1992/08/01 Power Train Oil Pump (SENR3257-01)

SMCS - 3153 SENR32570018

Remove and Install Power Train Oil Pump

1. Remove the floor plate.

2. Remove the rear bottom guard. The weight of the rear bottom guard is 70 Kg (155 lb).

3. Drain the oil from the transmission and bevel gear case.

NOTE: There will be a loss of oil when the hoses are disconnected from the oil pump.

4. Disconnect flange (4) and hose assemblies (1), (2) and (3) from the oil pump.

5. Fasten a hoist to tooling (A).

6. Fasten tooling (B) and a nylon strap to tooling (A) and the power train oil pump as shown.

7. Remove bolts (5) and remove power train oil pump (6) from the machine. The weight of the power train oil pump is 25 Kg (55 lb).

NOTE: The following steps are for installation of the power train oil pump.

8. Make sure the O-ring seals are in position on the front of the oil pump.

9. Use tooling (A) and (B) and put power train oil pump (6) in position in the machine.
10. Install two bolts (5).

11. Make sure the O-ring seals are in position in hose assemblies (1), (2) and (3) and flange (4). Connect the hose assemblies and flange to the oil
pump.

12. Fill the transmission and bevel gear with oil to the correct level. See the Maintenance Guide.

13. Install the rear bottom guard.

14. Install the floor plate.

Disassemble Power Train Oil Pump

Start By:

a. remove power train oil pump

1. Remove two bolts (16) and cover (12). Remove O-ring seal (14) from the plate.

2. Remove five bolts (11), the washers and cover assembly (7). Remove O-ring seal (21) from cover assembly (7).

3. If necessary remove the bearings from cover assembly (7).

4. Remove body assembly (6). Remove O-ring seal (20) from body assembly (5).

5. Turn the pump over and remove cover (1). Remove O-ring seal (8) from body assembly (3).

6. Remove gears (2) and (10). Remove key (9) from gear assembly (15).

7. Remove body assembly (3) from body assembly (5). Remove O-ring seal (18) from body assembly (3).

8. If necessary remove the dowels and bearings from body assembly (3).

9. Remove gears (4) and (19) from the gear assemblies.

10. Remove key (17) from gear assembly (15).

11. Remove gear assemblies (13) and (15) from body assembly (5).

12. If necessary remove the dowels and bearings from body assembly (5).

Assemble Power Train Oil Pump

1. If the dowels were removed from body assembly (5), install the dowels until they extend 5.0 ± 0.5 mm (.20 ± .02 in) above the surface of the
body assembly.

2. If bearings (23) were removed, install the bearings in body assembly (5) with tool (A). Install the bearings with the joint 30° ± 15° toward port (22)
from the center line of the two bearings. Install the bearings to a depth of 1.50 ± 0.25 mm (.059 ± .010 in) below the surface of the body assembly.
The inside diameter of the bearings must be 31.785 ± 0.008 mm (1.2514 ± .0003 in) after installation.

3. If the dowels were removed from body assembly (3), install the dowels until they extend 5.0 ± 0.5 mm (.20 ± .02 in) above the surface of the
body assembly.

4. If bearings (24) were removed, use tool (A), and install the bearings in body assembly (3). Install the bearings with the joint 30° ± 15° toward
counterbore (25) from the center line of the two bearings. Install the bearings to a depth of 1.50 ± 0.25 mm (.059 ± .010 in) below the surface of the
body assembly. The inside diameter of the bearings must be 31.785 ± 0.008 mm (1.2514 ± .0003 in) after installation.

5. If bearings (27) were removed, install the bearings in cover assembly (7) with tool (A). Install the bearings with the joint 30° ± 15° toward
counterbore (26) from the centerline of the two bearings. Install the bearings to a depth of 1.50 ± 0.25 mm (.059 ± .010 in) below the surface of the
cover assembly. The inside diameter of the bearings must be 31.785 ± 0.008 mm (1.2514 ± .0003 in) after installation.

6. Install gear assemblies (13) and (15) in body assembly (5).

7. Install key (17) in gear assembly (15).

8. Put gears (4) and (19) in position on the gear assemblies.

9. Put O-ring seal (18) in position in the groove in body assembly (3). Put the body assembly in position on body assembly (5).

10. Install key (9) in gear assembly (15).

11. Put gears (2) and (10) in position on the gear assemblies.

12. Install O-ring seal (8) in the groove in body assembly (3).

13. Put cover (1) in position on body assembly (3).

14. Turn the pump over and install O-ring seal (20) in body assembly (5).

15. If the dowels were removed from body assembly (6), install the dowels in the body assembly until they extend 7.0 ± 0.5 mm (.28 ± .02 in)
above the surface of the body assembly.

16. Put body assembly (6) in position on body assembly (5).

NOTE: The rubber coated washers must be between the steel washers and the bolt heads when bolts (11) are installed.

17. Install O-ring seal (21) in body assembly (7). Put body assembly (7) in position on body assembly (6) and install five bolts (11).

18. Install O-ring seal (14) in cover (12). Put the cover in position on body assembly (7) and install two bolts (16).

19. Lubricate the pump with clean transmission oil. Turn the pump by hand. The pump must turn freely by hand.

End By:

a. install power train oil pump

PPI-0007C860
2022/09/06
11:06:40+01:00
SENR32570018
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