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Has Manual Content Amp Template - PDF - Convert
Has Manual Content Amp Template - PDF - Convert
This HAS Manual content and Template is distributed freely to be used by all. Nevertheless, each
document is specific to your niche area. Alteration and amendment must be made to suit your
business organization needs and goals. For academic purposes, Please cite the author name as
stated below in your paper:
Ahmad Sahir Jais, Halal Assurance System (HAS) For Foodservice Organization and Food
Manufacturer, 1st ed. Merlimau Melaka: Politeknik Merlimau Melaka, 2016.
Thank You.
2
APPROVAL PAGE
---------------------------------------------------------
Approval Page
3
HAS MANUAL DISTRIBUTION LIST
N DEPARTMEN NAME SIGNATUR DATE Documents #
O T E
Controlled Documents. © All rights reserved. No part of this document may be reproduced or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of company XYZ.
Distribution List
4
DEPARTMENTS IHC DATE OF IMPLEMENTATION 1 January 2016
PROCESS OWNER Head of Committee DOCUMENT REFERENCES HAS/MANUAL/AMMLIST/01-2016
AMENDED LIST
Controlled Documents. © All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without prior written permission of company XYZ.
Amended List
5
Company Profile
COMPANY PROFILE
Company Background Our Product
Company XYZ a public limited company listed on
the Main Market of BURSA MALAYSIA on the 20
October 1994. Its core business activities are in the
mass production of basic daily necessities fresh
table and specialty chicken eggs, liquid egg, chilled
and frozen dressed chicken, chicken parts and
processed related chicken products eg.
Frankfurters, nuggets, fried chicken etc. We are also
contract packed specialized chicken cuts and
chicken related products for certain fast food chain.
The group's products are marketed under two
registered brands namely Nutriplus and Wise
Choice. The Group has also ventured into
community type retail supermarket business in the
sub urban town of Sabah, East Malaysia and
currently operate 10 stores under the trade name
of G*MART.
Financial Board of Director
Dato’ Dr. Abdul Aziz Bin Jais
Independent Non-Executive Chairman
Yap Hong Chong
Group Managing Director
Non-Independent Executive Director
Heap Wing sang
Non-Independent Executive Director
Yap Cher kun
Non-Independent Executive Director
Ng Kim toing
Non-Independent Executive Director
year Feck Chai
Non-Independent Non-Executive Director
6
DATE OF 1 January 2016
DEPARTMENTS IHC
IMPLEMENTATION
PROCESS DOCUMENT HAS/MANUAL/IMPOBJ/01-
Head of Committee
OWNER REFERENCES 2016
Implementation Objectives
The objectives of Company XYZ Halal Assurance Management System are the following:
IMPLEMENTATION OBJECTIVES
1. To ensure the integrity of Halal processing by continuously and consistently
Controlled Documents. © All rights reserved. No part of this document may be reproduced or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of company XYZ.
7
8
DATE OF 1 January 2016
DEPARTMENTS IHC
IMPLEMENTATION
PROCESS DOCUMENT HAS/MANUAL/IMPSCOPE/
Head of Committee
OWNER REFERENCES 01-2016
Implementation Scope
IMPLEMENTATION SCOPE
The halal assurance system (HAS) are specially designed for company XYZ. HAS system covers all, but
not limited to entire aspect of the production areas. Scope of the HAS system covers:
The scope of this HAS is limited within the confinement listed in MS1500:2009 - Halal Food -
Production, Preparation, Handling And Storage - General Guidelines (Second Revision), “Manual
Prosedur Pensijilan Halal Malaysia 2014 (Semakan Ketiga),” Pekeliling Pensijilan Halal Malaysia
Bilangan 2 Tahun 2014, Jabatan Kemajuan Islam Malaysia and “Guidelines For Halal Assurance
Management System Of Malaysia Halal Certification.” Halal Hub Division, Department Of Islamic
Development Malaysia Guidelines, Kuala Lumpur,
Implementation is conducted across the board in XYZ Company including the suppliers and third
party service provider.
Controlled Documents. © All rights reserved. No part of this document may be reproduced or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of company XYZ.
