BS 50/60 501.170BS 50 BS60 NAESER COMPRESSORS,ING, 511 Sora ro, « PO.Sn046 «rms Vga ae Tet (640) 898-8800 © Fax. (40) 8985IMPORTANT Read entire service manual before operating unit or performing any maintenance. Always shut off power to unit at main dis- connect switch before attempting any main- tenance. All system pressure should be dis- charged unless manual instructs otherwise. Use only 'Kaeser Compressors! approved replacement parts. Compressed air from any oil lubricated Kaeser compressor is not suitable for use in any breathing apparatus or food related process. (Food grade oils are available on request) ATTENTION Kaeser Compressors declines responsibility for any modifications made to any Kaeser compressor other than those made at the Kaeser factory or those made with prior written permission from Kaeser Compressors.asics’ 3-08. 2 a 12, 13 Dimensions and specifications Description of the SIGMA scrow compressor Design and function of the unit 44. Ventilation of the ale-cooled unite 42 Ai discharge connection 43. Electrical connection 44 Overload celay adjustment Preparation for initial start-up 5.4 Malfunction, KAESER CONTROL 5.2 Idle time adjustment 5.3 Pressure switch adjustment Maintenance schedule 6. Air inlet filter 6.2 Filter mat 6.3 O11 titer 64 O11 separator 6.4.1 Filter replacement 6.4.2 Mounting of the elastic pipe connection 6.5 Compressor oll specification 6.52 Oil change 65.8 Synthetic eile 6.8 Tempereture gauge and high temperature ewiteh 6.7. Motor hbrication 68 V-belt tension 581 V-belt changing 59. Checking the cooler 8.10 Spare pacts list 6.41 Maintenance check list wiring diagram Checking the safety valve at the oil i sump Automatic condensate drain Dimensional drawing 8S Dimensional drawing CS Teansportation instructions Conversion instructions for Serew Compressors Model 85/08 from soundprosted to super soundprooted design Rev Poms Pane 2 I s 5 6 7 1 > @ 10 10 " n 2 13 13 13 “ “ 5s. @ 16 16 18 19 20 ana 2 25 26 285 /cs 3 - 09.02 Pessoa 1, DIMENSIONS AND SPECIFICATIONS Ves Free ai see | eter Dimensions tim kw | np | tengtn -width - height Bs 44 170 83 44 155 a | 0 8s 44 135, 95 50 195 8s 50 485 20 | 40 | 62x sown sam Bs 50. 15 35 60 240) 8S 60 dos ar | 50 Bs 60, 76 cs 75 282, 375 282 as | oo cs 75, 215 590 345 3 90 300 ss] 15 | trax devax 5620 65 90 260 cs 120 258) cs 120, 330, 15 | 100 68.120, 300 2. DESCRIPTION OF THE SIGMA SCREW COMPRESSOR ‘The main components of the Sigma Screw Compressor consist of ‘The comprestor operates according to the rotery piston principle ond is driven by an Gleetrometor through V-belts, Figure + Grven by the moter anda femal male rotor female rotor ition bearings in the housing: @ male rotor with 5 lobes Fotor with 6 voids. While the fotors are turning, aire rama in Chrowgh te inlet port at the upper sice of the housing and the tapped. airs comprasied at the lower side. ‘The sil injected into tho housing at the lower side absorbs the heat produced by the compression process, prevents the rotors from coming into contact and Wbricates the ‘antitriction Bearings AAs there a 12 ensured ‘ne unbalanced forces, inlet or outlet valves, smooth running of the unitCease INCTION OF THE UNIT 20°40 - 52/58iON tis] erase AIR FLOW (O1L CIRCULATION SAFETY CHAIN @ Pras ono 85/c5 3 - 09.82previa Corse 4. INSTALLATION 44° Ventilation for sir-cooled units Installation of the screw compressor should take place sccerding to the following schedule For easy access and service, respect the minimum dlotences indicated Selous Figure 3 Bs cs if i a equate ventilation. ‘The compressor room should provide Pesiy A Rewuved saa wt Model Deaton Nrst sna ‘cfm at 2 static pressure for A ang B sro. inches ne inches ate ose 000 2290 es s [ess 5000 an 00 es & asco 200 an 80 3 8 Fests 700 wo 72 2 [esse 00 30 ‘2 & Fes re 74000 we 7 2asies 2-06.85 rvs oases Air delivery of the exhaust fan must be adequate for the size of the unit (s page 5). Possibility A: Possibility 8: Warm exheust air is forced through a duct into the room to be heated, Consult KAESER COMPRESSORS for maximum allowable prossure drop In exhaust ducts. To ensure trouble on of the wait, cooling alr temperature should not drop below a0*F and ot exceed 100"F. ‘42 Alr discharge connection ‘The unit Is piped roady for operation. It must bo coanectod to tho ar tine with a Hoxble. connecting hose, A