D 8 T T R A C K - T Y P E T R A C TO R S

© 2004 Caterpillar Inc.

 CATERPILLAR MONITORING AND DISPLAY SYSTEM COMPONENTS
D8 T TRACK-TYPE TRACTOR

+
Key St art
Swit ch
Power
Implement J2 J1 J2 J1
Engine J2 J1

ECM
Train
ECM
ECM
CAN A
Dat a Link (
At t achment s )
Navigat or / CTCT

Product
CAN A Dat a Link
Link

CAT Dat a Link

15 20
AUTO

10 25
AUTO

X1 0 0
5 n/ min 30

0 35

2 .3 1F

Dynamic CAN C 1 3 2 .1

Inclination Dat a Link Inst rument

Sensor CAN B Advisor
Clust er Comm
Dat a Link
Adapt er II

Fuel Level Sender

Rear
Act ion Lamp
Act ion Alarm ET
Alt ernat or
( R-Terminal)
 INSTRUMENT CLUSTER
Parking Charging AutoCarry
AutoShift Brake On (7) System Fault (9) Active (11)
Activated (6) Implement
Auto KickDown Lockout
Activated (5) Action ABA
Lamp (8) Enabled (10) Activated (12)
Winch Float
Freespool or Active (13)
Release (4)

Winch 15 20
Single Tilt
Low Speed AUTO Enabled (14)
10 25
Lock (3) AUTO

X100
5 n/min 30 Dual Tilt
Winch
Enabled (15)
Disabled (2)
0 35
Engine Not
Pre-Lube Used
Activated (1)
2.3 1F
Not
Used
132.1
 ADVISOR GRAPHICAL DISPLAY MODULE
Gear/Direction Dozer Mode Auto-Shift Mode
Display Area Display Area Display Area

(1) Left / Up Arrow Button

(2) Right / Down Arrow Butt

1F Float 1F-2R
Home Menu
Performance
(3) Back Button
Settings (Delete / Backspace Button
Operator
Service OK (4) Home Button

(5) OK Button
"More Options" Icon Data Display / Menu Selection (Enter / Select Button)
Display Area
 1F Float 1F-2R
Recall Operator Settings
Default Settings
Display Setup in 10 Seconds
Activated OK
Or
Press
OK

To Recall
Previous Settings OK
 1F Float 1F-2R

Engine ECM
MID 36 ID 164-3
Display Setup !
OK
Injection Actuation Pressure Sensor
Voltage Above Normal Shorted High

ACKNOWLEDGE
PRESS THE OK KEY TO ACKNOWLEDGE OK
PERFORMANCE SCREEN 1 OF 2

1F Float 1F-2R
Performance 1 of 2
Engine Engine
n/min
Coolant Temp Speed
87.8 C 1410 RPM
Hydraulic Oil TCO
Temperature Temperature
76.6 C 68.8 C
OK
Next
PERFORMANCE SCREEN 2 OF 2

1F Float 1F-2R
Performance 2 of 2
Engine Oil Air Inlet
Pressure Temperature
506.0 kPa 40 C
Fuel Level System
Voltage
75 % 26.3 Volts
OK
Previous
 C15 ACERT ENGINE FUEL DELIVERY SYSTEM
D8T TRACK-TYPE TRACTOR

Fuel Tank

Fuel Pressure
Fuel Gallery Regulator

Electric Fuel
Priming Pump

Fuel Transfer
Pump Primary Secondary
Fuel Filter Fuel Filter
 D8T COOLING SYSTEM
Fill Tube
and Cap

Shunt Tank
ATAAC
Cab Thermostat Vent Line (Far Side)
Heater Housing

> 92 C Hottest
Turbo
Bypass
Tube

Hydraulic Oil Cooler

Increasing
87 C Power
Coolant Train Jacket
Temperature Oil Water
Cooler Pump

< 81 C Coldest Engine Oil Cooler

C15 Engine

AMOCS Hydraulic
Radiator Demand Fan
 D8T STANDARD HYDRAULIC FAN DRIVE SYSTEM
MAXIMUM FAN SPEED

Engine Coolant
Temperature Sensor

Intake Air Fan

Temperature Sensor Pump Control Motor Pilot Drain
Valve from
Dual Tilt
Valve

Hydraulic Oil
Implement Engine
Temperature
ECM ECM
Sensor
Fan Pump
Pump Pressure
Pressure Control
Sensor
Solenoid

