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Diagrama IRC5 - 3HAC024480-011 - Rev08
Diagrama IRC5 - 3HAC024480-011 - Rev08
The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a
specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
This document and parts thereof must not be reproduced or copied without ABB's written permission,
and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
Additional copies of this document may be obtained from ABB at its then current charge.
ABB AB
SE-721 68 Västerås
Sweden
TABLE OF CONTENTS
PAGE PAGE DESCRIPTION Date Edited by
1 COPYRIGHT page 2017-03-13 Thomas
25 RUN CHAIN block diagram in PANEL BOARD A21 and CONTROL PANEL S21 2017-03-15 Thomas
28.1 PANEL BOARD A21 Sh. 4 of 4 Opt:EXT.CUSTOMER. CONNECT. SYSTEM SIGNALS 2017-03-13 Thomas
28.2 Opt. LED on front; Software based Mode Selector Internal safety harness 2017-03-16 Thomas
29 RUN CHAIN S21, EM.STOP, 2 & 3 MODE SELECTOR, SOFTWARE MODE SWITCH 2017-03-13 Thomas
TABLE OF CONTENTS
PAGE PAGE DESCRIPTION Date Edited by
30.1 FPU, FLEXPENDANT and Opt. HOLD TO RUN DEVICE T10 JOGGING DEVICE 2017-03-16 Thomas
31 RUN CHAIN A21, EXTERNAL EMERGENCY STOP, EXTERNAL 2 AND 3 MODE SELECTOR 2017-03-13 Thomas
32 RUN CHAIN EXT A21 OPERATING WITH OPT: HOT PLUG rel 11.1 2017-03-15 Thomas
38.5 SAFETY BOARD A31.4 DSQC1015 Hardware and Software based Mode Switch 2017-03-13 Thomas
39 DEVICENET A31.2 m/s DSQC1006 2017-03-13 Thomas
46 DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT DSQC651&652 2017-03-15 Thomas
54.1 REMOTE SERVICE BOX DSQC1016/DSQC1023 from Rel. 16.2 2017-03-15 Thomas
TABLE OF CONTENTS
PAGE PAGE DESCRIPTION Date Edited by
55 MAINS CONNECTION XP0, Q1, F6, Z1, Z3 2017-03-13 Thomas
59 POWER SUPPLY DSQC 626 AND 627 FOR DRIVE MODULE F2, G1, G9, K41.X1 2017-03-16 Thomas
60 POWER SUPPLY DSQC 661 AND 662 G1, G2, G3, F2, XT16 2017-03-15 Thomas
61 FAN UNIT E1, E2, E3, E5, A21, A43 2017-03-13 Thomas
65 CONTACTOR BOARD A43.X5, XS5, XP5 Connection for release 13.2 and earlier 2017-03-16 Thomas
66 AXIS COMPUTER UNIT A42, A41.1 2017-03-15 Thomas
72 MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV A41.1 ,2 ,3 ,4 ,5 2017-03-15 Thomas
73 MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV A41.1, 3, 4, 5 2017-03-15 Thomas
74 EXTERNAL AXIS A43, XS/XP7 Only for release 13.2 and earlier 2017-03-15 Thomas
75.1 EXTERNAL AXES ADAPTER HARNESS XS/XP40, A43:XP5, A7:XP7 :XP8 :XP9 Only for rel.14.1 and later. 2017-03-15 Thomas
TABLE OF CONTENTS
PAGE PAGE DESCRIPTION Date Edited by
87 CUSTOMER SIGNAL SINGLE CABINET IRB 360 2017-03-13 Thomas
TABLE OF CONTENTS
PAGE PAGE DESCRIPTION Date Edited by
116 CONTROL CABLE IRB 4600 2017-03-16 Thomas
120.6 CUSTOMER POWER/SIGNAL PARABUSCOM SINGLE CABINET PROFI/DEVICE NET BUS IRB 6700 2017-03-16 Thomas
120.7 DevNet//EtherNet//ProfiNet//PBUS ADDITION TO CP/CS IRB 6700 2017-03-14 Thomas
123 COOLING AXES 1/2 SINGLE CABINET IRB 6600 - 7600 2017-03-14 Thomas
124 CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 6600 - 7600 2017-03-16 Thomas
126 CUSTOMER POWER/SIGNAL SINGLE CABINET PROFI BUS IRB 6600 - 7600 2017-03-16 Thomas
128 CUSTOMER POWER/SIGNAL SINGLE CABINET DEVICE NET IRB 6600 - 7600 2017-03-16 Thomas
128.5 SERVO DRIVE SYSTEM AXES 1-3 IRB 87xx 2017-03-14 Thomas
128.6 SERVO DRIVE SYSTEM AXES 4-6 IRB 87xx 2017-03-14 Thomas
128.8 CUSTOMER POWER/SIGNAL PARAMULTI SINGLE CABINET PROFI/DEVICE NET BUS IRB 8700 2017-03-16 Thomas
Strömtransformator/
Current transformer.
Stomme, ramverk/
Functional equipotential bonding Slutkontakt/ Column coordinate number on the drawing
Make contact, general.
Functional earthing. Styrning genom tryckning/ 1. Transmit TX+ or TX- and receive RX+ or RX-
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Part A Example, showing how to read the information before and after a signal.
Tvinnade ledare part A med part B
Twisted conductors part A with part B
Kontakthylsa hona/
Socket outlet female. Extra sheet number .1.
Part B Signal name
Wire number Wire data AXIS COMP: BOARD
A42
XP1 = Pin
-W725 AWG20 BK
(92) (92.1) +24V DRIVE;2
1
Skärm/ Kontaktstift hane/
Pin male. Signal counter XS1 =Socket X1 = PIN or Socket
Shield.
Target sheet 92
Target sheet 92.1
Latest revision: Lab/Office: Status: Plant: =
DMRO SE/ IRC5 DESIGN 14 Rel: 17.1
PRN Approved Location: +
SYMBOL INFORMATION Sublocation:+
Document no. Rev. Ind Page7
Next 8
Prepared by, date:T Stålnacke 20170317 Approved by, date:Sonny Ögren 20170317 3HAC024480-011 08 Total 156
1 2 3 4 5 6 7 8
Top view 4 pole Phoenix Power connection 64 pole. XP1 Position for Micro/Mini Fit (principal)
Industrial connector Harting/Amphenol
Top view Front view Back view 6 pole. Side view
Side view
XS1
1 6 5 4
3 2 1
Earth conn.
A43.X5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Sh.79, 80 Power and signal connection added to IRB140// Sh.28.2 New signals to board A23 column 8
Sh.29 A21 changed to S21 column 2//terminal at column 7 changed Device tag.
Sh.93.5, 93.6, 93.7 reference to cirquit drawing 3HAC046307-003 Sh.30 Coordinate 7 // XP4 was EXT-XP4// ref ((Connected to page)) removed
Sh.121.1, .2, .3 exchanged from IRB6700 to IRB6400R // 1) Connect to XS4 .... new text //
Sh.121.4, .5, .6, .7 New sheet IRB6700 Flexpendat cable presentation changed at column 5-8
Sh.128.5-.9 added, IRB8700 Sh.30.2 added.
Sh.129, 130 IRB6400R removed to Sh121.1-.3 Sh.31 EXT-A21 change to EXT-S21 column 2
Sh.32 Device tag H1 changed at column 3//Column 5 changed wire information 205 -219
Revison 07 2016 09 Release 16.2 Sh.34 DSQC1024 add. column 4//DSQC1022 add. column 6
Sh.35 DSQC1024 add. column 4//
Sh.24 new ref. to sheet 54.1 +24V RES//0V RES Sh.36 DSQC1024 add. column 4//
Sh.33 Note 1) add.// XS/XP3 was XP3 at coordinate column 4. Sh.38.5 Sheet Title name changed.
Sh.40 device net cable was splited in two parts.column 3 and 4
Sh.34 A31.4 PROFIBUS board add. DSQC 1005. Sh.51.2, 51.4, 51.6, 51.8 Local I/O Digital, Analogue, Relay.
Sh.54.1 Cross reference add. column 1 and at column 8
Sh.38.4 Safety bord XS3 was S3 cooridinate column 7. Sh.55 shield Title page was changed
Sh.56 GNYE text add. column 1 and GNYE moved outside the transformer column 6
Sh.54 Changed page description"DSQC to REL. 16.1//4.TXRX+ change to TXRX+.4 Sh.59 Note 1) changed.
Sh.61 New signal name column 5
TXRX+.10 add. Sh.62 Internal connection XS6:1 to X5:2 removed// Signal at X5 moves out side the A43 column 6
Sh.65 IRB87xx add. column 1
Sh.54.1 New sheet for the new REMOTE SERVICE BOX for 16.2 Sh.75.1 ref. to circuit drawings column 1
Sh.56 IRB460 added to option T1.1 and T1.3 Sh.79 The motor phases exchange place X12, X16, X13
Sh.82 The motor phases exchange place X12, X13, X16
Sh.57 IRB460 removed from the sheet for T1.2 Sh.106-109 Ref. to manip. circ. drawing added 3HAC029570-007
Sh. 93.6 the SMB and power signals have been implemented. Sh.110 Ref. to manip. circ. draw. was 3HAC025744-001, 3HAC13347-1.
Sh.111 XS9 and R1.(TXRX-,RXTX+)//Ref. to manip.circ.draw.add. 3HAC029570-007
Sh.128.7 Conductor information at terminal XS1/XP1 column 5 and 6.
Sh. 93.7 +R1-CS connection terminal changed from numeric to Alphabetical
Coordinate column7
Sh. 100--102 Page description ...IRB1600/1660 was IRB1600
Sh. 123 XS/XP58 was removed.//R1.SW23 was /R1.FAN.SW
Location name Function name Page Location name Function name Page
A21 PANEL BOARD 26 E1-E41 FAN UNIT 61
A23 OPTION:STATUS LED ON FRONT 28.2 E1-E41-R1 THERMISTOR 61
A31 MAIN COMPUTER 35 E1-E42 FAN UNIT 61
A31-E22 CHASSIS BLOWER 35 E1-E42-R1 Thermistor 61
A31.2 DeviceNet M/S DSQC1006 39 E1-E43 Fan unit 61
A31.3 PROFIBUS M 38 E1-E43-R1 Thermistor 61
A31.4 Safety Board DSQC1015 38.5 E1-E44 Fan unit 61
A32 Expansion board serie DSQC1003 36 E1-E44-R1 Thermistor 61
A32 DSQC 1003 37 E2 EXT. COMPUTER FAN opt.708-2 61
A32.1 ETHERNET/IP Fieldbus adapter DSQC 669 Slave 37 E2-M1 EXTERNAL COMPUTER FAN 61
A32.2 PROFIBUS Fieldbus adapter DSQC 667 Slave 37 E3 INTERNAL FAN 61
A32.3 PROFINET IO Fieldbus adapter DSQC 688 Slave 37 E3-M1 INTERNAL FAN 61
A32.4 DEVICENET IO Fieldbus adapter DSQC 1004 Slave 37 E5 MDU FAN 61
A34 ETHERNET SWITCH A34 opt. MULTI MOVE 604-1/2 40.1 E5-M1 OPTION : INTERNAL FAN 61
We reserve all rights in this document and in the information contained therein.Reproduction, use or
Location name Function name Page Location name Function name Page
K41 RELAY UNIT 59
K42 MOTORS ON CONTACTOR 1 63
K43 MOTORS ON CONTACTOR 2 63
K44 BRAKE CONTACTOR 63
M140-A41.1 MAIN SERVO DRIVE UNIT 79
M260-A41.1 MAIN SERVO DRIVE UNIT 82
M360-A41.1 MAIN SERVO DRIVE UNIT 85
M460-A41.1 Main servo drive unit 460 88
O716-I/Ox DIG. PART OF COMBI I/O AND DIG. I/O UNIT 46
O719-I/O.X ANALOGUE I/O UNIT 51
O721-I/O.X REMOTE I/O UNIT 52
O726-I/O.X ENCODER UNIT 53
O738-EXT-FMB Option: 738-1 68
O738-EXT-FMB-A1 DSQC686 VOLTAGE MEASURE BOARD 68
We reserve all rights in this document and in the information contained therein.Reproduction, use or
Location name Function name Page Location name Function name Page
S21.1 2-MODE SELECTOR 29 G3 ENERGY BANK 60
EXT-S21.1 2-MODE SELECTOR 31 A34 ETHERNET SWITCH A34 opt. MULTI MOVE 604-1/2 40.1
S21.1 3-MODE SELECTOR 29 A32.1 ETHERNET/IP Fieldbus adapter DSQC 669 Slave 37
EXT-S21.1 3-MODE SELECTOR 31 E2 EXT. COMPUTER FAN opt.708-2 61
G9 POWER SUPPLY Note 1) 59 E2-M1 EXTERNAL COMPUTER FAN 61
A41.3 ADDITIONAL DRIVE UNIT 75 A62 Ethernet switch 41
A41.4 ADDITIONAL DRIVE UNIT 75 A64 Ethernet switch 43
A41.5 ADDITIONAL DRIVE UNIT 75 A65 Ethernet switch 44
A41.3 ADDITIONAL DRIVE UNIT 72 A32 Expansion board serie DSQC1003 36
A41.4 ADDITIONAL DRIVE UNIT 72 E1-E41 FAN UNIT 61
A41.5 ADDITIONAL DRIVE UNIT 72 E1-E42 FAN UNIT 61
A41.2 ADDITIONAL RECTIFIER UNIT 72 EXT-ETH_FPU FLEXPENDANT 30.1
O719-I/O.X ANALOGUE I/O UNIT 51 EXT-ETH_FPU-USB FLEXPENDANT 30.1
F1 AUTOMATIC FUSE 63 EXT-T10-ETH_FPU FLEXPENDANT 30.1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
Location name Function name Page Location name Function name Page
OP1-Q1 Main switch circuit breaker 55
EXT-S22 Option HOT PLUG 32
E5-M1 OPTION : INTERNAL FAN 61
P1 OPTION :DUTY TIME COUNTER 62
Z1 OPTION: MAINS LINE FILTER 55
Z3 OPTION: MAINS LINE FILTER IRB8700 55
A23 OPTION:STATUS LED ON FRONT 28.2
S22 Option with HOT PLUG 30
F6 Option: CIRCUIT BRAKER 55
A61 Option: REMOTE SERVICE BOX DSQC680 54
O738-EXT-FMB Option: 738-1 68
A44 EPS 67
A21 PANEL BOARD 26
G2 POWER DISTRIBUTION BOARD DSQC662 60
We reserve all rights in this document and in the information contained therein.Reproduction, use or
230V
F2
XT16
G1
AC
DC
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
G3 G2 G6 G4 G5
AC AC AC
Ultra cap DC
DC DC DC
A21 A31
Computer
Panel module
board
I/Ox
I/O
unit
S21
Ethernet service
connection connection
Drive
Drive
WAN
USB
LAN
-Q1 3 x 200-600VAC
230V
Z1
T1
G1
AC
DC
Z2
G2
DC
Option
Service outlet
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
F1
A42
AXC
F5 A43
A31
A21 CB K42
F4
Earth K43
fault
prot.
A41
DRIVE
X22
Service
outlet
X1 X2 X1
-Q1 3 x 200-600VAC
Z1
T1
F2
G1
AC
Z2
DC
Option
Service outlet
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
F1
A42
AXC
F5 A43
A31
A21 CB K42
F4
Earth K43
fault
prot.
A41
DRIVE
X22
Service
outlet
X1 X2 X1
FRONT FRONT VIEW Opt. inside door with I/O and ETHERNET switch
PANEL G4 G5 A34 A31
Q1
E3
S21.3
XT5.3
XT5.3
XT5.3
XT6
XT6
XT6
S21.2 G3
XT5.1
XT5.2
XT5.1
XT5.1
XT5.2
XT5.2
S21.1
X1 X6
X24 G2
S22
X2
X23 A41
XS4
XT31
XT31
XT31
I/O1
I/O2
I/O3
I/O4
I/O1
I/O2
I/O3
I/O4
I/O5
X2
X3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
P1 G1
E5
A62
1541-1/-2 Local I/O layout
X3
X5
X4
X22 X1 1542-1/-2
I/O 2.X5 I/O 1.X5 1543-1/-2
1544-1/-2
XT16
F2 DSQC1030 Opt 1541-1/-2 DSQC1031 Opt 1542-1/-2 DSQC1032 Opt 1543-1/-2 DSQC1033 Opt 1544-1/-2
A41 A41 A41
F1
XS41
XS9
XS5/XS13
XS2
XS3
XP28
E3 E3
G3 G3
X1
X6
X7
X1
X2
G2 X16 X15 X14 X2 G2 X6 X7 X14 X15 X2 X16 X1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
UPPER SIDE X8
UPPER SIDE X9
X8 and X9 on
X6 the upper side.
X8 UPPER SIDE
X9 UPPER SIDE
X7 A41.1
G1 A41.2 G1
A41.1
X21
X22
X23
X2 X2 X2 X2 X2 X2
X1 X1 X1 X1 X1 X1
F2 X6 X6 X6 F2 X6 X6 X6
A41.3 X7 A41.4 X7 A41.5 X7 A41.3 X7 A41.4 X7 A41.5 X7
F1 X8 X8 X8 F1 X8 X8 X8
X9 X9 X9 X9 X9 X9
X4
X9
STATUS X7
G2 LED LABEL
X6
X5
X1 X3
X8 X2
Q1
Q1 A21
E2
G6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
G6 F6
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A42
Z1 E1
X31/X32
F4 XS10
K42
K43
R1
K44 F5
XS22
T1
A43
Z2 A44
F6
ROOF-MOUNTED
Q1
Q1
E1
A42
Z1 H1 G9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
F4 P1 G1
K43
K42
K44 F5 A41.1
X22
R1
T1
K41
A41.3 A41.4 A41.5
A43 F2
F1 A44
XS41
XS2
PANEL
BOARD
A21
RL1 RL2
X12
X20 X5
X7 X8
X6
X15
RL3
X11 X14 X17
X18
X1
X10
RL4
X9 X2
A42 Axis computer unit A43 Contactor unit A44.2 Safe move
X22
X4 X3
X8
X21
Measurement link 2 X5 X12
X24 Out
X11
X23
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
X10
In X9
X1 X10 X12
Drive power
X5 X6
supply
X4 LINK 1 LINK 1
Console port
X3
Process I/O LINK 2 LINK 2
X9
X9 X1 X7 X8 X4 X3
FMB
1) FMB.XP2 FMB.XS2
(FMB.X2) (FMB.X2) DSQC686 FMB.X3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
FMB.A1.X2
Cabinet Cabinet
wall wall
(( ))
XS0
-PE / PE
1 GN/YE AWG 7/(10mm2) (54) -XS18
/ 2 PE connection (54.1)
/ XS18
L1
(55) / XS0 L1 -L:1
L2 Mains power connection
(55) / XS0 L2 L3
-L:2
(55) / XS0 L3 -L:3
/ +24V CustomerConn
1
Latest revision:
/ 0V CustomerConn
-XT31
1
1
(44)
(51.4)
(41) /
2
XT31:5
(43)
(44)
G2
3
(51.4)
2
(43) /
4
1.XT31:2
0V I/O.1 / (60)
5
(43) / 2.XT31:2
5
6
(43) /
G4
1.XT31:6
-X1
-X2
24
24
-296 AWG16 BU
0
AWG16 GNYE
24V
0
GND
4
Customer
Connection
8
G5
0V
9
POWER
SUPPLY
PRN
CUSTOMER
10
-X1
Lab/Office:
-X2
DMRO SE/
-_295 AWG16 BU -230V AC1.13 / (60)
AC
AC
24
24
5
-_296 AWG16 BU
0
AWG16 GNYE
0
-703 AWG20
-704 AWG20
GND
BU
BU
(40) / -+24Vdevicenet.1
(40) / -0Vdevicenet.1
IRC5 DESIGN 14 Rel: 17.1
G6
(46) / -+24Vdevicenet.2
(46) / -0Vdevicenet.2
6
POWER
SUPPLY
DEVICENET
(49) / -+24Vdevicenet.3
(49) / -0Vdevicenet.3
-X1
-X2
AC
24
24
(51) / -0Vdevicenet.4
OPT:POWER SUPPLY DSQC609 XT31, G4, G5, G6
-298 AWG16 BU
0
(52) / -0Vdevicenet.5
GND
Status:
7
Approved
(53) / -+24Vdevicenet.8
(53) / -0Vdevicenet.8
Document no.
Sublocation:+
Location: +
=
8
Next 25
Rev. Ind Page24
08 Total 156
1 2 3 4 5 6 7 8
Block diagram for the Run chain in A21 Panel board and S21 Control Panel with Options.
2Cross reference / (28) 3Cross reference to S.21 / (29)
S21.2 MOTOR ON PB
X10
MAIN COMPUTER
A31.X3
Block diagram for the Run chain and External Control Panel with Options.
