PS15/16
PS15 Manually operated Power Slip
PS16 Pneumatically operated Power Slip

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   S REFERENCE
PS15 / PS16
REFERENCE DESCRIPTION
Power Slips

   U
 This document contains proprietary and confidential VarcoBJ BV
information which is the property of National Oilwell Nijverheidsweg 45
Varco, L.p, its affiliates or subsidiaries (all collectively referred
to hereinafter as "NOV"). I t is loaned for limited purposes
4879 AP Etten-Leur 
only and remains the property of NOV. Reproduction, in P.O. Box 17
whole or in part, or use of this design or distribution of this 4870 AA Etten-Leur 
information to others is not permitted without the express
The Netherlands
written consent of NOV. This document is to be returned to
NOV upon request or upon completion of the use for which Tel + 31-76-5083000
it was loaned. This document and the information contained Fax + 31-76-5046000
and represented herein is the copyrighted propert y of NOV. www.nov.com
DOCUMENT NUMBER REV

50000845-MAN-001 A
October 2008

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User’s Manual
PS15 Manually operated Power Slip
PS16 Pneumatically operated Power Slip

PS16

REFERENCE REFERENCE DESCRIPTION

PS15/16 Power Slips
This document contains proprietary and confidential information which is the property of VarcoBJ
National Oilwell Varco, L.p., its affiliates or subsidiaries (all collectively referred to
hereinafter as "NOV"). It is loaned for limited purposes only and remains the property of Nijverheidsweg 45
NOV. Reproduction, in whole or in part, or use of this design or distribution of this
information to others is not permitted without the express written consent of NOV. This 4879AP Etten-Leur 
document is to be returned to NOV upon request or upon co mpletion of the use for which Tel: +31-76-5083000
it was loaned. This document and the information contained and represented herein is
the copyrighted property of NOV. Fax: +31-76-5046000
DOCUMENT NUMBER REV

50000845-MAN-001-MAN-001 A

PS15

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Document number 50000845-MAN-001

Revision A
Page 2 of 50

Revision History

 A 08.10.2008 Changed PGF BdP AK

- 30.10.2007 Issued for Implementation PGF BdP AK
Rev Date Reason for issue Prepared Checked Approved

Change Description

Revision Change Description

 A Changed chapter Description; replaced Slip “ body” with “ Slip”
- First Issue

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Document number 50000845-MAN-001

Revision A
Page 3 of 50

Table of Contents
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Warning plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Design safety factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CE marking PS15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CE marking PS16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PS15/16 restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Specifications, requirements & sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Major components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Main assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Top cover assembly (PS16 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air cylinders (PS16 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Bowl assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Slip assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Guide ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Lubrication and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Recommended General Purpose EP grease . . . . . . . . . . . . . . . . . . . . . . . . . 17
Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Replacing the slip inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Replacing the guide ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacing the bowl hinge pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Magnetic Particle Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Annual inspection (power slip in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Non-destructive examination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Evaluations of indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
For equipment delivered in accordance with API 8A & 8C PSL 1 . . . . . . . . . . 23
For equipment delivered in accordance with API 8C PSL 2 . . . . . . . . . . . . . . 24
Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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Document number 50000845-MAN-001

Revision A
Page 4 of 50

Table of Contents
(Paper) slip test procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Shop repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Changing dies/inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pre-installation check list PS15/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installation PS15/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installation PS16 control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Check out procedure PS15/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lifting the PS15/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
PS16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
PS15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Operation PS15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Theory of operation PS16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Setting the power slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Releasing power slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Procedure changing PS16 slips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Assembly and dis-assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Before (dis)assembly of the PS make sure: . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Overview possible problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Appendix  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Storage, transport & scrapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Scrapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Lubrication before storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Torque values (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Torque values (metric) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Drawings & Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
PS15 main assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
PS16 drawing numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
PS16 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table 1; PS16 Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Table 1; PS16 Parts list (cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Control system parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 15; slip assembly and parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

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Document number 50000845-MAN-001

1: General Information Revision A
Page 5 of 50

General information
This manual contains installation, operation, maintenance and parts information. Information in
this manual should enable qualified personnel to install, operate and troubleshoot this system.
Every effort has been made to ensure the accuracy of the information contained herein. National
Oilwell Varco (NOV) will not be held liable for errors in this material, or for consequences arising
from misuse of this material.

Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information and advise the reader
to take specific action to protect personnel from potential injury or lethal conditions. They may
also inform the reader of actions necessary to prevent equipment damage. Please pay close
attention to these advisories

Note: The note symbol indicates that additional information is provided about the
current topics.

Caution: The caution symbol indicates that potential damage to equipment or injury to
personnel exists. Follow instructions explicitly. Extreme care should be taken
when performing operations or procedures preceded by this caution symbol.
Warning: The warning symbol indicates a definite risk of equipment damage or
danger to personnel. Failure to observe and follow proper procedures
could result in serious or fatal injury to personnel, significant property
loss, or significant equipment damage.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be
drawn to scale.
For component information specific to your application, see the technical drawings included with
your NOV documentation.

Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in NOV manuals are the recommended methods of performing operations
and maintenance.

CAUTION: To avoid injury to personnel or equipment damage, carefully observe

requirements outlined in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.

CAUTION: Personnel should wear protective gear during installation, maintenance, and
certain operations.

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Document number 50000845-MAN-001

1: General Information
Revision A
Page 6 of 50

Recommend ed Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel
and equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.

General System Safety Practices

The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

CAUTION: Read and follow the guidelines below before installing equipment or
performing maintenance to avoid endangering exposed persons or damaging
equipment.
 Isolate energy sources before beginning work.
 Avoid performing maintenance or repairs while the equipment is in operation.
 Wear proper protective equipment during equipment installation, maintenance, or repair.

Replacing Components
 Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installment.
 Replace failed or damaged components with genuine NOV parts. Failure to do so could
result in equipment damage or injury to personnel.

Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.

CAUTION: Failure to conduct routine maintenance could result in equipment damage or

injury to personnel.

Proper Use of Equipment

NOV equipment is designed for specific functions and applications, and should be used only for
its intended purpose.

Identification numbers
You will find the identification of the tool stamped into the top plate.

Lifting
The lifting procedures should carefully be observed and carried out according to the manual.

Routine Maintenance
Equipment must be maintained on a routine basis. See this manual for maintenance
recommendations.

CAUTION: Failure to conduct routine maintenance could result in equipment damage

or injury to personnel.