check valva Is not required In the discharge Tine as one ts built Into: the unit 43 Electrical connection ‘ihe unit Js wired ready for operation and it needs only be connected to the supply lin Pull the cable with conductors Li, L2, C2 and earth E through the epenings of the base frame Into the controller and canhact thar to the terminals marked L1, L2, L3 and arth & The main daconnect sniten and maln fuses must be supplled by the purchaser. ‘This mein disconnect switch must havo a rinimum ewitching capacity whieh Is 1.1 tim “The required fuses and cross sections of cables are shown in the following chart. WwyE-Data tt to cysien__| Yeova Bestar, 0 cycles wean | motor Candies | Fume ant Condvtor Sri | Sime | Sts w|i Awe mo wa [osu [2 | «0 | 100 ry ¢ ws fo | « | i : © asso | a_| so | 1s 1 0 ‘ cr [= |e | a0 m0 709 2 cso | ss | as | as 0 tas a es 120 | os | to | 900 asowem | 2BS/CS 3-04.04 MAESER Cease 44 Overload relay adjustment WYE-Delte stert 460 V, windings WYE-Delte switching ay. This phase current Only the phase current of @ winding is led through the overload lay has to be adjusted ‘only DEE time the motor rated currant ly, accordingly the for ly * 0.59. ‘ ‘The overload relay should be adjusted approx. 10 % higher than phase current of @ winging Tais will prevent it from acting at voltage fluctuations, 5. PREPARATION FOR INITIAL START-UP Every Screw Compressor ie operated and thoroughly tested at the factory before shipment to make sure the compressor delivers it rated cepactty and ls in good working orde However, all the care gwen at the factory will nat plovent possible eamage during tvansit, We recommend the unit be carefully inspected for evidence of possible damage in shomont. During the lest faw houre of operation, the machine should be\watehed for any possible ‘malfunction. scommendations before initial start-up Comply with the following © 00 not operate the compressor at a voltage other than the one specified on the © 0 not operate the compracsor at pressures exceeding the maximum prastures indicated’ on nameplate, lot temperature is ot least 40°F © Install the compressor in an aren whore the air but no higher thon 100"F. © I an air outlet cuct is provided, It should be at least the size of the cooler surface and its longth shovld not exceed 19.1%. © install the compressor to maintain a distance of 2 ft. betwaen the cooling ait inlet © check for proper dicection of rotation. Make sure the shutoff valve (igure 22) Is open. (© Shut off the unit, tighten up all the screws in the control box (rep 50 eperation hours).asics 2-06.85, MAESER Pees ‘The following procedure must be observed when starting the unit after an ell change And/or ® standstill period of three (3) menthe snd over, Start-up aft fll change and/or tong standstill To ad4 of! in the alrend Intake port: Bofors starting the unit, pour oll in the alrand intake port, in quantites below facommended and rotate the. alread by hand. Model ‘Quant Bs 4a 1 pint 8s 50/60 1 quart cs 4 quart Important: Use the same brand and quality of oil a8 the ons being used to operate the compressor Unit enly (refer to the apecs label on the oll separator tank), or rain oll from the Sil soparator tank and ure for that purpos Caution: Discharge pressure in unit before draining any ol To add oll, unserew the alr inlet connection at the Inlet port, open the butterfly valve by hand anid pour recommended amount ll Into the sirens. Screw ai inlet connaction back on. To Increase Wye time at start-up: For start-up, Increase Wye-Delta time relay to 30 seconds to prevent compression of Inlot aie during stert-up. Stop unit by pushing stop button JUST BEFORE REACHING THE 30 SECOND LIMIT. once this is done, the Wy palnt according t6 the Tol -Delta time relay must be sot back to wing chart, ermal operating Medel WWE time 8s 9 see. os 75/90 9 sc. cs 120 12 s0e. : These two proventive mn ting up the unit and will provide sufficlant tlm for filling the il coo cures will ensure that the airend is getting sufficient oll when 185/c5 3 - 09.62 MAESER Perms Checking the direction of rotation: = Push momentarily start and then stop button (parts 6 and 7, figure 4) and check for = Arrows on motor and sitoné housing Indicate aivection of rotation, = Suid direction of rotation be incor st, conductors LY and L2 must be interchanged. Important If the