Design

Step No. 5 C
 heck to make certain minimum volumes and 10. The internal equivalent length volume of fittings
maximum volumes allowed between first nozzle and does not have to be considered as part of the total
last nozzle are not exceeded (Cylinder Chart). Check pipe volume. (Example system, OK)
each rule in "General Piping Requirements" to make 11. When utilizing different size pipe in the total
certain none have been exceeded. If any requirement system, the largest size must start first and the
is exceeded, change to a different pipe size and additional pipe must decrease as it approaches the
recalculate. See Figure 3-36. nozzle. (Example system, N/A)
12. Elbow(s) or swivel adapters located at the nozzles
Refer to Cylinder Chart, page 48.
do not have to be counted in the 25 elbow
maximum requirement. (Example system, OK)
Minimum Pipe Volume for L3000 is 300 milliliters
protecting a fryer, wok, or range (Example system, pipe 13. Additional piping requirements when protecting a
volume is 1781 milliliters, therefore OK) range, wok, or a fryer:
• L1600: Minimum of 239 ml and one (1) flow
Maximum Pipe Volume for L3000 is 1910 milliliters numbers required in total system. Of that
(Example system, pipe volume is 1781 milliliters, minimum, 180 ml and one (1) flow numbers
therefore OK) must be utilized at or before the range, wok,
or fryer
Maximum Volume Allowed Between First Nozzle and • L3000: Minimum of 300 ml and four (4)
Last Nozzle for L3000 is 1125 milliliters (Example flow numbers required in total system. Of
system, the amount of 3/8" piping between G and L, is that minimum, 239 ml and two (2) flow
25.5'. 25.5' × 37.5 mls./ft. = 956.3 ml, therefore, OK) numbers must be utilized at or before the
range, wok, or fryer. (Example system has
Refer to General Piping Requirements, page 48. 1781 ml and 10 flow numbers, therefore, OK.
1. S plit piping and straight piping are both allowed on The example system has 1050 ml and 3 flows
L3000 and L4600 systems. (Example system, OK) before the fryer, therefore, OK)
2. L6000 systems must use split piping only, with • L4600: Minimum of 660 ml and ten (10)
no nozzle located before the split, and with a flow numbers required in total system. Of
maximum of 14 flow points per side. ½" minimum that minimum, 180 ml and two (2) flow
piping must be used up to the first split. (Example numbers must be utilized at or before the
system, N/A) range, wok, or fryer.
3. M
aximum volume for ¼" pipe between a nozzle and • L6000: Minimum of 960 ml and fourteen
the preceding tee is 410 mls. (Example system N/A) (14) flow numbers required in total system.
4. Maximum flow numbers for ¼" pipe is 6. (Example Of that minimum, 120 ml and 2 flow
system, N/A) numbers must be utilized at or before the
range, wok, or fryer.
5. Maximum number of elbows between a nozzle
and the preceding tee is 5. (Example system has a
maximum number of 2, therefore, OK)
6. Maximum of 25 elbows are allowed in the total
piping system. (Example system, has 11 elbows, CYLINDER
CYLINDER
therefore, OK)
7. Maximum difference in elevation between the
cylinder outlet and any nozzle, or the cylinder
CYLINDER
outlet and the highest or lowest horizontal pipe
run, is 10' (Example system, has 5’-6", therefore,
OK)
8. N
o traps are allowed in the piping network.
(Example system has no traps, therefore, OK)
9. P
ipe lengths are measured from center to center
of fittings. (Example system, pipe lengths were
measured from center to center of fittings, therefore,
OK)
Figure 3-36

2015-DEC-1, Rev D
UL EX4521 57 Part # PMAN2
Chapter 3 – System Design

LINK HOUSING DETECTOR PLACEMENT Cooking Appliance(s)


Link housing detector brackets are required over cooking Each cooking appliance with a continuous hazard surface not
appliances and in the duct(s) of protected ventilation hoods. Link exceeding 48" × 48" shall be protected by one (1) link housing
housing detector brackets are to be located within the protected detector bracket. Cooking appliances with a continuous hazard
perimeter of the appliance’s hazard surface above the appliance. surface exceeding 48" × 48" shall be protected by one (1) link
Bias the placement of the link housing detector brackets so as to be housing detector bracket per 48" × 48" cooking area. Link housing
in the air stream of the exhaust to enhance system response. Link detector brackets used for cooking appliances must be located
housing detector brackets may be located in the plenum area of the within the perimeter of the protected appliance toward the exhaust
ventilation hood. duct side of the appliance. The link housing detector brackets
should be located in the airstream of the appliance to enhance the
Exhaust Duct(s) system response time.
Each exhaust duct must have at least one (1) link housing detector
bracket installed in the duct entrance, located in the air stream of If a cooking appliance is located under a duct opening where a link
the cooking vapors at a maximum of 12' into the duct. See Figure housing detector bracket has been mounted, it is not necessary to
3-37. utilize an additional link housing detector bracket provided the
duct detector bracket is not more than 12" into the duct opening,
and the appliance has no cooking surface larger than 48" × 48". If
two (2) appliances are located under a duct opening where a link
housing detector bracket has been mounted, and both appliances
together do not exceed a cooking surface of 48" × 48", and the link
housing detector bracket is located above both cooking appliances,
it is not necessary to utilize an additional link housing detector
bracket provided the duct detector bracket is not more than 12"
into the duct opening. See Figure 3-39.

Figure 3-37: Exhaust Duct Link Housing Bracket Detector


Placement
Electrostatic Precipitator
If an electrostatic precipitator is located at or near the base of
the exhaust duct, it is necessary to locate a link housing detector
bracket below the precipitator, at the base of the duct, and also
locate one in the duct, just above the precipitator. See Figure 3-38.

When installing the link housing detector bracket and system


EMT Conduit, make certain they do not interfere with the
APPLIANCE APPLIANCE APPLIANCE APPLIANCE
operation of the precipitator. COVERED BY COVERED BY COVERED BY COVERED BY
DETECTOR A DETECTOR B DETECTOR B DETECTOR C

Figure 3-39: Proper Link Housing Detector Bracket Placement

NOTE
When gas appliances are used and the flue gases from the
burner are exhausted into the duct, the link housing detector
bracket must be kept out of the air stream of these exhaust
gases. These gases can be very hot and could actuate the
system unnecessarily.

Duct openings that are long and narrow or large enough to


Figure 3-38: Electrostatic Precipitator - Link Housing Detector require multiple duct nozzles may require additional link
Bracket Placement housing detector brackets.

2015-DEC-1, Rev D
UL EX4521 58 Part # PMAN2
Chapter 3 – System Design

Pipe Volumes Conversion Chart


¼" = 20.5 ml per ft. 3/8" = 37.5 ml per ft. ½" = 59.8 ml per ft. ¾" = 105 ml per ft.
Total Pipe From First Nozzle to Last Nozzle
First Nozzle Maximum Pipe Length Maximum Pipe Length
Cylinder Flow Total Pipe to Last
Size Points Volume Nozzle ¼" 3⁄8" ½" ¾" ¼" 3⁄8" ½" ¾"

L1600 5 1500 600 73.10 ft 40.00 ft 25.00 ft —— 29.20 ft 16.00 ft 10.00 ft ——


L3000 10 1910 1125 93.17 ft 50.93 ft 31.94 ft 18.19 ft 54.88 ft 30.00 ft 18.81 ft 10.71 ft
L4600 14 3400 3000 165.85 ft 90.67 ft 56.86 ft 32.38 ft 146.34 ft 80.00 ft 50.17 ft 28.57 ft
L4600 15 2600 2000 126.83 ft 69.33 ft 43.48 ft 24.76 ft 97.56 ft 53.33 ft 33.44 ft 19.05 ft
L6000 19 4215 1688/side 205.61 ft 112.40 ft 70.48 ft 40.14 ft 82.34 ft 45.01 ft 28.23 ft 16.08 ft
L6000 20 3465 1312.5/ 169.02 ft 92.40 ft 57.94 ft 33.00 ft 64.02 ft 35.00 ft 21.95 ft 12.50 ft
side

Pipe length/ Pipe Size/ml Pipe length/ Pipe Size/ml


ft ¼" 3⁄8" ½" ¾" ft ¼" 3⁄8" ½" ¾"
1 20.5 37.5 59.8 105 11 225.5 412.5 657.8 1155
2 41 75 119.6 210 12 246 450 717.6 1260
3 61.5 112.5 179.4 315 13 266.5 487.5 777.4 1365
4 82 150 239.2 420 14 287 525 837.2 1470
5 102.5 187.5 299 525 15 307.5 562.5 897 1575
6 123 225 358.8 630 16 328 600 956.8 1680
7 143.5 262.5 418.6 735 17 348.5 637.5 1016.6 1785
8 164 300 478.4 840 18 369 675 1076.4 1890
9 184.5 337.5 538.2 945 19 389.5 712.5 1136.2 1995
10 205 375 598 1050 20 410 750 1196 2100

2015-DEC-1, Rev D
UL EX4521 59 Part # PMAN2
Chapter 3 – System Design

NOTES:

2015-DEC-1, Rev D
UL EX4521 60 Part # PMAN2
Chapter 4 – Installation

CHAPTER IV
SYSTEM INSTALLATION
GENERAL The bracket must be securely anchored to the wall using bolts
This chapter will detail the basic information necessary for proper or lag screws. The wall to which the bracket is attached must be
installation of the ProTex II Restaurant Fire Suppression System. sufficiently strong to support the cylinder. The bracket should
However, before attempting any installation it is necessary to never be fastened to dry wall or similar material. If this type of
attend a Factory Certification Training Class and become an wall is encountered, studs must be located and the bracket fastened
Authorized ProTexII Distributor to install the ProTex II Restaurant to them. See Figure 4-1.
Fire Suppression System. Because it is difficult to completely
understand every aspect of an intricate pre-engineered system
simply by reading the technical manual (P/N PMAN2), Heiser
strap
BHC, LLC. will not be responsible for system installations or
maintenance performed by any non-certified person(s).
mounting
bracket
Pipe and fittings for the discharge piping, EMT Conduit, pipe
straps, pipe hangers, mounting bolts, and other miscellaneous cylinder
equipment are not furnished as part of the ProTex II Restaurant
Fire Suppression System. These items must be furnished by the
installer.

Before attempting any installation, unpack the entire system


and check that all necessary parts are on hand. Inspect parts for Figure 4-1: Cylinder and Mounting Bracket Installation
damage. Verify that cylinder pressure is within the acceptable
range as shown on the gauge.
MCH2 mECHANICAL CONTROL HEAD
INSTALLATION
Single Cylinder Installations
CYLINDER INSTALLATION
For single cylinder system installations the MCH2 Mechanical
The cylinder and valve assembly is shipped with an anti-recoil
Control Head can be installed directly onto the cylinder valve
plug in the valve discharge port.
assembly. When the MCH2 Mechanical Control Head is properly
aligned in the desired position, tighten the knurled locking ring to
secure the assembly. See Figure 4-2.
CAUTION
The anti-recoil plug must remain in the valve discharge port REMOTE MECHANICAL PULL
until the discharge piping is connected to the valve. STATION CONNECTION

The cylinder must be mounted vertically. The L1600, L3000


and L4600 cylinders must be mounted using a MB15 Mounting
Bracket. The L6000 cylinder must be mounted using a MB1
Mounting Bracket.

REMOTE MECHANICAL
PULL STATION KNURLED
TERMINATION LOCKING RING

Figure 4-2: Single Cylinder Installation Using MCH2 Mechanical


Control Head

2015-DEC-1, Rev D
UL EX4521 61 Part # PMAN2
Chapter 4 – Installation

Multiple Cylinder Installations A single MCH2 Mechanical Control Head can actuate:
Multiple Cylinder Actuation Using MCH2
Mechanical Control Head 1. Up to four (4) cylinders with a maximum of 25' of copper
tubing (P/N FT160) or stainless steel actuation hose when
The MCH2 Mechanical Control Head can be used to using an O-ring (P/N 55531) installed in place of the Teflon
pneumatically actuate a maximum of five (5) cylinders with washer and the CO26 16 gram CO2 Cartridge.
a CO26 16 gram CO2 Cartridge. When a MCH2 Mechanical 2. Up to five (5) cylinders with a maximum of 18' of copper
Control Head is used for multiple cylinder actuation, it cannot tubing (P/N FT160) or stainless steel actuation hose when
be mounted directly onto a cylinder valve assembly. The MCH2 using an O-ring (P/N 55531) installed in place of the Teflon
Mechanical Control Head must be installed remotely using a washer and the CO26 16 gram CO2 Cartridge.
MBP2 Control Head Mounting Bracket. The bracket must be
anchored to the wall using bolts or lag screws.
CAUTION
Confirm the Teflon washer in the MCH2 Mechanical Control
Head actuator assembly has been replaced with the O-ring
CAUTION (P/N 55531) and the CO26 16 gram CO2 Cartridge is installed.
Do not screw the control head directly to a wall as this will
warp the MCH2 Mechanical Control Head, not allowing the
mechanism to actuate.
The actuation line must be tested for any leaks by using a hand
held or electric vacuum pump. The pump should be used to
In order to actuate the cylinder(s) from a MCH2 Mechanical draw a vacuum on the actuation line at the fitting closest to the
Control Head, a ¼" NPT × 45° ¼" flare coupling (P/N FT120) control head. A vacuum should be pulled to 20" of mercury. Leaks
(conforming to SAE J513c) must be screwed into the base of the exceeding 5" of mercury within 30 seconds are not allowed. If the
control head actuator. Copper tubing (P/N FT160) or stainless gauge on the vacuum pump indicates a leak in the line, examine
steel actuation hose is then used to connect the MCH2 Mechanical the actuation line for loose fittings or damage. Correct any leaks
Control Head to the valve cap assembly of each cylinder valve and retest.
assembly. See Figure 4-3.

