BHT-212-SI-3

MODEL 212 SERIES

SERVICE INSTRUCTION
FOR

WINTERIZATION HEATER
BLEED AIR
NOTICE

This publication is a complete reissue and replaces, in its entirety,

all previous versions of Service Instruction BHT-212-SI-3.

EFFECTIVITY

KIT NUMBER MODEL SERIAL No.

*212-706-008-001 212 30680 thru 31311
000
000
000
000
000
000
000

212-706-008-103 212 31207 th ru 31311

212-706-008-109 212 31312 and Subs
*Inactive for future procurement

Bell Helicopter
oC)

z
G)

C)

COPYRIGHT NOTICE A Subsidiary of Teztran Inc,

COPYROIGHT 1992
BELL HELICOPTER INC. POST OFFICE BOX 482 FORT WORTH, TEXAS 76101
AND BELL HELICOPTER TEXTRON.
A DIVISION OF TEXTRON CANADA LTD,
ALL RIGHTS RESERVED 29 OCTOBER 1970
REISSUED - 18 AUGUST 1992
BHT-212-SI-3

PROPRIETARY RIGHTS NOTICE

These data are proprietary to Bell Helicopter Textron, Inc. Disclosure,
0`D0-

reproduction, or use of these data for any purpose other than helicopter

((DD
operation and/or maintenance is forbidden without prior written
authorization from Bell Helicopter Textron, Inc.
-00

((DD

Additional copies of this publication may be obtained by contacting:

Commercial Publication Distribution Center
Bell Helicopter Textron
P. O. Box 482
-i4

Fort Worth, Texas 76101-0482

(On

W
 BHT-212-SI-3

LIST OF EFFECTIVE PAGES

Chapter 11 require FAA/DER Approval.

Revisions to Chapter

Z° FAA/DER Approval of Chapter 1

FAA/DER Approval of Chapter 1

FAA/DER Approval of Chapter 1

Insert latest revision pages; dispose of superseded pages.

On a revised page, the portion of the text and illustration affected by the latest revision is
Q.>

indicated by a vertical line.

BASIC .............29 Oct 70 A-3 ................ 8 Sep 78 B ..................23 Apr 82

A-4 ................17 Oct 78 Reissued ........ 18 Aug 92
A-1 . . . . . . . . . . . . . . . . 19 Oct 73
A-2 ................11 Apr 75

Page Revision Page Revision Page Revision

OD)

No. No. No. No. No. No.

Title ....................0 1-5/1-6 .................0 2-3/2-4 .................0

PN .....................0 1-7 - 1-8 ..............0 3-1/3-2 .................0
A/B .....................0 1-9/1-10 ................0 3-3-3-12 ............. 0
1-1/1-2 .................0 1-11 -1-20 ........... 0 3-13/3-14............... 0
1-3 - 1-4 ..............0 2-1/2-2 .................0

LIST OF CHAPTERS

Chapter Description Page

1 INSTALLATION
INSTALLATIONPROCEDURES
PROCEDURES ....................................... 1-1
2 OPERATION AND
OPERATION AND MAINTENANCE
MAINTENANCE .................................... 2-1
3 PARTS INFORMATION
PARTS INFORMATION AND
ANDKIT
KITINVENTORY
INVENTORY ........................ 3-1

A/B
 HE L P

E VALUATE

L
P UBLICATIONS
Have you found something wrong with this manual - an
error, an inconsistency, unclear instructions, etc?
Although we strive for accuracy and clarity, we may
make errors on occasion. If we do and you discover it,
L.,

we would appreciate your telling us about it so that we

can change whatever is incorrect or unclear. Please be
as specific as possible.

Your complaint or suggestion will be acknowledged and

we will tell you what we intend to do.

You may use the enclosed Customer Feedback form, as

applicable, to inform us where we have erred.

Your assistance is sincerely appreciated.

 CUSTOMER FEEDBACK

MANUAL TITLE:

MANUAL NUMBER (If Assigned):

DATE OF ISSUE:

DATE OF LAST REVISION:

SECTION, CHAPTER, PARAGRAPH AFFECTED:

WHAT IS THE COMPLAINT?

NOW READS:

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Reference No. (Your Initials & Date)

(Fold in thirds, with address exposed, staple and mail.)

From

Bell Helico ter

PRODUCT SUPPORT DIVISION
Ornr0

12,800 RUE DE L'AVENIR

ST. JANVIER, QUEBEC
CANADA JON 1 LO
 BHT-212-SI-3

CHAPTER 1 - INSTALLATION PROCEDURES

TABLE OF CONTENTS

Paragraph Page
Number Title Number

1-1
1-1 GENERAL ............................................................ 1-3
1-1) ........................................

:Tai
1-2
1-2 FIGURE 1-1
PREPARATION (FIGURE 1-3
v-0
1-3
1-3 MODIFICATION OF HELICOPTER ................................... 1-4

:(n
1-4
1-4 REMOVAL OF ADAPTER, SUPPRESSOR, AND MIXING VALVE
(FIGURE 1-2) .........................................................
FIGURE 1-2 1-4
1-5
1-5 AIR VALVE ASSEMBLY TO MIXING VALVE INSTALLATION
(FIGURE 1-4) .........................................................
FIGURE 1-4 1-8
1-6
:WW

pr:
tom:
D0:

Dam:
1-6 MIXING VALVE TO SENSOR INSTALLATION (FIGURE 1-5 ........
FIGURE 1-5)
mod 1-11
1-7
1-7 LEFT SIDE AIR VALVE TO RBL 14 DUCT INSTALLATION (FIGURE FIGURE

--I
1-6
1-6) ................................................................... 1-12
C):
-I:

1-8
1-8 RIGHT SIDE AIR VALVE TO RBL 21 DUCT INSTALLATION
..d

(FIGURE 1-7) .........................................................