compressor rotation is wrang, pressure switch No. 26 (figure 2) will automatically shut compressor off e Compressor start-up Instrument Pane = Cut in main disconnect witch “ess O ? it | Compressor stop = Push stop button (pare 7, tiguee 4) 1 2 3 4 8 8 1 = Shut off main disconnect Figure 4 Cutt prnmet et Seen Reta e ete ge hau) Important: Do not shut off the compressor operating with load at thes/c 9 - 09.82 LOlsiag eos 54. Matfunetion KAESER CONTROL, O sere btton Overload of motor (overload relay) Gir filter contamination it separator contamination Air init filter contamination ln case of malfunction (tights 1,2 or 3) the compressor is shut down by: 1 Overload relay of the motor. After having eliminates the trouble, push first the contact pin at tho overload relay, then the reset button (figure 5). Now the cempretcer ie ready for operation, 2 Thermostatic switch for final compression temperature will shut unit off when temper ature reaches 21258, 2. Pressure switch (No. 26, figure 2) at the sir cutlet port of the sirend will shut down the unit it the direction of rotation ie incorrect or the V-belts are broken ar have Sipps. This pressure awiteh le jumped during the WYE-time. Maintenance raguirements are monitored by indicating lights 4, § and 6 with warning functions. only. 4 Ditteren | pressure switch (No. 28, figure 2) indicates oll filter contamination. 5 Oitterential pressure switeh (No, 27, figure 2) indiestes ell separator contamination 6 Vacuum switeh (No. 29, figure 2) indicates eit inlet filter contamination. Wiateh and check indicating lights 4 and 5 after unit has been running for & minimum of Sto 10 minutes from start-up. Warning light 6 will stay on until cartridge is cleaned, During any one of the above malfunctions, the reset button ved tight will come on. To restart unit, prest reset and "ON" butions To check whether the warning lights are working, press re ¢ button, All lights shouldasics 2-06.85, 52. tale time adjustment DV tis iy Pease Flay for Idling time ie located in the contro! box (time 0.5-10 minutes) ‘The {ling phase should be set in auch « way that fhe maximum permissible cutting Bs 44 15 8 os 75 1S 15 53. Premure ewiteh adjustment ot 0 mane prssre ange ot ston oe Adjustment of the switeh eifferential at the presture switch for timiting the switching Frequency. Maximum frequency of Kdlng oper ‘twice @ minute By incressing the switch cfferontiat betwoon feut-out and cut-in the switching frequency can bo reduced to a limited oxtont. if ths Is fot sufficient a larger air tank fe required. ‘The pressure switeh has been pre-set at the foctory as follows: 110 psig units: 100 to 110 palo (3 p = 10 psid 445 psig units: 198 to 145 psig (Ap = 10 pal) $80 fig unite: 180 to 190 psig (Ap = 10 psi) Pressure adjustment can only be carried out ft the mounted prossure switch whan the air tank is under pressure. To inctosse the dlfference between cut-in and cut-out pressure: = remove locking pin {press handwhoe! so that the cross pio at fhe top of the hanéwneel comes out, then turn handwhec! to the tort = place'In locking pin. To decrease the difference between cut-in and cut-out pressure: = rameve locking pin < procead'as indicated above but turn hand Wheel to. the right = place in locking pin caution Before removing the prossure switch cover shut off the compressor (stop button ang main Gisconnact twitch}. After each readjustment at Pressure switch, place cover on pressure switch bofore twitching on the comprestor. fa&5/e5 3 - 09,02 MAESER Casas 6, MAINTENANCE SCHEDULE Always follow maintenance instructions: = Before performing any meintenance on the unit, cut off mein disconnect switch to moke sire the power is off = Before tetaring, make sue m0 one Is working on the unit and covering plates re = After switening on main disconnect switch, start unit by pushing start button = In case of powar failure or cutoft at main disconnect awiteh, restart unit manually by pushing te start button = The socket to vent the tank Is placed in @ plastic bag inside the control box. It is used for maintenance work, such as oil refill, oll and filter chenge 64 Air ink fitter Clean the air inlet filter, when the warning light 6 of KAESER CONTROL ("igure 5) Shut off the compressor (stop button and main te toot sar cortedge Shut of the come fyetare guide WH? Ooening of the filter housing (igure 10): Remove and empty ust container. Immportant: Make sure dust container it reassembled correctly void’ damaging the cartridge. Clean the Figure 10 contact surfaces of the gaskets, Blow clean with compressed air (figure 12) Blow dry compressed ait (no higher than 470 psig) slanted against the poper pleat. ‘Then blow clean the inside of the cartridge thoroughly Cleaning by rinsing (in ease of oily dust) Ada industrial solvent to kewarm water ond ~ fpitate cartridge, Ringe thoreughly jn clean water, shake and ary (figure 19). Never use Gasoline, lye solutions of hot fluids. Figuee 12 ‘Replace cartrige aftor several clesnings oF HW eartridge Is overly contaminated Figure 1385/C$ 9 - 09.02 6.2 Fitter mat Figuee 14 63. Oi Hitter ‘itter mat every 100 te 260 Pesta esses = Shut off the compressor (stop button and main dacomect switch: = Remove cover frame with » screwdriv ‘To mount, tuen screws 90° (figure 14). nse the mat In water of pprox. 100° ine waching detergent. Clesning Je done by tapping, wecuming, oF = If mat ls excessively soiled, replace. Replace the oil filter after the first 100 to 200 hours (depending on environment), there after every 2000 to $000 service hours, oF when waining light 4 of KAESER CONTROL, Figure 16 Figure 17 = Shut off the compressor (stop button and main lecoanect switen). = Place vent socket into nose coupling (1 tigur St the tank (the tank tones fe promre) ‘Them wait about + minute until the oll settles = Unscrew clogges fitter by turning the filter counterclockwise and discard. = Clean seating aurtace at the filter head ‘thoreughly with lint-free cloth. = Labeieste the filter gasket tightly with oll certnioge gasket fits tightly. Do not use. sry fools! Four oll into the sump to normal level. , important: the compressor and check for leakege.MAESER Pensa 1 the cartridge ie contaminated (indicated by warning light § af KAESER CONTROL), Foplnce. Start by preming start button. The unit is ready” for operation 6.4. Oit separator BAA Filter coptacement = Sut off the compressor (stop button and main diaconnect swites). = Open maintenance doors = Place vent socket into hese coupling at the tank (the tanie lores its pressure), see 6.5.1. = Loosen self-locking nuts 5 and 6 of the elastic pipe connection and remove oracket haves. = Loosen pipe fittings (1), remove serews (9) nd turmp Bead (4). = When changing the olf separeting cartridee, unsctew end replace screen Titer (7). This filter is mounted on the oll return line at the sump heed. = Raplace the two gaskets (0). All the afore mentioned components come with the spare ‘il separating eartrispe. = Assemble parts in reverse order. = To install elastic pipe connection, please = Ramove the vent socket, Iastic pipe connection = Qutting adge "2" of pipe 1 hae to be burr-free and surface "o" clean. Place cone ring holder 3 and cone ring 2 on pipe Ts ~ Place pipe 1 into sleeve 7 without preliminary stress; push cone ring 2 with cone ring holder 3 tp tthe cone end of pipe, if necessary). = Place the bracket halves 4 on the cone ring holder and sleeve end tighten according to Measurement "sis a recommended value Figure 20 and can Thuetuate by approx. 2%. = Tighten locking se ws s0 84 to allow adjusting g bm Serna] ——-By hand when the unit is off. When the unit Bj ae a @ operating’ at full load, all screws must be & [ma] om Gon) swam) same under equal lead o venta [im Ga] siama] After the self-locking nuts Sand 6 have been 4 SS SETGae Gn] come] tihtened and loosened several times they neve 8 i to be reolaced, 2asics 9-02.85 65 Compressor oll specifications ENERGOL THO 46. ENERGOL HLP 46 HYSPIN AWS 46 [oe TURBINE O1L #8 CALTEX REGAL OI} RO NUTO H 46 O.re ol MeoIUM ROTELLA 10 W* X 100 Motaroit 10 W RANDO o1L HO 46| 08.3585 654 Nading Figuee 2t Petia g emaasssent ‘The oil used for cooling the screw compressor uring operation must have the following, propertio: = high dispersive pomer = fo emai Basie ol sobent saffinate Hiydrautic or turbine oil: viscosity class VG 46 Viscosity st 104"F: approx, 42-50 eSt 50°50 seer formporatus: above 2928 To ensure trouble-free operation, use only one of the all types listed on the lefts These oi types are of comparable quality and can be purchased from the listed oll companies or Eeevice stations, ‘The araer in which the olls are listed is not Indicative of or related to