Maintenance Guide: Issue Date

F01T500A
Maintenance Guide
Issue 01
Date 2021-08-19
HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2021. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
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All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base
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Issue 01 (2021-08-19) Copyright © Huawei Technologies Co., Ltd. i

F01T500A
Maintenance Guide About This Document
About This Document
Intended Audience
Cabinet routine maintenance ensures normal and reliable running of the cabinet.
This document is intended for:
● System maintenance engineers
● Network monitoring engineers
● Field maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates a hazard with a high level of risk which,

if not avoided, will result in death or serious
injury.
Indicates a hazard with a medium level of risk

which, if not avoided, could result in death or
serious injury.
Indicates a hazard with a low level of risk which,

if not avoided, could result in minor or moderate
injury.
Indicates a potentially hazardous situation which,

if not avoided, could result in equipment damage,
data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related to
personal injury.
Supplements the important information in the

main text.
NOTE is used to address information not related
to personal injury, equipment damage, and
environment deterioration.
Issue 01 (2021-08-19) Copyright © Huawei Technologies Co., Ltd. ii

F01T500A
Maintenance Guide About This Document
Change History
Issue Date Description
01 2021-07-26 This issue is the first official release.
Issue 01 (2021-08-19) Copyright © Huawei Technologies Co., Ltd. iii

F01T500A
Maintenance Guide Contents
Contents
About This Document................................................................................................................ ii

1 Field Maintenance................................................................................................................... 1
1.1 Maintenance Items and Period.......................................................................................................................................... 2
1.2 Checking the Cabinet Status............................................................................................................................................... 3
1.3 Checking the Waterproof Status........................................................................................................................................ 8
1.4 Checking the Grounding Status..........................................................................................................................................9
1.5 Checking the Noise of the Cabinet................................................................................................................................. 11
1.6 Checking the Sensor............................................................................................................................................................ 11
1.7 Checking the Battery........................................................................................................................................................... 12
1.8 Checking the Li-ion Battery............................................................................................................................................... 13
1.9 Checking the PC2500D Air Conditioner........................................................................................................................ 14
2 Parts Replacement................................................................................................................ 16
2.1 Replacing the Electronic Door Lock................................................................................................................................ 17
2.2 Replacing the Door Lock (HW-2802) of an Outdoor Cabinet.............................................................................. 23
2.3 Replacing the Cabinet Lock Core (HW-2802)............................................................................................................. 25
2.4 Replacing the Door Status Sensor.................................................................................................................................. 27
2.5 Replacing the Temperature and Humidity Sensor.....................................................................................................28
2.6 Replacing the Environment Temperature Sensor (configured with ETP48150 power system)................. 31
2.7 Replacing the Environment Temperature Sensor (configured with ETP48200 power system)................. 34
2.8 Replacing the Battery Temperature Sensor (configured with ETP48150 power system)............................ 36
2.9 Replacing the Battery Temperature Sensor (configured with ETP48200 power system)............................ 40
2.10 Replacing the Intelligent Heating Module................................................................................................................ 42
2.11 Replacing a MUE02A Sensor Transfer Box.................................................................................................................45
2.12 Replacing a MUE03A Sensor Transfer Box.................................................................................................................48
2.13 Replacing the Smoke Sensor.......................................................................................................................................... 51
2.14 Replacing the Water Sensor (configured with MUE02A sensor transfer box).............................................. 54
2.15 Replacing the Water Sensor (configured with MUE03A sensor transfer box).............................................. 57
2.16 Replacing the Illuminator................................................................................................................................................ 60
2.17 Replacing the Surge Protector or Surge Protector Unit........................................................................................ 63
2.18 Replacing the Rectifier Module (ETP48150 power system)................................................................................ 67
2.19 Replacing the Rectifier Module (ETP48200 power system)................................................................................ 70
2.20 Replacing the Monitoring Module (ETP48150 power system).......................................................................... 72
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F01T500A
Maintenance Guide Contents
2.21 Replacing the Monitoring Module (ETP48200 power system).......................................................................... 75

2.22 Replacing the Power Distribution Frame of the Power System (ETP48150 power system).................... 77
2.23 Replacing the Power Distribution Frame of the Power System (ETP48200 power system).................... 84
2.24 Replacing the ETP48150 Power System by ETP48200 Power System..............................................................89
2.25 Replacing the Battery..................................................................................................................................................... 119
2.26 Replacing the Li-ion Battery......................................................................................................................................... 124
2.27 Replacing the PC2500D Air Conditioner.................................................................................................................. 126
2.27.1 Replacing the Air Conditioner on the Right Front Door................................................................................. 126
2.27.2 Replacing the Air Conditioner on the Left Front Door.................................................................................... 133
2.28 Replacing a Component of the PC2500D Air Conditioner................................................................................. 137
2.28.1 Replacing the Control Board.....................................................................................................................................137
2.28.2 Replacing the Internal Circulation Fan..................................................................................................................139
2.28.3 Replacing the External Circulation Fan................................................................................................................. 142
3 Rectifying Common Faults................................................................................................146

3.1 Failure to Open the Cabinet Door Lock...................................................................................................................... 146
3.2 Condensation in the Cabinet.......................................................................................................................................... 147
3.3 Excessive Noise of the Cabinet...................................................................................................................................... 148
3.4 Rusty and Paint-Peeling Cabinet................................................................................................................................... 148
3.5 A cabinet becomes surface rusty.................................................................................................................................. 150
3.6 High Cabinet Temperature.............................................................................................................................................. 150
3.7 Overtime-stored Battery.................................................................................................................................................. 152
3.7.1 Requirements Before Battery Storage......................................................................................................................152
3.7.2 Requirements on Battery Storage............................................................................................................................. 153
3.7.3 Requirements on Storage Handling......................................................................................................................... 153
3.7.4 Methods for Storage Handling................................................................................................................................... 154
3.7.5 Delivery Principle.............................................................................................................................................................154
3.7.6 Battery Quality Checking Methods........................................................................................................................... 154
3.7.7 Battery Charging Methods........................................................................................................................................... 155
3.7.8 Battery Activation Methods......................................................................................................................................... 158
A Appendix 1: Precautions for Battery Charging and Activation................................161

B Appendix 2: Charging Devices and Tools.......................................................................162
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F01T500A
Maintenance Guide 1 Field Maintenance
1 Field Maintenance
About This Chapter

This topic describes the field maintenance items for the device, and the checked
items, reference criteria, and abnormality handling method of these items.
NOTICE
To ensure that a cabinet can run outdoors stably for a long time, comply with the
following principles during field maintenance:
● Do not perform maintenance operations for cabinets in rainy or snowy weather
to keep raindrops or snow from falling on the surfaces of devices inside the
cabinet (including the front panels of service boards), cables, and cable
apertures.
● Do not keep the cabinet door open in a dusty environment for a long time.
Dust in the cabinet may seriously affect the service life of the components.
● It is recommended to open the cabinet door to maintain the device only when
the temperature is in the range from -5°C to +35°C. In this way, the device can
be protected from dew condensation and impact of extreme temperature.
● Exercise caution when opening the cabinet door in the case of strong wind. A
strong wind may cause the cabinet door to be opened or closed fiercely. This is
dangerous to the maintenance engineer and may damage the device. Use a
support pin to fix the cabinet door in a specified position.
1.1 Maintenance Items and Period

1.2 Checking the Cabinet Status
1.3 Checking the Waterproof Status
1.4 Checking the Grounding Status
1.5 Checking the Noise of the Cabinet
1.6 Checking the Sensor
1.7 Checking the Battery
Issue 01 (2021-08-19) Copyright © Huawei Technologies Co., Ltd. 1

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1.8 Checking the Li-ion Battery

1.9 Checking the PC2500D Air Conditioner
1.1 Maintenance Items and Period

Select the desired maintenance items from the list of routine maintenance items
and determine the maintenance period as required.
Table 1-1 shows routine maintenance items and recommended maintenance

periods.
Table 1-1 Routine Maintenance Items
Maintenance Item Recommended Remarks

Maintenance Period
Check the cabinet Quarterly If the cabinet is used in

status. regions with high degrees
of corrosion such as seaside
regions, chemical plants
and humid regions, the
maintenance period should
be shortened.
Check the Quarterly If the cabinet is used in

dustproof status. seaside regions or regions
with plenty of rainfall, the
be shortened.
Check the Quarterly If the cabinet is used in

waterproof status. seaside regions or regions
be shortened.
Check the cabinet Annually -

grounding status.
Check the noise of Quarterly -

the cabinet
Check the sensor. Annually If the cabinet is used in

seaside regions or regions
be shortened.
Check the storage Annually If the local power grid is in

battery. poor condition (with
frequent power failures),
the maintenance period
should be shortened.

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Maintenance Item Recommended Remarks

Maintenance Period
Check the PC2500D Annually -

air conditioner.
1.2 Checking the Cabinet Status

To ensure that the cabinet can run stably for a long time, it is recommended that
you check the cabinet status regularly.
Figure 1-1 shows the positions of the components in the cabinet.
Figure 1-1 Components in the F01T500A cabinet

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Maintenan No Checking Item Handling Method for

ce Purpose . Abnormality
Ensure that 1 Check whether there is any Remove the stain from the
the cabinet paint drop, collision exterior of the cabinet and
shell is damage, or stain on the repaint the part where the
intact. exterior of the cabinet. paint is dropped. For detailed
handling methods, see "3.4
Rusty and Paint-Peeling
Cabinet".

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Ensure that 2 Check whether the cabinet ● Replace the electronic

the cabinet door lock can be locked and door lock if it is damaged.
door lock unlocked smoothly. For details about how to
can be replace an electronic door
locked and lock, see "2.1 Replacing
unlocked the Electronic Door
smoothly. Lock".
● Replace the lock core if it
is damaged. For details
about how to replace an
HW-2802 lock core, see
"2.3 Replacing the
Cabinet Lock Core
(HW-2802)".
● Replace the lock core if it
is damaged. For details
about how to replace an
HW-2802 door lock, see
"2.2 Replacing the Door
Lock (HW-2802) of an
Outdoor Cabinet".
Ensure that 3 Check whether any metal If a metal component is

no metal components are corroded or rusty, polish the component
component rusty. by using the abrasive paper,
is corroded and then repaint the
or rusty. component for anti-
corrosion. For detailed
handling methods, see "3.4
Rusty and Paint-Peeling
Cabinet". Replace a
component if a large area of
the component is corroded.

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Ensure that 4 Check the LED on the Check whether the power
the power power system in the cabinet cable is connected properly. If
system runs to see whether the power the power cable is loose,
normally. system runs in the normal reconnect the power cable. If
state. the power cable is connected
LEDs of the rectifier properly, reseat the rectifier
module: or monitoring module. After
the preceding operations, if
● Power indicator: green the power system still runs
and on abnormally, replace the
● Alarm indicator: yellow rectifier or monitoring
and off module.
● Fault indicator: red and 1. Check whether the power
off cable is connected
LEDs of the monitoring properly. If the power
module: cable is loose, reconnect
the power cable.
● RUN: green and blinking
at a frequency of 4 Hz 2. If the power cable is
connected properly, reseat
● ALM: red and off the rectifier or monitoring
module.
3. After the preceding
operations, if the power
system still runs
abnormally, replace the
rectifier or monitoring
module. For detailed
handling methods, see
"2.18 Replacing the
Rectifier Module
(ETP48150 power
system)" and "2.20
Replacing the
Monitoring Module
(ETP48150 power
system)".
4. If the power system still
runs abnormally, replace
the entire power system.
For detailed handling
methods, see "2.22
Replacing the Power
Distribution Frame of
the Power System
(ETP48150 power
system)".

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Ensure that 5 Check whether any related 1. Check whether the cable
the surge alarm is reported. is connected properly. If
protection the cable is loose,
device reconnect the cable.
(SPD) of the 2. If the cable is connected
cabinet runs properly, check whether
normally. the indicator of the SPD is
steady red. If yes, replace
the SPD. For detailed
operations, see 2.17
Replacing the Surge
Protector or Surge
Protector Unit.
Ensure that 6 Check whether all cable Use the sealant to seal all
all cable inlets of the cabinet are cable inlets properly.
apertures properly sealed, including
are properly cable inlets for AC power
sealed. cables, PGND (protection
ground) cables, external
subscriber cables, and
optical cables.
Ensure that 7 AC power cables inside the Reroute the cables as

cables are cabinet must be routed required. If the insulation
routed as properly without winds or sheath is whitened, aged, or
required twists, and they cannot be damaged, replace the cables.
inside the routed through the air
cabinet. exhaust vent. The insulation
sheath of the cables cannot
be whitened, aged, or
damaged.
DC power cables inside the

cabinet must be routed
properly without winds or
twists, and they cannot be
routed through the air
exhaust vent. The insulation
sheath of the cables cannot
be whitened, aged, or
damaged.