NOTE
Copper tubing (P/N FT160) used for remote cylinder actuation
shall have an outside diameter of ¼" with a minimum wall
thickness of 1/32". This is commonly known as refrigeration-
type tubing. All tubing fittings shall be of the ¼", 45° flare
type conforming to SAE J513c.

Compression type fittings are not acceptable.

MECHANICAL CONTROL HEAD (P/N MCH2)

¼" OD COPPER TUBING (p/n FT160) or


StaINLESS STEEL ACTUATION HOSE ¼" NPT × 45° ¼"
18' MAX TOTAL FOR 5 CYLINDER ACTUATION FLARE COUPLING (SAE J513c)
(P/N FT120)

45° ¼" FLARE


NUT
(P/N FT110)

Figure 4-3: Multiple Cylinder Actuation Using an MCH2 Mechanical Control Head

2015-DEC-1, Rev D
UL EX4521 62 Part # PMAN2
Chapter 4 – Installation

NOTE
MCH2
MECHANICAL
Copper tubing (P/N FT160) used for remote cylinder actuation
CONTROL HEAD shall have an outside diameter of ¼" with a minimum wall
(p/n mch2) thickness of 1/32". This is commonly known as refrigeration-
type tubing. All tubing fittings shall be of the ¼", 45° flare
type conforming to SAE J513c.

STRAP Compression type fittings are not acceptable.


pNEUMATIC
ACTUATION
CYLINDER The PAC100 Pneumatic Actuation Cylinder is shipped complete
(P/N PAC100) with a mounting bracket. The bracket must be securely anchored
BRACKET to the wall using bolts or lag screws. The wall to which the bracket
is attached must be sufficiently strong to support the pneumatic
cylinder. The bracket should never be fastened to dry wall or
Figure 4-4: PAC100 Pneumatic Actuation Cylinder Installation similar material. If this type of wall is encountered, studs must be
located and the bracket fastened to them. See Figure 4-4.
Multiple Cylinder Actuation Using Model
PAC100 Pneumatic Actuation Cylinder In order to actuate the cylinders from a PAC100 Pneumatic
The PAC100 Pneumatic Actuation Cylinder must be used if Actuation Cylinder, a ¾" NPT × ¼" NPT bushing must be screwed
more than five (5) cylinders require simultaneous actuation. The into the pneumatic cylinder’s discharge port. A ¼" NPT × 45° ¼"
PAC100 must be used in conjunction with a MCH2 Mechanical flare coupling (P/N FT120) (conforming to SAE J513c) must then
Control Head. The MCH2 Mechanical Control Head is mounted be screwed into this bushing. Copper tubing (P/N FT160) is then
on the PAC100 valve assembly or remote mounted using a MBP2 used to connect the PAC100 Pneumatic Actuation Cylinder to the
Control Head Mounting Bracket and a PDAD2 Pressure Actuator. valve cap assembly of each cylinder valve. See Figure 4-5.
The PDAD2 Pressure Actuator is required on system installations
using a PAC100 when remote mounting the MCH2 Mechanical The PAC100 Pneumatic Actuation Cylinder can actuate a
Control Head. maximum of ten (10) cylinders with a cumulative maximum of
100' of copper tubing (P/N FT160) or stainless steel actuation hose.

If the system design requires the use of two (2) MCH2 Mechanical

MECHANICAL CONTROL HEAD (p/N MCH2)

¼" OD COPPER TUBING (p/n FT160)


or StaINLESS STEEL ¼" × ¼" × ¼" 45° FLARE TEE (P/N FT150) &
ACTUATION HOSE ¼" × 45° Flare Nut × 3 (P/N FT110)
¼" NPT × 45° ¼" (TYPICAL)
FLARE COUPLING TO REMAINING CYLINDERS
(P/N FT120)
(SAE J513c)

¼" NPT ×
¾" NPT
BUSHING
PNEUMATIC
ACTUATING
CYLINDER
45° FLARE NUT
(P/N PAC100)
(P/N FT110)

Figure 4-5: Multiple Cylinder Actuation Using an MCH2 Mechanical Control Head

2015-DEC-1, Rev D
UL EX4521 63 Part # PMAN2
Chapter 4 – Installation

Control Heads for multiple cylinder actuation, a maximum of 25' of maximum of 25' of copper tubing (P/N FT160) or stainless steel
copper tubing (P/N FT160) or stainless steel actuation hose is actuation hose for the two (2) MCH2 Mechanical Control Heads
allowed between the two (2) MCH2 Mechanical Control Heads and and up to four (4) cylinders or a maximum of 18' of copper tubing
the PAC100 Pneumatic Actuation Cylinder. See Figure 4-5b. If a (P/N FT160) or stainless steel actuation hose for the two (2) MCH2
PAC100 Pneumatic Actuation Cylinder is not utilized, there is a Mechanical Control Heads and five (5) cylinders.

NOTE
The PDAD2 Pressure Actuator is required on system
installations using a PAC100 Pneumatic Acyuation Cylinder
when remote mounting the MCH2 Mechanical Control Head
in an MBP2 Control Head Mounting Bracket.

MECHANICAL
CONTROL HEAD
(p/N MCH2)

MECHANICAL
CONTROL HEAD
(p/N MCH2) ¼" NPT × 45° ¼"
FLARE TYPE FITTING
(P/N FT120)
(SAE J513c)
¼" NPT × 45° ¼"
FLARE TYPE FITTING
(P/N FT120) ¼" OD COPPER TUBING (p/n FT160) or
(SAE J513c) StaINLESS STEEL ACTUATION HOSE

¼" NPT × ¾" NPT BUSHING ¼" × ¼" × ¼" 45° FLARE TEE (P/N FT150)
& ¼" × 45° Flare Nut × 3 (P/N FT110)
¼" NPT × 45° ¼"
(TYPICAL)
FLARE TYPE
FITTING (P/N FT120)
(SAE J513c) TO REMAINING CYLINDERS

PNEUMATIC
ACTUATING
CYLINDER
(P/N PAC100)
45° FLARED
TUBING NUT
(P/N FT110)

Figure 4-5b: System Configuration with Two (2) Mechanical Control Heads and a PAC100 Pneumatic Actuation Cylinder

2015-DEC-1, Rev D
UL EX4521 64 Part # PMAN2
Chapter 4 – Installation

Link Housing Bracket Detector Fusible Link Installation Without Hangers


INSTALLATION Begin installing links at the terminal bracket. The fusible link
Fusible Links are always used in conjunction with the MCH2 is connected to the far side of the terminal bracket using an
Mechanical Control Head. After mounting the cylinder and S-hook. The S-hook must be crimped closed after the link is
MCH2 Mechanical Control head, the detection line can be installed. A tight loop is then made in the cable and secured by
installed. The first step to installing the detection line is to the crimp provided. This loop is connected to the other side of the
install the link housing detector bracket(s). These brackets must terminal link (see Figure 4-6) and the cable fed through the ½"
be installed in the plenum area of the ventilation hood, over all EMT Conduit to the next bracket. The cable proceeding from the
protected appliances and in each duct. See Chapter III-System terminal link will be used to connect the series links. See Figure
Design for detector placement guidelines. 4-7. Series links must be centered in their link housing detector
brackets.

After the last fusible link in the series is connected, the 1/16"
NOTE stainless steel cable should be fed through the ½" EMT Conduit
Only ML-style Fusible Links can be used. One Fusible Link back to the MCH2 Mechanical Control Head. Thread the cable
may be used per link housing detector bracket. through the hole in the detection line ratchet wheel. The line
must then be crimped, and the crimp positioned inside the
Connect the link housing detector brackets together using ½" EMT center of the ratchet wheel. The detection line can now be put
Conduit and the conduit connectors supplied in the link housing into a set position by applying tension to the detection line. This
detector kit (P/N's 210SH or 225SH). A corner pulley must be used is accomplished by using a ½" hex wrench (P/N 10064) on the
whenever a change in EMT Conduit direction is necessary. The detection line ratchet wheel. The ratchet wheel will be ratcheted
EMT Conduit is connected to the MCH2 Mechanical Control in a clockwise direction until the spring plate makes contact with
Head through a knockout in the upper left-side corner. the top of the control head box. The detection line is now in a set
position. See Figure 4-8.
In general, fusible links centered in the the link housing detector
brackets are connected in series using 1/16" stainless steel cable. The
spring plate in the control head maintains tension on this series of
DETECTION spring
fusible links. If the tension is released for any reason (i.e., a fusible
line plate
link separates), the MCH2 Mechanical Control Head will operate
and actuate the system. Maximum limitations for the detection detection
line
line are as follows:
ratchet
wheel

Figure 4-8: Detection Line Set Position


Detection Line Limitations When Used with the MCH2
Mechanical Control Head and 90KBS and 90SB Corner
Pulleys NOTE
Crimps must always be used in conjunction with two (2) cable
Maximum # of detectors: 20
lengths. Loops are the accepted method of connecting the
Maximum length of cable: 150'
cable to mechanical components. The crimp must never be
Maximum # of pulleys: 40
used on a single cable. Exception: Single cable crimp allowed
in detection and gas valve ratchet wheel using stop sleeve
(P/N 576). Sold in packs of 100.

emt conduit Link housing detector Link housing detector


connector bracket (P/N 349h) emt conduit
bracket (P/N 349h)
(P/N 800) connector
(P/N 800)

crimps (P/N 320s)


crimp (P/N 320s)

1/16" 1/16" FUSIBLE


FUSIBLE LINK
STAINLESS STEEL LINK STAINLESS STEEL
CABLE s-HOOKS CABLE s-HOOKS
(P/N 341S) (P/N 341S)

Figure 4-6: Terminal Link Installation Figure 4-7: Series Link Installation
Fusible Links can be installed with or without Fusible Link
Hangers (see Chapter II - Components for description).

2015-DEC-1, Rev D
UL EX4521 65 Part # PMAN2
Chapter 4 – Installation

Fusible Link Installation Using FLH25 Fusible Center the fusible link and hanger in the link housing bracket
Link Hangers by sliding it along the detection line. This is easily accomplished
Beginning at the MCH2 Mechanical Control Head, feed the before any tension is applied to the detection line. Repeat this
stainless steel cable through the EMT Conduit and link housing procedure for all fusible links.
detector brackets to the terminal bracket in one continuous length.
Allow approximately 2½" of slack at each link housing detector After the last fusible link and hanger in the series is connected,
bracket for the installation of the fusible link hangers (P/N the 1/16" stainless steel cable should be fed through the hole in the
FLH25). At the terminal link, a tight loop is made in the cable and detection line ratchet wheel. The line must then be crimped, and
secured by the crimp provided. The cable is attached to the far the crimp positioned inside the center of the ratchet wheel.
side of the terminal bracket using an S-hook. The S-hook must be
crimped closed after the cable is installed. See Figure 4-9. The detection line can now be put into a set position by applying
tension to the detection line. This is accomplished by using a ½"
hex wrench (P/N 10064) on the detection line ratchet wheel. The
ratchet wheel will be ratcheted in a clockwise direction until the
spring plate makes contact with the top of the control head box.
approx. 2½" slack crimp (P/N 320S) The detection line is now in a set position. See Figure 4-8.

Check to ensure that the fusible link hanger(s) remain centered in


S-hook (P/N 341S) the bracket after the detection line is set. See Figure 4-12.
Figure 4-9: Terminal Bracket Connection
Begin installing the fusible link hangers (P/N FLH25) at the
terminal bracket and work toward the MCH2 Mechanical Control NOTE
Head. Loop the cable through the oval opening in the hanger and If the 1/16" stainless steel cable requires splicing, a splice is
hook the fusible link on the loop. See Figure 4-10. to be a minimum of 12" from any corner pulley or conduit
connector to avoid interference.

Link housing detector


bracket (P/N 349H)
(SOLD SEPARATELY)

Fusible Link
Fusible Link (SOLD Hanger (P/N FLH25)
SEPARATELY)

Figure 4-10: Fusible Link Connection


Hook the bottom of the link onto the bottom leg of the fusible link
Figure 4-12: Fusible Link and Hanger In Series Position
hanger (P/N FLH25) See Figure 4-11.

