STitw Workshop literature STILL ELECTRONIC DOCUMENTATION SYSTEM Error list RX50 RX50-10 RX50-13 RX50-15 RXS0-16 cE 5060 5061 5063 5064 5065 soss first in intralogistics RAO” ~~Edition 08/2011 + Version 1 + Firstissue Tit Foe STiceError in display General ‘The errors running in the different CAN bus users can be read out with this menu, FEHLERLISTE: (Once DEVICE is selected, the device code can GERAET be entered for the CAN bus user in the framed field. The following information may be given’ + Letter AtoZ (see device code) + Character * for all CAN bus users The type of the error list to be displayed can be selected in the TYPE line: + Type3 -errorafter deletion + Type2 -errorafter power-on + Type 1 -temporary error In the display area, the START line shows the following informal + device code of the device, in which the error occurred, (in the example A) + error group between 00 and FF (in the exam- ple aa) + error number between 00 and FF (in the example 99) Error display mode The error display mode must first be changed to prepare. The standard setting is customer mode, where SERVICEADR: only plain text errors are shown in the display. PARAMETER: ‘Switch to the Service 1 error display mode forthe service, ~ Switch to the PARAMETER menu ~ Select service address A 00 158 — Value 00 for customer mode displayed — Change value to 0: for service mode ~ Activate truck reset Only now can the error lists be read out. (4) nore After completion of service work, always reset the error display mode! (01? 00) Tit Foe STiceRead outerror list ~ Afterthe menu is started, the framed field DEVICE is activated. The selection is made using the buttons [Aland/¥] (i) NOTE Mtis recommended to the make the full selection * tobe able to see all available errors — Pressing the button{¢l] will activate the TYPE field. The selection mustbe made here as well — Pressing the button[¢l]will activate the START display. — Pressing the button el] again will cause the generation of the er ‘and will display the first error in the display field. — An “empty” error listis shown by x 00 00(x ‘stands for the device code), an abortive access. byx----. — When the START line is active, one can use the [H]and (F]buttons to move inside the error lists, thats, o Scroll up and down the error li But only stepped scroling is possible. — By pressing the 3] button one switches back to the prior display field START — TYPE — in the START display, the formation of an error ist can be taken intoaccount for some time. After activating |el| wil be done until the update of the display field? 72 22 displayed. In this case the display will Dink util the first error is found. Other displays requested vialll] anal] are communicated without any linking. — Pressing the button [=] will bring one back to the CONFIGURATION menu. Error RESET ‘The errors running in the different CAN bus users can be deleted with this menu. — The device codes A to Z of the errorte be deletediis selected in the framed field DEVICE. FEHLERLISTE: GERAET —_ STicu~ Selecting * will delete the errors of all users. — After the menu is started, the framed field DEVICE is activated. FEHLER RESET: — Pressing the [=]button will bring one back to the CONFIGURATION menu without change. — Using the (T]and (¥] buttons will select DE- VICE, ~ Pressing the [¢l] button will confirm the selec- tion and activate the RESET field. — Using the [i] and (¥] buttons will select YES: and confirmed with|¢) The selected error is deleted here — The deletion can be taken into account for ‘some time andis displayed by PLEASE WALT. — Ifthe deletion is aborted, this is characterized atthe same position by blinking ERROR. ~ Bypressing tne[-«] button switches onebackto the prior display field from RESET to DEVICE. cf] NOTE The reset works automatically ino in the framed field RESET. — Pressing the button [+]will bring one back to the CONFIGURATION menu. STiceOverview of the controllers: Device [Designation [Application [A44 truck control unit a [MCU fttainconsot unt E truck (24 Vi48 V/80V) [A44 truck control unit TOU [ruck Control Unit aiceinis E truck traction motor (FM1) D | Fut |1u06traction converter for 1M1 it nna er & | Fuz | 107 traction converter for M2 Lica ietieacionsoire BE F | _Pu_|Pumpconverter 2003 for 2M E truck: pump motor (HM) | ve [Rysrautic controt unit Partofthe MCU or TCU Valve processor Servo hydraulics special equipment 1_ [Fit [Joystick fingertip, mintlever Servo hydraulics special equipment J_| ABE [Display and operating unit E truck and IC truck K_| FABLI | Travel direction indicator module Special equipment L_| cpPt [Roof CAN-Power-Port Special equipment uy [.SPe2 [Front CAN-Power-Poxt Special t CPP2B [Lighting CAN-Power-Port a N_| CPP [Seat CAN-Power-ort Special equipment © _| CPP4 |Rear CAN-Power-Port Special equipment @ | CIO _|Battery canier E truck special equipment (48 VI60V) R_[_cs_ [Acceleration sensor FleetManager™ special equipment 3S Battery controller E truck special equipment (48 V/80V) [A483 control unit T | SU [Supp unt E truck (48/80 V) U_| DFU _|Remote data transmission Special equipment V_| CPPS [Soot CAN-Power-Port Particle fiter special equipment X_|_ ELF _[Controtunitfor the electric parking brake _ |Special equipment Y_[ RFID [RFID controt unit RFID special equipment STicuAnnex 02 Diagnostics Error list Comtrol processor (A) .. 2... 6. eee ee cece eee ee tees eee ene Converter (D, F) Fingertip, mini-ever (1) Display operating unit (J) Battery controller (S) . .- Electric parking brake (X) RFID control unit (Y) ..ble of contents ec Ti STicuSTILLGmbH Berzeliusstrasse 10 D-22113 Hamburg Identno. 50988012009 ENSTitLle Workshop literature STILL ELECTRONIC DOCUMENTATION SYSTEM Error list RX50 RX50-10 RX50-13 RX50-15 RX50-16 cE 5060 5061 5063 5064 5065 5066 —first in intralogistics LL eeeError list Control processor (A) Device |_ErorNo._ [Description [cause Response [Acknowledgement Remedy [Control processor Parameter set cannot be read oul (error - 5 Reload the parfile. Ifthe emor keeps ocou A Ta | Hternalproness ror message from Eprom driver) No contactor activation Keyenticn ring, consult the service centre. A 1205 _|internal process error Check sumnet OK after readingthe Eprom /1y, contactor activation Key switch Reload the par file. A 4208 __|Intemal process ervor No consistent Eprom dataset available No contactor activation Key switch Reload the par file A 1210 _ |Intemalprocess error Check sum net OK after reading he EEPrOm | No contactor activation Key switch Replace MCU A 1211 _|Intemal process ervor No consistent Eprom dataset available No contactor activation Key switch Replace MCU Emvor during alignment ofF [Check sum net OK after reading the EEprom : Reload the par file. Use diagnostics to A 1218 [parameters ata Key swatch recalibrate transmitters. Emor during alignment oF : Reload the par file. Use diagnostics to A 6 ee No consistent Eprom dataset available Key switch ee eee A 1220 _|Intemal process error [Gheck sum net OK aller reading the EEprom Key switch Reload the par fle A 1221 __|Intemal process error No consistent Eprom dataset available Key switch Reload the par fle A 1295 lintemal process enor checksum nctOK ater reading te EEprem [Syste operates wih the detaUk parame Reload the part A 1226 _|Intemal process error No consistent Eprom dataset available ee operates with the default parame- Reload the par fi A —— checiesuninctOK aerreadingihe EEprem | System operates wit the deauk parame ———an A 1401 | Rorttolprocessor RAMmemory | Fautty storage cell detected No contactor activation Replace MCU Moniforing processor RAM , A 1431 [Memory teat Faulty storage cell detected No contactor activation Replace MCU [Traction converter software | The software versions for the converter and , Update the operating software for the con- A 2130 _|versionerror MCU are incompatible No contactor activation verter or the MCU Pump converter sofware version | The software versions for the converter and - Update the operating Software for the con- A 2131 error MCU are incompatible ——a verter or the MCU Sensorless revolution controlforFU hasbeen | - Traction converter mustnotbe parameterised A 2132 | FU parametererror aeeaemeet Drive unitis disabled ace [Shor circuit in the accelerator/hy- Truck willnot move, accelerator has no Check cables and plugs on accelerator and . 