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Expert

Solutions
for Critical
Applications

MECHANICAL
7000 Z Series
Metering Pumps

W h e r e I n n o v a t i o n F l o w s MECHANICAL DIAPHRAGM
METERING PUMP
www.neptune1.com
Neptune™ Chemical Pump Company is a premier
manufacturer of chemical metering pumps, chemical feed
systems, and chemical injection accessories. Neptune’s
hydraulic diaphragm metering pumps are well-known for
injecting chemicals into boilers and cooling towers, and in
water and waste and water treatment Applications. Major

MECHANICAL markets include power generation, oil and gas exploration,


petrochemical, and irrigation.

PUMP SOLUTIONS Other Neptune products include make-down systems to


prepare and activate liquid or dry polymers for injection into
water and wastewater-treatment processes, plus a complete
line of portable mixers.

Neptune Chemical Pump Company, Inc., located in North


Wales, Pennsylvania, and is a member of PSG®, part of the
Dover Corporation's Fluid Solution Division.

www.psgdover.com

MARKETS SERVED
Neptune provides chemical injection, chemical mixing
and chemical dosing solutions for a vast array of industries
requiring the accuracy, precision and quality only Neptune
can deliver.

MUNICIPAL WATER AGRICULTURE POWER GEN GAS INDUSTRIAL CHEMICAL


TREATMENT ODORIZATION PROCESSING

MUNICIPAL WATER CHEMICAL FEED MINING PROCESS CHEMICAL FERTILIZATION


vINJECTION

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CHOOSE THE RIGHT METERING PUMP
Identify the required capacity in terms of flow rate and discharge pressure.
A metering pump should be sized so the maximum expected flow rate
is 85% to 90% of the pump capacity. This provides additional capacity if
needed by the process. The minimum capacity should never be less than
20% of the pump capacity to maintain accuracy.

Consider materials of construction. Selection must take into consideration


corrosion, erosion or solvent action. Solvent-based chemicals may dissolve
plastic-headed pumps. Abrasive slurries can cause erosion or degradation of
materials.

Neptune™ 7000Z Series metering pumps handle clear liquids with viscosities
ranging from water-like to 3,500 cPs.

Neptune materials of construction for the Mechanical Series pumps:

MATERIAL TEMPERATURE PRESSURE


PVC 52ºC (125F) Up to 12 bar (175 psi)
PVDF 65ºC (149F) Up to 12 bar (175 psi)
SS 316 65ºC (149F ) up o 12 bar (175 psi)

NEPTUNE 7000 Z
PUMP WEIGHT & PACKAGING
NET WEIGHT (KG/LB) GROSS WEIGHT (KG/LB) PACKAGING (L x W x H)
PUMP MODEL CODE mm x mm x mm
PVC PVDF 316SS PVC PVDF 316SS inch x inch x inch
7.5 7.6 12.4 12.5
NPA0002~NPA0010 N/A N/A
(16.5) (16.7) (27.3) (27.6)
7.5 7.6 9.4 9.6 9.7 11.6 580 x 400 x 650
NPA0025~NPA0050
(16.5) (16.7) (20.7) (21.2) (21.4) (25.6) (22.83 x 15.75 x 25.59)
8.3 8.3 10.1 10.4 10.5 12.4 Carton
NPA0090~NPA0175
(18.3) (18.3) (22.3) (22.9) (23.1) (27.3) Box
8.5 8.5 10.3 10.6 10.7 12.5
NPB0025~NPB0050
(18.7) (18.7) (22.7) (23.1) (23.6) (27.6) 580 x 400 x 650
9.8 9.8 12.4 12.3 12.4 14.5 (22.83 x 15.75 x 25.59)
NPB0090~NPB0500
(21.6) (21.6) (27.3) (27.1) (27.3) (31.9)
31.8 31.8 35.3 36.3 36.3 40
NPC0300~NPC0400
(63.6) (63.6) (77.6) (79.8) (79.8) (88)
33.5 33.5 38.6 38 38 45.6 600X400X620 Carton
NPC0500~NPC0700
(73.7) (73.7) (84.9) (83.6) (83.6) (100.3) (23.6X15.7X24.5) Box
36.8 36.8 45.8 41.3 41.3 50.6
NPC1000~NPC1800
(80.9) (80.9) (100.7) (90.86) (90.86) (111.4)
88.6 88.6 106.6 103.6 103.6 121.6 1100X550X520
NPD2200~NPD2800
(194.9) (194.9) (234.5) (227.9) (227.9) (267.5) (43.3X21.6X20.5) Wooden
120.4 120.4 147.4 140.4 140.4 167.4 1400X550X520 Box
NPT3300~NPD4200
(264.8) (264.8) (324.2) (308.8) (308.8) (368.2) (55.1X21.6X20.5)