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Document number 50000845-MAN-001

1: General Information
Revision A
Page 7 of 50

Warning plates

WARNING: The warning plates must be present on the PS.

Do not remove the labels.

Equipment Type
Model Number 
Serial number  NL
Size Range
Rating
Weight Kg. Lbs.    3
   0
   0
   1
   0
   0

Date of Mfg.    0

   5
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Ex    t
  r
  a
   P

Manufactured by National Oilwell Varco, P.O. Box 17, Etten-Leur, The Netherlands

Label (typical) p/n # 50001003

Design safety factor

The design-safety factor and design verification is in accordance with requirements of API
specification 7K.

CE marking PS15
The PS15 complies with the Machinery Directive 98/37/EC.
The marking is as follows:

CE marking PS16
The PS16 complies with the Machiner y Directive 98/37/EC and the Directive 94/9/EC
“Equipment and protective systems in potentially explosive atmospheres”
The marking is as follows:

Ex II 2G T5 

WARNING: Care should be taken to avoid creating possible

ignition sources, like sparks, due to improper use of the
tool in combination with other equipment.

PS15/16 restrictions
 Only use the PS in combination with Varco style slips.
 Do not exceed the crush load of the pipe.
 Do not use the PS16 for drilling purposes with 6-5/8” slips

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Document number 50000845-MAN-001

1: General Information
Revision A
Page 8 of 50

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Document number 50000845-MAN-001

2: Specifications
Revision A
Page 9 of 50

General specifications
Specifications, requirements & sizes
Subject Description PS15 PS16
Fully automatic, non-rotating, air
Size and rating -
operated
Manually operated, non
-
rotating

Drill pipe sizes - 3-1/2" to 6-5/8" O.D.

Drill pipe sizes 3-1/2" to 5" O.D. -

27-1/2", 37-1/2" to 9-1/2" 27-1/2", 37-1/2" to 9-1/2"
Rotary table: Equipped with Varco pin Equipped with Varco pin drive
drive master bushings master bushings

Air Air supply - Regulated, 90 psi (482 KPa)

Air pilot operated, hand or foot

Control system: -
controlled
Low pressure, 23', equipped with
Air hoses: -
QD fittings
Flame hardened,
Guides Guide ring: Flame hardened, replaceable
replaceable
Flame hardened,
Slips Slip inserts: Flame hardened, replaceable
replaceable
4-1/2" for 3-1/2" to 4-1/2" drill
Slip: 4-1/2" for 3-1/2" to 4-1/2" drill pipe
pipe
5-1/2" for 4-1/2" to 5-1/2" drill
Slip: 5-1/2" for 4-1/2" to 5-1/2" drill pipe
pipe
Slip: - 6-5/8" for 6-5/8" drill pipe only
Dimension and
Weight: Appr. 1,040 lb (472 kg) Appr. 1,600 lb (727.3 kg)
weights

Width: 33" (838 mm) 32" (813 mm)

Overall height: Slip set, in (mm) 33.5” (851) 39.9" (1013 mm)

 Slips Released,
41.5” (1,054) 48.4" (1229 mm)
in (mm)
Height above rig
Slips set: 11” (279) 17.5"(445 mm)
floor:
Slips released: 19” (483) 26.0" (660 mm)

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Document number 50000845-MAN-001

2: Specifications
Revision A
Page 10 of 50

General description
The Varco PS15 Power Slip is a manually operated slip for the setting and releasing of drill pipe
slips for 3-1/2" to 5-1/2" drill pipe.
The Varco PS16 Power Slip is a fully automatic, remote controlled, air operated system for the
setting and releasing of drill pipe slips for 3-1/2" to 5-1/2" drill pipe (Figure 1). The PS16 can
accommodate 6-5/8" drill pipe, but only as a tripping tool.

CAUTION: Do not use 6-5/8" drill pipe with the PS16 to drill
ahead.

Both the PS15 and the PS16 eliminates the difficult and sometimes dangerous job of hand
setting and lifting of drill pipe slips. The PS15 Power Slips can be set by the crew members
simply standing on the slip set ring. The PS15 slips use coil springs as a counter balance to
offset the weight of the slips when in the upper, or, released position. The PS16 power slips can
be controlled by either a hand or foot operated remote control valve. The PS16 slips are set by
gravity and released by applied air pressure. The PS15/16 is designed to fit into 27-1/2" and 37-
1/2" to 49-1/2" rotary tables equipped with Varco pin drive master bushings. The PS15/16 is a
non-rotating unit designed for use with the Varco top drive drilling system.

Step ring

Lock    Hanger
Hinge pin

Spring

Slip

Body
Body
Guide ring

PS15 major
components

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Document number 50000845-MAN-001

2: Specifications
Revision A
Page 11 of 50

Split elevator support

Q.D.
coupler
Air
cylinder (2)

Relief Q.D. coupler

valve

Slip
assembly Bowl
assembly

PS16 major
Guide ring

Major components
Table 1 lists the par t numbers for the various available configurations and common replacement
parts.

Drill pipe PS16 Complete PS16 Complete Replacement Replacement PS15 PS16
size (inch) with pipe guide with pipe guide slip assembly insert sets Replacement Replacement
ring, slips/  ring, slips/  (1 per system) (1 per system) guide ring (1 guide ring (1
inserts inserts, per system) per system)
controls* and
hoses

3-1/2 18172-45-35 78181-45-35 7686 2163-16B-32 18420 79011-1

4 18172-45-40 78181-45-40 7685 2164-16B-32 18140 79011-2
4-1/2 18172-45-45 78181-45-45 7684 2165-48 18140 79011-2
4-1/2 18172-55-45 78181-55-45 7691 2168-16B-32 18140 79011-2
5 18172-55-50 78181-55-50 7690 2169-16B-32 18226 79011-3
5-1/2 18172-55-55 78181-55-55 7689 2170-48 18148 79011-4
6-5/8 - 78181-76-66 7696-A 2032-6B-12 - 7799

*Air controls can be specified for hand or foot operation.

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2: Specifications
Revision A
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Main assembly
NOTE: The PS15 assembly is essentially the same as the PS16 assembly
without the pneumatic parts, but with springs and a step ring.

Each PS16 configuration consists of the following major assemblies (Figures 2 and 3):
 Top cover assembly, Air cylinders, Bowl assembly, Slip assembly, Guide ring &
Control system

Top plate

Figure 2; PS16 Power Slip (side view)

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Springs

Figure 3. PS16 Power Slip (top view)

Top cover assembly (PS16 only)

The top cover assembly consists of two identical halves. The flat, top surface is
designed to accommodate TDS elevators while drilling to the floor. The rod ends of the
two air cylinders connect to the top of the cover assembly with hex-head screws.
At the bottom of the top cover assembly are four clevises for mounting slip assembly
hangers and four holes which accommodate the guide pin studs. The studs are
attached to the top cover with special torque nuts torqued to 250 ft lb (338 Nm).