the quality of the ‘The oil companies reseive the right to change the W° Is mbxabie with the filled In cit sort "Sell compte oll 46" respectively "Sheil ll §. S150" Check oft tovel daily at the oil sight glass, Always shut compressor off when. checking the oll, Ol most be added. when the minitium Bil level, which le the middle ef the lower Git sight glass, has Been reached. Fill to. the ‘migote of the vaper oll sight gloss, no higher. Do Nor OvERRILL = Shut off the compressor (stop button ang main isconnect switen) = Open maintenance ‘doors. = Place vent socket (1) into coupling (2) at the + ark (the. tank loses Its pressure) = Loosen Tocking screw (5) et the filing vent, pour olt in te the max. level T check gasket and tighten locking serew (5). = Remove went socket (1) from coupling, Important: Always use the same make and type of oi. Cingiested on the oil-air sump)ie vtysy Cease 652. Ol change ‘The ol! must be changed approx. the unit ‘operates at oF close to ambient tomperature of 100°F (for example in boiler reoms otc.) the oil must be changed more frequently, Le. every 1000 ~ 1500 hours fry 2000 to 2000 service hours depending on contam- Important: Orain all oil tram the oll/air sump, cooler snd tines O11 change with pressure produced by noth = Sut off the compressor (stop button and main disconnect switch). Open maintenance oor. Close shutott vale. Hook hose (3, figure 21) of other pressure Eouree’ to socket (1; figure 21) ante tank tnd pressure feed. Remove hose with socket (the tank should have a pressure of approx. 30 psig). Slowly open tank drain vale (4, figure 21) ‘Tho pressure remaining im the tank. will cause the oil to flow After disenarging sir tank, slowly open the Cooler drain plug (the oll will drain without pressure). Close drain vahe and drain plug (Open shutott vane, Ol adaing see Item 6.5 and 6.5.1 @ eotane it change with pressu compresses produced by the ~ Shut off the compressor (stop button and main dlsconnect switer). a oven = Open maintenance doors. I ' = Close shotott vawe. = Let compressor run for sbout half @ minute, Figure 22 = Shut compressor off (stop button and main disconnect switen). Important: ~ Slowly open tank drain vale (4, figure 21). For, restart procedure please refer {Tho pressure romaining in the tank will fe instructions on page Ta. couse the ll to flow. ~ Alter discharging air tank, slowly open the | modes Oil eharge ‘cooler drain plug (the il will grain without a " pressure). o as ‘epprox. 9 4 US Gat = Close drain valve and drain plug & | 087590] approx. 18 us Gat = Open shutoff vate at the tank cover 3 1 cst | approx. 1812 us cot = O11 aasing see item 6.5 and 6.5.asics 3-09.85 Crs Cease 6.5.3 Synthetic Olle ‘The following synthetic olf brand have been approved for use In KAESER screw Compressors Manufacturer Brand Name Nuodex Anderot 487 Koystone eau 220 Also any othor brand with the same spocifications. Consult KAESER COMPRESSORS for brands not tistod. Two Important requirements er e Viscosity at 175° F: 0-12 est Foaming Test ASTM © 802-74: Sequens It 20/0 Extra care must be taken when changing from mineral ol uso to synthetic ol or wen changing eil brancs, Make sure that all oll in the separator tank il tines, oil cooler and alreng has been ‘rained. When auitching from mineral oil to 9 synthetic olf it Is cecommended that he first change of synthetic oll be reptacad after 100 h of operation, along with tho oll filter. This is becausa the synthetic oll will act asa solvent and remove ‘deposits loft by tha mineral oil, Once tho compressor ie free of deposits, follow the commended ll_and filter change interval Also, when aaitching froin minoral oll to» synthetic cil, the plant system materials cco Nat Recommanie e von saoprom Consult KAESER COMPRESSORS, INC. for details or materiale not Hated. Caution: synthetic olls are not compatible with polycarbonate bowls, Any auch bowls In the comprassed air system should be ‘covered with metal bow! guards oF faplaced with metal Bowls, 158asics 9-00.85 etsy ease When final compression temperature roaches 230° Fy the compressor shuts off and warsing light 2 (excessive temperature) on the KAESER CONTROL (Figure 6) comes on. 6.8 Temperature gauge and high temperature switch, Troubleshoot and repair. Probable causoe: ‘malfunction in the cooling system, e.g: tow oil I ‘extreme amblont tompersture (too tow of teo high) logged oll iter ‘logged oll cooler ‘logged fiker mat To restart, press reset (6) and start (6) buttons (Figure 4). ‘The’ compressor is back in operation. 