2Cross reference / (28) 1Cross reference to EXT S21 / (31)
EXT.S21.2 MOTOR ON PB
X10
MAIN COMPUTER
A31.X3
Latest revision: Lab/Office: Status: Plant: =
DMRO SE/ IRC5 DESIGN 14 Rel: 17.1
PRN Approved Location: +
RUN CHAIN block diagram in PANEL BOARD A21 Sublocation:+
and CONTROL PANEL S21 Document no. Rev. Ind Page25
Next 26
Prepared by, date:T Stålnacke 20170317 Approved by, date:Sonny Ögren 20170317 3HAC024480-011 08 Total 156
1 2 3 4 5 6 7 8
-A21
-X1
ES1 top RCH1.2 / (28)
3
FPU
-X2
JUMPER
ES2 top RCH2.2 / (28)
2. See pages(28.1)
JUMPER
EXTERNAL 0V 0V
Software based EMERGENCY 24V Panel 4
24V PANEL
Mode Selector STOP PB
4
internal safety
(38.5) / A21X2.1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
JUMPER
U U
Sep ES1:B
10
Sep ES2:B
10
ES2 bottom
JUMPER
7
EXTERNAL ES1 bottom
JUMPER
7
SUPPLY 0V
8 RunCh+
24V Panel RunCh+
8
SOFT_ESO
24V PANEL
SOFT_ESI
0V
ES1:int
EMERGENCY STOP 6
(27) / -RunCh+
(27) / -RunCh_0V
(27) / -RCH2
(27) / -RCH1
RELAY SIGNALS ES2:int
6
ES1 ES2
-X7
RUN CH1 -RUN_CH1 / (62)
/ (26)
1
AUTO STOP 0V RUN CH1Ret -RUN_CH1Ret / (62)
24V PANEL
A43.X1
Drive module1
2
/ (28)
/ (28)
/ (26)
/ (26)
-X5
/ (26)
-RunCh_0V
RUN CH2Ret -RUN_CH2Ret / (62)
/ (28)
/ (28)
JUMPER 24V PANEL
12 4
JUMPER 24V PANEL 24V PANEL RUN CH2 -RUN_CH2 / (62)
-MAN2
-MAN1
-RCH2
-RCH1
-RunCh+
6 3
JUMPER 0V SPEED -SPEED.1 / (62)
-EN2
-EN1
7 5
JUMPER 0V 0V -0V / (62)
1 6
ENABLE2_1 -ENABLE2.1 / (62)
7
AS1+ ENABLE2_1Ret -ENABLE2_1Ret / (62)
11 8
AS1 AC_ON1 AC_ON.1 / (59)
9
AS1 0V 0V.1 / (59)
& 10
1.See pages (28.1)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
AS1-
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
RUN CH2Ret
4
AS2- 24V PANEL RUN CH2 BU
3 3
GS1+ GS1 SPEED
10 5
0V if not used Drive
6
GS1 ENABLE2_2
Option: External Enable Device
7 module2
& ENABLE2_2Ret BU
A43.X1
8
AC_ON1 if not used
9
GS1- SOFT GS 0V
8 10
GS2+ GS2
4
-X14
GS2 RUN CH1
1
0V RUN CH1Ret
2
-X17
(38.5) / A21X6.2 291 AWG BU SS1- SOFT SS RUN CH1
1
(38.5)/ A21X6.5
292 AWG BU SS2+ 2 SS2 0V RUN CH1Ret
5 2
EN1_1A 3
EN1_1A.1 / (28) ENABLE2_4 module4
Software based 7
EXTERNAL
EN1_1B 7 ENABLE2_4Ret BU
A43.X1
Mode Selector EN2_1B 8 8
AC_ON1 if not used
internal safety EN2_1A 9 9
0V
EN2_1A.1 / (28)
10
10
(25)
X9 and X10 2Cross reference /
(25) to board A21 blockdiagram.
PANEL BOARD Sh. 3 of 4
A21
(27) / SPEED 1
-X9
24V PANEL
A21X9:1 / (29) (31)
(27) / -EN2
1 AUTO2
A21X9:2 / (29) (31) (38.5)
(27) / -MAN2
2 MAN2
A21X9:3 / (29) (31) (38.5)
3 MAN FS2
A21X9:4 / (29) (31) (38.5)
4 0V
A21X9:5 / (29) (31)
(27) / -EN1
5 AUTO1
A21X9:6 / (29) (31) (38.5)
(27) / -MAN1
6 MAN1
A21X9:7 / (29) (31) (38.5)
7 MAN FS1
A21X9:8 / (29) (31) (38.5)
8 24V PANEL
A21X9:9 / (29) (29)
9 MOTON
A21X9:10 / (29) (29)
10 ES PANEL 2B
A21X9:11 / (29) (29)
11 ES PANEL 2B
(26) / RunCh_0V.1 A21X9:12 / (29) (29)
12 ES FPU2A
A21X9:13 / (29) (29)
13 ES FPU2A
A21X9:14 / (29) (29)
14 ES PANEL 1B
A21X9:15 / (29) (29)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
15 ES PANEL 1B
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
7 A1 12 C1
-X2 -261 -273
ES2 bottom AWG16 OG AWG20 BU AS1+ AWG20 BU
7 B1 11 C2
24V PANEL -262 AWG20 BU AS1- -274 AWG20 BU AWG20 BU
8 B2 9 C3
0V -263 AWG20 BU 0V -275 AWG20 BU
8 A2 7 C4
24V PANEL -264 AWG20 BU AWG20 BU AWG20 BU
4 A3 C5
Run CH1 top GS1+ -276 AWG20 BU
5 10 C6
Run CH2 top GS1- -277 AWG20 BU AWG20 BU
5 8 C7
0V -265 AWG20 BU AWG20 BU
4 B3 C8
We reserve all rights in this document and in the information contained therein.Reproduction, use or
3 B4 6 D1
ES1 top -267 AWG16 OG AS2+ -279 AWG20 BU
3 A4 5 D2
Sep ES1:A -268 AWG16 OG AWG20 BU AS2- -280 AWG20 BU AWG20 BU
9 A5 3 D3
Sep ES2:A -269 AWG16 OG AWG20 BU 0V -281 AWG20 BU
9 B5 1 D4
Sep ES2:B -270 AWG16 OG AWG20 BU
10 B6 D5
Sep ES1:B -271 AWG16 OG GS2+ -282 AWG20 BU
10 A6 4 D6
ES1 OUT A -284 AWG16 OG 1) GS2- -283 AWG20 BU AWG20 BU
1 A7 2 D7
ES1 OUT B 285 AWG16 OG 1)
2 A8 D8
286 1) -X6
ES2 OUT A AWG16 OG
1 B7 -289 AWG20 BU AWG20 BU
2 B10
SS1- -293 AWG20 BU 1)
3 C10
SS2- -290 AWG20 BU 1)
4 B9
SS1+ -292 AWG20 BU 1)
287 AWG20 BU
286 AWG20 BU
285 AWG20 BU
284 AWG20 BU
5 C9
SS2+ -288 AWG20 BU 1) AWG20 BU
6 A9
24V PANEL
7
A21X2:2
A21X2:1
A21X1:2
A21X1:1
A21X6:5
A21X6:4
A21X6:3
A21X6:2
8
9
(38.5) /
(38.5) /
(38.5) /
(38.5) /
(38.5) /
(38.5) /
(38.5) /
(38.5) /
10
-A21.X12
(60) / +24VSYS 1 Connection alt. 1
+24VSYS.1 / (28)
(60) / -0VSYS 2 Standard
3
0VSYS.1 / (28)
(60) / +24VCOOL8 +24VCOOL8.2 / (28)
(60) / 0VCOOL8 4
Connection alt. 2 0VCOOL8.2 / (28)
Software based Opt. Safety module
Mode Selector DSQC1015 595 AWG20 BU
A31.4X1.1 / (38.5)
internal safety 596 AWG20 BU
A31.4X1.2 / (38.5)
-A21.X21.1 -A21.X12
1 597 AWG16 BU 1 Y1 1
2 598 AWG16 BU 1 2
3 599 AWG16 BU Y2 3
4 600 AWG16 BU 4
+24VCOOL8.1 / (61)
0VCOOL8.1 / (61)
Connection alt. 3
-XP12 Opt. 52 degree -A21.XS12
1 fan panel board. 250 AWG18 BU 24V SYS 1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
3 252 AWG20 BU 3
4 253 AWG20 BU 4
Connection alt. 4
Opt. Safety module DSQC1015
and Opt. 52 degree fan panel board. 595 AWG20 BU
Software based A31.4X1.1 / (38.5)
596 AWG20 BU
Mode Selector A31.4X1.2 / (38.5)
internal safety
+24VCOOL8.1 / (61)
-A21.X12 -XP12 0VCOOL8.1 / (61)
-A21.X21.1 -A21.X12
1 597 AWG16 BU 1 Y1 1 1 250 AWG18 BU 24V SYS 1
2 598 AWG16 BU 1 Y2 2 2 251 AWG18 BU 0V SYS 2
3 599 AWG16 BU 3 3 252 AWG20 BU 3
4 600 AWG16 BU 4 4 253 AWG20 BU 4
OPTION:STATUS
LED ON FRONT
-A23 -ES2
-ES1
-SUP_ST2
-X2 AWG26
WHBN
-SUP_ST1 1
X20:1 / (28)
BN
2 X20:2 / (28)
WHOG RS485+ RS485+.1 / (28)
-GS2 4 OG RS485- RS485-.1 / (28)
5 BU 24V DC 24DC.1 / (28)
-GS1 3 WHBU
6 X20:6 / (28)
WHGN 0V 0V.2 / (28)
-AS2 7 GN
8 X20:8 / (28)
-AS1
-ENABLE1
(25)
3Cross reference to S.21 / (25) CONTROL PANEL
(25) -S21
AUTO
AUTO
2 2
MAN
MAN
2-MODE SELECTOR
S21.1
1 3 5 7 9 11 13 15
OPTION Hardware based Mode switch
24V COMMON_CH1 / (38.5)
2 6 10 14 0V COMMON_CH2 / (38.5)
-246 EXT.COMMON2
EXT.COMMON2 / (29)
-224 AWG20 -242 EXT.COMMON1 4 4
(28) / A21X9:5 8 EXT.COMMON1 / (29)
(28) / A21X9:1 -220 AWG20 8
-S21.1-XS1 -S21.1-XP1
MAN 100%
MAN 100%
(28) / A21X9:4 EXT.AUTO1 / (29)
-240 EXT.MAN1 7 7
EXT.MAN1 / (29)
AUTO
AUTO
-239 EXT MAN FS1 6 6
MAN
MAN
5 5
EXT.MAN FS1 / (31)
3-MODE SELECTOR
-XS/XP37 -S21.1 6 12 10 2 4 8 18 22 24 14 16 20
-588 AWG20 BU 1 OPTION Hardware based Mode switch
(28) / A21X9:9 24V COMMON_CH1 / (38.5)
-589 AWG20 BU 2 5 1 17 13
(28) / A21X9:10 0V COMMON_CH2 / (38.5)
-590 AWG20 BU 11
(28) / A21X9:19
(28) / A21X9:17
-586 AWG20 OG 9 -237 AWG20 OG ES panel 1:A -242 EXT.COMMON1
EXT.COMMON1 / (29)
(28) / A21X9:18
-587 AWG20 OG 10 -238 AWG20 OG ES panel 1:A -246 EXT.COMMON2 8 8
EXT.COMMON2 / (29)
-582 AWG20 OG 5 -233 AWG20 OG ES panel 2:A 4 4
(28) / A21X9:13
-583 AWG20 OG 6 -234 AWG20 OG ES panel 2:A
(28) / A21X9:14
-580 AWG20 OG 3 -231 AWG20 OG ES panel 2:B
(28) / A21X9:11
-581 AWG20 OG 4 -232 AWG20 OG ES panel 2:B
(28) / A21X9:12
-584 AWG20 OG 7 -235 AWG20 OG ES panel 1:B Software based XP37
(28) / A21X9:15 Connected jumper when no
-585 AWG20 OG 8 -236 AWG20 OG ES panel 1:B Mode Selector EMERGENCY PB
(28) / A21X9:16 Emergency Stop on Panel.
internal safety S21.3 1
2
(28) / A21X9:19
-230 AWG20 X2 X1
(28) / A21X9:9
-228 AWG20 -PE1
53 54
-XP4
RunCh0V
RunCh1
5
-XS4
Without hot plug. 1) 6
YE 3
(28) / 1.-ESFPU1:A 2.ESFPU1.A / (30.1)
4
BU 5
(28) / 1.-ESFPU2:A 2.ESFPU2.A / (30.1)
VT 6
(28) / 1.-ESFPU2:B 2.ESFPU2.B / (30.1)
GN 4
(28) / 1.-ESFPU1:B 2.ESFPU1.B / (30.1)
(28) / -EN1_1 RD 7
2.EN1.1 / (30.1)
(28) / -EN2_1 OG 17
2.EN2.1 / (30.1)
205 1 AWG20 BU
2.24VFPUPOWER / (30.1)
-24VFPUPOWER BK 2 -Y.1
A21-X10
(28) /
BOARD
PANEL
206 2 AWG20 BU
2.0VPANELB / (30.1)
(28) / -0VPANELB BN 2 -Y.2
206
???? 8 AWG20 BU
(35) / -RD+ GN 15
2.RD+
MAIN
/ (30.1)
A -K1
D
Option: 983-1 Hold to run device
E
EN-DEVICE
FLEXPENDANT -K2
G
-ETH_FPU
-EXT-XP4
I
EMERGENCY-STOP
A B C D E F G H I J
(30) 3 -K1
(32)
/ 2.ESFPU1.A
(30) 5
/ 2.ESFPU2.A
We reserve all rights in this document and in the information contained therein.Reproduction, use or
(32)
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(30) 6
(32)
/ 2.ESFPU2.B
(30) 4
(32)
/ 2.ESFPU1.B
(30) 7 T10 JOGGING DEVICE
/ 2.EN1.1
(32) -EXT-T10
(30) 17
(32)
/ 2.EN2.1 EMERGENCY-STOP
(30) 1
/ 2.24VFPUPOWER EN-DEVICE
(32) A
-K1
12 -K2 B
(30) 2 C
(32)
/ 2.0VPANELB
D
8
-ETH_FPU
Harness: 3HAC055665-002,-003,-004
CONTROLLER
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
7 7 BU6 AWG26 7
17 17 WH5 AWG26 17
1 1 OG8 0,5mm² 1
EN-DEVICE
8 8 OG7 0,5mm² 8
14 14 OG3 AWG26 14
15 15 WH1 AWG26 15
16 16 BU2 AWG26 16
2-MODE SELECTOR
1 3 5 7 9 11 13 15
-EXT-S21.1 OPTION
2 6 10 14
-246 EXT.COMMON2
EXT.COMMON2 / (31)
YE -224 AWG20 -242 EXT.COMMON1 4 4
(28) / A21X9:5 EXT.COMMON1 / (31)
BK -220 AWG20 8 8
(28) / A21X9:1
-EXT-S21.1-XS1 -EXT-S21.1-XP1
VT -227AWG20 -245 EXT.AUTO2 GN/OG
(28) / A21X9:8 3 EXT.AUTO2 / (31)
-244 EXT.MAN2 3 GN/RD
EXT.MAN2 / (31)
-243 EXT MAN FS2 2 2 GN/BK
EXT.MAN FS2 / (29)
OG -223AWG20 -241 EXT.AUTO1 1 1 GN/GY
(28) / A21X9:4 EXT.AUTO1 / (31)
-240 EXT.MAN1 7 7 BN/VT
EXT.MAN1 / (31)
-239 EXT MAN FS1 6 6 BN/BU
3-MODE SELECTOR 5 5
EXT.MAN FS1 / (29)
6 12 10 2 4 8 18 22 24 14 16 20
-EXT-S21.1 OPTION
5 1 17 13
MOTOR ON PB
-EXT-S21.2
WH -229 AWG20 14 13
(28) / A21X9:10
(28) / A21X9:19
WH/BK -230 AWG20 X2 X1 EMERGENCY PB
(28) / A21X9:9
GY -228 AWG20 -EXT-S21.3
523 AWG20 BU
XP100 5 7 1 3 4 2 8 6
-XP100 1 3 4 2
XS100 5 7 1 3 4 2 8 6
-495 AWG20 BU
-500 AWG20 BU
-497 AWG20 BU
-496 AWG20 BU
AWG20 AWG20
-XS4
BN/BK -DP1 24V FPU_POWER 205 BU
(28) / 24VFPUPOWER 2.24VFPUPOWER / (30.1)
1
24V FPU_POWER 205 BU
12
BN/RD -DP2 0VPANELB 206 BU
(28) / 0VPANELB 2.0VPANELB / (30.1)
2
0VPANELB 206 BU
8
A21 PANEL BOARD
A31.4-X1
A31.4 A31.4-X6
Safety board
DSQC1015
POWER
PROFIBUS M PCI A31.4-X7
AnybusCC/RS232 Expansion Board Pin no 2 = 24V DSQC1005
DSQC1003 Profibus/S A32.4 Pin no 1 = 0V
PROFIBUS M
ProfiNet/S
A32.3
Console Ethernet /IP/S A32.1
DeviceNet/S DSQC1004 A32.2 A31.1 SERVICE 10/100
X20 Battery BT1 in Old:
X1 X2 DSQC1001 Interface Board
Com1 New: DSQC1001
LAN 1 Interface Board Battery BT1 in 3HAC042827-001
We reserve all rights in this document and in the information contained therein.Reproduction, use or
DSQC1017
BT1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1, 3, 5..... ...77, 79
2, 4, 6..... ...78, 80
X19 Fan power
WAN X6 X16
X1 10/100/1000 Pin 1 = 24V
Pin 2 = Tacho
X7 Pin 3 = 0V
PANEL UNIT
X9
X3 AXC
PROFIBUS M
A31.3 PROFIBUS M PCI
DSQC1005
7
8
MS (GREEN/RED)
-X7 AWG24
1
2 WHGN +24V_Sig.ref. / (28)
BLUE LABEL 3 BU -RS485+ / (28)
4
PANEL UNIT WHBU -RS485- / (28) PANEL BOARD
5
RS 485
-0V_Sig.ref. / (28)
7
CHASSIS BLOWER
-E22
M -X9
-2.TXRX+ / (66) (69) (70) DRIVE
-X19 AWG24 TX+ 1
-2.TXRX- / (66) (69) (70) MODULE
+
7
8
8.TXRX+ / (40.1)
8.TXRX- / (40.1) A34.X5
8.RXTX+ / (40.1) AXC SWITCH
8.RXTX- / (40.1)
8
COM1_RI
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X10.USB 1
3
2
4
1
PROCESS
-X10.USB 2
SUPPLY
POWER
AWG28 GN -USB2 D+ / (60)
3
AWG28 WH -USB2 D- / (60)
2
AWG24 BK -USB2_GND / (60)
4
AWG24 RD -USB2 +5V / (60)
1
-X11.USB 3
3
2
4
1
-X11.USB4
3
2
4
1
-Z1 -X1
TX+
TX- 1
2
RX+
SLAVE 3
4
CompactCom RX- 5
6
7
8
Expansion Board
DSQC 1003 PROFIBUS Fieldbus adapter DSQC 667
-A32 -A32.2 Slave
-Z1
-X1
X2 SHIELD
-X1 1
2 3
CONTROL-P
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
3 1 CompactCom GND 4
4 2 5
+5VDC
3 6
4
RXD/TXD-N 8
5
6
7
77 8
78 PROFINET IO Fieldbus adapter DSQC 688
79 Slave
80 -A32.3
-X1
-Z1
TX+
TX- 1
SLAVE 2
RX+
3
CompactCom
RX-
6
PROFIBUS M
-A31.3 DSQC1005
Customer
Connection
X12
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
PCIe
SHIELD
RXD/TXD-P 1 1B
MASTER CONTROL-P 3 (111)
GND 4 OPTION & HARNESS TO CUSTOMER I/O (120)
/ A31.3 (120.7)
+5VDC 5 (125)
RXD/TXD-N 6 1A
8
XP37
XS37
XP37
XS37
S21.3 S21.3 X9
X9
Motors On Motors On
Safety Board Safety Board
S21.2 S21.2
A31.4 A31.4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
+24v/0v
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
+24v/0v X1
X1
Key Switch Key Switch
X6 X6
S21.1 S21.1
X12 X12 X12 X12
XS/XP39
XS/XP39
X1 X1
X2 X2
X5 X5
X6 X6
XS/XP38
XS/XP38
2 -596 AWG20 BU
-A31.4X1.2 / (28.2) (28.2)
PCIe EXT.AUTO1 /
Software based Hardware based
EXT.MAN1 /
Mode Switch Mode Switch
EXT.MAN FS1 / Hardware based
-X6 -X6 24V COMMON_CH1 /
(29)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
4
EXT.AUTO2 /
4 -579 AWG24 BU 579 AWG24 BU
8
EXT.MAN2 /
8
6
EXT.MAN FS2 /
6 (29)
0V COMMON_CH2 / (29)
17 -575 AWG24 BU
A21X9:6 / (28)
15 -576 AWG24 BU
A21X9:7 / (28)
13 -577 AWG24 BU
A21X9:8 / (28)
Software based
18
23 -572 AWG24 BU Mode Switch
A21X9:2 / (28)
21 -573 AWG24 BU
A21X9:3 / (28)
19 -574 AWG24 BU
A21X9:4 / (28)
20
-XS/XP38
12 -570 AWG24 BU -773 AWG20 BU
-K42.31 / (63)
7 -568 AWG24 BU 3 -771 AWG20 BU
-K42.32 / (63)
16 -571 AWG24 BU 1 -774 AWG20 BU
-K43.31 / (63)
11 -569 AWG24 BU 4 -772 AWG20 BU
-K43.32 / (63)
2
-XS/XP39
10 -564 AWG24 BU -284 AWG20 BU
A21X1.1 / (26) A21X1:1 / (28.1)
5 -565 AWG24 BU 1 -285 AWG20 BU
A21X1.2 / (26) A21X1:2 / (28.1)
14 -566 AWG24 BU 2 -286 AWG20 BU
A21X2.1 / (26) A21X2:1 / (28.1)
9 -567 AWG24 BU 3 -287 AWG20 BU
A21X2.2 / (26) A21X2:2 / (28.1)
4
22 -560 AWG24 BU -291 AWG20 BU
A21X6.2 / (27) A21X6:2 / (28.1)
2 -561 AWG24 BU 5 -293 AWG20 BU
A21X6.3 / (27) A21X6:3 / (28.1)
24 -562 AWG24 BU 6 -290 AWG20 BU
A21X6.4 / (27) A21X6:4 / (28.1)
1 -563 AWG24 BU 7 -292 AWG20 BU
A21X6.5 / (27) A21X6:5 / (28.1)
8
-V- / (40)
-CAN_L / (40)
-DRAIN / (40)
-CAN_H / (40)
-V+ / (40)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-I/O1-X5
(39) / -V- BK -V-.1 / (46)
(39) / -CAN_L 1 BU -CAN_L.1 / (46)
(39) / -CAN_H 2 WH -CAN_H.1 / (46) Digital I/O unit
(39) / -V+ 4 RD -V+.1 / (46)
(39) / -DRAIN 5 SC -DRAIN.1 / (46)
3
6 IF 1 or 2 I/O
7 BK -V-.2 / (49)
9 BU -CAN_L.2 / (49)
11 WH -CAN_H.2 / (49) Relay I/O unit
12 RD -V+.2 / (49)
SC -DRAIN.2 / (49)
-I/O2-X5
1 Not connected
2 if 3 or 4 I/O BK -V-.3 / (51)
4 BU -CAN_L.3 / (51)
5 WH -CAN_H.3 / (51) Analogue I/O unit
3 RD -V+.3 / (51)
6 SC -DRAIN.3 / (51)
9
11
We reserve all rights in this document and in the information contained therein.Reproduction, use or
TO CUSTOMER I/O
OPTION: HARNESS
1 1 BU -CAN_L.4 / (52)
2 2 WH -CAN_H.4 / (52) Remote I/O unit
4 4 Connected only if 3 or 4 I/O RD -V+.4 / (52)
5 5 SC -DRAIN.4 / (52)
3 3
BK -V-.5 /
IF 3 or 4 I/O BU -CAN_L.5 /
WH -CAN_H.5 / Interbus slave
-I/O4-X5
RD -V+.5 /
1 SC -DRAIN.5 /
2
4
5 BK -V-.6 /
3 BU -CAN_L.6 /
WH -CAN_H.6 / Profibus DP slave
RD -V+.6 /
-I/O5-X5
SC -DRAIN.6 /
1
2
4 BK -V-.7 / (53)
5 BU -CAN_L.7 / (53)
3 WH -CAN_H.7 / (53) Encoder unit
RD -V+.7 / (53)
SC -DRAIN.7 / (53)
-I/O6-X5
1
2 BK -V-.8 /
4 BU -CAN_L.8 /
5 WH -CAN_H.8 / PLC. CPU A63.1.XS1
3 RD -V+.8 /
PLC I/O1.X5--> SC -DRAIN.8 /
-A35-X2 connected
-0Vdevicenet.1 1
(24) / only to
2
-120 Ohm I/O1
4
(111)
5 x1 x2
(24) / -+24Vdevicenet.1 / A35
(120)
3 (120.7)
(125)
(60) / X49.1
2 718 0V Pwr1- 2 Drive module 2
(60) / X49.2
719 3
Pwr2+
Pwr2- -X3
1
2
-X1 Drive module 3
(66) / -9.TXRX+ 1 RX+ 3
RX- 6
-X5
TX+ 1 8.TXRX+ / (35)
if opt. 901-1
1041 / (45)
1042 / (45)
Ethernet switch
-A62
-X2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
(24) / XT31:1
1044 GND 0V 2
(24) / XT31:5
3
-X3
1 XP23.1 / (23)
2 XP23.2 / (23)
-X1 Connected to Ethernet
(35) / -1.TXRX+ 1 RX+ 3 XP23.3 / (23)
service port X23.
