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ENGINEERING
SPECIFICATIONS
D03 SERIES
8 gpm (30 L/min) Nominal
D03 Directional 15 gpm (57 L/min) Max
Control Valves 5 000 psi (350 bar) Rated Pressure
D03 valves operate at high pressure
and offer high flow capability in a very
compact size. Flows to 15 U.S. gpm
(57 L/min) are possible at pressures to
5000 psi (350 bar).
These are very efficient valves featuring
large flow passages for low pressure drop.
Typical pressure drop (open center
spool) is a low 98 psi at 8 U.S. gpm
(7 bar at 30 L/min) nominal flow.
Refer to pages 2 and 3 for a description
of spools and operators.
Mounting
Subplate, NFPA D03, NG6, ISO 4401-03.
Actuator Options
6100 Series: Manual Lever.
6500 Series: Direct Solenoid.
6800 Series: Hydraulic Piloted.
6900 Series: Air Piloted.
0 or 1 P→A P→B
reference. Air and hydraulic actuators Lever + Single B
P T
are also available. 2 Actuator,
A B
Two Position
Flow pattern in the center position 03 P→A P→B B
0 or 1 Actuated or
Descriptions on page 3. Double Positions P→B
B
P T
A
Actuator,
Detented in P→A A B
Flow Patterns 3
Two Position
03 Actuated or B A
Actuated or
The exception are models with Code 6 Three Position Spools
Positions P→B P T
internal operators, which are centered A B
when actuated. Spring
03 P→A
Centered A
P→B
Reverse Centered B
Spring
Code 3 operators (two position 011 P→B
Single Actuator, Centered B
A B
“R” Option 0, 1, 3 Spring
P→B
Reverse Centered B
(Internal Operator Codes 4 & 6 Only) P T
A B
03
P→A Centered
Reverse B
APPLICATION NOTES A B
P T
Fluid Recommendations 0, 1, 3
P→A Centered
A B
Reverse B
Recommended Filtration A & B represent the actuator(s), which can be Air, Hydraulic, or Solenoid.
2
Spool Descriptions
Spool Types Spool Symbol Crossover Function Description of Spool Function
A B A B
0, (20) B A
Closed center spool. All ports blocked in center position.
P T P T
A B A B
Open center spool. All ports connected in center position. Allows fluid motors or
1, (21) B A cylinders to move when de-energized. Minimum shock during crossover.
P T P T
A B A B
3 B A
Pressure port blocked in center position. Both A and B ports connected to tank.
P T P T
A B A B
A and B ports pressurized in center position, tank port blocked. Used for a differential
4 B A
circuit with single rod cylinder. Prevents motor cavitating when decelerating. Reduces
P T P T
crossover shock.
A B A B
011 A B
Tandem center spool, as noted for Type 01 and 56 spools, but with open crossover.
P T P T
A B A B
Open center spool with port B blocked and port A open to pressure and tank in the
2 A B center position.
P T P T
A B A B
Open center spool with port A blocked and port B open to pressure and tank in the
2R A B center position.
P T P T
A B A B
32 B A
Pressure port blocked with port A blocked, port B connected to tank in center position.
P T P T
A B A B
32R B A
Pressure port blocked with port B blocked, port A connected to tank in center position.
P T P T
A B A B
36 Pressure port blocked in center position. A and B ports partially restricted and
B A
connected to tank.
P T P T
A B A B
Closed center spool. All ports blocked in the center position.
03 B A Tank port blocked in all positions.
P T P T
2.00
(50,8)
VALVE MOUNTING ∅.16 (4,1) 1.594
.16 (4,1) DEEP MINIMUM (40,49)
Valves can be mounted without LOCATING PIN HOLE 1.30 .19
removing nameplate. Mounting position (33,0) (4,8)
is unrestricted for all valves.
P
The mounting surface drawing shows the
minimum flush or raised surface required 1.22
for the NFPA D03, NG6, ISO 4401-03. 1.70
B A (30,99)
1.02 1.25
(43,2)
Port o-rings are included with all valves. .20 (25,9) (31,75)
(5,1) .61
Mounting bolts must be ordered 32 (15,5)
(0,80) T
separately: 10-24 UNC Threaded x 0.75
inch (19, 0), Grade 8 or better, four .0004/4.0
(0,010/102)
.03
required. Recommended mounting .50 (0,76)
(12,7) .25
torque is 65 lb-in (7,3 N•m). ∅.250 (6,35), 4 PORTS .85 (6,4)
(21,6)
Note: Installation drawing dimensions 1.19 NO. 10-24 UNC–2B THREADED
are shown in inches (millimeters in (30,2) .37 (9,4) DEEP, 4 MOUNTING HOLES
parentheses) and are nominal.
