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934 IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 17, NO.

5, SEPTEMBER 2018

Electrospun SF/PVA Nanofiber Filters for


Highly Efficient PM2.5 Capture
Ye Bian , Rutao Wang, Sin Hang Ting , Chun Chen , and Li Zhang

Abstract—Particulate matter (PM) air pollution is associated combustion, waste incinerator, etc. [2]. In most of the air quality
with various adverse health effects. Heavy outdoor air pollution, standards, the particulate air pollution is categorized by PM2.5
especially smog, has significantly impacted the living quality of (aerodynamic diameter less than 2.5 μm) and PM10 (aerody-
residential environments. Here, we report the fabrication of silk
fibroin/polyvinyl alcohol (SF/PVA) nanofiber air filters for the fil- namic diameter less than 10 μm). In general, PM2.5 can cause
tration of PM pollution using the electrospinning technique. Silk more serious health problems to people, as they can penetrate
fibroin is a type of protein fibers, which is widely available with into human lungs [3], [4], which may lead to acute respiratory
excellent environmental sustainability, and PVA is commonly used and cardiovascular diseases [5], lung cancer [6], and asthma [7],
for continuous nanofiber fabrication. Our results showed that the etc. In China, there are 1.27 million premature deaths caused by
PM2 .5 removal efficiency of the SF/PVA filter was 99.11 ± 0.24%,
which was about 10% higher than that of the pure PVA filter un- PM pollution annually [8].
der the same pressure drop of 50 Pa. In a 24-h filtration test, the Outdoor PM pollution can enter into the buildings, where
filtration efficiency of this composite SF/PVA filter remained at a people spend most of their time [9], through ventilation and
high value of 98.97% after 24 h. The results indicate the superior infiltration [10]–[12]. To prevent the entry of outdoor PM, the
filtration performance of the SF/PVA nanofiber air filter, which most common approach is to use air filters in the ventilation
holds a great promise in PM pollution prevention.
systems [13], air purifiers [14], or even on window screens [15].
Index Terms—PM2 .5 , silk fibroin, PVA, nanofiber, filtration.
Hence, the deteriorated air quality and growing living standard
I. INTRODUCTION has posed an urgent demand for air filters that could protect
human from the excessive exposure to PM air pollution. There
ARTICULATE matters (PM), which are composed of fine
P solid particles and liquid droplets, has raised serious con-
cerns for public health worldwide, especially in developing
are two major types of commercial air filters on the market:
porous air filter and fibrous air filters [16]. The porous filters
can achieve a high filtration efficiency because of the small pore
countries, such as China and India. Some developed coun- sizes [17]. Whereas the fibrous filters consist of many layers
tries, such as Belgium and Netherlands, also occasionally and of micro-fibers to achieve a high filtration efficiency [17], [18].
increasingly suffer from PM pollution levels that are higher The drawbacks of these filters include the high pressure drop
than the threshold of the World Health Organization (WHO) and the bulkiness in size. Hence, there is a growing demand
[1]. Nowadays, the severe air pollution is attributed to vari- of developing novel air filters with high filtration efficiency but
ous human activities such as vehicle emissions, residential oil relatively low air resistance.
Nowadays, nanotechnology has been proven to have huge
Manuscript received December 10, 2017; revised March 9, 2018; accepted
April 3, 2018. Date of publication April 9, 2018; date of current version Septem- potential for the benefits in human health [19]–[23]. In con-
ber 6, 2018. This work was supported in part by the Early Career Scheme Grant trast to the commercial porous and fibrous filters, nanofiber
under Project 439113, in part by the General Research Fund under Projects filters can offer high filtration efficiency with relatively low
14209514, 14203715 and 14218516 from the Research Grants Council (RGC)
of Hong Kong SAR, in part by the Science, Technology and Innovation Commit- pressure drop [24]. Among the nanofiber fabrication methods
tee of Shenzhen Municipality (SZSTI) Fundamental Research and Discipline [25]–[27], electrospinning is known as a versatile technique for
Layout under project JCYJ20170413152640731 and basic research fund project nanofibers preparation [28]. In the electrospinning process, the
CYJ20160408152617408, in part by the National Natural Science Foundation
of China under Grant 11547042, and the National Natural Science Foundation high voltage is applied to pull the polymer solution into uniform
of China under Grant 51708474. The review of this paper was arranged by the nanofibers. The ultrathin nanoscaled electrospun fibers and the
IEEE NANO 2017 Guest Editors. (Corresponding authors: Chun Chen and Li unique structures with various orientations allow the electro-
Zhang.)
Y. Bian is with the Department of Mechanical and Automation Engineering, spun nanofiber filters to exhibit the desirable properties, such
The Chinese University of Hong Kong, Hong Kong, and also with the Depart- as large surface area, tunable porosity and morphology, supe-
ment of Biomedical Engineering, The Chinese University of Hong Kong, Hong rior mechanical property, etc. Furthermore, the electrospinning
Kong (e-mail:,yebian@outlook.com).
R. Wang, S. H. Ting, and L. Zhang are with the Department of Mechan- technique can be scaled up for mass production, which may sig-
ical and Automation Engineering, The Chinese University of Hong Kong, nificantly lower the overall cost of the fabrication process [29].
Hong Kong (e-mail:, wrt8089503@qq.com; charlieting@link.cuhk.edu.hk; In addition, a variety of polymers can be used for prepar-
lizhang@mae.cuhk.edu.hk).
C. Chen is with the Department of Mechanical and Automation Engineering, ing the electrospun nanofibers, which is helpful for altering
The Chinese University of Hong Kong, Hong Kong, and also with the Shenzhen certain functionalities of filters for PM pollution removal. For
Research Institute, The Chinese University of Hong Kong, Shenzhen 518087, example, Liu et al. used polyacrylonitrile (PAN) [17] to fabri-
China (e-mail:,chunchen@mae.cuhk.edu.hk).
Digital Object Identifier 10.1109/TNANO.2018.2824343 cate nanofiber air filters with excellent transparency. The results