(35) / -1.TXRX- 2 RX- 6 XP23.6 / (23)
-X5
TX+ 1 3.TXRX+ / (45)
X45.3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Cam 2
24V and I/O External A64
I/O Camera X2 X1 X6
Ethernet lighting
XT31
Cam 3
Ethernet External
I/O 24V and I/O Camera lighting
24V I/O X3 X5 X4
Power supply
Camera 1
-XS45.1 -XP45.1
764 +24V 1 1
Power
(24) / 1.XT31:2 +24V.REDwire /
(24) / 1.XT31:6
765 0V 2 2
3 3
0V.GroundBLACKwire /
(24) / 2.XT31:2
766 4 4
(24) / 2.XT31:6
767 5 5
6 6
Ethernet switch
7 7
-A64 8 8
9 9
-X2 Customer connection 10 10
1043 -X6 US 24V 1 11 11
(24) / XT31:1 12 12
1044 GND 0V 2
(24) / XT31:5
Camera 1
3
Camera 2
-XS45.2 -XP45.2
6 +24V 1 1
Power
.+24V.REDwire /
0V 2 2
.0V.GroundBLACKwire /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
3 3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4 4
5 5
-X3 Customer connection 6 6
1 7 7
8 8
2 Camera 2 9 9
-X1 10 10
(35) / -1.TXRX+ RX+
1 3 11 11
RX- 12 12
(35) / -1.TXRX- 2 6
A31.X2 TX+
(35) / -1.RXTX+
Camera 3
3 -XS45.3 -XP45.3
-X4 Customer connection 768 +24V 1 1
TX-
Power
(35) / -1.RXTX- 6 1 +24V.REDwire. /
769 0V 2 2
3 3
0V.GroundBLACKwire. /
2 Camera 3 4 4
5 5
3 6 6
7 7
6 8 8
9 9
10 10
-X5 11 11
(54)
TX+ 1 TXRX+.4 /
(54.1) 12 12
(54)
TX- 2 TXRX-.4 /
(54.1)
(54) A61.X10
RX+ 3 RXTX+.4 /
(54.1) If option Remote service
(54)
RX- 6 RXTX-.4 /
(54.1)
7.TXRX+ / (23)
7.TXRX- / (23)
If not Remote service
7.RXTX+ / (23)
7.RXTX- / (23)
Opt. if 941-1
Ethernet switch
-A65
-X2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
(24) / XT31:1
1044 GND 0V 2
(24) / XT31:5
3
-X3
1
2
-X1
1 RX+ 3
2 RX- 6
3 TX+
-X4
6 TX- TX+ 1
TX- 2
RX+ 3
RX- 6
-X5
TX+/RX+ 1 1.MX1.RX+ / (36)
-X57.1
-X1 24V 1
-X2 V-
(41) / 1041 1
1 1
0V 2 CAN_L
(41) / 1042 2
2 2
3 DRAIN
3 3
4 CAN_H
V- 4 4
5 V+
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CAN_L 5 5
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
CAN_H
V+
-X57.2
1
-X11 V-
1 1
-X6 2 CAN_L
(41) / 3.TXRX+ 1 RX+ 2 2
3 DRAIN
(41) / 3.TXRX- 2 RX- 3
120ohm
3
4 CAN_H
(41) / 3.RXTX+ 3 TX+ 4 4
5 V+
(41) / 3.RXTX- 6 TX- 5 5
3)
opt. 716/816
(24) / -+24Vdevicenet.2 DIG. PART OF COMBI I/O AND DIG. I/O UNIT opt. 717/817
-I/Ox DSQC 651& 652
(24) / -0Vdevicenet.2
XTXX.X3
-X3
INPUT CH.1
1 2
2 3
3 4
-X5 4
(40) / -V-.1 5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
(40) / -CAN_L.1 1 5 6
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(40) / -CAN_H.1 2 6 7
(40) / -V+.1 4 7 8
5 8 0V
(40) / -DRAIN.1 9
0V 3 10
OR PREVIOUS NA0 6
I/O UNIT NA1 7
1) NA2 8 0V
NA3 9 4)
NA4 10 XTXX.X4
NA5 11
-X4
12 INPUT CH.9
1 10
2 11
3 12
4 13
5 14
6 15
1) JUMPERS PLACED ACCORDING TO 7 16
THE ACTUAL NODE ADDRESS. 8 0V
9
10
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
OUTPUT CH 1-8
XTXX.X1
<1 X1
OUTPUT CH.1
1 2
2 3
3 4
4 5
5 6
6 7
7 8
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8 0V
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
0V 9 24V DC
10
24V
OUTPUT CH 9-16
XTXX.X2
<1 -X2
OUTPUT CH.9
0V
1 10
2 11
3 12
4 13
5 14
6 15
7 16
8 0V
9 24V DC
10
OUTPUT CH 1-8
XTXX.X1
-X1
<1 OUTPUT CH.1
1 2
2 3
3 4
4 5
5 6
6 7
7 8
8 0V
0V 9 24V DC
10
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X6
INPUT CH.1
CPU INPUT CH.2 1
2
0V
3
DAC
OUTPUT CH.1
5
REF 0VA
4
OUTPUT CH.2
6
+15V
DC
0VA
DC
-15V
(24) / -+24Vdevicenet.3
XTXX.X3
(24) / -0Vdevicenet.3
X3
INPUT CH.1
1 2
2 3
-X5 3 4
(40) / -V-.2 4 5
(40) / -CAN_L.2 1 5 6
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(40) / -CAN_H.2 2 6 7
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(40) / -V+.2 4 7 8
5 8 0V
(40) / -DRAIN.2 9
0V 3
OR PREVIOUS NA0 6
I/O UNIT NA1 7 0V
1) NA2 8
NA3 9
NA4 10
NA5 11
12
opt. 718/818
-RELAY I/O DSQC 653
XTXX.X1
-X1
OUT CH.1A
1
OUT CH.1B
2
OUT CH.2A
3
OUT CH.2B
4
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
OUT CH.3A
5
OUT CH.3B
6
OUT CH.4A
7
OUT CH.4B
8
OUT CH.5A
9
OUT CH.5B
10
OUT CH.6A
11
OUT CH.6B
12
OUT CH.7A
13
OUT CH.7B
14
OUT CH.8A
15
OUT CH.8B
16
3)
-X7
ANOUT_1
(24) / -+24Vdevicenet.4 1 ANOUT_2
2 ANOUT_3
ADC MUX 3
(24) / -0Vdevicenet.4 ANOUT_4
4 0V
19 0V
0V 20 0V
21 0V
-X5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
-V-.3
(40) / 22
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(40) / -CAN_L.3 1
(40) / -CAN_H.3 2
(40) / -V+.3 4
5
(40) / -DRAIN.3
0V 3 REF
6 DAC
OR PREVIOUS NA0
7 -X8
I/O UNIT NA1 ANIN_1
1) NA2 8 1 ANIN_2
NA3 9 2 ANIN_3
NA4 10 3 ANIN_4
NA5 11 4
12 24V
17
18
19
20
21
0V 22
1) JUMPERS PLACED ACCORDING TO 23
THE ACTUAL NODE ADDRESS. 24 0V
25 0V
26 0V
2) RESISTANS 120 OHM SHALL ALWAYS
27 0V
BE CONNECTED IN THE FIRST AND THE
28
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
Opt 1542-1
Opt 1542-2
Digital I/O Add on module DSQC1031
-I/Ox
XTXX.X1
-X1
DO_8
1 7
2 6
3 5
4 4
5 3
6 2
7 1
8 GND DO
9 PWR DO
10 DO_16
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11 15
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
12 14
13 13
14 12
15 11
16 10
17 9
18 GND DO
19 PWR DO
20
XTXX.X2
-X2
DI_8
1 7
2 6
3 5
4 4
5 3
6 2
7 1
8 GND DI
9 DI_16
10 15
11 14
12 13
13 12
14 11
15 10
16 9
17 GND_DI
18
Opt 1541-1
opt 1541-2
Digital I/O Base module DSQC1030
-I/Ox
-X4 -X4
703 1 1 GND
(24) / XT31:1
704 2 2 PWR
(24) / XT31:5
3 GND
4 PWR XTXX.X1
-X1
DO_8
ISO. test voltage 500VAC 1 7
2 6
3 5
4 4
5 3
6 2
7 1
8 GND DO
We reserve all rights in this document and in the information contained therein.Reproduction, use or
9 PWR DO
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
10 DO_16
11 15
12 14
13 13
14 12
15 11
16 10
17 9
18 GND DO
19 PWR DO
-X3 20
(35) / -1.TXRX+ 1 RX+
(35) / -1.TXRX- 2 RX-
A31.X4 Main computer XTXX.X2
(35) / -1.RXTX+ TX+ -X2
3
DI_8
1 7
(35) / -1.RXTX- 6 TX- 2 6
3 5
4 4
5 3
6 2
7 1
8 GND DI
9 DI_16
10 15
-X5 11 14
1 RX+ 12 13
13 12
2 RX- 14 11
15 10
3 TX+ 16 9
17 GND_DI
6 TX- 18
Opt 1544-1
Opt 1544-2
Relay I/O Add on module DSQC1033
-I/Ox
-X3
1 GND
2 PWR
4 PWR XTXX.X1
-X1
RLY_4
1 RLY_4
2 RLY_3
3 RLY_3
4 RLY_2
5 RLY_2
6 RLY_1
7 RLY_1
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8 RLY_8
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
9 RLY_8
10 RLY_7
11 RLY_7
12 RLY_6
13 RLY_6
14 RLY_5
15 RLY_5
16
XTXX.X2
-X2
DI_4
1 3
2 2
3 1
4 GND_DI
5 DI_8
6 7
7 6
8 5
9 GND_DI
10
Opt 1543-1
Opt 1543-2
Analog I/O Add on module DSQC1032
-I/Ox
-X2
1 GND
2 PWR
3 GND
XTXX.X1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
4 PWR -X1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
GND
1 AI_2
2 GND
3 AI_1
4 GND
5 AO_2
6 GND
7 AO_1
8 GND
9 AI_4
10 GND
11 AI_3
12 GND
13 AO_4
14 GND
15 AO_3
16
3)
(24) / -+24Vdevicenet.5
-X5
-V-.4
(40) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
(40) / -CAN_L.7 1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
(40) / -CAN_H.7 2 ENC +24V
(40) / -V+.7 4
3
5 ENC 0V
(40) / -DRAIN.7 4 Encoder
0V 3 2 1 ENC_A
OR PREVIOUS NA0 6
5
7 A
I/O UNIT NA1 ENC_B
1) NA2 8
6
9 1
NA3 +24V
NA4 10
7
NA5 11 0V Synch switch
12 2 1
8
DIGIN
A
9
2 1
1) JUMPERS PLACED ACCORDING TO
A
THE ACTUAL NODE ADDRESS.
1
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
-X2 -A61-X2
-A61-X1 -X1 1) 1
XS18 / (23)
(24) / -0V ReS 746 1 1) 1
AWG24 -A61-X10
-X10
(35) / -1.TXRX+ WHOG 1 1) 1
RX+ -A61-X11 AWG24
-X11
2 1) 2 1 1) 1
(35) / -1.TXRX- OG WHOG
XP23.1 / (23)
RX-
WHGN
3 1) 3 2 1) 2 OG
(35) / -1.RXTX+ TX+ XP23.2 / (23)
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3 1) 3 WHGN
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6 XP23.3 / (23)
GN 1) 6
(35) / -1.RXTX- TX- 6 1) 6 GN
7
XP23.6 / (23)
A31.X2 8
or (43) / TXRX+.4
2 2
3 3
6 6
-X2 -A61-X2
-A61-X1 -X1 1) 1
XS18 / (23)
(24) / +24V Res 745 7 1) 7
9 1) 9
2 1) 2 OG
XP23.2 / (23)
-A61-P1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
XP23.3 / (23)
(35) / -1.TXRX+ WHOG 1 1) 1
RX+ 6 1) 6 GN
2 XP23.6 / (23)
(35) / -1.TXRX- OG 1) 2
RX-
WHGN
3 1) 3
(35) / -1.RXTX+ TX+
A31.X2
or 6 1) 6
GN
(35) / -1.RXTX- TX-
A64.X5
if opt. 1341-1
or (43) / TXRX+.4
A62.X4
if opt.901-1 (43) / TXRX-.4
LAN3 8/ -P3
(43) / RXTX+.4
-P4
(43) / RXTX-.4 LAN4/WAN 8/
(41) / TXRX+.10
(41) / TXRX-.10
(41) / RXTX+.10
(41) / RXTX-.10
XS0 L1
XS0 L2
XS0 L3
(23)
(23)
(23)
-XP0 1 2 3
BK
BK
BK
-101 AWG10
-102 AWG10
-103 AWG10
????