Minimum Mounting Surface
3
VALVE EFFICIENCY Pressure Drop (∆P) Curves
D03 valves provide exceptionally
low pressure drop, as shown in the
performance curves.
bar
psi
typical resistance to flow for various
spool types. The Flow Curve Reference
table identifies the typical pressure drop
curve for desired spool and flow path.
If the valve has simultaneous flow
through it in more than one direction,
then the “Loop” pressure drop should be
determined to estimate total pressure
drop (∆P) through the valve.
To determine total “Loop” drop, the gpm L /min
individual pressure drops for both flow
paths (for example: P→A + B→T) must be Curves are based on the use of 100 SUS (20 cSt) petroleum-based fluid at 120° F (50° C).
added together.
Flow Curve Reference
Spool Types
Flow
Path 0 20 1 21 3 4 011 2 2R 32 32R 36 03
P→A B B C D B C C C C B B B B
P→B B B C D B C C C C B B B B
A→T E E F F F E C C C E F G –
B→T E E F F F E C C C F E G –
P→T – – D D – – A A A – – – –
See Spool Descriptions and Symbols on page 3 to determine which spool to select for valve application.
4
6100 SERIES MANUAL LEVER
OPERATED MODELS FULLY ACTUATED FULLY ACTUATED
HANDLE POSITION FOR P→A HANDLE POSITION FOR HANDLE POSITION FOR P→ B
CENTER FLOW FUNCTIONS 14.5° 14.5° FOR TYPE 0, 1, 3, 4, 03, 32,
FOR TYPE 0, 1, 3, 4, 03, 32
32R, 36 SPOOLS; P→B 32R, 36 SPOOLS; P→ A FOR
Manual models feature a hand lever that FOR TYPE 011, 2, 2R SPOOLS TYPE 011, 2, 2R SPOOLS
can be configured on either end of valve.
To specify lever orientation, refer to
Typical Model Code on page 9.
HANDLE POSITION
Most manual models are rated for FOR P→ B FOR
TYPE 0, 1, 3, 4, 03,
15 U.S. gpm (57 L/min) maximum. The 32, 32R, 36 SPOOLS;
P→ A FOR TYPE 6.00
exception is model 613011-D03 which 011, 2, 2R SPOOLS (152,4)
is rated for 13 U.S. gpm (49 L/min)
maximum. This model has a Code 3 2.34
(59,5)
internal operator (3 position, detented
2.49 .38 1.88
operation) with Type 011 spool (63,2) 1.38 (9,7) (47,8)
(35,1) GRIP
(tandem center).
.13 .52
Weight (Mass) ∅.125
(3,18)
LOCATING PIN 1.594
(3,2) (13,2)
.61
.27
(6,9)
1.250
(31,75)
(40,49) (15,5) 1.79
3.2 lb (1,5 kg). .92
(23,4)
(45,5)
.52 3.53 1.19 NO.10-24 UNC THREADED x
(13,2) (89,7) (30,1)
5.24 .75 (19,0) LONG MOUNTING BOLTS,
(133) 4 REQUIRED; TORQUE: 65 LB - IN (7,3 N•m)
5.89
(149,7)
300
PRESSURE (bar)
4000
page 9. B C D 250
3000
Curves show typical performance for 200
0 0
0 2 4 6 8 10 12 14 16
0 10 20 30 40 50 60
FLOW (U.S. gpm - L/min)
Curves are based on the use of 100 SUS (20 cSt) petroleum-based fluid at 120° F (50° C).
