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Tee eee , Sanderson Training Products se 4 EPPESEN. A&P TECHNICIAN GENERAL _ TEXTBOOK — ii Support Materials Look for these support materials to complement your A&P Technician General Textbook: * Federal Aviation Regulations * AC 43.13-1B/2A Acceptable Methods, Techniques and Practices/Aircratt Alterations. + Aircraft Technical Dictionary * Standard Aviation Maintenance Handbook ‘These items are among the wide variety of Jeppesen reference materials available through your authorized Jeppesen Dealer. If there Is no Jeppesen Dealer in your area, you can contact us directly: Jeppesen Sanderson ‘Sanderson Training Systems 55 Inverness Drive East Englewood, CO 80112-5498 sso og eat coven iit PREFACE Congratulations on taking the first step toward learning to becoming an Aviation Maintenance Technician. The A&P Technician General Textbook contains the answers to many of the ques tions you may have as you begin your training program. itis based on the “study/review* con- cept of leaming. This means detailed material is presented in an uncomplicated way, then important points are summarized through the use of bold type and illustrations. The textbook incorporates many design features that will help you get the most out of your study and review efforts. These include: Illustrations — Illustrations are carefully planned to complement and expand upon con- ‘cepts introduced in the text, The use of bold in the accompanying caption flag them as ‘tems that warrant your attention during both intial study and review. Bold Type — Important new terms in the text are printed in bold type, then detined. Federal Aviation Regulations — Appropriate FARs are presented in the textbook. Furthermore, the workbook offers several exercises designed to test your understanding of pertinent regulations. This textbook is the key element in the training materials. Although it can be studied alone, there are several other components which we recommend to make your training as complete 2s possible. These include the A&P Technician General Workbook and Study Guide, as well 28 AC 43.13-1B/2A and FAR Handbook for Aviation Maintenance Technicians. When used together, these various elements provide an ideal framework for you and your instructor as ‘you prepare for the FAA computerized and practical tests ‘The A&P Technician General course is the first segment of your training as an aviation mainte- ‘nance technician. The General section introduces you the basic concepts, terms, and proce- dures that serve as the building blocks for the more complex material you will encounter later ‘on in your training. TABLE OF CONTENTS PREFACE.. CHAPTER 1 CHAPTER 2 CHAPTER 3 CHAPTER 4 CHAPTER 5 CHAPTER 6 CHAPTER 7 Mathematics .. Section A Arithmetic SectionB Algebra... Section Geometry and Trigonometry. Physics... Soction A Matter and Energy Section B Work, Power, Force, Section © Gas and Fluid Mechanics Section D Aerodynamics... Section E High-Speed Aerodynamics... Section F Helicopter Aerodynamics. Basic Electricity Section A Theory and Principle Section B Direct Current Section Batteries... Section D Alternating Current, Section E Electron Control Devices .. Section F Electrical Measuring instru Section Circuit Analysis Electrical Generators and Motors. Section A DC Generator . Section B Alternators Section Motors.... Aircraft Drawings .... Section A Types of Drawings. Section B Drawing Practices Section C Charts and Graphs............ Weight and Balance Section A Weighing Procedures... Section B Shifting the CG sn... Section Helicopter Woight and Balance... Aircraft Structural Material: Section A Metals Section B_ Nonmetallic Materials CHAPTER 8 = Aircraft Hardware Section A Aircraft Rivets Section B Aircraft Fasteners .. CHAPTER 9 Hand Tools and Measuring Devices... Section A Hand TOS nnn Section B_ Measuring and Layout Tools. (CHAPTER 10 Section A Rigid Fluid Lines Section B Flexible Fluid Lines... CHAPTER 11 Nondestructive Testing. Section A Visual inspections... Section B Electronic inspections... CHAPTER 12 Cleaning and Corrosion .. Section A Aircraft Cleaning Section 8 Types of Corrosion Section C Corrosion Detection... Section D Treatment of Corrosion CHAPTER 13 Ground Handling and Ser Section A Shop Safety. Section B_ Flight Line Safety Section © Servicing Aircraft. CHAPTER 14 Maintenance Publications, Forms, and Records Section A Maintenance Publications. Section B_ Forms and Records CHAPTER 15 Mechanic Privileges and Limitations Section A The Mechanic Certificate. INDEX / MATHEMATICS INTRODUCTION Mathematics is the basic language of science and technology. It is an exact language that has a vocabulary and meaning for every term. Since math follows definite rules and behaves in the same way every time, scientists and enginoors usa it as their basic tool. Long before any metal is cut for a new aircraft design, there are literally mil- ons of mathematical computations mado. Aviation maintenance tochnicians perform their duties with the aid of ‘many different tools. Like the wrench or screwdriver, mathematics is an essential tool in the repair and fabrica- { tion of replacement parts. With this in mind, you can see why you must be able to use this Important tool ARITHMETIC Just as studying a new language begins with learn- ing besic words, tho study of mathematics bogins with arithmetic, its most basic branch. Arithmetic uses seal, non-negative numbers, which are also known a8 counting numbors, and consists of only four operations, addition, subtraction, multiplica- tion, and division. While you have been using arith- metic since childhood, a review of its torms and operations will make leaning the more difficult mathematical concepts much easier NUMBER SYSTEMS Numbers are a large part of everyone's life, and you are constantly bombarded with figures. Yot little attention is paid to the basic structure of the num- boring system. In daily life, most people typically uso a “base ten” or decimal system. However, another numbering system that is used in computer calculations is the binary, or “base two” system, ‘THE DECIMAL SYSTEM ‘The decimal system is based on ten whole numbers, often called integers, from 2070 to nine. Above the number nine the digits are reused in various combi nations to represent larger numbers. This is accom- plished by arranging the numbers in columns based ‘on a nmultiple of ten. With the addition of a negative (sign, numbers smaller than zero are indicated. ‘To describe quantitios that fall-botween whole mum- bers, fractions are used, Common fractions are used when the space between two integers is divided into equal sogmonts such as fourths. When the space between integers is divided into ten seg- ments, decimal fractions are typically used. ‘THE BINARY SYSTEM Becauso the only real option in an electrical ciroust is ON or OFF, a number system based on only two digits is used to create electronic calculations. The baso two, or binary system, only utilizes the digits zero and one. For example, when a circuit is ON a one is represented, and when a circuit is OFF a zero {is indicated. By converting these ON or OFF mes- ag0s to represent numbers found in the decimal system, a computer can perform complex tasks. ‘To build a binary number system that corresponds to the decimal system, bogin with one switch. When this switch is in the OFF position, a zero is indi- cated. When itis in the ON position, a one is repre sented. Because these are the only possibilities for a singlo switch, additional switchos must be added to represent larger quantities. For example, a second switch represents the quantity 2, When the first switch is OFF and the socond switch is ON, the quantity 2is indicated. When both the frst and sec- cond switch are ON, the 1 and 2 are added to indi cate the quantity 3. This procedure of adding switches continues with each switch value dou- bling es you progress. For example, the first 10 val- ues in the binary system are 1, 2, 4, 8, 16, 92, 64, 1128, 256, and 512, (Figure 1-1] WHOLE NUMBERS While integers are usoful in communicating a given quantity, you must be able to manipulate them to discover their full power. There are four fundamen- tal mathomatical operstions with which you must be familiar. They are addition, subtraction, multi- plication, and division. ADDITION ‘The process of finding the total of two or more num bers is called addition. This operation is indicated by Ue plus (+) symbol. When numbers are combined by addition, tho rosulting total is called tho sum. When adding whole numbers whose total is more than nine, It is necessary to arrange the numbers in columns so that the lest digit of each number is in the same column. The ones column contains the values zero through nino, the tens column contains multiples of ten, up to ninoty, and the hundreds col- ‘umn consists of multiples of one hundred, Example: ndreds fens ones 7 8 Py 43 +4 62 8S Mathematics i i BINARY NUMBERS ona, frases 3216 8 4 2 1 o]e oo 0 0 © o «| 4 2lo 0 0 0 0 0 1 of w soo oo 0 0 1 a} on a4]o 0 0 0 0 + © of 100 s|oo 0 0 0 + 0 4] 1 atoo o 4 1 0 4 4] a0 ae fo T0080 | 6008) afo 1 o 1 1 1 0 of tr100 afo + 1 1 6 4 0 4) stt0101 weft 0 1 0 1 © 0 af r0t01000 inary conversion chart illustrates how @ Is converted to a binary number. For exam pio, the binary equivalent to 48 is 110000. ‘To check addition problems, add the figures again {m the same manner, or in reverse order from bottom to top. It makes no difference in what sequence the numbers are combined. SUBTRACTION ‘The process of finding the difference between two ‘numbers is known as subtraction and is indicated by tho minus () sign. Subtraction is accomplished by ‘taking the quantity of one number away from another number. The number which is subtracted is known as the subtrahend, and tho number from which the quantity is taken is known as the minuend. ‘To find the difference of two numbers, arrange them in the same menner used for addition. With the minuend on top and the subtrahend on the bottom, align the vertical columns so the last digits are in the same column. Beginning at tho right, subtract the subtrahond from the minuond. Repost this for each column, Example: hundreds tens ones 7 ¥ 34 4 36 3 78 To chock a subtraction problem, you may add the difference to the subtrahend to find the minuend. 13 MULTIPLICATION Multiplication is a special form of repetitive addi- tion, When a given numbor is added to itsalf« spec- ified number of times, the process is called multi- plication, The sum of 4+ 444+ 444 =20is expressed by multiplication as 4x5 = 20. The num- bers 4 and 5 are called factors and the answer, 20, represents the product. The namber multiplied (4) is called the multiplicand, and the multiplier rep- resents the number of times the multiplicand is added to itself. Multiplication is typically indicated by an (%), (), or in certain equations, by the lack of ‘any other operation sign, One important fact to remember when multiplying is that the order in which numbers are multiplied does not change the product. Example: 3 4 MA or XE @ 2 Like addition and subtraction, when multiplying large numbers it is important they be aligned verti- cally. Regardless of the number of digits in the mmul- Luplicand or the multiplier, the multiplicand should be written on top, and the multiplier beneath it. When multiplying numbers greater than nine, mul- tiply each digit in the multiplicand by each digit in the multiplier. Once all multiplicands are used as a multiplier, the products of each multiplication operation are added to arrive at a total product. Example: 532 Multiplicand X24 Multiplior 2128 First partial product 1004 Second partial product 12,708 DIVISION Just as subtraction is the reverse of addition, divi- sion is the reverse of multiplication. Division is means of finding out how many times a number is contained in another number. The number divided is called the dividend, the number you are dividing by is the divisor, and the result is the quotient. With some division probloms, the quotient may include a remainder. A remainder represents that portion of the dividend that cannot be divided by the divisor. 