9
HALAL POLICY
Halal Policy
COMPANY XYZ
HALAL POLICY
Company XYZ is committed to providing first class through setting quality objectives and targets in all
areas of our operation including food delivery with respect to halal and food safety with the aim of
continually improving our service performance. Our performance is regularly monitored and
measured and the results, used by management to deliver improved customer services.
Consistent with our approach to achieving sustainable outcomes, we are committed to complying
with and exceeding, where practicable, relevant Malaysian halal and food safety legislation and
other related requirements as set by JAKIM.
Company XYZ is committed to complying with the requirements of our halal assurance, food safety
and quality management system and to working with our customers, suppliers, contractors and
employees to continually improve its effectiveness.
Company XYZ is committed to meet the halal regulatory requirements by ensuring that the
ingredients that we use are certified by the authorized halal certification bodies and other related
regulatory bodies, and that our processing aids, equipment and utensils are clean and free of non-
halal ingredients. A Halal committee, comprising representatives from various departments, has
been established with responsibility for all matters pertaining to halal regularities.
Company XYZ will work to ensure our quality policy is communicated maintained and distributed to
our customers, suppliers, contractors and employees and is subject to periodic review to ensure its
continued suitability.
10
DATE OF 1 January 2016
DEPARTMENTS IHC
IMPLEMENTATION
PROCESS DOCUMENT HAS/MANUAL/HALGUIDE/
Head of Committee
OWNER REFERENCES 01-2016
Halal Guidelines
HALAL GUIDELINES
A. Preface
In this part principle of halal and haram in Al Qur’an and Fatwa from JAKIM will be
described.
1. Al Qur’an. It is The Holly Book of Islam. It contains philosophy, principles, and theories of
Islamic laws which are work of Allah for the guidance of mankind. It mainly prescribes
permanent, absolute, values and basic principles of Islamic laws.
2. Al-Hadis. It is the authentic practice of Prophet Muhammad (the saying, actions, habits,
and approvals) that explain in detail the application of the Qur’an principles.
3. Ijma Sahabat. It is the consensus of the opinion of the sahabat (companions of the
prophet Muhammad based on their understanding of The Al Qur’an and Al Hadis).
4. Qiyas. It is a law making method by comparing thing with cases already explained in Al
Qur’an and Al Hadis.
5. Fatwa. It is Islamic legal opinion about law status of a certain case made by Ulama
(Islamic Scholars).
1. Halal means lawful. In the case of food, most are halal except for some that are explicitly
mentioned in the Al Qur’an or Hadiths.
2. Haram is something prohibited by God Almighty. People who deliberately ignore what is
not allowed will face God’s punishment in the life hereafter. Some even face Islamic law
sanctions in life.
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6. Anything that leads to haram is considered haram
7. It is haram to declare something halal when it is manifestly haram
8. Good intensions do not justify committing haram
9. One should guard oneself against matters that are on the borderline between halal and
haram
10. In extreme circumstances, haram is permissible within certain limits.
Continued…….
Controlled Documents. © All rights reserved. No part of this document may be reproduced or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of company XYZ.
12
DEPARTMENTS IHC DATE OF IMPLEMENTATION 1 January 2016
PROCESS OWNER Head of Committee DOCUMENT REFERENCES HAS/MANUAL/IHC/01-2016
INTERNAL HALAL COMMITTEE of COMPANY XYZ
13
Internal Halal Committee
Operations/
POLICY MAKER
Creating,
Production
Operational
Documentation Compliances.
implementing
and Record Application and
and monitoring
HAS
Keeping Procurement
monitoring of
Head of HAS
Secretary
Committee
Technical /
QA / QC
R&D
14
DATE OF 1 January 2016
DEPARTMENT
IHC IMPLEMENTATIO
S
N
PROCESS DOCUMENT HAS/MANUAL/MGMTREV/
Head of Committee
OWNER REFERENCES 01-2016
Management Review System
ON
C TA U
C
U
D IT
D S SEM
A N
A
T A
FC ILV
ER
G
SN
ON
M C O
R
ITO L
TR
N
SU R
A
EM
R
O
C ES&
TIV
C ON
M R C
ITO R
NS
TIO
C
A
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Halal Assurance System (HAS) – STANDARD OPERATING PROCEDURE
DEPARTMENTS Purchasing and Procurement Dept. DATE OF IMPLEMENTATION 1 January 2016