Figure 4-11: Fusible Link and Hanger Connection

2015-DEC-1, Rev D
UL EX4521 66 Part # PMAN2
Chapter 4 – Installation

SETTING THE MCH2 MECHANICAL The RPSM Remote Pull Station can be surface mounted or flush
CONTROL HEAD mounted. For flush mounting a RACO #232 4" deep electrical box
or equivalent must be used (dealer supplied). It is connected to the
Mechanical Control Head (P/N MCH2)
MCH2 Mechanical Control Head using 1/16" stainless steel cable.
Once the detection line is set, the MCH2 Mechanical Control The cable enters the pull station box through the center knock-out
Head can be placed in the set position. To set the MCH2 in the bottom, top, either side, or the center back hole. The cable
Mechanical Control Head, the slide plate is moved from right to enters the MCH2 Mechanical Control Head through the top-
left, ensuring the bolt extending from the cam arm is in the slot center knock-out.
provided in the slide plate. Continue moving the slide plate to the
left until the latching arm is in the locked position. Insert the pull
The 1/16" stainless steel cable must be enclosed in ½" EMT
pin into the hole in the slide plate above the latching arm. This will
Conduit with a corner pulley at each change in conduit direction.
lock the control head in the set position, eliminating accidental
Maximum limitations for the RPSM Remote Mechanical Pull
actuation during the rest of the installation procedure. See Figure
Station are as follows:
4-13.

RPSM Cable Run Limitations When Used with an MCH2


LATCHING PULL PIN Mechanical Control Head, ENMCU2 Master Enclosure and
ARM 90KBS and/or 90SB Corner Pulleys

Maximum length of cable (1/16"): 150'


Maximum # of corner pulleys: 40

After mounting the pull station box and EMT Conduit, feed the
1/16" stainless steel cable from the MCH2 Mechanical Control
Head, through the EMT Conduit, and into the RPSM Remote
Mechanical Pull Station Box. Feed the cable through the bushing.
Insert the cable into the pull handle and secure it by tightening the
screw with a 3/32" hex wrench (see Figure 4-14).
CAM ARM
SLIDE
PLATE

Figure 4-13: MCH2 Mechanical Control Head In Set Position

NOTE
Tension must be set on the detection line before the MCH2
Mechnical Control Head can be set.

Reset Relay (P/N 835)


A UL Listed reset relay is required whenever an electrical gas shut-
off valve is used in conjunction with the ProTex II Restaurant Fire
Suppression System.

RPSM REMOTE MECHANICAL PULL


Figure 4-14: RPSM Remote Pull Station Installation
STATION INSTALLATION
Cut and thread the 1/16" stainless steel cable through the hole in
NOTE the latching arm of the MCH2 Mechanical Control Head and pull
For flexible conduit/RPSM Remote Mechanical Pull Station the cable tight. Crimp the cable approximately 6" - 8" below the
installation instructions, refer to page 79. latching arm.

The RPSM Remote Mechanical Pull Station is used for remote NOTE
mechanical actuation of the MCH2 Mechanical Control Head. It
An RPSM Remote Mechanical Pull Station must be used for
is to be located near an exit in the path of egress from the hazard
manual actuation of an MCH2 Mechanical Control Head or
area no more than 48" and no less than 42" above the floor.
ENMCU2 Master Enclosure..

2015-DEC-1, Rev D
UL EX4521 67 Part # PMAN2
Chapter 4 – Installation

Mechanical Gas Valve Installation

NOTE TEMPERATURE LIMITATIONS: Maximum ambient and fluid


temperature is 120 °F (49 °C).
Crimps must always be used in conjunction with two (2) cable
lengths. Loops are the accepted method of connecting the POSITIONING: Mechanical Gas Valves may be mounted in any
cable to mechanical components. The crimp must never be position.
used on a single cable. Exception: Single cable crimp allowed PIPING:
in detection and gas valve ratchet wheel using stop sleeve (P/N
576). Sold in packs of 100. CAUTION
To prevent damage to valve, DO NOT OVER-TIGHTEN PIPE
CONNECTIONS. Connect piping to gas valve in accordance
NOTE with markings on valve body. Pipe compound should be
NFPA-17A requires the pull length to be no more than 14". applied to male pipe threads only. When tightening pipe, do
not use gas valve as a lever. To avoid strain on gas valve, assure
all piping is aligned and supported properly.
Pull the pull handle until the crimp touches the latching arm. See
Figure 4-15.
STRAINER INSTALLATION: For the protection of the gas valve,
install a strainer or suitable filter in the inlet piping, as close to the
pull station pull station
CONNECTion termination gas valve as possible. Periodic cleaning of strainers recommended.

PREVENTIVE MAINTENANCE:
1. Keep medium flowing through gas valve as free from foreign
material as possible.
2. Keep valve filter/strainer clean.
IMPROPER OPERATION:
1. Incorrect Pressure: Pressure to gas valve must be within range
specified on nameplate.
Figure 4-15: RPSM Remote Mechanical Pull Station Connection 2. Leakage: If leakage is detected, contact an Authorized ProTex II
Distributor immediately.
Coil the excess cable in the RPSM Remote Mechanical Pull Station
The MCH2 Mechanical Control Head is used to operate the
Box and attach the cover plate with the four screws provided. Insert
mechanical gas valve. This gas valve is located in the fuel gas supply
the pull handle into the cover plate and insert the pull pin.
line to the cooking appliance(s). The valve body has an arrow which
indicates direction of gas flow through the gas valve. The gas valve is
NOTE spring loaded and requires five pounds of force to hold it open. This
Excess cable must be coiled in the RPSM Remote Mechanical force is supplied by a 1/16" stainless steel cable that is connected to the
Pull Station Box, not in the MCH2 Mechanical Control Head MCH2 Mechanical Control Head.
or ENMCU2 Master Enclosure.
After the valve is installed in the gas line, ½" EMT Conduit must be
GAS VALVE INSTALLATION run from the top center knockout of the gas valve box to the middle
All gas valves are designed for indoor installation only. All gas right-hand knockout in the MCH2 Mechanical Control Head. A
valve installation and testing shall be made in accordance with the corner pulley is used wherever a change in EMT Conduit direction
authority having jurisdiction. is required.

Gas Valve Cable Run Limitations When Used with an


WARNING MCH2 Mechanical Control Head, ENMCU2 Master
To reduce the risk of explosion due to leaking gas, make Enclosure and 90KBS and/or 90SB Corner Pulleys
certain that the gas line is turned off before connecting the
gas valve. Failure to comply could result in serious personal Maximum length of cable: 100'
injury or death. Maximum # of corner pulleys : 30

Remove the gas valve cover and thread the 1/16" stainless steel cable
through the EMT Conduit from the gas valve back to the MCH2
Mechanical Control Head. Thread the cable through the hole in the

2015-DEC-1, Rev D
UL EX4521 68 Part # PMAN2
Chapter 4 – Installation

gas valve ratchet wheel. The line must then be crimped, and the
crimp positioned inside the center of the ratchet wheel.

NOTE
gas valve
Crimps must always be used in conjunction with two (2) cable cable release
lengths. Loops are the accepted method of connecting the connection
cable to mechanical components. The crimp must never be
used on a single cable. Exception: Single cable crimp allowed
in detection and gas valve ratchet wheel using stop sleeve
(P/N 576). Sold in packs of 100.

At the gas valve, loop the 1/16" stainless steel cable through the
valve stem and secure it with the crimp provided (see Figure 4-16). Figure 4-17: Gas Valve Line Termination
½" emt
connector
TEE PULLEY INSTALLATION
The 1513 Tee Pulley is used to connect two (2) mechanical gas
control box valve body valves or two (2) RPSM's Remote Mechanical Pull Stations to
a single MCH2 Mechanical Control Head or ENMCU2 Master
Enclosure. The cable proceeding from the MCH2 Mechanical
union union Control Head or ENMCU2 Master Enclosure must always enter
the branch of the 1513 Tee Pulley. See Figure 4-18.

A 1513 Tee Pulley that is used to close two (2) gas valves can only
be used to close gas valves with similar stem travel. Gas valves
from ¾" up to 1½" can be used on the same tee pulley. A 2" gas
Figure 4-16: Gas Valve Installation valve can be used only with another 2" gas valve. Gas valves from
2½" up to 3" can be used on the same tee pulley. As an example,
using a ¾" gas valve with a 3" gas valve will not allow the 3" valve
CAUTION to fully open.
Do not over-tension cable going from MCH2 Mechanical
Control Head to gas valve at gas valve ratchet wheel. Over-
tensioning may cause the valve to not close properly, resulting CAUTION
in the fuel supply not completely shutting off. The 1513 Tee Pulley must never be used to connect multiple
detection lines to a single MCH2 Mechanical Control Head or
ENMCU2 Master Enclosure..

The gas valve line can now be put into a set position by applying
tension to the gas valve line. This is accomplished by using a
½" hex wrench (P/N 10064) on the gas valve ratchet wheel. The
ratchet wheel will be ratcheted in a clockwise direction until the
gas valve is fully open. See the Instruction Sheet included with the
gas valve for detailed information. Secure the gas valve cover plate
to the gas valve box with the four (4) screws provided. The gas
valve line is now in a set position. See Figure 4-17. 12"
MIN.

Figure 4-18: Tee Pulley Installation

2015-DEC-1, Rev D
UL EX4521 69 Part # PMAN2
Chapter 4 – Installation

Electrical SWITCH INSTALLATION


See NFPA 72, National Fire Alarm Code, Initiating Devices NOTE
section, for the correct method of wiring connections to the fire
No electrical connections shall be made inside the MCH2
alarm panel.
Mechanical Control Head or ENMCU2 Master Enclosure.
All electrical wiring shall exit the control head through the
The MSSPDT2, MSDPDT2, MS3PDT2, or MS4PDT2 Electrical
knockout on the side of the box. All electrical connections
Switch Kits are available for use where an electrical output is
must be made in an approved electrical box.
required. See Figure 4-19. These switches can be field installed in
the MCH2 Mechanical Control Head. See Figure 4-20 and refer The alarm initiating switch (P/N 550077) must be used to close a
to the Instruction Sheet included with switch kits for detailed supervised circuit to the building main fire alarm panel when the
mounting instructions. MCH2 Mechanical Control Head or ENMCU2 Master Enclosure
actuates. See Figure 4-22. This will signal the fire alarm panel
that there was a system actuation in the kitchen area. The Alarm
Initiating Switch can be field installed in the MCH2 Mechanical
Control Head or the ENMCU2 Master Enclosure. See Figure 4-20
and refer to the Instruction Sheet included with switch kits for
detailed mounting instructions. Wiring connections are shown in
Figure 4-19: Electrical Switch Kit Figure 4-22b. The switch is rated at 50mA, 28VDC.

Figure 4-22: Alarm Initiating Switch

Figure 4-20: Electrical Switch Installation in


MCH2 Mehcnical Control Head
These switches may be used to provide an electrical signal to
the main breaker and/or operate electrical accessories such as
electrical contactors for power shut-down of electrical appliances,
provided the rating of the switch is not exceeded. Wiring
connections are shown in Figure 4-21. The contact ratings for the
switch is as follows:

Contact Ratings For Electrical Switches


21 amps 1 HP, 125, 250, 277 VAC or
2 HP, 250, 277 VAC

Figure 4-22b: Wiring Diagram for Alarm Initiating Switch

Figure 4-21: Wiring Diagram for


Electrical Switch Kits

2015-DEC-1, Rev D
UL EX4521 70 Part # PMAN2
Chapter 4 – Installation

PIPE AND NOZZLE INSTALLATION INSTALLATION INSTRUCTIONS FOR


All pipe ends shall be thoroughly reamed after cutting and all oil CASTERED/MOVEABLE EQUIPMENT USING
and foreign matter removed from the pipe. It is recommended that AGENT DISTRIBUTION HOSE
the following procedures be followed:

1. Use Schedule 40 black iron, chrome-plated, or stainless steel WARNING


pipe and fittings. Do not use hot-dipped galvanized iron pipe The following instructions must be followed in their entirety.
or fittings in the agent distribution piping. Failure to do so may result in the ProTex II Fire Suppression
2. Before assembling the pipe and fittings, make certain all ends System not functioning properly due to incorrect installation.
are carefully reamed and blown clear of chips and scale. Inside
of pipe and fittings must be free of oil and dirt. Critical Installation Requirements
3. The distribution piping and fitting connections, located in 1. Design and installation must be performed by qualified
the hood or the protected area, must be sealed with pipe tape. personnel.
When applying pipe tape, start at the second male thread and
2. The agent distribution hose shall not be concealed within or
wrap the tape (two turns maximum) clockwise around the
run through any wall, floor, or partition, and shall not have
threads, away from the pipe opening.
any direct exposure to excessive heat or radiant flame from the
4. Do not over-tighten, but be sure the pipe is snug. Do not back- cooking appliances.
off sections of pipe to make them fit better. If the pipe was cut
3. Strong cleaning solutions or chemical substances must not
too short, re-cut another pipe to the proper length.
come in contact with the agent distribution hose. These may
include acids, solvents, fluxes with zinc chloride, or other
CAUTION chlorinated chemicals. In case of contact, rinse down the agent
distribution hose with water and dry thoroughly.
Do not apply tape to cover or overlap the pipe opening, as
the pipe and nozzles could become blocked and prevent the 4. Contact with foreign objects, sharp edges, wiring, or
proper flow of agent. substances must be avoided.
5. Bending and flexing of agent distribution hose on moveable
Do not use thread sealant or pipe joint compound. appliances (i.e. those factory equipped with casters) should
be limited to pulling and pushing the appliances in or out for
cleaning or maintenance. The hose shall never be installed or
All piping shall be securely fastened by means of pipe hangers bent tighter than a 3" radius (6" diameter) loop.
and/or pipe straps. The spacing requirements for hangers/straps
6. The agent distribution hose must not be kinked, twisted, or
depend on the pipe size being utilized. Refer to the Pipe Hanger
have sharp bends when installed or when equipment is pulled
Spacing Guidelines chart below.
away from the wall.