Air cylinders (PS16 only)

The two air cylinders lift the top cover assembly and attached slip assemblies
approximately 8-1/2" on the application of 90 psi air. Lifting the slip assemblies
releases the drill string.
Each air cylinder rod has an 8-1/2" stroke. They are tapped in the end to accommodate
the 1" hex-head screw used to attach the rod to the top cover assembly.
Each air cylinder has four 1/2" tapped ports top and bottom (2 on each side) to
accommodate 1/2" NPT fittings for the control system. The air cylinders attach to the
bowl assembly with a special bottom bracket and 1/2" screws.

Bowl assembly
The PS15/16 bowl assembly consists of two halves connected with a bowl hinge pin to
enable the installation and removal of the power slips around the drill string.
Inside the bottom of the bowl assembly is a groove to accommodate the mounting of
the replaceable guide ring. Four guide pins (2 on each side), that attach to the top

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cover assembly provide stability to the system. Each guide pin bushing has a grease
fitting for lubrication.

Slip assembly
The slip assembly provides the means for gripping the drill string. Four slip segments
are required for each PS15/16. The slip segment consists of a slip body, slip hanger,
slip inserts and attaching hardware (Figure 4).
The slip is available in three sizes. The 4-1/2" slip is used for drill pipe sizes 3-1/2" to 4-
1/2". The 5-1/2" slip is used for drill pipe sizes from 4-1/2" to 5-1/2". The 6-5/8" slip is
only used for tripping.
Slip inserts vary for each pipe size and depend on the size of the slip used (see the
table in Figure 5).

Figure 4. Slip segment

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Guide ring
The guide ring keeps the drill string centered to enable proper operation of the slips.
The guide ring also provides channels for the PS16 slip assemblies, keeping them
spaced evenly, assuring that the drill pipe is gripped evenly during slip setting. The
guide ring is precision machined and consists of two matched halves to accommodate
the opening of the bowl assembly.
Because excess guide ring wear is detrimental to PS16 performance, monitor internal
guide ring surface wear closely. Replace the guide ring if wear exceeds 3/16" (4.76
mm)

I.D. wear
measurement

9.34 dia

10.68 dia

Figure 5. PS15/16 Guide ring

Drill pipe Guide ring Guide ring I.D. Max. allowable

size P/N (new) guide ring I.D.
3-1/2 79011-1 6.00 6-3/16
4 & 4-1/2 79011-2 7-1/4 7-7/16
5.00 79011-3 7-1/2 7-11/16
5-1/2 79011-4 8.00 8-3/16

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Control system
The PS16 control system consists of a 250 psi (1,723 KPa) filter/regulator, inline (pilot
operated) valve, hand operated pilot valve, check valve and miscellaneous connecting
hoses and fittings (Figure 6). The hand operated valve is located near other controls for
rig floor equipment. A latch on the valve locks it into either SET or RELEASE positions.
The filter/regulator controls air pressure at 90 psi (620 KPa) to operate the power slips.
Loss of air sets the slips.

NOTE: The PS16 control system can be specified for

either hand or foot control.

PS-16

Check valve
pilot operated

Pneumatic hose Air cylinder

with quick
disconnect

Inline valve
(pilot operated)

Filter
regulator
POS 1 90 °
POS 2
Lubricator 250 PSI
assembly
to
control
vavle

Handle Main in
latch
from
air
gulator

Pilot in
Hand operated
control valve

Air pilot
Control schematic

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Document number 50000845-MAN-001

3: Lubrication and maintenance
Revision A
Page 17 of 50

Lubrication and maintenance

CAUTION: Practice safety in all performances of
operation and maintenance and use approved safety
methods, materials and tools. Keep hands away from any
pinch point or undesignated areas; use provided handles
for operating the PS15/16.
Recommended General Purpose EP grease
Lube code Above -20  C ° Below -20  C °

description
Castrol MP grease n/a
Chevron Avi-Motive Avi-Motive W
Exxon Lidok EP2 Lidok EP1
Gulf Gulfcrown EP2 Gulfcrown EP1
Mobil Mobilux EP2 Mobilux EP1
Shell Alvania EP2 Alvania EP1
Texaco Multifak EP2 Multifak EP1
Union Unoba EP2 Unoba EP1

NOTE: Do not use pipe dope as a lubricant on PS15/16

Power Slips. Pipe dope is not a lubricant and if used
causes slips to stick and foul the slip inser ts.

NOTE: To reduce the chance of inserts seizing in the

insert slots, NOV recommends to remove inserts after
each job, preserve the insert slot with light machine oil,
EP-2 grease or any other preservation fluid that does not
affect the friction coefficient with string weight compared
to a none preserved insert slot.

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3: Lubrication and maintenance
Revision A
Page 18 of 50

Inspections
Daily inspections
1. Check exterior for worn and damaged parts
2. Check for loose and missing parts
3. Check all pins are properly locked
4. Check for worn hinge pins and hinge pin bores by trying to vertically move jaws from lever
5. Check for proper latch engagement of pedal.
6. Check that all bolts and nuts are secured by lock wire, lock tabs or cotter pins
7. Brush dies clean and check for wear.
8. Grease hinge pins through grease nipples.
9. Make sure the slip assembly inserts are free of mud and other debris.
10.Check the backs of slip bodies for stress cracks or abnormal wear.
11.Check and drain the filter/regulator bowl of any collected water.
12.PS16 only: Check the air system lubricator.

Monthly inspections
1. Take a strain on the string and release the slips.
2. Unlock the power slips from the master bushing.
3. Attach a hoist and lift the power slips clear of the master bushing.
4. Open and guide the slips around the drill string and place on rig floor OPEN.
5. Inspect the bowl hinge pin and holes for excess wear that could cause bowl halves to wobble when closed.
Replace the hinge pin, if necessary.
6. Remove the guide ring and check the inside diameter for wear. If the inside diameter is worn more than 3/ 
16" (4.76 mm), replace the guide ring.
7. Remove the cotter pins from the guide pin torque nuts and check for a minimum of 250 ft lb tightness.
8. Check the cotter pins on the slip hangers. Inspect the slip and hanger holes for any enlargement that may
indicate wear. If worn, replace the slip assembly.
9. Check the backs of the slip body for wear or stress cracks. If cracks or excess wear is detected, replace the
slip body.
10.PS16 only: Make sure that the roll pins through the screws attaching the top cover to the air cylinder rods
are in place. If a pin is missing or sheared off, replace it and retighten the top cover.
11.Check the slip inserts for excess wear. Remove the inserts and check the backs for stress cracks. Replace
if necessary.
12.Lubricate PS as specified in the Lubrication section and reinstall.