2242 | draulictransmitter [Transmitter supply short circuit effect, hydraulics areno longer working _ [Automatically ferroris rectified hydraulic transmitter. Check extemal transmifiers and switches, A 2244 — | Extemal 12 Vtoo low External load on the supply too high Automatically if error is rectified replacing if necessary. Replace MCU. Possible load on the VGC from the MCU. VOC Check extemal transmifiers and switches, A 2245 | External 12 Vtoo high Sucandiacitatss Automatically f error is rectified fentanig nacenean: Ropacciencs FThe intermediate circuit vollage is < 13 V, and A 2292 Intermediate circuit ottageerror_|the required traction strength of the contactor_| The contactor is opened Check the intermediate circutt voltage is therefore no longer sufficient. [Contactor does not disconnect correc 5 7 A 2298 —_| Main contactor error (contactor contactjams) y Drive unitand hydraulic drive disabled | Key switeh Check contactor. /ABE software version not [ABE SW version is incompatible with the MCU a A 2403 |Compatibie Lo Key switch Flash the truck software. i Lifting vaive taking excess current. The current 5 Check iting valve and wiring, replacing it Lifting valve fa Working hydraulics not acti Key switch A 2501 — in the valveis over 2A. orking hydraulics nok active —_— necessary. Lifting valve has short creult. The short arcult Check iting valve and wiring, replacing it A 2504 Lifting valve short circuit test at truck startup detected a short circuit. | The affected valve is blocked Key switch necessary. Try fitting valve plug to adjacent [Collective hardware message: LOCK valve to find the fautty component. —_ STituignostics Error list Lifing valve has broken down. The breakdown A 2505 __| Lifting valve breakdown ltest at device startup detected a breakdown on |The affected valve is blocked Key switch racooeae valve and wiring, replacing if this valve. A zoe |Leigpecies ty Lowering valve taking excess current The | working nyaraulics notactive erounh (Check lowering valve and wiring, replacing if currentin the valve is over2 A. necessary. Lowering valve has short circuit. The short [Check lowering valve and wiring, replacing if A 2508 | Lowering valve short circuit circuit test at truck startup detected ashort | the affected valve is blocked Key switch necessary. Try fitting valve plug to adjacent circuit. Collective hardware message: LOCK valve to find the faulty component. Lowering valve has broken down. The break- A 2510 | Lowering valve breakdown Jdown test at device startup detected. break- |The affected valve is blocked Key switch ee enna eva down on this valve. — A 2511 | Titvalve faulty Forwards tit valve king excess cuTent. THE [working nygrauics notactve eyewash (Check ti valve and wiring, replacing neces- lcurrentin the valve is over 2A. sary. Forwards tit valve has a short circuit. The short [Check it valve and wing, replacing ifneces- A 2514 | Titvalve short circuit circuit test at truck startup detected a short |The affected valve is blocked Key switeh sary. Try ting valve plug to adjacent valve to circuit. Collective hardware message: LOCK tind the faulty component. Forwards tit valve has broken down. The A 2518 | Tiitvalve breakdown breakdown test at truck startup detected a _| The affected valve is blocked Key switch — valve and wiring, replacing ifmeces- breakdown on this valve A p16 | General controler enora Backwards titvalvetakngexcesseurrent. THe | jing nyaraulics not active ey snitch (Check tit valve and wiring, replacing ifmeces- lcurrentin the valves over 2A. sary. Backwards tit valve has short circuit. The short (Check tit valve and wiring, replacing ifmeces- A 2519 | Tiltvalve short circuit circuit test at truck startup detected a short |The affected valve is blocked Key switch sary. Try fitting valve plug io adjacent valve to circuit. Collective hardware message: LOCK tind the faulty component. Backwards tit valve has broken down. The Check tt valve and wiring, replacing ifneces- A 2520 ‘| Tiltvalvebreakdown breakdown test at truck startup detected. a _| The affected valve is blocked Key switch oe : breakdown on this valve [Auxiliary 1 positive valve taking excess current [Check auniliary 1 valve and wiring, repl Es lary 1 vah A 2521 | Errorin auxiliary 1 valve /Auxilary 1 postive valve taking exc Working hydraulics not active Key switch eons [Auxiliary 1 positive valve has short circu. The 5 Check auxiliary 1 valve and wiring, replacing A 2824 | Auxiliary 1 valve short circuit short circuit test at truck startup detected 2 | he affected valve is blocked Key switch if necessary. Try fitting valve plug to adjacent short circuit. Collective hardware message: cies atipancfaultg enero Lock [Auxiliary 1 positive valve has broken down : A 2525 | Auxiliary 1 valve breakdown ‘The breakdown test at truck startup detected a | The affected valve is blocked Key switch -astcee lary 4 valve and wiring, replacing breakdown onthis valve. as A 2526 | Errorin auxiliary 1 valve [Auxiliary 1 negative valve taking excess | Working hydraulics not active Key switch Check auxiliary 1 valve and wiring, replacing current. The currentin the valve is over 2. if necessary [Auxiliary 1 negative valve has short arcuit. ‘The short circuit test at truck startup detected Check the auxiliary 1 valve and wiring, replace A 252 [Aullary valve shortcut a ee a Collective ondware message. |Th® affected valve is blocked Key switch if necessary. Try fting valve plug to adjacent snort valve to find the faulty component. [Auxiliary T negative valve has broken down: A 2530 | Auxiliary 1 valve breakdown _—|The breakdown test at ruck startup detectedaa | The affected valve is blocked Key switch — == necessary, breakdown on this valve [Auxiliary 2 positive valve taking excess current [Check auxiliary 2 valve and wiring, replacing A 2531 | Error in auxiliary 2 valve ete etieton Working hydraulics not active Key switch —— [Auxiiary2 positive valve has shor Grcu. The Chock autiey 2 vase and eéing,ceplockay short circuit test at truck startup detected a . A 2504 | Auniiary2valve short circuit ec hardivoceeccace: [Te affected valve is blocked Key switch if necessary. Try fiting valve plug to adjacent shore valve to find te faulty component. [Auxiliary 2 positive valve has broken down , A 2535 | Auxiliary 2 valve breakdown The breakdown test at device startup detected | The affected valve is blocked Key switch Check auxiliary 2 valve and wiring, replacing : ry la breakdown on this valve. [Auxiliary 2 negative valve taking excess [Check auxiliary 2 valve and wiring, replacing 5 lary 2vah A 2536 | Errorinauxilary 2 valve Auxiliary 2 negative vale taking excess || working hydraulics notactive Key switch oo sets Tu StTitweError list [Auxiliary 2 negative valve has short circuit. eerenyovncen . The short circuit test at truck startup detected i seeseur he hcavceaie taken A 2539 | Auxiliary 2 valve short circuit The affected valves blocked Key switch ifmecessary. Try fiting valve plug to adjacent shortcut. Collective hardware message valve to fing tne faulty component [Auxiliary 2 negative valve has broken down. Pesounoyoencen ‘ A 2540 | Auxiliary 2 valve breakdown The breakdown test at truck startup detected a |The affected valve is blocked Key switch St a ee Spas ifmecessary. breakdown on this valve. Switch valve taking excess current. The Check switch valve and wiring, replacing if Working hydraulics not act Key switch A 2641 [Switch valveerror [current in the valve is over 2 A. iiiecicdk aismreaieaniesrsc y necessaly. Switch valve has short circuit. The short circuit Check switch valve and wiring, replacing if A 2544 | Switch valve short circuit test at truck startup detected a short circuit. | The affected valve is blocked Key switch necessary. Try ting valve plug to adjacent [Collective hardware message: LOCK valve to find the faulty component Switch vaive has broken down. The breakdown Check switch valve and: if A 2545 | Switch valve breakdown test at truck startup detected a breakdown on |The affected valve is blocked Key switch —— this valve. - Exhaust valve taking excess current. The Check exhaust valve and wiring, replacing Working hydraulics not act Key switch A 2546 | Exhaust valve error peasteedsines senna forking hydraulics not active y necessary. Exhaust valve has short circuft, The short Check exhaust valve and wiring, replacing if A 2549 | Exhaust valve short circuit circuit test at truck startup detected a short |The affected valve is blocked Key switch necessary. Try ting valve plug to adjacent circuit. Collective hardware message: LOCK valve to find the faulty component Exhaust vaive has broken down. The break- Check exhaust valve and lacing it A 2550 | Exhaust valve breakdown Jdown test at device startup detected a break- |The affected valve is blocked Key switen ay {down on this valve. : Valve for eneray recovery an lowering taking Errorin valve for energy recovery Check valve for energy recovery on lowering A 2861 on towering excess cure. The cunt ne vais over Working hydraulics not actve Key switch and check wiring replicingf necessary. Valve Tor energy recovery on lowering has Check valve for energy recovery on lowering [Short circuitin valve for energy [short circuit. The short circuit test at truck Jand check wiring, replacing if necessary. Try A 2554 |recovery onlowering startup detected a short circuit. Collective | H¥araullecrive power reduction Key switcn iting vaive plug to adjacent valve to find the hardware message: LOCK auity component Valve Tor energy recovery on lowering has Breakdown of valve for energy Check valve for energy recovery on lowering A 2585 broken down. The breakdown test at de Hydraulic drive power reduction Key switen 7 recovery on lowering teh denoted c ecamstooncar Rix eles and check wiring, replacing ifnecessary. Lowering valve taking excess current. The Check lowering walve and wiring, replacing i A 2561 sirbiniithnital [current in the valve is over 2A. necessary. Lowering valve has broken down. The break- Check lowering valve and wiring, replacing it A 2505 Lowering valve breakdown down test at device startup detected abreak- |The affected valve is blocked Key switch prierei 9 ig, replacing {sown on this valve. - [CAN communication with joystick disrupted after communication had started up. Possible i Check CAN bus and the plug to joystick. A 2600 _|CANbusandjoystick error [oose connection in GAN connection or suppiy {Working hycraulies not active [Automatically if error is rectified fey payee recone to joystick. ‘A 2601 [Battery controler communication [Control unit detects @ communication timeout Check the CAN bus. Flash the tuck software. error for the battery controller Replace MCU. [CAN communication with joystick disrupted after communication had started up. Possible i Check CAN bus and