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TIME-OF-FLIGHT APPLICATIONS
Probably one of the greatest visions of the process industry has been a
truly wire-and-retire non-contact, non-intrusive continuous level
measurement instrument, a single technology that can be used in every
application, a device that is self-calibrating and maintenance-free, that is
easy to install onto any vessel with any process connection. At the
same time this device should offer an accuracy to within 1mm, it must
be low-cost and capable of paying for itself in under three months while
able to operate in excess of 20 years. SA Instrumentation and Control, May 1998
γR(273 + T )
c=
M
where: c- Velocity of sound (m/s)
R – Universal gas constant 8134.3 (J/Kmol)
T – Temperature (°C)
M – Molecular weight (kg/Kmol)
γ - Adiabatic exponent
• The Molecular weight of the gas is calculated from its chemical formula
and the atomic number of its constituent elements. For example Toluol
(C7H8) has a molecular weight M = 7x12 + 8x1 = 92 kg/Kmol
• The adiabatic exponent γ can be estimated as follows:
• 1.66 for monatomic gases (He, Ne, Ar)
• 1.40 for diatomic gases (H2, O2, N2)
• 1.33 for triatomic and more complex gases (NH3, CH4, C7H8)
• 1.286 for very long molecules
• For Toluol at 50°C, the speed of sound is
• Doppler shift due to fluctuations in the air flow velocity can distort the
echo phase and result in significant mismatch with the transducer
resulting in reduced sensitivity.
Vibration
• Low frequency vibration can cause shifts in the carrier frequency that
result in reduced sensitivity.
• Vibration frequencies close to the transducer resonant frequency can
cause severe degradation of the signal quality if the vibration is
transmitted to the sensing element of the transducer as it can mask
echoes.
• Vibration damping is generally employed to isolate acoustic
transducers if they are mounted on moving structures.
Target Properties
• All materials will partially reflect, partially absorb and partially transmit
the incident acoustic pulse.
• The proportion of energy reflected is a function the ratio of the
characteristic impedance of the solid target to the “air”. Because this is
related to the propagation velocity, hard dense targets tend to reflect
well (as their propagation velocity is high), while soft light targets tend
to transmit or absorb
Z = ρc
where ρ - Material density (kg/m3)
c- Speed of sound in the material (m/s)
Zair = 400 Ω
Zwater = 1.4×106 Ω
Zglass = 13.1×106 Ω
walls of the vessel. This can result in the echo return following a
zig-zag path and an incorrect range reading.
• In general, however, surface granularity effects with solids ensure
that sufficient energy is scattered back in the direction of the
transducer to obtain an accurate reading.
• For targets with steep angles of repose, the width of the beam that
strikes the target can include will cover a wide range of distances,
and so it is difficult to decide on the correct one.
• In this instance, it is important to understand the target material,
and to use the highest possible frequency to minimise the
beamwidth and hence spot size on the target.
Transducer Effects
• Most systems use a single piezoelectric transducer to perform the
transmit and receive function as the cost of the transducer represents a
significant portion of the system price.
• Modern systems apply a high voltage (>100V) sinusoidal signal to
generate the transmit pulse. This allows precise control of the pulse
and improved efficiency.
Target echo
Ring-down
Acoustic Systems
The following section includes a few of the major producers of acoustic
measurement systems and their specifications where applicable.
Hawk Range Master System Specifications
Absorption
• The absorption of electromagnetic radiation by the gaseous medium is
very small and can be ignored for most industrial applications.
• Particles suspended in the medium such as water droplets or dust can
however have a significant effect depending on their size (compared to
the wavelength of the radiation) and their dielectric and conductivity
properties. This will be examined in a later lecture
• Absorption effects are proportional to frequency, and become
particularly severe as the wavelength approaches the size of the
suspended particle. This is generally only a problem for laser systems.
Transducer Effects
• Unlike the acoustic devices, radar units do not use a common
transducer for the transmitter and receiver, though they generally use a
common antenna.
• Most existing short range sensors operate at 5.8 or 10GHz. However,
the next generation of radar systems at 24GHz offer the advantages of
smaller size and narrower beamwidth.
• The transmitter is generally based on a solid state oscillator (FET or
HEMT) with the whole circuit (transmitter and receiver) built on
microstrip line. Some low-cost modules still use iris coupled cavity
based Gunn oscillators and diode mixers.
