3HAW050008600 FlexLean Cable Harness Drawings 2013-V1

Copyright
The information in this documents is subject to change without notice and should not be construed as a commitment by ABB.
ABB assumes no responsibility for any errors that may appear in this documents.
Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any kind of guarantee
or warranty by ABB for losses,damages to persons or property, fitmess for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising fron use of this document.
This document and parts thereof must not be reproduced or copied without ABB's written permission,
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© Copyright ABB All Right Reserved.
ABB China Ltd.Corp

CNAUS Robotics
SHANGHAI CHINA
Page 1
RESP ONSIBLE DEP ARTMANT : RS/BIW

TITLE DESCRIPTION STATUS: APPROVED PAGE
PREP ARE BY : N.CAO DA TE :2011-10-10
AP PROVE BY : A.STAPE LBERG DA TE :2011-10-10

FlexLean Cable Harness Drawing Copyright Page DOCUMENT NO : 3HAW050008600 REV: 000 1 OF 5
Table of Content
New Drawing Number Revisio n OLD Drawing Number Descriptio n A pplication Length New SA P Number
1p
1 3HA W050008601 3 / CP /CS Cable Extension for ID Dresspack Fo r ID Ro bo t
10p 3HA W050008601
2 3HA W050008602 2 / Water P ipe Extensio n fo r ID Dresspack Fo r ID Ro bo t N/A 3HA W050008602
3 3HA W050008603 3 / Weld P ower Cable Extensio n fo r ID Dresspack Fo r ID Ro bo t N/A 3HA W050008603
1 3HA W050008604
4 3HA W050008604 6 9501-00-04-08-xx SM B B OX 1A XIS M 2008 SM B Bo x
10 3HA W050008604
1 3HA W050008605
5 3HA W050008605 6 9501-00-52-08-xx SM B B OX 3 A XIS M 2008 SM B Bo x
10 3HA W050008605
1 3HA W050008606
6 3HA W050008606 6 9501-00-06-08-xx SM B B OX 6 A XIS M 2008 SM B Bo x
10 3HA W050008606
7 3HA W050008607 3 9501-00-53-08-xx PTC Shunts M 2008 Fo r SM B Bo x N/A 3HA W050008607
5m 3HA W050008608-005
8 3HA W050008608 2 9501-01-14-08-xx 1M oto r M ovement Track M 2008 M ovement Cable 10m 3HA W050008608-010
15m 3HA W050008608-015
5m 3HA W050008609-005
9 3HA W050008609 2 9501-01-17-08-xx 1Reso lver M o vement Track M 2008 M ovement Cable 10m 3HA W050008609-010
15m 3HA W050008609-015
5m 3HA W050008610-005
10 3HA W050008610 3 9501-13-19-xx-xx Limit switch 1positio n M ovement Cable 10m 3HA W050008610-010
15m 3HA W050008610-015
5m 3HA W050008611-005
11 3HA W050008611 3 9501-13-43-xx-xx Limit switch 4 po sitio ns M ovement Cable 10m 3HA W050008611-010
15m 3HA W050008611-015
5m 3HA W050008612-005
12 3HA W050008612 2 9501-00-07-08-xx 6 Reso lvers Static XS41-2 Static Cable 10m 3HA W050008612-010
15m 3HA W050008612-015
5m 3HA W050008613-005
13 3HA W050008613 2 9501-16-13-08-xx 1M oto r Static XP 7 400-600V M 2008 Static Cable 10m 3HA W050008613-010
15m 3HA W050008613-015
5m 3HA W050008614-005
14 3HA W050008614 3 9501-16-51-08-xx 3 M oto rs Static XP 7 400-600V M 2008 Static Cable 10m 3HA W050008614-010
15m 3HA W050008614-015
5m 3HA W050008615-005
15 3HA W050008615 2 9501-14-10-08-xx 6 M oto rs Static XP 1600V M 2008 Static Cable 10m 3HA W050008615-010
15m 3HA W050008615-015
5m 3HA W050008616-005
16 3HA W050008616 2 9501-15-10-08-xx 6 M oto rs Static XP 1400V M 2008 Static Cable 10m 3HA W050008616-010
15m 3HA W050008616-015
5m 3HA W050008617-005
17 3HA W050008617 3 9501-05-11-08-xx Extension IRB 1600 IRB2400 mo to rs Normal P ro tection Fo r Robo t On Track 10m 3HA W050008617-010
15m 3HA W050008617-015
5m 3HA W050008618-005
18 3HA W050008618 2 9501-05-39-08-xx Extension IRB 2400 P ositio n switch Fo r Robo t On Track 10m 3HA W050008618-010
15m 3HA W050008618-015
Page 2


FlexLean Cable Harness Drawing Content DOCUMENT NO : 3HAW050008600 REV: 000 2 OF 5
Table of Content
5m 3HA W050008619-005
19 3HA W050008619 3 9501-05-73-08-xx Extension IRB 2400 CP_CS Fo r Robo t On Track 10m 3HA W050008619-010
15m 3HA W050008619-015
5m 3HA W050008620-005
20 3HA W050008620 3 9501-06-11-08-xx Extension IRB 6600-7600 mo to rs M 2008 Fo r Robo t On Track 10m 3HA W050008620-010
15m 3HA W050008620-015
5m 3HA W050008621-005
21 3HA W050008621 4 9501-18-08-08-xx Extension IRB 2400-4400-6600-7600 signals Fo r Robo t On Track 10m 3HA W050008621-010
15m 3HA W050008621-015
5m 3HA W050008622-005
22 3HA W050008622 3 9501-19-11-08-xx Extension IRB 4400 moto rs Fo r Robo t On Track 10m 3HA W050008622-010
15m 3HA W050008622-015
5m 3HA W050008623-005
23 3HA W050008623 2 9501-00-08-08-xx 6 Reso lvers M ovement XS41-2 M ovement Cable 10m 3HA W050008623-010
15m 3HA W050008623-015
5m 3HA W050008624-005
24 3HA W050008624 2 9501-00-13-08-xx 1M oto r Static or Extension M 2008 Special A pplication 10m 3HA W050008624-010
15m 3HA W050008624-015
5m 3HA W050008625-005
25 3HA W050008625 2 9501-00-16-08-xx 1Reso lver Static M 2008 Special A pplication 10m 3HA W050008625-010
15m 3HA W050008625-015
5m 3HA W050008626-005
26 3HA W050008626 3 9501-00-56-08-xx M o vement Cable 66-7600 CP_CS IO & DeviceNet Special A pplication 10m 3HA W050008626-010
15m 3HA W050008626-015
5m 3HA W050008627-005
27 3HA W050008627 2 9501-03-13-08-xx 1M oto r Static IRP LP _T M 2008 Special A pplication 10m 3HA W050008627-010
15m 3HA W050008627-015
5m 3HA W050008628-005
28 3HA W050008628 2 9501-10-38-xx-xx Welding P o wer Track Special A pplication 10m 3HA W050008628-010
15m 3HA W050008628-015
5m 3HA W050008629-005
29 3HA W050008629 2 9501-10-40-xx-xx Air and Water Pipes DN12 Track Special A pplication 10m 3HA W050008629-010
15m 3HA W050008629-015
5m 3HA W050008630-005
30 3HA W050008630 3 9501-10-70-08-xx M o vement Cable 66-7600 CP_CS P ro fibus Track Special A pplication 10m 3HA W050008630-010
15m 3HA W050008630-015
5m 3HA W050008631-005
31 3HA W050008631 2 9501-11-67-08-xx 1M oto r Electrical Spot Gun M 2008 Special A pplication 10m 3HA W050008631-010
15m 3HA W050008631-015
5m 3HA W050008632-005
32 3HA W050008632 2 9501-13-42-xx-xx DN16 A ir pipe for too ling Special A pplication 10m 3HA W050008632-010
15m 3HA W050008632-015
Page 3


Table of Content
5m 3HA W050008633-005
33 3HA W050008633 2 9501-13-44-xx-xx Po wer supply 24v output & com Special A pplication 10m 3HA W050008633-010
15m 3HA W050008633-015
5m 3HA W050008634-005
34 3HA W050008634 2 9501-15-11-08-xx 6 M oto rs mo vement 400v M 2008 M ovement Cable 10m 3HA W050008634-010
15m 3HA W050008634-015
5m 3HA W050008635-005
35 3HA W050008635 3 9501-17-13-08-xx 1M oto r Static XP 7 M 2008 No SM B Special A pplication 10m 3HA W050008635-010
15m 3HA W050008635-015
5m 3HA W050008636-005
36 3HA W050008636 2 9501-17-16-08-xx 1Reso lver Static M 2008 No SM B Special A pplication 10m 3HA W050008636-010
15m 3HA W050008636-015
1.2m 3HA W050008637-001
5m 3HA W050008637-005
37 3HA W050008637 5 9501-17-58-08-xx 1Reso lver Track M 2008 No SM B Special A pplication
10m 3HA W050008637-010
15m 3HA W050008637-015
5m 3HA W050008638-005
38 3HA W050008638 2 9501-20-69-08-xx Air pipe DN12 for Handling ro bo t Special A pplication 10m 3HA W050008638-010
15m 3HA W050008638-015
39 3HA W050008639 3 W060005802_A_El Cable Harness fo r FlexGun AB B M ortor Special A pplication 3HA W050008639
5m 3HA W050008640-005
40 3HA W050008640 4 M &R Cable Conncted B etween SM B Bo x And FlexGun Special A pplication 10m 3HA W050008640-010
15m 3HA W050008640-015
5m 3HA W050008641-005
41 3HA W050008641 5 Extension signals Bayonet Connector IRB 1400-1600-2600-4600 Fo r Robo t On Track 10m 3HA W050008641-010
15m 3HA W050008641-015
5m 3HA W050008642-005
42 3HA W050008642 2 7th Axis Siemens M o to r Po wer XP 7 Special A pplication 10m 3HA W050008642-010
15m 3HA W050008642-015
5m 3HA W050008643-005
43 3HA W050008643 2 7th Axis Siemens M o to r Reso lver R3.FB 7 Special A pplication 10m 3HA W050008643-010
15m 3HA W050008643-015
5m 3HA W050008644-005
44 3HA W050008644 1 9501-13-13-47-xx PE To o ling Special A pplication 10m 3HA W050008644-010
15m 3HA W050008644-015
1 3HA W050008651
45 3HA W050008651 0 / SM B B OX 6 A XIS M 2011 SM B Bo x
10 3HA W050008651
5m 3HA W050008652-005
46 3HA W050008652 0 / Extension IRB 1600 IRB2400 mo to rs Foundary & Wash P ro ectio n Fo r Robo t On Track 10m 3HA W050008652-010
15m 3HA W050008652-015
47 3HA W050008653 2 / Cable Harness fo r FlexGun TA M A GA WA M o rto r Special A pplication 3HA W050008653
5m 3HA W050008654-005
48 3HA W050008654 0 / Limit switch 2 po sitio n M ovement Cable 10m 3HA W050008654-010
15m 3HA W050008654-015
Page 4


Table of Content
49 3HA W050008655 1 9501-24-92-09-00 FlexGun Extend Harness Fro m To o lChanger to Gun Special A pplication 3HA W050008655
50 3HA W050008656 0 FlexGun Extend Harness Fro m Ro bot DressP ack to To olChanger Special A pplication 3HA W050008656
51 3HA W050008657 0 Extend Water Pipes Fro m Too lChange to Gun Special A pplication 3HA W050008657
52 3HA W050008658 4 FlexGun Harness Fo r Tamagawa M oto r fo r IRB6640 Dresspack LeanID Special A pplication 3HA W050008658
53 3HA WL000219 3 PLP Internal cable A xis 1Length 400mm_ILM E Special A pplication 3HA WL000219
54 3HA WL000220 3 PLP Internal cable A xis 2 Length 300mm_ILM E Special A pplication 3HA WL000220
56 3HA WL000223 4 PLP Internal cable A xis 1Length 300mm_ILM E Special A pplication 3HA WL000223
58 3HA WL000228 1 PLP Internal cable A xis 1Length 400mm_Harting Special A pplication 3HA WL000228
59 3HA WL000229 1 PLP Internal cable A xis 2 Length 300mm_Harting Special A pplication 3HA WL000229
61 3HA WL000231 1 PLP Internal cable A xis 1Length 300mm_Harting Special A pplication 3HA WL000231
Page 5

