Date:

Test for Level 1

Operator / Inspector Name: Dept:
What is the name of 5s ?
Q.1
5 's के क्या नाम है ?

What are the Safety Devices ?

Q.2
lqj{kaaaz ds D;k D;k midju gSA

What are the types material used in molding Roof? Write their names ?
Q.3
मोल्डिंग रूफ में कितने प्रकार के मटेरियल use करते है उनके नाम लिखो

What are the types material used in molding Windshield? Write their names ?
Q.4
मोल्डिंग विंडशील्ड में कितने प्रकार के मटेरियल use करते है उनके नाम लिखो

how many products manufacturing in BSL Bhorakalan ? Write all parts name and Part no.
Q.5
BSL Hk®Mkdyk es fdRkus mRkikn cuRks gS A lHkh mRkikn ds uke vkSj uEcj fy[ks

What is the full form of PVC

Q.6
PVC dk Qqy Qkje cRkk, A

What to do in Abnormal situation?

Q.7
vlkeku; fLFkfRk¢ esa D;k djuk pkfg, A

What is the full form of TPO?

Q.8
TPO dk Qqy Qkje cRkk, A

what is the final length of the following models ?

Q.9

1 .Molding Roof YR-9 2. Molding Roof YJC 3. Molding Roof YSDN.B

who is our customer

Q.10
हमारा कस्टमर कौन है

Note:- Every Question contain 3 marks.

 Date:
Test for Level 2
Operator / Inspector Name: Dept:
Write all models final length in Molding roof & Molding windshield ?
Q.1 मोल्डिंग रूफ और मोल्डिंग विंडशील्ड के सभी मॉडल्स की फाइनल लेंथ लिखो

What types of defects found in molding roof .write any 5 names ?

Q.2
मोल्डिंग रूफ में किस प्रकार के डिफे क्ट्स आ सकते है किसी 5 के नाम लिखो

What types of defects found in molding windshield .write any 5 names ?

Q.3
मोल्डिंग विंडशील्ड में किस प्रकार के डिफे क्ट्स आ सकते है किसी 5 के नाम लिखो

what is the name of material used in injection molding ? Write their names with model ?
Q.4
इंजेक्शन मोल्डिंग में प्रयोग होने वाले मटेरियल का नाम मॉडल के अनुसार लिखे

In which models of molding windshield cutting angle found .write their names ?
Q.5
मोल्डिंग विंडशील्ड के किस किस मॉडल्स में एंगल कटिंग होती है उनके नाम लिखो

What is 7 QC tools? Write their names

Q.6
7 QC टू ल्स क्या है उनके नाम लिखो

How many types of operation run in molding roof ? Write process name
Q.7
मोल्डिंग रूफ में कितने प्रकार के ऑपरेशन चलते है उनके नाम लिखो

How many types of process run in molding windshield ? Write process name
Q.8
मोल्डिंग विंडशील्ड में कितने प्रकार के ऑपरेशन चलते है उनके नाम लिखो

Describe about BATCH CODE Sticker? Why we use it ?

Q.9
ikVZ ij yXkk, cSPk d¨M LVhdj dk foojUk n¢ A

Describe about Work Instruction ?

Q.10
Ykkbu ij yXkk, dk;Z funsZ'k dk foojUk n¢ A

what types of checking instruments used shop floor?

Q.11
कार्य सथल कितने प्रकार के चेकिं ग इंस्ट्रू मेंट्स प्रयोग होते है

Describe about Rework Instruction ?

Q.12 रिवर्क के बारे में बताये
¢A

Note:- Every Question contain 5 marks.

 COMPETENCE RE
EMPLOYEE NAME : COMPETENCE CRITE
Qualification : Date of Birth :
Photo: MFG
(IMG) Previous Experience :

Score achived in level 1

Score achived in level 1

test (Test mark=30)

test (Test mark=50)

Score Achieved Status in

Method of Skill Evaluation

(Practical Marks =10)

practical observation
Minimum Skill Level

Skill Evaluated Date

Verified By
Required

Knowledge Required Post Test Post Test

- Company Quality policy L Post Test Ravikant /

Akshay
-Tooling and Equipment - Ravikant /
understanding L Post Test Akshay

-Safety Basic Knowledge L Post Test Ravikant /

Akshay
Ravikant /
- Basick Knowledge of 5'S L Post Test Akshay
Ravikant /
- Product Varient/Type L Post Test
Akshay

-Part tracebility L Post Test Ravikant /

Akshay
-Work InstrictionsFor prime and L Post Test Ravikant /
Rework process Akshay
Ravikant /
-Reaction to Abnormal Situation L Post Test Akshay

- Raw Material L Post Test Ravikant /

Akshay
Ravikant /
- QC Tools L Post Test Akshay
Skill Required 0
Post Ravikant /
Extrusion Process & Inspection L Test /
Gemba Akshay
Post Ravikant /
Final Length Cutting & Notching L Test /
Akshay
Gemba
Post
Injection Molding Process & L Test / Ravikant /
inspection Akshay
Gemba
Post Ravikant /
PDI L Test / Akshay
Gemba
Post
Defect Identification L Test / Ravikant /
Gemba Akshay
Post
Test / Ravikant /
Corner Welding Process L Akshay
Gemba
Post Ravikant /
Bonding process L Test /
Gemba Akshay
 Total Mark scored

Last Evaluated Date :