14 Division is indicated by the use of the division sign (+) with the dividend to the left and the divi- sor to the right of the sign, or a with the divi- dend inside the sign and the divisor to the left Division also is indicated in fractional form. For example, in tho fraction */, the 3 is the dividend and tho 4 is tho divisor. When division is cerried out, the quotient is .75. The process of dividing large quantities is per- formed by breaking the problem dawn into a series of operations, each resulting in a single digit quo- tient. This is best illustrated by oxamplo. Example: a 2 rT onek To check a division problem for accuracy, multiply the quotient by the divisor and add the remainder (if any). If the operation is carried out properly, the result equals the dividend. SIGNED NUMBERS \fzoro is used as a starting point, all numbers larger than zero have a positive value, and those smaller than zero have a negative value. This is illustrated by constructing a number line, [Figure 1-2) ADDING SIGNED NUMBERS When adding two or more numbers with the same sign, ignore the sign and find the sum of the values and then place the common sign in front of the answer. In othor words, adding two or more pasitive numbers always results in a positive sum, whereas adding two or more negative mumbers results in & negative sum. When adding a positive and negative mamber, find the difference between the two numbers and apply the sign (+ or-) of the larger number. In other words, adding a negative number is the same as subtracting a positive number. The result of adding or subtract. ing signed numbers is called the algebraic sum of those numbers. Add 25 + (15) 2 25 #18) or =15 10 10 Mathematics S48 2 oa 8 ‘THE SUM OF POSITIVE NUMBERS IS POSITIVE, ‘THE SUM OF NEGATIVE NUMBERS IS NEGATIVE. Figure 12. When ereating a number line, negative values are identified with a minus sign (), and positive values are Identified by the plus +} sign or by the absence of 2 sign, SUBTRACTING SIGNED NUMBERS When subiracting numbers with different signs, change the operation sign to plus and change the sign of the subtrahend. Once this is done, pro: coed as you do in addition. For example, +3 - -4 is the samo as +3 + +4. t makes no difference if the subtrahend is largor than the minuend, since the operation is done as though the two quanti- ties are added Example: Subtract 48 from -216. Step 2: Set up the subtraction problem. “216 - 48 Step 2: Ghange the operation sign to a plus sign and change the sign of the subtrahend, Now add. -216 + -48 = -264 MULTIPLYING SIGNED NUMBERS Multiplication of signed numbers is accomplished in the same manner as multiplication of any othor number. However, after multiplying, the product ust be given a sign, There are three rules to fallow ‘when determining a product's sign. 1. The product of two positive numbers is always positive, 2. The product of two negative numbers is always positive, 3. The product of a positive and a negative number is always negative. Example: (8) x (2) = 12 (6) (2) = 12 Mathematics DIVIDING SIGNED NUMBERS Like multiplying signed numbers, division of signed numbers is accomplished in the same man- ner 8 dividing any other mumber. The sign of the ‘quotient is determined using rules identical to those used in multiplication. 1 positive numbers is always positive. 2, The quotient of two nogative numbers is always positive. 3. The quotient of @ p itive and a negative number is always neg Example: w+ ae4 12+ (3)=-4 (42) +(-3) =4 (42) +3=-4 COMMON FRACTIONS ‘A common fraction represents a portion or part of a quantity. For example, if a number is divided into three equal parts, each part is one-third (¥/,) of the number. A fraction consists of two numbers, one above and one below a line, or fraction bar. The fraction bar indicates division of the top number, or numerator, by the bottom number, or denominator. For example, the frection */, indi- cates that three is divided by four to find the deci- mal equivalent of .78. When a fraction’s numerator is smaller than the denominator, the fraction is called a proper frac- tion. A proper fraction is always less than 1. If the ‘numerator is larger than the denominator, the frac- tion is called an improper fraction. In this situation the fraction is greater than 1. Ifthe numerator and denominator are identical, the fraction is equal to 1. A mixed number is the combination of a whole number and a proper fraction. Mixed numbers are expressed as 1 */, and 29 °/y. and are typically used §n place of improper fractions. ‘The numerator and denoménator of e fraction can be changed without changing the fraction’s value. One way this is done is by multiplying the numerator and denominator by the same number. Example: eles ele 1 | 16 A fraction’s value also remains the same if both the numerator and denominator are divided by the same number. This type of operation allows you to simplify, or reduce, large fractions to their ‘smallest terms. Example: a a 9 3 21875, 25 875, 25 35, 87 100000 * 25 ~ 4000" 25” 160” 5 ~ a2 REDUCING FRACTIONS It is generally considered good practice to reduce fractions to their lowest terms. The simplest reduc- tions occur when the denominator is divisible by the numerator. If the denominator is not evenly divided by the numerator, you must find 4 number by which the numerator and denominator are divided evenly. Here are a few tips to help in the selection of divisors: 1. Ifboth numbers are even, divide by 2. 2. If both numbers end in 0 or 5, divide by 5. 3. Ifboth numbers end in 0, divide by 10. Example: Reduce 1/4 to its lowest terms. Step 1: Divide both the numerator and denominator by 5. 135.3 a 579 Step 2: Reduce further by dividing both terms bys. la, 3.2 a7 97373 When neither the numerator or denominator can be divided evenly, the fraction is reduced to its lowest terms. LEAST COMMON DENOMINATOR, ‘You cannot add or subtract common fractions without first converting all of the denominators into identical units, This process is known as finding the least com- ‘mon denominator (LCD). For example, the quickest ‘way to find the least common denominator for /y and 4, is to multiply the two denominators (3 x2 = 6). To 16 determine the numerators, multiply the numerator by the same number used to obtain the LCD. Example: a 2 3 6 1x3.3 2% 376 ADDING COMMON FRACTIONS ‘As mentioned earlier, you cannot add common frac- tions without first determining the least common denominator. However, once this is done, you only need to add the numerators to arrive at a sum. This answer is then reduced to its lowest terms. Example: 1 Add be Step 1: Rewrite using the lest common denominator. SUBTRACTING COMMON FRACTIONS: Subtracting fractions also requires an LCD to be determined. Once this is accomplished, subtract the numerators, express the difference over the LCD, and reduce the answer to its lowest terms. Example: Subtract %, from 1, Step 1: Rewrite using the least common denominator. 2.4 24 2 Step 2: Subtract the numorators and reduce to lowest terms. 2.2 2 2 Mathematics MIXED NUMBERS Mixed numbers contain both whole numbers and proper fractions. Before adding or subtracting mixed numbors, you must convert them to improper fractions. To convert a mixed number to an improper fraction, multiply the whole number by the denominator and add the product to tho numerator. The sum of these two numbers becomes the numerator. Example: Convert $*/, to an improper fraction. 33, Gxaea 15 4 4 4 ADDING MIXED NUMBERS When adding mixed numbers, either to other mixed numbers or to proper fractions, you must convert the mixed numbers to improper fractions. Once accomplished, determine the least common denominator and add in the same manner as with propor fractions. When adding improper fractions, the sum is usu- ally another improper fraction. When faced with ‘an improper fraction in an answer, you should con- vort it toa mixed number. To do this, divide the numerator by the denominator to determine the whole number. If there is a remainder, leave it in fractional form. Example: ‘Ada the following: 2454452 atesiesd Step 1: Convert each to an improper fraction, 2_@xse2_ 8 agra’ 3 gh, Gxaer 13 soa x21 5 2 a 2 Step 2: Find the LCD and add. 32, 39, 96 12" 32" 12 Mathematics Step 3: Convert the improper fraction to a mixed number. 182 4 3 az 742 SUBTRACTING MIXED NUMBERS To subtract a mixed number from another mixed number or proper fraction, begin by converting the mixed number to an improper fraction. Once con- verted, find the LCD and perform the subtraction ‘To complete the problem, convert the resulting ‘improper fraction into a mixed number. Example: Subtract 2 1% from 5 2s, Step 1: Convert to improper fractions Step 3: Convert to a mixed numbor. MULTIPLYING FRACTIONS Multiplication of fractions is performed by multi- plying the numerators of each fraction to form the product numerator, and multiplying the individ- ual denominators to form the product denomina- tor. The resulting fraction is then reduced to its lowest terms. Example: Multiply the following: /y2 4 lg Step 1: Multiply the numerators and the denominators 17 Step 2: Reduce to lowest terms. 10, 32 5 4096 * 32 ~ G28 SIMPLIFY FRACTIONS FOR MULTIPLICATION twas mentioned earlier that the value of e fraction 4oos not change whon you perform the same opera- tion (tultiplication or division) on both the numer- ator and denominator. You can use this principle to simplify the multiplication of fractions. For exam- ple, /5n x a x ‘Vig is equivalent to axsx4 32x8x 16 Notice that there is an 8 in the numerator and denominator. Since these are equivalent values, they can be removed from the equation, Furthermore, the 16 in the denominator is divisible by the 4 in the numerator. Therefore, when both are divided by 4, the 4 in the numerator reduces to 1 and the 16 reduces to 4. Example: Simplify by cancellation, then multiply: a 4 xix 3 “46 Step 1: Simplify 18 DIVIDING FRACTIONS Division of common fractions is accomplished by inverting, or turing over, the divisor and then mul- tiplying, However, itis important that you invert the divisor only and not the dividend, Once the divisor is inverted, multiply the numerators to obtain a new numerator, multiply the denominators to obtain new denominator, and reduce the quotient to its lowest terms. Example: Divide 7, by Ve Step 1: Invert the divisor and multiply. 2 3 -2x 3 Step 2: Multiply and simplify the product. 8 2 3 3 2 ac) DECIMALS Working with fractions is typically time consuming and camplox. Ono way you can eliminate fractions in complex oquations is by replacing them with dec- imal fractions ot decimals. A common fraction is converted to a decimal fraction by dividing the numerator by the denominator. For example, °/, is converted to a decimal by dividing the 3 by the 4. ‘Tho decimal equivalent of */, is .75. improper frac- tions are convorted to decimals in the same manner. Howover, whole numbers appear to the left of the decimal point. Ina decimal, each digit represents « multiple of ten, Tho first digit roprosonts tenths, the second hhun- dredths, the third thousandths. Example: 5 is read as five tenths 05 is read as five hundredths 005 is read as five thousandths Whon writing decimals, the number of zeros to the right of the decimal doos not affoct the value as long as no other number excopt zero appoars. In other words, numerically, 2.5, 2.50, and 2.5000 are the same. Mathematics ADDING DECIMALS ‘The addition of decimals is done in the same man- net as the addition of whole numbers, However, care must be taken to correctly slign the decimal points vertically Example: Add the following: 25.78 + 5.4 + 0.237 Step 1: Rewrite with the decimal points aligned, and add, 25.78 54 +0237 3LAl7 Once everything is added, the decimal point in the answer is placed directly below the other docimal points. SUBTRACTING DECIMALS Like adding, subtracting decimals is done in the same manner as with whole numbers. Again, it is important that you keep the decimel points aligned. Example: If you have 325.25 pounds of ballast on board and remove 30.75 pounds, how much ballast remains? 325.25, 30.75 294.50 MULTIPLYING DECIMALS When multiplying decimals, ignore the decimal points and multiply the resulting whole numbers. Once the product is calculated, count the number of digits to the right of the decimal point in both the multiplier and multiplicand, This number repre- sents the number of places from the left the decimal point is placed in the product. 26.757 3 decimal places x32 2 decimal places 53514 soa71 856228 Count 5 decimal places 8.56224 to the loft of the 4 DIVIDING DECIMALS When dividing decimals, the operation is carried out in the same manner as division of whole num- bors. However, to ensure accurate placement of the decimal point in the quotient, two rules apply: 1. When the divisor is a wholo number, the dac- imal point in the quotient aligns vertically ‘with the dechnal in the dividend when doing long division. 2, When the divisor is a decimal fraction, it should first be converted to a whole number by moving the decimal point to the right. However, when the decimal in the divisor is moved, the decimal in the dividend must also move in the same direction and the same num- ber of spaces. Example: Divide 37.26 by 2.7 Step 1: Move the decimal in the divisor to the right to convert it to a whole number. 27 R726 Step 2: Move the decimal in the dividend the same number of places to the right. 27 Step 3: Divide. 138 2772.6 27 102, a1 216 CONVERTING DECIMALS TO FRACTIONS Although decimals aro typically oasior to work with, there are times when the use of a fraction is more practical. For example, when measuring something, most scales aro in fractional increments. For this reason itis important thet you know how to convert a decimal number into a fraction. For exam ple, .125 is read as 125 thousandths, which is writ- ten as 125/1000. This fraction is then reduced to its lowest terms. Example ‘Convert 0.625 into a common fraction, Stop 1: Rewsite as a fraction. Step 2: Recuce to lowest terms. 625 25_ 25,5 _5 1000 25 40 5 8 ROUNDING DECIMALS Because decimal numbers can often be cariod out an unreasonable number of places, they are usually Tim- ited toa workable size. This process of retaining a cer- tain number of digits and discarding the rest is known a3 rounding. in other words, tho retained number is ax approximation of the computed number. Rounding is accomplished by viewing the digit immediately to the right of the last retained digit. If this number is 5 or greater, increase the last retained digit tothe next highest value, When the number to the right of the last rotainod digit is less than 5 leave the last retained digit unchanged. For exam: ple, when rounding 3.167 to 2 decimal places, the 7 doterminos what is dono to the 6, which isthe last retained digit. Since 7 is greater than 5, the rounded number is 3.17. PERCENTAGE Porcontagos are special fractions whoso denomina- taris 100. The decimal fraction 0.38 is the same as jg) and is equivalent to 33 percent or 33%. You can convert common fractions to percentages by first converting them to decimal fractions, and then multiplying by 100. For example, 5/8 exprossed as a decimal is 0.628, and is converted to-a percentage by moving the decimal right wo places, becoming 62.5%. To find tho porcentago of a number, multiply the number by the decimal equivalent of the percent- age. For example, to find 10% of 200, begin by con- verting 10% to its decimal equivalent which is 10, Now multiply 200 by .10 to arrive ata valuo of 20. 