• For long range applications (>100m), the frequency of choice will be
even higher; at 35, 77 or 94GHz as a narrow beamwidth becomes
even more important. In this case the circuitry is still brass block and
waveguide, though MMIC technology is starting to appear at 77GHz.
• Horns are the most common antennas and are mounted within the
pressure vessel beyond a “transparent” pressure window in the throat.
• The use of inert dielectric rod (PTFE) antennas in clean industries such
as dairy is also quite common.
Other radars
• Apex
• Operates using the FMCW principle
• Centre frequency 25GHz
• Sweep band 2GHz (24-26GHz)
• Accuracy +/-5mm over range 0.5 to 10m
• Accuracy +/-0.05% over range 10 to 30m
• Repeatability +/-1mm
• Resolution +/-0.4mm
• Beamwidth 22.9°, 13.7° and 10.5° for different horn antennas
• Full vacuum to 10bar
• Enraf Smart radar
• Based on a combination of pulsed and phase shift methods
• Operational frequency 10GHz
• Synthesised pulse (phase shift at different frequencies to obtain
superior results). Accuracy <+/-1mm
• Designed for Tank farm operations
• Trolex
• Range to 20m
• Resolution 1mm
• TN-Technologies RCM
• FMCW mode of operation
• Range 0.3 to 34m
• Accuracy +/-3mm
• Repeatability +/-3mm
The photograph
gives an indication of
the dust level in a
typical orepass
Figure 16: Effect of Mist and Fog on Laser Radar Detection Range
• These visibility curves are calculated for water, however, as a first
approximation they can be used for suspended dust particles if the
particle diameters are similar.
Target properties
• The amount of light that is returned from a target’s surface is
characterised by its reflection coefficient ρ (as discussed in an earlier
lecture) and its surface properties.
1 Measured with the beam perpendicular to the surface to achieve maximum reflection
• The operational range of a laser sensor is generally specified for a
target with 80% diffuse reflectivity. For other reflectivities it can be
determined using the graph below.
Transducer effects
• Most low cost laser range measurement devices operate using the
pulsed time of flight principle.
• A low power (≈ 2mW) pulsed laser diode operating in the infrared (≈
1µm) transmits a short pulse (≈ 10-20ns) through a collimating lens
• Longeared bats have different feeding techniques but they often use the
resolution provided by their FM calls to pinpoint moths on tree trunks!
• Some bats combine CF and FM calls so that thy can obtain both Doppler
and good range resolution information.
• The same pulse generator that generates the transmit pulses is used to
gate the receiver after a predetermined delay td. Only echoes received
during that particular time window are detected.
• The average duty cycle of the transmitted pulses is <1%, and since the
modulation spacing is random, any number of identical MIR sensors
can be operated in close proximity without significant interference.
• Integration of some10000 received pulses is conducted prior to
detection and ranging, so even if some interference is experienced it is
unlikely to compromise the performance of the radar.
• Because of the low duty cycle of the radar, the power consumption is
very low (50µW). Two AA batteries should power it for a number of
years.
• The effective radiated power (measured using a broadband bolometer)
has been found to be about 1µW which is more than 1000 times lower
than the international safety standard of 1mW/cm2 for continuous
whole body exposure.
• Because of the wide bandwidth and low frequency, the MIR signals will
penetrate the human body and so can be used to monitor both heart
and arterial movement.
• Non contact respiration monitoring is another application. Because the
sensitive area can be gated, the system would be ideal as a monitor for
individual patients in ICU or as a cot alarm to monitor babies who might
be susceptible to sudden infant death syndrome (SIDS)
• Other applications include range meters, intrusion alarms, level
detectors, automation, robotics, medical instruments, weapons and
novelty products.
Range Resolution
• The rock surface will not be regular, large rock diameters and the angle of
repose of the rock surface will result in reflections occurring over at least
1.5m in range.
• To obtain a measurement accuracy of 1% over a 300m deep pass
requires a resolution of 3m or better.
• We select a range resolution of 2m, which is quite well matched to the
target size (to maximise the radar cross section) and is also less than the
required measurement accuracy.
• To obtain a range resolution of 2m, the transmitted pulse width τ and the
range gate size ∆R must both be 2m.
Target Characteristics
• The pile of rock may be wet or dry. It can be shown that the radar cross
section σ is a function of the relative dielectric constant εr:
2
ε −1
σ∝ r
εr + 2
• For the rock the εr=2.25 and for water it is 80. The ratio of the RCS
for wet and dry rock targets is σwater/σrock = 0.9282/0.0865 = 10.7
(10.3dB).