3 Monthly inspections
1. Carry out a paper test inspection

Maintenance procedures
Maintenance procedures assume the PS15/16 is removed from the master bushing and is on the rig floor,
opened, with a hoist attached. Refer to Figure 10 when performing the procedures in this section.
Procedure rplacing the slip assembly
1. Order a replacement slip assembly(s)
2. Remove the cotter pins attaching the slip assembly hanger to the top cover.
3. Drive the pin out of the top cover clevis and the slip hanger.
4. Remove and discard the slip assembly.
5. Reverse the above steps to install a new slip assembly.

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Revision A
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Split elevator support

Slip hanger

Air
cylinder Insert

Slip body

Guard

Bowl assembly

Guide ring

Air cylinde

Figure 10. PS16 exploded view

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Replacing the slip inserts

Order a replacement inser t set per Table 1.

NOTE: The first four digits of the insert P/N indicates the
size of the inserts. The next four digits indicates the
quantity of inserts. A “B” after the number indicates a
beveled insert.

Procedure
1. Remove and discard the screws and lockwashers retaining the old slip inserts in the
slip body.
2. Remove and discard the old inserts.
3. Inspect the slip body dovetail slots for damage. If damaged, replace the slip
assembly.
4. Slide new inserts into the slip body (Figure 11).

NOTE: When replacing insert sets with both beveled and

non-beveled inserts, the inserts with the beveled edges
must be inserted into dovetail slots on the top and bottom
with beveled edges out.

5. Use new lock washers and screws supplied with the insert set to retain inserts.
6. Tighten screws with the allen wrench provided.

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Revision A
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Replacing the guide ring

Procedure
1. Order a new guide ring per Table 1.
2. Remove the four hex-head screws and washers attaching the guide ring to the PS16 bowl
assembly.
3. Remove and discard the old guide ring.
4. Install a new guide ring.

NOTE: Guide rings come in matched pairs or halves.

Check that numbers stamped on the guide ring halves
match before installing (Figure 7).

Replacing the bowl hinge pin

Procedure
1. Order a replacement hinge pin (P/N 18121) and a cotter pin (P/N 51402-12).
2. Remove the old cotter pin and discard.
3. Drive the hinge pin up and out of bowl halves.
4. Install a new pin and cotter pin.

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Lubrication
Procedure
1. Lubrication of the PS15/16 consists of charging the four grease fittings with EP grease
once each trip and maintaining the oil level in the lubricator on the discharge of the filter/ 
regulator.

NOTE: PS16 only: Use only 10-wt hydraulic oil or non-

detergent motor oil as a lubricant in the air system. Use of
any other type of oil or synthetic additive causes the seals
in the air valves to swell and cease to function.
2. PS16 only: Check the level of oil in the lubricator located on the discharge of the PS16
filter/regulator. Fill the lubricator to operating level with appropriate oil.
3. Each trip charge the four grease fittings located on the PS15/16 guide pins with the
appropriate general purpose EP grease (Figure 16). In addition, brush a generous
quantity of EP grease onto the backs of the PS15/16 slip bodies.

Split elevator support

Q.D.
coupler
Air
cylinder (2)

Relief Q.D. coupler

valve

Slip
assembly Bowl
(4) assembly

Guide ring

Figure 16; PS16 lubrication points.

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Revision A
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Magnetic Particle Inspection

Annual inspection (power slip in use)
Annual Inspection.
1. Clean the surface from oil, grease, sand, paint and loose rust which may interfere with
satisfactory inspection.
2. Carry out MPI according to ASTM E709, determine the type of defects and the degree by
comparing defects to ASTM E125 reference photographs to NOV acceptance criteria.
3. Review the found defects and determine acceptability as per tables below
4. Examinations must be performed according to the continuous method, with sufficient
overlap to ensure 100% coverage of the area or part under inspection.

Non-destructive examination
NOV power slips should be MPI examined according to the maintenance procedures. This
magnetic particle examination should be conducted as outlined in the latest revision of the
recommended practice API RP 8B as a minimum. The magnetic particle examination method
consists of magnetizing the area to be inspected and then applying magnetic particles to the
surface of the test area.

Evaluations of indications
Relevant indications: Only those indications with major dimensions greater than 1/16 Inch (1.6
mm) and associated with a surface rupture shall be considered relevant. Relevant indications
are indications that results from, discontinuities within the test part. Non relevant indications are
indications that results from excessive magnetizing current, structural design or permeability
variances within the test parts.
Any indication believed to be non-relevant shall be regarded as relevant and shall be re-
examined to determine whether an actual defect exists.
Linear indications shall be considered as those having a length of more than three times the
width. Rounded indications shall be considered as those having a length less than three times
the width. A lined indication shall be considered as a group of three more indications which
touch an imaginary straight line connecting any two of the group.

For equipment delivered in accordance with API 8A & 8C

PSL 1
Type Discontinuity Max. degree criti- Max. degree non-
description cal areas critical areas
I Hot tears, cracks None Degree 1
II Shrinkage Degree 2 Degree 2
III Inclusions Degree 2 Degree 2
Internal chills and chap-
IV Degree 1 Degree 1
lets
V Porosity Degree 1 Degree 2

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For equipment delivered in accordance with API 8C PSL 2

Type Discontinuity Max. degree criti- Max. degree non-
description cal areas critical areas
I Hot tears, cracks None None
II Shrinkage None Degree 1
III Inclusions Degree 1 Degree 2
Internal chills and chap-
IV None Degree 1
lets
V Porosity Degree 1 Degree 2

NOTE: Only a NOV facility or an authorized repair facility is allowed to

remanufacture PS15/16’s which have indications outside the
acceptance criteria.

Tests
WARNING: Only original Varco BJ parts must be used. PS15/16’s
are produced from cast alloy heat treated steel and must not be
welded in the field. Improper welding can cause cracks and
brittleness in heat-affected areas which can result in dramatic
weakening of the part and possible failure. Repairs involving
welding and/or machining should be performed only by an Varco
BJ authorized repair facility. Using a PS15/16 that has been
improperly welded or repaired is dangerous.