FIGURE 1-7 1-14

U)^
,-imrn0>:

y0).
1-9
1-9 CLAMP INSTALLATION AT FS 178, RBL 36.5 FIGURE (FIGURE1-8 1-8)........
((')

1-15
C6>

-DI-
rte
1-10
1-10 MIXING VALVE TO CUT-OFF VALVE INSTALLATION (-001 AND -
103 KIT) (FIGURE 1-9) ...............................................
FIGURE 1-9 1-16
1-11
1-11 CUT - OFF VALVE TO NO. 2 ENGINE ELBOW INSTALLATION (-
001 AND -103 KIT) (FIGURE 1-10) ...................................
FIGURE 1-10 1-18
1-12
1-12 ENGINE DECK AT FS 203.38 PLUG BUTTON INSTALLATION (-109
X11

KIT) (FIGURE 1-11) ..................................................

FIGURE 1-11 1-19
1-13
1-13 FUNCTIONAL TEST .................................................. 1-20
1-14
1-14 RETURN HELICOPTER TO FLIGHT CONFIGURATION ............. 1-20

FIGURES

Figure Page
Number Title Number

1-1
1-1 Cover plate removal ......................................................... 1-3
((DD

1-3 Winterization bleed air heater modification - locator ......................... 1-7

1-5
1-5 Mixing valve to sensor installation ........................................... 1-11
((D

1-6
1-6 Left side air valve to RBL 14 duct installation ............................... 1-13
.om.

0-r070

1-7
1-7 Right side air valve to to RBL 21 duct installation ........................... 1-14
1-8 Clamp installation at FS 178, RBL 36.5 ..................................... 1-15
Mixing valve to cut-off valve installation (-001 and -103 kit) .................
C):

1-9 1-17
((DD

1-10
1-10 Cut-off valve to No. 2 engine elbow installation (-001 and -103 kit) ......... 1-18
,Q.,.

000)

1-11
1-11 Engine deck at FS 203.38 plug button installation (-109 kit) ................. 1-19
(fl

1-1/1-2
 BHT-212-SI-3

INSTALLATION PROCEDURES

1-1. GENERAL. 5. Use soft lead pencil for line layouts or

0
locating center of holes.

1. Items removed for access to work area

shall be tagged for identification and 1-2. FIGURE 1-1
PREPARATION (FIGURE 1-1).
protected from damage until reinstalled. Save
all attaching hardware unless otherwise 1. Ensure electrical power is OFF.
noted.
2. Open nose access door and disconnect
2. When installing this kit exercise care to battery.
prevent damage to adjacent structure and
equipment. 3. Open forward access door on right side of
fuselage below engine deck. Remove
equipment required to gain access to work

'--
3. Following a drilling or cutting operation, area.
remove burrs and apply a thin coat of epoxy
polyamide primer (MIL-P-23377), to bare 4. Remove screws and nuts (2) and cover

cam
metal surfaces. plates (1) aft of FS 166, WL 23, LBL 40, and
RBL 40 below engine deck (3). See detail A.
4. For removal and installation procedures
BHT-212-
for basic helicopter components (BHT-212-
MM
MM).

O O

O O V

DETAIL A
2 PLACES 1. Cover plate, 205-072-425-1 (ref)
2. Screw, AN520-10148 (8 places) (ref)
Nut, MS210421-3 (8 places) (ref)
3. Engine deck (ref)
LBL
40

Figure 1-1. Cover plate removal

1-3
BHT-212-SI-3

1-3. MODIFICATION OF HELICOPTER. 6. Remove forward clamp (8) with screw,

washer, and nut (10). Remove duct (19).
Retain washer and nut (10) for reuse.
NOTE
7. Remove mixing valve (6).
Installation instructions for
winterization heater kit 212-706-008-
8. Remove aft clamp (14) and bracket (9)

(00
,F,
001, -103, and -109 are the same
from structure at FS 211 (22) as shown in

unless otherwise specified.
1-4. REMOVAL OF ADAPTER,
SUPPRESSOR, AND MIXING VALVE
LL-
detail B. Reuse bracket (9), spacer and
washer (20), screw, washer, and nut (21).
9. Remove forward clamp (14), clamp (13),

.--_..
FIGURE 1-2
(FIGURE 1-2). screw, washer, and nut (10). Reuse clamp
(13), screw, washer, and nut (10).
1. Remove tube (1) from aft end of valve (6).
...L

Retain tube for reuse. 10. Remove two clamps (8), screws,
washers, and nuts (10), and coupling (18).
2. Remove nut (2) and washers (3). Retain Reuse screws, washers, and nuts (10).
for reuse.
11. Remove suppressor (12).

NOTE 12. Remove coupling (15) and adapter (17)

0)O
from plenum (16). Reuse coupling (15).
Tube (4) is effective for S/N 30504
through 30553. Tube (5) is effective
for S/N 30554 and subsequent. NOTE

3. Remove tube (4 or 5) from aft end of figure 1-3

See figure 1-3 for locator view for
valve (6). Retain tube for reuse. winterization heater kits 212-706-
008-001, -103,and -109.
4. Remove thermostatic switch and packing
mom'

(7). Retain switch for reuse.

(LS

5. Remove aft clamp (8) attached to

/11

structure at FS 219 (11) as shown in detail A.

Retain washers and nuts (10) for reuse.

