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Article history: This article presents the application of microwave-induced pyrolysis to total recovery of resources and
Received 14 November 2007 energy from rice straw. The microwave power and particle size of feedstock were both key parameters
Received in revised form 4 March 2008 affecting the performance of microwave-induced pyrolysis. Under 400–500 W microwave power, the
Accepted 5 March 2008
reduction of fixed carbon in the biomass was significant. From the experimental results of specific surface
Available online 28 April 2008
area, zeta potential, and Cu2+ adsorption, the applications of solid residues in the water and wastewater
treatment could be expected. The major compositions in gaseous product were H2, CO2, CO, CH4 of 55, 17,
Keywords:
13, 10 vol.%, respectively. The high H2 content might imply that microwave-induced pyrolysis of biomass
Total recovery
Rice straw
waste has the potential to produce the H2-rich fuel gas. Alkanes, polars, and low-ringed polycyclic
Microwave-induced pyrolysis aromatic hydrocarbons were three primary kinds of compounds in the liquid product.
Ó 2008 Elsevier Ltd. All rights reserved.
0960-8524/$ - see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2008.03.026
Y.F. Huang et al. / Bioresource Technology 99 (2008) 8252–8258 8253
furnace, the microwave pyrolysis produces more content of H2 and chemical formula of cellulose (C6H10O5)n. To determine the hemicel-
CO (Menendez et al., 2004), which is the so-called syngas. Besides, lulose, cellulose, and lignin contents in the rice straw, the thermal
microwave pyrolysis generates less polycyclic aromatic hydrocar- gravity analyses (TGA, Perkin–Elmer SDTA851) were also executed
bons (PAHs), so it provides less hazardous compounds (Dominguez via ASTM Standard Test Method E 2402. We used the xylan to rep-
et al., 2003). However, the key effecting factors of these results and resent the hemicellulose, and the filter paper (Advantec) to repre-
the possible application of the pyrolytic products are still ambigu- sent the cellulose. According to the TGA results, the approximate
ous and need to be further explored. compositions of hemicellulose, cellulose, and lignin in the rice straw
In Taiwan, the annual average of rice production was ca. were 30–35, 21–31, 4–19 wt.%, respectively. The average gross calo-
1.6 million tonnes in 2001–2005 (Agriculture and Food Agency, ric value was 15.26 MJ/kg. The ash content of rice straw was rela-
COA, Executive Yuan, 2006). For every tonne of grain harvested, tively lower (13.36 wt.%, dry basis). The mineral components in
ca. 1.35 tonnes of rice straw remain in the field (Kadam et al., ash were analyzed by ICP-AES (Perkin–Elmer, Optima 2000 DV)
2000). Therefore there is ca. 2.2 million tonnes of rice straw gener- via US EPA Method 3052 and 200.7, and the results were calculated
ated every year. Furthermore, to refer to the database from the to oxide-forms as listed in Table 1.
Food and Agriculture Organization of the United Nations, the
worldwide rice production is ca. 600 million tonnes every year 2.2. Experimental device
(Food and Agriculture Organization, United Nations, 2007), so ca.
810 million tonnes of rice straw can be generated. This is really a This study utilized the single-mode (focused) microwave device
large quantity of waste, or the source of resources and energy. with 2.45 GHz frequency. The maximal incident power of micro-
Therefore, this study was aimed (1) to determine the key parame- wave generator was 2000 W. Although the short circuit was set in
ters affecting the microwave-induced pyrolysis, (2) to assess the the end of microwave pathway, there was still somewhat reflec-
characteristics and applicability of products, and (3) to evaluate tional power could be detected during the experiments. To mini-
the feasibility of total recovery of rice straw via microwave-in- mize the reflectional power and to maximize the working power
duced pyrolysis. into the sample, the three-stub tuner was used for adjustment.