-Q1 1 3 5
2 4 6
-109 AWG10
-108 AWG10 BK
-107 AWG10 BK
-F6
Option: 1 3 5
Option: Not for
101
102
103
CIRCUIT BRAKER 1 phase connection
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1 3 5
2 4 6 -Q1
I> I> I>
Main switch circuit breaker T1 T2 T3
-106 AWG10 BK
-105 AWG10 BK
-104 AWG10 BK
110
111
112
-Z1 1 3 5
OPTION: 3
MAINS LINE FILTER 2 4 6
BK
BK
BK
-110 AWG10
-111 AWG10
-112 AWG10
-X10 1 2 3
-113 AWG10 BK
-114 AWG10 BK
-115 AWG10 BK 1 3 5
X1 X1 X1
-Z3
OPTION: 3
MAINS LINE FILTER IRB8700 2 4 6
(56)/-L2
(56)/-L3
If Option: 3 Phase
TRANSFORMER UNIT
Latest revision: Lab/Office: Status: Plant: =
DMRO SE/ IRC5 DESIGN 14 Rel: 17.1
PRN Approved Location: +
MAINS CONNECTION XP0, Q1, F6, Z1, Z3 Sublocation:+
Document no. Rev. Ind Page55
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Prepared by, date:T Stålnacke 20170317 Approved by, date:Sonny Ögren 20170317 3HAC024480-011 08 Total 156
1 2 3 4 5 6 7 8
MAINS CONNECTION
Transformer
/ (55)
/ (55)
/ (55)
T1.3 USED FOR DIRECT POWER SUPPLY:
IRB460, 660, 760, 4600, 66x0, 6700 .400-480V
-L1
-L2
-L3
IRB7600, 8700 ...................................480V
3HAC 037015-001 1,2 kVA
113 AWG 10 BN
114 AWG 10 BN
115 AWG 10 BN
Transformer
Option T1.2 L1-L2-L3
262V AC if IRB140-2600
113
114
115
AWG12 BK
Transformer AWG10 BK
L1.1
L2.1
L3.1
T1.1 3HAC 024138-001 (13kVA) 150
IRB460, 660, 760, 4600, 66x0, 6700, 7600, 8700 151
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(57)
(57)
(57)
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
IN
F1 F3 F5
-L1
480V
200V
220V
400V
440V
500V
600V
200V
220V
400V
440V
500V
600V
200V
220V
400V
440V
480V
500V
600V
230V
400V
440V
480V
480V
F2 F4 F6
1 2 3 -X2
1 2 3 L1UT L2UT L3UT
480VAC
480VAC
480VAC
230VAC
115VAC
230V
230V
OUT
GNYE
GNYE
-X2
N
230VAC
230VAC
230VAC
115VAC
-X2
AWG10
N
AWG10
F1 F3 F5
1 2
119
120
121
-L1
1 2
-230VAC1 SC.1
-230VAC2 SC.1
230V AC1.DC
230V AC2.DC
F2 F4 F6
-X2
-230VAC1 SC.1
-230VAC2 SC.1
(58) / -T1_230V
(58) / -T1_115V
(58) / -T1_N
OUTL1
OUTL2
OUTL3
-T1_230V
-T1_115V
-T1_N
-T1_L1
-T1_L2
-T1_L3
119 120 121
(58) /
(63) /
(63) /
(63) /
/ -T1_L1 / -T1_L2 / -T1_L3
(59) /
(59) /
(58) /
(58) /
(60) /
(60) /
(63)
(63)
(63)
(60) /
(60) /
230VAC
POWER SUPPLY CONTACTOR SERVICE 230VAC POWER SUPPLY
UNITS OUTLET POWER SUPPLY SINGLE DRIVE SERVICE CONTACTOR
DRIVE MODULE MODULE OUTLET UNITS
/ (56)
/ (56)
/ (56)
Terminal 3HAC037016-001 3HAC037017-001 3HAC037018-001 3HAC024180--001
-L1.1
-L2.1
-L3.1
1) 200V 400V 440V 200V
BK
BK
BK
4) 600V 440V
-113 AWG10
-114 AWG10
-115 AWG10
5) 480V
6) 500V
TRANSFORMER UNIT
-T1.2 7) 600V
-X1
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1) 2) 3) 4) 5) 6) 7) 1) 2) 3) 4) 5) 6) 7) 1) 2) 3) 4) 5) 6) 7)
1 2 3
GNYE
262VAC
262VAC
262VAC
230VAC
115VAC
230V
230V
-X2
AWG10
N
119
120
121
-230VAC1 SC.1
-230VAC2 SC.1
-T1_L1
-T1_L2
-T1_L3
-T1_230V
-T1_115V
-T1_N
230V AC1.DC
230V AC2.DC
(58) /
(63) /
(63) /
(63) /
(58) /
(58) /
(60) /
(60) /
(59) /
(59) /
-T1_115V
-T1_N
-184 4 3
AWG16
OPTION:
We reserve all rights in this document and in the information contained therein.Reproduction, use or
SERVICE OUTLET BK
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
CIRCUIT BRAKER
-F5 1
US = 4A
EU = 2A
2
BU
AWG16BK
-183
EARTH FAULT
BREAKER -F4 1 3
2 4
AWG18 GNYE
AWG16 BK 185
AWG16 BU 187
-XP22.1 1 2
-XS22.1 1 2
AWG18 BK
-X22 AWG18 WH AWG16 GNYE
GND 1 2
230VAC
1) Option Power supply
/
for three external axes in Drive Module
-230V AC1.DC
-230V AC2.DC
(56) (57)
(56) (57)
AWG16
AUTOMATIC FUSE
-F2 1 3
-156
-K41 AWG20 BU -AC_ON.1 / (27)
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BK
1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
11 A1
BK
AWG16
A2
14 24 AWG20 BU
-0V.1 / (27)
BK
2
POWER SUPPLY
-153
-152
POWER SUPPLY AWG16 GNYE
Note 1) 158 157
-G1 -G9
-X1 3 1 5
-X1 N L
-X2 AC
-XS3 -XS4 DC
1 4 2 5 3 6
1 2 3 5 6 7 4 8 1 2 3 4 -X2 + -
BU BU BU BU BU BU
AWG16 AWG16 AWG16 AWG16 AWG24 AWG24
-463 AWG16 BU
-464 AWG16 BU
BU BU BU BU AWG16
-510 AWG20
-511 AWG20
-513 AWG20
AWG16
-512 AWG20
AWG16 AWG16 AWG16
514
515
AWG16
BU
516
517
518
519
BU
-465
-466
-469
-467
-468
-470
-G2.XP9 1 3 2 4
-G2.XS9 1 3 2 4
DRIVE.1
DRIVE.1
-+24V BRAKE.1
-+24V BRAKE.2
-+24V COOL.1
-0V BRAKE.1
-0V BRAKE.2
-0V COOL.1
-+24V COOL.3
-+24V COOL.2
-0V COOL.3
-0V COOL.2
-+5V_OUT
-ACOK
W758
W763
DRIVE
DRIVE
Drive sys
Drive sys
(63)
(65)
(66) /
(66) -+24V
(66) -0V
(62) -+24V
(62) -0V
(66) +24V
(66) -0V
(66) /
(62) /
(61) /
(61) /
(62) /
(62) /
(62) /
(61) /
(61) /
(62) /
(62) /
AXIS COMP. MAIN SERVO CONTACTOR CONTACTOR MAIN FAN AXIS COMP. EXTERNAL
UNIT DRIVE UNIT UNIT UNIT UNIT UNIT AXES
Latest revision: Lab/Office: Status: Plant: =
DMRO SE/ IRC5 DESIGN 14 Rel: 17.1
PRN Approved Location: +
POWER SUPPLY DSQC 626 AND 627 Sublocation:+
FOR DRIVE MODULE F2, G1, G9, K41.X1 Document no. Rev. Ind Page59
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Prepared by, date:T Stålnacke 20170317 Approved by, date:Sonny Ögren 20170317 3HAC024480-011 08 Total 156
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XS49
(40.1) X49.1 302
A34.X6
Harness:
2
1
Latest revision:
AXC SWITCH
-G2
3HAC047294-001 (xs49)
-Y1
(66) -+24V DRIVE 516 AWG16 BU
-Y2
(66) -0V DRIVE 517 AWG16 BU
4
(66) / +24V Drive sys 518 AWG16 BU
2
-X3
(66) / -0V Drive sys 519 AWG16 BU
5
2
AXIS / DRIVE /
DSQC662
(62) -+24V DRIVE.1 -463 AWG16 BU
CONTACTOR BOARD
3
(62) -0V DRIVE.1 -464 AWG16 BU
6
-G1
-X1
-X2
POWER DISTRIBUTION BOARD AWG12 BU
(24) / +24V I/O.1 -247 AWG16 BU
1
1 +24V
-X4
I/O
2
3
0V
3
CUSTOMER
3
3
4
-X1
0V
4
4
POWER SUPPLY DSQC661
1
3
2
1
3
5
-X3
4
AWG20 BU
-X2
-X5
BOARD
ACOK_N
(62) / -0V BRAKE.1 -467 AWG16 BU
5
CONTACTOR
3
3
TEMP OK_N
BU
4
PRN
(28.2) / +24VSYS -250 AWG16 BU
1
Lab/Office:
DMRO SE/
(28.2) / +24VCOOL8 -252 AWG16 BU
2
-XT16
3
5
4
L2
-X6
AWG16
L2
AWG16
L2
JUMPER
AWG16
IRC5 DESIGN 14 Rel: 17.1
(62) (28.2)
L2
(62)
(63)
9
L2
(63)
6
L1
10
11
12
JUMPER
-G3
-X1
AWG16
L1
2
2
3
3
L1
4
4
Status:
5
5
-X7
7
6
6
Approved
7
7
Document no.
ENERGY BANK
8
8
9
9
10
10
-F2
3HAC024480-011
MAIN
3
Sublocation:+
Location: +
=
COMPUTER
-230VAC1 SC.1 /
1
2
AUTOMATIC FUSE 1/BK
-230VAC2 SC.1 /
230VAC
connection
BK
4
AWG20
2/BK
-X9
UNIT
3
OG
Next 61
Rev. Ind Page60
08 Total 156
1 2 3 4 5 6 7 8
(28.2)
(28.2)
(28.2)
(28.2)
FAN1ret.4
FAN2ret.5
(59) (60) (59) (60)
+24VCOOL8.1
0VCOOL8.1
(62)
(62)
(62)
(62)
-0V COOL.3 -+24V COOL.2
AWG24 OG BN BK RD (28) (28) (28)
+24VCOOL.4
+24VCOOL.5
0VCOOL.4
0VCOOL.5
24VCOOL
TACHO
FAN0V
(62)
(62)
252
253
FAN UNIT Option 1170-1:
386 AWG20 BU
387 AWG20 BU
-E1 Thermistor R1 at E41, E42, E43, E44.
if LV
-XS1 4 2 1 3
if HV
AWG24 BU
AWG24 BU
AWG24 BU
AWG24 BU
+A43 -XS11 1 2 3
-W753
-E41 FAN UNIT
We reserve all rights in this document and in the information contained therein.Reproduction, use or
-W751
-W754
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X1
AWG24
- + -X1 1 1
BU
M
AWG24
AWG24
BU
BU
3 1
-X2 -X2
-R1
W750
1 2
1 2
W752
AWG24
BU
14
-E42 FAN UNIT
AWG24
+A43 -XP11.1 1 2 3 -S1
BU
SWITCH 13
-X1 -X1
- +
3
M 1
-363 AWG20 BU
-364 AWG20 BU
=IRC5-W756
-X2 -X2
360 AWG20 BU
362 AWG20 BU
361 AWG20 BU
1 -R1 2
1 2
BU
AWG24
-E43 Fan unit
380 AWG20 BU
381 AWG20 BU
382 AWG20 BU
384 AWG20 BU
383 AWG20 BU
385 AWG20 BU
-X2 -X2 1 3 2
1 -R1 2
1 2
BK BN RD
-E44 Fan unit EXT.
COMPUTER FAN INTERNAL
-FAN 1 ret.4
opt.708-2 FAN MDU FAN
-X1
-+24V COOL.4(123)
-+24V COOL.5(123)
- + -X1
-0V COOL.4
-0V COOL.5
-E2
-FAN 2 ret.5
M -E3 -E5
3 1 -X1 3 2 1
-XS1 1 2
-X2 -X2 3 1
1 -R1 2
1 2
1 2
(123)
- + M M
M
(123)
(123)
(123)
Latest revision: Lab/Office: Status: Plant: =
DMRO SE/ IRC5 DESIGN 14 Rel: 17.1
PRN Approved Location: +
FAN UNIT E1, E2, E3, E5, A21, A43 Sublocation:+
Document no. Rev. Ind Page61
Next 62
Prepared by, date:T Stålnacke 20170317 Approved by, date:Sonny Ögren 20170317 3HAC024480-011 08 Total 156
1 2 3 4 5 6 7 8
CONTACTOR BOARD
-A43
DRIVE POWER
-X5 PTC1
-XS6 1 A43X5:1 / (65)
(59) (60) -0V DRIVE.1 PTC1 ret
SUPPLY
2
A43X5:2 / (65)
Connection if
1 0V BRAKE A43X5:3 / (65)
(59) (60) -+24V DRIVE.1 3 0V BRAKE Rel.13.2 and earlier.
24VDrive 4
A43X5:4 / (65)
2
1 2
24V -A43.XS5
-X1 1 A43.XP5
(27) / -RUN_CH1
CONTROL (27) / -RUN_CH1Ret 1 2 Sh.75.1
MODULE (27) / -RUN_CH2 2 3 Connection from Rel.14.1
(27) / -RUN_CH2Ret 3 4
A21.X7
4
-X10
LIM2 ch1 -X22
24VDrive FAN1ret.4 / (61)
LIMIT LIM2 ch2 1
3
RunCh2 3
SWITCH 2
EXTERNAL LIM2 ch2 ret 2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
2
24VDrive 1
+24VCOOL.4
-X23
0VCOOL.4
4
LIMIT 1
OVERRIDE 3
24V COOL
BRAKE CTRL
4
2
(61)
(61)
(70) (83) (98) / -A43-X21.1
(101) (104) (113) LIM1 ch1 -X21
LIMIT
SWITCH 1 (70) (83) (98) / -A43-X21.3 LIM1 ch2 1 -X11
(101) (104) (113) 3
CONTROL 1) 1) RunCh1 FAN2ret.5 / (61)
CABLE (70) (83) (98) / -A43-X21.4 LIM1 ch2 ret LIM2 3
0V COOL
(101) (104) (113) LIM1 ch1 ret 4 LIM1
(70) (83) (98) / -A43-X21.2 2
2
(101) (104) (113)
-X1
CONTROL (27) / -ENABLE2.1 1
MODULE (27) / -ENABLE2_1Ret 5
6 INTERLOCKING
0VCOOL8
-BRAKE
A21.X7 (27) / -SPEED.1
+24VCOOL.5
4
0VCOOL.5
(27) / -0V 7
AXC
8
-X4
PAN_CH1
24V COOL
(66) / -RS485+
0V COOL
BU
(63) /
AXIS (66) / -RS485- WHBU 4 K2
(60) /
COMPUTER (66) / -0V ENABLE2 OG 5 K1
RunCh1
(66) / -ENABLE2 7
A42.X6 WHOG
(61)
(61)
8
PAN_CH2
RunCh2
24V COOL
-XS7
(59) (60) / -+24V BRAKE.2
-X12 -491 AWG20 BU +24V
1
-LOCK1A
-LOCK2B
0VCOOL8
-RCH1
-0V COOL.1
0VCOOL8
(59) (60) / 1
-SELF1
-SELF2
2 -492 AWG20 BU 0V
(59) (60) / -+24V COOL.1 2
(63) /
3 OPTION :DUTY
(59) (60) / -+24V BRAKE.1 TIME COUNTER
(63)
(63)
(63)
(63)
(60) /
-RCH2
4 (60) / -P1
(59) (60) / -0V BRAKE.1
5
-
(63) /
(59) (60) / -0V BRAKE.2 +
6 -
h +
CONTINUATION NEXT PAGE
Latest revision: Lab/Office: Status: Plant: =
DMRO SE/ IRC5 DESIGN 14 Rel: 17.1
PRN Approved Location: +
CONTACTOR BOARD A43 Sublocation:+
Document no. Rev. Ind Page62
Next 63
Prepared by, date:T Stålnacke 20170317 Approved by, date:Sonny Ögren 20170317 3HAC024480-011 08 Total 156
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-A43
1
Latest revision:
CONTACTOR
-X8
-K42
UNIT K42,K43,K44
-471 AWG20 BU 0VCOOL8 / (60)
2
-472 AWG20 BU -RCH1 / (62)
A2
A1
1
-K44
-473 AWG20 BU 0VCOOL8 / (60)
6
-474 AWG20 BU -BRAKE / (62)
A2
A1
5
2
-K43
-475 AWG20 BU 0VCOOL8 / (60)
4
A2
A1
-X3
-451 AWG20 BU
24V
1
2
-479 AWG20 BU 0V
5
-SELF1 (62)
44
43
4
-481 AWG20 BU
-H1
24V
10
STATUS DIOD
-SELF2 (62)
DRIVE MODULE
44
43
9
-484 AWG20 BU
-LOCK1A (62)
2
-486 AWG20 BU
-LOCK2B (62)
8
4
EXTCONT
&
-X24
773 AWG20 BU
(38.5) / -K42.31
3
771 AWG20 BU 0V
(38.5) / -K42.32
PRN
AWG20 BU
4
774
32X
31X
(38.5) / -K43.31
Lab/Office:
DMRO SE/
internal safety
772 AWG20 BU
Mode Selector
5
(38.5) / -K43.32
Software based
32X
31X
24V
PTC2
5
PTC2 0V
2
EXT MON 1A
EXT MON 1B
34
33
EXT MON 2A
CUSTOMER
EXT MON 2B
CONNECTION
W761
(64) 761 760 759 758
34
33
54
53
54
53
6
W758
(59)
CONTACTOR UNIT A43, K42, K43, K44
W762
(64)
-490
-X9
Status:
7
EXT.LAMP BU
Approved
-445 AWG16
(64) / -XP40. 1
Document no.