110 If you want to find the percentage ono number is of another, you must divide the first number by the second and multiply the quotient by 100. For instance, let's say an engine develops 8& horse- power of a possible 125 horsepower. What per- centage of the total power available is developed? ‘To solve this, divide 85 by 125 and multiply the ‘quotient by 100. Example: 5 + 125 = .68 x 100 = 68% power is developed. Another way percentages are used is to determine a ‘number when only e partion of the number is known, For example, if 4,180 xpm is 38% of the maximum speed, what is the maxinura speed? To determine this, you must divide the known quantity, 4,180 rpm, by the decimal equivalent of the percentage. Example: 4,180 + .38 = 11,000 1pm maximum A. common mistake made on this type of problem is multiplying by the percentage instead of dividing, One way to avoid making this error is to Look at the problem and determine what exactly is being asked, In the problem above, if 4,180 rpm is 38% of the maximum, then the maximum rpin must be greater thon 4,160. The only way to got an answer that ‘meets this criterion is to divide by .88 RATIO AND PROPORTION A ratio provides a means of comparing one number to another. For exemple, if an engine turns at 4,000 xpm and the propeller turns at 2,400 rpm, the ratio of the two speeds is 4,000 to 2,400, o 6 to 3, when reduced to lowest terms. This relationship can also be expressed as %/; oF 5:3, ‘The use of ratios is common in aviation, One ratio you must be familiar with is compression ratio, ‘which is the ratio of cylinder displacement when the piston is at bottom center to the cylinder dis- placement when the piston is at top center. For example, if the volume of a cylinder with the piston at bottom center is 96 cubic inches and the volume with the piston at (op center is 12 cubic inches, the compression ratio is 06:12 or 8:1 when simplified. Another typical ratio is that of different gear sizes. For example, the gear ratio of a drive goar with 15 tecth to a driven gear with 45 teeth is 15:45 or 1:3 when reduced. This means that for every one tooth om the drive goar there aro three teeth on the driven gear. However, when working with goars, the ratio Mathematics of teeth is opposite the ratio of revolutions. In other words, since the drive gear has one third as many teoth as the driven gear, the drive gear must com- plete throe revolutions to turn the driven gear one revolution. This results in a revolution ratio of 8:1, which is opposite the ratio of teeth, A proportion is a statement of equality between two ‘or more ratios and represents a convenient way to solve problems involving ratios. For example, if an ‘engine has a reduction gear ratio between the crank- shaft and the propeller of 3:2, and the engine is turning 2,700 rpm, what is the speed of the pro- peller? In this problem, let “x” represent the unknown value, which in this case is the speed of the propeller. Next, sot up a proportional statement using the fractional form, °/, = 2700/x. To solve this equation, cross multiply to arrive at the equation 3x 2 x 2,700, oF 5.400. To solve for (x), divide 5,400 by 3. Tho speed of the propeller is 1,800 rpm. 4 __Engine Speed 2 Propeller Speed 3 _ 2700 27 x 3x = 5,200 800 zpm This same proportion may also be expressed as 3:2 700 : x. The first and last terms of the proportion. are called the extremes, and the second ond third terms are called the means. In any proportion, the Product of the extremes is equal to the product of the means. In this example, multiply the extremes to get 3x, and multiply the means to got 2x 2,700, or 00. This results in the identical equation derived earlier; 3x = 5,400, 3:2 = engine speed : propeller speed Bx =2:2,700 400 x = 1,800 rpm POWERS AND ROOTS When a number is multiplied by itself, tis said to be raised toa given power. For example, 6 6 =36; there- fore, 6? = 36, The number of times « base number is multiplied by itslf Is expressod as an exponent and Mathematics is written to the right and slightly above the base number. A positive exponent indicates how many times ¢ number is multiplied by itself. Example: 3# is read “8 squared” or “3 to the second power.” Us value is found by multiplying 3 by itself. 3xg=9 2 Js read “2 cubed’ or “2 to the third power.” Its value is found by multiplying 2 by itself 3 times. 2x2x2 ‘A negative exponent implies division or fraction of ‘a number. It indicates tho inverse, or reciprocal of the number with its exponent made positive. Example: 29 is road “2 to the negative third power.” The inverse, or reciprocal of 2° with its exponent mado positive is Alta PO axax2 8 Any number, except zero, that is raised to the zero power equals 1. When & number is written without ‘an exponent, the valuo of the exponent is assumed to be 1. Furthermoro, ifthe exponent does not have 4 sign (+ or +) proceding it, the exponent is assumed to be positive. ‘The root of a number is that value which, when ‘multiplied by itself a certain number of times, pro- duces that number. For example, 4 is a root of 16 because when multiplied by itself, the product is 18, However, 4 is also a root of 64 because 4x4 x4 = 64, The symbol used to indicate a root is the ‘radical sign (¥) placed over the number. If only the radical siga appears over @ number, it indicates you are to extract the square root of tho number under tho sign. Tho square root of a number is the root of ‘that number. when multiplied by itself, equals that number, When asked to extract a root other than a square root, an index number is placed outside the radical sign, For example, the cube root of 64 is expressed as va SCIENTIFIC NOTATION Many ongineoring and scientific calculations involve very large or very small numbers. To ease 1 manipulation and decrease the possibility for erro, scientific notation is used. Scientific notation is based on multiplying e number by a power of ten. ‘Therefore, you must understand how to use expo” nonts. [Figure 1-3} [Positive Powers Negative Powers lof Ten of Ten i 10" Hot = 10 102 = 0.01 102 = 100 108 110° = 1,000 10* H10* = 10,000 40° = 0.00001 10% 9.000001 Figure 13, This table thustratoe @ portion of both the post tive and negative powers of ten, When using scientific notation, multiply the num- ber you want to change by a power of ten equal to ‘the number of places you want to move the decimal point. The net result does not change the value of the number, only the way itis written Example: 2,540,000 = 2.54 x 10° As you can see, the decimal point was moved six places; therefore, the resulting number must be multiplied by a powor of ton equal to 1,000,000, which is 10°. If the number you are working with is smaller than 1, and you want to move the decimal point to get a number between 1 and 10, count the number of places you want to move the decimal point and multiply the number by a power of ten, For exarm- ple, 0.000004 is equal to 4.0 x 10%, Since the deci- ‘mal point was moved 6 places to the right, you must multiply the number by 0.000001, which is 10°. 0.000004 = 4.0 x 10% MULTIPLYING BY SCIENTIFIC NOTATION Multiplication of very largo oF vory small numbers is often made easier when using scientific notation. ‘To begin, convert each of the numbers being multi- plied to scientific notation. Once this is dono, the product is found by multiplying the numbers and finding the algebraic sum of the exponents, 112 Mathematics Example: Multiply 0.275 x 30,000.0 using scientific notation. Step 1: Convert to scientific notation. 0.275 = 2.75 x 107 30,000 = 3.0 x 10¢ Step 2: Multiply the numbers and add the exponents, (2.75 104) x (8.0 x 108) = 8.25 x 108 DIVISION BY SCIENTIFIC NOTATION Division using scientific notation is performed in a ‘manner similar to multiplication. Begin by convert- {ng the numbers to their scientific notation equive- Jonts, Perform tho division operation as you nor- mally would, and find the power of ten by subtract- {ng the exponents. Example Divide 5,280 by 0.26 using ecientific notation, Step 1: Convert to sciontific notation. 5,280 = 5.28 x 105 0.25 = 2.5 X 107 Step 2: Divide the numbers and subtract the exponents. (6.28 10°) + (2.5 x 104) = 2.412 x 104 Remember, when multiplying or dividing using sci- entific notation, you must calculate the algebraic sum of the exponents. Pay attention to the signs of the exponents, and observe the rules for adding and subtracting signed numbers, ALGEBRA Algebra is a form of arithmetic that uses letters or symbols to represent numbers in equations and for- molas. For example, if an airplane cruises at 200 knots, how long will it take to fly 600 nautical miles? To solve this problem, an equation is set up ‘with the unknown variable of time represented by tho lettor “I.” Tho oquation is 200 kts. x T = 600 nm. Through algebra, you calculate the time (1) required of 3 hours. While some forms of algebra are extremely complex, others are fairly simple and straightforward. This section introduces you to the basic algebra you néed to know to perform your duties as an aviation maintenance technician, EQUATIONS ‘One way to express @ math problem is to write it ont Jn words. For example, “What is 24 divided by 3?” ‘This is written in an algobraic sontonco in the form 24 + 4 = x. In this example, “x” reprosents the unknown quantity, or variable, you are solving for, ‘The expression 24 = 3 = xis called an equation. The purpose of the equation is to identify two equal quantities. Typically, once you get a math problem sel up in an equation, the problem is fairy easy to solve. For example, if asked to dotermine what ‘quantity, when added to 23, results in 48, your first step should be to set up an equation. The equation used to solve this problem is 23 + x = 48. To find the value of “x,” subtract 23 from both sides of the equa- tion. The equation now reads x = 48 - 28. Once sim- plified, the equation reads x = 25. ALGEBRAIC RULES ‘There are some basic rules you must use to simpli and solve algebraic equations. First, consider frac tions. As discussed earlier, when working with frac- tions, the numeretor and denominator can be changed without changing the fraction’s value as long as you do the same operation to both. This is often useful in reducing or combining fractions. For example, to reduce *¥/,; to its lowest terms, divide both the numerator and denominator by 9, Example: 1892 a5 075 ‘This same principle also is used to simplify frac- tions and cancel out units such as gallons, miles, or foot-pounds. For example, in the given equation 60 Miles a Hour * 2 Hour Since “Hour” is in each element, it cancels Furthermore, since the 60 in the numerator is divisible by tho 2 in the denominator, both fig 1uros reduca. Once complete, you aro left with the formula 30 Miles 1 ‘which Is equivalent to x = 30 miles. In anothor example, determine the number of revo- Tutions a gear completes in 30 seconds when the gear tums at 100 revolutions per mimute (rpm) Example: Stop 1: Convert the word problem to an equation. 100 Revolutions Minute x 4 Minuw 2 Step 2: Cancel the like terms and reduoe where appropriate, Minute 1 ‘Therefore, x = 50 revolutions. It is important to keep all labels in an equation. If this is not done, it may be difficult to determine the appropriate label for the answer. Another important rule you must follow when solv- {ng algebraic equations is to never perform an oper- ation to one side of an equation without performing the identical operation to the other side. In other ‘words, you can add, subtract, multiply, or divide on ‘one side of an equation as long as you do the same thing to the other side. For example, when solving the equation x + 16 = 30, 16 is subtracted from both sides of the equation. Example: x+16=30 Subtract 16 from both sides to solve for x, x416-16- 10-16 4 SOLVING FOR A VARIABLE ‘Most of the algebra you do in everyday life requires you to solve for a variable. For example, suppose you want to determine your car's gas mileage. You Filled the gas tank and drove 270 miles, then added 9 gallons to the tank. How many miles per gallon did the car get? To begin, build an equation and let x" = miles per gallon Miles driven Gallons used 270 Miles 9 Gall 0 mniles/gallon Now, suppose you are planning a trip and want to know how far you can drive without stopping for gas. Your owner's manual says the car has a fuel capacity of 17.9 gallons. Using the same formula used to calculate miles per gallon, the problem reads saa xmiles 90 miles gallon = 5S Multiply both sides by 17.9 gallons. xmiles mi./gal. 17.9 gal, = —Xmiles_ 30 mil. x 17.9 gal, = REET 17.9 gel ‘The 17.9 gallons cancels out on the right side of the Mathematics equation and the label gallons cancels out on the loft. Do the multiplication to solve for x. 30 miles x 17.9 = x miles 587 =x miles ‘The car's range is 537 miles. USE OF PARENTHESES In algebra, parentheses indicate an operation that must be cazriod out before any other operation. For example, in the expression 10 x (8 + 7), the 8 and 7 must be added first. When using parentheses, the absonco of an operation sign between e number and. a parenthetical statement indicates multiplication. For example, a(3-2) is the same as 8 x (3 - 2) Furthermore, if a nogative sign () precedes the parentheses, itis the same as multiplying -1 by each tf the quantities within the parentheses. Example: (644-8)= or 6-448 ORDER OF OPERATIONS Whon solving complex equations, the only way you can arzive at the correct answer is if you follow the correct order of operations. For example, when solv- ing the equation 4 x3 + 2%, itis possible to arrive at soveral different answers by doing tho math opor- ations in different orders. You could, for example, multiply bofore you add, add bofore you multiply oor work the equation from left to right. However, only one of these results in the correct answer. The proper order for performing mathematical opara- tions is as follows, 1. Parenthosos: Operations contained in paron- ‘hoses aro always dono fist. 2, Exponents: Once all operations within pazenthe- ses are complete, exponent operations are done. 3. Multiplication and Division: The operations of multiplication and division are performed from lotto right after exponents. 