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MECHANICAL DIAPHRAGM Metering Pump
LIQUID-END FEATURES POWER-END FEATURES
• Large flow range: 2L/h - 4200L/h (0.5 gph - • Adjustable eccentric structure, low pulse and
1109.6 gph) smooth operation
• Liquid-End materials: PVC,PVDF, 316SS • Multiple drive options with proper structure for
• Excellent for handling volatile chemicals customer special needs
• Self-suction height: up to 9 M (30ft) • High strength worm and gear design, long life
• Mechanical double diaphragm rupture alarm and high reliability
(optional) • Multiple motor options: IEC motor or NEMA
• Special valve seat to ensure leak-free operation motor
while running or stopping • Motor Options: Explosion proof, wash down
• Multiple special designs at liquid end: high duty, forced air-cooling and VFD
viscosity (3500cPs), sludge, concentrated sulfide
acid, sodium hypochlorite and etc. Electrical stroke adjustment module: receiving
• Self-clean check valve structure and transmitting internal and external signals,
adjustment per stroke length or flow rate
FLOW RATE ADJUSTMENTS • Drive power: 220V-50Hz, single phase
Manual adjustment handle to adjust stroke length • Input signal: 4-20mA, analog
• Full 0-100% flow rate adjustment while pump is • Output signal: 4-20mA/1-5V, analog
running
• Minimum adjustment scale of 1/1000
CERTIFICATIONS & ASSOCIATIONS

HYDRAULIC DIAPHRAGM Metering Pump


Patented Oil By-pass™ stroke adjustment allows better valve performance than variable linkage designs. The valve checks have
extra time to seat even in heavy liquids since they are idle during the by-pass portion of the suction and discharge strokes.

FEATURES TECHNICAL DATA


• Simplex or duplex design , double ball-check design • Materials of construction: 316SS, C-20, PVC
• Engineered for fluids with viscosities to 20,000 cPs* • Diaphragms: Teflon®
• Variable Oil By-passTM stroke adjustment • Valve Body & Seats: 316SS, C-20, PVC
• EZE-CLEANTM Valves have cartridges that can be • Valve Checks: 316SS, C-20, Glass
removed for cleaning without disturbing the pump’s • Standard motor: IEC standard motor
piping (excludes HGB200-400PVC ) • Optional motor: 0.25 kW, 0.37 kW, 0.55 kW,
• Ten-turn micrometer dial calibrated to 1% increments 0.75 kW, 1.1 kW, 1.5 kW
• Color-contrasted dial protected from corrosion by
clear PVC covering CERTIFICATIONS & ASSOCIATIONS
• Stroke mechanism moves only when adjusted,
eliminating wear
• Piston powered through complete stroke length at
all capacities, eliminating stress, wear and shock
• Optional automatic control via electric stroke
adjustment and variable speed drives
• Built-in internal relief valve
• Hydraulically balanced diaphragm provides
extended life
*Pumps operating at 144 strokes per minute for use with
water-like chemicals only.