TITLE STATUS: APPROVED PAGE

FlexLean Cable Harness Drawing DOCUMENT NO : 3HAW050008600 REV: 000 5 OF 5
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Reproduction, use or disclosure to third parties without express authority is srictly forbidden. Copyright ABB
Project Discription Extension CP/CS Cable Dor ID DressPack

We reserve all rights in this document and in the information contained therein
Document Number 3HAW050008601-xxx

Revision 003
Number of pages 11
1
Status: 2011-10-10 =
Extension CP/CS Cable Dor ID DressPack
Title page / cover sheet
Approved +
Respsonsible Department: RS / BIW Document no. Rev.Ind Page 0
Prepare by, Date N,Cao 2011-10-24 Approve by, Date A,Stapelberg 2011-10-10 Replacement of Replaced by 3HAW050008601-xxx 003 Total Page 11
0 1 2 3 4 5 6 7 8 9
Supplementary Document Doc Type Document Description

Technical Provisions TP 3HAB8053-1 Barcodes
Technical Provisions TP 3HAB8053-1 Manufact Moving Cable
∅14.5
W1
W2 W3 ID Dresspack Connector
∅7.0 ∅8.0 a
a
FlexGun Connector
10
11
8
9
7
12
6
4
3
1
2
5
GUN ID.DressPack
24
23
22
21
20
19
25
18
3HAW050008601 0.75M
17
16
15
14
13
12
11
10
9
8
1
7
6
5
4
3
2
0.75M
5
8
7
6
3
1
4
2
0.75M
d
d
A 5
52
42 7
71
8 61
51 8 4
C
10 32 6
4
41 3
22 5
3 31
9 7
12 4
21
8 02 3
2 6 2
11
1 91 2 1
A 81
1 01 5
C
9
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
ID DressPack
Connector
ID_DP
ID Dresspack
Connector
PE PE PE PE
-c -b -a -d
3 2 1 4 13 15 11 12 18 19 21 20 23 22 24 25 14 16 17
-W1 1-U 2-V 3-W Y/G 5 6 7 8 SH -W2 1-BN 1-WH 2-GN 2-YE 3-GY 3-PK SH -W3 1-BN 1-WH 2-GN 2-YE 3-GY 3-PK SH
GUN
FlexGun PE PE PE PE
Connector
1 2 3 4 13 15 11 12 18 19 21 20 23 22 24 25 14 16 17
-C -B -A
FlexGun
Connector
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension Water Pipe DN12 For ID DressPack


Revision 002
Number of pages 7
1
Status: 2011-10-10 =
Extension Water Pipe DN12 For ID DressPack
Approved +
0 1 2 3 4 5 6 7 8 9

600mm
Water IN 3HAW050008602 Water IN

ROBOT Side Water OUT1 3HAW050008602 Water OUT1

GUN Side
Water OUT2 3HAW050008602 Water OUT2
SAP NUMBER Length

3HAW050008602 0.6M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Robot Side Robot Side Robot Side

Water IN Water OUT1 Water OUT2
-R1_WATERIN -R1_WATEROUT1 -R1_WATEROUT2

Robot Side Robot Side Robot Side
-W1 -W2 -W3
-GUN_WATERIN -GUN_WATEROUT1 -GUN_WATEROUT2

Gun Side Gun Side Gun Side
Connector Connector Connector
Gun Side Gun Side Gun Side

2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Welding Power Cable Dor ID DressPack

R1.WELD - FlexGUN

Revision 003
Number of pages 8
1
Status: 2011-10-10 =
Welding Power Cable Dor ID DressPack
R1.WELD - FlexGUN Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

R1.WELD 3HAW050008603
∅13 ∅13
∅13
∅13 ∅13 ∅13
It is sometimes necessary that the cables enter from the right or left side.
This depends on how the gun is mounted on the robot
Thus DO NOT crimp the cables, leave these part separate for assembly on site
V U
b PE a
1 3
Status: 2011-10-10 =
R1.WELD - FlexGUN Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Manipulator
Welding Connector
-R1_WELD
Manipulator Side
Connector U V PE
-W1
0.75 m 1-BK 2-BK Y/G
-GUN
FlexGun
Weld Power
Connector
U V PE
FlexGun
Weld Power
Connector
2 4
Status: 2011-10-10 =
R1.WELD - FlexGUN Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription SMB Box For 1 Axis M2008

Document Number 3HAW050008604

Revision 006
Number of pages 16
1
Status: 2012-6-1 =
SMB Box For 1 Axis M2008
Approved +
Respsonsible Department: RS/BIW Document no. Rev.Ind Page 0
Prepare by, Date N,Cao 2012-5-31 Approve by, Date A,Stapelberg 2012-6-1 Replacement of Replaced by 3HAW050008604 006 Total Page 16
0 1 2 3 4 5 6 7 8 9
XP
SMB Box
Main Power 14 2 25 1 15 24 3 16 5 27 4 17 26 37 18 7 29 6 19 28 8 20 10 31 9 21 30 11 22 13 33 12 23 32 46 42 40 44 38 41 43 39 34 35 36 45
Connector
BN BN WH RD BU
0.5 0.5 0.5 0.5 0.5
12 14
-S1
-PTC
-0VPTC
11
Release PB BN
0.5
3.0 /
3.0 /
-XTM 1 2
-V1
Tyristor
-BOX
5 6 1 2 3 G/Y
-W1 0.75 0.75 2.5 2.5 2.5 2.5
6 4 1 5 2 PE
-MP1
Axis 1
Motor Power
Connector
1 3
Status: 2012-6-1 =
Power
Approved +
0 1 2 3 4 5 6 7 8 9
-XS
SMB Box
Signal Connector 9 5 8 4 3 7 6 2
+
-W21 1BN 1WH 2GN 2YE 3GY 3PK 4BU 4RD
-B1
-
Battery
-X1
+BATT
0VBAT
SD1-N
SD0-N
+24V
SD1
SD0
DSub9
0V
Female 9 5 8 4 3 7 6 2 -X3 2 1
-SMB
Serial
Measurment -X1 9 5 8 4 3 7 6 2 1 -X3 2 1
Board
Node7 Node1 Node2 Node3 Node4 Node5 Node6

4 16 5 17 7 19 1 9 21 10 22 8 20 2 14 3 15 6 18 11 23 12 24 13 25
-X4 5 12 4 11 2 9 1 7 14 6 13 3 10 -X2 -X5 2 14 3 15 6 18 1 4 16 5 17 7 19 9 21 10 22 8 20 11 23 12 24 13 25
-X4
DSub15
Male 5 12 4 11 2 9 1 7 14 6 13 3 10
GND
X7
0V X7
Y7
0V Y7
0V EXC2
EXC2
X1
0V X1
Y1
0V Y1
0V EXC1
EXC1
Y/G
0.5
0VPTC / 2.8
-PTC / 2.8
-XTP 1 2 PE
-W11 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH

0VPTC
PTC
R2
R1
PE
S1
S3
S4
S2
7 8 1 2 3 4 6 5 E
-MR1
Axis 1
Motor Resolver
Connector
2 4
Status: 2012-6-1 =
Signal
Approved +
0 1 2 3 4 5 6 7 8 9

XP
1
XS
13 12 11 10 9 8 7 6 5 4 3 2 1 8 9 1
7 2
23 22 21 20 19 18 17 16 15 14
12 E 10
6 3
4
11
33 32 31 30 29 28 27 26 25 24 5
46 45 44 43 42 41 40 39 38 37 36 35 34
46
Brake
Sireal Number
S1 3HAW050008604
SMB
X2 X5
B1
1 2 1 2 E E
XTM
XTP
X4
X1
X3
XP1 XL1 Pin9

PE
1 9 8
2 10 12 7
E
3 6
11
4
5
3 4.a
Status: 2012-6-1 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover


Revision 006
Number of pages 21
1
Status: 2012-6-1 =
Approved +
0 1 2 3 4 5 6 7 8 9
XP
SMB Box
Main Power 14 2 25 1 15 24 3 16 5 27 4 17 26 37 18 7 29 6 19 28 8 20 10 31 9 21 30 11 22 13 33 12 23 32 46 42 40 44 38 41 43 39 34 35 36 45
Connector
BN BN WH BN BN WH BN BN WH RD BU
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
12 14 12 14 12 14
-S1 -S2 -S3
-PTC
-0VPTC
11 11 11
Release PB BN Release PB BN Release PB BN
0.5 0.5 0.5
3.0 /
3.3 /
-XTM 1 2 3 4 5 6
-V1 -V2 -V3

Tyristor Tyristor Tyristor
-BOX
5 6 1 2 3 G/Y
-W1 0.75 0.75 2.5 2.5 2.5 2.5 -W2 5 6 1 2 3 G/Y -W3 5 6 1 2 3 G/Y
6 4 1 5 2 PE 6 4 1 5 2 PE 6 4 1 5 2 PE
-MP1 -MP2 -MP3
Axis 1 Axis 2 Axis 3

Motor Power Motor Power Motor Power
1 3
Status: 2012-6-1 =
Power
Approved +
0 1 2 3 4 5 6 7 8 9
-XS
SMB Box
+
-B1
-
Battery
-X1
+BATT
0VBAT
SD1-N
SD0-N
+24V
SD1
SD0
DSub9
0V
Female 9 5 8 4 3 7 6 2 -X3 2 1
-SMB
Serial
Measurment -X1 9 5 8 4 3 7 6 2 1 -X3 2 1
Board

4 16 5 17 7 19 1 9 21 10 22 8 20 2 14 3 15 6 18 11 23 12 24 13 25
-X4 5 12 4 11 2 9 1 7 14 6 13 3 10 -X2 -X5 2 14 3 15 6 18 1 4 16 5 17 7 19 9 21 10 22 8 20 11 23 12 24 13 25
-X4 -X2
DSub15 DSub25
Male 5 12 4 11 2 9 1 7 14 6 13 3 10 Female 4 16 5 17 7 19 1 9 21 10 22 8 20 2 14 3 15 6 18 11 23 12 24 13 25
GND
GND
X7
0V X7
Y7
0V Y7
0V EXC2
EXC2
X1
0V X1
Y1
0V Y1
0V EXC1
EXC1
X2
0V X2
Y2
0V Y2
0V EXC1
EXC1
X3
0V X3
Y3
0V Y3
0V EXC1
EXC1
Y/G Y/G
0.5 0.5
/ 2.8
-PTC / 2.8
0VPTC
-XTP 1 PE 2 PE 3 4
-W11 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W12 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W13 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH
0VPTC
0VPTC
0VPTC
PTC
PTC
PTC
R2
R1
R2
R1
R2
R1
PE
PE
PE
S1
S3
S4
S2
S1
S3
S4
S2
S1
S3
S4
S2
7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E
-MR1 -MR2 -MR3
Axis 1 Axis 2 Axis 3

Motor Resolver Motor Resolver Motor Resolver
2 4
Status: 2012-6-1 =
Signal
Approved +
0 1 2 3 4 5 6 7 8 9

XP
1
XS
13 12 11 10 9 8 7 6 5 4 3 2 1 8 9 1
7 2
23 22 21 20 19 18 17 16 15 14
12 E 10
6 3
4
11
33 32 31 30 29 28 27 26 25 24 5
46 45 44 43 42 41 40 39 38 37 36 35 34
46
Brake
Sireal Number
S1 S2 S3 3HAW050008605
SMB
X2 X5
B1
1 2 3 4 5 6 1 2 3 4 E E
XTM
XTP
X4
X1
X3
XP1 XP2 XP3 XL1 XL2 XL3 Pin9