1-4
 BHT-212-SI-3

* 1. Existing tube (ref) 18. Coupling, NAS520-24-12 (ref)

* 2. Nut, AN924-16D (ref) 19. Duct, NAS 1 375SA 1 2SA022 (ref)
Washer, AN960JD2116 (ref) 20. Screw, AN520-101118 (ref)
* Washer, AN960JD2116L (ref) Spacer, NAS43DD3-22 (ref)

00N
*
* 4. Tube, 205-072-278-1 (ref) * Washer, AN960JD10L (ref)
* 5. Tube, 212-073-866-1 (ref) Nut, MS21042L3 (ref)
-.c

000
6. Mixing valve, 205-072-277-9 (ref) 21. Screw, MS35207-261 (ref)
* 7. Thermostatic switch, 212-072-705-1 (ref) Washer, AN960JD10L (ref)
vii

Existing packing (ref) Nut, MS210421-3 (ref)

v(0

8. Clamp, AN735D48 (ref) 22. Structure at FS 211 (ref)

006)0

.N.
* 9. Bracket, AN743-12 (ref)
'Mc

*10. Screw, MS35207-265 (ref)

C)1

* Washer, AN960JD10L (ref)

* Nut, MS210421-3 (ref)
11. Structure at FS 219 (ref)
dye

10
12. Suppressor, 204-070-540-3 (ref)
*13. Clamp, MS21919WDG40 (ref)
14. Clamp, AN735D80 (ref)
* 15. Coupling, 30-057-9 (ref)
16. Existing plenum (ref)
4ci0

5
17. Adapter, 205-072-408-1 (ref)

16

Remove * parts and retain

forreuse.

-22

DETAIL B

Figure 1-2. Adapter, suppressor, mixing valve - removal

1-5/1-6
 BHT-212-SI-3

FIGURE 1-5
(FIGURE 1-5)

BL
14.00

BL
0.00

BL
14.00

BL
20.75

BL
31.12

13
FS
FS
FS
175.10 1180.75 FWD PLAN VIEW
FIGURE 1-6
(FIGURE 1-6)
166 FS
178.00

Figure 1-3. Winterization bleed air heater modification - locator

1-7
 BHT-212-SI-3

1-5. AIR VALVE ASSEMBLY TO MIXING 7. Install aft clamp (11) on bracket (19) with
FIGURE 1-4
VALVE INSTALLATION (FIGURE 1-4). screw, washer, and nut (11). Slide forward
end of mixing valve (12 or 13) into duct (10).

a)(0
NOTE 8. Install washers (18) on aft end of mixing

^O'
valve with nut (16). Reinstall existing tube
Loosely install parts between (17).
coupling (24) and nut (16) on aft end
of mixing valve (12 or 13) to 9. Install tube (14) on end of mixing valve.
maintain alignment with connecting

P-(Q
ducts. Install sequence is optional.
figure 1-4
Parts with asterisk in figure 1 -4 10. If required, install cap assembly (15) into
designate parts previously removed. port on mixing valve.

1. Install air valve (5) with coupling (24). 11. Install elbow (3) on top left side of air

A_L
valve (5) with coupling (4) and clamps (1)
2. Install clamps (21) with screw, washer, shown in view A-A.
`-'

and nut (22) on ends of coupling (23). Slide

suppressor (7) into coupling. Install coupling (2) with clamp (1) on
`'i

12.
bottom of elbow (3).
3. Install bracket (20) with screw and spacer
`-'

(20) under bracket, washer, and nut (20). 13. Install electrical connector (6) on top of
((DD

0
0
air valve (5).
4. Install clamps (8) around aft end of
(/)

suppressor (7) and secure to bracket (20) 14. Tighten component parts, so that,
a-'

using screw, washer, and nut (8). structural clearances are maintained.

5. Install forward clamp (9) with screw,

washer, and nut (9) on duct (10).

6. Install bracket (19) with screw and spacer

(19) under bracket, using existing fastener at
FS 219.5.
'11

1-8
 BHT-212-SI-3

1. Clamp (AN737TW91) 13. Mixing valve (212-070-444-105) (-109 kit)

2. Coupling (NAS520-20-12) * 14. Existing tube (reuse)
3. Elbow (205-070-464-3) 15. Cap assembly (AN929-4) (-001 and -103 kit)
4. Coupling (NAS520-20-24) * 16. Nut, AN924-16D (reuse)
5. Air valve assy (212-070-475-1) Washer (AN960JD2116L) (-103 and -109 kit)
6. Electrical connector (ref) * 17. Existing tube (reuse)
7. Suppressor (212-070-473-1) * 18. Washer (AN960PD2116) (reuse)
8. Clamp (AN735D96) 19. Bracket (20-032-1)
Screw (MS35207-263) Screw (MS25207-261)
* Washer, AN960JD10L (reuse) Spacer (NAS43DD3-12)
Nut (MS210421-3) *20. Bracket, AN743-12 (reuse)
9. Clamp (30-016A16.5) Screw (MS35207-265)
Screw (MS35207-265) * Spacer, NAS43DD3-22 (reuse)
Washer (AN960JD10L) * Washer, AN960JD10L (reuse)
Nut (MS210421-3) Nut (MS210421-3)
10. Duct (NAS1375A16SA019) 21. Clamp (30-016A16.5)
11. Clamp (30-016A16.5) *22. Screw, MS35207-265 (reuse)
Screw (MS35207-266) * Washer, AN960JD10L (reuse)
Washer (AN960JD10L) * Nut, MS210421-3 (reuse)
Nut (MS210421-3) 23. Coupling (NAS520-32-12)

"CI
12. Mixing valve (212-070-444-103) * 24. Coupling, 24540-500 (reuse)
(-001 and -103 kit)

17
FIGURE 1-5
SEE FIGURE 1-5

18 SEE DETAIL B

FWD

FS FS \ \
21
182.87 21 23 LOOKING INBOARD R.S.
178 24 22
5 22 VIEW A-A

DETAIL B
(-103 AND -109 KIT)

Figure 1-4. Air valve assembly to mixing valve installation

1-9/1-10
 BHT-212-SI-3

1-6. MIXING VALVE TO SENSOR 3. Install clamp (7) around suppressor (10).
FIGURE 1-5
INSTALLATION (FIGURE 1-5).
4. Butterfly clamp (3) to clamp (7) with
1. Install forward end of existing tube (2) on screw (6), washer (5), and nut (4) shown in
sensor (1) shown in view D. detail A.