Pipe Hanger Spacing Guidelines 7. Make sure that all fittings are tightened properly.
Maximum Spacing 8. Adequate means must be provided to limit the movement
Distribution
Distance Hanger to of castered appliances. A 36" long restraining cable supplied
Pipe Size
Hanger with the agent distribution hose is required to be used for all
¼" 4' castered appliances using the agent distribution hose. (Refer to
3/8" 5' restraining cable installation instructions, page 72.)
½" 6'
¾" 8' 9. The restraining cable requires periodic maintenance to ensure
proper operation.
A union should be installed in the discharge piping, as close to the 10. The restraining cable must be attached to the wall and
cylinder valve as possible, to permit disconnection and removal appliance anytime the agent distribution hose is connected to
for inspection and service. Dry air or nitrogen should be blown the appliance.
through the discharge piping to remove chips and other debris
11. Do not over-extend the agent distribution hose when moving
prior to installation of nozzles.
equipment (for cleaning, maintenance, etc.).

Nozzles shall be installed in accordance with the limitations


described in Chapter III - System Design of this manual. Blow-
off caps are provided for each nozzle. These will prevent dirt and
grease from clogging the nozzle.

2015-DEC-1, Rev D
UL EX4521 71 Part # PMAN2
Chapter 4 – Installation

AGENT DISTRIBUTION HOSE bend is not less than a 3" bend radius (6" diameter).
INSTALLATION INSTRUCTIONS
Before proceeding, CAREFULLY read all instructions, including
all CRITICAL INSTALLATION REQUIREMENTS.

General Requirements
1. The agent distribution hose (included in the agent distribution
hose and restraining cable kit (P/N 435982), is ½" diameter ×
60" long and is provided with two (2) male NPT swivels for
ease of installation.
2. Maximum of six (6) agent distribution hoses can be used in
each agent distribution piping network on L4600 and L6000
systems and a maximum of three (3) agent distribution hoses
can be used in each agent distribution piping network on
L1600 and L3000 systems. Figure 4-23: Overhead View of Layout
3. Agent distribution hose can only be used for castered Restraining Cable Installation
appliances or appliances setting on castered supports. Important: A restraining cable shall always be permanently
Installation Requirements attached to the appliance and wall directly behind the appliance
1. Agent distribution hose must be connected to 3/8" NPT black when the agent distribution hose is installed. Removal of this cable
iron, chrome-plated, or stainless steel fittings. The connection shall only occur when the agent distribution hose is not installed
from hose to fitting requires a ½" × 3/8" reducing coupling. to the appliance.
All agent distribution hose connections must be sealed with
pipe tape. When applying pipe tape, start at the second male See Figure 4-24a for mounting the restraining cable to the wall.
thread on the swivel ends of the hose. Wrap the tape (two turns See Figure 4-24b for mounting the restraining cable to the back of
maximum) clockwise around the threads, away from the hose an appliance.
end fitting opening.
2. All connections of distribution piping to agent distribution
hose for castered appliances, with distribution nozzles
installed/affixed to the appliance, must be located behind the
cooking equipment in an area protected from obstructions and
possible wear or damage.
3. 3/8" Schedule 40 pipe will need to be run from the hose
connection to the distribution nozzle(s) installed/affixed to
the appliance. Pipe must be installed and adequately secured
at a height at or below the hazard surface of the appliance. See
Figure 4-27. Figure 4-24a: Restraining Cable - Wall-Mounted Option
4. All existing distribution pipe and fitting limitations must be
observed and followed. Each flex distribution hose used is to
be considered as 300 ml when calculating the milliliters per
system.
5. All hose-to-pipe connection fittings are to be oriented in a
vertical down position.
6. The hose connections must be positioned below an elevation
where the hose could be exposed to the radiant or convected
heat generated by normal cooking operations (such as the
horizontal plane of appliance's hazard surface), or to heat from
appliance exhaust. As a minimum height, the hose connection
shall be no lower than 30" from the floor. The distribution
piping shall be supported and secured per local plumbing
practices.
7. Hose ends are to be offset 6" - 8" center to center of fittings (see
Figure 4-23) to maximize hose life expectancy and facilitate
appliance movement. With the appliance in its normal
operating position, check the hose bend to make certain the

2015-DEC-1, Rev D
UL EX4521 72 Part # PMAN2
Chapter 4 – Installation

7. Attach one of the snap hooks (included in the agent


distribution hose and restraining cable kit (P/N 435982) on the
end of the restraining cable to the wall bracket and the other
snap hook to the eye-bolt. See Figure 4-26. After snap-hooking
the assembly, seal the restraining cable loops to the wall
bracket and appliance connection hardware with lead wire seal
(P/N 197).

NOTE
Figure 4-24b: Restraining Cable - Appliance-Mounted Option
For the Henny Penny Pressure Fryers that utilize the Henny
Penny Fryer Nozzle Kit (P/N 553389), the 5/16" Philips screw
supplied in the Henny Penny Fryer Nozzle Kit, the 5/16" eye
nut, and 5/16" washer included in the agent distribution hose
and restraining cable kit (P/N 435982), must be used.
See Figure 4-25.

Figure 4-25: Restraining Cable - Henny Penny-Mounted Option

1. The restraining cable must be connected from the appliance


to the wall or some other structurally sound object capable of
restraining the castered appliance from being able to be pulled
or pushed out to a point that will result in strain or stress to
the agent distribution hose.
2. The restraining cable should be installed in line with the agent
distribution hose.
3. For sheet metal covered walls, the restraining cable assembly
includes four (4) ¾" × #8 self tapping sheet metal screws, and a
restraining cable bracket. Securely attach the restraining cable
bracket to the sheet metal covered wall using the ¾" × #8 self
tapping metal screws provided.
Figure 4-26: Snap Hook Installation
4. For mounting to wall studs, the restraining cable assembly
includes one (1) screw eye lag bolt, 5/16" × 2½" long. Final Installation Guidelines and
5. Locate a structural area (frame) on the rear side of the Checkout Procedures
equipment that is in line with the wall attachment.
After the agent distribution hose and the restraining cable is
properly installed, carefully push the appliance back to its normal
NOTE operating position. Check that the hose does not have sharp bends,
and is not kinked, twisted, or caught on anything behind the
It may be necessary to contact the appliance manufacturer for
appliance.
a suitable location.
1. Verify the restraining cable limits the travel of the appliance
Drill a 5/16" diameter hole. Use caution when drilling hole, so and prevents the application of any pull force or bending stress
that internal components are not damaged. on the agent distribution hose or hose-to-pipe connections.
6. The restraining cable assembly also includes a 5/16" threaded 2. Make certain there are no sharp bends and kinks in the hose
eye-bolt, 5/16" hex head nut, 5/16" nylon lock nut, and two (2) 5/16" when pulling out the cooking equipment.
flat washers. Thread the included hex nut onto the eye-bolt. 3. The agent distribution hose should always be in a vertical
Slide one washer onto the eye-bolt threads next to the nut. natural loop, never having any bends greater than a 3" radius
Then, slide the eye-bolt through the drilled hole and place a (6" diameter), hose twists, or sharp bends. See Figure 4-30. If
washer and nylon locknut onto the eye-bolt on the inside frame any of these conditions exist, the hose and/or hose connections
of the equipment. Tighten securely. will require installation modifications.

2015-DEC-1, Rev D
UL EX4521 73 Part # PMAN2
Chapter 4 – Installation

SIDE VIEW 6. With the appliance in its normal operating position, check the
hose bend to make certain the bend is not less than a 3" bend
radius (6" diameter). If less, replace hose.
7. Verify that the appliance is returned to its original desired
location. Failure to do so may result in undue stress and fatigue
of the hose and hose connections.
8. 12-Year Maintenance — Hydrostatic test required at 220 psi for
hose assembly.

NOTE
Agent Distribution Hose patent pending.

SYSTEM CHECKOUT AFTER INSTALLATION


MCH2 Mechanical Control Head
Before putting the system into service, all components must be
checked for proper operation. During this checkout, assure that
the CO26 16 gram CO2 Cartridge is not installed in the MCH2
Mechanical Control Head actuator. Remove the pull pin from the
hole in the slide plate.

To check satisfactory operation of the MCH2 Mechanical Control


Head, reassemble the cover plate to the control head, then cut
Figure 4-27: Agent Distribution Hose Orientation
the terminal link or the S-hook holding the link. This will relieve
4. Return the appliance to its normal operating position in all tension on the detection line and operate the control head.
accordance with NFPA 96. Means shall be provided to verify The slide plate will have moved fully to the right. The gas valve
that the appliance returns to its original designed positioning. cable will have been released, causing the gas valve to close. Any
Failure to do so may result in undue stress and fatigue of the auxiliary equipment connected to the dry contacts of the solenoid
hose and hose connections. monitor and/or the Electrical Switch in the MCH2 Mechanical
Control Head will have operated.
Agent Distribution Hose ANd
Restraining Cable Six Month If any of these events fail to occur, the problem must be
Maintenance investigated and repaired.
1. Carefully pull or push out the appliance and verify that the
restraining cable limits the travel of the appliance and prevents Repair the terminal link and put the detection line back into the
the application of any pull force or bending stress on the agent set position. This is accomplished by using a ½" hex wrench (P/N
distribution hose or hose-to-pipe connections. 10064) on the detection line ratchet wheel. The ratchet wheel will
be ratcheted in a clockwise direction until the spring plate makes
2. Check the restraining cable to verify it is not frayed and is
contact with the top of the MCH2 Mechanical Control Head.
securely fastened to the appliance and the wall or restraining
location.
3. Check the hose and hose fittings and verify that the hose
remains in a vertical natural loop with no noticeable fatigue at
hose end couplings, no hose twists, no hose kinking or sharp
bends. See Figure 4-27.
NOTE
Make sure the indicator tab is not binding on the cover assem-
4. Check the outer hose covering for signs of damage, checking,
bly. Binding could cause the system to be inoperative. To cor-
tears, or wear. If any of these signs are observed, replace the
rect this, turn the indicator mounting bolt until you have 1/16"
hose.
clearance between the front edge of the control head back box
5. Return the appliance to its normal operating position. Again, and white indicator surface. Please NOTE that if the MCH2
check the hose and hose fittings to verify that the hose does Mechanical Control Head is a newer model, it has been rede-
not have sharp bends, and is not kinked, twisted, or caught on signed to eliminate the indicator tab and the binding problem.
anything behind the appliance. If any of these conditions exist,
the hose and/or hose connections will require installation
modifications.

2015-DEC-1, Rev D
UL EX4521 74 Part # PMAN2
Chapter 4 – Installation

Once the detection line is set (refer to page 66 for Fusible Link ENCLOSURE INSTALLATION and
installation details), the MCH2 Mechanical Control Head can be MOUNTING INSTRUCTIONS
placed in the set position. To set the MCH2 Mechanical Control
Head, the slide plate is moved from right to left, ensuring the bolt
(P/N ENMCU2 AND P/N ENS)
extending from the cam arm is in the slot provided in the slide The ENMCU2 and/or ENS Enclosures must be securely anchored
plate. Continue moving the slide plate to the left until the latching to the wall using bolts or lag screws. The wall to which the
arm is in the locked position. enclosure is attached must be sufficiently strong; studs must
Once the MCH2 Mechanical Control Head is set, pull the pull be located and the enclosure fastened to them. The Enclosure
handle on the RPSM Remote Mechanical Pull Station to assure should never be fastened to dry wall or similar material. If
that the MCH2 Mechanical Control Head operates. If the MCH2 this type of wall is encountered, studs must be located and the
Mechanical Control Head operates normally, it can be reset as enclosure fastened to them. Three (3) center mounting holes allow
described above. Insert the pull pin into the hole in the slide plate either enclosure to be mounted on a single stud. Four (4) corner
above the latching arm. Replace the RPSM Remote Mechanical mounting holes are also available. See Figure 4-28.
Pull Station handle, pull pin, and nylon tie.
to remote
Assure that the gas valve is fully open by ratcheting the gas to manual
Fusible pull station
valve ratchet wheel. Using a felt-tipped marker, write the date of Links
to gas
installation on the CO26 16 gram CO2 Cartridge. Ensure that the valve
actuator has an O-ring installed, and screw the cartridge into the shutoff
control head actuator until hand tight. Continue installation of to
cartridge by turning an additional ¼ to ¾ turn using needle-nose DISCHARGE
PIPING
Vise-grips. Use caution not to damage cartridge.
optional
to electrical
additional switch
cylinders
NOTES
connection

1: 4 to 5 threads should be showing when the cartridge is


engaged properly. It is important that no more than 5 threads
be showing.
2: The CO26 16 gram CO2 cartridge and O-ring shall be
replaced annually.

master ENCLOSURE P/N ENMCU2

to to
additional additional
CAUTION cylinders cylinders
Do not over-tighten cartridge. Over-tightening can result in
premature puncturing of the cartridge seal.

