Professional Documents
Culture Documents
testing and
commissioning
●
Australia • Brazil • Japan • Korea • Mexico • Singapore • Spain • United Kingdom • United States
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Inspection, testing and commissioning © 2013, Cengage Learning EMEA
Malcolm Doughton and John Hooper ALL RIGHTS RESERVED. No part of this work covered by the copyright
Publishing Director: Linden Harris herein may be reproduced, transmitted, stored or used in any form
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Products and services that are referred to in this book may be either
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The publishers and author/s make no claim to these trademarks. The
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incorrect or defamatory content contained in hyperlinked material.
ISBN: 978-1-4080-3995-3
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Dedication
●
This series of studybooks is dedicated to the memory of Ted Stocks whose original
concept, and his publication of the first open learning material specifically for electrical
installation courses, forms the basis for these publications. His contribution to training
has been an inspiration and formed a solid base for many electricians practising their
craft today.
iii
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The Electrical
Installation Series
●
Installing Wiring Systems Planning and Selection for Termination and Connection
Electrical Systems of Conductors
iv
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Contents
●
v
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About the authors
●
vi
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Acknowledgements
●
The authors and publisher would like to thank Chris Cox and Charles Duncan for their considerable
contribution in bringing this series of studybooks to publication. We extend our grateful thanks for
their unstinting patience and support throughout this process.
The authors and publisher would also like to thank the following for providing pictures for the book:
Brady Corporation
HSE
Ideal Industries Ltd.
IET
Kewtech
Martindale
MK Electric
Olimat
A special thank you to the ECA for providing the examples of Electrical Certificates and to Megger for
supplying equipment for images in this book.
Founded in 1901, the Electrical Contractors’ Association (ECA) is the UK’s leading trade association
representing the interests of contractors who design, install, inspect, test and maintain electrical
and electronic equipment and services.
www.eca.co.uk
vii
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Study guide
●
This studybook has been written and compiled to help you gain the maximum benefit from the material
contained in it. You will find prompts for various activities all the way through the studybook. These are
designed to help you ensure you have understood the subject and keep you involved with the material.
Where you see ‘Sid’ as you work through the studybook, he is there to help you, and the activity ‘Sid’ is
undertaking will indicate what it is you are expected to do next.
Task
Familiarize yourself with the requirements of BS 7671, Section 526 Electrical Connections before you continue
with this chapter.
Task A ‘Task’ is an activity that may take you away from the book to do further research either from other material or to complete a
practical task. For these tasks you are given the opportunity to ask colleagues at work or your tutor at college questions about practi-
cal aspects of the subject. There are also tasks where you may be required to use manufacturers’ catalogues to look up your answer.
These are all important and will help your understanding of the subject.
Try this
List five factors that must be considered before carrying out an insulation resistance test.
1 __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
2 __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
3 __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
4 __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
5 __________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Try this A ‘Try this’ is an opportunity for you to complete an exercise based on what you have just read, or to complete a mathematical
problem based on one that has been shown as an example.
viii
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Study guide ix
RECAP & SELF ASSESSMENT Where answers have to be calculated you will
find the answers to the questions at the back
Circle the correct answers. of this book but before you look at them check
that you have read and understood the question
1 A minor works certificate does NOT include a and written the answer you intended to. All of
record of: your working out should be shown.
a. System earthing arrangement
b. External earth fault loop impedance At the back of the book you will also find a glos-
c. Circuit protective device sary of terms which have been used in the book.
d. Circuit earth fault loop impedance
A ‘progress check’ at the end of Chapter 6, and an
2 The tick boxes used to identify the use of an ‘end test’ covering all the material in this book, are
Electrical Installation Certificate do NOT include: included so that you can assess your progress.
a. A new installation
There may be occasions where topics are repeated
b. An alteration to an existing installation
in more than one book. This is required by the
c. An addition to an existing installation
scheme as each unit must stand alone and can be
d. A replacement of an accessory
undertaken in any order. It can be particularly no-
ticeable in health and safety related topics. Where
Recap & Self Assessment At the beginning of all the chapters, this occurs read the material through and ensure
except the first, you will be asked questions to recap what you that you know and understand it and attempt any
learned in the previous chapter. At the end of each chapter you
questions contained in the relevant section.
will find multichoice questions to test your knowledge of the
chapter you have just completed.
You may need to have available for reference
current copies of legislation and guidance
material mentioned in this book. Read the appro-
Note priate sections of these documents and remem-
The R1 + R2 test will not confirm the ber to be on the lookout for any amendments or
polarity of radial socket outlet circuits where the test updates to them.
is carried out from the socket fronts and a visual
confirmation of polarity is required. Your safety is of paramount importance. You are
expected to adhere at all times to current regu-
lations, recommendations and guidelines for
Note ‘Notes’ provide you with useful information and points of
reference for further information and material.
health and safety.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Inspection, testing and
commissioning
Material contained in this unit covers the knowledge requirement for C&G
Unit No. 2357-307 (ELTK 06).
This studybook may also prove beneficial to students undertaking the C&G
Award in the Initial Verification and Certification of Electrical Installations
(2394) and the C&G Certificate in Fundamental Inspection, Testing and Initial
Verification (2392)
You could find it useful to look in a library or online for copies of the legisla-
tion and guidance material mentioned in this unit. Read the appropriate
sections and remember to be on the lookout for any amendments or up-
dates to them. You will also need to have access to manufacturers’ catalo-
gues for wiring systems, tools and fixings.
Before you undertake this unit read through the study guide on pages viii-ix.
If you follow the guide it will enable you to gain the maximum benefit from
the material contained in this unit.
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1 Principles and
regulatory requirements
for safe isolation
Carrying out and ensuring safe isolation is an essential part of an electrician’s work. For this
reason the requirements for safe isolation appear in a number of the units of the national
occupational standard. This chapter considers the requirements for safe isolation in relation
to the activities of inspection and testing for initial verification.
LEARNING OBJECTIVES
On completion of this chapter you should be able to:
● State the requirements of the Electricity at Work Regulations (1989) for the safe
inspection of electrical systems and equipment.
– Self
– Other personnel
– Customers/clients
– Public
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 1 Principles and regulatory requirements for safe isolation 3
– Other personnel
– Customers/clients
– Public
● Identify all Health and Safety requirements which apply when inspecting, testing and
commissioning electrical installations and circuits including those which cover:
– Working in accordance with risk assessments, permits to work and method statements
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4 Chapter 1 Principles and regulatory requirements for safe isolation
the statutory requirements of EWR. This is the One of the main risks associated with working
most common method used to achieve compli- on electrical installations and equipment is that
ance with statutory requirements. of electric shock. Regulation 14 of EWR refers to
working on or near live conductors. This regula-
The requirements for the operatives are that they: tion is one that is classed as ‘reasonably practi-
cable’ which allows a risk assessment to be
● Are competent to carry out the work they undertaken.
undertake
● Ensure the safety of themselves and others in Working on or near live conductors should only
so far as is within their control. be undertaken where:
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 1 Principles and regulatory requirements for safe isolation 5
Task
1 State two requirements of EWR for the personnel carrying out work on electrical systems.
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2 List the three conditions which must exist to justify the decision to work on or near live equipment.
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Safe isolation does not simply mean making sure Many of the activities we undertake require safe
that the supply is switched off; it also includes mak- isolation to enable us to work safely and this action
ing sure that it is not inadvertently re-energized. will have implications for building systems, other
people and ourselves. Similarly, failure to carry out
safe isolation will also have its implications and per-
haps it would be as well to consider these first.
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6 Chapter 1 Principles and regulatory requirements for safe isolation
death. As the average human body resistance is of further injury as a result of a shock. Injuries
considered to be in the region of 1 K (1000 ) which may occur include falls from steps and
with a voltage of 230 V then the current would ladders, injury from machinery and vehicles all
be in the region of 0.23 A (230 mA). That is over of which are caused by the involuntary reaction
4.5 times the level needed to cause ventricular when a person receives an electric shock.
fibrillation.
To ensure these dangers are removed, safe isola-
When working on the electrical installation or tion of the installation, circuit or equipment is
equipment we often have to expose live parts essential.
which, if not safely isolated, pose a serious risk of
electric shock. Other people and livestock within The failure to isolate can also affect the building
the vicinity of our work will also be able to access and structure. Failure to isolate introduces a risk
these live parts and may not have sufficient of arcing where live parts are exposed. This may
knowledge and understanding to avoid the dan- occur between live parts at different potentials
gers involved. (Line to Neutral and between line conductors)
and between live conductors and earth.
Where electrical work is carried out in public
areas this risk is further increased as the installa- When an arc is produced electrical energy is con-
tion and equipment may be accessed by anyone: verted into heat energy and the level of dis-
adults, children and animals. The failure to safely charge energy results in molten conductor
isolate presents a very real danger. material being present in the arc. This presents
a real risk of fire, and isolation of the circuit(s) by
operation of the protective device will not extin-
guish a fire started in this way.
Note
The battery used to power a wristwatch can
produce enough energy in a spark to cause an explosion
or fire in a flammable or explosive atmosphere.
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Chapter 1 Principles and regulatory requirements for safe isolation 7
and the like. It may also result in the loss of light- The isolation of the complete installation has seri-
ing and ventilation to internal areas that have no ous implications for the users of the installation as
natural light or ventilation. electrical equipment and lighting will not be avail-
able for use. This means that the timing and dura-
This may result in considerable expense to the client tion of the work must be carefully considered and
and damage to the electrical equipment and build- discussed with the user to minimize disruption.
ings. The loss of lighting can cause other dangers to
persons within the building resulting in trips, falls This will also affect our operation as there will be
and injuries from machinery and equipment. no supply available for lighting or power tools. So
we will need to consider task lighting and power
for our work and it may be necessary to arrange a
Safe isolation temporary supply for the client’s equipment.
Carrying out safe isolation is essential to safe- Where any safety services or alarms may be af-
guard against the dangers we have identified fected we need to consider the consequences of
above but there are a number of implications isolation. For example, burglar alarms may be
which must be considered. linked to the police or a security company and
the loss of supply may result in a response visit.
Before we isolate we need to consider the effect If this is a false alarm the client may be charged
this will have on persons, the building and the for the wasted visit. Similarly, a fire alarm isolated
equipment and services. We need to determine from the supply may cause an alarm to be triggered
the extent of the installation which needs to which could cause the fire service to respond.
be isolated to carry out our work safely. There are
certain actions which will need the whole installa- In addition there are a number of other building
tion to be isolated and others where the isolation services which may be affected including time
of one or more circuits may be all that is necessary. locks, door access systems, bar code readers and
tills, security cameras and public address systems.
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8 Chapter 1 Principles and regulatory requirements for safe isolation
disruption is kept to a minimum. In any event working hours. In these cases arrangements will
we must always obtain permission before we need to be made with the client to ensure that
isolate. access is permitted. This may require the client
to provide staff to attend, for security or access
In certain instances it may not be possible to purposes, during the period when the work is
carry out some or all of the work during normal carried out.
Task
You are going to carry out an alteration to the existing lighting circuits in a small office building and need to
isolate the circuits.
1 State three problems that isolation of the lighting circuits will create for the client.
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
2 Explain two steps that could be taken to minimize inconvenience to the client.
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
The key to safety is to follow the correct proce- Before we can begin to work on the addition we
dure(s) throughout the isolation process. Let’s must safely isolate the circuit from the supply.
consider a situation where we are going to carry This particular circuit is protected by a BS EN
out an addition to a lighting circuit in a work- 60898 type B circuit breaker (cb) in the distribu-
shop. We need to carry out the safe isolation of tion board located at the origin of the
the single circuit so that we can work on it safely. installation.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 1 Principles and regulatory requirements for safe isolation 9
Brady Corporation
This introduces a higher risk to the operative as,
due to the purpose of the device, the circuit
will not be isolated. In these circumstances the
operation would require two persons, one to
Figure 1.5 Safe isolation operate the sensing unit and the other to
make the connection to the circuit using test
probes complying with GS 38. Extreme care is
Before we can begin we must first obtain permis- required when accessing the live terminals to
sion to isolate the circuit. This must be obtained make this connection and it should only be car-
from the person responsible for the electrical ried out by skilled persons using suitable
installation (the duty holder), not just any em- equipment.
ployee. As we are going to be isolating the sup-
ply the duty holder must ensure that the safety
of persons and the operation of the business is
not going to be compromised. To do this the
area to be affected and the duration of the isola-
tion should be explained to the duty holder to
help in making the decision.
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10 Chapter 1 Principles and regulatory requirements for safe isolation
An appropriate locking off device is then fitted Having safely isolated and locked off the circuit
to the cb to prevent unintentional re-energizing we must now confirm that the circuit is indeed
of the circuit. There are a number of proprietary isolated from the supply. To do this we will need
devices available for this task and they all an Approved Voltage Indicator (AVI) together
perform the same function, which is preventing with a proving unit, as shown in Figure 1.9. The
the operation of the cb. In most cases a separate term AVI refers to a voltage indicator which
padlock is inserted through the locking off meets all the requirements of Health and Safety
device to prevent unauthorized removal. This Guidance GS 38.
secures the cb and a warning label should also
be fitted to advise that the circuit should not be
energized and that someone is working on the
circuit. Typical lock off devices and labels are
shown in Figures 1.7 and 1.8.
N
DA As this is a single phase lighting circuit we will
need to confirm isolation by testing between:
09
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Chapter 1 Principles and regulatory requirements for safe isolation 11
● All line conductors and earth (loop line ter- floor sockets are isolated. Similarly, where two
minal and switch line terminal) circuits supply the same area, such as the
● Neutral and earth. ground floor of a dwelling, then it is not always
obvious which sockets are supplied on which
And there should be no voltage present at any of circuit.
these connections.
For example, it is not uncommon to find a If we are to confirm safe isolation of a three
downstairs socket wired from an upstairs circuit phase distribution board then there will be a
and once the downstairs circuit is isolated it number of additional tests to be carried out as
would be logical to assume that all the ground identified in Figure 1.11.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
12 Chapter 1 Principles and regulatory requirements for safe isolation
2 and 3
5
Single phase earth, neutral and brown
only shown for clarity
Note
A safe isolation flow chart is included at the
end of this chapter for your reference. You can copy this
and put it with your test equipment as an aide memoire.
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Chapter 1 Principles and regulatory requirements for safe isolation 13
Task
A three phase motor is to be replaced and needs to be isolated and disconnected to allow this to take place.
Describe, using the terminal block information shown in Figure 1.12, the procedure to be carried out to
confirm safe isolation of the motor. The local isolator has been locked in the off position and the motor
terminal cover removed.
U V W
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
14 Chapter 1 Principles and regulatory requirements for safe isolation
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 1 Principles and regulatory requirements for safe isolation 15
When testing electrical installations where vol- location in which the work is carried out. Safety
tages in excess of 50 V ac are involved, the test glasses are one item of PPE equipment which
leads should comply with the requirements of should be used when carrying out testing as
HSE Guidance Note GS 38, Electrical test equip- the risk, should an error be made, is of material
ment for use by electricians. Test leads are sub- produced from arcing entering the eyes.
ject to wear and tear and they should be
checked regularly to ensure they are in good
condition and comply with GS 38. Reporting of unsafe situations
Any unsafe situations identified during the inspec-
Personal Protective Equipment (PPE) tion and testing of an electrical installation should
be reported to the responsible person without de-
Inspection and testing is no different to any lay. Any items which require immediate action and
other activity in respect to the requirements for are within your control should be remedied. The
PPE. Wherever PPE is provided for an activity it reporting of unsafe situations does vary from one
must be used and maintained in good condition. company to another and the requirements are
Generally speaking the PPE needs are based covered in more depth in the studybook Termina-
upon other activities and requirements of the tion and Connection of Conductors.
Task
Using the information in HSE Guidance GS 38, list the requirements for test leads and probes for test
equipment used for electrical installations.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
16 Chapter 1 Principles and regulatory requirements for safe isolation
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 1 Principles and regulatory requirements for safe isolation 17
YES NO
Satisfactory?
Obtain permission to
Repair or replace
isolate
YES NO
Is it in use?
Repair or replace
Safe to work on
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
2 Principles and
regulatory requirements
for inspecting, testing
and commissioning
RECAP
Before you start work on this chapter, complete the exercise below to ensure that you
remember what you learned earlier.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning 19
● Tests to confirm ___________________________________________ isolation are carried out between all __________________________________________
conductors and all _________________________________________________ conductors and ________________________________________________ .
● All test equipment should be _______________________________ inspected and, where necessary, _______________________________
by a ________________________________________ person.
● An employee is required by ___________________________________ to not interfere with tools and ___________________________________
provided for their health, ______________________________________ and welfare and to use all work items provided
______________________________ in accordance with ______________________________ and training given to them.
● Safety ______________________________ should be used when testing due to the _____________________________ of _____________________________
material entering the eyes.