PE
1 9 8 1 9 8 1 9 8
2 10 12 7 2 10 12 7 2 10 12 7
E E E
3 6 3 6 3 6
11 11 11
4 4 4
5 5 5
3 4.a
Status: 2012-6-1 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover


Revision 006
Number of pages 28
1
Status: 2012-6-1 =
Approved +
0 1 2 3 4 5 6 7 8 9
XP
SMB Box
Main Power 14 2 25 1 15 24 3 16 5 27 4 17 26 37 18 7 29 6 19 28 8 20 10 31 9 21 30 11 22 13 33 12 23 32 46 42 40 44 38 41 43 39 34 35 36 45
Connector
BN BN WH BN BN WH BN BN WH BN BN WH BN BN WH BN BN WH RD BU
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
12 14 12 14 12 14 12 14 12 14 12 14
-S1 -S2 -S3 -S4 -S5 -S6
-PTC
-0VPTC
11 11 11 11 11 11
Release PB BN Release PB BN Release PB BN Release PB BN Release PB BN Release PB BN
0.5 0.5 0.5 0.5 0.5 0.5
3.0 /
3.8 /
-XTM 1 2 3 4 5 6 7 8 9 10 11 12
-V1 -V2 -V3 -V4 -V5 -V6

Tyristor Tyristor Tyristor Tyristor Tyristor Tyristor
-BOX
5 6 1 2 3 G/Y
-W1 0.75 0.75 2.5 2.5 2.5 2.5 -W2 5 6 1 2 3 G/Y -W3 5 6 1 2 3 G/Y -W4 5 6 1 2 3 G/Y -W5 5 6 1 2 3 G/Y -W6 5 6 1 2 3 G/Y
6 4 1 5 2 PE 6 4 1 5 2 PE 6 4 1 5 2 PE 6 4 1 5 2 PE 6 4 1 5 2 PE 6 4 1 5 2 PE
-MP1 -MP2 -MP3 -MP4 -MP5 -MP6
Axis 1 Axis 2 Axis 3 Axis 4 Axis 5 Axis 6

Motor Power Motor Power Motor Power Motor Power Motor Power Motor Power
Connector Connector Connector Connector Connector Connector
1 3
Status: 2012-6-1 =
Power
Approved +
0 1 2 3 4 5 6 7 8 9
-XS
SMB Box
+
-B1
-
Battery
-X1
+BATT
0VBAT
SD1-N
SD0-N
+24V
SD1
SD0
DSub9
0V
Female 9 5 8 4 3 7 6 2 -X3 2 1
-SMB
Serial
Measurment -X1 9 5 8 4 3 7 6 2 1 -X3 2 1
Board

4 16 5 17 7 19 1 9 21 10 22 8 20 2 14 3 15 6 18 11 23 12 24 13 25
-X4 5 12 4 11 2 9 1 7 14 6 13 3 10 -X2 -X5 2 14 3 15 6 18 1 4 16 5 17 7 19 9 21 10 22 8 20 11 23 12 24 13 25
-X4 -X2 -X5

DSub15 DSub25 DSub25
Male 5 12 4 11 2 9 1 7 14 6 13 3 10 Female 4 16 5 17 7 19 1 9 21 10 22 8 20 2 14 3 15 6 18 11 23 12 24 13 25 Male 2 14 3 15 6 18 1 4 16 5 17 7 19 9 21 10 22 8 20 11 23 12 24 13 25
GND
GND
GND
X7
0V X7
Y7
0V Y7
0V EXC2
EXC2
X1
0V X1
Y1
0V Y1
0V EXC1
EXC1
X2
0V X2
Y2
0V Y2
0V EXC1
EXC1
X3
0V X3
Y3
0V Y3
0V EXC1
EXC1
X4
0V X4
Y4
0V Y4
0VEXC2
EXC2
X5
0V X5
Y5
0V Y5
0V EXC2
EXC2
X6
0V X6
Y6
0V Y6
0V EXC2
EXC2
Y/G Y/G Y/G
0.5 0.5 0.5
0VPTC / 2.8
-PTC / 2.8
-XTP 1 PE 2 PE 3 4 PE 5 6 7
-W11 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W12 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W13 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W14 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W15 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W16 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH
0VPTC
0VPTC
0VPTC
0VPTC
0VPTC
0VPTC
PTC
PTC
PTC
PTC
PTC
PTC
R2
R1
R2
R1
R2
R1
R2
R1
R2
R1
R2
R1
PE
PE
PE
PE
PE
PE
S1
S3
S4
S2
S1
S3
S4
S2
S1
S3
S4
S2
S1
S3
S4
S2
S1
S3
S4
S2
S1
S3
S4
S2
7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E
-MR1 -MR2 -MR3 -MR4 -MR5 -MR6

Motor Resolver Motor Resolver Motor Resolver Motor Resolver Motor Resolver Motor Resolver
2 4
Status: 2012-6-1 =
Signal
Approved +
0 1 2 3 4 5 6 7 8 9

XP
1
XS
13 12 11 10 9 8 7 6 5 4 3 2 1 8 9 1
7 2
23 22 21 20 19 18 17 16 15 14
12 E 10
6 3
4
11
33 32 31 30 29 28 27 26 25 24 5
46 45 44 43 42 41 40 39 38 37 36 35 34
46
Brake
Sireal Number
S1 S2 S3 S4 S5 S6 3HAW050008606
SMB
X2 X5
B1
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 E E E
XTM
XTP
X4
X1
X3

PE
1 9 8 1 9 8 1 9 8
2 10 12 7 2 10 12 7 2 10 12 7
E E E
3 6 3 6 3 6
11 11 11
4 4 4
5 5 5
XP4 XP5 XP6 XL4 XL5 XL6
1 9 8 1 9 8 1 9 8
2 10 12 7 2 10 12 7 2 10 12 7
E E E
3 6 3 6 3 6
11 11 11
4 4 4
5 5 5
3 4.a
Status: 2012-6-1 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription PTC Shunt


Revision 003
Number of pages 6
1
Status: 2011-10-10 =
PTC Shunt
Approved +
0 1 2 3 4 5 6 7 8 9

8 9 1
7 12 10 2
11
6 3
E
5 4
3HAW050008607
1 3
Status: 2011-10-10 =
PTC Shunt
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
SMB Box
Motor
Resolver
-SMB_MR
1 2 3 4 5 6 7 8
PE
2 4
Status: 2011-10-10 =
PTC Shunt
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Track Motor Power FlexCable

SMB.MP-MP

Revision 002
Number of pages 8
1
Status: 2011-10-10 =
Track Motor Power FlexCable
SMB.MP-MP Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

PE
A H G
5 1
B I
MP
F
4
6
2
SMB.MP ADD SAP NUMBER
PE C D E
SAP NUMBER Length

3HAW050008608-005 5M
3HAW050008608-010 10M
3HAW050008608-015 15M
1 3
Status: 2011-10-10 =
SMB.MP-MP Layout
Approved +
0 1 2 3 4 5 6 7 8 9
SMB Box
Power
-SMB_MP
1 5 2 6 4 E
PE
-W1 1 3 2 BK WH Y/G SH
-MP
PE
I F B G H E
Motor Power
2 4
Status: 2011-10-10 =
SMB.MP-MP Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Track Motor Resolver FlexCable

SMB.MR-MR

Revision 002
Number of pages 8
1
Status: 2011-10-10 =
Track Motor Resolver FlexCable
SMB.MR-MR Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

ATTENTION:
The Connector Installation Directoin
MUST PLACED AS Drawing
J
L
H
M
T
S
A
N
A
G
R
P
F
B
E
C
D
PE
8 9 1
7 12 10 2
6
11
3 SMB.MR ADD SAP NUMBER MR
5 E 4
SAP NUMBER Length

3HAW050008609-005 5M
3HAW050008609-010 10M
3HAW050008609-015 15M
1 3
Status: 2011-10-10 =
SMB.MR-MR Layout
Approved +
0 1 2 3 4 5 6 7 8 9
SMB Box
Motor
Resolver
-SMB_MR
1 2 3 4 5 6 7 8
PE
-W1 1-BN 1-GN 2-GY 2-PK WH BN SH
-MR
PE
C D B A F G
Motor Resolver
2 4
Status: 2011-10-10 =
SMB.MR-MR Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription LimitSwitch 1Positon


Revision 003
Number of pages 8
1
Status: 2011-10-10 =
LimitSwitch 1Positon
Approved +
0 1 2 3 4 5 6 7 8 9

XLSF XLSM
50 mm
LS1-PLC ADD SAP NUMBER LS1-PLC
4 1 1 4
3 2 2 3
SAP NUMBER Length
3HAW050008610-005 5M
3HAW050008610-010 10M
3HAW050008610-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
-XLSF
PE
1 2 3 4
-XLSM
1 2 3 4
PE
-W1 1 2 3 4 Y/G
-LS
LimitSwitch Block PE
21 13
1
22 14
LimitSwitch
(Supply By ABB)
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription LimitSwitch 4Positon


Revision 003
Number of pages 8
1
Status: 2011-10-10 =
Approved +
0 1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8
50 mm
SAP NUMBER Length

3HAW050008611-005 5M
3HAW050008611-010 10M
3HAW050008611-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
-XLSF
PE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-XLSM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PE
-W1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Y/G
-LS
4LimitSwitch Block PE
21 13 21 13 21 13 21 13
1 2 3 4
22 14 22 14 22 14 22 14
Limit Switch Block

(Supply By ABB)
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription 6Resolver FlexCable

IRC5 XP2 - SMB.XS

Revision 002
Number of pages 8
1
Status: 2011-10-10 =
6Resolver FlexCable
IRC5 XP2 - SMB.XS Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

SMB BOX SIGNAL
J A 1 9 8
H B
2 10 12 7
XP2/XP41
M
G
K
C
ADD SAP NUMBER SMB.XS 3
11
6
L
E 5
4
F D
E
SAP NUMBER Length

3HAW050008612-005 5M
3HAW050008612-010 10M
3HAW050008612-015 15M
1 3
Status: 2011-10-10 =
6Resolver FlexCable
IRC5 XP2 - SMB.XS Layout
Approved +
0 1 2 3 4 5 6 7 8 9
IRC5 Cabinet
XS2 / XS41
-XP2
A B C D K L E F
PE
-W1 1-BN 1-GN 2-GY 2-PK 3-BU 3-VI WH BN SH
-SMB_XS
PE
9 5 8 4 6 2 3 7
SMB BOX
SIGNAL
2 4
Status: 2011-10-10 =
6Resolver FlexCable
IRC5 XP2 - SMB.XS Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription 1Motor Power StaticCable

IRC5 XP7 to SMB.XP

Revision 002
Number of pages 8
1
Status: 2011-10-10 =
1Motor Power StaticCable
IRC5 XP7 to SMB.XP Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

XP7 ADD SAP NUMBER SMB.XP
SAP NUMBER Length

3HAW050008613-005 5M
3HAW050008613-010 10M
3HAW050008613-015 15M
a b c d e f
a f
7 7
1 1 1
46 45 44 43 42 41 40 39 38 37 36 35 34
8 2 8 2
2
3 9 9
3 3 33 32 31 30 29 28 27 26 25 24
4 10
4
10
4
5 11 5 11 5
23 22 21 20 19 18 17 16 15 14
6 12 6 12 6
13 12 11 10 9 8 7 6 5 4 3 2 1
1 3
Status: 2011-10-10 =
IRC5 XP7 to SMB.XP Layout
Approved +
0 1 2 3 4 5 6 7 8 9
IRC5 Cabinet
XS7
XP7
Main Power
Connector
-a -f -e -b -c -d
1 5 3 8 7 9 1 4 2 3 1 2
BK BK
1 mm² 1 mm²
PE PE
-W1 1 2 3 Y/G 4 5 6 7 8 SH
-SMB_XP
SMB Box PE
Main Power
1 15 24 3 2 14 25 34 35
SMB Box
Main Power
2 4
Status: 2011-10-10 =
IRC5 XP7 to SMB.XP Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover

IRC5 XP7 to SMB.XP

Revision 003
Number of pages 8
1
Status: 2012-4-21 =
IRC5 XP7 to SMB.XP Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

SAP NUMBER Length

3HAW050008614-005 5M
3HAW050008614-010 10M
3HAW050008614-015 15M
a b c d e f
a f
7 7
1 1 1 1 1
46 45 44 43 42 41 40 39 38 37 36 35 34
8 2 8 2
2 2 2
3 3 3 9 9
3 3 33 32 31 30 29 28 27 26 25 24
4 4 4 10
4
10
4
5 5 5 11 5 11 5
23 22 21 20 19 18 17 16 15 14
6 6 6 12 6 12 6
13 12 11 10 9 8 7 6 5 4 3 2 1
1 3
Status: 2012-4-21 =
IRC5 XP7 to SMB.XP Layout
Approved +
0 1 2 3 4 5 6 7 8 9
IRC5 Cabinet
XS7
XP7
Main Power
Connector
-a -f -b -c -d -e
1 5 3 8 7 9 1 4 2 3 1 5 3 1 5 3 1 2
BK BK
1 mm² 1 mm²
PE PE
-W1 1 2 3 Y/G 4 5 6 7 8 9 10 11 12 13 14 SH
-SMB_XP
Y/G Y/G
1 mm² 1 mm² PE
BK BK
1 mm² 1 mm²
BK BK
1 mm² 1 mm²
BK BK
1 mm² 1 mm²
1 15 24 3 2 14 25 4 17 26 37 5 16 27 6 19 28 8 7 18 29 34 35
SMB BOX
Main Power
2 4
Status: 2012-4-21 =
IRC5 XP7 to SMB.XP Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover

IRC5 XP1 to SMB.XP - 32EE 16B to 46EE 24B 500V

Revision 002
Number of pages 8
1
Status: 2011-10-10 =
IRC5 XP1 to SMB.XP - 32EE 16B to 46EE 24B 500V Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

SAP NUMBER Length

3HAW050008615-005 5M
3HAW050008615-010 10M
3HAW050008615-015 15M
24 25 26 27 28 29 30 31 32 46 45 44 43 42 41 40 39 38 37 36 35 34
17 18 19 20 21 22 23
33 32 31 30 29 28 27 26 25 24
10 11 12 13 14 15 16
23 22 21 20 19 18 17 16 15 14
1 2 3 4 5 6 7 8 9
1
13 12 11 10 9 8 7 6 5 4 3 2 1
1 3
Status: 2011-10-10 =
IRC5 XP1 to SMB.XP - 32EE 16B to 46EE 24B 500V Layout
Approved +
0 1 2 3 4 5 6 7 8 9
IRC5 Cabinet
XP1
XP1
Main Power
Connector 17 18 19 11 13 12 1 2 10 23 22 21 20 28 29 3 5 7 9 8 16 27 15
PE PE
-W1 1 2 3 Y/G 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 SH
-SMB_XP Y/G Y/G Y/G Y/G Y/G

1 mm² 1 mm² 1 mm² 1 mm² 1 mm² PE
BK BK BK BK BK
1 mm² 1 mm² 1 mm² 1 mm² 1 mm²
BK BK BK BK BK
1 mm² 1 mm² 1 mm² 1 mm² 1 mm²
BK BK BK BK BK
1 mm² 1 mm² 1 mm² 1 mm² 1 mm²
1 15 24 3 2 14 25 4 17 26 37 5 16 27 6 19 28 8 7 18 29 9 21 30 11 10 20 31 12 23 32 46 13 22 33 38 41 43 39 40 42 44 34 35
SMB BOX
Main Power
2 4
Status: 2011-10-10 =
IRC5 XP1 to SMB.XP - 32EE 16B to 46EE 24B 500V Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover

IRC5 XP1 to SMB XP - 64D 24B to 46EE 24B 500V

Revision 002
Number of pages 8
1
Status: 2011-10-10 =
IRC5 XP1 to SMB XP - 64D 24B to 46EE 24B 500V Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

SAP NUMBER Length

3HAW050008616-005 5M
3HAW050008616-010 10M
3HAW050008616-015 15M
46 45 44 43 42 41 40 39 38 37 36 35 34
33 32 31 30 29 28 27 26 25 24
23 22 21 20 19 18 17 16 15 14
A
13 12 11 10 9 8 7 6 5 4 3 2 1
1 3
Status: 2011-10-10 =
IRC5 XP1 to SMB XP - 64D 24B to 46EE 24B 500V Layout
Approved +
0 1 2 3 4 5 6 7 8 9
IRC5 Cabinet
XP1
XP1
Main Power
Connector A3 A1 A5 B16 B12 B14 A9 A7 A11 B4 B3 B5 B10 B9 B11 A15 A13 B1 B7 B6 B8 C2 C1 D1 D3 D2 D4
BK BK
1 mm² 1 mm²
PE PE
-W1 1 2 3 Y/G 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 SH

1 mm² 1 mm² 1 mm² 1 mm² 1 mm² PE
BK BK BK BK BK
1 mm² 1 mm² 1 mm² 1 mm² 1 mm²
BK BK BK BK BK
1 mm² 1 mm² 1 mm² 1 mm² 1 mm²
BK BK BK BK BK
1 mm² 1 mm² 1 mm² 1 mm² 1 mm²
1 15 24 3 2 14 25 4 17 26 37 5 16 27 6 19 28 8 7 18 29 9 21 30 11 10 20 31 12 23 32 46 13 22 33 38 41 43 39 40 42 44 34 35
SMB BOX
Main Power
2 4
Status: 2011-10-10 =
IRC5 XP1 to SMB XP - 64D 24B to 46EE 24B 500V Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension Power FlexCable IRB2400,IRB1600 With Notrmal Protection


Revision 003
Number of pages 9
1
Status: 2011-10-10 =
Extension Power FlexCable IRB2400,IRB1600 With
Notrmal Protection Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

A A
1 1
J1.R1.MP A DD SA P NUMBER R1.MP
SAP NUMBER Length

3HAW050008617-005 5M
3HAW050008617-010 10M
3HAW050008617-015 15M
1 3
Status: 2011-10-10 =
Extension Power FlexCable IRB2400,IRB1600 With
Notrmal Protection Layout
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension Position FlexCable IRB2400


Revision 002
Number of pages 8
1
Status: 2011-10-10 =
Extension Position FlexCable IRB2400
Approved +
0 1 2 3 4 5 6 7 8 9

A A
P B B P
N C C N
R R
Y S S Y
J1.R1.LS
M D D M
X Z T ADD SAP NUMBER R1.LS T Z X
L E E L
W U U W
K V V K
F F
J G G J
H H
SAP NUMBER Length

3HAW050008618-005 5M
3HAW050008618-010 10M
3HAW050008618-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Track Foot
J1.R1LS
-J1_R1_LS
A B C D E F G H J K L M
PE
-W1 1 2 3 4 5 6 7 8 9 10 11 12 Y/G
-R1_LS
PE
A B C D E F G H J K L M
Manipulator
R1.LS
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension CPCS FlexCable IRB2400 IRB1600 IRB4400


Revision 003
Number of pages 9
1
Status: 2011-10-10 =
Extension CPCS FlexCable IRB2400 IRB1600 IRB4400
Approved +
0 1 2 3 4 5 6 7 8 9

A A
1 1
J1.R1.CP/CS A DD SA P NUMBER R1.CP/CS
J1.R1.CP/CS A DD SA P NUMBER R1.CP/CS
SAP NUMBER Length

3HAW050008619-005 5M
3HAW050008619-010 10M
3HAW050008619-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Track Foot
J1_R1_CPCS
Track Foot
CP/CS Connector A1 B1 C1 D1 A2 B2 C2 D2 A3 B3 C3 D3 B5 C5 D5 A6 B6 C6 D6 A7 B7 C7 D7 A8 B8 C8 D8 A9 B9 C9 D9 A10 B10 C10 D10
PE PE
-W1 -W2
Cable CP 1-WH 1-BN 2-GN 2-YE 3-GY 3-PK 4-BU 4-RD 5-BK 5-VI 6-GY/PK 6-RD/BU SH Cable CS 1-WH 1-BN 2-GN 2-YE 3-GY 3-PK 4-BU 4-RD 5-BK 5-VI 6-GY/PK 6-RD/BU 7-WH/GN 7-BN/GN 8-WH/YE 8-YE/BN 9-WH/GY 9-GY/BN 10-W/PK 10-PK/BN 11-WH/BU 11-BN/BU 12-WH/RD SH
-R1_CPCS
Manipulator PE PE
CP/CS Connector
A1 B1 C1 D1 A2 B2 C2 D2 A3 B3 C3 D3 B5 C5 D5 A6 B6 C6 D6 A7 B7 C7 D7 A8 B8 C8 D8 A9 B9 C9 D9 A10 B10 C10 D10
Manipulator
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension Power FlexCable

IRB2600,IRB4600,IRB66XX,IRB7600

Revision 003
Number of pages 9
1
Status: 2011-10-10 =
Extension Power FlexCable
IRB2600,IRB4600,IRB66XX,IRB7600 Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

46
1 J1.R1.MP
1
24(56)
1(33)
A DD SA P NUMBER R1.MP
24
1
10
17
24
25
17
10
11
18
25
26
3
18
11
12
19
26
27
4
19
12
27
28
60
13
20
28
20
13
29
6
14
21
29
30
7
21
14
15
22
30
31
8
22
15
31
16
23
32
9
32(64)
9(41)

23
16
32
46
SAP NUMBER Length

3HAW050008620-005 5M
3HAW050008620-010 10M
3HAW050008620-015 15M
1 3
Status: 2011-10-10 =
Extension Power FlexCable
IRB2600,IRB4600,IRB66XX,IRB7600 Layout
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension Signal FlexCable IRB2400,4400,6600,7600


Revision 004
Number of pages 8
1
Status: 2011-10-10 =
Extension Signal FlexCable IRB2400,4400,6600,7600
Approved +
0 1 2 3 4 5 6 7 8 9

J A A J
H B B H
K K
G
M
C J1.R1.SMB ADD SAP NUMBER R1.SMB C
M
G
L L
F D D F
E E
Thread Connector Thread Connector
SAP NUMBER Length

3HAW050008621-005 5M
3HAW050008621-010 10M
3HAW050008621-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Track Foot
J1.R1.SMB
-J1_R1_SMB
Track Foot
Signal Connector A B C D E F J K L
BK
0.25 mm²
PE
-W1 1-RD 1-BK 2-BN 2-GN WH BN 3-GY 3-PK 4-BU 4-VI SH
BK
-R1_SMB 0.25 mm²
BK
Manipulator 0.25 mm² PE
Signal Connector
A B C D E F G H J K L
Manipulator
R1.SMB
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension Power FlexCable IRB4400


Revision 003
Number of pages 9
1
Status: 2011-10-10 =
Extension Power FlexCable IRB4400
Approved +
0 1 2 3 4 5 6 7 8 9

46
A A
60
46
SAP NUMBER Length

3HAW050008622-005 5M
3HAW050008622-010 10M
3HAW050008622-015 15M
1 3
Status: 2011-10-10 =
Extension Power FlexCable IRB4400
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension 6Resolver Move Cable

J1.SMB.XS to SMB.XS

Revision 002
Number of pages 8
1
Status: 2011-10-10 =
Extension 6Resolver Move Cable
J1.SMB.XS to SMB.XS Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

