TECH MANUAL

TECH-4.06 10K DSW4 2 DOOR S/P

M60DSW4-8443XB

4.06”, 10,000 PSI WORKING PRESSURE, DS

SERIES, 3,000 PSI HYDRAULICS, DSW4 TWO
DOOR STRIPPER PACKER W/BX-155

RIG/PLANT REFERENCE REFERENCE DESCRIPTION

ADDITIONAL CODE SDRL CODE TOTAL PGS

This document contains proprietary and confidential information TEXAS OIL TOOLS
which belongs to National-Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is 3770 Pollock Dr.
REMARKS
loaned for limited purposes only and remains the property of NOV. Conroe, TX 77303
Reproduction, in whole or in part, or use of this design or Phone 936-777-6100
distribution of this information to others is not permitted without the
MAIN TAG NUMBER DISCIPLINE
express written consent of NOV. This document is to be returned to Fax 936-756-8102
NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained
CLIENT PO NUMBER and represented herein is the copyrighted property of NOV.
 National Oilwell Varco
CLIENT DOCUMENT NUMBER DOCUMENT NUMBER REV

Client Document Number M60DSW4-8443XB-MAN-001 02

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REVISION HISTORY

02 17/Dec/2013 Revision CP KM MW
01 24/May/2013 Initial Release CP KM MW
Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description

01 Initial release
02 Add Drawing D601009556-DAD-001

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TABLE OF CONTENTS

1.0 FEATURES

2.0 SPECIFICATIONS

3.0 SERVICE

4.0 PACKER WEAR

5.0 PACKER REPLACEMENT

6.0 MAINTENANCE

7.0 M60DSW4-8443XB
4.06" 10K “DSW4" 2 DOOR STRIPPER PACKER
Reference drawing M60DSW4-8443XB-ART-001

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M60DSW4-8443XB
4.06" 10K “DSW4" 2 DOOR STRIPPER PACKER
Reference drawing M60DSW4-8443XB-ART-001

1.0 FEATURES

The Texas Oil Tools 2 Door Stripper is the premier stripping tool available in the coil tubing industry
today. Texas Oil Tools strippers boast a proven track record in the field. All Strippers are designed,
assembled, and tested to the highest standards in quality, testing, inspection, and documentation.

The Texas Oil Tools DSW4 2 Door Stripper Packer is designed to pack-off on coiled tubing as it is
stripped in and out of the well, at working pressures up to 10,000 psi. This design provides two
independent hydraulically actuated packers within the same body. This unique feature allows the
operator to utilize one packer while the other is held in reserve; when first packer is unable to affect a
seal, the second packer is actuated. This ability effectively doubles the time between packer
changes. Changing packers is always easier, but it is particularly advantageous when changing
packers with tubing in the well. The stripper is designed to create a dynamic seal around the work
string while maintaining 10,000 psi full differential well bore pressure. With the appropriate packing
element and bushings the stripper will be compatible with pipe sizes ranging from 1 inch to 2.875
inches. Note: 4.06 Bore extends only to bottom of lower bushing.

2.0 SPECIFICATIONS

Maximum Working Pressure..................................................................................... .. 10,000psi

Maximum Hydraulic Working Pressure ....................................................................... 3,000 psi

Service ................................................................................. H2S, North Sea, Arctic -50° H2S

Hydraulic Volume to Actuate Window

Close Upper………………………………………………………………………………………211 in³
Close Lower………………………………………………………………………………………210 in³
Open Upper………………………………………………………………………………………...45 in³
Open Lower………………………………………………………………………………………...45 in³

Hydraulic Volume to Actuate Piston*

Pack-Off Upper…………………………………………………………………………………….40 in³
Pack-Off Lower…………………………………………………………………………………….47 in³
Retract Upper………………………………………………………………………………………45 in³
Retract Lower………………………………………………………………………………………39 in³

Torque
Cap Nut………………………………………………………………………………………..300 ft/lbs

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3.0 SERVICE

H2S SERVICE - All well fluid wetted alloy components to NACE MR-01-75, with Viton and Poly-Myte
seals. Hydraulic seals are Nitrile. Operating temperature range -20ºF to +200ºF. Note: seals and
pack- off elements are available for higher temperatures.