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Power cables and signal

cables inside the cabinet
must be routed separately.
Monitoring cables must be
routed properly without
winds or twists, and they
cannot be routed through
the air exhaust vent. The
insulation sheath of the
cables cannot be whitened,
aged, or damaged.
Fibers inside the cabinet

must be routed properly
without winds or twists,
and they cannot be routed
through the air exhaust
vent. The bending radius of
the fibers should be larger
than 30 mm. The minimum
bending radius of a special
fiber depends on its
diameter.
Ensure that 8 Enable RCD breaker to be in 1. If RCD breaker jumps to

the RCD the ON position, and press OFF, RCD is functional. In
(Residual the button marked T to this case, restore RCD
Current check whether the test breaker to the original
Device) function is normal. state.
inside the 2. If RCD breaker does not
AC PDU is jumps to OFF, press the
normal. button marked T and
repeat the press operation
for 2 times. If RCD breaker
still does not jump to OFF,
RCD is faulty. Replace it
with a normal one. Set
RCD breaker state to be
the same as the original
one.
1.3 Checking the Waterproof Status

To ensure that the devices inside the cabinet are waterproofed, it is recommended
to check the waterproof status of the cabinet regularly.

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Mainte No. Checking Item Handling Method for

nance Abnormality
Purpose
Ensure 1 Check whether Clear accumulated water from the

that no accumulated water or cabinet.
water water stain exists inside
seeps the cabinet.
into the
cabinet. 2 Check whether the Properly close the cabinet door.
cabinet door is properly
closed.
3 Check whether the Replace the sealing rubber strip on

sealing rubber strip on the cabinet door if the sealing
the cabinet door is intact. rubber strip is deteriorating or
distorted.
4 Check whether the cable Properly seal the cable inlets on the
inlets on the MDF (main MDF compartment with sealant.
distribution frame)
compartment of the
cabinet are properly
sealed with sealant.
5 Check whether the cable Properly seal the cable inlets on the
inlets on the battery battery compartment with sealant.
compartment are
properly sealed with
sealant.
6 Check whether there are For detailed handling methods, see

visible dewdrops on the "3.2 Condensation in the
interior surface or on the Cabinet".
top of the cabinet.
1.4 Checking the Grounding Status

Proper grounding is necessary to avoid lightning strike and to resist interference.
To ensure that all components in the cabinet are properly grounded, it is
recommended to check the grounding status of the cabinet regularly.
Meter
● Multimeter
● Earth resistance tester
Procedure
NOTE
Bonding resistance is the resistance between metallic objects. Ground resistance is the
resistance between the device and the ground, that is, the ground resistance of the device.

F01T500A
Maintenance No. Checking Item Handling Method for

Purpose Abnormality
Ensure that the 1 Check whether the If the internal ground cable is
internal ground internal ground loose, reconnect the cable. If
cable of the cable is properly the connection points are
cabinet is connected and rusty, remove the rust. For
properly whether the detailed handling methods,
connected, the connection points see "3.4 Rusty and Paint-
connection are rusty. Peeling Cabinet".
points are not
rusty, and the 2 Check whether the If the internal ground cable is
cable is intact. internal ground damaged, replace the cable
Ensure that the cable is intact. and properly connect the
bonding cable. Use a multimeter to
resistance of measure the bonding
the ground resistance of the internal
cable is smaller ground cable. Ensure that the
than 0.1 ohm. bonding resistance of the
internal ground cable is
smaller than 0.1 ohm.
3 Use a multimeter to If the connection points are

measure the rusty, rid the rust and then
bonding resistance properly connect the cables
of the internal again. Ensure that the
ground cable. bonding resistance of the
internal ground cable is
smaller than 0.1 ohm.
Ensure that the 1 Check whether the If the connections of the

external PGND external PGND external PGND cable are
cable end that cable in the cabinet loose, reconnect the cable.
is in the cabinet is properly
is properly connected and
connected, the whether the
connection connection points
points are not are rusty.
rusty, and the
cable is intact. 2 Check whether the If the external PGND cable is
The ground external PGND damaged, replace the cable
resistance of cable is intact. and properly connect the
the external cable. Use an earth resistance
PGND cable is tester to measure the ground
smaller than 10 resistance of the external
ohms. PGND cable. Ensure that the
ground resistance between
two ends of the ground cable
is smaller than 10 ohms.

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Purpose Abnormality
3 Use an earth If the connection points in the

resistance tester to cabinet are rusty, rid the rust
measure the ground and then properly connect the
resistance of the cables again. Ensure that the
external PGND ground resistance between
cable. two ends of the ground cable
is smaller than 10 ohms.
1.5 Checking the Noise of the Cabinet

To ensure that the cabinet runs normally and does not make excessive noise, it is
recommended that you check cabinet noise regularly.
Item Reference Criteria Exception Handling Method
Check the noise of Directly listen to the For detailed handling methods,
the cabinet: The noise generated by a see "3.3 Excessive Noise of the
noise does not running cabinet. Cabinet".
cause any
discomfort within 5
m around the
cabinet.
1.6 Checking the Sensor

To ensure that the environment status of the cabinet can be monitored in real
time, it is recommended to check the running status of the sensor regularly.
Procedure
Purpose Abnormality
Ensure that 1 Check whether the If the cable of the temperature

the cable of the and humidity sensor is not
temperature temperature and properly connected, reconnect
and humidity humidity sensor is the cable properly.
sensor runs properly connected.
in the normal
state: The 2 Check whether the If the cable of the temperature
temperature cable of the and humidity sensor is
and humidity temperature and deteriorating or damaged,
in the cabinet humidity sensor is replace the cable.
can be deteriorating or
queried damaged.

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Purpose Abnormality
through a 3 Check whether the If the queried temperature and

maintenance cabinet temperature humidity are not consistent with
terminal and and humidity queried the actual temperature and
the query through the humidity, replace the
result is maintenance terminal temperature and humidity
consistent are consistent with sensor.For detailed handling
with the the actual methods, see "2.5 Replacing
actual temperature and the Temperature and
temperature humidity. Humidity Sensor".
and humidity
in the
cabinet.
Ensure that 1 Check the indicator If the indicator is abnormal,

the smoke on the smoke sensor. proceed to the following steps.
sensor works The indicator blinks
in the normal once every 3 to 8
state: If there seconds in the
is smoke working condition,
inside the and stays on when an
cabinet, you alarm occurs.
can query the
related alarm 2 Check whether the If the cable of the smoke sensor
from the cable of the smoke is not properly connected,
maintenance sensor is properly reconnect the cable properly.
terminal. connected.
3 Check whether the If the cable of the smoke sensor

cable of the smoke is deteriorating or damaged,
sensor is deteriorating replace the cable.
or damaged.
4 Discharge smoke (for If no smoke alarm is generated,

example, light 1 or 2 replace the smoke sensor. For
cigarettes) near the detailed handling methods, see
smoke sensor, and "2.13 Replacing the Smoke
check whether an Sensor".
alarm is reported.
1.7 Checking the Battery

To ensure that the battery status and connections are normal, it is recommended
to check the battery regularly.

F01T500A
NOTICE
Considering the battery life, it is recommended to telnet to the main device to

perform the discharging test for the battery every six months after the battery is
used for three years. You can also query the maintenance data about the battery
discharging duration on the NMS.
Procedure
Maintenance Checking Handling Method for Abnormality
Purpose Item
Ensure that the Check the If the shell of the battery is damaged or
shell of the appearance the battery appears to be distorted,
battery is intact of the bulging, or leaking, replace the battery in
and that the battery. time, as shown in Figure 1-2.
battery does not
appear to be Figure 1-2 Damaged or distorted battery
distorted, bulging,
or leaking.
For detailed handling methods, see "2.25

Replacing the Battery".
1.8 Checking the Li-ion Battery

To ensure that the Li-ion battery status and connections are normal, you are
advised to periodically check the Li-ion battery.
NOTICE
Considering the lifespan of the Li-ion battery, you are advised to check the
operating environment and appearance of the Li-ion battery monthly. Check the
cleanliness and cable connections of the Li-ion battery quarterly. Perform a
discharge test on the Li-ion battery through the network management system
(NMS) every 6 months and check the maintenance data during the battery
discharge period.

F01T500A
Operation process
Objective Check Troubleshooting
Ensure that the Check the If the shell of the Li-ion battery is
shell of the Li-ion appearance damaged, replace the battery. For detailed
battery is intact. of the Li-ion operations, see 2.26 Replacing the Li-ion
battery. Battery.
Ensure that the Li- Check 1. Check whether the cables are properly
ion battery whether the connected. If any cable is loose,
functions properly. indicators on reconnect it properly.
the Li-ion 2. If the Li-ion battery still runs
battery panel abnormally, replace the Li-ion battery.
are in the For detailed operations, see 2.26
normal state. Replacing the Li-ion Battery.
● RUN
indicator:
steady
green
● ALM
indicator:
off
1.9 Checking the PC2500D Air Conditioner

To ensure that the PC2500D air conditioner runs properly, you are advised to
periodically (determining the period based on the site location and surrounding
conditions of the cabinet) maintain the PC2500D air conditioner. During the
maintenance, see the steps in the following table.
Objecti No. Check Troubleshooting

ve
Ensure 1 Ensure that the Use a brush or cotton cloth to

that the ventilation unit is clean clean dust and dirt on the
PC2500 and free of dust or dirt. ventilation unit.
D air
conditio 2 Check whether any Reconnect the loose cables and
ner runs cable or plug plugs.
properly. connection is loose.
3 Check whether the Use a high pressure gun to clean

drainpipe is blocked. the drainage outlet.

F01T500A
Objecti No. Check Troubleshooting

ve
4 ● Check whether the ● Use a screwdriver to tighten

internal circulation the fan.
fan of the air ● Clean the foreign objects at
conditioner the air vent.
generates abnormal
noise.
● Check whether any
foreign object exists
on the fan or at the
air vent.
5 Check whether the Use a screwdriver to remove the

condensate water foreign objects.
drainage outlet is
blocked.
6 Check whether the Use a washing tool to clean the

condenser is dirty or condenser until the drained water
blocked. becomes clear.

F01T500A
Maintenance Guide 2 Parts Replacement
2 Parts Replacement
About This Chapter

When performing device maintenance or parts upgrade, you may need to replace
parts to ensure that the device runs in the normal state.
Context
NOTICE
● Take ESD measures before the replacement.

● During the replacement, prevent any metallic objects from causing short
circuits. For example, tools that are placed improperly or screws that fall into
the shelf accidentally can cause short circuits.
● When replacing parts, be sure to take electrical and mechanical safety
precautions.
2.1 Replacing the Electronic Door Lock

2.2 Replacing the Door Lock (HW-2802) of an Outdoor Cabinet
2.3 Replacing the Cabinet Lock Core (HW-2802)
2.4 Replacing the Door Status Sensor
2.5 Replacing the Temperature and Humidity Sensor
2.6 Replacing the Environment Temperature Sensor (configured with ETP48150
power system)
2.7 Replacing the Environment Temperature Sensor (configured with ETP48200
power system)
2.8 Replacing the Battery Temperature Sensor (configured with ETP48150 power
system)
2.9 Replacing the Battery Temperature Sensor (configured with ETP48200 power
system)
2.10 Replacing the Intelligent Heating Module

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2.11 Replacing a MUE02A Sensor Transfer Box

2.13 Replacing the Smoke Sensor
2.14 Replacing the Water Sensor (configured with MUE02A sensor transfer box)
2.15 Replacing the Water Sensor (configured with MUE03A sensor transfer box)
2.16 Replacing the Illuminator
2.17 Replacing the Surge Protector or Surge Protector Unit
2.18 Replacing the Rectifier Module (ETP48150 power system)
2.19 Replacing the Rectifier Module (ETP48200 power system)
2.20 Replacing the Monitoring Module (ETP48150 power system)
2.21 Replacing the Monitoring Module (ETP48200 power system)
2.22 Replacing the Power Distribution Frame of the Power System (ETP48150
power system)
2.23 Replacing the Power Distribution Frame of the Power System (ETP48200
power system)
2.24 Replacing the ETP48150 Power System by ETP48200 Power System
2.25 Replacing the Battery
2.26 Replacing the Li-ion Battery
2.27 Replacing the PC2500D Air Conditioner
2.28 Replacing a Component of the PC2500D Air Conditioner
2.1 Replacing the Electronic Door Lock

Replace the electronic door lock of the outdoor cabinet when the lock fails to
work. Replacing the electronic door lock will not affect services.
Precautions
The replaced components must be put away properly.
Recommended Tools
● ESD wrist strap or ESD gloves
● Phillips screwdriver
● Box-end anti-theft wrench
● Cable cutter
● Waterproof glue

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Preparations
Perform the following protective and preparatory operations before the
replacement:
● Check the type of the part to ensure that the type of the new part is the same
as that of the part to be replaced.
● Take out the new part from the packing case, and ensure that the
components are complete and free from damage.
Procedure
Step 1 Wear an ESD wrist strap, and connect its grounding end to the ESD jack on the
cabinet; or wear ESD gloves.
Step 2 Use a box-end anti-theft wrench to loose fasten the anti-theft screw on the lock
handle.
Step 3 Use a key or access card (user identity card) to open the cabinet door whose
electronic lock needs to be replaced.
Step 4 Removing the electronic lock
1. Record the position of the DIP switch.

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2. Use a cable cutter to cut off the cable ties that secure the communications
cable, and remove the communications cable.
3. Use a Phillips screwdriver to loosen the screw on the locking latch, remove
the washers from the locking latch, and record the installation sequence of
the washers, as shown in (1) of Figure 2-1.
4. Remove the lock rod to separate the lock rod from the electronicdoorlock
base, as shown in (2) of Figure 2-1.

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Figure 2-1 Removing the locking latch
5. Use a Phillips screwdriver to loosen the screws that secure the electronic door
lock cover, and remove the electronic door lock base from the outside of the
cabinet door.
Step 5 Take out the new electronic door lock and adjust the position of the positioning
kit.