HFPD
Cooler
Bypass
Drive from Valve
Steering Pump

Demand Fan Hydraulic

Pump Oil Cooler

To Case Drain Manifold

From Suction Manifold To Suction Manifold
 D8T STANDARD HYDRAULIC FAN DRIVE SYSTEM
MINIMUM FAN SPEED

Engine Coolant
Temperature Sensor

Fan
Intake Air
Pump Control Motor
Temperature Sensor Pilot Drain
Valve from
Dual Tilt
Valve

Hydraulic Oil
Implement Engine
Temperature
ECM ECM
Sensor
Fan Pump
Pump Pressure Pressure Control
Sensor Solenoid

HFPD
Cooler
Bypass
Drive from Valve
Steering Pump

Demand Fan Hydraulic

Pump Oil Cooler

To Case Drain Manifold

From Suction Manifold To Suction Manifold
 D8T FAN PUMP AND CONTROL VALVE
MAXIMUM CONTROLLED FAN SPEED

Pressure Adjustment
Control Screw
Piston and Fan Case Drain Solenoid
Barrel Assembly Pump Passage

Pump Spring
Output
to Fan
Motor Pin

Pressure Orifice
Control
Spool

Spring

Pump
Control
Bias Spring Spool

Swashplate

Actuator Piston
Adjustment
Screw
 D8T FAN PUMP AND CONTROL VALVE
MINIMUM FAN SPEED

Pressure Adjustment
Control Screw
Piston and Fan Case Drain Solenoid
Barrel Assembly Pump Passage

Pump Spring
Output Pin
to Fan
Motor
Pressure
Control Orifice
Spool

Spring

Pump
Control
Bias Spring Spool

Swashplate

Actuator Piston Adjustment

Screw
 Pump
D8 T HYDRAULIC FAN DRIVE SYSTEM WITH REVERSING VALVE Cont rol
MAXIMUM FAN SPEED - REVERSE Valve

Fan Reversing Valve

Fan Pump
Pressure Cont rol
Solenoid
Pilot Drain
from
Fan Pump
Dual Tilt
Pressure
Valve
Sensor

HFPD
Bi-Direct ional
Fan Mot or Crossover
Hydraulic Demand Fan
Relief Valves
Oil Cooler Pump

Int ake Air Coolant

Temp. Temp. Fan Reversing Valve To Case Drain Manifold
Sensor Sensor Cont rol Solenoid
Suct ion
Manifold
Hydraulic Oil Cooler
Bypass Valve
From Cold Oil
Relief Valve

To St eering
Hydraulic To
Implement Charge Pump
Oil Temp. Engine ECM Implement
Sensor ECM Pump
 D8T POWER TRAIN
COMPONENT IDENTIFICATION
Engine Power Train
Oil Cooler
Torque Divider
Torque Converter
Outlet Relief Valve
Power Train ECM

Lube Distribution Remote Pressure Taps

Manifold (TC In, TC Out, FW Lube)
and
Torque Converter Power Train
Inlet Relief Valve Oil Pump

Steering Torque Converter

Differential Charging Filter

Service Brakes
Priority Valve

Electronic
Brake Valve Transmission
Charging Filter

Transmission
PT Oil Fill Tube
and Dipstick
Brake Pressure Transmission Transmission Bevel and
Test Ports Pressure Test Ports Hydraulic Control Transfer Gears Final Drives
 D8T POWER TRAIN ELECTRONIC CONTROL SYSTEM
Left Brake Lube Distribution Parking Transmission
Manifold and Brake Switch Controls
TC Inlet Relief Valve Advisor Instrument Cluster
Steering Lever
Position Sensors CAN C
Steering
Differential Data Link
Service
Steering
Brake
Motor
Sensor CAT Data Link

CAN A Data Link

Brake Data Port
Valve

Transmission
Modulating Valves
Torque
3 Converter
5
4
2
1

Crank Timing
Power Train Sensor
Oil Cooler

Power Train
Switches,
Sensors, Engine ECM
CAN A
and Senders
Data Link

CAT Data Link

Priority
Valve
Power Train ECM
Left and Right
Steering
Solenoid Valves

Right Brake
 Left Brake Lube
Pressure Port
Left Brake
Pressure Port
D8T POWER TRAIN SCHEMATIC
(LB1) FIRST GEAR FORWARD