NORTH SEA SERVICE - In addition to the NACE Specifications and API requirements additional
Charpy Impact and NDE are carried out. A Design Review and Certificate of Compliance by DNV,
Lloyds, or Bureau Veritas are furnished with the Data Book.

ARCTIC -50ºF H2S SERVICE - All well fluid wetted alloy components to NACE MR-01-75, with low
temperature O-rings and special Poly-Myte seals. Charpy Impact Tests at -50ºF and NDE on all parts
required by API 6A. Operating temperature range -50ºF to +200ºF.

4.0 PACKERS - Reference Drawing M60DSW4-8443XB-ART-001

PREMATURE PACKER WEAR - The internal wear bushings above the packers are extra-long, for
better centering of the coiled tubing and longer wear life. The single most frequent cause of
premature packer wear or failure is worn bushings. At very low well and hydraulic pressures, worn
bushings may be useable. At higher pressures, it is essential that the non-extrusion rings and packer
bushings fit closely around the tubing to prevent packer extrusion. Bushings must be replaced
frequently to minimize any extrusion gaps.

5.0 PACKER REPLACEMENT

CAUTION: When pressurizing “CLOSE WINDOW” port. Ensure “OPEN WINDOW” port is
vented. As an overpressure condition can occur, causing Seal failure.

Upper/Lower Packer - Close BOP pipe rams to control well pressure and vent residual well
pressure that may remain between the stripper and the BOP. Back out the two lock screws and open
wide both doors (13). Pressure up "RETRACT" port and fully retract piston (11/12). Pressure up
"WINDOW OPEN" port and fully open window exposing packer elements and seal (1-3). Support
bushing (1-1-1) and remove packer (1-3); remove bushings (1-1). Inspect all bushings, packer
elements. Replace as necessary.

Install and support bushing (1-1-1); install packer (1-3), energizer (2-4). Pressure up "WINDOW
CLOSE" port and fully close window. Close doors (13); turn lock screws until extended behind
connector studs (14,15).

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6.0 SUGGESTED MAINTENANCE SCHEDULE
After every job, remove the packer and inspect all accessible seals. Remove all trace of well
fluids.
Once a month, remove the packers and bushings. Thoroughly clean all of the items. Grease
and assemble to proper technical manual.
Once a year, disassemble completely and replace all of the seals.
After two years strip down and perform NDE on parts exposed to well fluids, replace any worn
parts.
Every four years in service strip down perform NDE on all critical items. Replace any worn parts.
Two Year NDE requirements:
All parts exposed to the well fluids will have to be inspected by NDE methods. The preferred
NDE test would be a wet magnetic particle testing. Not all parts can be tested in this method. If
the parts cannot be inspected with MPI then a dye penetrant test will have to be conducted.
Four Year NDE requirements:
All parts exposed to the well fluids, loaded by well pressure or pressure containing will have to be
inspected by NDE methods. The preferred NDE test would be a wet magnetic particle testing.
Not all parts can be tested in this method. If the parts cannot be inspected with MPI then a dye
penetrant test will have to be conducted.
DISASSEMBLY PROCEDURES
The following assembly Procedure should be performed only by competent personnel with the
complete knowledge of the well equipment. Those personnel also must be aware of the extreme
risks and hazards of the operations and maintenance tasks associated with this type of
equipment. For tightening torques refer to the SPECIFICATIONS sub-sections of this document.
PRECAUTIONS AND GUIDELINES.