LEARNING OBJECTIVES
On completion of this chapter you should be able to:
● State the purpose of initial verification and periodic inspection of electrical installations.
● State the requirements for initial verification and periodic inspection of electrical installations.
● Identify and interpret the requirements of the relevant documents associated with the
inspection, testing and commissioning of an electrical installation including:
– Electricity at Work Regulations 1989
– BS 7671
● Specify the information that is required to correctly conduct the initial verification of an
electrical installation in accordance with BS 7671 and IET Guidance Note 3.
This chapter considers the principles and regula- Requirements for electrical installations and IET
tory requirements for inspection, testing and Guidance Note 3.
commissioning of electrical systems. This in-
cludes the application of these requirements to Inspection and testing may be carried out at a
the initial verification of electrical systems. number of stages during the life of an electrical
installation. The main stages for any electrical
Whilst working through this chapter you will installation are on construction (initial verifica-
need to refer to the Memorandum of Guidance tion) and periodically during its lifetime (periodic
to the Electricity at Work Regulations, BS 7671, inspection).
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
20 Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning
The purpose of these two events is: with all the current requirements of the Electric-
ity at Work Regulations and BS 7671. Where the
● Initial verification: to verify that a new design deviates from the requirements of BS
electrical installation complies with the de- 7671 the designer must confirm that the electri-
sign and is safe to place into service. cal installation is no less safe than it would be if it
● Periodic inspection: to determine whether met all the requirements.
an existing electrical installation complies
with the current requirements and is safe to The process of initial verification is to confirm
remain in service. that the installation has been installed in accor-
dance with the design and requirements of the
Whilst this is a rather simplified view of these building regulations. The building regulations
two forms of inspection and testing, it serves as cover the requirements in respect of the building
an indication of the purpose of each. structure and there are a number of approved
documents published with the regulations.
A more detailed interpretation is necessary to These give guidance on the requirements for
appreciate what is actually involved in these such areas as structure, fire safety and conserva-
two different types of inspection and test. tion of fuel and power.
Note
More detailed information on the requirement
of the building regulations is given in the Legislation:
Health and Safety & the Environment studybook in
this series.
Image courtesy of Megger
● Design
Figure 2.1 Multifunction test instrument
● BS 7671
● Manufacturer’s instructions
● Building regulations
Initial verification
and that the installation and equipment are not
This is carried out to ensure that any new damaged so as to cause danger, and all equip-
electrical installation meets the design criteria. ment and materials used are to appropriate
An installation should be designed to comply British Standards.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning 21
This inspection and testing process continues To confirm this, the new work and any associated
throughout the construction and into the commis- wiring must be inspected and tested to confirm
sioning process until the installation has been con- that it complies. This constitutes an initial verifica-
firmed as compliant and safe to put into service. tion of the new work.
Figure 2.2 Initial verification of a new installation A periodic inspection may be carried out for a
number of reasons including:
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
22 Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning
The extent of the periodic inspection and any The inspector needs to be able to consider the
limitations on the activities to be undertaken installation and:
are agreed with the client and any interested
third parties before the inspection begins. The ● Determine whether the installation is still safe
report records the compliance of the installation for use
and identifies for the client any action that needs ● Identify any non-compliances and deviations
to be taken to bring the installation to the re- ● Determine the appropriate classification
quired standard. The report does not identify re- codes for these observations
medial work but the areas of non-compliance
● Identify whether improvement is required.
and the urgency of the action to be taken.
Task
Familiarize yourself with the requirements for Initial Verification and Periodic Inspection and Testing identified
in Part 1 of BS 7671 before continuing with this chapter.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning 23
Part 2 Documentation
In much the same way that a vehicle technician Documentation required before
needs reference manuals, data and documenta- initial verification
tion when servicing a car, so documentation and
publications are required during the inspection The following documentation associated with
and testing of an electrical installation. the installation is required before the initial
verification can take place:
● Specification
● Design data
● Drawings
● Commissioning procedures
Copyright 2012 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. Due to electronic rights, some third party content may be suppressed from the eBook and/or eChapter(s). Editorial review has
deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
24 Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning
HSE
In addition to the requirements placed upon the
inspector, EWR also requires the installation to Figure 2.6 Memorandum of guidance on the
be constructed so that it: Electricity at Work Regulations
Copyright 2012 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. Due to electronic rights, some third party content may be suppressed from the eBook and/or eChapter(s). Editorial review has
deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning 25
verification of acceptable values. The documents Electrical Installation Certificate: used to certify
for the certification of electrical installations con- installations which include a new circuit or cir-
tained in GN3 are based upon the model forms cuits or where a number of circuits have been
in BS 7671 and are available from the IET website added to or altered. This requires schedules to
as a free download PDF. be completed and attached to the certificate.
Schedule of Inspections: this records the results
of the inspection of the electrical installation.
Note
Schedule of Test Results: records the details of
The model forms for the certification of
the circuits and the results of the tests carried
electrical installations can be downloaded as a PDF
out.
from www.theiet.org.uk.
These documents are completed and the original
given to the client and a copy retained by the
inspector.
Documentation produced during
initial verification
The initial verification of an electrical installation
is to be recorded and to do this there are stan-
Requirements for Electrical Installations:IET Wiring Regulations 17th Edition (BS 7671:2008
dard forms of certification available and varia-
tions of these are produced commercially. The
standard forms of certification are given in
Appendix 6 of BS 7671 and these include the
minimum information that is to be recorded.
Many of the commercially available forms in-
clude some additional information but this is ac-
ceptable as long as they contain at least the
information in the standard forms.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
26 Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning
Task
Familiarize yourself with the Notes by the Health and Safety Executive in the preface to BS 7671 before
continuing with this chapter.
Before the inspection and testing of a new instal- What information the inspector requires relates
lation can begin there is certain information to the installation supply and the installation
which must be available to the inspector. Some construction and we shall look at each in turn.
of this information is necessary for the safety of
the inspector and those persons in the premises
at the time of the inspection and test. Other in- Characteristics of the supply
formation is necessary so that the inspector
knows precisely what it is that is to be inspected This information is identified in BS 7671 Chapter 31
and tested. in Sections 311, 312 and 313 and we shall use these
as the reference for the information.
In the case of a complete new installation this
would seem to be quite straightforward and be
the whole electrical installation. On smaller in- Maximum demand and diversity
stallations this may be the case but often there
are other specialist contractors involved and cer- The maximum demand is the total load which
tain parts of the installation may be their respon- may be drawn by the installation at any one
sibility. These include emergency services, lifts, time. This is the total sum of the connected loads
Heating, Ventilation and Air Conditioning which is determined by the designer of the in-
(HVAC) systems and the like. Uninterruptable stallation. The designer may apply diversity to
Power Supplies (UPS) systems and standby gen- the maximum demand which is basically deter-
erators are often carried out by specialist mining the maximum load that is likely to be
contractors. drawn at any one time. This process results in a
reduced maximum demand.
In the case of alterations and additions this may
be even harder to determine and so the inspec- The process requires a good knowledge of the
tor needs to know what exactly is to be in- installation and how it will be used and consid-
spected and tested. eration is made of the load function. The type
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning 27
of circuits will also determine the level of diver- The earthing systems available from the DNO are:
sity which can be applied so some circuits are Supply line Line or R1
subject to no diversity whilst others may attract
Supply fuse
a considerable diversity. The number of circuits
of each type will also affect the amount of di-
versity which can be applied so the more cir- Transformer
cuits of a type the more diversity can be winding
applied.
Star/Neutral
point
TN-S System
earthing
Supply line Line
conductor (R1)
The conductor arrangement relates to the number
of live conductors of the supply to the installation.
There are a number of variations of live conductors
and the most common in general use from the Transformer
winding
District Network Operator (DNO) are:
PEN Conductor
Earthing
L1 conductor
L1
Transformer
L2 winding
Neutral
L3 conductor
N Earthing
conductor
Supply
earth Installation
Three phase four wire electrode earth electrode Main earth Circuit protective
terminal conductor
(R2)
General mass of
Figure 2.8 Single phase two wire and three phase earth
TT System
four wire Figure 2.9 The DNO supply systems
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
28 Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning
Task
Familiarize yourself with the types of supply identified in BS 7671 before continuing with this chapter.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning 29
TN-S: 0.8 and TN-C-S: 0.35 . This may also Diagrams, charts or tables
be measured at the origin of the installation to
obtain a more accurate value. Certain information relating to the installation is
Suitability of the supply for the installation: necessary for an inspection to be carried out
this includes whether the DNO can provide a safely and accurately. This requirement is stated
suitable supply for the installation including in BS 7671 and the type of information that is
the maximum demand that can be taken considered necessary is:
from the supply. This is not the maximum de-
mand of the installation but whether the DNO Circuit equipment vulnerable to test: there are
can provide this demand. certain items of equipment such as dimmer
switches, RCBOs, photocells and motion detec-
Overcurrent device at the origin: the type and tors and surge protectors which may be dam-
rating of the overcurrent device at the origin is aged by some of the tests carried out and
significant as the inspector will need to confirm these need to be identified in order that suit-
that it is suitable for the maximum demand and able measures can be taken to prevent this
that it can safely disconnect the prospective damage.
fault current at the origin of the installation.
This will also determine the cross-sectional Type and composition of circuits: the informa-
area (csa) of the main tails for the installation. tion here relates to the way in which the in-
stallation has been divided into circuits and
should detail the type and composition of
the circuits including:
● Points of utilization
● Number and csa of conductors
Contact
caps ● The type of cable
● The installation method.
TLC direct
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30 Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning
For simple installations this information may be As we discussed earlier the inspector also needs to
provided on a Schedule of Test Results or distri- know the scope of the installation to be inspected
bution board chart. and tested.
Task
A new electrical installation in a small retail unit is to be inspected and tested before it is placed into service.
List all the information that you will require before the inspection and test can begin, from the:
Copyright 2012 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. Due to electronic rights, some third party content may be suppressed from the eBook and/or eChapter(s). Editorial review has
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Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning 31
1 2
3 4 5
7 8
9 10 11 12
13 14
15 16
17
Across Down
1 If part of the installation is this it will require 2 One of these changes the electrical installation (10)
urgent attention (6) 3 Possible outcome of 8 across (6)
3 The type of verification carried out on a new 4 The type of voltage indicator to be used (8)
circuit (7)
5 What we do before testing is carried out (7)
7 This results from a hazard (4) 6 One of these may be required to work on complex
8 A hazard will create this (6) installations. (6)
10 An Electrical Installation ... is issued after 3 9 The type of inspection carried out on an existing
across (11) installation (8)
15 You must be this to work on electrical 11 Installing another light on to an existing circuit is
systems (9) one of these (8)
17 Collective name for the forms of certification 12 We need to exercise great care when we do this to
(13) live terminals (6)
13 The way in which we do something (6)
14 An electrical installation condition ... is issued after
9 down. (6)
16 Could be an exam or a process. (4)
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32 Chapter 2 Principles and regulatory requirements for inspecting, testing and commissioning
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Inspecting electrical
installations
3
RECAP
Before you start work on this chapter, complete the exercise below to ensure that you
remember what you learned earlier.
● Initial verification is to verify that a ___________________________________ electrical installation complies with the
__________________________ and is _________________________ to place into __________________________ .
● Periodic inspection is to determine whether an ________________________ electrical installation _______________________
with the _________________________________ requirements and is _________________________________ to ________________________________ in service.
● Any addition to an ________________________________________ electrical installation must meet the _______________________________________
requirements of BS 7671, although the ________________________________ installation does ________________________________ have
to be brought up to the _______________________________________ requirements.
● Periodic ______________________________________ of an electrical installation requires considerable _____________________________________
in electrical installations.
● The Electricity at Work Regulations require an electrical installation to be ________________________________________
and _________________________________________ so that it is safe for _________________________________________ .
● The documents which may be issued following initial verification include the _____________________________
Electrical Installation Works ___________________________________________, the Electrical Installation ___________________________________________ ,
a Schedule of ______________________________ and a Schedule of ______________________________ .
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34 Chapter 3 Inspecting electrical installations
LEARNING OBJECTIVES
On completion of this chapter you should be able to:
● Identify the items to be checked during the inspection process for given electrotechnical
systems, equipment, and their locations as detailed in BS 7671.
● State how the human senses can be used during the inspection process.
● State the items of an electrical installation that should be inspected in accordance with IET
Guidance Note 3.
– Earthing conductors
– Isolation
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Chapter 3 Inspecting electrical installations 35
This chapter considers the principles and regula- There is a misconception that the inspection pro-
tory requirements for the inspection of electrical cess is purely visual but this is not the case. All
systems. This includes the application of the in- the human senses, with the exception of taste,
spection requirements to the initial verification may be used when inspecting electrical systems.
of electrical systems. In the case of our initial verification the most
common senses to use are those of sight and
Whilst working through this chapter you will need touch.
to refer to BS 7671, Requirements for electrical
installations and IET Guidance Note 3 (GN3) Ins- Most important, although not a true sense, is
pection and Testing. IET Guidance Note 1 (GN1), ‘common sense’ which needs to be applied
Selection and Erection may also prove useful. throughout the inspection process. For example,
some of the inspection will need to be carried
Inspection will be carried out from the very start out during the construction and that can include
of the construction of an electrical installation and some simple activities such as secure termina-
completed immediately before the final testing of tions. Parts of the electrical installation, such as
the installation during the initial verification. the cables and containment systems, may be
concealed once the building is completed. These
The inspection process we shall consider here will need to be inspected before they are con-
relates to the initial verification of an electrical cealed to ensure the correct materials have been
installation. The requirements for inspecting ex- used, they are correctly installed and they are in
isting electrical installations as part of a periodic accordance with the design.
inspection will include some of these items. As
the periodic inspection should cause as little in-
terference or dismantling as is necessary there
will be some limitations to the inspection. For
new installations there are no exceptions; all
the items relevant to the particular installation
are to be inspected.
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36 Chapter 3 Inspecting electrical installations
The alteration or addition should not be energized to be inspected. This list is the minimum that
until the inspection and testing has been com- should be considered and where appropriate in-
pleted and the results verified as compliant. spected for every installation.
However some of the alteration and addition
work may involve circuits or equipment which IET Guidance Note 3, Inspection and Testing,
form part of the existing installation and these will contains details of the items to be inspected
be energized. When inspecting in these locations in Chapter 2. There is also an inspection check-
the relevant parts of the installation should be list which identifies the items to be considered
isolated. This process was covered in Chapter 1 of when inspecting an installation as part of the
this studybook and so we shall not repeat it again initial verification process. This list covers all as-
here. pects of the inspection and is categorized in
headings related to the particular areas being
The requirements for initial verification are inspected.
given in Chapter 61 of BS 7671 and this identi-
fies the particular requirements for the inspec- The list is quite comprehensive and covers sev-
tion of the installation prior to it being placed eral pages of information; the first section gives
into service. the inspection requirements and refers to the
particular regulations within BS 7671 which re-
The purpose of the inspection is to verify that late to those specifically. The remainder identi-
the installed electrical equipment: fies items related to the particular section of the
installation and includes such areas as:
● Complies with appropriate British or equiva-
lent Standards ● General wiring accessories
● Has been correctly selected and erected ● Lighting controls
● Is not visibly damaged or defective so as to ● Lighting points
impair safety. ● Conduit systems; further broken down into
rigid, steel, plastic and so on
The results of the inspection are recorded on a
● Trunking
Schedule of Inspections (for new installation
work). There is a separate inspection schedule ● Insulated cables
for the periodic inspection process. The informa- ● Protective conductors
tion contained in the Schedule of Inspections is a
summary of the items that are to be checked and there are over 12 pages of information here
and BS 7671, Regulation 611.3 identifies items on the inspection process.
Task
Familiarize yourself with the requirements of BS 7671 Regulation 611.3 before you continue with this
chapter.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 3 Inspecting electrical installations 37
Inspection is one of the key requirements at initial For steel enclosures the inspection should
verification and there are many problems which confirm that there are no sharp edges on which
may only be identified by inspection. For example, the insulation may be damaged during the
the missing blanks from a new distribution board installation process. Where metal trunking is in-
will not be identified by the testing process but the stalled the fitting of earthing links at joints and
installation would not be safe to put into service. connections, where these are required, should
be confirmed.
We have already established that the inspection of
an installation should be an ongoing process while For plastic conduit and trunking there would not
the wiring and containment systems are being in- be a requirement for earthing links, but the in-
stalled. For example, all conduit and trunking runs stallation of expansion joints and confirmation
must be complete before any cables are installed that the other connections are all securely glued,
and, to confirm they are complete and all connec- would form part of the inspection before cables
tions are tight, an inspection must be carried out. are installed.