(Paper) slip test procedure

See TSEL-0158

Shop repairs
Changing dies/inserts
Procedure
1. Remove the retaining pins by taking out the cotter pin

CAUTION: Wear eye protection when removing or replacing inserts to

protect against chip fragments 

2. A die slot conditioner and die driver can be used to drive the dies out and recondition the
die slots.
3. After replacing the inserts, the retaining pins with the cotter pins shall be reinstalled.

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4: Installation and commissioning
Revision A
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Installation and commissioning

Pre-installation check list PS15/16
The following installation procedures assume that all pre-installation
planning and rig up has been accomplished prior to PS15/16 installation.
This includes:
A Varco pin drive master bushing is installed in accordance with Varco specifications and any bushing
insert has been removed.
PS16 only: Rig 100 to 150 psi air has been piped in, flushed clean, and pressure tested.
The size of drill pipe to be used in rig operation has been determined.

Installation PS15/16

Procedure
 Check that slip and slip inserts match drill pipe size in use.

NOTE: The slip size (4-1/2" or 5-1/2") is stamped on the

side of the upper slip body. The insert P/N is stamped on
back of slip insert. A “B” stamped on the insert after the P/ 
N indicates a beveled edge insert for use on either the top
or bottom of the slip dovetail slot.
 Check that the installed guide ring is correct for the size of drill pipe in use. Guide rings
can be identified by looking at the figure stamped on the end section of the two halves.
(Figure 7).

Matching
half identification
stamped here

End stamp
located here

I.D.
measured here

Figure 7. Guide ring identification and measurement

NOTE: An undersize guide ring can interfere with the tool

 joints causing severe equipment failure. An oversize
guide ring cannot center pipe and tool joints can catch
and accidentally set slips, resulting in severe damage.

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Installation PS16 control system

Procedure
 Connect filter/regulator and lubricator assembly to the rig air standpipe.
 Set the regulator to 90 psi.
 Locate and mount the inline pilot operated valve and pipe in to the filter/regulator. Note
that the inline valve must be mounted within the 23' reach of the two hoses supplied with
the PS16.
 Mount the hand operated pilot valve and pipe in 1/4" tubing from the lubricator output to
the valve inlet.
 Route 1/4" tubing from the hand operated valve to the pilot inlet of the inline valve.
 Hoist the PS16 onto the rig floor near the rotary table.

NOTE: The PS16 weighs approximately 1,600 lb (725 kg)

 Lubricate the power slips per the Lubrication section.

 Connect the two air hoses provided from the inline valve to the PS16 and check power slip
operation by operating the hand valve several times.
 Take a strain on the drill string, if any, and remove the slips currently in use.
 Raise the PS16 off of the rig floor and open the bowl assembly.
 Guide the power slips around the drill string, if any, and lower into the master bushing
(Figure 8).

NOTE: To prevent the power slips from pulling out of the

master bushing during operation, lock in the power slips
with the master bushing pins.
 Operate the control valve to SET and slowly lower the drill string to set slips.

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Revision A
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Varco
Pin drive
master bushing

Drill string

Figure 8. PS16 installation

Check out procedure PS15/16

Procedure
 PS16 only: Check that the hand control pilot valve is in the SET position and latched.
 PS16 only: Check the system for air leaks. Repair as required.
 Put a strain on the drill string.
 Unlatch and operate the PS15/16 to the slip RELEASE position. The PS15/16 top cover
should rise releasing the slips from the drill string.
 PS16 only: Check that the air cylinder rods are at the top of their travel.
 Operate the control valve to the SET position and slowly lower the drill string to set the
slips. Check that the drill pipe is gripped evenly by the PS15/16 slips.
 If any problems are noted during the above procedure, troubleshoot the system using the
fault finding procedures included in this manual.

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Revision A
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Document number 50000845-MAN-001

5: Operation
Revision A
Page 29 of 50

Operations
Lifting the PS15/16
PS16

Procedure
 Use a 4-way lifting spring with a SWL (safe working load) for min. 1,600 lb (727.3 kg)
 Attach the 4 hooks to the holes as shown in the picture
 Lift the PS16

CAUTION: When lifting, the cylinders may extract.

PS15

Procedure
 Attach any lifting devices to the holes in the top cover
 Lift the PS15

WARNING: Do not attach any lifting device to the setting

ring of the top cover.

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5: Operation
Revision A
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Operation PS15
Procedure
1. The slips are set by stepping on the step rail on the outside of the cover

CAUTION: Make sure down far enough to go past the latch cover.

2. The slips are held set by the drill pipe weight and the latch with latch lock serves as a
safety if the driller was to pick up the accidentally on the drill pipe, but didn’t want the slips
to come up.
3. To allow the slips to come up, step on the latch-lock-pedal.

WARNING: Ensure the pipe has stalled prior to

setting the slips.

NOTE: Ensure there is sufficient weight before using the

PS, e.g. after the bottom hole and heavy weight has been
run.

WARNING: Power slips should be left in the locked or

SET position while supporting pipe or casing and not
released until secondary support of the string is in
place. Under certain conditions, e.g., very light loads,
releasing the slips before picking up the load can
result in a dropped string.

Theory of operation PS16

When the hand-operated pilot control valve is operated to the SET position, the 90 psi pilot air
stream is removed from the inline valve. This allows the spring-loaded internal valves to direct
90 psi air from the filter/regulator through the low pressure hoses to operate the check valve
located on the PS16 (Figure 6).
Releasing the check valve exhausts air from the bottom of the air cylinders through the inline
valve to the atmosphere.
Taking a strain on the drill string and moving the hand control to the RELEASE position directs a
90 psi air stream to the inline valve operating internal valves, directing air from the filter/regula-
tor to the bottom of the air cylinders located on the PS16. This air pressure extends the cylinder
rods, raising the top cover and attached slips, releasing the drill pipe.

WARNING: Do not use the 6-5/8" power slips as anything

other than a tripping tool. Severe damage can result when
drilling ahead using 6-5/8" pipe and the PS16.

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5: Operation
Revision A
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Setting the power slips

Procedure
 Take a strain on the drill string.
 Unlatch and operate the hand control pilot valve to the SET position.
 Slowly lower the drill string to automatically set the slips.
Releasing power slips

Procedure
 Take a strain on the drill string.
 Unlatch the hand control pilot valve and move the control handle to the RELEASE
position.
 The PS16 top cover rises, releasing the slips (Figure 9).