Lube Distribution
Manifold
Flywheel Lube
Pressure
(L2)
TC Inlet
Brake Relief Valve
Pressure
(B)
Steering
Pump Pump
Transmission Drive
Main Relief Valve Brake Lube
Valve

Vent Line
Transmission TC Outlet Relief TC Inlet Relief
Lube Pressure (N) Pressure (M)
Clutch 4
2nd
Transmission Scavenge TC Outlet C15 Engine
Main Relief Valve Clutch 5 Section "A" Temp. Torque Flywheel
Clutch 3 310 NET HP
Pressure (P) Suction Sensor Converter Housing
3rd 1st At 1850 RPM
Screen
Bevel
Gear T. C. Charge
Clutch 2 Clutch 1
Lube Section "B"
FWD REV

TC Outlet
Transmission
Relief Valve
Charge Section "C"
Transmission
Lube Pressure Implement
(L1) Pump
Priority Valve
Pressure (PV)

PTO Sump Power Train

Temp. Sensor Oil Cooler

Torque
Right Brake Right Brake Lube Converter S•O•S
Pressure Port Pressure Port Charge
(LB2) Filter Bypass
Switch

Priority
Valve

Transmission
Charge Filter

Bypass
Switch
 D8T PRIORITY VALVE
NORMAL MODE
To Brake Valve
Priority Valve and
PTO Filter Base Check and Transmission
Housing Valve

FLOW

Adjustment
Solenoid Screw

Solenoid
Valve
Spring

Slug To TC Inlet Passage

Spool Relief Valve to Drain
From
Cavity
Spool TC Charge Section
Assembly of PTO Pump
 D8T PRIORITY VALVE
PRIORITY MODE
Priorit y Valve and Check To Brake Valve
PTO Filt er Base Valve and Transmission
Housing

FLOW

Adjustment
Solenoid
Screw

Solenoid
Valve
Spring

To TC Inlet Passage
Slug
Relief Valve to Drain
Spool From
Cavit y Spool TC Charge Section
Assembly of PTO Pump
 TORQUE DIVIDER

Housing Rollers
Engine Flywheel
Inlet
Passage
Planet Springs
Gears

Cam

Sun Gear Freewheel

Stator

Output
Shaft

Planet
Carrier Carrier

Ring
Outlet
Gear
Passage
Stator Turbine Impeller
 To Torque Converter D8T TORQUE CONVERTER
Inlet
Manifold INLET RELIEF VALVE

Front of
Main Case
Torque Converter
Bottom of Inlet Relief Valve
Main Case From
Priority Valve To Main Sump
 TORQUE CONVERTER OUTLET RELIEF VALVE

Inlet Passage from

Spool Torque Converter

Shim

Outlet Passage
to Power Train
Oil Cooler

Spring
 TRANSMISSION MODULATING VALVE
ENERGIZED

Valve
Ball Orifice Spool Spring

Pin Supply Oil

Solenoid
from Pump
To
Clutch
 D8T TRANSMISSION MAIN RELIEF VALVE

Adjustment Spring Spool Slug Slug

Screw Chamber

Locknut

To Transmission
To PT Lube Circuit
Hydraulic Control

From Trans. Charging

Section of PTO Pump
 POWER SHIFT TRANSMISSION

Ring Ring Gears

Gears

Input Sun
Input Shaft
Gears

Output Shaft

Output
Planetary Sun Gears
Carrier

2 3 4 5
 D8T ELECTRONIC BRAKE CONTROL VALVE
ENGINE ON / BRAKES RELEASED
Parking Brake Parking/Secondary
Solenoid Valve Brake Valve
Parking/Secondary
and Brake Valve
Secondary Brake Pilot Chamber
Solenoid Valve
Reducing Spool

Accumulator
Piston

Pilot Valve

Pressure Feedback
Chamber

Orifice

Accumulator Chamber

Proportional
To Brakes
Solenoid Valve
Pilot Pressure Slot Holes Shutoff
Chamber Spool
Supply Oil from Pump
Shutoff Valve
 BRAKE CONTROL VALVE
SERVICE BRAKES RELEASED