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1. Use a Phillips screwdriver to loosen the screws that secure the cover of the
electronic door lock.
2. Use a Phillips screwdriver to loosen the screws on the ring of the positioning
kit, and remove the ring.

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3. Remove the square component, rotate it by 90 degrees, and insert it again.
4. Install the ring and tighten the screws.

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Step 6 Apply waterproof glue to the place where the base of the new electronicdoorlock
is in contact with the cabinet door. Then, install the new electronicdoorlock in the
position of the original electronicdoorlock.
Step 7 Install a new electronic lock in reverse order.
----End
Follow-up Procedure
● Check whether the replacement is successful: If the cabinet door can be
opened and closed properly by using the key or access card (user identity
card) , the replacement is successful.
● Close the cabinet door.
● Dispose of the replaced part properly.
2.2 Replacing the Door Lock (HW-2802) of an Outdoor

Cabinet
Replace the lock of the outdoor cabinet when the lock fails to work. Replacing the
door lock will not affect services.
Precautions
Recommended Tools

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Preparations
replacement:
Procedure
Step 1 Open the cabinet door whose door lock is to be replaced.
Step 3 Use the Phillips screwdriver to loosen the screw that fixes the bolt on the inner
side of the cabinet door, as shown in Figure 2-2 (1).
Step 4 Remove the washers that fix the bolt one by one, and record the original
installation sequence of the washers.
Step 5 Move the lock rod so that the lock rod is basically separated from the lock base. as
shown in Figure 2-2 (2).
Figure 2-2 Removing the door lock
Step 6 Use the Phillips screwdriver to loosen the five screws anticlockwise from the door
lock base of the door lock, as shown in Figure 2-2 (3).

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Step 7 Remove the door lock base from the outer side of the cabinet door.
Step 8 Take out the new part.
Step 9 Apply waterproof glue to the place where the base of the new door lock is in
contact with the cabinet door. Then, install the new door lock in the position of
the original door lock.
Step 10 Install the door lock base of the door lock from the outer side of the cabinet door.
Use the Phillips screwdriver to fasten the five screws clockwise to the door lock
base.
Step 11 Install the lock rod back to the original position.
Step 12 Install the washers in the original sequence to fix the bolt.
Step 13 Use the Phillips screwdriver to fasten the screw to fix the bolt.
----End
Follow-up Procedure
opened and closed properly by using the key, the replacement is successful.
2.3 Replacing the Cabinet Lock Core (HW-2802)

When the door lock core of the device compartment or cable distribution
compartment in the cabinet is faulty, replace it. Replacing the lock core will not
affect services.
Precautions
Recommended Tools
Preparations
replacement:

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Procedure
Step 1 Open the cabinet door.
Step 2 Remove the lock core from the cabinet door.

1. Open the cabinet door lock.
2. Use a Phillips screwdriver to loosen the screw on the lock core, as shown in
Figure 2-3.
3. Remove the lock core.
Figure 2-3 Removing the cabinet door lock
Step 3 Install a new lock core. Note that the order of installing a new lock core is reverse
to that of removing a lock core.
----End
Follow-up Procedure
opened and closed properly, and the door lock can be locked and unlocked
properly, the replacement is successful.

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2.4 Replacing the Door Status Sensor

When the door status sensor is faulty, replace it. Replacing the door status sensor
does not affect the system services.
Precautions
Recommended Tools
● ESD bag
● Cable cutter
● Cable tie
● Flat-head screwdriver
Preparations
Take the following preventive measures and make the preparations before the
replacement:
● Record the positions of the cables to prevent incorrect connection.
Procedure
Step 3 Open the cover of the door status sensor from one side, as shown in Figure 2-4
(1).
Step 4 Remove the faulty door status sensor.
1. Use a flat-head screwdriver to loosen the screw that fastens the cable, as
shown in Figure 2-4 (2). Then, remove the cable.
NOTE
– A door status sensor consists of two parts: magnet and switch. The magnet part is
installed on the cabinet door, while the switch part is installed in the equipment
compartment or at the top of the distribution compartment.
– The cable of the door status sensor is connected to the switch part.
2. Use a Phillips screwdriver to loosen the screw that fastens the sensor, as
shown in Figure 2-4 (3). Then, remove the door status sensor.

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Figure 2-4 Removing the door status sensor
Step 5 Install a new door status sensor. Note that the order of installing a new door
status sensor is reverse to that of removing a door status sensor.
----End
Follow-up Procedure
● Check whether the replacement is successful: Check on the NMS whether the
door status sensor functions normally.
2.5 Replacing the Temperature and Humidity Sensor

The temperature and humidity sensor is located at the top of the equipment
compartment of a cabinet. The temperature and humidity inside the cabinet can
be monitored remotely through a maintenance terminal. When the temperature
and humidity sensor is faulty (for example, when the monitored temperature and
humidity differ much from those of the actual environment), replace it. Replacing
the temperature and humidity sensor does not affect the system services.
Precautions
Recommended Tools

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● M4 socket wrench
Preparations
replacement:
● Record the positions of the cables, and check whether the labels on the cables
are marked correctly, clearly, and neatly. If the marking on the labels is
illegible, prepare new labels and attach them to prevent incorrect connection.
Procedure
Step 1 Open the front door of the equipment compartment.
Step 3 Remove the temperature and humidity sensor.
1. Remove the cable connected to the temperature and humidity sensor.
2. Loosen the screws that secure the sensor baffle plate using a Phillips
screwdriver, put the baffle plate aside, and remove the sensor in the arrow
direction.

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3. Record the DIP switch settings on the T/H sensor.

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Step 4 Take out a new temperature and humidity sensor, ensure that the DIP switch
settings are the same as those before the replacement.
Step 5 Install a new temperature and humidity sensor using a Phillips screwdriver
(torque: 1.2 N.m) in the reverse order of removing the old one.
----End
Follow-up Procedure
● Check whether the replacement is successful: After the temperature and
humidity sensor is replaced, if the temperature and humidity displayed on the
maintenance terminal is close to the actual data, the replacement is
successful.
2.6 Replacing the Environment Temperature Sensor

(configured with ETP48150 power system)
The environment temperature sensor is located on the equipment compartment in
the cabinet. The environment temperature inside the cabinet can be monitored
remotely through a maintenance terminal. When the environment temperature
sensor is faulty (for example, when the monitored temperature differs much from
those of the actual environment), replace it. Replacing the environment
temperature sensor does not affect the system services.
Precautions
Recommended Tools
● Cable cutter
● Cable tie
Preparations
replacement:

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Procedure
Step 3 Remove the environment temperature sensor.
1. Cut the cable ties that are used to secure the environment temperature
sensor.
2. Remove the signal cable between the MUE02A sensor transfer box and the
power system.
3. Cut the cable tie, use a Phillips screwdriver to loosen the screws that fix the
MUE02A sensor transfer box, and then remove the MUE02A sensor transfer
box.

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4. Loosen the screws on the cover of the sensor transfer box, and then remove
the cover.
5. Remove the environment temperature sensor from the VTEM2 wiring terminal
of the MUE02A sensor transfer box.

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Step 4 Install a new environment temperature sensor. Note that the order of installing a
new environment temperature sensor is reverse to that of removing an
environment temperature sensor.
NOTICE
The probe of the environment temperature sensor must be suspended in the air,
and cannot touch any metal object.
----End
Follow-up Procedure
● Check whether the replacement is successful: After the environment
temperature sensor is replaced, if the temperature displayed on the
successful.
2.7 Replacing the Environment Temperature Sensor

The environment temperature sensor is located on the equipment compartment in
the cabinet. The environment temperature inside the cabinet can be monitored
remotely through a maintenance terminal. When the environment temperature
sensor is faulty (for example, when the monitored temperature differs much from

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those of the actual environment), replace it. Replacing the environment

temperature sensor does not affect the system services.
Precautions
Recommended Tools
● Cable cutter
● Cable tie
Preparations
replacement:
Procedure
Step 3 Remove the environment temperature sensor.
1. Cut the cable ties that are used to secure the environment temperature
sensor.

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2. Press the orange button on the SMU11C, and remove the environment
temperature sensor from the ETE.
Step 4 Install a new environment temperature sensor. Note that the order of installing a
new environment temperature sensor is reverse to that of removing an
environment temperature sensor.
NOTICE
The probe of the environment temperature sensor must be suspended in the air,
and cannot touch any metal object.
----End
Follow-up Procedure
● Check whether the replacement is successful: After the environment
temperature sensor is replaced, if the temperature displayed on the
successful.
2.8 Replacing the Battery Temperature Sensor

The battery temperature sensor is installed in the battery compartment. The
battery temperature inside the cabinet can be monitored remotely through a

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maintenance terminal. When the battery temperature sensor is faulty (for

example, when the monitored temperature differs much from those of the actual
environment), replace it. Replacing the environment temperature sensor does not
affect the system services.
Precautions
Recommended Tools
● Cable cutter
● Cable tie
Preparations
replacement:
● Ensure that insulation measures are taken for the tools.
Procedure
Step 1 Open the front door of the equipment compartment or battery compartment.
Step 3 Remove the battery temperature sensor.
NOTE
If it is difficult to remove the battery temperature sensor because the operation space inside
the cabinet is too small or the battery is of large size, you can remove the battery before
removing the battery temperature sensor. For operations about how to remove the battery,
see 2.25 Replacing the Battery.
1. Use a cable cutter to cut off the cable ties that secure the battery
temperature sensor, and remove the battery temperature sensor.

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power system.
box.
the cover.

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5. Remove the environment temperature sensor from the VBTEM2 wiring

terminal of the MUE02A sensor transfer box.
Step 4 Install a new temperature sensor. Note that the order of installing a new
temperature sensor is reverse to that of removing an environment sensor.

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WARNING
Connect the new battery temperature sensor to the VBTEM2 port on the MUE02A
sensor transfer box. If the new battery temperature sensor is connected to the
BAT_WE port by mistake, the temperature is incorrectly identified, causing serious
consequences such as battery swelling.
NOTICE
The probe of the temperature sensor must be suspended in the air, and cannot
touch any metal object.
----End
Follow-up Procedure
● Check whether the replacement is successful: After the battery temperature
sensor is replaced, if the temperature displayed on the maintenance terminal
is close to the actual data, the replacement is successful.
2.9 Replacing the Battery Temperature Sensor

The battery temperature sensor is installed in the battery compartment. The
battery temperature inside the cabinet can be monitored remotely through a
maintenance terminal. When the battery temperature sensor is faulty (for
example, when the monitored temperature differs much from those of the actual
environment), replace it. Replacing the environment temperature sensor does not
Precautions
Recommended Tools
● Cable cutter
● Cable tie
Preparations
replacement:

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Procedure
Step 1 Open the front door of the equipment compartment or battery compartment.
Step 3 Remove the battery temperature sensor.
NOTE
If it is difficult to remove the battery temperature sensor because the operation space inside
the cabinet is too small or the battery is of large size, you can remove the battery before
removing the battery temperature sensor. For operations about how to remove the battery,
see 2.25 Replacing the Battery.
1. Use a cable cutter to cut off the cable ties that secure the battery
temperature sensor, and remove the battery temperature sensor.
2. Press the orange button on the SMU11C, and remove the environment
temperature sensor from the BTE.

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Step 4 Install a new temperature sensor. Note that the order of installing a new
temperature sensor is reverse to that of removing an environment sensor.
NOTICE
The probe of the temperature sensor must be suspended in the air, and cannot
touch any metal object.
----End
Follow-up Procedure
● Check whether the replacement is successful: After the battery temperature
sensor is replaced, if the temperature displayed on the maintenance terminal
is close to the actual data, the replacement is successful.
2.10 Replacing the Intelligent Heating Module

If an intelligent heating module is faulty, replace it. Replacing an intelligent
heating module does not affect system services.
Precautions
● To facilitate operations, you are advised to perform replacement during the
day.

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● During the operation, insulation measures must be taken for tools and human
bodies.
● The replaced components must be put away properly.
Recommended Tools
● Cable cutter
● Cable ties
Preparations
replacement:
are marked correctly, clearly, and neatly. If any labels are illegible, make new
labels and attach them to the cables to prevent incorrect cable connections.
Procedure
Step 3 Turn off the switch on the AC power distribution unit (PDU).

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Step 4 Remove the intelligent heating module.

1. Record the cable connection positions and disconnect the cables from the
intelligent heating module.
2. Use a Phillips screwdriver to loosen the screws and remove the intelligent
heating module.
Step 5 Install a new intelligent heating module using a Phillips screwdriver.

Step 6 Connect the cables to the original positions.
Step 7 Turn on the switch on the AC PDU.
----End

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Follow-up Procedure
● Check whether the replacement is successful: If the green indicator on the
intelligent heating module is steady on, the replacement is successful.

When a MUE02A sensor transfer box is faulty, replace it. Services will not be
affected during MUE02A sensor transfer box replacement.
Precautions
● During the operation, prevent any metallic objects from causing short circuits.
For example, tools that are placed improperly or screws that fall into the
subrack accidentally can cause short circuits.
● The replaced part must be put away properly.
Recommended Tools
● Cable cutter
● Cable tie
Preparations
replacement:

● Check the model of the new part and ensure that the components of the new
part are not damaged or detached.
● Record cable connections, and check whether the labels on the cables are
marked correctly, clearly, and neatly. If any labels are illegible, make new
Procedure
cabinet; or wear the ESD gloves.
Step 3 Remove the faulty MUE02A sensor transfer box.

power system.