8 9 1 1 9 8
7 12 10 2 2 10 12 7
6
11
3
J1.SMB.XS ADD SAP NUMBER SMB.XS 3
11
6
E E 5
5 4 4
SAP NUMBER Length

3HAW050008623-005 5M
3HAW050008623-010 10M
3HAW050008623-015 15M
1 3
Status: 2011-10-10 =
J1.SMB.XS to SMB.XS Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Track Foot
-J1_SMB_XS
9 5 8 4 6 2 3 7
PE
-W1 1-BN 1-GN 2-GY 2-PK 3-BU 3-VI WH BN SH
-SMB_XS
PE
9 5 8 4 6 2 3 7
SMB BOX
SIGNAL
2 4
Status: 2011-10-10 =
J1.SMB.XS to SMB.XS Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension 1 Motor Power FlexCable Track M2008

J1.SMB.MP to SMB.MP

Revision 002
Number of pages 8
1
Status: 2011-10-10 =
Extension 1 Motor Power FlexCable Track M2008
J1.SMB.MP to SMB.MP Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

5 1 1 5
4
6
2
J1.SMB.MP ADD SAP NUMBER SMB.MP 2
6
4
PE PE
SAP NUMBER Length

3HAW050008624-005 5M
3HAW050008624-010 10M
3HAW050008624-015 15M
1 3
Status: 2011-10-10 =
J1.SMB.MP to SMB.MP Layout
Approved +
0 1 2 3 4 5 6 7 8 9
SMB Box
Motor Power
-J1_SMB_MP
1 5 2 6 4 E
PE
-W1 1 3 2 BK WH Y/G SH
-SMB_MP
PE
1 5 2 6 4 E
Extension
Motor Power
2 4
Status: 2011-10-10 =
J1.SMB.MP to SMB.MP Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension 1Resolver FlexCable Track M2008


Revision 002
Number of pages 8
1
Status: 2011-10-10 =
Extension 1Resolver FlexCable Track M2008
Approved +
0 1 2 3 4 5 6 7 8 9
8 9 1
1 9 8
7 12 10 2
2 10 12 7
6
11
3 J1.SMB.MR ADD SAP NUMBER SMB.MR 3
11
6
5 E 4
E
4 5
SAP NUMBER Length

3HAW050008625-005 5M
3HAW050008625-010 10M
3HAW050008625-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
SMB Box
Motor
Resolver
-J1_SMB_MR
SMB Box
1 2 3 4 5 6 7 8
PE
-SMB_MR
PE
1 2 3 4 5 6
Motor Resolver
Extension
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension CPCS-DeviceNet FlexCable

IRB4600 IRB6600 IRB7600

J1.CP/CS - R1.CP/CS

Revision 003
Number of pages 12
1
Extension CPCS-DeviceNet FlexCable Status: 2011-10-10 =
IRB4600 IRB6600 IRB7600
Approved +
Respsonsible Department: RS / BIW J1.CP/CS - R1.CP/CS Document no. Rev.Ind Page 0
0 1 2 3 4 5 6 7 8 9

∅9.5 ∅9.6
W1
W4
W2
∅7.5 W3
∅11.8
a A
A
a
10
11
10
9
9
7
12
3
1
5
2
6
4
3
1
5
W1 W1
24
23
22
21
20
19
19
20
21
22
23
24
25
18
18
25
17
16
15
14
13
12
11
10
1 10
11
12
13
14
15
8 16
17
9
9
W2 W2
8
1
7
6
5
4
3
2
2
3
4
5
6
7
W3 J1.CP/CS ADD SAP NUMBER R1.CP/CS W3
24
23
22
21
20
19
19
20
21
22
23
24
25
18
18
25
17
16
15
14
13
12
11
10
1 10
11
12
13
14
15
8 16
17
9
9
W4 W4
8
1
7
6
5
4
3
2
2
3
4
5
6
7
5
8
7
8
6
3
5
1
4
4
1
D
f
SAP NUMBER Length

3HAW050008626-005 5M
3HAW050008626-010 10M
3HAW050008626-015 15M
1 3
IRB4600 IRB6600 IRB7600
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
CP/CS Connector
J1_CPCS
CP/CS Connector
On Track Foot
PE PE PE PE
-d -a -b -c
1 3 4 6 3 4 5 6 9 10 11 12 1 2 5 6 7 8 9 10 22 23 3 4 11 12 13 14 15 16 18 19 20 21 24 25 16 17 18 19 20 21
10-WH/PK
7-WH/GN
7-WH/GN
10-PK/BN
9-WH/GY
8-WH/YE
7-BN/GN
7-BN/GN
9-GY/BN
6-RD/BU
6-RD/BU
8-YE/BN
6-GY/PK
6-GY/PK
1-WH
1-WH
2-GN
2-GN
4-RD
4-RD
1-BN
1-BN
4-BU
4-BU
3-GY
3-GY
5-BK
5-BK
2-YE
2-YE
3-PK
3-PK
-W1 -W2 -W3 -W4
5-VI
5-VI
SH
SH
1 2 3 4 PE SH 1-RD 1-BK 2-WH 2-BU SH
-R1_CPCS
CP/CS Connector
Manipulator
1 3 4 6 3 4 5 6 9 10 11 12 1 2 5 6 7 8 9 10 22 23 3 4 11 12 13 14 15 16 18 19 20 21 24 25 16 17 18 19 20 21
-D -A -B -C
PE PE PE PE
Manipulator
CP/CS Connector
2 4
IRB4600 IRB6600 IRB7600
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription IRPLP_T Motor Power FlexCable

SMB.MP-IRPLP.MP

Revision 002
Number of pages 9
1
Status: 2011-10-10 =
IRPLP_T Motor Power FlexCable
SMB.MP-IRPLP.MP Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

1 5
5 1
SMB.MP ADD SAP NUMBER IRPLP.MP 2
6
4
6 PE
4 2
PE
IRPLP.MB 1
4
3
SAP NUMBER Length

3HAW050008627-005 5M
3HAW050008627-010 10M
3HAW050008627-015 15M
1 3
Status: 2011-10-10 =
SMB.MP-IRPLP.MP Layout
Approved +
0 1 2 3 4 5 6 7 8 9
SMB Box
Power
-SMB_MP
1 5 2 6 4 E
PE
-W1 1 3 2 Y/G SH -W2 1 2 3 4
-IRPLP_MP -IRPLP_MB
PE
1 5 2 E 1 2 3 4
Motor Power Motor Brake
2 4
Status: 2011-10-10 =
SMB.MP-IRPLP.MP Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension Welding Cable

J1.WELD - R1.WELD

Revision 002
Number of pages 8
1
Status: 2011-10-10 =
Extension Welding Cable
J1.WELD - R1.WELD Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

∅13
∅13 ∅13
U V
V U
J1.WELD A DD SA P NUMBER R1.WELD
a
PE b
b PE a
SAP NUMBER Length

3HAW050008628-005 5M
3HAW050008628-010 10M
3HAW050008628-015 15M
1 3
Status: 2011-10-10 =
J1.WELD - R1.WELD Layout
Approved +
0 1 2 3 4 5 6 7 8 9
TrackFoot
Welding Connector
-J1_WELD
Extension Side
Connector U V PE
-W1 1-BK 2-BK Y/G
-R1_WELD
Manipulator Side
Connector
U V PE
Manipulator
Welding Connector
2 4
Status: 2011-10-10 =
J1.WELD - R1.WELD Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Air & Water Pipe DN12 Track


Revision 002
Number of pages 7
1
Status: 2011-10-10 =
Air & Water Pipe DN12 Track
Approved +
0 1 2 3 4 5 6 7 8 9

J1.PROC1 ADD SAP NUMBER R1.PROC1

Track Foot
ROBOT Side
SAP NUMBER Length

3HAW050008629-005 5M
3HAW050008629-010 10M
3HAW050008629-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
TrackFoot Track Foot

TrackFoot Water Pressure Water Return
Air Pipe Connector Pipe Connector Pipe Connector
-J1_PROC1 -J1_PROC2 -J1_PROC3

Track Foot Track Foot Track Foot
Air Connector Pressure Water Return Water
Connector Connector
-W1 -W2 -W3
-R1_PROC1 -R1_PROC2 -R1_PROC3

Manipulator Side Manipulator Side Manipulator Side
Air Connector Pressure Water Return Water
Connector Connector
Manipulator Manipulator
Manipulator Water Pressure Water Return
Air Pipe Connector Pipe Connector Pipe Connector
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension CPCS-Profibus FlexCable

IRB4600 IRB6600 IRB7600

J1.CP/CS - R1.CP/CS

Revision 003
Number of pages 11
1
Extension CPCS-Profibus FlexCable Status: 2011-10-10 =
IRB4600 IRB6600 IRB7600
Approved +
0 1 2 3 4 5 6 7 8 9

∅10.2
∅9.5
W1 W4
W3
∅11.8
a A
A
a
10
11
10
9
9
7
12
3
1
5
2
6
4
3
1
5
2
24
23
22
21
20
19
19
20
21
22
23
24
W1
25
18
W1
18
25
17
16
15
14
13
12
11
10
1 10
11
12
13
14
15
8 16
17
9
9
8
1
7
6
5
4
3
2
2
3
4
5
6
7
W3 J1.CP/CS ADD SAP NUMBER R1.CP/CS W3
24
23
22
21
20
19
19
20
21
22
23
24
25
18
18
25
W4 W4
17
16
15
14
13
12
11
10
1 10
11
12
13
14
15
8 16
17
9
9
8
1
7
6
5
4
3
2
2
3
4
5
6
7
5
8
7
8
6
3
5
1
4
4
1
D
f
SAP NUMBER Length

3HAW050008630-005 5M
3HAW050008630-010 10M
3HAW050008630-015 15M
1 3
IRB4600 IRB6600 IRB7600
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
CP/CS Connector
J1_CPCS
CP/CS Connector
On Track
PE PE PE
-d -a -b -c
1 3 4 6 3 4 5 6 9 10 11 12 1 2 5 6 7 8 9 10 22 23 3 4 11 12 13 14 15 16 18 19 20 21 24 25 16 17 18 19 20 21
RT-N
RT-P
12-WH/RD
11-WH/BU
10-WH/PK
12-BN/RD
11-BN/BU
7-WH/GN
7-WH/GN
10-PK/BN
9-WH/GY
8-WH/YE
7-BN/GN
7-BN/GN
9-GY/BN
6-RD/BU
6-RD/BU
8-YE/BN
6-GY/PK
6-GY/PK
1-WH
1-WH
2-GN
2-GN
4-RD
4-RD
1-BN
1-BN
4-BU
4-BU
3-GY
3-GY
5-BK
5-BK
2-YE
2-YE
3-PK
3-PK
-W1 -W3 -W4
5-VI
5-VI
SH
SH
1 2 3 4 PE SH
-R1_CPCS
CP/CS Connector
Robot Foot
RT-N
RT-P
1 3 4 6 3 4 5 6 9 10 11 12 1 2 5 6 7 8 9 10 22 23 3 4 11 12 13 14 15 16 18 19 20 21 24 25 16 17 18 19 20 21
-D -A -B -C
PE PE PE
Manipulator
CP/CS Connector
2 4
IRB4600 IRB6600 IRB7600
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Electrical Spot Gun - Motor Power FlexCable

SMBMP&MR - R3FB3

Revision 002
Number of pages 9
1
Status: 2011-10-10 =
Electrical Spot Gun - Motor Power FlexCable
SMBMP&MR - R3FB3 Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

8 9 1
7 12 10 2
6
11
3 SMB.MR
5 E 4
A
B P
C N
R
S Y
5 1 D M
T Z X
SMB.MP
L
6 ADD SAP NUMBER R3.FB7 /R1.SP
E
U W
4 2 V
F K
PE
G J
H
SAP NUMBER Length

3HAW050008631-005 5M
3HAW050008631-010 10M
3HAW050008631-015 15M
1 3
Status: 2011-10-10 =
SMBMP&MR - R3FB3 Layout
Approved +
0 1 2 3 4 5 6 7 8 9
SMB Box SMB Box

Motor Power Motor Resolver
-SMB_MP -SMB_MR
1 5 2 6 4 E 1 2 3 4 5 6 7 8
PE PE
-W1 1 3 2 BK WH Y/G SH -W2 1 2 SH
-R3FB7
PE PE
A C E L M G L C
Motor Power
2 4
Status: 2011-10-10 =
SMBMP&MR - R3FB3 Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension Air Pipe DN16 For Tooling