DESCRIPTION TASK
1. Material purchased should conform to the list approved by JAKIM Purchasing Manager & Receiving Officer
2. Material purchased must conform to data mentioned in the halal certification documents.
Check For :
a) Bill of material Receiving Clerk & Production Manager
b) Product Specification sheets
c) Product code and SKU #
3. Check for Transportation (Vehicle Cleanliness, Not using transport which has been used to carry
Purchasing Manager & Receiving Officer
haram products.
4. Purchasing documents must be well documented (Delivery Order, Purchase request, Invoice etc.) Purchasing Clerk & Finance Department
All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, without prior written permission of company XYZ.
16
DEPARTMENTS Production DATE OF IMPLEMENTATION 1 January 2016
DESCRIPTION TASK
1. Production work sheet should refer to formula and matrix of material Line Manager, Line Supervisor, Purchasing
approved by JAKIM Manager
2. Materials that can be used in halal production should refer to the list of
Line Manager, Line Supervisor, Purchasing
raw material approved by JAKIM and having been given a halal
Manager
Certificate.
3. Production line should be used for halal materials only. Line Manager & Line Supervisor
4. Materials should be free from contamination by anything that is najis
and haram.
5. If production line is used for materials that have not been given halal
certificate then cleaning procedure should be done properly to prevent
cross contamination.
6. If non certified products containing pork derivatives are present, the
equipment and production lines must be separated.
7. Materials not used in production are strictly prohibited to be located in
the production.
All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, without prior written permission of company XYZ.
17
HAS/MANUAL/WINST-PROD/01-
PROCESS OWNER Line Supervisor VERSION
2016
DESCRIPTION TASK
1. At the mixing station, please check the following before beginning of the process:
a) Material name on the packaging, expiration date, condition of the item. Line Supervisor & Production Staff
b) Record item tracking number for ingredients such as their batch and lot number
2. Begin with adding the least critical item first according to this sequence.
b) Water
c) Salt
d) Palm oil Line Supervisor & Production Staff
e) Yeast
f) Bread improver
g) flour
3. Begin mixing under specified time and condition. Mixing vessel should not be Line Supervisor & Production Staff
opened to prevent contamination from foreign material
4. Take sample and the end of the process. Record and noted before sending to QC/ Line Supervisor & Production Staff
QA
All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, without prior written permission of company XYZ.
Working Instruction
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PROCESS FLOW & HALAL CRITICAL POINT
Production
Inspection HCP
line
Material
Storage
Request
HCP
HCP
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RAW MATERIAL
Flour, Yeast,
HCP 1 Salt, Water,
Bread Improver,
Palm oil
MIXING
DOUGH MAKING
PROOFING
HCP 2 PORTIONING
PAN
DEPOSITS IN PAN
GREASE
Controlled Documents. © All rights reserved. No part of this document may be reproduced or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of company XYZ.
21
DATE OF 1 January 2016
DEPARTMENT Purchasing &
IMPLEMENTATIO
S Procurement
N
PROCESS DOCUMENT HAS/MANUAL/HCP –PP/01-2016
P & P Manager
OWNER REFERENCES
Product Specification
YES
Purchase List
HALAL
TRANSPORTATION
YES
Receiving HCP 3
NO
NO
YES
Comparing With Products Specs
REJECT
SHIPMENTS
HCP 4 Storing
Controlled Documents. © All rights reserved. No part of this document may be reproduced or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written
permission of company XYZ.
22
23
Control Measure & Corrective Action
DEPARTMENTS Production DATE OF IMPLEMENTATION 1 January 2016
PROCESS OWNER Line Manager VERSION HAS/HCP-CAM/PROD-01-2016
Controlled Documents. © All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without prior written permission of company XYZ.