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box.
the cover.

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4. Check the connection position of the monitoring cable on the monitoring

board of the MUE02A sensor transfer box, make labels for the sensors, attach
the labels to the cables of the sensor, and remove the monitoring cable from
the monitoring board.
5. Use a Phillips screwdriver to loosen the screws at the bottom of the MUE02A
sensor transfer box, and remove the MUE02A sensor transfer box.
Step 4 Install the new MUE02A sensor transfer box.

1. Take out the new sensor transfer box, check the model of the new sensor
transfer box, and then remove the cover.

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2. Connect the wiring terminals of signal cables to the ports on the circuit board
of the sensor transfer box according the recorded connection relationships.
3. Install the cover of the sensor transfer box, and then fasten the screws on the
cover.
4. Connect the power cable to the sensor transfer box.
----End
Follow-up Procedure
● After the replacement, run the display power environment info command to
query the environment monitoring information. If the environment
monitoring information, such as temperature information, can be collected
normally, the replacement is successfully.

When a MUE03A sensor transfer box is faulty, replace it. Services will not be
affected during sensor expansion box replacement.
Precautions
● During the operation, prevent any metallic objects from causing short circuits.
For example, tools that are placed improperly or screws that fall into the
subrack accidentally can cause short circuits.
● The replaced part must be put away properly.
Recommended Tools
● Cable cutter
● Cable tie
Preparations
replacement:

● Check the model of the new part and ensure that the components of the new
part are not damaged or detached.
● Record cable connections, and check whether the labels on the cables are

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Procedure
cabinet; or wear the ESD gloves.
Step 3 Remove the faulty MUE03A sensor transfer box.
1. Record the cable positions and cut the cable ties. Remove the cables that are
connected to the MUE03A sensor transfer box.
2. Use a Phillips screwdriver to loosen the screws and remove the MUE03A
sensor transfer box.
3. Loosen the screws fastening the MUE03A sensor transfer box cover, and then
remove the cover.

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4. Record the connection relationships between the wiring terminals and the
ports on the circuit board of the MUE03A sensor transfer box, and then
disconnect these cables from the MUE03A sensor transfer box.

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Step 4 Install the new MUE03A sensor transfer box.

1. Take out the new MUE03A sensor transfer box, check the model of the new
MUE03A sensor transfer box, and then remove the cover.
2. Install the cover of the MUE03A sensor transfer box, and then use a Phillips
screwdriver (torque: 1.2 N.m) to fasten the MUE03A sensor transfer box.
3. Connect the cables to the MUE03A sensor transfer box.
----End
Follow-up Procedure
● After the replacement, run the display power environment info command to
query the environment monitoring information. If the environment
monitoring information, such as temperature information, can be collected
normally, the replacement is successfully.
2.13 Replacing the Smoke Sensor

The smoke sensor is located at the upper part of the equipment compartment of
the cabinet. Smoke inside the cabinet can be monitored remotely through a
maintenance terminal. An alarm is generated if smoke exists inside the cabinet.
Remove the smoke sensor when it is faulty. Replacing the smoke sensor does not
Precautions

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Recommended Tools
Preparations
replacement:
illegible, prepare new labels and attach them to prevent incorrect connection
Procedure
Step 1 Open the front door of the equipment compartment.
Step 3 Remove the smoke sensor.
1. Remove the cable that is connected to the smoke sensor.
2. Press the buckle on the base in the direction indicated by arrow a, and push
the upper cover in the direction indicated by arrow b to separate the base
from the upper cover.

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3. Use the Phillips screwdriver to loosen the screws on the base of the smoke
sensor, and remove the base of the smoke sensor.
Step 4 Install a new smoke sensor. Note that the order of installing a new smoke sensor
is reverse to that of removing a smoke sensor.
----End
Follow-up Procedure
● Check whether the replacement is successful: If the red indicator on the
smoke sensor is always on, its probe works.

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2.14 Replacing the Water Sensor (configured with

MUE02A sensor transfer box)
If a water sensor is faulty, replace it. Replacing a water sensor does not affect
system services.
Precautions
day.
bodies.
Recommended Tools
● Cable cutter
● Cable tie
Preparations
replacement:
Procedure
Step 3 Remove the faulty water sensor.

box.

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the cover.
3. Remove the water sensor from the WATER wiring terminal of the MUE02A

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4. Use a cable cutter to cut off the cable tie and remove the water sensor.
Step 4 Install a new water sensor.
Step 5 Connect the water sensor cable to the original position and bind the cable.
Step 6 Connect the other end of the water sensor cable to the MUE02A sensor transfer
box based on the recorded cable positions
Step 7 Install the cover of the MUE02A sensor transfer box and use a Phillips screwdriver
to secure the MUE02A sensor transfer box.
----End

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Follow-up Procedure
2.15 Replacing the Water Sensor (configured with

MUE03A sensor transfer box)
If a water sensor is faulty, replace it. Replacing a water sensor does not affect
system services.
Precautions
day.
bodies.
Recommended Tools
● Cable cutter
● Cable tie
Preparations
replacement:
Procedure
Step 3 Remove the faulty water sensor.

1. Cut the cable ties and use a Phillips screwdriver to loosen the screws and
remove the MUE03A sensor transfer box.

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2. Loosen the screws fastening the MUE03A sensor transfer box cover, and then
remove the cover.
3. Remove the water sensor from the WATER wiring terminal of the MUE03A

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4. Use a cable cutter to cut off the cable tie and remove the water sensor.
Step 4 Install a new water sensor.
Step 5 Connect the water sensor cable to the original position and bind the cable.
Step 6 Connect the other end of the water sensor cable to the MUE03A sensor transfer
box based on the recorded cable positions
Step 7 Install the cover of the MUE03A sensor transfer box and use a Phillips screwdriver
to secure the MUE03A sensor transfer box.
----End

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Follow-up Procedure
2.16 Replacing the Illuminator

Replace the illuminator when it fails to work. Services will not be affected during
illuminator replacement.
Precautions
day.
bodies.
● Do not directly look at the LED illuminator when checking whether the LED
illuminator is replaced successfully.
Recommended Tools
Preparations
replacement:
are correct, clear, and neat. If the marking of the labels is illegible, prepare
and attach new labels to prevent incorrect connection.
Procedure
Step 3 Turn off the switch of the illuminator on the power system.

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Step 4 Record the cable positions and use the flat-head screwdriver to remove the cables
on the power system.
Step 5 Cut off the cable tie using the cable cutter and then remove the illuminator.

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Step 6 Install the new illuminator.

Step 7 Connect the illuminator cable according to the original cable position, and then
use the flat-head screwdriver to fasten the screws.
Step 8 Turn on the switch of the illuminator on the power system.
----End
Follow-up Procedure
● Check whether the replacement is successful: Turn on the switch on the
illuminator. If the illuminator is on, replacement is successful.

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2.17 Replacing the Surge Protector or Surge Protector

Unit
If the base is intact but the surge protector unit is faulty (the indicator is red),
replace the faulty surge protector unit. If the base is damaged, replace the entire
surge protector. Replacing a surge protector unit or surge protector affects
ongoing services.
Precautions
● The surge protector can be replaced only by personnel that have been
specially trained and certificated.
● Do not replace the surge protector in the case of thunderstorm.
● Wear insulation gloves and ensure electrical safety when replacing the surge
protector.
Recommended Tools
● ESD wrist strap
● Insulation gloves
● ESD bag
● Multimeter
Preparations
replacement:
Procedure
Step 2 Wear the ESD wrist strap and connect its grounding end to the ESD jack on the
cabinet.
Step 3 Wear the insulation gloves.
Step 4 Turn off the master switch on the AC power distribution box.

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NOTE
● See Step 5 to replace a surge protector unit.

● See Step 6 to replace a surge protector.
Step 5 Replace a surge protector unit.

1. Turn off the master switch on the AC power distribution box.
2. Use the Phillips screwdriver to loose screws on the cover of the AC power
distribution box and remove the cover.
3. Remove the faulty surge protector unit.
4. Take out the new surge protector unit and install it properly. Note that the
order of installing a new surge protector unit is reverse to that of removing a
surge protector unit.

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Step 6 Replace the surge protector.

1. Turn off the master switch on the AC power distribution box.
2. Use the Phillips screwdriver to loose screws on the AC power distribution box,
remove the AC power distribution box along with the guide track.
3. Use the Phillips screwdriver to loose screws on the cover of the AC power
distribution box and remove the cover.

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4. Use the Phillips screwdriver to loose screws on the top and back covers of the
AC power distribution box.
5. Use the Phillips screwdriver to loose screws fastening cables and record cable
connection positions.
6. Use the flat-head screwdriver to press down the structure to remove the surge
protector along with the guide track.

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7. Disconnect cables of the surge protector base.
8. Remove the surge protector along with the guide track.

9. Take out the new surge protector and install it properly. Note that the order
of installing a new surge protector is reverse to that of removing a surge
protector.
Step 7 Turn on the master switch on the AC power distribution box.
----End
Follow-up Procedure
● Check whether the surge protector or surge protector unit is replaced
successfully. If the indicator on the surge protector unit is green and no
corresponding alarm is displayed on the maintenance terminal, the
replacement is successful.
2.18 Replacing the Rectifier Module (ETP48150 power

system)
When the rectifier module needs upgrading or fails to work, replace it. When you
replace a rectifier module, services are not interrupted if the power of the
remaining rectifier modules can support the current services.
Precautions
● Services are not interrupted during rectifier module replacement. If the power
of the remaining rectifier modules cannot support the running of current
services, the cabinet automatically switches the power supply from AC power
to the battery.
● If the replacement greatly affects the running of the live network, perform the
replacement when the device carries minimum traffic, for example, between
00:00 and 06:00.
● If the power of the remaining rectifier modules cannot support the current
services, save the service data before the replacement.

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● Maintain a clean worksite and perform proper cleanup to prevent short

circuits caused by metallic objects, such loose tools or screws that may fall
into the subrack accidentally
● When inserting the rectifier module, align the rectifier module with the
rectifier module tracks and insert the rectifier module along the tracks so that
the rectifier module can be in proper contact with the backplane.
● When removing and inserting the rectifier module, apply proper force to avoid
damaging the part.
Recommended Tools
● ESD bag
Preparations
replacement:
● Perform the following operation on the CLI (for the network monitoring
engineer or system maintenance engineer):
a. Enter the privilege mode, and run the save command to save the current
database file and configuration file.
huawei>enable
huawei#save
b. Start the TFTP software. Run the backup data command to back up the
database file. For example, to back up the database file to the server with
the IP address 10.10.10.12 and name the file datafile.dat, do as follows:
huawei#backup data tftp 10.10.10.12 datafile.dat
c. Enter the global config mode, and run the backup configuration
command to back up the configuration file. For example, to back up the
configuration file to the server with the IP address 10.10.10.12 and name
the file config.txt, do as follows:
huawei#config
huawei(config)#backup configuration tftp 10.10.10.12 config.txt
d. Run the backup language command to back up the language file. For
example, to back up the language file to the server with the IP address
10.10.10.12 and name the file langfile.res, do as follows:
huawei(config)#backup language general tftp 10.10.10.12 langfile.res

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Procedure
Step 3 Push the locking latch on the right side of the panel towards the left. Gently draw
the handle outwards, and then remove the rectifier from the subrack.
Step 4 Take out the new rectifier module from its package. Push the locking latch on the
new rectifier towards the left, and pull out the handle.
Step 5 Place the new rectifier at the entry of the correct slot.
Step 6 Gently slide the rectifier into the slot along the guide rails until it is engaged.
Close the handle, and push the locking latch towards the right to lock the handle.
----End
Follow-up Procedure
● Check the LED on the new rectifier module. When the RUN LED is on, and the
ALM and FAULT LEDs are off, the new rectifier module works in the normal
state.
a. In the global config mode, run the display emu command to query the
EMU status.
huawei(config)#display emu
Command:
display emu
EMU parameter
----------------------------------------------------------------------------
ID Type State | ID Type State

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----------------------------------------------------------------------------
0 FAN Normal | 1 SMU Normal
2- - | 3- -
4- - | 5- -
6- - | 7- -
8- - | 9- -
10 - - | 11 - -
12 - - | 13 - -
14 - - | 15 - -
----------------------------------------------------------------------------
b. In the global config mode, run the emu del command to delete the
original ID of the SMU and then the new ID of the SMU is assigned.
huawei(config)#emu del 1
c. In the SMU mode, run the display power alarm command to query
whether any alarms related to the power system are generated. If the
query result is Normal, the power system is normal. For example, to
query the alarm related to the power system, do as follows:
huawei(config)#interface emu 1
huawei(config-if-power4830l-0)#display power alarm

● Place the removed part in the ESD bag. Attach a maintenance label to the
ESD bag and record the name, company bar code, and fault symptom of the
part on the label.
2.19 Replacing the Rectifier Module (ETP48200 power

system)
When the rectifier module needs upgrading or fails to work, replace it. When you
replace a rectifier module, services are not interrupted if the power of the
remaining rectifier modules can support the current services.
Precautions
● Services are not interrupted during rectifier module replacement. If the power
of the remaining rectifier modules cannot support the running of current
services, the cabinet automatically switches the power supply from AC power
to the battery.
● If the replacement greatly affects the running of the live network, perform the
replacement when the device carries minimum traffic, for example, between
00:00 and 06:00.
● If the power of the remaining rectifier modules cannot support the current
services, save the service data before the replacement.
● When inserting the rectifier module, align the rectifier module with the
rectifier module tracks and insert the rectifier module along the tracks so that
the rectifier module can be in proper contact with the backplane.
● When removing and inserting the rectifier module, apply proper force to avoid
damaging the part.

