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Article history: The majority of Ethiopia’s population, primarily women, is susceptible to smoke inhalation during cook-
Available online 8 November 2021 ing, and they spend the majority of their time striving to collect firewood. Biomass deforestation for cook-
ing harms the rural household economy and contributes to national and global environmental change,
Keywords: such as pollution and health issues. The effort should aim to integrate the Scheffler concentrator with
Injera a thermal storage system via the secondary solar cooking reflector in order to stimulate indoor cooking
Baker and Scheffler reflector while avoiding concerns associated by carbon inhalation and deforestation. As a result, the Injera bakery
Solar energy
system powered by solar thermal energy is born. There is a primary (Scheffler), secondary (reflective),
System
Machine
and thermal storage device incorporated, as well as a cooking (pan) mounts. Solid works software was
Fuelfood utilized for Scheffler focus and secondary reflector modeling and simulation. The thermal retention
capacity of a storage device is determined using heating and cooling curves generated by software mod-
eling and simulation. The findings gained would aid in the development of any comfortable indoor cook-
ing system specifically for rural areas without a grid connection, and as a result of this study, carbon
inhalation and deforestation difficulties would be mitigated. Through automation, the output rate would
also increase the amount and efficiency of injera. This analysis focuses on the Injera baker concept for
domestic applications.
Copyright Ó 2022 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the First International Con-
ference on Design and Materials (ICDM)-2021
1. Introduction which would have important long lasting impact on global warm-
ing and greenhouse conditions.
Food is a fundamental need that takes resources to cook. Many The sun is an irresistible energy source; based on daytime time,
cultural factors contribute to the preparation and intake of food. It season and cloudiness of heaven, and if the region is closed to
is understood that, by harvesting forests and agricultural waste, earth’s equator, the amount of solar energy an area receives varies.
energy demands for cooking in developed countries largely meet Ethiopia is sufficiently close to the equator and has plenty of
and the cooking choices for food are limited, mostly depending solar energy. Ethiopia receives 5000 – 7500 Wh/m2 solar irradia-
on wood as an open fire stove for cooking. Figs. 1–10 and Tables tion based on area and season, and therefore has a good capacity
1–7. for utilizing solar energy. The typical solar radiation is around
In developing countries, where the use of bio mass fuel, such as 5.2kWh/m2/day, which is more or less equal.
wood, carbon and agricultural residues, for household holding fuel, The seasonal variation in Adigrat region of Northern Ethiopia
technical progress on energy efficiency can be made. varies from 4,55–5,55 kWh/m2/day and 4,25 Wh/m2/day in the
Fuelwood burning causes indoor air emissions caused by carbon far western lowlands to 6,25kWh/m2/day.
monoxide which soot inhalation which takes a great deal of time.
The use of fuelwood in the majority of developed countries has
2. Literature review:
contributed to forest deterioration and environmental depletion,
The books, newspapers, electronic media and a catalog set out
⇑ Corresponding author. the study research’s strong science base and updated literature
E-mail address: drsureshp1987@gmail.com (P. Suresh). survey of specific Injera baking process material, solar energy
https://doi.org/10.1016/j.matpr.2021.09.539
2214-7853/Copyright Ó 2022 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the First International Conference on Design and Materials (ICDM)-2021
P. Suresh, M.D. Irfan Ali, P. Govind Rao et al. Materials Today: Proceedings 56 (2022) 3285–3293
Fig. 4. Insulator.
Table 5
Fiber glass and Silicon.
Table 3
Selection of Pipe Dimension from Standard Pipe.
Outer diameter Wall thickness Inside diameter Inside area Outside area
0.840 in 0.109 in 0.622 in 0.304 in 0.75 in
21.34 mm 2.7686 mm 15.8 mm 7.72176 mm
Table 4
Property of Air at 25 °C.
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P. Suresh, M.D. Irfan Ali, P. Govind Rao et al. Materials Today: Proceedings 56 (2022) 3285–3293
Table 6
Different types of tabulated data of fiber glass thickness and its heat loss per unit area.