Proportional
Brake
Solenoid

Pressure
Reducing
Spool Parking
(Left Brake) Brake
Solenoid

To To
Left Brake Right Brake

Pressure
Reducing Secondary
Spool Brake
Pump Supply (Right Brake) Solenoid
 BRAKE CONTROL VALVE
SERVICE BRAKES ENGAGED

Proportional
Brake
Solenoid

Pressure
Reducing
Parking
Spool
Brake
(Left Brake) Solenoid

To To
Left Brake Right Brake

Pressure
Reducing Secondary
Spool Brake
Pump Supply (Right Brake) Solenoid
 BRAKE CONTROL VALVE
PARKING BRAKES ENGAGED

Proportional
Brake
Solenoid

Pressure
Reducing
Spool Parking
(Left Brake) Brake
Solenoid

To To
Left Brake Right Brake

Pressure
Reducing Secondary
Spool Brake
Pump Supply (Right Brake) Solenoid
 FINAL DRIVE, BRAKE GROUP, AND
STEERING DIFFERENTIAL AND PLANETARY

Sprocket
Segments Brake Discs Brake Oil Housing Steering Pinion
Inner
Housing and Plates Supply
Planetary
Outer Passage
Gears
Planetary
Gears Hub
Inner
Sun
Gear Ring Gear

Carrier

Planet Gears
Outer
Axle Shaft Center Axle
Shaft

Sun Gears
Outer
Sun Gear

Outer
Carrier
Ring Gear
Carrier
Bevel Gear
Hub Duo-cone Brake
Seals Pressure
Piston Chamber

Ring Inner
Belville Spring
Gear Carrier
 D8T DIFFERENTIAL STEERING SYSTEM
NO TURN

Pump
Control
Steering
Spool
Control Crossover
Valve Relief
HD Pump
Valves
Actuator
Piston
Steering Motor
Power Train
Steering
ECM
Pump Charge
Pump

Flushing
Valve

Pilot Supply
Pressure To Dual Tilt
Charge Pressure
HC X1 X2 Override Valve
Relief Valve
Valve
Steering
Control
To Case Drain Lever
Filter Cold Oil
Steering Relief
Charge Valve
Filter

From Steering Lever

Hydraulic Position Sensors
Tank Suction Manifold
From
Hydraulic Oil
Fluid Cooler
Sampling To
Demand Fan
Pump
D8T STEERING LEVER
POSITION SENSORS

Sensor No. 3

Sensor No. 2

Sensor No. 1

12 Pin Connector
DUAL HALL EFFECT SPEED AND DIRECTION SENSOR

Hall Effect Element No. 1

Hall Effect Element No. 2

D8T STEERING MOTOR Dual Hall Effect
LEFT TURN Speed Sensor

Case Drain Port

Piston

Output Barrel
Shaft
Head

Control
Plate
Flushing
Valve

Steering
Pump Flushing
Valve Pin
Case Drain Port

To Steering From Steering

Pump Pump

Return to Tank To Steering From Steering

Pump Pump
 D8T STEERING PUMP - SIDE VIEW
LEFT TURN

Pump Control Solenoid Pump Control Valve

Feedback Lever Right Crossover
Relief Valve
Pump Actuator Piston
From Steering Motor

Input Shaft

Swashplate
Charge Pump

Piston Barrel To Steering Motor

Left Crossover
Relief Valve
 D8T STEERING PUMP END VIEWS
LEFT TURN

Pressure Steering Crossover

Override Loop Relief Valve Filter Charge
Valve Pump

Resolver

Charge
Pressure
Relief Valve
Steering Crossover
Loop Relief Valve
 D8T STEERING PUMP TOP VIEW
LEFT TURN

Pump Control
Solenoid

Notch
Pin

Lever Arms

Pump
Actuator Piston
Retention
Pin
Pump Control
Feedback Pivot Spool
Lever Point
 D8T DIFFERENTIAL STEERING SYSTEM
LEFT TURN

Pump
Control
Spool Steering
Control Crossover
Valve Relief
HD Pump Valves
Actuator
Piston
Steering Motor Power Train
Steering ECM
Pump Charge
Pump

Flushing
Valve

Pilot Supply
Pressure To Dual Tilt
Charge Pressure
HC X1 X2 Override Valve
Relief Valve
Valve
Steering
Control
To Case Drain Lever
Filter Cold Oil
Steering Relief
Charge Valve
Filter