the plug to joystick. A 2603 |CANbusandjoystick error [oose connectonin AN connection or supply {Working hydraulics not active [Automatically if error is rectified fepincr pope Precoeen to joystick. Check CAN bus and the plug to joystick A 2621 | CANbusandjoystick error Joystick does not send start message via CAN |Working hydraulics not active Key switch fegtner pyc recone [CAN communication with joystick disrupted after communication had started up. Possible je Check CAN bus and the plug to joystick. A 2622 |CANbusandjoystick error joose connection n CAN connection or supply {Working hydraulics not active [Automatically if erroris rectified fepincr pyc Precoeeny to joystick. a STitluignostics Error list [CAN communication with joystick disrupted after communication had started up. Possible Check CAN bus and the plug to joystick 4 2624 | CAN bus and joystick error loose connection in CAN connection or supply |“/°rking hydraulics not active Key switch Replace joystick if necessary. to joystick. The GPRS or WLAN modem type parameteris A 2650 _[Wrongmodemtype configured. | ncomecty. Key switch JCorrect the modem type parameter. (GPRS: -Isthe SIM card present? -Isthe SIM card GPRS-capable? -Is the PIN code correct? [The modem cannot log into the relevant - Have the GPRS module parameters been Modem network utom: A 2651 mm network login fe mes [Automatically if error is rectified checked - Check the device is ready to receive WLAN: - Check WLAN parameters. - Check the device is ready toreceive A 2652 |Modemtransmission timeout _|Modem does not confirm transmission of data Key switch [Switch truck off (display mustbe switched off}, before timeout. then switen back on. A 2653. | Communication server not Modem cannot connect to the communication Acerca emroriswecitocd Have communication server checked to available server. lensure itis functioning correctly Internal process error in accelera- [Accelerator signal voltage difference SR<— Delete errorlist. ifthe error keeps occurring, A 2201 |orsignal eo outside inet Drive unitis disabled Release accelerator replace the MCU 5 Process monitoring detected an error. Liftiever . Delete error list. ifthe error keeps occurring, A 2803 _[Intemal process errorinitiever | crive cretion forwards/backwards/actuation) {"W® direction in neutral [Automatically if error is rectified replace the MCU [Communication to the electric parking brake is Delete error list. rth k A 2804 | ELF communication disrupted. Electric parking brake is malfunc- | Drive direction in neutral [Automatically if error is rectified replace rar ala tioning. intemal Process monitoring detected an error. Drive beret ttn k A 2806 Internal process error inmini- | girection information in mini-console (incorrect | Drive direction in neutral Automatically if error is rectified eee re error Keeps occurring, console replace the MCU. interpretation) implausible processing of nominal speed und ' [Delete errorlist. ifthe error keeps occuring, Internal A 2807 | Internal process error Necrated wan theorcfren boone Drive unitis disabled Release accelerator replace the MCU. INo reaction to run-up integrator reset com- ' [Delete errorlist. ifthe error keeps occuring, A 2808 __| Intemal process error Peon Drive unitis disabled Release accelerator replace the MCU Internal process error in accelera- | nom limit exceeded —> Vmax forwards, 7 Delete errorlist. ifthe error keeps occurring, A zeoa |r Neverse Drive unitis disabled Release accelerator replace the MCU. Internal process error in accelera- [Vsoll does not match the drive direction (im- - Delete errorlist. ifthe error keeps occurring, A zion hears Drive unitis disabled Release accelerator po Intemal process error in traction _| Traction converter 1 (ght): Converter variable - [Delete error list. ifthe error keeps occuring, A 21 erence’ is outside the permitted range Drive unitis disabled Release accelerator replace the MCU. Internal process errorin traction [Traction converter 1 (right): Replication ofthe : [Delete errorlist. ifthe error keeps occuring, A BIS et oreeuier sctanae Drive unitis disabled Release accelerator reptace ne BACH Traction converter 1: Process __|Traction converter 1 (right): Converter rev - - A 2815 | ororinthe number of revolutions [counting Drive unitis disabled Release accelerator Check rev sensor and wiring, [Escalation of process monitoring. The control Delete error st. ith e A 2817 _| intemal process error. processor did not respond in time toa previous |Drive unit and hydraulic drive disabled —_|Key switch | process monitoring fault. - intemal \ [A current was measured in a valve without A 2860 | rea Process Omorin SNe Ja setpoint value being present (occurs if Working hydraulics not active Transmitter zero position Check wiring to valve block. Replace wiring transistor is faulty, for example) lor valve block. intemal Serrorinvaive |The Setpoint device data receivedin the valve A 2861 — processor does not match the setpoint device | Working hydraulics not active [Transmitter zero position Flash the truck software. P data sent by the control processor. StTitweError list [The valve processor has detected that the Internal process erorin valve _| setpoint device data for calculating the current, A 2002, | rococo seein valves doce rot rate ocerent [Working hysrautis not active Transmitter zero position Flash the truck software. setpoint values sentby the control processor Intemal process enorinvaive |The valve processor has detected thatthe A 2063 Pr pump setpoint values sent by the control | Working hydraulics not active [Transmitter Zero position Flash the truck software. Process processor are not permissible. A» | 2002. |intematprocess enor Syncirenous seialinterface couldnotb= Ino contactor activation Key switch Replace MCU | 00s [inemaiprocess enor Sypehencus SHAT IETRESCSNNOTSRT acy armies A 2004 [intemal process error [Cheek sum or watchdog error Reset Replace MCU A 2912 _ | Intemal process error Synchronous serialinterface could note Inyo contactor activation Key switch Flash the truck sofware. Replace MCU. A 2913 |intemalprocess error Synchronous serial interface cannot senor |. contactor activation Key switch Flash the truck software. Replace MCU. A 2014 intemal process error [Cheek sum or watchdog error Reset Flash the truck sofware. Replace MCU. Potentiometer voltage outside the permitted 7 A 3002 [Accelerator breakdown Pelee waage ose be parm Truckin ave, aseteratornasne [a gomatcaly terrorised Check the accelerator Potentiomeler vollage outside the permitted 7 7 so aie Patertometer lag ose pam Truckin ave, aseteratornasre [a gomatcalyf errorisrecttiog Check the accelerator 7 [aie Peterdometervolagsousie Repamited [Irvck wine dive, ASH" 7287 [aomatcalyf erected Check the accelerator Potentiometer vollage outside the permitted , A we nicer Peterdoneter volo ose Tepe Truckin ave, aceteratornasne [a gomatcaly terror isrectiog ar [Accelerator voltage Is so high that the switch | Truck wil not ive, accelerator has no 5 A 3006 | Accelerator error nee any Automatically i errorisrectified Check the accelerator [Accelerator voltage is so low that the switch | Truck willnot drive, accelerator has no A 3007 Accelerator error ee ome Check the accelerator. a) aoe acceertor ener accaecersokagerdoroleate evkoatna ove, eeeerTaS TO |pacaccaccaerr ee A go1e borake seneor break Palenfomaervakegeousie Repamited|Truckilony dive anerasncy 8% |aomancalyierersreciod Check brake sensor A go17 Worake senoor roa Paterometervolagsousae ie pamited Trickle arvein SSENOYCPHS: [aematcaly fered Check brake sensor [An errorwas detected in an input device forthe Check wiring or drive direction switch, replac- A 3020 | Drive dinection switch error erro wes ¢ Drive direction in neutral Key switch ingif necessary Error evaluating the drive direction switch for 5 Check wiring or dive direction switch, replac- A 3021 |Liftleverdrive direction switen |For evatus Drive direction in neutral [Automatically if erroris rectified inten A 3027 | Seat switch error Seat switch does not open earampeterisable: Limit hydraulics andlor | automatically if erroris rectified Check seat switch. A 3035 | Brake fluid switch error Brake fluid level too low or switch faulty eck witonly drive in emergency opera Top up fluid or repair switch A 3102 | Lifttransmitter breakdown anil voltage outside the permitted In, setpoint speed through this transmitter | Automatically if error is rectified Check lift transmitter and wiring. A 3103 | Lifttransmitter breakdown rage omer voltage outside the permitted [119 setpoint speed through this transmitter | Automatically if error is rectified Check lift transmitter and wiring. A 3107 | Tittransmitter breakdown — voltage outside the permitted — |... setpoint speed through this transmitter | Automatically if erroris rectified Check tit transmitter and wiring, A 3108 —_|Tilttransmitter breakdown a voltage outside the permitted — Jy... setpoint speed through this transmitter | Automatically if erroris rectified Check tit transmitter and wiring, A 3112 [4gctional transmitter # break — voltage outside the permitted |. setpoint speed through this transmitter | Automatically if erroris rectified Check additional transmitter 1 and wiring, A 3113 /A8Glonal ransmiter teak roe voltage outside the permitted Ji... setpoint speed through this transmitter | Automatically if erroris rectified Check additional transmitter 1 and wiring, — STitluignostics Error list A 3117 |Acitional transmiter 2 break: rengatometerwotave outside the permitted — Jy setpoint speed through this