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5, SEPTEMBER 2018
Abstract—Particulate matter (PM) air pollution is associated combustion, waste incinerator, etc. [2]. In most of the air quality
with various adverse health effects. Heavy outdoor air pollution, standards, the particulate air pollution is categorized by PM2.5
especially smog, has significantly impacted the living quality of (aerodynamic diameter less than 2.5 μm) and PM10 (aerody-
residential environments. Here, we report the fabrication of silk
fibroin/polyvinyl alcohol (SF/PVA) nanofiber air filters for the fil- namic diameter less than 10 μm). In general, PM2.5 can cause
tration of PM pollution using the electrospinning technique. Silk more serious health problems to people, as they can penetrate
fibroin is a type of protein fibers, which is widely available with into human lungs [3], [4], which may lead to acute respiratory
excellent environmental sustainability, and PVA is commonly used and cardiovascular diseases [5], lung cancer [6], and asthma [7],
for continuous nanofiber fabrication. Our results showed that the etc. In China, there are 1.27 million premature deaths caused by
PM2 .5 removal efficiency of the SF/PVA filter was 99.11 ± 0.24%,
which was about 10% higher than that of the pure PVA filter un- PM pollution annually [8].
der the same pressure drop of 50 Pa. In a 24-h filtration test, the Outdoor PM pollution can enter into the buildings, where
filtration efficiency of this composite SF/PVA filter remained at a people spend most of their time [9], through ventilation and
high value of 98.97% after 24 h. The results indicate the superior infiltration [10]–[12]. To prevent the entry of outdoor PM, the
filtration performance of the SF/PVA nanofiber air filter, which most common approach is to use air filters in the ventilation
holds a great promise in PM pollution prevention.
systems [13], air purifiers [14], or even on window screens [15].
Index Terms—PM2 .5 , silk fibroin, PVA, nanofiber, filtration.
Hence, the deteriorated air quality and growing living standard
I. INTRODUCTION has posed an urgent demand for air filters that could protect
human from the excessive exposure to PM air pollution. There
ARTICULATE matters (PM), which are composed of fine
P solid particles and liquid droplets, has raised serious con-
cerns for public health worldwide, especially in developing
are two major types of commercial air filters on the market:
porous air filter and fibrous air filters [16]. The porous filters
can achieve a high filtration efficiency because of the small pore
countries, such as China and India. Some developed coun- sizes [17]. Whereas the fibrous filters consist of many layers
tries, such as Belgium and Netherlands, also occasionally and of micro-fibers to achieve a high filtration efficiency [17], [18].
increasingly suffer from PM pollution levels that are higher The drawbacks of these filters include the high pressure drop
than the threshold of the World Health Organization (WHO) and the bulkiness in size. Hence, there is a growing demand
[1]. Nowadays, the severe air pollution is attributed to vari- of developing novel air filters with high filtration efficiency but
ous human activities such as vehicle emissions, residential oil relatively low air resistance.
Nowadays, nanotechnology has been proven to have huge
Manuscript received December 10, 2017; revised March 9, 2018; accepted
April 3, 2018. Date of publication April 9, 2018; date of current version Septem- potential for the benefits in human health [19]–[23]. In con-
ber 6, 2018. This work was supported in part by the Early Career Scheme Grant trast to the commercial porous and fibrous filters, nanofiber
under Project 439113, in part by the General Research Fund under Projects filters can offer high filtration efficiency with relatively low
14209514, 14203715 and 14218516 from the Research Grants Council (RGC)
of Hong Kong SAR, in part by the Science, Technology and Innovation Commit- pressure drop [24]. Among the nanofiber fabrication methods
tee of Shenzhen Municipality (SZSTI) Fundamental Research and Discipline [25]–[27], electrospinning is known as a versatile technique for
Layout under project JCYJ20170413152640731 and basic research fund project nanofibers preparation [28]. In the electrospinning process, the
CYJ20160408152617408, in part by the National Natural Science Foundation
of China under Grant 11547042, and the National Natural Science Foundation high voltage is applied to pull the polymer solution into uniform
of China under Grant 51708474. The review of this paper was arranged by the nanofibers. The ultrathin nanoscaled electrospun fibers and the
IEEE NANO 2017 Guest Editors. (Corresponding authors: Chun Chen and Li unique structures with various orientations allow the electro-
Zhang.)