From Steering Lever

Hydraulic Position Sensors
Tank Suction Manifold
From
Hydraulic Oil
Fluid Cooler
Sampling To
Demand Fan
Pump
 D8T IMPLEMENT HYDRAULIC SYSTEM

Ripper Lift Blade Tilt

Cylinder Pressure Cylinder
Reducing
Manifold
Ripper Tip
Cylinder End Cover
Ripper Tip Implement
Control Valve Control
Ripper Tip
Cylinder Ripper Lift Valves Blade Lift
Control Valve Cylinder
Blade Tilt
Ripper Lift Control Valve
Cylinder Blade Lift
Control Valve
Blade Lift
Inlet Manifold Cylinder

Implement
Return
Hydraulic Line
Tank Implement
Supply
Blade Tilt
Line
Cylinder
Pump
Compensator
Valve

Implement Signal
Pump Line
 D8T PILOT MANIFOLD
From
Solenoid Valve
Drain Circuit
To
Implement Implement Pilot
Pump Supply Return Supply
Screen

Pressure
Implement Pump Reducing
Pressure Sensor Valve

Bypass Pilot
Valve Filter

Accumulator
Pilot
Relief
Valve

HPAP

Implement HPS
Lockout Valve
 Blade Lift
D8T HYDRAULIC SYSTEM
Cylinder SYSTEM HOLD
HB
HA
Blade Tilt
Quick-drop Valve Cylinder
Blade Lift

Dual Tilt
HPDR Valve

HPDL
Blade Lift Blade Tilt
Cylinder Cylinder
Float
Boost
Signal Blade Tilt

Steering
HPTL Control
HD Valve
HFPD
HPTR
Steering Motor Demand Fan
Steering Pump
Pump
Ripper Lift

HPRL

HPRR
Ripper Lift
Cylinder
HC X1 X2
Ripper Tip
Cylinder Ripper Tip Fan
Motor

HPSO
Steering
Ripper Tip Charge
Cylinder HPSI Filter
Ripper Lift
Cylinder
Fluid
Sampling Cooler
Hydraulic
Bypass
Oil Cooler
Valve
Pilot Manifold

Implement
Pump
Cold Oil
Relief Valve

HPAP

Implement
Lockout Valve HPS
 Blade Lift
D8T HYDRAULIC SYSTEM
Cylinder BLADE RAISE
HB
HA
Blade Tilt
Quick-drop Valve Cylinder
Blade Lift

Dual Tilt
HPDR Valve

HPDL
Blade Lift Blade Tilt
Float Cylinder Cylinder
Boost
Signal
Blade Tilt

Steering
HPTL Control
HD Valve
HFPD
HPTR
Steering Motor Demand Fan
Steering Pump
Pump
Ripper Lift

HPRL

HPRR
Ripper Lift
Cylinder
HC X1 X2
Ripper Tip
Cylinder Ripper Tip Fan
Motor

HPSO
Steering
Ripper Tip Charge
Cylinder HPSI Filter
Ripper Lift
Cylinder
Fluid
Sampling Cooler
Bypass
Valve
Pilot Manifold

Implement
Pump Hydraulic
Cold Oil Oil Cooler
Relief Valve

HPAP

Implement
Lockout Valve HPS
 D8 T PRESSURE AND FLOW COMPENSATOR VALVE
ENGINE OFF

Flow Load Sensing Margin Adjustment

Compensat or Signal Spring Screw
Spool

Pressure
Compensat or
Spool

Orifice Adjustment
Cut off Screw
Pump Case Drain Spring
Signal Passage to
Output Passage
Large Actuator
Piston
 D8T PUMP AND COMPENSATOR OPERATION
ENGINE OFF

Pump
Output

Cutoff
Large
Spring
Actuator
Margin
Spring Case Swashplate
Drain
Passage
Load
Sensing
Signal

Drive
Shaft
Flow
Compensator
Spool

Small Actuator
Pressure
and Bias Spring
Compensator Signal Passage
Spool Piston and
to Actuator Piston
Barrel Assembly
 D8T PUMP AND COMPENSATOR OPERATION
LOW PRESSURE STANDBY

Pump
Output

Cutoff
Large
Spring
Actuator
Margin
Spring Case Swashplate
Drain
Passage
Load
Sensing
Signal