transmitter | Automatically if error is rectified Check additional transmitter 2 and wiring. A atta | Additional transmitter 2 Preak- oe outside the permitted | setpoint speed through this transmitter | Automatically if error is rectified Check additional transmitter 2 and wiring. No calculation of the measured pressure : A 3127 |Pressuresensor breakdown [GND breakdown sie dior oie ea Automatically iteror is rectified Check pressure sensor and wiring. A 3128 | Pressuresensorbreakdawn | ¥CC breakdown No calculation of the measured pressure | a, ¢omatically if error is rectified Check pressure sensor and wiring, value (display value: 9999 kg) IA) Sensor signal for track 1 does nat corre- A a1a0 | Mast vertical position sensorerror [opond to tack 2 ie eee Peacivaton of metuncton press |CaseA-Checkrnastsensor system, repicing optenstaie n) sensor itnecessary [A) Sensor signal breakdown or short circultto A a1a1__|Mastvertcalposition GNDeror leno ieee Deactivation oftmefuncton press [Case Checkrastsencorystom,repiacing [B) System startup ‘on) mecessary [A) Sensor signal breakdown or short ciroutto A gee epee eee ee Beacivaton oftnetuncton (press |aseA:Checkmastsensor system, repiacing By peter ceatup ) jsensor system if necessary FThe following was observedin the valve processor: All valves are locked for the duration of the A 2195 | Mast vertical poston pausibity PoTreen int value orthe valve opening |ptewctety ence JCheck sensor system at the mast and wiring - However, the actual angle does not change a ar Reference drive. Check iit height sensor A eras | Process error in it hei Model calculation forthe lftheight detects error | Reference drive required Automatically terror is rectified Jand wiring. Incorrect eylinder cross-section om parameterised. [A drive direction switch plausibility errors , Delete errorlist. Irthe error Keeps occurring, A 3149 | Drive direction switch error a cihueeenien Drive unitis disabled Key switeh a ae A 31g0 | F button error [ANF button plausiblty erroris detectedinthe [wong nyarauicsnotacive coy oeh [Check F button, replacing mink-leverfingertip mini-lever i necessary. incorrect Setpoint device incorrect type of Seipoint device or incorrect a 3161 | parameterised software version in setpoint device erome erase atsaaepapanctariset Internal process error in axis of Delete error list. Ifthe error Keeps occurring, A ares [iene |An erroris detected in the joystick Hydraulic drives disabled Key switch Ieee een epee Internal process error in y-axis of ; ; ; ; ; Delete errorlist. Ifthe error keeps occurring, A asr | ene |An erroris detected in the joystick Working hydraulics not active Key switch Icomeshotr ersera eke Intemal process error in rocker ; 5 5 5 ; Delete error list. Ifthe error keeps occuring, a detected 7 A cies [mere n erroris detected in the joystick Working hydraulics not active Key switch Remieanraanetie poe , Hardware error in the EEprom or oss of power Delete error list. Ifthe error keeps occurring, A 3169 _|Intemal process erorinjoysticn [Tier mace Working hydraulics not active Key switch fecameaison cpus te pa &_[_si7o [nema eros onorinmntieer [OES RTOT SFO ORVERTETRIES[oging aries not acive Kay sch Replace never x gir [EWorinfngeriprminviever lever [A ever 1 plausibity eroris detectedinthe |wonangnyarauiconotacive oe (Check ever 1, replacing necessary. Re- 1) mini-lever place entire fingei A ciza [ETToFinfingertp’min-iever (lever Ja lever2 plausibity eroris detected inthe | wonang nyaraulconotacive ay [Check lever 2, replacing necessary. Re- 2) mini-lever console. place entire fingertip A gi7a | BNOFiingeripyminTever (ever [A lever 3 plausibility evorisdelecedinthe | woncng nygrauicsnotactive pene [Check lever 3, replacing finecessary. Re- 3) mini-lever console- place entire fingertip, Error in fngertipminitever (lever |A lever 4 plausibility erroris detected in the [Check lever 4, replacing Rnecessary. Ré- A ama [fF Atever 4 plausibit Working hydraulics not active Key switch chon | _3180 [intemal process erorintngenp [THe nae repors.anererintheoperaIhg TWoringhyarautcsnotactve [Automatcaty fervor rection [Check fingertip, replacing f necessary A 3181 |Intemal process errorinfingertip [Defective Hall sensor Drive units disabled [Automatically error is rectified [Check fingertip, replacing f necessary. StTitweError list The main switch for supplying the outputstage is switched off, bt the voltage behind the main switch isnot cut off. Check the wire tothe solenoid coil (hydraulic The main switch is switched on and the block) fora short circuit. Check the tilt back- a 8190 [Valve processor error [voltage drop over the main switch is over g09__|/"YS"aulic criveis disabled Key switch wards wiring 2Y3: replace the MCU ifneces- mv. sary - The testis run once during run-up and again at regularintervals during operation ‘There is a power supply atthe device inputand ; ; A 3191 | Valve processor error {the main switch is switched on, but the voltage |Working hydraulics not active Key switeh aa in the power circuit is < 10 V or >36 V. Placing y- The supply voltage forthe drver stages is 5 A 3192 | Valve processor error Oe Re ene oes coe ra.sy, [Working hysrautcs not active [Automatically if erroris rectified Replace MCU Restart tuck. Checkthe valve currents (21.8 A 3193 | Valve processor overtemperature | Output stage temperature exceeded 80°C. [Automatically if erroris rectified Ay fic carer nip secming, rapt ie MCU. There is no 24 V supply voltageto the device 7 A 3194 | Valve processor error innut hon contact Ri conten [Automatically if errorisrectiied Check 24 V supply voltage 5 [Steering angle recording detects an implausi- [Limitation of the max. speed. Plain text Check the steering angle sensor system and A $202 |Steeringanglesensoreror lie status lemormessage: STEERINGERROR. _|Reset the parameters , Failure of the steering angle sensor onthe | Truckwill only drive in emergency opera Check steering angle Sensor and wiring, & S216 [Sieeingangiesensoreror [steering column ion Key switch replacing if necessary. Delete error list Check left steering angle sensor and wiring, A 3221 |Errorinleft steering angle switch | Switch fautty, wiring error replacing if necessary. Delete error list. Reload original parameters, Check right steering angle sensor and wiring, A 3226 __|Errorinrightsteering angle switch | Switch faulty, wiring error replacing if necessary. Delete error lst. Reload original parameters. Ear stoad esasfeneon ener treaie Check pressure sensor wiring and function, A 3400 Load measurement error toon, condiprsiune rebate coats) replacing necessary, Check parameters Perform calibration again. Check wiring and A 3500 | calibration error Ext. supply voltage insufficient or excessive |Calibration cancelled Sensor system, Replace MCU if necessary. parame qualpedal Check dual-pedal accelerator and wiring A 3504 |Parametererrorindualpedal |< aipration invalid Driveunitis disabled [Automatically if erroris rectified Recalibrate accelerator. Reload original accelerator parameters. 7. Potentiometer voltage outside the permitted Check dual-pedal accelerator and wing a | soos [Pagneteronrinaarpesa [ge utomasicayiterortstectea orate casters, Reoad oa jacceteral 2. Error writing to Eprom parameters, Check single-pedal accelerator and wiring, A 3506 |Single-pedalacceteratorerror [calibration invalid [Automatically if erroris rectified replacing if necessary. Recalibrate zero position. Reload original parameters. [A) During calibration: 1. Potentiometer voltage outside the permitted Coheck brake sensor and wiring, replacing A 3510 Brake sensor error range. Automatically if error is rectified ifmecessary. Recalibrate. Replace MCUif 2. Error writing to Eprom. necessary 8) System startup — 4. Calibration invalid (A) During calibration: 1. Potentiometer voltage outside the permitted (york mehcmmamier and wing, repactay A 3515 |Lifttransmitter error range. [Automatically if erroris rectified ifmecessary. Recalibrate. Replace MCU it 2. Error writing to Eprom. oosscay 8) System startup - 4. Calibration invalid — STitluignostics Error list [A) During calibration: 1. Potentiometer voltage outside the permitted ak eh eee oa a Sik A | 3620 |rittansmiter etror Fee ning to Eprom Automatica error is rected recessay Recate epee MOU B) System startup recessary. 