Task
Familiarize yourself with the requirements of Part 2 of Guidance Note 3 for the inspection requirements at
initial inspection before you continue with this chapter.
When carrying out the inspection we are going ● Correct sequence: the conductors should be
to be using our human senses and we need to in the correct terminals for the equipment
consider the way in which the various senses are and in the correct sequence. The sequence in
to be used. We shall consider the items that the distribution board line, neutral and earth
need to be inspected and the application of terminals should be the same for all the cir-
the senses as part of this process. cuits so each circuit conductor is in the same
sequence in each set of terminals. The sense
Let’s consider the connection and identification of sight would be used for this.
of conductors as our first example. ● Correct termination: the terminals should
be correctly made and secure, for example
The connection of conductors covers a number not too much insulation removed (sight),
of items of inspections: correctly tightened (touch).
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
38 Chapter 3 Inspecting electrical installations
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 3 Inspecting electrical installations 39
Copyright 2012 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. Due to electronic rights, some third party content may be suppressed from the eBook and/or eChapter(s). Editorial review has
deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
40 Chapter 3 Inspecting electrical installations
Task
A new installation has been carried out and an inspection of the distribution board at the origin of the
installation is to be performed. Using the information contained in GN3 compile a list of the items to be
checked at the distribution board. There should be at least ten items in your list.
The items to be checked include:
1 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
2 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
3 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
4 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
5 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
6 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
7 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
8 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
9 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
10 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
11 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
12 ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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Chapter 3 Inspecting electrical installations 41
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42 Chapter 3 Inspecting electrical installations
Remember
Supplementary protective bonding
conductors are subject to a minimum csa which is:
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Chapter 3 Inspecting electrical installations 43
circuit and this will be the subject of a continuity A quick review of the functions of an isolator
of protective conductor test. At the inspection is worthwhile before we consider the actual
the cpcs will be inspected to establish the inspection.
following:
The requirement of an isolator is that it can safely
i The material and csa of the conductor isolate all the live conductors from the supply.
are correct compared with the design Where a three phase four wire installation is in-
details. volved it is permissible to have an isolator which
ii That the conductor is correctly terminated disconnects all the line conductors and has a me-
at every point, secure and tight. chanical link for the neutral. This link should only
iii That the conductor is undamaged at the be accessible once the line conductors have been
terminations. isolated. There are two types of isolator:
iv That the cpcs are sleeved with green and
yellow sleeving at the terminations. ● Off-load: this type is able to isolate part of the
v Where a core of a cable has been used that installation or equipment from the live con-
the conductor has been identified with ductors but not whilst it is carrying a load. This
green and yellow marking. type of isolator must have the load switched off
vi That the conductor is correctly identified before the isolator is opened, and the isolator
and terminated at the distribution board. closed before the load is connected. The isola-
tors which are installed by the DNO at their
The inspections of these various types of protec- meter position are typically off-load devices.
tive conductor have a number of features in Once the installation is isolated, using the in-
common and share many of the same inspection stallation main isolator, then the DNO isolator
items. This is true of many of the conductors in may be opened. This allows the electrician to
the installation, and the inspection activities will work on the meter tails and distribution
also be similar. equipment safely. Before the installation is re-
energized the DNO isolator must be closed and
It is worth considering some of the other aspects then the main isolator for the installation can
of inspection relating to isolation and the protec- be switched on. These off-line devices can only
tive devices, beginning with isolation. be used where the load can be switched off by
some other means before they are opened to
isolate from the supply.
Isolation ● On-load: this type is able to open the supply
under load conditions. This type of isolator
When carrying out the inspection of the instal- must be used at the origin of the installation
lation the devices for isolation must be in- as the main isolator. It has to be able to iso-
cluded. The number of isolators will depend late the installation under load conditions
on the type and complexity of the installation and each online device will have a current
but every installation will have a main isolator at rating indicating the maximum load current it
the origin. can safely isolate.
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44 Chapter 3 Inspecting electrical installations
MK Electric
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 3 Inspecting electrical installations 45
Remember
BS 88 type fuses also have different
characteristics in the same way as the cb types. The correct
type of fuse must be installed to comply with the design
and this has to be confirmed by the inspector.
Fault current
rating
MK Electric
current at the point at which it is installed
within the installation. When the installation
is tested the inspector will have to confirm
that the measured prospective fault current Figure 3.10 Fault current rating
does not exceed the rating of the device. How-
You will have noticed that much of the inspector’s
ever, at the inspection stage the inspector will
responsibility at the inspection stage is to confirm
have to confirm that the prospective fault cur-
that the equipment is correctly installed and com-
rent rating of the protective device meets the
plies with the appropriate standards. The inspector
requirements of the design.
is also responsible for ensuring that the installed
cables, conductors, protective devices and the like
are in accordance with the designer’s intentions. In
Note Chapter 4 we shall look at the tests to be carried
More information on the design selection out. The inspector’s job is to carry out the tests
and coordination of protective devices and cable sizes correctly and accurately and to record the results.
is given in the Planning and Selection for Electrical The inspector is then responsible for confirming
Systems studybook in this series. that the results show the installation meets the
requirements of the design and BS 7671.
Task
Using manufacturers’ information identify the additional details that need to be confirmed during the
inspection of the following items:
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46 Chapter 3 Inspecting electrical installations
b A 16 A circuit breaker installed for a water heater circuit supplied from the consumer unit in (a).
____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
The Electrical Installation Certificate must be ac- The way in which this Schedule of Inspections is
companied by a Schedule of Inspections and this laid out is relatively simple. Many of the specific
identifies the general headings for the inspection items we have already considered are identified
items. We have considered some of the specific in the left-hand column of the schedule under
areas of inspection but we should not lose sight the main heading Methods of protection
of the general inspection areas which we consid- against electric shock.
ered when referring to BS 7671 and GN3 earlier
in this chapter.
Task
Familiarize yourself with the Schedule of Inspections (for new installation work only) in Appendix 6 of BS
7671 before continuing with this chapter.
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Chapter 3 Inspecting electrical installations 47
methods of fault protection have special require- When carrying out the initial verification it is
ments as identified by the notes at the foot of the important to establish whether supplementary
standard form in BS 7671, Appendix 6. bonding has been installed. The reason for its use
should be detailed in the design information. As
In this left-hand column the presence of the inspector you will need to carry out the neces-
supplementary bonding conductors appears sary inspection of any supplementary bonding and
twice. First under ADS and then again under enter the results in the appropriate checkbox.
Additional protection and this requires some
clarification. We now need to look at the right-hand side of
the schedule which consists of a number of main
The checkbox under the ADS heading is used headings and these relate to the general inspec-
where supplementary bonding is installed as a tion of the installation. We will consider some of
specific requirement of BS 7671 and this gener- these areas starting with the prevention of mutual
ally relates to special installations and locations detrimental influence.
identified in Part 7. This includes locations such
as rooms containing a bath or shower, swim- Prevention of mutual detrimental
ming pools and locations where livestock are
housed.
influence
This item relates to the detrimental effects between
Luminaire
types of electrical services and between electrical
and other services. Basically, as the inspector, you
will be inspecting to confirm that the cables have
Shower
been installed so that their performance is not af-
Shaver
socket fected by other services such as heating pipework,
Radiator oil supply lines and chilled pipework. For example,
by checking there are no cables installed above
heating pipes or below oil supply pipes.
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48 Chapter 3 Inspecting electrical installations
We have already looked at some of these is- ● Vertically and horizontally through the
sues such as the identification of conductors accessories
and labelling of protective devices, switches ● Within 150 mm from the ceiling
and terminals. Other warning labels such as ● Within 150 mm of any wall corner.
the quarterly operation of RCDs and voltages
in excess of 230 V, where these would not
normally be expected, need to be inspected
and confirmed. The diagrams and charts
are necessary for you, the inspector, to carry
out the inspection and testing of the
installation.
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Chapter 3 Inspecting electrical installations 49
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50 Chapter 3 Inspecting electrical installations
the installation. It includes light switches, For complex installations it is common practice
timers, thermostats, photocells and movement to produce a Schedule of Inspections for each
sensors. The inspector should confirm that distribution board. This allows the particular
these functional controls are suitable both items related to each section of the installation
for the operation and that their location is to be readily identified.
appropriate.
Try this
An inspection is to be carried out on a newly installed circuit supplying a kiln in a small domestic workshop. The
circuit is wired using 10 mm2 flat profile twin and cpc themoplastic cable and is contained in surface mounted plastic
mini-trunking in the workshop. It is run on the surface clipped direct to the building structure through to the garage
where the consumer unit is located. The kiln is controlled by a metal-clad double pole isolator surface mounted
adjacent to the kiln and is protected by a 40 A type C circuit breaker in the consumer unit.
List the items to be inspected for this circuit during initial verification before testing is undertaken.
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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Chapter 3 Inspecting electrical installations 51
Circle the correct answers. 5 Band I and Band II circuits are installed in a new
installation. The inspector will need to confirm
1 Which of the following human senses is not used that these circuits are:
when carrying out the inspection of an a. Separated
installation? b. Segregated
a. Sight c. In the same enclosure
b. Touch d. Run parallel to each other
c. Taste
d. Hearing
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Progress check
●
Tick the correct answer 4. The safety requirements for the test
equipment by an inspector can be
1. When carrying out the initial verification found in:
of a new circuit the supply to the u a. BS 88
installation has to be isolated. The first
action to be taken by the inspector is to: u b. GS 83
u c. Obtain permission to isolate from the 5. During the safe isolation of a circuit, tests
client have been carried out between all live
u d. Identify the circuit to be inspected and conductors. To confirm isolation has been
tested achieved, tests must also be carried out
between:
2. The user of an electrical installation
u a. Line and neutral conductors
should be advised that once safe isolation
of a circuit has been carried out that part u b. Live and neutral conductors
of the installation will: u c. All live conductors and earth
u a. Not be affected u d. Neutral conductors and the MET only
u b. Function normally
6. The preferred length of exposed metal tip
u c. Operate in an emergency
on a test probe when confirming safe
u d. Will not function normally isolation is:
u a. 2 mm
3. An inspector is carrying out an inspection
of an electrical installation and has failed u b. 3 mm
to isolate a distribution board from which u c. 4 mm
the cover has been removed. One effect
of this could be: u d. 5 mm
52
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Progress check 53
7. The type of inspection and test carried 12. The system shown in Figure 1 is:
out on a newly installed circuit is:
u a. TN-S
u a. Initial Verification
u b. TN-C-S
u b. Periodic Inspection
u c. TT
u c. Initial Certification
u d. TN-C
u d. Periodic Certification
Supply line Line
conductor (R1)
8. Inspection of a new installation begins
when:
u a. The installation is commissioned
Transformer
winding
u b. Construction is complete
Fult
u c. Testing is complete
u d. Construction starts PEN Conductor
Earthing
conductor
9. Information on the requirements for
Main earth Circuit protective
testing installations can be found in terminal conductor
(R2 )
BS 7671, Part:
Figure 1
u a. 3
u b. 4
13. Which of the following human senses
u c. 5 would be best used to check whether a
u d. 6 conductor is securely terminated at a
circuit breaker:
10. The document issued on the completion u a. Sight
of a new installation is a:
u b. Touch
u a. Periodic Inspection Report
u c. Taste
u b. Electrical Installation Certificate
u d. Hearing
u c. Electrical Installation Condition Report
u d. Minor Electrical Installation Works 14. BS 7671 identifies the requirement for the
Certificate initial verification inspection in:
u a. Chapter 61
11. Which of the following documents is NOT
required by the inspector before initial u b. Chapter 62
verification can be carried out? u c. Chapter 63
u a. Bill of quantities u d. Chapter 64
u b. Specification
u c. Design data
u d. Drawings
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54 Progress check
15. A detailed list of inspection items can be 18. Supplementary protective bonding
found in: conductors should be inspected to ensure
u a. IET Guidance Note 1 they connect:
17. The check of identification of conductors 20. The inspection of appropriate functional
will include making sure that the live switching devices would include a:
conductors are correctly: u a. Circuit breaker
u a. Secured u b. Main isolator
u b. Terminated u c. Light switch
u c. Coloured or numbered u d. RCD
u d. Sequenced in the terminals
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Testing and
commissioning an
4
installation (Part 1)
RECAP
Before you start work on this chapter, complete the exercise below to ensure that you
remember what you learned earlier.
● During the initial verification inspection of a new installation all the items
_____________________________________________ to that particular installation must be _____________________________________________ .
● The human senses of ________________________________________ , hearing, touch and ________________________________________ may be used
when inspecting electrical ____________________________________________________ .
● The results of the initial verification inspection are recorded on a ___________________________________________________________
of ___________________________________________________________ .
● Inspection is one of the _______________________________________________________ requirements at initial verification because
there are many ___________________________________________________ which will not be identified by ___________________________________________________ .
● During the initial verification inspection process the most commonly used senses are those
of _________________________________________________________ and _________________________________________________________ .
● The inspection of the cables which will be concealed __________________________________________________________ the
_____________________________________________ must be carried out during the ______________________________________________ stage.
● Where a main protective bonding conductor connects to an _______________________________________________________________________
conductive part, inspection should confirm the presence of a _____________________________________________________________________
warning ______________________________________________________________ .
● The correct connection of a conductor includes confirming it is correctly
terminated, _______________________________________ and _______________________________________ .
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56 Chapter 4 Testing and commissioning an installation (Part 1)
● The inspection process includes confirming that the _________________________________ ratings of pro-
tective devices are suitable for the _____________________________ carrying ______________________________ of the con-
ductors connected to the device and that the device is the correct _________________________________.
● On the Schedule of Inspections for initial verification the only two ______________ entries
are ___________ where an item has been inspected and is acceptable, or N/A where an
item is not ____________________________ to the particular ____________________________ being inspected.
● At initial verification any inspection items which are not ____________________________________ must be
_______________________________ before the installation can be _______________________________ into service.
LEARNING OBJECTIVES
On completion of this chapter you should be able to:
● Specify the requirements for the safe and correct use of instruments to be used for testing
and commissioning, including:
– Checks required to prove that test instruments and leads are safe and functioning correctly
– The need for instruments to be regularly checked and calibrated.
● Identify the correct instrument for each test to be carried out in terms of:
– Identifying the right scale/settings of the instrument appropriate to the test to be carried out.
● Explain why it is necessary for test results to comply with standard values and state the
actions to take in the event of unsatisfactory results being obtained.
● Explain why testing is carried out in the order specified in BS 7671 and IET Guidance Note 3.
● State the reasons why it is necessary to verify the continuity of circuit protective
conductors and ring final circuit conductors.
● State the methods for verifying the continuity of circuit protective conductors and ring final
circuit conductors and interpreting the obtained results.
● State the effects that cables connected in parallel and variations in cable length can have
on insulation resistance values.
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Chapter 4 Testing and commissioning an installation (Part 1) 57
● State the method of testing earth electrode resistance prior to energizing the installation.
This chapter considers the requirements for Whilst working through this chapter you will
the testing of electrical systems at initial need to refer to BS 7671, Requirements for
verification prior to the connection of the electrical installations, IET Guidance Note 3
supply. This includes the requirements for the (GN3) Inspection and Testing, and Health and
test instruments to be used, the sequence of Safety Executive Guidance, HSE GS 38; Electrical
testing and the recording and verification of Test Equipment used by Electricians. You will
results. also need to refer to manufacturers’ information
from catalogues or online.
HSE
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58 Chapter 4 Testing and commissioning an installation (Part 1)
Having completed the inspection of the new in- j Earth fault loop impedance
stallation the next stage is to test to confirm that it k Additional protection
complies with the design and the requirements of l Prospective fault current
BS 7671. The testing process can be generally m Phase sequence
divided into two stages. Tests carried out: n Functional tests
o Other tests such as confirmation of voltage
● Before the installation can be energized drop may also be undertaken where
● Once the installation is energized and before appropriate.
it can be placed in service.
You will notice that the earth electrode resistance
The tests to be carried out before the installation is test appears in both lists, being the last dead test
energized are often referred to as the ‘dead tests’. and the first live test. This is because there are two
The tests where the installation is energized in methods of carrying out this test and both will be
order for the tests to be carried out, often referred considered in the testing procedures.
to as the ‘live tests’, are covered in Chapter 5.
We must also consider the requirements for the
Before we go into detail on the actual testing we use and suitability of the instruments to be used.
should first appreciate the tests which need to Test instruments are available in a number of
be carried out. For initial verification BS 7671 and formats from the basic individual instruments
GN3 detail the sequence in which these ‘dead for each test to the multifunctional test instru-
tests’ are to be carried out ‘where relevant and ment which combines a number of test func-
practical’. tions in a single instrument.