Remove the pull pin from the hole in the slide plate of the MCH2
Mechanical Control Head and install the cover.

Insert the pull pin through the RPSM Remote Mechanical Pull
Station handle and into the bushing. Secure the pull pin with the
nylon tie provided. slave ENClOSURE P/N ens

Figure 4-28: ENMCU2 Master Enclosure and ENS Slave Enclosure

Link Housing Bracket Detector


NOTE
INStallation
Refer to NFPA 17A for additional inspection requirements.
The ENMCU2 Master Enclosure can support a detection line.
The ENS Enclosure cannot support a detection line and must be
used in conjunction with the ENMCU2 Enclosure or a MCH2
Mechanical Control Head.

2015-DEC-1, Rev D
UL EX4521 75 Part # PMAN2
Chapter 4 – Installation

After mounting the enclosure, the detection line can be installed. the detection line. This is accomplished by using a ½" hex wrench
The first step to installing the detection line is to install the link (P/N 10064) on the detection line ratchet wheel. The ratchet wheel
housing detector brackets. These brackets must be installed in the will be ratcheted in a clockwise direction until the spring plate is
plenum area of the ventilation hood over all protected appliances parallel to the top of the enclosure. The detection line is now in a
and in each duct. See Chapter III - System Design for detector set position.
placement guidelines. Connect the link housing detector brackets
together using ½" EMT Conduit and the conduit connectors Once the detection line is set, the ENMCU2 Master Enclosure
supplied in the detector kit (P/N's 210SH or 225SH). Corner can be placed in the set position. To set the ENMCU2 Master
pulleys must be used wherever a change in conduit direction is Enclosure, the slide plate is moved from right to left, ensuring
necessary. The ½" EMT Conduit is connected to the ENMCU2 the bolt extending from the cam arm is in the slot provided in
Master Enclosure through a top knockout. the slide plate. Continue moving the slide plate to the left until
the latching arm is in the locked position. Insert the pull pin into
See the Link Housing Detector Installation section of this chapter the hole in the slide plate above the latching arm. This will lock
(starting on page 65) for fusible link installation guidelines. the control mechanism in the set position, eliminating accidental
Before attaching the stainless steel cable to the detection line actuation during the rest of the installation procedure. See Figure
ratchet wheel, it must be run below the detection line pulley in the 4-30.
ENMCU2 Master Enclosure. See Figure 4-29.
REMOTE MECHANICAL PULL STATION
Fusible Link to remote Fusible Link INSTALLATION
pulley pull station ratchet wheel
The RPSM Remote Mechanical Pull Station is used for remote
manual actuation of the ENMCU2. It is to be located near an exit
in the path of egress from the hazard area no more than 48" nor
less than 42" above the floor.

The RPSM Remote Mechanical Pull Station is connected to the


ENMCU2 Master Enclosure using 1/16" stainless steel cable. The
cable enters the ENMCU2 Master Enclosure through a knockout
in the top of the enclosure. See Figure 4-30.

See Remote Mechanical Pull Station Installation section of this


chapter (starting on page 67) for RPSM Remote Mechanical Pull
Station installation guidelines.

GAS VALVE INSTALLATION


Figure 4-29: ENMCU2 Detection line The ENMCU2 Master Enclosure can be used to operate a
and Remote Pull Station Termination. mechanical gas valve. This valve is located in the fuel gas supply
line to the cooking appliance(s). The valve body has an arrow
SETTING THE ENMCU2 which indicates direction of gas flow through the valve. The gas
After the last link in the series is connected, the 1/16" stainless steel valve is spring loaded and requires five pounds of force to hold it
cable should be fed through the 1/2" EMT Conduit back to the open. This force is supplied by a 1/16" stainless steel cable that is
ENMCU2 Master Enclosure. It must be fed under the detection connected to the ENMCU2 Master Enclosure.
line corner pulley and through the hole in the fusible link ratchet
wheel. The line must then be crimped, and the crimp positioned See the Gas Valve Installation section (starting on page 68) of
inside the ratchet wheel. this chapter for gas valve installation guidelines.

After the valve is installed in the gas line, ½" EMT Conduit must
NOTE be run from the top center knockout of the gas valve box to the top
or bottom knockout in the enclosure. See Figure 4-25. A corner
Crimps must always be used in conjunction with two (2) cable
pulley is used wherever a change in conduit direction is required.
lengths. Loops are the accepted method of connecting the
cable to mechanical components. The crimp must never be
Remove the gas valve cover and thread the 1/16" stainless steel cable
used on a single cable. Exception: Single cable crimp allowed
through the 1/2" EMT Conduit back to the ENMCU2. If the cable
in detection and gas valve ratchet wheel using stop sleeve (P/N
enters the enclosure through the bottom knockout, the cable must
576). Sold in packs of 100.
be run over the gas valve line corner pulley (see Figure 4-24). If
the cable enters the enclosure through the top knockout, the cable
The detection line can now be put into a set position by tensioning must be run under the gas valve line pulley (see Figure 4-25).

2015-DEC-1, Rev D
UL EX4521 76 Part # PMAN2
Chapter 4 – Installation

Thread the cable through the hole in the gas valve ratchet wheel.
The line must then be crimped, and the crimp positioned inside
the center of the ratchet wheel.

CAUTION
The gas valve cable must always utilize the gas valve pulley
and exit the top or bottom of the enclosure. The gas valve
cable cannot exit the side of the enclosure.

At the gas valve, loop the cable through the valve stem and secure
it with the crimp provided (see Figure 4-16).

The gas valve line can now be put into a set position by applying
tension to the gas valve line. This is accomplished by using a
Figure 4-31: Gas Valve / Electrical Switch Installation
½" hex wrench (P/N 10064) on the gas valve ratchet wheel. The
ratchet wheel will be ratcheted in a clockwise direction until the
gas valve is fully open. Secure the gas valve cover plate to the gas NOTE
valve box with the four (4) screws provided. The gas valve line is
No electrical connections shall be made inside the control
now in a set position. See Figure 4-31 and Figure 4-32.
head. All electrical wiring shall exit the control head through
the knockout on the side of the box. All electrical connections
must be made in an approved electrical box.
CAUTION
Do not overtighten gas valve. Overtightening the gas valve gas valve
may cause the valve to not close completely, thus not fully line pulley
shutting the fuel supply off to the appliance.

electrical SWITCH KIT INSTALLATION


The MSSPDT2, MSDPDT2, MS3PDT2, or MS4PDT2 Electrical
Switch Kits are available for use where an electrical output is
required. These switch kits can be field installed in the ENMCU2
Master Enclosure. See Figure 4-31 and/or Figure 4-32.

These switch kits may be used to provide an electrical signal to the


main breaker and/or operate electrical accessories provided the
rating of the switch is not exceeded. Wiring connections for the
MSSPDT2 are shown in Figure 4-21. The contact ratings for both
switches are as follows:

Figure 4-32: Gas Valve / Electrical Switch Installation


Contact Ratings For Electrical Switches
21 amps 1 HP, 125, 250, 277 VAC or CYLINDER INSTALLATION
2 HP, 250, 277 VAC Single Cylinder Installation -
L1600, L3000, OR L4600
Three (3) knockouts are provided for Electrical Switch wiring. The
The ENMCU2 Master Enclosure can be used for single cylinder
upper right-side knockout must be used when the gas valve line
installations. It can support either the L1600, L3000 or L4600
exits the bottom of the enclosure (see Figure 4-31). The lower
cylinder and valve assemblies. The cylinder must be placed in the
right-side knockout must be used when the gas valve line exits the
ENMCU2 Master Enclosure with the discharge port to the left.
top of the enclosure (see Figure 4-32). An additional knockout
No additional mounting bracket is required when the ENMCU2
located on the top of the enclosure is also provided (see Figure
Master Enclosure is used.
4-32) and may be used in either situation.

In order to actuate the agent cylinder from the ENMCU2’s


control mechanism, copper tubing (P/N FT160) or stainless steel
actuation hose must be used to connect the actuator to the valve
cap assembly of the agent cylinder valve. A ¼" NPT × ¼", 45° flare
type elbow is included and must be installed in the actuator of the
ENMCU2 Master Enclosure. See Figure 4-33.

2015-DEC-1, Rev D
UL EX4521 77 Part # PMAN2
Chapter 4 – Installation

SYSTEM CHECKOUT AFTER


INSTALLATION
Before putting the system into service, all components must be
checked for proper operation. During this checkout, assure that
the CO26 16 gram CO2 Cartridge is not installed in the ENMCU2
Master Enclosure. Remove the pull pin from the hole in the slide
plate.

To check satisfactory operation of the control mechanism, cut the


Figure 4-33: Single Cylinder Installation with ENMCU2 Master
terminal fusible link or the S-hook holding the fusible link. This
Enclosure
will relieve all tension on the detection line and operate the control
Multiple Cylinder Installation - mechanism. The slide plate will have moved fully to the right. The
L1600, L3000, OR L4600 gas valve cable line will have been released, causing the gas valve
The ENS Slave Enclosure can be used in conjunction with the to close. Any auxiliary equipment connected to the dry contacts of
ENMCU2 Master Enclosure or MCH2 Mechanical Control Head the 835 Reset Relay and/or the Electrical Switch in the ENMCU2
for multiple cylinder installations. A single ENMCU2 can be used Master Enclosure will have operated.
to pneumatically actuate a maximum of five (5) cylinders. One (1)
cylinder can be installed in the ENMCU2 Master Enclosure; the If any of these events fail to occur, the problem must be
additional cylinder(s) can either be mounted in an ENS Enclosure investigated and repaired.
or with an MB15 Cylinder Mounting Bracket. When an enclosure
is used, the cylinders must be placed in the enclosure(s) with Repair the terminal link and put the detection line back into the
the discharge port to the left. No additional mounting bracket set position. This is accomplished by using a ½" hex wrench (P/N
is required when a cylinder is installed in the ENMCU2 or ENS 10064) on the detection line ratchet wheel. The ratchet wheel
Enclosures. will be ratcheted in a clockwise direction until the spring plate
is parallel to the top of the enclosure. Once the detection line is
In order to actuate cylinders from the ENMCU2 Master Enclosure, set, the control mechanism can be placed in the set position. To
copper tubing (P/N FT160) or stainless steel actuation hose set the control mechanism, the slide plate is moved from right
must be used to connect the ENMCU2 actuator to the valve cap to left, ensuring the bolt extending from the cam arm is in the
assembly of each cylinder valve. Copper tubing (P/N FT160) or slot provided in the slide plate. Continue moving the slide plate
stainless steel actuation hose must be run from the actuator in to the left until the latching arm is in the locked position. Once
the ENMCU2 Master Enclosre to the ENS(s) Slave Enclosure(s) the control mechanism is set, pull the pull handle on the remote
through the side knockout. A ¼", 45° flare × ¼", 45° flare × ¼" pull station to assure that the control head operates. If the control
NPT tee is included with the ENS enclosure and must be installed mechanism operates normally, the control mechanism can be
in the ENMCU2 Master Enclosure. See Figure 4-34. reset as described above. Insert the pull pin into the hole in the
slide plate above the latching arm. Replace the RPSM Remote Pull
A single ENMCU2 Master Enclosure can actuate a maximum of Station handle, pull pin, and nylon tie.
four (4) cylinders with 25' of copper tubing (P/N FT160) or
stainless steel actuation hose or a maximum of five (5) cylinders Assure that the mechanical gas valve is fully open by ratcheting
with up to 18' of copper tubing (P/N FT160) or stainless steel the gas valve ratchet wheel. Do not overtighten.

actuation hose.
Verify that the cylinder pressure gauge indicator shows the
correct operating pressure. If the system has a PAC100 Pneumatic
Actuating Cylinder installed, verify that the pressure indicator
shows the correct operating pressure.

Using a felt-tipped marker, write the date of installation on the


CO26 16 gram CO2 Cartridge. Ensure that the actuator has an
O-ring installed, and screw the cartridge into the control head
Figure 4-34: Multiple Cylinder Installation with an actuator until hand tight. Continue installation of cartridge by
ENMCU2 Master Enclosure and ENS Slave Enclosures turning an additional ¼ to ¾ turn using needle-nose Vise-grips.
Use caution not to damage cartridge.
NOTES
When utilizing a PAC100 Pneumatic Actuation Cylinder
CAUTION
in conjunction with an ENMCU2 Master Enclosure for
multiple cylinder actuation, a PDAD2 Pneumatic Actuator Do not over-tighten cartridge. Over-tightening can result in
must be used. Refer to pages 63-64 for installation details. premature puncturing of the cartridge seal.