For rounded tubes in which the wall thickness is loss than 10%
The main goal of this research is to develop an Injera indoor of the diameter, the maximum pressure stress is closely approxi-
solar bakery with a heat storage system that is combined with Sch- mated by simple expression
effler reflector. fmax=pd
2t
o
100 11 Then the surface temperature for the bare and insulated pipe,
f max ¼ ¼ 22000pa
2 0:0254 by using the following equation will be,
To check, UTS
f max
P4 2pR3 uL
Ts ¼ ðT 1 T amb Þexpð Þ þ T amb
_
mCp
220:8kpa
¼ 10
22000 But for insulated thickness of 10 mm of urethane foam the heat
10P4 loss per unit area is 29.95 W/m2
The above result indicates that the assumed heat pipe container Q = UADT
q
dimensions are acceptable. L
= 3.764 W/m
But we have total heat loss of 6 W in the heat pipe. Therefore
6.1. Insulation the length of the insulation is 1.5 m.
Since we have 200 mm + 300 mm = 500 mm portion for both
Considering the different conditions for the advantages of pipe evaporator and condenser sections the total length of insulation
insulation selection of urethane foam is the most economical. will be 1.5 m-0.5 m = 1 m of insulation.
Thermal conductivity of insulator k = 0.024 W/m2K For insulated pipe
The convective heat transfer coefficient for the surrounding 2pR3 uinsulated L
medium Tsinsulated ¼ ðT 1 T amb Þexpð Þ þ T amb
_
mCp
h = 4.6KJ/KgKusing this information we can calculate the critical
thickness of the insulation, rcritical By substituting the corresponding value
Tsinsulated = 26 °C
K
rcritical ¼ _ DT
Q insualted ¼ mCp
h
rcritical ¼ 4.35*103m Q insualted ¼ 9:5Kg=s 1:8 103 ð26 25Þ
Form this we can visualize that the critical thickness is greater
than the outer diameter of the pipe. So can take any thickness of Q insualted ¼ 17:1KW
insulation. Therefore we can take an insulation thickness of
10 mm.
Calculation cost analysis of insulation thickness for heat pipe Q*3days per week
Q ¼ mCp _ DT, Q = 6 MJ Q*3days*24 h/day*3600 s/hour
_
By substituting the corresponding values mwill be 0.001million KJ/week
m_ = 9.5Kg/s
Then the cost of energy saved will be,
1 0.001million KJ/week*$7.584/million KJ
U¼ R R
R3 R3 lnðR3 Þ R3 lnðR3 Þ Therefore, the cost will be
R1 h1
þ K pipe
1
þK 2
þ h1o
insulator
$0.00758/week
Where: – h1 ¼
_
0:023Cpm
Cplfluid 2=3 2R m _ 0:2
and A = pr2 = 0.254*103m2
Að K fluid
Þ ðAl 1 Þ
fluid
For bare pipe
From standard table for outdoor value of ho = 50 W/m2K
By taking average temperature (Tm) we can read from table and 2pR3 ubare L
Tsbare ¼ ðT 1 T amb Þexpð Þ þ T amb
it is _
mCp
At Tm ¼ 60þ25
2
¼ 315:5o K
By substituting the corresponding value Tsbare will be,
l = 8.68*10 Kg/s
5
Tsbare = 25.926 °C
K = 0.649 W/moK
For insulated pipe Q bare ¼ 9:5Kg=s 1:8 103 ð25:99 25Þ
1 Q bare ¼17.098KW
U¼ R R
R3 R3 lnðR3 Þ R3 lnðR3 Þ
R1 h1
þ K pipe
1
þK 2
þ h1o Q*3days per week
insulator
for this purpose it is so good that the pipe has to be designed to hd/k = 2162.7
have those properties. Substituting for the corresponding values
Assumption: Selection of pipe dimensions from standard table h = 4.9277KW/oKm2
take nominal pipe size of ½. For the outside of the pipe
The flow is turbulent, i.e. for air
6.3. Assumption of dimensions The property at 25 °C,
Assumption: The air velocity is assumed to be 2.5 m/s
This table is taken from the mechanical engineering handbook. ho d
So this is the selection that we take which is steel pipe with min- Nu ¼
K
imum thermal conductivity, K = 36 W/moC (it is constant up to a
temperature of 200 °C). The Reynolds number (Re)
Now, let us calculate the heat transfer coefficients. qv d
Re ¼
The Nusselt number (Nu) l
hd Substituting the corresponding values Re will be
Nu ¼ ¼ 0:023Re0:8 pr
K 4.714*106
For 0.5< Pr <1.5 and 104< Re <5*106 The Nusselt number
From the Bernoulli’s equation ho d
Nu ¼ ¼ 0:023 Re0:8 Prn
P1 - P2 K
Z1 - Z2 þ
c For heating value n = 0.4
Therefore substituting the corresponding values
This equation shows that the difference in potential energy,
Nu = 4404.1
flow energy and kinetic energy has significance in equation.