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Chapter 4 Testing and commissioning an installation (Part 1) 59
In this studybook we shall refer to the particular Particular care is required wherever voltages as-
instrument required for the test and the speci- sociated with the tests being performed exceed
fied performance requirements for each. 50 V ac and this includes some of the ‘dead
tests’ as well as all the ‘live tests’. Shock hazards
There is an element of risk involved when under- may also occur from capacitive loads such as
taking testing. The inspector must take appropri- conductors charged during insulation resistance
ate action to minimize the dangers which may testing. In addition electric shock may occur as
be encountered both for the inspector and those the result of voltages appearing on earthed
in the vicinity whilst inspection and testing is metalwork whilst carrying out some of the live
undertaken. tests.
Task
Familiarize yourself with the guidance in GS 38 before continuing with this chapter.
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60 Chapter 4 Testing and commissioning an installation (Part 1)
Courtesy of Kewtech
Figure 4.3 Typical calibration label
Ongoing accuracy: due to the nature of the Figure 4.4 Typical checkbox
electrical installation work and the use of
the test instruments, we need to confirm To set up the record system the instrument
that during the period between calibrations would be checked immediately after calibration
the instrument is continuing to give accurate using either self-made or proprietary equipment.
results. The test instruments are carried from At the regular ongoing check, the results would
site to site in a vehicle, subjected to all sorts be recorded and this will highlight any change in
of environmental conditions, vibration and accuracy to the instrument. This process allows
possible impact. All of these can affect the the inspector to be confident that the instrument
accuracy of the instrument and so a regular is accurate and provides an early warning if this
check is required to confirm the instrument situation changes. The number of installations
is still accurate. This is done with a regular, which may have to be retested if a problem is
say monthly, check and the results are discovered is likely to be only those tested in the
recorded. interval since the last check.
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Chapter 4 Testing and commissioning an installation (Part 1) 61
The majority of test instruments rely on internal done by simply operating the test instrument
batteries for their power source and there are with the test leads connected together (a low
two further checks that need to be carried out resistance) and with the test leads apart (a high
on the instrument before it is put to use. resistance). The instrument function cannot be
confirmed before carrying out the live tests.
Battery condition: the internal battery is impor-
tant for all the instrument functions in both
dead and live testing. Before the instrument is
used the inspector should confirm that the
battery has a suitable output voltage level. How
this is done and what output voltage is accept-
able will vary from one manufacturer to another.
The accuracy of the instrument is dependent
upon this battery voltage and so it should
always be checked before testing begins. a)
Task
Produce a list of all the standard checks that need to made on a test instrument and leads before it is used
for testing during initial verification.
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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62 Chapter 4 Testing and commissioning an installation (Part 1)
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 4 Testing and commissioning an installation (Part 1) 63
The highest value obtained on each circuit is the Because the values of resistance are expected to
R1 + R2 value for the circuit, which is the resistance be low the effect of the resistance of the connec-
of the line conductor (R1) and the cpc (R2) to the tions and leads can be significant and so the
furthest point (electrically, not necessarily in actual inspector must compensate for this resistance.
distance) on the circuit. This resistance forms part This may be done by either:
of the earth fault loop impedance for the circuit and
so this test confirms continuity of the cpc and de- ● Measuring the resistance of the test leads and
termines the R1 + R2 of the circuit for later use. subtracting this resistance from the measured
values
In practice, because we are testing between the line or
and cpc conductors at each point, the test method ● Using the null facility on the test instrument,
can also be used to confirm that the polarity of the
where this is provided, to subtract the test
line and cpc is correct for our radial circuits. lead resistance and so give true values direct
from the instrument.
Test instrument
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
64 Chapter 4 Testing and commissioning an installation (Part 1)
Figure 4.9 Linked line and cpc at distribution Figure 4.11 The highest test result is recorded as
board R1 + R2
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Chapter 4 Testing and commissioning an installation (Part 1) 65
Try this
Produce a bullet point summary of the full process for carrying out a test to confirm continuity of a cpc using the
R1 + R2 method.
Summary of the R1 + R2 test process:
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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Before we look at the verification of the test results We used the example of a circuit for Method 1
we will consider the second method of carrying and so we will consider confirming continuity of
out a continuity of protective conductor test. a main protective bonding conductor for this
method.
Method 2
The selection, check and preparation of the in-
This is often referred to as the R2 or the long or strument is going to be exactly the same for this
wander lead test as it involves the use of a long test as it was for Method 1.
lead to measure between the protective conduc-
tor at the origin of the installation or circuit and We will be using the Low Resistance Ohmmeter
each point on the circuit. and must confirm that it is not damaged, the
battery is OK and the leads are not damaged.
The test leads will need to be nulled out but
for this test we will be using a long lead and
Note
this must be included in the null process. A
This method must be used to confirm the proprietary long lead for this purpose can be
continuity of protective bonding conductors as there is purchased from most of the instrument
no associate line conductor and so the R1 + R2 method manufacturers.
is not appropriate.
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66 Chapter 4 Testing and commissioning an installation (Part 1)
Remember
The installation must be isolated from the
supply for this test and the permission of the responsible
person must be obtained before isolation takes place.
Remember
One end of the protective bonding conductor
must be disconnected to remove any parallel paths.
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Chapter 4 Testing and commissioning an installation (Part 1) 67
The test leads are then disconnected and the This method may also be used to confirm the
main protective bonding conductor reconnected continuity of cpcs and the result would be re-
before the supply to the installation is reinstated. corded on the Schedule of Test Results. The
The result of this test is recorded on the Electrical continuity of cpc may be confirmed by either
Installation Certificate and there is no facility to method and the R1 + R2 or the R2 value is to
record the actual value, although once measured be recorded. The unused column is the only
it should be noted on the certificate for reference. one on the schedule which may be left
blank.
Try this
Produce a bullet point summary of the full process for carrying out a test to confirm continuity of a main protective
bonding conductor using the long lead (R2) method.
Summary of the R2 test:
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
68 Chapter 4 Testing and commissioning an installation (Part 1)
Task
Familiarize yourself with Table B1 in IET Guidance Note 3, Inspection and Testing before continuing with this
chapter.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 4 Testing and commissioning an installation (Part 1) 69
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
70 Chapter 4 Testing and commissioning an installation (Part 1)
Try this
A test to confirm continuity of cpc for a radial circuit with a 2.5 mm2 line conductor and 1.5 mm2 cpc, produced a
R1 + R2 value at the furthest point of 1.3 . Using the information in Figure 4.14 determine the approximate length
of the radial circuit.
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Continuity of ring final circuit tests are to be conductors. This enables a unique design where
carried out on all ring final circuits at initial veri- the current carrying capacity of the individual
fication. This is the first test to be applied to a conductors is lower than the rating of the protec-
ring final circuit as once the test is completed the tive device.
continuity of the protective conductor will have
been confirmed. For example: the standard ring final circuit in a
dwelling is normally installed with 2.5 mm2 live
The purpose of the continuity of ring final conductors which have a maximum current carry-
circuits is to confirm that: ing capacity, when clipped direct, of 27 A. This
circuit will normally be protected by a BS EN
● The circuit is a ring 60898 type B circuit breaker rated at 32 A which is
● There are no cross or interconnections in higher than the cable rating. This is only acceptable
the ring. because the circuit is wired as a ring and the load
current is shared between the two parallel conduc-
The design of the ring circuit is unique insomuch tors. If the circuit is not actually a ring final circuit the
as the circuit conductors are effectively connected cable will not be protected against overload. Cross
in parallel. When the load is distributed around or interconnection in a ring final circuit will also
the ring the load current will be shared by the affect the current distribution around the ring.
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Chapter 4 Testing and commissioning an installation (Part 1) 71
Figure 4.16 Line diagrams showing correct and incorrect connections of a ring circuit
Unfortunately it is relatively easy to make a mis- A proprietary plug-in unit is a useful accessory
take when installing ring circuits, particularly when carrying out this test as it allows the test
when using single core cables in conduit or to be carried out from the socket fronts which
trunking, so the inspector needs to determine means the sockets can be fixed during this test.
that the ring is actually a ring with no cross or
interconnections at initial verification.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
72 Chapter 4 Testing and commissioning an installation (Part 1)
We shall consider undertaking the test from the If our test result line to line on the ring circuit is say,
distribution board or socket outlet. 0.53 , then we can estimate the total length of
the conductor by using the formula length = total
resistance ÷ resistance per metre, in this case:
Step 1
r1 0 53
length 75 7 m
The first step of the test is to confirm the Resistance per metre 0 007
conductors are connected in a ring and to
establish the resistance of each conductor This is an approximate value which gives us some
from end to end. As the ring circuit begins idea of the total length of conductor involved.
and ends at the same protective device, we
simply connect the instrument between the We now repeat the test with the two neutral
two line conductors and test to obtain a read- conductors and the results should be substan-
ing. This is recorded on the Schedule of Test tially the same, as the cables should follow the
Results as r1. same routes, so within 0.05 . This is recorded
on the Schedule of Test Results as rn.
For a standard ring circuit, the line conductor
will be a 2.5 mm2 copper conductor which The final part of this first step is to repeat the test
has a resistance of approximately 0.007 /m with the cpc and where the installation is carried
(actual 7.41 m ). The measured line to line out using conventional flat twin and cpc cables
resistance, divided by 0.007, will give an the cpc is one size smaller than the live conduc-
approximate total end to end cable length for tors. If we assume this to be the case the total
the ring. resistance will be proportionally higher and as a
rough guide it would be somewhere in the order
of 1.67 times higher.
2 5 mm2
1 67
1 5 mm2
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Chapter 4 Testing and commissioning an installation (Part 1) 73
Remember
Where more than one ring circuit is
installed, the first check in the event of an open circuit
is to ensure that the two conductors are for the same
circuit. A test of continuity to the other ring circuit
conductors will generally confirm whether this is
indeed the case.
Note
Remember Using a long lead a test may be carried out
We need to record the values we obtain on each of the conductors to the socket on the ring
when carrying out this step of the test: closest to the point of test. This will result in one of
r1 = line to line resistance the line conductors having a low resistance and the
r2 = cpc to cpc resistance other a high resistance. Repeated on each of the ring
rn = neutral to neutral resistance conductors will give one of each with a high resistance
(one end of the ring) and one of each with low
resistance (the other end of the ring). The value of the
Providing the tests have confirmed that the con- resistance is not important or recorded as we are just
ductors have been correctly identified and form identifying the two ends of the ring.
a ring we can proceed with the next step.
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74 Chapter 4 Testing and commissioning an installation (Part 1)
Courtesy of Kewtech
from the test at the point where the cross connec-
tions were made. Socket outlets connected via a
spur from the ring circuit will give higher values of
resistance, and the actual increase will be propor- a)
tional to the length of the branch cable.
The value obtained should be in the order of: Once we have completed all three steps we can
remove the final cross connection and terminate
r1 r2 the conductors and complete the circuit installa-
4 tion ready for the next test.
using the r1 + r2 values obtained in Step 1. If we have carried out Steps 2 and 3 from the
socket fronts using a socket adapter the polarity
of the circuit will also have been confirmed. If
Note the tests have been carried out from the socket
This quarter value expected at Steps 2 and 3 is terminals then a visual inspection of the connec-
due to the circuit comprising the two conductors connected tions is required to confirm the polarity is
in parallel and, because they are connected as a ring circuit, correct.
the effective length of the conductor is also halved to any
point on the circuit, compared to the end to end length. In practice, on successful completion of the ring
The total resistance value is therefore halved (as the final circuit continuity test we can record:
effective csa is doubled) and halved again (as the effective
● r1, r2 and rn
length is halved), hence a quarter of the original r1 + rn or
r1 + r2 value. This is shown in Figures 4.22 and 4.23. ● R1 + R2
● Polarity correct.
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76 Chapter 4 Testing and commissioning an installation (Part 1)
Try this
The continuity of a ring final circuit is being tested and at Step 1 the results are r1 = 0.37 , rn = 0.36 and r2 =
0.62 . All the socket outlets are connected into the ring.
Determine:
a The expected value at each socket when the line and neutral are correctly interconnected.
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
b The expected value at each socket when the line and cpc are correctly interconnected.
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Having carried out the tests for continuity of Insulation resistance testing
conductors the next test in the sequence is
to confirm the insulation resistance for the When we carry out insulation resistance testing,
installation. we are testing the resistance of the insulation
separating live parts, conductors in particular,
In the previous tests we were concerned with from each other and from earth. So this time
establishing that a good electrical connection we shall be looking for high values of resistance
was made by particular conductors and that and the instrument used must be capable of
the resistance of these conductors was suffi- measuring high values of resistance, in the range
ciently low: of M .
● For high current to flow in the event of a fault We are also testing to establish that the insula-
to earth occurring tion is going to be able to withstand the rigours
● To maintain an equal potential between ex- of everyday operation and the voltages likely to
posed and extraneous conductive parts be encountered. To test this we use a voltage
within the installation. which is generally higher than that to which
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Chapter 4 Testing and commissioning an installation (Part 1) 77
the insulation will normally be subjected. The length increases). When carrying out the insula-
applied test voltage is dependent upon the tion resistance tests the thickness of the insula-
normal operating voltage of the circuit to be tion is generally fixed and so the only variable is
tested. the length.
Note
Information on the required test voltage and
minimum acceptable values is given in BS 7671,
Part 6, Table 61 and in IET GN3 Table 2.2.
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78 Chapter 4 Testing and commissioning an installation (Part 1)
1 1 1 1 1 1
RT R1 R2 R3 R4 R4
1 1 1 1 1
10 20 50 100 50
1
01 0 05 0 02 0 01 0 02 02
RT Figure 4.27 Insulation resistance ohmmeter
1
RT 5M
02
Safety whilst carrying out the insulation
The insulation resistance for the whole installa- resistance tests
tion is 5 M .
There are two main aspects to the safe imple-
We can see that the insulation resistance for the mentation of the insulation resistance test.
whole installation is lower than the lowest indi-
vidual circuit insulation resistance. The FIRST is that the test should be carried out
on circuits disconnected from the supply. To as-
sist the test engineer some instrument manufac-
Insulation resistance test instrument turers have built voltage indicators into the
(insulation resistance ohmmeter) equipment. If this indicator is activated then no
tests should be carried out until the supply has
An insulation resistance ohmmeter is used to been isolated. Where test equipment does not
carry out the insulation resistance test and this have this facility, the circuits being tested should
must meet the requirements of BS 7671 for the be checked to confirm there are no supplies be-
insulation being tested. For most general install- fore the insulation resistance tests are carried
ations the nominal operating voltages are out. Where circuits contain capacitors the test
230/400 V, so the test instrument must be capa- equipment may charge up the capacitor and
ble of producing a test voltage of 500 V dc. As care will need to be taken to avoid discharging
we established earlier there are separate criteria the capacitor through your body on completion
for circuits operating at other voltages and in- of the test.
struments used for testing these circuits must
meet the appropriate requirements. The SECOND safety consideration that should
always be given serious thought is that the
The reason for using a higher voltage level is test voltages being injected into the installa-
because they are sufficiently high to reveal any tion are high and could cause serious acci-
breakdown or weakness in the insulation, which dents. Whilst the instrument output is unlikely
is voltage sensitive. This is generally achieved by to result in a fatal electric shock the involun-
the use of an instrument with a battery power tary reaction to the shock can result in falls
source and electronic circuitry to produce the from height and other physical injuries. Precau-
required output. Most instruments have a digital tions should be taken to ensure nobody can
display which may also include a virtual ana- become part of the circuit when the test is
logue display together with the digital readout. being carried out.
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Chapter 4 Testing and commissioning an installation (Part 1) 79
Preparing the installation for testing ● The cable must be tested again once the
protective conductor is finally connected to
Before we can carry out our insulation resistance the earthing arrangement.
tests there are a number of procedures that must
be carried out. Once the preparations have been completed,
testing for insulation resistance can begin.
These include:
Insulation resistance test on a new
● Ensuring the supply is securely isolated and installation
locked off and that there is no supply to the
installation or circuits to be tested For a new electrical installation in a dwelling, for
● Removing all loads including incandescent example, the tests may be carried out to the meter
lamps tails before they are connected to the energy me-
● Disconnecting all equipment that would ter or DNO’s isolator. Where this is not possible the
normally be in use tests may be carried out at the consumer unit.
● Disconnecting and bypassing (linking out) The main switch or switches must be on, all fuses
any electronic equipment that would be complete and in place and all circuit breakers
damaged by the high voltage test (this in- switched on.
cludes dimmer switches, photocells, PIRs,
electronic controllers and control gear and The first test is between line and neutral.
certain RCDs)
● Ensuring there are no connections between
any line or neutral conductor and earth
● All circuit breakers switched on and all fuses
in place
● Putting all control switches in the ON position
(unless they protect equipment that cannot
otherwise be disconnected)
● Testing two way or two way and intermediate
switched circuits with the switches in each
position unless they are bridged across Figure 4.28 An insulation test instrument
during the testing. connected to the tails of a domestic consumer unit.