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7000 Z SERIES METERING PUMP CODES MECHANICAL DIAPHRAGM PUMPS
CODE STRUCTURE:
SERIES FLOW RATE MATERIAL CONNECTION MOTOR ADJUST BASE OPTION

Series: CODE DESCRIPTION CODE DESCRIPTION


NPA Neptune A Series MAD Pump, Q:2~170L/h, P:~12bar NPD NPD Series Duplex MAD Pump, Q:2200~2800L/h, P:~4bar
NPB Neptune B Series MAD Pump, Q:25~500L/h, P:~12bar NPT NPT Series Triplex MAD , Q:3300~4200L/h, P:~4bar
NPC Neptune C Series MAD Pump, Q:330~1800L/h, P:~10bar

Flowrate CODE 0002 0005 0010 0025 0050 0090 0120 0170 0240 0330 0400 0500 0600 0700 1000 1200 1400 1800 2200 2800 3300 4200
Q 2 4 8 22 44 80 120 170
NPA

Pressure:
P 12bar 10bar 5bar 3.5bar
VISCOSITY(1) 700 700 250 700 250 700 250 250
Q 25 50 85 115 170 235 315 400 500
NPB

P 10bar 7bar 5bar


VISCOSITY(1) 700 250 700 700 250 250 250 250 100
Q 330 415 445 550 660 1000 1200 1400 1750
NPC

P 10bar 7bar 5bar 4bar


VISCOSITY(1) 220 100 220 100 100 220 100 100 100
NPD/T

Q 2200 2800 3300 4200


P 4bar 4bar
VISCOSITY(1) 100 100 100 100
Flowrate Q(L/h) are the actual capacity at Pmax which the motor frenqucy is 50HZ

Material: CODE DESCRIPTION LE MATERIAL CV BODY CV SEAT VALVE BALL DIAPHRAGM/SEAL RING/SPRING
P PVC LE PVC PVDF PE S-SiC PTFE / VITON
T PVDF LE PVDF PVDF PVDF S-SiC PTFE / PTFE
S 316SS LE 316SS 316SS 316SS 316SS PTFE / VITON
F Chloros Application(PVC LE) PVC PVDF PVDF S-SiC PTFE / PTFE
V High Viscosity (PVC LE) PVC PVDF 316SS 316SS PTFE / VITON / 316SS
X Special requirements refer to factory

Connection: NPC1000~1200 NPC1400~1800


NPA/B0002~0050 NPA/B0080~0500 NPC0330~0400 NPC0500~0700
CODE DESCRIPTION NPD 2200&NPT 3300 NPD2800&NPT4200
PVC PVDF 316L PVC PVDF 316L PVC PVDF 316L PVC PVDF 316L PVC PVDF 316L PVC PVDF 316L
R Soft Tube 1/2"X3/8" 1/2"X3/8" - - - - - - - - - - - - - - - -
Q Hard Tube Connector - - - DN15 - - DN15 - - - - - - - - - - -
F NPT F 1/2"F 1/2"F 1/2"F 1/2"F 1/2"F 1"F Suc: 1 1/2"F Dis 1"F Suc: 1 1/2"F Dis1 1/2"F
X Special requirements refer to factory

Motor: CODE DESCRIPTION NPA NPB NPC(0330~1000) NPC (1200~1800) NPD NPT
1 Standard Motor,4P(2P),3-50-220/380V,IP55/F/TEFC 0.12kW 0.25kW 0.55kW 0.75kW 1.1kW 1.1kW
2 Standard Motor for variable frequency (20~50hZ), 4P(2P), 3-50-220/380V, IP55/F/TEFC 0.18kW 0.37kW 0.75kW 0.75kW 1.5kW 1.5kW
X Special motor requirements please remark on the contract

Adjustment: CODE DESCRIPTION NPA NPB NPC NPD NPT


M Manual adjusting, Adjustment accuracy is 1% from 0 to 100% Y Y Y Y Y
E ECC Adjusting, IP65,4-20mA, 220VAC-1Ph, Accuracy is 1% from 0 to 100% N Option Option Option Option Option Option
X Special adjustment requirement please refer to factroy