3HAC024480-011
3
Plant:
Sublocation:+
Location: +
=
-XP43
-XS43
(72) (73) /
I>
-L21
2
1
2
1
2
1
1
1
-L22
4
3
4
3
4
3
2
2
-L23
6
5
6
5
6
5
3
3
Next 64
Rev. Ind Page63
XP40.1
XP40.2
XP40.3
XP40.4
XP40.5
XP40.6
W761
W762
(63)
(63)
(63)
(63)
(63)
(63)
(63)
(63)
761
762
-XP40.2
-XP40 1 2 3 4 5 6 5 6
-XS40.1
1 2 3 4 5 6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
EXT.LAMP
BRAKE REL
BRAKE REL
BRAKE PB
EXTBRAKEPB / (74)
BU BU BU BU
If Standard connection or Option: If one or two external axes EXTBRAKEREL / (74)
Option: If three external axes
-445
-447
-448
-446
with Option: Three external axes. (XP40 connected to SX40.1) (XS40.1 connected to XP40.2)
(XP40 connected to XS40) (XS40 connected to XP40.1) (XP40.1 not connected)
AWG16 AWG16 AWG16 AWG16
-XP40.1
1 2 3 4
-XS40
1 2 3 4 5 6
4 4 4
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
0V BRAKE 4012
XS5.1:3 / (74)
XP5.2
Power supply G9 XS5.1 XP5.1
Not connected
Connected
3 3
1) OGWH
AWG24 -XP2
(35) / -2.TXRX+ 6 6
RX+
A31.X9 1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
RX-
COMPUTER 2
(35) / -2.RXTX+ TX+
3
(35) / -2.RXTX- TX-
6
(40.1) / -9.TXRX+
OPTION : (40.1) / -9.TXRX-
AXC SWITCH (40.1) / -9.RXTX+
A34 (40.1) / -9.RXTX-
-XP6
(62) / -RS485+
4
CONTACTOR (62) / -RS485-
BOARD 5
-XS6
-0V ENABLE2 -0V Drive sys 519 AWG16 BU
A43.X4 (62) / (59) (60) /
7 1
(62) / -ENABLE2
8 (59) (60) / +24V Drive sys 518 AWG16 BU
2
XS9
RXD
2
1) No connection to main computer if EPS or SAFE MOVE is connected TXD
3
0V
5
-XP5
MRCO2 MRCO2 / (23)
1
MRCO2_N MRCO2_N / (23)
2
MRCI2 MRCI2 / (23)
4
MRCI2_N MRCI2_N / (23) EXT. AXIS
5 SIGNAL XS41
0V MRC_0V4 / (23)
6
24V_SMB2 24V_SMB2 / (23)
7
0V MRC_0V5 / (23)
3
0V MRC_0V6 / (23)
9
12 x AWG24 BU UL1569
-X1
SDI_AXC 1005
SDI_AXC_N A 1006
SDO_AXC B 1007 DSQC686 VOLTAGE MEASURE BOARD
(23) / XS41 SMB 19 x 0,14mm^2 BU
SDO_AXC_N C 1008 -A1
0V D 1011
24V E 1012 -XS1 -X1 -X2 -XP2 -X3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
F AIN1_P
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2 1 1 AIN1_N
3 2 2 AIN2_P
4 3 3 AIN2_N
5 4 4 AIN3_P
7 5 5 AIN3_N
8 6 6 AIN4_P
9 7 7 AIN4_N
10 8 8 AIN5_P Customer connection
11 9 9 AIN5_N
12 10 10 AIN6_P
Bridge connector FMB.X2 13 11 11 AIN6_N
14 12 12 AIN7_P
-X2 14 14 AIN7_N
SDO_SMB 1001 15 15 SEN_DET_P
SDO_SMB_N A 1002 16 16 SEN_DET_N
SDI_SMB B 1003 17 17 0V_AI_ANALOG
Customer connection SDI_SMB_N C 1004 23 18 -15V_AI
0V D 1009 24 19 +15V_AI
24V E 1010 25 20
F
-X4
AWG24
TX+ BU 6.TXRX+ / (66)
-X1 1
DRIVE POWER (66) / 0V DRIVE;2 TX- WHBU 6.TXRX- / (66) AXIS
SUPPLY 1 2 COMPUTER
(66) / -+24V DRIVE;2 RX+ OG
6.RXTX+ / (66) BOARD
2 3 A42-X2
WHOG
RX- 6.RXTX- / (66)
6
-X6
MRCO1
AWG24 -X3 1
(35) / -2.TXRX+ WHOG RX+ MRCO1-N
A31.X9 1 2
MAIN (35) / -2.TXRX- OG RX- MRCI1
COMPUTER 2 4
(35) / -2.RXTX+ WHGN TX+ MRCI1-N CONTROL
3 5 SIGNAL
We reserve all rights in this document and in the information contained therein.Reproduction, use or
GN TX- 0V XS2
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(35) / -2.RXTX-
6 6
24V-SMB1
7
0V
3
0V
9
-X5 -X9
MRCO1 +24V
1 1
MRCO1-N 0V
2 2
MRCI1 OUT1A
Option: EPS Connect 4 3
to AXIS COMPUTER MRCI1-N OUT1B
BOARD A42-X4 5 4
0V OUT2A
3.See pages / (67) 6 5
24V-SMB1 OUT2B PROCESS I/O
7 6
0V OUT3A
3 7
0V OUT3B
9 8
OUT4A
9
OUT4B
10
OUT5A
11
OUT5B
12
CSC INA
13
CSC INB
14
opt. 810-2
Option: SAFE MOVE DSQC 647
-A44
X13
Relay output RelOut 1A -A43-X21.1 / (62)
XS1
DRIVE POWER (66) / -0V DRIVE;2 pair 1 1
SUPPLY 1 RelOut 1B -A43-X21.2 / (62)
(66) / -+24V DRIVE;2 2 CONTACTOR UNIT
2 Relay output RelOut 2A -A43-X21.3 / (62) X21
pair 2 3
RelOut 2B -A43-X21.4 / (62)
4
AWG24
MAIN (35) / -2.TXRX+ AWG24 WHOG X3 TX+ X4 WHOG -6.TXRX+ / (66) AXIS
1 RX+ 1
COMPUTER (35) / -2.TXRX- OG OG -6.TXRX- / (66) COMPUTER
2 RX- TX- 2
A31.X9 (35) / -2.RXTX+ WHGN
TX+ RX+
WHGN
-6.RXTX+ / (66) BOARD
3 3
A42.X2
4 4
GN 5 5 GN
(35) / -2.RXTX- TX- RX- -6.RXTX- / (66)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
6 6
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
7 7
8 8
-X5 -X6
MRCO1 MRCO1
1 1
MRCO1-N MRCO1-N
2 2
Connect to MRCI1 MRCI1
AXIS COMPUTER 4 4 CONTROL
BOARD MRCI1-N MRCI1-N SIGNAL
A42-X4 5 5 XS2
4.See pages / (67) 0V 0V
6 6
24V-SMB1 24V-SMB1
7 7
0V 0V
3 3
0V 0V
9 9
-X7 -X8
MRCO2 MRCO2 MRCO2 / (23)
1 1
MRCO2-N MRCO2-N MRCO2_N / (23)
Connect to 2 2
AXIS COMPUTER MRCI2 MRCI2 MRCI2 / (23) EXT. AXIS
BOARD 4 4 SIGNAL
A42-X5 MRCI2-N MRCI2-N MRCI2_N / (23) XS41
4.See pages / (67) 5 5
0V 0V MRC_0V4 / (23)
6 6
24V-SMB2 24V-SMB2 24V_SMB2 / (23)
7 7
0V 0V MRC_0V5 / (23)
3 3
0V 0V MRC_0V6 / (23)
9 9
-X11
I/O POWER +24V I/O
-X9
IN1A SUPPLY 1
1 GND
IN1B Equivalent 2
2 configurable
IN2A activation OUT1A
3 Inputs 3
IN2B OUT1B
4 4
IN3A Configurable OUT2A
5 Monitor 5
IN3B Outpurs OUT2B
6 6
IN4A OUT3A
7 7
We reserve all rights in this document and in the information contained therein.Reproduction, use or
IN4B OUT3B
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
8 8
IN5A OUT4A
9 Antivalent 9
IN5B configurable OUT4B
10 activation 10
IN6A Inputs
11
PROCESS I/O IN6B PROCESS I/O
12
-X10 -X12
IN7A
1 Antivalent 1
IN7B configurable
2 activation 2
IN8A Inputs OUT5A
3 3
IN8B OUT5B
4 4
CSC INA Antivalent Configurable OUT6A
5 Inputs Monitor 5
CSC INB Outpurs OUT6B
6 6
OUT7A
7 7
OUT7B
8 8
OVR A Antivalent OUT8A
9 Inputs 9
OVR B OUT8B
10 10
11
12
/ (63)
/ (63)
-L21
-L22
-L23
XS1 -XP1
-XS21 -XP21 1 1
1 DC+ 2
2 DC- 3
AWG10 BK
XS7
-W550
AWG12
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
BK
-W554
-W552
4 GNYE X1
-W551 AWG12 -A41.4
BK
AWG12 1 ADDITIONAL AXIS 2, DRIVE UNIT NO 8 XS6
3 BK
-W557 AWG12 1
BK
AWG12 2
BK
4
2
-W555 AWG12
BK
3
-W553 AWG12
-X8
2 1 TX+
2 TX-
3 RX+
6 RX-
XS1 -XP1
-XS22 -XP22 1 1
1 DC+ 2
2 DC- 3 -X9
AWG10 BK 1 TX+
XS7 2 TX-
1 3 RX+
2 6 RX-
BLEEDER -X2 BLEEDER -X2
AWG12 AWG12
24V DRIVE
-1 BK Bleeder + -1 BK
0V DRIVE
Bleeder +
1 1 ADDITIONAL DRIVE UNIT
1 1 -A41.5
XS6 XS7
1 0V DRIVE 1
2 2 2 24V DRIVE 2
-2 AWG12 BK Bleeder - -2 AWG12 BK
Bleeder -
2 2 -X8
ADDITIONAL AXIS 3, DRIVE UNIT NO 9 1 TX+
GNYE GNYE 2 TX-
AWG12 AWG12 3 RX+
6 RX-
XS1 -XP1
-XS23 -XP23 1 1 -X9
1 DC+ 2 1
2 DC- 3 2
AWG10 BK 3
6
/ (63)
/ (63)
/ (63)
-X9 (72.6)
-X8 -X9
1 TX+ -A41.3 1 1 TX+
-L21
-L22
-L23
2 TX- 2 2 TX-
3 RX+ 3 3 RX+
6 RX- 6 6 RX-
AWG10
AWG10
GNYE
-XS21 -XP21 1 1
AWG10
1 DC+ 2
-W138
2 DC- 3
-W137
AWG10 BK
-XS7 XS6 XS7
-X1 1 0V DRIVE 1 1 0V DRIVE
2 24V DRIVE 2 2 24V DRIVE
-W136
4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
-X8
1 TX+
2 TX-
3 RX+
6 RX-
XS1 -XP1
-XS22 -XP22 1 1
1 DC+ 2
2 DC- 3 -X9
AWG10 BK 1 TX+
XS7 2 TX-
BLEEDER -X2 1 3 RX+
-1 AWG12 BK Bleeder + 2 6 RX-
1
0V DRIVE
24V DRIVE
1
-A41.5 ADDITIONAL DRIVE UNIT
2 XS7
XS6
-2 AWG12 BK Bleeder - 1 0V DRIVE 1
2
2 24V DRIVE 2
CONTACTOR BOARD
A43
-X24 -4013 AWG16 -XS/XP7
PTC2 BU
1 -4014 AWG16 E1
PTC2 0V BU
2
E2
3
4
5
E3
6
Capacitor 0,47uF
-C2 E4
E5
E6
XS5.1:3 /
-4012 AWG16 BU
(65)
F9
F10
Remove the bridge before connection.
F11
-X22 -4006 AWG16
LIM2 ch1 BU
We reserve all rights in this document and in the information contained therein.Reproduction, use or
F1
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
LIM2 ch1 ret -4007 AWG16 BU
2 F4
LIM2 ch2 -4008 AWG16 BU
3 F2
LIM2 ch2 ret -4009 AWG16 BU
4 F3
F5
F6
(64) / EXTBRAKEREL BRAKE REL. +24V -4010 AWG16 BU
F8
AWG10 GNYE
AWG18
+C
A1
4 U -4001 BK
A2
3 W -4002 BK
A3
6 W -4003 BK
A4
2 V -4004 BK
A5
5 V -4005 BK
A6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X2 -4000
U BK
1 B1
U -4001 BK
4 B2
W -4002 BK
3 B3
W -4003 BK
6 B4
V -4004 BK
2 B5
V -4005 BK
5 B6
1 C1
U 4001 BK
4 C2
W 4002 BK
3 C3
W 4003 BK
6 C4
V 4004 BK
2 C5
V 4005 BK
5 C6
EXT BRAKE
EXT BRAKE
PTC1ret
24V DRIVE
0V BRAKE
0V BRAKE
RELEASE
PTC2 0V
PTC1
PUSH B.
XS40/ XP40/
PTC2
XP40.1 XS40.1 X24 X5
0V
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4
4028
4024
JUMPER
AWG20 BU
445
447
448
446
4018
4019
4016
4017
2-POL
4032
4035
XP7
2 2 a1 a3 a5 e1 e2 f7 f8 f9 f1 f2 f3 f4
Y2 Y3
1 1
-Y6
4029
4028/
5
C2
2
1
4031
4030/ 2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
-Y5
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4025
4024/
4020
4015/
2 -Y1
1
4027
4026/
-Y4
4021
4020/
2
1
4023
4022/
4015
EXT BRAKE REL 4029
A43.XP5
PTC2 0V
EXT BRAKE
BRAKE PB 4026
BRAKE PB 4027
0V BRAKE 4021
0V BRAKE 4022
0V BRAKE 4023
RELEASE 4030
RELEASE
PTC2
1 2 3 4
PTC2 4032
PTC2 4033
PTC2 4033
PTC2 4034
4034
4035
-A7.XP9 -A7.XP8 -A7.XP7
A43.XS5
1 2 3 4 5 1 2 3 4 5 4 5 Sh.62
1 2 3
R1-SP A E C J K L R M G
*) *) *) *) PTC2 JUMPER WHEN NOT CONNECTED.
-A7.XS7
1 2 3 4 5
Acc. to circuit diagram for the products: Acc. to circuit diagram for the products: Acc. to circuit diagram for the products:
IRBT, DRESSPACK, SERVOGUN, MTM, MU, GU, IRBP IRBT, DRESSPACK, MTM
MTM, AWG18
4010
4011
4012
4013
4014
BU
Acc. to circuit diagram. XS7
DRESSPACK/SERVOGUN: 3HAC026209-001
F E
IRBP: 3HAC035753-001 5 6 7 8 9 10 11 1 2 3 4 5 6
IRBT: 3HAC043574-001
MU/GU: 3HAC039887-001
MTM: 3HAC051586-001 CONNECTED WITH AWG16 BU,
RTT: 3HEA802298-001 only for IRC5 DESIGN 06 and earlier. IF NO OTHER NOTATION
This is not any available option. Connection to the break release button,
This is only examples how to connect with power from the cabinet.
the break release button for the IRB120
internal or external the cabinet. -XS.35 -XS.40
4 3 4
24V BRAKE PB
24V BRAKE PB -X100 1
BK 12 14
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
-K100
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
11
0V BREAKE -X100 2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
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-_416
-_418
-_420
-_422
-_424
-_425
-_426
-_428
-_430
-_432
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-PE100
AWG16 GNYE
Cross ref / (23) D1 D3 D2 D4 C1 C2
XS1/XP1 A13 A15 B1 B3 B4 B5 B6 B7 B8 B9 B10 B11 DRIVE MODULE
XS/XP1 A1 A3 A5 B14 B12 A7 A9 A11
AWG20 BK
AWG20 BK
FLOOR CABLE
24V Brake
0V Brake
MW3
MW1
MW2
MW6
MW5
MW4
MU3
MU1
MU2
MU6
MU5
MU4
MV3
MV1
MV2
MV6
MV5
MV4
MANIPULATOR
R1.MP 6 9 10 12 13 LUG1 1 2 5 3 4 8 20 23 24 17 21 22 15 16 19
FLOOR CABLE
CONTROLLER MANIPULATOR
DRIVE MODULE
R1 SMB SMB/EIB
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XS/XP2
(67) / -MRCO1 WH SDI
A A
(67) / -MRCO 1_N BU SDI-N
B B
(67) / -MRCI1 WH SDO SERIAL
C C MEASUREMENT
(67) / -MRCI 1_N OG SDO-N BOARD
D D
(67) / -MRC_0V1 WH 0V
E WH E
(67) / +24V_SMB1 GN 24V
F BN F
(67) / -MRC_0V2
G
(67) / -MRC_0V3 WH J
J
GY K
K
RD L
L
M
CONTROLLER MANIPULATOR
Customer
Connection
2 C5 B
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG24 RD
3 D5 C
AWG24 OG
4 A6 D
AWG24 YE
5 B6 E
AWG24 GN
6 C6 F
AWG24 BU
7 D6 G
AWG24 VT
8 A7 H
AWG24 GY
9 B7 J
AWG24 WH
10 C7 K
AWG24 WH/BK
11 D7
AWG24 WH/BN
12 A8
1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2
-X11 -X12 -X13 -X14 -X15 -X16
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
-_400
-_402
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-_408
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-_412
-_414
-_416
-_418
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-_428
-_430
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We reserve all rights in this document and in the information contained therein.Reproduction, use or
GNYE
GNYE
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG10
AWG10
Cross ref / (23) DRIVE MODULE
XS1/XP1 -XS1 A1 A3 A5 A7 A9 A11 A13 A15 B1 B3 B4 B5 B6 B7 B8 B9 B10 B11 PE1 PE2
GNWH
BUWH
BNWH
BKWH
GNRD
BUGN
BNGN
BURD
BKGN
BNRD
BKRD
BNBU
BKBU
BUBK
BNBK
BN
BU
BK
FLOOR CABLE
M3R
M1R
M2R
M6R
M5R
M4R
M3S
M1S
M2S
M6S
M5S
M4S
M3T
M1T
M2T
M6T
M5T
M4T
AWG16
13 17 15 1 5 3 7 11 9
-R1.(MP 1-)3
FLOOR CABLE
CONTROLLER
MANIPULATOR
DRIVE MODULE 0,23 mm2
Cross ref XS2/XP2 / (23) R2.SMB
-XS2
(67) / -MRCO1 WH SDI
(67) / -MRCO 1_N A BU 9 SDI-N
(67) / -MRCI1 B WH 5 SDO
(67) / -MRCI 1_N C OG 8 SDO-N
AXIS COMPUTER BOARD (67) / -MRC_0V1 D WH 4 0V SERIAL
A42-X4 E WH 3 MEASUREMENT
(67) / +24V_SMB1 GN 24V BOARD
F BN 7
(67) / -MRC_0V2
G
(67) / -MRC_0V3 H
J GY BATSUP
K RD 6 BATLD
L 2
1 R1-.(MP 4-)6
DRIVE MODULE (64) / -BRAKEPB -_434 AWG16 BU B16 OGWH
X40 15
(64) / -BRAKEREL1 -_435 AWG16 BU B12 GYBK
8
(64) / -BRAKEREL2 -_436 AWG16 BU B13 GYBU
13
CONTACTOR UNIT (65) / -PTC1 -_439 AWG16 BU C2 OGBU
A43-X5 11
(65) / -PTC 1 ret -_440 AWG16 BU C1 OGBK
-R1.140-(MP 1-)3
2
(65) / -0V BRAKE3 -_437 AWG16 BU B15 OGRD
14
D2 GYWH
10
D1 GYRD
16
D3 GY
18
D4 OGGN
12
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
Customer
Connection
-XS/XP5 0,23mm2
-708
-XP/XT5 AWG24
3 D5 2
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
OG OG CSD
4 A6 10
YE WH CSE
5 B6 3
GN GN CSF
6 C6 11
BU WH CSG
7 D6 4
VT BN CSH
8 A7 12
GY WH CSJ
9 B7 5
WH GY CSK
10 C7 13
WH/BK RD CSL
11 D7 6
WH/BN BU CSM
12 A8 14
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
-_400 AWG16
-_402 AWG16
-_404 AWG16
-_406 AWG16
-_408 AWG16
-_410 AWG16
-_412 AWG16
-_414 AWG16
-_416 AWG16
-_428 AWG16
-_430 AWG16
-_432 AWG16
GNYE
GNYE
Cross ref / (23) -XS/XP1 A1 A3 A5 A7 A9 A11 A13 A15 B1 B9 B10 B11 CONTROLLER
PE1 PE2
XS1/XP1 DRIVE MODULE
GNWH
BUWH
BKWH
GNRD
BUGN
BKGN
BURD
BKRD
BKBU
BUBK
BN
BK
GNYE
GNYE
AWG16
Floor cable
M1W
M2W
M3W
M6W
M1U
M2U
M3U
M6U
M1V
M2V
M3V
M6V
A1 A2 A3 A4 D1 D2 D3 D4 B1 D8 D7 B10 MANIPULATOR
PE1 PE2
R1-MP IRB 260
FLOOR CABLE
CONTROLLER MANIPULATOR
DRIVE MODULE
G MEASUREMENT
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
DRIVE MODULE C7 C7
X40 (64) / -BRAKEPB -434 AWG16 BU OGWH
B16 B8
(64) / -BRAKEREL1 -435 AWG16 BU GYBK
B12 C9
(64) / -BRAKEREL2 -436 AWG16 BU GYBU
B13 C8
B14 C10
CONTACTOR UNIT (65) / -PTC1 -439 AWG16 BU OGBU
A43-X5 C2 B9
(65) / -PTC 1 ret -440 AWG16 BU OGBK
C1 B2
(65) / -0V BRAKE3 -437 AWG16 BU OGRD
B15 B7
D2 B3
CONTACTOR UNIT (62) / -A43-X21.4 LIM 2A -442 AWG16 BU GYRD
A43-X21 D1 B4
(62) / -A43-X21.3 LIM 2B -443 AWG16 BU GY
D3 C2
(62) / -A43-X21.1 LIM 1B -444 AWG16 BU OGGN
D4 C1
Floor cable
CONTROLLER MANIPULATOR
Customer
CONTROL MODULE
Connection
-XS/XP5
-709 AWG18
-XP/XT6 AWG24 R1-CP/CS
BK RD CPA
1 BN A1 BU A1 CPB
2 RD B1 GN B1 CPC
3 OG C1 YE C1 CPD
4 YE D1 WH D1 CPE
5 GN A2 BK A2 CPF
6 BU B2 BN B2 CPJ
7 VT C2 VT C2 CPK
8 GY D2 OG D2 CPL
9 WH A3 PK A3 CPM
10 WH/BK B3 TQ B3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
11 WH/BN C3 GY C3
12 D3 D3
-XP/XT5.1
-710 0,23mm2
AWG24 BK WH CSA
1 BN B5 BU B5 CSB
2 RD C5 WH C5 CSC
3 OG D5 OG D5 CSD
4 YE A6 WH A6 CSE
5 GN B6 GN B6 CSF
6 BU C6 WH C6 CSG
7 VT D6 BN D6 CSH
8 GY A7 WH A7 CSJ
9 WH B7 GY B7 CSK
10 WH/BK C7 RD C7 CSL
11 WH/BN D7 BU D7 CSM
12 A8 A8
-XP/XT5.2
WH/RD RD CSN
13 WH/OG B8 OG B8 CSP
14 WH/YE or PK C8 RD C8 CSR
15 WH/GN D8 GN D8 CSS
16 WH/BU A9 RD A9 CST
17 WH/VT B9 BN B9 CSU
18 WH/GY or Light GN C9 RD C9 CSV
19 BN/BK or RD/BK D9 GY D9 CSW
20 BN/RD or GN/BK A10 BK A10 CSX
21 BN/OG or OG/BK B10 BU B10 CSY
22 BN/YE or YE/BK C10 WH C10 CSZ
23 D10 D10
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
We reserve all rights in this document and in the information contained therein.Reproduction, use or
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-_402
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-_414
-_412
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
M2U
M2V
M2W
M1W
M1V
M1U
M3U
M3V
M3W
M4W
M4V
M4U
GNYE
GNYE
AWG10
AWG10
Cross ref / (23) DRIVE MODULE
XS1/XP1 -XS1 A11 A9 A7 A5 B3 B4 B10 B9 B8 A13 A15 B1
FLOOR CABLE
MANIPULATOR
FLOOR CABLE
CONTROLLER
MANIPULATOR
DRIVE MODULE
Cross ref XS2/XP2 / (23)
-XS2
(67) / -MRCO1 A
(67) / -MRCO 1_N B
(67) / -MRCI1 C
(67) / -MRCI 1_N D
AXIS COMPUTER BOARD (67) / -MRC_0V1 E
A42-X4
(67) / +24V_SMB1 F
(67) / -MRC_0V2 G
H
(67) / -MRC_0V3 J
K
L
D2
D1
D3
D4
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
Customer
Connection
3 D5 C
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
OG OG CSD
4 A6 D
YE WH CSE
5 B6 E
GN GN CSF
6 C6 F
BU WH CSG
7 D6 G
VT BN CSH
8 A7 H
GY WH CSJ
9 B7 J
WH GY CSK
10 C7 K
WH/BK RD CSL
11 D7 L
WH/BN BU CSM
12 A8 M
CONTROLLER
FLOOR CABLE MANIPULATOR
CONTROL MODULE
Customer
Connection 0,23mm2
-XP/XT5.1 AWG24 OG -XS/XP5
625 WH 1
1 626 B5 BU 2
2 627 C5 WH 3
3 628 D5 OG 4
4 629 A6 WH 5
5 630 B6 GN 6
6 631 C6 WH 7 +R1 -CS
7 632 D6 BN 8 1 1
8 633 A7 WH 9 2 2
9 634 B7 GY 10 3 3
10 635 C7 RD 11 4 4
11 636 D7 BU 12 5 5
12 A8 6 6
7 7
XP/XT5.2 8 8
637 RD 13 9 9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
13 638 B8 OG 14 10 10
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
14 639 C8 RD 15 11 11
15 640 D8 GN 16 12 12
16 641 A9 RD 17 13 13
17 642 B9 BN 18 14 14
18 643 C9 RD 19 15 15
19 644 D9 GY 20 16 16
20 645 A10 BK 21 17 17
21 646 B10 BU 22 18 18
22 647 C10 BK 23 19 19
23 D10 20 20
21 21
22 22
23 23
XP6 AWG18 OG AWG18
648 RD 1
1 649 A1 BU 2
2 650 B1 GN 3
3 651 C1 YE 4
4 652 D1 WH 5
5 563 A2 BK 6
6 654 B2 BN 8
7 655 C2 VT 9
8 656 D2 OG 10
9 657 A3 PK 11
10 658 B3 +R1 -CP
11 659 C3 GNYE 12 1 1
12 D3 2 2
3 3
4 4
5 5
6 6
AWG16 GNYE 8 8
9 9
10 10
11 11
12 12
Cross ref
XS1/XP1
1
Latest revision:
R1 MP
/ (23)
-A41.1
2,5mm2
-XS/XP1
-X11
17
17
27 OGGN M1U -_401 AWG12 BK 4
24
24
16 BN M1W -_402 AWG12 BK
3
19
19
26 OGBU M1W -_403 AWG12 BK
2
26
26
Main servo drive unit 460
18
18
25 OGBK M1V -_405 AWG12 BK
5
25
25
-X12
23
23
32
32
21
21
30
30
22
22
31
31
Cabinet module
PRN
Lab/Office:
DMRO SE/
5
IRB 460
According to Manipulator circuit diagram 3HAC036446-005
-X13
3
3
4
4
7
7
6
14
14
5
5
6
6
-X16
9
9
Status:
Approved
16
16
8 PE1
8 PE1
AWG10 GNYE
AWG10 GNYE
PE2
PE2
3HAC024480-011
Plant:
Sublocation:+
Location: +
=
8
DRIVE MODULE
CONTROLLER
MANIPULATOR
FLOOR CABLE
Next 89
Rev. Ind Page88
08 Total 156
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER MANIPULATOR
DRIVE MODULE
F BN F
Key pin
M
SERIAL
MEASUREMENT
BOARD
A43-X5
32 PKBU 0,75mm2 0V EXT.LAMP
15 15
FLOOR CABLE
CONTROLLER MANIPULATOR
Customer CONTROL MODULE
Connection Single cabinet w26 1mm2
-XP/XT6 -713 R1 CP
-XS/XP13
AWG20 BK 1 24V
1 BN A1 D1
RD 2 0V
2 OG A2 D6
YE 3 24V
3 GN A3 D3
BU 4 0V
4 VT A4 GNYE D4
PE
SH
-XP/XT5.1 -711 W27 R1 CS
AWG24 BK BKog 0,23mm2 CS
-XP/XT5.2
3/WH WH AWG24 CS
1 3/GN B3 GN AWG24 B3 CS
2 4/WH B4 WH AWG24 B4 CS
3 4/BN B5 BN AWG24 B5 CS
4 -711 GY B6 RD AWG24 B6 CS
5 AWG24 WH C16 OG AWG24 C16 CS
6 WH/BK C17 RD AWG24 C17 CS
7 WH/BN C18 RD AWG24 C18 CS
8 WH/RD C20 C20
9 WH/OG B22
10 WH/YE or PK B23
11 WH/GN or Light GN B24
12 B25
FLOOR CABLE
CONTROLLER MANIPULATOR
Customer CONTROL MODULE
Connection
A35
OPTION : DEVICENET -X2 AWG22 AWG24 R1 CP/CS
-707 -XS/XP13
(111.1) 2/BK V- BK 0V
(120.1)
(125.1) 1 F2 B23
(109.1) 1/BU CAN_L BU CAN_L
(118.1) F4 A4
2
(128.1) Bare wire SHIELD
3
1/WH CAN_H WH CAN_H
A33 AWG22
OPTION : PROFIBUS -XS/XP13 +R1 CP/CS
-709
Option: 803-4 -(DP-M)1 RD
1/RD RXD/TXD-P RXD/TXD-P
1B 2 F5 A5
1/GN RXD/TXD-N GN RXD/TXD-N
1A F6 A6
Cross ref
1
Latest revision:
XS1/XP1
/ (23)
A41.1
2,5mm2
+R1 MP
17
17
27 OGGN M1U -_401 AWG12 BK
4
24
24
16 BN M1W -_402 AWG12 BK
3
19
19
2
26
26
18 GNWH M1V -_404 AWG12 BK
2
18
18
MAIN SERVO DRIVE UNIT
25
25
-X14
1
1
10
M4V -_422 AWG12 BK
2
2
-X12
23
23
32
32
21
21
13 BNGN
6
30
30
22
22
31
31
PRN
Lab/Office:
DMRO SE/
-X15
20
29
28
BK
7
7
3
14
14
BUGN BK
Approved
16
16
Document no.