Practically the velocity at the top surface of the reservoir (stor- Nu ¼ hKo d = 4404.1
age) is zero. ho = 4.6 W/m2K
At point 1
V1 = 0 6.4. Insulation thickness and loss analysis
H1 = height of the cylinder
At point 2 Insulation is available in nearly any material imaginable. The
V2 =? most important characteristics of any insulation include low ther-
H2 = 0 mal conductivity, low tendency towards absorbing water, eco-
For the same datum Z1 = Z2 = 0 i.e. it lies at point 2 nomic and process condition. In the most chemical industry the
Calculation for the height of storage most common insulator are calcium silicate and fiber glass but cal-
Assumption: The diameter of the storage is 0.5 m. cium silicate is appropriate for temperature above 225 °C, whereas
We know that the equation for the volume of a cylinder is given fiber glass used for temperature below 225 °C.
by, Types of fiber glass and silicate
So from point of temperature range we select fiber glass.
pd2 h Felt, polystyrene, bubble wrap and polyurethane foam are the
V ¼
4 most effective material. But of this choices polyurethane foam is
the most economic choice.
4V So we select polyurethane foam fiberglass.
h ¼
pd2 From table thermal conductivity of polyurethane is 0.024 W/
mK.
By substituting for the corresponding variables,
Insulation thickness = 0.02 m
h will be,
Heat loss per unit area = 59.95 W/m2
h = 0.531 m
R3 ¼ r2 þ thicknessof insulation
So, P2 c- P1 þ V1 2g- V2 ¼ 0 R3 ¼30.67 mm
Since we have said that P2 and V1 are zero. We need our loss in our pipe approximately 40 W. But we have
Therefore V22 = 2gh q
= 59.95 W/m2
m2
V2 = 3.23 m/s
q
Now we can calculate the Reynolds number (Re) ¼ 2pR3 59:95W=m2
L
qv d q
Re ¼ ¼11.55 W/m
l L
Therefore, the length of insulation for 40 W of the heat loss will
By substituting the corresponding values Re will be, be
Re = 1.6404*106 L = 3.46 m4m
ho d
Nu ¼ 6.5. Design of baker
K
Nu = 0.023*Re0.8*Prn The baker is the material that has the direct contact with the
Where n = 0.3 for cooling dough that is going to be enjera. So the design of the baker needs
n = 0.4 for heating more attention and reasonable assumptions.
For the inside of the tube take n = 0.3 The material for the baker is selected to be clay.
Nu = 0.023*(1.64045*106)0.8 *1.010.3 Assumptions: Diameter of the baker 550 mm
Nu = 2162.7
Therefore Diameter of the pipe (cylindrical shape) = 10 mm
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P. Suresh, M.D. Irfan Ali, P. Govind Rao et al. Materials Today: Proceedings 56 (2022) 3285–3293
The phenomena of film and drop wise condensation is For the first day = 16 MJ-0.6 MJ
negligible =15.4 MJ
Therefore, for two hours’ duration of baking process
So the pipe is made with the baker, i.e. by boring the clay and
15:4MJ
making pipe inside the baker. ¼ ¼ 2138:9watt ¼ q
7200
The velocity of steam passing in the pipe,
q ¼ kSDT
Q ¼ ðAv qÞ Transporting pipe= ðAv qÞ baker pipe
2138:9 ¼ 1:04 37:12 ð190 TÞ
2
ð15:8Þ 2
ð20 103 Þ
p 3:23 0:4902 ¼ p v 0:4902 Then, T 134:6o C
4 4 For the third day
Therefore, V = Vb = 8.063 m/s
¼ 14:4MJ 0:6MJ
The length of baker pipe is the sum of the lengths of each of the
circular boring pipes. I.e. L 10.5855 m ¼ 13:8 106 J
By taking 20 mm center to center distance and 15 mm clearance Again,
at approximately 12pipe circle. These are:
13:8106
l ¼ 2pr i whereði ¼ 1; 2::::12Þ 7200
¼ 1916:7watt
q ¼ kSDT
Assuming value of R from R1-R12 respectively are: 250, 230, 210,
1916:7 ¼ 1:04 37:12ð135 TÞ
190, 170, 150, 130, 110, 90, 70, 50, 30. Therefore the total length
will be the sum of all L value A Then, T will become 107.86 °C
i.e. L = 10.5855 m Both temperatures are above the water phase change tempera-
For a system which is multidimensional, where only two tem- ture for baking of Enjera.
perature limits are involved, we may define a conduction shape
factor S such that
7. Results and discussion
q ¼ kSDT ov erall
Simulating the Scheffler concentrator and secondary reflector
In a very comprehensive summary of shape factor for a large
establishes a relationship between the expected performances of
variety of geometries is given by Hahne and Grigwe
generation of power from solar radiation and from the actual elec-
The inverse hyperbolic cosine can be given by
h pffiffiffiffiffiffiffiffiffiffiffiffiffiffii trical backing methods in order to make a comparison between the
1 two methods. The heat retention capacity or efficiency of the stor-
cosh x ¼ ln xþ x2 1
age system is analyzed from the heating and cooling curves.