1536-125X © 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.

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BIAN et al.: ELECTROSPUN SF/PVA NANOFIBER FILTERS FOR HIGHLY EFFICIENT PM2 . 5 CAPTURE 935

showed that the PM2.5 filtration efficiency could reach 96%.


Later, they also fabricated nylon [30] and polyimide (PI) [31]
nanofiber filters for PM2.5 filtration, and the filtration efficien-
cies of the filters were higher than 99%. Many other polymers
have been applied to fabricate air filters, such as polyurethane
(PU) [32], polysulfone (PSU) [33], polyetherimide (PEI) [34],
and chitosan [35]. In addition to nanofiber filters with a sin-
gle polymer, various composite nanofiber air filters have also
evoked much attention in the field of PM pollution control.
Pan et al. [36] prepared a nano-sized/porous poly(lactic acid)
(PLA-N/PLA-P) composite filter, which achieved a high fil-
tration efficiency of 99.999%. The synthesis of poly(ethylene Fig. 1. Schematic drawing shows the preparation of nanofiber filter using
oxide)@polyacrylonitrile/polysulfone (PEO@PAN/PSU) [37] electrospinning technique.
and polysulfone/polyacrylonitrile/polyamide-6 (PSU/PAN/PA-
6) [38] filters developed by Ding and co-workers exhibited a extracted SF fibers were then dried in an oven at 37 ◦ C for 12
PM2.5 filtration efficiency higher than 99.99%. The compos- hours. After that, the SF with the desired weight was dissolved
ite filter can produce improved characteristics that are different in 9.3 mol/L LiBr solution at 60 ◦ C for 8 hours. LiBr was then
from that of individual polymer. In addition, the hierarchical removed from the solution using a cellulose membrane (MWCO
structures of composite filters could provide enhanced ability 6000–8000 Da) and the SF solution was dialyzed against dis-
for capturing particles with various diameters [36]. tilled water for 4 days. To further remove silk aggregates, the
In this study, polyvinyl alcohol (PVA) was used as the basis dialyzed SF solution without LiBr was centrifuged at a speed of
of the polymer material. PVA is non-toxic and commonly used 9500 rpm at 4 ◦ C for 20 min for 3 times. The concentration of
for continuous electrospun nanofiber preparation. It has been final purified SF aqueous solution was around 7 to 8 wt%, and
used in tissue engineering [39], drug release [40], and also fil- the solution was kept in a refrigerator at 4 ◦ C.
ter fabrication [17], [41], [42]. For instance, Wang et al. [42]
developed a PVA air filter with a submicron particles removal B. Preparation of the SF/PVA Solution
efficiency of 97.6%. However, to achieve the high filtration effi-
ciency, large thickness of PVA filters are required, which might For the fabrication of the pure PVA filter, pure PVA powder
lead to undesirable high pressure drop [42]. To overcome this was dissolved in deionized water to form a 10 mL solution with
challenge, this study attempted to fabricate composite nanofiber a concentration of 9% (w/v), and was magnetically stirred for
filters using PVA as one of the materials. Silk fibroin (SF), a one hour at 80 ◦ C. For the fabrication of the SF/PVA filter, the
protein from Bombyx mori silkworms, was chosen as the add- SF solution was added slowly into the PVA solution with a
on material in addition to PVA. The advantages of SF include concentration of 18%. The blended solution was stirred gently