4. Calibration invalid [A) During calibration: 1. Potentiometer voltage outside the permitted chock anscwtal nemo 1 andi wiiny, A | 2525 Jaditonattansmiter tenor ME cctom Automatically error is rected fepocrgtnecessary. Recs Repae [B) System startup 4. Calibration invalid [A) During calibration: ieee POREgE DMRS permed Check additional transmitter 2 and wiring, A 3530, | Additionaltransmitter2eror TE ting to Eprom, [Automatically f error is rectified replacing ifnecessary. Recalibrate. Replace MCU it necessary. [B) System startup 1. Calibration invalid [A) During calibration: 1. Potentiometer voltage outside the permitted Mast vertical position calibration range. Jcheck sensors and wiring, replacing ineces- A asco |S ee Automatically if error is rectified ay. Replace [B) System startup 1. Calibration invalid A arog __|IMtsmal process error in hour nyo valid dataset available for te hourmeter _|Hourmeter reintiaises oO Replace MCU A 3707 Internal process errorin odometer |RAM fuse has invalid check sum Key switch — battery in MCU. Reset time after replac- [EEprom data does nat comespond to associ ated software. Possible causes of faulty pa- a Intemal truck ers A set ie perick ee No contactor activation Key switch Check parameterising. Flash the truck. configuration - Truck type - Truck geometry software. -Liftmast type A git __|Intemal process errorin acoelera- [Configuration of accelerator and drive direction [Truck will not dive, acceteratorhas no | ey ewitch [Check accelerator parameterising. Check tor switch is invalid effect rive direction parameterising Intemal process error in drive Drive programme parameters are outside the 5 A 3812 | programme permitted range Key switch Check parameterising of drive programme. A 3832 _ | femal process errorin additional |Too tew argumentsto process a parameteris- Key switch [Check parameterising of additional electrical electrical installation able additional electrical installation function installation [Configuration error (parameters), impermissi- A 3840 | Intemal process errorinCPP —_|ble CPP channel or output configured several Key switen Check CPP parameterising, times intemal ncrossbar [Parameter error. Crossbar switch index A 3861 - a Process error in crossbar | yutside the defined range or crossbar switch Key switch Check crossbar switch parameterising. = index points to own element (recursion) Parameterisation error in input characteristic A asa | Patameter erorintransmiter |e (ransmitercharacenisiccuvetor Koy switch eneck paramtrsng for ransmiter put aracteristic curve aoa aracteristic curve. Parameterisation errorin pump characteristic . A gags | Parameter err in pump ceeres efuatec becheschae wai rca werner key switen Check parameterising for pump characteristic aracteristic curve lof revolutions for pump a 7 gasq | Patameter error in valve Parameterisation errorin valve characteristic ry (Check parameterising for vaive characteristic characteristic curve curves curve. 3865 __ [Parameter error in valve regulator [Parameterisation errorin valve regulator Key switch [Cheek parameterising for valve regulator. ‘Configuration of prop. technology |The configuration of the proportional technok ery [Check parameterising for truck and prop. 3867 _| setpoint device logy setpoint device is implausible y ltechnology a StTitweError list 3890 peri eaiees errorin comfort | «rameter limits exceeded Key switch Check parameterising for iftheight detection. 3902 [>OKTogin enor No communication to 00 Check CAN bus wiring 3907 | FU1 login error No communication with FU1 No contactor activation Key switch ee, aes. fast Renee acme. A 3908 | FU1 communication error SReannot send PDOs ontime Drive units disabled Release accelerator picnenry bus. Flash the truck software. A 3909 | FU1 communication error SR cannot receive PDOs on time Drive unitis disabled Release accelerator Repace MCU. bus. Flash the tuck software. A 3917 | PUlogin error Nocommunication with PU INo contactor activation Key switch aero bus. Flash the tuck software. A 3918 |/PUcommunication error SRcannot send PDOs ontime Drive unit and hydraulicdrivedisabled —_| Release accelerator hopes nc. fess. Flash ine treck scien. A 3919 |PU communication error SR cannot receive PDOs on time Drive unit and hydraulicdrive disabled —_| Release accelerator opens nc, ons. Fash ine emcee A 3922 | ABE loginerror No communication with ABE Drive unitis disabled Key switch peaercth bus. Flash the truck software. A 3923. | ABE communication error SRcannot send PDOs on time Drive unitis disabled Release accelerator inne nae A 3924 | ABE communication error SR cannot receive PDOs on time Drive unitis disabled Release accelerator aoe a | ce [ar egnenor Fa comarca ep reSeinfeniepeaniccihdstieariea” icpssen Chess CANIS Fase USOT A 3928 | FIT communication error $Rcannot send PDOs on time Hydraulic driveis disabled Release accelerator Saeco us Pash ne ruck sotware | 3020 [errcommunication eer SR annotrecele PDOs on time ycrautcarveisatsabied Release aooelerator Checktne As, Fase musa A 3932 [CPI login error [Necommunicaton te GPPY. GND F ntemup- Key switch Crsekth CANIS, Faith wueksotwars & | s6s0[errtconmuncatonenar _[Sicamot send PDOe sine: GNOF |e src censumersarparaly nace [Aomatcaly toro rechie Gheckh AN, Fase A 3934 |CPP1 communication error intoraplontonuek chassis ON _|tectical consumers are paral inactive | Automatically errorisrectiied nr aaa ca A 3937 |CPP2 login error femication CPP2. GND F interrup- Key switch eaertrrs bus. Flash the truck software. A 3938 |]CPP2.communication error sce Electrical consumers are partially inactive | Automatically if errors rectinied awe A 3939 |]CPP2communication error iesomatoatowauckcaesks time GNOF |electrical consumers are partially inactive |Automatically if error is rectified feel, bbus. Flash the truck software. A 3042 [CPPS login exror [Nocommunicationto CPPS. GND Fintonup- icoysmch neta ea bactaes A 3943 |CPP3 communication error intoraplontowuck choses OND F Electrical consumers are partially inactive | Automatically if error is rectified feels ens. Flash inekmek sree. A 3044 |CPP3.communication error Menstoniotuckeheesie OND F [Electrical consumers are partial inactive |Automaticalyi eroris rectified ee A 3047 [CPP4 gin eror [Nocommunicaion to GHPa: GND Fnterup- ae Cesk CANDIS FESS ESSE A 8948 |CPP4 communication error ieastnptomtobuckctosds. ‘OND F Electrical consumers are partially inactive | Automatically if error is rectified oan, eres: ts eect A 3949 |CPP4 communication error iestriptieviotuckchomts time. GND FJ Electrical consumers are partially inactive | Automatically if errors rectified eee eas. Flash nekeek snare A 3052 [CPPS login error [Nocommunieaionte CPPS. GND Fintrup- —— Sorc CANE Faith wucksoware A 3953 [CPPS communication error aciekieckcaete ‘GND F Electrical consumers are partially i Automatically if erroris rectified reece acu. bus. Flash the tuck software. STitluignostics Error list [SR cannot receive PDOs on time. GNDF : [Check the CAN bus. Flash the track software. A 3954 | CPP5 communication error interruption to truck chassis Electrical consumers are partially inactive [Automatically it error is rectified enue INo communication to CPP6. GND F interrup- [Check the CAN bus. Flash the track software. a 3987 SPPE login error tion to truck chassis Key switch Replace MCU. [SR cannot send PDOs on time. GND F 5 [Check the CAN bus. Flash the track software. A 3958 | CPP6 communication error paaninsar ama pre Electrical consumers are partially inactive | Automatically if error is rectified Replace MCU. [SR cannot receive PDOs on time. GND F , [Check the CAN bus. Flash the track software. A 3959 | CPP6 communication error interuption tttuckchaweie Electrical consumers are partially inactive: | Automatically iteror is rectified elon , ; [Check the CAN bus. Flash the track software. A 3962 FABLI login error No communication with FABLI Key switch Replace MCU. A 3963 | FABLI communication error [SR cannot send PDOs on time Drive units disabled Release accelerator Replace MCU, a eae A 3964 | FABLI communication error ISR cannot receive PDOs on time Drive unitis disabled Release accelerator faery ———— A 3967 | Card reader login error No communication with card reader Drive unit and hydraulic drive disabled —_ Key switch Replace MU bus. Flash the truck software. A 2962 | Card reader communication error [SR cannot send PDOs on time Drive unit and hydraulicdrive disabled _| Release accelerator —o A 3968 | Card reader communication error |SR cannot receive PDOs on ime Drive unit and hydraulicdrive disabled —_|RRelease accelerator —— [Check the CAN bus. Flash the track software. A 3972 | Acceleration sensorloginerror _|Nocommut Key sui Replace MCU. ‘Acceleration Sensor communica (Check the GAN bus. Flash the truck software. A sors | Acoeleral JSR cannot send PDOs on time Release accelerator aE ‘Acceleration Sensor communica- (Check the GAN bus. Flash the track software. A gora | Acceleral JSR cannot receive PDOs on time Release accelerator Replat nica DFU login error (remote data ' ; [Check the CAN bus. Flash the truck software. A corr |fansieg No communication with DFU component Key switch ee A 3973 | DFU (remote data transfer) |SR cannot send PDOs on time [Automatically if error is rectified Check the CAN bus. Flash the truck software. communication error Replace MCU. A g97a | DFU (remote data transfer) JSR cannot receive PDOs on time Automatically terror is rectified Check the CAN bus. Flash the truck software. communication error Replace MCU. A woe [Rw egnawor No communication with REID Parametenisabie: Limi Ry@raUloS ANT. |. cy [Check the CAN bus. Flash the track Sofware. speed Replace MCU. Parameterisable: Limit hydraulics and/or [Check the CAN bus. Flash the track software. A 3983 | RFID communication error [SR cannot send PDOs on time pee Key switch Replace MCU. A aoe [Rel communication enor [SR cannot receive PoOson me Parameteisable: Limi hyaraulosandlor (yo vay [Check the CAN bus. Flash the track software. S08 speed Replace MCU. A 3967__| Electric parking brake login error_[No communication with electric parking brake [Drive unitis disabled Key switch [Check CAN bus wiring A agag | Electric parking brake communi: | s- cannot send PDOs on time Truck will not drive, acceleratorhas 90 likey switch Check CAN bus wiring cation error effect A agaa | Electric parking brake communi- | se -annot receive PDOs on time Truck will not drive, acceleratorhas 90 licey switch Check CAN bus wiring cation error effect A 3997 __ [FU communication error Errorin SDO communication Rectify cause in SDO communication A 3998 [FU communication error Errorin SDO communication FRectiy cause in SDO communication Ste - 7 A 4010 [Steering angle sensoreror—_[i2irangy nom Stas outs ofthe perma | Truck wil only dive in emergency opera