So from Hahne and Grigwe Discussion is done on the results obtained from the simulation.
Assume The discussion involves comparison of results from the analysis
D = 30mmphysical system and from the actual Injera baking methods like electrical Injera
baking system.
Physical system Shape Restriction In this part we determine then feasible amount of energy and
factor cost that makes this baker more important to use in the country
sides of Ethiopia. As we have mentioned in the introduction of
Isothermal cylinder of radius ‘r’ 2pL Lr
cosh ðDrÞ
1 the project in Ethiopia everyday a great amount of wood is being
buried
utilized and the deforestation so increasing from the 19th century.
In Senni-infinite medium having 2pL Lr
lnðDrÞ So the purpose of this project is to design the necessary solar Injera
isothermal surface D3r
baker that can provide the same amount of energy that we can get
from utilizing this dried wood
The first thing is to determine the amount of energy necessary
Where: - for baking of one Mosob Enjera. That is by assuming the average
Lr, 10.5855 m5mm and D3r, 30 >3*5(15) time that it takes to bake one Mosob Injera in one Ethiopian family.
By substituting the corresponding values, The designed wattage for an electric Enjera baker is approxi-
mately 1.9–2.1KW. This is the commonly used baker in some
2p L Ethiopian families. This is most basic resource that we can use
S¼ ¼ 37:12m
lnðD=rÞ for the design analysis of this project.
The heat flow is given by So, by taking the average of this wattage range we take 2KW.
As we have said earlier one average Ethiopian family utilizes
q ¼ kSDT ov erall about 2hrs to bake one Mosob Injera.
Fire clay
Where, kclay = 1.04w/moC, q = 2000Kg/m3, C = 0.96KJ/KgoC and 8. Conclusion
a*107m2/s = 5.4
To determine the surface temperature; This research is the basic for the peoples who are living in Ethio-
q ¼ 1:04 37:12DT pia and especially for those who are living in the rural areas for
their income is low. Therefore, if there is good application of the
DT ¼ T2 T 1isothermal design on each and every detail as it is designed, the poverty line
will take of the mark from Ethiopia and fly to the deep. So, for
The loss through the transporting pipe is, the implementation and manufacturing of the project needs good
0:6106
7200
¼ 83:33watt this is for two hours. sight through it.
3292
P. Suresh, M.D. Irfan Ali, P. Govind Rao et al. Materials Today: Proceedings 56 (2022) 3285–3293
8.1. Recommendation [2] Ibrahim Dincer,”On thermal energy storage systems and applications in
buildings”0378-7788/02/$ – see front matter # 2002 Elsevier Science B.V. All
rights reserved. PII: S0378-7788(01)00126-8.
We have taken some assumptions that we think they are rea- [3] Asfafaw Haileselassie Tesfaya,b*, Mulu Bayray Kahsayb, Ole Jørgen Nydala,”
sonable so great consideration on these things has to be applied. Design and development of solar thermal Injera baking: steam based direct
Since we all know how much amount of Injera is expended per baking”Ó 2014 The Authors. Published by Elsevier Ltd.
[4] Abdulkadir A. Hassena*, Sisay B. Kebedeb, Nigussie M. Wihiba,”Design and
day, the size of the Mosob, the total baking hour and others are manufacturing of thermal energy based Injera baking glass pan”,Ó 2016 The
assumed on the basis of our experience of the home that we are Authors. Published by Elsevier Ltd.
living and also giving some tolerance for those who have a lot fam- [7] A Munir, O. Hensel, W. Scheffler, ‘‘Design principle and calculation of a Scheffler
fixed focus concentrator for medium temperature applications” Ó 2010 The
ily members so great inspection on this things has to be applied. Authors. Published by Elsevier Ltd.
The authors declare that they have no known competing finan- [5] Robin Jones, Jan Carel Diehl, Leon Simons and Martin Verwaal,”The
cial interests or personal relationships that could have appeared Development of an Energy Efficient Electric Mitad for Baking Injeras in
Ethiopia” 2017 Proceedings of the 25th Domestic Use of Energy Conference.
to influence the work reported in this paper. [6] Mesele H. Hailu1, 2, Ole J. Nydal1, Mulu B. Kahsay2 and Asfafaw H. Tesfay,”A
direct solar fryer for injera baking application”,2017. The Authors. Published by
References International Solar Energy Society.
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