All switches in the unit are in the ON position
In addition BS 7671 requires that the insulation
resistance is measured between all live conduc- The resistance for this should be greater than 1.0
tors and all live conductors and earth with the M . However, if we are testing a new installation
protective conductors connected to the earthing the resistance should be much higher. For a stan-
arrangement. This means that where the insula- dard dwelling we would expect the reading to
tion resistance testing of cables during construc- be over the maximum the instrument can
tion, such as testing underground cables before measure. So if the maximum range on the instru-
the backfill, either: ment is say 999 M then the recorded figure in
such cases would be > 999 M .
● The protective conductor and armour is con-
nected to the earthing arrangement, using a If a load has been left connected the result is going
fly lead for example to be 0.00 M L-N, whilst a neon indicator left in
or circuit will give a value of around 0.24 M . A number
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
80 Chapter 4 Testing and commissioning an installation (Part 1)
of neon indicators left in circuit will act as resistors in satisfactory result is obtained, the live conduc-
parallel and bring the value down even further. tors do not need to be tested to earth individu-
ally. If an unsatisfactory result is obtained then
A lower than expected result will require investiga- test between each live conductor and earth
tion as it will need to be corrected before the in- and any faulty circuit is identified as before.
stallation can be placed into service. Repeating the
test on each circuit in turn will generally allow any
faulty circuit to be identified. The circuit breakers
should be in the off position for these tests so iso-
late the circuits from one another. Once the faulty
circuit(s) has been identified, a further breakdown
of this circuit can be carried out to locate the fault.
Note
Further information on fault location can be
found in the Fault Finding and Diagnosis studybook in
this series.
Try this
List five factors that must be considered before carrying out an insulation resistance test.
1 _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
2 _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
3 _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
4 _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
5 _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 4 Testing and commissioning an installation (Part 1) 81
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
82 Chapter 4 Testing and commissioning an installation (Part 1)
Try this
Produce a bullet point summary of the full process for carrying out an insulation resistance test on a new 230 V single
phase installation.
Summary of the insulation resistance test.
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Copyright 2012 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. Due to electronic rights, some third party content may be suppressed from the eBook and/or eChapter(s). Editorial review has
deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 4 Testing and commissioning an installation (Part 1) 83
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Copyright 2012 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. Due to electronic rights, some third party content may be suppressed from the eBook and/or eChapter(s). Editorial review has
deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
84 Chapter 4 Testing and commissioning an installation (Part 1)
isolating transformer which electrically sepa- ● All the SELV live conductors linked together
rates the primary supply from the secondary and the primary circuit cpc.
output.
Test voltage is generally 500 V dc.
SELV and PELV, whilst alternative sources of sup-
ply are acceptable, generally incorporate the use Minimum acceptable value is 1.0 M .
of an isolating transformer manufactured to BS
EN 61558-2-6. A test to confirm isolation is re-
quired to confirm the separation of the second-
ary circuit from the primary circuit and all other
circuits not supplied through the transformer. As
electrical separation is used only in special cir-
cumstances we will consider the tests to be ap-
plied where SELV or PELV are used.
● All the SELV live conductors linked together In order to ensure this is not the case tests are
and all the primary circuit live conductors carried out to ensure that there is no possibility
linked together of contact with live parts. Such risks may arise
and as a result of modifications made to items of
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 4 Testing and commissioning an installation (Part 1) 85
equipment, such as making entry holes into con- possible combinations, should it come into con-
sumer units and accessories, in order to take tact with a live part an indication is given by the
cables into them. lamp or buzzer.
Figure 4.35 The BS finger test probe However, the general practice is to ensure that
any holes are sealed and so meet the require-
ments of the IP code and therefore testing is
The ’standard test finger’ is capable of bending not generally required.
through 90° twice, as a normal finger does, and
is intended to establish whether there is any The second test is applied to the top surfaces of
possibility of contact with live parts through enclosures and is more onerous than that re-
the insertion of a finger, without the risk of quired for IP 2X or IP XXB. For this test any open-
electric shock to the person carrying out the ing on the top surface of the enclosure must
test. offer protection against the entry of a wire or
solid object larger than 1 mm in diameter
The test finger forms part of a SELV circuit with (IP4X). Again a specific 1 mm diameter probe
an indicator lamp or buzzer. All the live parts would be used for this test.
within the enclosure are connected together to
one side of the SELV output and the probe con- Should any of the openings fail to meet the re-
nected to the other output. When the probe is quirements then the opening must be reduced
entered into the hole and rotated through the to meet the requirements.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
86 Chapter 4 Testing and commissioning an installation (Part 1)
Remember Note
Providing the openings are of suitable The requirements of the IP code are covered
size, and any unused openings are closed, a in more detail in the Termination and connection of
visual inspection will generally be sufficient to conductors studybook in this series.
ensure the installation meets the requirements.
Try this
Draw the circuit diagram for the test to confirm electrical separation of a SELV circuit from the LV supply.
Part 6 Polarity
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 4 Testing and commissioning an installation (Part 1) 87
All single pole switches, overcurrent protection the conductors are correctly connected. How-
devices and control contacts must be in the line ever the successful result is recorded on the
conductor. Schedule of Test Results as a .
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88 Chapter 4 Testing and commissioning an installation (Part 1)
Try this
State the three conditions which are to be checked when carrying out a test to confirm polarity.
1 _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
2 _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
3 _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
This particular test is carried out to confirm The live test method can only be used where:
the resistance of earth electrodes (RA) and
there are two methods of doing this. One ● The installation and the installation earth
method involves a dead test which we shall electrode form part of a TT system
consider here and the other a live test which and
is covered in the next chapter of this ● The installation is protected by an RCD.
studybook.
The dead test method using an earth electrode Earth electrode test instrument
resistance tester: method
● Must be used for earth electrodes for gen-
This method involves the use of a test instru-
erators and transformers ment specifically designed for the purpose.
● May be used for installation earth There are two main types of instrument for
electrodes. this, one having three terminals, the other
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Chapter 4 Testing and commissioning an installation (Part 1) 89
having four terminals. The four terminal instru- lock off the main isolator for the installation
ment requires two of the terminals to be con- before disconnecting the earthing conductor.
nected to the electrode being tested. A three
lead instrument does this internally and requires
only the one connection to the electrode. You Remember
should refer to the individual manufacturer’s in- Even when the installation is completely
structions to ensure the correct connection of new the supply may still be available at the main
the test instrument. isolator and it is important to ensure that the
installation cannot be energized during this test. The
inspector will not have control over the main isolator
as the test is undertaken outside.
The remainder of the requirements are the same for Two additional test electrodes are used for the test:
both tests and so we shall consider the test instru-
ment with three terminals for ease of reference. ● The first, the current electrode, installed
10 × the length of the installation earth
electrode away from the electrode being
tested
Remember
● The second, the voltage electrode, is installed
The connection of the instrument may vary halfway between the installation earth elec-
from one manufacturer to another so always check the trode and the current electrode.
instructions to ensure the connections are correctly
made before testing begins. During the test there are three measurements to
be taken and these are performed as described
above and then with the voltage electrode 10
This test is carried out with the earth electrode per cent further away from, and then 10 per
disconnected from the installation so it is impor- cent closer to, the installation electrode as
tant to obtain permission and safely isolate and shown in Figure 4.42.
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90 Chapter 4 Testing and commissioning an installation (Part 1)
● Current electrode at 30 m
● Voltage electrode at 15 m, 18 m and 12 m
from the installation electrode.
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Chapter 4 Testing and commissioning an installation (Part 1) 91
If the results are not substantially in agreement, Example: An earth electrode resistance test on
within 5 per cent (this is covered in the example an installation earth electrode, where the instal-
calculation opposite), it indicates that the resis- lation is protected by a 100 mA RCD, produced
tance areas of the electrodes are overlapping. the following results: 130 , 135 and 126 .
The current electrode must be moved further The value to be recorded as RA will be the aver-
away from the installation earth electrode and age value of the resistances:
the series of tests repeated.
R1 R2 R3 130 135 126
The main drawback to this method of testing is
3 3
that it requires a considerable amount of open 391
space adjacent to the installation. This space 130 33
3
needs to be suitable for the installation of the
test electrodes at the three locations, so metalled
car parks, footpaths and the like are not suitable. Five per cent of the average value is 6.5 and as
all the measured values are within 6.5 the test
As a result, whilst this method has to be used for result is considered within the accuracy toler-
generator and transformer electrodes the occa- ance and so no further action is required. The
sions where this is used for installation earth result is recorded on the Electrical Installation
electrodes are relatively few. Installation earth elec- Certificate and the information to be entered is
trodes are generally tested using an earth fault shown in Figure 4.44.
loop impedance test instrument.
Having completed the earth electrode resistance
For TT systems the term RA is used for the resis- test the test result needs to be verified to con-
tance of the earth electrode and the protective firm it meets the requirements of BS 7671. BS
conductor connecting it to the exposed conduc- 7671 states that RA × I n ≤ 50 V, with the 50 V
tive parts (the earthing conductor). As the resis- being the maximum touch voltage, and we can
tance of the earthing conductor is usually very see from this that the maximum acceptable
low we will consider the term as the resistance of earth electrode resistance depends on the I n
the earth electrode. rating of the RCD.
Figure 4.44 Details recorded following the earth electrode resistance test
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92 Chapter 4 Testing and commissioning an installation (Part 1)
The maximum acceptable RA can be determined determine the requirements. By transposing the
from: formula we are able to determine the maximum
RCD rating for a given earth electrode resistance
50 V using I n max 50 V
.
RA max RA
I n
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Chapter 4 Testing and commissioning an installation (Part 1) 93
Try this
A test to determine the resistance of an installation earth electrode produced the following results: 141 , 146 and
137 . The installation is protected by a 300 mA RCD.
Determine:
c Whether the recorded value meets the requirements for the RCD installed.
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
_____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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94 Chapter 4 Testing and commissioning an installation (Part 1)
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Testing and
commissioning an
5
installation (Part 2)
RECAP
Before you start work on this chapter, complete the exercise below to ensure that you
remember what you learned earlier.
● Test instruments should be regularly _______________________________ and checked for ______________________________ accuracy.
● Tests for continuity are carried out using a ____________________________________ resistance _____________________________________ and
the test leads should be _______________________________________________________ to ensure accurate results.
● The two methods for confirming continuity of protective conductors are the ______________________________
method and the _______________________________________ lead or _______________________________________ method.
● The test voltage for an insulation resistance test on a circuit which operates at
230 V is __________________________________ and the minimum acceptable value is _________________________________ .
● Insulation resistance _____________________________________ as the length of cable ____________________________________ and insulation
resistance ______________________________________ as the ______________________________________ of cables connected in ______________________________________
increases.
● When testing insulation resistance all loads must be ________________________________________ or ________________________________________
and electronic controls __________________________________________ .
● Insulation resistance tests are to be carried out between all ____________________________________________ conductors
and all ______________________________________________ conductors and _____________________________________________ .
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96 Chapter 5 Testing and commissioning an installation (Part 2)
● One of the purposes of a polarity test is to confirm that all ________________________________________________________ pole
______________________________________ and ______________________________________ devices are in the ______________________________________ conductor only.
● An earth electrode resistance test instrument _____________________________________ be used to determine the
resistance of an earth electrode for a ______________________________________________________ .
● The earth electrode resistance tester method of measurement requires an additional
_____________________________________ electrodes and a _____________________________________ of _____________________________________ test measurements.
LEARNING OBJECTIVES
On completion of this chapter you should be able to:
● Specify the methods for measuring earth electrode resistance and correctly interpreting
the results.
● Identify the earth fault loop paths for the following systems:
– TN-S
– TN-C-S
– TT.
● State the methods for verifying protection by automatic disconnection of the supply,
including:
– The measurement of the earth fault loop impedance (Zs) and external
impedance (Ze)
– Establish Ze from enquiry
● State the methods used to check for the correct phase sequence and explain why having
the correct phase sequence is important.
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Chapter 5 Testing and commissioning an installation (Part 2) 97
● State the need for functional testing and identify items which need to be checked.
● Specify the methods used for verification of voltage drop and state the cause of volt drop in
an electrical installation.
● State the appropriate procedures for dealing with customers and clients during the
commissioning and certification process, including:
– Ensuring the safety of customers and clients during the completion of work
activities
– Providing customers and clients with all appropriate documentation upon work
completion.
This chapter considers the requirements for the is connected. It is important to remember that at
testing of electrical systems at initial verification this stage the supply is only used to allow the
once the supply is connected. This includes the inspector to carry out the necessary live tests
requirements for the test instruments to be used, and it is not until these tests are complete and
the sequence of testing and the recording and the results verified that the installation can be
verification of results. placed into service.
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98 Chapter 5 Testing and commissioning an installation (Part 2)
● L and N = 230 V
● L and E = 230 V
● N and E = 0 V.
● L1 and L2, L1 and L3, L2 and L3 = 400 V We need to consider just what it is we are testing
● L1 and N, L2 and N, L3 and N = 230 V using this method and this is shown in Figure 5.3.
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Chapter 5 Testing and commissioning an installation (Part 2) 99
Supply line
RCD at origin The instrument that is used for this test is an earth
conductor fault loop impedance tester and as this is a live test it
is essential that the test leads comply with the re-
quirements of HSE Guidance GS 38. Once the instal-
lation has been safely isolated and locked off and
RA
the earthing conductor has been disconnected, the
Transformer
winding test instrument is connected to the disconnected
Neutral
earthing conductor and then to the incoming line
conductor terminal of the RCD main switch. The test is carried
out and the instrument is disconnected in the
Earthing Main earthing reverse order. The earthing conductor must then
conductor terminal
Supply be reconnected to the main earthing terminal.
earth Installation
electrode earth
electrode
General mass of
earth
Remember
Remember Some test instruments will require a
A test for insulation resistance is carried out connection to the incoming neutral of the RCD in
with the exposed conductive parts connected to earth addition to the connections to the incoming line
so all the protective conductors should be connected. and disconnected earthing conductor.
The earthing conductor must now be disconnected
from the MET for the external fault path to be
measured. The test result is recorded on the Electrical Install-
ation Certificate.
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100 Chapter 5 Testing and commissioning an installation (Part 2)
Figure 5.5 Details recorded following the earth electrode resistance test
The maximum RA values for an installation earth We have effectively carried out an external earth
electrode for the most common RCD ratings are fault loop impedance (Ze) test at the origin of a
given in Figure 5.6. TT installation.
Try this
Produce a bullet point summary of the full process for carrying out an earth electrode resistance test using the earth
fault loop impedance tester method.
Summary of the earth electrode resistance test:
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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Chapter 5 Testing and commissioning an installation (Part 2) 101
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
The live tests are listed in a particular sequence tests which are subsequently carried out will in-
in BS 7671 but the standard does not require volve introducing a potential on the exposed
these tests to be carried out in the exact se- and extraneous conductive parts of the electrical
quence in which they are listed. However, there installation. If there is no return path to Earth
are some basic principles which need to be ap- then there is a considerable risk of electric shock
plied to the test sequence which we shall discuss to the inspector and anyone else within the pre-
as we work through the tests. mises. For this reason it is essential that this is
the first in the sequence of live tests carried out.
Earth fault loop impedance testing
The DNO provides details of the maximum earth
fault loop values for the public distribution net-
The earth fault loop impedance test is the first in
work as:
the sequence of live tests and can be considered
in two separate stages:
● TN-S = 0.8
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102 Chapter 5 Testing and commissioning an installation (Part 2)
Supply fuse
As the earthing conductor is to be disconnected
for this test, permission will be required from the
responsible person before the installation is iso-
lated. When adding to an existing installation the Transformer
measurement of Ze will require the existing in- winding Ze
stallation to be isolated at a convenient time,
hence agreement and permission from the re- Star/Neutral
point
sponsible person is required. With a completely
Neutral link
new installation it will not generally be a consid- PEN Conductor
eration as the installation has still to be ener-
gized and placed in service. Main earth
terminal
Supply
Once the permission has been given the installa- earth
electrode
tion is safely isolated and locked off. The earthing
conductor is then disconnected from the MET. Figure 5.9 Ze circuit for a TN-C-S system
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Chapter 5 Testing and commissioning an installation (Part 2) 103
The result is compared to the DNO maximum to earth the fault path consists of the circuit line
value to ensure that the external earth fault conductor and cpc (R1 + R2) and the external earth
loop path is acceptable. fault loop path (Ze) and so we can determine the
expected Zs value for a circuit using the formula Zs =
The result of the test is then recorded on the Ze + (R1 + R2). The test is carried out with the
Electrical Installation Certificate. conductors at a temperature considerably lower
than their normal operating temperature as they
are not in service or carrying the full load current.