8 PE1
8 PE1
AWG10 GNYE
AWG10 GNYE
3HAC024480-011
PE2
PE2
Plant:
Sublocation:+
Location: +
=
8
FLOOR CABLE
DRIVE MODULE
CONTROLLER
Next 93
Rev. Ind Page92
08 Total 156
MANIPULATOR
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER MANIPULATOR
DRIVE MODULE
0,23 mm2
Cross ref XS2/XP2 / (23)
+R1 SMB
-XS/XP2
(67) / -MRCO1 WH SDI
A A
(67) / -MRCO 1_N BU SDI-N
B B
(67) / -MRCI1 WH SDO
C C
AXIS COMPUTER BOARD (67) / -MRCI 1_N OG SDO-N
A42-X4 D D
(67) / -MRC_0V1 WH 0V
We reserve all rights in this document and in the information contained therein.Reproduction, use or
E WH E
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG16
Cabinet module
MAIN SERVO DRIVE UNIT
A41.1
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
We reserve all rights in this document and in the information contained therein.Reproduction, use or
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-_424
-_425
-_426
-_428
-_430
-_432
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG16 GNYE
AWG16 GNYE
Cross ref / (23)
XS1/XP1 A1 A3 A5 A7 A9 A11 A13 A15 B1 B3 B4 B5 B6 B7 B8 B9 B10 B11
XS/XP1 PE1 PE2
DRIVE MODULE
FLOOR CABLE
AWG16
MW1
MW2
MW3
MW4
MW5
MW6
MU1
MU2
MU3
MU4
MU5
MU6
MV1
MV2
MV3
MV4
MV5
MV6
MANIPULATOR
FLOOR CABLE
CONTROLLER
MANIPULATOR
DRIVE MODULE 0,23 mm2
Cross ref XS2/XP2 / (23)
-XS2 -XP2 R1-SMB
(67) / -MRCO1 A A WH SDI
(67) / -MRCO 1_N B B BU A SDI-N
(67) / -MRCI1 C C WH B SDO
(67) / -MRCI 1_N D D OG C SDO-N
AXIS COMPUTER BOARD (67) / -MRC_0V1 E E WH D 0V
A42-X4 WH E
(67) / +24V_SMB1 F F GN 24V
BN F
G ENCODER
H
INTERFACE
J
BOARD
14 EXT LAMP
DRIVE MODULE (64) / -BRAKEPB -_434 AWG16 BU B16 B16 OGWH
X40 11 BRAKE PB
(64) / -BRAKEREL1 -_435 AWG16 BU B12 B12 GYBK
12 0V BRAKE
CONTACTOR UNIT (65) / -PTC1 -_439 AWG16 BU C2 C2
A43-X5
(65) / -PTC 1 ret -_440 AWG16 BU C1 C1
7 0V BRAKE
D2 D2
D1 D1
D3 D3
AWG16 BK
D4 D4
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
Customer
Connection
3 D5 C
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
OG OG
4 A6 D
YE WH
5 B6 E
GN GN
6 C6 F
BU WH
7 D6 G
VT BN
8 A7 H
GY WH
9 B7 J
WH GY
10 C7 K
WH/BK
11 D7
WH/BN
12 A8
Cabinet module
MAIN SERVO DRIVE UNIT
-A41
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
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-_402
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-_410
-_408
-_406
-_418
-_420
-_422
-_432
-_430
-_428
-_412
-_414
-_416
-_426
-_425
-_424
GNYE
AWG10
AWG10
Cross ref / (23)
XS1/XP1 -XS/XP1 A1 A3 A5 A11 A9 A7 B3 B4 B5 B11 B10 B9 A13 A15 B1 B8 B7 B6 PE1 PE2 DRIVE MODULE
GNWH
BUWH
BNWH
BKWH
GNRD
BUGN
BNGN
BKGN
BURD
BNRD
BKRD
BNBU
BKBU
BUBK
BNBK
BU
BN
BK
AWG16
FLOOR CABLE
M1R
M2R
M4R
M6R
M3R
M5R
M1S
M2S
M4S
M6S
M3S
M5S
M1T
M2T
M4T
M6T
M3T
M5T
A1 A2 A3 D2 D1 A4 A10 A9 A8 B10 D7 D8 D3 D4 B1 D9 D10 A7 PE1 PE2
R1-MP MANIPULATOR
FLOOR CABLE
CONTROLLER
MANIPULATOR
DRIVE MODULE 0,23 mm2
Cross ref XS2/XP2 / (23)
-XS/XP2 R1-SMB
(67) / -MRCO1 WH SDI
(67) / -MRCO 1_N A BU A SDI-N
(67) / -MRCI1 B WH B SDO
(67) / -MRCI 1_N C OG C SDO-N
AXIS COMPUTER BOARD (67) / -MRC_0V1 D WH D 0V
A42-X4 E WH E
(67) / +24V_SMB1 GN 24V
F BN F
(67) / -MRC_0V2 SERIAL
G MEASUREMENT
(67) / -MRC_0V3 H 0V BOARD
J GY J BATSUP
K RD K BATLD
L L
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
C7 C7
(64) / -BRAKEPB -_434 AWG16 BU OGWH
B12 C9
(64) / -BRAKEREL2 -_436 AWG16 BU GYBU
B13 C8
B14 C10
CONTACTOR UNIT (65) / -PTC1 -_439 AWG16 BU OGBU
A43-X5 C2 B9
(65) / -PTC 1 ret -_440 AWG16 BU OGBK
C1 B2
(65) / -0V BRAKE3 -_437 AWG16 BU OGRD
B15 B7
GYWH
D2 B3
GYRD
D1 B4
GY
D3 C2
OGGN
D4 C1
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
Customer
Connection
-XS/XP5 0,23mm2
-XP/XT5 R1-CS
-708
3 D5 C
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
OG OG CSD
4 A6 D
YE WH CSE
5 B6 E
GN GN CSF
6 C6 F
BU WH CSG
7 D6 G
VT BN CSH
8 A7 H
GY WH CSJ
9 B7 J
WH GY CSK
10 C7 K
WH/BK RD CSL
11 D7 L
WH/BN BU CSM
12 A8 M
Cabinet module
MAIN SERVO DRIVE UNIT
A41.1
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
We reserve all rights in this document and in the information contained therein.Reproduction, use or
-_400
-_402
-_404
-_406
-_408
-_410
-_412
-_414
-_416
-_418
-_420
-_422
-_424
-_425
-_426
-_428
-_430
-_432
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG16 GNYE
AWG16 GNYE
Cross ref / (23)
XS1/XP1 A1 A3 A5 A7 A9 A11 A13 A15 B1 B3 B4 B5 B6 B7 B8 B9 B10 B11
XS/XP1 PE1 PE2
DRIVE MODULE
FLOOR CABLE
AWG16
MW1
MW2
MW3
MW4
MW5
MW6
MU1
MU2
MU3
MU4
MU5
MU6
MV1
MV2
MV3
MV4
MV5
MV6
MANIPULATOR
FLOOR CABLE
CONTROLLER
MANIPULATOR
0,23 mm2
DRIVE MODULE
Cross ref XS2/XP2 / (23) R1-SMB
-XS/XP2
(67) / -MRCO1 WH SDI
(67) / -MRCO 1_N A BU A SDI-N
(67) / -MRCI1 B WH B SDO
(67) / -MRCI 1_N C OG C SDO-N
AXIS COMPUTER BOARD (67) / -MRC_0V1 D WH D 0V
A42-X4 E WH E
(67) / +24V_SMB1 GN 24V
F BN F
(67) / -MRC_0V2 SERIAL
G MEASUREMENT
-MRC_0V3 H WH 0V
(67) / BOARD
J GY J BATSUP
K RD K BATLD
L L
We reserve all rights in this document and in the information contained therein.Reproduction, use or
KEYPIN
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
C7 14
(64) / -BRAKEPB BU OGWH
B12 13
(64) / -BRAKEREL2 BU GYBU
B13 18
B14 12
CONTACTOR UNIT (65) / -PTC1 BU
A43-X5 C2
(65) / -PTC 1 ret BU
C1
(65) / -0V BRAKE3 BU OGRD
B15 7
(62) / -A43-X21.2 BU
D2
CONTACTOR UNIT (62) / -A43-X21.4 BU
A43-X21 D1
(62) / -A43-X21.3 BU
D3
(62) / -A43-X21.1 BU
AWG16 BK
D4
Latest revision:
PRN
Lab/Office:
DMRO SE/
5
IRB 1520
CUSTOMER SIGNALS
IRC5 DESIGN 14 Rel: 17.1
6
J
F
K
E
B
A
H
D
C
K
H
R1.CS
Status:
MANIPULATOR
7
Approved
Document no.
3HAC024480-011
Plant:
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
-_400 AWG16
-_402 AWG16
-_404 AWG16
-_410 AWG16
-_408 AWG16
-_406 AWG16
-_418 AWG16
-_420 AWG16
-_422 AWG16
-_432 AWG16
-_430 AWG16
-_428 AWG16
-_412 AWG16
-_414 AWG16
-_416 AWG16
-_426 AWG16
-_425 AWG16
-_424 AWG16
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
GNYE
GNYE
AWG10
AWG10
Cross ref / (23) DRIVE MODULE
XS1/XP1 -XS/XP1 A1 A3 A5 A11 A9 A7 B3 B4 B5 B11 B10 B9 A13 A15 B1 B8 B7 B6 PE1 PE2
GNWH
BUWH
BNWH
BKWH
GNRD
BUGN
BNGN
BKGN
BURD
BNRD
BKRD
BNBU
BKBU
BUBK
BNBK
AWG16
BU
BN
BK
Floor cable
M1W
M2W
M4W
M6W
M3W
M5W
M1U
M2U
M4U
M6U
M3U
M5U
M1V
M2V
M4V
M6V
M3V
M5V
A1 A2 A3 D2 D1 A4 A10 A9 A8 B10 D7 D8 D3 D4 B1 D9 D10 A7 PE1 PE2
R1-MP
MANIPULATOR
IRB 1600
FLOOR CABLE
CONTROLLER
MANIPULATOR
0,23 mm2
DRIVE MODULE
Cross ref XS2/XP2 / (23)
-XS/XP2 R1-SMB
(67) / -MRCO1 WH SDI
(67) / -MRCO 1_N A BU A SDI-N
(67) / -MRCI1 B WH B SDO
(67) / -MRCI 1_N C OG C SDO-N
AXIS COMPUTER BOARD (67) / -MRC_0V1 D WH D 0V
A42-X4 E WH E
(67) / +24V_SMB1 GN 24V
F BN F
(67) / -MRC_0V2 SERIAL
G MEASUREMENT
-MRC_0V3 H WH 0V
(67) / BOARD
J GY J BATSUP
K RD K BATLD
L L
We reserve all rights in this document and in the information contained therein.Reproduction, use or
KEYPIN
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
C7 C7
(64) / -BRAKEPB -_434 AWG16 BU OGWH
B12 C9
(64) / -BRAKEREL2 -_436 AWG16 BU GYBU
B13 C8
B14 C10
CONTACTOR UNIT (65) / -PTC1 -_439 AWG16 BU OGBU
A43-X5 C2 B9
(65) / -PTC 1 ret -_440 AWG16 BU OGBK
C1 B2
(65) / -0V BRAKE3 -_437 AWG16 BU OGRD
B15 B7
D2 B3
CONTACTOR UNIT (62) / -A43-X21.4 LIM 2A -_442 AWG16 BU GYRD
A43-X21 D1 B4
(62) / -A43-X21.3 LIM 2B -_443 AWG16 BU GY
D3 C2
(62) / -A43-X21.1 LIM 1B -_444 AWG16 BU OGGN
D4 C1
FLOOR CABLE
CONTROLLER
MANIPULATOR
Customer
CONTROL MODULE
Connection
-XS/XP5
-XP/XT6 -709 AWG18
AWG24 R1-CP/CS
1 BK RD CPA
2 BN A1 BU A1 CPB
3 RD B1 GN B1 CPC
4 OG C1 YE C1 CPD
5 YE D1 WH D1 CPE
6 GN A2 BK A2 CPF
7 BU B2 BN B2 CPJ
8 VT C2 VT C2 CPK
9 GY D2 OG D2 CPH
10 WH A3 PK A3
11 B3 TQ B3
12 WH/BN C3 GY C3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
D3 D3
-XP/XT5.1
-710 0,23mm2
1 AWG24 BK WH CSA
2 BN B5 BU B5 CSB
3 RD C5 WH C5 CSC
4 OG D5 OG D5 CSD
5 YE A6 WH A6 CSE
6 GN B6 GN B6 CSF
7 BU C6 WH C6 CSG
8 VT D6 BN D6 CSH
9 GY A7 WH A7 CSJ
10 WH B7 GY B7 CSK
11 WH/BK C7 RD C7 CSL
12 WH/BN D7 BU D7 CSM
A8 A8
-XP/XT5.2
13 WH/RD RD CSN
14 WH/OG B8 OG B8 CSP
15 WH/YE or PK C8 RD C8 CSR
16 WH/GN D8 GN D8 CSS
17 WH/BU A9 RD A9 CST
18 WH/VT B9 BN B9 CSU
19 WH/GY or Light GN C9 RD C9 CSV
20 BN/BK or RD/BK D9 GY D9 CSW
21 BN/RD or GN/BK A10 BK A10 CSX
22 BN/OG or OG/BK B10 BU B10 CSY
23 BN/YE or YE/BK C10 WH C10 CSZ
D10 D10
-A41.1-6
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
-400 AWG14
-402 AWG14
-404 AWG14
-410 AWG14
-408 AWG14
-406 AWG14
-418 AWG14
-420 AWG14
-422 AWG14
-432 AWG14
-430 AWG14
-428 AWG14
-412 AWG14
-414 AWG14
-416 AWG14
-426 AWG14
-425 AWG14
-424 AWG14
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
GNYE
GNYE
AWG10
AWG10
Cross ref / (23)
XS1/XP1 -XS/XP1 A1 A3 A5 A11 A9 A7 B3 B4 B5 B11 B10 B9 A13 A15 B1 B8 B7 B6 PE1 PE2 DRIVE MODULE
GNWH
BUWH
BNWH
BKWH
GNRD
BUGN
BKGN
BURD
BNRD
BKRD
BNBU
BKBU
BUBK
BNBK
BU
BN
BK
AWG16
FLOOR CABLE
M1W
M2W
M4W
M6W
M3W
M5W
M1U
M2U
M4U
M6U
M3U
M5U
M1V
M2V
M4V
M6V
M3V
M5V
A1 A2 A3 D2 D1 A4 A10 A9 A8 B10 D7 D8 D3 D4 B1 D9 D10 A7 PE1 PE2
R1 MP MANIPULATOR
FLOOR CABLE
CONTROLLER MANIPULATOR
DRIVE MODULE 0,23 mm2
Cross ref XS2/XP2 / (23)
R1 SMB
-XS/XP2
(67) / -MRCO1 WH SDI
(67) / -MRCO 1_N A BU A SDI-N
(67) / -MRCI1 B WH B SDO
(67) / -MRCI 1_N C OG C SDO-N
AXIS COMPUTER BOARD (67) / -MRC_0V1 D WH D 0V SERIAL
A42-X4 E WH E MEASUREMENT
(67) / +24V_SMB1 GN 24V BOARD
F BN F
(67) / -MRC_0V2
G G
(67) / -MRC_0V3 H WH H 0V
J GY J BATSUP
We reserve all rights in this document and in the information contained therein.Reproduction, use or
K RD K BATLD
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
L L
KEYPIN
M
AWG16
DRIVE MODULE C7 C7
X40 (64) / -BRAKEPB -434 AWG16 BU OGWH
B16 B8
(64) / -BRAKEREL1 -435 AWG16 BU GYBK
B12 C9
(64) / -BRAKEREL2 -436 AWG16 BU GYBU
B13 C8
B14 C10
CONTACTOR UNIT (65) / -PTC1 -439 AWG16 BU OGBU
A43-X5 C2 B9
(65) / -PTC 1 ret -440 AWG16 BU OGBK
C1 B2
(65) / -0V BRAKE3 -437 AWG16 BU OGRD
B15 B7
D2 B3
CONTACTOR UNIT (62) / -A43-X21.4 LIM 2A -442 AWG16 BU GYRD
A43-X21 D1 B4
(62) / -A43-X21.3 LIM 2B -443 AWG16 BU GY
D3 C2
(62) / -A43-X21.1 LIM 1B -444 AWG16 BU OGGN
D4 C1
CONTROLLER MANIPULATOR
CONTROL MODULE
Customer
-XS/XP5
Connection -XP/XT6 -709 AWG18
AWG24
R1 CP/CS
1 BK RD CPA
2 BN A1 BU A1 CPB
3 RD B1 GN B1 CPC
4 OG C1 YE C1 CPD
5 YE D1 WH D1 CPE
6 GN A2 BK A2 CPF
7 BU B2 BN B2 CPJ
8 VT C2 VT C2 CPK
9 GY D2 OG D2 CPL
10 WH A3 PK A3 CPM
11 WH/BK B3 TQ B3
12 WH/BN C3 GY C3
D3 D3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XP/XT5.1
-710 0,23mm2
1 AWG24 BK WH CSA
2 BN B5 BU B5 CSB
3 RD C5 WH C5 CSC
4 OG D5 OG D5 CSD
5 YE A6 WH A6 CSE
6 GN B6 GN B6 CSF
7 BU C6 WH C6 CSG
8 VT D6 BN D6 CSH
9 GY A7 WH A7 CSJ
10 WH B7 GY B7 CSK
11 WH/BK C7 RD C7 CSL
12 WH/BN D7 BU D7 CSM
A8 A8
-XP/XT5.2
13 WH/RD RD CSN
14 WH/OG B8 OG B8 CSP
15 WH/YE or PK C8 RD C8 CSR
16 WH/GN D8 GN D8 CSS
17 WH/BU A9 RD A9 CST
18 WH/VT B9 BN B9 CSU
19 WH/GY or Light GN C9 RD C9 CSV
20 BN/BK or RD/BK D9 GY D9 CSW
21 BN/RD or GN/BK A10 BK A10 CSX
22 BN/OG or OG/BK B10 BU B10 CSY
23 BN/YE or YE/BK C10 WH C10 CSZ
D10 D10
Cross ref
XS1/XP1
1
Latest revision:
/ (23)
R1 MP
A41.1
2,5mm2
17
17
27 OGGN M1U -_401 AWG12 BK
4
24
24
16 BN M1W -_402 AWG12 BK
2
19
19
26 OGBU M1W -_403 AWG12 BK
6
26
26
Main servo drive unit
18
18
25 OGBK M1V -_405 AWG12 BK
5
25
25
1
1
3 BKRD M4W -_420 AWG12 BK
3
10
10
2 BKGN M4V -_422 AWG12 BK
2
2
2
-X12
23
23
32
32
21
21
30
30
22
22
31
31
PRN
Lab/Office:
DMRO SE/
-X15
20
20
5
29
29
IRB 2600
19 GYBK M5V -_426 AWG12 BK
2
28
28
3
3
4
6
7
7
14
14
5
5
Status:
-X16
9
9
Approved
16
16
8 PE1
8 PE1
AWG10 GNYE
3HAC024480-011
AWG10 GNYE
Plant:
PE2
PE2
Sublocation:+
Location: +
=
8
DRIVE MODULE
Next 107
Rev. Ind Page106
08 Total 156
MANIPULATOR
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER MANIPULATOR
DRIVE MODULE
F BN F
(67) / -MRC_0V2
G G
A43-X5
32 PKBU 0,75mm2 0V BRAKE
15 15
FLOOR CABLE
CONTROLLER MANIPULATOR
Customer CONTROL MODULE
Connection w26 1mm2
-XP/XT6 -713 -XS/XP13 R1 CP/CS
AWG20 BK 1
D1
CPA_ /
1 BN A1 CPE_ /
RD 2
CPB_ /
2 OG A2 D6 CPF_ /
YE 3
CPC_ /
3 GN A3 D3 CPJ_ /
BU 4
CPD_ /
4 VT A4 GNYE D4 CPK_ /
CPH
SH D7
-XP/XT5.1 -711 W27
AWG24 BK BKog 0,23mm2 CS
1 BN B1 bu 0,23mm2 B1 CS
2 RD B2 WHog 0,23mm2 B2 CS