7 Motor lubrication Models 85 44 up to CS 90: The standard motors have life-time grease lubrication. Under normal working conditions (amblont temperaure 40? F), carry out maintensnce fof tha motor bearings according to the following. chart. [Attor the indicated working hours, demount motor bearings, rinse thom and fll Model cS 120: Tho standard moters are oguipped with relubrication syst Under normal working conditions (ambient temperature 40" F), earry out relubrication fof the motor bearings according to the following chart. [iter the ingieated working hovrs, relubrecte motor bearings with the indicated amount of grease dal Lubrication interval ‘Amount of grease Medel ‘operating hours es 44 16 000 ~ 35 50 32 000 = 5 60 32 000 = 75 22 000 = cs 90 22 000 = cs. 120 3 000 ae We recommend the following brands of lithium base grease: BP Energrease LS 3 Calypeot H 463 Exzon Beacon * Mobilux Grecse 9 Shell Avania 3 SKF Waelzerol FL Under hardor working conditions, 1. strongly polluted intake air and ambient temperature of the unit, approx. 105° F, lubtieation interval is half as Teng. Fer special motors, other protective systems etc. follow manufacturer's instructions {on motor name plate).6.8 V-belt tension ll range of automatic gyrind Ey Gat, V-belt changing Figure 26 asics 9-06.85 Cristi eases Belt tonsion must be checked every 500 operating hours. Tho V-belt span ie edjusted automatically a al See figure at lett range by the pressure spring, ‘An indicator pin 3 in the oblong hole Indicates ‘the Vobelt span. When the pln 3 reaches th top of the hole, ratensioning is required Shut off the compressor (stop button ang ‘main disconnect switen). Loosen hex nut *. Retension the V-belt by turning the hex nut 2 until the pin 3 le all the way down, Retighten hex nut 1. Shut off the compressor (step button and ral Glsconnect switch. Open lett maintenance door. = Unscrew and tomove covering plate from fan trams Place V-belt fist over the fr standing fan bl ‘move belt over the other Blaces, = Turn adjusting hex nut (2, Figure 23) at the swing support. downwards. ~ Slip V-belt over motor and compressor pulleys, = Tension V-belt, (s80 section = Fasten covering plate on the frame. = Clese maintenance door wack V-belt tension after approx. 2 and 26 operating hours. Important: ‘Spare V-belts must be marked SPZ and be6.9. Checking the oll € ler and air aftercooler ie Vea Peis6.410 Spare parts lst Maintenance parts MAESER eetmssent Wien ordering spare parts always state comprestor type, serial summber and y ‘wnich ‘are stamped oa the name! Important: Order KAESER genuine factory-tested replacement parts only Maximum] V-belt (i! filter | Oi! separation] Air inlet | Filter Moe Pressure cartridge | cartridge | titer mat complet compl. set | cartridge psig _| pes.| Order No.] Order No] Order No. | Order No. | Order No. vo | 4 | e250 psa | vas | ¢ | s2zsa.0 | cro | c2oi20 | 6r006.0 | ors08.0 yoo | 4 | 825005 vio | 6 | sae eo asso | 145 | 6 | 62550 | cxos0 | szor20 | 6.90.0 | 6.19980 t00__| 6 | eizsez0 v0 | 6 | s2ss20 asco | tas | 6 | eiaaeo | oro6.0 | szor20 | 6xss80 | ox0s8.0 yoo | 6 | e2saa0 aio [9 | 6asa20 os7s | ius | 8 [e250 | er900 | 62030 | e.rs970 | 69050 190__| 9 | 625220 rio | @ | 625000 cso | ts | 9 | exeaz0 | oxos0 | szor30 | eses70 | ox9s5.0 190 |_9 | s2sz0 wo | 9 | 8.25200 cs 20} 14s | a | eaaaao | cxoo0 | szors0 | 6aso70 | sxes.o sco__|_5 | eivasz.0 Hose Hove line Model Vent tine | ll stop vane Order No Onder No. as 8.03660 2.11390 cs 75/90 || 8.0806.0, 1158.0 es. 120 2.0206.9, 3.11000 5S/CS 9-09.82 Citi eases 6.41 Maintenance check Uist Record hours of operation and check maintenance work performed, Record values where indicated. FlBlElE/ 2] 8 3/2 ]E |_| |MAESER ema 7. Wiring diagram for 85,03, St 501.170 Page 1 tea Son acy anKAESER essen 17. Wiring diagram for 85,08, St $01.170 Page 2 2 aerN Coase 7, Wiring diagram for 5,05, St 501.170 Page 3KAESER Cems 7, Wiring diagram for 95,05, St 501.170 Page 4 Mor carer (man afer) atti nda: note sane (ase ota) 104 Oto! 129 087) po Shoe sore (ay ce) TS ase Fenpve sven FO 20 Ove rly ee rte 5 Satay ot psare sh 1 Fasweme: Oe? igh ot or esse) can Hoon HOSP gy ot para