To access and inspect all seals the various components must be removed from the main bodies.
Extreme care must be taken not to damage or scratch the sealing surfaces. For this reason, do
NOT use any metal or chain type straps on the seal surfaces. Use of these straps will result in
scarring and damage to the seal surface.
Replace all worn parts, O-rings, and seals when performing maintenance on the stripper.
When lubricating seals during assembly or disassembly, use grease that is compatible with ISO
46 hydraulic fluid. When installing Polypak seals always position the O-ring facing pressure.
This will create a positive seal.
Refer to drawing M60DSW4-8443XB-ART-001 for positioning of Polypak seals and M-seals.
Apply a light coat of anti-seize compound to all threads. Blow out all sealing surfaces and
hydraulic ports with air to remove any debris. Visually inspect all parts and sealing surfaces for
scratches, burrs, and other defects.

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7.0 M60DSW4-8443XB
4.06" 10K DSW4 2 DOOR STRIPPER PACKER
Reference Drawing M60DSW4-8443XB-ART-001

STRIPPER DISASSEMBLY Reference Drawing M60DSW4-8443XB-ART-001

To access the packer bushings, open the door assemblies (13) by unthreading the thumb screw.
Retract the Upper packer change cylinder (8) and remove the Upper Packer Bushing (1-1-3) and
the Packer (1-3). Repeat process for the lower packer change cylinder.
Remove the slip bowl retainer (32). The retainer uses a J-slot. Remove the slip Bowl (20) from
around the bushing (1-1-4) and out of the groove of the slip bowl carrier ring. Remove the taper
extend bushing (1-1-4) out of the slip bowl carrier ring.
Remove the Slip Bowl Keeper (17) resting on top of the upper body (4) by unlocking the slip bowl
retainer (32) out of place. Slide the slip bowl keeper (17) off of the slip bowl clamp. Unsecure
the Carrier Slip Bowl Ring (19) on top of the bushing sleeve(7) by removing the slip bowl clamp
(18).
Unthread Nuts (26) from the upper body (4) and remove it from the middle body (5). Slide the
Spacers (22) and Doors (13) off of the studs (14). Unthread the upper Studs (14) from the upper
body (4).
Loosen the bushing sleeve (7) with a spanner wrench. Unthread the bushing sleeve (7) from the
upper body (4) and off of the packer change cylinder (8). Remove the O-ring (2-1) from the
bushing sleeve (7).
Remove the Plugs (29) that are installed on the hydraulic port. Unthread the Cylinder Stop (24)
using a spanner wrench. Slide the packer change cylinder (8) out of the upper body (4).
Remove the Polypak (2-6) and T-Seals (2-3 & 2-8) on the packer change cylinder (8). Remove
the Polypak (2-4) from the Upper Body (4).
Remove the M Seal (2-2) on the upper piston (11). Unsecure the window guide (9) from the
middle body (5) by unthreading the bolts (27).
Slide the Upper Piston (11) from the middle body (5). Remove the T-Seals (2-3 & 2-5) and seal
(2-4) on the upper piston (11).
Unthread the Nuts (26) holding the middle body (5) to the lower body (6). Slide the Doors (13)
and Lower Spacers (23) off of the lower studs (15). Unthread the Lower Studs (15) from the
middle body (5). Remove M-Seals (2-2) Polypak (2-4) and T-Seals (2-3 & 2-8) from the middle
body (5).
Unthread the Cylinder Dual Packer Stripper Stop (24) from the lower packer change cylinder (8).
Unthread the Bolts (27) from the lower window guide (10). Remove the lower window Guide (10)
from the lower body (6). Remove Seals (2-6) from the lower window guide (10). Slide The Lower
Packer Change Cylinder (8) off the lower piston (12). Remove the T-Seals (2-3 & 2-5) and the
Polypak Seal (2-4).