Base: CODE DESCRIPTION NPA NPB NPC NPD NPT


B Standard Baseplate,Y means standard pump has baseplate Y N N Y Y
N No baseplate
X Special requirement please refer to factroy

Option: CODE DESCRIPTION


N None
D Double Diaphragm+Diaphragm fracture detection
H High Suction height application(2-9m)
X Special application requirements please refer to factory
Note: (1) Liquid Viscosity unit is cPs, the value is under 50HZ, if viscosity exceed or for 60HZ application, please refer to factory,
(2) NPA0002 standard motor for variable frequency application should be 0.12kW;
(3) Explosion proof motor is not available for NPA

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7000 Z SERIES DIMENSIONS
NPA PROFILE AND DIMENSIONS NPB PROFILE AND DIMENSIONS

DIMENSIONS LIQUID END DIMENSIONS LIQUID END


MODEL MODEL
mm PVC/PVDF 316SS mm PVC/PVDF 316SS
NPA0002 A 81 (3.19") 102 (4.02") NPB0025 A 81 (3.19") 102 (4.02")
~ B 90 (3.54") 90 (3.54") ~ B 41 (1.61") 41 (1.61")
NPA0050 C 225 (8.86") 225 (8.86") NPB0050 C 198 (7.80") 198 (7.80")
NPA0090 A 127 (5") 131 (5.16") NPB0090 A 127 (5") 131 (5.16")
~ B 133 (5.24") 133 (5.24") ~ B 85 (3.35") 85 (3.35")
NPA0170 C 268 (10.55") 268 (10.55") NPB0500 C 297 (11.69") 292 (11.50")

NPC PROFILE AND DIMENSIONS 2.4


1.7
60
42.5
A

502.5
19.8

141.5
5.6
14.5
0.6
A

2.4 0.4
60 4X 10 3.3
84.5
B 6.5 1.6
4.5 6.4
165 41.3
114.5 Max163.5

C 12.4
315.5

DIMENSIONS LIQUID END


MODEL
mm PVC/PVDF 316SS
A 125 (4.92) 130 (5.12)
NPC0300
~ B 55 (2.16) 55 (2.17)
NPC0400
C 298 (11.73) 303 (11.92)

NPC0500 A 143 (5.62) 181 (7.12)


~ B 74 (2.91) 76 (2.99)
NPC0700
C 327 (12.87) 337 (13.26)
NPC1000 A 187 (7.36) 200 (7.87)
~ B 94 (3.70) 98 (3.85)
NPC1800
C 346 (13.62) 350 (13.78)

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7000 Z SERIES DIMENSIONS
NPD PROFILE AND DIMENSIONS

11.52 9.84
292.5 250

Discharge B
5
0.5 4
1

62.50
246
A

7.48
190
0.98 25.00
25 635
A

8.11
206
33.14
842

Suction

NPD2200~2800 DIMENSIONS

17.14
435
MATERIAL A B

248.5
9.78
PVC 187 (7.36) 94 (3.70)

316SS 200 (7.87) 98 (3.85)


9.84 4.63
250 117.5

NPT PROFILE AND DIMENSIONS

NPT3300~4200 DIMENSIONS

MATERIAL A B

PVC 187 (7.36) 94 (3.70)

316SS 200 (7.87) 98 (3.85)

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PSG
Address: Room 1802, Building A, IBC,
391 Guiping Road, Xuhui District,
Shanghai, 200233, P.R. China
P.C: 200233
Tel: 86 21 8021 2000
Fax: 86 21 6495 6018
Where Innovation Flows Email: PSG-China@psgdover.com
cn.psgdover.com

PSG® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 04-2014

Yo u r p a r t n e r :
Neptune Chemical Pump
295 DeKalb Pike, North Wales, PA
19454 USA
Phone: 215.699.8700
Toll Free: 1.888.3NEPTUNE
Fax: 215.699.0370
Email: info@neptune1.com
Printed in China Copyright 2016 Neptune™PSGC-20000-C-04-ASIA

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