Revision 002
Number of pages 7
1
Status: 2011-10-10 =
Extension Air Pipe DN16 For Tooling
Approved +
0 1 2 3 4 5 6 7 8 9

TOOLING TRACK FOOT

SAP NUMBER Length

3HAW050008632-005 5M
3HAW050008632-010 10M
3HAW050008632-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
TrackFoot TrackFoot
Air Pipe Connector Air Pipe Connector
-J1_TL_AIR1 -J1_TL_AIR2
Extension Side Extension Side
Connector Connector
-TL_AIR1 -TL_AIR2
Tooling Side Tooling Side
Connector Connector
Tooling Tooling
Air Pipe Connector Air Pipe Connector
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription 24VDC PowerSupply and Communication FlexCable


Revision 002
Number of pages 8
1
Status: 2011-10-10 =
24VDC PowerSupply and Communication FlexCable
Approved +
0 1 2 3 4 5 6 7 8 9

1 1
5 4 3 2 1 1 2 3 4 5
R
R
HARTING Han 10A-F 16A 250V 4kV3 HARTING

Han 10A-F 16A 250V 4kV3
10 10A 600V 6 6 10A 600V 10
5 4 3 2 1 1 2 3 4 5
R
R
HARTING Han 10A-F 16A 250V 4kV3 HARTING Han 10A-F 16A 250V 4kV3
10 10A 600V 6 6 10A 600V 10
J1.PS24V ADD SAP NUMBER PS24V
SAP NUMBER Length

3HAW050008633-005 5M
3HAW050008633-010 10M
3HAW050008633-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Track Foot
-J1_PS24VF
PE
1 2 3 4 5 6 7 8
-J1_PS24VM
1 2 3 4 5 6 7 8
PE
-W1 1 2 3 4 5 6 7 8 Y/G
-PS24VF
PE
1 2 3 4 5 6 7 8
-PS24VM
1 2 3 4 5 6 7 8
PE
Track Move Part
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension 6Motor FlexCable

TrackFoot to SMB-Box on Track

Use with 3HAW050008615,8616

Revision 002
Number of pages 8
1
Extension 6Motor FlexCable Status: 2011-10-10 =
Approved +
Respsonsible Department: RS / BIW Use with 3HAW050008615,8616 Document no. Rev.Ind Page 0
0 1 2 3 4 5 6 7 8 9

34
34
1
1
1
14
24
24
14
35
35
2
2
15
25
25
15
36
36
3
3
16
26
37
26
16
37
4
4
38
38
5
5
17
27
27
17
39
39
6
6
18
28
28
18
40
40
J1.SMB.XP
7
7
ADD SAP NUMBER SMB.XP

19
29
29
19
41
41
8
8
20
30
42
42
9
9
30
20
43
10
10
43
21
31
31
21
44
11
11
44
22
32
32
22
45
12
12
45
23
33
46
13
13
46
33
23
SAP NUMBER Length
3HAW050008634-005 5M
3HAW050008634-010 10M
3HAW050008634-015 15M
1 3
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Track Foot
-J1_SMB_XP
Main Power
Connector 1 15 24 2 14 25 4 17 26 6 19 28 9 21 30 12 23 32 38 41 43 34 35
On Track Foot
PE PE
-W1 1 2 3 Y/G 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 SH

SMB Box 1 mm² 1 mm² 1 mm² 1 mm² 1 mm² PE
MainPower
Connector
BK BK BK BK BK
1 mm² 1 mm² 1 mm² 1 mm² 1 mm²
BK BK BK BK BK
1 mm² 1 mm² 1 mm² 1 mm² 1 mm²
BK BK BK BK BK
1 mm² 1 mm² 1 mm² 1 mm² 1 mm²
1 15 24 3 2 14 25 4 17 26 37 5 16 27 6 19 28 8 7 18 29 9 21 30 11 10 20 31 12 23 32 46 13 22 33 38 41 43 39 40 42 44 34 35
SMB BOX
Main Power
2 4
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Static motors cable XP7 - 400/600V - No SMB


Revision 003
Number of pages 8
1
Status: 2011-10-10 =
Static motors cable XP7 - 400/600V - No SMB
Approved +
0 1 2 3 4 5 6 7 8 9

IRC5 Cabinet TRACK Foot
Male Contactor
3
XP7 ADD SAP NUMBER
MP7
2
1
X1
SAP NUMBER Length

3HAW050008635-005 5M
3HAW050008635-010 10M
3HAW050008635-015 15M
a b c d e f
a f
7 7
1 1 1
8 2 8 2
2
3 9 9
BK7
3 3
4 10
4
10
4
5 11 5 11 5
6 12 6 12 6
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
IRC5
Male
Connector
XP7
Main Power
Connector
-a -f -e -b -c -d
1 5 3 8 7 9 1 4 2 3 1 2
PE PE
-W1 1 2 3 4 5 6 G/Y SH
-B1
Local Box
Track Foot -X1 1 2 3
PE
-V1
Tyristor
12 14
-S1 11
Release PB
-J1_MP7
1 5 2 6 4 PE
Power
Connector
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription 1Resolver FlexCable No SMB

Robot Axis7 feedback -Motor Resolver M23

Tooling On Track IRB66XX,76XX

Revision 002
Number of pages 8
1
1Resolver FlexCable No SMB Status: 2011-10-10 =
Approved +
Respsonsible Department: RS / BIW Tooling On Track IRB66XX,76XX Document no. Rev.Ind Page 0
0 1 2 3 4 5 6 7 8 9

1 9 8
G A
2 10 12 7
F
H
B
R3.FB7 ADD SAP NUMBER J1.MR7 3
11
6
E C E 5
4
D
SAP NUMBER Length

3HAW050008636-005 5M
3HAW050008636-010 10M
3HAW050008636-015 15M
1 3
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Manipulator
7Axis Feedback
-R3_FB7
A B C D F E
PE
-J1_MR7
PE
1 2 3 4 5 6
Track Foot
Motor Resolver
2 4
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription 1Resolver FlexCable No SMB Track

Robot Axis7 Feedback -Motor Resolver

For Robot IRB26XX 66XX 76XX

Revision 005
Number of pages 8
1
1Resolver FlexCable No SMB Track Status: 2011-10-10 =
Approved +
Respsonsible Department: RS / BIW For Robot IRB26XX 66XX 76XX Document no. Rev.Ind Page 0
0 1 2 3 4 5 6 7 8 9

ATTENTION:
The Connector Installation Orientation
MUST PLACED AS Drawing
J
L
H
M
S
A
N
A
G
R
P
B
F
C
E
D
PE
G A
R2.FB7 MR
F
H
B
ADD SAP NUMBER
E C
D
SAP NUMBER Length

3HAW050008637-001 1.2M
3HAW050008637-005 5M
3HAW050008637-010 10M
3HAW050008637-015 15M
1 3
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Manipulator
7Axis Feedback
-R3_FB7
A B C D F E
PE
-MR
PE
C D B A F G
Motor Resolver
2 4
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Air Pipe DN12 Handling Robot


Revision 002
Number of pages 7
1
Status: 2011-10-10 =
Air Pipe DN12 Handling Robot
Approved +
0 1 2 3 4 5 6 7 8 9

ROBOT TRACK FOOT
SAP NUMBER Length

3HAW050008638-005 5M
3HAW050008638-010 10M
3HAW050008638-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
TrackFoot
Air Pipe Connector
-J1_AIR
Extension Side
Connector
-R1_AIR
Manipulator Side
Connector
Manipulator
Air Pipe Connector
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription FlexGun Harness For ABB Motor

Housing With 2xM25 Cable Gland

Revision 003
Number of pages 16
1
Status: 2011-10-10 =
FlexGun Harness For ABB Motor
Housing With 2xM25 Cable Gland Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

71
4 8 52
61 6 21
8 7 42
51 5 11
3 7 6 32
41 4
01
5 22
31 3
2 4 12 9
6 21
3 02
5
11 2 8
1 2 91
c 01 1 a
c a
1 81 7
9
W1
∅14.5
∅0.8 ∅7.6
W4 W2
W3 W5
∅3.7 ∅0.8
1 11
2 12 10
13 16
3
14
17
15
9
MR 1.5M
4 8
5 6 7
1.1M 1.1M
0.2M
X1S X1P
X2:1 X2:2 4 2 2 4
3 1 1 3
2
PE
1 3
A
4
D MP 1.7M 3HAW050008639
B C
1 2.a
Status: 2011-10-10 =
Housing With 2xM25 Cable Gland Layout
Approved +
0 1 2 3 4 5 6 7 8 9

Harting Connector Installation

Position & Orientation
W2
M8x0.5
2 4
1 3
8.0
19.0
Drill Hole M8x0.5
2 3
Status: 2011-10-10 =
Approved +
Respsonsible Department: RS / BIW Document no. Rev.Ind Page 2.a
0 1 2 3 4 5 6 7 8 9
FlexGun
Connector
GUN
Flex Gun
Connector
PE PE PE
-c -b -a
3 2 1 4 13 15 11 12 18 19 20 21 23 22 24 25 14 16 17
-W3 BN BU WH BK
-X1S
1 3 2 4
-X1P
1 3 2 4
-W4 BK
-W1 1-U 2-V 3-W Y/G 5 6 7 8 SH -W2 1-BN 1-WH 2-GN 2-YE 3-GY 3-PK SH -W6 BN BU WH BK -W5 BK
-X2 1 2 3 4
X2 5 6
WH BN BU BU BK BK YE YE
M M T1 T1 T2 T2 T3 T3
-X2 1 2
-MP -MR -TSFR CT+ CT- TS+ TS- TS+ TS- TS+ TS-
FlexGun PE FlexGun
Connector Connector
CT
Fix Move
PE
Current
3 1 4 2 A B C D 1 3 4 2 8 7 11
Meter Arm Arm
TS1
Temperature
Sensor
TS2
Motor Power Motor Resolver Temperature Voltage
Connector Connector Sensor Measurement
TS3
Temperature
Sensor
Welding
Transformer Transformer
(Supply By ABB) TS maybe 2 or 3
2.a 4
FlexGun Status: 2011-10-10 =
Motor Power
Housing With 2xM25 Cable Gland Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Motor Power & Resolver Cable Connected From SMB Box To FlexGun
SMBMP-GUNMP , SMBMR-GUNMR

Revision 004
Number of pages 9
1
Motor Power & Resolver Cable Connected From SMB Status: 2011-10-10 =
Box To FlexGun
Approved +
Respsonsible Department: RS / BIW SMBMP-GUNMP , SMBMR-GUNMR Document no. Rev.Ind Page 0
0 1 2 3 4 5 6 7 8 9

5 1 PE
1 3
4
6
2
SMB.MP ADD SAP NUMBER GUN.MP A
4
D
PE B C
8 9 1 1 11
2 12 10
7 12 10 2 13 16
SMB.MR ADD SAP NUMBER GUN.MR

3 9
11 14 15
6 3 17
4 8
5 E 4
5 6 7
SAP NUMBER Length

3HAW050008640-005 5M
3HAW050008640-010 10M
3HAW050008640-015 15M
1 3
Box To FlexGun
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
SMB Box
SMB Box Motor
Power Resolver
-SMB_MP -SMB_MR
1 5 2 6 4 E 1 2 3 4 5 6 7 8
PE PE
-W1 1 3 2 5 6 Y/G SH -W2 1-BN 1-WH 2-GN 2-YE 3-GY 3-PK 4-BU 4-RD SH
-GUN_MP -GUN_MR
FlexGun PE FlexGun PE
Connector Connector
PE
3 1 4 A B 2 C D 1 3 4 2 8 7 11
FlexGun FlexGun
2 4
Box To FlexGun
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension Signal FlexCable IRB1410,1600,2600,4600