3 OG B11 og 0,23mm2 B11 CS
4 YE B12 WHgn 0,23mm2 B12 CS
We reserve all rights in this document and in the information contained therein.Reproduction, use or
W28
-XP/XT5.2
3/WH WH AWG24 CS
1 3/GN B3 GN AWG24 B3 CS
2 4/WH B4 WH AWG24 B4 CS
3 4/BN B5 BN AWG24 B5 CS
4 -711 GY B6 RDog 0,23mm2 B6
5 AWG24 WH C16 og 0,23mm2 C16
6 WH/BK C17 RDgn 0,23mm2 C17
7 WH/BN C18 RDbn 0,23mm2 C18
8 WH/RD C20 RDgy 0,23mm2 C20 CS
9 WH/OG B22 gy 0,23mm2 B22 CS
10 WH/YE or PK B23 BKbu 0,23mm2 B23 CS
11 WH/GN or Light GN B24 bu 0,23mm2 B24
12 B25 B25
W27
-XP/XT5.3 -713
AWG20 GY WHbn 0,23mm2 CS
1 WH B15 bn 0,23mm2 B15 CS
2 WH/BK B16 WHgy 0,23mm2 B16 CS
3 WH/BN B18 gy 0,23mm2 B18 CS
4 WH/RD B19 RDbu 0,23mm2 B19 CS
5 WH/OG B20 bu 0,23mm2 B20 CS
6 WH/YE B21 B21
7 WH/GN C10
8 WH/BU C11
9 WH/VT C12
10 WH/GY or Light GN C13
11 BN/BK or RD/BK C14
12 AWG16 GNYE C15
FLOOR CABLE
CONTROLLER MANIPULATOR
Customer CONTROL MODULE
Connection AWG18
-XP/XT6 -713 -XS/XP13
AWG20 1 R1 CP/CS
1 BK A1 CP/CSE
BN D1
2 RD A2 2 CP/CSF
OG D6
3 YE A3 3 CP/CSV
GN D3
4 BU A4 4
VT GNYE D4
6 BU B14 GN B14
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -711 GY B6 RD B6
5 AWG24 WH C16 OG C16
6 WH/BK C17 RD C17
7 WH/BN C18 RD C18
8 WH/RD C20 C20
9 WH/OG B22
10 WH/YE or PK B23 BK
11 WH/GN or Light GN B24 BU B24
12 B25 B25
-XP/XT5.3 -713
AWG20 GY WH
1 WH B15 BN B15
2 WH/BK B16 WH B16
3 WH/BN B18 GY B18
4 WH/RD B19 RD B19
5 WH/OG B20 BU B20
6 WH/YE B21 BK B21
7 WH/GN C10 OG A5
8 WH/BU C11 BK A6
9 WH/VT C12 GN A9
10 WH/GY or Light GN C13 BK A10
11 BN/BK or RD/BK C14 BN A11
12 C15 A12
FLOOR CABLE
CONTROLLER MANIPULATOR
Customer CONTROL MODULE
Connection
XP/XT 6 -713 XS/XP13 AWG18 +R1 CP/CS
AWG20 BK 1 CP4
1 BN A1 D1
RD 2 CP5
2 OG A2 D6
YE 3 CP6
3 GN A3 D3
BU 4 CP7
4 VT A4 GNYE D4
7 VT C19 BN C19 CS
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -711 GY B6 RD B6 CS
5 AWG24 WH C16 OG C16 CS
6 WH/BK C17 RD C17 CS
7 WH/BN C18 RD C18 CS
8 WH/RD C20 RD C20 CS
9 WH/OG B22 GY B22 CS
10 WH/YE or PK B23 BK B23 CS
11 WH/GN or Light GN B24 BU B24 CS
12 B25 B25
XP/XT5.3 -713
AWG20 GY WH CS
1 WH B15 BN B15 CS
2 WH/BK B16 WH B16 CS
3 WH/BN B18 GY B18 CS
4 WH/RD B19 RD B19 CS
5 WH/OG B20 BU B20 CS
6 WH/YE B21 BK B21 CS
7 WH/GN C10 OG A3 CS
8 WH/BU C11 BK A4 CS
9 WH/VT C12 GN A9 CS
10 WH/GY or Light GN C13 BK A10 CS
11 BN/BK or RD/BK C14 BN A11 CS
12 C15 A12
AWG16 GNYE
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
OPTION //PROFIBUS acc. to (111.1) DRESSPACK circuit diagram 3HAC026209-001
Customer
Connection FLOOR CABLE
CONTROLLER MANIPULATOR
OPTION : DEVICENET
CONTROL MODULE
Additional sheet (91.1) (120.1) (125.1) (109.1) (118.1) (128.1)
A35
-707 AWG22 AWG24 R1 CP/CS
1 -XS/XP13 BK
2/BK V- 0V
F2 B23
2 1/BU CAN_L BU CAN_L
F4 A4
3 Bare wire SHIELD
(40) / A35
4 1/WH CAN_H WH CAN_H
F3 A3
5 2/RD V+ RD +24V CAN
F1 B22
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
ProfiNet//Ethernet
(23) / 5.TXRX+ 1 TX+
1
2 WH
(23) / 5.RXTX+ 2 RX+
Option: ProfiNet / Ethernet IP 2
3 OG
(23) / 5.TXRX- 3 3 TX-
4 BU
(23) / 5.RXTX- 4 4 RX-
A31
OPTION : PROFIBUS -(DP-M)1 AWG22
Option: 803-4 -XS/XP13 +R1 CP/CS
-709
Additional sheet (110.1) 1/RD RXD/TXD-P RD RXD/TXD-P
1B 2 F5 A5
1/GN RXD/TXD-N GN RXD/TXD-N
(38) / A31.3
1A F6 A6
FLOOR CABLE
Cross ref
XS1/XP1
1
Latest revision:
A41.1
/ (23)
AWG16 BK
R1 MP
-XS/XP1
M1U BKBU -_400 AWG16 -X11
A1
A1
M1U BKGN -_401
AWG16
A2
M1W BUGN -_402
A2
AWG16
A5
M1W BURD -_403
A5
AWG16
A6
M1V BKWH -_404
A6
AWG16
A3
M1V BK -_405
A3
1 4 3 6 2 5
A4
A4
2
-X14
B3
B3
M4W OGGN -_420 AWG16 BK
3
B5
B5
B4
B4
3
-X12
A7
AWG16
A8
A8
M2W BNWH -_409 AWG16
M2V BNBU -_410 AWG16
AWG16
A11 A9
A11 A9
1 4 3 6 2 5
A12 A10
A12 A10
4
-X15
B6
B6
B8
B8
PRN
B7
B7
Lab/Office:
DMRO SE/
5
IRB 4400
-X13
AWG16
A14 B2
A15
A16
B9
B9
B11
B11
B10
B10
PE1
PE1
AWG10
AWG10
PE2
PE2
Status:
7
Approved
Document no.
C3
C4
C5
3HAC024480-011
C6
Plant:
C7
C8
C9
Sublocation:+
Location: +
=
8
C11
AWG18 BK
C10 C12
CONTROLLER
DRIVE MODULE
MANIPULATOR
Next 113
Rev. Ind Page112
08 Total 156
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER MANIPULATOR
DRIVE MODULE
J GY J BATSUP
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
K RD K BATLD
L L
KEYPIN
M
C16 C16
DRIVE MODULE (64) / -BRAKEPB -_434 AWG16 BU VT
B12 B12
(64) / -BRAKEREL2 -_436 AWG16 BU RDBU
B13 B13
B14 B14
CONTACTOR UNIT (65) / -PTC1 -_439 AWG16 BU VTGN
A43-X5 C2 C2
(65) / -PTC 1 ret -_440 AWG16 BU VTBU
C1 C1
(65) / -0V BRAKE3 -_437 AWG16 BU VTWH
B15 B15
D2 D2
CONTACTOR UNIT (62) / -A43-X21.4 LIM 2A -_442 AWG16 BU RDWH
A43-X21 D1 D1
(62) / -A43-X21.3 LIM 2B -_443 AWG16 BU VTBK
D3 D3
(62) / -A43-X21.1 LIM 1B -_444 AWG16 BU VTRD
D4 D4
FLOOR CABLE
CONTROLLER MANIPULATOR
CONTROL MODULE
Customer
-XS/XP5 AWG18
Connection -XP/XT6
-W8 +R1 CP/CS
1 AWG24 thoma RD CPA
2 Peter A1 BU A1 CPB
3 RD B1 GN B1 CPC
4 OG C1 YE C1 CPD
5 YE D1 WH D1 CPE
6 GN A2 BK A2 CPF
7 BU B2 BN B2 CPJ
8 VT C2 VT C2 CPK
9 GY D2 OG D2 CPL
10 WH A3 PK A3 CPM
11 WH/BK B3 TQ B3
12 WH/BN C3 GY C3
D3 D3
16x2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
32x0,23
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XP/XT5.1 -W20001
-710 0,23mm2
AWG24
-XP/XT5.2
13 WH/RD RDog RD CSN
14 WH/OG B8 og OG B8 CSP
15 WH/YE or PK C8 RDgn RD C8 CSR
16 WH/GN D8 gn GN D8 CSS
17 WH/BU A9 RDbn RD A9 CST
18 WH/VT B9 bn BN B9 CSU
19 WH/GY or Light GN C9 RDgy RD C9 CSV
20 BN/BK or RD/BK D9 gy GY D9 CSW
21 BN/RD or GN/BK A10 BKbu BK A10 CSX
22 BN/OG or OG/BK B10 bu BU B10 CSY
23 BN/YE or YE/BK C10 BKog WH C10 CSZ
D10 D10
Cross ref
XS1/XP1
FLOOR CABLE
1
Latest revision:
/ (23)
2,5mm2 -A41.1-8
+R1 MP
17
17
27 OGGN M1U -_401 AWG12 BK
4
24
24
16 BN M1W -_402 AWG12 BK
2
19
19
26 OGBU M1W -_403 AWG12 BK
6
26
26
Main servo drive unit 4600
18
18
25 OGBK M1V -_405 AWG12 BK
5
25
25
1
1
3 BKRD M4W -_420 AWG12 BK
3
10
10
2 BKGN M4V -_422 AWG12 BK
2
2
2
-X12
23
23
32
32
21
21
30
30
22
22
31
31
PRN
Lab/Office:
DMRO SE/
-X15
20
20
5
29
29
IRB 4600
19 GYBK M5V -_426 AWG12 BK
2
28
28
3
3
4
6
7
7
14
14
5
5
Status:
-X16
9
9
Approved
16
16
8 PE1
8 PE1
AWG10 GNYE
3HAC024480-011
AWG10 GNYE
Plant:
PE2
PE2
????????
Sublocation:+
Location: +
=
8
CONTROLLER
Next 116
Rev. Ind Page115
08 Total 156
MANIPULATOR
DRIVE MODULE
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER MANIPULATOR
DRIVE MODULE
E WH E
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
H H
(67) / -MRC_0V3 WH BATT-
J J
GY BATT+
K K
RD BATT LOAD
L L
Key pin SERIAL
M MEASUREMENT
BOARD
+R1 MP
DRIVE MODULE (64) / -BRAKEPB -_434 AWG16 BU 30 OG 0,75 mm2 BRAKE PB
XS40 11 11
(64) / -BRAKEREL1 -_435 AWG16 BU 28 OGRD 4,0 mm2 BRAKE RELEASE
13 13 BRAKE RELEASE
(64) / -BRAKEREL2 -_436 AWG16
A43-X5
32 PKBU 0,75 mm2 0V BRAKE
15 15
Customer
Connection AWG18
-XP/XT6 -713 -XS/XP13 +R1 CP/CS
AWG20 BK 1
D1
CPA /
1 BN A1 CPE /
RD 2
CPB /
2 OG A2 D6 CPF /
YE 3
CPC /
3 GN A3 D3 CPJ /
BU 4
CPD /
4 VT A4 D4 CPK /
CPH
D7
-XP/XT5.1 -711 AWG24 AWG24
AWG24 BK WH CS
1 BN B1 BU B1 CS
2 RD B2 WH B2 CS
3 OG B11 OG B11 CS
4 YE B12 WH B12 CS
We reserve all rights in this document and in the information contained therein.Reproduction, use or
5 GN B13 GN B13 CS
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6 BU B14 GN B14
7 VT C19 BN C19
8 -712 1/WH C21 WH C21 CS
9 AWG24 1/BU B7 BU B7 CS
10 2/WH B8 WH B8 CS
11 2/OG B9 OG B9 CS
12 B10 B10
-XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -711 GY B6 RD B6
5 AWG24 WH C16 OG C16
6 WH/BK C17 RD C17
7 WH/BN C18 RD C18
8 WH/RD C20 RD C20 CS
9 WH/OG B22 GY B22 CS
10 WH/YE or PK B23 BK B23 CS
11 WH/GN or Light GN B24 BU B24
12 B25 B25
-XP/XT5.3 -713
AWG20 GY WH CS
1 WH B15 BN B15 CS
2 WH/BK B16 WH B16 CS
3 WH/BN B18 GY B18 CS
4 WH/RD B19 RD B19 CS
5 WH/OG B20 BU B20 CS
6 WH/YE B21 B21
7 WH/GN C10
8 WH/BU C11
9 WH/VT C12
10 WH/GY or Light GN C13
11 BN/BK or RD/BK C14
12 C15
AWG16 GNYE
7 VT C19 BN C19
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -711 GY B6 RD B6
5 AWG24 WH C16 OG C16
6 WH/BK C17 RD C17
7 WH/BN C18 RD C18
8 WH/RD C20 C20
9 WH/OG B22
10 WH/YE or PK B23 BK
11 WH/GN or Light GN B24 BU B24
12 B25 B25
-XP/XT5.3 -713
AWG20 GY WH
1 WH B15 BN B15
2 WH/BK B16 WH B16
3 WH/BN B18 GY B18
4 WH/RD B19 RD B19
5 WH/OG B20 BU B20
6 WH/YE B21 BK B21
7 WH/GN C10 OG A5
8 WH/BU C11 BK A6
9 WH/VT C12 GN A9
10 WH/GY or Light GN C13 BK A10
11 BN/BK or RD/BK C14 BN A11
12 C15 A12
AWG16 GNYE
7 BU C19 BN C19 CS
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
8 VT C21 WH C21 CS
9 -712 1/WH B7 BU B7 CS
10 AWG24 1/BU B8 WH B8 CS
11 2/WH B9 OG B9 CS
12 2/OG B10 B10
XP/XT5.2
WH CS
1 3/WH B3 GN B3 CS
2 3/GN B4 WH B4 CS
3 4/WH B5 BN B5 CS
4 4/BN B6 RD B6 CS
5 -711 GY C16 OG C16 CS
6 AWG24 WH C17 RD C17 CS
7 WH/BK C18 RD C18 CS
8 WH/BN C20 RD C20 CS
9 WH/RD B22 GY B22 CS
10 WH/OG or PK B23 BK B23 CS
11 WH/YE or Light GN B24 BU B24 CS
12 WH/GN B25 B25
XP/XT5.3 -713
AWG20 GY WH CS
1 WH B15 BN B15 CS
2 WH/BK B16 WH B16 CS
3 WH/BN B18 GY B18 CS
4 WH/RD B19 RD B19 CS
5 WH/OG B20 BU B20 CS
6 WH/YE B21 BK B21 CS
7 WH/GN C10 OG A3 CS
8 WH/BU C11 BK A4 CS
9 WH/VT C12 GN A9 CS
10 WH/GY or Light GN C13 BK A10 CS
11 BN/BK or RD/BK C14 BN A11 CS
12 C15 A12
AWG16 GNYE For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
OPTION //PROFIBUS acc. to (120.2) DRESSPACK circuit diagram 3HAC026209-001
Customer
Connection
A35
+R1 CP/CS
OPTION : DEVICENET -707 XS/XP13 AWG22 AWG24
Additional sheet (91.1) X2 2/BK V- BK 0V
(111.1) (125.1) 1 F2 B23
(109.1) (118.1) BU
(128.1)
1/BU CAN_L CAN_L
(40) / A35 2 F4 A4
Bare wire SHIELD
3
1/WH CAN_H WH CAN_H
We reserve all rights in this document and in the information contained therein.Reproduction, use or
F3 A3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4
2/RD V+ RD +24V CAN
5 F1 B22
AWG22
XP9 R1.CBUS
YE 1
(23) / 5.TXRX+ RX+
1 1
2 WH 2 2
(23) / 5.TXRX- RX- ProfiNet//Ethernet
Option: ProfiNet / Ethernet IP
3 OG 3 3
(23) / 5.RXTX+ TX+
4 BU 4 4
(23) / 5.RXTX- TX-
AWG22
OPTION : PROFIBUS A31.3 +R1 CP/CS
-709 XS/XP13
Option: 803-4 (DP-M)1 1/RD RXD/TXD-P RD RXD/TXD-P
Additional sheet 2
(125.1) (119.1) (126.1)
1B F5 A5
(38) / A31.3
1/GN RXD/TXD-N GN RXD/TXD-N
1A F6 A6
-A41.1
1 4 3 6 2 5 1 3 2 1 4 3 6 2 5 1 3 2 1 4 3 6 2 5 1 3 2
418.1
M4W 420.1
422.1
424.1
M5W 425.1
426.1
400
401
M1W 402
M1W 403
404
405
406
407
M2W 408
M2W 409
410
412
413
M3W 414
M3W 415
416
417
431
M6W 430
432
411
M1U
M1U
M4U
M2U
M2U
M5U
M3U
M3U
M6U
M1V
M1V
M4V
M2V
M2V
M5V
M3V
M3V
M6V
AWG14 BK
AWG12 BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
418
419
420
421
422
423
424
427
425
428
426
429
Cross ref / (23) AWG10 GNYE
XS1/XP1
AWG14 BK
DRIVE MODULE
-XS/XP1 A1 A14 A2 B15 B1 A15 C13 C8 D13 D8 C14 D7 A4 A11 A5 B11 B4 A12 C3 C15 B3 D15 C4 D16 C11 A9 D12 B10 D11 B9 B6 B7 A7 PE1 PE2
FLOOR CABLE
BN//WH
OG/WH
GN/WH
OG/GN
BU/WH
BK/WH
OG/RD
PK/WH
OG/BU
GY/GN
GN/RD
BN/GN
BU/GN
BK/GN
PK/GN
GY/BU
BN/RD
BU/RD
GY/BK
BK/RD
BN/BU
PK/RD
BK/BU
BU/BK
BN/BK
PK/BU
PK/BK
PK/BK
OG
BU
BN
BK
PK
AWG14
AWG10 GNYE
AWG16
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
0,23 mm2
Cross ref XS2/XP2 / (23) -XS/XP2
(67) / -MRCO1 WH -SMB SDI
A 1
(67) / -MRCO 1_N BU SDI-N
B 2
(67) / -MRCI1 WH SDO
C 3
AXIS COMPUTER BOARD (67) / -MRCI 1_N OG SDO-N
A42-X4 D 4
(67) / -MRC_0V1 WH 0V
E WH 5
(67) / +24V_SMB1 GN 24V
F BN 6
(67) / -MRC_0V2 BAT BR
G 7
BAT BR
H 8
We reserve all rights in this document and in the information contained therein.Reproduction, use or
(67) / -MRC_0V3 WH 0V
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
J 9
GY BATSUP
K 10 SERIAL
CONTROL MODULE
R1
-XP/XT6 CP/CS
1, BK
1 A1
2, BK 3-POL
2 A2
GNYE
A3
-XP/XT5.1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
1 1
1/BU CSB
2 2
-XS6
2/RD +24V
5 1
2/BK 0V
Connect to A35.X2 1 2 9-POL
1/WH CAN1_H
4 5
1/BU CAN1_L
2 9
Cross ref
XS1/XP1
1
Latest revision:
/ (23)
A41.1
2,5mm2
+R1 MP
17
17
27 OGGN M1U -_401 AWG12 BK
4
24
24
16 BN M1W -_402 AWG12 BK
3
19
19
2
26
26
18 GNWH M1V -_404 AWG12 BK
2
18
18
MAIN SERVO DRIVE UNIT
25
25
-X14
1
1
1
10
10
2 BKGN M4V -_422 AWG12 BK
2
2
2
-X12
23
23
32
32
21
21
13
6
30
30
22
22
31
31
PRN
Lab/Office:
DMRO SE/
-X15
20
20
29
29
IRB 6700
2
28
28
BU BK
7
7
3
14
14
BUGN BK
Approved
16
16
Document no.