JCheck wiring and replace sensor i Truck will only drive in emergency opera- 1) Gheck wiring St 7 breakd: A 4012 jeering angle sensor breakdown | Cables severed tion 2.) Replace sensor Truck will only drive in emergency opera 7.) Gheck wiring A 4014 _ | Steering angle sensor breakdown |Cables severed ion 2.) Replace sensor yore | Steringangle sensor piausibiity |1.) Sensor defective Truck will only drive in emergency opera: 7.) Check sensor error 2.) Sensor incorrectly parameterised tion 2.) Replace sensor 4200 [PAN process not activated PAN switched off via parameter. [Activate PAN process sets Th StTitweError list Unable cto relevant a May be caused by communication error or Check the CAN bus. Flash the truck software A 4202, | MCU <=> ABE compatibilty eon een ee nent May loots caused [D*WEUNANd hydrauiicavedisabled | Key switch Load original parameters. Replace MCU or by faulty access to the EEprom. ABE. Check the CAN bus. Flash the truck software. Both datasets invalid (both d stalled A 4208 [MCU<=>ABE compatibility emor |e eats) (Poin devices installed 25 I. contactor activation Load original parameters. Replace MCU or ABE. secy beeen coment ones or Check CAN bus. Flash the truck sofware. A 4207 | MCU <=> ABE compatibitty enor | AT te ainie component May also be cauisad [NO Contactor activation Key switch Load egal parameters. Replace MCU or by faulty access to the EEprom. rThe MCU and the ABE datasets are both Check CAN bus. Flash the truck software. A 4208 |MCU<=> ABE compatibility error invalid. This occurs when both devices are —_|No contactor activation Load original parameters. Replace MCU or reinstalled as spare pars. ABE. Unable to connect to relevant component. = May be caused by communication error or Check the CAN bus. Flash the truck software. A 4212 | MCU compatitty eror<=> 20x | A ne ainle component May also be caused [D*Weunitand hydraulicdrive disabled Key switch az by faulty access to the Eprom [The MCU and the FU‘ datasets are both A 4213 |MCU compatibility error <=> Xxx | invalid. This occurs when both devices are [Drive unit and hydraulic drive disabled See eee eee eek ee Replace MCU or FU1 reinstalled as spare pars. seiy becca by covamumiecien oes or Check the CAN bus. Flash the truck software. A 4217 | MCU compatitty eror <=> 2x | A ne ainle component May also be caused [D*Weunitand hydraulicdrive disabled Key switch Load erga parameters. Replace MCUot by faulty access to the EEprom Seay bescenmead by extinction ray or Check the CAN bus. Flash the truck software A 4222 | MCU compatibityeror <=> 20x HO ise enmponent May alsohe caused [ENEUnAnd hydrauiicave disabled | Key switch Sa xg precept Cao by faulty acoess to the EEprom FThe MCU and the PU datasets are both invalid. Check the CAN bus. Flash the truck software. A 4223 |MCU-compatibiity error <=> 0x | This occurs when both devices are reinstalled Drive unit and hydraulic drive disabled Load original parameters. Replace MCU or as spare parts PU ee ane Check the CAN bus. Flash the truck software. A 4227 |MCU<=> ABE compatibility emor |May be caused by communication error or Key switch Load original parameters. Replace MCU or incompatible component. May also be caused pom by faulty access to the EEprom Both datasets invalid (both devices installed as, Check the CAN bus. Flash he truck software. A 4228 |MCU <=> ABE compatibitty enor | rhe parts) Replace MCU or ABE. Unable fo connect to relevant component. - May be caused by communication error or i Check the CAN bus. Flash the truck software. A 4292 |MCU <=> ABE compatibitty enor |W neatnie component May also be causad | Yaraulic orveis disabled Key switch aera. by faulty access to the EEprom = Both datasets invalid (both devices installedas 7 Check the CAN bus. Flash the tuck software. A 4283, [MCU <=> ABE compatibility eror | sare parts) Hydraulic drive is disabled Replace MCU or ABE. Unable fo connect to relevant component. ji Check CAN bus wiring (ifthe CAN driver and A 4o4g [Parameter error in STILL May be caused by communication error or Kceysmtch Ertmnonorerae sdterchockinceactiand identification code incompatible component. May also be caused ABED eplace: Wnecoss by faulty access to the EEprom. FePl y Bath datasets invalid (both devices installed A 7249 [PANSTOWSTILLicerreaion [Boh datsstsinvald (both devies tales icoyseich Gotan cite Fee 4280__|IntemalMMGU error EEprom error Key switch Flash the truck software. Replace MCU. 5022 [Overemperature in traction Traction motor(s) too hot Drive unit power reduction [Automatically f error is rectified Sete Imotor(s) wiring, replacing ifnecessary. A 5031 |Pumpmotortemperature error | Measured value outside range. Automatically if error is rectified pie — and wiring, replacing if a STitluignostics Error list 5 [The ervor code automatically disappears Limitation of phase current in converter check pump motor, sensor system and A 5034 |Pumpmotoravertemperature —_|Motoris too hot [emergency hyaauicunctonetainen [one te empeatureisowerthanthe vg tepacng necessary A 5041 _| Traction motor 1 (right) tempera- |hjeasured value outside range [Automatically if error is rectified (Check sensor system and wiring, replacing if ture error necessary. ‘Tet phase: regulation of acceleration and speed 2nd phase: limitation ofthe phase current Check traction converter, sensor system and a na Fuh oresiempersane navertentston bet in ne converter (emergency hydraulic |AMO™matcaltyf errors rectifiod wiring, replacing imnecessary unction is retained) (see temperature monitoring) A 5301 | FU1 temperature error Measured value outside range [Automatically if error is rectified neces system and wing, replacing if A 5361 PU temperature error Measured value outside range Automatically if error is rectified a system and wiring, replacing if Limitation of phase current in converter [Check pump converter, sensor system and A 5264 | PUovertemperature Converters too hot [emergency tyaraulc function eretamed) [AUMaticllteror fs rectified rans Ponte tecescany A 5480 | Revsensor error [Sensor has broken down oris defective Frc ae ao Check sensor and wiring [Change buffer battery when truckis switched A 6008 MCU buffer battery error MCU2 intemal buffer battery is discharged Reset on: settime tf necestery FleciMianager server Is notresponding within Have communication server and FleeiNian- A 6452 | FleetManagerservertimeout _|the timeout period. Set to errorafter 3rd Automatically iterroris rectified Jager server checked to ensure they are func- lunsuccessful attempt tioning correctly The Driver Table fe is defective -CRC-sum Load new Driver Tablet. See FleetManager . aa | Tebeensta xcs TOuks - Truck serial number does not match. Jdocumentation = No drivers. A 6461__ | TOM EEprom writing Failed to write TDM Eprom parameters 7. TDM main memory overfiow. . - Not alldata could be sent via DFU. The oldest DFU datalossin TOM main —_|data was discarded. a 6462 | memory 2. The intemal memory management isin Check MCU butter battery. disarray. All data tobe transmitted via DFUis deleted. 1. TDM main memory overflow. - Notall data could be sent to the FMID. The eee oldest data was discarded A 6462 Memon = |2. The intemal memory management isin Check MCU buffer battery. y disarray. - All data to be transferred to the FID is deleted 1. TDM priority memory overflow. Not al data could be sent via DFU. The oldest i data was discarded Data loss in TDM JCheck MCU butter bat “ case lossin TPM prionty memory J" The intemal memory management isin er battery disarray. - all data tobe transmitted via DFUis deleted. e520 | tegration ofelectical handbrake [MCU cannot estabish CAN communication —|Truckwillnot dive, acceleratorhas no |\ay ewitch [Check wiring, check function of ELF control in electrical system lwith ELF, or communications cut off effect unit A 6610 __| Fatal error in converter The converter reports a fatal error Drive units disabled Key switch [Check converter, replace it necessary A 6612 __[Fatal error in converter F The converter reports a fatal error Drive unit and hydraulic drive disabled [Key switch [Check converter, replace itnecessary StTitweError list Converter (D, F) Device ErrorNo. [Description Cause [Response [Acknowledgement Remedy [Converter DF 1205 Check sum fault ‘Check sum monitoring detects faults aaa with default parameter | reset Replace the converter ‘Atleast one defective memory cell was DF 1401 |RAMtest ceria meinen Converter error Replace the converter Internal temperature sensor for the con- DF Temperatu the convert : 2008 _|Temperaturesensorwaming | verter is broken down or has short-circuited —— . (Current reduction for drive, plaintext error DF 2004 | Overtemperature error 125°C | overheated converter Inossage OVERTEHPRas Tune Allow converter to cool down Allow converter to cool down insufficient converter temperature Truck must be moved to a warm [Atlow th rterto DF 2005 [warning Converter has become too cold JConverter power is reduced a low the converter to warm up DF 2006 _|Overtemperature waming> 85°C | Converter has become too warm [Converter power is reduced [Allow converter to cool down: [Allow converter to cool down 6 Vinternal supply voltage for the converter DF 2201 _ |Intemal power supply error penamaan etoes Replace the converter DE 2219 _|Intemalpower supply error a Replace the converter DF 2008 _|Intermediate circuit voltage error_| Voltage in the DC intermediate circuit <12 V | Converter generates no power (Check battery voltage and converter DF 2230 __|Intermediate circuit voltage error _| Voltage inthe DC intermediate circuit > 33 | Converter generates no power Reset [Check battery voltage and converter Tatermediate Groult regenerating [During regeneration, ihe intermediate Grout DF 2293 [Mtsseen, ner (Converter generates no power Reset Check battery and power cables Enror. intermediate Grcut intermediate circuit defective or short Grcuit DF zao4 _[EROF int Sen [Converter generates no power Reset Check battery and power cables DE 2501 __|Shortcircuiterror Short circuit at U, V, W [Converter generaiesno power Reset [Check converter and wiring DF 2600__|Intemal process error PDOs were not received from SR ontime.