• The pile of rock can be described as a number of facets of various
sizes and facing in different directions. Scattering from the various
facets may add constructively or destructively and thus a large
variation in the reflectivity (cross section per unit area) can be
expected.
• Without going into details regarding scattering from rough surfaces,
we can glean from the literature that the mean reflectivity σo will be
about –10dB, when the rock is dry.
Probability
-25 -10 +5
Reflectivity (dB)
Clutter Characteristics
• The walls of the pass are made of the same material as the target;
they are also very rough so we can assume the same variation in
reflectivity.
• Because the grazing angle is much lower, we can assume a slight
reduction in the mean reflectivity to –15dB.
∆R Clutter Area
Target Area
Figure 33: Target & Clutter Area Figure 34: Beamwidth Effect on Clutter Echo
Antenna Beamwidth
• At a range of 300m antenna footprint must not exceed 6m
• θ3dB = 6/300 = 0.02 rad (1.15°). For a slight safety margin, make the
beamwidth 1°.
70λ
d=
θ 3dB
Radar Configuration
• The proposed radar configuration is shown below:
Oscillator
Pulse 94G Hz
Generator 250m m D iamet er
Ca ss eg ra in
Ant en na
Amp lifier M ix er
Su cc es siv e
Detect ion M at ch ed
Lo g A m p . Filter
Circulator
93.7GHz
G unn Local
Oscillator
pa s s2 .s k d
Component Selection
Antenna Options
• Antennas are available with diameters of 200, 250 and 300mm. We select
a 250mm diameter antenna for operation at 94GHz
• Select a 250mm diameter cassegrain
antenna from Millitech or a 250mm horn
lens from Flann Microwave.
• At 94GHz the characteristics of the two
antennas are similar
• Gain = 46dB
• θE = 0.8° φH = 0.9°
• Cassegrain antenna sidelobes will be
Figure 36: Cassegrain Antenna higher than those of the horn lens.
• We can confirm these specifications by calculation. For an aperture
efficiency ρA=0.7 (typical for a Cassegrain antenna)
4πρ A A
G= = 42432 (46.2dB)
λ2
70λ
θ =φ = = 0.89°
d
Radar Transmitter
• Pulsed time of flight with an uncompressed pulse width of 2m
2∆R
τ= = 13.3ns
c
• The lowest cost option will be a pulsed radar based on a non-coherent
solid state Gunn or IMPATT diode based transmitter.
Receiver Options
• The receiver configuration could be one of the following:
• RF amp – Mixer – IF Amp – Matched Filter (G=20dB DSB NF=6dB)
• Mixer – IF Amp – Matched Filter (L=8dB DSB NF=7dB)
• Amplifiers at 94GHz are still extremely expensive ($15k each), so the
small noise figure advantage is not justified.
• We will use the 2nd option
Local Oscillator
• Not much choice. A mechanically tuned Gunn oscillator with an output
power Pout = 40mW (16dBm) is adequate.
Duplexer
• Options include the following
• 3dB Directional Coupler, 20db directivity, 1.6dB Tx insertion loss and
4.6dB Rx insertion loss
• Junction Circulator, 20dB isolation, 0.8dB insertion loss for both Tx and
Rx paths.
• From both insertion loss and isolation (directivity) the circulator is either
superior or equal to the coupler. The coupler can handle higher powers,
but the circulator is good to 5W peak that is fine for our application.
• The circulator is also smaller and lighter than the coupler.
Matched Filter
• Assuming a rectangular transmit pulse and 2 cascaded single tuned
stages, he optimum βτ will be 0.613 with a loss in SNR of 0.56dB. For
τ=20ns, the optimum bandwidth β=30.65MHz.
• Because the transmitter chirps about 100MHz during the pulse period,
using a filter with a bandwidth of only 30MHz would result in a significant
loss of received power 10log10(30/100) = 5dB.
• It is very difficult to make a matched filter for the uncontrolled transmitter
chirp as it is extremely non-linear and is a function of a number of factors
that are difficult to control.
• We will use a compromise filter with a bandwidth of 50MHz that will have a
loss of about 3dB compared to a matched filter.