32
(813)
Slip
released

32
(813) Slip
set

26
(660)
17.5
(445)

Varco pin drive

master bushing

Figure 9. PS16 operation

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Revision A
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Procedure changing PS16 slips

CAUTION: When changing the slips, use the safety clamp which will prevent the slips
to sag when disconnecting the air supply.

The safety clamp is a back-up for the inline operated operated check valve.Normally, the check
valve blocks the trapped air when slips are in the UP-position. In case of any internal leakage
due to wear or tear the slips may be sagging, resulting in a possible dangerous situation.

Safety clamp
open position

Safety clamp

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Revision A
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Assembly and dis-assembly

Safety

NOTE: Use the drawings for reference

WARNING: Make sure that all pneumatic lines are

isolated before any work is performed on the PS.

Procedure prior to working on the PS16 or any of it’s parts

If the PS is connected to a power unit, bleed the system prior to repair.
To bleed the PS;
1. Shut the valve in the Pressure line
2. Shut off the power unit
3. Give command <slips up> and <slips set> a number of times

WARNING: When working on the PS, lock and tag the

controls in order to prevent unexpected movement of
the PS.

WARNING: Do not weld on PS or individual parts

NOTE: Prior to assembly or disassembly, clean the PS

thoroughly with a steam-cleaner in order to prevent the
parts from getting contaminated with dirt, mud etc.

Before (dis)assembly of the PS make sure:

1. All tools are at hand
2. Hoisting equipment is available
3. Lifting equipment is suitable for handling heavy parts (crane, lifting straps, chains, eyes
etc)
Torques
Use the proper torque for assembly parts. Applying too much torque easily could damage
cartridges.

Required tools
For normal maintenance and repair, standard tools will be sufficient for all work. However, bigger
size spanners may be required for hydraulic tubes

Special tools
No special tools are needed.

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6: Assembly
Revision A
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7: Trouble shooting
Trouble shooting
Troubleshooting information is provided in the following table. Proper correction procedures, or
references to procedures contained in the Maintenance or Installation sections of this manual,
are detailed in the solution column of the table.
When problems cannot be solved, contact an authorized Varco repair facility
Overview possible problems
Symptom
Slips sticking on release
Slips do not release
Slips do not release.
Slips do not set.
Slips do not grip pipe.
Pipe or tool joints catching on
slip segments during
operation.
www.nov.com
Document number
Revision
Page
Probable cause
Insufficient lubrication
Insufficient strain taken
PS16 only: Low or no air
pressure.
PS16 only: No output from
control pilot valve.
PS16 only: No output from
inline valve.
Dirty or dry slips or bowl.
PS16 only: No air pressure
from inline valve to operate
check valve.
PS16 only: Air from cylinders
not exhausting through check Clean or replace check valve.
valve.
Dirty slip inserts.
Worn inserts
Worn slip assembly(s)
Worn or oversize guide ring.
Bowl hinge pin worn.
50000845-MAN-001
A
35 of 50
Remedy
Lubricate slip bodies and
grease fittings with EP grease
per Lubrication section.
Take a strain on the drill string.
on drill string.
Check hoses to and frominline
valve for crimping or
obstruction; remove.
Check pressure setting on
filter/regulator. Readjust to 90
psi, if necessar y.
 If no pressure, check filter and
clean and replace.
Check that 1/4" tubing to and
from control valve is not
crimped or crushed. Replace,
if necessary.
Check for air pressure from
valve. Clean and/or replace, if
necessary.
Clean and lubricate per
Lubrication section.
Check hoses to and from
inline valve for crimping or
obstruction–remove.
Check output from inline valve.
Clean and/or replace, if
necessary.
Clean slip inserts.
Replace inserts per
Maintenance section.
Replace slip assembly(s) per
Maintenance section.
Measure and/or replace guide
ring per Maintenance section.
Pull slips and check hinge pin
for wear. Replace, if
necessary.
 

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7: Trouble shooting
Revision A
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Document number 50000845-MAN-001

8: Appendixes
Revision A
Page 37 of 50

Appendix
ATEX

Temperature °F

85
83
81 2. Cylinder piston
side

79
77
1. Cylinder rod side
4. Connector
75 coupling, outlet

73
71
69 3. Connector
coupling, inlet
67
65
1 3 5 7 9 11 13 15 17 19

Number of cycles

Over a limited period the temperature of the PS16 was measured while it was running on the
test bench with exaggerated cycle speed. A normal cycle would take about 3 minutes, while
during the test there was a continuous cycling for 20 cycles raising and setting the slips 10
times.
Conclusion:

The maximum temperature measured was decreasing, also compared to the ambient
temperature.
The tool will be classified as CE Ex IIG2 T5 (temperature class 100 °C).

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Document number 50000845-MAN-001

8: Appendixes
Revision A
Page 38 of 50

Storage, transport & scrapping.

The following sections detail proper disassembly of the tool to comply with various
environmental requirements.

Storage
When the PS is not being used for a longer period then 3 days the following steps should be
carried out:
1. Remove the slip assembly.
2. Clean PS slip assembly.
3. Grease PS and slip assembly as described in checklist lubrication.
4. Place PS in closed position.
5. Grease all blank parts.
6. Use an extreme pressure, multi-purpose, lithium based grease of No. 1 or No. 2
consistency and multi grade motor oil.
7. Grease trigger finger-shaft.
8. Clean and cap Quick Disconnect Couplings.
Transport
1. Lift the PS by the lifting eyes only.
2. The best way of transporting the PS is in its original crate. Use oiled paper and seal the
box with plastic from leaking when stored outside. Secure the top.
Scrapping
1. The tool contains, grease, aluminium, steel, rubbers, plastic and several assembled
components from undefined consistency or mixtures. The tool can be contaminated with
mud.
2. When the tool is taken out of service it is recommended to disassemble the tool in a place
where drainage for waste fluids is possible.

CAUTION: Mud and grease are unsafe when touched by

the skin. Always wear gloves and safety goggles when
disassembling the tool.
3. Mud and grease are unsafe when touched by the skin. Always wear gloves and safety
goggles when disassembly the tool.
4. Remove all quick-disconnects, hoses, cylinders and manifold blocks.
5. Clean the tool with a steam cleaner.
6. Carry of to proper place for final storage or destruction.
Lubrication before storage
Apply grease to all grease points according to the chapter “Maintenance”, prior to storage of the
tool.