Z
Transformer Ze
winding
Fault
Remember
PEN Conductor
Ze is the first test to be carried out with the
Earthing
supply energized as it is essential to confirm that the conductor
(R2)
earth return path is present and acceptable before any Main earth
terminal
other tests are carried out.
Figure 5.11 TN-C-S earth fault loop path
[Zs = Ze + (R1 + R2)]
System earth fault loop impedance (Zs)
BS 7671 provides maximum earth fault loop im-
We will consider the testing of Zs at this point pedance values for the different types of protec-
but in practice this may not be the most appro- tive device and disconnection times. These values
priate time to undertake this test. are given at the normal operating temperature of
the conductors and as the test will be at a lower
The reasons for this are that when testing Ze we temperature we must compensate for the tem-
had to remove covers at the origin to access the perature difference.
main switch incoming terminals. When testing Zs
we have to test at the furthest point on every radial
circuit and every accessible socket outlet on ring Remember
final circuits. To do this safely we will need to reas- The resistance of conductors used in electrical
semble the switchgear at the origin of the installa- installations increase as temperature increases. It may
tion. We will then need to dismantle the switchgear take several hours on load for a conductor to reach its
again to carry out the test for prospective fault cur- normal operating temperature at which the conductor
rent (PFC) at the origin. In practice it is generally resistance will be at its highest.
accepted that the PFC tests are carried out before
Zs to save this assembling and dismantling process.
One method of compensating for the difference
The earth fault loop impedance Zs is carried out for between the conductor temperature at the time
each circuit to confirm that the impedance is low of testing and the normal operating temperature
enough to allow the protective device to discon- of the conductor is to apply a multiplier of 0.8 to
nect within the required time. In the event of a fault the BS 7671 tabulated values.
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104 Chapter 5 Testing and commissioning an installation (Part 2)
Task
Familiarize yourself with Tables 41.2 to 41.4 in BS 7671 before continuing with this chapter.
Example: A circuit installed using thermoplastic The values given in Guidance Note 3 have been
insulated conductors is protected by a 32 A BS adjusted to compensate for the conductor tem-
EN 60898, Type B circuit breaker. From the table perature difference and so a direct comparison
in BS 7671 the maximum earth fault loop imped- can be made between the measured value and
ance is 1.44 . This is at the operating tempera- the GN3 tabulated values. We can see that the
ture of the conductor which in this case is 70 ºC. figure for the circuit in our example is 1.16
To compensate for the difference between the which is slightly higher than our calculated fig-
normal operating temperature and the conduc- ure. This is because the GN3 tables are deter-
tor temperature when the test was carried out mined for testing at an ambient temperature of
we must use the multiplier (referred to as the 10 ºC and a divisor of 1.24 is used for the com-
rule of thumb). So the maximum measured Zs = 1 44
pensation so 1 1613 or 1.16 when
1.44 × 0.8 = 1.152 . 1 24
rounded to 2 decimal places.
This process would need to be applied for each
test undertaken to determine whether the
measured Zs is acceptable and so provide dis-
connection within the required time.
Remember
Alternatively, we can use temperature cor- BS 7671 classifies types of circuits for
rected values for the maximum measured Zs disconnection times and these are:
which can be found in IET Guidance Note 3,
Inspection and Testing and the IET On-Site ● Final circuits rated 32 A require disconnection
Guide. Many instrument manufacturers and in- within 0.4 seconds for TN systems and 0.2 seconds
dustry bodies, such as the Electrical Contractors for TT systems
Association and the NICEIC, publish tempera- ● Distribution circuits and final circuits rated > 32 A
ture corrected earth fault loop impedance ta- require disconnection within 5 seconds for TN
bles which may be used with their forms of systems and 2 seconds for TT systems.
certification.
Task
Familiarize yourself with Table B4 in Appendix B of the IET Guidance Note 3 before continuing with this
chapter.
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Chapter 5 Testing and commissioning an installation (Part 2) 105
Task
Using BS 7671 note the maximum tabulated earth fault loop impedances for the following:
a 5A
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
b 15 A
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
c 32 A
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
a 20 A
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
b 32 A
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
In order to carry out this test the circuit has to be test carried out at approximately 25 A and is often
energized and the inspector will have to access referred to as the high current test. The second op-
live terminals at the furthest point on radial cir- tion is a low current or ‘no trip’ test which uses a
cuits. Most instrument manufacturers produce much lower current (mA) and is used where the
an additional test lead with a 13 A plug fitted circuit is protected by an RCD for example. This sec-
to carry out this test on ring and radial socket ond option provides a less accurate result as inter-
outlet circuits. Where this is not available the ference from harmonics on the system and the use
use of a plug-in adapter will be of considerable of very low current using repeated sampling does
benefit when testing socket outlets. not produce the same effect on the system.
The instrument used to carry out the test is the A problem can be encountered with some circuit
earth fault loop impedance tester and there are of- breakers, such as BS EN 60898 6 A type B’s, due
ten two options for completing the test. The first is a to the level of current used for the high current
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106 Chapter 5 Testing and commissioning an installation (Part 2)
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 5 Testing and commissioning an installation (Part 2) 107
Task
Using the maximum tabulated earth fault loop impedances from BS 7671 determine the maximum measured
Zs values for the following.
a 5A
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
b 15 A
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
c 32 A
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
a 20 A
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
b 32 A
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
______________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
108 Chapter 5 Testing and commissioning an installation (Part 2)
Try this
Produce a bullet point summary of the full process for carrying out an earth fault loop impedance test for a radial
13 A socket outlet circuit.
Summary of the earth fault loop impedance test:
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Prospective fault current PFC is the maximum fault current that will flow
at any point on the installation if a fault having
As mentioned earlier, once we have measured zero impedance occurs between live conductors
Ze and reconnected the earthing and bonding or between live conductors and Earth. The maxi-
conductors, we can also carry out the test to mum value for the installation will be at the sup-
establish the prospective fault current (PFC) at ply intake position. Between which points this
the origin of the installation. We need to estab- maximum fault current occurs will depend
lish the PFC in order to ensure that the protec- upon the type of system involved.
tive devices can safely disconnect the
prospective fault current which is likely to occur The PFC is generally determined by direct
at the point at which they are installed. This will measurement but BS 7671 does allow the value
require tests to be carried out at the origin of to be determined by enquiry from the DNO or
the installation and at any remote distribution private supplier. The value provided by the DNO
boards. is going to be the maximum fault current that
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 5 Testing and commissioning an installation (Part 2) 109
may occur at any consumer’s connection to the line and neutral terminals of the main isolator
system. This means that it could be considerably and the value of the prospective short circuit cur-
higher than the actual measured value. rent (PSCC) is measured. The instrument is then
connected to the incoming line and the MET
The highest PFC will occur at the main intake and the value of prospective earth fault current
position and we shall need to determine this (PEFC) is measured. The highest of these fault cur-
value and record it on the certificate. In general rents is recorded as the PFC for the installation.
terms the maximum values will be found be-
tween live conductors.
Note
Single phase supply: TN or TT system line to neutral With some three lead test instruments it may
Three phase supply: TN or TT system line to line. be necessary to test PSCC with both the neutral and earth
connections for the test instrument connected to the
However, on single phase systems the PFC should neutral terminal. The instrument requires the neutral to
be tested between line and Earth with all the pro- function but tests between the line and earth terminals of
tective conductors of the installation connected. the instrument. To test PSCC these two connections must
be on the neutral terminal or the instrument will repeat
Direct measurement of PFC is carried out using a PFC the PEFC test.
tester. This is often a function option on the earth
fault loop impedance setting of a multifunction in-
strument. Some instruments display a loop imped-
ance measurement and a PFC value simultaneously.
Remember
It is important that this is carried out with
all the earthing and bonding conductors connected to
the MET.
Calculation
Note
Where a PFC test function is not available the Unless the test instrument is specifically
PFC may be determined by measurement of designed to be connected to and test at 400 V NEVER
the line to neutral and line to earth loop impe- connect between phases to measure impedance or current.
dances and then calculated using Ohms law. Only if the instrument is designed for the purpose should
The impedance values are measured using the actual measurements be taken and the manufacturer’s
same connections as the direct current readings, instructions should be followed at all times.
only the test result will be in Ohms. Once we
have established the impedance values we can
then determine the PFC by dividing the voltage, The calculation of the PFC between phases can
L-N and L-E by the respective impedance value. be determined by calculation using the line to
So if the L-N impedance was 0.04 and the L-N neutral PSCC values. Most supply cables have
voltage was 230 V then: equally sized line and neutral conductors so the
impedance value line to line should be the same
230 as the line to neutral value. We could determine
PSCC 5750 A 5 75 kA
0 04 the PFC by the using the formula:
If the L-E impedance is 0.06 and the L-E volt- PFC 3 × ILine
age 230 V then:
PFC 2 × 5 75 kA 11 5 kA
Where a three phase supply is provided the If a problem with compliance is encountered
highest PFC will be the PSCC between phases using this figure, then a more detailed calcula-
at the origin of the installation. tion would need to be undertaken.
Copyright 2012 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. Due to electronic rights, some third party content may be suppressed from the eBook and/or eChapter(s). Editorial review has
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Chapter 5 Testing and commissioning an installation (Part 2) 111
Try this
Produce a bullet point summary of the full process for carrying out a prospective fault current at the origin of a single
phase installation.
Summary of the prospective fault current test:
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Testing residual current devices tested at the output terminals of the RCD and
this is often the easiest place to test, particularly
Tests have to be carried out to confirm the where RCDs protect any circuit other than a
operation of RCDs, which are a test of the func- socket outlet circuit.
tionality of the RCD and not the electrical instal-
lation itself. This is another of the tests that There are many occasions where RCDs are used
could be carried out at the distribution board to provide additional protection against electric
before the Zs tests are undertaken. There is a shock. Wherever such a device is installed we
popular misconception that RCDs have to be must test to ensure that disconnection is
tested either at a number of/all points on a cir- achieved within the time required to provide
cuit or at the furthest point. The RCD can be protection from electric shock.
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112 Chapter 5 Testing and commissioning an installation (Part 2)
BS 7671 identifies specific installations and re- One of the principal requirements is that the du-
quirements for RCDs and these are in two main ration of each test does not exceed 2 seconds.
categories:
This makes it possible to test most time delay or ‘S’
● Additional protection: provided by RCDs ≤ 30 type RCD devices which have been installed to en-
mA and are used in installations or locations sure discrimination between RCDs of different op-
where there is an increased risk of electric shock erating currents. This is covered later in this chapter.
● Fault or fire protection: protection against
electric shock where suitable earth fault loop In addition, most RCD test instruments have the
impedance cannot be achieved (most TT instal- facility to carry out the test in both the positive
lations) or where there is an increased risk of fire. and negative half cycles of the supply. Each of the
tests should be carried out in both half cycles and
the highest value obtained should be recorded.
Remember
The RCD test instrument will need to have
leads suitable to carry out the tests on circuits
supplying both socket outlets and fixed equipment. We
MK Electric
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 5 Testing and commissioning an installation (Part 2) 113
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
114 Chapter 5 Testing and commissioning an installation (Part 2)
Half times I n
Note
These tests and the required operating times
are appropriate for all RCDs installed to provide
additional protection ( 30 mA) irrespective of their
rated operating current.
Test sequence
Figure 5.18 RCD test instrument set to 30 mA As stated earlier there is no set sequence for these
and a test current of ½ × I n tests. Some test instruments have an auto test
which, once selected and started, carries out the
The results of the test need to be verified as required tests automatically, allowing the inspec-
meeting the requirements. tor to be free to reset the RCD at each stage.
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Chapter 5 Testing and commissioning an installation (Part 2) 115
standard. 100 mA
30 mA
S type
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116 Chapter 5 Testing and commissioning an installation (Part 2)
The correct operation of these RCDs must be of the I n of the 100 mA so the 100 mA RCD will
achieved, as a fault on the final circuit should not not trip and the 30 mA should disconnect within
cause the RCD upstream to operate first. Whilst from the required time.
Figure 5.21 this looks as though it will not happen
let’s consider our test procedure for the 30 mA RCD. Should a fault occur on the 30 mA final circuit it is
therefore possible, depending on the fault current
which flows, for the 100 mA RCD to operate first.
Remember
An RCD should not operate at a current of To prevent this and ensure correct operation of
50 per cent I n and should always operate at a current the devices to minimize disruption, a time delay
of 100 per cent I n. or S type RCD is used. These S type RCDs are
manufactured to BS EN 61008 and 61009 and
can be adjusted between 130 ms and 500 ms
which allows the operation of the upstream
When the 5 × I n test is undertaken the fault RCD to be delayed and the downstream RCD
current applied is 150 mA which is greater than to operate first. If the downstream RCD fails to
the I n of the 100 mA RCD. As the 100 mA RCD is operate then the upstream RCD will still discon-
upstream from the 30 mA RCD and will see a nect the supply after the delay period.
current greater than its I n, it will operate before
the 30 mA RCD. Earlier RCDs to BS 4293 are time delay RCDs and
the operating time of these devices can also be
When the 1 × I n test is undertaken the applied adjusted to allow the correct operation of the
current is 30 mA and this is less than 50 per cent RCDs.
Try this
Produce a bullet point summary of the full process for carrying out a test to confirm the correct operation of a 30 mA
RCD at the output terminals of the RCD. You should include the actual test current applied at each stage of the test.
Summary of the RCD test:
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 5 Testing and commissioning an installation (Part 2) 117
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Copyright 2012 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. Due to electronic rights, some third party content may be suppressed from the eBook and/or eChapter(s). Editorial review has
deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
118 Chapter 5 Testing and commissioning an installation (Part 2)
Try this
1 List the two types of test instrument which may be used to confirm phase sequence.
1 _________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
2 _________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
2 List the locations in a three phase installation where phase sequence should be checked.
1 _________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
2 _________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
3 State one problem which may arise if the phase sequence is incorrect.
1 _________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
2 _________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 5 Testing and commissioning an installation (Part 2) 119
● Switchgear
Linked at load end
● Controls
● Isolators
● Interlocks. Measured at
DB
The manual operation of isolators and circuit
breakers are generally confirmed during the test-
ing process when isolation is confirmed and then Figure 5.23 Voltage drop
circuits are energized. The other controls, isola-
tors and similar equipment need to be con-
firmed once the other testing has been There are two options for determining the volt-
completed. age drop of a circuit.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
120 Chapter 5 Testing and commissioning an installation (Part 2)
Measurement: To determine the voltage drop Safely isolate and lock off the circuit and then link
requirement has been complied with by mea- line and neutral conductors together at the fur-
surement involves measuring circuit resistance thest point of the circuit and measure the conduc-
and then calculating voltage drop using circuit tor resistance line to neutral at the distribution
resistance, load current and a correction factor board (alternatively this could be linked at the
for conductor temperature. distribution board (DB) and measured at the fur-
thest point). This produces a reading of 0.28 .
Let’s consider the process for a single phase ra-
dial power circuit, supplied from the public dis- Now calculate the voltage drop using the for-
tribution system and operating at 230 V with a mula Voltage drop = (R1 + Rn) × Ib × 1.2 with
load current Ib of 20 A. The circuit is supplied the 1.2 factor used to compensate for the differ-
from a distribution board at the origin of the ence in the conductor temperature under nor-
installation. mal operating conditions and at the time of
testing.
The process for this measurement is very similar
to the R1 + R2 test used for continuity of cpc, only For our example we have Voltage drop = 0.28 ×
this time we use the line and neutral conductor 20 × 1.2 = 6.72 V.
R1 + Rn.
Now we need to determine whether the voltage
Using a low resistance ohmmeter, which is in drop meets the requirements. BS 7671 provides
calibration and has been checked for condition maximum values for voltage drop in consumer’s
and function, null the test leads. installations in Table 4Ab.
Task
Familiarize yourself with the contents of BS 7671 Table 4Ab before you continue with this chapter.
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Chapter 5 Testing and commissioning an installation (Part 2) 121
Try this
1 Calculate the maximum permitted voltage drop, in volts, for circuits supplied from the public distribution system
supplying:
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122 Chapter 5 Testing and commissioning an installation (Part 2)
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 5 Testing and commissioning an installation (Part 2) 123
the control of the inspector whilst the test is Progress reports should be given to the client to
undertaken at every socket. inform them of the progress on site. There may be
● Simple checks to confirm that all covers are fixed completion dates and the client will need to
on and all barriers and enclosures are com- know whether these are going to be met. It is also
plete, the equipment is connected and secure possible that, should the work be ahead of sched-
before energizing a circuit or installation to ule, the client will be able to carry out their en-
make sure that it is safe to energize is a sim- abling work, such as furniture and fittings, earlier
ple but essential step to be taken in all and so ease their own preparation timetable.
circumstances.