presare cra AFP righ ofr pese (i Gna lor ‘care vate) 2380 aid vate a eo) 1 Tine ely ray oe Be Poach ttan ant Sinise (rn, ay fr satin) 1B rong Lt aveas/es 9.06.85 prs ia iy ema B. CHECKING THE SAFETY VALVE AT THE OIL-AIR SEPARATOR To check the set maximum operating limit and the blow-off capacity, the unit must be Gperated at a final preswe higher than maximum setting of the pressure swith Maximum prezsu Set maximum eperating of tre unit pressure of the safety vee 110 ota 130 psig” 145 sia 175 pig e 190 psig 210 pig ~ except Model CS 120: 175 psig In order to avoid raacjustment of the prassure awitch, carry out checking in the following ways = Shut off the compressor (stop button and main eisconnect switch). = Close the shut off cock at the discharge tine (Figure 22). = Close the shut off cock downstream of the unit. = Start the comprostor and let it switeh over to Idling. = While the discharge tine ie boing closed the pressure can easily be checked as Wie inereated tlowly up to the limit where the safety valve will react. @ = Shut off the compressor and proceed in the reverse ordqr 85/CS 9 - 09.82 ON i43 ems) AUTOMATIC CONDENSATE DRAIN. (OPTIONAL) ‘The condensote collected in the air tank is drained automatically by © solenoid vave ‘The solenoid vale is controled by © time dalny relay with timere et which the opening Times‘ of the sownold valve can be preset from 0.4 to 10 seconds end the interale from 15 to 30 minutes, depending on the amount of condensate. time delay rolay Install dirt trap in front of the solenoid valve to catch larger dirt particles and thereby ireuring the solenoid valo's proper operation, Clean the strainer of the dict trap at regular Moke sure the dirt trap ond solencid vale are properly installed in the direction of the Connect @ hose to the solenoid valve for the condensate to rexch the sump. aasics 9-05.04 0 Senice scons doce om al ‘A gcharge darater 1% NPTM 2%, MAESER eases DIMENSIONAL DRAWING BS- sir cooled with soundproofing cating 20 aie ‘eens (oremeticatasics 2-05.04 ety g SS 2 11, DIMENSIONAL DRAWING ¢8- sir cooled with sounsprocting easing Dimensions in inches oe scias (C$ 3-09.82 oUt y4 sg rea ssseas 12, TRANSPORTATION INSTRUCTIONS. ~— Bar| apres a we z Eye bolt for 8S: M20, 85 50 | spprox. 1850 ibs. [ye bolt tor cS M24 85 60 | approx. 1940 tos. 05 75 | Spprox. 2490 tbe eat 5 90 | Sppron. 2600 tos Les 120| _spprax. 2830 tbs ° ° Dimensions in inches e Figue 30 =O oe lift truck Figuee 31 ____© Figure 92as/cs 2-00.84 1, Conversion instructions for Screw Comprossora Model 8S/CS from soundprocted to super soundprooted design Demount the stos! plate with filter frame at the right ond Screw tho quick-changeable frame fon silencing box Screw the extra plate (delivered with the: other parts) on frame and now fasten the. two boxes on both ence fof the unit with hexegon ts Screw the quick-changeable frame Off the stool plate Fasten the screws in the the the supporting frame (at bet of the unit)Bs 50 BS 60 ~ PARTS” MANUAL ~ RECOMMENDED SPARE PARTS LIST A20 B20 C20 020SECTION 1 SECTION 2 @ SECTIONS INDEX Introduction Foreword Description We order parts Recommended spate parts Caution Pacts list Recommended spare parts Pope No. wwSECTION 1 INTRODUCTION 1, FOREWORD « “This manual is provided for the operator's use snd reference when ordering parts. An illustrated parts breskdown i included for parts identification. All compressor parte moot the manufacturer's highest quality standards used in the manufacture fof the original equipment. 2. DESCRIPTION ‘The parts breakdown lists evory part, assembly end sub-assembly of the compressor unitEech part i Wentifiod with « fumber, The location of and celationsia beinesn @y parte are clearly illustrated, Questions pertaining to the number, description and ‘Quantities needed for each gexembly are dealt with in the following pages. 