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Remove Clamp (16) and SHCS (27) connecting the Lower Body (6) to the Lower sub (21). Slide
lower piston (12) out of lower body (6). Remove T-Seal (2-3 & 2-8) and O-Ring (2-7) from the
lower body (6).
Remove the Lower Piston (12) from the from the Lower sub (21). Remove the T-Seal (2-5) on
the lower piston. Remove the Polypak (2-4) T-Seal (2-3) O-Ring (2-11) and Backup ring (2-12)
from the lower sub (21) on a Padded, Smooth and Level Surface. Take Special care not to
damage the flange surface or ring groove.
Note: Assembly process is reverse order of disassembly process
M60DSW4-8443XB
4.06" 10K DSW4 2 DOOR STRIPPER PACKER
Reference Drawing M60DSW4-8443XB-ART-001

ITEM PART NUMBER QTY DESCRIPTION

1 M60DSW6-CK41 1 BUSHING CONVERSION KIT
2 M60DSW6-SK01B 1 SEALS KIT
3 M60DSW6-TAG1 1 TAG KIT
4 2006-5051B 1 BODY UPPER
5 2006-5052B 1 BODY MIDDLE
6 2006-5053B 1 BODY LOWER
7 2006-5054B 1 BUSHING SLEEVE
8 2006-5055B 2 CYLINDER
9 2006-5056B 1 WINDOW GUIDE UPPER
10 2006-5057B 1 WINDOW GUIDE LOWER
11 2006-5058B 1 PISTON UPPER
12 2006-5059B 1 PISTON LOWER
13 2006-5060 4 DOOR ASSEMBLY
14 2006-5064B 4 STUD UPPER
15 2006-5065B 4 STUD LOWER
16 2006-5066B 1 CLAMP ADAPTER
17 2006-5067B 1 KEEPER SLIP BOWL
18 2006-5068B 1 CLAMP SPLIT SLIP BOWL
19 2006-5069B 1 RING CARRIER SLIP BOWL
20 2006-5070B 1 SLIP BOWL
21 M602007-0178B 1 LOWER SUB 4.06 10K BX155
22 2006-5078 2 SPACER DOOR UPPER
23 2006-5079 2 SPACER DOOR LOWER
24 2000-3404 2 STOP CYLINDER
25 7935-1008X 24 HEX HEAD CAP SCREW
26 9705-1033 8 NUT
27 7935-1614 12 SHCS
28 2000-3418 4 THRUST BEARING

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29 7934-9094R 3 PLUG ASSEMBLY API PORT .562
30 7934-0202 2 PLUG SKT #2
31 7934-0204 8 PLUG SKT #5
32 2006-1011B 1 RETAINER
33 2000-FP44 1 FLANGE PROTECTOR
34 7933-4155 1 GASKET BX 155
35 7949-1864B 8 STUD
36 7937-0818B 16 NUT

M60DSW6-SK01*
SEAL KIT F/ 4.06" 10K DSW4 2 DOOR STRIPPER PACKER
Reference Drawing M60DSW4-8443XB-ART-001

M60DSW6-SK01 M60DSW6-SK01B
ITEM QTY DESCRIPTION
H2S & North Sea -32ºC H2S ARCTIC -50ºC
2-1 7813-3444 7813-A444 1 O-RING 90 NITRILE
2-2 7954-5509 7954-5509B 4 SEAL VITON 90
2-3 7950-3433 7950-A433 5 T-SEAL NITRILE
2-4 7821-55A2P 7821-55A2P 4 SEAL POLYMYTE
2-5 7951-3363 7951-A363 2 T-SEAL NITRILE
2-6 7821-7752 7821-7752B 2 SEAL POLYPAK
2-7 7813-3374 7813-A374 1 O-RING 90 NITRILE
2-8 7951-3444 7951-A444 2 T-SEAL NITRILE
2-9 7821-5622 7821-5622B 1 SEAL POLYPAK
2-10 7813-3266 7813-A266 1 O-RING 90 NITRILE
2-11 7813-3370 7813-A370 1 O-RING 90 NITRILE
2-12 7814-3370 7814-3370 1 BACK UP RING

M60DSW6-TAG1
TAG KIT F/ 4.06" 10K DSW4 2 DOOR STRIPPER PACKER
Reference Drawing M60DSW4-8443XB-ART-001