2015-DEC-1, Rev D
UL EX4521 78 Part # PMAN2
Chapter 4 – Installation

is 75' with a maximum of four (4) 90° bends in the flexible


NOTES conduit and four (4) corner pulleys.
1: When the CO26 16 gram CO2 Cartridge is engaged properly, • Any portion of the flexible conduit system can be substituted
it is important that no more than 5 threads be showing. with 1/2" EMT Conduit provided the proper connections are
2: The CO26 16 gram CO2 Cartridge and O-ring shall be used to join the two types of conduit.
replaced annually. • All bends in the flexible conduit system must have a minimum
bend diameter of 6" .
Screw the CO26 16 gram CO2 Cartridge into the ENMCU2 • When the flexible conduit is used to make 90° bends between
actuator until hand-tight. Never use a wrench to tighten the a MCH2 Mechanical Control Head or a ENMCU2 Master
cartridge into the actuator. Enclosure and a mechanical gas valve, the bends must start
at the MCH2 Mechanical Control Head or ENMCU2 Master
Remove the pull pin from the hole in the slide plate. Secure the Enclosure. No corner pulleys can be used between the bends.
ENMCU2 Master Enclosure or ENS Slave Enclosure cover with the If more than 360° of bends are needed, then corner pulleys can
screws provided. be used.
• When the flexible conduit is used to make 90° bends between
Flexible Conduit INSTALLATION a MCH2 Mechanical Control Head or a ENMCU2 Master
Flexible conduit allows for quicker installations and the Enclosure and a RPSM Remote Mechanical Pull Station, the
convenience of being able to route the cable over, under, and bends must start at the MCH2 Mechanical Control Head or
around obstacles. ENMCU2 Master Enclosure. No corner pulleys can be used
between the bends. If more than 360° of bends are needed,
Flexible conduit is designed for use with ProTex II Restaurant Fire then corner pulleys can be used.
Suppression Systems. Flexible conduit can be used as a substitute • Only the RPSM Remote Mechanical Pull Station utilizing a
for standard ½" EMT Conduit or can be used with ½" EMT composite (black) bushing on the back side of the pull station
Conduit. cover can be used with flexible conduit.
• When not utilizing a conduit offset (P/N 436063), two (2)
Flexible conduit CANNOT be used in detection systems. 45° bends in the flexible conduit are allowed between the
strain relief on top of the MCH2 Mechanical Control Head or
Design Requirements ENMCU2 Master Enclosure and the location where the flexible
• Prior to starting the flexible conduit installation, the conduit is supported.
detection system must be complete and attached to the MCH2
Mechanical Control Head or ENMCU2 Master Enclosure. NOTE
• Flexible conduit cannot be utilized in detection systems. This is allowed on RPSM Remote Mechanical Pull Station
• Flexible conduit inserts (P/N 434347) can ONLY be used with installations only.
the flexible conduit system.
• When installing flexible conduit, conduit should be secured
• The maximum distance from a MCH2 Mechanical Control at intervals not to exceed 5' and before and after each bend.
Head, ENMCU2 Master Enclosure to a RPSM Remote Flexible conduit CANNOT slide in the clamp(s) used for
Mechanical Pull Station is 140'. Bends to the Flexible conduit mounting. Make certain mounting clamp(s) do not pinch the
may not exceed a total of 360°. (For example; three (3) 90° flexible conduit. The following style clamp P-clip (P/N 436150)
bends plus two (2) 45° bends equal a total of 360° of bends.) is a suitable type for use on flexible conduit.
No more than one (1) 1513 Tee Pulley two (2) splices and
.
a maximum of fifteen (15) corner pulleys may be used in
addition to the flexible conduit when installing a RPSM
Remote Mechanical Pull Station. (Refer to page 84 for
detailed splicing instructions). Figure 4-35

TABLE 1

NOTE Remote
Pull Station
Mechanical
Gas Valve
Detection

When installing flexible conduit, make sure to feed cable 90° Cable Bends 4 4 N/A
Bend Diameter - in. 6" 6" N/A
through conduit directly from the spool of cable. DO NOT Mechanical Corner Pulley 15 4 N/A
pre-cut cable. Feeding pre-cut cable through flexible conduit Conduit Secured Max. ft 5' 5' N/A
will cause excessive kinks in the cable, making it difficult to Conduit Max. Length ft 140' 75' N/A
Conduit Offset or 2-45° 1
install.
Bends (Only between the strain relief
fitting and support location)
• The maximum distance from a MCH2 Mechanical Control Pulley Tees 1 0
Head or ENMCU2 Master Enclosure to a mechanical gas valve Splices 2 0 N/A

2015-DEC-1, Rev D
UL EX4521 79 Part # PMAN2
Chapter 4 – Installation

Installation Instructions

NOTE
Do not add any type of lubricants inside or on the flexible
conduit. Make certain 1/16" stainless steel cable is clean and
debris-free.

The flexible conduit should be routed along the same path that
½" EMT Conduit would normally be run. 1/16" stainless steel cable
should be routed through the flexible conduit as it is in ½" EMT
Conduit. Figure 4-37

CAUTION 3. Unscrew the nut from the conduit connector (P/N 800) and
remove the compression ring. Discard ring. See Figure 4-38.
Flexible conduit must not be located within 6" of the hood or
in areas exceeding 130 °F. Also, do not route flexible conduit
in areas where conduit can be crushed, pinched, or broken.

Flexible conduit can be used to connect a MCH2 Mechanical


Control Head or a ENMCU2 Master Enclosure to a RPSM Remote
Mechanical Pull Station or mechanical gas valves.

Before starting the system installation, take a few minutes to


plan the layout of the system. This will minimize the amount of
components needed to complete the installation. Once the path Figure 4-38
of the flexible conduit has been determined, verify that the layout
does not exceed the design requirements. 4. Thread the 1/16" stainless steel cable through the conduit
connector (P/N 800) and flexible conduit insert (P/N 434347).
Make certain thread in flexible conduit insert is facing out
Connecting the Flexible Conduit toward end of conduit connector (P/N 800). See Figure 4-39.
1. Layout the flexible conduit and secure it in place.

NOTE
If inner liner is crimped, turn a drywall screw into the end to
open it. See Figure 4-36.

Figure 4-39
5. Tighten the nut to the conduit connector body, locking the
flexible conduit insert (P/N 434347) in place. See Figure 4-40.

Figure 4-36
2. Starting at the MCH2 Mechanical Control Head or ENMCU2
Master Enclosure connect the conduit connector (P/N 800)
using the supplied nut. Use only conduit fittings. See Figure
4-37.

Figure 4-40

2015-DEC-1, Rev D
UL EX4521 80 Part # PMAN2
Chapter 4 – Installation

6. Loosen the nut on the conduit strain relief (P/N 435979)and 9. Slide the flexible conduit into the conduit strain relief until
thread the 1/16" stainless steel cable through the conduit strain (P/N 435979) it is approximately 1/16" from the bottom of the
relief (P/N 435979). See Figure 4-41. flexible conduit insert (P/N 434347). See Figure 4-44.

Figure 4-41 Figure 4-44

7. Tighten the body of the conduit strain relief (P/N 435979) to 10. Tighten the conduit strain relief nut onto the conduit strain
the conduit connector (P/N 800). See Figure 4-42. relief (P/N 435979). See Figure 4-45.

Figure 4-42 Figure 4-45

8. Thread the 1/16" stainless steel cable through the flexible Connecting Flexible Conduit to Corner
conduit. See Figure 4-43. (If a splice is required in the flexible pulleys, Pulley Tees, or Union Fittings
conduit, proceed to "Splicing Installation Instructions.") 1. Unscrew the nut from corner pulley, 1513 Tee Pulley, or
conduit connector (P/N 800) and remove the compression ring.
Discard ring. See Figure 4-46.

Figure 4-43

Figure 4-46

2015-DEC-1, Rev D
UL EX4521 81 Part # PMAN2
Chapter 4 – Installation

2. Thread the 1/16" stainless steel cable through the corner pulley Figure 4-50
and flexible conduit insert (P/N 434347). Make certain thread
6. Push the cable into the flexible conduit. See Figure 4-51.
in flexible conduit insert is facing out toward end of corner
pulley. See Figure 4-47.

Figure 4-47 Figure 4-51

3. Tighten the corner pulley nut to the corner pulley, locking the 7. Slide the flexible conduit into the conduit strain relief (P/N
flexible conduit insert (P/N 434347) in place. See Figure 4-48. 435979) until it is approximately 1/16" from the bottom of the
flexible conduit insert (P/N 434347). See Figure 4-52.

SLIDE FLEXIBLE Conduit APPROXIMATELY 1/16"


(2 mm) FROM BOTTOM OF FLEXIBLE Conduit
insERT

Figure 4-48
Figure 4-52
4. Loosen the nut on the strain relief and thread the 1/16" stainless
steel cable through the conduit strain relief (P/N 435979). 8. Tighten the strain relief nut onto the conduit strain relief
See Figure 4-49. (P/N 435979). See Figure 4-53.

Figure 4-49 Figure 4-53


5. Tighten the body of the conduit strain relief (P/N 434979) to 9. Complete the same procedures on the other end of the corner
the corner pulley. See Figure 4-50. pulley as described in Steps 1 through 8 above.

2015-DEC-1, Rev D
UL EX4521 82 Part # PMAN2
Chapter 4 – Installation

Installing Flexible Conduit 4. Install the ½" EMT Conduit required to get above the ceiling.
Through a Conduit Offset See Figure 4-57.

1. Starting at the MCH2 Mechanical Control Head or ENMCU2


Master Enclosure, connect the conduit connector (P/N 800)
using the supplied nut. Use only conduit fittings. See Figure
4-54.

Figure 4-57
5. Install ½" compression union (P/N 801) to top of conduit riser.
See Figure 4-58.

Figure 4-54
2. Install conduit offset (P/N 436063), into conduit connector
(P/N 800) and tighten nut. See Figure 4-55.

Figure 4-58
6. Remove union nut and ring. Discard ring. Do not reinstall nut
at this time. See Figure 4-59.

Figure 4-55
3. Install ½" compression union (P/N 801 to opposite end of
conduit offset (P/N 436063). Tighten securely. See Figure 4-56.

Figure 4-59
7. Remove conduit strain relief nut and install conduit strain
relief (P/N 435979) body into ½" compression union (P/N 801).
See Figure 4-60.

Figure 4-56

Figure 4-60
8. Install ½" compression union nut over conduit strain relief
body and tighten nut. See Figure 4-61.

2015-DEC-1, Rev D
UL EX4521 83 Part # PMAN2
Chapter 4 – Installation

Flexible Conduit Splicing (Allowed


on RPSM Remote mechanical Pull
Station Installations Only)
NOTE
Cable cannot be spliced together, only the flexible conduit.
Figure 4-61
9. Install conduit strain relief nut onto conduit strain relief (P/N Flexible conduit can be spliced together using ½" conduit union
435979) body. Do not tighten nut at this time. See Figure 4-62. (P/N 801) only for the RPSM Remote Mechanical Pull Station
connection.

1. Remove rings from both ends of the ½" compression union


(P/N 801). See Figure 4-65.

Figure 4-65

Figure 4-62 2. Install conduit strain relief nut (P/N 435979), ½" compression
union nut (P/N 801), flexible conduit insert (P/N 434347) and
10. Push flexible conduit completely through conduit offset (P/N
compression union over the flexible conduit with 1/16" stainless
436063). Flexible conduit should stop flush or +/- ½" from
steel cable installed. See Figure 4-66.
bottom of conduit of conduit fitting (P/N 800) in MCH2
Mechanical Control Head or ENMCU2 Master Enclosure.
See Figure 4-63.

Figure 4-66
3. Tighten ½" compression union nut onto union body, locking
flexible conduit insert (P/N 434347) in place. See Figure 4-67.

Figure 4-63 Figure 4-67

11. Tighten nut on conduit strain relief (P/N 435979) on top of 4. Install conduit strain relief body (P/N 435979) into ½"
conduit riser. See Figure 4-64. compression union (P/N 801) and tighten. See Figure 4-68.

Figure 4-68
5. Push flexible conduit into conduit strain relief (P/N 435979)
until it is approximately 1/16" from the bottom of the flexible
conduit insert (P/N 434347), then tighten conduit strain relief
Figure 4-64 nut onto conduit strain relief body. See Figure 4-69.

12. Complete the remainder of the flexible conduit and 1/16"


stainless steel cable installation to the RPSM Remote
Mechanical Pull Station or the mechanical gas valve.

Figure 4-69

2015-DEC-1, Rev D
UL EX4521 84 Part # PMAN2
Chapter 4 – Installation

6. Starting on the opposite end of the ½" compression union, 13. To test all installations, refer to ProTex II Technical Manual,
remove the nut. See Figure 4-70. P/N PMAN2, Chapter IV- System Installation for detailed
testing information.

Figure 4-70
7. Install conduit strain relief nut, conduit strain relief (P/N
435979) and ½" compression union nut (P/N 801) on remaining
section of flexible conduit and install flexible conduit insert
(P/N 434347) on 1/16" stainless steel cable. See Figure 4-71.

Figure 4-71
8. Push 1/16" stainless steel cable completely through remaining
section of flexible conduit. See Figure 4-72.

Figure 4-72
9. Tighten ½" compression union nut onto union body (P/N 801),
securing flexible conduit insert (P/N 434347) in place.
See Figure 4-73.

Figure 4-73
10. Tighten conduit strain relief body (P/N 435979) into ½"
compression union (P/N 801). See Figure 4-74.