4. Addition and Subtraction: Onco the opera: tions of multiplication and division are dono, ‘you may add and subtract from left to right A memory aid used to remember the proper order of operations is the mnemonic *Please Excuse My Dear Aunt Sally." Mathematics Apply the correct order of operations to solving this ‘equation. a2 +6) (2}* + 9 (14) Vi6 Do the operations in parentheses contained in the numerator. 8) (4) +9 (24) vie Now multiply from left to right. 72+ 126 Vi6 Add the terms in the numorstor. 198 Vie Calculate the square root in the denominator. 198, 4 Reduce the fraction to a decimal number. 198 $8 = 40.5 Notico that you now have a fraction, and that you did not do the division for the fraction after multi- plication. When an equation is presented in the form of a fraction, complete all operations in the numerator and denominator before you reduce the fraction. The same is true for operations within a square root sign. Do the operations within the squaro root sign in the proper order before extract- ing the root If you perform mathematical operations in the proper order, calculations typically go smoother and you obtain the right answer. The importance of proper order becomes clear when you bogin per- forming more complex equations. COMPLEX EQUATIONS ‘The algebraic rules presented in this section are not only useful for answering test questions, thoy also allow you to use the complex formulas frequently found in the study of electricity and weight and bal- ance computations. Work tho following equation. x= V2.2 F735 120F Perform the calculations in parentheses first. x= VERBS © aE Exponent work is done next. ‘pags + 2208 ‘Add the elements within the square root sign, x= V5.2654 Extract the root 2946 Whilo it may seom complex, a problem of this type is fairly simple to solve when you observe the basic rules of signed numbers and follow the proper order of operations. GEOMETRY AND TRIGONOMETRY Geometry is the measurement of dimensions, areas, and volumes of geometric shapes, and is quite use- ful in aviation maintenanes. In fact it is goometry that allows you to calculate the displacement of a cylinder, determine the volume of a fuel tank, and calculate the surface aroa of a wing. On the other hand, trigonometry allows you to determine unknown lengths and angles of a triangle. In addi- tion to aiding you when fabricating sheet metal, trigonometry plays a large part in the theory of alter- nating current. COMPUTING AREA ‘The area of a surface is two dimensional and is oxpressod in squaro units. An area that is square and measures one inch on each side is called a square inch. This same relationship holds true for other units of measure such as square feet, square yards, square miles, and square meters. The area of ' figure is equal to the number of square units the figure contains. ‘THE RECTANGLE ‘As you know, a rectangle is a four-sided plane, It is distinguished by having opposite sides of equal length, and four angles each equal to 90 degrees. ‘The area (A) of a rectangle is found by multiplying fits longth (L) by its width (W), or A = Lx W. However, before the mathematical operation can be carried out, both measurements must reflect the same unit of measure. For example, given a sheet of aluminum that is 48 inches wide by 12 feet long, ‘you must convert either the width to feet or the length to inches. By converting the width of 48 inches to feet, the area ofthe sheet of aluminum is cl- culated to be 48 square feet (12 ft. 4 ft. = 48 sq, ft). If you later find that you need the area in square inches rather than square feet, multiply 48 square foot by 144 which is the number of square inches in ‘2 square foot. The result is 6,912 square inches THE SQUARE A square is a symmetrical plane in which all four sides are of equal length. The same formula used for a rectangle is used to find the area of a square. However, since all sides of a square are of equal Tength, the formula is sometimes expressed as the squaro of the sides or: A THE TRIANGLE ‘Tho langle is a throo-sided figure consisting of three angles whose combined measurement equals 180 dogrees. Three basic types of triangles you should be familiar with are: the scalone triangle, which consists of three unoqual angles and sides, the equilateral triangle, which has equal sides and equal angles, and the isosceles triangle, which has two equal angles. ‘Triangles are further classified by the measurement of one angle, For example, a right triangle is one that has one angle measuring 90 dogrees. In an obtuse triangle, one angle is greater than 90 degrees, while in an acute triangle all angles are Jess than 90 degrees ‘There are several terms associated with triangles. For instance, the base of a triangle is the side the tri- angle resis or stands on. Depending on a triangle’s orientation, any side may be the base. The vertex is a common endpoint, or the point where the sides of the triangle meet. The altitude of a triangle is the height of tho vortox above the base. Mathematics 117 EQUILATERAL ACUTE, AREA =12bh |__| osTuse Figure 1-4. The shaded portion of each rectangle Is equal in area to the triangle that is not shaded. The area of a triangle i caleu- lated with the formals A = Joh. If a triangle is set in a rectangle and the triangle’s base and height are equal to two of the rectanglo’s sides, the area of the triangle is exactly one-half that of the rectangle. Therefore, the formula for caleulat- {ng tho area of a triangle is one-half the base times the height, or #/, bh. [Figure 1-4] Find the area of a triangle whose baso is 6 inches and height is 18 inches. Step 1: Insert given values into the formula. A=}oxas Step 2: Perform multiplication. ‘A.=45 square inches ‘THE PARALLELOGRAM. ‘The parallelogram, like the rectangle, has opposite sides that are parallel and equal in length, However, the comer angles of a parallelogram are some mea- surement other than 90 degrees. The area of a paral- Jelogram is calculated by multiplying the length by the height (A = 1 x h). The height is measured per- pendicular to the length, similar to the way the alti- ‘tude of a triangle is determined. h | 118 THE TRAPEZOID ‘A trapezoid is a four-sided figure that has one set of parallel sides. If you lay two trapezoids side by side so the top and bottom sides form straight lines, a parallelogram is formed with a base that is ‘equal to tho combined length of the trapezoid’s parallel sides. As discussed earlier, the arca of a parallelogram is found by multiplying the length, which in this case equals the sum of the parallel sidos, by the hight. However, because the aroa of fa single trapezoid is one-half that of the parallelo- gram, the trapezoid’s area is equal to one-half the product of the base times tho height. This is expressed with the formula: AREA ="2 (b+ baIh THE CIRCLE A circle is @ closed figure bounded by a single curved line. Every point on the line forming a circle is an equal distance from the center. The distance QACUMFERE (0, DIAMETER Mathematics from the center to the line forming the circle is called the radius, and the distance around the circle is known as tho circumference. The diameter of @ circle is represented by @ line that touches two points on the outside of the circle and passes through the circle’s center, The circumference has @ definite relationship with the diameter. This rele- tionship is represented by the Greek letter pi (7). and is equal to 3.1416. The ratio of the circumfor- once to the diametor of a circle is always pi. Regardless of the size of the circle, pi is @ constant. ‘Tho circumforence of a circle is found by multiph ing pi times the diameter, and the area is calculated bby multiplying pi times the square of the radius. For example, if a circle has a diameter of 10 inches, dotermine the circumference and area, Example: Gireumference = 7D 1416 10 C= 31.416 inches Area = wrt = 3.1416 <5? A=91416 x25 A 8.54 square inches COMPUTING VOLUME Solids are objects with three dimensions: length, width, and height. Having the ability to calculate volume enables you to determine the capacity of a fuel tank or reservoir, figure the capacity of e cargo area, or calculate the displacement of a cylinder. ‘Volumes are calculated in cubic units, such as cubic inches, cubic feet, and cubic centimeters. Howover, ‘volumes are easily converted to useful termns such as gollons. For examplo, to convert cubic inches to ons, divide the total number of cubic inches by 231. If converting cubic feet to gallons, remember that 1 ceubie foot holds 7.5 gallons. Mathematics VOLUME OF A RECTANGLE ‘The volume of a rectangular solid is found by mul- tiplying the dimensions of length, width, and height. When calculating volume, it {s important that all measuroments be in like terms. The formula for determining the volume of a rectangular solid ist xWxH Where: ‘olume H = hoight L = 2siNCHES W = 16 INCHES H =12 INCHES i ewe 24x 18x12 = 5,184 CUBIC INCHES VOLUME OF A CUBE A cube is a solid with equal sides. Since all dimen- sions ef a cube ere identical, its area is calculated by multiplying one dimension by itself throe times. VOLUME = s' ves V = 218 CUBIC INCHES. VOLUME OF A CYLINDER Aooglinder is a solid with circular ends and parallel sides. Its volumo is found by multiplying the area of one end by the cylinder's height. The formula is exprossed as: A164? 8 v= 402.1288 1:20 ‘As a technician, you can use this formula to calou- lie piston displacement. Piston displacement is defined as the volume of ir displaced by a piston as it moves from bottom conter to top conter. For exam- ple, one cylinder of a four-cylinder aircraft engine has a bore, or diameter, of four inches and the pis- ton has a stroke of six inches. Stroke is defined as the distance the head of « piston travels from bottom center to top center. What is the total cylinder dis- placement? Where: Bore = 4 inches Stroke = 6 inches Once you know the volume of one cylinder, you c calculate the engine's total displacement. The total piston displacomont is defined as the total volume splaced by all the pistons during one crankshaft revolution. To calculate the displacement of an entire engine, multiply the volume of one cylinder by tho numbor of cylinders on the engine. VOLUME OF A SPHERE ‘A sphere is any round body having a surface on which all points are an equal distance from the conter of tho sphoro. A sphere has tho greatest vol- sume for its surface area, and is used in aircraft sys- tems for hydraulic accumulators and liquid oxygen converters. D = 6INCHES VOLUME = 16x D? V = 1667x9.1416.x216 V = 113.1 CUBIC INCHES Mathematics ‘The volume of a sphere is determined by multiply- ing the cube of the diameter by a factor which is "/, pi, or 0.5236. If you want to find the volume of a sphoro that is 6 inches in diameter, you must first cube the diameter end multiply the resulting value by 0.5236. For example, calculate the volume of @ sphere with a diameter of 6 inches. TRIGONOMETRIC FUNCTIONS ‘Trigonometry basically desls with the relationships that exist within a right triangle and is commonly used in the shop for sheet metal layout. Because ‘trigonometry is a based on the ratio of the sides of a right triangle to one another, you must bo familiar with how these ratios are derived. Figure 1-5 illus- trates a right triangle with the sides and angles labeled for identification, Angle C is the right angle (00°). For this explanation, angle A is the angle for ‘which you ere setting up the relationships. Side c is the hypotenuse, which, by definition, is the side opposite the right angle, Side a is the side opposite angle A. and side b is the side adjacent, or next to, angle A. Using these labels, examine the three rela- tionships that exist within this triangle. 