ITEM PART NUMBER QTY DESCRIPTION

3-1 M601000062 1 Name Plate: Close Upper Window
3-2 M601000063 1 Name Plate: Close Lower Window
3-3 M601000064 1 Name Plate: Open Upper Window
3-4 M601000065 1 Name Plate: Open Lower Window
3-5 M601000067 1 Name Plate: Upper Retract
3-6 M601000068 1 Name Plate: Lower Retract
3-7 M601000069 1 Name Plate: Upper Pack-Off
3-8 M601000070 1 Name Plate: Lower Pack-Off

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M60DSW6-CK**
BUSHING CONVERSION KIT F/ 4.06" 10K DSW4 2 DOOR STRIPPER PACKER
Reference Drawing M60DSW4-8443XB-ART-001

ITEM DESCRIPTION QTY. H2S, NORTH SEA & ARCTIC SERVICE

Conversion Kit - 1.25 Coiled Tubing M60DSW6-CK37
1-1 Bushing, Stack 1 M60DSW6-BK37
1-1-1 Bushing, Packer 4 2006-5237
1-1-2 Bushing, Spacer 1 2006-5437
1-1-3 Bushing, Upper 1 2006-5537
1-1-4 Bushing, Taper Extended 1.38 1 2006-5337
1-2 Slip Set, Hinged 2 2006-1437
1-3 Packer, One Piece 2 2006-4537
Conversion Kit - 1.50 Coiled Tubing M60DSW6-CK41
1-1 Bushing, Stack 1 M60DSW6-BK41
1-1-1 Bushing, Packer 4 2006-5241
1-1-2 Bushing, Spacer 1 2006-5441
1-1-3 Bushing, Upper 1 2006-5541
1-1-4 Bushing, Taper Extended 1.38 1 2006-5341
1-2 Slip Set, Hinged 2 2006-1441
1-3 Packer, One Piece 2 2006-4541
Conversion Kit - 1.75 Coiled Tubing M60DSW6-CK44
1-1 Bushing, Stack 1 M60DSW6-BK44
1-1-1 Bushing, Packer 4 2006-5244
1-1-2 Bushing, Spacer 1 2006-5444
1-1-3 Bushing, Upper 1 2006-5544
1-1-4 Bushing, Taper Extended 1.38 1 2006-5344
1-2 Slip Set, Hinged 2 2006-1444
1-3 Packer, One Piece 2 2006-4544
Conversion Kit - 2.00 Coiled Tubing M60DSW6-CK51
1-1 Bushing, Stack 1 M60DSW6-BK51
1-1-1 Bushing, Packer 4 2006-5251
1-1-2 Bushing, Spacer 1 2006-5451
1-1-3 Bushing, Upper 1 2006-5551
1-1-4 Bushing, Taper Extended 1.38 1 2006-5351

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Conversion Kit - 2.00 Coiled Tubing (Continued)
1-2 Slip Set, Hinged 2 2006-1451
1-3 Packer, One Piece 2 2006-4551
Conversion Kit - 2.38 Coiled Tubing M60DSW6-CK61
1-1 Bushing, Stack 1 M60DSW6-BK61
1-1-1 Bushing, Packer 4 2006-5261
1-1-2 Bushing, Spacer 1 2006-5461
1-1-3 Bushing, Upper 1 2006-5561
1-1-4 Bushing, Taper Extended 1.38 1 2006-5361
1-2 Slip Set, Hinged 2 2006-1461
1-3 Packer, One Piece 2 2006-4561
Conversion Kit - 2.88 Coiled Tubing M60DSW6-CK73
1-1 Bushing, Stack 1 M60DSW6-BK73
1-1-1 Bushing, Packer 4 2006-5273
1-1-2 Bushing, Spacer 1 2006-5473
1-1-3 Bushing, Upper 1 2006-5573
1-1-4 Bushing, Taper Extended 1.38 1 2006-5373
1-2 Slip Set, Hinged 2 2006-1473
1-3 Packer, One Piece 2 2006-4573

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M60DSW4-8443XB-ART-001

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M60DSW4-8443XB-ART-002

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D601009556-DAD-001

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