Figure 4-74
11. Push flexible conduit into conduit strain relief (P/N 435979)
until it is approximately 1/16" from bottom of the flexible
conduit insert (P/N 434347), then tighten conduit strain relief
nut onto conduit strain relief body (P/N 435979). See Figure
4-75.

Figure 4-75
12. Complete the remainder of the flexible conduit and 1/16"
stainless steel cable installation.

2015-DEC-1, Rev D
UL EX4521 85 Part # PMAN2
Chapter 4 – Installation

CHAPTER V
SYSTEM MAINTENANCE
GENERAL that the MCH2 Mechanical Control Head or ENMCU2 Master
This chapter will detail the basic information necessary for Enclosure and gas valve operate correctly.
proper maintenance of the ProTex II Restaurant Fire Suppression 11. Test the functionality of the MCH2 Mechanical Control Head
System. However, before attempting any system maintenance, it or the ENMCU2 Master Enclosure with the cover in place to
is necessary to attend a Certification Training Class and become verify there is no binding. If binding occurs, turn the indicator
an Authorized ProTex II Distributor to install and maintain mounting bolt until there is 1/16" clearance between the front
the ProTex II Restaurant Fire Suppression System. Because it is edge of the back box/enclosure and indicator surface.
difficult to completely understand every aspect of an intricate pre- 12. Inspect the corner pulleys for excessive grease buildup. Clean
engineered system simply by reading the technical manual corner pulleys if necessary.
(P/N PMAN2) Heiser BHC, LLC. will not be responsible for system
13. Replace Fusible Links. (Fusible Links must be replaced semi-
maintenance performed by any non-certified person(s).
annually per NFPA 96).
14. Reinstall the CO26 16 gram CO2 Cartridge, reconnect
SEMI-ANNUAL MAINTENANCE
the MCH2 Mechanical Control Head or ENMCU2 Master
1. Check that the hazard area has not changed. Enclosure and replace the cover.

2. Check that the system has not been tampered with, (i.e. nozzles 15. Replace the tamper seal on the RPSM Remote Mechanical Pull
removed, nozzles not aimed properly, piping not supported Station.
properly, nozzle blow-off caps in place). 16. See Chapter IV- System Installation for detailed instructions
3. Check the entire system for mechanical damage. on installing the CO26 16 gram CO2 Cartridge.

4. Check all nozzle orifices to make certain they are not plugged.
Place a small amount of O-ring lubricant across the opening of CAUTION
the nozzle tip. Replace nozzle blow-off caps and/or O-rings if Before screwing the CO26 16 gram CO2 Cartridge into
necessary. the MCH2 Mechanical Control Head or ENMCU2 Master
Enclosure, ensure that the cartridge actuator has an O-ring
installed. If the actuator is utilizing a Teflon washer, replace
NOTE it with an O-ring (P/N 55531).
Rubber nozzle blow-off caps that have been installed in the
system for one year or more must be replaced.
17. Check the cylinder (and, if part of the system, the PAC100) for
corrosion, excessive pitting, structural damage, fire damage,
CAUTION
or repairs by soldering, welding, or brazing. If any such
Before continuing, remove the cover from the MCH2
damage or repairs are found, perform a hydrostatic test on the
Mechanical Control Head or ENMCU2 Master Enclosure
equipment to the factory marked pressure, per NFPA-17A.
and insert the pull pin in the hole in the slide plate above
the latching arm. This will secure the system, preventing 18. Inspect the cylinder pressure (and if part of the system the
accidental discharge. PAC100). Tap the gauge lightly to ensure the needle is moving
freely. If the gauge shows a loss of pressure indicated by the
needle being below the green band, the cylinder should be
5. Disconnect the MCH2 Mechanical Control Head or ENMCU2 removed and recharged per Chapter VI - System Recharge
Master Enclosure from the cylinder, or disconnect the copper instructions in this manual.
tubing (P/N FT160) or stainless steel actuation hose from each
cylinder.
6. Remove the CO26 16 gram CO2 Cartridge in the MCH2
Mechanical Control Head or the ENMCU2 Master Enclosure.
7. Remove pull pin from the slide plate in the MCH2 Mechanical
Control Head or ENMCU2 Master Enclosure.
8. Actuate the MCH2 Mechanical Control Head or the ENMCU2
Master Enclosure by cutting the S-hook at the terminal link
housing detector bracket to ensure it is functioning properly.
9. Make certain the gas valve operates correctly. Reset the
detection line and gas valve.
10. Activate the RPSM Remote Mechanical Pull Station and ensure

2015-DEC-1, Rev D
UL EX4521 86 Part # PMAN2
Chapter 5 – System Maintenance

ANNUAL MAINTENANCE
1. Inspect as per semi-annual maintenance instructions. Do not
reconnect MCH2 Mechanical Control Head or ENMCU2 Master
Enclosure at this time.

2. Disconnect the discharge piping from the valve outlet. Using air
or nitrogen, blow out the piping. Replace all blow-off caps.

3. Replace the CO26 16 gram CO2 Cartridge and O-ring (P/N


55531).

4. Record the date of installation on the CO26 16 gram CO2


Cartridge with a felt-tipped marker.

5. See Chapter IV- System Installation for detailed instructions on


installing the CO26 16 gram CO2 Cartridge.

6. Reconnect the MCH2 Mechanical Control Head or ENMCU2


Master Enclosure.

7. Replace the cover and tamper seal on the RPSM Remote


Mechanical Pull Station.

12-YEAR MAINTENANCE
Along with the required annual maintenance requirements, the
cylinders (and, if part of the system, the PAC100) must be removed
from the system and properly discharged. All cylinder and hose
assemblies must be hydrostatically tested to the factory marked
pressure, per the requirements of NFPA-17A. The cylinder should be
recharged, per Chapter VI-System Recharge of this manual.

NOTE
Refer to the label on the cylinder for hydrostatic pressure
requirements.

CAUTION
Be careful when handling and transferring wet agents because
they are caustic. Wear goggles at all times. If you get any agent
into your eyes, flush them with clean water for 15 minutes and
contact a physician. If you get any agent on your skin, flush it
with cold water to prevent irritation. The agent is electrically
conductive. You must clean up all agent discharged around
electrical appliances before you turn the power back on.

2015-DEC-1, Rev D
UL EX4521 87 Part # PMAN2
Chapter 5 – System Maintenance

CHAPTER VI
SYSTEM RECHARGE
GENERAL 5. The complete piping system must be flushed after a discharge.
This chapter will detail the basic information necessary for proper Flushing solution (P/N 79656), must be used when flushing
recharge of the ProTex II Restaurant Fire Suppression System. the system. The solution is shipped in a 32 oz. container. An
However, before attempting any system recharge, it is necessary to L1600 cylinder requires ½ container of solution. An L3000
attend a Certification Training Class and become an Authorized cylinder requires 1 container of solution. An L4600 requires 1½
ProTex II Distributor to install, maintain, and recharge the ProTex containers, and an L6000 requires 2 containers. To prepare the
II Restaurant Fire Suppression System. Because it is difficult to system for flushing:
completely understand every aspect of an intricate pre-engineered
system simply by reading the technical manual (P/N PMAN2), Heiser a. P
 our the required amount of flushing solution into the cylinder.
BHC, LLC. will not be responsible for system recharge performed by
any non-certified person(s). b. F
 ill the cylinder approximately half full with warm, clear water.
Agitate the cylinder for a few seconds and then add more
warm water to bring the level to the required fill line using the
SYSTEM CLEANUP measuring stick (P/N 551039).

CAUTION c. R
 einstall valve assembly and siphon tube. Hand tighten to 12.5
Before attempting any cleanup, maintenenace, or recharge ft-lb maximum torque.
make certain that all fuel sources to the equipment to be
cleaned have been shut off. Make certain that the exhaust d. Pressurize the cylinder to 225 psi and reinstall to piping
hood and all appliance electrical controls have been network.
de-energized to avoid any chance of electrical shock resulting
from the cleaning process of electrically conductive alkaline CAUTION
liquid agent and/or its residue. Do NOT use a wrench or other tool to tighten the valve. Do
NOT use a pipe extension on the valve outlet for the purpose
Make certain all surfaces to be cleaned have cooled down to of providing additional torque.
room temperature.
6. With nozzles in place, attach MCH2 Mechanical Control Head or
Do not use water to clean any appliances that contain
ENMCU2 Master Enclosure and manually actuate the cylinder.
hot grease or cooking oils. Doing so may result in violent
Allow the cylinder to completely discharge through the piping
steaming and/or spattering.
network.

7. After the discharge is completed, the entire piping network must


NOTE be blown out with air or nitrogen until no more mist is visible
Determine the cause of system discharge and correct coming out of the nozzles.
immediately before performing system recharge.
8. R
 emove, clean, and reinstall all nozzles.
SYSTEM RECHARGE
1. After discharge, inspect the entire system for mechanical 9. Remove the cylinder from the system.
damage. If the cylinder has sustained any mechanical damage, a
hydrostatic test must be performed before recharging. 10. S lowly remove the cylinder valve assembly and siphon tube. If
2. Disconnect the copper tubing (P/N FT160), stainless steel there is any residual pressure left in the cylinder, it will bleed out
actuation hose, MCH2 Mechanical Control Head or the through the pressure relief slot in the valve threads.
ENMCU2 Master Enclosure from the cylinder valve assembly.
3. Relieve the pressure from the top chamber of the cylinder valve 11. T
 he cylinder valve assembly (P/N 551175) and pressure regulator
assembly by depressing the core of the valve in the valve cap (P/N 550985) located in outlet of valve, must be cleaned and
assembly. By performing this operation, the valve will close. rebuilt after each discharge. To rebuild the valve, use the wet
valve rebuilding kit (P/N 490420698). To rebuild the pressure
4. Slowly remove the cylinder valve assembly and siphon tube. If regulator, use rebuilding kit (P/N 551061). Each kit includes an
there is any residual pressure left in the cylinder, it will bleed out instruction sheet listing detailed rebuilding instructions.
through the pressure relief slot in the valve threads.

2015-DEC-1, Rev D
UL EX4521 88 Part # PMAN2
Chapter 6 – System Recharge

12. Fill cylinder with required amount of extinguishing agent, 22. Reconnect the MCH2 Mechanical Control Head or ENMCU2
(P/N's RL1600 or RL3000), using measuring stick (P/N 551039). Master Enclosure.
The cylinder should be filled to a tolerance of -/+ 1/8" from the 23. R
 einstall the CO26 16 gram CO2 Cartridge, and replace the
level on the measuring stick. cover.
24. Replace the tamper seal on the RPSM Remote Mechanical Pull
Station.
NOTE
25. Check the cylinder (and, if part of the system, the PAC100) for
During filling, the agent temperature should be 60 °F to 80 °F.
corrosion, excessive pitting, structural damage, fire damage, or
repairs by soldering, welding, or brazing. If any such damage or
repairs are found, a hydrostatic test must be performed on the
NOTE equipment to the factory marked pressure, per NFPA-17A.
A pressure regulator must be used for charging the cylinder 26. Verify that the cylinder (and, if part of the system, the PAC100)
assembly when the pressure source is higher than the cylinder- are pressurized as intended.
rated operating pressure of 225 psi.

The pressure regulator in the valve outlet must be removed


before pressurizing. recharge adaptER
(P/N 551240)

CAUTION
Do not attempt to recharge through the pressure regulator.
Quick Connect
(P/N RA70106)

NOTE
The pressure gauge attached to the cylinder valve assembly
(or, if part of the system, the PAC100) should not be used to
determine when the charging pressure has been reached. A
pressure regulator and separate, calibrated test pressure gauge
must be used.

13. R
 einstall cylinder valve assembly and siphon tube. Hand tighten
to 12.5 ft-lb maximum torque.
Figure 6-1: Recharge Adapter and Quick Connect
14. Pressurize Schrader valve assembly with 150 psi of nitrogen.
15. Install the recharge adapter (P/N 551240) into the valve outlet and
pressurize the cylinder to 225 psi at 70°F (21°C). See Figure 6-1.
16. Wait 10 minutes and verify the pressure in the cylinder is at
225 psi.
17. R
 elieve the pressure from the Schrader valve assembly (this will
cause the valve to close).
18. Disconnect the recharge adapter.
19. Reinstall the pressure regulator into the valve outlet.
20. Replace all fusible links by following the instructions listed in
Chapter IV- System Installation section of this manual.
21. Reset MCH2 Mechanical Control Head(s) or ENMCU2 Master
Enclosure(s), accessories, RPSM Remote Mechanical Pull
Stations(s), and gas valve(s) by following the instructions listed in
Chapter IV-System Installation section of this manual.