Revision 005
Number of pages 8
1
Status: 2011-10-10 =
Approved +
0 1 2 3 4 5 6 7 8 9

J A A J
H B B H
K K
G
M
C J1.R1.SMB ADD SAP NUMBER R1.SMB C
M
G
L L
F D D F
E E
Bayonet Connector Bayonet Connector
SAP NUMBER Length

3HAW050008641-005 5M
3HAW050008641-010 10M
3HAW050008641-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Track Foot
J1.R1.SMB
-J1_R1_SMB
Track Foot
Signal Connector A B C D E F J K L
BK
0.25 mm²
PE
-W1 1-RD 1-BK 2-BN 2-GN WH BN 3-GY 3-PK 4-BU 4-VI SH
BK
-R1_SMB 0.25 mm²
BK
Manipulator 0.25 mm² PE
Signal Connector
A B C D E F G H J K L
Manipulator
R1.SMB
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Siemens Motors Power Flexcable No_SMB

XP7-MP7

Revision 001
Number of pages 8
1
Status: 2011-10-10 =
Siemens Motors Power Flexcable No_SMB
XP7-MP7 Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

1 5
XP7 ADD SAP NUMBER J1.MP7 2

6
PE
4
SAP NUMBER Length

3HAW050008642-005 5M
3HAW050008642-010 10M
3HAW050008642-015 15M
a b c d e f
a f
7 7
1 1 1
8 2 8 2
2
3 9 9
3 3
4 10
4
10
4
5 11 5 11 5
6 12 6 12 6
1 3
Status: 2011-10-10 =
XP7-MP7 Layout
Approved +
0 1 2 3 4 5 6 7 8 9
IRC5
XP7
XP7 -a -f -e -d -c -b
Main Power
Connector 1 5 3 7 8 9 1 4 2 3 1 2
PE PE
BK BK BK BK
1 mm² 1 mm² 1 mm² 1 mm²
-W1 U/L1 V/L2 W/L3 BK WT G/Y SH
-J1_MP7
PE
1 2 6 4 5 PE
Siemens ServoMotor
PowerConnector
2 4
Status: 2011-10-10 =
XP7-MP7 Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Siemens Motors Resolver Flexcable No_SMB

R3.FB7-MR

Revision 002
Number of pages 9
1
Status: 2011-10-10 =
Siemens Motors Resolver Flexcable No_SMB
R3.FB7-MR Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

8 9 1
G A
7 12 10 2
R3.FB7 MR
F
H
B
ADD SAP NUMBER 6
11
3
E C
5 E 4
D
SAP NUMBER Length

3HAW050008643-005 5M
3HAW050008643-010 10M
3HAW050008643-015 15M
1 3
Status: 2011-10-10 =
R3.FB7-MR Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Manipulator -U1
7Axis Feedback 1 2 3 4 5
-R3_FB7
A B C D F E
-U2
1 2 3 4
PE
1 2 3 4
-W1 1-PK 1-GY 2-BK 2-RD WH BN SH -W2 BN WH BU BK
1 2 3 4
-MR
PE
-U3
1 2 3 4 5 6 1 2 3 4
Motor Resolver
2 4
Status: 2011-10-10 =
R3.FB7-MR Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription PE Tooling FlexCable


Revision 001
Number of pages 8
1
Status: 2011-10-10 =
PE Tooling FlexCable
Approved +
0 1 2 3 4 5 6 7 8 9

PE-TOOL ADD SAP NUMBER PE-TOOL
SAP NUMBER Length

3HAW050008644-005 5M
3HAW050008644-010 10M
3HAW050008644-015 15M
1 3
Status: 2011-10-10 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
-PE1
-W1 Y/G
-PE2
2 4
Status: 2011-10-10 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover


Revision 000
Number of pages 28
1
Status: 2012-9-15 =
Approved +
0 1 2 3 4 5 6 7 8 9
XP
SMB Box
Main Power 14 2 25 1 15 24 3 16 5 27 4 17 26 37 18 7 29 6 19 28 8 20 10 31 9 21 30 11 22 13 33 12 23 32 46 42 40 44 38 41 43 39 34 35 36 45
Connector
BN BN WH BN BN WH BN BN WH BN BN WH BN BN WH BN BN WH RD BU
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
12 14 12 14 12 14 12 14 12 14 12 14
-S1 -S2 -S3 -S4 -S5 -S6
-PTC
-0VPTC
11 11 11 11 11 11
Release PB BN Release PB BN Release PB BN Release PB BN Release PB BN Release PB BN
0.5 0.5 0.5 0.5 0.5 0.5
3.1 /
3.8 /
-XTM 1 2 3 4 5 6 7 8 9 10 11 12
-V1 -V2 -V3 -V4 -V5 -V6

Tyristor Tyristor Tyristor Tyristor Tyristor Tyristor
-BOX
BN WH 1 2 3 G/Y
-W1 0.75 0.75 2.5 2.5 2.5 2.5 -W2 BN WH 1 2 3 G/Y -W3 BN WH 1 2 3 G/Y -W4 BN WH 1 2 3 G/Y -W5 BN WH 1 2 3 G/Y -W6 BN WH 1 2 3 G/Y
6 4 1 5 2 PE 6 4 1 5 2 PE 6 4 1 5 2 PE 6 4 1 5 2 PE 6 4 1 5 2 PE 6 4 1 5 2 PE
-MP1 -MP2 -MP3 -MP4 -MP5 -MP6

Motor Power Motor Power Motor Power Motor Power Motor Power Motor Power
1 3
Status: 2012-9-15 =
Power
Approved +
0 1 2 3 4 5 6 7 8 9
-XS
SMB Box
+
-B1
-
Battery
-X1
+BATT
0VBAT
SD1-N
SD0-N
+24V
SD1
SD0
DSub9
0V
Female 9 5 8 4 3 7 6 2 -X3 2 1
-SMB
Serial
Measurment -X1 9 5 8 4 3 7 6 2 1 -X3 2 1
Board

4 16 5 17 7 19 1 9 21 10 22 8 20 2 14 3 15 6 18 11 23 12 24 13 25
-X4 5 12 4 11 2 9 1 7 14 6 13 3 10 -X2 -X5 2 14 3 15 6 18 1 4 16 5 17 7 19 9 21 10 22 8 20 11 23 12 24 13 25
-X4 -X2 -X5

DSub15 DSub25 DSub25
Male 5 12 4 11 2 9 1 7 14 6 13 3 10 Female 4 16 5 17 7 19 1 9 21 10 22 8 20 2 14 3 15 6 18 11 23 12 24 13 25 Male 2 14 3 15 6 18 1 4 16 5 17 7 19 9 21 10 22 8 20 11 23 12 24 13 25
GND
GND
GND
X7
0V X7
Y7
0V Y7
0V EXC2
EXC2
X1
0V X1
Y1
0V Y1
0V EXC1
EXC1
X2
0V X2
Y2
0V Y2
0V EXC1
EXC1
X3
0V X3
Y3
0V Y3
0V EXC1
EXC1
X4
0V X4
Y4
0V Y4
0VEXC2
EXC2
X5
0V X5
Y5
0V Y5
0V EXC2
EXC2
X6
0V X6
Y6
0V Y6
0V EXC2
EXC2
Y/G Y/G Y/G
0.5 0.5 0.5
0VPTC / 2.8
-PTC / 2.8
-XTP 1 PE 2 PE 3 4 PE 5 6 7
-W11 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W12 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W13 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W14 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W15 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH -W16 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH
0VPTC
0VPTC
0VPTC
0VPTC
0VPTC
0VPTC
PTC
PTC
PTC
PTC
PTC
PTC
R2
R1
R2
R1
R2
R1
R2
R1
R2
R1
R2
R1
PE
PE
PE
PE
PE
PE
S1
S3
S4
S2
S1
S3
S4
S2
S1
S3
S4
S2
S1
S3
S4
S2
S1
S3
S4
S2
S1
S3
S4
S2
7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E 7 8 1 2 3 4 6 5 E
-MR1 -MR2 -MR3 -MR4 -MR5 -MR6

Motor Resolver Motor Resolver Motor Resolver Motor Resolver Motor Resolver Motor Resolver
2 4
Status: 2012-9-15 =
Signal
Approved +
0 1 2 3 4 5 6 7 8 9

XP
1
XS
13 12 11 10 9 8 7 6 5 4 3 2 1 8 9 1
7 2
23 22 21 20 19 18 17 16 15 14
12 E 10
6 3
4
11
33 32 31 30 29 28 27 26 25 24 5
46 45 44 43 42 41 40 39 38 37 36 35 34
46
Brake
Sireal Number
S1 S2 S3 S4 S5 S6 3HAW050008606
SMB
X2 X5
B1
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 E E E
XTM
XTP
X4
X1
X3

PE
1 9 8 1 9 8 1 9 8
2 10 12 7 2 10 12 7 2 10 12 7
E E E
3 6 3 6 3 6
11 11 11
4 4 4
5 5 5
XP4 XP5 XP6 XL4 XL5 XL6
1 9 8 1 9 8 1 9 8
2 10 12 7 2 10 12 7 2 10 12 7
E E E
3 6 3 6 3 6
11 11 11
4 4 4
5 5 5
3 4.a
Status: 2012-9-15 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extension Power FlexCable IRB2400,IRB1600 With Foundary and Wash Protection
Compat with 3HAC9038-X

Revision 000
Number of pages 9
1
Extension Power FlexCable IRB2400,IRB1600 With Status: 2011-10-10 =
Foundary and Wash Protection
Approved +
Respsonsible Department: RS / BIW Compat with 3HAC9038-X Document no. Rev.Ind Page 0
0 1 2 3 4 5 6 7 8 9

A A
1 1
J1.R1.MP ADD SAP NUMBER R1.MP
SAP NUMBER Length

3HAW050008652-005 5M
3HAW050008652-010 10M
3HAW050008652-015 15M
1 3
Extension Power FlexCable IRB2400,IRB1600 With Status: 2011-10-10 =
Foundary and Wash Protection
Layout
Approved +
Respsonsible Department: RS / BIW Compat with 3HAC9038-X Document no. Rev.Ind Page 2
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription FlexGun Harness For Tamagawa Motor

Housing With 2xM25 Cable Gland

Revision 002
Number of pages 16
1
Status: 2012-2-23 =
FlexGun Harness For Tamagawa Motor
Housing With 2xM25 Cable Gland Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

71
4 8 52
61 6 21
8 7 42
51 5 11
3 7 6 32
41 4
5 22 01
31 3
2 4 12 9
6 21
3 02
11 2 8
1 5 2 91
c 01 1 a
c a
1 81 7
9
W1
∅14.5
∅0.8 ∅7.6
W4 W2
W3 W5
∅3.7 ∅0.8
100 mm 1500 mm
MR 1.5M
Heat Shrink L=30mm
D-Sub 9 Pin Female
0.2M
1.1M 1.1M
X2:1 X2:2
X1S X1P
DO NOT install
socket into connector
4 2 2 4
3 1 1 3
3 1
Heat Shrink L=30mm
2
6 4
1.7M
5
8
MP 3HAW050008653
9 7
11
12 10
150 mm 1700 mm
Need Remove
Cover
1 2.a
Status: 2012-2-23 =
Approved +
0 1 2 3 4 5 6 7 8 9

Harting Connector Installation

Position & Orientation
W2
M8x0.5
2 4
1 3
8.0
19.0
Drill Hole M8x0.5
2 3
Status: 2012-2-23 =
Approved +
Respsonsible Department: RS/BIW Document no. Rev.Ind Page 2.a
0 1 2 3 4 5 6 7 8 9
FlexGun
Connector
GUN
Flex Gun
Connector
PE PE PE
-c -b -a
3 2 1 4 13 15 11 12 18 19 20 21 23 22 24 25 14 16 17
-W3 BN BU WH BK
-X1S
1 3 2 4
-X1P
1 3 2 4
-W4 BK
-W1 1-U 2-V 3-W Y/G 5 6 7 8 SH -W2 1-BN 1-WH 2-GN 2-YE 3-GY 3-PK SH -W6 BN BU WH BK -W5 BK
-X2 1 2 3 4
X2 5 6
WH BN BU BU BK BK YE YE
M M T1 T1 T2 T2 T3 T3
-X2 1 2
FlexGun FlexGun
Connector Connector
CT
PE
Current Fix Move