2. Install clamp (3) on tube (2) as shown in 5. Install packing (9) on switch (9). Install

Lt)
detail A. switch (9) into mixing valve (8).

Existing sensor (ref) Clamp (AN735D96)

1. 7.
Non
G))

9'3
2. Existing tube (ref) 8. Mixing valve (ref)

Coop
3. Clamp, MS21919WDG4 (reuse) 9. Switch, 212-072-705-1 (reuse)
4. Nut, MS210421-3 (reuse) Packing (MS9068-114)
5. Washer, AN960JD10L (reuse) 10. Suppressor (ref)
6. Screw, AN520-10R6 (reuse)
2

DETAIL A
FIGURE
SEE 1-4
FIGURE 1-4

10

VIEW D

Figure 1-5. Mixing valve to sensor installation

1-11
BHT-212-SI-3
1-7. LEFT SIDE AIR VALVE TO RBL 14
FIGURE 1-6
DUCT INSTALLATION (FIGURE 1-6).
NOTE
Duct (21) end at RBL 14 and elbow
(10) were previously installed with
exception of clamp (9). See figure 1-
5. Install sequence is optional.
Install parts loosely to maintain
alignment.
1. Install clamp (9) on elbow (10) with screw
tai
(8). Slide spacer (8) under clamp (9). Install
washer and nut (8). See view B-B at RBL 14.
NOTE
Air valves should be inserted from
forward side of bulkhead and match
nutplates in duct.
2. Install two air valves (2) with screws and
washers (1) into duct (7) as shown in view A-
A.
3. Install one clamp (5) on each end of duct
-1,0
(6). Install duct (6) on aft end of duct (7).
(fl
4. Remove cover (3) at FS 175, LBL 31.12
>a)
with seal (3). Retain seal for reuse.
5. Install elbow (4) into existing hole where
-E+'
cover (3) was removed. Slide outboard end of
3,C:
elbow (4) into aft end of duct (6) and install
a-+
clamp (5). See view B-B.
6. Reinstall seal (3) using screws, bolts, and
washers (3).
1-12
7. Drill out fourth rivet from bottom of
++,
stiffener at FS 178 (15) for clamp (9)
installation as shown in view D-D. Use No. 10
drill and deburr hole.
8. Insert outboard end of duct (18) into
vim.
0
^(R
elbow (4) and install clamp (5).
9. Install extrusion (19) around existing hole
in bulkhead at FS 178 for duct (18) using
adhesive (19). Cure adhesive 24 hours at
.,.
room temperature.
10. Route inboard end of duct (18) through
a.0
hole in bulkhead to junction with union (20) at
LBL 14.
11. Install clamp (9) on duct (18) with screw
-a-
(14), spacer (13), spacer (12), washer (16),
G)^
3'0
and nut (17) as shown in view C-C.
12. Install clamp (5) on inboard end of duct
C00
(18) and slide union (20) into duct.
13. Install one clamp (5) on each end of
duct (21). Install RBL 14 end of duct (21) on
()T
elbow (10) at WL 15.5. Install LBL 14 end of
Lop
duct (21) on union (20). See view B-B.
14. Install clamp (9) around duct (21) at BL
0.0, WL 13.62 with screw (11). Slide spacer
(11) under clamp (9). Install bracket, washer,
and nut (11).
15. Tighten component parts, so that,
(LS
structural clearance is maintained.
 BHT-212-SI-3

FS FS 9
SEE FIGURE 1 5 /
166 175
WL
15.5 10

RBL
14
rl
WL
18.75

9
VIEW C-C
11
BL
0.0

..-I
1. Screw, MS35207-264, 8 places (reuse -001 kit) 21 WL
Washer, AN960JD10L, 8 places (reuse -001 kit) 13.62
Screw (MS35215-56) 8 reqd (-103 and -109 kit)
Washer (AN960XC10L) 8 reqd (-103 and -109 kit)
<<C

2. Air valve (204-070-483-3) 2 reqd (-103 and -109 kit)

Air valve (204-070-483-1) 2 reqd (-001 kit) 9
3. Cover, 205-032-112-21 (remove)
QSo

LBL
Seal, 205-032-112-19 (reuse) 14
Screw, MS27039-1-06, 4 reqd (reuse)
Bolt (AN3-3A) 2 reqd 19
Washer (AN960JD10L) 2 reqd
00D0:

4. Elbow (205-072-301-1)
5. Clamp (AN737TW91) 6 reqd SEE VIEW E
6. Duct (NAS1375A10SA044) VIEW D-D
7. Duct (205-070-424-5) LOOKING FWD AT FS 178
8. Screw (AN520-101322)
Spacer (NAS43DD3-48 or -50)
Washer (AN960JD10L) FS
Nut (MS210421-3) 178
9. Clamp (MS21919WDG40) 3 reqd
10. Elbow (205-070-464-3)
11. Bracket (20-032-1)
loco

Screw (MS35207-269)
Spacer (NAS43DD3-48 or -50)
Washer (AN960JD10L)
Nut (MS21042L3)
Spacer (NAS43DD3-20)
CON
N'e^

12.
13. Spacer (NAS43DD3-48 or -50)
14. Screw (MS35207-271)
_..

15. Stiffener, FS 178 (ref)

16. Washer (AN960JD10L)
DMZ

17. Nut (MS210421-3) VIEW B-B

18. Duct (NAS1375A10SA090) LOOKING FWD
19. Extrusion (110-076-1-13-2)
Adhesive (GE-RTV947)
20. Union (205-072-464-1) VIEW E FWD
21. Duct (NAS1375A10SA100)

Figure 1-6. Left side air valve to RBL 14 duct installation

1-13
BHT-212-SI-3

RIGHT SIDE AIR VALVE TO RBL 21 2. Install one clamp (4) on each end of duct

m==
1-8.
(5). Install one end to duct (3) and other end

0)a
FIGURE 1-7
DUCT INSTALLATION (FIGURE 1-7).