F-HR-03 Rev. 0
OMPETENCE REPORT
COMPETENCE CRITERIA AND QUALIFICATION RECORD
Date of Birth : Date of Joining :

Present Experience :
Total Score Achieved Status

Qualification Status

OPERATORS OPERATORS OPERATORS OPERATORS

EXPERT IN ABLE TO ABLE TO WITH NO
THEIR PERFORM PERFORM KNOWLEDG
OPERATION OPERATION WITH E OF
S & ABLE TO S WITHOUT SUPPORT PROCESS Follow - up Actions & Next review
TRAIN SUPPORT
OTHERS date
Rank

> 81 % 61 - 80 % 41 - 60 % 20 to 40 %

0 I

0 I

0 L

0 I

0 I

0 I

0 L

0 L

0 I

0 I

0 I

0 U

0 I

0 U

0 U

0 U

0 U
100 PERCENTAGE 0.00
HOD-HRD Sign : HOD Sign :
OVERALL RANKING L
1) Vision & Color blindness test will be done once in 2 years (Between 18 to
35 Age Group)
2) Vision & Color blindness test will be done once in 1 year (Above 35 Age
 TRAINING AREA:

JULY
LENGHT OF TIME MONTH
AREA / TRAINING (mins )

ACTION WK -27 WK -28 WK -29 WK -30

POS. (HOURS) MONTH

S
EXTRUSION R
1 PROCESS &
INSPECTION D

30 M

S
FINAL LENGTH R
2 CUTTING &
NOTCHING D

30 M

S
INJECTION R
3 MOLDING PROCESS
& INSPECTION D

30 M

R
4 PDI
D

30 M

R
5 REWORK PROCESS
D

30 M

DEFECT R
6
IDENTIFICATION D

30 M

CORNER WELDING R
7
PROCESS D

30 M

BONDING
8
PROCESS

30
 BONDING R
8
PROCESS D

30 M

COMPANY QUALITY R
9
POLICY D

30 M

S
TOOLING &
EQUIPMENTS / R
10
SELF D
MAINTENANCE
30 M
MONTH

AREA / TRAINING LENGHT OF TIME JULY

(mins )

ACTION
POS. (HOURS) MONTH
WK -27 WK -28 WK -29 WK -30

S 1
R
11 KNOWLEDGE OF 5'S
D

30 M

S 1
PART VARIANT / R
12 TYPE
D

30 M

S 1
R
13 PART TRACIBILITY
D

30 M

S 1
REACTION TO R
14 ABNORMAL
SITUATION D

30 M

R
15 RAW MATERIAL
D

30 M
 S 1
R
16 QC TOOLS
D

30 M
S
TOTAL MONTH / YEAR R
D

SIGLES REMARKS

S = SCHEDULED R = REAL - THE TRAINING NOT INITIALLY SCHEDULED IS MARKED IN SHADING

M = MONITORING R = REPROGRAMMED - THE FIGURES SHOW NUMBER

F-HR-01 REV.0 (POS = AREA Code + Correlative Nr.

 Training Plan
AUGUST SEPTEMBER OCTOBER
WK -31 WK -32 WK -33 WK -34 WK -35 WK -36 WK -37 WK -38 WK -39 WK -40
 AUGUST SEPTEMBER OCTOBER

WK -31 WK -32 WK -33 WK -34 WK -35 WK -36 WK -37 WK -38 WK -39 WK -40

1
 1

Prepared By:
 COMPANY:
REVIEW BY:
DATE:

YEAR :

OCTOBER NOVEMBER DECEMBER

WK -41 WK -42 WK -43 WK -44 WK -45 WK -46 WK -47 WK -48 WK -49 WK -50
OCTOBER NOVEMBER DECEMBER

WK -41 WK -42 WK -43 WK -44 WK -45 WK -46 WK -47 WK -48 WK -49 WK -50

1 1

1
1
 BHARAT SEATS LTD.
RAVIKANT

2016-17

MBER JANUARY FEBRUARY

WK -51 WK -01 WK -02 WK -03 WK -04 WK -05 WK -06 WK -07 WK -08 WK -09
MBER JANUARY FEBRUARY

WK -51 WK -01 WK -02 WK -03 WK -04 WK -05 WK -06 WK -07 WK -08 WK -09
APPROVED BY: Arun Kumar
TOTAL

0
 0

TOTAL

2
3
TRAINING N TRAINING NEEDS
LEGEND : REFRESH MULTI SKILL LEVEL UP NO PLAN
CRITERIA FOR NEEDS: 1.Depends on operator competency level. 2.Depends on requirement for multiskill 3.Depends on operator regular observation
PROCESS SKILL KNOWLEDGE
S11 S12 S13 S14 S15 S16 S17 S18 S19 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10

BOM & Product

Part tracebility
eqipment /self

WI for (prime
Identification

Raw Material
maintenance
Final Length

safety basic
Tooling and

and rework

Reaction to
knowledge
Inspection
Extrusion

Extrusion

abnormal
Company
Injection
Notching

situation

QC Tools
process)
Bonding
Welding
Molding
Process

Process

Process
Cutting

variant
Corner
Defect

policy
PROCESS IDENTIFICATION ------------------->

PDI

5s
MINIMUM SKILL LEVEL REQUIRED ----------------> L L L L L L L L L L L L L L L L L L L

Operator Employee Working LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL / LEVEL /
S.No Photo
Name Number Area WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK WEEK

F-HR-07, Rev'0