__ [Converter generates no power Reset [Check CAN wiring ' Calibration offset for the internal current DF 2500 Jenor-calibratoncolectve faut | Sani too igh JConverter generates no power Reset Replace the converter DF 3502 | Calibration warming ‘Current measurement not calibrated [Use the default values Replace the converter DF 5011 |Tfactionmetor power reduction Active power reduction in connection with 3 | onverter power is reduced JCheck for further temperature errors warning temperature warming DF qoug [Motor temperature sensor bicker omporateno sereorbeuken dow [Check wiring and temperature sensor, changeit warning necessary DF so54_ [Tractionmetorovertempersture | yotor temperature > 180°C [Allow drive to cool down ne on Impulse ransmifterhas broken down or has | Track crawis when the accelerator pedal ndcxwoastaisor warniyandeanwones ashortcircuit is pressed down Difference between Setpoint value and DF 5430 |Currentregulator monitoring error | Diference between setpont value Switch off drive Difference between setpoint value and DF 5432 _ [Speed regulatormonitoringeerror_ | Diverence between selpont value Switch off dive a ons |Spatioewerer ‘The estimated number of revolutions is Switch of arive above the limit value BF | 6460 _ | Motor cab error One or several motor cables arencicon- Sviten ot ave Measured speed signalis outside ofthe DF 5480 |Revsensorerror sakes Switch off dive Intermediate Grout volage | The intermediate circuit vellage has fallen DF $490 | warning below the parameterised voltage level. Check the battery charge or charge the battery Tu fm STitluignostics Error list Fingertip, mini-lever (I) Device Error number Description Cause Response Remedy Fingertip, min-ever ITihis error occurs sporadically, ican be tolerated. the operational intemal proce: : a intemal process error Ceechane pares aes [capability of the truck isimpaired, the control unit should be replaced Ifthis error occurs sporadically it can be tolerated. Ifthe operational ' = bntaeahadcetce a [capability of the truck isimpaired, the control unit should be replaced [Aufomatic calibration of the direction selection lever __| The direction selection lever is nat 1 2700 | Collective fault calibration cedanos bo caset vutomrees ice comer Load the latest software version for the component. 1 3160 F bution error Push button reports an error Replace fingertip. 1 3171 Errorintingertiprminitever(lever 1) [Lever Bross ae error: Lever signals cannot be evalu- Recalibrate levers, replace fingertip/mini-lever if necessary. 1 3172 Error in fingertip’mini-lever (lever 2) aoe Sen Lerner cama es Era Recalibrate levers, replace fingertip/mini-lever if necessary. 1 3173 Errorinfingertiprmintlever(levera) |LeNe" rere Sn Lees cama es Era Recalibrate levers, replace fingertip/mini-lever ifnecessary. 1 3174 Error in fingertip'mini-lever (lever 4) nae eee: Leer terac teed Recalibrate levers, replace fingertip/mini-lever if necessary. 1 ‘3304 Drive direction switch error Drive direction switch monitoring system Replace fingertip 1 3306 button error Push button reports an error Replace fingertip. 1 3306 button error Push button reports an error Replace fingertip. 1 3307 Intemal errorintum indicator button _ [Error in tum indicator button unit Replace fingertip. 1 3208 LED error LED error Replace fingertip. 1 3908 Login error PDO1 or PDOZ cannotbe sent [Check the CAN bus. Flash the truck sofware. Replace fingertip. 1 3904 Login error PDO watchdog monitoring system [Check the GAN bus. Flash the truck sofware. Replace fingertip. Display operating unit (J) Device Error number Description Cause Response Remedy Display operating unit Parameter set cannot be read out (eror Delete error ist. Reload ihe par file. Ifthe error / t201 Internal process error message from EEPROM driver) System operates with the default parameters | cops occurring, consult the service centre, J 41205 Internal process error — Sumnot OK after reading the EEPROM | «tem operates with the default parameters | Delete errorlist. Reload the par file. a 1206 Internal process error No consistent EEPROM dataset available __| Contactor isnot switched on for safety reasons | Delete error ist. Reload the par fle : ae a ehecksum not OK afer racing the EEPRON [System operates wi the deTeuTaauAIMEN | oats nor, Replace ABE J wit Internal process error No consistent EEPROM datasetavailable __| System operates with the defaultparameters [Delete errorlist. Replace ABE. s 2424 [ABE card reader error [Communication interrupted Insert card, replacing ABE ifnecessary. J 2422 [ABE card reader error [Card did not respondin specified time Insert card, replacing ABE ifnecessary. J 2423, [ABE card reader error insert card, replacing ABE ifnecessary. : ‘Checkthe CAN bus. Flash the fuck software. J 3902 SU login error No communication with SU No contactor activation Replace ASE ‘Check the CAN bus. Flash the fuck J 3907 FU1 login error No communication with FU No contactor activation Replace ABE. — ; ‘Check the CAN bus. Flash the fuck software J 3008 Login error ISR cannot receive PDOs on time none Flaplaos ABE. No current inatleastofone the drive direction | Fatal PDO error sentto control unit. This Internal J 6060 internal process error Noo a Check ABE, replacing ifnecessary a StTitweBattery controller (S) Error list Device Error No. Description Cause Response Remedy Battery controller Battery controller sends "general error™ Check traction battery and battery s 3601 Reaction hettenyeneor states none (controller, replacingifnecessary Battery controller sends "battery Check traction battery and battery s — Traction battery overtemperature temperature too high" status none [controller, replacing if necessary Battery controller sends “battery Check traction battery and battery s 3631 Traction battery deep-discharged geen discharged” status none [controller, replacing if necessary lectric parking brake (X) Error Device Description [cause Reaction Remedy [Electric parking brake Parameter set cannot be read out (erormessage Tihe error appears permanently: x ta [PC hhateso ere from EEPROM driver) System operates with the default parameters Replace hardware System operates with the default parameters Component reports an error status Ifthe error appears permanently: [Check sum not OK after reading the EEPROM _ | X6510 No electrical Brake functiont " x 1205 | Intemal process error data To park the truck, apply the parking brake using the hand _ |” Reload default parameter set » Replace hardware wheel, as is necessary. X6501 Maintenance required , ithe error appears permanently: x | 1205 [petautparametersetoctatea _|NOcOnSstent parameter set avaliable inthe | rye getaut parameter stistoaded Road efot prareter st » Replace hardware Component reporis an error status. X6510 No electrical brake function! x 1210 | Checksum adjustment values [Check sum not OK afterreading the EEPROM 17 park the truck, apply the parking brake using the hand _ "the etror appears permanently ata Jwheel, as is necessary. eparonamase X6501 Maintenance required No consistent parameter set avaliable in the ithe error appears permanently: x 1211 [Defauttaguustment values activated [Ne consi ooemeeee FThe synchronous serial interface was notable | Component reports an error Status. li to ntialise. No communication between the two |X6510 No electrical Brake function! Ifthe error appears permanently: x 1601 / Synchronous serialintertace initialised nou ters in the control unit. To park the truck, apply the parking brake using the hand | Replace hardware The errormay occur during the software download | wheel, as is necessary. sston ofthe symchoncuscerainteace, No. [CoMpoNett reports an eorsats Synchronous serial interface watch- yn X6510 No electrical brake function! Ifthe error appears permanently: x 1502 Jcommunication between the two computers in the dog communis To park the truck, apply the parking brake using the hand |» Replace hardware [The errormay occur during the software download | WN€el. aS 's necessaly. [Check sum incorrect during transmission of the _| Component reports an error status. x tsqa | Synchronous serial interface check {synchronous serialinterface. No communication |6510 No electical brake function! Ifthe error appears permanently: sum between the two computersinthe control unit. | To park the truck, apply the parking brake using the hand | Replace haraware [The errormay occur during the software download | wheel, as is necessary. x 2008 | Control unit overtemperature [The temperature ofthe electronics is above 100°C [Allow to cool down to <100°6 — STitluError list Device | Emr — [Description cause Reaction Remedy number [Electric parking brake [System operates with the defaull parameters. |Component reports an error status. : ;X6510 No electrical brake function! Irthe error appears permanently x 2111 Invalid HW version collective fault To park the truck, apply the parking brake using the hand |» Replace hardware » HW variant for parameter variant