4417071 B.Tech. DEGREE EXAMINATION, NOVEMBER 2014. Seventh Semester Mechanical Engineering METAL FORMING PROCESSES Time : Three hours Maximum : 75 marks 6. PART A — (10 x 2 = 20 marks) Answer ALL questions. All questions carry equal marks. What is meant by Direct Compression processes? Discuss about Flow curve. Define Forging process. Name the factors which determine the selection of forging equipment. Explain the working of two high mill. What are the applications of Extrusion process? Name the different types of tube drawing processes.10. la: 12. 13. 14: Define Deep Drawing. What is meant by Explosive forming? What are the uses of Electromagnetic forming? PART B — (5 x 11 = 55 marks) Answer ALL questions, ONE from each unit. All questions carry equal marks. UNIT I Discuss in detail about the effect of variables on metal forming processes. Or In rolling process, 25 mm thick plate is rolled to 20 mm in a four high mill having a roll diameter 500mm. If the yield stress is 100 N/mm? determine (a) Angle of bite (b) Position of neutral section (c) Backward slip (d) Forward slip. UNIT IT What are the types of- equipment used in hot forging? Discuss in detail about the construction and working of a Board drop hammer with neat sketch. Or Explain the typical forging defects with the help of neat sketches. 2 “4417071 15. 16. Le 18. 19. 20. UNIT IE Explain the various arrangements of Roll mills with sketches. : Or Discuss in detail about the extrusion of tubing with neat sketch. UNIT IV Draw a neat sketch of a draw bench and a conical drawing die. Discuss in detail about a conical drawing die. Or Draw the different Tube or Pipe drawing arrangement and explain it in detail. UNIT V Diseuss in detail about Explosive forming process with neat sketch. Or With a help of neat sketch explain about Electromagnetic forming. 3 4417071