excellent mechanical property, environmentally sustainable in for 3 hours. The final concentration of SF and PVA was 3.5%
nature, wide availability, and cost effective [43], [44]. SF has (w/v) and 9% (w/v), respectively. Both solutions had the same
also been proven to be effective in capturing submicron particles PVA concentration so that the later comparison would be on the
when it is made as a filter [18], [45]. In this study, we blended same basis.
SF into PVA solutions and presented the fabrication and char-
acterization of the SF/PVA nanofiber air filters prepared by the C. Preparation of the Electrospun Nanofibers
electrospinning technique. The SF/PVA nanofiber filters showed The whole electrospinning process, as shown in Fig. 1, was
increased filtration efficiency for both PM2.5 and PM10 com- performed at the room temperature. The prepared SF/PVA solu-
pared with that of the pure PVA nanofiber filters. A 24-hour tion was infused into a 10 mL plastic syringe with a micro-needle
filtration test revealed that the high filtration efficiency could be (22-gauge). The pumping rate was controlled by a syringe pump
remained after 24 hours of continuous operation. The SF/PVA at a constant speed of 0.2 mL/h. A high potential was applied to
nanofiber air filters can be potentially used in the mechanical the micro-needle that connected with copper wires. The electri-
ventilation systems, air purifiers, or window screens in buildings cal force pulled the charged polymer solution into nanofibers.
to reduce the indoor exposure to PM of outdoor origin and the The voltage was set at 20 kV, and the distance between the nee-
associated health risks. dle and the collector was 20 cm. To obtain uniformly distributed
electrospun nanofibers, a window screen mesh sputtered with
II. EXPERIMENTAL METHODS copper on one side was wrapped on the grounded roll-drum
A. Preparation of the SF Solution collector, acting as the supporting substance of the nanofiber
filters.
The SF solution was first prepared based on the method re-
ported by Wang et al. [44]. 0.02 mol/L of Na2 CO3 aqueous
D. PM Removal and Pressure Drop Testing
solution was boiled to remove the sericin proteins of the bom-
byx mori silk fibers. Then, the SF was rinsed with the deionized Fig. 2 is a schematic showing the testbed used in this study
water for 3 times to remove the residual sericin proteins. The for measuring the PM filtration efficiency and pressure drop.

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936 IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 17, NO. 5, SEPTEMBER 2018

Fig. 2. Schematic showing of a testbed for measuring the PM removal effi-


ciency and pressure drop of the nanofiber window screen.

A section of a small-scale duct with the dimension of 30 cm in


length, 6 cm in width, and 6 cm in height was built. PM were
generated by burning incense, thus, they had a size distribution.
A fabricated nanofiber filter with a size of 6 × 6 cm2 was inserted
at the middle of the testbed. A draught fan was installed at one
side of the duct to provide a constant air velocity of 0.5 m/s. The
PM concentrations at the upper and down stream of the tested
filter were measured with two PM monitors (SDL301, Nova
Fitness Co., Ltd., China). The filtration efficiency is calculated
by:

η = (C1 − C2 )/C1 (1)

where C1 and C2 (μg/m3 ) is the mass concentrations of PM


in the upper stream and down stream of the filter, respectively.
The pressure drop across the tested filter was measured using
a manometer (TPI 621, Test Products International Inc., OR,
USA) with a resolution of 0.25 Pa.
For the long-term test that simulated a practical living envi-
ronment, the entire test was conducted for 24 hours continuously
to study the long-term performance of the fabricated SF/PVA
nanofiber filters. Fig. 3. SEM images of (a), (b) PVA electrospun nanofiber; (c), (d) SF/PVA
composite electrospun nanofiber, (e) SF/PVA composite electrospun nanofiber
after filtration.
III. RESULTS AND DISCUSSION
A. Characterization of the SF/PVA Nanofiber Filters the particles and SF/PVA nanofibers proved an excellent capture
ability of the fabricated filter in PM air pollution control.
The fiber diameter affects the filtration efficiency signif-
In order to further verify the existence of SF in the prepared
icantly. To illustrate the morphology and the distribution
filters, the Fourier Transform Infrared Spectroscopy (FTIR)
structure of the electrospun nanofibers, a scanning electron mi-
(Thermo Nicolet NEXUS 670, USA) was used. The FTIR spec-
croscope (SEM) (JEOL 7800F, Japan) was used for characteri-
tra of the pure PVA and SF/PVA nanofiber filters were shown in
zation. The SEM images of the pure PVA filter and SF/PVA filter
Fig. 4. The profiles of the curves for the two filters indicated that
were shown in Fig. 3(a), (b) and (c), (d), respectively. Both filters
the distinct peak of SF/PVA curve that compared with pure PVA
had continuous, smooth, and uniform nanofibers. In general,
electrospun filter was at 1650 cm−1 (amide I) and 1538 cm−1
the fiber morphologies, the number of layers, and the structures
(amide II), which were assigned to the main components of SF
were quite similar for the pure PVA and SF/PVA filters. The
[47]. This confirmed that the SF was present in the compos-
average diameter of the pure PVA fibers was 296.6 ± 34.5 nm.
ite SF/PVA filter. The FTIR results, together with SEM images
When using SF/PVA as the composite materials, the average di-
shown in Fig. 3, indicated that there was little change for the
ameter of the fibers decreased to 239.5 ± 27.4 nm. This might be
morphology when blending the SF with PVA compared with the
caused by the reduced viscosity of the SF/PVA after SF is blend-
pure PVA, while the fiber diameter and chemical composition
ing into the solution, because a lower viscosity of the solution
were altered.
could lead to smaller fiber diameter [46]. Fig. 3(e) further shows
the SEM image of the SF/PVA filter after the filtration. It indi-
B. Filtration Performance of the SF/PVA Nanofiber Filters
cated a strong bonding between these submicron-size particles
and electropsun nanofibers. The particles attached and wrapped To systematically investigate the filtration performance of the
around the SF/PVA nanofibers tightly. This interaction between fabricated filters, filtration performance tests were conducted

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BIAN et al.: ELECTROSPUN SF/PVA NANOFIBER FILTERS FOR HIGHLY EFFICIENT PM2 . 5 CAPTURE 937

Fig. 4. FTIR spectra of PVA and SF/PVA composite electrospun film.


Fig. 6. Demonstration of filtration performance of SF/PVA composite elec-
trospun nanofiber filter to block the dispersion of PM pollution. The polluted
air is generated by burning an incense in the chamber.