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Recommended Tools
● ESD bag
Preparations
replacement:
NOTICE
To prevent burns, exercise caution when removing a rectifier because the

rectifier may be hot as a result of continuous operation.
Procedure
Step 4 Take out the new rectifier module from its package. Push the locking latch on the
new rectifier towards the left, and pull out the handle.
Step 5 Place the new rectifier at the entry of the correct slot.
Step 6 Gently slide the rectifier into the slot along the guide rails until it is engaged.
Close the handle, and push the locking latch towards the right to lock the handle.

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----End
Follow-up Procedure
● After the replacement, verify whether the replacement is successful.
ESD bag, and specify the name, company bar code, and fault symptom on the
label.
2.20 Replacing the Monitoring Module (ETP48150

power system)
When the monitoring module needs upgrading or fails to work, replace it. During
the replacement, services will not be interrupted.
Precautions
● When inserting the monitoring module, align the monitoring module with the
monitoring module tracks and insert the monitoring module along the tracks
so that the monitoring module can be in proper contact with the backplane.
● When removing and inserting the monitoring module, apply proper force to
avoid damaging the part.
Recommended Tools
● ESD bag
● Cable cutter
● Cable tie

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Preparations
replacement:
Procedure
Step 3 Record the cable connection positions and remove the cables from the monitoring
module.
Step 4 Turn the white switch on the monitoring module to the leftmost end. Hold the
captive screw of the monitoring module and pull the monitoring module out of
the power system.

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Step 5 Align the new monitoring module with the slot and insert it into the power
system.
Step 6 Turn the white switch on the monitoring module to the rightmost end.
Step 7 Connect the cable to the new part according to the recorded position.
Step 8 Set the configuration parameters of the power system using the buttons on the
liquid crystal display (LCD) monitoring panel of the power system.
----End
Follow-up Procedure
● Check whether the replacement is successful: Check the LEDs on the
monitoring module. If the RUN LED is green and is on for 1s and off for 1s
repeatedly, the monitoring module works in the normal state.
a. In the global config mode, run the display emu command to query the
EMU status.
huawei(config)#display emu
Command:
display emu
EMU parameter
----------------------------------------------------------------------------
ID Type State | ID Type State
----------------------------------------------------------------------------
0 FAN Normal | 1 SMU Normal
2- - | 3- -
4- - | 5- -
6- - | 7- -
8- - | 9- -
10 - - | 11 - -
12 - - | 13 - -
14 - - | 15 - -
----------------------------------------------------------------------------
b. In the global config mode, run the emu del command to delete the
original ID of the SMU and then the new ID of the SMU is assigned.

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c. In the SMU mode, run the display power alarm command to query
whether any alarms related to the power system are generated. If the
query result is Normal, the power system is normal. For example, to
query the alarm related to the power system, do as follows:
ESD bag and record the name, company bar code, and fault symptom of the
part on the label.
2.21 Replacing the Monitoring Module (ETP48200

power system)
When the monitoring module needs upgrading or fails to work, replace it. During
the replacement, services will not be interrupted.
This topic uses the monitoring module of an ETP4850 power system as an
example to introduce how to replace the monitoring module.
Precautions
● When inserting the monitoring module, align the monitoring module with the
monitoring module tracks and insert the monitoring module along the tracks
so that the monitoring module can be in proper contact with the backplane.
● When removing and inserting the monitoring module, apply proper force to
avoid damaging the part.
Recommended Tools
● ESD bag
Preparations
replacement:

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Procedure
Step 3 Record the cable connections on the monitoring panel, remove the COM
communications cable, and remove the signal cable terminal.
Step 4 Hold the handle of the monitoring module and pull the monitoring module out of
the subrack.
Step 5 Record the dual in-line package switch (DIP switch) settings of the monitoring
module.
Step 6 Take out the new monitoring module, and set the DIP switch based on the
recorded information.
Step 7 Insert the new monitoring module into the slot along the guide rails, slide it in
place, and push the handle until it is securely locked.
Step 8 Connect the signal cable terminal and COM communications cable to the panel of
the monitoring module based on the recorded information.
Step 9 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist
strap and ESD gloves.
Step 10 Log in to the LIVE App, import the individual file, and set parameters as required.
----End
Follow-up Procedure
● Check whether the replacement is successful.
ESD bag, and specify the name, company bar code, and fault symptom on the
label.

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2.22 Replacing the Power Distribution Frame of the

Power System (ETP48150 power system)
When the power distribution frame of the power system needs upgrading or fails
to work, replace it. When the power distribution frame is replaced, the device
(system) is powered off and services are interrupted.
Precautions
● Save the service data before the replacement.
● Ensure that tools are positioned properly and the screws do not fall into the
shelf accidentally during the operation. Otherwise, it may lead to a short
circuit caused by metal.
Recommended Tools and Materials

● Cable cutter
● Cable tie
● Marker
Preparations
replacement:
a. Enter the privilege mode, and run the save command to save the current
database file and configuration file.
huawei>enable huawei#save
b. Start the TFTP software. Run the backup data command to back up the
database file. For example, to back up the database file to the server with
the IP address 10.10.10.12 and name the file datafile.dat, do as follows:
huawei#backup data tftp 10.10.10.12 datafile.dat
c. Enter the global config mode, and run the backup configuration
command to back up the configuration file. For example, to back up the

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configuration file to the server with the IP address 10.10.10.12 and name
the file config.txt, do as follows:
huawei#config
huawei(config)#backup configuration tftp 10.10.10.12 config.txt
d. Run the backup language command to back up the language file. For
example, to back up the language file to the server with the IP address
10.10.10.12 and name the file langfile.res, do as follows:
huawei(config)#backup language general tftp 10.10.10.12 langfile.res
Procedure
Step 3 Turn off the DC output switch.
Step 4 Turn off the AC input switch.
Step 5 Disconnect the cables connecting the battery to power system.

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DANGER
● Ensure that the battery is not short-circuited when the cables between the
battery and power system are connected.
● Perform the following steps in order.
1. Record the cable connection positions and disconnect the battery cables from
the ETP48150 power system.
2. Remove the protective covers from the batteries, and use a Phillips
screwdriver to remove the cables between the batteries and the cables
connected to the power system.

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3. Remove the batteries, remove the power cables from the batteries, and
remove the alarm cable for the battery not in position alarm from the
batteries.
4. Cut off the cable ties and use a flat-head screwdriver to remove the output
power cables from the ETP48150 power system.
5. Remove the cables connected to the monitoring module of the ETP48150

power system.

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6. Remove the AC input power cables from the ETP48150 power system.
7. Remove the ground cable from the ETP48150 power system.
8. Use a Phillips screwdriver to loosen the screws on the panel of the ETP48150
power system, hold the ETP48150 power system, and remove the ETP48150
power system from the cabinet.

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Step 6 Remove the rectifier module and monitoring module from the power power
system, then put aside properly. For details, see 2.18 Replacing the Rectifier
Module (ETP48150 power system) and 2.20 Replacing the Monitoring Module
(ETP48150 power system).
Step 7 Take out a new power distribution frame of ETP48150 power system. Then install
the rectifier module and monitoring module removed into the new power
distribution subrack.
Step 8 Insert the power distribution subrack with monitoring module and rectifier module
back to the cabinet along the guide rails.
Step 9 Use a Phillips screwdriver to tighten the screws of the power distribution subrack.
Step 10 Connect cables (excluding the cables connecting the battery to power system)
according to the recorded cable connections.
1. Install the cables connecting the battery to the power system.

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NOTICE
– Prevent short circuit when connecting the battery to the power system.
– When connecting the battery to the power system, connect the power
system and then the battery compartment.
2. Install all the cables on the power system except the battery cables.
Step 11 Turn on the AC input switch.
Step 12 Turn on the DC output switch.
----End
Follow-up Procedure
● Check whether the replacement is successful:
NOTE
In the postrequisite, perform the hardware-related operations before the software-related

operations. The software-related operations can be performed by the network monitoring
engineer or system maintenance engineer.
● Perform the following hardware-related operation in the field by the field
maintenance engineers:
1. Use a multimeter to measure the input terminal of the power system and
ensure that the voltage is in the normal range (180 V to 280 V for the 220 V
power supply).
2. Check the LEDs on the rectifier module of the power module. If the RUN LED
is on, and the ALM and FAULT LEDs are off, the rectifier module works in the
normal state.
3. Check the LED on each service board. If the RUN ALM LED or RUN LED blinks
in normal color and is on for 1s and off for 1s repeatedly, the board works in
the normal state.
NOTE
After the board is inserted, a few minutes (less than five minutes) are required for the
board to work in the normal state after it is started.
1. Check the LEDs on the monitoring module of the power system. If the RUN
LED is green and is on for 1s and off for 1s repeatedly, and the ALM LED is
off, the power system works in the normal state.
– Perform the following software-related operation on the CLI (for the
network monitoring engineer or system maintenance engineer):
2. In the global config mode, run the display emu command to query the EMU
status.
huawei(config)#display emu Command: display emu EMU parameter
---------------------------------------------------------------------------- ID Type
State | ID Type State
---------------------------------------------------------------------------- 0 FAN
Normal | 1 SMU Normal 2 - - | 3 - - 4 - - | 5 - - 6 - - | 7 - - 8 - - | 9 - - 10 - - |
11 - - 12 - - | 13 - - 14 - - | 15 - -
----------------------------------------------------------------------------

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3. In the global config mode, run the emu del command to delete the original
ID of the SMU and then the new ID of the SMU is assigned.
4. In the SMU mode, run the display power alarm command to query whether
any alarms related to the power system are generated. If the query result is
Normal, the power system is normal. For example, to query the alarm related
to the power system, do as follows:
2.23 Replacing the Power Distribution Frame of the

Power System (ETP48200 power system)
When the power distribution frame of the power system needs upgrading or fails
to work, replace it. When the power distribution frame is replaced, the device
(system) is powered off and services are interrupted.
Precautions

● Cable cutter
● Cable tie
● Marker
Preparations
replacement:

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● The network monitoring engineer or system maintenance engineer prepares
the software before the replacement.
Procedure
Step 3 Turn off the DC output switch.
Step 5 Disconnect the cables connecting the battery to power system.
DANGER

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batteries.

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Step 6 Record the cable connections and then remove the remaining external cables
Step 7 Remove the faulty power system.
1. Use a Phillips screwdriver to loosen the screw on the mounting ear of the
power system.
2. Hold the power system to be replaced and pull it out of the cabinet.
Step 8 Hold the handle of the monitoring module and pull the monitoring module out of
the subrack.

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Step 10 Take out a new power distribution frame of ETP48200 power system. Install the
monitoring module and rectifier module removed in the new power distribution
subrack.
Step 11 Insert the power distribution subrack with monitoring module and rectifier module
back to the cabinet along the guide rails.
Step 12 Use a Phillips screwdriver to tighten the screws of the power distribution subrack.
Step 13 Connect cables (excluding the cables connecting the battery to power system)
according to the recorded cable connections.
1. Install the cables connecting the battery to the power system.
NOTICE
– Prevent short circuit when connecting the battery to the power system.
– When connecting the battery to the power system, connect the power
system and then the battery compartment.
2. Install all the cables on the power system except the battery cables.
----End
Follow-up Procedure
NOTE

power supply).
normal state.

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the normal state.
2.24 Replacing the ETP48150 Power System by

ETP48200 Power System
When the power distribution frame of the power system needs upgrading, replace
it. When the power distribution frame is replaced, the device (system) is powered
off and services are interrupted.
Precautions

● Cable cutter
● Cable tie
● Marker
Preparations
replacement:
Procedure

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Step 3 Turn off the DC output switch on the ETP48150 power system.
Step 5 Remove the ETP48150 power system.
DANGER

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batteries.

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4. Cut off the cable tie on the top of the battery compartment and remove the
temperature sensor from the battery compartment.
5. Cut off the cable ties and use a flat-head screwdriver to remove the output
power cables from the ETP48150 power system.

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6. Remove the cables connected to the monitoring module of the ETP48150

power system.
7. Remove the AC input power cables from the ETP48150 power system.

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8. Remove the ground cable from the ETP48150 power system.
9. Use a Phillips screwdriver to loosen the screws on the panel of the ETP48150
power system, hold the ETP48150 power system, and remove the ETP48150
power system from the cabinet.

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Step 6 Remove the communications cables and power cables from the main device.

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Step 7 Use a flat-head screwdriver to remove one end of the air conditioner power cables
and monitoring cables from the left and right doors.
Step 8 Remove one end of the door status sensor cables from the equipment
compartment and MDF compartment.
Step 9 Remove the temperature sensor from the top of the equipment compartment.

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Step 10 Remove the ambient temperature and humidity (T/H) sensor from the top of the
equipment compartment.
NOTE
If a cabinet is configured with the temperature sensor in the equipment compartment, the
T/H sensor is not required.
Step 11 Remove one end of the SPD monitoring cable.

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Step 12 Remove the MUE02A sensor transfer box.

power system.
box.