5
SOLENOID OPTIONS Solenoid Electrical Data
Models are available with standard AC Coil Resistance (Ohms)
or DC solenoids. Solenoid Types Volts Frequency (Hz) at 77º F (25º C) Power (Watts)
24AC 60 19.4 - 21.4 23
Electrical Connections AC Standard 115AC 60 444 - 492 23
Plug-In-Terminal Solenoids fit Deutsch 230AC 60 1823 - 1941 23
DT04-2P Connector or EN175301-803 / DC Standard
12DC – 4.56 - 5.04 30
DIN 43650 Form A (Hirschmann Type) 24DC – 18.24 - 20.16 30
Connector. 120AC 60 830.4 - 900.0 13
Explosion Proof
24DC – 44.3 - 46.1 13
Standard Solenoids Information shown is for 60Hz models only. At other frequencies the coil characteristics must be revised.
6500 Series, Single Solenoid Models (A.C. DIN Connector Version Shown)
6500 Series, Double Solenoid Models (A.C. DIN Connector Version Shown)
6
EXPLOSION PROOF Explosion Proof Solenoid Ratings
SOLENOID MODELS Governing
Location Standard Gas Ratings Dust Ratings
“EP” solenoids with Class I (Division 1) Group A, Class II & III (Division 1) Group
United States NEC 500
special enclosures B, C, D, T4 E, F, G, T4
are approved by UL Safety ratings in the US are governed under the National Electrical Code (NEC). There are two separate classification systems
and CSA for use in (NEC 500 and NEC 505). To ensure universal acceptance, MSA HAZ-LOC coils have been approved under both systems.
hazardous locations. United States NEC 505 Class I (Zone 1) AEx d IIC T4 Gb Class II (Zone 21) AEx tb IIIC T4 Db
Mandatory for Gulf of Mexico Class and Zone Rating. Most International markets require recognition under the
Conforms to ANSI/ISA STD 60079-31, UL International Electrotechnical Committee (IEC) Ex scheme.
STDS 1203, 50, 50E, 60079-0 & 60079-1. Canada CEC/CSA Ex d IIC T4 Gb (Zone 1) Ex tb IIIC T4 Db (Zone 21)
Certified to CAN/CSA STD C22.2 Nos. 30, Canadian safety ratings are regulated by the Canadian Electrical Code (CEC), closely following the US-NEC Standards.
25, 0.4, 0.5, 60079-0, 60079-1 & 60079-31. Similar to NEC 500, NEC 505 and ATEX Gas and Dust ratings.
II 2 G | EX d IIC T4 Gb II 2 D | EX tb IIIC T4 Db
Europe ATEX
(Zone 1) (Zone 21)
Similar to NEC 505 Gas and Dust ratings.
7.39 .25
.75 (187,7) (6,4)
(19)
HEX
3.02
(76,8)
2.79
(70,8)
2.36
(60)
CLEARANCE TO
REMOVE COIL
2.36
(60)
PUSH TO ACTIVATE
MANUAL OVERRIDE
SOLENOID TUBE
TORQUE TO 2.36
2.00 (60)
30 LB-FT (41 N•m)
(50,8) ON TUBE FLATS COIL RETAINING NUT
(UNDERNEATH COIL) TORQUE: HAND TIGHT
7
6800 SERIES HYDRAULIC Minimum Pilot Pressure - Hydraulic Actuated Models
ACTUATED MODELS Pilot Pressure at:
The nominal flow capacity for most pilot 5 U.S. gpm (19 L/min) 8 U.S. gpm (30 L/min) 15 U.S. gpm (57 L/min)
operated valves is 15 U.S. gpm (57 L/min). Spool Types psi bar psi bar psi bar
Maximum flow for pilot operated valves 0 130 9,0 165 11,4 200 13,8
is dependent on pilot pressure. The table 1 150 10,3 165 11,4 420 29,0
shows the minimum pressure required to 3 145 10,0 165 11,4 180 12,4
shift the spool, for various flow capacities. 4 130 9,0 165 11,4 200 13,8
011, 2 or 2R 190 13,1 275 19,0 – –
Maximum Pilot Pressure 32 or 32R 150 10,3 200 13,8 – –
3000 psi (210 bar). 36 150 10,3 200 13,8 350 24,1
Required Volume (to shift spool full 03 130 9,0 165 11,4 200 13,8
stroke): 0.014 in3 (0,23 cm3). The values listed are based on zero tank pressure. As tank back pressure increases above zero, more
pilot pressure may be required.
Hydraulic Actuated Dimensions Higher flow rates may require an increased pilot pressure.