For the safety concern, the ambient radiation was always moni-
2. Methods tored, especially at the time of radiation beginning. The reflectional
power was quenched by the setup of water load. The zone where
2.1. Materials pyrolytic reaction occurs was secluded by microwave cut-off shield.
The sample holder (3 cm height, 4 cm OD) and reaction tube (40 cm
The rice was planted in Pingtung, the southern Taiwan. After length, 5 cm OD) were both made of quartz. Both the ends of the
harvest, the residual rice straw was weathered for 10 days, till the quartz tube were screwed tight with o-ring and stainless steel sea-
constant moisture was reached. After shredding, the rice straw ler. The reaction temperature was hard to measure directly in
was sieved by 20/40 mesh (0.850/0.425 mm opening), to collect microwave field because the thermocouple could be interfered by
the designate sieved part as sample. The general characteristics electromagnetic radiation. In this study, the thermocouple sensor
and constituents of rice straw were analyzed and listed in Table 1. was settled at the bottom of sample holder; therefore, the nearby
The proximate and elemental analyses were referred to ASTM temperature was adopted to express the relative thermal effect of
Standard Test Method D 5142 and D 5291, respectively. The volatile various microwave powers. The vapor produced during experi-
content (72.20 wt.%, dry basis) was much higher compared with ash ments was immediately cooled by condenser. The condensable part
and fixed carbon content. The molar ratio of C:H:O of ash-free rice of vapor was collected by tar collector, and the incondensable gas
straw was 1:1.66:0.78 (6:9.96:4.67), which nearly matched the was also collected separately. For the purpose of expelling the air
in the reactor quickly and/or maintaining vacuum circumstances
in the whole system, a vacuum pump was also equipped.
Table 1
General characteristics and constituents of rice straw
2.3. Microwave-induced pyrolysis procedure
Moisture (wt.%) 8.25
Proximate analysisa (wt.%) The shredded and sieved rice straw was taken by 3–5 g (preci-
Ash 13.36 sion to 0.1 mg) in the sample holder. After the sample was placed
Volatiles 72.20
rightly in the pathway of microwave and the quartz tube was well
Fixed carbon 14.44
sealed, a constant flow of carrier gas (N2) was purged into the sys-
Elemental analysisb (wt.%)
tem with a flow rate of 50 mL/min. After the anoxic circumstances
C 45.41
H 6.28 were reached under enough purging, the microwave generator was
N 0.99 turned on and switched to the designate power. The practical
S 0.21 working power was attained by the difference of incident power
Oc 47.11 and reflectional power. During the proceeding of reaction, the reac-
Caloric value (MJ/kg) 15.26
tion temperature was recorded with periodic time interval. The
Ash analysisd (wt.% of ash) condenser was cooled by thermostat with a constant temperature
Na2O 1.20
K2O 19.45
of 4 °C. After the arrival of designate reaction time, the microwave
CaO 2.60 generator was turned off and the carrier gas was shut down, and
MgO 1.47 then the tar and gas collectors were removed and sealed. After
Al2O3 0.36 the solid residues were self-cooled down to close to 100 °C, they
Fe2O3 0.40
were removed and placed in the desiccator for few hours. The solid
Mn3O4 0.26
P2O5 4.74 residues were weighed after reaching the room temperature.
SiO2c 69.52
a
2.4. Characterization of solid residues
Dry basis.
b
Dry ash free basis.
c
Calculated by difference. The caloric analysis of rice straw and pyrolyzed products was
d
Calculated from mineral elements. carried out by CAL2k ECO calorimeter. The elemental analysis
8254 Y.F. Huang et al. / Bioresource Technology 99 (2008) 8252–8258
600
500 W
500
450 W
400 W
Temperature (ºC)
400
350 W
300 W
300 250 W
200 W
200 150 W
100 W
100 50 W
0
0 5 10 15 20 25 30
Time (min)
was executed by Perkin–Elmer 2400 series II CHNS/O analyzer. 3 g, and the particle size was between 20/40 mesh (0.425–
Before the mineral analysis achieved by Perkin–Elmer Optima 0.850 mm). During the time of 30 min of microwave radiation,
2000 DV ICP-AES, the sample was acid-digested by CEM MARS-5 the reaction temperatures slowly increased, and the maximal reac-
microwave system. The BET analysis was carried out by Micromer- tion temperatures were only 105–158 °C, under the microwave
itics ASAP 2010. The zeta potential of the solid residues in aqueous power of 50–150 W. These conditions only offered the desiccation
solution at pH values between 2 and 11 was measured using a laser and slight pyrolysis of samples. For the microwave power of 200 W
doppler electrophoretic light-scattering apparatus (Malvern and upward, the reaction temperatures increased much faster. And
Instrument Zetasizer 2000). Triplicate measurements were made for the microwave power of upwards of 300 W, the maximal reac-
in crossed-beam mode with a 30 s count time, an applied voltage tion temperatures were reached in 10 min or less. Under the
of 150 V, and a modulator frequency of 1000 Hz. microwave power of 450 and 500 W, the maximal reaction tem-
perature was reached in 7–8 min, and then slowly decreased till
2.5. Cu2+ adsorption analysis the microwave radiation was stopped. These phenomena show
that higher the microwave power, higher the heating rate and
Batch experiments concerning Cu2+ adsorption onto 0.05 g solid the maximal reaction temperature, as presented in Table 2.