Y. Bian is with the Department of Mechanical and Automation Engineering, spun nanofiber filters to exhibit the desirable properties, such
The Chinese University of Hong Kong, Hong Kong, and also with the Depart- as large surface area, tunable porosity and morphology, supe-
ment of Biomedical Engineering, The Chinese University of Hong Kong, Hong rior mechanical property, etc. Furthermore, the electrospinning
Kong (e-mail:,yebian@outlook.com).
R. Wang, S. H. Ting, and L. Zhang are with the Department of Mechan- technique can be scaled up for mass production, which may sig-
ical and Automation Engineering, The Chinese University of Hong Kong, nificantly lower the overall cost of the fabrication process [29].
Hong Kong (e-mail:, wrt8089503@qq.com; charlieting@link.cuhk.edu.hk; In addition, a variety of polymers can be used for prepar-
lizhang@mae.cuhk.edu.hk).
C. Chen is with the Department of Mechanical and Automation Engineering, ing the electrospun nanofibers, which is helpful for altering
The Chinese University of Hong Kong, Hong Kong, and also with the Shenzhen certain functionalities of filters for PM pollution removal. For
Research Institute, The Chinese University of Hong Kong, Shenzhen 518087, example, Liu et al. used polyacrylonitrile (PAN) [17] to fabri-
China (e-mail:,chunchen@mae.cuhk.edu.hk).
Digital Object Identifier 10.1109/TNANO.2018.2824343 cate nanofiber air filters with excellent transparency. The results
1536-125X © 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
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BIAN et al.: ELECTROSPUN SF/PVA NANOFIBER FILTERS FOR HIGHLY EFFICIENT PM2 . 5 CAPTURE 935
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936 IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 17, NO. 5, SEPTEMBER 2018
Authorized licensed use limited to: Chinese University of Hong Kong. Downloaded on February 16,2020 at 08:54:21 UTC from IEEE Xplore. Restrictions apply.
BIAN et al.: ELECTROSPUN SF/PVA NANOFIBER FILTERS FOR HIGHLY EFFICIENT PM2 . 5 CAPTURE 937
filter with the commercial air filter reported in [24] under the
similar filtration efficiency. The calculated air resistance coef-
ficient of the SF/PVA#3 filter was 500 Pa·s/m with the PM2.5
removal efficiency of 99.11%. On the other hand, the air resis-
tance coefficient of the commercial air filter reported in [24]
was 4910 Pa·s/m with the filtration efficiency of 99.96%. It
Fig. 5. (a) PM2 . 5 and PM1 0 filtration efficiency of SF/PVA composite air is apparent that the air resistance of the SF/PVA#3 filter was
filters with different electrospun time. (b) PM pollution filtration efficiency much lower than that of the commercial filter. A major reason
comparison between PVA and SF/PVA filter. Error bars represent the standard
deviation of 36 measuring data. was that the diameters of the SF/PVA nanofibers were compa-
rable to the mean free path of air molecules and led to a higher
Knudsen number in the range of 0.1 to 10. In this transition
using the testbed shown in Fig. 2 at the room temperature. The regime, the gas slip effect is significant, hence the air velocity
PM pollution generated by burning incense was blowing from on the nanofiber surface is non-zero [24], [48]. That reduced the
one side of the duct to go across the filter using a draught fan at drag force on the air, so that the air resistance can be reduced
a constant velocity of 0.5 m/s. significantly.