Drive
Shaft
Flow
Compensator
Spool
Small Actuator
Pressure and Bias Spring
Compensator Signal Passage
Spool Piston and
to Large Actuator
Barrel Assembly
 D8T PUMP AND COMPENSATOR OPERATION
UPSTROKING

Pump
Output

Cutoff
Large Reduced
Spring
Actuator Pressure
Margin
Spring Case Swashplate
Drain
Passage
Load
Sensing
Signal

Drive
Shaft
Flow
Compensator
Spool

Small Actuator
Pressure and Bias Spring
Compensator Signal Passage
Spool Piston and
to Large Actuator
Barrel Assembly
 D8T PUMP AND COMPENSATOR OPERATION
CONSTANT FLOW

Pump
Output

Cutoff
Large Reduced
Spring
Actuator Pressure
Margin
Spring Case Swashplate
Drain
Passage
Load
Sensing
Signal

Drive
Shaft
Flow
Compensator
Spool
Small Actuator
Pressure and Bias Spring
Compensator Signal Passage
Spool Piston and
to Large Actuator
Barrel Assembly
 D8T PUMP AND COMPENSATOR OPERATION
DESTROKING

Pump
Output

Cutoff
Large Increased
Spring
Actuator Pressure
Margin
Spring Case Swashplate
Drain
Passage
Load
Sensing
Signal

Drive
Shaft
Flow
Compensator
Spool

Small Actuator
Pressure and Bias Spring
Compensator Signal Passage
Spool Piston and
to Large Actuator
Barrel Assembly
 D8T PUMP AND COMPENSATOR OPERATION
HIGH PRESSURE STALL

Pump
Output
Cutoff
Large Increased
Spring
Actuator Pressure
Margin
Spring Case Swashplate
Drain
Passage
Load
Sensing
Signal

Drive
Shaft
Flow
Compensator
Spool
Small Actuator
Pressure and Bias Spring
Compensator Signal Passage
Spool Piston and
to Large Actuator
Barrel Assembly
 D8T BLADE LIFT CONTROL VALVE
BLADE HOLD

Makeup
Main Rod End Head End Valve
Spool Signal
Cent ering Chamber
Spring Pilot
Chamber To Tank
Pilot Supply
Float Pilot
Boost
Signal From Blade
Pilot Supply Tilt Valve
To Tank

Solenoid
Valve Pump Supply Flow To Pump
Control Compensator
Valve Valve
Load Check Valve
 SOLENOID CONTROLLED PILOT VALVE OPERATION
Solenoid De-Energized Solenoid Energized

Pin
Spring

Return to Tank Return to Tank

Pilot Supply Pressure Pilot Supply Pressure

Pilot Valve
From Chamber at End To Chamber at End Spool
of Implement of Implement
Control Valve Spool Control Valve Spool
 D8T BLADE LIFT CONTROL VALVE
BLADE RAISE

Makeup
Rod End Head End Valve
Signal
Chamber
Pilot
Hole Chamber To Tank
Pilot Supply
Float Pilot
Boost
Signal From Blade
Pilot Supply Tilt Valve
To Tank
Main Valve
Spool

Solenoid
Valve Flow To Pump
Pump Supply
Control Compensator
Valve Valve
Load Check Valve
 D8T BLADE LIFT CONTROL VALVE
BLADE FLOAT

Makeup
Rod End Head End Valve
Signal
Pilot Chamber
Chamber
To Tank
Pilot Supply
Float Pilot
Boost
Signal From Blade
Pilot Supply Tilt Valve
To Tank

Solenoid
Valve Pump Supply Flow To Pump
Control Compensator
Valve Valve
Load Check Valve
 D8T TILT CONTROL VALVE
BLADE TILT RIGHT - SINGLE TILT

Rod End Head End

To Tank
Pilot Supply

From Ripper
Lift Valve

Pilot Supply
To Tank

Pump Supply Flow To Pump

Control Compensator
Valve Valve
Load Check Valve
 D8T RIPPER LIFT CONTROL VALVE
RIPPER RAISE

Makeup Head Rod

Valve End End

To Tank
Pilot Supply

From Ripper
Tip Valve

Pilot Supply
To Tank

Pump Supply Flow To Pump

Control Compensator
Load Check Valve Valve Valve
 D8T DUAL TILT VALVE
DUAL TILT RIGHT