C'3
to air valve assembly (6). Tighten clamps (4).

NOTE
NOTE
Air valves should be inserted from Clamp (8) aft of FS 178 will be

=p3
forward side of bulkhead and match figure 1-8
installed subsequently (figure 1-8).
nutplates in duct.

1. Install two air valves (1) with screws and

washers (2) into duct (3) as shown in view
looking down

1. Air valve (204-070-483-1) 2 reqd (-001 kit)

Air valve (204-070-483-3) 2 reqd (-103 and -109 kit)
000

2. Screw (AN520-101310) 8 places (reuse -001 kit)

wow

Washer (AN960JD10L) 8 places (reuse -001 kit)

...

Screw (MS35215-56) 8 reqd (-103 and -109 kit)

Washer (AN960XC10L) 8 reqd (-103 and -109 kit)
Duct (205-070-429-5)
N0)0

3.
4. Clamp (30-016A8.5)
Screw (MS35207-265)
Washer (AN960JD10L)
FIGURE1-8
SEE FIGURE 1-8
Nut (MS210421-3)
5. Duct (NAS1375A08SA116)
5
6. Air valve assembly, 212-070-475-1 (ref)
7. Existing plenum (ref)
8. Clamp (ref)

VIEW LOOKING DOWN

Figure 1-7. Right side air valve to to RBL 21 duct installation

1-14
 BHT-212-SI-3

1-9. CLAMP INSTALLATION AT FS 178, a. Install bracket (1) with screw, washer,
FIGURE 1-8
RBL 36.5 (FIGURE 1-8). and nut (2).

b. Install clamp (8) on duct (7) with screw

1. Drill No. 10 hole at FS 178 (6) for screw (5). Slide spacer (4) inside clamp (8) flange.
(2). Deburr hole. Install washer and nut (3).

2. Install clamp (8) on duct (7) as follows:

RBL RBL
NOTES
34.9 6 36.5
Drill no. 10 hole. Deburr hole.
I \ I

2. Dimensions are in inches.

Dimensions in () are metric (millimeters).

1. Bracket (AN743-12)
2. Screw (MS35207-261)
Washer (AN960JD10L)
Nut (MS21042L3)
3. Washer (AN960JD10L)
Nut (MS21042L3)
4. Spacer (NAS43DD3-12)
5. Screw (MS35207-264)
6. Bulkhead hole at FS 178 (ref)
Ono

7. Duct, NAS1375A08SA116 (ref)

8. Clamp (AN735-34) LOOKING FWD AT FS 178

Figure 1-8. Clamp installation at FS 178, RBL 36.5

1-15
BHT-212-SI-3

1-10. MIXING VALVE TO CUT-OFF VALVE 6. Install cut-off valve (2) with washer and
INSTALLATION (-001 AND -103 KIT) nut (2). Install packing and reducer (1) into
FIGURE 1-9
(FIGURE 1-9). bottom of valve (2).

7. Make sub-assembly of tee (5) and tubes

1. If not previously installed; install washer (4, 6, and 24) as shown in view A.
(12), nut (13), and washer (14) on aft end of
mixing valve (25). Install tubes (10 and 19). 8. Align tube (24) with tube (9) and install
union (18) between the tubes.

`-'
2. Install cap assembly (11) on inboard side
of tube (10). 9. Install bracket (23) between clamp (8) on
tube (24) with screw, washer, nut (8), and

cc)
clamp (7) on tube (6). Use existing fastener
3. Install packing (15), nut (16), and tee (17) with screw and washer (7).
into bottom of mixing valve (25). Install cap
.-r

assembly (11) on tee (17). See view C. 10. Install switch (26) on tube (6) as shown
in view A.

NOTE 11. Install connector (3) on valve (2) using

lockwire (3).
Installation sequence is optional to
maintain alignment. 12. Tighten component parts, so that,
structural clearances are maintained.
4. Install union (18) into tee (17). Install tube
(9) on union (18) in alignment with top of tube
(19). See view C and view looking inboard.

5. Butterfly clamp (20) on tube (9) to clamp

(22) on tube (19) with bracket (23) and screw,
washer, nut (21). See view B-B.
 BHT-212-SI-3

1. Reducer (AN919-6D) 10. Existing tube (reuse)

Packing (3-906S613-60) 11. Cap assembly (AN929-4)
2. Nut (AN924-4J) 12. Washer, AN960PD2116L (reuse)
Washer (AN960JD716) 13. Nut, AN924-16D (reuse)
Cut-off valve (212-070-494-1) 14. Washer, AN960PD2116 (reuse)
3. Electrical connector (ref) 15. Packing (3-4S613-60)
Lockwire (MS20995C32) 16. Nut (AN924-4D)
4. Tube (212-070-488-1)
+.+

17. Tee (AN783134)

5. Tee (AN824-4D) Union (AN815-4D)

X37
18.
6. Tube (212-070-490-1) 19. Existing tube (reuse)
7. Clamp (MS21919WDG12) 20. Clamp (AN742D4)
Screw (MS35207-264) 21. Screw (MS27039-1-07)

3=-
Washer (AN960JD10L) Washer (AN960JD10L)
8. Clamp (AN742D4) Nut (MS21042L3)
Screw (MS35207-263) 22. Clamp (MS21919WCH23)
Screw (MS35207-261) 23. Bracket (AN743-12)

NC)
Washer (AN960JD10L) 2 reqd 24. Tube (212-070-489-1)
Nut (MS21042L3) 25. Mixing valve (ref)
(I1

cola
9. Tube (212-073-455-1) 26. Switch (7G304)

VIEW B-B

Figure 1-9. Mixing valve to cut-off valve installation (-001 and -103 kit)

1-17
BHT-212-SI-3

1-11. CUT - OFF VALVE TO NO. 2 ENGINE 2. Install hose (9) and union (8) on
Sri
ELBOW INSTALLATION (-001 AND -103 previously installed valve (10).
FIGURE 1-10
KIT) (FIGURE 1-10).