The IF Frequency
• The IF frequency is selected according to the following:
• Amplifier components easy to obtain and low cost
• The matched filter with a bandwidth of 50MHz is easy to construct
• Detector available at that frequency
• A typical amplifier would have the following specifications
• Band 200-400MHz
• Gain 30dB
• Noise Figure 1.5dB
Detector Options
• The following detector options are considered
• Envelope Detector with an STC controlled variable gain amplifier to
minimise the dynamic range requirements of the rest of the system.
• Successive detection Log Amplifier (SDLA) with an instantaneous
dynamic range of greater than 70dB and no STC requirements.
IF Amp
Matched Baseband
Input Filter Output
Control
Voltage
Gain Ramp From the PRF
Generator Generator
SDLA Option
Matched Successive
Amp Detection
Filter Log Amp
• Because of the uncertainties in the overall design (RCS levels etc), the
SDLA is selected because its performance is more robust than the
detector. It is also easier to interface to the post-detection electronics.
• A Pascal SDLA has a DC voltage output proportional to the input power.
Output Voltage V
• Tangential Sensitivity –75dBm
• Pulse rise time 3ns Slope
• Pulse Decay time 6ns 25mV/dB
λ2
Pr = Pt + 2G + 10 log10 + σ − 40 log10 R dBm
(4π )3
• At the maximum operational range of 300m, and using the mean RCS of
4.5dBm2, the received power is:
Required IF Gain
• We want the minimum signal into the SDLA to equal –70dBm so that we
can make use of the full dynamic range of the device.
• The actual signal power after down conversion for the minimum predicted
RCS at the longest range would be:
Pif = Pr-Lrec-Lm –15 = -66.6-1.2-8 -15= -90.8dBm
• A minimum IF gain of 21dB would be required.
Prototype Build
A prototype pulsed radar unit was built as described
Measured Results
PULSED OREPASS RADAR: RANGE ECHO PROFILE
9000
Bang Pulse
8000
7000
6000
Amplitude (mV)
5000
4000
Echo
3000
2000
1000
0
-50 0 50 100 150 200 250 300 350 400
Range (m)
RANGE ECHO PROFILE SNAPSHOTS: MINE5 RANGE ECHO PROFILE SNAPSHOTS: MINE5
9000 9000
8000 8000
7000 7000
6000 6000
Amplitude (mV)
Amplitude (mV)
5000 5000
4000 4000
3000 3000
2000 2000
1000 1000
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Depth (m) Depth (m)
RANGE ECHO PROFILE SNAPSHOTS: MINE5 RANGE ECHO PROFILE SNAPSHOTS: MINE5
9000 9000
8000 8000
7000 7000
6000 6000
Amplitude (mV)
Amplitude (mV)
5000 5000
4000
4000
3000
3000
2000
2000
1000
1000
0
0 50 100 150 200 250 0
Depth (m) 0 50 100 150 200 250
Depth (m)
RANGE ECHO PROFILE SNAPSHOTS: MINE5 RANGE ECHO PROFILE SNAPSHOTS: MINE5
9000 9000
8000 8000
7000 7000
6000 6000
Amplitude (mV)
Amplitude (mV)
5000 5000
4000 4000
3000 3000
2000
2000
1000
1000
0
0 50 100 150 200 250 0
0 50 100 150 200 250
Depth (m)
Depth (m)
RANGE ECHO PROFILE SNAPSHOTS: MINE5 RANGE ECHO PROFILE SNAPSHOTS: MINE5
9000 9000
8000 8000
7000 7000
6000 6000
Amplitude (mV)
Amplitude (mV)
5000 5000
4000 4000
3000 3000
2000
2000
1000
1000
0
0 50 100 150 200 250 0
0 50 100 150 200 250
Depth (m)
Depth (m)
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May 1998.
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[5] J. Foszcz, Selecting Liquid Level Detectors for Tanks,
http://www.manufacturing.net/magazine/planteng/3500/articles/98/023528.html, 30/11/2000.
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nd
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[11] RangeMaster Ultrasonic Level Transmitter. Hawk Installation Instructions, 1995.
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[22] SAAB TankRadar L/2, SAAB Brochure, September 1994.
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[24] Apex and Apex Sentry. Rosemount Brochure.
[25] Eyesafe Laser Rangefinder; LaserTape FG21, http://www.riegl.co.at, 26/02/2001.
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[32] Hughes Millimeter-Wave Products for 1987/1988
[33] M.Skolnik, Radar handbook, McGraw-Hill, 1970.
[34] M.Skolnik, Introduction to Radar Systems, McGraw-Hill, 1980.
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