Overall length of single actuator PILOT A FOR TYPE 0, 1, 3, 4, 03, 32, 32R, 36 SPOOLS;
configuration (not shown) is PILOT B FOR TYPE 011, 2, 2R SPOOLS PILOT B FOR TYPE 0, 1, 3, 4,
5.25 inches (133,4 mm). 6.46
(164,1)
03, 32, 32R, 36, SPOOLS;
PILOT A FOR TYPE 011, 2, 2R SPOOLS
3.53 1.47
.88 (89,7) (37,3)
Weight (Mass) (22,4)
HEX
Single Actuator: 2.5 lb (1,1 kg).
2.49
Double Actuator: 2.8 lb (1,3 kg). .38
(63,2)
2.34
(9,7) (59,5)
GRIP
PILOT PORT (2)
.13 NO. 4 SAE
NO. 10-24 UNC THREADED x .27
.75 (19,0) LONG MOUNTING BOLTS, (3,2)
∅ .125 (3,18) 1.79 (9,6)
4 REQUIRED, TORQUE: 65 LB-IN (7,3 N•m) LOCATING PIN (45,5)
8
TYPICAL MODEL CODE
6 1 1 0
– D03
–
115DA
–
R
–
A12 – E – 3 0
Actuators
Seals
1 Lever Operated
No Code Fluorocarbon (Viton® or Fluorel®)
5 Solenoid Actuated
E EPR (Ethylene-Propylene Rubber)
8 Hydraulic Actuated
9 Air Actuated
Lever Position (Manual Models Only)
A12 12 o'clock positon, port "A" end
Internal Operators
A3 3 o'clock positon, port "A" end
Two Position: Spring Offset (P→B),
1 A6 6 o'clock positon, port "A" end
Actuated Position (P→A)
Two Position: Spring Offset (P→A), A9 9 o'clock positon, port "A" end
2
Actuated Position (P→B) B12 12 o'clock positon, port "B" end
Two Position: Detented; B3 3 o'clock positon, port "B" end
3
Three Position: Detented (Lever Operated Only)
B6 6 o'clock positon, port "B" end
Two Position: Spring Centered,
4 B9 9 o'clock positon, port "B" end
Actuated Position (P→A)➂
5 Three Position: Spring Centered
Two Position: Spring Offset (P→B), Reverse Assembly Option
6
Actuator Centered➃
Used with Internal Operators Codes 4 & 6 only.
7 Two Position: Detented (Lever Operated Only) R
Refer to Valve Operator Descriptions on page 2 for details.
Only available with Type 0, 1, and 03 spools.
Not available with Manual Lever valves.
➂ Spool Type 011 (tandem center) actuated Position P→B. Electrical Options
➃ Spool Type 011 (tandem center) spring offset P→A.
AC Solenoids Deutsch Connector: DC Solenoids Deutsch Connector:
115DA 115V/60Hz, 110V/50Hz 12DD 12VDC
Spool Types 230DA 230V/60Hz, 220/50Hz 24DD 24VDC
A B A B
24DA 24V/60Hz, 24V/50Hz
0, (20) 2
P T P T
AC Solenoids DIN Connector: DC Solenoids DIN Connector:
A B A B 115HA 115V/60Hz, 110V/50Hz 12HD 12VDC
1, (21) 2R 230HA 230V/60Hz, 220/50Hz 24HD 24VDC
P T P T
24HA 24V/60Hz, 24V/50Hz
A B A B
AC Explosion Proof:➂➃ DC Explosion Proof:➂➃
3 32
P T P T
120EP 120V/60Hz 24 EP 24VDC
A B A B Fits Deutsch DT04-2P Connector.
Fits EN175301-803 / DIN 43650 Form A (Hirschmann Type) Connector.
4 32R ➂ Junction box with 1/2 " NPT entry. Terminal strip connection.
P T P T
➃ Consult Dynex Sales for Dust Rated solenoid availability.
A B A B
011 36
P T P T
Valve Size
A B
D03 NFPA D03 (NG6, ISO 4401-03) Mounting Pattern
03
P T
9
Specifications shown were in effect when
printed. Since errors or omissions are possible,
contact your Sales representative or the Sales
department for the most current specifications
before ordering. Dynex reser ves the right
to discontinue products or change designs at
any time without incurring any obligation.
www.dynexhydraulics.com
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