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Document number 50000845-MAN-001

8: Appendixes
Revision A
Page 39 of 50

Torque v alues (US)

Bolts Lubricated with Light Bolts lubricated with Anti-
Machine Oil seize compound
Grade 8 Grade 8
Dia. Threads Min. Max. Clamp Min. Max. Clamp
per inch Torque Torque force Torque Torque force
(ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb)
Coarse Thread Series, UNC
1/4” 20 11.4 12.6 2860 8.6 9.5 2860
5/16” 18 24 26 3720 17.8 19.7 3720
3/8” 16 43 47 7000 32 35 7000
7/16” 14 67 74 9550 50 55 9550
1/2” 13 105 116 12750 78 87 12750
9/16” 12 143 158 16100 107 118 16100
5/8” 11 209 231 20350 157 173 20350
3/4” 10 361 399 30100 271 299 30100
7/8” 9 570 630 41600 428 473 41600
1” 8 855 945 54500 641 709 54400
1 1/8” 7 1216 1344 68700 912 1008 68700
1 1/4” 7 1729 1911 87200 1297 1433 87200
1 3/8” 6 2261 2499 104000 1696 1874 104000
1 1/2” 6 3002 3318 126500 2252 2489 126500

Tensile Strength = 150,000 psi to 1” dia. Proof Strength = 120,000 psi

Bolts Lubricated with Light Bolts lubricated with Anti-

Machine Oil seize compound
Grade 8 Grade 8
Dia. Threads Min. Max. Clamp Min. Max. Clamp
per inch Torque Torque force Torque Torque force
(ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb)
Fine Thread Series, UNF
1/4” 28 13.3189 14.7 3280 10 11 3280
5/16” 24 24 26 5220 17.8 19.7 5220
3/8” 24 48 53 7900 36 39 7900
7/16” 20 76 84 10700 57 63 10700
1/2” 20 114 126 14400 86 95 14400
9/16” 18 162 179 18250 121 134 18250
5/8” 18 228 252 23000 171 189 23000
3/4” 16 399 441 33600 299 331 33600
7/8” 14 627 693 45800 470 520 45800
1” 14 950 1050 59700 713 788 59700
1 1/8” 12 1368 1512 77000 1026 1134 77000
1 1/4” 12 1900 2100 96600 1425 1565 96600
1 3/8” 12 2584 2856 118400 1938 2142 118400
1 1/2” 12 3382 3738 142200 2537 2804 142200

Tensile Strength = 150,000 psi to 1” dia. Proof Strength = 120,000 psi

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Document number 50000845-MAN-001

8: Appendixes
Revision A
Page 40 of 50

Torque values (metric)

Bolts Lubricated with Bolts lubricated with Anti-
Light Machine Oil seize compound
Grade 8 Grade 8
Diamete Threads Min. Max. Clamp Min. Max. Clamp
r per inch Torque Torque force Torque Torque force
(Nm) (Nm) (N) (Nm) (Nm) (N)

Coarse Thread Series, UNC

1/4” 20 15.5 17.14 12870 11.7 12.9 12870
5/16” 18 32.6 35.4 16740 24.2 26.8 16740
3/8” 16 58.5 64 32500 43.5 47.6 31500
7/16” 14 91.1 100.6 42980 68 92.5 42980
1/2” 13 143 158 57380 106 118 57380
9/16” 12 195 215 72450 145.5 160 72450
5/8” 11 284 314 91580 213.5 235 91580
3/4” 10 491 542 135450 368 407 135450
7/8” 9 775 857 187200 582 643 187200
1” 8 1163 1285 245250 872 965 245250
1 1/8” 7 1654 1828 309150 1240 1370 309150
1 1/4” 7 2351 2598 382400 1764 1949 392400
1 3/8” 6 3075 3398 468000 2306 2549 468000
1 1/2” 6 4082 4512 569250 3062 3385 569250

Bolts Lubricated with Bolts lubricated with Anti-

Light Machine Oil seize compound
Grade 8 Grade 8
Diamete Threads Min. Max. Clamp Min. Max. Clamp
r per inch Torque Torque force Torque Torque force
(Nm) (Nm) (N) (Nm) (Nm) (N)

Fine Thread Series, UNF

1/4” 28 18.1 20 14760 13.6 15 14760
5/16” 24 32.6 35 23490 24.2 26.8 23490
3/8” 24 65.3 72 35550 49 53 35550
7/16” 20 103 114 48150 77.5 86 48150
1/2” 20 155 171 64800 117 129 64800
9/16” 18 220 239 82130 165 182 82130
5/8” 18 310 343 103500 232 257 103500
3/4” 16 542 600 151200 406 450 151200
7/8” 14 853 943 206100 639 707 206100
1” 14 1292 1428 268650 970 1071 268650
1 1/8” 12 1860 2056 346500 1396 1542 346500
1 1/4” 12 2584 2856 434700 1938 2128 434700
1 3/8” 12 3514 3884 532800 2635 2913 532800
1 1/2” 12 4599 5083 639900 3450 3813 639900

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Document number 50000875-MAN-001

9: Drawings
Revision A
Page 41 of 50

Drawings & Parts

PS15 main assembly
3

4   5

24
16 23 25
2
32
21

1 34
22 33
14

31
10
11

13 12

18
29

28
29

29
27 8
26 7
6

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Document number 50000875-MAN-001

9: Drawings
Revision A
Page 42 of 50

Pos Partnumber Description Qty

1 51404-24 Pin, Cotter 1
2 18121 Pin, Hinge 1
3 74020 Nut, Torque* 4
4 51435-14 Pin, Cotter* 4
5 50914-C Lockwasher* 4
6 ? Lockwire A
7 19123 Screw, Drilled* R4

8 50810-N-C-5 Washer, Flat* 4

9 72836 Cover, Top 1

10 50006-5-C5 Screw, Hex-hd 4
11 50906-C Lockwasher 4
12 19818 Plate, Retainer 2
13 19825 Seal, Wiper 4

14 74623 Spring Cartridge Assy 4

15 19819 Bushing, Cartridge 4

16 51402-10 Pin, Cotter 1
17 17173 Pin, Latch 1
18 18286-1 Spring, Latch Rh 1
19 18286 Spring, Latch Lh 1
Latch, modified, see next
20 200220 1
image
21 51404-12 Pin, Cotter 4
22 75653 Pin, Up Slip hanger 4
23 7760 Hanger, slip** 4
24 19856 Pin, Low Slip Hanger** 4

25 51403-12 Pin, Cotter ** 8

26 50008-32-S Screw, Hex-hd 4

27 50908-C Lockwasher 4
28 53201 Grease Fitting 4
29 18191 Bowl Set 1
30 See Table Bottom Guide Set 1
31 See Table Slip Set 1
32 See Table Insert Set** 1
33 50108-6-S Screw, Socket-hd** 8
34 51108 Lockwasher** 8