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the cover.
4. Check the connection position of the monitoring cable on the monitoring

board of the signal transfer box, make labels for the smoke sensor and water
sensor, attach the labels to the cables of the water sensor and smoke sensor,
and remove the monitoring cable from the monitoring board.
NOTE
The water sensor and smoke sensor cables are reused. You only need to remove the
cable terminals from the signal transfer box.

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Step 13 Open the side door of the cabinet, cut off the cable ties, and remove the cables
that are disconnected at both ends.

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Step 14 Install the MUE03A sensor transfer box.

1. Open the cover of the sensor transfer box.
2. Secure the sensor transfer box to the support.
Step 15 Install the ETP48200 power system.

1. Flip the white switch on the rectifier of the ETP48150 power system to the
leftmost, hold the handle of the rectifier, and pull the rectifier out of the
power system by 1/3. Hold the lower part of the rectifier, and pull the entire
rectifier out of the power system.
2. Take out the ETP48200 power system subrack, align the removed rectifier
with the slot, slowly push it into the slot, and flip the switch on the rectifier to
the rightmost.
3. Align the monitoring module with the slot and slowly push it into the slot.
NOTE
The wiring terminals of the monitoring module are delivered with the monitoring box.

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4. Press and hold down the LOAD6 circuit breaker, remove the LOAD6 circuit
breaker, and install a new LOAD6 circuit breaker (BOM number: 16021476).
5. Slide the new power system into the cabinet along the guide rails, and then
use a Phillips screwdriver to tighten the screws on the panel of the power
system.

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Step 16 Take out the cable suite, check the cable labels, and connect the cables between
the ETP48200 and the MUE03A signal transfer box.
1. Connect a ground cable (reused) between the ETP48200 power system and
the cabinet ground bar, and connect AC input power cables (reused) between
the AC PDB and the ETP48200 power system.
2. Connect the power cables (BOM number: 04152885) between the ETP48200
and the main device.

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3. Connect a communications cable (BOM number: 04071911) from the

ETP48200 to the main device.

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4. Connect the transfer cable (BOM number: 04095782-13) between the

ETP48200 and the light. Connect the transfer cable and the original light
cable to the Phoenix terminals (BOM number: 14180178) based on the cable
labels, and then connect the transfer cable to the LOAD6 port on the
ETP48200 power system.

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5. Connect the power cable and ground cable (BOM number: 04095782-02)
from the ETP48200 power system to the air conditioner on the left door of
the cabinet.

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6. Connect the monitoring cable (BOM number: 04095782-04) between the air
conditioner on the left door of the cabinet and the MUE03A signal transfer
box.

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7. Connect the power cable and ground cable (BOM number: 04095782-03)
from the ETP48200 power system to the air conditioner on the right door of
the cabinet.

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8. Connect the monitoring cable (BOM number: 04095782-05) between the air
conditioner on the right door of the cabinet and the MUE03A signal transfer
box.

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9. Connect the removed ends of the smoke sensor and water sensor to the
SMOKE and WATER ports on the signal transfer box, respectively.

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10. Close the cover of the MUE03A signal transfer box, and install the MUE03A
signal transfer box in the cabinet.
11. Connect a communications cable (BOM number: 04071898) from the

MUE03A signal transfer box to the ETP48200 power system.

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12. (Optional) Connect the monitoring cable (BOM number: 04071905) between
the MUE03A signal transfer box and the T/H sensor.
NOTE
If a cabinet is configured with the temperature sensor in the equipment compartment,

the T/H sensor is not required.

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13. Check the cable labels, connect the monitoring cable to the monitoring
module of the ETP48200 power system, press the orange button on the
SMU11B, insert the tin-plated terminal of the monitoring cable into the port,
and release the button. Reserve the other end of the monitoring cable.
Table 2-1 Mapping between cable BOM numbers and ports
Monitor Name Cable BOM Number Ports on the SMU11B
Door status sensor for 04095782-06 GAT

the equipment
compartment
MDF door status sensor 04095782-07 DI4
SPD 04095782-08 IO1
Temperature sensor of 33010323-002 ETE

the cabinet
Temperature sensor in 33010323-002 BTE

the battery
compartment
Battery not in position 04095811-04WX VD1

(left)
Battery not in position 04095811-05WX VD2

(right)

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14. Check the labels on the monitoring cables, connect the other end of the SPD
monitoring cable to the small white terminal of the original monitoring cable,
and close the cover of the AC PDU.
15. Check the labels on the monitoring cables, connect the other ends of the
cables to the equipment compartment door status sensor and MDF
compartment door status sensor, and close the protective cover.
16. Check the labels on the monitoring cables, and install a temperature sensor
on the top of the equipment compartment.

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17. Check the labels on the monitoring cables, and install a temperature sensor in
the battery compartment.
18. Arrange the cables and bind them using cable ties.

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19. Close the side door of the cabinet.

Step 17 Connect battery cables.
1. Connect the cables (BOM number: 04095811-03WX) between batteries (black
for positive and blue for negative).
2. Place the batteries in the battery compartment, connect the battery cables in
series as shown in the following figure, and then connect the power cables
from the ETP48200 to the battery cables. The BOM number of the power
cables for the left battery compartment is 04095811-02WX, and that for the
right battery compartment is 04095811-01WX.

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3. Check the labels on the monitoring cables, and connect the cable for
reporting the battery not in position alarm to battery 2#, as shown in the
following figure.
4. Connect the other ends of the battery cables to the ETP48200 power system.

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5. Arrange and bind the cables.
----End
Follow-up Procedure
NOTE

power supply).
normal state.
the normal state.
2.25 Replacing the Battery

When the battery is faulty, or the battery discharging duration or the remaining
battery capacity is shorter or lower than the customer expected value, replace the
battery. Replacing the battery will not affect services.

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Precautions
● The battery can be replaced only by personnel that have been specially
trained and certificated.
● Comply with the operation guide to avoid electric shock.
● Metal installation tools, such as the wrench, must be wrapped with insulation
tape. Exercise cautions when using the metal installation tools to replace the
battery to ensure that two poles of the battery are not short-circuited. Any
short circuit can seriously injure the human body and damage the device.
● Ensure that the connections (connected to poles) of each battery, connections
between batteries, and connections between batteries and the device are
correct.
● Turn on the battery switch on the DC power distribution box only after you
ensure that the connections are correct.
● A space of at least 10 mm must be reserved between batteries for heat
dissipation.
● After the battery installation is completed, battery parameters must be set
during software commissioning. Otherwise, the battery life is impaired.
● The battery cables are fastened on the positive and negative poles of batteries
using the torque specified by the battery manufacturer.
Recommended Tools
● ESD wrist strap
● Insulation gloves
● Adjustable wrench
● Cable cutter
● Cable tie
Preparations
replacement:
1. Check the type of the part to ensure that the type of the new part is the same
2. Take out the new part from the packing case, and ensure that the
3. Record the positions of the cables, and check whether the labels on the cables
Procedure

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Step 3 Turn off the circuit breaker BATT of the power system.
Step 4 Remove the battery.
DANGER
the power system.
batteries.

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Step 5 Install a new battery.

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1. Place the new batteries back into the battery compartment according to the
recorded position.
2. Connect cables between batteries according to the recorded positions.
3. Reinstall the protective covers for the batteries.
Step 6 Use a multimeter to measure the open circuit voltage of the battery set. Ensure
that the voltage between the blue cable (negative pole) and the black cable
(positive pole) is within the normal range of 45 V to 53.5 V.
Step 7 Connect the cable between the battery and the power system according to the
recorded positions.

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Step 8 Turn on the circuit breaker BATT of the battery.
----End
Follow-up Procedure
2.26 Replacing the Li-ion Battery

When the Li-ion battery is faulty, replace it. Replacing the Li-ion battery may
cause power supply interruption. Therefore, you need to ensure that another
power supply device is available to continue power supply.
Replacement Requirements
Enter and exit the maintenance mode of the Li-ion battery in the following ways:
● Entering the maintenance mode: Hold down the Manual ON/OFF button for
at least 15s in any mode.
● Exiting the maintenance mode: Hold down the Manual ON/OFF button for at
least 15s in the maintenance mode.
NOTE
In actual operations, you can power off the to-be-replaced Li-ion battery by holding down
the Manual ON/OFF button and manually exit the maintenance mode after the
replacement is complete.
Precautions
● Only engineers who have been specially certificated are allowed to replace
the Li-ion battery.
● Operators must comply with the operation guide to avoid electric shock.
● Metal installation tools (such as the wrench) must be wrapped with insulation
tape. During the operations, avoid misoperations of the installation tools that
may cause short circuits between the 2 polarities of the Li-ion battery. Any
short circuit may cause serious consequences for personnel and equipment.
● The connections and polarity positions of each battery, between batteries, and
between the battery and the device must be correct.
● The battery circuit breaker and the circuit breaker connected to the activation
cable in the power system can be turned on only after the cables are correctly
connected.
● After the Li-ion battery installation is completed, Li-ion battery parameters
must be set during software commissioning. Otherwise, the Li-ion battery
lifespan is impaired.
● Put away the removed part properly.
Recommended Tools
● Electrostatic discharge (ESD) wrist strap or ESD gloves

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● Socket wrench
● Cable cutter
● Cable tie
Preparations
replacement:
● Check that the type of the new part is the same as that of the part to be
replaced.
● Take out the new part from the package carton, and ensure that the
components of the new part are not damaged or detached.
● Record the cable connections, and check whether the labels on the cables are
Procedure
Step 3 Turn off the battery circuit breaker and the circuit breaker connected to the
activation cable in the power system.
Step 4 Press the Manual ON/OFF button on the Li-ion battery to turn off the battery
output.
Step 5 Remove the Li-ion battery.
DANGER
● A Li-ion battery weighs about 44 kg. At least two persons are required to carry
a li-ion battery. When replacing a li-ion battery, wear protective shoes and
gloves, and take protective measures.
● Dispose of waste li-ion batteries in strict accordance with local laws and
regulations.
1. Record the cable connection positions and disconnect the li-ion battery cables
from the power system.
2. Disconnect cables from the li-ion battery, insulate the cables, and label them.

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3. Use a Phillips screwdriver to remove the panel screws that secure the li-ion
battery.
4. Take the Li-ion battery out of the battery compartment.

Step 6 Install the new Li-ion battery to the Li-ion battery bracket at the original battery
position, and tighten the screws.
Step 7 Hold down the Manual ON/OFF button for 15s for the battery to enter the
maintenance mode. In this mode, all indicators blink, and the Li-ion battery is
activated but is not charged or discharged.
Step 8 Connect the cables to the Li-ion battery according to the labels on the cables,
check the cable connections, and ensure that all cables are correctly connected.
Step 9 Turn on the battery circuit breaker and the circuit breaker connected to the
activation cable in the power system.
Step 10 Hold down the Manual ON/OFF button for 15s for the battery to exit the
maintenance mode. The Li-ion battery is automatically activated and connected to
the power system.
Step 11 Remove the protective gloves and pack up all tools.
----End
Follow-up Procedure
2.27 Replacing the PC2500D Air Conditioner
2.27.1 Replacing the Air Conditioner on the Right Front Door

Precautions
● Wear an electrostatic discharge (ESD) wrist strap or gloves before the
replacement.
● (Suggestion) Assign at least 3 people for the replacement because the air
conditioner weighs 55 kg.
● Place the new air conditioner vertically to avoid leakage of condensate.
● Clean the dirt and residual adhesive on the installation side before the new air
conditioner is installed.

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the subrack accidentally can cause short circuits.
Recommended Tools
● ESD gloves
● Phillips screwdriver or electric screwdriver
● Cable cutter
Preparations
replaced.
Procedure
Step 1 Open the cabinet door, and use the door rod to secure the door plate.
Step 2 Turn off the circuit breaker that controls the air conditioner.
Step 3 Use the cable cutter to cut off the cable ties that bind the cables.

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Step 4 Use the flat-head screwdriver to remove the communications cable and power
cable.
1. Insert the screwdriver into the port above the connector, push the screwdriver
upward to remove the cable, and remove the screwdriver.

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downward to remove the cable, and remove the screwdriver, as shown by 2 in
the following figure.
NOTICE
Remove the ground cable before you remove the power cable, and install the
ground cable before you install the power cable.
Step 5 Use the Phillips screwdriver to remove the air director.

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Step 6 Remove the other screws from the air conditioner, and prevent the air conditioner
from falling.

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Step 7 Push the air conditioner out towards the inner side of the cabinet door, and gently
place it.

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Step 8 Install the new air conditioner, and perform the preceding steps in reverse order.
----End
Follow-up Procedure
● After the replacement, check whether the air conditioner runs properly. If the
air conditioner runs properly, the replacement is successful.

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2.27.2 Replacing the Air Conditioner on the Left Front Door

Precautions
replacement.
● (Suggestion) Assign at least 3 people for the replacement because the air
conditioner weighs 55 kg.
● Place the new air conditioner vertically to avoid leakage of condensate.
● Clean the dirt and residual adhesive on the installation side before the new air
conditioner is installed.
Recommended Tools
● ESD gloves
● Phillips screwdriver or electric screwdriver
● Cable cutter
Preparations
replaced.
Procedure
Step 1 Open the cabinet door, and use the door rod to secure the door plate.
Step 2 Turn off the circuit breaker that controls the air conditioner.
Step 3 Use the cable cutter to cut off the cable ties that bind the cables.