3. Install top end of tube (4) on elbow (2)

(O/)
NOTE and bottom end on union (9).

Tubes and clamping should be

_A)
loosely installed to maintain 4. Butterfly clamp (7) on tube (7) to clamp

.-t
-a)

alignment. (11) on tube (4) using screw and nut (7).

1. Remove existing elbow (2) on top aft end Install bracket (6) between clamp (6) on
,a,
3c0

Qom
5.
of No. 2 engine. Install new elbow (2) with tube (4) and clamp (6) on tube (5) using
O-0

off

(l)
bolts (2). Install cap assembly (1) on bleed air screw and nut (6) in two places.
Q-0

hose (3). Secure elbow (2) using lockwire (2).

6. Tighten component parts, so that,

structural clearance is maintained.

1. Cap assembly (AN929-4)

2. Existing elbow (remove)
Bolt (MS9575-06) 2 reqd
Elbow (3751B19T12)
Lockwire (MS20995C32)
3. Existing bleed air hose (ref)
4. Tube (212-070-481-1)
5. Existing bleed air tube (ref)
6. Clamp (MS21919WCH4) 2 reqd
Bracket (20-032-1) 2 reqd
Screw (MS35207-261)
Nut (MS21042L3) 2 reqd
7. Existing tube (ref)
Clamp (MS21919WCH9)
Screw (MS35207-261)
Nut (MS21042L3)
8. Union (AN815-4D)
9. Hose (70-031A030-000)
10. Cut-off valve, 212-070-494 (ref)
11. Clamp (MS21919WCH4)

NOTE

Q1 Secure elbow (2) using lockwire

MS20995C32.

Figure 1-10. Cut-off valve to No. 2 engine elbow installation (-001 and -103 kit)

1-18
 BHT-212-SI-3

ENGINE DECK AT FS 203.38 PLUG Locate existing hole in engine deck (1) at

-1am
1-12. 1.
BUTTON INSTALLATION (-109 KIT) WL 54.89, FS 203.38, RBL 5, adjacent to
FIGURE 1-11
(FIGURE 1-11). existing tube (4).

2. Install plug button (2) using Pro-Seal 700

NOTE sealant (3). Cure sealant 24 hours at room
temperature.
Components between No. 2 engine
bleed air elbow and aft end of
mixing valve are not part of the -109
kit.

FS
FS 21 1 .06
__-

203.38
WL
J. 54.89
2
!+ r 1-1
0 0
I
______ -_______

4
R5 i r
L i
9i
I I I

I I i6
/ I I I

i I ! I ------------
I
l0
1
..----------------------
0 u.l
I
!1
FS
211.06

VIEW A
LOOKING DOWN
0

1. Existing hole in engine deck (ref) 3. Sealant (Pro-Seal 700)

2. Plug button (100-046S32A2) 4. Existing tube (ref)

Figure 1-11. Engine deck at FS 203.38 plug button installation (-109 kit)

1-19
B HT-212-S I-3

1-13. FUNCTIONAL TEST. 2. Reinstall equipment removed to gain

(SS
access to work area.

(.)
1. Connect battery. Restore electrical power.
3. Close right side aft fuselage access door

Q.-.

''J
below engine deck.
2. Perform functional test of winterization
bleed air heater system.

1-14. RETURN HELICOPTER TO FLIGHT

CONFIGURATION.

1. Close nose access door.

 BHT-212-SI-3

CHAPTER 2 - OPERATION AND MAINTENANCE

TABLE OF CONTENTS

Paragraph Page
Number Title Number

2-1
2-1 OPERATION PROCEDURES ......................................... 2-3
MOM
ate

ZZZ

cm
2-2
2-2 MAINTENANCE PROCEDURES ...................................... 2-3
2-3
2-3 WEIGHT AND BALANCE ............................................. 2-3

2-1/2-2
 BHT-212-SI-3

OPERATION AND MAINTENANCE

2-1. OPERATION PROCEDURES. 2-3. WEIGHT AND BALANCE.

BHT-212-FM or BHT-212-FMS).
(Refer to BHT-212-FM BHT-212-FMS Compliance with this service instruction

O,4-
affects the weight and balance of the
helicopter as shown in the following chart.
2-2. MAINTENANCE PROCEDURES. Adjust ballast as necesary to return empty CG

<-O
to within limits.
BHT-212-MM-1
(Refer to BHT-212-MM-1).

LONGITUDINAL *LATERAL
HELICOPTER KIT NUMBER WEIGHT ARM MOMENT ARM MOMENT

z
212 212-706-008-001 11.6 187.1 2170 -8.4 -97
(METRIC) (5.3) (4752) (252) (-213) (-11.3)
212 212-706-008-103 11.6 187.3 2173 +1.5 +1'7

(METRIC) (5.3) (4757) (252) (+38) (+2)

212 212-706-008-109 9.7 184 1785 +0.6 +6
(METRIC) (4.4) (4674) (206) (+15) (+0.7)

* In lateral calculations, - is left, + is right.

WEIGHT pounds (kilograms)
ARM inches (millimeter)
MOMENT inch-pounds ( kg
100 m)

2-3/2-4
 BHT-212-SI-3

CHAPTER 3 - PARTS INFORMATION AND KIT INVENTORY

TABLE OF CONTENTS

Paragraph Page
Number Title Number

3-1
3-1 PARTS INFORMATION ............................................... 3-3

.000
3-2
3-2 KIT INVENTORY (212-706-008-001) .................................
zzz
000

3-3
3-3
3-3 KIT INVENTORY (212-706-008-103) ................................. 3-7

00
00
3-4
3-4 KIT INVENTORY (212-706-008-109) ................................. 3-11
 BHT-212-SI-3

PARTS INFORMATION AND KIT INVENTORY

3-1. PARTS INFORMATION. 3-2. KIT INVENTORY (212-706-008-001).