* Part of spring cartridge Assembly PN 74623

**Part of Slip Assembly, see table for PN

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Document number 50000875-MAN-001

9: Drawings
Revision A
Page 43 of 50

Modified latch and lock ass’y PN 200220

Pos Partnumber Description Qty

01 200221 Topplate indicator 1
02 200222 Pin 1
03 939534-4 Eye bolt 2
04 200223 Modified latch 1
05 939248-4 Nut 2
06 200224 Adjustment nut 2
07 200225 Foot pedal 1

08 32482 Torsion spring 1

09 200227 Pin 1
10 200228 Cam plate 2
11 200229 Latch pin 1
12 939672-16 Cotter pin 5
13 939672-18 Cotter pin 1

14 939672-27 Cotter pin 1

15 18286-1 Spring, Latch right 1

16 18286-2 Spring, Latch left 1
17 50812-R-S Washer, regular 1
18 200226 Work instructions drawing 1

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Document number 50000875-MAN-001

9: Drawings
Revision A
Page 44 of 50

PS16 drawing numbers

Drawing No. Name
75942 PS16 Assembly
79195 PS16 Installation
93283 Pilot Air Valve
93360 PS16 pneumatic schematic
79011 Guide set
93515 Installation

PS16 Parts

24
23

2 Pl. 7  9  4 Pl.

2 Pl. 20
.31 27  4 Pl. 45
Guide pins 14
39 47
4 Pl. 50 49

4 Pl. 53 52

44
4 Pl. 6
38
29 2
42
Ref
5
37
C C 42
10

Ref 13

3 Ref
Outlet 4 4 Pl.
port 8 Ref
29

18 Ref
25 4 Pl.
31 8 4 Pl.
32 19 4 Pl.
1

48

4 Pl. 21
4 Pl. 22
5
Ref 11 Ref

View C - C

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Document number 50000875-MAN-001

9: Drawings
Revision A
Page 45 of 50

Ref 45
Ref 11
37
3   35
46 36

43

51

.15 2Pl.

9 Ref

12 27 Ref
28

17 51

18

41
13
33 16
15
11 37
34

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Document number 50000875-MAN-001

9: Drawings
Revision A
Page 46 of 50

Table 1; PS16 Parts list

Item. No. Description Part number Qty.
1 Bowl 77097 1
2 Top cover 79426 1
3 Hose guard 77128 1
4 Guide bushing 19819 4
5 Retainer plate 19818 2
6 Guide pin 77101 4
7 Thrust washer 77122 2
Socket-hd. drilled
8  77155 4
screw
9 Hanger pin 75653 4
10 Wiper ring seal 19825 4
11 Air cylinder 77133 2
12 Bowl hinge pin 18121 1
Relief valve side
13  89458 1
outlet
Torque nut - 250 ft
14 74020 4
lb
15 90° Elbow, ext pipe 56506-12-8-S 2
16 Plug, ext pipe 53000-12-S 1
17 Cap screw, hex-hd. 50008-12-C5 8
18 Flat washer 50808-N-C 8
Lock washer, hi-
19 51112-C 4
collar
20 Roll pin 51604-14 2
21 Cap screw, hex-hd. 50006-5-C5 4
22 Lock washer, reg . 50906-C 4
23 Flat washer 79143 2
24 Cap screw, hex-hd. 50016-18-C5 2
25 Cap screw, hex-hd. 50008-32-S 4
26 Grease fitting 53201 4
27 Cotter pin 51404-12 4
28 Cotter pin 51404-24 1
Grease, severe
29  56003 A/R
service
30 Never seez 19709 A/R
31 Hex nut, slotted 50512-C 4
32 Cotter pin 51402-12 4
33 Hose assembly 58624P230037 1
34 Hose assembly 58624P230057 1
35 Connector, ext pipe 56501-12-8-S 2
Valved nipple, Q/D
36 7735 1
ext pipe
37 Pipe reducer ext/int 56700-12-8-S 1
Valved coupler, Q/D
38  7843 1
ext pipe
39 Lock washer, reg. 50914-C 4
40 Street elbow 56702-8-8-S 1
41 Lock washer 50908-C 8

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Document number 50000875-MAN-001

9: Drawings
Revision A
Page 47 of 50

Table 1; PS16 Parts list (cont.)

Item. No. Description Part number Qty.
42 Dust plug, Q/D 55914-8 1
43 Dust cap, Q/D 55915-8 1
Check valve, pilot
44 80401 1
operated
45 Elbow, 1/2" 56506-8-4-S 1
46 Tee 56162-8-8-S 1
47 Slip assembly See Figure 5 4
48 Guide ring See Table 1 1
49 Tube 80381 1
50 Stud 86818 4
Cover assembly
51 80380 2
check valve
52 Elbow 56506-4-4-S 1
53 Roll pin 51603-16 4

PS-16

POS 1 POS 2
90
°

7
Handle 3 2 1
6 Ref
Latch

10

Figure 14

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Document number 50000875-MAN-001

9: Drawings
Revision A
Page 48 of 50

Control system parts list

Item. No. Description Part number Qty.
1 Close nipple 53908-B 1
2 Lubricator assembly 11836 1
3 Male pipe nipple, Q/D 7735 2
4 Hose assembly, 23 ft 11814 2
5 Male pipe coupler, Q/D 7843 2
6 Inline valve, pilot operated 93284 1
7 Filter-regulator 11883 1
8 Elbow 90° - int. pipe 56707-8-8-S 2
9 Pipe nipple 52008-24-G 1

10 Hand control pilot valve 93283 1

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Document number 50000875-MAN-001

9: Drawings
Revision A
Page 49 of 50

Figure 15; slip assembly and parts list

Figure 15

Drill pipe Slip assy Slip body Insert

size P/N P/N Size P/N Qty
3-1/2" 7686 7682 4-1/2" 2163 8
2163B 4
4" 7685 7682 4-1/2" 2164 8
2164B 4
4-1/2" 7684 7682 4-1/2" 2165 12
4-1/2" 7691 7687 5-1/2" 2168 8
2168B 4
5" 7690 7687 5-1/2" 2169 8
2169B 4
5-1/2" 7689 7687 5-1/2" 2170 12
6-5/8" 7696-A 6-5/8" 2632-68-12 18

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Document number 50000875-MAN-001

9: Drawings
Revision A
Page 50 of 50

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