Jwhneel, asis necessary. X8501 Maintenance required [Component reporis an error status. /X6510 No electrical brake function! IF the error appears permanently x 2201 |S Vinternal collective fault 5 supply voltages outside he toterance range. | TOTO Wc want crys tne parking brake usingthe hand |" Reece Reelome wheel, asis necessary. Hardware error or LED wire faulty. Coane teseroaun Ifthe error occurs permanently or frequently: x 2216 |18Vintemal collective fault 18 V supply voltages cuts ofthe tolerance |. the rack, apply the parking brake sing the hand |" Check LED winng inge- wheel, as is necessary. p ik ri x 3702 {Hour meter No valid data set available forthe hour meter _ | Hour meter fixes itsetf' and starts again from 7 Replace airmen ly Receplion timeout or watchdog counter faulty. Ifthe ervor occurs permanently or frequently x 3904 |Paricipant! PDO watchdog No CAN datafincorrect CAN data received rom [PjnecMuMVeStOOTINE MOGs. snputton, _ |” Check CAN bus wires the MCUITCU for 90 ms. eee sl P » Check other CAN bus participants for CAN errors a Perform maintenance x 6501 [Maintenance required. is an error message for the driver. y Berform maintenance ‘an error message for the driver |Component reports an error status. x 6502 | Temperature warning overtemperature, possibly caused PY 10 f= 146510 No electrical brake function! | Check for other error numbers 4 ‘9 To park the truck, apply the parking brake using the hand wheel, asis necessary. This is an error message for the driver |Component reports an error status. x e510 [Sener brake function control unit | componentreports error status X6510 No electrical brake function! | Check for other error numbers [To park the truck, apply the parking brake using the hand wheel, as is necessary. Brakes applied andin a secure condition The brake does notrelease due toa fault with the brake itself or because the truckhas not been | This is an error message forthe driver x 6511 [Brake does notrelease eee Nort adeuereeemiadeeee |Check for ether error numbers The error may also be linked to the MCU/TCU or converter. This is an error message for the drive. Fault during application of he brake. There is no. | Multistage dosing brake can continue to be applied via push guarantee that the brake can bring the truck safely button, x 6512 [Brake does not apply to astop. Erroris displayed when the brake is | Tighten until the truck is brought safely toa stop |Check for other error numbers being applied. Error run-on time when the driver leaves the truck active, beeper (safe parking) ‘Temperature on the printed circuit board exceeds [Brake release is delayed * 6530 [Temperature sensor waming 60°C (waming threshold), X6502 Temperature warning message bimtelsicinied arstather made [Safe condition: brake fs reapplied and remains applied. Temperature on the printed circuit board exceeds |Onoe the brake is securely applied: * 6531 [Temperature sensor error 85°C (error threshold). X6511 Brake no longer releases pRicoat a cancion ho

Replace hardware Tihe error occurs permanently or Frequent Brake switches to offine mode, muttistage dosing brake can |» Check CAN bus wiring x 6560 | PD01 data comparison timeout 001 watchdeg receptiontimeouthastapsed, _prate aucnee Sons ree en erenetaerc > Replace hardware [Component reporis.an error Status. The measured current value is too small forthe _|X6510 No electrical brake function! tthe error occurs permanently or frequently x 6661 /Currenttoosraliorwatage voltage applied [To park the truck, apply the parking brake using the hand |” Check motor and wiring Lalor potrblerlaa ti » Replace hardware (motor or output stage faulty) ifthe error occurs permanently or frequent Safe condition: brake is reapplied and remains applied. |» Check LED x 6562 |LEDcurrentis too small LED measured current value doesnot gowith once thebrake is securely applied > Check wiring tothe L tenon [X6511 Brake no longer releases » Replace push button > Replace hardware The spindle moves when the truckis stationary. Saf-docking feature is too small. Ifthe error appears permanently x 6563 _|Implausible movement Error may also occurifthe hand wheelisusea | /@"etghtens > Replace hardware when switched on, [Automatic mode: this error appears when releasing the brake, itwill be reapplied straight away. Ifthis error counter |» Checklimit position switch and wiring is stil activated when switching off, the brake reports a fatal |» Check mechanics, gearbox failure? x 6564 _| Limit position switch released (flag) a Poster os signal dees not correspond | es or status (X 6510). When the driver leaves the truck, the |» Does the brake release all the way to the limit position jo ine caret posiion freteasecl) beeper (comfort package: safe parking) is triggered switch? [To park the truck, apply the parking brake using the hand |» Setthe brake cable correctly and recalibrate wheel, asis necessary [Safe condition: brake is reapplied and remains applied. |» Check mechanics Noteach values available. Teach values are | Once the brake is securely applied » Setthe brake cable correctly and recalibrate x Sera | Fawkyteach aes impiausible. X6511 Brake no longer releases » Check for other error numbers X6501 Maintenance required » Replace hardware StTitweError list Device | ETC | Description |Cause Reaction Remedy Electric parking brake > Check mechanics (tif, sticking) x 6571 mpausible calibration characteristic X6501 Maintenance required » Check limit position switch » Recalibrate Deviation from calibration characteristic curve too large. This error occurs each time the forcelpath Forcelpaths tol Currently just for informa x — [characteristic curve deviates too greatly from the | CMT=nty lust for information calibration characteristic curve. Safe condition: brakes reapplied andremains applied. _ |» Check for other error numbers Once the brake is securely applied: » Check mechanics x 6573 | Error during the teach-in Error during the teach-in process X6511 Brake no longer releases » Set the brake cable correctly and recalibrate [X6501 Maintenance required » Replace hardware [Automatic mode: i this error appears when releasing the brake, itil be reapplied straight away. Check tnt pectteneuitchopawntg Safe Condition: brake is reapplied and remains applied. in re Limit peston switch signal doesnot corespondto| Fare propa seeury pled, » Check mechanics, gearbox failure? x cara suite the current postion (brakes applied orreleased) [Once the brakes securely applied: » Does the brake release all the way to the limit position Brake switchesto one mode, mutstage dosing brake cant? becgpiesiusing pinhiation ” ige dosing » Set the brake cable correctly and recalibrate This error appears during the brake stops cali- 7 bration process if no plausible measured values okosieteroewe x 6575 | Teachvindifferential paths unstable [are recorded after 20 attempts. Two consecu- 7 Sheek torturers {ive measurements must lie within the tolerance 7 nee » Replace hardware * Delete error ist x 6576 | Cablesnapwa Pulling path has exceeded warming threshold _|X6501 Maintenance required > Bene bralecaie contecpancieSeaaneses Component reporis an error status. X6510 No electrical brake function! To park the ruck, apply the parking brake using the nand |, crete errorlist x 6577 | Cable snaperror Puingpamraseroesdedteeror tess /uneelorseeue he Muck agansong vay, 2 8208S | Se axa catie corecty and recalibrate JAssingle entry in the whole of the error list causes the mes- sage "X6501 maintenance required” to be generated. x 6586 | Max. brake cyclesat full power Brake has reached the end ofits ife, its stress limit | Service message error [Completely replace electric parking brake x 6586 __|Max. brake cycles atreduced power _|Brakehas reached the end ofits life, its stress limit| Service message error [Completely replace electric parking brake x 687 _|Max.pushbutoncyciesreacnea [Push utlon as reacted ne endorse. | seryce message eer Replocapectsiaiion x 6588 [Max. regreasing achieved No grease left in the regreasing unit Service message error Replace regreasing unit * Allow to cool down Component reports an error status. " X6510 No electrical brake function? yteueteacdineoneee x 6589 —_| Engine temperature too high. Engine temperature is too high To park the truck, apply the parking brake using the hand |” eis vero sere bec SO mane » Set the brake cable correctly and recalibrate pe ig messags » Check for other error numbers ® Allow to cool down » Check why the motoris hot Motor temperature has exceeded warning thresh- | Delayed releasing + Brake actuatedtoo often? x 6590 / Motor temperature waming old 6502 Temperature waming message » Brakes sti and sticking? » Set the brake cable correctly and recalibrate » Check for other error numbers — STitluError list RFID control u1 Device Error no. Description Cane Response Remedy RFID control unit Resel truck, check CAN bus wing. ¥ a Rralhaae Replace RFID control unit. ¥ 6024 Internal process error Replace RFID control unit. ¥ azz so caramissing Socanotbovead Frock spood sited eee SO cardio the RID cna Y 6023 [SD card cannot be read [Contact STILL service ¥ 6024 Internal process error [Contact STILL service Y 6025 RFID secure condition Reference drive over transponder field Y 6026 [Unknown transponder [Contact STILL service Insert the SD card into the RFID control ¥ = — lunit_ Contact STILL service Inseit the SD card into the RFID coniral 7 = Hnhctanscascicmarsd lunit. Contact STILL service sere Tu StTitweError list Tu fp STitlueSTILL GmbH Berzeliusstrasse 10 D-22113 Hamburg Ident no. 50988012009 EN