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Step 4 Use the flat-head screwdriver to remove the communications cable and power
cable.
upward to remove the cable, and remove the screwdriver.
downward to remove the cable, and remove the screwdriver.
NOTICE
Remove the ground cable before you remove the power cable, and install the
ground cable before you install the power cable.

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Step 5 Use the Phillips screwdriver to remove the windproof cotton padding and PC tray
support.

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Step 6 Remove the other screws from the air conditioner, and prevent the air conditioner
from falling.
Step 7 Push the air conditioner out towards the inner side of the cabinet door, and gently
place it.
Step 8 Install the new air conditioner, and perform the preceding steps in reverse order.
----End
Follow-up Procedure

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2.28 Replacing a Component of the PC2500D Air

Conditioner
An air conditioner component may need to be replaced when it is faulty or during
maintenance or upgrade.
2.28.1 Replacing the Control Board

Precautions
replacement.
Recommended Tools
● ESD gloves
● Cable cutter
Preparations
replaced.
Procedure
Step 1 Use the Phillips screwdriver to remove the maintenance panel of the entire
system.

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Step 2 Remove the installation screws of the control board.
Step 3 Take out the control board, use the flat-head screwdriver to remove the dispensed
glue, and disconnect the cables.
Step 4 Install the new control board, and perform the preceding steps in reverse order.

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NOTICE
The maintenance procedure for electric control components, such as the

compressor drive board, is the same as that for the control board.
----End
Follow-up Procedure
2.28.2 Replacing the Internal Circulation Fan

Precautions
replacement.
Recommended Tools
● ESD gloves
Preparations
replaced.
Procedure
system.

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Step 2 Remove the cable terminal of the internal circulation fan.

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Step 3 Remove the 4 screws for fixing the internal circulation fan, and take out the
internal circulation fan.

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Step 4 Install the new internal circulation fan, and perform the preceding steps in reverse
order.
----End
Follow-up Procedure
2.28.3 Replacing the External Circulation Fan
Precautions
replacement.

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Recommended Tools
● ESD gloves
Preparations
replaced.
Procedure
system.
Step 2 Remove the cable terminal of the external circulation fan.

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Step 3 Remove the 6 screws for fixing the internal circulation fan, and take out the
external circulation fan.

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Step 4 Install the new external circulation fan, and perform the preceding steps in reverse
order.
----End
Follow-up Procedure

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Maintenance Guide 3 Rectifying Common Faults
3 Rectifying Common Faults
This topic describes how to rectify common faults in the cabinet maintenance.
3.1 Failure to Open the Cabinet Door Lock
3.2 Condensation in the Cabinet
3.3 Excessive Noise of the Cabinet
3.4 Rusty and Paint-Peeling Cabinet
3.5 A cabinet becomes surface rusty
3.6 High Cabinet Temperature
3.7 Overtime-stored Battery
3.1 Failure to Open the Cabinet Door Lock

This topic describes how to troubleshoot the fault when the cabinet door lock
cannot be opened.
Procedure
Step 1 Check whether the key matches the cabinet door lock. If the key does not match
the cabinet door lock, use the key delivered along with the cabinet.
Step 2 Check whether the lock core is normal. If the clock core is normal, pry the lock
handle. Replace the lock after the cabinet door is open. For details about how to
replace a door lock core, see 2.2 Replacing the Door Lock (HW-2802) of an
Outdoor Cabinet to replace the lock.
Step 3 If the cabinet door lock is damaged, damage the lock core using a drill and pry
the lock handle. Replace the lock after the cabinet door is open. For details about
how to replace a door lock, see 2.2 Replacing the Door Lock (HW-2802) of an
Outdoor Cabinet to replace the lock.
Step 4 If an electronic door lock is configured, use a security torx wrench to loosen the
antitheft screws on the lock handle. After opening the door, replace the electronic

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door lock in a timely manner. For details about how to replace a door lock, see
"2.1 Replacing the Electronic Door Lock".
----End
3.2 Condensation in the Cabinet

This topic describes how to troubleshoot the fault when condensation (visible dew
can be found on the internal wall and top of the cabinet) occurs in the cabinet.
Fault Analysis
● After installation, the cabinet is not powered on and is placed in the outdoor
or damp environment. Due to the temperature difference between day and
night, the temperature of internal cabinet walls is lower than the ambient
temperature at night, so that air is condensed into dewdrops on the internal
cabinet walls.
● The cable apertures of the MDF compartment are not properly sealed, the
sealing rubber strip on the cabinet is damaged, or the cabinet door is not
properly closed. The rain water cannot be drained after entering the cabinet,
thus causing condensation inside the cabinet.
Procedure
Step 1 The following provides three methods of handling dew inside the cabinet.
● Use the water-absorbing cloth to remove the dew.
● Open the door to vaporize the dew through the wind or sunlight.
CAUTION
When wiping the dew, take certain measure to prevent the dew from entering the
device.
Step 2 Check whether the desiccant has expired. If the desiccant has expired and the
cabinet is not powered on, replace the desiccant with a new one.
NOTE
The expiration of the desiccant is 2 weeks.
Step 3 Check whether the sealing rubber strip on the cabinet door is intact. If the sealing
rubber strip is damaged, replaced the sealing rubber strip with a new one, and
close the cabinet door.
Step 4 Check whether the cable apertures of the cabinet are sealed properly. If the cable
apertures are not properly sealed, use sealing materials to seal the cable
apertures.
----End

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3.3 Excessive Noise of the Cabinet

This topic describes how to troubleshoot the fault when the noise of the cabinet is
excessive.
Procedure
Step 1 Check on site whether the vent of the device is blocked by sundries, whether fans
are damaged, and whether too much dust exists on fans and boards.
● Remove the foreign object on the air exhaust vent, if any.
● Replace the fan if it is damaged.
● Remove and clean the fan and the board if too much dust is accumulated.
Step 2 Check whether any structural part around the fan is loose.
If any structural part is loose, handle it in time.
Step 3 Check whether the power of the configured boards exceeds the maximum power
of the cabinet.
If the power of the configured boards exceeds the maximum power of the cabinet,
configure the cabinet properly.
----End
3.4 Rusty and Paint-Peeling Cabinet

The paint coating on the surface of the cabinet must be intact. If there is any
peeling paint, re-paint the cabinet to protect the cabinet from corrosion.
Recommended Tools
Object Color Huawei Standard International
Color Code Color Code
Outdoor cabinet RAL7035 YB026 (Huawei RAL7035

and installation gray)
components
● Fine sandpaper
● Anhydrous alcohol
● Cotton cloth
● Paint
Procedure
Step 1 Use the fine sandpaper to polish the paint-peeling spot on the cabinet to remove
stains or rust.

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Step 2 Dip the cotton cloth into the anhydrous alcohol, rub the polished spot to remove
stains using the cotton cloth wetted by the anhydrous alcohol, and then wipe the
spot using a clean cotton cloth.
Step 3 Choose a suitable paintbrush based on the cabinet color.
Step 4 Shake up the paint before painting. Dip the paintbrush into the paint, and then
evenly paint the paint-peeling spot on the cabinet until the paint-peeling spot is
covered properly.
NOTICE
The paint coating should be thin and even. Paint drops are prohibited on the
coating. The surface should be smooth.
Step 5 After being re-painted, the cabinet should be placed under the room temperature
for 30 minutes. After that subsequent operations can be performed.
NOTE
The color of the re-painted spot should be the same as original color of the cabinet. There
is no visible chromatic aberration, bulge, and peeling paint.
----End

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3.5 A cabinet becomes surface rusty

Stainless steel components (such as hinges and door locks) of a cabinet are
exposed to the outdoor natural environment. If the components become surface
rusty, use anhydrous alcohol to clean the surface rust. If the surface rust is not
cleaned for a long time, the appearance of the cabinet is affected. However, the
corrosion will not intensify or affect cabinet functions.
Recommended Tools
● Anhydrous alcohol
● Cotton cloth
Procedure
Step 1 Use anhydrous alcohol to wet the cotton cloth and wipe a surface rust component
back and forth to remove the surface rust.
NOTICE
Do not use strong acid or sharp tools to remove the surface rust. Otherwise, the
coating may be damaged.
----End
3.6 High Cabinet Temperature

Temperature in cabinets must be kept within the acceptable range. If the
temperature exceeds the range, cool down the cabinets to ensure that they can
work properly.
Recommended Tools
● Thermometer
● Vacuum cleaner
● Cotton cloth

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Procedure
Step 1 Check the values of temperature and humidity sensor parameters on the network
management system (NMS). If the values are incorrect, reset the parameters.
NOTE
● Measurable temperature: -20°C to 80°C; Measurable humidity: 0% to 100%

● Temperature alarm lower threshold: -20°C; Temperature alarm upper threshold: 68°C;
Humidity alarm lower threshold: 10%; Humidity alarm upper threshold: 80%; Power-off
threshold: 70°C
Step 2 Check whether the ambient temperature of the cabinet is higher than 45°C. If yes,
set up a shelter around the cabinet.
Step 3 Check whether the air intake vent and air exhaust vent of the temperature control
unit are blocked by objects such as mud, branches, and tapes. If yes, remove these
objects.
Step 4 Check whether the board configurations of equipment exceed the maximum
power consumption permitted by the cabinet. If yes, uninstall non-standard
equipment.
Step 5 Check whether the air intake vents and air exhaust vents of the temperature
control unit, fan tray, and power supply unit are blocked by objects, other
equipment, cables, or optical fibers. If yes, remove the objects, equipment, cables,
or optical fibers.
NOTE
The air intake vent at the bottom and air exhaust vent on the top of the subrack need to be
reserved with a minimum of 1 U (44.45 mm) space for heat dissipation. The space cannot
be blocked by other equipment, cables, optical fibers, or other objects.

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Step 6 Check whether heavy dust has been accumulated on the air intake vents and air
exhaust vents of the temperature control unit fan, temperature control unit, and
fan tray. If yes, regularly clean the dust accumulated on all fans of the cabinet.
Step 7 Check the temperature control unit of the cabinet.
● Check whether the power cable of the heat exchanger is properly connected.
If not, reconnect the power cable properly.
● Check whether the internal and external circulation fans of the air conditioner
are running properly. If not, replace the fans by referring to "2.28.2 Replacing
the Internal Circulation Fan" and "2.28.3 Replacing the External
Circulation Fan".
● Check whether the fan control board of the air conditioner is running
properly. If not, replace the board by referring to "2.28.1 Replacing the
Control Board".
Step 8 Check whether the fan tray is faulty. If yes, replace it.
NOTE
When replacing the faulty fan tray, do not install the new one inside out, which can be
checked as follows: Power on the equipment after the equipment compartment in the
cabinet is cooled down and put your hand on the top of the air exhaust vent of the subrack
to check whether there is any air flow and whether the air flows in at the bottom and flows
out at the top of the cabinet.
----End
3.7 Overtime-stored Battery
3.7.1 Requirements Before Battery Storage

Precautions
● The production date must be clearly marked on the battery package, and the
next battery charging date must be specified.
● The battery purchase date must be within 3 months after the last battery
charging, and within 6 months after the production date.
● If the battery is purchased after being charged, the supplier must mark the
battery charging date on the battery package, and update the next battery
charging date.
● If the battery is installed in a device, the circuit breaker must be turned off
before storage, and the battery discharging is not allowed.
● When moving batteries, handle them with care to avoid damaging them.
● Batteries, after being accepted, must be classified into different categories
according to the project planning list, and batteries of each category are
identified with specific signs.

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3.7.2 Requirements on Battery Storage
Precautions
● Batteries must be placed vertically with the positive and negative terminals up
during battery storage.
● When batteries are stacked up, the stacking requirements on the battery
package must be complied with.
● The warehouse administrator collects the battery storage information every 1
month, and reports the storage information about batteries that are stored
for 3 months to the planning department to arrange battery charging.
Storage Requirements
● Temperature: 5°C to 45°C
● Relative humidity: ≤ 90%
● Storage environment: dry, well-ventilated, and clear
● Do not expose batteries to any corrosive materials or organic solvent
(including gas).
● Keep out of direct sunlight.
● Place batteries at least 2 meters away from any heat source (for example, a
heating device).
3.7.3 Requirements on Storage Handling

Table 3-1lists the methods of handling batteries during battery storage.
NOTE
The battery charging date marked on the battery package is the starting point of the
storage duration.
Table 3-1 How to handle batteries during battery storage
Storage Duration How to Handle Batteries
≤ 8 months Do not handle the battery. Put the

battery into use as soon as possible.
8 to 12 months Charge the battery. Put the battery

into use as soon as possible.
12 to 18 months Activate the battery. Put the battery

into use as soon as possible.
> 18 months Discard the battery as useless. Recycle

the lead in the battery.
If batteries are stored overtime because of force majeure factors, such situations
must be reported to the department director promptly.

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3.7.4 Methods for Storage Handling

● During battery storage, each battery can be charged twice at most, and
activated only once.
● If the storage duration reaches 8 months (from the last battery charging date
to the current date), the battery needs to be charged again.
● Battery activation is performed only for the overtime-stored battery that
cannot be charged due to historical reasons.
● After battery handling, the battery handling date and next battery handling
date are marked on the specific place of the battery. Note that the next
battery handling date is 8 months after the battery handling date.
● It is necessary to check the battery appearance before and after the battery
handling, and the battery appearance checking results must be recorded. For
checking standards, see 3.7.6 Battery Quality Checking Methods.
● If batteries cannot be charged during the storage because no charging device
is available in the warehouse, such an issue must be reported to the
department director.
3.7.5 Delivery Principle

● The battery appearance must be checked before delivery. Only the qualified
batteries can be delivered. For checking standards, see 3.7.6 Battery Quality
Checking Methods.
● The battery delivery complies with the "first in first out" (FIFO) principle.
● Only batteries of the same brand, same model, and same production batch
can be delivered as a batch. Batteries of different brands, different models, or
different production batches cannot be installed or delivered together.
● If batteries need to be used during the project implementation, batteries in
the same production batch are recommended. If the batteries are not in the
same production batch, those batteries that are manufactured or charged
within 3 months can be delivered together.
3.7.6 Battery Quality Checking Methods

Table 3-2 lists the battery quality checking methods.