8 a > le © = RIGHT ANGLE © = HYPOTENUSE A= ANGLE BEING CONSIDERED ‘SIDE OPPOSITE b= SIDE ADJACENT SIDE OPPOSE swe a(sivay = SDEQEFOSTE = SDEADJACENT Lb cosne.a(cosA) = SDEADJACENT. B TANGENTACTANA) = SIDEQPPOSE, 8. cana) SIDEADVACENT * ® Figure 1-5. Trigonometrc relations of aright triangle, Mathematics Because trigonometric relationships are constant for a given angle, they are often times presented in a Table of Trigonometric Functions. Trigonomic tables usually only list the angles to 45 depress [Figure 1-6) By referring back to figure 1-5, you see that the (Sin) of angle A is the ratio of the length of the side ‘opposite the angle to the length of the hypotenuse For any degree of angle A, this ratio is constant, regardless of the sizo of the triangle. Inthe trig table, the sine of 20°, which is written Sin 90°, Is 0.500. ‘This means that the side opposite a 30° angle is 50%, or one-half the length of the hypotenuse, For a 45° angle, the ratio is 0.7071, indicating the side opposite the 45° angle is 0.7071 times the length of the hypotenuse. ‘The Cosine (Cos) of an angle is tho ratio of tho length of the side adjacent to the angle, to the length of the hypotenuse. Cosine is found on the seme table used to find the sine of the angle, The cosine ‘of 30° is 0.8660 and tolls you that the length of the side adjacent to the 30° angle is 0.8660 times the Tength of the hypotenuse. ‘The third ratio appearing on the Trigonometric Function Table is Tangent (Tan). This is the ratio of the length of the side opposite the angle to the length of the sido adjacent the angle. THE METRIC SYSTEM ‘The metric system is the dominant language of mea- surement in use today. However, in the United States, the customary units of measurement include the English units of inches, fest, ounces, and pounds. While these units have proved functional for many years, they are cumbersome to conver. ‘Tho meter as a standard was doveloped in France ‘and adopted by the National Assembly of France in the late 18th century. The United States government legalized the use of the metric system in 1866, but it ‘was not until the Metric Bill of 1975 that its use became common. We are still ina time of slow con- version to the metric system and in many cases both ‘Motric and English units appoar together on pack- aging, speedometers, and thermometers. ‘The metric system is built on decimal units. Each basic unit is divided or multiplied by ten as many times as necessary to get @ convenient size. Fach of 121 TRIGONOMETRIC FUNCTIONS DEG | SIN | COS | TAN 0 | 0 1000 | 0 > 20 1 | 0175 | 9999 | 0175 | 5729 | 39 2 | 0349 | ‘9996 | 0349 | 2864 | 88 3 | 10523 | ‘9986 | ‘0524 | 1908 | a7 4 | 0698 | (9976 | ‘osa9 | 1430 | 35 5 | 0872 0375 |.11.43 | 85 8 | 1088 co51 | 9514 | a4 7 | 219 1228 | nae | a3 3 | 1392 1405 | 7.115 | 82 9 | 1564 1524 | e314] at 10 | 1737 1763 | 5671 | 80 11 | ‘1808 si9aa | 5.145 | 79 12 | 2079 ‘2126 | 4705 | 78 13 | 2250 2309 | 4331 | 77 14 | 2a19 2093 | 4011 | 76 15 | 2588 2680 | 3.732 | 75 16 | 2756 2acs | 3.437 | 74 17 | 2924 3087 | 3271 | 73 18 | 3090 zee9 | 3.078 | 72 19 | 3256 3aax | 2904 | 71 20 | 3420 3640 | 2.747 | 70 a1 | ‘3584 aaa | 2605 | 69 22 | 3746 vaoao | 2.475 | 68 23 | 3907 a2es | 2366 | 67 24 | ‘4087 a2 | 2246 | 68 25 |) 226 463 | 2.145 | 65 26 | 4386 4377 | 2050 | 64 27 | 4540 5095 | 1.963 | 63 28 | 4695 savy | 11 | 62 29 | 4848 5543 | 1.804 | 61 30 | ‘5000 74 | 1732 | 60 31 | 5150 e009 | 1.663 | 59 32 | ‘5299 ‘szea | 1.600 | 53 33 | ‘5405 aoa | 1540 | 57 34 | 5592 6745 | 1.483 | 58 35 | 5736 7ooz | 1.428 | 55 36 | 5878 | ‘8090 | ‘7265 | 1376 | 54 37 | 01s | 7986 | 7536 | 1327 | 52 38 | 6157 | 7880 | 7813 | 1280 | 2 39 | 6293 | 7772 | -s008 | 1235 | 51 40 | ‘6428 | [7660 } 2301 | 7.182 | 50 41 | 6561 | 7547 | \9693 | 1.150 | 49 42 | 691 | 7431 | 900¢ | aint | 43 43 | 6320 | 7314 | 19325 | 1072 | 47 a4 | e947 | 7193 | 9657 | 1.036 | 46 46 | -7071 | ‘7071 }1.0000 | 1.000 | 45 cos | SiN TaN | DEG Figure 16. n this table, the numbors inthe lf-hand column go from 0° t0 45° wheres the numbers inthe righthand eolume begin at 45" and continue to 80". The nares of the columns at the bottom are opposite the narnes atthe top of the same cok tumn. When reading values for angles lass than 45, ute the column labeled on tho top. When the angle is greater than 45", se the column headings tthe bottom of the chart. 122 the multiples hes a definite prefix, symbol, and name. As a technician, you must be familiar with each of them. [Figure 1-7] umber ~~ Profix Symbol Scientific Notation 41,000,000,000,000 tera t x10 1,000,000,000 igang x10" 41,000,000 mega at txt 1,000 kilo k 1x10° 100 hocto on 108 10° deka dk to: ot decd 1x10" 0.01 centi oc 1xt0* 0.001 mili om txto* 0,000,001 micro u actos (0.000,000,001 nano on txto 0.000,000,000,001 pico p txto Figure 17. Listed are the common prefixes, symbols, and ‘multiples for basic metre quanttie. ‘There are six base units in the metric system. The unit of length is called the meter, and is approxi- mately 30 inches. The metric unit of mass, or ‘weight, is the gram. Tho unit of time is the second. ‘The unit of electrical current is the ampere. The unit of temperature is the degree Celsius, formerly called degree Centigrade. The unit of luminous intensity is tho candela. All other units of measure- ‘ment in the International System of Units, which is now called SI, are derived from these six. Conversion from English to Motric systems is accomplished in a variety of ways. Many hand-held Mathematics clectronic calculators now have specific function ‘keys for making these conversions. There are also several charts that supply conversion factors. (Figure 1-8] MATHEMATICAL HARDWARE While there is no substitute for a basic understand- ing of mathematical principles and proficiency in performing mathematical operations, certain mathe- matical hardware offers increases in both calculat- ing speed and accuracy. This hardware often takes the form of detailed function tables, or the elec- tronic calculator. Either ono is easily obtainable, portable, and easy to use. MATHEMATICAL TABLES ‘The Decimal Equivalent chart (Figure 1-9) and the Function of Numbers chart (Figure 1-10) are pre- sented for the convenience of making common cal- culations. As you become familiar with the infor- mation presented on these charts you will begin to see the advantages of “ready-made” computations, ELECTRONIC CALCULATORS ‘The advent of the inexpensive hand-held olectronic calculator has changed forever the way mathemati- cal operations are performed. While you still need a basic understanding of mathematical operations and logic, the calculstor typically helps increase speed and reduce errors, ‘There is no “tight” calculator for the aviation main- tenance technician. However, there are calculators with function keys for many of the operations dis- cussed in the chapter. The selection of a calculator should be based on its anticipated use. Mathematios 7 123 To To Convert To Multiply Convert To Muttiply From From By jacres ‘s4 Eoin hp. 3050 x 105 jatmospheres [ftlb/sec hp 1.818x 10° kilowatts __| 1.356 x 10 fruraoz ‘rem 2 bars i gel, imperial | eu in. ara US. gal 4201 Btu 778.26 2.931 x 10 siete $588 ton gal US. dry US. gal, quid] 1.100 STWEES oar (gal, U.S. Tiquie Bi [centimeters 0.3837 rams SBR K TO [emisecond 3.281 107 2.208 x 108 fetroular mits 7.854 107 ramlemn 6721x100 feu centimeters [eu Tn B10 | orsepower 3500 US. gal 2582 510+ 550 lea cu em 23210 7608 Us. gat rast 7.487 x10" a 7.058 x19" ean 1b — jen co al 9.863 x10" titers met US. gal 4.329 > 108 io | o. 2540 lea meters | US oar ans in water at 4G | in. gat -G_| 7.385% 100 feet motors SEAT Kelograms ~~ ib 2.205 [Fumin mph T1386 x 107 oz 35.27 enh 11.829 102 kktometers [ t 3.281% 10 Isso mph “5818 miles 6214 10 em/see 30.48 nautical mites | 6.400 x 10" Knots 5925, min ‘fisec ‘etta x 10" ents nautical mph | 1.0 knots 5.396 x10" ftlsce 1.588 . mph 4.181 mph 6.214 x 10" _ Ph +8 iaowatts Biusee 3a80% 10" cuin. 61.03 hp 4381 Us. ge! 2642 x10" founees: Tal —[ eu ta. 805 [meters in. 3837 [brew in. Fgramsieu em_| 27.68 fe 3.281 B/eq in. in. Hg at 0°C | 2.096 lmeterkiiogram | tt 7.239 Fradiansieee | degisec 3730 welerisee | face 3281 revimin 9549 [microns in. 3.937 2102 jevorutions | raclans 6.283 [27] jes ott Pa a frewimin radians/aee—[ 108710" a kon 1.8098 tug b sit wate 1's09 [sq em sqin, 7.550 10 knots 8.69010" sate asm 28.0 initibare in. Hg atOT | 2.9595. 105 [sain ‘sa em 6.452, jnauticel miles] 3076.4 lsameters | sat 10.76 [inaumites} | miles fstat] | 1.151 fearafes 34 kr 500 m 1852 [watts Btuseec CART TO Figure 1-8, Metvic conversion factors. 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Sn uee frve tw sen ase fens bene ome” torent cera tau framrae tant geave fase fo baie ce te tame ae ® ee ed reese i Figure 7-9. Decimal Equivalent Chart Mathematics 1:25 No, Square Cube iSquare Root | Cube Root | Circumferenc Area T T 7 7006 T0000 Baa OTST 2 4 8 vane 12599 2832 3146 3 9 a aaa aaa ouaz4a 70886 4 6 4 2.0000 115074 12.5664 12.5864 5 25 135 22061 7100 45.7000 19605 | 6 36 216 2405 ters 18.50 2274 | 7 49 343 2.6458 1.9129 21.991 38.485 | 8 oe 512 2.008 2.0000 25.133 50.266 ° a 729 2.0000 2.0001 2az74 sa6i7 10 100 1,000 3.1923 2.1544 ais 7810 " m1 4391 3.3166 2.2040 aa.s58 95.003 2 “4 1728 Bassi 2.2004 37.609 113.10 8 169 2197 60s zasia a0.a61 13273 14 196 2748 27817 zaiot 3082 15394 5 225 3378 38730 2.802 a7a24 ven | 16 258 ‘4006 4.0000 25198 50.265 201.08 7 289 agra ‘saat 2sria 53.407 226.98 18 324 5.992 42025 26207 56.549 254387 19 ast 8,59 4.9589 2.6604 50.600 28.53 20 400 2,000 aarat zrisa 62.802 31416 2 aut 9.261 ‘45028 27588 65.973 246.38 2 04 10,948 446904 2.8020 oats 380.13 2 =29 12.167 47958 2.8630 72287 aa 2 576 13,824 443090 2a0s 75.398 asa | Po 625 15,625 5.0000, 2.9240 72.540 490.87 | 25 er 17576 5.0980 2.9625 arset 530.3 a 723 1,689 51982 3.0000 84.823 572.56 28 74 21,952 52915 3.0368 97.895 615.75 23 eat 25.309 5.3852 30723 1.108 60.52 30 900 27,000 Sarre au072 9424s 706.86 a 961 23,701 55078 anata 97.288 75477 22 1024 92.768 5.569 savas | 10089 20425 33 4089 35.097 S746 azors | 10397 55.20 4 4356 30.008 sast0 a2e5 | font 907.92 35 tiz2s 2975 ssiet azri7 | 109.96 962.41 36 1208 45,956 6.0000 aso | ta40 | tor7ae a 11369 50.553 6.0828 aac | reat | torsat 3 aaa 5972 6.1644 asco | tose | nant 39 sat 59919 62450 sao | t2282 139459 40 44600 64.000 ees aaz00 | yass6 | 12sec a1 ‘set e091 ea0at assez | 12081 32025 2 41764 74088 6.e07 aareo | 13195 1305.40 8 sie 795807 esr asoas | 13509 | ¥as220 4 4,998 asvi84 e.soa2 aseoa | 13023 152053 45 2.028 91125 7082 asso | 14197 1159049 «6 aie 971306 7823 aseso | 1a4st 1561.90 7 2200 | 103,803 6.8887 sos | 170s | 17494 43 2208 110592 6.0282 asa | 15080 | e008 2° 201 117,649 7.0000 aes | isos | teasze 50 25500 | 125,000 rom aseo | 15708 | 1969.50 | Figure 1-10. Funetion of Numbers Chart 1:26 Mathematics No. Square | Cube [Square Root] Cube Root ‘Area 3 607 132,651 Tad 37084 7042.82 140,608 zai 3.7325 2,123.72 148,877 72801 3.7563 2206.18 | 157464 7.3485 3.798 2290.22 166,375 74162 3.8030 2.375.883 | 175,618 7.4833 3.8259 2,463.01 | 185,193, 7.5498 3.8485 2551.76 \ 195,412 78158 3.8709 2,642.08 205,378 78811 3.8990 2,788.97 216,000 7.7460 3.9149 2,827.43 226.981 78102 3.9965 2,922.47 299,228 7.8740 3.9579 301907 | 250,047 79373 3.9791 3117.25 | 262,144 8.0000 4,000 3,126.99 ' 274,625 8.0823 4.0207 3,381.31 287,496 8.1240 4.0812 3421.19 300,763, 8.1854 4.0815 3,525.65 314432 9.2462 4.0817 3,631.68 328,509 8.3066 4.1016 3,738.28 343,000 8.3666 41213 3,848.45 as79tt 8.4261 4.1408 3,958.19 373,248 8.4853 41602 4,071.50 389,017 8.5440 41793 4,185.39 405.224 8.6023 4.1983 4300.88 421,875 8.6603 42172 4417.86 438,976 37178 4.2358 4,536.46 456,533, 8.7750 4.2543 4,956.63 | 474,552 8.8318 azr27 478.38 | 493,039 8.8882 4.2908 4,901.67 512,000 ages 4.3089 5,026.55, 531.441 8.0000 4.3267 5,153.00, 551,368 9.0554 4.3445 5,281.02 571,787 e.it04 4.3621 5,410.61 592,708 9.1652 4.3795 5,541.7 | 614,125 9.2195 4.3968 5,674.50 | 636,056 92376 44140 5,808.80 638,603 93274 4.4310 5,984.68 681.472 9.3808 4.4480 eoazt2 | 704,969 9.4340 4.4647 6221.14 729,000 9.4888 asta 6,361.73 753,571 9.5304 4.4979 6,503.88 778,688 95917 45144 6,647.61 804,357 9.6437 4.5307 sree | 830,584 9.6954 45468 693081 857.375 9.7468 4.5629 7,088.22 | 884,738 9.7980 45789 7,288.23 912673 9.8489 45947 7388.81 | 941,192 9.8995 4.6104 7,542.96 | 99 9,801 970,299 9.9499 4.6261 7,697.69 100 10,000 4,000,000 10.0000 46416 7,853.98 Figure 110, Function of Numbers Chart. | PHYSICS INTRODUCTION ‘As an aviation maintenance technician, you must have a basic knowledge of physics, and the laws that govern the bohavior of the materials with which you work. Physics is the science that deals with matter and energy and their interactions. Physics operates with absolutes whose properties and values behave in the same way every time. Not only do these absolutes make Might possible, but they also allow engineers and technicians to design, build, and maintain aircraft MATTER AND ENERGY By definition, matter is anything that occupies space and has mass. Therefore, the air, water, and food you nood to live, as woll as the aircraft you maintain, are all forms of matter. The Law of Conservation states that matter cannot be created or destroyed. You can, however, change the character- istics of matter. When matter changes state, energy. which is the ability of matter to do work, can be extracted. For example, as coal is heated it changes from a solid to a combustible gas which produces heat energy. CHEMICAL NATURE OF MATTER In order to better understand the characteristics of matter it is typically broken down to smaller units. ‘The smallest unit that can exist is the atom, The three subatomic particles that form atoms are protons, neu trons, and electrons. The positively charged protons ‘ond neutzally charged neutrons coexist in an atom’s nucleus. However, the negatively charged electrons oxvaen Teltcrmons OK “eee °® SCUTRONS Io @ OS © © HYDROGEN ELECTRON 4 PROTON Figure 2-1. The hydrogen atom has one proton, no net trons, and ont hand, trons. orbit around the nucleus in orderly rings, or shells. ‘The hydrogen atom is the simplest atom. It has one ‘proton in the nuclous, no neutrons, and one electron. ‘Amore complex atom is the axygen atom. An oxygen ‘atom contains eight protons and eight neutrons in the ucleus, and has eight electrons orbiting around the nucleus, (Figure 2-1] ‘There ere currently 109 known elements or atoms, Each have an identifiable mumber of protons, neu- trons and electrons. In addition, every atom has its own atomic number, as