1 3 7 9 2 5 8 11 6 1 7 2 3 8
Meter Arm Arm
TS1
Temperature
Sensor
Motor Power Motor Resolver TS2
Connector Connector Temperature Voltage
Tamagawa Motor Tamagawa Motor Sensor Measurement
TS3
Temperature
Sensor
Welding
2.a 4
Motor Power
Housing With 2xM25 Cable Gland Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription LimitSwitch 2 Positon


Revision 000
Number of pages 9
1
Status: 2011-12-3 =
LimitSwitch 2 Positon
Approved +
0 1 2 3 4 5 6 7 8 9

∅7
∅7
LS1-PLC LS1-PLC
50
4 1 1 4
3 2 2 3
SAP NUMBER Length
3HAW050008654-005 5M
3HAW050008654-010 10M
3HAW050008654-015 15M
1 3
Status: 2011-12-3 =
Layout
Approved +
0 1 2 3 4 5 6 7 8 9
-XLSF1 -XLSF2
PE PE
1 2 3 4 1 2 3 4
-XLSM1 -XLSM2
1 2 3 4 1 2 3 4
PE PE
-W1 1 2 3 4 Y/G -W2 1 2 3 4 Y/G
-LS
2 LimitSwitch Block
PE
21 13 21 13
1 2
22 14 22 14
Limit Switch Block

(Supply By ABB)
2 4
Status: 2011-12-3 =
Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription FlexGun Extend Harness

From Tool Changer to Gun

Revision 001
Number of pages 9
1
Status: 2012-3-20 =
FlexGun Extend Harness
From Tool Changer to Gun Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

FlexGun Connector
15.0
GUN 3HAW050008655 Cable Length=1.2M Tool Changer
Cable Length=1.2M
∅12.2
A 5
7
71
861
51
52
42
8 4
C W1
10 6 32
4 41
5 22 3
3 31
W2
9 7
4 12
21
8 3 02
2 6 2
11
1 2 91 1
A 1 01 81 5
C
9
∅9.6
1 3
Status: 2012-3-20 =
From Tool Changer to Gun Layout
Approved +
0 1 2 3 4 5 6 7 8 9
Walther Praezision
Tool Changer
Male Connector
T_GUN
Tool Changer -X4 -X5
GunSide
E4 E2 C3 D1 A3 A4 A1 A2 A1 A2 A3 A4 B1 A5 B2 B5 B3 B4 B16 B17
PE PE
-W1 1-U 2-V 3-W Y/G 5 6 7 8 SH -W2 1-WH 1-BN 2-GN 2-YE 3-GY 3-PK 4-BU 4-RD 5-BK 5-VI 6-GY/PK 6-RD/BU SH
GUN
Flex Gun PE PE PE
Connector
3 2 1 4 13 15 11 12 18 19 20 21 23 22 14 24 25 16 17
-C -B -A
FlexGun
Connector
2 4
Status: 2012-3-20 =
From Tool Changer to Gun Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription FlexGun Extend Harness

From Robot DressPack To Tool Changer

Revision 000
Number of pages 9
1
Status: 2012-3-20 =
From Robot DressPack To Tool Changer Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

71
4 8 52
61 6 21
8 7 42
51 5 11
3 7 6 32
41 4
5 22 01
31 3
2 4 12 9
6 21
3 02
11 2 8
1 5 2 91
c 01 1 a
c a
1 81 7
9
∅12.2
W1
W2
∅9.6
15.0
3HAW050008656 1M
1M
1 3
Status: 2012-3-20 =
From Robot DressPack To Tool Changer Layout
Approved +
0 1 2 3 4 5 6 7 8 9
DressPack Connector
ROB
DressPack -c -b -a
Connector
3 2 1 4 13 15 11 12 18 19 20 21 23 22 14 24 25 16 17
PE PE PE
-W1 1-U 2-V 3-W Y/G 5 6 7 8 SH -W2 1-WH 1-BN 2-GN 2-YE 3-GY 3-PK 4-BU 4-RD 5-BK 5-VI 6-GY/PK 6-RD/BU SH
T_ROB
Tool Changer PE PE
Robot side
E4 E2 C3 D1 A3 A4 A1 A2 A1 A2 A3 A4 B1 A5 B2 B5 B3 B4 B16 B17
-X4 -X5
Walther Praezision
Tool Changer
Female Connector
2 4
Status: 2012-3-20 =
From Robot DressPack To Tool Changer Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription Extend Water Pipe

From Tool Change To Gun

Revision 000
Number of pages 7
1
Status: 2012-4-2 =
Extend Water Pipe
From Tool Change To Gun Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

TOOL EXCHANG SIDE GUN SIDE

TOOL-IN 3HAW050008657 GUN-IN
TOOL-OUT1 3HAW050008657 GUN-OUT1
TOOL-OUT2 3HAW050008657 GUN-OUT2
1 3
Status: 2012-4-2 =
Extend Water Pipe
From Tool Change To Gun Layout
Approved +
0 1 2 3 4 5 6 7 8 9
WALTHER Tool Changer
-T_IN -T_OUT1 -T_OUT2

Tool changer Tool changer Tool changer
Water Connector Water Connector Water Connector
-W1 -W2 -W3
-GUN_IN -GUN_OUT1 -GUN_OUT2

GUN GUN GUN
Water Connector Water Connector Water Connector
FlexGUN
2 4
Status: 2012-4-2 =
Extend Water Pipe
From Tool Change To Gun Connection
Approved +
0 1 2 3 4 5 6 7 8 9
F26_ABB_Cover
Project Discription FlexGun Harness For Tamagawa Motor for IRB6640 Dresspack LeanID

Revision 004
Number of pages 17
1
Status: 2012-11-10 =
FlexGun Harness For Tamagawa Motor for IRB6640
Dresspack LeanID Title page / cover sheet
Approved +
0 1 2 3 4 5 6 7 8 9

A
P B
N C
R
Y S
M D
X Z T
L E
W U
K V F
0.2M R3.CPS J
H
G
1.1M 1.1M
X2:1 X2:2
X1S X1P
4 2 2 4
3 1 1 3
W2=1500
100 W1=1700
1 11
2 12 10
13 16
MR 3
4
14
17
15
9
5 6 7
Heat Shrink L=30mm

D-Sub 9 Pin Female
1.5M R4.FB
3 1 Heat Shrink L=30mm

2
2
6 4 PE
1 3
1.7M
5
8
MP 3HAW050008658 R3.SP A
4
D
9 7 B C
11
12 10
Remove 150
Cover
W060005144
1 2.a
Status: 2012-11-10 =
Dresspack LeanID Layout
Approved +
0 1 2 3 4 5 6 7 8 9

M8x0.5
2 4
1 3
8.0
19.0
Drill Hole M8x0.5
2 2.b
Status: 2012-11-10 =
Dresspack LeanID Layout
Approved +
Respsonsible Department: RS/BIW Document no. Rev.Ind Page 2.a
0 1 2 3 4 5 6 7 8 9
-R3_SP -R4_FB -R3_CPS

Power Plug Signal Plug CPCS Plug
PE PE
3 1 4 A B C D 1 3 4 2 7 8 K L E A M N
PE
-W3 BN BU WH BK -W4 BK
-X1S
-W5 BK
1 3 2 4
-W060005144
-X1P
1 3 2 4
-W1 1-U 2-V 3-W Y/G 5 6 7 8 SH -W2 1-BN 1-WH 2-GN 2-YE 3-GY 3-PK SH -W6 BN BU WH BK
-X2 1 2 3 4 -X3 1 2
X2 5 6
WH BN BU BU BK BK YE YE Fix Move
Arm Arm
M M T1 T1 T2 T2 T3 T3
FlexGun FlexGun
Connector Connector Voltage
CT
Measurement
PE
Current
1 3 7 9 2 5 8 11 6 1 7 2 3 8
Meter
TS1
Temperature
Sensor
Motor Power Motor Resolver TS2
Connector Connector Temperature
Tamagawa Motor Tamagawa Motor Sensor
TS3
Temperature
Sensor
Welding
2.b 4
Motor Power
Dresspack LeanID Connection
Approved +

3HAW050008600 FlexLean Cable Harness Drawings 2013-V1

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3HAW050008600 FlexLean Cable Harness Drawings 2013-V1

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© Copyright ABB All Right Reserved.

ABB China Ltd.Corp

RESP ONSIBLE DEP ARTMANT : RS/BIW

AP PROVE BY : A.STAPE LBERG DA TE :2011-10-10

RESP ONSIBLE DEP ARTMANT : RS/BIW

AP PROVE BY : A.STAPE LBERG DA TE :2011-10-10

RESP ONSIBLE DEP ARTMANT : RS/BIW

AP PROVE BY : A.STAPE LBERG DA TE :2011-10-10

RESP ONSIBLE DEP ARTMANT : RS/BIW

AP PROVE BY : A.STAPE LBERG DA TE :2011-10-10

RESP ONSIBLE DEP ARTMANT : RS/BIW

AP PROVE BY : A.STAPE LBERG DA TE :2011-10-10

Project Discription Extension CP/CS Cable Dor ID DressPack

Document Number 3HAW050008601-xxx

Supplementary Document Doc Type Document Description

Project Discription Extension Water Pipe DN12 For ID DressPack

Document Number 3HAW050008602-xxx

Supplementary Document Doc Type Document Description

Water IN 3HAW050008602 Water IN

ROBOT Side Water OUT1 3HAW050008602 Water OUT1

Water OUT2 3HAW050008602 Water OUT2

SAP NUMBER Length

Robot Side Robot Side Robot Side

-R1_WATERIN -R1_WATEROUT1 -R1_WATEROUT2

-W1 -W2 -W3

-GUN_WATERIN -GUN_WATEROUT1 -GUN_WATEROUT2

Gun Side Gun Side Gun Side

Project Discription Welding Power Cable Dor ID DressPack

Document Number 3HAW050008603-xxx

Supplementary Document Doc Type Document Description

∅13 ∅13 ∅13

Project Discription SMB Box For 1 Axis M2008

Document Number 3HAW050008604

Node7 Node1 Node2 Node3 Node4 Node5 Node6

-W11 4RD 4BU 1BN 1WH 2GN 2YE 3GY 3PK SH

Supplementary Document Doc Type Document Description

XP1 XL1 Pin9

Project Discription SMB Box For 3 Axis M2008

Document Number 3HAW050008605

-S1 -S2 -S3

-V1 -V2 -V3

-MP1 -MP2 -MP3

Axis 1 Axis 2 Axis 3

Node7 Node1 Node2 Node3 Node4 Node5 Node6

-MR1 -MR2 -MR3

Axis 1 Axis 2 Axis 3

Supplementary Document Doc Type Document Description

XP1 XP2 XP3 XL1 XL2 XL3 Pin9

Project Discription SMB Box For 6 Axis M2008

Document Number 3HAW050008606

-S1 -S2 -S3 -S4 -S5 -S6

-V1 -V2 -V3 -V4 -V5 -V6

-MP1 -MP2 -MP3 -MP4 -MP5 -MP6

Axis 1 Axis 2 Axis 3 Axis 4 Axis 5 Axis 6

Node7 Node1 Node2 Node3 Node4 Node5 Node6

-X4 -X2 -X5

-MR1 -MR2 -MR3 -MR4 -MR5 -MR6

Axis 1 Axis 2 Axis 3 Axis 4 Axis 5 Axis 6

Supplementary Document Doc Type Document Description

XP1 XP2 XP3 XL1 XL2 XL3 Pin9

XP4 XP5 XP6 XL4 XL5 XL6

Project Discription PTC Shunt

Document Number 3HAW050008607