From Tilt Left Tilt To Rod End

Control Valve Cylinder

Right Tilt To Head End

Cylinder

To Tilt
Control Valve
Pilot Supply From
Steering Charge Pump

Tilt Coil From

Trigger Switch

Pitch Coil From

Thumb Switch
 D8T DUAL TILT VALVE
SINGLE TILT RIGHT

From Tilt Left Tilt To Rod End

Control Valve Cylinder

Right Tilt To Head End

Cylinder

To Tilt
Control Valve
Pilot Supply From
Steering Charge Pump

Tilt Coil From

Trigger Switch

Pitch Coil From

Thumb Switch
 D8T DUAL TILT VALVE
BLADE PITCH FORWARD

From Tilt Left Tilt To Rod End

Control Valve Cylinder

Right Tilt To Head End

Cylinder

To Tilt
Control Valve
Pilot Supply From
Steering Charge Pump

Tilt Coil From

Trigger Switch

Pitch Coil From

Thumb Switch
 QUICK-DROP VALVE

To Rod End

To
Implement Dozer Lift
Control Cylinders
Valve
To Head End
Quick-drop Valve
QUICK-DROP VALVE
HOLD

To Left Cylinder To Right Cylinder

Head End Head End

To Left Cylinder To Right Cylinder

Rod End Rod End
Passage to
Plunger End
Plunger
Valve Spool

Cover
Cover

Orifice Sleeve Passage to

To/From Lift Control Valve
Spool End
 QUICK-DROP VALVE
DOZER RAISE

From Left Cylinder From Right Cylinder

Head End Head End

To Left Cylinder To Right Cylinder

Rod End Rod End
Passage to
Plunger End
Plunger
Valve Spool

Cover
Cover

Orifice Sleeve Passage to

To/From Lift Control Valve Spool End
 QUICK-DROP VALVE
DOZER LOWER

To Left Cylinder To Right Cylinder

Head End Head End

From Left Cylinder From Right Cylinder

Rod End Rod End
Passage to
Plunger End
Plunger
Valve Spool

Cover
Cover

Orifice Sleeve Passage to

To/From Lift Control Valve
Spool End
QUICK-DROP VALVE
QUICK-DROP

To Left Cylinder To Right Cylinder

Head End Head End

From Left Cylinder From Right Cylinder

Rod End Rod End
Passage to
Plunger End
Plunger
Valve Spool

Cover
Cover

Orifice Sleeve Passage to

To/From Lift Control Valve Spool End
QUICK-DROP VALVE
DOZER LOWER
WITH DOWN PRESSURE

To Left Cylinder To Right Cylinder

Head End Head End

From Left Cylinder From Right Cylinder

Rod End Rod End
Passage to
Plunger End
Plunger
Valve Spool

Cover
Cover

Orifice Sleeve Passage to

To/From Lift Control Valve
Spool End
 CATERPILLAR MONITORING AND DISPLAY SYSTEM COMPONENTS
D8 T TRACK-TYPE TRACTOR

+
Key St art
Swit ch
Power
Implement J2 J1 J2 J1
Engine J2 J1

ECM
Train
ECM
ECM
CAN A
Dat a Link (
At t achment s )
Navigat or / CTCT

Product
CAN A Dat a Link
Link

CAT Dat a Link

15 20
AUTO

10 25
AUTO

X1 0 0
5 n/ min 30

0 35

2 .3 1F

Dynamic CAN C 1 3 2 .1

Inclination Dat a Link Inst rument

Sensor CAN B Advisor
Clust er Comm
Dat a Link
Adapt er II

Fuel Level Sender

Rear
Act ion Lamp
Act ion Alarm ET
Alt ernat or
( R-Terminal)
 D8T ENGINE ELECTRICAL SYSTEM COMPONENTS
C15 ACERT ENGINE
Pre-lube
J2 J1 J2 J1 Relay
Implement Engine
ECM ECM