well as its own atomic mass. [Figure 2-2] Gonerally, when atoms bond together they form a molecule. Howover, thore aro a few molecules that ‘exist as single atoms. Two examples that you will ‘most likely use in aircraft maintenance are helium and argon. All other molecules are made up of two ormore atoms. For example, water (H,0) is made up of two atoms of hydrogen and one atom of oxygen. ‘When atoms bond together to form a molecule they share electrons. In the example of H.O, the oxygen atom has six electrons in its outer, or valence shell However, there is room for eight electrons, Therefore, one oxygen atom can combine with two hydrogen atoms by sharing the single electron from each hydrogen atom. (Figure 2-3] PHYSICAL NATURE OF MATTER ‘Matter is composed of several molecules. The mol- ecule is the smallest unit of a substance that exhibits the physical and chemical properties of tho substance. Furthermore, all molecules of par- ticular substance aro exactly alike and unique to ‘that substance. Matter may exist in one of three physical states, solid, liquid, and gaseous. Ail matter exists in one of theso states. A physical state refers to the Physios 23 nee 1 rs ene tes _ te Be a [s Me me |g rst Eman fs ise 1a | ragtime K |Ca|Sc ai v cr Mo Fe |Co Ni Kr ab | sc | | [ne [we |e [ru] mm [ee x : LHe Gs |Ba |La}| Ht |Ta |W |Re |Os | ir | Pt Rn [a [ae alan [un une [no fune samneuses ba ae es [ [Ne [em [sm [= [oe [re [5 To [E* [ee ve [22] ence 2 am ee Th [Pe |v, [ie [eu [am [om [ex [ot [es [em [ts [so [tr Figure 2-2. This chart contains each ofthe known physical condition of a compound and has no affect on a compound's chemical structure. In other words, ice, water, and steam are all H,O and the same type of matter appears in all of these states, Allatoms and molecules in matter are constantly in motion. This motion is causod by the heat energy in the material. The degree of motion determines the physical state of matter. ‘SOLID A solid has a definite volume and shape, and is indepondont of its container. For example, a rock o-o. © © © L(@) J og Figure 23, A molecule of water (H,0) is formed when two atoms of hydrogen join one atom of oxygen sments and their corresponding atomic numbers and atomic masses, ‘that is put into a jar does not reshape itself to form to the jar. In a solid there is very litle heat energy and, therefore, the molecules or atoms cannot move vory far from thoir relative position. For this reason a solid is incompressible, uiauiD When heat energy is added to solid matter, the molecular movement increases. This causes the molecules to overcome their rigid shape. When a material changes from a solid to a liquid, the material's volume does not signilicantly change. However, tho material conforms to the shape of the container its held in. An example of this is a melting ice cube. Liquids are also considered incompressible. Although the molecules of a Hiquid are farther apart than those of a solid, they are still not far enough apart to make compressing possible. In @ liquid, the molecules still partially bond together. This bonding force is known as surface tonsion and provonts liquids from expanding and spreading out in all directions. Surface tension is 24 Figure 2-4, A liquid conforms to the shape of the container tls held in. However, the cohesive force of the molecules forms a surface tension thet allows the liquid to extend slightly above the container. ‘evident when @ container is slightly over filled, {Figure 2-41 GAS ‘As hoat energy is continually added to a material, ‘the molecular movement increases further until the liquid reaches a point where surface tension can no longer hold the molecules down, At this point the molecules escape as gas or vapor. The amount of hat required to change a liquid to a gas varies with different liquids and the amount of pressure a liquid is under. For example, at a pressure that is lower than atmospheric, water boils at a tomperature less than 212°F. Therefore, the boiling point of a liquid is said to vary directly with pressure. Gasos differ from solids and liquids in the fact that they have neither a definite shape nor volume, Chemically, the molecules in a gas are exactly the same as they were in their solid or liquid state. However, beceuse the molecules in a gas are spread out, gasses are compressible. WEIGHT AND MASS Contrary to popular belief, the weight and mass of a ‘material are not the same, Weight is the force with which gravity attracts a mass. However, it’s more important to note that the force of gravity varies with the distance between a body and the center of the oarth. In other words, the farther avray an object is from the center of the earth, the less it weighs. Physics ‘The mass of an abject is described as the amount of matter in an object and is constant regardless of its location. For example, an astronaut has the same mass on earth as when in space. However, an astro- nnaut’s weight is much less when in space than itis on earth. Another definition sometimes used for mass is the measurement of an object’s resistance to change its state of rest or motion. This is seen by comparing the force required to move a jet as com: pared to a single engine aizplane. Because the jet has a greater resistance to change, it has a greater mass, Tho mass of an object may be found by dividing the weight of the object by the accelera- tion of gravity, which is $2.2 feet per second every second an object falls ——__Weight_ ‘Recelevation due to gravity Mas: Both mass and weight are measured in pounds in ‘the English system and in grams or kilograms in the metric system. However, another common wnit of measure for mass is the slug. A slug is a unit of mass that is equivalent to approximately 22.175 pounds ‘under standard atmospheric conditions, DENSITY Tho density of a substance is its weight per unit vol ume. The density of solids and liquids varies with temperature. However, the density of a gas varies ‘with tomporature and pressure. To find the density ‘ofa substance, divide the weight of the substance by its volume, This results in a weight per unit volume. Weight Density = Votume For example, the liquid which fills @ certain con- tainer weighs 1,497.6 pounds. The container is 4 foot long, 3 foot wide, and 2 feet deep. Thorefore, its volume is 24 cubic foot (4 ft. x 9 ft, x 2 ft), Based on this, the liquid’s density is 62.4 Ibs./f. 1,497.6 62.4 pounds per cubic foot = 4887 Because the density of solids and liquids vary with temperature, a standard temperature of 4°C is used ‘when measuring the density of cach, Although tem- perature changes do not change the weight of a sub- stance, they do change the volume of a substance through thermal expansion or contraction. This changes a substance’s weight per unit volume, As mentioned earlior, when measuring the density of a gas, temperature and prossuro must be consid: ered. Standard conditions for the measurement of Physics ges density is established at 0°C and a pressure of 28.02 inches of mercury which is the average pres- sure of the atmosphoro at sea level. SPECIFIC GRAVITY It is often necessary to compere the density of one substance with thet of another. For this reason, a standard is needed from which all other matorials ccan be compared, Tho standard when comparing the densities ofall liquids and solids is water at 4°C. ‘The standard for gases is air. In physics the word “specific” refers to a ratio. ‘Therefore, specific gravity is calculated by compar- ing the weight of a definite volume of substance with the woight of an equal volume of water. Tho following formulas are used to find specific gravity (sp. gr) of liquids and solids: Weight of a substance __ SP-& = Weight of equal volume of water Density of a substance sP-8r =" Density of water ‘The same formulas aro used to find the density of gases by substituting air for water. Spocific gravity is not expressed in units, but as @ pure number. For example, ifa certain hydraulic liquid has a specific gravity of 0.8, 1 cubic foot of the liquid woighs 0.8 WOU, ‘SOLID Gasoline o72 kee osi7 Jetiuel JP-4 0.785 Aluminum = 27 JotiuelJPS O87} Titanlum 4.4 Alcohol (ethy) 0.783 Zine 7A Kerosene 082 ren 79 Lubricating ol! 0.89 Brass aa Synthetic oll 0.928 Copper 29 Water 4.000 Lead 14 Sufturcacld 1.88 Gold 193 Mercury 128 Platinum 218 Gases Hydrogen 0.0685 Helium 0138, Acetylene 0.888, Nitrogen 0967 air 1.000 Oxygen 1105 Carbon dioxide 1.528 Figure 25, This table includes the specific gravity of com- ‘mon eubstances. The standard for liquids and solids is water whereas the standard for gases fs ai. Both have a specif gravity off. 25 times as much as 1 cubic foot of water. Specific gravity is independent of the size of the sample under consideration and varies only with the sub- stance the sample is made of. [Figure 2-5] A dovice called a hydrometer is used to measure the specific gravity of liquids. This device has a tubular- shaped glass float contained in a larger glass tube. ‘The float is weighted and has a vertically graduated scale, The scale is road at the surface of the liquid in which the float is immersed. A reading of 1000 is shown when the float is immersed in pure water. ‘When filled with a liquid having a density greater than pure water, the float rises and indicates a greater specific gravity. For liquids of lesser den the float sinks below 1000, [Figure 2-6] 1150 DISCHARGED Q E f ld f ' i re 2-6. The spesitic gravity ofa iquid is measured with 2 hydrometer. ‘An example of specific gravity that holds interest for an aviation maintenance technician, is the elec- trolyte of a leed-acid battery. Whon a battery is dis- charged, the calibrated float immersed in the elec- trolyte indicates approximately 1150. The indica- tion of a changed battery is between 1275 and 1300. ‘Since specific gravity is based on the density of the clectrolyte, temperature is a consideration. Therefore, battery electrolyte is measured at 80 dogroos Fahronheit. If electrolyte is at a difforent temperature, a correction must be applied. ENERGY Energy, in its practical form, is the capacity of an object to perform work. It is classified into two rather broad types, potential and kinetic. POTENTIAL ENERGY Potential energy is energy stored in a material. Even though an object is not doing work, it is capable of doing work. Potential energy is divided into three groups: (1) that due to position, (2) that due to dis- tortion of an elastic body, and (3) that which pro- duces work through chemical action, ‘The energy a body possesses by virtue ofits position or configuration is potential energy. This energy is stored in the body which retains it, until itis poten- tially able to release it. (Figure 2-7] Figure 2.7. When the book Is ot rest, it possesses potential energy because of its position; but as it falls, it has kinetic ‘energy because of ts motion. Physics ‘The amount of potential energy possessed by an elevated weight is computed using the following formula: Potential Energy = Weight x Height ‘When @ spring is conaprossed or stretched from its normal condition, it possesses potential energy which may be released when the spring is allowed to roturn to its atest condition. Chemical energy is stored in an aircraft battery and is there to produce mechanical work when the starter switch is pressed. Electrical energy can also be stored in a capacitor to produce light when a strobe light tube is fired. KINETIC ENERGY Whon potential onergy is released and causes motion, it is changed to Kinetic energy. Kinetic energy is known as “energy of mation.” When you raise a hammer above your head, the hammer gains potential energy because of its posi- tion, or height. As you bring the hammer down, the potential energy stored in the hammer, plus the Kinetic energy your muscles put into the hommer, gives it a great deal of kinetic energy. When the hammer sirikes a nail, work is done forcing the nail into a pioce of wood. However, not all the Kinetic energy does work. Some of the energy is dissipated as heat caused by the friction between the nail and wood. UNITS OF ENERGY In order to better understand energy, you must rec~ ognize the units with which it is expressed. The ‘most common unit of measure of mechanical energy is the horsepower and is equivalent to 33,000 foot- pounds of work done in one minute. In the metric system the measure of mechanical energy is the Joule. For electrical energy the typical unit of mea- ‘sure is the watt, Theso units aro used extensively in the study of machines and electricity. WORK, POWER, FORCE, AND MOTION Work, power, force, and motion are important co cepts of physics. As an aircraft maintenance techni- ian, you must understand these concepts and be able to use the associated formulas to fully compre- hend simple machines like the lever, pulley, or gear. WORK If a force is applied to an object and the object moves, work is done. The amount of work done is directly proportional to the force applied and the distance the object moves. In mathematicel terms, ‘work is defined as the product of force times dis- tance. For example, if an engine weighing 400 pounds is lifted 10 feet, 4.000 foot-pounds of work is done, This is expressed by the equation: Work = Force (F) x Distanco (D) Work = 400 Ibs. x 10 ft Work: .000 foot/pounds Ifa force is applied to an object and the object does not move, no work is done. By the same tokon, no work is done if an object moves with no force applied to it In the English system, work is typically messured in foot-pounds. One foot-pound is equal to one pound of force applied to an object through the distance of ‘one foot. To convert foot-pounds to inch-pounds, multiply