If the work is falling behind schedule or there are
problems which need to be put right before the
commissioning can be completed, the client
Keeping the client informed needs to be advised as soon as possible so that
their programme can be adjusted and a mutually
It is important to keep the client informed of the
agreed plan of action put in place.
activities and progress during the inspection,
testing and commissioning.
Labelling
Obtaining permission from the client to isolate
the installation or circuits is an important part In an ideal world the inspection, testing and
of the liaison between the client and the in- commissioning of the electrical installation would
spector. The inspector needs the permission be completed before any of the installation is
from the client or responsible person before placed into service. In reality during the commis-
any existing circuits are isolated from the sup- sioning process it may be desirable, or necessary,
ply. The responsible person can identify when for parts of the installation or equipment to be put
and for how long these circuits can be isolated into service before the whole process is completed.
and any preparatory work to be carried out by For example, there may be a need to make the
the staff such as closing down IT equipment power available for other services such as HVAC
and computers. There may be ongoing pro- earlier so that their specialist commissioning can
cesses which cannot be stopped midway and take place. During this stage it is important to iden-
so the inspector will need to agree a suitable tify any electrical circuits, systems and equipment
time for the work. which have not yet been commissioned.
Try this
The installation of a new shower circuit has been carried out and the initial verification and commissioning has been
completed.
List the documents which will need to be passed to the client now the works are complete.
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
124 Chapter 5 Testing and commissioning an installation (Part 2)
Across Down
4 One of these is used for every test (10) 1 If any test equipment is this it should not be used
6 A snappy lead connector this clip (9) (9)
11 One of these is where conductors are connected 2 The installation connection to earth in a TT system
(8) (9)
12 RA is this for 2 down (10) 3 This conductor is disconnected for Ze (8)
14 After testing Ze we must ... the earthing con- 5 This type of instrument needs to be set for each
ductor (9) test carried out (15)
16 Where an RCD is located here it will need to be 7 Test results must be verified to confirm this (10)
an ‘S’ type (8) 8 Further from the origin than 16 across (10)
18 This type of inspection is used to confirm po- 9 This will precede all the testing of a new installa-
larity (6) tion (10)
19 Ze is the external earth fault ... impedance (4) 1 These may need to be removed to access live
20 Test instruments must have this in date when terminals (8)
testing (11) 13 The order of tests (8)
21 The circuit will be this to measure Zs (9) 15 A type of circuit and tyre (6)
17 What the inspector carries out when 9 down is
completed (7)
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Chapter 5 Testing and commissioning an installation (Part 2) 125
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6 Certificates and
documentation
RECAP
Before you start work on this chapter, complete the exercise below to ensure that you
remember what you learned earlier.
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Chapter 6 Certificates and documentation 127
LEARNING OBJECTIVES
On completion of this chapter you should be able to:
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128 Chapter 6 Certificates and documentation
– Schedule of Inspections
– Schedule of Inspections
● Describe the certification process for a completed installation and identify the
responsibilities of different relevant personnel in relation to the completion of the
certification process.
● Explain the procedures and requirements, in accordance with the Requirements for
Electrical Installations and IET Guidance Note 3 and where appropriate customer/client
requirements for the recording and retention of completed:
– Electrical Installation Certificates
– Schedules of Inspections
This chapter considers the forms of certification Whilst working through this chapter you will
used for the initial verification of electrical installa- need to refer to BS 7671, Requirements for elec-
tion work. This includes the purpose, use, comple- trical installations and IET Guidance Note 3 (GN3)
tion and content of the forms together with the Inspection and Testing.
advice given to the client regarding these forms.
We have mentioned various sections of the
The forms of certification used throughout this forms and certification in Chapters 4 and 5 of
studybook are produced by the Electrical Con- this studybook when recording the test results.
tractors Association (ECA). Completed samples To consider the certification and verification pro-
of these forms of certification for initial verifica- cess we first need to understand the forms of
tion are shown in Appendix 1 of this studybook. certification and where they are used.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 6 Certificates and documentation 129
Remember Note
The standard forms contained in BS 7671 The MEIWC must not be used for the replace-
contain the minimum information that needs to be ment of a distribution board, consumer unit or similar items.
recorded. Other forms of certification may be used
providing they contain no less information than the
standard forms.
There is guidance for completing the certificate
provided in the form of a note advising on the
use of this particular form.
The ECA version of the MEIWC provides the facil-
ity to record the details and results for up to
three circuits. The layout of this certificate has MINOR ELECTRICAL INSTALLATION WORKS CERTIFICATE
NOTES: Courtesy of the ECA
been altered to allow the required details to be
The Minor Works Certificate is intended to be used for additions and alterations to an installation
entered for each circuit. that do not extend to the provision of new circuit. Examples include the addition of socket-outlets
or lighting points to an existing circuit, the relocation of a light switch etc. This Certificate may also
be used for the replacement of equipment such as accessories or luminaires, but not for the
replacement of distribution boards or similar items. Appropriate inspection and testing, however,
The MEIWC is intended to allow alterations and should always be carried out irrespective of the extent of the work undertaken.
additions to a single circuit to be certificated Figure 6.1 The advisory note on the use of the
without the need for an Electrical Installation MEIWC
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
130 Chapter 6 Certificates and documentation
Task
Using the standard MEIWC form in BS 7671 compare this with the ECA version shown in Appendix 1 of this
studybook.
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Chapter 6 Certificates and documentation 131
Schedule of Inspections
Copyright 2012 Cengage Learning. All Rights Reserved. May not be copied, scanned, or duplicated, in whole or in part. Due to electronic rights, some third party content may be suppressed from the eBook and/or eChapter(s). Editorial review has
deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
132 Chapter 6 Certificates and documentation
are available for the schedule. The information in- ELECTRICAL INSTALLATION CERTIFICATE NOTES:
cludes the circuit details and the results of the 1 The Electrical Installation Certificate is to be used only for the initial certification of a new installation or for an
addition or alteration to an existing installation where new circuits have been introduced.
tests carried out on each circuit. It is not to be used for a Periodic Inspection, for which an Electrical Installation Condition Report form should
be used. For an addition or alteration which does not extend to the introdution of new circuits a Minor
Electrical Installation Works Certificate may be used.
The ‘original’ Certificate is to be given to the person ordering the work (Regulation 632.1). A duplicate should
be retained by the contractor.
2 This Certificate is only valid if accompanied by the Schedule of Inspections and the Schedule(s) of Test Results.
3 The signatures appended are those of the persons authorised by the companies executing the work of
design, construction and inspection and testing respectively. A signatory authorised to certify more than one
category of work should sign in each of the appropriate places.
4 The time interval recommended before the first periodic inspection must be inserted (see IET Guidance Note 3
5 The page numbers for each of the Schedules of Test Results should be indicated, together with the total
number of sheets involved.
6 The maximum prospective value of fault current (Ipf) recorded should be the greater of either the prospective
value of short-circuit current or the prospective value of earth fault current.
7 The proposed date for the next inspection should take into consideration the frequency and quality of
maintenance that the installation can reasonably be expected to receive during its intended life and the
period should be agreed between the designer, installer and other relevant parties.
Remember
Figure 6.5 Schedule of Test Results
An Electrical Installation Certificate is only
valid when accompanied by the Schedule(s) of
There is advice provided on the use and comple- Inspections and the Schedule(s) of Test Results.
tion of the EIC in the form of a note.
Try this
1 State the documents that would be used to certify the following works:
a An additional light to an office lighting circuit
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
b A electric shower circuit installed in a cricket club changing room
________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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Chapter 6 Certificates and documentation 133
A separate certificate should be issued, for each This last section relates to departures intro-
distinct installation, by the contractor who is duced in the design of the alteration or addi-
responsible for the construction of the electrical tion. These departures must result in an
installation. The certificate is issued to the installation which is no less safe than it would
person who ordered the work irrespective of be through full compliance with the
whether they, or their client, have requested a requirements of BS 7671. It is extremely unlikely
certificate. that there will be such a departure in general
installations.
Having considered the forms used to certificate
the electrical installation work we need to examine
the information contained on each of these forms.
ADS
BS EN 60898 Type B 10
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
134 Chapter 6 Certificates and documentation
observe on the installation whilst carrying out that the only test not carried out was the insula-
the alteration or addition does have to be re- tion resistance test between live conductors. This
corded on the certificate. This section may is noted as being due to the number and type of
also be used to record any relevant comments luminaires already installed on the circuit. The
on the installation. The sample certificate in extent of the interference with the existing in-
Appendix 1 shows two such items of stallation and the risk of introducing faults dur-
information: ing reassembly is the reason for this agreement
made with the client to limit this test.
● The inability to access the bonding connec-
tion to the water installation pipework
● An agreed limitation on testing insulation re-
sistance between live conductors. Note
The new wiring installed as part of the
alteration and addition must be fully tested before
being connected to the existing circuit. It is only when
Courtesy of the ECA
testing to confirm the status of the completed circuit
after connection where the test between live
conductors is omitted.
2011
James Douglas
JD Installations Ltd
Courtesy of the ECA
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Chapter 6 Certificates and documentation 135
Part 4 is the declaration section where the We shall consider the multiple signature certificate
competent person responsible for the alter- as our example and then identify the difference
ation and addition is expected to sign to between this and the single signature certificate.
confirm that the electrical installation work is
carried out: The multiple signature certificate
Electrical Installation Certificate The third section is where the description and the
extent of the installation are recorded. This is a
The Electrical Installation Certificate is available significant section as it declares what the signa-
in two formats: tories are actually responsible for. The description
of the installation simply states what the installa-
● The multiple signature version (often referred tion is, such as the domestic rewire shown in the
to as the long or three signature certificate) sample in Appendix 1. There are also three tick
● The single signature version (often referred to boxes to identify whether the work is:
as the short certificate).
● A new installation
The information contained on these certificates ● An addition to an existing installation
is basically the same with the only difference ● An alteration to an existing installation.
being the declaration section.
Task
Compare the completed sample MEIWC contained in Appendix 1 of this study book with the example of a
completed standard form contained in IET Guidance Note 3, Inspection and Testing.
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136 Chapter 6 Certificates and documentation
There may be occasions where all three of the Each and every page of the certificate is numbered
boxes are ticked. and once completed the total number of pages
making up the certificate is added so numbering
Example: The owners of a semi-detached house becomes, Sheet (or page) 1 of 6 for example. The
are having the small box bedroom converted to continuation sheets form part of the certificate
an en suite shower room. As far as the electrical and so are included in the page numbering.
installation is concerned we have:
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Chapter 6 Certificates and documentation 137
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138 Chapter 6 Certificates and documentation
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Chapter 6 Certificates and documentation 139
Task
Familiarize yourself with the content of the completed sample multi-signature EIC in Appendix 1 of this study
book before you continue with this chapter.
Departures and comments on existing installations (120.3; 133.5) ............................................................................................ Date ................................................................................................................................
............................................................................................................................................................................................................................... Next Inspection ...................................................................................................................
............................................................................................................................................................................................................................... 1/We recommended that the installation be further inspected and tested
............................................................................................................................................................................................................................... after an interval of not more than.............................years
Note
The single signature certificate is a The options for completing the Schedule of In-
shortened form of the EIC and may only be used where spections are the entry of either:
the same person is responsible for the design,
construction and inspection and testing of the ● A tick (inspected and correct)
electrical installation. ● N/A (not applicable to the particular installa-
tion being inspected).
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140 Chapter 6 Certificates and documentation
Any applicable items which are not correct must Fault protection: this is further divided into four
be put right before the installation can be certifi- sub-headings which are:
cated and placed in service. i Automatic disconnection of supply
ii Non-conducting location
The Schedule of Inspections is used to record the iii Earth-free equipotential bonding
results of the inspection process. As there are a iv Electrical separation.
large number of items to be inspected the results
are grouped under main, sub and item headings. Of these methods the non-conducting location,
earth-free equipotential bonding and electrical
separation for more than one item of equipment,
Remember are specialized installations and can only be used
This schedule relates to inspection only and where the installation is under the control of
not to testing. When carrying out the inspection we are skilled or instructed persons.
confirming that, by inspection, the requirements for
each applicable item have been met. So, for example, Automatic disconnection of supply is by far the
the presence of cpcs is first by inspection to confirm most common method of fault protection and
they are present at each point on the circuit. At the the items listed under this apply to almost every
testing stage we then confirm they are continuous and electrical installation.
connect all points on the circuit to the MET.
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Chapter 6 Certificates and documentation 141
in that location when it is supplied through an include gas, water, oil, steam and chilled water
isolating transformer and so the method of pipework. The inspection is carried out to con-
protection is appropriate for that location. firm that the electrical installation will not be ad-
versely affected by the proximity of any of the
The final sub-heading in the left-hand column is: other services in the premises.
Additional protection: this is where either pro- Segregation of Band I and Band II circuits will
tection by RCD or supplementary bonding has apply where any Band I circuits are installed
been installed to provide additional protection and these include data, telephone and television
as defined in BS 7671. circuits and other circuits operating at ≤ 50 V ac
or ≤ 120 V dc.
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142 Chapter 6 Certificates and documentation
Selection of conductors for current carrying capacity screws and the associated risk of electric shock.
and voltage drop: is an inspection to confirm that If any of these options are used then the inspec-
the cables and conductors which are installed: tor must confirm that they are in place and so
place a tick in the check box to confirm this.
● Are the correct csa as detailed in the
designer’s specification Additional protection by 30 mA RCD etc. refers to
● Are compatible with the In rating of the the alternative option which is given in BS 7671.
protective device (conductor current carrying If the cables are not of a type or installed in
capacity ≥ In). compliance with the previous requirement then
they must be protected by an RCD as defined in
BS 7671.
Erection methods: apply to all cable installa-
tions and the inspection is to confirm that
Either or both of these options may be used in
the cables and conductors have been installed an electrical installation and the appropriate in-
in accordance with the requirements of BS spection must be carried out to confirm the re-
7671, i.e. correctly fixed and supported and
quirements have been met.
so on.
Routing of cables in the prescribed zones: The Where there are no cables concealed within the
‘prescribed zones’ refer to the locations in walls of the premises all three of these check-
which cables concealed within walls can be boxes will be marked N/A.
installed. Therefore this only applies where
cables are concealed within the walls of the Connection of conductors: requires an inspec-
building. tion to confirm all terminations are mechani-
cally sound and correctly terminated.
Presence of fire barriers, suitable seals and
protection against thermal effects: Wherever
the cables or containment systems of the elec-
trical installation pass through a fire barrier the
barrier must be reinstated to the same level of
protection as the surrounding material. This in-
spection checkbox is used once this require-
ment is confirmed. If no fire barriers are
Figure 6.24 Routing of cables in prescribed zones breached by the electrical installation this
would be marked as N/A.
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Chapter 6 Certificates and documentation 143
Finally the Schedule of Inspections is signed and Figure 6.26 The top section of the Schedule of
dated by the inspector. Test Results
Task
Familiarize yourself with the second column check list in the Schedule of Inspections in Appendix 1 of this
studybook before continuing with this chapter.
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144 Chapter 6 Certificates and documentation
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Chapter 6 Certificates and documentation 145
Task
Familiarize yourself with the completed sample of the Schedule of Test Results in Appendix 1 of this study
book before continuing with this chapter.
Try this
Using the information contained in IET Guidance Note 3 and referring to the Schedule of Test Results shown in Figure 6.29,
identify SIX results which would require investigation and correction before the installation can be placed in service.
Figure 6.29 Identify the results which require investigation and correction
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146 Chapter 6 Certificates and documentation
Having looked at the forms of certification and During the construction stage the person re-
the information that is to be contained on them sponsible for the construction is responsible for
we need to consider the actual process of certifi- confirming that the construction of the installa-
cation for a completed installation. We will go tion meets the requirements of BS 7671 and the
through the process on the basis that the re- Building Regulations. This is usually done by reg-
sponsibilities for the design, construction and in- ular inspection throughout the construction
spection and testing are all attributed to stage and checking that the installed equipment
different individuals. meets the design specification and is suitably
installed.
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Chapter 6 Certificates and documentation 147
The inspector carries out the final inspection and the inspection, testing and declaration section
then, providing the inspection is satisfactory, the has been correctly completed.
testing of the installation. The verification process
is then undertaken by the inspector, often during It is often at this stage that the certificate is
the testing, to confirm that the installation meets passed to the designer for the design declaration
the design specification and BS 7671. to be signed. At this point the designer has the
opportunity to review the results of the inspec-
tion and testing and to confirm the compliance
of the installation. The designer can then com-
plete the declaration and enter the recom-
mended interval to the next inspection.