Parts catalog data for kits is contained in

BHT-212-IPC The following kit parts list is for
BHT-212-IPC. NOTE
inventory purposes only.
Common hardware packed with kit
may vary from that in following parts

3P)
list. This kit is inactive for future
procurement.

QUANTITY PART NUMBER NOMENCLATURE

1 212-706-008-001 Kit Winterization Heater, Consisting of:
4 204-070-483-1 Valve assembly
1 205-070-424-5 Duct assembly
1 205-070-429-5 Duct assembly
2 205-070-464-3 Elbow
1 205-072-301-1 Elbow assembly
1 205-072-464-1 Union
1 212-070-444-1 Sensor
1 212-070-444-103 Mixing valve
1 212-070-473-1 Suppressor
1 212-070-475-1 Valve assembly
1 212-070-481-1 Tube assembly
1 212-070-488-1 Tube assembly
1 212-070-489-1 Tube assembly
1 212-070-490-1 Tube assembly
1 212-070-494-1 Valve
1 212-073-455-1 Tube assembly
2 AN3-3A Bolt
;:7

1 AN520-1 OR22 Screw

1 AN735-34 Clamp
AN735D96 Clamp
z

2
E

10 AN737TW91 Clamp
E

3-3
BHT-212-SI-3

QUANTITY PART NUMBER NOMENCLATURE

2 AN742D4 Clamp
4 AN743-12 Bracket
AN783D4 Tee

((D
1

3 AN815-4D Union
A N 824-4 D Tee

(CD
1

1 AN919-6D Reducer

1 AN924-4D Nut
1 AN924-4J Nut
2 AN929-4 Cap assembly
22 AN960JD10L Washer
1 AN960JD716 Washer
1 MS20995C32-96 Lockwire
18 MS21042L3 Nut
(Alt. NAS679A3)
1 MS21919WCH23 Clamp
(Alt. MS21919H23)
3 MS21919WCH4 Clamp
(MS21919H4)
,y.

1 MS21919WCH9 Clamp
(MS21919H9)
1 MS21919WDG12 Clamp
(Alt. MS21919DG12)
5 MS21919WDG40 Clamp
(Alt. MS21919DG40)
2 MS27039-1-07 Clamp
6 MS35207-261 Screw
am)

(Alt. AN520-10R6)
3 MS35207-263 Screw
(Alt. AN520-10R8)
19 MS35207-264 Screw
am)

(Alt. AN520-10R10)

3-4
 BHT-212-SI-3

QUANTITY PART NUMBER NOMENCLATURE

I-'
4 M S35207-265 Screw
(Alt. AN520-10R12)
3 MS35207-266 Screw
(Alt. AN520-10R14)
1 MS35207-269 Screw
(Alt. AN520-10R24)
2 MS9575-06 Bolt
1 NAS1375A08SA116 Duct
1 NAS1375A10SA044 Duct
1 NAS1375A10SA090 Duct
1 NAS1375A10SA100 Duct
1 NAS1375A16SA019 Duct
2 NAS43DD3-12 Spacer

2 NAS43DD3-50 Spacer
1 NAS520-20-12 Coupling
1 NAS520-20-24 Coupling
1 NAS520-32-12 Coupling
1 110-076-1-13-2 Extrusion
1 2-114 S418-6 Seal
(Alt. MS9068-114)
4 20-032-1 Bracket
2 3-4S613-60 Seal
..L

(Alt. 3-4 S418-6)

1 3-906 S613-60 Seal
(Alt. 3-6 S418-6)
4 30-016A16.5 Clamp
2 30-016A8.5 Clamp
1 3751 B19T12 Elbow assembly
1 7G304 Switch
(Alt. 7039)
1 70-031 A030-000 Hose assembly

3-5
BHT-212-SI-3

QUANTITY PART NUMBER NOMENCLATURE

(Alt. BE4YY030-000)
(Alt. S21904-0300W-000)
(Alt. 07594-0030)
1 (2 oz) 299-947-152, Type I, Adhesive
Class 2
1 (4 oz) 299-947-152, Type III Adhesive
...L

1 BHT-212-FMS-2
BHT-212-FMS-2 Flight manual supplement
1 BHT-212-SI-3 Service instruction

3-6
 BHT-212-SI-3

3-3. KIT INVENTORY (212-706-008-103).

NOTE

Common hardware packed with kit

may vary from that in following parts
list.
QUANTITY PART NUMBER NOMENCLATURE
1 212-706-008-103 Kit, Winterization Heater, Consisting of:
4 204-070-483-3 Valve assembly
1 205-070-424-5 Duct assembly
1 205-070-429-5 Duct assembly
2 205-070-464-3 Elbow
1 205-072-301-1 Elbow assembly
1 205-072-464-1 Union
1 212-070-444-103 Mixing valve
1 212-070-473-1 Suppressor
1 212-070-475-1 Valve assembly
1 212-070-481-1 Tube assembly
1 212-070-488-1 Tube assembly
1 212-070-489-1 Tube assembly
1 212-070-490-1 Tube assembly
1 212-070-494-1 Valve
1 212-073-455-12 Tube assembly
2 AN3-3A Bolt
1 AN520-1 OR22 Screw
AN735-34 Clamp
(ST