24
ADMINISTRATION SYSTEM
ADMINISTRATION SYSTEM
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COMPANY XYZ
HALAL INTERNAL COMMITTEE – MINUTES OF MEETING
DATE 1/1/2016 TIME 12.45 pm
OUTCOME
NO DISCUSSION (SET DATE & ACTION
TARGET)
1 The CEO welcomes all committee member NC NC
and wishes good luck them on the
appointment as IHC. CEO hands over
meeting to Head of IHC, Mr. Faizal
2 Mr. Faizal announces that HAS Manual must 6th January 2016 Department head
be distributed to all level immediately.
Controlled Documents. © All rights reserved. No part of this document may be reproduced or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of company XYZ.
26
TRAINING AND SOCIALIZATION PROGRAM
TIME / DATE /
NO. PARTICIPANTS TOPIC
PLACE
1 12th January
2016 Production Department.
Halal awareness. Halal
10.30 PM / Name List attached.
Critical Control point.
MEETING ROOM Training Given by IHC
1
2 7th March 2016. Purchasing Department.
Briefing and training on
8.30 AM. Name List attached.
new ingredients
Loading bay Training Given by IHC
3 QA/QC. Name List Implementation on new
th
5 may 2016 attached. Training Given on-the-spot porcine
by IHC detection kit.
4
Halal Training
27
HALAL SOCIALIZATION PROGRAM
DEPARTMENTS IHC DATE OF IMPLEMENTATION 1 January 2016
PROCESS OWNER Head of Committee DOCUMENT REFERENCES HAS/MANUAL/HALSOC/01-2016
Induction The management shall Each Employee will be given Existing supplier will be Changes will be made to
draft and provide all hands on training on how to given ample to conform to existing product such as
the necessary use and manage HAS the new HAS. IHC will phasing out product that
resources prior to system at the operational assess the readiness level does not conform with the
implementing the HAS level. Simulation will be used of supplier to conform with new HAS for example new
system to access the readiness HAS packaging material and so
level. on
Implementation The Management team SOP and Working instruction Product specification must The general public will be
must be knowledgeable must be available to every be met by the supplier made aware of the company
on the halal assurance employee and must be without any discrepancies. halal policies. Consumer will
system adopted as a routine. Disregards to the HAS will be able to participated in
results in termination of giving feedback on the
contract. Supplier will be product as well as the halal
brief and audited assurance system
periodically.
Refresher Every 6 month Refresher course every 6 Refresher course every 6
Course month with full internal halal month with full internal
auditing annually. halal auditing annually.
28
Halal Socialization Program
29
DEPARTMENT DATE OF 1 January 2016
IHC
S IMPLEMENTATION
PROCESS DOCUMENT HAS/MANUAL/IHA-
Head of Committee
OWNER REFERENCES SYSTEM /01-2016
Internal Halal Audit System
INTERNAL HALAL AUDIT SYSTEM
Audit Planning
& Preparation
Audit
execution
Adequacy
onsite audit
audit
Audit report
Follow up
Audit
Closing Up
audit
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HALAL INTERNAL AUDIT CHECKLIST
DATE : 23 Nov 2015 LOCATION Production Line 1
TIME : 10.30 pm AUDITOR Baharom
PERSON IN Faizal
CHARGE :
DOCUMENT HAS/MANUAL/IHA-CHKLIST/01-2016 ( 1 )
REFERENCE
Prepared By: Verified by: Acknowledge by:
Controlled Documents. © All rights reserved. No part of this document may be reproduced or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of company XYZ.
31
NON-CONFORMANCES RECORD (NCR) REPORTS
This report need to be attached with the Internal Halal Audit Checklist if any NCR incidents to Occur. One (1) Copy per incidents.
DATE : 23 Nov 2015 LOCATION Production Line 1
TIME : 10.30 pm AUDITOR : Baharom
PERSON IN CHARGE : Faizal
DOCUMENT REFERENCE HAS/MANUAL/IHA-NCRREPT/01-2016 ( 1 )
Prepared By: Verified by: Acknowledge by:
baharom santha faizal
32
NO NCR INCIDENTS / DETAILS DESCRIPTION REMARKS
( ) Mechanical Late Notification. No Haram
( / ) Human risk detected
Error Type
( ) Others. Please Specified
33