3. TO ORDER PARTS Woon ordering parts, furnish the following information to prevent sry error: = Mode! designation and serial number of the unit es shown on compressor nameplate. = Refer ee number, pat number, descrintion and quentity required 35 listed, 4. RECON! {ENDED SPARE PARTS LIST A cocommended spare parts list is provided at the end of this manual. The Hist indiestes the eserip ton, pert nuaier, the quantity wand fn the comprestor, ene ‘inimuin quantities which shou be carieé to ensure: maximum protection 9 the compressors The recommended ‘oere parts imentory fo be kept on hand vories @ sccording to the location of the nesrest eistributer, and is broken down as follows: A. Loco! distributor BI Nestby dateibutor ©. Romate eistrbutor, 5. CAUTION NEVER ure parts other than tho ones approved by the manufacturer and listed In this parts manual. The use of parts not soproved by the manufacturer may result In hazardous conditions, over which the manufacturer has no control, Dodlly iniury. land damage to the compressor unit. Such action would invalidate the manufacturer's Warrenty of the compressor unit.SECTION 2 PARTS LST Driving system 1 tudes, Vent Hines Contiol tubes, Compressed air tubes check valve Minimum pressure check vale Combination valve Page Noe a 3.0BS 50, BS 60 type Frame, CasingDriving system BS 50, BS 60 type seseusszers! Sesoresteseeueuese.Driving system BS 50, BS 60 typeBS 50, BS 60 type Oil tubes , Vent linesControl tubes, BS 50, BS 60 type Compressed air tubesControl. tubes » BS 50, BS 60 type Compressed air tubesVent valve BS 50. BS 60 type 4.7345.0BS 50, BS 60 type Inlet valve 4.73871Check: valve 4.7393.1 BS 50, BS 60 typeBS 50, BS 60 type Minimum pressure check valve 4.7342.0Combination valve BS 50, BS 60 type 4.8870.1SECTION 3 RECOMMENDED SPARE PARTS LIST Model 8S 50 / 60 DESCRIPTION rat [2%] Location suse [Recommended New| Gnit alee] Lubricating ot titer element | 6.1961.0 | 1. | at vale combination rfele Qi separating careisoe | 620120 | 1 |in ot separator fafa Iovate aie titer eartnege | 6.1996.0 | + | at air itet port 2|a]a Frter mat 6.1999. | 1 [at coting air inlet port zlota oven set scone nia] sasaua | 1 [at wotorcomrenorgutey |r |r [2 a 190 pots [ost | 1 Vf fe MQ Vober set tor 85 60/120 psio| 6.25920 | 1 [at moterfeompressorpuity | a [a | 2 145 pou | 640o49.| 1 f iyi ye 490 pa | 625990 | 1 . yi ]2 Vaive pate complete agorso | 1 |in check vate rfa]e Valve pate com 430150 | 1 [im minimum presse chock wand + | 1 | 2 Inlet vake complate 4.10974 | 1 | tion side of airend ofa fa Compression sci soir | 1. fin check vale ofafs Compression soring ieee shi F v9%se | 5.06490 | 1 fin minimum pressure check vanel o | | + Compression sprnn sis0"'e eaieet <5 orzo» | 5.0065.0 | + in minimum pressore check vale | 1 | 1 O-ring inside sn. serar/0" | 5.14290 | 2 [ot vale combination sfrje lonting inet. 1 2rfsrasiees | s.14ss.o | + [at cit titer neck rfs]e Fiat omer 5.05674 | 2 | inet vale r]s]e o-ring insta, 2s/sereaiso" | ssees.o | 1 [in air trop fale xj [O-ring inaio.25/22%5/60" | 5.1462.0 | + [between sicone and chock vane | 1 | 4 | 2 ae [Orina tsa, 2 sa/sererier | 5.4220 | 1 Joetween enack vave and fitting f-1 | 1 | 2 * Jesasket ring insaia. + 57/84" | 5.1301.0 | 3 Joie gasket: 2 separctoricooter |, |, | 4 lrendseperatr o-ring inste. + a78%s/6e" | s.14ts.0 | 2 fin vave combination fade Jnring insti, 1 1/02%98/32" | 5411.0 | 1 [in minimum presse check vale] 1 | 4 | 2 o-ring insti. 1 e7seesa76e | 5470.0 | 1 [in minimum pressure check vate] | 1 | 2 Diephveam 5.0999.0.| 1 {in vent valve ria fe Disphrogm 7.0947.0 | 1. fin oistop vave afr fe Hersam omen tor | 7.02200 | 1 leonteot tine trom air coster fo |4 | 58 sag unite" — | e220 | + feomtot tine rom air esoter [0 |+ |x satety pressure switch 72219.9 | + |antcot toe trom airend outet | 0 | | 1 vate combination 4.09700 | 1 [at ot coote. of: feRECOMMENDED SPARE PARTS LIST Wodet 95 50 7 60 DESCRPTION vat [2%] Locarionruse conor] erie mantis Oil stop valve F 3/e Jcompl. pasted Discharge valve R 1/2" 942881.79] + | at vahe combination ofile 4 | at pive olf separator / sx 2602.73] o}s Jeompl. pasted eee tminimam prestuce check valve i sitencee 16.1962.0 | 1 | in 90° etmow betore intet vaive | 0 | 0 | 1 Dirt trap A 1/4" .0981,0 | + | in oil rotuen tine from oit olada separator to alvens Hose tine 1/4"327 8/16" 0.11900 | 1 | contrat tine to safety pressure |g | switeh Hose line R3/4%x28 47/64" 8.1139.0 | 1 | oilstop valve to sirend ofifa] Jcontrot valve 1/8" at pipe cit separator conpic pesca sx2066.73] 1 | Siltunspremure chuck woke | 2)? | 1 | Jetston compl. with O-rings | 4.9021.0 | 4 | in minimum pressure eheck vatrd 1 | 1 | 2RECOMMENDED SPARE PARTS LIST FOR ELECTRICAL EQUIPHENT Mode1 65 50 MYE-Delta-start. Ee = eS . LYRECOMMENDED SPARE PARTS LIST FOR ELECTRICAL EQUIPMENT Heder Bs 60 WyE-Delta-start i