JD Installations Ltd
EIC 012345 Dr T David 481 High Street, Nearby, NC1 2HS --July 20--
For complex installations it is common for all the Figure 6.34 EIC guidance for recipients
client’s documents to be produced and provided
to the client electronically. Where certificates are
produced electronically the contractor’s copy may
also be kept as an electronic copy, whilst written When the documents are handed over to the
copies may be scanned and stored electronically. client it is important to ensure that the client is
aware of their responsibilities in regards to the
The length of time for which the contractor certificate. It is not sufficient to simply rely on
keeps copies of certificates should be for at least the printed guidance and so the advice should
the period of the warranty for the installation. be given directly to the client whenever
Paper versions of certificates may require consid- possible.
erable storage space, whereas the electronic ver-
sions require very little physical space. The
advantage of electronic storage is that the certi-
ficates can be kept, with very little space require-
ment, for an indefinite period so that a record is
available at any time.
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Chapter 6 Certificates and documentation 149
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
150 Chapter 6 Certificates and documentation
Task
1 You have designed and constructed the rewiring of a domestic bungalow and the installation work is now complete.
Produce a simple flow chart to show the process of initial verification from the beginning of the process through to
handing over the appropriate documents to the client.
2 Produce a bullet point list of the information and advice you will give the client when handing over the completed
EIC for the rewire of the bungalow.
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
● ___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
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Chapter 6 Certificates and documentation 151
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Appendix 1: Certificates
●
152
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Appendix 1: Certificates 153
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
154 Appendix 1: Certificates
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Appendix 1: Certificates 155
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
156 Appendix 1: Certificates
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
Appendix 1: Certificates 157
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
158 Appendix 1: Certificates
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Appendix 1: Certificates 159
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160 Appendix 1: Certificates
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Appendix 1: Certificates 161
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162 Appendix 1: Certificates
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
End test
●
163
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164 End test
8. The document issued on completion of a 12. Flat profile twin and circuit protective
periodic inspection is a: conductor cables without mechanical
u a. Periodic Inspection Report protection concealed within the walls of a
dwelling should be inspected to ensure
u b. Electrical Installation Certificate that they are within the prescribed zones
u c. Electrical Installation Condition Report and protected by a:
u d. Minor Electrical Installation Works u a. 15 mA circuit breaker
Certificate u b. 30 mA residual current device
10. Which of the following human senses 14. The earthing conductor of an installation
would be best used to check whether a should be inspected during the initial
circuit breaker is correctly rated for the verification. Which of the following would
circuit it supplies: NOT be considered in this inspection?
u a. Sight u a. The type of material
u b. Touch u b. The cross-sectional area of the conductor
u c. Taste u c. The connection of the conductor
u d. Hearing u d. The location of the main earthing terminal
11. The correct colour for the line conductors 15. The HSE guidance document for test
of a single phase circuit is: equipment used by electricians is GS:
u a. Blue u a. 36
u b. Grey u b. 38
u c. Black u c. 86
u d. Brown u d. 83
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End test 165
16. When testing continuity the resistance of 20. An insulation resistance test between live
the test leads should be nulled or: conductors of a number of circuits
u a. Subtracted from the test results produced the following results: 10 M ,
100 M , 50 M and 30 M . The
u b. Added to the test results insulation resistance when measured
u c. Less than 0.01 between live conductors at the
distribution board with all these circuits
u d. Ignored
connected is:
u d. 0.59
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deemed that any suppressed content does not materially affect the overall learning experience. Cengage Learning reserves the right to remove additional content at any time if subsequent rights restrictions require it.
166 End test
23. The maximum earth electrode resistance 27. When carrying out tests on a residual
for an electrical installation protected current device:
by a 300 mA residual current device is: 1) Pressing the test button on the
u a. 1667 residual current device is the same
as carrying out the electrical tests
u b. 500 2) A 30 mA residual current device
u c. 167 should trip at a 15 mA test current
u d. 100 u a. Only statement 1) is correct
u b. Only statement 2) is correct
24. Measurement of earth electrode
resistance may be carried out using u c. Both statements are correct
an earth fault loop impedance tester u d. Neither statement is correct
where:
1) The installation forms part of a 28. A 10 mA residual current device is
TT system installed to protect socket outlets in a
2) The installation is protected by a school laboratory. When testing this
30 mA residual current device residual current device the maximum
u a. Only statement 1) is correct test currents to be applied are:
26. The measured earth fault loop u c. Earth fault loop impedance of
impedance of a ring final circuit should the circuit
be taken at: u d. Voltage at the origin and the load
u a. Every accessible point on the circuit
u b. Any convenient point on the circuit
u c. The point furthest from the origin
u d. The point closest to the origin
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End test 167
30. To ensure the safety of the users of the 34. Any deviations found during the initial
installation the inspector should: verification must be:
u a. Clearly identify areas where testing is u a. Recorded on the certificate
taking place u b. Notified to the client without delay
u b. Leave all covers off whilst live testing is u c. Recorded and sent to the client with the
carried out certificate
u c. Isolate the supply for the duration of the u d. Corrected before the installation can be
testing process
placed in service
u d. Wear high visibility clothing to be readily
noticed 35. An alteration or addition to an
installation must comply with the
31. A Minor Electrical Installation Works current requirements of BS 7671
Certificate can NOT be used to certify: and must:
u a. An additional socket outlet added to a u a. Allow for further alterations at a later
radial circuit date
u b. The replacement of a broken socket u b. Not reduce the safety of the existing
outlet installation
u c. An alteration to an existing power circuit u c. Bring the current installation to the
current requirements of BS 7671
u d. The installation of a lighting circuit
u d. Be recorded only on a Minor Electrical
32. A Minor Electrical Installation Works Installation Works Certificate
Certificate includes details of the:
36. An Electrical Installation Certificate
u a. Type of system
which does not have a Schedule of
u b. Client Inspections and a Schedule of Test
u c. Prospective fault current Results attached is:
u d. Ze u a. A legal document
u b. Completed
33. The Electrical Installation Certificate is
u c. Not valid
issued by the:
u d. Valid
u a. Designer
u b. Constructor
u c. Inspector
u d. Client
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168 End test
37. The two documents on which the 39. The client is required to retain the Electrical
prospective fault current is to be recorded Installation Certificate in a safe place:
are the Electrical Installation Certificate u a. Until the requirements of BS 7671 are
and the:
amended
u a. Minor Electrical Installation Works
u b. For the lifetime of the electrical
Certificate
installation
u b. Commissioning certificate
u c. 12 Months
u c. Schedule of Test Results
u d. 3 Years
u d. Schedule of Inspections
40. The forms of certification passed to the
38. The number of signatories on a full client must include a written copy of the:
Electrical Installation Certificate is: u a. Contractor’s contact details
u a. 4 u b. Guidance for installers
u b. 3 u c. Original contract
u c. 2
u d. Guide for recipients
u d. 1
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Answer section
●
Chapter 1 3 c. 3
4 c. Voltage
5 a. A metallic conductor
SELF ASSESSMENT Page 16
1 a. Use of the installation will be restricted Try this: Crossword Page 31
2 a. Have control of the isolated part of the
installation 1
U N S
2
A F E
3 b. Confirm the AVI is functioning 3 4 5
I N I T I A L L I
4 c. 4 mm 6
N P P T N
5 d. Be supervised by a competent person
J P E E S
U R R R P
Chapter 2 7
R I S K O M
8
D A N G E R
Y V I T C
9 10 11 12
P C E R T I F I C A T E
Recap Page 18 E D O D X
13 14
M R R N D P
● near system reasonably danger
E I E I O
● live unreasonable all dead T O
15
C O M P E
16
T E N T S
● shock fatal injury H D O E I E
● clientdisruption O I R S O
17
● safe permission client D O C U M E N T A T I O N
● Approved all GS 38
● safe live live earth
● regularly tested competent
Chapter 3
● law equipment safety correctly
instructions Recap Page 33
● glasses risk arcing
● new design safe service
● existing complies current safe remain
SELF ASSESSMENT Page 32
● existing current whole not current
1 a. Is safe to put into service ● inspection experience
2 b. An existing electrical installation ● constructed maintained use
169
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170 Answer section
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Answer section 171
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172 Answer section
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Answer section 173
● Connect test instrument to the incoming Try this: Crossword Page 124
neutral and the incoming line conductor
● Test and note the result as PSCC 1
D
2
E
3
E
4
I N S T R U
5
M E N T
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174 Answer section
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Answer section 175
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176 Answer section
18 b.
0.37 31 d. The installation of a lighting circuit
19 c.
0.29 32 a. Type of system
20 d.
6M 33 b. Constructor
21 a.
Linked out 34 d. Corrected before the installation can be
22 d.
Fail to operate placed in service
23 c.
167 35 b. Not reduce the safety of the existing
24 a.
Only statement 1) is correct installation
25 d.
0.35 36 c. Not valid
26 a.
Every accessible point on the circuit 37 c. Schedule of Test Results
27 d.
Neither statement is correct 38 b. 3
28 b.
5 mA, 10 mA and 50 mA 39 b. For the lifetime of the electrical
29 a.
Resistance of circuit line and neutral installation
conductors 40 d. Guide for recipients
30 a. Clearly identify areas where testing is tak-
ing place
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Glossary
●
177
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Index: Electrical
Installation Series
Inspection Testing and
Commissioning
●
178
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Index: Electrical Installation Series – Inspection Testing and Commissioning 179
EIC see Electrical Installation Certificate IET On-Site Guide 104 MEIWC see Minor Electrical Installation Works
EICR see Electrical Installation Condition Report incorrect csa of conductor 69 Certificate
electric burns 6 indicator lamp type instrument 117 Memorandum of Guidance to the Electricity at
electric shock 5–6, 46–7, 78 information Work Regulations 3, 19
Electrical Contractors Association (ECA) characteristics of the supply 26–9 MET see main earthing terminal
104, 128 diagrams, charts or tables 29 methods of protection 29
Electrical Installation Certificate (EIC) 25, 46, overview 26 Minor Electrical Installation Works Certificate
130, 149 initial verification 20–1 (MEIWC) 25, 129, 133–5, 149, 152–3
comments on existing installation 138 documentation 25 multifunction test instrument 59
details of installation earth electrode 138 injuries 5–6 mutual detrimental influence, prevention
main protective conductors 138 inspection, carrying out 37–9 of 141
main switch or circuit breaker 138 construction stages 38
maximum demand 138 correct sequence 37 NICEIC 104
means of earthing 138 correct termination 37 nominal voltage 28
multiple signature 135–8, 154–6 correctly identified 38 non-specific items
single signature 139, 159–60 environment/location 38, 39 adequacy of access to switchgear/other
Electrical Installation Condition Report (EICR) senses of touch and sight 38 equipment 49
21, 22, 149 suitable for its purpose 39 appropriate functional switching devices
electrical separation inspection requirements 35–7 49–50
overview 83–4 alterations/additions 36 connection of single-pole devices in line
protection by barriers/enclosures 84–5 initial verification 35 conductors 49
tests for SELV and PELV 84–5 isolation from supply 35 correct connection of accessories/
Electricity at Work Regulations (EWR) (1989) key requirement 37 equipment 49
3–4, 14, 24 list of items 36 equipment/protective measures appropriate
enclosures 84–5 need for common sense 35 to external influences 49
erection methods 48 ongoing 37 presence of undervoltage protective
ES lampholders 86 purpose 36 devices 49
EWR see Electricity at Work Regulations results 36 presence/location of devices for isolation/
existing installation comments 138 inspection and testing, purpose of 19–22 switching 49
external earth fault loop impedance 28–9, inspector responsibilities 45, 59 protective measures for special installations/
101–3 installation earth electrodes 91 locations 49
Institution of Engineering and Technology (IET) null facility 63
fault current rating 45 24–5
fire 6 instrument function 61 off-load isolator 43
barriers 48, 142 insulation resistance testing on-load isolator 43
protection 115 factors affecting insulation resistence 77–8 overcurrent device at the origin 29
functional switching devices 49–50 insulation resistance ohmmeter 78 overcurrent protective devices 44–5
functional testing 119 larger installations 81–2 current rating 44–5
main aspects 78 fault current rating 45
general inspection items new installation 79–80
cables and conductors 48 overview 76–7 PEFC see prospective earth fault current
general areas of installation 49–50 preparation 79 PELV 58, 84–5
identification 48 isolators 43 periodic inspection 20, 21–2
overview 46–7 initial verification 44 personal protective equipment (PPE) 15
prevention of mutual detrimental off-load 43 PFC see prospective fault current
influence 47 on-load 43 phase sequence 117–18
generator electrodes 91 IT (information technology) 123 plastic conduit and trunking 37
Guidance Notes see IET Guidance Notes plug-in unit 71
labelling polarity testing 86–7
Health and Safety at Work (etc) Act (1974) 14 electrical circuits, systems, equipment 123 poly-phase installations 81–2
Health and Safety Executive (HSE) 3 isolators and switchgear 122 PPE see personal protective equipment
health and safety requirements 14–15 LED indicators 10 prevention of mutual detrimental
Heating, Ventilation and Air Conditioning legal requirements 3–4 influence 47
(HVAC) 26 live conductors 27 prospective earth fault current (PEFC) 109
HSE see Health and Safety Executive live tests 58, 59 prospective fault current (PFC) 28, 103
HSE GS 38 (Electrical Test Equipment used by load distribution 118 prospective fault current (PFC) testing
Electricians) 3, 9, 10, 15, 57 long (or wander) lead test 65–7, 73 calculation 110
HVAC see Heating, Ventilation and Air loose connections 69 overview 108–9
Conditioning Low Resistance Ohmmeter 63, 65 single phase installation 109
three phase supplies 110
identification of devices 29, 48, 141 main earthing terminal (MET) 41 prospective short circuit current (PSCC) 109
IET Guidance Note 1 (GN1) (Selection and main switch information 138 protective bonding conductors
Erection) 35 manufacturers’ installation and operation in- main 41–2
IET Guidance Note 3 (GN3) (Inspection and structions 122 supplementary 42
Testing) 14, 24–5, 35, 57, 128 maximum demand and diversity 26–7 protective conductors, details of 138
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180 Index: Electrical Installation Series – Inspection Testing and Commissioning
protective conductors, testing continuity identification, warning signs, labels of work switching devices
initial verification 62–4 areas 122 access to 49
long/wander lead test 65–7 isolation of installation, circuits, equipment selection of appropriate 49–50
purpose 62–3 122 system earth fault loop impedance 103–6
test instrument 63–4 labelling of isolators/switchgear 122 system earthing 27–8
verification of results 68–9 simple checks 123
PSCC see prospective short circuit current suitable test procedures 122–3 test finger circuit 85
Safety Electrical Connection Do Not Remove test finger probe 85
R1 + R2 test 62–4 labelling 41, 42 testing, general requirements 57–61
R2 test 65–7 Schedule of Inspection 25, 46–50, 130, 131, confirmation of safety 59
RCBOs 44 139–41, 157, 161 dead tests/live tests 58, 59
RCDs see residual current devices additional protection 141 initial verification 58
residual current devices (RCDs) 47, 48 basic protection 140 risk 59
connected in series 115–16 cables and conductors 141–2 two-stage process 58
installed for fault or fire protection 115 electrical separation 140–1 use/suitability of instruments 58
testing 112–14 fault protection 140 thermal effects 48, 142
ring final circuit conductors, testing continuity general requirements 143 three phase direct-on-line starter with triple
confirm connections 72–3 identification 141 pole switch fuse 87
correct/incorrect connections 71 prevention of mutual detrimental influence three phase distribution board 81
cross connect line/neutral conductors 73–4 141 three phase points of test for isolation 12
design of ring circuit 70 Schedule of Test Results 25, 130, 131–2, 143–5, TN-C-S system 41
overview 70–1 158, 162 TN-S system 41
purpose 70 seals 48, 142 tools, equipment and instruments 14–15, 49,
repetition of process 74–5 segregation of services 47 122, 123
termination at distribution board 71 SELV 58, 84–5 transformer electrodes 91
rotating disc type instrument 117 shaver socket 83–4 TT system 41
routing of cables 48, 142 single-pole devices 49, 86, 87
specific items 40 UKAS see United Kingdom Accreditation
safe isolation circuit protective conductors 42–3 Service
failure to 5–7 earthing conductor 41 undervoltage protective devices 49
flow chart 17 isolation 43–4 United Kingdom Accreditation Service (UKAS) 59
implications 7–8 overcurrent protective devices 44–5 unsafe situation 15
overview 5 protective bonding conductors 41–2
safe isolation procedures 8 specification 23 ventricular fibrillation 5–6
confirmation 10–11 sprung jaw clips 63–4 voltage drop
identification of circuit 9 steel enclosures 37 calculation 119
permission 9 supply characteristics 28–9 measurement 120
summary 11 supply installation 29 overview 119
switching off/locking off 9–10 supply polarity voltage indicators 78
safety 4 incoming 97–8
client 122–3 overview 97 wander (or long) lead test 65–7, 73
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