8 PE1
8 PE1
AWG10 GNYE
AWG10 GNYE
3HAC024480-011
PE2
PE2
Plant:
Sublocation:+
Location: +
=
8
FLOOR CABLE
DRIVE MODULE
CONTROLLER
08 Total 156
MANIPULATOR
Next 120.5
Rev. Ind Page120.4
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER MANIPULATOR
DRIVE MODULE
H H
(67) / -MRC_0V3 WH
J J
GY
K K
RD
L L
Key pin
M
A43-X5
32 PKBU 0,75mm2 0V EXT.LAMP
15 15
+C
Customer CONTROLLER FLOOR CABLE MANIPULATOR
Connection
XP/XT 6 -713 XS/XP13 AWG18 +R1 CP/CS
AWG20 BK 1 4
1 BN A1 D1
RD 2 5
2 OG A2 D6
XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -711 GY B6 RD B6 N.C
5 AWG24 WH C16 OG C16 N.C
6 WH/BK C17 RD C17 N.C
7 WH/BN C18 RD C18 N.C
8 WH/RD C20 RD C20 CS only in Parabuscom
9 WH/OG B22 GY B22 CS only in Parabuscom
10 WH/YE or PK B23 BK B23 CS only in Parabuscom
11 WH/GN or Light GN B24 BU B24 CS only in Parabuscom
12 B25 B25
XP/XT5.3 -713
AWG20 GY WH CS
1 WH B15 BN B15 CS
2 WH/BK B16 WH B16 CS
3 WH/BN B18 GY B18 CS
4 WH/RD B19 RD B19 CS
5 WH/OG B20 BU B20 CS
6 WH/YE B21 BK B21 CS only in Parabuscom
7 WH/GN C10 OG A3 CS only in Parabuscom
8 WH/BU C11 BK A4 N.C
9 WH/VT C12 GN A9 N.C
10 WH/GY or Light GN C13 BK A10 N.C
11 BN/BK or RD/BK C14 BN A11 N.C
12 C15 A12
For more information aboute Option connected to XS13.
Option: ProfiNet/Ethernet IP sheet / (120.7) AWG16 GNYE
SPOTPACK circuit diagram 3HAC026208-001
OPT.//PROFI BUS, or DEVICE NET acc. to sh. (120.7.1) DRESSPACK circuit diagram 3HAC026209-001
Only in Parabuscom and Paramulti
+C
Customer
Connection
FLOOR CABLE
CONTROLLER MANIPULATOR
CONTROL MODULE
OPTION A31.3
DEVICENET -X2 -707 XS/XP13 AWG22 AWG24 +R1 CP/CS
Additional sheet 1 BK
(.1) (120.6.1) (128.8.1)
2/BK V- 0V
F2 B23
2 1/BU CAN_L BU CAN_L
(40) / A35 F4 A4
3 Bare wire SHIELD
4 1/WH CAN_H WH CAN_H
We reserve all rights in this document and in the information contained therein.Reproduction, use or
F3 A3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
PARABUSCOM
AWG22
R1.ETHERNET
XP9
1 YE 1 1
5.TXRX+ / (23) RX+
According to PARAMULTI Option: 2 WH 2 2
(23) / 5.TXRX- RX-
(120.6) / ProfiNet/Ethernet IP sheet 3 OG 3 3 ProfiNet//Ethernet
PARAMULTI
(23) / 5.RXTX+ TX+
4 BU 4 4
(23) / 5.RXTX- TX-
Cross ref
XS1/XP1
1
Latest revision:
/ (23)
2,5mm2
+R1 MP
-XS/XP1
-X11
-A41.1
17
17
27 OGGN M1U -_401 AWG12 BK
4
24
24
16 BN M1W -_402 AWG12 BK
3
19
19
26 OGBU M1W -_403 AWG12 BK
2
26
26
18 GNWH M1V -_404 AWG12 BK
MAIN SERVO DRIVE UNIT
18
18
25 OGBK M1V -_405 AWG12 BK
5
25
25
-X14
10
10
2 BKGN M4V -_422 AWG12 BK
3
2
2
2
-X12
23
23
32
32
21
21
30
30
22
22
31
31
PRN
-X15
Lab/Office:
DMRO SE/
20 GYBU M5U -_424 AWG12 BK
1
20
20
29
29
5
28
28
14
14
Status:
Approved
3
16
16
8 PE1
8 PE1
AWG10 GNYE
AWG10 GNYE
PE2
PE2
3HAC024480-011
Plant:
Sublocation:+
Location: +
=
8
FLOOR CABLE
DRIVE MODULE
CONTROLLER
MANIPULATOR
Next 122
Rev. Ind Page121
08 Total 156
1 2 3 4 5 6 7 8
FLOOR CABLE
CONTROLLER MANIPULATOR
DRIVE MODULE
0,23 mm2
Cross ref XS2/XP2 / (23)
+R1 SMB
-XS/XP2
(67) / -MRCO1 WH SDI
A A
(67) / -MRCO 1_N BU SDI-N
B B
(67) / -MRCI1 WH SDO SERIAL
C C MEASUREMENT
AXIS COMPUTER BOARD (67) / -MRCI 1_N OG SDO-N BOARD
A42-X4 D D
(67) / -MRC_0V1 WH 0V
F BN F
(67) / -MRC_0V2 BAT BR
G G
BAT BR
H H
(67) / -MRC_0V3 WH 0V
J J
GY BATSUP
K K
AWG16 BU 1 BU EXT.LAMP RD EXT.LAMP
-DP1 AWG16 L L
1
-C1
2
BU
AWG16
FLOOR CABLE
CONTROLLER MANIPULATOR
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
DRIVE
MODULE
0,23 mm2
-R1-SW23
(61) / -+24V COOL.4 24V COOL WH 24V FAN1
N
(61) / -0V COOL.4 0V COOL BU 0V FAN1
P
(61) / -FAN 1 ret.4 FAN1 ret WH T1
R
XP/XT5.1 -711 SH
W27
AWG24 BK BKog 0,23mm2 CS
1 BN B1 bu 0,23mm2 B1 CS
2 RD B2 WHog 0,23mm2 B2 CS
XP/XT5.2 W28
3/WH WH AWG24 CS
1 3/GN B3 GN AWG24 B3 CS
2 4/WH B4 WH AWG24 B4 CS
3 4/BN B5 BN AWG24 B5 CS
4 -711 GY B6 RDog 0,23mm2 B6 CS
5 AWG24 WH C16 og 0,23mm2 C16 CS
6 WH/BK C17 RDgn 0,23mm2 C17 CS
7 WH/BN C18 RDbn 0,23mm2 C18 CS
8 WH/RD C20 RDgy 0,23mm2 C20 CS
9 WH/OG B22 gy 0,23mm2 B22 CS
10 WH/YE or PK B23 BKbu 0,23mm2 B23 CS
11 WH/GN or Light GN B24 bu 0,23mm2 B24 CS
12 B25 B25
W27
XP/XT5.3 -713
AWG20 GY WHbn 0,23mm2 CS
1 WH B15 bn 0,23mm2 B15 CS
2 WH/BK B16 WHgy 0,23mm2 B16 CS
3 WH/BN B18 gy 0,23mm2 B18 CS
4 WH/RD B19 RDbu 0,23mm2 B19 CS
5 WH/OG B20 bu 0,23mm2 B20 CS
6 WH/YE B21 SH B21
7 WH/GN C10
8 WH/BU C11
9 WH/VT C12
10 WH/GY or Light GN C13
11 BN/BK or RD/BK C14
12 C15
AWG16 GNYE For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Latest revision: Lab/Office: Status: Plant: =
DMRO SE/ IRC5 DESIGN 14 Rel: 17.1
PRN Approved Location: +
CUSTOMER POWER/SIGNAL Sublocation:+
SINGLE CABINET Document no. Rev. Ind Page124
IRB 6600 - 7600 Next 125
Prepared by, date:T Stålnacke 20170317 Approved by, date:Sonny Ögren 20170317 3HAC024480-011 08 Total 156
1 2 3 4 5 6 7 8
FLOOR CABLE
Customer CONTROLLER MANIPULATOR
Connection CONTROL MODULE
F3 A3
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG22
R1.CBUS
XP9
YE 1 ProfiNet//Ethernet
5.TXRX+ / (23) RX+
1 1
Option: ProfiNet / Ethernet IP 2 WH 2 2
(23) / 5.TXRX- RX-
6600, 6620,6640, 6650s, 7600
3 OG 3 3
(23) / 5.RXTX+ TX+
4 BU 4 4
(23) / 5.RXTX- TX-
7 VT C19 BN C19 CS
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -711 GY B6 RD B6 CS
5 AWG24 WH C16 OG C16 CS
6 WH/BK C17 RD C17 CS
7 WH/BN C18 RD C18 CS
8 WH/RD C20 RD C20 CS
9 WH/OG B22 GY B22 CS
10 WH/YE or PK B23 BK B23 CS
11 WH/GN or Light GN B24 BU B24 CS
12 B25 B25
XP/XT5.3 -713
AWG20 GY WH CS
1 WH B15 BN B15 CS
2 WH/BK B16 WH B16 CS
3 WH/BN B18 GY B18 CS
4 WH/RD B19 RD B19 CS
5 WH/OG B20 BU B20 CS
6 WH/YE B21 BK B21 CS
7 WH/GN C10 OG A3 CS
8 WH/BU C11 BK A4 CS
9 WH/VT C12 GN A9 CS
10 WH/GY or Light GN C13 BK A10 CS
11 BN/BK or RD/BK C14 BN A11 CS
12 C15 A12
AWG16 GNYE
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
OPTION //PROFIBUS acc. to (120.2) DRESSPACK circuit diagram 3HAC026209-001
FLOOR CABLE
CONTROLLER MANIPULATOR
Customer
Connection AWG18
XP/XT 6 -713 XS/XP13
AWG20 BK 1 +R1 CP/CS CP4
1 BN A1 D1
RD 2 CP5
2 OG A2 D6
YE 3 CP6
3 GN A3 D3
BU 4 CP7
4 VT A4 GNYE D4
7 VT C19 BN C19 CS
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -711 GY B6 RD B6 CS
5 AWG24 WH C16 OG C16 CS
6 WH/BK C17 RD C17 CS
7 WH/BN C18 RD C18 CS
8 WH/RD C20 C20
9 WH/OG B22
10 WH/YE or PK B23 BK CS
11 WH/GN or Light GN B24 BU B24 CS
12 B25 B25
XP/XT5.3 -713
AWG20 GY WH CS
1 WH B15 BN B15 CS
2 WH/BK B16 WH B16 CS
3 WH/BN B18 GY B18 CS
4 WH/RD B19 RD B19 CS
5 WH/OG B20 BU B20 CS
6 WH/YE B21 BK B21 CS
7 WH/GN C10 OG A5 CS
8 WH/BU C11 BK A6 CS
9 WH/VT C12 GN A9 CS
10 WH/GY or Light GN C13 BK A10 CS
11 BN/BK or RD/BK C14 BN A11 CS
12 C15 A12
AWG16 GNYE
For more information aboute Option connected to XS13.
OPTION //DEVICE net acc. to (91.1) SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Cross ref
XS1/XP1
1
Latest revision:
/ (23)
2,5mm2
+R1 MP
-XS/XP1
-X11
-A41.1
17
17
27 OGGN M1U -_401 AWG12 BK
4
24
24
16 BN M1W -_402 AWG12 BK
3
19
19
26 OGBU M1W -_403 AWG12 BK
2
26
26
18 GNWH M1V -_404 AWG12 BK
MAIN SERVO DRIVE UNIT
18
18
25 OGBK M1V -_405 AWG12 BK
5
25
25
-X12
23
23
32
32
21
21
30
30
22
22
31
31
PRN
Lab/Office:
DMRO SE/
5
IRB 87xx
-X13
14
14
Status:
7
Approved
Document no.
PE1
PE1
AWG10 GNYE
AWG10 GNYE
PE2
PE2
3HAC024480-011
Plant:
Sublocation:+
Location: +
=
8
FLOOR CABLE
DRIVE MODULE
CONTROLLER
MANIPULATOR
08 Total 156
Next 128.6
Rev. Ind Page128.5
1 2 3 4 5 6 7 8
+C
MAIN SERVO DRIVE UNIT MAIN SERVO DRIVE UNIT ADDITIONAL DRIVE UNIT AXIS 4 ADDITIONAL DRIVE UNIT AXIS 5
-A41.1 -A41.1 -A41.3 -A41.4
3 1 2 -X15 1 4 3 6 2 5 -X2 1 4 3 6 2 5
-X14 1 4 3 6 2 5 -X2
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
-_430 AWG12
-_431 AWG12
-_432 AWG12
-_418 AWG12
-_419 AWG12
-_420 AWG12
-_421 AWG12
-_422 AWG12
-_423 AWG12
-_424 AWG12
-_425 AWG12
-_426 AWG12
-_427 AWG12
-_428 AWG12
-_429 AWG12
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
GNYE
GNYE
AWG10
AWG10
M6W
M6U
M6V
M4U
M4U
M4W
M4W
M4V
M4V
M5U
M5U
M5W
M5W
M5V
M5V
16 9 8 1 4 6 10 2 5 19 20 23 29 22 28 PE1 PE2 CONTROLLER
-XS/XP11 DRIVE MODULE
GYWH
BNWH
BKWH
FLOOR CABLE
BNGN
GYRD
BKGN
BNRD
BKRD
BNBU
BKBU
BNBK
BUBK
GY
BU
BK
2,5mm2
23
15
24
13
22
14
10
12
11
1
6
1 10 2 23 32 21 30 22 31 3 4 7 14 5 6 PE1 PE2
MANIPULATOR
FLOOR CABLE
CONTROLLER MANIPULATOR
+C
A A
(67) / -MRCO 1_N BU SDI-N
B B
(67) / -MRCI1 WH SDO SERIAL
C C MEASUREMENT
(67) / -MRCI 1_N OG SDO-N BOARD
D D
(67) / -MRC_0V1 WH 0V
A42-X4
E WH E
(67) / +24V_SMB1 GN 24V
F BN F
(67) / -MRC_0V2
G G
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Key pin
M
-XS1/XP1 R1-MP-A
(64) / -BRAKEPB -_434 AWG16 DP1 30 OG 0,75mm² N/A
11 11
(65) / -0V BRAKE4 437 -Y4 -_437 AWG16 DP4 29 OG/WH 4mm² 0V BRAKE
2;1 12 12
XS40
(64) / -BRAKEREL1 435 -Y3 -_435 AWG16 DP2 28 OG/RD 4mm² N/A
2;1 13 13
440
436
-XS11/XP11 R1-MP-B
30 OG 0,75mm² BRAKE PB
11 11
437.1 440.1/437.1 29 OG/WH 4mm² 0V BRAKE
A43-X5
12
12
DP5 435.1 DP3 28 OG/RD 4mm² BRAKE RELEASE
436.1
13 13
(64) / -BRAKEREL2 -_436 AWG16 BU -Y2
437.1 2;1 32 PK/BU 0,75mm² 0V EXT.LAMP
BU 15
15
(64) / -EXT. LAMP -_433 AWG16 27 PK/BK 0,75mm² 24V EXT.LAMP
27
27
+C
Customer CONTROLLER FLOOR CABLE MANIPULATOR
Connection
XP/XT 6 -713 XS/XP13 AWG18 +R1 CP/CS
AWG20 BK 1 4
1 BN A1 D1
RD 2 5
2 OG A2 D6
YE 3 6
3 GN A3 D3
BU 4 7
4 VT A4 GNYE D4
XP/XT5.2
3/WH WH CS
1 3/GN B3 GN B3 CS
2 4/WH B4 WH B4 CS
3 4/BN B5 BN B5 CS
4 -711 GY B6 RD B6 N.C
5 AWG24 WH C16 OG C16 N.C
6 WH/BK C17 RD C17 N.C
7 WH/BN C18 RD C18 N.C
8 WH/RD C20 RD C20 N.C
9 WH/OG B22 GY B22 N.C
10 WH/YE or PK B23 BK B23 N.C
11 WH/GN or Light GN B24 BU B24 N.C
12 B25 B25
XP/XT5.3 -713
AWG20 GY WH CS
1 WH B15 BN B15 CS
2 WH/BK B16 WH B16 CS
3 WH/BN B18 GY B18 CS
4 WH/RD B19 RD B19 CS
5 WH/OG B20 BU B20 CS
6 WH/YE B21 BK B21 N.C
7 WH/GN C10 OG A3 N.C
8 WH/BU C11 BK A4 N.C
9 WH/VT C12 GN A9 N.C
10 WH/GY or Light GN C13 BK A10 N.C
11 BN/BK or RD/BK C14 BN A11 N.C
12 C15 A12
AWG16 GNYE
For more information aboute Option connected to XS13.
Option: ProfiNet/Ethernet IP sheet / (128.9) SPOTPACK/DRESSPACK circuit diagram 3HAC053524-002
OPT.//PROFI BUS, or DEVICE NET acc. to sh. (120.7.1)
Only in Paramulti
+C
We reserve all rights in this document and in the information contained therein.Reproduction, use or
Customer
Connection
AWG22
R1.ETHERNET
XP9
1 YE 1 1
5.TXRX+ / (23) RX+
According to PARAMULTI Option: 2 WH 2 2
(23) / 5.TXRX- RX-
(128.8) / ProfiNet/Ethernet IP sheet 3 OG 3 3 ProfiNet//Ethernet
PARAMULTI
(23) / 5.RXTX+ TX+
4 BU 4 4
(23) / 5.RXTX- TX-