CAN A Data Link

CAN A Data Link
CAT Data Link Advisor
CAT Data Link

Hydraulic Key Start Secondary Fuel

Switch Filter Bypass Switch Injector No.1
Oil Temperature
Sensor Coolant Flow Switch
Intake Air Injector No.2
Pressure Sensor
Coolant Temp. Sensor Injector No.3
Intake Manifold Temp. Sensor
Fuel Pressure Sensor Injector No.4
Engine Oil Pressure Sensor
Injector No.5
High/Low Idle Switch
Decelerator Position Sensor Injector No.6
Fuel Temp. Sensor
Fan Pump
Cam Speed/Timing Sensor
Control Solenoid
Turbo Inlet
Pressure Sensor
Crank Speed/Timing Sensor Ether Aid Solenoid
Demand Fan Pump
Crank W/O Inject Plug Pressure Sensor Fan Bypass Solenoid
Atmospheric (Attachment)
Pressure Sensor Fan Reversing
Timing Calibration Connector Valve Solenoid
Reversing Fan Switch
(Attachment)
(Attachment)
INPUT COMPONENTS OUTPUT COMPONENTS
 D8T POWER TRAIN ELECTRICAL SYSTEM

J2 J1 Power Train J2 J1
Engine
ECM ECM

CAN A Data Link

CAT Data Link CAT Data Link Advisor

Transmission Reverse Clutch

Transmission Output Service Brake (Solenoid No. 1)
Key Start Switch Speed Sensor No.1 Position Sensor Transmission Forward Clutch
(Solenoid No. 2)
Trans. Charge Filter Secondary
Transmission Output Transmission Third Gear Clutch
Bypass Switch Brake Switch
Speed Sensor No.2 (Solenoid No. 3)
Torque Conv. Charge AutoShift Transmission Second Gear Clutch
Filter Bypass Switch Torque Converter Switch (Solenoid No. 4)
Output Speed Sensor Transmission First Gear Clutch
Steering Charge Filter Auto
Steering Motor (Solenoid No. 5)
Bypass Switch Kickdown
Speed/Direction Switch Left EH Steering Pump Solenoid Valve
Torque Converter Sensor
Oil Temp. Sensor
(3) Steering Lever Right EH Steering Pump Solenoid Valve
Trans. Oil Temp. Position Sensors
Forward Switch
Sensor (Sump) Service Brake Solenoid Valve
F-N-R
Trans. Lube Oil Temp. Position Sensor
Reverse Switch Secondary Brake Solenoid Valve
Sensor (D9T Only)
Upshift
Steering Pump Parking Brake Switch Parking Brake Solenoid Valve
Charge Pressure Sensor Switch
Downshift
Switch Priority Valve Solenoid
Steering Control Lever

Primary (Crank) Engine Backup Alarm

Harness Code Plug /Location Code
Speed/Timing Sensor
INPUT COMPONENTS OUTPUT COMPONENTS
 D8T IMPLEMENT HYDRAULICS ELECTRICAL SYSTEM

J2 J1 J2 J1
Power Train Implement
ECM Hydraulics
ECM

CAT Data Link

CAT Data Link Advisor
CAN A Data Link CAN A Data Link

Blade Raise/Lower Implement Pump Blade

Position Sensor Key Start Switch Blade Raise
Pressure Sensor Tilt Right
(Forward/Rearward) Solenoid
Solenoid
Implement Hydraulic Oil
Blade Tilt Lockout Switch Temp. Sensor Blade
Position Sensor Blade Lower
Auto Blade Tilt Left
(Left/Right) Harness Code Plug Solenoid
Assist Switch Solenoid
Location Code
Blade Mode (Attachment)
Blade Control Dual/Single Tilt
Select Switch Ground Speed Shank In
Lever Auto Carry Switch Solenoid
(Left Push-Button) Radar Solenoid
Torque Converter (Attachment) (Attachment)
(Attachment)
Output Speed Blade Manual
Sensor Dynamic Inclination Lift Cylinder Dual Tilt Pitch
Select Switch Shank Out
Sensor (Attachment) Position Sensor Solenoid
(Right Push-Button) Solenoid
(Attachment) (Attachment)
Dual/Single Tilt Toggle Ripper Tip In/Out Ripper Auto Stow
Trigger Switch Position Sensor Switch Quick-Drop Ripper Raise
(Control Lever) Solenoid Solenoid
Blade Pitch/Angle (D9T Only)
Ripper Raise/Lower Ripper Control
Position Sensor
Position Sensor Handle Implement
(Thumb Switch) Ripper Lower
(Control Lever) Shutoff
Solenoid
Solenoid

INPUT COMPONENTS OUTPUT COMPONENTS