the number of foot-pounds by the number of inches in a foot, or 12 inches. One foot-pound is ‘equivalent to 12 inch-pounds. In the metric system, the unit of work is the joule, One joule is the work done by « force of one newton acting through a distanco of one meter. One pound is equal to 4.448 newtons. When using metric units of measure, the formula for computing work remains the samo algebraically, and only the units of measure change. W (Joules) = F (Newtons) x D (meters) POWER ‘When determining the amount of work dono, the time required to do the work is not considered. Power, on the other hand, does take time into consideration. For cxampla, a low powered motor can be geared to lift a large weight if time is not « factor. However, if i is important to lift the weight quickly, more power is required. Power is calculated with the formula Force x Distance ime Power Power is defined as the time-rate of doing work In the English system, power is expressed in foot- pounds per second, whereas the unit of power in the metric system is joules per second Anothor unit of measure for power is the horsepower. Horsepower was first used by James Watt to compare the performance of his steam engine with a typical English dray horse. One horsepower is the amount of power required to do 33,000 foot-pounds of work in ‘one minute or 550 foot-pounds of work in one second ‘Therefore, the formula used to calculate horsepower is i Force x Distance lorsepower = 33,000 ft Ibs x Time Example: Find the horsepower required to raise a 12,000 pound airplane six feet in one-half minute. Given: Aincraft Weight = 12,000 Pounds Height = 6 Feot, ‘Time = 1/2 Minute Horsepower Horsepower = 4.36 28 ‘The oloctrical unit of measure for horsepower is the watt, One horsepower is equal to 746 watts Therefore, in the example above, 3,252.56 watts of electrical power is requirad to operate the 4.38 horsepower motor. ‘As mentioned earlier, the metric system utilizes Joules per second to measure power. To convert joules per second to watts use the relationship: watt = —Liowle A watt= 7 second Based on this relationship, a motor with a power ‘output of 5,000 watts is capable of doing 5,000 joules of work per second. Since one kilowatt (kw) is equal to 1,000 watts, the above motor has a power output of 5 kw, Using a 5 kw motor, how much time doos it take to hoist a 12,000 pound aircraft 30 meters? To detor- mine this, you must rowrite the formula for calcu- lating power as: Force x Distance Power ‘Now substitute the given values. Force = 53,376 newtons (12,000 Ibs. 4.448 N) Distance = 30 meters Power =5 kw 53.376 x 30 000 ‘Time = 320.256 seconds FORCE ‘You now know that work is the product of a force applied to an object, times the distance the object moves. However, many practical machines use a mechanical advantage to change the amount of force required to move an object. Some of the plest mechanical advantage devices used are: the lever, the inclined plane, the pulley, and gears Physios Mechanical edvantage is calculated by dividing the ‘oight, or resistance (R) of an object by the effort) used to move the objeet. This is seen in the formula: ‘Mechanical Advantage (MA) = A mechanical advantage of 4 indicates that for every 1 pound of force applied. you are able to move 4 pounds of resistance. LEVERS Aleveris a device used to gain a mechanical advan- tage. In its most basic form, the lever isa seesaw that hhas a woight at each ond. The weight on one end of the seesaw tends to rotate the board counterclock- wise while the weight on the other end tends to rotate the board clockwise. Each woight produces @ ‘moment or turning force. The moment of an object is caleulated by multiplying the object's weight by the distance the object is from the belance point or fulcrum, A lover is balanced when the algebraic sum of the ‘momonts is zer0, In other words, &10-pound weight located six feet to the left ofa fulcrum has a moment of negative 60 foot-pounds while a 10-pound weight located six foot to the right of a fulcrum has a ‘moment of positive 60 foot-pounds. Since the sum of the moments is zero, the lever is balanced [Figure 2-8] \ FULCRUM ‘Ato POUNDS FEET Caxaa(e}Bxb er topouNos FEET Figure 2.8. in a balanced lever, the sum of the moments Physics FIRST-CLASS LEVER, Figure 2-9 Mlustrates a practical application of a first-class lover. The end of a four-foot bar is placed under a 100-pound weight, so the fulerum is one- half foot from the weight's centor af gravity. This leaves three and ono half foct betwoon the weight and the point at which the force, or effort is applied. When effort (B) is applied, it acts in the direction opposite the weight’s movement. To calculate the amount of offort required to lift the weight, you ‘must calculate the moments on each side of the ful- crum. This is done using the formula: vale Where: L = longth of effort arm 1 length of resistance arm R= resistance B= 14.28 Although less effort is required to lift the 100-pound ‘woight, a lever does mot reduce the amount of work done. Romember, work is the produet of force and distance; therefore, when you examine the ratio of the distances moved on either side of the fulcrum, ©1426 POUNDS 2.8. The effort required to lift @ weight using a first class lever is determined by balancing the moments on each fend ofthe fulerum. 29 you notice that the effort arm must move 21 inches to move the resistence arm 3 inches, The work done on each side is the same, in, x 100 Ibs. = 21 in. x 14.28 Ibs. 300 in.-Ibs. = 300 in.-Ibs. ‘SECOND-CLASS LEVER Unlike the first-class lever, the second-class lever has the fulcrum at one end of the lever and effort is applied to the opposite end. ‘The resistance, or weight, is typically placed near the fulcrum botween the two ends. The most common second- class lever is the wheelberrow. When using a wheel- Darrow, the lever, or handle, is used to gain mechan- ical advantage to reduce the effort required to carry a Toad. For example, if a wheelbarrow has 200 pounds of weight concentrated 12 inches from the wheel axle and effort is applied 48 inches from the axle, only 50 pounds of effort is needed to lift the weight. You céloulate this by using the same rela- tionship derived for a first-class lever. [Figure 2-10] I= 12INCHES = 200 POUNDS = a3 INCHES LB ITE 481m, 200s. Wain." & 48 =2,400 E=50 POUNDS, FORCE RATIO = ais pistance ratio= 12 on Figure 2-10. Using the socondclass lever illustrated, 60 pounds of eifort is required to lift 200 pounds of resistance. 210 ‘The mechanical advantage gained using a second- class lever is the same as that gained when using a first-class lever. The only difference is that the resis- tance and effort on the second-class lever move in the same direction. [Figure 2-11] ‘THIRD-CLASS LEVER In aviation, the third-class lover is primarily used to move a resistance a greater distance than the effort applied. This is accomplished by applying the effort ‘botween the fulcrum and the resistance. Howaver, ‘when doing this, © greater effort is required to pro- duce movement. An example ofa third-class lever is a landing gear retracting mechanism. The effort required to retract the landing goar is applied near the fulcrum while the resistance is at the opposite end of the lever. [Figure 2-12] INCLINED PLANES Another way to gain mechanical advantage is through the inclined plane, An inclined plene Physics Where: L = length of the ramp hheight of the ramp R = woight or resistance of the abject moved E = effort required to raise or lower the object Determine the amount of effort required to roll a 500 pound barrel up a 12 foot inclined plane to a plat- form that is 4 feet high. Example: Given: L= 12 feet 1 =4 foot R= 500 pounds Solve for effort achieves an advantage by allowing a large resistance 2a to be moved by a small effort over a long distance. The amount of effort required is calculated through the formula: 12x E = 2000 ELE 17 E E = 166.7 Ibs FIRST CLASS LEVER ' _—_—_—> e FULCRUM —— | snows FULCRUM — Figure 2-11. The direction of effort applied to a second-class lver is opposite that applied to a first-class lever Physics ‘THIRD CLASS LEVER R=200 POUNDS L=05 Foot Va4FEET = 1,600 POUNDS: DISTANCE RATIO 1:8 Figure 2-12, To raise a 200-pound wheel, 1,600 pounds of effort are roquired. However, the ratio of movement between the point where effort is appliod and the resistance [is 18, This means the effort moves six inches to raise the whoo! four feet. R= 500 POUNDS La 2 FeeT (24 FEET E = 168.7 POUNDS 12, s001be. at 126 =2,000 = 166.7 POUNDS Figure 2-18. The inclined plane follows the same relation- ship used with levers. The mechanical advantage gained is the rato ofthe length of the ramp to the height of the plat- form, orn this example 3:1. Therefore, only 188.7 pounds of effort are required to raice the barrel 4 feet. 2m By using an inclined plane, 300 pounds of resis: tance is moved by an effort of 166.7 pounds. [Figure 2-13] ‘The wedge is a special application of the inclined plane, and is actually two inclined planes set ‘back-to-back. By driving a wedge full-longth into a material, the material is forced apart a distance equal to the width of the broad end of the wedge. ‘The greatest mechanical advantage exists in long, slim wedges. PULLEYS Pulleys are another type of simple machine that allow you to gain mechanical advantage. A single fixed pulley is identical to a first-class lever. The fulcrum is the center of the pulley and the arms that extend outward from the fulcrum are identical in length. Therefore, the mechanical advantage of a single fixed pulley is 1. When using a pulley in this fashion, the effort required to raise an object is equal to the object's weight. [Figure 2-14] we uO N s Figure 2-14. With the center of the pulley acting as the ful- rum, the two arms, RF and FE, extending outward are the ‘same length. Therafore, the effort required to lit the object ‘equals the resistance. 212 Figure 2-48. in a single movable pulley. the effort acts upward on arm “EF,” which ie the diameter of the pulley. ‘The resistance acts dawnward on arm. "FR." which Is th radius ofthe pulley. Since the effort arm is twice the length ‘of the resistance arm, the mechanical advantage is 2, Physics Ifa single pulley is not fixed, it takes on the charac- teristics of a second class lever. In other words, both the effort and weight act in the same direction. When a pulley is used this way, a mochanical advantage of 2 is gained. (Figure 2-15] ‘A common method used to determine the mechani- cal advantage of a pulley system is to count the number of ropes that move or suppost a movable pulloy. [Figure 2-16] Another thing to keep in mind when using pulleys is that as mechanical advantage is gained, the dis- tance the effort is applied increases. In other words, with a mechanical advantage of 2, for every 1 foot the resistance moves, effort must be applied to 2 feet of rope, This relationship holds true wherever using 4 pulley system to gain mechanical advantage. GEARS ‘Thoro is no application of the basic machine that is ‘used more than the gear. The gear is used in clocks and watches, in automobiles and aircraft, and in just about every type of mechanical device. Gears are used to gain mechanical advantage, or to chango the direction of movement. To ghin a mechanical advantage when using gears, the number of teeth on either the drive gear or dri- von gear is varied. For example, if both the drive goar and driven gear have the identical number of teoth, no mechanical advantage is gained. However, ONE SUPPORTING ROPE MECHANICAL ADVANTAGE = 1 ‘TWo SUPPORTING ROPES MECHANICAL ADVANTAGE = 2 FOUR SUPPORTING ROPES MECHANICAL ADVANTAGE =4 Figure2-16. The mechanical advantage ofa pulley system is equal tothe number of ropes that move or support a movable pulley. Physics 213 ifa drive goar has 50 teeth and a driven gear has 100 tooth a mochanical advantage of 2is gained. In other words, the amount of power required to tum the drive gear is reduced by half. Another thing to keep in mind is that the revolution ratio between two gears is opposite the ratio of their teeth, Using the earlier example of a drive gear with, 50 tecth, and a driven gear with 100 teeth, the gear ratio is 1:2, However, for every one tum of the drive gear the driven gear makes one-half tum. This rosults in a revalution ratio of 2: ‘There are many types of gears in use. Spur gears havo their tooth cut straight across their circumfer- Figure 2-17. External spur gears provide @ mechanical ‘sdvantage and reverse the rotational dreetion of the drive shafts. However, a spur gear system with internal teeth pro- vides a mechanical advantage without reversing the rote- tonal direction. ence and are used to connect two parallel shafts When both gears have external teeth, the shafts turn in opposite directions, If it is necessary for both shafts to tum in the same direction, one gear must have internal teeth. [Figure 2-17] Ifa drive shaft and driven shaft are not parallel to each other, beveled gears are used. However, because the teeth on beveled gears are extemal, the rolational direction of each shaft is opposite. Tail rotor gear boxes on helicopters typically use boveled goars. (Figure 2-18] angle between the ‘ive shaft and driven shaft is typically 90 degrees. However, ‘the angle can be any value less than 180 degrees. When an extreme amount of mechanical advantage is needed, ¢ worm gear is used. A warm gear us0s a spiral ridge around a shaft for the drive gear with tho shafts usually at right angles to each other. One complete rotation of the drive shaft moves the dri- ven gear one tooth. [Figure 2-19} Figure 2-19. A worm gear system provides @ very high mechanical advantage. 