2015-DEC-1, Rev D
UL EX4521 89 Part # PMAN2
2015-DEC-1, Rev D
UL EX4521 90 Part # PMAN2
Safety Data Sheet
This safety data sheet complies with the requirements of: 2012 OSHA Hazard Communication Standard ( 29CFR 1910.1200)

Product name Wet Chemical Recharge Agent

1. Identification
1.1. Product Identifier
Product Name Wet Chemical Recharge Agent

1.2. Other means of identification


Product code GFN1070-2-004
Synonyms None
Chemical Family No information available

1.3. Recommended use of the chemical and restrictions on use


Recommended use No information available
Uses advised against Consumer use

1.4. Details of the Supplier of the Safety Data Sheet


Company Name Heiser BHC, LLC. d/b/a Heiser Logistics
35 North Street • Suite 50
Canandaigua, NY 14424
Contact point Telephone 585-394-8692
E-mail address sales@heiserusa.com
1.5. Emergency Telephone Number Infotrac: 800-535-5053 Domestic
Emergency telephone 01-352-323-3500 International

2. Hazards Identification
Classification

OSHA Regulatory Status


This chemical is considered hazardous by the 2012 OSHA Hazard Communication Standard (29 CFR 1910.1200)

Acute toxicity - Oral - Category 4


Skin Corrosion/Irritation - Category 1
Serious eye damage/eye irritation - Category 1
Specific target organ toxicity (single exposure) - Category 3
2.2. Label Elements
Signal Word
DANGER

hazard statements
HARMFUL IF SWALLOWED
Causes severe skin burns and eye damage
May cause respiratory irritation

_____________________________________________________________________________________________

Revision date 24-Sep-2015 Version 40

2015-DEC-1, Rev D
UL EX4521 91 Part # PMAN2
Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 2 of 8

_____________________________________________________________________________________________

Precautionary Statements

Prevention
Wash face, hands and any exposed skin thoroughly after handling. Do not eat, drink or smoke when using this product. Do not
breathe dust/fume/gas/mist/vapors/spray. Wear protective gloves/protective clothing/eye protection/face protection. Use only
outdoors or in a well-ventilated area.

Response
Immediately call a POISON CENTER or doctor/physician. Specific treatment (see .? on this label).
IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue
rinsing. Immediately call a POISON CENTER or doctor/physician.
IF ON SKIN (or hair): Remove/Take off immediately all contaminated clothing. Rinse skin with water/shower. Wash
contaminated clothing before reuse.
IF INHALED: Remove victim to fresh air and keep at rest in a position comfortable for breathing. Immediately call a POISON
CENTER or doctor/physician. Call a POISON CENTER or doctor/physician if you feel unwell.
IF SWALLOWED: Call a POISON CENTER or doctor/physician if you feel unwell. Rinse mouth. Do NOT induce vomiting.

Storage
Store locked up. Store in a well-ventilated place. Keep container tightly closed.

Disposal
Dispose of contents/container to an approved waste disposal plant.

2.3. Hazards Not Otherwise Classified (HNOC)

Not Applicable.

2.4. OTHER INFORMATION

3. Composition/information on Ingredients
3.1. Mixture
The following component(s) in this product are considered hazardous under applicable OSHA(USA)

Chemical name CAS No weight-%


Potassium carbonate 584-08-7 30 - 60

4. First aid measures


4.1. Description of first aid measures
General Advice Immediate medical attention is required.

Eye Contact Rinse thoroughly with plenty of water for at least 15 minutes, lifting lower and upper eyelids.
Consult a physician.

Skin contact Wash skin with soap and water. Get medical attention if irritation develops and persists.

Inhalation Remove to fresh air. If breathing is difficult, give oxygen. (Get medical attention immediately
if symptoms occur.)

Ingestion Rinse mouth. Do not induce vomiting without medical advice. If swallowed, call a poison

_____________________________________________________________________________________________

Revision date 24-Sep-2015 Version 40

2015-DEC-1, Rev D
UL EX4521 92 Part # PMAN2
Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 3 of 8

_____________________________________________________________________________________________

control center or physician immediately.

4.2. Most Important Symptoms and Effects, Both Acute and Delayed
Symptoms No information available.

4.3. Indication of Any Immediate Medical Attention and Special Treatment Needed
Note to physicians Treat symptomatically.

5. Fire-fighting measures
5.1. Suitable Extinguishing Media
Product is extinguishing agent. Use extinguishing measures that are appropriate to local circumstances and the surrounding
environment.

5.2. Unsuitable Extinguishing Media


None.

5.3. Specific Hazards Arising from the Chemical


None known.
Hazardous Combustion Carbon oxides, Nitrogen oxides (NOx), Oxides of sulfur
Products

5.4. Explosion Data


Sensitivity to Mechanical Impact None.
Sensitivity to Static Discharge None.

5.5. Protective Equipment and Precautions for Firefighters


As in any fire, wear self-contained breathing apparatus pressure-demand, MSHA/NIOSH (approved or equivalent) and full
protective gear.

6. Accidental release measures


6.1. Personal precautions, protective equipment and emergency procedures
Personal Precautions Ensure adequate ventilation, especially in confined areas.

For emergency responders Use personal protection recommended in Section 8.

6.2. Environmental Precautions


Environmental Precautions Prevent further leakage or spillage if safe to do so. Prevent entry into waterways, sewers,
basements or confined areas. See Section 12 for additional Ecological Information.

6.3. Methods and material for containment and cleaning up


Methods for Containment Prevent further leakage or spillage if safe to do so.

Methods for Cleaning Up Pick up and transfer to properly labeled containers.

7. Handling and Storage


7.1. Precautions for Safe Handling

Advice on safe handling Avoid contact with skin and eyes. Handle in accordance with good industrial hygiene and
safety practice.

_____________________________________________________________________________________________

Revision date 24-Sep-2015 Version 40

2015-DEC-1, Rev D
UL EX4521 93 Part # PMAN2
Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 4 of 8

_____________________________________________________________________________________________

7.2. Conditions for safe storage, including any incompatibilities

Storage Conditions Keep containers tightly closed in a dry, cool and well-ventilated place.

Incompatible Materials Strong oxidizing agents. Strong acids. Strong bases.

8. Exposure Controls/Personal Protection

8.1. Control Parameters


Exposure guidelines
8.2. Appropriate Engineering Controls

Engineering controls Showers


Eyewash stations
Ventilation systems

8.3. Individual protection measures, such as personal protective equipment

Eye/Face Protection Avoid contact with eyes. Tight sealing safety goggles.

Skin and Body Protection Wear protective gloves and protective clothing.

Respiratory Protection If exposure limits are exceeded or irritation is experienced, NIOSH/MSHA approved
respiratory protection should be worn. Positive-pressure supplied air respirators may be
required for high airborne contaminant concentrations. Respiratory protection must be
provided in accordance with current local regulations.

Ventilation Use local exhaust or general dilution ventilation to control exposure with applicable limits

8.4. General hygiene considerations


Do not eat, drink or smoke when using this product. Handle in accordance with good industrial hygiene and safety practice.

9. Physical and Chemical Properties


9.1. Information on basic physical and chemical properties

Physical State Liquid


Odor None Color No data available
odor threshold No data available

Property VALUES Remarks • Method


pH 12.5-13.5
Melting point/freezing point No data available
Boiling point / boiling range > 100 °C / 212 °F
Flash Point > 100 °C / > 212 °F
Evaporation Rate No data available
flammability (solid, gas) No data available
Flammability limit in air
Upper flammability limit: No data available
Lower flammability limit: No data available
Vapor Pressure No data available
Vapor Density No data available
Specific gravity No data available
Water Solubility No data available
_____________________________________________________________________________________________

Revision date 24-Sep-2015 Version 40

2015-DEC-1, Rev D
UL EX4521 94 Part # PMAN2
Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 5 of 8

_____________________________________________________________________________________________

Solubility in Other Solvents No data available


Partition coefficient No data available
Autoignition Temperature No data available
Decomposition Temperature No data available
Kinematic viscosity No data available

density 1.4

10. Stability and Reactivity


10.1. Chemical Stability

Stable under recommended storage conditions.

10.2. Reactivity

No data available

10.3. Possibility of hazardous reactions

None under normal processing.

hazardous polymerization Hazardous polymerization does not occur.

10.4. Conditions to Avoid

Extremes of temperature and direct sunlight.

10.5. Incompatible Materials

Strong oxidizing agents. Strong acids. Strong bases.

10.6. Hazardous decomposition products

Carbon oxides. Nitrogen oxides (NOx). Oxides of sulfur.

11. Toxicological Information


11.1. Information on Likely Routes of Exposure
Product information No data available.

INHALATION No data available.

Eye Contact No data available.

Skin contact No data available.

INGESTION No data available.

Acute Toxicity

Chemical name Oral LD50 dermal LD50 Inhalation LC50


Potassium carbonate = 1870 mg/kg ( Rat ) - -
584-08-7

11.2. Information on Toxicological Effects


Symptoms No information available.
_____________________________________________________________________________________________

Revision date 24-Sep-2015 Version 40

2015-DEC-1, Rev D
UL EX4521 95 Part # PMAN2
Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 6 of 8

_____________________________________________________________________________________________

11.3. Delayed and immediate effects as well as chronic effects from short and long-term exposure
sensitization No information available.
Germ Cell Mutagenicity No information available
carcinogenicity No information available.
Reproductive Toxicity No information available.
STOT - Single Exposure No information available.
STOT - Repeated Exposure No information available.
Chronic Toxicity Chronic exposure to corrosive fumes/gases may cause erosion of the teeth followed by jaw
necrosis. Bronchial irritation with chronic cough and frequent attacks of pneumonia are
common. Gastrointestinal disturbances may also be seen. Avoid repeated exposure.
Possible risk of irreversible effects.
Aspiration Hazard No information available.

11.4. Numerical Measures of Toxicity - Product information


The following values are calculated based on chapter 3.1 of the GHS document
Oral LD50 1,220.00
ATEmix (oral) 1220 mg/kg

12. Ecological Information

12.1. ecotoxicity
Not classified

0% of the mixture consists of components(s) of unknown hazards to the aquatic environment.

12.2. Persistence and Degradability


No information available.

12.3. Bioaccumulation
No information available.

12.4. Other Adverse Effects


No information available

13. Disposal Considerations

13.1. Waste Treatment Methods


Disposal of wastes Disposal should be in accordance with applicable regional, national and local laws and
regulations.

Contaminated Packaging Do not reuse container.

14. Transport Information

DOT NOT REGULATED

TDG NOT REGULATED

MEX NOT REGULATED


_____________________________________________________________________________________________

Revision date 24-Sep-2015 Version 40

2015-DEC-1, Rev D
UL EX4521 96 Part # PMAN2
Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 7 of 8

_____________________________________________________________________________________________

ICAO (air) NOT REGULATED

IATA NOT REGULATED

IMDG NOT REGULATED

15. Regulatory Information


15.1. International Inventories
TSCA Complies
DSL/NDSL Complies
ENCS Complies
IECSC Complies
KECL Complies
PICCS Complies
AICS Complies

Legend:
TSCA - United States Toxic Substances Control Act Section 8(b) Inventory
DSL/NDSL - Canadian Domestic Substances List/Non-Domestic Substances List
ENCS - Japan Existing and New Chemical Substances
IECSC - China Inventory of Existing Chemical Substances
KECL - Korean Existing and Evaluated Chemical Substances
PICCS - Philippines Inventory of Chemicals and Chemical Substances
AICS - Australian Inventory of Chemical Substances

15.2. US Federal Regulations


SARA 313
Section 313 of Title III of the Superfund Amendments and Reauthorization Act of 1986 (SARA). This product does not contain any
chemicals which are subject to the reporting requirements of the Act and Title 40 of the Code of Federal Regulations, Part 372

SARA 311/312 Hazard Categories


Acute Health Hazard Yes
Chronic health hazard Yes
Fire Hazard No
Sudden Release of Pressure Hazard No
Reactive Hazard No

CWA (Clean Water Act)


This product does not contain any substances regulated as pollutants pursuant to the Clean Water Act (40 CFR 122.21 and 40
CFR 122.42)

CERCLA
This material, as supplied, does not contain any substances regulated as hazardous substances under the Comprehensive
Environmental Response Compensation and Liability Act (CERCLA) (40 CFR 302) or the Superfund Amendments and
Reauthorization Act (SARA) (40 CFR 355). There may be specific reporting requirements at the local, regional, or state level
pertaining to releases of this material

15.3. US State Regulations


California Proposition 65
This product does not contain any Proposition 65 chemicals

U.S. State Right-to-Know Regulations

_____________________________________________________________________________________________

Revision date 24-Sep-2015 Version 40

2015-DEC-1, Rev D
UL EX4521 97 Part # PMAN2
Product code GFN1070-2-004 / Product name Wet Chemical Recharge Agent / PAGE 8 of 8

_____________________________________________________________________________________________

16. Other information, including date of preparation of the last revision


NFPA Health Hazards 3 Flammability 1 Instability 0 Physical and chemical
properties -
HMIS Health Hazards 3 Flammability 1 Physical Hazards 0 Personal Protection X

Revision date 24-Sep-2015


Revision note
No information available
Disclaimer
The information provided in this Safety Data Sheet is correct to the best of our knowledge, information and belief at the
date of its publication. The information given is designed only as a guidance for safe handling, use, processing, storage,
transportation, disposal and release and is not to be considered a warranty or quality specification. The information
relates only to the specific material designated and may not be valid for such material used in combination with any other
materials or in any process, unless specified in the text.

End of Safety Data Sheet


Data used to compile this data sheet are from Pyro-Chem Safety Data Sheet, September 24, 2015.

_____________________________________________________________________________________________

Revision date 24-Sep-2015 Version 40

2015-DEC-1, Rev D
UL EX4521 98 Part # PMAN2

You might also like