This study fabricated several SF/PVA nanofiber filters with To investigate the influence of adding SF into the solution on
the electrospinning time of 1, 1.5, and 2 hours, which was de- the filtration performance, we compared the filtration efficiency
noted as SF/PVA#1, SF/PVA#2, and SF/PVA#3, with a thickness of the pure PVA and SF/PVA filters, as shown in Fig. 5(b).
of 2, 3.15, and 4.25 μm, respectively. Fig. 5(a) shows the filtra- The PM2.5 and PM10 removal efficiency of the pure PVA filter
tion efficiency of both PM2.5 and PM10 for these three filters. was 88.25 ± 2.29% and 88.63 ± 2.05%, respectively. However,
With the shortest electrospinning time of 1 hour, the PM2.5 and with the same pressure drop of 50 Pa, the PM2.5 and PM10
PM10 removal efficiency of SF/PVA#1 was 47.6 ± 0.78% and removal efficiency of the SF/PVA#3 filter was 99.11 ± 0.24%
47.76 ± 1.58%, respectively. However, the SF/PVA#3 with an and 99.56 ± 0.25%, respectively. Therefore, blending SF into
electrospinning time of 2 hours achieved higher filtration effi- the PVA solution can increase the filtration efficiency by around
ciency, 99.11 ± 0.24% for PM2.5 and 99.56 ± 0.25% for PM10 . 10%. The increased filtration efficiency may be attributed to two
That was because a longer electrospinning time resulted in a mechanisms. First, the fiber diameters decreased so that the slip
greater filter thickness, and so as a higher filtration efficiency. effects were more significant. Also, the smaller nanofiber diam-
In addition to filtration efficiency, air resistance is another eters led to a larger specific surface area which was beneficial
important factor when considering the performance of the fil- for PM capture [49]. Second, the added SF could also lead to
ters. Despite the filtration efficiency of SF/PVA#3 was high, the the change in surface chemistry, as there are plenty of functional
pressure drop was still relatively low at 50 Pa. The air resistance groups in SF, such as hydroxyl (-OH), amine (-NH2 ), and car-
coefficient, which can be used to compare the air resistance of boxyl (-COOH) groups [50]. These functional groups improve
filters tested under different face velocities, was calculated using the interaction between the SF/PVA nanofibers and the submi-
the following formula [24]: cron particles [51]. That would enhance the capture capability
β = ΔP/U (2) of PM pollution.
Fig. 6 further shows a visual demonstration of the PM fil-
where β (Pa·s/m) is regarded as the air resistance coefficient, ΔP tration in a two-chamber setup with one simulating the indoor
(Pa) is the pressure drop, and U (m/s) is the face velocity. Here, environment and the other simulating outdoor environment with
we compared the air resistance coefficient of the SF/PVA#3 extremely severe PM pollution. The SF/PVA nanofiber filter
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938 IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 17, NO. 5, SEPTEMBER 2018
IV. CONCLUSION
In summary, we have demonstrated that the SF/PVA electro-
spun nanofiber air filter was effective for PM pollution filtra-
Fig. 7. Photography of (a) bending and (b) twisting of SF/PVA nanofiber filter. tion. With introducing the SF, the PM filtration efficiency was
improved because of the reduced fiber diameter and unique sur-
face chemistry compared with pure PVA nanofiber filter. The
results showed that the PM2.5 filtration of the SF/PVA#3 filter
reached 99.11%, which was about 10% higher than that of the
pure PVA filter under the same pressure drop of 50 Pa. Com-
pared with commercial air filters, the air resistance coefficient
of SF/PVA filter was reduced by 90% under the similar filtration
efficiency. Moreover, a 24 hour test in a simulated living envi-
ronment revealed that the filtration efficiency could maintain at
a high value of 98.97% after 24 hours of operation. The devel-
oped SF/PVA nanofiber air filters can be massively produced
and be potential for reducing indoor exposure to PM of outdoor
origin and provide people a healthier living environment.
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