filter with the commercial air filter reported in [24] under the
similar filtration efficiency. The calculated air resistance coef-
ficient of the SF/PVA#3 filter was 500 Pa·s/m with the PM2.5
removal efficiency of 99.11%. On the other hand, the air resis-
tance coefficient of the commercial air filter reported in [24]
was 4910 Pa·s/m with the filtration efficiency of 99.96%. It
Fig. 5. (a) PM2 . 5 and PM1 0 filtration efficiency of SF/PVA composite air is apparent that the air resistance of the SF/PVA#3 filter was
filters with different electrospun time. (b) PM pollution filtration efficiency much lower than that of the commercial filter. A major reason
comparison between PVA and SF/PVA filter. Error bars represent the standard
deviation of 36 measuring data. was that the diameters of the SF/PVA nanofibers were compa-
rable to the mean free path of air molecules and led to a higher
Knudsen number in the range of 0.1 to 10. In this transition
using the testbed shown in Fig. 2 at the room temperature. The regime, the gas slip effect is significant, hence the air velocity
PM pollution generated by burning incense was blowing from on the nanofiber surface is non-zero [24], [48]. That reduced the
one side of the duct to go across the filter using a draught fan at drag force on the air, so that the air resistance can be reduced
a constant velocity of 0.5 m/s. significantly.
This study fabricated several SF/PVA nanofiber filters with To investigate the influence of adding SF into the solution on
the electrospinning time of 1, 1.5, and 2 hours, which was de- the filtration performance, we compared the filtration efficiency
noted as SF/PVA#1, SF/PVA#2, and SF/PVA#3, with a thickness of the pure PVA and SF/PVA filters, as shown in Fig. 5(b).
of 2, 3.15, and 4.25 μm, respectively. Fig. 5(a) shows the filtra- The PM2.5 and PM10 removal efficiency of the pure PVA filter
tion efficiency of both PM2.5 and PM10 for these three filters. was 88.25 ± 2.29% and 88.63 ± 2.05%, respectively. However,
With the shortest electrospinning time of 1 hour, the PM2.5 and with the same pressure drop of 50 Pa, the PM2.5 and PM10
PM10 removal efficiency of SF/PVA#1 was 47.6 ± 0.78% and removal efficiency of the SF/PVA#3 filter was 99.11 ± 0.24%
47.76 ± 1.58%, respectively. However, the SF/PVA#3 with an and 99.56 ± 0.25%, respectively. Therefore, blending SF into
electrospinning time of 2 hours achieved higher filtration effi- the PVA solution can increase the filtration efficiency by around
ciency, 99.11 ± 0.24% for PM2.5 and 99.56 ± 0.25% for PM10 . 10%. The increased filtration efficiency may be attributed to two
That was because a longer electrospinning time resulted in a mechanisms. First, the fiber diameters decreased so that the slip
greater filter thickness, and so as a higher filtration efficiency. effects were more significant. Also, the smaller nanofiber diam-
In addition to filtration efficiency, air resistance is another eters led to a larger specific surface area which was beneficial
important factor when considering the performance of the fil- for PM capture [49]. Second, the added SF could also lead to
ters. Despite the filtration efficiency of SF/PVA#3 was high, the the change in surface chemistry, as there are plenty of functional
pressure drop was still relatively low at 50 Pa. The air resistance groups in SF, such as hydroxyl (-OH), amine (-NH2 ), and car-
coefficient, which can be used to compare the air resistance of boxyl (-COOH) groups [50]. These functional groups improve
filters tested under different face velocities, was calculated using the interaction between the SF/PVA nanofibers and the submi-
the following formula [24]: cron particles [51]. That would enhance the capture capability
β = ΔP/U (2) of PM pollution.
Fig. 6 further shows a visual demonstration of the PM fil-
where β (Pa·s/m) is regarded as the air resistance coefficient, ΔP tration in a two-chamber setup with one simulating the indoor
(Pa) is the pressure drop, and U (m/s) is the face velocity. Here, environment and the other simulating outdoor environment with
we compared the air resistance coefficient of the SF/PVA#3 extremely severe PM pollution. The SF/PVA nanofiber filter

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938 IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 17, NO. 5, SEPTEMBER 2018

and the filtration efficiency remained at a high value of 98.97%.


Fig. 8(b) and (c) are the photographs of the SF/PVA#3 filter be-
fore and after the test, respectively. The dark brown testing area
after the test indicated that the PM were effectively captured by
the SF/PVA#3 filter.

IV. CONCLUSION
In summary, we have demonstrated that the SF/PVA electro-
spun nanofiber air filter was effective for PM pollution filtra-
Fig. 7. Photography of (a) bending and (b) twisting of SF/PVA nanofiber filter. tion. With introducing the SF, the PM filtration efficiency was
improved because of the reduced fiber diameter and unique sur-
face chemistry compared with pure PVA nanofiber filter. The
results showed that the PM2.5 filtration of the SF/PVA#3 filter
reached 99.11%, which was about 10% higher than that of the
pure PVA filter under the same pressure drop of 50 Pa. Com-
pared with commercial air filters, the air resistance coefficient
of SF/PVA filter was reduced by 90% under the similar filtration
efficiency. Moreover, a 24 hour test in a simulated living envi-
ronment revealed that the filtration efficiency could maintain at
a high value of 98.97% after 24 hours of operation. The devel-
oped SF/PVA nanofiber air filters can be massively produced
and be potential for reducing indoor exposure to PM of outdoor
origin and provide people a healthier living environment.

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