2 AN735D96 Clamp
10 AN737TW91 Clamp
2 AN742D4 Clamp
3 AN743-12 Bracket
1 AN783D4 Tee
AN815-4D Union
z

1 AN824-4D Tee
3-7
 BHT-212-SI-3

QUANTITY PART NUMBER NOMENCLATURE

1 AN919-6D Reducer

AN924-4D Nut

zz
1

1 AN924-4J Nut
2 AN929-4 Cap assembly
5 AN960JD10L Washer
AN960JD2116L Washer
z z

AN960JD716 Washer

fit
1

16 AN960XC10L Washer
1 MS20995C32-96 Lockwire
17 MS21042L3 Nut
(Alt. NAS679A3)
1 MS21919WCH23 Clamp
(Alt. MS21919H23)
3 MS21919WCH4 Clamp
(Alt. MS21919H4)
1 MS21919WCH9 Clamp
(Alt. MS219191-19)
1 MS21919WDG12 Clamp
(MS21919DG12)
4 MS21919WDG40 Clamp
(Alt. MS21919DG40)
2 MS27039-1-07 Screw
6 MS35207-261 Screw
(Alt. AN520-10R6)
3 MS35207-263 Screw
(AN520-10R8)
2 MS35207-264 Screw
(Alt. AN520-10R10)
4 MS35207-265 Screw
(Alt. AN520-10R12)
1 MS35207-266 Screw

3-8
 BHT-212-SI-3

QUANTITY PART NUMBER NOMENCLATURE

(Alt. AN520-10R14)
1 MS35207-269 Screw
(Alt. AN520-10R24)
1 MS35207-271 Screw
(Alt. AN520-10R32)
16 MS35215-56 Screw
1 MS9068-114 Seal
(Alt. 2-114 S418-6)
2 MS9575-06 Bolt
NAS1375A08SA116 Duct
-.L

1 NAS1375A10SA044 Duct
1 NAS1375A10SA090 Duct
1 NAS1375A10SA100 Duct
1 NAS1375A16SA019 Duct
2 NAS43DD3-12 Spacer
1 NAS43DD3-20 Spacer

1 NAS43DD3-48 Spacer
2 NAS43DD3-50 Spacer
1 NAS520-20-12 Coupling
1 NAS520-20-24 Coupling
1 NAS520-32-12 Coupling
1 110-076-1-13-2 Extrusion
4 20-032-1 Bracket
2 3-4S613-60 Seal
(Alt. 3-4 S418-6)
1 3-906 S613-60 Seal
(Alt. 3-6 S418-6)
4 30-016A16.5 Clamp
2 30-016A8.5 Clamp
1 3751B19T12 Elbow assembly
1 7G304 Switch

3-9
BHT-212-SI-3

QUANTITY PART NUMBER NOMENCLATURE

(Alt. 7039)
1 70-031 A030-000 Hose assembly
(Alt. BE4YY030-000)
(Alt. S21904-0300W-000)
(Alt. 07594-0030)
1 (2 oz) 299-947-152, Type I, Adhesive
Class 2
1 (4 oz) 299-947-152, Type III Adhesive
1 BHT-212-FMS-2
BHT-212-FMS-2 Flight manual supplement
1 BHT-212-SI-3 Service instruction
 212-S I-3

3-4. KIT INVENTORY, 212-706-008-109.

NOTE

Common hardware packed with kit

may vary from that in the following
parts list
QUANTITY PART NUMBER NOMENCLATURE
1 212-706-008-109 Kit, Winterization Heater, Consisting of:
4 204-070-483-3 Valve assembly
1 205-070-424-5 Duct assembly
1 205-070-429-5 Duct assembly
2 205-070-464-3 Elbow
1 205-072-301-1 Elbow assembly
1 205-072-464-1 Union
1 212-070-444-105 Mixing valve
1 212-070-473-1 Suppressor
1 212-070-475-1 Valve assembly
2 AN3-3A Bolt
1 AN520-10R22 Screw
1 AN735-34 Clamp
2 AN735D96 Clamp
00)

10 AN737TW91 Clamp
1 AN743-12 Bracket
AN960PD10L Washer
0

4
((DD

1 AN960JD2116L Washer
AN960XC10L Washer
z

16

1 MS20995C32-96 Lockwire
12 MS21042L3 Nut
(Alt. NAS679A3)
MS21919WDG40
(l)

4 Clamp
(Alt. MS21919DG40)
2 MS35207-261 Screw
...

(Alt. AN520-10R6)

3-11
BUY BELL PARTS - BUY BELL VALUE
212-SI-3

(212-706-008-109) (Cont)

QUANTITY PART NUMBER NOMENCLATURE

3 MS35207-263 Screw

C/)
(Alt. AN520-10R8)
1 MS35207-264 Screw
(Alt. AN520-10R10)
4 MS35207-265 Screw
(Alt. AN520-10R12)
MS35207-266 Screw
Du'

co.
1

(Alt. AN520-10R14)
1 MS35207-269 Screw
(Alt. AN520-10R24)
1 M S35207-271 Screw
(Alt. AN520-10R32)
16 MS35215-56 Screw
C()

1 MS9068-114 Packing
(Alt.2-114 S418-6
1 NAS1375A08SA116 Duct
1 NAS1375A10SA044 Duct
1 NAS1375A10SA090 Duct
1 NAS1375A10SA100 Duct
1 NAS1375A16SA019 Duct
2 NAS43DD3-12 Spacer
1 NAS43DD3-20 Spacer
1 NAS43DD3-48 Spacer
2 NAS43DD3-50 Spacer
1 NAS520-20-12 Coupling
1 NAS520-20-24 Coupling
1 NAS520-32-12 Coupling
1 100-046S32A2 Plug button
1 110-076-1-13-2 Extrusion
2 20-032-1 Bracket
4 30-016A16.5 Clamp

3-12
GENUINE BELL PARTS ARE YOUR BEST VALUE
 (212-706-008-109) (Cont)

QUANTITY PART NUMBER NOMENCLATURE

2 30-016A8.5 Clamp
1 (3 oz.) 299-947-152, Type I, Adhesive (Dapcotac 3300)
CC)

Class 2
1 (4 oz.) 299-947-152, Type III Adhesive (Dow RTV 730)
1 (6 oz.) MIL-S-38249, Type I Sealant
1 BHT-212-FMS-2
BHT-212-FMS-2 Flight manual supplement
1 BHT-212-SI-3 Service instruction

FOR BEST VALUE, BUY GENUINE BELL PARTS