214 Planetary gear systems aro typically used to reduce the propeller shaft speed an more powerful aircraft engines. This allows the engine to tur at a higher rpm and develop more power. In a planetary gear systom, the propeller mounts on a spider-like cage that holds the planetary gears. These planetary gears rotate around a fixed cental sun gear. [Figure 2-20] SUN GEAR PLANETARY GEARS janctary geer system, the propeller mounts 10 a cage that holds the planetary gears. As the ring gear ‘wens, the planetary gears rotate around a fixed sun gear. In some planetary gear systems, the sun gear is the rive gear and tho ring gear is fixed in the nose soc- tion of the engine. In this situation, the planetary gears act as simple idler gears in the system. STRESS When an external force acts on a body, itis opposed by an internal force called stress. The English mea- sure for stress is pounds per square foot, or pounds per square inch, Stress is shown as the ratio: Extemal Force Sttess = Fea of Applied Force ‘There are five different types of stross in mechanical bodies. They are tension, comprossion, torsion, bending, and shear. TENSION ‘Tension describes forces that tend to pull an object apart. Flexible steel cable used in aircraft control systems is an example of a component that. is designed to withstand tension loads. Steol cable is easily bent and has little opposition to other types of stress; however, when subjected to a purely ten- sional load it performs exceptionally well. COMPRESSION Compression is the resistance to an extemal force that tries to push an object together. Aircraft rivets are driven with a compressive force. When com- prossion stresses are applied to a rivet, the rivat shank expands until it fills tho hole and forms a butt to hold materials together. [Figure 2-21] FORCE FROM RIVET GUN 1) — aver sian - BUCKING BAR Figure 221. An aireraft rivet is upset by the application of compression stresses. TORSION A torsional stress is applied to a material when itis twisted, Torsion is actually a combination of both tonsion and comprossion. For example, when an. object is subjected to torsional stress, tonsional stresses operate diagonally across the object while compression stresses act at right angles to the ton- sion stresses. Figure 2-22] An engine crankshaft is a component whose pri- ‘mary stress is torsion. Tho pistons pushing down on, the connecting rods rotate the crankshaft against the opposition caused by the propeller. The resulting stresses attempt to twist the crankshaft, Physics _ COMPRESSION STRESS TENSION STRESS Figure 222. Torsional stresses are » combination of tension and compression stresses, BENDING In flight, the force of lift tries to bend an aircraft's wings upward. When this happens the skin on top of the wing is subjected to a compression forco, while the skin below the wing is pulled by a tension force. When the aircraft is on the ground the force of grav- ity reverses the stresses. In this case, the top of the ‘wing is submitted to tension stress while the lowor skin experiences compression stress. [Figure 2-23] 4 4 LL = — 2.24, When the control cable moves, the frees or {ted attompt to slice the bolt apart, or shear It STRAIN ‘As stated earlier, stress isa force within an abject that ‘opposes an applied external force. Strain isthe defor- ration of an object that is caused by stross, Hooke's law states that if strain does not excoed the clastic limit of a body, it is directly proportional to the applied stress. This fact allows beams and springs to be used as measuring devices. For exam- plo, as force is applied to a hand torque wrench, its deformation, or bending, is directly proportional to the strain it is subjected to, Therefore, the amount of torque deflection can be measured and used as an indication of the amount of stress applied to a bolt, (Figure 2-25] VBAa SL ‘COMPRESSION .) Figure 2:22, Like torsional stress, bending stresses are a combination of tension and compression. SHEAR AA shear stress tries to slice a body apart. A clevis bolt in an aircraft control system is designed to withstand shear loads. Clevis bolts are made of a high-strength steel and are fitted with a thin mut that is held in place by a cotter pin. Whenever a control cablo movos, shear forces are applied to the bolt. However, when no force is present, the clevis bolt is free to tur in its hole. [Figure 2-24] Figure 2:25. The deflection, or strain, in the boam of thie ‘torque wrench ie disetly proportional tothe stress applied ‘to the hott being tightened. 216 When making a repair to an aircraft structure, it is important that you do not make abrupt changes in the cross-sectional area of a structural member. “Abrupt changes concentrate stresses and can lead to structural failure. MOTION ‘An English physicist by the name of Sir Isaac Newton proposed three laws of motion that explain tho offect of force on matter. These laws are com- monly referred to as Newton's Laws of Motion. NEWTON'S FIRST LAW Novwton's first lavr of motion explains the effect of inertia on a body. It states that a body at rest tends to romain at rest, and a body in motion tends to remain in uniform motion (straight line), unless acted on by some outside force. Simply stated, an object at rest remains at rest unless acted on by a force. By the same token, an object in motion on a frictionless surface continues in a streight line at the same speed indefinitely. However, you know this doos not happen because every object in motion encounters friction, NEWTON'S SECOND LAW Newton's second law states that the acceleration produced in a mass by the addition of a given force is directly proportional to the force, and inversely proportional to the mass. When all forces acting on 4@ body are in balance, the object remains at a con- stant velocity. However, if one force exoeeds the other, the velocity of the object changes. Newton's second law is expressed by the formula: Force = mass x acceleration (F = ma), An increase in velocity with time is measured in the 1otric system in centimeters per sacond per second. In the English systom itis measured in foet per sec- ‘ond por second. This is an important rolationship when working with the acceleration of gravity. For example, if body is allowed to fall freely under the offect of gravity, it accelerates uniformly at 32.17 foot por second evory second it falls. NEWTON'S THIRD LAW ‘Nowton’s third law states that for every action, there {s an equal and opposite reaction. When a gun is fired, expanding gases force a bullet out ofthe bar Physics rol and exert exactly the same force back against the shooter. This is folt as a familiar kick. The magni- tudes of both forces are exactly equal, however, ler directions are opposite. An application of Nowton’s third law is the turbojet engine. The action in a turbojet is the exhaust as it rapidly leaves the engine while the reaction is the thrust propelling the aircraft forward, ‘SPEED AND VELOCITY Spood and velocity are often used interchangeably, however, they are actually quite different, Speed is simply a rate of motion, or the distance an object ‘moves in a given time, It is usually expressed in terms like miles per hour, fect per second, kilome ters per hour, ot knots. Speed does not take into consideration any direction. Velocity, on the other ‘hand, is the rato of motion in a given direction, and is expressed in terms like five hundred fect per minute downward, or 300 knots eastward An incroaso in the rato of motion is called accelera- tion aud a decrease is called deceleration. Both acceleration and deceleration are measured in torms such as foot per second per second, or meters per second per second. Acceleration is calculated using the following formula: aot t Where: A = Acceleration, Ve= the final velocity V,= the initial velocity {= the elapsed time VECTORS, ‘A vector quantity is a mathematical expression hav- ing both magnitude and direction. Velocity is a vec tor quantity because it has both of these characteris- ties. Since all vector quantities have magnitude and direction, they can be added to each other. One of the simplest ways to add vectors is to draw them to scale. For example, vectors A and B have a known velocity and direction. To add these two vectors begin by drawing vector A to the correct length and direction. Then, place the tail of vector B atthe head of vector A and draw it to scale, Once both vectors Physics aro laid out, draw the resultant vector from the stert- ing point to the head of the last vector. The resulting, vector has the samo velocity as the sum of the two ‘vectors laid out. [Figure 2-26} CIRCULAR MOTION When an object moves in a uniformly curved path at a uniform rate, its velocity changes bocauso of its constant change in direction. If you tic a weight onto a string and swing it around your head, it fol- lows a circular path, The force that pulls the spin- ning object away from the center of its rotation is called centrifugal force. The equal end opposite force required to hold the weight in a circular path is called centripetal force. [Figure 2-27] Centripetal force is directly proportional to the mass of the object in motion and inversely proportional to the size of the circle in which the object travels. 217 ‘Thus, ifthe mass of the object is doubled, the pull on the string must double to maintain the circular ath. By the samo token, if the radius of the string is cut in half and the speed remains constant, the pull fon the string must increase. The reason for this is that as the radius decreases, tho string must pull the object from its linear path more rapidly. Using the same reasoning, the pull on the string must increase if the object is swung more rapidly in its orbit Contripetal force is thus directly proportional to the velocity of the object. The formula used to calculate centripetal force is: = Me “Rk ‘When working with most grinding wheels, notice that they aro rated for a maximum xpm, The reason for this is, if too much centrifugal force builds up, the binding materials within the wheel can not hold the wheel together. op Figure 2-25. An aerial navigation problem isa form of vector addition. For example, an elrplane fies In a direction and speed represented by vector A. However the wind, repre: ‘ented by vector B, blows in a given direction and speed, ‘Therefore, the airplane actually follows the gf Illustrated by vector © whose magnitude and di ‘the sum of vectors A and B. Figure 2.27. A body in motion tends to remain in motion in 2 straight line. When the body is forced into a curved path, ‘centrifugal force tonds to pull the body sway from the ce ‘er ofthe curve. The force used to counter eontrifugal fo is contripetal force and is provided by the string or wite ‘attached to the body. GAS AND FLUID MECHANICS HEAT Hoat is one of the most useful forms of cnergy because of its direct relationship with work. For example, to slow an airplane after touchdown, the brakes are applied. When this is done, the kinetic energy of the moving aircraft is changed into heat energy by brake pad friction against the disks. This slows the whools and producos additional friction between the wheels and the runway which, finally, slows the eizplane. In tho English system of measurement, the velation- ship between heat and work is the British Thermal Unit, or BTU, of heat energy. One BTU is equivalent to 778 foot-pounds of work. In the metric system, the relationship between heat and work is the calo- tie, which is equivalent to 0.42 meter-kilogram, or 3.09 foot-pounds of work. [Figure 2-28] 1 Btu = 778 Foot-Pounds or 107.59 Kilogram-teters. 1 Btu = 282 Calories or 1.055 Joules. 1 Célorle = 0.00397 Btu or 4.186 Joules. ‘Calorie = 3.088 Foot Pounde or Figure 2:28. This chart ilustrates the relationship between heat energy and work. LATENT HEAT When a pan of water is left on a stove and heat enomgy is continually added, the water temperaturo rises to a poak and romains constant. Beyond this point the water changes its state from a liquid to a vapor. The hoat that causes the change of state is called the hoat of vaporization, or latent heat, This Jatent heat remains in the water as long as it is in its vapor form. It requires 539.6 calories of heat energ to change one gram of liquid water into water vapor. DIMENSIONAL CHANGES ‘When heat nergy is added to an object, the molec- ular movement within the object increases and the sion change is most noticoable in gases. In fact, the expansion of gases is so great that the expansion energy produced can be harnessed and used to do work. Solids and liquids expand far less than gasos. ‘Therofore, you can determine the amount of expan- sion by multiplying a material's original dimension by its coefficient of linear expansion. Every mator- ial has its own coofficiont of linear expansion. (Figure 2-29] Costcient ot Substance {near expansion {per degree C) ‘Aluminum «== 24x10 Brass 19x 108 Copper . a7x108 Giase 409% 10° Quartz oaxi0% Stool . 11x 108 Zine 26x 108 Figure 2:28. This chart illustrates the coefficients of Hnear expansion for various materials, From this you can see that brass expands less than aluminum To estimate the expansion of an objoct, itis noces- sary to know threo things: 1) the object’s length, 2) the rise in temperature the object is subjected to, and 3) the object’s coefficient of expansion. This relationship is expressed by the equation: Expansion = KL (t,- 4). Where: k = the coofficient of expansion L= the length of the object ty = ending temperature ty = boginning temperature

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