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Table 3-2 Battery quality checking methods

Checking Item Description Normal Status Exception
Handling
Checking the Check whether The battery 1. If the battery

battery package there is any package is intact. package is
damage on the No damage or damaged, take
battery package. liquid leakage is pictures of the
found on the damaged
battery package. package and
report it to the
supply chain.
2. Check the
batteries in the
package one
by one.
Checking the 1. Check whether 1. The battery 1. If the battery

battery there is any package is shell is
appearance damage, crack, intact. No damaged, take
or acid leakage damage or pictures of the
on the battery crack is found damaged shell
shell on the battery and report it to
(especially at package. the supply
the bottom 2. The battery chain.
and 4 bottom shell is clear 2. If there is any
corners of the and tidy. No crack, acid
battery). acid leakage is leakage found
2. Check whether found. on the battery
there is any 3. The positive shell or
damage or and negative positive and
acid leakage terminals of negative
on the positive the battery are terminals,
and negative intact. No discard the
terminals of damage or battery as
the battery. acid leakage is useless.
found.
3.7.7 Battery Charging Methods

Procedure
Step 1 Open the package of the battery to be charged and take out the battery.
NOTE
Do not damage the battery package.
Step 2 Arrange the batteries according to the "positive-negative and positive-negative

and… and positive-negative" order, use the battery cables to connect the batteries
so that the batteries form a group, and then fasten the screws to secure the

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battery cables, as shown in the following Figure 3-1. (12 V common batteries are
used as an example.)
Figure 3-1 Battery cable connections
Step 3 Connect the positive and negative terminals of the battery set to the positive and
negative terminals of the battery charging device respectively.
NOTE
Connect a circuit breaker between the battery set and the battery charging device. The
current supported by the circuit breaker is 1.5 to 2 times as strong as the maximum circuit
current.
The following table lists the parameters for battery charging. (12 V common
batteries are used as an example.)
Item Value Remarks
Charging voltage 2.35 V/cell (with a Charging voltage of the

tolerance of 0.02) 12 V battery set = 2.35 x
6 x Number of batteries
= 2.35 x 6 x 4 = 56.4 V
Charging current ≤ 0.05 C10A C10 indicates the

nominal capacity of a
single battery.

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Item Value Remarks
Battery charging If either of the following -

completion condition is met, the
battery charging
completes.
1. Two hours elapse
when the charging
current is equal to or
smaller than 0.5%C10
A.
2. The charging duration
reaches 24 hours.
Step 4 Start the battery charging device, and configure the charging procedure according
to the above-mentioned parameters.
Step 5 Turn on the circuit breaker to start battery charging.
Step 6 Check the battery and record data.

1. During the battery charging, use a multimeter and a clamp meter to check
the batteries every 1 hour according to the arrangement order and record the
related data, such as charging and discharging voltages of the battery set,
charging and discharging current of the battery set, and voltage of each
battery.
2. Use a temperature test instrument to measure the temperature of each
battery every 1 hour (or use bare hands to touch the battery). If the
temperature exceeds 50°C (or it feels very hot when you use your bare hands
to touch the battery), stop the battery charging. Wait until the battery
temperature is lower than 35°C, and then restart the battery charging.
Step 7 Idle the batteries for 8 hours after battery charging. Use the multimeter to detect
the open circuit voltage of the battery one by one, and record the related data.
Identify the battery with an unaccepted open circuit voltage.
Template of the data record table
VRLA Battery Charging Record
The following table lists the standard parameters for battery charging. (12 V
common batteries are used as an example.)
Battery Type Voltage of Each Battery Voltage of Each Battery

After Battery Charging in the Open-circuit
State When the Battery
Is Idled for 8 hours
12 V ≥ 13.8 V ≥ 13.0 V

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NOTE
● For qualified batteries after battery charging, they are packed for delivery or storage.
● For unqualified batteries after battery charging, use the above-mentioned methods to
connect them together and charge them again. If the batteries are still unqualified after
second battery charging, discard them as useless.
----End
3.7.8 Battery Activation Methods

Procedure
Step 1 Connect the batteries and the battery charging device according steps 1 to 4 in
3.7.7 Battery Charging Methods.
Step 2 Activate the batteries.
1. Battery activation step: battery charging → battery idling → battery
discharging → battery idling → battery charging
2. Parameters of battery activation:
Battery charging phase:
Charging voltage: 2.35 V/cell (with a tolerance of 0.02)
Charging limited current: 0.05C10 A
Battery idling phase: Idle battery set for 1 hour in the open-circuit state
Discharging phase:
Discharging current: 0.25C10A
Voltage upon battery discharging completion: 1.80 V/cell
Step 3 Classify batteries into 3 categories based the battery discharging statistics:
batteries with high discharging performance, batteries with average discharging
performance, and batteries with low discharging performance. Mark specific signs
on the batteries to identify the battery category. Classification criteria: The average
voltage (with a tolerance of 0.10) is used as the benchmark. If the battery
discharging voltage is higher than the average voltage, the battery has a high
discharging performance. If the battery discharging voltage is lower than the
average voltage, the battery has a low discharging performance.
Step 4 Connect these 3 categories of batteries respectively so that the batteries of each
category form a group. Then charge/discharge batteries using different battery
charging/discharging devices.
Step 5 Check the battery capacity.
1. Battery capacity check step: fully battery charging → battery idling → capacity
check → battery idling → fully battery charging
2. Parameters for battery capacity check

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Item Value Remarks
Fully battery charging Charging voltage: 2.35 Charging voltage of the

V/cell (with a tolerance battery set consisting
of 0.02) Maximum of 12 v batteries = 2.35
charging current: x 6 x Number of
0.05C10 A batteries = 2.35 x 6 x 4
If either of the = 56.4 V
following condition is
met, the battery
charging completes.
1. Two hours elapse
when the charging
current is equal to
or smaller than
0.5%C10 A.
2. The charging
duration reaches 24
hours.
Battery idling 1 hour -
Capacity check 1. Discharging current: Discharging voltage of

0.10C10 A the battery set
consisting of 12 v
2. If the average
batteries = 1.60 x 6 x
discharging voltage
Number of batteries =
is smaller than 1.60
1.6 x 6 x 4 = 38.4 V
V/cell, the battery
discharging
completes.
Step 6 Check the battery and record data.

1. During battery activation, use a multimeter and a clamp meter to regularly
check the batteries according to the arrangement order and record the related
data, such as charging and discharging voltages of the battery set, charging
and discharging current of the battery set, and voltage of each battery.
2. Use a temperature test instrument to measure the temperature of each
battery every 1 hour (or use bare hands to touch the battery). If the
temperature exceeds 50°C (or it feels very hot when you use your bare hands
to touch the battery), stop the battery charging. Wait until the battery
temperature is lower than 35°C, and then restart the battery charging.
3. During the battery charging phase, check the battery and record the related
data every 1 hour.
During the battery discharging phase, check the battery and record the
related data every 1 hour in the first 8 hours; check the battery and record the
related data every 0.5 hour after the first 8 hours.
4. Template of the data record table
VRLA Battery Activation Record

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Step 7 Base on the capacity check statistics, if the battery discharging duration exceeds
9.5 hours, the battery is activated successfully. Otherwise, the battery fails to be
activated. Batteries that fail to be activated are discarded as useless.
Step 8 Use the 1.80 V/cell as the benchmark. Classify the successfully activated batteries
into 3 groups (higher than 1.80 V/cell, equal than 1.80 V/cell, and lower than 1.80
V/cell), and then classify the batteries in each group into sub groups based on
their discharging duration, that is, batteries with the difference between their
discharging duration within 0.5 hour are classified into a sub group. Mark them
with specific signs for future delivery.
----End

F01T500A A Appendix 1: Precautions for Battery Charging and
Maintenance Guide Activation
A Appendix 1: Precautions for Battery

Charging and Activation
● The dedicated battery charging device is recommended for battery charging

and activation. If there is such a device, a simple power system or Huawei's
power system can be directly used for battery charging and activation.
● Personnel are assigned to monitor the real time situation to avoid
abnormalities during the first and second times of battery charging and
activation. Batteries can be left unattended until the personnel are familiar
with the device and battery charging.
● The battery terminals should be clean, without any rust or irrelevant object.
Before the connection, check and clean the terminals to reduce contact
resistance and prevent drastic connection voltage drop.
● All the screws used to secure the battery cables must be fastened firmly.
● A circuit breaker is required between the battery and the charging device to
protect the battery from being damaged by the charging device faults or
connection errors.
● It is prohibited to short-circuit the positive and negative terminals of the
battery during battery connection. Ensure that the positive and negative
terminals of the battery are connected correctly and all tools in use are
insulated.

F01T500A
Maintenance Guide B Appendix 2: Charging Devices and Tools
B Appendix 2: Charging Devices and Tools
No. Device/Tool Description Function

Name
1 Battery charging A dedicated Used for battery

device or power battery device is charging
system recommended. If
there is such a
device, the power
system of the
communication
device can also be
used for battery
charging.
2 Multimeter 0.5 level, 3½ digit Used for checking

multimeter the voltage of the
battery set and
the voltage of a
single battery
3 Clamp meter Current precision Used for checking

≤ 3% the battery
charging current
4 Adjustable wrench Applicable to M6- Used for fastening

M10 screws screws
5 Temperature test Temperature Used for checking

instrument precision: 1°C the battery
Temperature temperature
range: 0°C to
100°C

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Maintenance Guide B Appendix 2: Charging Devices and Tools
NOTE
● C10 indicates the battery discharging capacity in 10 hours. Generally, it is the same as
the battery nominal capacity. For example, the nominal capacity (C10) of a 12 V 100 Ah
battery is equal to 100.
● If there are a number of batteries that needs to be re-charged, charge the batteries in
batches.
● The charging limited current indicates the maximum current during battery charging.
0.05C10 indicates that the charging limited current is 0.5 time as strong as the nominal
current.
For example:
Charging limited current of a 2 V 300 Ah battery = 0.05 x 300 = 15 A
● The precision of the charging limited current is within 1%.

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Huawei Technologies Co., Ltd.

Issue 01 (2021-08-19) Copyright © Huawei Technologies Co., Ltd. i

About This Document

Indicates a hazard with a high level of risk which,

Indicates a hazard with a medium level of risk

Indicates a hazard with a low level of risk which,

Indicates a potentially hazardous situation which,

Supplements the important information in the

Issue 01 (2021-08-19) Copyright © Huawei Technologies Co., Ltd. ii

01 2021-07-26 This issue is the first official release.

Issue 01 (2021-08-19) Copyright © Huawei Technologies Co., Ltd. iii

About This Document................................................................................................................ ii

Issue 01 (2021-08-19) Copyright © Huawei Technologies Co., Ltd. iv

2.21 Replacing the Monitoring Module (ETP48200 power system).......................................................................... 75

3 Rectifying Common Faults................................................................................................146

A Appendix 1: Precautions for Battery Charging and Activation................................161

Issue 01 (2021-08-19) Copyright © Huawei Technologies Co., Ltd. v

About This Chapter

1.1 Maintenance Items and Period

Issue 01 (2021-08-19) Copyright © Huawei Technologies Co., Ltd. 1

1.8 Checking the Li-ion Battery

1.1 Maintenance Items and Period

Table 1-1 shows routine maintenance items and recommended maintenance

Table 1-1 Routine Maintenance Items

Maintenance Item Recommended Remarks

Check the cabinet Quarterly If the cabinet is used in

Check the Quarterly If the cabinet is used in

Check the Quarterly If the cabinet is used in

Check the cabinet Annually -

Check the noise of Quarterly -

Check the sensor. Annually If the cabinet is used in

Check the storage Annually If the local power grid is in

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Maintenance Item Recommended Remarks

Check the PC2500D Annually -

1.2 Checking the Cabinet Status

Figure 1-1 Components in the F01T500A cabinet

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Maintenan No Checking Item Handling Method for

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Maintenan No Checking Item Handling Method for

Ensure that 2 Check whether the cabinet ● Replace the electronic

Ensure that 3 Check whether any metal If a metal component is

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Maintenan No Checking Item Handling Method for

Issue 01 (2021-08-19) Copyright © Huawei Technologies Co., Ltd. 6

Maintenan No Checking Item Handling Method for

Ensure that 7 AC power cables inside the Reroute the cables as

DC power cables inside the

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Maintenan No Checking Item Handling Method for

Power cables and signal

Fibers inside the cabinet

Ensure that 8 Enable RCD breaker to be in 1. If RCD breaker jumps to

1.3 Checking the Waterproof Status

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Mainte No. Checking Item Handling Method for

Ensure 1 Check whether Clear accumulated water from the

3 Check whether the Replace the sealing rubber strip on

6 Check whether there are For detailed handling methods, see