residues produced from 500 W microwave-induced pyrolysis were The relationships between the microwave power (P) with heat-
conducted in 50 mL polypropylene bottles with caps. After adjust- ing rate (dT/dt) and maximal temperature (Tmax) were also deter-
ment to the desired pH using NaOH and HNO3 solutions, all exper- mined. The linear regression of microwave power with heating
iments were isothermal of 25 °C, with shaking at 150 rpm. Since rate is dT/dt = 0.32P 27.6, which indicates that to start an appar-
preliminary kinetic experiments suggested that pseudo-equilib- ent rise in temperature, sufficient power input is needed. To set dT/
rium was reached within 24 h, 24 h was selected as the reaction dt = 0, and P will be 86 W, which means the minimal microwave
time for the equilibrium experiments. After the reaction, the sus- power to raise the temperature. Although there was still a rise in
pension was centrifuged (Kubota 6800) at 10,000 rpm for 15 min temperature by microwave power of 50 W, this phenomenon
and the supernatant was passed through a 0.2-lm membrane filter should be due to the vaporization of water content by such a low
to analyze the soluble Cu2+ by an ICP-AES (Perkin–Elmer, Optima microwave power. The linear regression of microwave power with
2000 DV). maximal temperature is Tmax = 1.07P + 47.2, whose intercept is
somewhat close to the average of room temperature. These rela-
2.6. Analyses of gaseous and liquid products tionships may be some proofs of reliability of the temperature
measurements and experimental results.
The analysis of gaseous product was executed by Perkin–Elmer These temperature profiles also showed that there was no need
AutoSystem XL gas chromatography/thermal conductivity detector of microwave receptor to promote the pyrolysis of rice straw,
(GC/TCD) with the SUPELCO Carboxen-1010 PLOT fused silica cap- although the rice straw was not dielectric. This may attribute to
illary column (30 m 0.53 mm). The temperatures of injector, the satisfactory performance of single-mode microwave device.
oven, and detector were 100, 90, and 150 °C, respectively. The flow The radiant energy can be highly focused to create a hot spot inside
rate of carrier gas was 15 mL/min without split. The liquid product
was analyzed by Perkin–Elmer TurboMass Gold gas chromatogra- Table 2
phy/mass spectrometry (GC/MS) with the SUPELCO Equity-5 fused Heating rate and maximal temperature under different microwave power
silica capillary column (30 m 0.25 mm 0.25 lm). The initial MW power (W) Heating ratea (°C/min) Max. temp. (°C)
temperature of oven was 45 °C held for 3 min, followed with a pro-
50 5 105
gram from 45 °C to 300 °C by the rate of 5 °C/min, and then held for
100 8 138
5 min. The flow rate of carrier gas was 1.5 mL/min with a split of 150 11 158
20 mL/min. 200 29 266
250 42 346
300 55 407
3. Results and discussion 350 92 459
400 102 472
3.1. Temperature profiles 450 114 489
500 141 563
the rice straw sample. As long as the microwave power was higher
than 86 W as above mentioned, there would be sufficient energy to 20
pyrolyze the sample. Moreover, some char was generated during
Table 3
500 Elemental analysis of solid residuesa
Elemental analysis
300 C 29.86 62.21 1.00 82.23
H 1.69 3.52 0.68 91.79
200 N 0.62 1.27 0.02 85.01
300W, <40mesh S 0.34 0.72 0.00 62.89
300W, 20/40mesh Ob – 32.28 0.39 –
100 200W, <40mesh Proximate analysis
200W, 20/40mesh Ash 46.21
0 Volatiles 8.95
0 5 10 15 20 Fixed carbon 44.84
Time (min)
a
All were produced under microwave power of 300 W.
b
Fig. 2. The particle size effect on reaction temperature. Calculated by difference.
8256 Y.F. Huang et al. / Bioresource Technology 99 (2008) 8252–8258
Table 4 60
Mineral analysis of solid residuesa
100 The weight yield of gaseous product was calculated via the ideal
gas law. The relative percentages of gaseous, solid and liquid prod-
Original ucts were 49.37, 28.07, and 22.56 wt.%, respectively. The yield of li-
80
Modified quid product was calculated by difference owing to the difficulty of
recovery. Therefore, there was almost half of rice straw sample
60 pyrolyzed into gaseous product. Compared with the traditional
vol. %
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